WO2013060166A1 - Method for on-site installation of vertical-axis wind generator - Google Patents

Method for on-site installation of vertical-axis wind generator Download PDF

Info

Publication number
WO2013060166A1
WO2013060166A1 PCT/CN2012/078359 CN2012078359W WO2013060166A1 WO 2013060166 A1 WO2013060166 A1 WO 2013060166A1 CN 2012078359 W CN2012078359 W CN 2012078359W WO 2013060166 A1 WO2013060166 A1 WO 2013060166A1
Authority
WO
WIPO (PCT)
Prior art keywords
generator
vertical axis
axis wind
lifting
blade
Prior art date
Application number
PCT/CN2012/078359
Other languages
French (fr)
Chinese (zh)
Inventor
邓允河
Original Assignee
Deng Yunhe
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Deng Yunhe filed Critical Deng Yunhe
Publication of WO2013060166A1 publication Critical patent/WO2013060166A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D3/00Wind motors with rotation axis substantially perpendicular to the air flow entering the rotor 
    • F03D3/02Wind motors with rotation axis substantially perpendicular to the air flow entering the rotor  having a plurality of rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/22Foundations specially adapted for wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/25Arrangements for mounting or supporting wind motors; Masts or towers for wind motors specially adapted for offshore installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/60Assembly methods
    • F05B2230/61Assembly methods using auxiliary equipment for lifting or holding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/20Rotors
    • F05B2240/21Rotors for wind turbines
    • F05B2240/211Rotors for wind turbines with vertical axis
    • F05B2240/212Rotors for wind turbines with vertical axis of the Darrieus type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/74Wind turbines with rotation axis perpendicular to the wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to a field installation method for a wind turbine, in particular a vertical axis wind turbine. Background technique
  • wind turbines include horizontal and vertical axes.
  • the power generation principle is basically the same.
  • the power generation efficiency is related to the wind speed and the effective wind energy utilization area of the wind turbine. Simply put, the larger the wind turbine, the higher the power generation efficiency.
  • horizontal-axis wind turbines have achieved better development than vertical-axis wind turbines because of the extreme heights that can be carried by the towers of horizontal-axis wind turbines and vertical-axis wind turbines.
  • the wind turbine of a horizontal axis wind turbine has a higher utilization rate of wind energy than a wind turbine of a vertical axis wind power generation.
  • horizontal axis wind turbines can be said to have reached the technical bottleneck, and it is difficult to make major breakthroughs.
  • a vertical wind turbine with the publication number CN101545457 includes a central tower and is located at the center tower. More than one vertical wind power generation unit on the column, the vertical wind power generation unit includes a first bearing, a generator, a second bearing, a third bearing, and a blade.
  • a connecting flange is disposed under the generator, the connecting flange is fixedly connected to a lower end of the generator rotor, and an upper end of the generator rotor is connected to the second bearing outer ring.
  • An exciter is disposed under the connecting flange, the exciter includes a rotor and a stator, the upper end of the exciter rotor is connected to the connecting flange, and the lower end is connected to the outer ring of the first bearing, and the lower end of the blade is outside the second bearing
  • the ring is fixedly connected, and the upper end of the blade is fixedly connected with the outer ring of the third bearing.
  • the generator of this structure is an outer rotor generator, and the inner stator surrounds the central tower.
  • the diameter of the central tower is generally made larger. Therefore, the diameter of the generator is also required.
  • the corresponding exciter should also be relatively large; for such a large equipment, installation and commissioning are very troublesome, and the installation period is long and the installation cost is huge. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a field installation method for a vertical axis wind power generator, which is convenient to install and debug, and has a short installation period and low installation cost.
  • a field installation method for a vertical axis wind power generator comprising the following steps:
  • the central tower includes two or more mounting platforms for installing the generator and the power generating equipment and surrounding the central tower, the mounting platform being integrally formed with the central tower column,
  • the installation platform is provided with an aisle for the passage of the blade, and the aisle vertically runs through the installation platform;
  • Each installation platform, the generator on the installation platform, the ⁇ -shaped wind wheel with at least two blades and the power generation equipment matched with the generator form a power generation unit, and the crane is in order from top to bottom according to the central column Lifting all power generating units in turn;
  • the lifting steps of the crane for each power generating unit include: (a) lifting the blades that make up the wind wheel to the center tower; (b) lifting the coupling to the center tower and in the wind Below the wheel, the upper end of the coupling is connected to the lower end of the rotor; (c) a main gear is hoisted to the central tower and below the coupling, the main gear surrounds the central tower and is connected to the lower end of the coupling; (d) The generator and power generation equipment are hoisted to the installation platform, and the generator is meshed with the main gear through the gear transmission system.
  • the bottom foundation is built in a sea area or a land area.
  • the installation method of the installation platform is as follows:
  • the template is in the form of a cylinder, and the outer template is provided with two or more annular convex cavities for forming a mounting platform for accommodating the central tower for mounting a generator, the annular protruding cavity and the grouting The cavity is connected; (2.2) Fill concrete between the inner and outer formwork.
  • a distance between the adjacent two annular protruding cavities is greater than a height of the wind turbine of the vertical axis wind power generator; and the annular protruding cavity is provided with a steel component
  • the steel member extends into the perfusion chamber; the reinforcing bar in the perfusion chamber extends into the annular protruding cavity; in the step (2.2), the grouting is performed by means of segmented grouting.
  • the crane first needs to hoist the rail to the central tower before lifting the blade.
  • the upper end of the rail extends to the upper end of the wind turbine.
  • the lower end of the rail extends to the lower end of the wind turbine, and the rail is aligned with the aisle on the mounting platform. .
  • the crane moves along the track as the crane lifts the blades.
  • the crane lifts the blade down to the ground and the blade moves along the track.
  • the first bearing and the second bearing are hoisted by the crane to the central tower, the first bearing is located at the upper end of the wind wheel and is connected to the upper end of the wind wheel, and the second bearing is located at the lower end of the main gear and Main gear connection.
  • a brake device is installed in the coupling.
  • the generator is fixed on the mounting platform by bolts; after the generator and the power generating equipment are installed, a protective cover for protecting the generator and the power generating device is constructed on the mounting platform.
  • the speed ratio of the main gear to the shaft of the generator can be changed.
  • the speed of the wind wheel is low, after the adjustment of the gear transmission system, a larger speed can also be output to the shaft of the generator. Therefore, it is possible to use a high-speed generator.
  • the high-speed generator has a smaller volume at the same power generation. By installing the platform, the generator is installed more. Convenience;
  • the generator volume is greatly reduced, the installation cost, manufacturing cost and transportation cost are greatly reduced; and the difficulty of maintenance and repair is reduced;
  • the center column of reinforced concrete can be made higher, and multiple amps can be set on the center column.
  • Install the platform the installation platform can be equipped with power generation equipment, and the corresponding wind turbines are combined to form an independent power generation unit.
  • the installation of multiple power generation units on one central tower column can increase the power generation of the entire vertical axis wind power generator; Installation of generators and power generation equipment has become easier;
  • the device consisting of cranes, removable blades and rails to avoid stall caused by strong winds.
  • This structure is simple and can solve the problem of stalling of the generator set and blade breakage when the wind is particularly strong or typhoon, ensuring the safety of the generator set.
  • the crane can function as a good assembly blade, especially suitable for use in high-profile vertical axis wind turbines;
  • FIG. 1 is a schematic structural view of a vertical axis wind turbine of Embodiment 1.
  • FIG. 2 is a schematic structural view of a vertical axis wind turbine of Embodiment 2.
  • Figure 3 is an enlarged view of A of Figure 1.
  • Figure 4 is an enlarged view of B of Figure 1.
  • Figure 5 is a schematic diagram of the structure of the installation platform.
  • Figure 6 is a longitudinal sectional view of the mounting platform.
  • Figure 7 is a transverse cross-sectional view of the mounting platform.
  • Figure 8 is a schematic view of the structure of the blade.
  • Figure 9 is a view showing the manner in which the blade of the embodiment 1 is connected to the track.
  • Figure 10 is a view showing the connection of the blade to the track of the embodiment 2.
  • Figure 11 is a schematic view of the structure of the crane.
  • Figure 12 is a schematic view of a crane hoisting blade.
  • Figure 13 is a schematic view showing the structure of the brake device.
  • Figure 14 is a schematic view of a squirrel cage structure. detailed description
  • a vertical axis wind power generator includes a central tower 1 , the central tower Two or more power generating units are disposed on the column 1.
  • the central tower 1 is a hollow reinforced concrete central column 1 , and the central tower 1 is provided with two power generating units arranged up and down.
  • the power generating unit includes a wind wheel 2, a main gear 10, and two or more generators 4.
  • two generators 4 are symmetrically disposed around the main gear 10; the wind wheel 2 is a ⁇ -shaped wind wheel, and the wind wheel 2 is composed of two symmetrical blades 21 .
  • a first bearing 8 is disposed on the center tower 1 at a position corresponding to the upper end of the wind wheel 2
  • a second bearing 9 is disposed on the center tower 1 at a position corresponding to the lower end of the wind wheel 2.
  • the upper end of the blade 21 is connected to the outer ring of the first bearing 8 through the first connecting flange 17; the lower end of the blade 21 passes through the second connecting flange 18, the coupling 6, the third connecting flange 19, the main gear 10, and the The outer ring of the two bearings 9 is connected.
  • the bearing of the embodiment is a double volleyball slewing bearing, and the bearing is prior art, and will not be described in detail herein, and the structure and working principle of the person skilled in the art should be known.
  • the wind wheel 2 is pivotally connected to the center tower 1 by a first bearing 8 and a second bearing 9, and the wind wheel 2 and the main gear 10 have synchronous rotation speeds.
  • the main gear 10 is respectively connected to the rotating shaft of the generator 4 through a gear transmission system.
  • the gear transmission system is a bevel gear
  • the main gear 10 and the cone The gear meshes, and the bevel gear is sleeved on the rotating shaft of the horizontally placed generator 4. Therefore, the wind wheel 2 is interlocked with the rotating shaft of the generator 4 through the main gear 10 and the bevel gear to realize the vertical rotation of the wind wheel 2.
  • the installation of the generator 4 is simpler and more convenient for the vertical axis wind turbine 4.
  • first connecting flange 17 and the second connecting flange 18 of the connecting pipe form a squirrel cage structure. Since the wind speed at the upper end of the blade 21 is different from the wind speed at the lower end, the wind speed at the upper end is generally larger than the wind speed at the lower end.
  • the squirrel cage is designed to transmit the moment at the upper end of the blade 21 to the lower end of the blade 21, so that the blade 21 is as much as possible to reduce the degree of distortion of the blade 21 during the rotation.
  • a control gear transmission system is connected between the main gear 10 and the bevel gear and the main gear 10
  • a clutch (not shown) is provided with a speed sensor (not shown) on the rotating shaft of the wind wheel 2 and the generator 4, and the speed sensor is electrically connected to the clutch.
  • the speed sensor detects that the rotational speed of the rotating shaft 2 or the rotating shaft of the generator 4 exceeds a preset value, a signal is sent to the clutch to disconnect the clutch transmission system from the main gear 10; when the speed sensor detects the rotational speed of the wind wheel 2 When the preset value is reached, a signal is sent to the clutch to reconnect the clutch to the gear transmission system and the main gear 10.
  • the power generating unit includes a mounting platform, the central tower 1 is a hollow reinforced concrete structure, the mounting platform surrounds the central tower 1, the mounting platform and the central tower Column 1 is integrally grouted.
  • the mounting platform is internally provided with I-beams, and the I-beams are horizontally disposed and penetrate the center column 1 and are vertically interlaced to form a grid-like distribution, and the building structure in the center column 1 is extended to the office by steel bars. Said within the installation platform.
  • the mounting platform is provided with a mounting screw hole, and the power generating device such as the generator 4 and the control cabinet is fixed to the mounting platform by bolts.
  • the installation platform is provided with a protective cover, the protective cover surrounds the installation platform, the protective cover is provided with doors and windows to form a weatherproof house, and the generator 4 is disposed in the house for protecting power generation
  • the power generation equipment such as the machine 4, the control cabinet, and the transmission system are protected from the external environment, and it is confirmed that the operation is in a safe environment, which can increase the service life of the power generation equipment.
  • the distance between the adjacent two mounting platforms is used to mount the wind wheel 2 of the vertical axis wind turbine 4.
  • the center tower column 1 can be provided with a maintenance port to the channel in the center tower column 1.
  • Maintenance personnel can enter the channel of the center tower column 1 through the maintenance port, and set up the cage in the channel, repair The personnel reach the different heights of the central tower 1 through the cage, which is very convenient for the vertical axis wind turbine 4 having the multi-layer power generating unit; in addition, the cable of the upper power generating unit can also be routed through the channel.
  • the top of the center tower 1 is provided with a crane 5, and the crane 5 is provided with a hook 52; the blade 21 is arcuate, and is composed of a string 212 and a corresponding arc 211, the arc There are more than one arm 22 between the 211 and the string 212.
  • the arm 22 is provided with a plurality of lifting lugs 24 for hanging by the hooks 52.
  • the string 212 is provided with two or more pulleys 26;
  • a number of rails 7 having the same number as the number of vanes 21 are disposed between the first bearing 8 and the second bearing 9 in the power generating unit, and the upper end of the rail 7 is connected to the first connecting flange 17, and the lower end of the rail and the second connecting flange 18 is connected;
  • the chord 212 and the pulley 26 constitute a sliding mechanism that is slidably engaged with the rail 7;
  • the upper and lower ends of the blade 21 are provided with a male connecting mechanism 25, and the rail 7 corresponds to the upper and lower blades 21
  • a female connecting mechanism 141 is disposed at the end, and the male connecting mechanism 25 is engaged with the female connecting mechanism 141;
  • the mounting platform 3 is provided with an aisle 32 through which the blade 21 passes, and the aisle 32 vertically penetrates the mounting platform 3.
  • the male connecting mechanism 25 is two first mounting ears 251 arranged side by side with mounting holes
  • the female connecting mechanism 141 is a second mounting ear having a mounting hole.
  • the second mounting ear is inserted between the two first mounting ears 251, and the first mounting ears 251 and the second mounting ears are fixed by a pin connection.
  • the blade 21 is detachable from the rail 7 to facilitate the lifting of the blade 21 by the crane 5.
  • the crane 5 includes a revolving tower 57, a boom 54, a balance arm 55, a counterweight 56, a lifting trolley 53, a trolley traveling mechanism, a hook 52, a cable 51, and a lifting mechanism 58.
  • the control system; the boom 54 and the balance arm 55 are mounted on the swing tower 57, the balance weight 56 is mounted at one end of the balance arm 55, the trolley travel mechanism is disposed on the boom 54, and the lift carriage 53 is disposed at In the carriage running mechanism, the hook 52 is disposed below the crane trolley 53, the hook 52 is coupled to the cable 51 end, and the other end of the cable 51 is coupled to the hoist mechanism 58.
  • the blade 21 is suspended to the ground by the crane 5, and the specific steps of the crane 5 for hoisting the blade 21 are as follows: The crane 5 hooks the lifting lug 24 of the blade arm 22 by the hook 52 Then, the connection of the upper and lower ends of the blade 21 is opened to disengage the blade 21 from the column; the crane 5 hoists the blade 21 downward, and the blade 21 is always slid along the track 7 during the lowering process.
  • the device which is composed of the crane 5, the detachable blade 21 and the rail 7 to avoid stall caused by strong wind has a simple structure, and can solve the problem that the generator 4 stalls and the blade 21 is broken when the wind force is particularly strong or typhoon, and the power generation is ensured.
  • the safety of the machine 4; in addition, the crane 5 can function as a good assembly of the blades 21, and is particularly suitable for use in a high-profile vertical-axis wind turbine 4.
  • the coupling 6 is a flexible coupling, and the upper end of the coupling 6 is connected to the lower end of the wind wheel 2 through the second connecting flange 18, and the lower end of the coupling 6 passes through the third connecting flange 19 and
  • the main gear 10 is coupled, and the main gear 10 is fixed to the outer ring of the second bearing 9, so that the wind wheel 2, the coupling 6, and the main gear 10 can be synchronized.
  • a brake device is disposed in the coupling 6, and the brake device includes an annular brake disk 61 and one or more brake devices 62.
  • the brake disk 61 includes a fixing portion 611 and a friction portion 612, and a slope transition is provided between the fixing portion 611 and the friction portion 612.
  • the fixing portion 611 is fixed on the coupling 6; the upper and lower surfaces of the friction portion 612 are provided with anti-slip stripes in the radial direction, and the anti-slip stripes are radial, which increases the friction between the brake and the brake disc, thereby enhancing Braking effect.
  • the brake device 62 includes a brake pad 64, a damper 65, a damper pad 66, a brake 67, and a power source 63 that drives the brake.
  • An annular boss 68 is disposed on the center tower 1 , the damper pad 66 is disposed on the boss 68 , and the damper 65 is disposed on the damper pad 66 .
  • the brake pad 64 is disposed on the damper 65, the brake 67 is disposed on the brake pad 64, and the brake 67 is evenly distributed around the column to form a multi-point brake;
  • the brake 67 includes brake pads disposed on the upper and lower sides of the brake disc, the brake pads are engaged with the friction portions of the brake discs;
  • the power source 63 in the brake device is a hydraulic drive system, providing reliable and powerful Power.
  • the braking device When braking, the braking device actually brakes the coupling 6, but since the coupling 6 connects the wind wheel 2 with the main gear 10, the wind wheel 2 of the vertical axis wind power generator 4 can be reduced.
  • the speed of the main gear 10, in this way not only protects the wind wheel 2 from damage due to stalling, but also protects the generator 4 from being burnt due to excessive power generation.
  • the brake device cooperates with the vertical axis wind turbine motor 4, and has a simple structure and a remarkable braking effect.
  • the wind wheel 2 is rotated by the wind, and its power is transmitted to the rotating shaft of each of the generators 4 through the main gear 10 and the gear transmission system in turn, and mechanical energy is supplied to each of the generators 4 to generate electricity.
  • the speed ratio of the main gear 10 to the rotating shaft of the generator 4 can be changed by the gear transmission system.
  • the rotating speed of the wind wheel 2 is low, after the adjustment of the gear transmission system, a large rotating speed can also be output to the rotating shaft of the generator 4.
  • the high-speed generator 43 can be utilized, and the high-speed generator 4 is smaller in volume than the prior art low-speed generator 4 at the same power generation.
  • the load of the wind wheel 2 is reduced, and the starting wind speed is smaller, which is advantageous for the wind power generator 4 to generate electricity even at a low wind speed;
  • the generator 4 in each power generating unit is small in volume, and the manufacturing cost thereof is low, and Reduce the difficulty of maintenance and repair;
  • the number of power generation units that can be installed on the center tower 1 is more, further improving the overall power generation of the vertical axis wind turbine.
  • the bottom foundation (not shown) of the central tower is constructed, and the bottom foundation can be built on the sea or land;
  • the central tower 1 includes more than two installations for installing the generator 4 and the power generation equipment and surrounding the central tower 1
  • the installation platform 3 is integrally formed with the central tower 1 , and the installation platform 3 is provided with an aisle 32 for the passage of the blade, the aisle vertically runs through the installation platform 3;
  • Each of the mounting platform 3, the generator 4 on the mounting platform 3, the ⁇ -shaped wind wheel 2 having at least two blades cooperating with the generator 4, and the power generating equipment constitute a power generating unit, and the crane 5 is based on the center tower
  • the lifting step of the crane 5 for each power generating unit comprises: (a) the first bearing 8 and the second bearing 9 to the center tower 1; (b) lifting the blades constituting the wind wheel 2 to the center column 1 Upper end of the wind wheel 2 is connected with the outer ring of the first bearing 8; (c) the coupling 6 is hoisted to the central tower 1 and below the wind wheel 2, and the upper end of the coupling 6 is connected to the lower end of the wind wheel 2; (d) installing a brake device in the coupling 6; (e) lifting a main gear 10 to the center column 1 and below the coupling 6, the main gear 10 embracing the center column 1 and the upper end and the coupling 6 is connected at the lower end, and the lower end is connected to the outer ring of the second bearing 9; (0) the generator 4 and the power generating device are hoisted to the mounting platform 3, the generator 4 is fixed to the mounting platform 3 by bolts, and the generator 4 passes through the gear transmission system Engaged with the main gear; (g) After the generator 4 and the power
  • the installation method of the installation platform 3 is as follows:
  • the template is in the form of a cylinder, and the outer template is provided with two or more annular convex cavities for forming a mounting platform for accommodating the central tower for mounting a generator, the annular protruding cavity and the grouting The cavity is connected; the distance between the adjacent two annular protruding cavities is greater than the height of the wind wheel of the vertical axis wind power generator; the annular protruding cavity is provided with a steel member, and the steel member extends into Inside the perfusion chamber; the reinforcing steel in the perfusion chamber extends into the annular protruding cavity;
  • the gear transmission system may be any other gear combination capable of functioning as a transmission
  • the gear transmission system includes a pinion gear, a worm gear, the main gear 10 and the a pinion gear is engaged, a worm wheel is disposed on a rotating shaft of the pinion gear, and a worm is disposed on a rotating shaft of the horizontally placed generator 4, and the pinion gear is connected to the rotating shaft of the generator 4 through the worm gear worm structure, and finally the wind is realized
  • the vertical rotation of the wheel 2 is converted into the horizontal rotation of the generator 4, and for the vertical axis wind turbine 4, the installation of the generator 4 is simpler and more convenient.
  • the central column of the reinforced concrete used in the invention facilitates on-site construction and solves the transportation problem; meanwhile, according to the existing reinforced concrete construction method, the construction period of the central tower is not long.
  • the use of cranes to install blades, generators, power generation equipment, etc., is very convenient to construct; the combined structure of the blades and the generator is simple, and the assembly is more convenient and quick; the installation of the installation platform greatly reduces the installation difficulty of the generator and the power generation equipment;
  • the field installation method of the vertical axis wind power generator of the present invention achieves the purpose of simple and quick installation, and the installation cost is low.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Wind Motors (AREA)

Abstract

Disclosed is a method for installation of a vertical-axis wind generator. The method comprises the following steps: (A) constructing the foundations of a central pylon (1); (B) constructing a reinforced concrete central pylon on the foundations; (C) installing a hoist (5) at the top of the central pylon; (D) each mounting platform (3), generator (4), wind wheel (2) and power generating device constituting a power generating unit, and according to the following steps, the hoist lifting successively from top to bottom all the power generating units: (a) lifting blades (21) onto the central pylon; (b) lifting a shaft coupling (6) onto the central pylon and connecting same with the wind wheel; (c) lifting a master gear (10) onto the central pylon and connecting same with the shaft coupling; and (d) lifting the generator and the power generating device onto the mounting platform, and meshing the generator with the master gear via a gear transmission system. The present method involves convenient installation and debugging, short construction time, and low costs.

Description

一种垂直轴风力发电机的现场安装方法 技术领域  Field installation method of vertical axis wind power generator
本发明涉及风力发电机,尤其是垂直轴的风力发电机的现场安装方法。 背景技术  The invention relates to a field installation method for a wind turbine, in particular a vertical axis wind turbine. Background technique
众所周知, 风力发电机包括水平轴和垂直轴两种, 其发电原理基本一 致, 发电效率均跟风速和风轮有效风能利用面积有关, 简单的说就是风轮 越大越高其发电效率就越高。 经过多年的发展, 水平轴风力发电机得到了 比垂直轴风力发电机更好的发展, 其原因在于, 在水平轴风力发电机和垂 直轴风力发电机的塔柱所能承载的极限高度下, 水平轴风力发电机的风轮 对风能的利用率要比垂直轴风力发电的风轮高。 水平轴风力发电机经过多 年的研究, 可以说已经到达了技术的瓶颈, 很难再有重大的突破, 由于水 平轴风力发电机的风轮对塔柱的横向剪切力较大,这就限制了塔柱的高度, 从而限制了风轮所能达到的高度以及有效风能利用面积; 但是垂直轴风力 发电机则不同, 其风轮对塔柱的横向剪切力较小, 也就是说, 在塔柱承载 允许的情况下, 垂直轴风力发电机的风轮能够做得更高更大来提升其发电 效率, 所以说垂直轴风力发电机更具有发展前景。 目前已经有诸多的垂直 轴风力发电机在发展, 如本申请人在先有对垂直轴风力发电机进行专利申 请, 公开号为 CN101545457的一种垂直风力发电机, 包括中心塔柱、 位于 中心塔柱上的一个以上的垂直风力发电单元, 所述垂直风力发电单元包括 第一轴承、 发电机、 第二轴承、 第三轴承、 叶片。 所述发电机下方设有连 接法兰, 所述连接法兰与发电机转子下端固定连接, 所述发电机转子上端 与第二轴承外圈连接。 所述连接法兰下方设有励磁机, 所述励磁机包括转 子、定子,所述励磁机转子上端与连接法兰连接,下端与第一轴承外圈连接, 所述叶片下端与第二轴承外圈固定连接,叶片上端与第三轴承外圈固定连 接。 该种结构的发电机为外转子发电机, 而内定子环抱中心塔柱, 为了结 构的坚固, 中心塔柱直径一般做得比较大, 因此, 发电机的直径也相应需 要做得非常大, 相应的励磁机也要做得比较大; 针对如此庞大的设备, 安 装、 调试十分麻烦, 且安装工期长, 安装成本巨大。 发明内容 As we all know, wind turbines include horizontal and vertical axes. The power generation principle is basically the same. The power generation efficiency is related to the wind speed and the effective wind energy utilization area of the wind turbine. Simply put, the larger the wind turbine, the higher the power generation efficiency. After years of development, horizontal-axis wind turbines have achieved better development than vertical-axis wind turbines because of the extreme heights that can be carried by the towers of horizontal-axis wind turbines and vertical-axis wind turbines. The wind turbine of a horizontal axis wind turbine has a higher utilization rate of wind energy than a wind turbine of a vertical axis wind power generation. After years of research, horizontal axis wind turbines can be said to have reached the technical bottleneck, and it is difficult to make major breakthroughs. This is because the horizontal shearing force of the horizontal axis wind turbine's wind turbine to the tower column is large. The height of the column, which limits the height that can be achieved by the wind wheel and the effective wind energy utilization area; however, the vertical axis wind turbine is different, and the lateral shear force of the wind wheel to the column is small, that is, When the column load is allowed, the wind turbine of the vertical axis wind turbine can be made higher and higher to improve its power generation efficiency. Therefore, the vertical axis wind turbine has more development prospects. At present, there are many vertical axis wind turbines in development. For example, the applicant has a patent application for vertical axis wind turbines. A vertical wind turbine with the publication number CN101545457 includes a central tower and is located at the center tower. More than one vertical wind power generation unit on the column, the vertical wind power generation unit includes a first bearing, a generator, a second bearing, a third bearing, and a blade. A connecting flange is disposed under the generator, the connecting flange is fixedly connected to a lower end of the generator rotor, and an upper end of the generator rotor is connected to the second bearing outer ring. An exciter is disposed under the connecting flange, the exciter includes a rotor and a stator, the upper end of the exciter rotor is connected to the connecting flange, and the lower end is connected to the outer ring of the first bearing, and the lower end of the blade is outside the second bearing The ring is fixedly connected, and the upper end of the blade is fixedly connected with the outer ring of the third bearing. The generator of this structure is an outer rotor generator, and the inner stator surrounds the central tower. For the structural strength, the diameter of the central tower is generally made larger. Therefore, the diameter of the generator is also required. To do very large, the corresponding exciter should also be relatively large; for such a large equipment, installation and commissioning are very troublesome, and the installation period is long and the installation cost is huge. Summary of the invention
本发明所要解决的技术问题是提供一种垂直轴风力发电机的现场安装 方法, 安装、 调试方便, 且安装工期短, 安装成本低。  The technical problem to be solved by the present invention is to provide a field installation method for a vertical axis wind power generator, which is convenient to install and debug, and has a short installation period and low installation cost.
为解决上述技术问题, 本发明的技术方案是: 一种垂直轴风力发电机 的现场安装方法, 包括以下步骤:  In order to solve the above technical problem, the technical solution of the present invention is: A field installation method for a vertical axis wind power generator, comprising the following steps:
( 1 ) 建造中心塔柱的底部基础;  (1) Construction of the bottom foundation of the central tower;
(2 ) 在底部基础上建造钢筋混凝土的中心塔柱; 中心塔柱包括两个以 上用于安装发电机及发电设备且环抱中心塔柱的安装平台, 所述 安装平台与中心塔柱一体成型, 安装平台上设有供叶片通过的过 道, 所述过道垂直贯穿所述安装平台;  (2) constructing a central column of reinforced concrete on the bottom; the central tower includes two or more mounting platforms for installing the generator and the power generating equipment and surrounding the central tower, the mounting platform being integrally formed with the central tower column, The installation platform is provided with an aisle for the passage of the blade, and the aisle vertically runs through the installation platform;
( 3 ) 在中心塔柱顶部安装起重机;  (3) installing a crane at the top of the central tower column;
(4 ) 每一安装平台、 安装平台上的发电机、 与所述发电机配合的至少 具有两片叶片的 Φ形风轮及发电设备组成一个发电单元, 起重机 根据中心塔柱从上至下顺序依次吊装所有的发电单元; 起重机针 对每一发电单元的吊装步骤包括: (a) 将组成风轮的叶片吊装到 中心塔柱上; (b) 将联轴器吊装到中心塔柱上并于风轮下方, 联 轴器上端与风轮下端连接; (c ) 将一个主齿轮吊装到中心塔柱上 并于联轴器下方, 主齿轮环抱中心塔柱并与联轴器下端连接; (d) 将发电机及发电设备吊装到安装平台上, 发电机通过齿轮传动系 统与主齿轮啮合。  (4) Each installation platform, the generator on the installation platform, the Φ-shaped wind wheel with at least two blades and the power generation equipment matched with the generator form a power generation unit, and the crane is in order from top to bottom according to the central column Lifting all power generating units in turn; the lifting steps of the crane for each power generating unit include: (a) lifting the blades that make up the wind wheel to the center tower; (b) lifting the coupling to the center tower and in the wind Below the wheel, the upper end of the coupling is connected to the lower end of the rotor; (c) a main gear is hoisted to the central tower and below the coupling, the main gear surrounds the central tower and is connected to the lower end of the coupling; (d) The generator and power generation equipment are hoisted to the installation platform, and the generator is meshed with the main gear through the gear transmission system.
作为改进, 所述步骤 (1 ) 中, 底部基础建造在海域或陆域。  As an improvement, in the step (1), the bottom foundation is built in a sea area or a land area.
作为改进, 所述步骤 (2) 中, 安装平台的建造方法如下:  As an improvement, in the step (2), the installation method of the installation platform is as follows:
(2.1 ) 在所述底部基础上搭建中心塔柱的内模板和外模板, 内、 外模 板之间形成灌浆腔体,在所述灌浆腔体内预埋钢构件和建筑构 造用钢筋, 所述内模板呈筒状, 所述外模板上设有两个以上用 于成型环抱所述中心塔柱用于安装发电机的安装平台的环形 凸出腔体, 所述环形凸出腔体与所述灌浆腔体连通; (2.2) 在内、 外模板之间灌混凝土。 (2.1) arranging an inner formwork and an outer formwork of the center column on the bottom base, and forming a grouting cavity between the inner and outer formwork, and pre-burying the steel member and the steel bar for building construction in the grouting cavity, the inner The template is in the form of a cylinder, and the outer template is provided with two or more annular convex cavities for forming a mounting platform for accommodating the central tower for mounting a generator, the annular protruding cavity and the grouting The cavity is connected; (2.2) Fill concrete between the inner and outer formwork.
作为改进, 所述步骤 (2.1 ) 中, 所述相邻两个环形凸出腔体之间的距 离大于所述垂直轴风力发电机的风轮高度; 所述环形凸出腔体内设有钢构 件, 所述钢构件伸入所述灌注腔体内; 所述灌注腔体内的钢筋延伸至所述 环形凸出腔体内; 所述步骤 (2.2) 中, 采用分段灌浆的方式进行灌浆。  In an improvement, in the step (2.1), a distance between the adjacent two annular protruding cavities is greater than a height of the wind turbine of the vertical axis wind power generator; and the annular protruding cavity is provided with a steel component The steel member extends into the perfusion chamber; the reinforcing bar in the perfusion chamber extends into the annular protruding cavity; in the step (2.2), the grouting is performed by means of segmented grouting.
作为改进, 起重机在吊装叶片之前首先需要吊装轨道到中心塔柱上, 所述轨道上端延伸至风轮上端安装处,轨道的下端延伸至风轮下端安装处, 且轨道对准安装平台上的过道。  As an improvement, the crane first needs to hoist the rail to the central tower before lifting the blade. The upper end of the rail extends to the upper end of the wind turbine. The lower end of the rail extends to the lower end of the wind turbine, and the rail is aligned with the aisle on the mounting platform. .
作为改进, 起重机在吊装叶片时, 叶片沿着轨道运动。  As an improvement, the crane moves along the track as the crane lifts the blades.
作为改进, 在大风叶片失速情况下, 起重机将叶片下吊到地面, 叶片 沿着轨道运动。  As an improvement, in the case of a high wind blade stall, the crane lifts the blade down to the ground and the blade moves along the track.
作为改进, 所述步骤(4) 中, 利用起重机吊装第一轴承和第二轴承到 中心塔柱上, 第一轴承位于风轮上端且与风轮上端连接, 第二轴承位于主 齿轮下端且与主齿轮连接。  As an improvement, in the step (4), the first bearing and the second bearing are hoisted by the crane to the central tower, the first bearing is located at the upper end of the wind wheel and is connected to the upper end of the wind wheel, and the second bearing is located at the lower end of the main gear and Main gear connection.
作为改进, 在联轴器内安装刹车装置。  As an improvement, a brake device is installed in the coupling.
作为改进, 所述步骤(4) 中, 发电机通过螺栓固定在安装平台上; 在 发电机及发电设备安装好后, 在安装平台上修建用以保护发电机、 发电设 备的防护罩。  As an improvement, in the step (4), the generator is fixed on the mounting platform by bolts; after the generator and the power generating equipment are installed, a protective cover for protecting the generator and the power generating device is constructed on the mounting platform.
本发明与现有技术相比所带来的有益效果是:  The beneficial effects of the present invention compared to the prior art are:
1、 通过齿轮传动系统可以改变主齿轮与发电机的转轴的转速比,尽管风 轮的转速较低, 但是经过齿轮传动系统的调整后, 同样可以输出较大 的转速到发电机的转轴上, 从而可以利用高转速的发电机, 高转速的 发电机与现有技术低转速发电机相比, 在同样的发电功率下, 高转速 的发电机体积更小, 通过安装平台, 发电机安装起来更方便;  1. Through the gear transmission system, the speed ratio of the main gear to the shaft of the generator can be changed. Although the speed of the wind wheel is low, after the adjustment of the gear transmission system, a larger speed can also be output to the shaft of the generator. Therefore, it is possible to use a high-speed generator. Compared with the prior art low-speed generator, the high-speed generator has a smaller volume at the same power generation. By installing the platform, the generator is installed more. Convenience;
2、 由于发电机体积大大减小, 发电机转子的重量也相应减小, 风轮所承 受的负载减小, 因此风轮的启动风速更小, 有利于风力发电机在低风 速时也能够发电;  2. Since the generator volume is greatly reduced, the weight of the generator rotor is also reduced, and the load on the wind turbine is reduced. Therefore, the starting wind speed of the wind turbine is smaller, which is beneficial to the wind turbine generating electricity even at low wind speed. ;
3、 发电机体积大大减小, 安装成本、 制造成本及运输成本大大降低; 且 降低维修检修难度;  3. The generator volume is greatly reduced, the installation cost, manufacturing cost and transportation cost are greatly reduced; and the difficulty of maintenance and repair is reduced;
4、 钢筋混凝土的中心塔柱可以做得更高,在中心塔柱上可以设置多个安 装平台, 安装平台上可以设置发电设备, 在加上对应的风轮组成一个 独立的发电单元,一台中心塔柱上设置多个发电单元能够增加整个垂 直轴风力发电机的发电功率;且使发电机及发电设备的安装变得更简 单; 4. The center column of reinforced concrete can be made higher, and multiple amps can be set on the center column. Install the platform, the installation platform can be equipped with power generation equipment, and the corresponding wind turbines are combined to form an independent power generation unit. The installation of multiple power generation units on one central tower column can increase the power generation of the entire vertical axis wind power generator; Installation of generators and power generation equipment has become easier;
5、 由起重机、可拆装的叶片及轨道组成的规避强风引起失速的装置, 该 结构简单, 能够解决在风力特别强力或者台风时, 发电机组失速及叶 片折断的问题, 确保了发电机组的安全; 另外, 起重机能够起到很好 的装配叶片的作用, 尤其适合使用在高度较高的垂直轴风力发电机 中; 附图说明 5. The device consisting of cranes, removable blades and rails to avoid stall caused by strong winds. This structure is simple and can solve the problem of stalling of the generator set and blade breakage when the wind is particularly strong or typhoon, ensuring the safety of the generator set. In addition, the crane can function as a good assembly blade, especially suitable for use in high-profile vertical axis wind turbines;
图 1为实施例 1垂直轴风力发电机结构示意图。  1 is a schematic structural view of a vertical axis wind turbine of Embodiment 1.
图 2为实施例 2垂直轴风力发电机结构示意图。  2 is a schematic structural view of a vertical axis wind turbine of Embodiment 2.
图 3为图 1的 A处放大图。  Figure 3 is an enlarged view of A of Figure 1.
图 4为图 1的 B处放大图。  Figure 4 is an enlarged view of B of Figure 1.
图 5为安装平台结构示意图。  Figure 5 is a schematic diagram of the structure of the installation platform.
图 6为安装平台纵向剖面图。  Figure 6 is a longitudinal sectional view of the mounting platform.
图 7为安装平台横向剖面图。  Figure 7 is a transverse cross-sectional view of the mounting platform.
图 8为叶片结构示意图。  Figure 8 is a schematic view of the structure of the blade.
图 9为实施例 1叶片与轨道的连接方式。  Figure 9 is a view showing the manner in which the blade of the embodiment 1 is connected to the track.
图 10为实施例 2叶片与轨道的连接方式。  Figure 10 is a view showing the connection of the blade to the track of the embodiment 2.
图 11为起重机结构示意图。  Figure 11 is a schematic view of the structure of the crane.
图 12为起重机吊装叶片的示意图。  Figure 12 is a schematic view of a crane hoisting blade.
图 13为刹车装置结构示意图。  Figure 13 is a schematic view showing the structure of the brake device.
图 14为鼠笼结构示意图。 具体实施方式  Figure 14 is a schematic view of a squirrel cage structure. detailed description
下面结合说明书附图对本发明作进一步说明。  The invention will now be further described with reference to the drawings of the specification.
实施例 1 Example 1
如图 1所示, 一种垂直轴风力发电机, 包括中心塔柱 1, 所述中心塔 柱 1上设有两个以上的发电单元, 本实施例中, 所述中心塔柱 1为空心的 钢筋混凝土中心塔柱 1, 所述中心塔柱 1 上设有两个呈上下设置的发电单 元。 所述发电单元包括风轮 2、 主齿轮 10、 两个以上的发电机 4。 本实施 例中, 在主齿轮 10周边对称设有两个发电机 4; 所述风轮 2为 Φ形风轮, 所述风轮 2由两片对称设置的叶片 21组成。 如图 3、 4所示, 所述中心塔 柱 1上对应风轮 2上端位置设有第一轴承 8, 中心塔柱 1上对应风轮 2下 端位置设有第二轴承 9。 叶片 21上端通过第一连接法兰 17与第一轴承 8 的外圈连接; 叶片 21下端依次通过第二连接法兰 18、 联轴器 6、 第三连接 法兰 19、 主齿轮 10后与第二轴承 9的外圈连接。 其中本实施例轴承为双 排球转盘轴承, 且该轴承为现有技术, 在这里不再详细描述, 本领域技术 人员应当知晓其结构和工作原理。 所述风轮 2通过第一轴承 8和第二轴承 9与所述中心塔柱 1枢接, 且风轮 2与所述主齿轮 10具有同步转速。 As shown in FIG. 1 , a vertical axis wind power generator includes a central tower 1 , the central tower Two or more power generating units are disposed on the column 1. In this embodiment, the central tower 1 is a hollow reinforced concrete central column 1 , and the central tower 1 is provided with two power generating units arranged up and down. . The power generating unit includes a wind wheel 2, a main gear 10, and two or more generators 4. In this embodiment, two generators 4 are symmetrically disposed around the main gear 10; the wind wheel 2 is a Φ-shaped wind wheel, and the wind wheel 2 is composed of two symmetrical blades 21 . As shown in FIGS. 3 and 4, a first bearing 8 is disposed on the center tower 1 at a position corresponding to the upper end of the wind wheel 2, and a second bearing 9 is disposed on the center tower 1 at a position corresponding to the lower end of the wind wheel 2. The upper end of the blade 21 is connected to the outer ring of the first bearing 8 through the first connecting flange 17; the lower end of the blade 21 passes through the second connecting flange 18, the coupling 6, the third connecting flange 19, the main gear 10, and the The outer ring of the two bearings 9 is connected. The bearing of the embodiment is a double volleyball slewing bearing, and the bearing is prior art, and will not be described in detail herein, and the structure and working principle of the person skilled in the art should be known. The wind wheel 2 is pivotally connected to the center tower 1 by a first bearing 8 and a second bearing 9, and the wind wheel 2 and the main gear 10 have synchronous rotation speeds.
如图 3所示,所述主齿轮 10分别通过一套齿轮传动系统与所述发电机 4的转轴连接, 本实施例中, 所述齿轮传动系统为一锥齿轮, 主齿轮 10与 所述锥齿轮啮合, 且所述锥齿轮套在水平放置的发电机 4的转轴上, 因此, 风轮 2通过主齿轮 10和锥齿轮与所述发电机 4的转轴联动, 实现由风轮 2 的垂直旋转转变成发电机 4的水平旋转, 对于垂直轴风力发电机 4来说, 发电机 4的安装更简单方便了。  As shown in FIG. 3, the main gear 10 is respectively connected to the rotating shaft of the generator 4 through a gear transmission system. In this embodiment, the gear transmission system is a bevel gear, the main gear 10 and the cone The gear meshes, and the bevel gear is sleeved on the rotating shaft of the horizontally placed generator 4. Therefore, the wind wheel 2 is interlocked with the rotating shaft of the generator 4 through the main gear 10 and the bevel gear to realize the vertical rotation of the wind wheel 2. Turning into the horizontal rotation of the generator 4, the installation of the generator 4 is simpler and more convenient for the vertical axis wind turbine 4.
如图 3、 4、 14所示, 所述第一轴承 8与第二轴承 9之间设有两根以上 均匀分布在同一圆周上的连接管,连接管上端通过第一连接法兰 17与第一 轴承 8的外圈固定连接, 连接管的下端与第二连接法兰 18连接, 第一轴承 8 的外圈通过所述连接管与所述第二轴承 9的外圈联动同步。 所述第一连 接法兰 17、 连接管第二连接法兰 18 的分布构成一个鼠笼结构, 由于叶片 21上端的风速与下端的风速往往不一样,上端的风速一般比下端的风速大, 从而会造成叶片 21 在旋转时上端的速度比下端的速度快, 但是由于叶片 21 是一个整个结构, 叶片 21 的上端和下端必须具有同步的转速, 这样一 来叶片 21有可能会发生扭曲, 从而破坏叶片 21的最佳迎风面积, 降低叶 片 21对的风能的利用率。 鼠笼的设计正是为了传递叶片 21上端的力矩到 叶片 21下端,使叶片 21在旋转过程中,尽可能的降低叶片 21的扭曲程度。  As shown in FIGS. 3, 4, and 14, between the first bearing 8 and the second bearing 9, two or more connecting pipes uniformly distributed on the same circumference are disposed, and the upper end of the connecting pipe passes through the first connecting flange 17 and the The outer ring of a bearing 8 is fixedly connected, and the lower end of the connecting pipe is connected to the second connecting flange 18, and the outer ring of the first bearing 8 is synchronized with the outer ring of the second bearing 9 through the connecting pipe. The first connecting flange 17 and the second connecting flange 18 of the connecting pipe form a squirrel cage structure. Since the wind speed at the upper end of the blade 21 is different from the wind speed at the lower end, the wind speed at the upper end is generally larger than the wind speed at the lower end. It will cause the blade 21 to rotate faster at the upper end than at the lower end, but since the blade 21 is an entire structure, the upper end and the lower end of the blade 21 must have synchronized rotational speeds, so that the blade 21 may be twisted and destroyed. The optimum windward area of the blade 21 reduces the utilization of the wind energy of the pair of blades 21. The squirrel cage is designed to transmit the moment at the upper end of the blade 21 to the lower end of the blade 21, so that the blade 21 is as much as possible to reduce the degree of distortion of the blade 21 during the rotation.
所述主齿轮 10与锥齿轮之间设有控制齿轮传动系统与主齿轮 10连接 的离合器(未标示), 所述风轮 2及发电机 4的转轴上设有速度传感器(未 标示), 所述速度传感器与所述离合器电连接。 当速度传感器检测到风轮 2 或发电机 4的转轴转速超过预设值时, 发送信号至离合器, 使离合器断开 齿轮传动系统与主齿轮 10的连接; 当速度传感器检测到风轮 2转速回到预 设值内时, 发送信号至离合器, 使离合器重新连接齿轮传动系统与主齿轮 10。 A control gear transmission system is connected between the main gear 10 and the bevel gear and the main gear 10 A clutch (not shown) is provided with a speed sensor (not shown) on the rotating shaft of the wind wheel 2 and the generator 4, and the speed sensor is electrically connected to the clutch. When the speed sensor detects that the rotational speed of the rotating shaft 2 or the rotating shaft of the generator 4 exceeds a preset value, a signal is sent to the clutch to disconnect the clutch transmission system from the main gear 10; when the speed sensor detects the rotational speed of the wind wheel 2 When the preset value is reached, a signal is sent to the clutch to reconnect the clutch to the gear transmission system and the main gear 10.
如图 5至 7所示, 所述发电单元包括安装平台, 所述中心塔柱 1为中 空的钢筋混凝土结构, 所述安装平台环抱所述中心塔柱 1, 所述安装平台 与所述中心塔柱 1一体灌浆成型。 所述安装平台内部设有工字钢, 所述工 字钢水平设置且贯穿所述中心塔柱 1, 相互垂直交错形成网格状分布, 且 中心塔柱 1 内的建筑构造用钢筋延伸至所述安装平台内。 所述安装平台上 设有安装螺孔, 发电机 4、 控制柜等发电设备通过螺栓固定在所述安装平 台上。 所述安装平台上设有防护罩, 所述防护罩环绕所述安装平台, 所述 防护罩上设有门窗形成防风雨的房屋, 所述发电机 4设于所述房屋内, 用 于保护发电机 4、 控制柜、 传动系统等发电设备免受外界环境影响, 确认 其运行在安全的环境, 能够增加发电设备的使用寿命。 所述相邻两个安装 平台之间的距离用于安装所述垂直轴风力发电机 4的风轮 2。 为了以后的 维修方便, 中心塔柱 1上可以设置维修口通往中心塔柱 1内的通道, 维修 人员就可以通过维修口进入到中心塔柱 1 的通道内, 在通道内设置吊笼, 维修人员通过吊笼到达中心塔柱 1 的不同高度, 对具有多层发电单元的垂 直轴风力发电机 4来说是十分方便的; 另外上层的发电单元的电缆线还可 以通过该通道进行布线。  As shown in FIGS. 5 to 7, the power generating unit includes a mounting platform, the central tower 1 is a hollow reinforced concrete structure, the mounting platform surrounds the central tower 1, the mounting platform and the central tower Column 1 is integrally grouted. The mounting platform is internally provided with I-beams, and the I-beams are horizontally disposed and penetrate the center column 1 and are vertically interlaced to form a grid-like distribution, and the building structure in the center column 1 is extended to the office by steel bars. Said within the installation platform. The mounting platform is provided with a mounting screw hole, and the power generating device such as the generator 4 and the control cabinet is fixed to the mounting platform by bolts. The installation platform is provided with a protective cover, the protective cover surrounds the installation platform, the protective cover is provided with doors and windows to form a weatherproof house, and the generator 4 is disposed in the house for protecting power generation The power generation equipment such as the machine 4, the control cabinet, and the transmission system are protected from the external environment, and it is confirmed that the operation is in a safe environment, which can increase the service life of the power generation equipment. The distance between the adjacent two mounting platforms is used to mount the wind wheel 2 of the vertical axis wind turbine 4. For the convenience of future maintenance, the center tower column 1 can be provided with a maintenance port to the channel in the center tower column 1. Maintenance personnel can enter the channel of the center tower column 1 through the maintenance port, and set up the cage in the channel, repair The personnel reach the different heights of the central tower 1 through the cage, which is very convenient for the vertical axis wind turbine 4 having the multi-layer power generating unit; in addition, the cable of the upper power generating unit can also be routed through the channel.
如图 8所示, 所述中心塔柱 1顶部设有起重机 5, 所述起重机 5上设 有吊钩 52; 所述叶片 21呈弓形, 由弦 212及对应的弧 211所构成, 所述弧 211与弦 212之间设有一根以上的支臂 22,所述支臂 22上设有若干供吊钩 52吊挂的吊耳 24, 所述弦 212上设有两个以上的滑轮 26; 每个发电单元 中的第一轴承 8与第二轴承 9之间设有数量与叶片 21数量相同的轨道 7, 所述轨道 7上端与第一连接法兰 17连接, 轨道下端与第二连接法兰 18连 接; 所述弦 212和滑轮 26组成滑行机构与所述轨道 7滑动配合; 所述叶片 21上、 下两端均设有公连接机构 25, 所述轨道 7上对应叶片 21上、 下两 端处设有母连接机构 141,所述公连接机构 25与所述母连接机构 141配合; 所述安装平台 3上设有供叶片 21通过的过道 32, 所述过道 32垂直贯穿所 述安装平台 3。 As shown in FIG. 8, the top of the center tower 1 is provided with a crane 5, and the crane 5 is provided with a hook 52; the blade 21 is arcuate, and is composed of a string 212 and a corresponding arc 211, the arc There are more than one arm 22 between the 211 and the string 212. The arm 22 is provided with a plurality of lifting lugs 24 for hanging by the hooks 52. The string 212 is provided with two or more pulleys 26; A number of rails 7 having the same number as the number of vanes 21 are disposed between the first bearing 8 and the second bearing 9 in the power generating unit, and the upper end of the rail 7 is connected to the first connecting flange 17, and the lower end of the rail and the second connecting flange 18 is connected; the chord 212 and the pulley 26 constitute a sliding mechanism that is slidably engaged with the rail 7; the upper and lower ends of the blade 21 are provided with a male connecting mechanism 25, and the rail 7 corresponds to the upper and lower blades 21 A female connecting mechanism 141 is disposed at the end, and the male connecting mechanism 25 is engaged with the female connecting mechanism 141; the mounting platform 3 is provided with an aisle 32 through which the blade 21 passes, and the aisle 32 vertically penetrates the mounting platform 3.
如图 9所示, 本实施例中, 所述公连接机构 25为具有安装孔的两片并 排设置的第一安装耳 251, 所述母连接机构 141 为具有安装孔的一片第二 安装耳, 所述第二安装耳插在两片第一安装耳 251之间, 第一安装耳 251 与第二安装耳之间通过销轴连接固定。 叶片 21与轨道 7之间为可拆卸, 方 便起重机 5吊装叶片 21。  As shown in FIG. 9 , in the embodiment, the male connecting mechanism 25 is two first mounting ears 251 arranged side by side with mounting holes, and the female connecting mechanism 141 is a second mounting ear having a mounting hole. The second mounting ear is inserted between the two first mounting ears 251, and the first mounting ears 251 and the second mounting ears are fixed by a pin connection. The blade 21 is detachable from the rail 7 to facilitate the lifting of the blade 21 by the crane 5.
如图 11所示, 所述起重机 5包括回转塔架 57、起重臂 54、平衡臂 55、 平衡重 56、 起重小车 53、 小车行走机构、 吊钩 52、 拉索 51、 起升机构 58 和控制系统; 所述起重臂 54和平衡臂 55安装在回转塔架 57上, 平衡重 56安装在平衡臂 55的一端, 小车行走机构设置在起重臂 54上, 起重小车 53设置在小车行走机构上, 吊钩 52设置在起重小车 53下方, 吊钩 52与 所述拉索 51—端连接, 拉索 51的另一端与起升机构 58连接。  As shown in FIG. 11, the crane 5 includes a revolving tower 57, a boom 54, a balance arm 55, a counterweight 56, a lifting trolley 53, a trolley traveling mechanism, a hook 52, a cable 51, and a lifting mechanism 58. And the control system; the boom 54 and the balance arm 55 are mounted on the swing tower 57, the balance weight 56 is mounted at one end of the balance arm 55, the trolley travel mechanism is disposed on the boom 54, and the lift carriage 53 is disposed at In the carriage running mechanism, the hook 52 is disposed below the crane trolley 53, the hook 52 is coupled to the cable 51 end, and the other end of the cable 51 is coupled to the hoist mechanism 58.
如图 12所示, 在遭遇强风时, 通过起重机 5将叶片 21吊放到地面, 起重机 5吊放叶片 21的具体步骤如下: 起重机 5通过吊钩 52钩挂住叶片 支臂 22的吊耳 24; 然后将叶片 21上、 下两端的连接打开使叶片 21脱离 塔柱; 起重机 5将叶片 21往下吊放, 且叶片 21在下放过程中, 叶片 21始 终沿着轨道 7滑行。  As shown in Fig. 12, when the strong wind is encountered, the blade 21 is suspended to the ground by the crane 5, and the specific steps of the crane 5 for hoisting the blade 21 are as follows: The crane 5 hooks the lifting lug 24 of the blade arm 22 by the hook 52 Then, the connection of the upper and lower ends of the blade 21 is opened to disengage the blade 21 from the column; the crane 5 hoists the blade 21 downward, and the blade 21 is always slid along the track 7 during the lowering process.
由起重机 5、 可拆装的叶片 21及轨道 7组成的规避强风引起失速的装 置, 该结构简单, 能够解决在风力特别强力或者台风时, 发电机 4失速及 叶片 21折断的问题, 确保了发电机 4的安全; 另夕卜, 起重机 5能够起到很 好的装配叶片 21的作用, 尤其适合使用在高度较高的垂直轴风力发电机 4 中。  The device which is composed of the crane 5, the detachable blade 21 and the rail 7 to avoid stall caused by strong wind has a simple structure, and can solve the problem that the generator 4 stalls and the blade 21 is broken when the wind force is particularly strong or typhoon, and the power generation is ensured. The safety of the machine 4; in addition, the crane 5 can function as a good assembly of the blades 21, and is particularly suitable for use in a high-profile vertical-axis wind turbine 4.
如图 13所示, 所述联轴器 6为弹性联轴器, 联轴器 6上端通过第二连 接法兰 18与风轮 2下端连接, 联轴器 6下端通过第三连接法兰 19与主齿 轮 10连接, 主齿轮 10固定在第二轴承 9的外圈上, 从而使风轮 2、 联轴 器 6、 主齿轮 10能够同步。 所述联轴器 6内设有刹车装置, 所述刹车装置 包括环形刹车盘 61和一个以上的制动装置 62。 所述刹车盘 61包括固定部 611和摩擦部 612, 所述固定部 611与摩擦部 612之间设有斜面过渡, 所述 固定部 611固定在联轴器 6上; 所述摩擦部 612上、 下表面沿半径方向设 有防滑条紋, 防滑条紋呈放射状, 增大制动器与刹车盘之间的摩擦力, 从 而增强其制动效果。 所述制动装置 62包括制动器垫板 64、 减振器 65、 减 振器垫板 66、 制动器 67和驱动制动器的动力源 63。 所述中心塔柱 1上延 伸设有环形凸台 68, 所述减振器垫板 66设在所述凸台 68上, 所述减振器 65设在所述减振器垫板 66上, 所述制动器垫板 64设在所述减振器 65上, 所述制动器 67设在所述制动器垫板 64上,且所述制动器 67均匀分布在所 述塔柱周边形成多点制动; 所述制动器 67包括设置在刹车盘上、 下两侧的 刹车片, 所述刹车片与刹车盘的摩擦部配合; 所述制动装置中的动力源 63 为液压驱动系统, 提供可靠且强而有力的动力。 As shown in FIG. 13, the coupling 6 is a flexible coupling, and the upper end of the coupling 6 is connected to the lower end of the wind wheel 2 through the second connecting flange 18, and the lower end of the coupling 6 passes through the third connecting flange 19 and The main gear 10 is coupled, and the main gear 10 is fixed to the outer ring of the second bearing 9, so that the wind wheel 2, the coupling 6, and the main gear 10 can be synchronized. A brake device is disposed in the coupling 6, and the brake device includes an annular brake disk 61 and one or more brake devices 62. The brake disk 61 includes a fixing portion 611 and a friction portion 612, and a slope transition is provided between the fixing portion 611 and the friction portion 612. The fixing portion 611 is fixed on the coupling 6; the upper and lower surfaces of the friction portion 612 are provided with anti-slip stripes in the radial direction, and the anti-slip stripes are radial, which increases the friction between the brake and the brake disc, thereby enhancing Braking effect. The brake device 62 includes a brake pad 64, a damper 65, a damper pad 66, a brake 67, and a power source 63 that drives the brake. An annular boss 68 is disposed on the center tower 1 , the damper pad 66 is disposed on the boss 68 , and the damper 65 is disposed on the damper pad 66 . The brake pad 64 is disposed on the damper 65, the brake 67 is disposed on the brake pad 64, and the brake 67 is evenly distributed around the column to form a multi-point brake; The brake 67 includes brake pads disposed on the upper and lower sides of the brake disc, the brake pads are engaged with the friction portions of the brake discs; the power source 63 in the brake device is a hydraulic drive system, providing reliable and powerful Power.
制动时, 实际是刹车装置对联轴器 6的制动, 但由于联轴器 6将风轮 2与主齿轮 10连成一体, 就可以起到降低垂直轴风力发电机 4的风轮 2及 主齿轮 10的速度, 这样一来不仅可以保护风轮 2不会因失速而损坏, 而且 保护发电机 4不会因发电功率过高而烧毁。 该种刹车装置与垂直轴风力发 电机 4相互配合, 而且结构简单, 制动效果显著。  When braking, the braking device actually brakes the coupling 6, but since the coupling 6 connects the wind wheel 2 with the main gear 10, the wind wheel 2 of the vertical axis wind power generator 4 can be reduced. The speed of the main gear 10, in this way, not only protects the wind wheel 2 from damage due to stalling, but also protects the generator 4 from being burnt due to excessive power generation. The brake device cooperates with the vertical axis wind turbine motor 4, and has a simple structure and a remarkable braking effect.
风轮 2受风力作用旋转, 其动力依次通过主齿轮 10、 齿轮传动系统传 递到每台发电机 4的转轴, 为每一台发电机 4提供机械能, 从而进行发电。 通过齿轮传动系统可以改变主齿轮 10与发电机 4的转轴的转速比,尽管风 轮 2的转速较低, 但是经过齿轮传动系统的调整后, 同样可以输出较大的 转速到发电机 4的转轴上, 从而可以利用高转速的发电机 43, 高转速的发 电机 4与现有技术低转速发电机 4相比, 在同样的发电功率下, 高转速的 发电机 4体积更小。 本发明中, 风轮 2的负载减小, 启动风速更小, 有利 于风力发电机 4在低风速时也能够发电; 每台发电单元中的发电机 4体积 较小, 其制造成本低, 且降低维修检修难度; 中心塔柱 1上可安装的发电 单元数量更多, 进一步提高了垂直轴风力发电机整体的发电功率。  The wind wheel 2 is rotated by the wind, and its power is transmitted to the rotating shaft of each of the generators 4 through the main gear 10 and the gear transmission system in turn, and mechanical energy is supplied to each of the generators 4 to generate electricity. The speed ratio of the main gear 10 to the rotating shaft of the generator 4 can be changed by the gear transmission system. Although the rotating speed of the wind wheel 2 is low, after the adjustment of the gear transmission system, a large rotating speed can also be output to the rotating shaft of the generator 4. In this way, the high-speed generator 43 can be utilized, and the high-speed generator 4 is smaller in volume than the prior art low-speed generator 4 at the same power generation. In the present invention, the load of the wind wheel 2 is reduced, and the starting wind speed is smaller, which is advantageous for the wind power generator 4 to generate electricity even at a low wind speed; the generator 4 in each power generating unit is small in volume, and the manufacturing cost thereof is low, and Reduce the difficulty of maintenance and repair; the number of power generation units that can be installed on the center tower 1 is more, further improving the overall power generation of the vertical axis wind turbine.
本发明垂直轴风力发电机的现场安装方法:  Field installation method of vertical axis wind power generator of the invention:
( 1 )建造中心塔柱的底部基础(未标示), 底部基础可以建在海域或陆 域上;  (1) The bottom foundation (not shown) of the central tower is constructed, and the bottom foundation can be built on the sea or land;
(2) 在底部基础上建造钢筋混凝土的中心塔柱 1 ; 中心塔柱 1包括两 个以上用于安装发电机 4及发电设备且环抱中心塔柱 1的安装平 台 3, 所述安装平台 3与中心塔柱 1一体成型, 安装平台 3上设 有供叶片通过的过道 32, 所述过道垂直贯穿所述安装平台 3;(2) Construction of the central column 1 of reinforced concrete on the bottom foundation; the central tower 1 includes more than two installations for installing the generator 4 and the power generation equipment and surrounding the central tower 1 The installation platform 3 is integrally formed with the central tower 1 , and the installation platform 3 is provided with an aisle 32 for the passage of the blade, the aisle vertically runs through the installation platform 3;
(3 ) 在中心塔柱顶部安装起重机 5; (3) installing a crane 5 on top of the central tower column;
(4)每一安装平台 3、 安装平台 3上的发电机 4、 与所述发电机 4配合 的至少具有两片叶片的 Φ形风轮 2 及发电设备组成一个发电单 元, 起重机 5根据中心塔柱从上至下顺序依次吊装所有的发电单 元;  (4) Each of the mounting platform 3, the generator 4 on the mounting platform 3, the Φ-shaped wind wheel 2 having at least two blades cooperating with the generator 4, and the power generating equipment constitute a power generating unit, and the crane 5 is based on the center tower The column hoist all the power generating units in order from top to bottom;
(5 ) 起重机 5针对每一发电单元的吊装步骤包括: (a) 第一轴承 8和 第二轴承 9到中心塔柱 1上; (b) 将组成风轮 2的叶片吊装到中 心塔柱 1上, 风轮 2上端与第一轴承 8的外圈连接; (c) 将联轴 器 6吊装到中心塔柱 1上并于风轮 2下方, 联轴器 6上端与风轮 2下端连接; (d)在联轴器 6内安装刹车装置; (e)将一个主齿轮 10吊装到中心塔柱 1上并于联轴器 6下方, 主齿轮 10环抱中心 塔柱 1并上端与联轴器 6下端连接, 下端与第二轴承 9的外圈连 接; (0 将发电机 4及发电设备吊装到安装平台 3上, 发电机 4 通过螺栓固定在安装平台 3上, 发电机 4通过齿轮传动系统与主 齿轮啮合; (g) 在发电机 4及发电设备安装好后, 在安装平台 3 上修建用以保护发电机、 发电设备的防护罩 12。  (5) The lifting step of the crane 5 for each power generating unit comprises: (a) the first bearing 8 and the second bearing 9 to the center tower 1; (b) lifting the blades constituting the wind wheel 2 to the center column 1 Upper end of the wind wheel 2 is connected with the outer ring of the first bearing 8; (c) the coupling 6 is hoisted to the central tower 1 and below the wind wheel 2, and the upper end of the coupling 6 is connected to the lower end of the wind wheel 2; (d) installing a brake device in the coupling 6; (e) lifting a main gear 10 to the center column 1 and below the coupling 6, the main gear 10 embracing the center column 1 and the upper end and the coupling 6 is connected at the lower end, and the lower end is connected to the outer ring of the second bearing 9; (0) the generator 4 and the power generating device are hoisted to the mounting platform 3, the generator 4 is fixed to the mounting platform 3 by bolts, and the generator 4 passes through the gear transmission system Engaged with the main gear; (g) After the generator 4 and the power generating equipment are installed, a protective cover 12 for protecting the generator and the power generating equipment is constructed on the mounting platform 3.
安装平台 3的建造方法如下:  The installation method of the installation platform 3 is as follows:
(2.1 ) 在所述底部基础上搭建中心塔柱的内模板和外模板, 内、 外模板 之间形成灌浆腔体,在所述灌浆腔体内预埋钢构件和建筑构造用 钢筋, 所述内模板呈筒状, 所述外模板上设有两个以上用于成型 环抱所述中心塔柱用于安装发电机的安装平台的环形凸出腔体, 所述环形凸出腔体与所述灌浆腔体连通;所述相邻两个环形凸出 腔体之间的距离大于所述垂直轴风力发电机的风轮高度;所述环 形凸出腔体内设有钢构件, 所述钢构件伸入所述灌注腔体内; 所 述灌注腔体内的钢筋延伸至所述环形凸出腔体内; (2.1) arranging an inner formwork and an outer formwork of the center column on the bottom base, and forming a grouting cavity between the inner and outer formwork, and pre-burying the steel member and the steel bar for building construction in the grouting cavity, the inner The template is in the form of a cylinder, and the outer template is provided with two or more annular convex cavities for forming a mounting platform for accommodating the central tower for mounting a generator, the annular protruding cavity and the grouting The cavity is connected; the distance between the adjacent two annular protruding cavities is greater than the height of the wind wheel of the vertical axis wind power generator; the annular protruding cavity is provided with a steel member, and the steel member extends into Inside the perfusion chamber; the reinforcing steel in the perfusion chamber extends into the annular protruding cavity;
(2.2 ) 在内、 外模板之间采用分段灌注方式灌混凝土。 本实施例与实施例 1基本相同, 所不同的是所述中心塔柱上设有三个 呈上下设置的发电单元。 (2.2) Filling concrete with a sectioned infusion method between the inner and outer forms. This embodiment is basically the same as Embodiment 1, except that the central tower is provided with three power generating units arranged up and down.
另外, 上述实施例 1和 2中, 所述齿轮传动系统还可以是其他任意能 够起到传动作用的齿轮组合, 例如所述齿轮传动系统包括小齿轮、 蜗轮蜗 杆, 所述主齿轮 10与所述小齿轮啮合, 所述小齿轮的转轴上设有蜗轮, 水 平放置的发电机 4的转轴上设有蜗杆, 小齿轮通过所述蜗轮蜗杆结构与所 述发电机 4的转轴连接, 最后实现由风轮 2的垂直旋转转变成发电机 4的 水平旋转, 对于垂直轴风力发电机 4来说, 发电机 4的安装更简单方便了。  In addition, in the above embodiments 1 and 2, the gear transmission system may be any other gear combination capable of functioning as a transmission, for example, the gear transmission system includes a pinion gear, a worm gear, the main gear 10 and the a pinion gear is engaged, a worm wheel is disposed on a rotating shaft of the pinion gear, and a worm is disposed on a rotating shaft of the horizontally placed generator 4, and the pinion gear is connected to the rotating shaft of the generator 4 through the worm gear worm structure, and finally the wind is realized The vertical rotation of the wheel 2 is converted into the horizontal rotation of the generator 4, and for the vertical axis wind turbine 4, the installation of the generator 4 is simpler and more convenient.
本发明采用的钢筋混凝土的中心塔柱方便现场施工,解决了运输问题; 同时, 根据现有钢筋混凝土的施工方法, 中心塔柱的建造周期不长。 利用 起重机安装叶片、 发电机、 发电设备等, 施工起来非常方便; 叶片和发电 机的组合结构简单, 组装起来更方便快捷; 安装平台的设置, 大大降低了 发电机的及发电设备的安装困难; 总的来说, 本发明垂直轴风力发电机的 现场安装方法达到安装简单、 快捷的目的, 而且安装成本低。  The central column of the reinforced concrete used in the invention facilitates on-site construction and solves the transportation problem; meanwhile, according to the existing reinforced concrete construction method, the construction period of the central tower is not long. The use of cranes to install blades, generators, power generation equipment, etc., is very convenient to construct; the combined structure of the blades and the generator is simple, and the assembly is more convenient and quick; the installation of the installation platform greatly reduces the installation difficulty of the generator and the power generation equipment; In general, the field installation method of the vertical axis wind power generator of the present invention achieves the purpose of simple and quick installation, and the installation cost is low.

Claims

1. 一种垂直轴风力发电机的现场安装方法, 其特征在于, 包括以下步骤:A field installation method for a vertical axis wind turbine, characterized in that it comprises the following steps:
( 1 ) 建造中心塔柱的底部基础; (1) Construction of the bottom foundation of the central tower;
(2 ) 在底部基础上建造钢筋混凝土的中心塔柱; 中心塔柱包括两个以 上用于安装发电机及发电设备且环抱中心塔柱的安装平台, 所述 安装平台与中心塔柱一体成型, 安装平台上设有供叶片通过的过 道, 所述过道垂直贯穿所述安装平台;  (2) constructing a central column of reinforced concrete on the bottom; the central tower includes two or more mounting platforms for installing the generator and the power generating equipment and surrounding the central tower, the mounting platform being integrally formed with the central tower column, The installation platform is provided with an aisle for the passage of the blade, and the aisle vertically runs through the installation platform;
( 3 ) 在中心塔柱顶部安装起重机;  (3) installing a crane at the top of the central tower column;
(4 ) 每一安装平台、 安装平台上的发电机、 与所述发电机配合的至少 具有两片叶片的 Φ形风轮及发电设备组成一个发电单元, 起重机 根据中心塔柱从上至下顺序依次吊装所有的发电单元; 起重机针 对每一发电单元的吊装步骤包括: (a) 将组成风轮的叶片吊装到 中心塔柱上; (b ) 将联轴器吊装到中心塔柱上并于风轮下方, 联 轴器上端与风轮下端连接; (c ) 将一个主齿轮吊装到中心塔柱上 并于联轴器下方, 主齿轮环抱中心塔柱并与联轴器下端连接; (d ) 将发电机及发电设备吊装到安装平台上, 发电机通过齿轮传动系 统与主齿轮啮合。  (4) Each installation platform, the generator on the installation platform, the Φ-shaped wind wheel with at least two blades and the power generation equipment matched with the generator form a power generation unit, and the crane is in order from top to bottom according to the central column Lifting all the power generating units in turn; the lifting steps of the crane for each power generating unit include: (a) lifting the blades that make up the wind wheel to the center tower; (b) lifting the coupling to the center tower and in the wind Below the wheel, the upper end of the coupling is connected to the lower end of the rotor; (c) a main gear is hoisted to the central tower and below the coupling, the main gear surrounds the central tower and is connected to the lower end of the coupling; (d) The generator and power generation equipment are hoisted to the installation platform, and the generator is meshed with the main gear through the gear transmission system.
2. 根据权利要求 1 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 所述步骤 (1 ) 中, 底部基础建造在海域或陆域。  2. The field installation method of a vertical axis wind power generator according to claim 1, wherein: in the step (1), the bottom foundation is built in a sea area or a land area.
3. 根据权利要求 1 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 所述步骤 (2) 中, 安装平台的建造方法如下:  3. The field installation method of a vertical axis wind power generator according to claim 1, wherein: in the step (2), the installation method of the installation platform is as follows:
(2.1 ) 在所述底部基础上搭建中心塔柱的内模板和外模板, 内、 外模板 之间形成灌浆腔体,在所述灌浆腔体内预埋钢构件和建筑构造用 钢筋, 所述内模板呈筒状, 所述外模板上设有两个以上用于成型 环抱所述中心塔柱用于安装发电机的安装平台的环形凸出腔体, 所述环形凸出腔体与所述灌浆腔体连通;  (2.1) arranging an inner formwork and an outer formwork of the center column on the bottom base, and forming a grouting cavity between the inner and outer formwork, and pre-burying the steel member and the steel bar for building construction in the grouting cavity, the inner The template is in the form of a cylinder, and the outer template is provided with two or more annular convex cavities for forming a mounting platform for accommodating the central tower for mounting a generator, the annular protruding cavity and the grouting The cavity is connected;
(2.2 ) 在内、 外模板之间灌混凝土。  (2.2) Fill concrete between the inner and outer formwork.
4. 根据权利要求 3 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 所述步骤 (2.1 ) 中, 所述相邻两个环形凸出腔体之间的距离大于 所述垂直轴风力发电机的风轮高度; 所述环形凸出腔体内设有钢构件, 所述钢构件伸入所述灌注腔体内;所述灌注腔体内的钢筋延伸至所述环 形凸出腔体内; 所述步骤 (2.2) 中, 采用分段灌浆的方式进行灌浆。4. The field installation method of a vertical axis wind power generator according to claim 3, wherein: in the step (2.1), a distance between the adjacent two annular protruding cavities is greater than a wind wheel height of the vertical axis wind power generator; a steel member is disposed in the annular protruding cavity, the steel member extends into the filling cavity; and a reinforcing bar in the filling cavity extends to the annular protruding body In the cavity; in the step (2.2), grouting is performed by means of segmented grouting.
5. 根据权利要求 1 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 起重机在吊装叶片之前首先需要吊装轨道到中心塔柱上, 所述轨道 上端延伸至风轮上端安装处, 轨道的下端延伸至风轮下端安装处, 且轨 道对准安装平台上的过道。 5. The field installation method of a vertical axis wind power generator according to claim 1, wherein: the crane first needs to hoist the rail to the central tower before lifting the blade, and the upper end of the rail extends to the upper end of the wind turbine. The lower end of the track extends to the lower end of the wind wheel and the track is aligned with the aisle on the mounting platform.
6. 根据权利要求 5 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 起重机在吊装叶片时, 叶片沿着轨道运动。  6. The field installation method of a vertical axis wind power generator according to claim 5, wherein: the crane moves along the track when lifting the blade.
7. 根据权利要求 5 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 在大风叶片失速情况下, 起重机将叶片下吊到地面, 叶片沿着轨道 运动。  7. The field installation method of a vertical axis wind power generator according to claim 5, wherein: in the case of a large wind blade stall, the crane lifts the blade to the ground and the blade moves along the track.
8. 根据权利要求 1 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 所述步骤 (4) 中, 利用起重机吊装第一轴承和第二轴承到中心塔 柱上, 第一轴承位于风轮上端且与风轮上端连接, 第二轴承位于主齿轮 下端且与主齿轮连接。  8. The field installation method of a vertical axis wind power generator according to claim 1, wherein: in the step (4), the first bearing and the second bearing are hoisted by a crane to the central tower, the first bearing Located at the upper end of the wind wheel and connected to the upper end of the wind wheel, the second bearing is located at the lower end of the main gear and is connected to the main gear.
9. 根据权利要求 1 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 在联轴器内安装刹车装置。  9. The field installation method of a vertical axis wind power generator according to claim 1, wherein: the brake device is installed in the coupling.
10.根据权利要求 1 所述的垂直轴风力发电机的现场安装方法, 其特征在 于: 所述步骤 (4) 中, 发电机通过螺栓固定在安装平台上; 在发电机 及发电设备安装好后, 在安装平台上修建用以保护发电机、发电设备的 防护罩。  10 . The field installation method of a vertical axis wind power generator according to claim 1 , wherein: in the step (4), the generator is fixed on the installation platform by bolts; after the generator and the power generation device are installed; A protective cover for protecting generators and power generation equipment is built on the installation platform.
PCT/CN2012/078359 2011-10-29 2012-07-09 Method for on-site installation of vertical-axis wind generator WO2013060166A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201110334432.2 2011-10-29
CN2011103344322A CN102425529B (en) 2011-10-29 2011-10-29 Field installation method for vertical-shaft wind-driven generator

Publications (1)

Publication Number Publication Date
WO2013060166A1 true WO2013060166A1 (en) 2013-05-02

Family

ID=45959550

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2012/078359 WO2013060166A1 (en) 2011-10-29 2012-07-09 Method for on-site installation of vertical-axis wind generator

Country Status (2)

Country Link
CN (1) CN102425529B (en)
WO (1) WO2013060166A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013053251A1 (en) * 2011-10-14 2013-04-18 Deng Yunhe Verticalshaft wind motor
CN102425529B (en) * 2011-10-29 2013-12-11 邓允河 Field installation method for vertical-shaft wind-driven generator
CN103511179B (en) * 2012-06-21 2016-08-10 广州雅图新能源科技有限公司 A kind of wind wheel structure of vertical-axis wind driven generator and installation method thereof
CN103511198B (en) * 2012-06-21 2016-08-03 广州雅图新能源科技有限公司 A kind of construction method of vertical axis aerogenerator
CN103511183B (en) * 2012-06-21 2016-06-01 邓允河 A kind of vertical axis aerogenerator
CN105041573B (en) * 2015-05-29 2018-03-09 广州雅图新能源科技有限公司 A kind of vertical-shaft wind/hydroelectric installation
CN210317609U (en) * 2019-05-27 2020-04-14 广州雅图新能源科技有限公司 Vertical axis wind turbine and concrete tower section of thick bamboo integral type structure
CN114320753A (en) * 2021-12-27 2022-04-12 曾庆福 Tower type vertical axis wind power generation system

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004353637A (en) * 2003-05-26 2004-12-16 Takayoshi Onodera Self-rotating blade/vertical shaft type wind mill
CN101514677A (en) * 2009-03-27 2009-08-26 广州雅图风电设备制造有限公司 Vertical wind driven generator
CN101526069A (en) * 2009-04-17 2009-09-09 邓允河 Vertical aerogenerator
CN101545452A (en) * 2009-03-25 2009-09-30 广州雅图风电设备制造有限公司 Vertical wind-powered generator
CN201448192U (en) * 2009-08-21 2010-05-05 广州雅图风电设备制造有限公司 Tower column structure of vertical wind power generator
CN102338043A (en) * 2011-08-11 2012-02-01 邓允河 Vertical shaft wind driven generator
CN202157907U (en) * 2011-06-30 2012-03-07 邓允河 Device for avoiding stalling caused by strong wind of vertical axis wind turbine
CN202165521U (en) * 2011-08-04 2012-03-14 吕孟强 Non-contact type quick-detachable transmission mechanism
CN102425529A (en) * 2011-10-29 2012-04-25 邓允河 Field installation method for vertical-shaft wind-driven generator

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4208168A (en) * 1978-05-18 1980-06-17 Chen Jimmy M Wind turbine
CN2835640Y (en) * 2005-11-16 2006-11-08 郑州机械研究所 Vertical hollow axis accelerating gearbox and its apparatus for wind power generation
CN100560974C (en) * 2006-04-10 2009-11-18 郭晓青 Superhigh power suspension tangent wind-driven generator
US8511013B2 (en) * 2009-09-03 2013-08-20 General Electric Company Wind turbine tower and system and method for fabricating the same

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004353637A (en) * 2003-05-26 2004-12-16 Takayoshi Onodera Self-rotating blade/vertical shaft type wind mill
CN101545452A (en) * 2009-03-25 2009-09-30 广州雅图风电设备制造有限公司 Vertical wind-powered generator
CN101514677A (en) * 2009-03-27 2009-08-26 广州雅图风电设备制造有限公司 Vertical wind driven generator
CN101526069A (en) * 2009-04-17 2009-09-09 邓允河 Vertical aerogenerator
CN201448192U (en) * 2009-08-21 2010-05-05 广州雅图风电设备制造有限公司 Tower column structure of vertical wind power generator
CN202157907U (en) * 2011-06-30 2012-03-07 邓允河 Device for avoiding stalling caused by strong wind of vertical axis wind turbine
CN202165521U (en) * 2011-08-04 2012-03-14 吕孟强 Non-contact type quick-detachable transmission mechanism
CN102338043A (en) * 2011-08-11 2012-02-01 邓允河 Vertical shaft wind driven generator
CN202348569U (en) * 2011-08-11 2012-07-25 邓允河 Vertical axis wind generator
CN102425529A (en) * 2011-10-29 2012-04-25 邓允河 Field installation method for vertical-shaft wind-driven generator

Also Published As

Publication number Publication date
CN102425529B (en) 2013-12-11
CN102425529A (en) 2012-04-25

Similar Documents

Publication Publication Date Title
WO2013060166A1 (en) Method for on-site installation of vertical-axis wind generator
CN102338043B (en) Vertical shaft wind driven generator
EP3077666B1 (en) An internal tower structure for a wind turbine generator
CN101514677B (en) Vertical wind driven generator
CN105327487A (en) Hoisting platform capable of automatically climbing telegraph pole and working method of hoisting platform
CN103511183A (en) Vertical axis wind turbine
CN205095356U (en) Automatic climb lift platform of wire pole
CN101545452B (en) Vertical wind-powered generator
CN101550917A (en) Vertical wind power generator
WO2015106546A1 (en) Tower crane-type fixing blade pull piece large efficient wind driven generator
CN206447493U (en) Turbine-generator units scroll case hoisting suspender
CN104074191B (en) A kind of screwing-in device installed for power transmission and transformation, overhaul
CN202744226U (en) Hoisting tri-magnification rope winding olecranon-shaped arm head of moving arm tower crane
WO2013000422A1 (en) Device and method for preventing velocity loss during strong wind for vertical-shaft wind power generators
CN206142692U (en) Roofing hoisting equipment
CN114837898A (en) Gravity energy storage type wind power generation tower provided with segmented supporting mechanism
CN203911362U (en) Lifting mechanism for power transmission and transformation installation and maintenance
CN204046050U (en) A kind of multi-function chain type anchor ear
CN107522112A (en) A kind of multifunctional safe tower crane
WO2013053251A1 (en) Verticalshaft wind motor
CN206886584U (en) A kind of motor-driven grinding mill for being used to lift by crane vacuum circuit breaker
CN112249874A (en) Split type hoisting method for onshore wind generating set
CN206088848U (en) Tower crane
CN104037661A (en) All-dimensional multifunctional installation and maintenance auxiliary device for power transmission and transformation
CN104078886B (en) A kind of combination unit installed for power transmission and transformation, overhaul

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 12842990

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 12842990

Country of ref document: EP

Kind code of ref document: A1