WO2013058401A1 - Temperature change power generation system using rotating body - Google Patents

Temperature change power generation system using rotating body Download PDF

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Publication number
WO2013058401A1
WO2013058401A1 PCT/JP2012/077255 JP2012077255W WO2013058401A1 WO 2013058401 A1 WO2013058401 A1 WO 2013058401A1 JP 2012077255 W JP2012077255 W JP 2012077255W WO 2013058401 A1 WO2013058401 A1 WO 2013058401A1
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WO
WIPO (PCT)
Prior art keywords
temperature change
power generation
rotational
temperature
fluid
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PCT/JP2012/077255
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French (fr)
Japanese (ja)
Inventor
斉藤 豊
隆幸 鈴木
林 俊春
憲明 小串
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株式会社タキオン
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Publication of WO2013058401A1 publication Critical patent/WO2013058401A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03GSPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
    • F03G7/00Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
    • F03G7/06Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators

Definitions

  • the present invention relates to a temperature change power generation system that efficiently converts thermal energy called environmental temperature change into electrical energy via mechanical energy.
  • the present invention is applied to a patent application related to the results of commissioned research by the national government (New Energy and Industrial Technology Development Organization “New Energy Venture Technology Innovation Project / Wind Power Generation and Other Unused Energy (2010-2012)”) Patent application subject to the application of Article 19 of the Industrial Technology Strengthening Act.
  • Patent Document 1 provides a technique for providing a generator by converting thermal energy caused by a change in environmental temperature into mechanical energy. This is because a high-pressure substance in which liquid and gas coexist is filled in a sealed container having a stretchable bellows, and the bellows are moved up and down by utilizing the expansion and contraction of the high-pressure substance due to temperature changes. Is to move.
  • This Steven watch employs a bimetal structure for the mainspring, and the bimetal ridges can be rolled up with a resolution of 0.138 ° C despite the rough construction of a width of 2 mm, a total length of 1250 mm, and a diameter of 50 mm. Because it was able to roll up the mainspring sufficiently even if it was left in the room as well as wearing it, it attracted much attention as it worked like a permanent engine. (Patent Document 1)
  • Patent Document 1 uses a method of moving the bellows and further moving the movable bar by the motion of the bellows, so that energy loss is large and heat transfer to the high-pressure liquid and gas in the sealed container is poor.
  • change is small, it is difficult to convert thermal energy called temperature change into mechanical energy.
  • the spring bimetal structure described in Patent Document 2 is produced by mechanically bonding two thin metal plates, the width and thickness of the bimetal are in the mm order, and the small bimetal in the ⁇ m order. It is very difficult to make a mainspring, and mass production at low cost is difficult even with current technology.
  • the amount of energy obtained is as small as about 1 ⁇ W / day, application to a quartz watch is the limit, and application to many portable devices that require more energy is difficult. If the bimetal spring is made smaller, the method described in the patent document cannot sufficiently generate power because the rotational torque becomes small and the rotor of the power generation mechanism cannot be rotated.
  • An object of the present invention is to provide a system that converts thermal energy of temperature change into dynamic energy and generates electric power as electric energy even in a slow temperature change such as an environmental temperature change.
  • the present invention is a temperature change power generation mechanism using a mechanism for converting temperature change into rotational energy, and includes a fine temperature change power generation mechanism using a MEMS process or the like, and has the following characteristics.
  • the present invention provides a temperature change harvesting mechanism that converts temperature change into rotational energy, a one-way rotational alignment mechanism that aligns the rotational energy into a rotational force in one direction, a latch mechanism that prevents reverse rotation in the rotational direction, A first speed change mechanism that shifts (decelerates) the rotational speed of the aligned rotational force, a power storage mechanism that stores the converted rotational force as rotational energy through the first speed change mechanism, and the power storage mechanism
  • a temperature change power generation mechanism including a second transmission mechanism that shifts (accelerates) the rotational speed of the rotational energy, and a power generation mechanism that generates electric power from the rotational speed that is shifted (accelerated) by the second transmission mechanism.
  • the force mechanism is a system for storing power using a spring, and by providing a variable gear ratio structure in the first transmission mechanism, the hoisting torque characteristic in the energy storage mechanism is constant. Characterized in that it.
  • the latch mechanism uses a rotating disk body using fine hairs with orientation on the side surface (rotation surface), and the latch mechanism uses fine hairs with orientation on the side surface. Using at least two rotating disk bodies (first rotating disk body, second rotating disk body) that are in contact with each other in combination with the side surface of the first rotating disk body and the second rotating disk body. A latch mechanism is exhibited by the orientation of fine hairs formed on the side surface of the rotating disk body and the orientation of fine hairs formed on the side surface of the second rotating disk body, and rotation is transmitted in a specific direction. And
  • the temperature change harvesting mechanism that converts the temperature change into rotational energy includes a spring having a bimetal structure, and the spring of the bimetal structure is deformed by a temperature change accompanied by a temperature rise and a temperature drop. Characterized in that it collects (generates) the rotational energy of the spring, and further includes at least one S-shaped spring connecting the outer ends of two types of springs with different winding directions, or is hollow.
  • the disc-shaped outer peripheral surface and / or inner peripheral surface has at least one comb-shaped rotating disc body in which a plurality of cantilevers having a bimetal structure are arranged, and further includes at least two adjacent ones
  • the rotating disk bodies have different diameters, and the plurality of rotating disk bodies share a central axis and are Comb-shaped cantilevers arranged on the outer peripheral surface of the rotating disk having a small diameter are inserted between the cantilevers of the cantilevers arranged on the surface. It is characterized by.
  • the temperature change harvesting mechanism of the present invention is characterized in that a fluid flow caused by thermal expansion and / or thermal contraction of a fluid (liquid and / or gas) is converted into rotational energy, A heat exchanger containing fluid inside, a fluid storage container for storing fluid, a pipe through which the heat exchanger and the fluid storage container are connected and through which the fluid flows, and a fluid disposed in the pipe and rotated by the fluid flow in the pipe A rotating wheel that generates rotational energy, wherein the rotating wheel is rotated by the flow of fluid generated by the fluid that is thermally expanded in the heat exchanger flowing into the pipe, thereby generating rotational energy.
  • the temperature change harvesting mechanism of the present invention includes a heat exchanger including a fluid therein, a fluid storage container storing the fluid, a pipe through which the fluid flows by connecting the heat exchanger and the fluid storage container, and the inside of the pipe
  • the rotating wheel is rotated by the flow to generate rotational energy.
  • the heat exchanger, the fluid storage container, the pipe and the rotating wheel in the temperature change harvesting mechanism described in (4) are the heat exchanger, the fluid storage container in the temperature change harvesting mechanism described in (5), It may be the same as the pipe and the rotating wheel.
  • the flow opens from the exchanger to the fluid storage container, and the reverse flow
  • a first check valve having a function of closing the heat exchanger, and further from the fluid storage container to the connection port side of the heat exchanger with the second pipe and / or in the second pipe. It has the 2nd non-return valve which has a function which opens with respect to the flow which flows into the direction and closes with respect to the reverse flow.
  • the first rotating wheel rotates with respect to the flow flowing from the exchanger to the fluid storage container and has a function of stopping the reverse flow, or does not rotate with respect to the reverse flow.
  • the temperature change power generation mechanism of the present invention converts the fluid flow caused by thermal expansion and / or contraction of the fluid (liquid and / or gas) into reciprocating kinetic energy, and the reciprocating kinetic energy is converted into the reciprocating kinetic energy.
  • the temperature change harvesting mechanism is further converted into rotational kinetic energy, and the temperature change harvesting mechanism includes a heat exchanger including a fluid therein, a cylinder storing the fluid, the heat exchanger, and a pipe through which the fluid flows by connecting the cylinder.
  • the reciprocating motion is a motion caused by a piston disposed in a cylinder, and rotational energy is generated by a rotational alignment mechanism that meshes with a driving gear provided in the piston.
  • the above-described temperature change power generation mechanism of the present invention is incorporated in a heat pump.
  • the temperature change power generation mechanism of the present invention is a temperature change power generation system that converts temperature change into rotational energy and further converts the rotational energy into electrical energy. Even small temperature changes are efficiently converted into rotational energy, and the rotational energy is stored and then converted into electrical energy, so that sufficient power generation can be achieved even with small rotational energy. Since a latch mechanism for preventing reverse rotation is provided, there is little energy conversion loss. Further, the system can be miniaturized by using fine hair having orientation in the latch mechanism. Furthermore, since the bimetal spring used in the temperature change harvesting mechanism of the present invention is miniaturized and miniaturized, even if the temperature change is small, it can be easily wound up and rewound by the bimetal structure.
  • the rotating disk body using the bimetal cantilever used in the temperature change harvesting mechanism of the present invention is miniaturized and miniaturized, it can be easily rotated by the deformation force of the cantilever even if the temperature change is small. be able to. That is, since the temperature resolution is high, thermal energy called temperature change can be efficiently converted into rotational energy. As the rotational torque is reduced by downsizing, the rotational speed is reduced by the first speed change mechanism, and a normal spring is wound up to accumulate (accumulate) the amount of power, and power can be generated using the amount of power.
  • the temperature change power generation mechanism using a fluid also has a higher energy harvesting rate, thereby enabling efficient power generation.
  • FIG. 1 is a diagram showing a system configuration of a temperature change power generation mechanism of the present invention.
  • FIG. 2 is a schematic view showing a bimetal spring of the present invention formed on a semiconductor substrate using a MEMS process.
  • FIG. 3 is a process flow showing an embodiment when the bimetal spring of the present invention is created by a MEMS process.
  • FIG. 4 is a process flow showing an embodiment when the bimetal spring of the present invention is created by the MEMS process.
  • FIG. 5 is a diagram showing the difference between temperature change power generation and temperature difference power generation (for example, using a Seebeck element) of the present invention.
  • FIG. 6 is a diagram showing a relational expression of the displacement amount A, the load P, and the internal stress S of the spiral bimetal.
  • FIG. 1 is a diagram showing a system configuration of a temperature change power generation mechanism of the present invention.
  • FIG. 2 is a schematic view showing a bimetal spring of the present invention formed on a semiconductor substrate using a
  • FIG. 7 is a diagram illustrating the operation of the bimetal spring when the temperature is changed.
  • FIG. 8 is a view showing an S-shaped spring produced by combining two types of bimetal springs.
  • FIG. 9 is a diagram illustrating an embodiment that realizes automatic torque conversion using an automatic transmission mechanism in the first transmission mechanism.
  • FIG. 10 is a schematic diagram of a cantilever type bimetal.
  • FIG. 11 is a diagram showing the relationship between the torque of the S-shaped spring and the amount of accumulated power.
  • FIG. 12 is a diagram showing another rotating body in which a cantilever structure bimetal is applied to a support having a disk-like structure.
  • FIG. 13 is a graph showing the relationship between the torque of the bimetal spring and the amount of angular displacement.
  • FIG. 14 is a diagram showing the total temperature change harvest due to indoor and outdoor temperature changes.
  • FIG. 15 is a schematic diagram showing the integration of the bimetal structure in the thickness direction.
  • FIG. 16 is a diagram illustrating an example of the one-way rotational alignment mechanism.
  • FIG. 17 is a diagram illustrating an example of a bimetal spring.
  • FIG. 18 is a diagram showing another embodiment of the temperature change harvesting mechanism.
  • FIG. 19 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid.
  • FIG. 20 is a diagram showing an embodiment using a piston / cylinder system in a temperature change harvesting mechanism.
  • FIG. 21 is a conceptual diagram showing a method for enhancing the capability of the temperature change harvesting mechanism using bimetal or fluid.
  • FIG. 22 is a schematic diagram showing a rotation latch mechanism using fine hairs arranged on a substrate at a certain angle.
  • FIG. 23 is a diagram showing an example of a product that realizes high performance of the temperature change harvesting function shown in FIG.
  • FIG. 24 is a diagram illustrating a cooling method using an open-type blower.
  • FIG. 25 is a diagram showing another rotating latch mechanism using fine hairs.
  • FIG. 26 is a diagram showing an application example of the temperature change power generation mechanism of the present invention.
  • FIG. 27 is a diagram showing an example in which the temperature change power generation mechanism of the present invention is modularized.
  • FIG. 28 is a diagram showing the relationship between the time constant and the energy yield.
  • FIG. 29 is a diagram showing a schematic configuration diagram of a heat pump cycle.
  • FIG. 29 is a diagram showing a schematic configuration diagram of a heat pump cycle.
  • FIG. 30 is a diagram showing an embodiment in which a rotational alignment mechanism is combined with a temperature change harvesting mechanism.
  • FIG. 31 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid.
  • FIG. 32 is a diagram illustrating an example of the outer wall structure of the heat exchanger illustrated in FIG. 31.
  • FIG. 33 is a view showing another embodiment of the rotation latch mechanism using fine flocking.
  • FIG. 1 is a diagram showing a system configuration of a temperature change power generation mechanism of the present invention.
  • the basis of the present invention is to convert a small temperature change of the environment into mechanical energy and further into electrical energy.
  • a temperature change harvesting mechanism 111 that converts the energy into mechanical energy or rotational energy
  • a power generation mechanism 116 that generates electric power using the power.
  • the temperature change harvesting mechanism 111 is composed of, for example, a plurality of bimetal springs (spiral springs), and the bimetal springs are rolled up or rewound by temperature changes.
  • FIG. 17 shows an example of a bimetal spring.
  • the bimetal spring 516 is wound up in a spiral shape, and the bimetal spring 516 is formed by laminating and laminating two plate-like materials 517 and 518 having different thermal expansion coefficients.
  • the bimetal spring 516 is wound up or rewound by a difference in thermal expansion between the two materials 517 and 518 due to a temperature change. In this way, the heat energy is converted as the rotational energy of the mainspring. Since the bimetal spring of the present invention is finer than the conventional bimetal (thickness is 1 mm to 100 ⁇ m or less), the bimetal spring can wind up the spring even with a slight temperature change (high resolution of 1 ° C. to 0.5 ° C. or less). be able to.
  • the first speed change mechanism decelerates through the one-way rotation alignment mechanism 112, and the force of the temperature change harvesting mechanism 111 is transferred and stored in the energy storage mechanism 114. Since there are two types of temperature changes, a temperature increase and a temperature decrease, the winding direction is reversed. Further, when the bimetal structure material is reversed, the rotation direction is reversed. Further, if the winding method is reversed, the winding direction is reversed. Alternatively, the direction of rotation is reversed when rewinding. On the other hand, in the power storage mechanism that receives the force from the first speed change mechanism, the energy loss increases if the rotational directions are not aligned.
  • the system is a one-way rotational alignment mechanism 112.
  • the one-way rotational alignment mechanism 112 there are various methods for the one-way rotational alignment mechanism 112, and in the present invention, these methods can be appropriately selected and employed. For example, a switching vehicle system, a magic lever system, and a pellaton system that are employed in an automatic winding mechanism of a wristwatch can be applied.
  • FIG. 16 is a diagram illustrating an example of the one-way rotational alignment mechanism.
  • Switching wheels 408 and 409 and ratchet wheels 413 and 423 are used as the one-way rotational alignment mechanism.
  • the rotation of the temperature change harvesting mechanism is transmitted to the switching wheels 408 and 409 in synchronization with the switching kana 414 and 424.
  • Each of the switching wheels 408 and 409 is provided with ratchet wheels 413 and 423 integrated with switching wheels 414 and 424.
  • the gear of the switching vehicle 408 and the gear 411 of the first transmission mechanism 410 are meshed so that the rotation of the switching vehicle 408 is transmitted to the first transmission mechanism 410.
  • Urging springs 416 and 426 are provided.
  • the switching pawls 415 and 425 are fixed to the switching gears 412 and 422 by fixing pins 417 and 427, respectively.
  • the biasing springs 416 and 426 are also fixed to the switching gears 412 and 422 by fixing pins 429 and 430, respectively.
  • These ratchet wheels 413 and 423 have their rotation restriction directions (reverse rotation prevention directions) opposite to each other, and the rotation of the temperature change harvesting mechanism rotates in any direction (there are only two directions, one direction and the opposite direction). Even so, the first speed change mechanism 410 always rotates in one direction.
  • the ratchet wheel 413 rotates clockwise via the switching pinion 414 in the switching wheel 408 due to the reverse rotation of the temperature change harvesting mechanism
  • the ratchet wheel 413 is locked by the switching pawl 415, so that the ratchet wheel 413 rotates.
  • the switching gear 412 also rotates in the clockwise direction (R7 direction).
  • the rotation of the switching gear 412 causes the gear 411 of the first transmission mechanism 410 to rotate counterclockwise (R direction 9).
  • the ratchet wheel 423 rotates clockwise through the switching pinion 424 in the switching wheel 409 due to the reverse rotation of the temperature change harvesting mechanism
  • the regulation direction of the ratchet wheel 423 is different from that of the switching wheel 408.
  • the mechanism 112 is provided with a latch mechanism for preventing reverse rotation.
  • a latch mechanism for preventing reverse rotation.
  • the latch mechanism is a mechanism that rotates only in one direction and is locked at each rotation to prevent reverse rotation.
  • the bimetal spring of the temperature change harvesting mechanism 111 is released (rewinded) through the one-way rotational alignment mechanism 112, and is decelerated by the gear train (gear) of the first transmission mechanism 113 connected to the bimetal spring.
  • the temperature change harvesting mechanism 111 is not connected to the temperature change harvesting mechanism 111, the first speed change mechanism 113, and the one-way rotational alignment mechanism 112 in order not to move the force to the first speed change mechanism until the bimetal spring is sufficiently wound up. You may do it.
  • the bimetal spring may be connected to the first speed change mechanism until it completely rewinds, and the amount of power of the bimetal main spring may be sufficiently transferred to the first speed change mechanism.
  • the temperature change of the bimetal spring may be set to be equal to or less than the threshold temperature change (temperature change necessary for rewinding).
  • the threshold temperature change temperature change necessary for rewinding.
  • the power of the bimetal spring is released quickly. Since the bimetal spring of the present invention can be reduced in thickness and increased in effective length, the amount of displacement can be increased. Therefore, since high temperature resolution (the minimum unit of energy that can be harvested) can be realized, the bimetal spring can be operated even with a slight temperature change.
  • the first speed change mechanism 113 is a gear train mechanism composed of a plurality of gears, and the gear ratio of the gear train mechanism can be adjusted so that the spring of the power storage mechanism 114 can be efficiently wound up. Further, a mechanism for effectively eliminating the spring overcharge of the power storage mechanism 114 may be attached.
  • a control mechanism for example, an IC with a sensor
  • a control mechanism that controls charging / release of the power of the temperature change harvesting mechanism 111, adjustment of the gear ratio of the first transmission mechanism, overcharge, and the like may be provided.
  • the manual manual winding mechanism 117 is set so that the spring in the power storage mechanism can be rotated by itself.
  • the transmission mechanism 113 and the power storage mechanism 114 may be provided.
  • the method of this manual hand winding mechanism 117 can also adopt a conventional method used in a manual wristwatch or the like.
  • the rotational energy harvested by the temperature change harvesting mechanism 111 is transmitted to the power storage mechanism 114 via the one-way rotational alignment mechanism / latch mechanism 112 and the first transmission mechanism 113.
  • the mainspring used for the energy storage mechanism 114 is made of an ordinary single material (for example, high carbon steel, stainless steel, Co-Ni alloy), and a conventional mainspring used for a wristwatch or table clock can be used. it can. Further, this spring may be housed in a barrel, and has an advantage that rotational energy can be stored and released simultaneously. After the mainspring of the power storage mechanism 114 is sufficiently wound up (in a fully stored power state), it is connected to the second transmission mechanism 115 and rotated by releasing (rewinding) the mainspring using a gear train (gear) mechanism.
  • the motion is increased, and the power generation mechanism 116 generates power.
  • the power generation mechanism 116 is, for example, electromagnetic induction power generation using a magnet and a coil, and may be a flat type when thinness is required.
  • the power generation speed and the power generation amount are controlled by the charge / discharge control mechanism 119.
  • the charge / discharge control mechanism 119 can control the amount of electricity released according to the load amount.
  • a signal from the charge / discharge control mechanism 119 is sent to the transmission control mechanism 118 to change the gear ratio of the second transmission mechanism, etc.
  • the rotational speed of the train wheel of the speed change mechanism can be adjusted.
  • the load 120 is a terminal electronic device, for example, a portable device such as a mobile phone or a watch, and may include an electric double layer capacitor or a secondary battery that absorbs current (charge) unevenness or stores electricity.
  • An LSI incorporating a charge / discharge control circuit, a transmission control circuit, or the like may be mounted as the charge / discharge control mechanism or the transmission control mechanism.
  • an incense box containing a mainspring used in a wristwatch or the like can store and release simultaneously.
  • the barrel In the pull-back toy, the barrel is fixed, so the power can be stored and released from the central axis, so it cannot be stored and released at the same time.
  • the outer periphery of the spring In the timepiece barrel, the outer periphery of the spring is in contact with (fixed to) the barrel, and the center of the spring is fixed to the barrel. For this reason, it is possible to perform accumulating and releasing at the same time by sharing the roles of the barrel and the barrels by sharing the release and the role.
  • the barrel wheel is structured so that only the direction of power accumulation is rotated using a hose.
  • the spring for example, a leaf spring, a torsion bar spring, a coil spring, or a device using gas compression can be used as the power storage mechanism.
  • FIG. 2 is a schematic view showing a bimetal spring of the present invention formed on a semiconductor substrate using a MEMS process.
  • a large number of bimetal springs 131 are formed on the semiconductor substrate 130.
  • a region surrounded by a broken line corresponds to one chip, and one bimetal spring is formed in one chip.
  • FIG. 2 is a plan view of the bimetal spring 131.
  • the bimetal spring 131 is formed in a spiral shape or a spiral shape around the rotation shaft 133 and ends at the outer end portion 132.
  • the bimetal spring 131 has a structure in which two types of materials A134 and B135 are coupled in the spiral direction (x direction or y direction, or the thickness direction of the bimetal spring 131).
  • the white space between the materials A and B is a gap between the bimetal springs.
  • the thickness Ta of the material A and the thickness of the material B at the same position are Tb, the gap is Da-b (distance between the materials AB), and the number of spirals is n.
  • the bimetal spring is formed, that is, when a temperature change is made (higher or lower than T0) from a temperature at which no thermal stress is generated between the material A and the material B (this is T0), the bimetal spring is deformed.
  • Ta, Tb, Da-b, and n are determined based on the temperature expansion rate of the material A and the thermal expansion rate ⁇ b of the material B depending on how much the temperature changes or how long the bimetal spring is completely wound up. be able to.
  • Ta, Tb, and Da-b do not need to be constant at all positions, and can be varied depending on the location so that optimum winding can be performed.
  • Ta, Tb, and Da-b can be gradually increased from the rotating shaft 133 to the outer end portion (state end portion) 132 to adjust the winding speed with the center side of the mainspring.
  • the thickness and gap can be adjusted using a photomask as will be described later, so that Ta, Tb , Da-b and n can be changed.
  • a very small bimetal spring can be mass-produced in large quantities, and the size of a large number of produced bimetal springs can be made uniform, so that products with uniform quality can be produced.
  • FIG. 3 and FIG. 4 are process flows showing an embodiment when the bimetal spring of the present invention is created by the MEMS process.
  • a substrate 140 having a structure in which an insulating layer 142 is stacked on a first substrate 141 and a second substrate 143 is stacked thereon a thick film photoresist is applied on the second substrate 143 as shown in FIG.
  • the film is exposed to light using a photomask and then developed to form a thick-film photoresist pattern 144 having a mainspring pattern.
  • the silicon substrate thickness of the first substrate 141 is 100 ⁇ m to 500 ⁇ m
  • the silicon oxide film thickness of the insulating layer 142 is 1 ⁇ m to 100 ⁇ m
  • the silicon thickness of the second substrate 143 is 20 ⁇ m to 1000 ⁇ m.
  • the second substrate 143 is etched using the photoresist pattern 144 as a mask to form a pattern 145 made of a columnar second substrate material as shown in FIG. Since the second substrate pattern 145 is one material of the bimetal spring, it is hereinafter referred to as a material A pattern among the materials shown in FIG. A pattern as vertical as possible is desirable so that the shape of the material A pattern 145 does not fluctuate.
  • a pattern (vertical pattern) having a desired shape can be obtained by dry etching the second substrate 143 by deep etching (DRIE).
  • an insulating film 146 is formed around the material A pattern 145.
  • This insulating film 146 is a layer that becomes a mask for selective growth of the material B in a later process, and an insulating film (such as a silicon oxide film) may be laminated by a CVD method.
  • the thickness of the insulating film 146 is 100 nm to 1 ⁇ m. The degree is fine.
  • a photoresist 147 is attached, and as shown in FIG. 3E, a photoresist 148 is patterned in a necessary portion by a photolithography method.
  • FIG. 3D a photoresist 147 is attached, and as shown in FIG. 3E, a photoresist 148 is patterned in a necessary portion by a photolithography method.
  • the sidewall insulating film 146 of the material A pattern 145 not covered with the photoresist 148 is removed by etching.
  • the sidewall insulating film 146 is a silicon oxide film, it can be removed by wet etching with a buffered hydrofluoric acid solution (HF + NH4F) or by dry etching using an etching gas (for example, CF-based gas).
  • etching gas for example, CF-based gas
  • FIG. 4H is a diagram showing a state in which the photoresist 148 is removed and the material B film 149 formed thereon is removed.
  • the material B film does not exist in the portion where the oxide film of the material A pattern exists, and the material B film is laminated in the portion where the oxide film of the material A pattern does not exist and the material A is exposed.
  • the material B film of the other part is removed leaving only the material B film laminated on the material A pattern 145.
  • the material B film stacked on the insulating film 142 is preferably removed.
  • the material B can be selectively laminated on the material B film 149 thickly. Since the material B film 149 is connected in a spiral shape, electrolytic plating can be performed by energizing a part of the spiral pattern.
  • the material B may be silicide (for example, tungsten silicide). In the case of silicide, it has an intermediate coefficient of thermal expansion between the base metal and silicon, and the coefficient of thermal expansion changes depending on the composition, so that a bimetal structure with an adjusted coefficient of thermal expansion can be produced.
  • the insulating film 146 and the insulating film 142 are removed. (FIG.
  • FIG. 6 is a diagram showing a relational expression of the displacement amount A, the load P, and the internal stress S of the spiral bimetal.
  • A is the amount of displacement ⁇ angle of change (degree) ⁇
  • P is the load (torque) (kg)
  • T 1 is the equilibrium temperature (temperature when the displacement is 0 or the reference displacement)
  • T 2 is the environmental temperature.
  • L is the effective length (mm)
  • b is the width (mm)
  • t is the thickness (mm)
  • c is the displacement coefficient (/ ° C.) of the winding
  • m is the force coefficient (kg / mm 2).
  • R is the length of the rotating arm (mm)
  • S is the internal stress (kg / mm 2 )
  • z is the outer radius.
  • the thickness t of the plate in the equation of FIG. 6 if t is increased in FIG. 15, the volume fraction away from the joint in the thickness direction is the stress at the joint (FIG. 6). In the formula, it can be seen as an image that it does not contribute to S). On the other hand, it is shown that the efficiency increases as energy harvesting when a large number is accumulated in the same volume (with respect to temperature).
  • the bimetal spring produced by the MEMS process of the present invention has a thickness t of 100 ⁇ m (this value can be easily realized), the number of turns is also about 10 times. Therefore, the effective length is about 10 times. Therefore, the strain amount (displacement amount) is about 100 times, and a large strain can be obtained. This indicates that the number of rotations of the gear connected to the bimetal spring can be increased.
  • the bimetal spring is thinned, a high temperature resolution can be obtained even with a slight temperature change.
  • the temperature follow-up property is also improved, so that the energy yield can be further improved.
  • FIG. 14A is a graph showing a daily temperature change in the room, and the right-side view is a partially enlarged view.
  • a line graph A connecting the diamond marks shows a temperature change every 10 minutes
  • a line graph B connecting the square marks shows a temperature change every 60 minutes. From this, it can be seen that if the temperature resolution is improved, smaller changes can be harvested, and if the temperature followability is improved, more ascending / processing can be harvested per hour.
  • FIG. 14C is a graph in which the horizontal axis represents the temperature resolution and the vertical axis arbitrarily represents the total temperature change yield per day as a relative value.
  • a line graph C connecting rhombus marks is data obtained by harvesting the temperature change of the day
  • a line graph D connecting square marks is data harvested by desorption (for example, a wristwatch). From the line graph C, when the heat energy is harvested at a temperature resolution of 0.5 ° C., for example, when harvesting at 0.1 ° C., approximately six times the amount of energy can be harvested. In the case of a wristwatch, it is better to leave it on the wrist rather than wearing it on the arm.
  • the graph of FIG. 14 (b) is a measurement of the temperature change at the time of attachment / detachment assuming a wristwatch. The change in the room temperature is about 5 degrees (in the case of FIG.
  • the temperature change harvesting mechanism of the present invention has a high temperature followability and a high resolution, so that the energy harvesting efficiency is very high.
  • the temperature change harvesting mechanism of the present invention can harvest not only the temperature rise but also the temperature fall side and take it out as a cumulative absolute value of the temperature change, so that the harvesting efficiency is further increased.
  • the temperature change power generation mechanism of the present invention uses the first speed change.
  • the mechanism 113 is used to store a force (rotational energy) in the power storage mechanism to obtain a high torque.
  • the gear ratio in the first transmission mechanism which is a mechanism for transferring power from the temperature change harvesting mechanism to the power storage mechanism, and the energy from the power storage mechanism to the generator side.
  • the gear ratio of the second speed change mechanism that transmits power can be set to a different value as appropriate, so it is wound up with a weak force but with high resolution (sensitive to temperature changes), and the power is temporarily stored in the power storage mechanism (spring mechanism) Then, it is possible to generate electric power with a suitable torque from the energy storage mechanism (spring mechanism).
  • the winding torque characteristic can be made constant (flat torque) by using the S-shaped spring for the power storage mechanism (barrel box), the force for winding the S-shaped spring and the force for releasing the S-shaped spring can be made almost constant, There is an advantage that the power generation capacity can be kept constant.
  • the difference in the radius between the feeding side and the winding side becomes constant if the spirally wound spring is heat-treated and wound in the opposite direction to the winding direction. Since the rate of change of the curvature becomes constant, a flat torque can be obtained.
  • FIG. 11 is a diagram showing the relationship between the torque of the S-shaped spring and the amount of accumulated power.
  • the vertical axis is the torque
  • the horizontal axis is the amount of accumulated energy (may be considered as the number of windings)
  • n1 is the initial state in which the S-shaped spring is stored in the barrel
  • n2 is the full winding state
  • n0 is the open state of the S-shaped spring ( The state that is not in the barrel).
  • torque characteristics curve B
  • a mainspring single winding state
  • the initial stage can be wound with a small torque, but the torque gradually increases, and a considerably large torque (t3) is required in the full winding state.
  • the S-shaped spring (Conston type) has a constant torque in the initial stage and a constant hoisting force (flat torque) (t1) until the final stage. The torque (t2) is not so large even in the wound state.
  • the pitch and strength of the latch mechanism so as to withstand a large torque (t3) in a full winding state.
  • the S-shaped spring it is only necessary to withstand a torque (t2) as small as a flat torque (t1), and therefore it is not necessary to increase the pitch and strength of the latch mechanism. Therefore, the flat torque by the S-shaped spring can also reduce the pitch of the latch mechanism (the strength of the reverse rotation prevention stopper does not need to be increased unnecessarily). Furthermore, there is also an advantage that the temperature resolution can be improved by reducing the pitch of the latch mechanism.
  • FIG. 9 is a diagram illustrating an embodiment that realizes automatic torque conversion using an automatic transmission mechanism in the first transmission mechanism.
  • the accumulation mechanism cannot be moved because each one is a small torque, even if it accumulates to produce a large yield. It is desirable that the torque is always transmitted as a torque that counteracts the last torque that cannot move as the receiving torque on the energy storage side.
  • FIG. 9A as a transmission mechanism, a V-belt 554 and a pulley 553 receiving it are shown.
  • the pulley 553 has a V-shape having a taper structure, and has a gear ratio variable structure depending on the position of the V-belt 554 ⁇ FIGS. 9A and 9B ⁇ .
  • FIG. 9 (a) is an acceleration state
  • FIG. 9 (b) is a deceleration state
  • FIG. 13 is a graph showing the relationship between the torque of the bimetal spring and the amount of angular displacement.
  • the vertical axis represents torque ( ⁇ Nmm)
  • the horizontal axis represents angular displacement (deg)
  • the temperature change ⁇ T is used as a parameter.
  • the condition of the bimetal spring is a bimetal structure of nickel (Ni) and silicon (Si), a spiral spring with an outer diameter of 10 mm, a mainspring width of 0.5 mm, and a thickness of the metal spring of 0.1 mm to 1 mm.
  • the thickness ratio of nickel (Ni) and silicon (Si) is set to 1 by changing.
  • the one-way rotation alignment mechanism includes a latch mechanism for unidirectional rotation as seen in, for example, a switching wheel mechanism and a magic lever system. This latch mechanism requires a finite amount of movement (angle) of the smallest increment (one latch).
  • the temperature change power generation mechanism of the present invention has the first speed change mechanism, so that it is possible to store power even with a small torque. Is a minimum requirement.
  • the thickness of the bimetal mainspring is 0 in order to ensure 0.08 deg or more which is a practical region of the angular displacement amount. It must be 6 mm or less.
  • FIG. 7 is a diagram illustrating the operation of the bimetal spring when the temperature is changed.
  • the bimetal spring as shown in FIG. 2, when the coefficient of thermal expansion ⁇ b of the outer material B is larger than the coefficient of thermal expansion ⁇ a of the inner material A ( ⁇ b> ⁇ a), as shown in FIG. A bimetal spring is wound around the central axis. Further, when the temperature is lowered, as shown in FIG. 7B, the rolled up bimetal spring is released (rewinded) and wound outward. If a gear is attached to the central shaft, the force can be transmitted in response to winding or unwinding of the bimetal spring. By repeatedly raising and lowering (decreasing) the temperature, the winding and rewinding are repeated, and the force moves to the power storage mechanism. Conversely, when ⁇ b ⁇ a, the reverse phenomenon occurs.
  • the force is applied to the energy storage mechanism while generating force both when the temperature rises and when the temperature falls. Can be transmitted. That is, in FIG. 8A, the winding method of the springs of the bimetal spring 212 and the bimetal spring 211 is reversed. The opposite ends of the bimetal springs connected in the reverse direction are connected to form an S-shaped spring having an S-shape.
  • the material that comes outside the bimetal spring 212 in FIG. 8A is the material B that satisfies ⁇ b> ⁇ a as in FIG. 7A, and therefore the material B comes inside the bimetal spring 211.
  • the bimetal spring shown in FIG. 8B is obtained by reversing the materials A and B of the bimetal spring shown in FIG. In FIG. 8B, the winding manner of the bimetal spring 213 and the bimetal spring 214 is reversed. The outer ends of the bimetal springs that are in the opposite direction are connected together. The method of winding the metal spring in FIG. 8B and the metal spring in FIG. 8A is reversed, and the material outside the bimetal spring 214 in FIG. Therefore, the material B comes inside the bimetal spring 213.
  • FIG. 8C shows the bimetal springs of FIGS. 8A and 8B arranged side by side.
  • the metal mainspring 212 is wound around the central axis, and the metal mainspring 214 disposed below is released from the central axis.
  • the metal spring 213 is wound around the central axis, and the metal spring 211 disposed thereon is released from the central axis.
  • the springs to be wound and the springs to be released (rewinded) are arranged adjacent to each other in this way, the occupied area can be greatly reduced. Since the bimetal spring assembly can be arranged, the amount of power can be increased accordingly, and as a result, the amount of power generation can be increased.
  • the metal spring assembly S-shaped spring shown in FIGS.
  • FIGS. 3, 4, and 6 of the present invention can be easily manufactured using the processes shown in FIGS. 3, 4, and 6 of the present invention. That is, it is only necessary to connect the adjacent bimetal springs shown in FIG. 2 and to reverse the manner of winding the springs. It is only necessary to reversely arrange the necessary portions of the materials A and B.
  • a large number of bimetal spring sets (S-shaped springs) of the type shown in FIG. 8A or 8B are arranged, gears are connected to the central axis of each bimetal spring, and the adjacent gears bite. In addition, a large amount of power can be generated as a whole. These entire forces are transmitted to the first speed change mechanism and stored in the power storage mechanism.
  • FIG. 10 is a schematic view of a cantilever (cantilever) type bimetal.
  • the materials A (223) and B (224) having different coefficients of thermal expansion have a bimetallic structure and a cantilever structure with respect to the support 222.
  • the thermal expansion coefficient ⁇ a of the material A is smaller than the thermal expansion coefficient ⁇ b of the material B ( ⁇ a ⁇ b)
  • the tip of each cantilever moves upward as shown by an arrow 225 as shown in FIG. Warp.
  • the support 222 receives an upward force (in the direction of the arrow 226) as a whole.
  • the cantilever when facing in the same direction, the cantilever is deformed when a temperature change occurs, as shown in FIG. Will interfere with each other. Therefore, the distance between the cantilevers cannot be approached too much. Therefore, as shown in FIG. 12B, by reversing the bimetal material in the middle of the cantilever, the interference between the cantilevers can be reduced, the distance between the cantilevers can be reduced, and smooth rotation can be realized. be able to. That is, in FIG. 12B, the structure on the base side of the lower cantilever 270 is the material A273 on the right side and the material B272 on the left side, and the structure on the tip side of the lower cantilever is the material B272 on the right side.
  • the left side is the material A273.
  • the base side structure of the upper cantilever 271 has a material B272 on the right side and a material A273 on the left side
  • the structure on the tip side of the upper cantilever has a material A273 on the right side and a material B272 on the left side.
  • the materials of the cantilevers facing each other are made of different materials, and the materials on the root side and the tip side are also different materials (meaning that the different materials used in this specification have different coefficients of thermal expansion).
  • FIG. 12C is a view showing a state in which a large number of disk-like rotating bodies in which the comb-teeth structure shown in FIG. 12B is engaged with each other are arranged concentrically. If the process of the present invention is used, it is easy to produce a large number of concentric rotators shown in FIG. 12C having the structure shown in FIG. For example, the disk body shown in FIG. 12C can be manufactured by using the process shown in FIGS. 3 and 4 by patterning concentrically. If the thickness of the bimetallic cantilever is T and the distance between the bimetallic cantilevers is D, when D> T, the comb teeth between the upper and lower cantilevers are combs as shown in FIG.
  • T and D can be made very small as 1 ⁇ m to 100 ⁇ m.
  • Cantilever type disk-like comb-like (comb) structure rotating body when the thickness of the bimetal is T and the distance between the bimetals (the distance between the upper cantilever and the lower cantilever) is D, T / in the integrated cantilever structure bimetal disc rotating body in FIG. It is good to make D large enough to go inward. If it does in this way, the torque burden (proof amount) per element of a rotating body will become uniform, and the rotation efficiency of a disk will become high.
  • the bimetal structure is manufactured by using a MEMS process or a semiconductor process, but it can be manufactured to some extent by a conventional method.
  • two types of metal thin plates having different thermal expansion coefficients may be bonded to each other by welding or brazing, and then formed into a cantilever or a spring.
  • one or both of the bimetal structures may be organic materials.
  • one is a metal material and the other is an organic polymer material (resin) both materials may be an organic polymer material (resin).
  • a structure in which materials having different coefficients of thermal expansion are appropriately selected and bonded together may be used.
  • the thickness is further reduced, it can be manufactured by etching or polishing after bonding.
  • the fine bimetal produced as described above can be used for the temperature change harvesting mechanism of the present invention, and high-efficiency power generation can be performed by the temperature change power generation mechanism of the present invention shown in FIG.
  • FIG. 18 is a diagram showing another embodiment of the temperature change harvesting mechanism.
  • thermal energy is converted into dynamic energy (rotational energy) using thermal expansion / contraction of fluid (liquid or / and gas).
  • fluid liquid or / and gas.
  • the opening 314 of the pipe 313 extending from the pipe-shaped heat exchanger 312 enters the (reservoir) container 315, and the container 315 and the pipes 312 and 313 are liquid or / and gas ( (Hereinafter referred to as fluid) 317.
  • the other end of the heat exchanger 312 can be opened and closed by a stop valve 318.
  • a rotating wheel 316 is disposed on the pipe 313 between the heat exchanger 312 and the container 315.
  • the substance (fluid 317) contained in the pipes 312 and 313 is preferably a liquid or gas having a high coefficient of thermal expansion.
  • water, various alcohols such as ethanol and methanol, ethers, silicone oils, mercury, and liquid paraffin.
  • supercritical carbon dioxide CO 2
  • supercritical CO 2 is very useful for the fluid of the present invention because of its high coefficient of thermal expansion and high thermal conductivity.
  • the heat exchanger 312, the pipe 313, and the container 315 preferably have a small coefficient of thermal expansion.
  • the material of the heat exchanger 312 and the pipes constituting the heat exchanger 312 is preferably a material having a high thermal conductivity so that heat exchange can be performed quickly. Therefore, for example, copper (Cu), alnium (Al), or an alloy thereof is preferable, and further, an alloy having molybdenum (Mo) and tungsten (W) as basic materials is more preferable.
  • silicon carbide (SiC) may be used.
  • the pipe in the heat exchanger 312 has a structure that increases the contact area with the outside air (external environment). For example, the pipe 312 bends in a spiral shape or a U-shape so that the pipe 312 comes into more contact with the outside air and heat exchange with the outside air is performed quickly. Further, grooves or pleats may be formed on the surface of the pipe, or a fin shape may be used.
  • the liquid or the like in the heat exchanger 312 comes into contact with the outside air and rapidly expands and contracts due to the temperature change of the outside air.
  • the fluid that has undergone thermal expansion in the heat exchanger 312 generates a flow S1 that passes through the pipe 313 and enters the container 315.
  • the rotating wheel 316 rotates (for example, in the direction of R1) by this flow S1.
  • FIG. 18 shows the principle of a temperature change harvesting mechanism using a fluid.
  • this temperature rotation conversion mechanism (converting temperature change energy into rotation energy) has only one rotating wheel (water wheel). Yes, this water wheel can be connected to a rotating alignment mechanism to harvest both fluid expansion and contraction.
  • the rotation direction of the rotary wheel 316 is reversed between R1 and R2, but in the rotary wheel 316, for example, the structure of the rotary blade is devised, or the rotary wheel 316 enters the rotary wheel 316 from the pipe side or the container side.
  • the system using the fluid shown in FIG. 18 may include the temperature change harvesting mechanism, the one-way rotation alignment mechanism, and the latch mechanism shown in FIG. In FIG. 18, only one rotating wheel is shown. However, a plurality of rotating wheels may be provided as long as the flow is not weakened. In this case, the rotational energy harvesting efficiency (energy harvest rate) due to the flow caused by the temperature change is increased. , The efficiency of power storage can be further increased.
  • FIG. 19 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid.
  • the heat exchanger 321 and the outlet of the heat exchanger 321 are connected to a thin pipe 322, and the pipe 322 enters the container 324.
  • the outlet of the container 324 is connected to a thin pipe 325, and this pipe 325 is connected to the inlet of the heat exchanger 321.
  • a check valve 327 that opens only in the outlet direction is provided on the outlet side of the heat exchanger 321, and a check valve 328 that opens only in the direction opposite to the inlet (the heat exchanger 321 side) is provided on the inlet side of the heat exchanger 321. ing. As shown in FIG. 19, the heat exchanger 321 and the outlet of the heat exchanger 321 are connected to a thin pipe 322, and the pipe 322 enters the container 324.
  • the outlet of the container 324 is connected to a thin pipe 325, and this pipe 325 is connected to the inlet of the heat exchanger 321.
  • the heat exchanger 321, the pipes 322 and 325, and the (storage) container 324 are filled with a fluid 329, and the pipes 322 and 325 are rotated by rotating fluids 323 and 326. Is arranged. In this way, two rotating wheels (water turbines) are arranged to constitute a system with a water flow.
  • the fluid 329 in the heat exchanger 321 expands or contracts due to a change in the external temperature of the heat exchanger. For example, when the external temperature is increased, the fluid 329 is thermally expanded, the pressure in the heat exchanger 321 is increased, the check valve 327 is opened, and the fluid 329 in the heat exchanger 321 flows out to the thin pipe 322, and the container is formed in the pipe. A flow toward the 324 side occurs.
  • the rotating wheel 323 is rotated by this flow.
  • the check valve 328 since the check valve 328 is closed, the fluid 329 does not flow in the pipe 325. Accordingly, the rotating wheel 326 does not rotate.
  • the rotating wheel 323 rotates in the same direction until there is no temperature change in the heat exchanger and no fluid flows.
  • FIG. 30 is a diagram showing an embodiment in which a rotational alignment mechanism is embodied in the temperature change harvesting mechanism shown in FIG. Since it is basically the same as FIG. 19, the reference numerals of the respective parts are indicated by the same numbers.
  • the rotating shafts of the rotating wheels 323 and 326 are made coincident (O-axis), and an idler mechanism is attached to each rotating wheel, the O-axis (rotating) even if the flow of fluid is reversed due to fluid expansion and contraction. Axis) can always be rotated in the same direction (R direction). For example, when the fluid flow is B, the rotating wheel 323 is rotated in the R direction, and the rotating wheel 326 is not rotated and is idle with respect to the rotation axis.
  • the rotation axis (O-axis) rotates in the R direction.
  • the rotating wheel 323 does not rotate and rotates around the rotation axis, and the rotating wheel 326 rotates in the R direction.
  • the rotation axis (O-axis) rotates in the R direction. Therefore, even if the flow of the fluid is reversed due to the expansion and contraction of the fluid, the rotation axis (O-axis) always rotates in the same direction (R direction). Therefore, the temperature change harvesting mechanism shown in FIG. Have.
  • the latch mechanism described in FIG. 16, FIG. 18, FIG. 22, FIG. Further, check valves 327 and 328 as shown in FIG.
  • a valve which is also a check valve
  • the disclosed various methods can be used as a mechanism for rotating the rotating wheels 323 and 326 with respect to a flow in a certain direction.
  • FIG. 20 is a view showing an embodiment using a piston / cylinder system in addition to or instead of the rotating wheel (water wheel) shown in FIG. 18 and FIG.
  • a fluid (liquid or gas) (storage) container 601 has a cylinder structure, and has a piston 602 that reciprocates in accordance with expansion / contraction of the fluid (solvent) 607, and has a syringe structure.
  • the cylinder 601 is connected to the heat exchanger through pipes 608 and 609, and the fluid (solvent) 607 in the heat exchanger flows through the pipes 608 and 609 due to thermal expansion and contraction, and reciprocal fluid flows 611 and 612 are generated.
  • the pipes 608 and 609 correspond to the pipe 313 in FIG. 18 and the pipes 322 and 325 in FIG.
  • the (storage) container 601 is replaced with the (storage) container 315 in FIG. 18 or the (storage) container 324 in FIG. Furthermore, it is considered that the rotating wheel (water wheel) 316 in FIG. 18 and the rotating wheels (water wheel) 323 and 326 in FIG. 19 correspond to the piston 602 and the drive gear 603.) These reciprocating fluid flows 611 and 612 As a result, the reciprocating motion of the piston 602 disposed in the cylinder 601 occurs.
  • the gear 604 meshed with the drive gear 603 provided in the piston 602 takes out the reciprocating motion of the piston 602 as a rotational motion, and transmits it through the rotational alignment mechanism 605 to the power storage mechanism 606 via the first speed change mechanism.
  • the rotation alignment mechanism 605 has a reverse rotation preventing function, so that a check valve for regulating the water flow is also unnecessary.
  • the sliding portion has a bellows structure, and the volume change of the fluid is similarly changed in dimension.
  • a bellows system that is taken out by reciprocating motion may be used. In this case, since there is no sliding portion, durability is improved.
  • the temperature conversion power generation mechanism of the present invention can also be realized by a temperature conversion harvesting mechanism using a piston / cylinder system (which converts temperature change energy into reciprocating kinetic energy and rotational energy).
  • FIG. 29 shows a schematic configuration diagram of a heat pump cycle. If CO2 is used as the refrigerant of the heat pump, a CO2 refrigerant water heater is obtained.
  • the heat pump 391 inputs low-temperature heat CO2 such as atmospheric heat and waste heat from the outside (environment) to the evaporator 392 with a fan 396, etc., evaporates the fluid medium flowing inside, and creates a high-temperature and high-pressure fluid in the compressor 394 Heat out with a heat exchanger such as a water heater.
  • the temperature change harvesting mechanism of the present invention shown in FIG. 19 is equivalent to the portion indicated by the broken line 397 in FIG. 29, and therefore can be easily integrated with the heat pump heat exchange system shown in FIG. 29, and can also be used as a fan or a motor element. Therefore, it is possible to generate electric power using the heat pump heat exchange system with almost no change in the appearance of the equipment and the size of the equipment.
  • FIG. 31 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid.
  • the temperature harvesting mechanism shown in FIG. 31 has means for intermittently sprinkling coolant into the heat exchanger 404 as a mechanism for cooling the heat exchanger 404.
  • the temperature change harvesting mechanism of the present embodiment includes a first container 401 that stores a coolant, a second container 402 that receives and stores the coolant from the first container 401, and a coolant stored in the second container 402. It includes a heat exchanger 404 that is cooled by sprinkling water regularly (or intermittently). Since this heat exchanger 404 can be considered to be the same as the heat exchanger 312 in FIG. 18 or the heat exchanger 329 in FIG.
  • a rotating wheel (water wheel) or the like is further connected to the heat exchanger 404.
  • a liquid for cooling the heat exchanger is injected (supplemented) from the liquid supply source, and the cooling liquid is stored.
  • a certain amount of liquid D1 is constantly supplied to the second container 402.
  • the second container 402 is composed of, for example, two parts (402-1, 402-2).
  • the two parts overlap so that the coolant does not discharge.
  • the amount of liquid stored in the second container 402 becomes a certain amount, for example, when the set weight is reached, the two parts (402-1, 402-2) are separated and a certain amount (one unit) (Part or all) of the stored liquid pours into the heat exchanger 404 like D2.
  • Part or all the cooling liquid D2 is formed in a mist shape or a shower shape.
  • a plurality of second containers 402 are arranged in parallel, or a plurality of cracks 406 of the second container 405 are arranged in a wide angle as shown in FIG.
  • the cooling fluid should be uniformly applied to the entire heat exchanger mechanism.
  • the heat exchanger 404 has fins or pleats to improve the efficiency of heat exchange, and the coolant drops while traveling along the entire outer wall of the heat exchanger 404.
  • the outer wall material of the heat exchanger 404 is desirably lyophilic. In that case, the outer wall of the heat exchanger 404 is wetted by the coolant.
  • the cooling mechanism of the temperature change harvesting mechanism of the present invention can be said to be an intermittent wetting mechanism, and the temperature of the solvent in the heat exchanger due to the exothermic cooling effect of the liquid wetted on the fins of the heat exchanger mechanism It has the effect of amplifying the change in both temperature speed and frequency.
  • FIG. 32 is a diagram illustrating an example of the outer wall structure of the heat exchanger illustrated in FIG. 31.
  • the outer wall of the heat exchanger 431 has a fin structure so as to increase the contact area with the atmosphere, and a large number of protrusions 432 are formed.
  • the outer wall of the heat exchanger 431 has an uneven shape.
  • the protrusion 432 itself has an uneven shape, and the surface area of the outer wall of the heat exchanger 431 is increased.
  • the outer wall of the heat exchanger 431 may be satin finish to form fine irregularities.
  • the shape and direction are appropriately selected so that the surrounding fluid (atmosphere or the like) can easily enter and exit from the concave-convex concave portion so as not to disturb the flow of the surrounding fluid. Further, as shown in FIG. 31, since the cooling liquid D2 flows down the outer wall of the heat exchanger 431, the cooling liquid D2 so that the whole including the lower part of the heat exchanger 431 becomes wet.
  • the shape and direction are appropriately selected so as not to disturb the flow.
  • the outer wall material is preferably a new lyophilic material, glossy metals or the like are often not lyophilic, so it is better to perform the lyophilic (hydrophilic) treatment such as the satin finish or oxygen plasma treatment described above.
  • the surface of the protrusion 432 of the heat exchanger 431 may be coated with a high thermal conductivity lyophilic polymer 433, or a high thermal conductivity lyophilic thin film may be formed.
  • a heat conductive filler compounded resin and polyphenylene sulfide (PPS) are mentioned.
  • lyophilicity as shown in FIG.
  • the case where the contact angle ⁇ is smaller than 90 degrees is said to be good lyophilic, and the contact angle ⁇ is close to 0 degrees.
  • the lyophilicity is better.
  • the coolant is water, it is hydrophilic, and when the coolant is alcohol or the like, it is lyophilic with respect to the alcohol solution.
  • the surface area of the heat exchanger outer wall that is a contact area with outside air or the like is increased to lower the thermal resistance and make the outer wall lyophilic. As a result, the cooling effect is enhanced and the temperature change harvesting rate can be improved.
  • the material of the heat exchanger is preferably a material having high thermal conductivity.
  • a material having high thermal conductivity For example, copper, aluminum, titanium, nickel, zinc, molybdenum, tungsten, silicon, carbon materials (including graphene, carbon nanotubes, etc.), aluminum nitride, boron nitride (including nanotubes, etc.), alloys and composites thereof. .
  • the material has a low expansion coefficient. (The flow velocity of the fluid flowing inside increases.)
  • a composite of aluminum, copper and carbon material has high thermal conductivity and low thermal expansion coefficient.
  • the one where the thermal expansion coefficient of the liquid which flows through the inside of a heat exchanger is high is good.
  • ammonia, disulfurized sulfur, acetone, ethyl ether, supercritical CO2, and the like can be variously raised.
  • a liquid that is easily vaporized is also preferable because it expands in volume and produces large energy.
  • FIG. 21 is a diagram showing a method for enhancing the capability of the temperature change harvesting mechanism using bimetal, fluid, or the like.
  • FIG. 21A is a conceptual diagram
  • FIG. 21B is a graph showing the effect.
  • the temperature change harvesting mechanism 342 using bimetal, fluid, or the like can increase rotational energy (that is, energy harvest is improved) by improving the temperature change followability. Therefore, in order to efficiently transmit the temperature change of the environment to the temperature change harvesting mechanism 342, the fan 341 disposed in front of the temperature change harvesting mechanism 342 is turned using a part of the stored power stored in the power storage mechanism 343. Wind is sent to increase the efficiency of temperature transmission in the temperature change harvesting mechanism 342.
  • the temperature change of the external environment is quickly transmitted into the temperature change harvesting mechanism 342 by the air blowing.
  • the rotational energy generated in the temperature change harvesting mechanism 342 is transmitted to the energy storage mechanism 343 through a speed change mechanism 344 including a one-way rotation alignment mechanism and a latch mechanism.
  • a part of the accumulated energy is accumulated in the energy storage mechanism 343 and the fan is turned using a part of the energy accumulation mechanism 343, the temperature transfer rate of the temperature change harvesting mechanism 342 increases, and the energy accumulation mechanism 343 accumulates more and more energy. Go.
  • the remainder of the stored power stored in the power storage mechanism is used for power generation.
  • the efficiency of the temperature change harvesting mechanism using the bimetal can be increased.
  • FIG. 21 (b) is a diagram showing the effect of using the fan shown in FIG. 21 (a), in which the vertical axis represents the amount of accumulated power (harvest amount) and the vertical axis represents elapsed time.
  • the power accumulation starts after a lapse of a predetermined time (t1) and is gradually accumulated in the power accumulation mechanism 343 (curve A).
  • the fan 341 is operated using a part of the accumulated energy.
  • FIG. 23 is a diagram illustrating an example of a product that embodies the conceptual diagram of high performance of the temperature change harvesting function illustrated in FIG. 21.
  • a temperature change harvesting mechanism 347 is housed in a rectangular parallelepiped temperature change power generation mechanism device.
  • the temperature change harvesting mechanism 347 is an example of the fluid utilization type described with reference to FIGS. 18 and 19, and the volume occupation rate of the temperature change harvesting mechanism 347 is large in order to obtain large energy from a minute temperature change.
  • the long pipe-shaped heat exchanger is arrange
  • Temperature change harvesting mechanism 347 (347 including a one-way alignment mechanism and a latch mechanism by the expansion and contraction of fluid in a pipe-shaped heat exchanger 347 (347-1) which is a part of the temperature change harvesting mechanism 347 -2) to obtain rotational energy. Due to this one-way rotation, the first speed change mechanism 348 decelerates to obtain a large torque, and the energy storage mechanism 349 accumulates the rotation energy. The rotation energy of the energy storage mechanism 349 is further increased by the second speed change mechanism 351. Thus, efficient power generation is performed by the power generation mechanism 352.
  • the first speed change mechanism and the second speed change mechanism can be decelerated or increased by a gear train (gear) mechanism as shown in FIG. 23, for example.
  • the first transmission mechanism 348 may be provided with a one-way alignment mechanism and a latch mechanism without performing rotational alignment.
  • the rotational energy of the power storage mechanism (barrel mechanism) 349 rotates the turbo fan 346 and blows air to return the temperature of the temperature change harvesting mechanism 347 (347-1) to the normal state.
  • the efficiency of the temperature change harvesting mechanism can be improved by such a feedback mechanism. Note that the electric energy generated from the power generation mechanism 352 can be used to rotate the fan 346 to blow air.
  • the efficiency is reduced by the amount of power generation. This is also an effective method for improving the efficiency of the temperature change harvesting mechanism. It is desirable that the fan 346 is appropriately disposed at a corresponding position (for example, around) in order to effectively blow the air to the temperature change harvesting mechanism 347. Further, the fan preferably has a ducted fan structure in order to improve the air blowing performance.
  • FIG. 24 is a diagram showing another system for realizing high performance of the temperature change harvesting mechanism shown in FIG.
  • the fan 341 is used to stabilize the temperature of the temperature change harvesting mechanism 342.
  • the fan 341 has air blowing blades in the central opening, which is the air blowing portion.
  • the blower blade rotates and blows air to the temperature change harvesting mechanism, temperature stabilization of the temperature change harvesting mechanism 342 is performed smoothly, but when the blower blade is stopped, heat is accumulated inside the temperature. This prevents the change harvesting mechanism 342 from stabilizing the temperature.
  • the blower 355 shown in FIG. 24 is an open type that does not use a blower blade at the central opening. FIG.
  • 24A is a diagram showing a state in which an open-type blower 355 is disposed in front of the temperature change harvesting mechanism 358.
  • the open-type blower 355 is composed of a base 356 and a discharge ring 357, and generates impellers. Etc. are disposed inside the base 356.
  • the inside of the wind ring 357 is an open state in which there is no impeller.
  • FIG. 24B is a diagram showing a wind generation state when the blower 355 is operating.
  • a powerful air flow generated inside the base is ejected from the annular aperture formed in the air discharge ring 357 and is sent out in front of the air discharge ring 357.
  • the air pressure inside the air discharge ring 357 is reduced, and the air behind the air discharge ring 357 and the surrounding air are drawn and sent to the front of the air discharge ring 357.
  • Patent Document 3 Patent Document 4
  • the intake air W2 and the intake air W3 from the outer edge of the discharge ring 357 are added, resulting in a large air flow.
  • a fin-type heat exchanger having a large surface area and high heat exchange efficiency so that heat exchange with the outside air is actively performed. Further, the outside air enters the heat exchanger 358.
  • Such a fin-type structure can greatly reduce the heat resistance of the heat exchanger.
  • a pipe 359 (the pipe body is omitted) is connected to the heat exchanger, and a fluid that has undergone thermal expansion and contraction flows between the pipe 359 and the heat exchanger 358 having a fin structure.
  • the fluid medium is used for the explanation.
  • a feedback-type air blowing mechanism can be used for the temperature change harvesting mechanism 358 of the bimetal method or the like.
  • FIG. 22 is a schematic diagram showing a rotation latch mechanism (reverse rotation prevention mechanism) using fine hairs arranged on a substrate with a certain angle.
  • fine hairs 522 are grown or implanted at a fixed angle ⁇ on the substrate 521.
  • peach skin may be referred to as peach skin.
  • a sheath film 523 of fine hair 522 is formed on a substrate 521 and then an insulating film 524 is laminated. .
  • a groove (oblique groove) 525 having a certain angle ⁇ is formed in the insulating film 524 until it reaches the sheath film 523 of the fine hair 522, and then the film of the fine hair 522 is selectively grown from the sheath film 523 in the groove 525.
  • Fine hairs 522 having a certain angle ⁇ with respect to the substrate surface can be formed.
  • the selective growth method include a CVD (chemical vapor deposition) method, a vapor deposition method, and a plating method.
  • the material of the fine hair 522 include an organic material, a conductor material, and glass fiber. As shown in FIG. 22 (c), such fine hairs arranged (orientated) at a certain angle are formed on the side surfaces of the rotating disk bodies 526 and 527, and the side surfaces of these disk bodies 526 and 527 are formed.
  • Rotation transmission system can be made by combining
  • the side surface (rotating surface) of the rotating disk body 526 having the aligned fine hairs 532 is arranged in accordance with the orientation direction of the fine hairs 531 formed on the side surface (rotating surface) of the rotating disk body 526.
  • Fine hairs are planted or grown at a fixed angle with respect to the contact surface on the side surface (rotation surface) of the rotating disk body.
  • the disk body 526 is rotated around the rotation axis 528 in the R3 direction.
  • the disk body 527 also rotates in the R4 direction, but cannot be rotated because it is restricted by the fine hairs 531 oriented in the direction opposite to R4.
  • the disk bodies 526 and 527 can transmit the rotation of each other by performing the same function as the gear.
  • a rotating body with a latch mechanism that restricts reverse rotation can be produced using fine hairs.
  • the rotating body with a latch mechanism using fine hair can make the fine hair pitch fine, a fine rotating body can also be formed, and the temperature change power generation mechanism of the present invention can be miniaturized.
  • the latch mechanism can be applied to the first transmission mechanism and the second transmission mechanism. In FIG. 22, the length and interval of each of the fine hairs are shown to be constant. However, in actuality, by arranging them randomly, for example, even if one is 100 ⁇ m, a latch (several ⁇ m to several 10 ⁇ m) ( (Reverse prevention) pitch can be realized.
  • FIG. 25 is a diagram showing another rotating latch mechanism using fine hairs.
  • the rotating latch mechanism shown in FIG. 22 (c) has a contact portion in a line shape (or a small area surface contact type), but the rotating latch mechanism shown in FIG. 25 has a contact portion in a surface shape (or a large area surface contact type). ).
  • the rotation latch mechanism shown in FIG. 25 has a cylindrical shape, and fine hairs 363 that are inclined at a fixed angle with respect to the contact surface are formed on the entire side surface of the column 362 of the inner rotating disc body 361. Fine hairs 366 that are inclined at a fixed angle with respect to the contact surface are formed on the entire inner side surface 365 of the outer cylindrical rotating body 364 having a hollow inside that receives the column 362.
  • FIG. 22 (c) has a contact portion in a line shape (or a small area surface contact type), but the rotating latch mechanism shown in FIG. 25 has a contact portion in a surface shape (or a large area surface contact type). ).
  • FIG. 25A is a view when the inner rotating disc body 361 and the outer cylindrical rotating body 364 are separated from each other
  • FIG. 25B is a view when they are combined.
  • the inner rotating disk body 361 can be inserted into the hollow portion of the outer cylindrical rotating body 364, and when they are combined, the fine hairs 363 and 366 are combined at a fixed angle so that they can rotate only in a fixed direction. However, it cannot rotate in the reverse direction.
  • FIG. 25 (b) when the inner rotating disk 361 tries to rotate in the opposite direction to R6, the orientation of the fine hairs 363 and 366 in the opposite directions cannot be rotated.
  • the fine bristles 363 and 366 mesh with each other in the same direction, and the outer cylindrical rotating body 364 rotates in the direction of R6.
  • the surface contact type rotation latch mechanism shown in FIG. 25 is stronger because the fine hairs of each other are in contact with the surface (entire cylinder). A check force can be obtained, and as a result, a finer pitch can be achieved.
  • FIG. 33 is a diagram showing another embodiment of the rotation latch mechanism using fine hairs.
  • Fig.33 (a) is a figure which shows the subject of the rotation latch mechanism using the fine hair shown in the upper figure.
  • a reverse rotation prevention mechanism one-way rotation mechanism
  • the fine flocking is deformed as shown in (1), (2) and (3), Eventually, it will be a reverse rotation prevention function in the reverse direction with respect to the initial setting. That is, in the case of the cylindrical rotation latch mechanism as shown in FIG.
  • the fine bristles 363 of the columnar rotating body 362 and the fine bristles 366 of the outer cylindrical rotating body 364 are arranged as shown in (1), and the forward direction Although it can rotate smoothly in the R6 direction, it cannot rotate in the opposite direction to R6 because the orientation of fine hair is reversed.
  • the fine hairs 363 and 366 are deformed as shown in (2), and the direction of the fine hairs 363 and 366 is reversed as shown in (3). If it becomes like this, the cylindrical rotation latch mechanism shown in FIG. 25 becomes difficult to rotate in the forward direction, and the original function becomes impossible.
  • the fine hair 544 having a strength higher than that of the fine hair 366 is attached to the surface. If the fine hairs 543 and 544 are attached (flocked) in the same way as the fine hairs 363 and 366 (flocked), the shape is made into a claw-like shape, and at the same time, a material with higher strength is used, Increase hair thickness and size. If the size of the fine hair is increased, the claw-shaped member can be directly attached, or other forming methods, for example, processing (etching or mechanically) on the side surfaces of the reinforcing members 51 and 542 can be performed.
  • FIG. 28 shows the daily energy yield (change accumulated value ° C.) based on the daily temperature change graph shown in FIG. It is the figure which showed the relationship between temperature response speed) and energy yield.
  • Temperature resolution (° C) is taken as a parameter. In the simulation, it was calculated as the amount of energy that passes in principle when a medium of a certain volume is exposed to the above temperature change. The volume ratio was estimated at 50%, and the other half was considered to have passed the atmosphere. Temperature resolution, temperature response speed, medium (bimetallic assumed metal, water, alcohol or LLC liquid medium) etc. were changed.
  • FIG. 28 is a graph showing the effect of time constant (temperature response speed) and resolution from this result. The time constant and resolution vary depending on the structure, mechanism, size, etc.
  • the resolution is improved almost linearly, but the contribution of the time constant is significant.
  • the time constant temperature response speed
  • the accumulated temperature change is improved. Therefore, if the temperature resolution is increased and the response speed is increased, the energy harvesting rate of the temperature change harvesting mechanism of the present invention can be improved.
  • FIG. 5 is a diagram showing the difference between temperature change power generation and temperature difference power generation (for example, using a Seebeck element) of the present invention. Differences from so-called thermoelectric generation, that is, temperature difference power generation will be described with reference to FIG. FIG. 5A shows a Seebeck element. It is possible to generate electricity when the external temperature changes by configuring the external temperature responsiveness side with heat dissipation fins and the slow side with thermal inertia across the junction that contributes to power generation This is shown in FIG. 5 (b). It shows a situation where power is generated at a negative potential not only when the temperature rises but also when it falls.
  • this negative potential portion can also be harvested by using a rectifying element, an effect similar to that of the temperature change power generation of the present invention can be obtained.
  • the capacity of the thermal inertia part becomes a point.
  • power generation at a rapid temperature change is effective when the thermal inertia is small, but the power generation efficiency is greatly reduced at a slow large temperature change, while the power generation efficiency is slow when the thermal inertia is large.
  • power generation with changes is effective, it shows that power generation efficiency is greatly reduced at small and fast temperature changes.
  • the temperature change power generation mechanism of the present invention has been greatly convinced to the generations of Atmos and Steven, and a new power supply system can be realized by adding the power generation mechanism and the subsequent ones.
  • FIG. 26 is a diagram showing an application example of the temperature change power generation mechanism of the present invention.
  • the temperature change power generation mechanism shown in FIG. 26 can be used for devices that require larger power than portable devices.
  • the temperature change power generation mechanism 370 shown in FIG. 26 (a) can be applied to power storage / power supply on a medium-sized scale.
  • This temperature change power generation mechanism 370 is about the size of a small desktop personal computer incorporating the storage battery unit 374 and is relatively easy to carry.
  • the storage battery unit 374 includes a temperature change harvesting mechanism 373, a power storage mechanism 372, a power generation mechanism 373, and the like.
  • This type of temperature change power generation mechanism 370 can be used as an emergency supply power source for small electric devices such as a mobile phone charger and a desk lamp.
  • the temperature change power generation mechanism of the present invention can be used as an emergency power supply of UPS (Uninterruptible Power Supply) class, for example, placed under a desk. It can be used as a backup power source for electrical devices such as personal computers, televisions, and radios during power outages.
  • UPS Uninterruptible Power Supply
  • the temperature change power generation mechanism of the present invention is further increased in size, it can be rationally integrated with a heat pump used in an automatic refrigerant heat pump water heater or the like, and a heat exchange system that is not used in the daytime can be effectively utilized.
  • EVs electric vehicles
  • the temperature change power generation mechanism of the present invention can be combined with a heat pump.
  • the heat pump used can be used for heating the car.
  • the heat pump can be used to generate electricity while driving when not in use for heating. Even when parked, a temperature difference occurs, so the charger (storage battery) is also full. Since the temperature change during driving is larger than that during parking, the regenerative energy in the temperature change power generation mechanism of the present invention is further increased than during parking. Furthermore, it can be linked to a smart house / HEMS (Home Energy Management System) to store and sell electricity.
  • FIG.26 (c) is a figure which shows embodiment which applied the temperature change power generation mechanism of this invention to the power generation system using solar energy.
  • a large number of temperature change power generation mechanisms according to the present invention are arranged and modularized (377), thereby enabling large-scale power generation with a large capacity. Since a temperature difference exists day and night, in addition to daytime power generation, unlike conventional solar cells, nighttime power generation can also be performed, and power generation can be performed for 24 hours. As described above, since the temperature difference is energy derived from the sun, the energy source of the temperature change power generation mechanism of the present invention has the capability of being equivalent to solar energy. Therefore, the temperature change power generation mechanism system of the present invention may be referred to as APG (Atmospheric Power Generation or Aero-thermal Power Generation) power generation.
  • APG Analogheric Power Generation or Aero-thermal Power Generation
  • FIG. 27 is a diagram showing an example in which the temperature change power generation mechanism of the present invention is modularized.
  • FIG. 27A is an example of the temperature change power generation mechanism shown in FIG. 1, and shows each mechanism disassembled at a specific component level.
  • Kinetic energy (rotational energy) is harvested from thermal energy due to temperature change using a temperature change harvesting mechanism 381 comprising a bimetal spring module made of silicon MEMS and the like comprising a large number of low torque springs.
  • the power storage mechanism having a mainspring having a mainspring that is wound up with a weak torque of the mainspring and decelerates the rotation at a gear ratio suitable for power storage by using a first speed change mechanism 382 including a rotation alignment mechanism and a latch mechanism in the next stage. Accumulate power at 383.
  • the rotational energy generated by this stored force is increased at a speed ratio suitable for power generation using a second speed change / regulation mechanism comprising a train wheel or the like, and power generation is efficiently performed using a power generation mechanism 385 such as electromagnetic induction.
  • a power generation mechanism 385 such as electromagnetic induction.
  • the temperature change power generation mechanism of the present invention is accompanied by a power storage mechanism 386 such as a high-capacitance capacitor or a secondary battery that stores the acquired electric energy, and a control mechanism 387 such as a dedicated LSI that can perform various controls. Also good.
  • FIG. 27B shows a portable device for small electronic equipment in which the temperature change power generation mechanism of the present invention is used, and everything shown in FIG. 27A is stored compactly.
  • the width W and depth D are 20 to 40 mm, and the height H is 3 to 8 mm, which can be carried in a jacket pocket. Further, as shown in FIG. 27 (c), it can be housed in a part 389 of a cellular phone and used as a battery.
  • the temperature-changing power generation mechanism of the present invention can cope with a medium-sized / large-size from an ultra-small size of a portable level, and can be used for small-scale power generation to large-scale power generation.
  • miniaturization it is possible to realize a power storage / charger that can charge a portable device by leaving it for about a day. If it is made medium-sized, it will also be possible to handle household electrical equipment. If the size is further increased, the energy consumption of each household can be covered.
  • solar cell power generation and wind power generation are centralized energy centers
  • the temperature change power generation mechanism of the present invention is independent and distributed, and has the advantage of being resistant to disasters.
  • the present invention can be installed and carried anywhere and anytime as long as the temperature can change.
  • the present invention may be applied to emergency lights and emergency radios, and can also be used as a constant battery charger for portable devices.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

[Problem] To provide a high-efficiency temperature change power generation system having high temperature resolution. [Solution] This invention is a temperature change power generator mechanism comprising a temperature change harvesting mechanism for converting temperature change to rotation energy, a one-way rotation alignment mechanism for aligning rotation energy to one-way rotational force, a latch mechanism for preventing reverse rotation, a first transmission mechanism for reducing rotation speed from the aligned rotation force, a power storage mechanism for storing converted rotation force as rotation energy through the first transmission mechanism, a second transmission mechanism for increasing rotation speed through rotation energy stored in the power storage mechanism, and a power generation mechanism for generating power from the rotation speed increased by the second transmission mechanism. The temperature change harvesting mechanism is characterized by, for example, being a mechanism including a bimetal-structured spiral or having at least one rotating disc body with a plurality of bimetal-structured cantilevers arrayed in a pectinate shape on the outer peripheral surface and/or the inner peripheral surface of a hollow disc shape.

Description

回転体を用いた温度変化発電システムTemperature change power generation system using a rotating body
本発明は、環境の温度変化という熱エネルギーを、効率的に力学的エネルギーを経由して電気エネルギーに変換する温度変化発電システムに関する。 The present invention relates to a temperature change power generation system that efficiently converts thermal energy called environmental temperature change into electrical energy via mechanical energy.
尚、本発明は国等の委託研究の成果に係る特許出願(独立行政法人新エネルギー・産業技術総合開発機構「新エネルギーベンチャー技術革新事業/風力発電その他未利用エネルギー(2010~2012年)」に基づく委託研究で、産業技術力強化法第19条の適用を受ける特許出願)である。 The present invention is applied to a patent application related to the results of commissioned research by the national government (New Energy and Industrial Technology Development Organization “New Energy Venture Technology Innovation Project / Wind Power Generation and Other Unused Energy (2010-2012)”) Patent application subject to the application of Article 19 of the Industrial Technology Strengthening Act.
環境の温度変化という熱エネルギーを力学的なエネルギー等の他の種類のエネルギーへ変換するアイデアは多数提案され実際に実験的にはいろいろ試みられているが、現実の温度変化は緩慢であり、また温度変化も小さいことが多く、余り大きなエネルギーを得ることができないため実用化されていない技術が多い。特許文献1には、環境の温度変化による熱エネルギーを機械的エネルギーに変換し発電機を提供する技術が提供されている。これは、伸縮可能な蛇腹を有する密封された容器内に液体と気体が共存する高圧物質を充満し、気温変化により高圧物質が膨張伸縮をすることを利用して蛇腹を上下運動させて可動バーを動かすというものである。また、異なる熱膨張率を有する金属を合わせた渦巻き構造のバイメタルをゼンマイに用いて温度変化を力量(機械的エネルギー)の形に貯めるという構想も古くから実施されている。たとえば、スイスのニューシャテルのジャン・レオン・ルターは1928年に気体の収縮・膨張を利用しゼンマイを巻き上げる置き時計を考案し、ジャガー・ルクルト社はその置き時計をアトモスと名付けて1938年に発売した。このアトモスは、わずか1度の温度変化で2日間も動くことから、当時EWS(Eternal Winding Syastem:永久巻き上げ機構)という触れ込みで話題となった。(非特許文献1)また、アメリカの個人時計店の発明家スティーブン・フィリップスが2003年のバーゼルフェアでEWS腕時計ガーディアンと銘打って展示を行なった。このスティーブンの腕時計はゼンマイにバイメタル構造を採用したもので、バイメタル発条部は幅2mm、総延長1250mm、直径50mmというラフな製作にも拘わらず、0.138℃の分解能で巻き上げ可能であり、腕への装着のみならず部屋に放置しておいても充分にゼンマイを巻き上げることができたということで、見た目に永久機関のごとく動作するものとして話題を集めた。(特許文献1) Many ideas have been proposed to convert the thermal energy of environmental temperature changes into other types of energy, such as mechanical energy, and various experimental attempts have been made, but the actual temperature changes are slow. There are many techniques that have not been put into practical use because the temperature change is often small and too much energy cannot be obtained. Patent Document 1 provides a technique for providing a generator by converting thermal energy caused by a change in environmental temperature into mechanical energy. This is because a high-pressure substance in which liquid and gas coexist is filled in a sealed container having a stretchable bellows, and the bellows are moved up and down by utilizing the expansion and contraction of the high-pressure substance due to temperature changes. Is to move. In addition, the concept of storing temperature changes in the form of force (mechanical energy) using a spiral bimetal with metals having different coefficients of thermal expansion as a mainspring has long been implemented. For example, Jean-Léon Luther, a new chatel in Switzerland, devised a table clock that winds the mainspring using the contraction and expansion of gas in 1928, and Jaguar Lekurt named it Atmos and released it in 1938. Since this Atmos moves for only two days with a temperature change of only 1 degree, it became a hot topic at the time by referring to EWS (Eternal Winding Syastem). (Non-Patent Document 1) Inventor Steven Phillips, an inventor of an American private watch shop, exhibited at the Basel Fair in 2003 as EWS Watch Guardian. This Steven watch employs a bimetal structure for the mainspring, and the bimetal ridges can be rolled up with a resolution of 0.138 ° C despite the rough construction of a width of 2 mm, a total length of 1250 mm, and a diameter of 50 mm. Because it was able to roll up the mainspring sufficiently even if it was left in the room as well as wearing it, it attracted much attention as it worked like a permanent engine. (Patent Document 1)
特開平06-341371JP 06-341371 US特許6,457,856US Patent 6,457,856 特開昭56-167897JP 56-167897 特開2009-62986JP 2009-62986 A
特許文献1にある方法は、蛇腹を動かしさらにその蛇腹の運動で可動バーを動かすという方法を用いているのでエネルギーロスが大きく、密封容器内の高圧液体および気体への熱伝達が悪いため、気温変化が小さい場合には気温変化という熱エネルギーを機械的エネルギーに変換することは難しい。また、高圧部分が存在し、装置が大掛かりになり小型化が困難であるという問題がある。また、特許文献2に記載のゼンマイのバイメタル構造は、薄い金属板を2枚機械的に貼り合わせて作製したものであるから、バイメタルの幅や厚さがmmオーダーであり、μmオーダーの小さなバイメタルゼンマイを作ることは非常にむずかしく、しかも安価に量産することは現在の技術を用いても困難である。また得られるエネルギー量は1μW/day程度と小さいので、クオーツ時計への適用が限界であり、これ以上のエネルギーを必要とする多数の携帯機器への適用は困難である。仮にバイメタルゼンマイを小さくした場合、特許文献に記載の方法では、回転トルクが小さくなり発電機構のローターを回転できないので、充分な発電を行なうことができない。 The method in Patent Document 1 uses a method of moving the bellows and further moving the movable bar by the motion of the bellows, so that energy loss is large and heat transfer to the high-pressure liquid and gas in the sealed container is poor. When the change is small, it is difficult to convert thermal energy called temperature change into mechanical energy. In addition, there is a problem in that there is a high-pressure portion, the apparatus becomes large, and miniaturization is difficult. Further, since the spring bimetal structure described in Patent Document 2 is produced by mechanically bonding two thin metal plates, the width and thickness of the bimetal are in the mm order, and the small bimetal in the μm order. It is very difficult to make a mainspring, and mass production at low cost is difficult even with current technology. Further, since the amount of energy obtained is as small as about 1 μW / day, application to a quartz watch is the limit, and application to many portable devices that require more energy is difficult. If the bimetal spring is made smaller, the method described in the patent document cannot sufficiently generate power because the rotational torque becomes small and the rotor of the power generation mechanism cannot be rotated.
本発明は、環境の温度変化のような緩慢な温度変動においても、温度変化という熱エネルギーを力学的なエネルギーに変換し、さらには電気エネルギーとして発電するシステムを提供することを目的とする。本発明は、温度変化を回転エネルギーに変換する機構を用いた温度変化発電機構であり、MEMSプロセス等を用いた微細な温度変化発電機構も含むものであり、以下の特徴を有する。 An object of the present invention is to provide a system that converts thermal energy of temperature change into dynamic energy and generates electric power as electric energy even in a slow temperature change such as an environmental temperature change. The present invention is a temperature change power generation mechanism using a mechanism for converting temperature change into rotational energy, and includes a fine temperature change power generation mechanism using a MEMS process or the like, and has the following characteristics.
(1)本発明は、温度変化を回転エネルギーに変換する温度変化収穫機構、前記回転エネルギーを一方向の回転力へ整列する一方向回転整列機構、前記回転方向の逆回転を防止するラッチ機構、前記整列された回転力による回転速度を変速(減速)する第1の変速機構、変換された前記回転力を第1の変速機構を通して回転エネルギーとして蓄える蓄力機構、前記蓄力機構に蓄えられた回転エネルギーによる回転速度を変速(増速)する第2の変速機構、前記第2の変速機構により変速(増速)された回転速度から発電する発電機構を含む温度変化発電機構であり、前記蓄力機構はゼンマイを用いて蓄力するシステムであり、前記第1の変速機構において変速比可変構造を設けることにより、前記蓄力機構における巻き上げトルク特性を一定にすることを特徴とする。
(2)本発明は、前記ラッチ機構は配向性を有する微細毛を側面(回転面)に用いた回転円板体を使用しており、前記ラッチ機構は配向性を有する微細毛を側面に用いた少なくとも2つの回転円板体(第1回転円板体、第2回転円板体)を使用し、第1回転円板体の側面と第2回転円板体を組み合わせて接触させ、第1回転円板体の側面に形成した微細毛の配向と第2回転円板体の側面に形成した微細毛の配向により、ラッチ機構を発揮するとともに、特定の一方向に回転を伝達することを特徴とする。
(1) The present invention provides a temperature change harvesting mechanism that converts temperature change into rotational energy, a one-way rotational alignment mechanism that aligns the rotational energy into a rotational force in one direction, a latch mechanism that prevents reverse rotation in the rotational direction, A first speed change mechanism that shifts (decelerates) the rotational speed of the aligned rotational force, a power storage mechanism that stores the converted rotational force as rotational energy through the first speed change mechanism, and the power storage mechanism A temperature change power generation mechanism including a second transmission mechanism that shifts (accelerates) the rotational speed of the rotational energy, and a power generation mechanism that generates electric power from the rotational speed that is shifted (accelerated) by the second transmission mechanism. The force mechanism is a system for storing power using a spring, and by providing a variable gear ratio structure in the first transmission mechanism, the hoisting torque characteristic in the energy storage mechanism is constant. Characterized in that it.
(2) In the present invention, the latch mechanism uses a rotating disk body using fine hairs with orientation on the side surface (rotation surface), and the latch mechanism uses fine hairs with orientation on the side surface. Using at least two rotating disk bodies (first rotating disk body, second rotating disk body) that are in contact with each other in combination with the side surface of the first rotating disk body and the second rotating disk body. A latch mechanism is exhibited by the orientation of fine hairs formed on the side surface of the rotating disk body and the orientation of fine hairs formed on the side surface of the second rotating disk body, and rotation is transmitted in a specific direction. And
(3)本発明は、前記温度変化を回転エネルギーに変換する温度変化収穫機構は、バイメタル構造のゼンマイを含み、前記バイメタル構造のゼンマイが温度上昇および温度降下を伴う温度変化により変形することを用いて、ゼンマイの回転エネルギーを収穫(発生)することを特徴とし、さらに、巻き方向の異なる2種類のゼンマイの外端を接続した少なくとも1つのS字状ゼンマイを含むことを特徴とし、あるいは、中空の円板形状の外周面および/または内周面にバイメタル構造のカンチレバーを複数配列した櫛歯(くしば)状の回転円板体を少なくとも1つ有することを特徴とし、さらに隣接する少なくとも2つの直径の異なる回転円板体を有し、複数の前記回転円板体は中心軸を共有するとともに、前記直径が大きな回転円板体の内周面に配列されたカンチレバーの櫛歯(くしば)の間に、前記直径が小さな回転円板体の外周面に配列された櫛歯状(くしば)のカンチレバーが入り込んだ構造となっていることを特徴とする。
(4)本発明の温度変化収穫機構は、流体(液体および/または気体)の熱膨張および/または熱収縮による流体の流れを回転エネルギーに変換したことを特徴とし、前記温度変化収穫機構は、流体を内部に含む熱交換器、流体を貯留する流体貯留容器、前記熱交換器および前記流体貯留容器を接続し流体が流れるパイプ、および前記パイプ内に配置され前記パイプ内の流体の流れにより回転し回転エネルギーを発生する回転車を含み、前記熱交換器内で熱膨張した流体が前記パイプ内に流れ込むことによって発生する流体の流れによって前記回転車が回転し回転エネルギーを発生することを特徴とする。
(3) In the present invention, the temperature change harvesting mechanism that converts the temperature change into rotational energy includes a spring having a bimetal structure, and the spring of the bimetal structure is deformed by a temperature change accompanied by a temperature rise and a temperature drop. Characterized in that it collects (generates) the rotational energy of the spring, and further includes at least one S-shaped spring connecting the outer ends of two types of springs with different winding directions, or is hollow. The disc-shaped outer peripheral surface and / or inner peripheral surface has at least one comb-shaped rotating disc body in which a plurality of cantilevers having a bimetal structure are arranged, and further includes at least two adjacent ones The rotating disk bodies have different diameters, and the plurality of rotating disk bodies share a central axis and are Comb-shaped cantilevers arranged on the outer peripheral surface of the rotating disk having a small diameter are inserted between the cantilevers of the cantilevers arranged on the surface. It is characterized by.
(4) The temperature change harvesting mechanism of the present invention is characterized in that a fluid flow caused by thermal expansion and / or thermal contraction of a fluid (liquid and / or gas) is converted into rotational energy, A heat exchanger containing fluid inside, a fluid storage container for storing fluid, a pipe through which the heat exchanger and the fluid storage container are connected and through which the fluid flows, and a fluid disposed in the pipe and rotated by the fluid flow in the pipe A rotating wheel that generates rotational energy, wherein the rotating wheel is rotated by the flow of fluid generated by the fluid that is thermally expanded in the heat exchanger flowing into the pipe, thereby generating rotational energy. To do.
(5)本発明の温度変化収穫機構は、流体を内部に含む熱交換器、流体を貯留する流体貯留容器、前記熱交換器および前記流体貯留容器を接続し流体が流れるパイプ、および前記パイプ内に配置されパイプ内の流体の流れにより回転し回転エネルギーを発生する回転車を含み、前記熱交換器内で熱収縮した流体が前記パイプ内から前記熱交換器内へ流れ込むことによって発生する流体の流れによって前記回転車が回転し回転エネルギーを発生することを特徴とする。
(6)ここで、(4)に記載の温度変化収穫機構における熱交換器、流体貯留容器、パイプおよび回転車は、(5)に記載の温度変化収穫機構における熱交換器、流体貯留容器、パイプおよび回転車と同一であっても良い。
(5) The temperature change harvesting mechanism of the present invention includes a heat exchanger including a fluid therein, a fluid storage container storing the fluid, a pipe through which the fluid flows by connecting the heat exchanger and the fluid storage container, and the inside of the pipe A rotating wheel that is rotated by the flow of fluid in the pipe and generates rotational energy, and the fluid generated by heat contracting in the heat exchanger flows from the pipe into the heat exchanger. The rotating wheel is rotated by the flow to generate rotational energy.
(6) Here, the heat exchanger, the fluid storage container, the pipe and the rotating wheel in the temperature change harvesting mechanism described in (4) are the heat exchanger, the fluid storage container in the temperature change harvesting mechanism described in (5), It may be the same as the pipe and the rotating wheel.
(7)前記熱交換器の第1のパイプとの接続口側および/または前記第1のパイプ内に、前記交換器から前記流体貯留容器へ流れる流れに対して開き、その逆の流れに対して閉じる機能を持つ第1の逆止弁を有し、さらに、前記熱交換器の第2のパイプとの接続口側および/または前記第2のパイプ内に、前記流体貯留容器から前記交換器へ流れる流れに対して開き、その逆の流れに対して閉じる機能を持つ第2の逆止弁を有することを特徴とする。あるいは、前記第1の回転車は、前記交換器から前記流体貯留容器へ流れる流れに対して回転し、その逆の流れを停止する機能を持つか、あるいはその逆の流れに対して回転せずかつ回転軸に対して空周りする機能を持ち、および/または前記第2の回転車は前記流体貯留容器から前記交換器へ流れる流れに対して回転し、その逆の流れを停止する機能を持つか、あるいはその逆の流れに対して回転せずかつ回転軸に対して空周りする機能を持つ。さらに前記第1の回転車および第2の回転車は同軸で回転し、前記同軸回転は一方向への回転であり逆方向には回転しないことを特徴とする。
(8)本発明の温度変化発電機構は、上記に加えて、流体(液体および/または気体)の熱膨張および/または熱収縮による流体の流れを往復運動エネルギーに変換し、前記往復運動エネルギーを回転運動エネルギーにさらに変換したことを特徴とし、前記温度変化収穫機構は、流体を内部に含む熱交換器、流体を貯留するシリンダ、前記熱交換器および前記シリンダを接続し流体が流れるパイプを含み、前記往復運動はシリンダに配置されるピストンによる運動であり、前記ピストンに備わる駆動歯車に咬合する回転整列機構により回転エネルギーを発生することを特徴とする。さらに、上述した本発明の温度変化発電機構は、ヒートポンプに組み込んだことを特徴とする。
(7) On the side of the connection port with the first pipe of the heat exchanger and / or in the first pipe, the flow opens from the exchanger to the fluid storage container, and the reverse flow A first check valve having a function of closing the heat exchanger, and further from the fluid storage container to the connection port side of the heat exchanger with the second pipe and / or in the second pipe. It has the 2nd non-return valve which has a function which opens with respect to the flow which flows into the direction and closes with respect to the reverse flow. Alternatively, the first rotating wheel rotates with respect to the flow flowing from the exchanger to the fluid storage container and has a function of stopping the reverse flow, or does not rotate with respect to the reverse flow. And has the function of spinning around the rotation axis, and / or the second rotating wheel has a function of rotating with respect to the flow flowing from the fluid storage container to the exchanger and stopping the reverse flow. Or, it has the function of not rotating with respect to the reverse flow and spinning around the rotation axis. Further, the first rotating wheel and the second rotating wheel rotate coaxially, and the coaxial rotation is rotation in one direction and does not rotate in the reverse direction.
(8) In addition to the above, the temperature change power generation mechanism of the present invention converts the fluid flow caused by thermal expansion and / or contraction of the fluid (liquid and / or gas) into reciprocating kinetic energy, and the reciprocating kinetic energy is converted into the reciprocating kinetic energy. The temperature change harvesting mechanism is further converted into rotational kinetic energy, and the temperature change harvesting mechanism includes a heat exchanger including a fluid therein, a cylinder storing the fluid, the heat exchanger, and a pipe through which the fluid flows by connecting the cylinder. The reciprocating motion is a motion caused by a piston disposed in a cylinder, and rotational energy is generated by a rotational alignment mechanism that meshes with a driving gear provided in the piston. Furthermore, the above-described temperature change power generation mechanism of the present invention is incorporated in a heat pump.
本発明の温度変化発電機構は、温度変化を回転エネルギーに変換し、さらにその回転エネルギーを電気エネルギーに変換する温度変化発電システムである。小さな温度変化でも効率的に回転エネルギーに変換し、その回転エネルギーを蓄力した後電気エネルギーに変換するので、回転エネルギーが小さくても十分な発電をすることができる。逆回転を防止するラッチ機構を備えているので、エネルギー変換ロスが少ない。またラッチ機構に配向性を有する微細毛を用いることにより、システムを小型化できる。さらに、本発明の温度変化収穫機構に使用されるバイメタルゼンマイは微細化して小型化しているので、温度変化が小さくてもバイメタル構造により容易に巻き上げたり巻き戻したりすることができる。また、本発明の温度変化収穫機構に使用されるバイメタルカンチレバーを用いた回転円板体は微細化して小型化しているので、温度変化が小さくてもバイメタル構造によりカンチレバーの変形力により容易に回転することができる。すなわち温度分解能が高いので、温度変化という熱エネルギーを効率良く回転エネルギーに変換することができる。小型化して回転トルクが小さくなった分は、第1の変速機構で回転速度を減速して通常のゼンマイを巻き上げて力量を蓄積(蓄力)し、その力量を用いて発電することができる。すなわち小さなトルクでゼンマイをどんどん巻き上げて、蓄力機構に充分なトルク量を確保した後で、第2の変速機構で増速することにより充分な回転速度で発電することができる。温度変化収穫機構の後に一方向回転整列機構を付随することにより、温度上昇および温度低下という二種類の温度変化による二方向の回転も利用できるので、発電効率をさらに向上することができる。本発明のバイメタルはMEMSプロセスを用いて簡便なプロセスで大量に作成できるので、製造コストを低くできるとともに品質の安定した製品を実現できる。また、流体を用いた温度変化発電機構も、上述した効果に加えてさらにエネルギー収穫率が高いので効率的な発電を可能とする。 The temperature change power generation mechanism of the present invention is a temperature change power generation system that converts temperature change into rotational energy and further converts the rotational energy into electrical energy. Even small temperature changes are efficiently converted into rotational energy, and the rotational energy is stored and then converted into electrical energy, so that sufficient power generation can be achieved even with small rotational energy. Since a latch mechanism for preventing reverse rotation is provided, there is little energy conversion loss. Further, the system can be miniaturized by using fine hair having orientation in the latch mechanism. Furthermore, since the bimetal spring used in the temperature change harvesting mechanism of the present invention is miniaturized and miniaturized, even if the temperature change is small, it can be easily wound up and rewound by the bimetal structure. In addition, since the rotating disk body using the bimetal cantilever used in the temperature change harvesting mechanism of the present invention is miniaturized and miniaturized, it can be easily rotated by the deformation force of the cantilever even if the temperature change is small. be able to. That is, since the temperature resolution is high, thermal energy called temperature change can be efficiently converted into rotational energy. As the rotational torque is reduced by downsizing, the rotational speed is reduced by the first speed change mechanism, and a normal spring is wound up to accumulate (accumulate) the amount of power, and power can be generated using the amount of power. That is, it is possible to generate electric power at a sufficient rotational speed by winding up the mainspring with a small torque and securing a sufficient amount of torque in the power storage mechanism and then increasing the speed with the second transmission mechanism. By attaching a one-way rotation alignment mechanism after the temperature change harvesting mechanism, two-way rotation due to two kinds of temperature changes, that is, a temperature rise and a temperature drop can also be used, so that power generation efficiency can be further improved. Since the bimetal of the present invention can be produced in a large amount by a simple process using the MEMS process, a manufacturing cost can be reduced and a product with stable quality can be realized. In addition to the above-described effects, the temperature change power generation mechanism using a fluid also has a higher energy harvesting rate, thereby enabling efficient power generation.
図1は、本発明の温度変化発電機構のシステム構成を示す図である。FIG. 1 is a diagram showing a system configuration of a temperature change power generation mechanism of the present invention. 図2は、MEMSプロセスを用いて半導体基板上に形成した本発明のバイメタルゼンマイを示す模式図である。FIG. 2 is a schematic view showing a bimetal spring of the present invention formed on a semiconductor substrate using a MEMS process. 図3は、本発明のバイメタルゼンマイをMEMSプロセスで作成する場合の一実施形態を示すプロセスフローである。FIG. 3 is a process flow showing an embodiment when the bimetal spring of the present invention is created by a MEMS process. 図4は、本発明のバイメタルゼンマイをMEMSプロセスで作成する場合の一実施形態を示すプロセスフローである。FIG. 4 is a process flow showing an embodiment when the bimetal spring of the present invention is created by the MEMS process. 図5は、本発明の温度変化発電と温度差発電(たとえば、ゼーベック素子を用いたもの)との相違を示す図である。FIG. 5 is a diagram showing the difference between temperature change power generation and temperature difference power generation (for example, using a Seebeck element) of the present invention. 図6は、渦巻形バイメタルの変位量A、荷重P、内部応力Sの関係式を示す図である。FIG. 6 is a diagram showing a relational expression of the displacement amount A, the load P, and the internal stress S of the spiral bimetal. 図7は、温度を変化させたときのバイメタルゼンマイの動作を示す図である。FIG. 7 is a diagram illustrating the operation of the bimetal spring when the temperature is changed. 図8は、2種類のタイプのバイメタルゼンマイを組み合わせて作製したS字状ゼンマイを示す図である。FIG. 8 is a view showing an S-shaped spring produced by combining two types of bimetal springs. 図9は、第1の変速機構において自動変速機構を用いた自動トルク化を実現する実施例を示す図である。FIG. 9 is a diagram illustrating an embodiment that realizes automatic torque conversion using an automatic transmission mechanism in the first transmission mechanism. 図10は、カンチレバータイプのバイメタルの模式図を示す。FIG. 10 is a schematic diagram of a cantilever type bimetal. 図11は、S字ゼンマイのトルクと蓄力量の関係を示した図である。FIG. 11 is a diagram showing the relationship between the torque of the S-shaped spring and the amount of accumulated power. 図12は、円板状構造の支持体にカンチレバー構造のバイメタルを適用した別の回転体を示す図である。FIG. 12 is a diagram showing another rotating body in which a cantilever structure bimetal is applied to a support having a disk-like structure. 図13は、バイメタルゼンマイのトルクと角度変位量との関係を示したグラフである。FIG. 13 is a graph showing the relationship between the torque of the bimetal spring and the amount of angular displacement. 図14は、室内および屋外の温度変化による温度変化収穫総量を示す図である。FIG. 14 is a diagram showing the total temperature change harvest due to indoor and outdoor temperature changes. 図15は、バイメタル構造の厚み方向への集積化を示す模式図である。FIG. 15 is a schematic diagram showing the integration of the bimetal structure in the thickness direction. 図16は、一方向回転整列機構の一例を示す図である。FIG. 16 is a diagram illustrating an example of the one-way rotational alignment mechanism. 図17は、バイメタルゼンマイの一例を示す図である。FIG. 17 is a diagram illustrating an example of a bimetal spring. 図18は、温度変化収穫機構の他の実施形態を示す図である。FIG. 18 is a diagram showing another embodiment of the temperature change harvesting mechanism. 図19は、流体を用いた温度変化収穫機構の別の実施形態を示す図である。FIG. 19 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid. 図20は、温度変化収穫機構においてピストン・シリンダ方式を用いた実施形態を示す図であるFIG. 20 is a diagram showing an embodiment using a piston / cylinder system in a temperature change harvesting mechanism. 図21は、バイメタルや流体等を用いた温度変化収穫機構の能力を高める方法を示す概念図である。FIG. 21 is a conceptual diagram showing a method for enhancing the capability of the temperature change harvesting mechanism using bimetal or fluid. 図22は、一定角度を持って基板に配置された微細毛を用いた回転ラッチ機構を示す模式図である。FIG. 22 is a schematic diagram showing a rotation latch mechanism using fine hairs arranged on a substrate at a certain angle. 図23は、図21で示した温度変化収穫機能の高性能化を実現する製品の一例を示す図である。FIG. 23 is a diagram showing an example of a product that realizes high performance of the temperature change harvesting function shown in FIG. 図24は、開放型送風器を用いて冷却する方法を示す図である。FIG. 24 is a diagram illustrating a cooling method using an open-type blower. 図25は、微細毛を用いた別の回転ラッチ機構を示す図である。FIG. 25 is a diagram showing another rotating latch mechanism using fine hairs. 図26は、本発明の温度変化発電機構の応用例を示す図である。FIG. 26 is a diagram showing an application example of the temperature change power generation mechanism of the present invention. 図27は、本発明の温度変化発電機構をモジュール化した例を示す図である。FIG. 27 is a diagram showing an example in which the temperature change power generation mechanism of the present invention is modularized. 図28は、時定数とエネルギー収穫量の関係を示した図である。FIG. 28 is a diagram showing the relationship between the time constant and the energy yield. 図29は、ヒートポンプサイクルの模式的構成図を示す図である。FIG. 29 is a diagram showing a schematic configuration diagram of a heat pump cycle. 図30は、温度変化収穫機構に回転整列機構を組み合わせた実施形態を示す図であるFIG. 30 is a diagram showing an embodiment in which a rotational alignment mechanism is combined with a temperature change harvesting mechanism. 図31は、流体を用いた温度変化収穫機構の別の実施形態を示す図である。FIG. 31 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid. 図32は、図31で示す熱交換器の外壁構造の一例を示す図である。FIG. 32 is a diagram illustrating an example of the outer wall structure of the heat exchanger illustrated in FIG. 31. 図33は、微細植毛を用いた回転ラッチ機構の別の実施形態を示す図である。FIG. 33 is a view showing another embodiment of the rotation latch mechanism using fine flocking.
図1は、本発明の温度変化発電機構のシステム構成を示す図である。本発明の基本は環境の少しの温度変化を機械的エネルギー、さらに電気的エネルギーに変換することであり、図1の構成図に示すように、最低限、温度変化という熱エネルギーを力学的エネルギー(力量、あるいは機械的エネルギー、あるいは回転エネルギー)に変換する温度変化収穫機構111およびその力量を用いて発電する発電機構116からなる。温度変化収穫機構111は、たとえば複数のバイメタルゼンマイ(渦巻きバネ)から構成され、温度変化によってバイメタルゼンマイが巻き上げられたり巻き戻されたりする。図17にバイメタルゼンマイの一例を示す。バイメタルゼンマイ516は渦巻き状に巻き上げられており、このバイメタルゼンマイ516は熱膨張率の異なる2枚の板状材料517および518が張り合わされ、巻かれて構成されている。温度変化による2枚の材料517および518の熱膨張差によってバイメタルゼンマイ516が巻き上げられたり巻き戻されたりする。このように、熱エネルギーがゼンマイの回転エネルギーとして変換される。本発明のバイメタルゼンマイは、従来使用されているバイメタルより微細(厚みが1mm~100μm以下)なので、このバイメタルゼンマイは少しの温度変化(1℃~0.5℃以下の高分解能)でもゼンマイを巻き上げることができる。 FIG. 1 is a diagram showing a system configuration of a temperature change power generation mechanism of the present invention. The basis of the present invention is to convert a small temperature change of the environment into mechanical energy and further into electrical energy. As shown in the block diagram of FIG. A temperature change harvesting mechanism 111 that converts the energy into mechanical energy or rotational energy) and a power generation mechanism 116 that generates electric power using the power. The temperature change harvesting mechanism 111 is composed of, for example, a plurality of bimetal springs (spiral springs), and the bimetal springs are rolled up or rewound by temperature changes. FIG. 17 shows an example of a bimetal spring. The bimetal spring 516 is wound up in a spiral shape, and the bimetal spring 516 is formed by laminating and laminating two plate- like materials 517 and 518 having different thermal expansion coefficients. The bimetal spring 516 is wound up or rewound by a difference in thermal expansion between the two materials 517 and 518 due to a temperature change. In this way, the heat energy is converted as the rotational energy of the mainspring. Since the bimetal spring of the present invention is finer than the conventional bimetal (thickness is 1 mm to 100 μm or less), the bimetal spring can wind up the spring even with a slight temperature change (high resolution of 1 ° C. to 0.5 ° C. or less). be able to.
バイメタルゼンマイが巻きあがった後に、一方向回転整列機構112を通して第1の変速機構により減速して蓄力機構114に温度変化収穫機構111の力量を移転し蓄積する。温度変化は温度上昇と温度低下の2通りあるので、巻き方向が逆になる。また、バイメタル構造の材料を逆にすると回転方向が逆になる。さらに巻き方を逆にしておくとやはり巻き方向が逆になる。あるいは巻き戻しのときにも回転方向が逆になる。一方、第1の変速機構から力量の伝達を受ける蓄力機構では回転方向がそろっていないとエネルギーロスが大きくなる。すなわち、第1の変速機構側では回転方向が常にそろっていた方が良い。これらのすべての状況に対応するためには、温度変化収穫機構111から伝達される2通りの回転方向を一方向に整列する機構が必要となる。そのシステムが一方向回転整列機構112である。一方向回転整列機構112には従来から種々の方法があり、本発明においてはこれらの方法を適宜選択して採用することができる。たとえば、腕時計の自動巻の巻き上げ機構に採用されている切り換え車方式、マジックレバー方式やペラトン方式を適用することができる。 After the bimetal spring is wound up, the first speed change mechanism decelerates through the one-way rotation alignment mechanism 112, and the force of the temperature change harvesting mechanism 111 is transferred and stored in the energy storage mechanism 114. Since there are two types of temperature changes, a temperature increase and a temperature decrease, the winding direction is reversed. Further, when the bimetal structure material is reversed, the rotation direction is reversed. Further, if the winding method is reversed, the winding direction is reversed. Alternatively, the direction of rotation is reversed when rewinding. On the other hand, in the power storage mechanism that receives the force from the first speed change mechanism, the energy loss increases if the rotational directions are not aligned. That is, it is better that the rotation direction is always aligned on the first transmission mechanism side. In order to cope with all these situations, a mechanism for aligning the two rotation directions transmitted from the temperature change harvesting mechanism 111 in one direction is required. The system is a one-way rotational alignment mechanism 112. Conventionally, there are various methods for the one-way rotational alignment mechanism 112, and in the present invention, these methods can be appropriately selected and employed. For example, a switching vehicle system, a magic lever system, and a pellaton system that are employed in an automatic winding mechanism of a wristwatch can be applied.
図16は、一方向回転整列機構の一例を示す図である。一方向回転整列機構に切換車408、409およびラチェット車413、423を用いている。温度変化収穫機構の回転は、切換かな414、424と同期して切換車408、409に伝達される。切換車408、409のそれぞれは、切換かな414、424と一体になったラチェット車413、423を備えている。切換車408の回転は第1の変速機構410に伝達されるように、たとえば切換車408の歯車および第1の変速機構410の歯車411が噛み合っている。切換車408、409を構成する切換歯車412、422は、回転自在な切換つめ415、425と、切換つめ415、425の一端を押圧し、かつ他端をラチェット車413、423の歯面に対して付勢する付勢ばね416、426を備えている。切換つめ415、425は固定ピン417、427で切換歯車412、422に固定されている。また、付勢ばね416、426も固定ピン429、430で切換歯車412、422に固定されている。これらのラチェット車413、423の回転規制方向(逆回転防止方向)は互いに反対方向であり、温度変化収穫機構の回転がいずれの方向(ある方向とそれの逆方向の2方向しかない)に回転しても、第1の変速機構410は常に一方向に回転する。 FIG. 16 is a diagram illustrating an example of the one-way rotational alignment mechanism. Switching wheels 408 and 409 and ratchet wheels 413 and 423 are used as the one-way rotational alignment mechanism. The rotation of the temperature change harvesting mechanism is transmitted to the switching wheels 408 and 409 in synchronization with the switching kana 414 and 424. Each of the switching wheels 408 and 409 is provided with ratchet wheels 413 and 423 integrated with switching wheels 414 and 424. For example, the gear of the switching vehicle 408 and the gear 411 of the first transmission mechanism 410 are meshed so that the rotation of the switching vehicle 408 is transmitted to the first transmission mechanism 410. The switching gears 412, 422 constituting the switching wheels 408, 409 press the rotating switching pawls 415, 425, one end of the switching pawls 415, 425, and the other end against the tooth surface of the ratchet wheels 413, 423. Urging springs 416 and 426 are provided. The switching pawls 415 and 425 are fixed to the switching gears 412 and 422 by fixing pins 417 and 427, respectively. The biasing springs 416 and 426 are also fixed to the switching gears 412 and 422 by fixing pins 429 and 430, respectively. These ratchet wheels 413 and 423 have their rotation restriction directions (reverse rotation prevention directions) opposite to each other, and the rotation of the temperature change harvesting mechanism rotates in any direction (there are only two directions, one direction and the opposite direction). Even so, the first speed change mechanism 410 always rotates in one direction.
たとえば図16において、温度変化収穫機構の回転によって、切換車408では切換かな414を介してラチェット車413が反時計方向に回転すると、ラチェット車413が切換つめ415でロックされないので、ラチェット車413の回転は切換歯車412に伝達しない。一方、温度変化収穫機構の回転によって、切換車409では切換かな424を介してラチェット車423が反時計方向に回転すると、ラチェット車423の規制方向が切換車408と異なるために、ラチェット車423が切換つめ425でロックされるので、ラチェット車423と同期して切換歯車422も反時計方向(R8方向)に回転する。この回転が切換車408側の切換歯車412に伝達され(切換歯車412と切換歯車422はたとえば歯車で噛み合っている)、切換歯車412は時計方向(R7方向)に回転し、さらにこの切換歯車412の回転により第1の変速機構410の歯車411が反時計方向(R9方向)に回転する。 For example, in FIG. 16, when the ratchet wheel 413 rotates counterclockwise via the switching pinion 414 in the switching wheel 408 due to the rotation of the temperature change harvesting mechanism, the ratchet wheel 413 is not locked by the switching pawl 415. The rotation is not transmitted to the switching gear 412. On the other hand, when the ratchet wheel 423 rotates counterclockwise via the switching pinion 424 in the switching wheel 409 due to the rotation of the temperature change harvesting mechanism, the regulation direction of the ratchet wheel 423 is different from that of the switching wheel 408. Since it is locked by the switching pawl 425, the switching gear 422 also rotates counterclockwise (R8 direction) in synchronization with the ratchet wheel 423. This rotation is transmitted to the switching gear 412 on the switching wheel 408 side (the switching gear 412 and the switching gear 422 are meshed with each other, for example), and the switching gear 412 rotates in the clockwise direction (R7 direction). , The gear 411 of the first transmission mechanism 410 rotates counterclockwise (R9 direction).
次に、温度変化収穫機構の逆回転によって、切換車408では切換かな414を介してラチェット車413が時計方向に回転すると、ラチェット車413が切換つめ415でロックされるので、ラチェット車413の回転に従い切換歯車412も時計方向(R7方向)へ回転する。この切換歯車412の回転により第1の変速機構410の歯車411が反時計方向(R方向9)に回転する。一方、温度変化収穫機構の逆回転によって、切換車409では切換かな424を介してラチェット車423が時計方向に回転すると、ラチェット車423の規制方向が切換車408と異なるために、ラチェット車423が切換つめ425でロックされないので、ラチェット車423の回転は切換歯車422に伝達しない。以上のように、温度変化収穫機構がどのように回転しても、第1の変速機構410の歯車411は一定方向{図16では反時計方向(R9方向)}へのみ回転する。
さらに、この機構112には逆回転を防止するラッチ機構が配置されている。たとえば、ゼンマイを巻き上げていくとその復元力で巻き戻そうとする力も働き、巻き戻されるとエネルギーが大きくロスしてしまう。これを防止するための機構がラッチ機構である。すなわち、ラッチ機構とは、一方向のみに回転して回転毎に係止し逆回転を防止する機構であり、たとえばつめ車とつめでなるラチェット機構やドーボ機構がある。
Next, when the ratchet wheel 413 rotates clockwise via the switching pinion 414 in the switching wheel 408 due to the reverse rotation of the temperature change harvesting mechanism, the ratchet wheel 413 is locked by the switching pawl 415, so that the ratchet wheel 413 rotates. Accordingly, the switching gear 412 also rotates in the clockwise direction (R7 direction). The rotation of the switching gear 412 causes the gear 411 of the first transmission mechanism 410 to rotate counterclockwise (R direction 9). On the other hand, when the ratchet wheel 423 rotates clockwise through the switching pinion 424 in the switching wheel 409 due to the reverse rotation of the temperature change harvesting mechanism, the regulation direction of the ratchet wheel 423 is different from that of the switching wheel 408. Since it is not locked by the switching pawl 425, the rotation of the ratchet wheel 423 is not transmitted to the switching gear 422. As described above, no matter how the temperature change harvesting mechanism rotates, the gear 411 of the first transmission mechanism 410 rotates only in a certain direction {counterclockwise direction (R9 direction in FIG. 16)}.
Further, the mechanism 112 is provided with a latch mechanism for preventing reverse rotation. For example, when the mainspring is wound up, a force to rewind with its restoring force also works, and when it is rewound, energy is greatly lost. A mechanism for preventing this is a latch mechanism. That is, the latch mechanism is a mechanism that rotates only in one direction and is locked at each rotation to prevent reverse rotation. For example, there are a ratchet mechanism and a dovo mechanism that are composed of a pawl wheel and a pawl.
一方向回転整列機構112を通して温度変化収穫機構111のバイメタルゼンマイを解放し(巻き戻し)、バイメタルゼンマイに接続した第1の変速機構113の輪列(歯車)により減速する。温度変化収穫機構111はバイメタルゼンマイが充分に巻き上がるまで第1の変速機構にその力量を移動させないために、温度変化収穫機構111と第1の変速機構113および一方向回転整列機構112に接続しないようにしても良い。また、バイメタルゼンマイが完全に巻き戻すまで第1の変速機構と接続させバイメタルゼンマイの持つ力量を充分に第1の変速機構へ移転するようにしても良い。バイメタルゼンマイの持つ力量を完全に巻き戻すには、バイメタルゼンマイの温度変化を閾値温度変化(巻き戻すの必要な温度変化)以下とすれば良い。あるいは、巻き上げる温度変化と逆の温度変化になるようにすればバイメタルゼンマイの持つ力量は速く解放される。本発明のバイメタルゼンマイは厚さを薄くできかつ有効長さを長くできるので変位量を大きくできる。従って、高い温度分解能(収穫し得るエネルギー量の最小単位)を実現できるので、わずかの温度変化でもバイメタルゼンマイを動作することができる。 The bimetal spring of the temperature change harvesting mechanism 111 is released (rewinded) through the one-way rotational alignment mechanism 112, and is decelerated by the gear train (gear) of the first transmission mechanism 113 connected to the bimetal spring. The temperature change harvesting mechanism 111 is not connected to the temperature change harvesting mechanism 111, the first speed change mechanism 113, and the one-way rotational alignment mechanism 112 in order not to move the force to the first speed change mechanism until the bimetal spring is sufficiently wound up. You may do it. Alternatively, the bimetal spring may be connected to the first speed change mechanism until it completely rewinds, and the amount of power of the bimetal main spring may be sufficiently transferred to the first speed change mechanism. In order to completely rewind the power of the bimetal spring, the temperature change of the bimetal spring may be set to be equal to or less than the threshold temperature change (temperature change necessary for rewinding). Alternatively, if the temperature change is opposite to the temperature change to be wound up, the power of the bimetal spring is released quickly. Since the bimetal spring of the present invention can be reduced in thickness and increased in effective length, the amount of displacement can be increased. Therefore, since high temperature resolution (the minimum unit of energy that can be harvested) can be realized, the bimetal spring can be operated even with a slight temperature change.
逆に巻き戻す力が小さいのでトルクが弱く、バイメタルゼンマイを用いて増速することが難しい。(図6を参照)そこで、第1の変速機構113の減速によりトルク力を高めて蓄力機構114のゼンマイを巻き上げる。第1の変速機構113は複数の歯車からなる輪列機構で、蓄力機構114のゼンマイを効率良く巻き上げることができるように輪列機構の変速比を調節することができるようになっている。また、蓄力機構114のゼンマイのオーバーチャージを効果的に排除する機構を取り付けても良い。さらに、温度変化収穫機構111の力量の充解放や第1の変速機構の変速比等の調節やオーバーチャージ等をコントロールする制御機構(たとえば、センサー付きIC)を設けても良い。尚、温度変化収穫機構11の力量が不足している場合、緊急に発電する必要がある場合などには、自力で蓄力機構におけるゼンマイを回転できるように手動の手巻き機構117を第1の変速機構113や蓄力機構114に備えても良い。この手動の手巻き機構117の方式も手動式腕時計などに使用されている従来方法を採用することができる。 On the other hand, since the rewinding force is small, the torque is weak and it is difficult to increase the speed using the bimetal spring. (Refer to FIG. 6) Therefore, the torque of the power storage mechanism 114 is wound up by increasing the torque force by the deceleration of the first transmission mechanism 113. The first speed change mechanism 113 is a gear train mechanism composed of a plurality of gears, and the gear ratio of the gear train mechanism can be adjusted so that the spring of the power storage mechanism 114 can be efficiently wound up. Further, a mechanism for effectively eliminating the spring overcharge of the power storage mechanism 114 may be attached. Furthermore, a control mechanism (for example, an IC with a sensor) that controls charging / release of the power of the temperature change harvesting mechanism 111, adjustment of the gear ratio of the first transmission mechanism, overcharge, and the like may be provided. When the power of the temperature change harvesting mechanism 11 is insufficient, or when it is necessary to generate electricity urgently, the manual manual winding mechanism 117 is set so that the spring in the power storage mechanism can be rotated by itself. The transmission mechanism 113 and the power storage mechanism 114 may be provided. The method of this manual hand winding mechanism 117 can also adopt a conventional method used in a manual wristwatch or the like.
温度変化収穫機構111で収穫した回転エネルギーは一方向回転整列機構・ラッチ機構112および第1の変速機構113を経由して蓄力機構114に伝達される。蓄力機構114に用いるゼンマイは通常の単一材料(たとえば、高炭素鋼、ステンレス鋼、Co-Ni合金)からなるもので、腕時計や置き時計などに使用されている従来のゼンマイを使用することができる。また、このゼンマイは香箱に収納されても良く、回転エネルギーの蓄力と解放を同時にできるという利点がある。蓄力機構114のゼンマイが充分に巻き上がった後に(完全蓄力状態で)、第2の変速機構115に接続して輪列(歯車)機構を用いて、ゼンマイの解放(巻き戻し)による回転運動を増速させ、発電機構116で発電する。発電機構116は、たとえば磁石とコイルを用いた電磁誘導発電であり、薄さが要求される場合はフラットタイプとすれば良い。発電機構116は充放電制御機構119により発電速度や発電量が制御されている。たとえば、発電機構116において発電された電気により負荷120で仕事をするが、充放電制御機構119はその負荷量に応じて放出する電気量をコントロ-ルできる。また、発電速度を制御するために充放電制御機構119からの信号を変速機制御機構118に送り、第2の変速機構の変速比を変更するなどして、複数の歯車から構成される第2の変速機構の輪列の回転速度を調整することができる。負荷120は末端の電子機器であり、たとえば携帯電話や時計等の携帯機器であるが、電流(電荷)むらを吸収したり、蓄電したりする電気二重層キャパシタや二次電池を備えても良い。充放電制御機構や変速機制御機構として充放電制御回路や変速機制御回路等を組み込んだLSIを搭載しても良い。 The rotational energy harvested by the temperature change harvesting mechanism 111 is transmitted to the power storage mechanism 114 via the one-way rotational alignment mechanism / latch mechanism 112 and the first transmission mechanism 113. The mainspring used for the energy storage mechanism 114 is made of an ordinary single material (for example, high carbon steel, stainless steel, Co-Ni alloy), and a conventional mainspring used for a wristwatch or table clock can be used. it can. Further, this spring may be housed in a barrel, and has an advantage that rotational energy can be stored and released simultaneously. After the mainspring of the power storage mechanism 114 is sufficiently wound up (in a fully stored power state), it is connected to the second transmission mechanism 115 and rotated by releasing (rewinding) the mainspring using a gear train (gear) mechanism. The motion is increased, and the power generation mechanism 116 generates power. The power generation mechanism 116 is, for example, electromagnetic induction power generation using a magnet and a coil, and may be a flat type when thinness is required. In the power generation mechanism 116, the power generation speed and the power generation amount are controlled by the charge / discharge control mechanism 119. For example, although work is performed on the load 120 by the electricity generated by the power generation mechanism 116, the charge / discharge control mechanism 119 can control the amount of electricity released according to the load amount. In addition, in order to control the power generation speed, a signal from the charge / discharge control mechanism 119 is sent to the transmission control mechanism 118 to change the gear ratio of the second transmission mechanism, etc. The rotational speed of the train wheel of the speed change mechanism can be adjusted. The load 120 is a terminal electronic device, for example, a portable device such as a mobile phone or a watch, and may include an electric double layer capacitor or a secondary battery that absorbs current (charge) unevenness or stores electricity. . An LSI incorporating a charge / discharge control circuit, a transmission control circuit, or the like may be mounted as the charge / discharge control mechanism or the transmission control mechanism.
腕時計等で使用されるゼンマイを収納した香箱が蓄力と解放を同時にできる理由は以下の通りである。プルバック式のおもちゃでは香箱は固定されているので、動力の蓄力と解放は中心軸から行うので蓄力と解放を同時に行うことはできない。しかし、時計の香箱では、ゼンマイばね外周は香箱に(固定して)触れており、ゼンマイばね中心は香箱真に固定されている。このため香箱真は蓄力、香箱は解放と役割を分担させることで蓄力と解放を同時に行うことができる。また、香箱車にこはぜを用いて蓄力方向しか回転しない構造となっている。尚、蓄力機構として、ゼンマイ(発条)以外にも、たとえば、板バネ、トーションバースプリング、コイルバネ、或いは気体圧縮を用いたものも使用できる。 The reason why an incense box containing a mainspring used in a wristwatch or the like can store and release simultaneously is as follows. In the pull-back toy, the barrel is fixed, so the power can be stored and released from the central axis, so it cannot be stored and released at the same time. However, in the timepiece barrel, the outer periphery of the spring is in contact with (fixed to) the barrel, and the center of the spring is fixed to the barrel. For this reason, it is possible to perform accumulating and releasing at the same time by sharing the roles of the barrel and the barrels by sharing the release and the role. In addition, the barrel wheel is structured so that only the direction of power accumulation is rotated using a hose. In addition to the spring (spring), for example, a leaf spring, a torsion bar spring, a coil spring, or a device using gas compression can be used as the power storage mechanism.
図2は、MEMSプロセスを用いて半導体基板上に形成した本発明のバイメタルゼンマイを示す模式図である。半導体基板130上にバイメタルゼンマイ131が多数作成されている。破線で囲まれた領域が1個のチップに相当し、1個のチップ内に1つのバイメタルゼンマイが形成される。図2はバイメタルゼンマイ131を平面的に見た図であり、バイメタルゼンマイ131は回転軸133を中心として螺旋状に、あるいは渦巻き状に形成され、外端部132で終端する。バイメタルゼンマイ131は、図2に示すように、2種類の材料A134と材料B135が渦巻き方向(x方向またはy方向、あるいはバイメタルゼンマイ131の厚み方向)に結合した構造となっている。材料AおよびBの間の白抜きの空間はバイメタルゼンマイの隙間となっている。 FIG. 2 is a schematic view showing a bimetal spring of the present invention formed on a semiconductor substrate using a MEMS process. A large number of bimetal springs 131 are formed on the semiconductor substrate 130. A region surrounded by a broken line corresponds to one chip, and one bimetal spring is formed in one chip. FIG. 2 is a plan view of the bimetal spring 131. The bimetal spring 131 is formed in a spiral shape or a spiral shape around the rotation shaft 133 and ends at the outer end portion 132. As shown in FIG. 2, the bimetal spring 131 has a structure in which two types of materials A134 and B135 are coupled in the spiral direction (x direction or y direction, or the thickness direction of the bimetal spring 131). The white space between the materials A and B is a gap between the bimetal springs.
同一位置における材料Aの厚みTa、材料Bの厚みをTb、隙間をDa-b(材料A-B間の距離)、渦巻きの巻き数nとする。バイメタルゼンマイの作成時、すなわち材料Aと材料Bの間に熱応力が発生しない温度(これをT0とする)から温度変化を与える(T0より高くするか低くする)とバイメタルゼンマイは変形する。Ta、Tb、Da-b、nは、材料Aの熱膨張率αa、材料Bの熱膨張率αbに基づき、どの程度の温度変化、あるいはどのくらいの時間でバイメタルゼンマイを完全に巻き上げるかによって決定することができる。作成時(熱応力が働かないとき)Ta、Tb、Da-bはすべての位置で一定である必要はなく、場所によって変化させて最適の巻き上げが可能となるようにする。たとえば、回転軸133から外端部(州端部)132になるに従い、Ta、Tb、Da-bを徐々に大きくしてゼンマイの中心側との巻き上げ速度を合わせるように調節することもできる。金属片を貼り合わせる従来のバイメタルではこのようなことは極めてむずかしかったが、本発明のMEMSプロセスでは後述するようにフォトマスクを用いてこれらの厚みや隙間を調節できるので、極めて簡単にTa、Tb、Da-bやnを変化させることができる。さらに、非常に小さなバイメタルゼンマイを大量に量産することができ、しかも多数作製されたバイメタルゼンマイのサイズが均一になるので品質のそろった製品を生産可能となる。 The thickness Ta of the material A and the thickness of the material B at the same position are Tb, the gap is Da-b (distance between the materials AB), and the number of spirals is n. When the bimetal spring is formed, that is, when a temperature change is made (higher or lower than T0) from a temperature at which no thermal stress is generated between the material A and the material B (this is T0), the bimetal spring is deformed. Ta, Tb, Da-b, and n are determined based on the temperature expansion rate of the material A and the thermal expansion rate αb of the material B depending on how much the temperature changes or how long the bimetal spring is completely wound up. be able to. At the time of production (when no thermal stress is applied), Ta, Tb, and Da-b do not need to be constant at all positions, and can be varied depending on the location so that optimum winding can be performed. For example, Ta, Tb, and Da-b can be gradually increased from the rotating shaft 133 to the outer end portion (state end portion) 132 to adjust the winding speed with the center side of the mainspring. In the conventional bimetal in which metal pieces are bonded, this is extremely difficult. However, in the MEMS process of the present invention, the thickness and gap can be adjusted using a photomask as will be described later, so that Ta, Tb , Da-b and n can be changed. Furthermore, a very small bimetal spring can be mass-produced in large quantities, and the size of a large number of produced bimetal springs can be made uniform, so that products with uniform quality can be produced.
図3および図4は本発明のバイメタルゼンマイをMEMSプロセスで作成する場合の一実施形態を示すプロセスフローである。第1基板141上に絶縁層142、その上に第2基板143が積層した構造の基板140を用いて、図3(a)に示すように、第2基板143上に厚膜フォトレジストを塗布しフォトマスクを用いて感光した後現像して、ゼンマイパターンの厚膜フォトレジストパターン144を形成する。一例として、第1基板141のシリコン基板厚みは100μm~500μm、絶縁層142のシリコン酸化膜の厚みは1μm~100μm、第2基板143のシリコンの厚みは20μm~1000μmである。次に、フォトレジストパターン144をマスクとして第2基板143をエッチングし、図3(b)に示すような柱状の第2基板材料からなるパターン145を形成する。この第2基板パターン145はバイメタルゼンマイの一方の材料となるので、以下、図2で示した材料のうちの材料Aパターンと称する。材料Aパターン145の形状が変動しないようにできるだけ垂直なパターンが望ましい。第2基板143のエッチングを深堀エッチング(DRIE)によりドライエッチングすることにより所望の形状のパターン(垂直パターン)を得ることができる。 FIG. 3 and FIG. 4 are process flows showing an embodiment when the bimetal spring of the present invention is created by the MEMS process. Using a substrate 140 having a structure in which an insulating layer 142 is stacked on a first substrate 141 and a second substrate 143 is stacked thereon, a thick film photoresist is applied on the second substrate 143 as shown in FIG. The film is exposed to light using a photomask and then developed to form a thick-film photoresist pattern 144 having a mainspring pattern. As an example, the silicon substrate thickness of the first substrate 141 is 100 μm to 500 μm, the silicon oxide film thickness of the insulating layer 142 is 1 μm to 100 μm, and the silicon thickness of the second substrate 143 is 20 μm to 1000 μm. Next, the second substrate 143 is etched using the photoresist pattern 144 as a mask to form a pattern 145 made of a columnar second substrate material as shown in FIG. Since the second substrate pattern 145 is one material of the bimetal spring, it is hereinafter referred to as a material A pattern among the materials shown in FIG. A pattern as vertical as possible is desirable so that the shape of the material A pattern 145 does not fluctuate. A pattern (vertical pattern) having a desired shape can be obtained by dry etching the second substrate 143 by deep etching (DRIE).
次に図3(c)に示すように、材料Aパターン145の周囲に絶縁膜146を形成する。この絶縁膜146は後のプロセスで材料Bの選択成長時のマスクとなる層であり、CVD法で絶縁膜(シリコン酸化膜など)を積層しても良く、絶縁膜146の厚みは100nm~1μm程度で良い。次に図3(d)に示すように、フォトレジスト147を付着させて、図3(e)に示すようにフォトリソグラフィ法により必要な部分にフォトレジスト148をパターニングする。次に図3(f)に示すように、フォトレジスト148で被われていない材料Aパターン145の側壁絶縁膜146をエッチング除去する。側壁絶縁膜146がシリコン酸化膜である場合は、緩衝フッ酸液(HF+NH4F)等でウエットエッチング除去でき、またはエッチングガス(たとえば、CF系ガス)を用いたドライエッチングにより除去できる。次に図4(g)に示すように、フォトレジストパターン148を残した状態で、材料B149を蒸着、スパッターやCVD法で積層する。従って、フォトレジストパターン148上にも付着する。 Next, as shown in FIG. 3C, an insulating film 146 is formed around the material A pattern 145. This insulating film 146 is a layer that becomes a mask for selective growth of the material B in a later process, and an insulating film (such as a silicon oxide film) may be laminated by a CVD method. The thickness of the insulating film 146 is 100 nm to 1 μm. The degree is fine. Next, as shown in FIG. 3D, a photoresist 147 is attached, and as shown in FIG. 3E, a photoresist 148 is patterned in a necessary portion by a photolithography method. Next, as shown in FIG. 3F, the sidewall insulating film 146 of the material A pattern 145 not covered with the photoresist 148 is removed by etching. When the sidewall insulating film 146 is a silicon oxide film, it can be removed by wet etching with a buffered hydrofluoric acid solution (HF + NH4F) or by dry etching using an etching gas (for example, CF-based gas). Next, as shown in FIG. 4G, the material B149 is deposited by vapor deposition, sputtering, or CVD with the photoresist pattern 148 remaining. Therefore, it also adheres on the photoresist pattern 148.
次に、フォトレジストパターン148を除去すると、いわゆるリフトオフ法によりフォトレジスト148上に積層した材料B膜も一緒に除去される。フォトレジスト膜148の除去は、ウエット液の場合には熱濃硝酸系剥離剤や有機系剥離剤等で、あるいは、酸素プラズマ等を用いてプラズマアッシングしても良い。図4(h)は、フォトレジスト148が除去され、その上に形成された材料B膜149が除去された状態を示す図である。材料Aパターンの酸化膜がある部分には材料B膜は存在せず、材料Aパターンの酸化膜がなく材料Aが露出している部分には材料B膜が積層している。次に図4(i)に示すように、材料Aパターン145に積層している材料B膜だけを残して他の部分の材料B膜を除去する。特に絶縁膜142上に積層した材料B膜は除去しておくと良い。 Next, when the photoresist pattern 148 is removed, the material B film laminated on the photoresist 148 is also removed together by a so-called lift-off method. In the case of a wet solution, the photoresist film 148 may be removed by a hot concentrated nitric acid-based release agent, an organic release agent, or the like, or plasma ashing using oxygen plasma or the like. FIG. 4H is a diagram showing a state in which the photoresist 148 is removed and the material B film 149 formed thereon is removed. The material B film does not exist in the portion where the oxide film of the material A pattern exists, and the material B film is laminated in the portion where the oxide film of the material A pattern does not exist and the material A is exposed. Next, as shown in FIG. 4I, the material B film of the other part is removed leaving only the material B film laminated on the material A pattern 145. In particular, the material B film stacked on the insulating film 142 is preferably removed.
次に、図4(j)に示すように、材料B膜上に材料Bをメッキすれば材料B膜149上に選択的に材料B151を厚く積層することができる。材料B膜149は渦巻き状に接続しているので、渦巻きパターンの一部から通電するようにすれば電解メッキが可能である。材料Bをシリサイド(たとえば、タングステンシリサイド)にしても良い。シリサイドの場合ベース金属とシリコンとの中間の熱膨張率を持ち、組成によって熱膨張率が変化するので、熱膨張率を調節したバイメタル構造を作製できる。所望の厚みの材料B151を積層した後に、絶縁膜146および絶縁膜142を除去する。(図4(k))バイメタルゼンマイは絶縁膜142上のみに積層しているので、絶縁膜142を除去した後は、第1基板141から分離して個別のバイメタルゼンマイとなり、1つ1つのゼンマイを図1に示す温度変化収穫機構111にセットすることができる。尚、バイメタルゼンマイが個片化する前に熱処理等を行ない材料B膜149および材料Bであるメッキ膜151を融合(一体)化して材料B152としてから、個片化しても良い。(図4(l)) Next, as shown in FIG. 4J, if the material B is plated on the material B film, the material B151 can be selectively laminated on the material B film 149 thickly. Since the material B film 149 is connected in a spiral shape, electrolytic plating can be performed by energizing a part of the spiral pattern. The material B may be silicide (for example, tungsten silicide). In the case of silicide, it has an intermediate coefficient of thermal expansion between the base metal and silicon, and the coefficient of thermal expansion changes depending on the composition, so that a bimetal structure with an adjusted coefficient of thermal expansion can be produced. After the material B151 having a desired thickness is stacked, the insulating film 146 and the insulating film 142 are removed. (FIG. 4 (k)) Since the bimetal springs are stacked only on the insulating film 142, after the insulating film 142 is removed, the bimetal springs are separated from the first substrate 141 to become individual bimetal springs. Can be set in the temperature change harvesting mechanism 111 shown in FIG. Note that the material B film 149 and the plating film 151 which is the material B are fused (integrated) to form the material B152 before the bimetal mainspring is separated into individual pieces, and then separated into individual pieces. (Fig. 4 (l))
図6は、渦巻形バイメタルの変位量A、荷重P、内部応力Sの関係式を示す図である。この図において、Aは変位量{変角(度)}、Pは荷重(トルク)(kg)、Tは平衡温度(変位が0、または基準変位のときの温度)、Tは環境温度、lは有効長さ(mm)、bは幅(mm)、tは厚さ(mm)、cは巻形の偏位係数(/℃)、mは巻形の力係数(kg/mm)、rは回転腕長さ(mm)、Sは内応力(kg/mm)、zは外周半径である。A=c(T2-T1)l/tであるから、変位量Aはバイメタルゼンマイの厚みtを小さくし、有効長さlを大きくすれば増大することが分かる。さらに厚みtを小さくしていけば同じサイズのバイメタルゼンマイの場合には巻き数nも増大するので、有効長さlも大きくなる。 FIG. 6 is a diagram showing a relational expression of the displacement amount A, the load P, and the internal stress S of the spiral bimetal. In this figure, A is the amount of displacement {angle of change (degree)}, P is the load (torque) (kg), T 1 is the equilibrium temperature (temperature when the displacement is 0 or the reference displacement), and T 2 is the environmental temperature. , L is the effective length (mm), b is the width (mm), t is the thickness (mm), c is the displacement coefficient (/ ° C.) of the winding, and m is the force coefficient (kg / mm 2). ), R is the length of the rotating arm (mm), S is the internal stress (kg / mm 2 ), and z is the outer radius. Since A = c (T2−T1) 1 / t, it can be seen that the displacement A increases as the thickness t of the bimetal spring is reduced and the effective length 1 is increased. If the thickness t is further reduced, the number n of windings increases in the case of bimetal springs of the same size, so that the effective length l also increases.
例えばここで、図6の式において板の厚みtに着目して考えると、図15で、仮にtを増やしていくと、厚み方向に接合から離れた体積分は接合での応力(図6の式中、S)に寄与しない様子がイメージとして判る。これに対して、同体積(温度に対して)で多数集積したほうが、よりエネルギーハーベストとして効率が上がることを示す。スティーブンの時計に使われたバイメタルゼンマイの厚みは約1mmであるが、本発明のMEMSプロセスで作成したバイメタルゼンマイは厚みtを非常に小さくすることができる。(図2に示したようにt=Ta+Tbである)たとえば、本発明のMEMSプロセスで作成したバイメタルゼンマイは厚みtを100μmとすれば(この値は簡単に実現できる)、巻き数も約10倍にできるので、有効長さは約10倍になる。従って、歪量(変位量)は約100倍となり大きな歪を得ることができる。このことは、バイメタルゼンマイに接続した歯車の回転数を増大させることが可能なことを示している。このようにバイメタルゼンマイを薄くしていけばわずかな温度変化でも高い温度分解能を得ることができる。これに加えてバイメタルゼンマイを薄膜化することにより、温度追従性も向上するので、エネルギー収穫量のさらなる向上を図ることができる。 For example, here, considering the thickness t of the plate in the equation of FIG. 6, if t is increased in FIG. 15, the volume fraction away from the joint in the thickness direction is the stress at the joint (FIG. 6). In the formula, it can be seen as an image that it does not contribute to S). On the other hand, it is shown that the efficiency increases as energy harvesting when a large number is accumulated in the same volume (with respect to temperature). The thickness of the bimetal spring used in Steven's watch is about 1 mm, but the bimetal spring produced by the MEMS process of the present invention can have a very small thickness t. (T = Ta + Tb as shown in FIG. 2) For example, if the bimetal spring produced by the MEMS process of the present invention has a thickness t of 100 μm (this value can be easily realized), the number of turns is also about 10 times. Therefore, the effective length is about 10 times. Therefore, the strain amount (displacement amount) is about 100 times, and a large strain can be obtained. This indicates that the number of rotations of the gear connected to the bimetal spring can be increased. Thus, if the bimetal spring is thinned, a high temperature resolution can be obtained even with a slight temperature change. In addition to this, by making the bimetal spring into a thin film, the temperature follow-up property is also improved, so that the energy yield can be further improved.
図14(a)は室内の1日の温度変化を示すグラフであり、右側の図が一部拡大図である。菱形印を結ぶ折れ線グラフAは10分毎の温度変化であり、四角印を結ぶ折れ線グラフBは60分毎の温度変化である。これから温度分解能を向上すればより小さな変化も収穫でき、温度追従性を向上すれば、時間あたりより多くの上昇・加工を収穫できることが分かる。図14(c)は、横軸が温度分解能、縦軸が1日の温度変化収穫総量を任意に相対値で表すグラフである。菱形印を結ぶ折れ線グラフCは一日の温度変化を収穫したデータであり、四角印を結ぶ折れ線グラフDは脱着(たとえば、腕時計)により収穫したデータである。折れ線グラフCから、0.5℃の温度分解能で熱エネルギーを収穫した場合に比べて、例えば、0.1℃で収穫するとおよそ6倍の量のエネルギーを収穫できることになる。また、腕時計の場合は、腕に装着するよりむしろ置いておいた方が良いことが分かる。図14(b)のグラフは腕時計を想定した、脱着時の温度変化を測定したもので、室温の変化がおよそ5度(図14(a)の場合)であるのに対して、脱着では10℃程度変化する。これをハーベスト(収穫)するには分解能として3℃程度あれば充分である。しかしながら、脱着は1日に1~せいぜい数回の行為であり、これをハーベストしても図14(c)のグラフに示すような値となる。つまり、高分解能化すると、ゆらぎも収穫するので、脱着に期待しなくても放置しておくだけでも相当のハーベストができることを意味する。スティーブンの時計に対して(図14(c)に示すSの場合)、3倍 x 前記100倍なので約300倍となり、概略1uw x 300
=300 uw/day 収穫できる。このように温度追従性および分解能を上げることは、格段にエネルギー収穫量が向上することを意味する。本発明の温度変化収穫機構は、上述したように、温度追従性および分解能が高いので、エネルギー収穫効率が非常に高い。また、本発明の温度変化収穫機構は、温度の上昇のみならず温度の下降側も収穫し、温度変化の絶対値の累積として取りだすことができるので、さらに収穫効率が高くなる。
FIG. 14A is a graph showing a daily temperature change in the room, and the right-side view is a partially enlarged view. A line graph A connecting the diamond marks shows a temperature change every 10 minutes, and a line graph B connecting the square marks shows a temperature change every 60 minutes. From this, it can be seen that if the temperature resolution is improved, smaller changes can be harvested, and if the temperature followability is improved, more ascending / processing can be harvested per hour. FIG. 14C is a graph in which the horizontal axis represents the temperature resolution and the vertical axis arbitrarily represents the total temperature change yield per day as a relative value. A line graph C connecting rhombus marks is data obtained by harvesting the temperature change of the day, and a line graph D connecting square marks is data harvested by desorption (for example, a wristwatch). From the line graph C, when the heat energy is harvested at a temperature resolution of 0.5 ° C., for example, when harvesting at 0.1 ° C., approximately six times the amount of energy can be harvested. In the case of a wristwatch, it is better to leave it on the wrist rather than wearing it on the arm. The graph of FIG. 14 (b) is a measurement of the temperature change at the time of attachment / detachment assuming a wristwatch. The change in the room temperature is about 5 degrees (in the case of FIG. 14 (a)), whereas it is 10% for attachment / detachment. It changes by about ℃. A resolution of about 3 ° C is sufficient for harvesting. However, desorption is an action of one to several times a day, and even if this is harvested, the value shown in the graph of FIG. 14C is obtained. In other words, when the resolution is increased, fluctuations are also harvested, which means that considerable harvesting can be achieved by simply leaving it unattended even if it is not expected. Compared to Steven's watch (in the case of S shown in FIG. 14 (c)), 3 times x 100 times above, so it is about 300 times, roughly 1uw x 300
= 300 uw / day Can be harvested. Increasing the temperature followability and resolution in this way means that the energy yield is significantly improved. As described above, the temperature change harvesting mechanism of the present invention has a high temperature followability and a high resolution, so that the energy harvesting efficiency is very high. In addition, the temperature change harvesting mechanism of the present invention can harvest not only the temperature rise but also the temperature fall side and take it out as a cumulative absolute value of the temperature change, so that the harvesting efficiency is further increased.
図6に示すように、荷重Pはバイメタルゼンマイが変位した場合に生じるトルクと考えて良いので、P=cm(T2-T1)bt2/rの関係式からバイメタルゼンマイを微細化すると小さくなる。従って、低トルクのため図1に示した温度変化収穫機構111から直接増速して発電用ローターを高速回転させて発電することは難しいので、本発明の温度変化発電機構では、第1の変速機構113を用いて蓄力機構に力量(回転エネルギー)を蓄えて高トルクを得るようにした。さらに、本発明のエネルギーモジュール(温度変化発電機構)では、温度変化収穫機構から蓄力機構へ力量を移転する機構である第1の変速機構における変速比、および蓄力機構から発電機側へエネルギーを伝達する第2の変速機構の変速比を異なる値に適宜設定できるので、弱い力でしかし高分解能(温度変化に敏感に)で巻き上げて、力量を蓄力機構(ゼンマイ機構)に一旦蓄力し、その後で蓄力機構(ゼンマイ機構)から好適なトルクで発電することができる。尚、S字ゼンマイを蓄力機構(香箱)に用いることにより巻き上げトルク特性を一定(フラットトルク化)にできるので、S字ゼンマイを巻き上げる力とS字ゼンマイを解放する力をほぼ一定にでき、発電能力を一定に保持できるという利点がある。たとえば、コンストン式S字ゼンマイでは、丸く巻いたゼンマイを熱処理することにより、巻いてある方向と逆に巻いていけば繰り出し側と巻取り側の半径の差が一定となるので巻き取る時のゼンマイの曲率の変化率が一定になることからフラットトルクを得ることができる。 As shown in FIG. 6, since the load P can be considered as a torque generated when the bimetal spring is displaced, the load P becomes smaller when the bimetal spring is miniaturized from the relational expression P = cm (T2-T1) bt 2 / r. Therefore, since it is difficult to generate power by directly increasing the speed of the temperature change harvesting mechanism 111 shown in FIG. 1 and rotating the power generation rotor at a high speed because of the low torque, the temperature change power generation mechanism of the present invention uses the first speed change. The mechanism 113 is used to store a force (rotational energy) in the power storage mechanism to obtain a high torque. Furthermore, in the energy module (temperature change power generation mechanism) of the present invention, the gear ratio in the first transmission mechanism, which is a mechanism for transferring power from the temperature change harvesting mechanism to the power storage mechanism, and the energy from the power storage mechanism to the generator side. The gear ratio of the second speed change mechanism that transmits power can be set to a different value as appropriate, so it is wound up with a weak force but with high resolution (sensitive to temperature changes), and the power is temporarily stored in the power storage mechanism (spring mechanism) Then, it is possible to generate electric power with a suitable torque from the energy storage mechanism (spring mechanism). In addition, since the winding torque characteristic can be made constant (flat torque) by using the S-shaped spring for the power storage mechanism (barrel box), the force for winding the S-shaped spring and the force for releasing the S-shaped spring can be made almost constant, There is an advantage that the power generation capacity can be kept constant. For example, in a Conston-type S-shaped spring, the difference in the radius between the feeding side and the winding side becomes constant if the spirally wound spring is heat-treated and wound in the opposite direction to the winding direction. Since the rate of change of the curvature becomes constant, a flat torque can be obtained.
図11はS字ゼンマイのトルクと蓄力量の関係を示した図である。縦軸はトルク、横軸は蓄力量(巻き数と考えても良い)であり、n1はS字ゼンマイを香箱に収納した初期状態、n2はフル巻き状態、n0はS字ゼンマイの開放状態(香箱に入っていない状態)を示す。比較のために通常の玩具等に用いられるゼンマイ(片巻き状態)におけるトルク特性(曲線B)も示す。片巻きゼンマイでは初期段階は小さなトルクで巻けるが、だんだんトルクが大きくなり、フル巻き状態ではかなり大きなトルク(t3)を必要とする。(曲線B)これに対して、S字ゼンマイ(コンストン式)では上述したように、初期段階でスグに一定のトルクとなり最終段階まで一定の巻き上げ力(フラットトルク)(t1)となり、最後のフル巻き状態でも余り大きくないトルク(t2)となる。(曲線A)従って、片巻きゼンマイの場合はフル巻き状態の大きなトルク(t3)に耐えられるように、ラッチ機構のピッチや強度を大きくする必要がある。これに対して、S字ゼンマイの場合は、フラットトルク(t1)程度の小さなトルク(t2)に耐えれば良いので、ラッチ機構のピッチや強度を大きくする必要はない。従って、S字ゼンマイによるフラットトルク化はラッチ機構のピッチを微細化することも可能になる(逆転防止ストッパーの強度をむやみに高くしなくてよい)。さらに、このラッチ機構のピッチ微細化により温度分解能も向上できるというメリットもある。 FIG. 11 is a diagram showing the relationship between the torque of the S-shaped spring and the amount of accumulated power. The vertical axis is the torque, the horizontal axis is the amount of accumulated energy (may be considered as the number of windings), n1 is the initial state in which the S-shaped spring is stored in the barrel, n2 is the full winding state, and n0 is the open state of the S-shaped spring ( The state that is not in the barrel). For comparison, torque characteristics (curve B) in a mainspring (single winding state) used for a normal toy or the like are also shown. In the single-winding mainspring, the initial stage can be wound with a small torque, but the torque gradually increases, and a considerably large torque (t3) is required in the full winding state. (Curve B) On the other hand, as described above, the S-shaped spring (Conston type) has a constant torque in the initial stage and a constant hoisting force (flat torque) (t1) until the final stage. The torque (t2) is not so large even in the wound state. (Curve A) Therefore, in the case of a one-winding mainspring, it is necessary to increase the pitch and strength of the latch mechanism so as to withstand a large torque (t3) in a full winding state. On the other hand, in the case of the S-shaped spring, it is only necessary to withstand a torque (t2) as small as a flat torque (t1), and therefore it is not necessary to increase the pitch and strength of the latch mechanism. Therefore, the flat torque by the S-shaped spring can also reduce the pitch of the latch mechanism (the strength of the reverse rotation prevention stopper does not need to be increased unnecessarily). Furthermore, there is also an advantage that the temperature resolution can be improved by reducing the pitch of the latch mechanism.
フラットトルクを得る他の方法として、蓄力源の力により配分比を自己バランスにより決定する自己調整型自動トルク調整器によりフラットトルクを得る方法がある。図9は、第1の変速機構において自動変速機構を用いた自動トルク化を実現する実施例を示す図である。回転変換機構から蓄力機構へ伝達する変速比を、増速か減速かで考えてみる。増速とは、実際のトルクを小さくし、可動量を大きくすること意味する。例えば、短い時間で大きく変化した場合は、大きなトルクが発生するので、それを減速の変速比で伝達してしまうと、ゼンマイで言うところのいわゆる無駄解放になってしまう。一方、小さい変化の連続の場合、累積すれば大きな収穫になるにもかかわらず、ひとつひとつは小さなトルクなので、蓄力機構を動かすことができないということになる。常に蓄力側の受けトルクとして動けなくなるぎりぎりのトルクに拮抗したトルクで伝わるのが望ましい状態である。 As another method of obtaining the flat torque, there is a method of obtaining the flat torque by a self-adjusting type automatic torque regulator that determines a distribution ratio by self-balance according to the force of the energy storage source. FIG. 9 is a diagram illustrating an embodiment that realizes automatic torque conversion using an automatic transmission mechanism in the first transmission mechanism. Consider the speed ratio that is transmitted from the rotation conversion mechanism to the energy storage mechanism by increasing or decreasing the speed. The speed increase means that the actual torque is reduced and the movable amount is increased. For example, when a large change occurs in a short time, a large torque is generated. If this is transmitted at a reduction gear ratio, the so-called wasted release is called “spring”. On the other hand, in the case of a series of small changes, the accumulation mechanism cannot be moved because each one is a small torque, even if it accumulates to produce a large yield. It is desirable that the torque is always transmitted as a torque that counteracts the last torque that cannot move as the receiving torque on the energy storage side.
そこで、第1の変速機構において、変速比可変構造を設けるのが望ましい。図9(a)に示すように、伝達機構として、Vベルト554とそれを受けるプーリ553で示すと。プーリ553はテーパ構造を有したV型とし、Vベルト554の位置によって変速比可変構造とする{図9(a)(b)}。例えば、図9(a)が増速状態、図9(b)が減速状態であり、回す側の負荷が増大して、ゆくゆく回せなくなるような状況に近づくとプーリ553と軸回転との間の拮抗トルクが増大する、そうすると、図9(c)に示すように、バネ561と螺旋溝565によってテーパプーリ563の間隔が増大する方向に動く、そうすると、図9(b)のようになり、変速比が減速側に振れる。逆に、有り余るトルクで無駄解放状態に近づくと、変速比が増速側に振れていく。尚、図9において、551はテーパ構造、552はバックプレート、556は回転軸、562はバックプレート、564はVベルト、566は軸の回転方向・トルクを示す。 Therefore, it is desirable to provide a variable gear ratio structure in the first transmission mechanism. As shown in FIG. 9A, as a transmission mechanism, a V-belt 554 and a pulley 553 receiving it are shown. The pulley 553 has a V-shape having a taper structure, and has a gear ratio variable structure depending on the position of the V-belt 554 {FIGS. 9A and 9B}. For example, FIG. 9 (a) is an acceleration state and FIG. 9 (b) is a deceleration state, and when the load on the rotating side increases and it becomes impossible to rotate gradually, the pulley 553 and the shaft rotation are The antagonistic torque increases. Then, as shown in FIG. 9C, the distance between the taper pulley 563 is increased by the spring 561 and the spiral groove 565, and as shown in FIG. 9B, the gear ratio is changed. Swings to the deceleration side. On the contrary, when approaching the waste release state with excessive torque, the gear ratio is shifted to the speed increasing side. In FIG. 9, 551 indicates a taper structure, 552 indicates a back plate, 556 indicates a rotation shaft, 562 indicates a back plate, 564 indicates a V belt, and 566 indicates a rotation direction and torque of the shaft.
図13は、バイメタルゼンマイのトルクと角度変位量との関係を示したグラフである。縦軸にトルク(μNmm)を、横軸に角度変位量(deg)を取っており、温度変化量ΔTをパラメーターとしている。バイメタルゼンマイの条件は、材料がニッケル(Ni)とシリコン(Si)のバイメタル構造で、外径10mmの渦巻状ゼンマイで、ゼンマイ幅は0.5mmとし、メタルゼンマイの厚みを0.1mm~1mmに変化させ、ニッケル(Ni)とシリコン(Si)の厚み比を1としたものである。(Niの熱膨張率は13.4×10-6/℃、Siの熱膨張率は2.6×10-6/℃である(20℃にて)から、温度が上昇するとSi側に反る。)角度変位量が小さくなるに従い、或いは温度変化量が大きくなるに従い、或いはバイメタルゼンマイ厚みが大きくなるに従い、発生するトルクは大きくなる。一方向回転整列機構はたとえば切換え車機構やマジックレバー方式に見られるように回転を一方向化するためラッチ機構がある。このラッチ機構は最小きざみ分(1ラッチ分)の有限の動き量(角度)を必要とする。これまで説明してきたように、本発明の温度変化発電機構では第1の変速機構を有することで、小さなトルクでも蓄力可能であるが、変速前にこのラッチ機構の1ラッチ分の角度変位量は最低必要である。すなわち、図13に示すように、温度変化量(収穫分解能)0.5℃以下において、角度変位量の実用的な領域である0.08deg以上を確保するためには、バイメタルゼンマイの厚みは0.6mm以下であることが必要である。 FIG. 13 is a graph showing the relationship between the torque of the bimetal spring and the amount of angular displacement. The vertical axis represents torque (μNmm), the horizontal axis represents angular displacement (deg), and the temperature change ΔT is used as a parameter. The condition of the bimetal spring is a bimetal structure of nickel (Ni) and silicon (Si), a spiral spring with an outer diameter of 10 mm, a mainspring width of 0.5 mm, and a thickness of the metal spring of 0.1 mm to 1 mm. The thickness ratio of nickel (Ni) and silicon (Si) is set to 1 by changing. (The coefficient of thermal expansion of Ni is 13.4 × 10 −6 / ° C., and the coefficient of thermal expansion of Si is 2.6 × 10 −6 / ° C. (at 20 ° C.). The torque generated increases as the amount of angular displacement decreases, the amount of temperature change increases, or the thickness of the bimetal spring increases. The one-way rotation alignment mechanism includes a latch mechanism for unidirectional rotation as seen in, for example, a switching wheel mechanism and a magic lever system. This latch mechanism requires a finite amount of movement (angle) of the smallest increment (one latch). As described above, the temperature change power generation mechanism of the present invention has the first speed change mechanism, so that it is possible to store power even with a small torque. Is a minimum requirement. That is, as shown in FIG. 13, when the temperature change amount (harvesting resolution) is 0.5 ° C. or less, the thickness of the bimetal mainspring is 0 in order to ensure 0.08 deg or more which is a practical region of the angular displacement amount. It must be 6 mm or less.
図7は、温度を変化させたときのバイメタルゼンマイの動作を示す図である。図2に示すようなバイメタルゼンマイにおいて、外側の材料Bの熱膨張率αbが内側の材料Aの熱膨張率αaより大きい場合(αb>αa)、温度を上げると図7(a)に示すようにバイメタルゼンマイが中心軸に巻き上げられる。また温度が下がると図7(b)に示すように巻き上げられたバイメタルゼンマイが解放され(巻き戻され)、外側に巻かれていく。この中心軸に歯車をつけておけばバイメタルゼンマイの巻き上げ、あるいは巻き戻しに対応して力量を伝達することが可能となる。温度の上昇および下降(低下)を繰り返すことによりこの巻き上げおよび巻き戻しが繰り返されて力量が蓄力機構に移動する。逆にαb<αaの場合には前記の逆の現象となる。 FIG. 7 is a diagram illustrating the operation of the bimetal spring when the temperature is changed. In the bimetal spring as shown in FIG. 2, when the coefficient of thermal expansion αb of the outer material B is larger than the coefficient of thermal expansion αa of the inner material A (αb> αa), as shown in FIG. A bimetal spring is wound around the central axis. Further, when the temperature is lowered, as shown in FIG. 7B, the rolled up bimetal spring is released (rewinded) and wound outward. If a gear is attached to the central shaft, the force can be transmitted in response to winding or unwinding of the bimetal spring. By repeatedly raising and lowering (decreasing) the temperature, the winding and rewinding are repeated, and the force moves to the power storage mechanism. Conversely, when αb <αa, the reverse phenomenon occurs.
そこで、図8に示すように、2種類のタイプのバイメタルゼンマイを組み合わせて1組のS字状ゼンマイを作成することにより、温度上昇時も温度下降時も力量を発生しながら蓄力機構へ力量を伝達することができる。すなわち、図8(a)において、バイメタルゼンマイ212およびバイメタルゼンマイ211のゼンマイの巻き方は逆になっている。この逆向きになっているバイメタルゼンマイの外端が接続して一つなぎになってS字形状のS字(状)ゼンマイとなる。図8(a)におけるバイメタルゼンマイ212の外側にくる材料が図7(a)と同じαb>αaとなる材料Bであり、従って材料Bはバイメタルゼンマイ211の内側にくる。この結果温度が上昇すると、ゼンマイは、バイメタルゼンマイ212の中心軸に巻かれていきゼンマイの半径が小さくなっていき、バイメタルゼンマイ211の中心軸から解放されていき(巻き戻されていき)ゼンマイの半径が大きくなっていく。温度が下がると、ゼンマイは、バイメタルゼンマイ211の中心軸に巻かれていき、バイメタルゼンマイ212の中心軸から解放されていく(巻き戻されていく)。このように巻き方の異なるゼンマイを連続して接続すれば、温度の上昇時も下降字も必ずどちらかのバイメタルゼンマイから力量を蓄力機構へ移転することが可能となるので、発電効率を向上させることができる。 Therefore, as shown in Fig. 8, by combining two types of bimetal springs to create a set of S-shaped springs, the force is applied to the energy storage mechanism while generating force both when the temperature rises and when the temperature falls. Can be transmitted. That is, in FIG. 8A, the winding method of the springs of the bimetal spring 212 and the bimetal spring 211 is reversed. The opposite ends of the bimetal springs connected in the reverse direction are connected to form an S-shaped spring having an S-shape. The material that comes outside the bimetal spring 212 in FIG. 8A is the material B that satisfies αb> αa as in FIG. 7A, and therefore the material B comes inside the bimetal spring 211. As a result, when the temperature rises, the mainspring is wound around the central axis of the bimetal mainspring 212, and the radius of the mainspring decreases, and is released (rewinded) from the central axis of the bimetal mainspring 211. The radius increases. When the temperature decreases, the spring is wound around the central axis of the bimetal spring 211 and released from the central axis of the bimetal spring 212 (rewinds). By connecting the springs with different winding methods in this way, it is possible to transfer the power from either bimetal spring to the energy storage mechanism at both rising and falling temperatures, improving power generation efficiency. Can be made.
図8(b)に示すバイメタルゼンマイは、図8(a)に示すバイメタルゼンマイの材料AおよびBが逆になったものである。図8(b)において、バイメタルゼンマイ213およびバイメタルゼンマイ214のゼンマイの巻き方は逆になっている。この逆向きになっているバイメタルゼンマイの外端が接続して一つなぎになっている。図8(b)におけるメタルゼンマイと図8(a)におけるメタルゼンマイの巻き方は逆であり、図8(b)におけるバイメタルゼンマイ214の外側にくる材料はαb>αaとなる材料Bであり、従って材料Bはバイメタルゼンマイ213の内側にくる。この結果温度が上昇すると、ゼンマイは、バイメタルゼンマイ213は中心軸に巻かれていき半径が小さくなり、バイメタルゼンマイ214は中心軸から解放されていき(巻き戻されていき)その半径が大きくなる。温度が下がると、ゼンマイは、バイメタルゼンマイ214の中心軸に巻かれていき、バイメタルゼンマイ213の中心軸から解放されていく(巻き戻されていく)。図8(b)に示す場合にも、このように巻き方の異なるゼンマイを連続して接続すれば、必ずどちらかのバイメタルゼンマイから力量を蓄力機構へ移転することが可能となるので、発電効率を向上させることができる。 The bimetal spring shown in FIG. 8B is obtained by reversing the materials A and B of the bimetal spring shown in FIG. In FIG. 8B, the winding manner of the bimetal spring 213 and the bimetal spring 214 is reversed. The outer ends of the bimetal springs that are in the opposite direction are connected together. The method of winding the metal spring in FIG. 8B and the metal spring in FIG. 8A is reversed, and the material outside the bimetal spring 214 in FIG. Therefore, the material B comes inside the bimetal spring 213. As a result, when the temperature rises, the mainspring 213 is wound around the central axis and the radius becomes smaller, and the bimetal mainspring 214 is released (rewinded) from the central axis and the radius becomes larger. When the temperature decreases, the mainspring is wound around the central axis of the bimetal mainspring 214 and released (rewinded) from the central axis of the bimetal mainspring 213. Even in the case shown in FIG. 8 (b), it is possible to transfer the power from either bimetal spring to the energy storage mechanism by connecting springs with different winding methods in this way. Efficiency can be improved.
図8(c)は、図8(a)と(b)のバイメタルゼンマイを並べたものである。温度が上昇すると、メタルゼンマイ212は中心軸に巻かれ、その下に配置されるメタルゼンマイ214は中心軸から解放される。また、メタルゼンマイ213は中心軸に巻かれ、その上に配置されるメタルゼンマイ211は中心軸から解放される。このように巻かれるゼンマイと解放(巻き戻し)されるゼンマイを隣接して配置すると占有面積を大幅に減らすことが可能となり、多数の1組のバイメタルゼンマイを配置する場合、同じ面積であれば多数のバイメタルゼンマイ組みを配置することができるので、それだけ力量を大きくすることができ、その結果発電量も大きくすることが可能となる。図8(a)および図8(b)に示すメタルゼンマイ組み(S字状ゼンマイ)は本発明の図3、図4、図6に示したプロセスを用いて簡単に作製することができる。すなわち、図2に示す隣接するバイメタルゼンマイを接続して、それらのゼンマイの巻き方を逆にすれば良いだけである。材料AおよびBについても必要な部分について逆に配列するだけで良い。図8(a)または(b)に示すようなタイプのバイメタルゼンマイ組(S字状ゼンマイ)を多数配列し、個々のバイメタルゼンマイの中心軸には歯車を連結し、それらの隣接する歯車が咬み合わせて、全体として大きな力量を発生させることができる。これらの全体の力量が第1の変速機構に伝達され蓄力機構に蓄えられる。 FIG. 8C shows the bimetal springs of FIGS. 8A and 8B arranged side by side. When the temperature rises, the metal mainspring 212 is wound around the central axis, and the metal mainspring 214 disposed below is released from the central axis. The metal spring 213 is wound around the central axis, and the metal spring 211 disposed thereon is released from the central axis. When the springs to be wound and the springs to be released (rewinded) are arranged adjacent to each other in this way, the occupied area can be greatly reduced. Since the bimetal spring assembly can be arranged, the amount of power can be increased accordingly, and as a result, the amount of power generation can be increased. The metal spring assembly (S-shaped spring) shown in FIGS. 8A and 8B can be easily manufactured using the processes shown in FIGS. 3, 4, and 6 of the present invention. That is, it is only necessary to connect the adjacent bimetal springs shown in FIG. 2 and to reverse the manner of winding the springs. It is only necessary to reversely arrange the necessary portions of the materials A and B. A large number of bimetal spring sets (S-shaped springs) of the type shown in FIG. 8A or 8B are arranged, gears are connected to the central axis of each bimetal spring, and the adjacent gears bite. In addition, a large amount of power can be generated as a whole. These entire forces are transmitted to the first speed change mechanism and stored in the power storage mechanism.
図10はカンチレバー(片持ち)タイプのバイメタルの模式図を示す。熱膨張率の異なる材料A(223)および材料B(224)がバイメタル構造で、支持体222に対してカンチレバー構造になっている。材料Aの熱膨張率αaが材料Bの熱膨張率αbより小さいとき(αa<αb)、温度が上昇すると、図10(b)に示すようにそれぞれのカンチレバーの先端が矢印225のように上方へ反る。その結果、支持体222は全体として上方(矢印226方向)への力を受ける。図10に示すカンチレバータイプのバイメタル構造体を櫛歯(くしば)状に組み合わせた場合、同じ向きで対向すると、温度変化が生じた場合にカンチレバーが変形して、図12(a)に示すようにお互い同士が干渉してしまう。従って、カンチレバー同士の間隔を余り接近できなくなる。そこで、図12(b)に示すようにカンチレバーの中途でバイメタルの材料を逆にすることにより、お互いが干渉しないようになり、カンチレバー同士の間隔を狭めることができ、かつスムーズな回転を実現することができる。すなわち、図12(b)において、下側のカンチレバー270の根元側の構造は、右側が材料A273で左側が材料B272となっており、下側のカンチレバーの先端側の構造は、右側が材料B272で左側が材料A273となっている。一方、上側のカンチレバー271の根元側の構造は、右側が材料B272で左側が材料A273となっており、上側のカンチレバーの先端側の構造は、右側が材料A273で左側が材料B272となっている。このように対向するカンチレバーの材料を異種材料とし、かつ根元側と先端側の材料も中途で異種材料(本明細書で基材する異種材料とは熱膨張率が異なる材料という意味である)に変えることにより、上下のカンチレバー同士の干渉を抑えることができ、かつカンチレバー同士の間隔を狭めることができるので、多数のカンチレバーを配列することが可能となり大きな回転力を産むことができる。 FIG. 10 is a schematic view of a cantilever (cantilever) type bimetal. The materials A (223) and B (224) having different coefficients of thermal expansion have a bimetallic structure and a cantilever structure with respect to the support 222. When the thermal expansion coefficient αa of the material A is smaller than the thermal expansion coefficient αb of the material B (αa <αb), when the temperature rises, the tip of each cantilever moves upward as shown by an arrow 225 as shown in FIG. Warp. As a result, the support 222 receives an upward force (in the direction of the arrow 226) as a whole. When the cantilever-type bimetal structure shown in FIG. 10 is combined in a comb shape, when facing in the same direction, the cantilever is deformed when a temperature change occurs, as shown in FIG. Will interfere with each other. Therefore, the distance between the cantilevers cannot be approached too much. Therefore, as shown in FIG. 12B, by reversing the bimetal material in the middle of the cantilever, the interference between the cantilevers can be reduced, the distance between the cantilevers can be reduced, and smooth rotation can be realized. be able to. That is, in FIG. 12B, the structure on the base side of the lower cantilever 270 is the material A273 on the right side and the material B272 on the left side, and the structure on the tip side of the lower cantilever is the material B272 on the right side. The left side is the material A273. On the other hand, the base side structure of the upper cantilever 271 has a material B272 on the right side and a material A273 on the left side, and the structure on the tip side of the upper cantilever has a material A273 on the right side and a material B272 on the left side. . In this way, the materials of the cantilevers facing each other are made of different materials, and the materials on the root side and the tip side are also different materials (meaning that the different materials used in this specification have different coefficients of thermal expansion). By changing, interference between the upper and lower cantilevers can be suppressed and the interval between the cantilevers can be narrowed, so that a large number of cantilevers can be arranged and a large rotational force can be produced.
図12(c)は図12(b)に示す櫛歯(くしば)構造が上下で噛み合った円板状の回転体を同心円状に多数配列した状態を示す図である。本発明のプロセスを用いれば図12(b)に示す構造を持つ図12(c)に示す同心円状の回転体を多数作製することは容易である。たとえば、図12(c)に示す円板体を同心円状にパターニングすることにより、図3および図4で示したプロセス等を用いて作製できる。バイメタルのカンチレバーの厚みをT、バイメタルのカンチレバー同士の間隔をDとすれば、D>Tであるとき図12(b)に示すように上下のカンチレバー同士の櫛歯(くしば)が相手の櫛歯(くしば)の間に入り込むことができるが、本発明で示したプロセスではTおよびDは1μm~100μmと非常に小さくすることも可能であるから、非常に微細で多数の櫛歯(くしば)を有するカンチレバータイプの円板状櫛歯(くしば)構造の回転体を作成できる。図12(b)において、バイメタルの厚みをT、バイメタル同士の間隔(上部カンチレバーと下部カンチレバーの距離)をDとしたとき、図12(c)における集積化カンチレバー構造バイメタル円板回転体におけるT/Dを内心にいくほど大きくすると良い。このようにすると回転体1要素当たりのトルク負担(耐量)が均一になり、円板体の回転効率が高くなる。 FIG. 12C is a view showing a state in which a large number of disk-like rotating bodies in which the comb-teeth structure shown in FIG. 12B is engaged with each other are arranged concentrically. If the process of the present invention is used, it is easy to produce a large number of concentric rotators shown in FIG. 12C having the structure shown in FIG. For example, the disk body shown in FIG. 12C can be manufactured by using the process shown in FIGS. 3 and 4 by patterning concentrically. If the thickness of the bimetallic cantilever is T and the distance between the bimetallic cantilevers is D, when D> T, the comb teeth between the upper and lower cantilevers are combs as shown in FIG. Although it can penetrate between teeth (combs), in the process shown in the present invention, T and D can be made very small as 1 μm to 100 μm. Cantilever type disk-like comb-like (comb) structure rotating body. In FIG. 12B, when the thickness of the bimetal is T and the distance between the bimetals (the distance between the upper cantilever and the lower cantilever) is D, T / in the integrated cantilever structure bimetal disc rotating body in FIG. It is good to make D large enough to go inward. If it does in this way, the torque burden (proof amount) per element of a rotating body will become uniform, and the rotation efficiency of a disk will become high.
これまで、バイメタル構造はMEMSプロセスや半導体プロセスを用いて作製することを述べてきたが、従来方法によってもある程度微細に作製することができる。たとえば、熱膨張係数の異なる2種類の金属薄板(各薄板の厚みは0.1mm~2mm)を溶着やろう付け等で貼り合わせた後に、カンチレバーやゼンマイ状にすれば良い。あるいはバイメタル構造の一方、または両方が有機系材料でも良い。たとえば、一方が金属材料であり他方が有機系高分子材料(樹脂)である場合や、両方の材料が有機系高分子材料(樹脂)であっても良い。要するに熱膨張率の異なる材料を適宜選択して貼り合わせた構造にすれば良い。また、厚みをさらに薄くしたければ貼り合わせた後でエッチングしたり研磨して作製できる。このようにして作製した微細なバイメタルを本発明の温度変化収穫機構に用いて、図1に示した本発明の温度変化発電機構により高効率の発電を行なうことができる。 Up to now, it has been described that the bimetal structure is manufactured by using a MEMS process or a semiconductor process, but it can be manufactured to some extent by a conventional method. For example, two types of metal thin plates having different thermal expansion coefficients (thickness of each thin plate is 0.1 mm to 2 mm) may be bonded to each other by welding or brazing, and then formed into a cantilever or a spring. Alternatively, one or both of the bimetal structures may be organic materials. For example, when one is a metal material and the other is an organic polymer material (resin), both materials may be an organic polymer material (resin). In short, a structure in which materials having different coefficients of thermal expansion are appropriately selected and bonded together may be used. Further, if the thickness is further reduced, it can be manufactured by etching or polishing after bonding. The fine bimetal produced as described above can be used for the temperature change harvesting mechanism of the present invention, and high-efficiency power generation can be performed by the temperature change power generation mechanism of the present invention shown in FIG.
図18は温度変化収穫機構の他の実施形態を示す図である。本実施形態では流体(液体または/および気体)の熱膨張・熱収縮を用いて熱エネルギーを力学エネルギー(回転エネルギー)に変換する。これまで説明したバイメタルを用いた温度変化収穫機構は、バイメタル自身の応力へのエネルギー消費のために一定の損失があるが、流体媒体を用いた温度変化収穫機構はそれ自体のエネルギー消費が殆どないか小さいため、温度変化収穫(ハーベスト)の効率をさらに向上することができる。 FIG. 18 is a diagram showing another embodiment of the temperature change harvesting mechanism. In this embodiment, thermal energy is converted into dynamic energy (rotational energy) using thermal expansion / contraction of fluid (liquid or / and gas). Although the temperature change harvesting mechanism using the bimetal described so far has a certain loss due to the energy consumption to the stress of the bimetal itself, the temperature change harvesting mechanism using the fluid medium has little energy consumption by itself. Therefore, the temperature change harvesting (harvest) efficiency can be further improved.
図18に示す実施形態において、パイプ状の熱交換器312から伸びたパイプ313の開口部314が(貯留)容器315内に入り、容器315内およびパイプ312および313内は液体または/および気体(以下、流体と呼ぶ)317で満たされている。熱交換器312の他端はストップバルブ318で開閉できるようになっている。熱交換器312と容器315の間のパイプ313には回転車316が配置されている。パイプ312および313内に入っている物質(流体317)は、熱膨張係数が高い液体または気体が良い。たとえば、水、エタノールやメタノール等の各種アルコール、エーテル類、シリコーンオイル類、水銀、流動パラフィンである。あるいは超臨界状態の二酸化炭素(CO)でも良い。超臨界COは熱膨張率が大きく、かつ熱伝導率も大きいので本発明の流体には非常に有用である。また熱交換器312やパイプ313、容器315の材料は熱膨張係数が小さいものが良い。また、熱交換器312およびそれを構成するパイプの材料は、熱交換が迅速に行なうことができるように熱伝導率が大きい物が良い。したがって、たとえば、銅(Cu)やアルニウム(Al)ないしはそれらの合金が好適であるが、さらには、モリブデン(Mo)とタングステン(W)を基本材料とする合金であればさらに好適である。あるいはシリコンカーバイト(SiC)でもよい。ダイヤモンド複合材も優れているが、これはパイプ状への加工が困難であり、かつ高価なものとなる。熱交換器312内のパイプは外気(外部環境)との接触面積を大きくするような構造となっている。たとえば、パイプ312が螺旋状やコの字状に曲がり外気とより多く接触し外気との熱交換が迅速に行なわれるようになっている。また、パイプの表面に溝やひだが形成されていたり、フィン状になっていても良い。 In the embodiment shown in FIG. 18, the opening 314 of the pipe 313 extending from the pipe-shaped heat exchanger 312 enters the (reservoir) container 315, and the container 315 and the pipes 312 and 313 are liquid or / and gas ( (Hereinafter referred to as fluid) 317. The other end of the heat exchanger 312 can be opened and closed by a stop valve 318. A rotating wheel 316 is disposed on the pipe 313 between the heat exchanger 312 and the container 315. The substance (fluid 317) contained in the pipes 312 and 313 is preferably a liquid or gas having a high coefficient of thermal expansion. For example, water, various alcohols such as ethanol and methanol, ethers, silicone oils, mercury, and liquid paraffin. Alternatively, supercritical carbon dioxide (CO 2 ) may be used. Supercritical CO 2 is very useful for the fluid of the present invention because of its high coefficient of thermal expansion and high thermal conductivity. The heat exchanger 312, the pipe 313, and the container 315 preferably have a small coefficient of thermal expansion. In addition, the material of the heat exchanger 312 and the pipes constituting the heat exchanger 312 is preferably a material having a high thermal conductivity so that heat exchange can be performed quickly. Therefore, for example, copper (Cu), alnium (Al), or an alloy thereof is preferable, and further, an alloy having molybdenum (Mo) and tungsten (W) as basic materials is more preferable. Alternatively, silicon carbide (SiC) may be used. Diamond composites are also excellent, but this is difficult to process into pipes and is expensive. The pipe in the heat exchanger 312 has a structure that increases the contact area with the outside air (external environment). For example, the pipe 312 bends in a spiral shape or a U-shape so that the pipe 312 comes into more contact with the outside air and heat exchange with the outside air is performed quickly. Further, grooves or pleats may be formed on the surface of the pipe, or a fin shape may be used.
熱交換器312において、外気と接して熱交換機312内の液体等が外気の温度変化で迅速に熱膨張および熱収縮を行なう。たとえば、熱交換器312の外部の温度が高くなると、熱交換器312内で熱膨張をした流体はパイプ313を通り容器315内に向かう流れS1を発生させる。この流れS1によって回転車316が回転(たとえば、R1の方向)する。熱交換器312内の温度変化が大きいほど流れS1が大きく、熱交換器312内の温度変化がほぼなくなるまで流れS1が生じるので、回転車316は同じ方向(R1)へ回転する。熱交換器312の外部の温度が低くなると、熱交換器312内で熱収縮した流体によって、容器315内の流体317がパイプ314の開口端314からパイプ313内に入ってきてS1とは逆方向の流れS2を発生させるので、回転車316はR2の方向へ回転する。熱交換器312内の温度変化が大きいほど流れS2が大きく、熱交換器312内の温度変化がほぼなくなるまで流れS2が生じるので、回転車316は同じ方向(R2)へ回転する。これらの回転エネルギーが温度変化収穫機構によって得られたエネルギーであり、本発明の温度変化発電機構に適用できる。すなわち、図18は、流体を用いた温度変化収穫機構の原理を示すもので、いわばこの温度回転変換機構(温度変化のエネルギーを回転エネルギーに変換する)は、回転車(水車)が一つであり、この水車が回転整列機構に接続されて、流体の膨張および収縮の両方を収穫(ハーベスト)することができる。 In the heat exchanger 312, the liquid or the like in the heat exchanger 312 comes into contact with the outside air and rapidly expands and contracts due to the temperature change of the outside air. For example, when the temperature outside the heat exchanger 312 increases, the fluid that has undergone thermal expansion in the heat exchanger 312 generates a flow S1 that passes through the pipe 313 and enters the container 315. The rotating wheel 316 rotates (for example, in the direction of R1) by this flow S1. The larger the temperature change in the heat exchanger 312 is, the larger the flow S1 is, and the flow S1 is generated until the temperature change in the heat exchanger 312 almost disappears, so the rotating wheel 316 rotates in the same direction (R1). When the temperature outside the heat exchanger 312 is lowered, the fluid 317 in the container 315 enters the pipe 313 from the open end 314 of the pipe 314 by the fluid contracted in the heat exchanger 312 and is in the direction opposite to S1. Therefore, the rotary wheel 316 rotates in the direction of R2. The larger the temperature change in the heat exchanger 312 is, the larger the flow S2 is, and the flow S2 is generated until the temperature change in the heat exchanger 312 almost disappears, so the rotating wheel 316 rotates in the same direction (R2). These rotational energies are energy obtained by the temperature change harvesting mechanism and can be applied to the temperature change power generation mechanism of the present invention. That is, FIG. 18 shows the principle of a temperature change harvesting mechanism using a fluid. In other words, this temperature rotation conversion mechanism (converting temperature change energy into rotation energy) has only one rotating wheel (water wheel). Yes, this water wheel can be connected to a rotating alignment mechanism to harvest both fluid expansion and contraction.
尚、図18では、回転車316の回転方向をR1とR2で逆になっているが、回転車316において、たとえば回転羽根の構造を工夫したり、パイプ側や容器側から回転車316へ入る流れを工夫したりすれば、R1およびR2をそろえることもできるし、逆回転ができないようにすることもできる。従って、図18に示す流体を用いたシステムは、図1に示す温度変化収穫機構、一方向回転整列機構、およびラッチ機構を備えることもできる。また、図18では回転車を1個だけ記載しているが、流れを弱めなければ複数設けても良く、その場合は温度変化によって生じる流れによる回転エネルギーの収穫効率(エネルギーハーベスト率)が高くなり、蓄力の効率をより高めることができる。 In FIG. 18, the rotation direction of the rotary wheel 316 is reversed between R1 and R2, but in the rotary wheel 316, for example, the structure of the rotary blade is devised, or the rotary wheel 316 enters the rotary wheel 316 from the pipe side or the container side. If the flow is devised, it is possible to align R1 and R2, or to prevent reverse rotation. Therefore, the system using the fluid shown in FIG. 18 may include the temperature change harvesting mechanism, the one-way rotation alignment mechanism, and the latch mechanism shown in FIG. In FIG. 18, only one rotating wheel is shown. However, a plurality of rotating wheels may be provided as long as the flow is not weakened. In this case, the rotational energy harvesting efficiency (energy harvest rate) due to the flow caused by the temperature change is increased. , The efficiency of power storage can be further increased.
図19は、流体を用いた温度変化収穫機構の別の実施形態を示す図である。図19において、熱交換器321、熱交換器321の出口は細いパイプ322へ接続し、このパイプ322は容器324へ入り込む。容器324の出口は細いパイプ325に接続し、さらにこのパイプ325は熱交換器321の入口につながっている。熱交換器321の出口側には出口方向にのみ開く逆止弁327が備わり、熱交換器321の入口側には入口と反対方向(熱交換器321側)へのみ開く逆止弁328が備わっている。熱交換器321、パイプ322、325および(貯留)容器324内には図19に示すように、流体329で満たされており、パイプ322および325には流体の流れによって回転する回転車323および326が配置されている。このように、水流のあるシステムとして構成するため回転車(水車)を2つ配置した。熱交換器321内の流体329は熱交換器の外部温度変化によって熱膨張または熱収縮する。たとえば、外部温度が高くなると流体329が熱膨張し、熱交換器321内の圧力が高まり逆止弁327が開き、熱交換器321内の流体329が細いパイプ322へ流れ出て、パイプ内で容器324側への流れが生じる。この流れによって回転車323が回転する。一方、逆止弁328は閉じた状態になっているので、パイプ325内では流体329の流れは生じない。従って回転車326は回転しない。回転車323は熱交換器内の温度変化がなくなり流体の流れが生じなくなるまで同じ方向へ回転する。 FIG. 19 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid. In FIG. 19, the heat exchanger 321 and the outlet of the heat exchanger 321 are connected to a thin pipe 322, and the pipe 322 enters the container 324. The outlet of the container 324 is connected to a thin pipe 325, and this pipe 325 is connected to the inlet of the heat exchanger 321. A check valve 327 that opens only in the outlet direction is provided on the outlet side of the heat exchanger 321, and a check valve 328 that opens only in the direction opposite to the inlet (the heat exchanger 321 side) is provided on the inlet side of the heat exchanger 321. ing. As shown in FIG. 19, the heat exchanger 321, the pipes 322 and 325, and the (storage) container 324 are filled with a fluid 329, and the pipes 322 and 325 are rotated by rotating fluids 323 and 326. Is arranged. In this way, two rotating wheels (water turbines) are arranged to constitute a system with a water flow. The fluid 329 in the heat exchanger 321 expands or contracts due to a change in the external temperature of the heat exchanger. For example, when the external temperature is increased, the fluid 329 is thermally expanded, the pressure in the heat exchanger 321 is increased, the check valve 327 is opened, and the fluid 329 in the heat exchanger 321 flows out to the thin pipe 322, and the container is formed in the pipe. A flow toward the 324 side occurs. The rotating wheel 323 is rotated by this flow. On the other hand, since the check valve 328 is closed, the fluid 329 does not flow in the pipe 325. Accordingly, the rotating wheel 326 does not rotate. The rotating wheel 323 rotates in the same direction until there is no temperature change in the heat exchanger and no fluid flows.
外部温度が低くなると熱交換器321内の流体329が熱収縮し、熱交換器321内の圧力が低下し逆止弁328が開き、容器324内の流体329がパイプ325へ流れていき、さらに熱交換器321内へ流入し、パイプ325内で熱交換器321側への流れが生じる。この流れによって回転車326が回転する。一方、逆止弁327は閉じた状態になっているので、パイプ322内では流体329の流れは生じない。従って回転車323は回転しない。回転車326は熱交換器内の温度変化がなくなり流体の流れが生じなくなるまで同じ方向へ回転する。以上のように、図19に示す温度変化収穫機構において、温度変化が生じると流体の流れが生じ、これにより回転エネルギーを発生させることができる。尚、逆止弁327、328を回転車323、326へ組み込むことも可能であり、さらに回転車323および326の回転方向を一致させることも可能であるから、図19に示す実施形態は、図1に示す温度変化収穫機構、一方向回転調整機構、およびラッチ機構を一緒に組み込んだものにすることができる。 When the external temperature decreases, the fluid 329 in the heat exchanger 321 contracts, the pressure in the heat exchanger 321 decreases, the check valve 328 opens, the fluid 329 in the container 324 flows to the pipe 325, and It flows into the heat exchanger 321 and a flow toward the heat exchanger 321 occurs in the pipe 325. With this flow, the rotating wheel 326 rotates. On the other hand, since the check valve 327 is closed, the fluid 329 does not flow in the pipe 322. Therefore, the rotating wheel 323 does not rotate. The rotating wheel 326 rotates in the same direction until there is no temperature change in the heat exchanger and no fluid flows. As described above, in the temperature change harvesting mechanism shown in FIG. 19, when a temperature change occurs, a fluid flow is generated, and thereby rotational energy can be generated. Note that the check valves 327 and 328 can be incorporated into the rotary wheels 323 and 326, and the rotation directions of the rotary wheels 323 and 326 can be matched, so that the embodiment shown in FIG. 1, the temperature change harvesting mechanism, the one-way rotation adjusting mechanism, and the latch mechanism shown in FIG.
図30は、図19に示す温度変化収穫機構に回転整列機構を具体化した実施形態を示す図である。基本的には図19と同じであるから、各部の符号は同じ番号で示している。回転車323および326の回転軸を一致(O軸)させておき、各回転車に空周り機構をつけておけば、流体の膨張および収縮により流体の流れが逆になってもO軸(回転軸)を常に同じ方向(R方向)へ回転させることができる。たとえば、流体の流れがBであるとき、回転車323はR方向へ回転するようにし、回転車326は回転せずかつ回転軸に対して空周りするようにする。この結果回転軸(O軸)はR方向へ回転する。流体の流れがAであるとき、回転車323は回転せずかつ回転軸に対して空周りするようにし、回転車326はR方向へ回転するようにする。この結果回転軸(O軸)はR方向へ回転する。従って、流体の膨張および収縮により流体の流れが逆になっても、回転軸(O軸)は常に同じ方向(R方向)へ回転するから、図30に示す温度変化収穫機構は回転整列機構も有する。尚、回転車323および326を回転させないようにするには、図16、図18、図22、図25等で説明したラッチ機構を適用することができる。さらに、図19に示すような逆止弁327および328を取り付けることもできるし、回転車323および326に一定の方向に対する流れを通すような弁(これも逆止弁である)を設けるなどすれば良い。また回転車323および326を一定方向の流れに対して空周りさせる機構は開示された種々の方法を用いることができる。このように2つの回転車323および326を用いる場合には、回転車とは別の回転整列機構を用いる必要はなく、回転車323および326自体に回転整列機能を持たせることができる。 FIG. 30 is a diagram showing an embodiment in which a rotational alignment mechanism is embodied in the temperature change harvesting mechanism shown in FIG. Since it is basically the same as FIG. 19, the reference numerals of the respective parts are indicated by the same numbers. If the rotating shafts of the rotating wheels 323 and 326 are made coincident (O-axis), and an idler mechanism is attached to each rotating wheel, the O-axis (rotating) even if the flow of fluid is reversed due to fluid expansion and contraction. Axis) can always be rotated in the same direction (R direction). For example, when the fluid flow is B, the rotating wheel 323 is rotated in the R direction, and the rotating wheel 326 is not rotated and is idle with respect to the rotation axis. As a result, the rotation axis (O-axis) rotates in the R direction. When the flow of the fluid is A, the rotating wheel 323 does not rotate and rotates around the rotation axis, and the rotating wheel 326 rotates in the R direction. As a result, the rotation axis (O-axis) rotates in the R direction. Therefore, even if the flow of the fluid is reversed due to the expansion and contraction of the fluid, the rotation axis (O-axis) always rotates in the same direction (R direction). Therefore, the temperature change harvesting mechanism shown in FIG. Have. In order to prevent the rotating wheels 323 and 326 from rotating, the latch mechanism described in FIG. 16, FIG. 18, FIG. 22, FIG. Further, check valves 327 and 328 as shown in FIG. 19 can be attached, or a valve (which is also a check valve) for passing a flow in a certain direction to the rotating wheels 323 and 326 is provided. It ’s fine. The disclosed various methods can be used as a mechanism for rotating the rotating wheels 323 and 326 with respect to a flow in a certain direction. When two rotating wheels 323 and 326 are used as described above, it is not necessary to use a rotating and aligning mechanism different from the rotating wheels, and the rotating wheels 323 and 326 themselves can have a rotating and aligning function.
図20は、図18や図19に示す回転車(水車)等に加えて、または代えてピストン・シリンダ方式を用いた実施形態を示す図である。流体(液体または気体)の(貯留)容器601がシリンダ構造をしており、流体(溶媒)607の膨張・収縮に応じて往復運動をするピストン602を有するもので、シリンジ構造となっている。シリンダ601はパイプ608および609を通して熱交換器と接続し、熱交換器内の流体(溶媒)607が熱膨張・熱収縮によりパイプ608および609内を流れ、往復の流体流れ611および612が生じる。(パイプ608および609は図18のパイプ313、図19のパイプ322や325に相当する。また、(貯留)容器601が図18における(貯留)容器315、あるいは図19における(貯留)容器324に相当し、さらに、図18における回転車(水車)316や図19における回転車(水車)323および326はピストン602および駆動歯車603に相当すると考えれば良い。)これらの往復の流体流れ611および612によりシリンダ601に配置されるピストン602の往復運動が生じる。ピストン602に備わる駆動歯車603に咬合している歯車604がピストン602の往復運動を回転運動として取り出し、回転整列機構605を経て、さらに第1の変速機構を経て蓄力機構606へ伝達させる。この実施形態では、回転車(水車)は不要であり、しかも回転整列機構605に逆転防止機能があるので、水流を規制する逆止弁等も不要である。このようなピストン602とシリンダ((貯留)容器)601を摺動する構造(溶媒シリンダ方式と呼んでも良い)の他に、摺動部を蛇腹構造として、流体の体積変化を同様に寸法変化として往復運動で取りだすベローズ方式としても良く、この場合は、摺動部がないので耐久性が向上する。このように、ピストン・シリンダ方式(温度変化エネルギーを往復運動エネルギーおよび回転エネルギーに変換する)を用いた温度変換収穫機構でも本発明の温度変換発電機構を実現できる。 FIG. 20 is a view showing an embodiment using a piston / cylinder system in addition to or instead of the rotating wheel (water wheel) shown in FIG. 18 and FIG. A fluid (liquid or gas) (storage) container 601 has a cylinder structure, and has a piston 602 that reciprocates in accordance with expansion / contraction of the fluid (solvent) 607, and has a syringe structure. The cylinder 601 is connected to the heat exchanger through pipes 608 and 609, and the fluid (solvent) 607 in the heat exchanger flows through the pipes 608 and 609 due to thermal expansion and contraction, and reciprocal fluid flows 611 and 612 are generated. (The pipes 608 and 609 correspond to the pipe 313 in FIG. 18 and the pipes 322 and 325 in FIG. 19. The (storage) container 601 is replaced with the (storage) container 315 in FIG. 18 or the (storage) container 324 in FIG. Furthermore, it is considered that the rotating wheel (water wheel) 316 in FIG. 18 and the rotating wheels (water wheel) 323 and 326 in FIG. 19 correspond to the piston 602 and the drive gear 603.) These reciprocating fluid flows 611 and 612 As a result, the reciprocating motion of the piston 602 disposed in the cylinder 601 occurs. The gear 604 meshed with the drive gear 603 provided in the piston 602 takes out the reciprocating motion of the piston 602 as a rotational motion, and transmits it through the rotational alignment mechanism 605 to the power storage mechanism 606 via the first speed change mechanism. In this embodiment, a rotating wheel (water wheel) is not necessary, and the rotation alignment mechanism 605 has a reverse rotation preventing function, so that a check valve for regulating the water flow is also unnecessary. In addition to the structure in which the piston 602 and the cylinder ((storage) container) 601 are slid (which may be referred to as a solvent cylinder system), the sliding portion has a bellows structure, and the volume change of the fluid is similarly changed in dimension. A bellows system that is taken out by reciprocating motion may be used. In this case, since there is no sliding portion, durability is improved. Thus, the temperature conversion power generation mechanism of the present invention can also be realized by a temperature conversion harvesting mechanism using a piston / cylinder system (which converts temperature change energy into reciprocating kinetic energy and rotational energy).
本発明の温度変化収穫機構は、温度変化を用いたエネルギー変換機構であるから、ヒートポンプや放熱器等の熱交換器と融合することができる。図29は、ヒートポンプサイクルの模式的構成図を示す。ヒートポンプの冷媒にCO2を用いれば、CO2冷媒給湯器となる。ヒートポンプ391は、蒸発器392へファン396等で外部(環境)から大気熱や廃熱等の低温熱CO2を入れ、内部を流れる流体媒体を蒸発させて圧縮機394にて高温・高圧流体を作り、給湯器等の熱交換器で温熱をはきだす。たとえば、水Bを入れてヒートポンプ内の流体の熱で熱交換し温水Aとして外部へ流す。熱交換されたヒートポンプ内の流体は冷やされて膨張弁395で適宜蒸発器392へ送り出される。これらの繰り返しがヒートポンプサイクルである。図19に示す本発明の温度変化収穫機構は、図29の破線397で示す部分と同等であるから、図29に示すヒートポンプ熱交換システムと容易に融合でき、ファンやモーター要素も兼用できる。従って、機器外観も機器の大きさも殆ど変化させずに、ヒートポンプ熱交換システムを用いて発電もできる。 Since the temperature change harvesting mechanism of the present invention is an energy conversion mechanism using temperature change, it can be combined with a heat exchanger such as a heat pump or a radiator. FIG. 29 shows a schematic configuration diagram of a heat pump cycle. If CO2 is used as the refrigerant of the heat pump, a CO2 refrigerant water heater is obtained. The heat pump 391 inputs low-temperature heat CO2 such as atmospheric heat and waste heat from the outside (environment) to the evaporator 392 with a fan 396, etc., evaporates the fluid medium flowing inside, and creates a high-temperature and high-pressure fluid in the compressor 394 Heat out with a heat exchanger such as a water heater. For example, water B is added, heat exchange is performed with the heat of the fluid in the heat pump, and the water B is made to flow outside. The heat-exchanged fluid in the heat pump is cooled and sent to the evaporator 392 through the expansion valve 395 as appropriate. These repetitions are a heat pump cycle. The temperature change harvesting mechanism of the present invention shown in FIG. 19 is equivalent to the portion indicated by the broken line 397 in FIG. 29, and therefore can be easily integrated with the heat pump heat exchange system shown in FIG. 29, and can also be used as a fan or a motor element. Therefore, it is possible to generate electric power using the heat pump heat exchange system with almost no change in the appearance of the equipment and the size of the equipment.
図31は、流体を用いた温度変化収穫機構の別の実施形態を示す図である。図31に示す温度収穫機構は、熱交換器404を冷却する機構として間欠的に冷却液を熱交換器404に散水する手段を有する。本実施形態の温度変化収穫機構は、冷却液を貯液する第1容器401、第1容器401から冷却液を受けて貯液する第2容器402、第2容器402に貯液した冷却液を定時的(あるいは間欠的に)散水することによって冷却される熱交換器404を含む。この熱交換器404は図18の熱交換器312や図19における熱交換器329と同様のものと考えて良いので、熱交換器404にはさらに回転車(水車)等が接続する。第1容器401には、液体供給源から熱交換器を冷却する液体が注入(補給)されて、冷却液が貯液されており、たとえば一定量の液体D1が常時第2容器402に供給される。この簡単な機構として、たとえば第1容器に常時一定量の冷却液を貯めておき、第1容器の下部に小孔を設けておけば、この小孔から一定量の液体が常時第2容器402に落液する。第2容器402は、たとえば2つの部分(402-1、402-2)から構成され、第2容器402の貯液量が少ないときは、これらの2つの部分が重なって冷却液が排出しないようになっているが、第2容器402の貯液量が一定量になると、たとえば設定した重量になると2つの部分(402-1、402-2)が離れて第2容器402の一定量(一部または全部)の貯液がD2のように熱交換器404に降り注ぐようになっている。(原理は、ししおどしまたは添水と類似)たとえば、冷却液D2はミスト状、あるいはシャワー状になるようにする。 FIG. 31 is a diagram showing another embodiment of a temperature change harvesting mechanism using a fluid. The temperature harvesting mechanism shown in FIG. 31 has means for intermittently sprinkling coolant into the heat exchanger 404 as a mechanism for cooling the heat exchanger 404. The temperature change harvesting mechanism of the present embodiment includes a first container 401 that stores a coolant, a second container 402 that receives and stores the coolant from the first container 401, and a coolant stored in the second container 402. It includes a heat exchanger 404 that is cooled by sprinkling water regularly (or intermittently). Since this heat exchanger 404 can be considered to be the same as the heat exchanger 312 in FIG. 18 or the heat exchanger 329 in FIG. 19, a rotating wheel (water wheel) or the like is further connected to the heat exchanger 404. In the first container 401, a liquid for cooling the heat exchanger is injected (supplemented) from the liquid supply source, and the cooling liquid is stored. For example, a certain amount of liquid D1 is constantly supplied to the second container 402. The As this simple mechanism, for example, if a constant amount of cooling liquid is always stored in the first container and a small hole is provided in the lower portion of the first container, a constant amount of liquid is always supplied from the small hole to the second container 402. Fall into the liquid. The second container 402 is composed of, for example, two parts (402-1, 402-2). When the amount of liquid stored in the second container 402 is small, these two parts overlap so that the coolant does not discharge. However, when the amount of liquid stored in the second container 402 becomes a certain amount, for example, when the set weight is reached, the two parts (402-1, 402-2) are separated and a certain amount (one unit) (Part or all) of the stored liquid pours into the heat exchanger 404 like D2. (The principle is similar to squeezing or adding water) For example, the cooling liquid D2 is formed in a mist shape or a shower shape.
熱交換器404全体を均等に冷却するために、第2容器402複数並列したり、図31(c)に示すように、第2容器405の割れ口406を広角にして複数配列したりして、熱交換器機構の全体に満遍なく冷却液がかかるようにする。熱交換器404は熱交換の効率向上のためにフィンやひだ状構造になっていて、これらの熱交換器404の外壁全体を伝いながら冷却液が落ちてゆく。さらに熱交換器404の外壁材料は親液性であることが望ましい。その場合、熱交換器404の外壁は冷却液によって湿潤するようになる。湿潤状態になった冷却液は熱交換器404の外壁の熱によって蒸発して、その結果熱交換器404は冷却される。このように、本発明の温度変化収穫機構の冷却機構は間欠的湿潤機構と言えるもので、熱交換器機構のフィン等に湿潤させた液体の状発熱冷却効果で熱交換器内の溶媒の温度変化を温度速度・頻度とも増幅するという効果を有する。 In order to uniformly cool the entire heat exchanger 404, a plurality of second containers 402 are arranged in parallel, or a plurality of cracks 406 of the second container 405 are arranged in a wide angle as shown in FIG. The cooling fluid should be uniformly applied to the entire heat exchanger mechanism. The heat exchanger 404 has fins or pleats to improve the efficiency of heat exchange, and the coolant drops while traveling along the entire outer wall of the heat exchanger 404. Further, the outer wall material of the heat exchanger 404 is desirably lyophilic. In that case, the outer wall of the heat exchanger 404 is wetted by the coolant. The wet coolant is evaporated by the heat of the outer wall of the heat exchanger 404, and as a result, the heat exchanger 404 is cooled. Thus, the cooling mechanism of the temperature change harvesting mechanism of the present invention can be said to be an intermittent wetting mechanism, and the temperature of the solvent in the heat exchanger due to the exothermic cooling effect of the liquid wetted on the fins of the heat exchanger mechanism It has the effect of amplifying the change in both temperature speed and frequency.
図32は、図31で示す熱交換器の外壁構造の一例を示す図である。熱交換器431の外壁は大気との接触面積が大きくなるようにフィン構造となっており、たくさんの突状部432が形成され、熱交換器431の外壁は凹凸形状を有している。さらに突状部432自体も凹凸形状を有しており、熱交換器431の外壁の表面積を増大させている。また表面積を大きくするために熱交換器431の外壁を梨地仕上げとし、細かい凹凸を形成しても良い。ただし、周囲流体(大気等)がこの凹凸形状の凹部内との出入が容易になるように、周囲流体の流れを妨げないように形状や方向を適宜選択する。また、図31で示したように、冷却液D2が熱交換器431の外壁を伝り落ちていくので、熱交換器431の下部も含めた全体が湿潤した状態になるように、冷却液D2の流れを妨げないように形状や方向を適宜選択する。 FIG. 32 is a diagram illustrating an example of the outer wall structure of the heat exchanger illustrated in FIG. 31. The outer wall of the heat exchanger 431 has a fin structure so as to increase the contact area with the atmosphere, and a large number of protrusions 432 are formed. The outer wall of the heat exchanger 431 has an uneven shape. Further, the protrusion 432 itself has an uneven shape, and the surface area of the outer wall of the heat exchanger 431 is increased. Further, in order to increase the surface area, the outer wall of the heat exchanger 431 may be satin finish to form fine irregularities. However, the shape and direction are appropriately selected so that the surrounding fluid (atmosphere or the like) can easily enter and exit from the concave-convex concave portion so as not to disturb the flow of the surrounding fluid. Further, as shown in FIG. 31, since the cooling liquid D2 flows down the outer wall of the heat exchanger 431, the cooling liquid D2 so that the whole including the lower part of the heat exchanger 431 becomes wet. The shape and direction are appropriately selected so as not to disturb the flow.
上述したように外壁材料は新液性材料が良いので、光沢のある金属等は親液性でない場合が多いので、上述の梨地仕上げや酸素プラズマ処理等の親液(親水)処理を行なうと良い。あるいは、図32に示すように、熱交換器431の突状部432の表面に高熱伝導性親液製ポリマー433をコーティングしたり、高熱伝導性親液製薄膜を形成すると良い。たとえば、熱伝導性フィラー配合樹脂や、ポリフェニレンサルファイド(PPS)が挙げられる。親液性に関しては図32に示すように、材料上に液滴434を形成したとき、その接触角αが90度より小さい場合を親液性が良いといい、接触角αが0度に近いほど親液性が優れている。尚、冷却液が水の場合は親水性であり、冷却液がアルコール等であれば、アルコール液に対する親液性である。以上のように、本発明の温度変化収穫機構の熱交換器機構において、外気等との接触領域となる熱交換器外壁の表面積を増大させて熱抵抗を下げるとともに外壁を親液性とすることによって、冷却効果が高まり温度変化収穫率を向上させることができる。熱交換器の材質は高熱伝導率を有する材料が望ましい。たとえば、銅、アルミニウム、チタン、ニッケル、亜鉛、モリブデン、タングステン、シリコン、炭素材料(グラフェン、カーボンナノチューブ等も含む)、窒化アルミニウム、窒化ホウ素(ナノチューブ等も含む)、これらの合金や複合物である。さらに、上述した内容から分かるように、低膨張率の材料であることが望ましい。(内部を流れる流体の流速が速くなる。)たとえば、上記の炭素材料や窒化ホウ素以外にもアルミニウムや銅と炭素材料との複合物は高熱伝導率であり低熱膨張率を有する。また熱交換器内を流れる液体の熱膨張率は高い方が良い。たとえば、アンモニア、二流化イオウ、アセトン、エチルエーテル、超臨界CO2等種々上げられる。また気化しやすい液体も体積膨張をし大きなエネルギーを産むので好ましい。 As described above, since the outer wall material is preferably a new lyophilic material, glossy metals or the like are often not lyophilic, so it is better to perform the lyophilic (hydrophilic) treatment such as the satin finish or oxygen plasma treatment described above. . Alternatively, as shown in FIG. 32, the surface of the protrusion 432 of the heat exchanger 431 may be coated with a high thermal conductivity lyophilic polymer 433, or a high thermal conductivity lyophilic thin film may be formed. For example, a heat conductive filler compounded resin and polyphenylene sulfide (PPS) are mentioned. Regarding lyophilicity, as shown in FIG. 32, when a droplet 434 is formed on a material, the case where the contact angle α is smaller than 90 degrees is said to be good lyophilic, and the contact angle α is close to 0 degrees. The lyophilicity is better. When the coolant is water, it is hydrophilic, and when the coolant is alcohol or the like, it is lyophilic with respect to the alcohol solution. As described above, in the heat exchanger mechanism of the temperature change harvesting mechanism of the present invention, the surface area of the heat exchanger outer wall that is a contact area with outside air or the like is increased to lower the thermal resistance and make the outer wall lyophilic. As a result, the cooling effect is enhanced and the temperature change harvesting rate can be improved. The material of the heat exchanger is preferably a material having high thermal conductivity. For example, copper, aluminum, titanium, nickel, zinc, molybdenum, tungsten, silicon, carbon materials (including graphene, carbon nanotubes, etc.), aluminum nitride, boron nitride (including nanotubes, etc.), alloys and composites thereof. . Furthermore, as can be seen from the above description, it is desirable that the material has a low expansion coefficient. (The flow velocity of the fluid flowing inside increases.) For example, in addition to the above carbon material and boron nitride, a composite of aluminum, copper and carbon material has high thermal conductivity and low thermal expansion coefficient. Moreover, the one where the thermal expansion coefficient of the liquid which flows through the inside of a heat exchanger is high is good. For example, ammonia, disulfurized sulfur, acetone, ethyl ether, supercritical CO2, and the like can be variously raised. A liquid that is easily vaporized is also preferable because it expands in volume and produces large energy.
図21は、バイメタルや流体等を用いた温度変化収穫機構の能力を高める方法を示す図である。図21(a)はその概念図で、図21(b)はその効果を示すグラフである。バイメタルや流体等を用いた温度変化収穫機構342は温度変化追従性の向上により回転エネルギーを高める(すなわち、エネルギーハーベストが向上する)ことができる。そこで、環境の温度変化を温度変化収穫機構342へ効率良く伝達させるために、蓄力機構343に蓄えた蓄力の一部を使って温度変化収穫機構342の前に配置したファン341を回して風を送り温度変化収穫機構342における温度伝達の効率を高める。すなわち、送風により外部環境の温度変化が温度変化収穫機構342内へ速やかに伝達される。温度変化収穫機構342内に発生した回転エネルギーは一方向回転整列機構およびラッチ機構を含む変速機構344を通じて蓄力機構343に伝達される。蓄力機構343に蓄力が少し溜まったらその一部を使用してファンを回していけば温度変化収穫機構342の温度伝達率が高まっていき、蓄力機構343へどんどん蓄力が行なわれていく。蓄力機構に蓄えられた蓄力の残りは発電に使用される。逆に環境の風力が強いときはファンを回さなくとも効率は高くなっているので、蓄力機構343に蓄力する方に使用する。以上のようにしてバイメタルを用いた温度変化収穫機構の効率を高めることができる。 FIG. 21 is a diagram showing a method for enhancing the capability of the temperature change harvesting mechanism using bimetal, fluid, or the like. FIG. 21A is a conceptual diagram, and FIG. 21B is a graph showing the effect. The temperature change harvesting mechanism 342 using bimetal, fluid, or the like can increase rotational energy (that is, energy harvest is improved) by improving the temperature change followability. Therefore, in order to efficiently transmit the temperature change of the environment to the temperature change harvesting mechanism 342, the fan 341 disposed in front of the temperature change harvesting mechanism 342 is turned using a part of the stored power stored in the power storage mechanism 343. Wind is sent to increase the efficiency of temperature transmission in the temperature change harvesting mechanism 342. That is, the temperature change of the external environment is quickly transmitted into the temperature change harvesting mechanism 342 by the air blowing. The rotational energy generated in the temperature change harvesting mechanism 342 is transmitted to the energy storage mechanism 343 through a speed change mechanism 344 including a one-way rotation alignment mechanism and a latch mechanism. When a part of the accumulated energy is accumulated in the energy storage mechanism 343 and the fan is turned using a part of the energy accumulation mechanism 343, the temperature transfer rate of the temperature change harvesting mechanism 342 increases, and the energy accumulation mechanism 343 accumulates more and more energy. Go. The remainder of the stored power stored in the power storage mechanism is used for power generation. On the contrary, when the wind power of the environment is strong, the efficiency is high without turning the fan, so it is used for storing power in the power storage mechanism 343. As described above, the efficiency of the temperature change harvesting mechanism using the bimetal can be increased.
図21(b)は、図21(a)に示したファンを用いた効果を示す図で、縦軸に蓄力量(ハーベスト量)を縦軸に経過時間を取っている。本発明の温度変化発電システムを動作させると一定時間(t1)経過後蓄力が始まり次第に蓄力機構343に蓄力される(曲線A)。ある程度蓄力されたら(t2時間後)蓄力されたエネルギーの一部を用いてファン341を動作させる。従ってその分エネルギーが消費される(曲線B)が、ファン341の風により温度変化収穫機構342の温度状態が外部環境の温度変化に速やかに追随するので、一定時間後(t3時間後)再び蓄力量が増大する(曲線C)。ファンを用いない状態(曲線A)より蓄力量の増加率は大きくなるので、グラフの曲線(曲線C)の傾きは大きくなり、温度変化収穫機構の効率が高まる。t2時間後に示した斜線領域Sの部分はファンの動作に消費されているエネルギーであるが、この分のエネルギーが消費されても、ファンを用いた方が温度変化収穫機構のエネルギー収穫量が大幅に上回る。尚、ファンの動作には蓄力機構の一部の開放利用でも良いし、蓄電の一部を利用しても良い。 FIG. 21 (b) is a diagram showing the effect of using the fan shown in FIG. 21 (a), in which the vertical axis represents the amount of accumulated power (harvest amount) and the vertical axis represents elapsed time. When the temperature change power generation system of the present invention is operated, the power accumulation starts after a lapse of a predetermined time (t1) and is gradually accumulated in the power accumulation mechanism 343 (curve A). When the energy is accumulated to some extent (after t2 hours), the fan 341 is operated using a part of the accumulated energy. Accordingly, energy is consumed correspondingly (curve B), but the temperature state of the temperature change harvesting mechanism 342 quickly follows the temperature change of the external environment due to the wind of the fan 341, so that it is stored again after a certain time (after t3 hours). Competence increases (curve C). Since the rate of increase in the amount of stored energy is greater than in the state where no fan is used (curve A), the slope of the curve (curve C) of the graph is increased, and the efficiency of the temperature change harvesting mechanism is increased. The portion of the hatched area S shown after t2 is the energy consumed for the operation of the fan. Even if this amount of energy is consumed, the energy harvesting amount of the temperature change harvesting mechanism is greatly increased by using the fan. It exceeds. Note that part of the power storage mechanism may be used for the operation of the fan, or part of the power storage may be used.
図23は、図21で示した温度変化収穫機能の高性能化の概念図を具体化した製品の一例を示す図である。直方体形状の温度変化発電機構装置の中に温度変化収穫機構347を収納している。この温度変化収穫機構347は図18や図19で説明した流体利用型の一例であり、微小な温度変化から大きなエネルギーを得るために温度変化収穫機構347の体積の占有率は大きく取っている。また、長いパイプ状の熱交換器が折れ曲がりながら配置されており外気との接触面積が大きくなっている。さらに表面積を稼ぐためにフィン構造になっていても良い。温度変化収穫機構347の一部であるパイプ状熱交換器347(347-1)の中の流体の設膨張・熱収縮により一方向整列機構およびラッチ機構を備えている温度変化収穫機構347(347-2)で回転エネルギーを得ている。この一方向回転により第1の変速機構348により減速させて大きなトルクを得て蓄力機構349で回転エネルギーを蓄積し、蓄力機構349の回転エネルギーはさらに第2の変速機構351により大きな回転速度にして発電機構352で効率的発電を行なう。 FIG. 23 is a diagram illustrating an example of a product that embodies the conceptual diagram of high performance of the temperature change harvesting function illustrated in FIG. 21. A temperature change harvesting mechanism 347 is housed in a rectangular parallelepiped temperature change power generation mechanism device. The temperature change harvesting mechanism 347 is an example of the fluid utilization type described with reference to FIGS. 18 and 19, and the volume occupation rate of the temperature change harvesting mechanism 347 is large in order to obtain large energy from a minute temperature change. Moreover, the long pipe-shaped heat exchanger is arrange | positioned bending, and the contact area with external air is large. Further, a fin structure may be used to increase the surface area. Temperature change harvesting mechanism 347 (347 including a one-way alignment mechanism and a latch mechanism by the expansion and contraction of fluid in a pipe-shaped heat exchanger 347 (347-1) which is a part of the temperature change harvesting mechanism 347 -2) to obtain rotational energy. Due to this one-way rotation, the first speed change mechanism 348 decelerates to obtain a large torque, and the energy storage mechanism 349 accumulates the rotation energy. The rotation energy of the energy storage mechanism 349 is further increased by the second speed change mechanism 351. Thus, efficient power generation is performed by the power generation mechanism 352.
第1の変速機構や第2の変速機構は、たとえば、図23に示すように輪列(歯車)機構で減速または増側を行なうことができる。尚、温度変化収穫機構347(347-2)では回転整列を行なわず第1の変速機構348に一方向整列機構およびラッチ機構を備えても良い。蓄力機構(香箱機構)349の回転エネルギーは必要なときにターボファン346を回転させて送風して温度変化収穫機構347(347-1)の温度を通常状態に戻す。このようなフィードバック機構により温度変化収穫機構の効率を向上させることができる。尚、発電機構352から発電した電気エネルギーを用いてファン346を回転させて送風することができる。蓄力機構349からのフィードバックに比較して一旦発電させる分だけ効率が落ちるが、これも温度変化収穫機構の効率を向上させる有効な方法である。ファン346は温度変化収穫機構347に有効に送風するために相当位置(たとえば、周囲)に適宜配置することが望ましい。また、ファンは送風性能を向上するためにダクテッドファン構造であることが望ましい。 The first speed change mechanism and the second speed change mechanism can be decelerated or increased by a gear train (gear) mechanism as shown in FIG. 23, for example. In the temperature change harvesting mechanism 347 (347-2), the first transmission mechanism 348 may be provided with a one-way alignment mechanism and a latch mechanism without performing rotational alignment. When necessary, the rotational energy of the power storage mechanism (barrel mechanism) 349 rotates the turbo fan 346 and blows air to return the temperature of the temperature change harvesting mechanism 347 (347-1) to the normal state. The efficiency of the temperature change harvesting mechanism can be improved by such a feedback mechanism. Note that the electric energy generated from the power generation mechanism 352 can be used to rotate the fan 346 to blow air. Compared with the feedback from the power storage mechanism 349, the efficiency is reduced by the amount of power generation. This is also an effective method for improving the efficiency of the temperature change harvesting mechanism. It is desirable that the fan 346 is appropriately disposed at a corresponding position (for example, around) in order to effectively blow the air to the temperature change harvesting mechanism 347. Further, the fan preferably has a ducted fan structure in order to improve the air blowing performance.
図24は、図21で示した温度変化収穫機構の高性能化を実現する別のシステムを示す図である。図21では、温度変化収穫機構342の温度安定化にファン341を用いた。このファン341は、図21から分かるように送風する部分である中央の開口部に送風羽根が存在する。この送風羽根が回転して温度変化収穫機構に送風しているときは温度変化収穫機構342の温度安定化がスムーズに行なわれるが、送風羽根が停止しているときは、内部に熱がこもり温度変化収穫機構342の温度安定化を妨げている。これを改良するために、図24に示す送風機355は中央の開口部に送風羽根を用いない開放型である。図24(a)は温度変化収穫機構358の前に開放型送風機355を配置した状態を示す図で、開放型送風機355は基台356および吐風環357から構成され、風を発生する羽根車等の駆動部は基台356の内部に配置されている。吐風環357の内側は羽根車も何もない開放状態である。 FIG. 24 is a diagram showing another system for realizing high performance of the temperature change harvesting mechanism shown in FIG. In FIG. 21, the fan 341 is used to stabilize the temperature of the temperature change harvesting mechanism 342. As can be seen from FIG. 21, the fan 341 has air blowing blades in the central opening, which is the air blowing portion. When this blower blade rotates and blows air to the temperature change harvesting mechanism, temperature stabilization of the temperature change harvesting mechanism 342 is performed smoothly, but when the blower blade is stopped, heat is accumulated inside the temperature. This prevents the change harvesting mechanism 342 from stabilizing the temperature. In order to improve this, the blower 355 shown in FIG. 24 is an open type that does not use a blower blade at the central opening. FIG. 24A is a diagram showing a state in which an open-type blower 355 is disposed in front of the temperature change harvesting mechanism 358. The open-type blower 355 is composed of a base 356 and a discharge ring 357, and generates impellers. Etc. are disposed inside the base 356. The inside of the wind ring 357 is an open state in which there is no impeller.
図24(b)は送風機355が動作しているときの風の発生状態を示す図である。基台内部で発生した強力な空気流が吐風環357に形成された環状アパーチャーから噴出して、吐風環357の前方に送り出される。このとき、吐風環357の内側の空気圧が低下し、吐風環357の後方の空気や周囲の空気が引き込まれて吐風環357の前方に送り出されるという仕組みである。(特許文献3、特許文献4)この結果、吐風環357の後方の巻き込み空気W1に加えて、取り入れ空気W2、さらに吐風環357の外縁からの引き込み空気W3が付加されて、大きな空気流W4が吐風環357の前方に吹き、空気流れは10倍~20倍(W4/W1)に増幅される。本発明の送風機としてこのような開放型送風機を用いることによって、図21に示す従来型ファンに比較して効果的に温度変化収穫機構358の温度安定化(定常状態への回復)を実現できる。開放型送風機の他の利点として、非動作時でも中央の開口部は完全開放であるから自然な空気流を妨げないこと、ファンが露出していないので安全であること、駆動部が露出していないので耐候性を有することなどが挙げられる。尚、図24に示す温度変化収穫機構358は、外気との熱交換が活発に行なわれるように表面積が大きな熱交換の効率の高いフィン型構造の熱交換器で示している。さらに熱交換器358の内部にまで外気が入り込む構造となっている。このようなフィン型等の構造により熱交換器の熱抵抗を大きく低下させることができる。熱交換器にはパイプ359(パイプ本体は省略)が接続され、パイプ359とフィン構造の熱交換器358の間で熱膨張・熱収縮した流体が流れる。図21~図24の実施形態では、流体媒体を用いて説明しているが、前述のバイメタル方式等の温度変化収穫機構358にもフィードバック型送風機構を用いることができる。 FIG. 24B is a diagram showing a wind generation state when the blower 355 is operating. A powerful air flow generated inside the base is ejected from the annular aperture formed in the air discharge ring 357 and is sent out in front of the air discharge ring 357. At this time, the air pressure inside the air discharge ring 357 is reduced, and the air behind the air discharge ring 357 and the surrounding air are drawn and sent to the front of the air discharge ring 357. (Patent Document 3, Patent Document 4) As a result, in addition to the entrained air W1 behind the discharge ring 357, the intake air W2 and the intake air W3 from the outer edge of the discharge ring 357 are added, resulting in a large air flow. W4 blows in front of the discharge ring 357, and the air flow is amplified 10 to 20 times (W4 / W1). By using such an open type blower as the blower of the present invention, it is possible to effectively stabilize the temperature of the temperature change harvesting mechanism 358 (recovery to a steady state) as compared with the conventional fan shown in FIG. Other advantages of the open type blower are that the central opening is completely open even when not in operation, so it does not block the natural air flow, it is safe because the fan is not exposed, and the drive part is exposed. Since it has no weather resistance, it is mentioned. Note that the temperature change harvesting mechanism 358 shown in FIG. 24 is a fin-type heat exchanger having a large surface area and high heat exchange efficiency so that heat exchange with the outside air is actively performed. Further, the outside air enters the heat exchanger 358. Such a fin-type structure can greatly reduce the heat resistance of the heat exchanger. A pipe 359 (the pipe body is omitted) is connected to the heat exchanger, and a fluid that has undergone thermal expansion and contraction flows between the pipe 359 and the heat exchanger 358 having a fin structure. In the embodiment shown in FIGS. 21 to 24, the fluid medium is used for the explanation. However, a feedback-type air blowing mechanism can be used for the temperature change harvesting mechanism 358 of the bimetal method or the like.
図22は、一定角度を持って基板に配置された微細毛を用いた回転ラッチ機構(逆回転防止機構)を示す模式図である。図22(a)に示すように、基板521に微細毛522を一定角度αをつけて成長あるいは植毛させる。(このような微細植毛をピーチスキンと呼称することもある。)たとえば、図22(b)に示すように、基板521上に微細毛522のシーズ膜523を形成した後絶縁膜524を積層する。この絶縁膜524に一定角度αを有する溝(斜溝)525を微細毛522のシーズ膜523に達するまで形成した後、微細毛522の膜を溝525内にシーズ膜523から選択成長させることによって、基板面に対して一定角度αを有する微細毛522を形成できる。この選択成長法としてたとえば、CVD(化学気相成長)法、蒸着法、メッキ法等がある。微細毛522の材料は、たとえば有機系材料、導電体材料、ガラス繊維などがある。図22(c)に示すように、このような一定角度を持って配置(配向)された微細毛を回転円板体526および527の側面に形成し、これらの円板体526および527の側面を合わせて回転伝達系を作ることができる。 FIG. 22 is a schematic diagram showing a rotation latch mechanism (reverse rotation prevention mechanism) using fine hairs arranged on a substrate with a certain angle. As shown in FIG. 22 (a), fine hairs 522 are grown or implanted at a fixed angle α on the substrate 521. (Such fine flocking may be referred to as peach skin.) For example, as shown in FIG. 22B, a sheath film 523 of fine hair 522 is formed on a substrate 521 and then an insulating film 524 is laminated. . A groove (oblique groove) 525 having a certain angle α is formed in the insulating film 524 until it reaches the sheath film 523 of the fine hair 522, and then the film of the fine hair 522 is selectively grown from the sheath film 523 in the groove 525. Fine hairs 522 having a certain angle α with respect to the substrate surface can be formed. Examples of the selective growth method include a CVD (chemical vapor deposition) method, a vapor deposition method, and a plating method. Examples of the material of the fine hair 522 include an organic material, a conductor material, and glass fiber. As shown in FIG. 22 (c), such fine hairs arranged (orientated) at a certain angle are formed on the side surfaces of the rotating disk bodies 526 and 527, and the side surfaces of these disk bodies 526 and 527 are formed. Rotation transmission system can be made by combining
回転円板体526の側面(回転面)に形成された微細毛531の配向方向に合わせて、配向された微細毛532を有する回転円板体526の側面(回転面)を配置する。(微細毛は回転円板体の側面(回転面)における接面に対して一定角度で傾いて植毛または成長している。)この結果、円板体526は、回転軸528の周りにR3方向には回転するが、R3と逆方向に配向された微細毛532によって規制されるため回転できない。円板体527も、R4方向には回転するがR4と逆方向に配向された微細毛531によって規制されるため回転できない。また、配向された微細毛531および532が同方向に噛み合っているので、円板体526をR3方向へ回転させると円板体527はR4方向へ回転する。すなわち、円板体526や527は歯車と同じ働きをして互いの回転を伝達することができる。このようにして微細毛を用いて、逆回転を規制したラッチ機構付き回転体を作製できる。この微細毛を用いたラッチ機構付き回転体は微細毛のピッチを細かくできるので、微細な回転体も形成でき、本発明の温度変化発電機構を小型化することが可能となる。さらに、このラッチ機構は、第1の変速機構や第2の変速機構に適用することができる。尚、図22では微細毛それぞれの長さおよび間隔を一定として示しているが、実際にはそれぞれランダムに配置することで、たとえば一本が該100μmとしても、数μm~数10μmでのラッチ(逆転防止)のピッチ(きざみ)が実現できる。 The side surface (rotating surface) of the rotating disk body 526 having the aligned fine hairs 532 is arranged in accordance with the orientation direction of the fine hairs 531 formed on the side surface (rotating surface) of the rotating disk body 526. (Fine hairs are planted or grown at a fixed angle with respect to the contact surface on the side surface (rotation surface) of the rotating disk body.) As a result, the disk body 526 is rotated around the rotation axis 528 in the R3 direction. However, since it is restricted by the fine hair 532 oriented in the opposite direction to R3, it cannot rotate. The disk body 527 also rotates in the R4 direction, but cannot be rotated because it is restricted by the fine hairs 531 oriented in the direction opposite to R4. Further, since the oriented fine hairs 531 and 532 mesh with each other in the same direction, when the disk body 526 is rotated in the R3 direction, the disk body 527 is rotated in the R4 direction. That is, the disk bodies 526 and 527 can transmit the rotation of each other by performing the same function as the gear. In this way, a rotating body with a latch mechanism that restricts reverse rotation can be produced using fine hairs. Since the rotating body with a latch mechanism using fine hair can make the fine hair pitch fine, a fine rotating body can also be formed, and the temperature change power generation mechanism of the present invention can be miniaturized. Further, the latch mechanism can be applied to the first transmission mechanism and the second transmission mechanism. In FIG. 22, the length and interval of each of the fine hairs are shown to be constant. However, in actuality, by arranging them randomly, for example, even if one is 100 μm, a latch (several μm to several 10 μm) ( (Reverse prevention) pitch can be realized.
図25は、微細毛を用いた別の回転ラッチ機構を示す図である。図22(c)で示す回転ラッチ機構は接触部がライン状(或いは、小面積面接触型)であるが、図25に示す回転ラッチ機構は接触部が面状(或いは、大面積面接触型)である。図25に示す回転ラッチ機構は円筒形状であり、内側回転円板体361の円柱362の側面全体に、接面に対して一定角度で傾いた微細毛363が形成されている。この円柱362を受ける内側が中空の外側円筒状回転体364の内側面365の側面全体に、接面に対して一定角度で傾いた微細毛366が形成されている。図25(a)は内側回転円板体361および外側円筒状回転体364が離れているときの図で、図25(b)はそれらが組み合わさっているときの図である。内側回転円板体361は外側円筒状回転体364の中空部分に挿入できるようになっており、それらが組み合わさると互いの微細毛363および366が一定角度で組み合うので、一定方向にだけ回転できるが、逆方向には回転できない。たとえば、図25(b)において、内側回転円板体361がR6と逆方向に回転しようとすると、互いの微細毛363および366の配向が逆方向になるので回転できない。しかし、内側回転円板体361がR6の方向に回転すると、互いの微細毛363および366が同方向に噛み合い、外側円筒状回転体364はR6の方向へ回転する。図22(c)で示すライン接触型回転ラッチ機構に比べて、図25で示す面状接触型回転ラッチ機構は、互いの微細毛が面状(円筒全体)に接触しているので、より強い逆止め力を得ることができ、この結果さらに微細ピッチ化を図ることができる。 FIG. 25 is a diagram showing another rotating latch mechanism using fine hairs. The rotating latch mechanism shown in FIG. 22 (c) has a contact portion in a line shape (or a small area surface contact type), but the rotating latch mechanism shown in FIG. 25 has a contact portion in a surface shape (or a large area surface contact type). ). The rotation latch mechanism shown in FIG. 25 has a cylindrical shape, and fine hairs 363 that are inclined at a fixed angle with respect to the contact surface are formed on the entire side surface of the column 362 of the inner rotating disc body 361. Fine hairs 366 that are inclined at a fixed angle with respect to the contact surface are formed on the entire inner side surface 365 of the outer cylindrical rotating body 364 having a hollow inside that receives the column 362. FIG. 25A is a view when the inner rotating disc body 361 and the outer cylindrical rotating body 364 are separated from each other, and FIG. 25B is a view when they are combined. The inner rotating disk body 361 can be inserted into the hollow portion of the outer cylindrical rotating body 364, and when they are combined, the fine hairs 363 and 366 are combined at a fixed angle so that they can rotate only in a fixed direction. However, it cannot rotate in the reverse direction. For example, in FIG. 25 (b), when the inner rotating disk 361 tries to rotate in the opposite direction to R6, the orientation of the fine hairs 363 and 366 in the opposite directions cannot be rotated. However, when the inner rotating disc body 361 rotates in the direction of R6, the fine bristles 363 and 366 mesh with each other in the same direction, and the outer cylindrical rotating body 364 rotates in the direction of R6. Compared with the line contact type rotation latch mechanism shown in FIG. 22 (c), the surface contact type rotation latch mechanism shown in FIG. 25 is stronger because the fine hairs of each other are in contact with the surface (entire cylinder). A check force can be obtained, and as a result, a finer pitch can be achieved.
図33は、微細毛を用いた回転ラッチ機構の別の実施形態を示す図である。図33(a)は、上図で示す微細毛を用いた回転ラッチ機構の課題を示す図である。ピーチスキン状の微細植毛による逆転防止機構(片方向回転機構)を用いる場合、強い逆方向回転が加わった場合、(1)、(2)および(3)に示すように微細植毛が変形され、遂には当初設定に対して逆方向の逆転防止機能となってしまう。すなわち、図25に示すような円筒型回転ラッチ機構の場合、円柱回転体362の微細毛363と外側円筒状回転体364の微細毛366は(1)に示すように配置されており、順方向R6方向にスムーズ回転できるが、R6と逆方向には微細毛の配向が逆になるので回転できない。しかし、強い逆方向回転が加わると、(2)のように微細毛363および366が変形し、(3)に示すように微細毛363および366の向きが逆になってしまう。このようになってしまうと図25に示す円筒型回転ラッチ機構は順方向に回転しにくくなり、本来の働きが不可能になる。 FIG. 33 is a diagram showing another embodiment of the rotation latch mechanism using fine hairs. Fig.33 (a) is a figure which shows the subject of the rotation latch mechanism using the fine hair shown in the upper figure. When using a reverse rotation prevention mechanism (one-way rotation mechanism) by peach skin-like fine flocking, when strong reverse rotation is applied, the fine flocking is deformed as shown in (1), (2) and (3), Eventually, it will be a reverse rotation prevention function in the reverse direction with respect to the initial setting. That is, in the case of the cylindrical rotation latch mechanism as shown in FIG. 25, the fine bristles 363 of the columnar rotating body 362 and the fine bristles 366 of the outer cylindrical rotating body 364 are arranged as shown in (1), and the forward direction Although it can rotate smoothly in the R6 direction, it cannot rotate in the opposite direction to R6 because the orientation of fine hair is reversed. However, when strong reverse rotation is applied, the fine hairs 363 and 366 are deformed as shown in (2), and the direction of the fine hairs 363 and 366 is reversed as shown in (3). If it becomes like this, the cylindrical rotation latch mechanism shown in FIG. 25 becomes difficult to rotate in the forward direction, and the original function becomes impossible.
それを防止するため、図33(b)に示すように、粗いピッチだがより強い強度の逆転防止ツメを設けることで(つまり2段構えということである)、本来の回転方向に対する逆転を防止すると同時に、次に本来方向の強い力が加わった時には正常回転方向に戻ると同時に本来の微細ピッチのラッチきざみに戻れるという効果が得られる。すなわち、内側回転円板体361に補強部材541、外側円筒状回転体364に補強部材542を設け、補強部材541の側面に微細毛363より強度の大きな微細毛543を、補強部材542の内側側面に微細毛366より強度の大きな微細毛544を付着させる。これらの微細毛543および544の付着(植毛)方法は微細毛363および366の付着(植毛)方法と同じ方法の場合は、形状をツメ状にすると同時に、より強度の大きな材料を用いたり、微細毛の太さやサイズを大きくする。微細毛のサイズを大きくすれば、直接ツメ状部材を付着することもできるし、他の形成方法、たとえば、補強部材51および542の側面に加工(エッチングまたは機械的に)することもできる。 In order to prevent this, as shown in FIG. 33 (b), by providing a reverse pitch prevention claw having a coarse pitch but stronger strength (that is, a two-stage structure), it is possible to prevent reverse rotation with respect to the original rotation direction. At the same time, when a strong force in the original direction is applied next, the normal rotation direction is restored, and at the same time, an effect of returning to the original fine pitch latch step can be obtained. That is, the reinforcing member 541 is provided on the inner rotating disk body 361, the reinforcing member 542 is provided on the outer cylindrical rotating body 364, fine hair 543 having a strength stronger than the fine hair 363 is provided on the side surface of the reinforcing member 541, and the inner side surface of the reinforcing member 542. The fine hair 544 having a strength higher than that of the fine hair 366 is attached to the surface. If the fine hairs 543 and 544 are attached (flocked) in the same way as the fine hairs 363 and 366 (flocked), the shape is made into a claw-like shape, and at the same time, a material with higher strength is used, Increase hair thickness and size. If the size of the fine hair is increased, the claw-shaped member can be directly attached, or other forming methods, for example, processing (etching or mechanically) on the side surfaces of the reinforcing members 51 and 542 can be performed.
図28は、図14(a)に示した1日の温度変化のグラフをもとにして、1日のエネルギー収穫量(変化累積値℃)を求め、収穫エネルギーのシミュレーションを行ない、時定数(温度応答速度)とエネルギー収穫量の関係を示した図である。パラメータとして温度分解能(℃)を取っている。シミュレーションでは、一定の体積の媒質が上記の温度変化にさらされた時に原理的に通過するエネルギー量として計算した。容積率は50%で見積もり、残り半分は大気が通過したとみなした。温度分解能、温度応答速度、媒質(バイメタル想定金属、水、アルコールないしLLC液媒)等を変化させた。この結果から時定数(温度応答速度)、および分解能の効果としてグラフ化したものが図28である。時定数や分解能は、温度変化収穫機構の装置の構造、機構、大きさ等により変化する。図28から、分解能に対してはほぼ一次関数的に向上するが、時定数の寄与が顕著であり、時定数(温度応答速度)を20分以下とすると累積温度変化量が改善する。従って、温度分解能を上げ、応答速度を速くすれば、本発明の温度変化収穫機構のエネルギー収穫率を向上することができる。 FIG. 28 shows the daily energy yield (change accumulated value ° C.) based on the daily temperature change graph shown in FIG. It is the figure which showed the relationship between temperature response speed) and energy yield. Temperature resolution (° C) is taken as a parameter. In the simulation, it was calculated as the amount of energy that passes in principle when a medium of a certain volume is exposed to the above temperature change. The volume ratio was estimated at 50%, and the other half was considered to have passed the atmosphere. Temperature resolution, temperature response speed, medium (bimetallic assumed metal, water, alcohol or LLC liquid medium) etc. were changed. FIG. 28 is a graph showing the effect of time constant (temperature response speed) and resolution from this result. The time constant and resolution vary depending on the structure, mechanism, size, etc. of the temperature change harvesting mechanism. From FIG. 28, the resolution is improved almost linearly, but the contribution of the time constant is significant. When the time constant (temperature response speed) is 20 minutes or less, the accumulated temperature change is improved. Therefore, if the temperature resolution is increased and the response speed is increased, the energy harvesting rate of the temperature change harvesting mechanism of the present invention can be improved.
図5は、本発明の温度変化発電と温度差発電(たとえば、ゼーベック素子を用いたもの)との相違を示す図である。いわゆる熱発電、すなわち温度差発電との違いを図5を参照しながら説明する。図5(a)にゼーベック素子を示す。発電に寄与するジャンクションを挟んで、放熱フィンなどをつけた外部温度応答性の早い側と熱的イナーシャを持たせた遅い側とを構成することで、外部温度が変化した時に発電することは可能であり、その様子を図5(b)に示す。温度上昇のみならず、下降時もマイナスの電位で発電する様子を示している。このマイナス電位部分も整流素子を使用することで、収穫可能であるので、見た目上、本発明の温度変化発電に類似した効果が得られることになる。しかし、図5(c)に示すように、このような温度差利用発電では、熱的イナーシャ部分の容量がポイントとなる。つまり、熱的イナーシャが小さい場合は急激な温度変化での発電は効果的だが、ゆっくりした大きな温度変化では発電効率が大きく低下することを示し、また一方、熱的イナーシャが大きい場合はゆっくりした温度変化での発電は効果的だが、微小で速い温度変化では発電効率が大きく低下することを示している。これに対して、本発明の温度変化発電では、温度分解能、応答性を上げれば上げるだけ発電能力は向上し、かつ温度変化の速度の全域に渡って効率は変わらないことを示している。このことが紛れもなく、温度変化収穫発電(本発明)が温度差発電(ゼーベックなどを用いた従来技術)に対して原理的に全く異なるものであると同時に勝って優れていることを示している。 FIG. 5 is a diagram showing the difference between temperature change power generation and temperature difference power generation (for example, using a Seebeck element) of the present invention. Differences from so-called thermoelectric generation, that is, temperature difference power generation will be described with reference to FIG. FIG. 5A shows a Seebeck element. It is possible to generate electricity when the external temperature changes by configuring the external temperature responsiveness side with heat dissipation fins and the slow side with thermal inertia across the junction that contributes to power generation This is shown in FIG. 5 (b). It shows a situation where power is generated at a negative potential not only when the temperature rises but also when it falls. Since this negative potential portion can also be harvested by using a rectifying element, an effect similar to that of the temperature change power generation of the present invention can be obtained. However, as shown in FIG. 5 (c), in such temperature difference-based power generation, the capacity of the thermal inertia part becomes a point. In other words, power generation at a rapid temperature change is effective when the thermal inertia is small, but the power generation efficiency is greatly reduced at a slow large temperature change, while the power generation efficiency is slow when the thermal inertia is large. Although power generation with changes is effective, it shows that power generation efficiency is greatly reduced at small and fast temperature changes. On the other hand, in the temperature change power generation of the present invention, it is shown that the power generation capacity is improved only by increasing the temperature resolution and responsiveness, and the efficiency does not change over the entire range of the temperature change speed. This shows no doubt that temperature change harvesting power generation (invention) is fundamentally different from temperature difference power generation (prior art using Seebeck etc.) and at the same time is superior. Yes.
本発明の温度変化発電機構の特徴を以下に幾つか簡潔に述べる。温度変化収穫機構、回転整列機構、ラッチ機構、および第1の変速機構を薄膜化・集積化することにより、単位体積当たりのエネルギー収穫を向上させることができる。このとき、回転整列機構・ラッチ機構を用いて温度上昇および温度下降の両方を収穫できるので、さらにエネルギー収穫率をアップできる。ラッチ機構を微細化して温度収穫分解能を上げることもでき、熱交換器構成を最適化し、ターボファン方式を採用することにより、温度応答性を上げることができる。鹿威し効果や香箱を用いて蓄力することにより、エネルギー蓄積と開放を同時に実現できる。本発明の温度変化発電機構はかつてもアトモスやスティーブンの世代に対して格段に確信されており、発電機構以降を付加して、新たな電源システムを実現できる。 Some features of the temperature change power generation mechanism of the present invention will be briefly described below. Energy harvest per unit volume can be improved by thinning and integrating the temperature change harvesting mechanism, the rotation alignment mechanism, the latch mechanism, and the first transmission mechanism. At this time, since both the temperature rise and the temperature fall can be harvested using the rotation alignment mechanism / latch mechanism, the energy harvesting rate can be further increased. The temperature harvesting resolution can be increased by miniaturizing the latch mechanism, and the temperature responsiveness can be improved by optimizing the heat exchanger configuration and adopting the turbofan system. Energy accumulation and openness can be realized simultaneously by using a deer effect and storing energy using a barrel. The temperature change power generation mechanism of the present invention has been greatly convinced to the generations of Atmos and Steven, and a new power supply system can be realized by adding the power generation mechanism and the subsequent ones.
図26は、本発明の温度変化発電機構の適用事例を示す図である。図26に示す温度変化発電機構は携帯機器よりも大きな電力を必要とする機器へ使用できるものである。図26(a)に示す温度変化発電機構370は中型規模で蓄電・電源へ応用でき、たとえば、へき地、災害地用の交流ラインのない場所で使用できる蓄電システムである。この温度変化発電機構370は蓄電池部374を内蔵する小型デスクトップパソコン程度の大きさであり、持ち運びも比較的容易である。蓄電池部374は、温度変化収穫機構373、蓄力機構372、発電機構373等からなる。この種の温度変化発電機構370は、携帯電話の充電器や電気スタンド等の小型電気機器への非常用供給電源として使用できる。もう少し大型化すれば、図26(b)に示すように、本発明の温度変化発電機構はUPS(Uninterruptible Power Supply:無停電電源)クラスの非常用電源としても使用でき、たとえば机の下に置いておき停電時パソコン、テレビ、ラジオ等の電気機器のバックアップ電源に用いることができる。本発明の温度変化発電機構は、さらに大型化すれば、自動冷媒ヒートポンプ給湯機等に用いられるヒートポンプとの合理的融合が可能となり、昼間使用していない熱交換系の有効活用ができる。EV(電気自動車)は本来ラジエータがないので暖房に苦慮しているが、本発明の温度変化発電機構ではヒートポンプとの融合が可能なので、本発明の温度変化発電機構をEVやPHV(Plug-in Hybrid Vehicle)の供給電源に用いれば、使用するヒートポンプを車の暖房にも使用できる。ヒートポンプは暖房に使っていない時は走行中も発電に使用できる。駐車しておいても温度差は発生するので、充電器(蓄電池)も満タンとなる。走行中は駐車時より温度変化が大きいので、本発明の温度変化発電機構での回生エネルギーは駐車中よりさらに多くなる。さらに、スマートハウス・HEMS(Home Energy Management System:家庭用エネルギー管理システム)へリンクして蓄電し売電もできる。図26(c)は、本発明の温度変化発電機構を太陽エネルギーを用いた発電システムに適用した実施形態を示す図である。本発明の温度変化発電機構を多数並べてモジュール化(377)することにより、大容量で大規模の発電が可能となる。温度差は昼夜問わず存在するので、昼間の発電に加えて、従来の太陽電池と異なり、夜間発電も行なうことができ、24時間発電できる。以上説明したように、温度差は太陽由来のエネルギーであるから、本発明の温度変化発電機構のエネルギー源は太陽エネルギーと対等の能力が潜在している。従って、本発明の温度変化発電機構方式をAPG(Atmospheric Power Generation、またはAero-thermal Power Generation)発電と呼称しても良い。 FIG. 26 is a diagram showing an application example of the temperature change power generation mechanism of the present invention. The temperature change power generation mechanism shown in FIG. 26 can be used for devices that require larger power than portable devices. The temperature change power generation mechanism 370 shown in FIG. 26 (a) can be applied to power storage / power supply on a medium-sized scale. This temperature change power generation mechanism 370 is about the size of a small desktop personal computer incorporating the storage battery unit 374 and is relatively easy to carry. The storage battery unit 374 includes a temperature change harvesting mechanism 373, a power storage mechanism 372, a power generation mechanism 373, and the like. This type of temperature change power generation mechanism 370 can be used as an emergency supply power source for small electric devices such as a mobile phone charger and a desk lamp. If the size is further increased, as shown in FIG. 26 (b), the temperature change power generation mechanism of the present invention can be used as an emergency power supply of UPS (Uninterruptible Power Supply) class, for example, placed under a desk. It can be used as a backup power source for electrical devices such as personal computers, televisions, and radios during power outages. If the temperature change power generation mechanism of the present invention is further increased in size, it can be rationally integrated with a heat pump used in an automatic refrigerant heat pump water heater or the like, and a heat exchange system that is not used in the daytime can be effectively utilized. EVs (electric vehicles) are inherently difficult to heat because they do not have a radiator, but the temperature change power generation mechanism of the present invention can be combined with a heat pump. If it is used as a power source for Hybrid Vehicle, the heat pump used can be used for heating the car. The heat pump can be used to generate electricity while driving when not in use for heating. Even when parked, a temperature difference occurs, so the charger (storage battery) is also full. Since the temperature change during driving is larger than that during parking, the regenerative energy in the temperature change power generation mechanism of the present invention is further increased than during parking. Furthermore, it can be linked to a smart house / HEMS (Home Energy Management System) to store and sell electricity. FIG.26 (c) is a figure which shows embodiment which applied the temperature change power generation mechanism of this invention to the power generation system using solar energy. A large number of temperature change power generation mechanisms according to the present invention are arranged and modularized (377), thereby enabling large-scale power generation with a large capacity. Since a temperature difference exists day and night, in addition to daytime power generation, unlike conventional solar cells, nighttime power generation can also be performed, and power generation can be performed for 24 hours. As described above, since the temperature difference is energy derived from the sun, the energy source of the temperature change power generation mechanism of the present invention has the capability of being equivalent to solar energy. Therefore, the temperature change power generation mechanism system of the present invention may be referred to as APG (Atmospheric Power Generation or Aero-thermal Power Generation) power generation.
図27は、本発明の温度変化発電機構をモジュール化した例を示す図である。図27(a)は図1に示す温度変化発電機構の一例で、各機構を具体的な部品レベルで分解して示している。多数の低トルクゼンマイ等から成るシリコンMEMS製バイメタルゼンマイモジュール等からなる温度変化収穫機構381を用いて温度変化による熱エネルギーから運動エネルギー(回転エネルギー)を収穫する。これらのゼンマイの弱いトルクでどんどん巻き上げて、次段の回転整列機構・ラッチ機構を含む第1の変速機構382を用いて蓄力に好適な変速比で回転を減速し、ゼンマイを有する蓄力機構383で蓄力する。さらに、この蓄力による回転エネルギーを輪列等から成る第2の変速・調速機構を用いて発電に好適な変速比で増速し、電磁誘導等による発電機構385を用いて効率的に発電する。また、本発明の温度変化発電機構には、獲得した電気エネルギーを蓄える高容量キャパシタや2次電池等の蓄電機構386や種々のコントロールを行なうことができる専用LSI等の制御機構387を付帯しても良い。図27(b)は、本発明の温度変化発電機構を小型電子機器向け携帯用機器にしたもので、図27(a)に示すすべてがコンパクトに収納されている。用途や容量により大きさは変わるが、一例として、幅Wおよび奥行きDは20~40mm、高さHは3~8mmであり、上着のポケットに入れて持ち運びできる。さらに、図27(c)に示すように、携帯電話の一部389に収納しバッテリーとしても使用できる。 FIG. 27 is a diagram showing an example in which the temperature change power generation mechanism of the present invention is modularized. FIG. 27A is an example of the temperature change power generation mechanism shown in FIG. 1, and shows each mechanism disassembled at a specific component level. Kinetic energy (rotational energy) is harvested from thermal energy due to temperature change using a temperature change harvesting mechanism 381 comprising a bimetal spring module made of silicon MEMS and the like comprising a large number of low torque springs. The power storage mechanism having a mainspring having a mainspring that is wound up with a weak torque of the mainspring and decelerates the rotation at a gear ratio suitable for power storage by using a first speed change mechanism 382 including a rotation alignment mechanism and a latch mechanism in the next stage. Accumulate power at 383. Further, the rotational energy generated by this stored force is increased at a speed ratio suitable for power generation using a second speed change / regulation mechanism comprising a train wheel or the like, and power generation is efficiently performed using a power generation mechanism 385 such as electromagnetic induction. To do. Further, the temperature change power generation mechanism of the present invention is accompanied by a power storage mechanism 386 such as a high-capacitance capacitor or a secondary battery that stores the acquired electric energy, and a control mechanism 387 such as a dedicated LSI that can perform various controls. Also good. FIG. 27B shows a portable device for small electronic equipment in which the temperature change power generation mechanism of the present invention is used, and everything shown in FIG. 27A is stored compactly. For example, the width W and depth D are 20 to 40 mm, and the height H is 3 to 8 mm, which can be carried in a jacket pocket. Further, as shown in FIG. 27 (c), it can be housed in a part 389 of a cellular phone and used as a battery.
以上、詳細に説明したように本発明の温度変化発電機構は携帯レベルの超小型サイズから、中型・大型化にも対応でき、小規模発電~大規模発電も可能である。小型化では、一日程度の放置で携帯機器を充電できる蓄電・充電機を実現できる。中型化すれば、家庭内の電気機器への対応も可能となる。さらに大型化すれば各家庭全体の消費エネルギーをカバーできるようになる。太陽電池発電や風力発電が集中型エネルギーセンタであるのに対し、本発明の温度変化発電機構は、独立・分散型であり、災害にも強いというメリットを持つ。 As described above in detail, the temperature-changing power generation mechanism of the present invention can cope with a medium-sized / large-size from an ultra-small size of a portable level, and can be used for small-scale power generation to large-scale power generation. In miniaturization, it is possible to realize a power storage / charger that can charge a portable device by leaving it for about a day. If it is made medium-sized, it will also be possible to handle household electrical equipment. If the size is further increased, the energy consumption of each household can be covered. Whereas solar cell power generation and wind power generation are centralized energy centers, the temperature change power generation mechanism of the present invention is independent and distributed, and has the advantage of being resistant to disasters.
尚、明細書のある部分に記載し説明した内容について記載しなかった他の部分においても矛盾なく適用できることに関しては、当該他の部分に当該内容を適用できることは言うまでもない。さらに、前記実施形態は一例であり、要旨を逸脱しない範囲内で種々変更して実施でき、本発明の権利範囲が前記実施形態に限定されないことも言うまでもない。 In addition, it cannot be overemphasized that the said content can be applied to the said other part regarding that it can apply without contradiction also to the other part which was not described about the content described and demonstrated in a certain part of the specification. Furthermore, the above-described embodiment is an example, and various modifications can be made without departing from the scope of the invention. Needless to say, the scope of rights of the present invention is not limited to the above-described embodiment.
上述した以外にも、本発明は、温度変化が生じ得る場所であればいつでもどこにでも設置したり持ち運んだりして発電することができる。たとえば、非常灯や緊急用ラジオにも適用しても良いし、携帯機器の常時充電器にも使用できる。 In addition to the above, the present invention can be installed and carried anywhere and anytime as long as the temperature can change. For example, the present invention may be applied to emergency lights and emergency radios, and can also be used as a constant battery charger for portable devices.
111・・・温度変化収穫機構、112・・・一方向回転整列機構、
113・・・第1の変速機構、114・・・蓄力機構、115・・・第2の変速機構、
116・・・発電機構、117・・・手巻き機構、118・・・変速機制御機構、
119・・・充放電制御機構、120・・・負荷、
111 ... Temperature change harvesting mechanism, 112 ... One-way rotational alignment mechanism,
113 ... 1st speed change mechanism, 114 ... Power storage mechanism, 115 ... 2nd speed change mechanism,
116 ... Power generation mechanism, 117 ... Manual winding mechanism, 118 ... Transmission control mechanism,
119 ... Charge / discharge control mechanism, 120 ... Load,

Claims (30)

  1. 温度変化を回転エネルギーに変換する温度変化収穫機構、前記回転エネルギーを一方向の回転力へ整列する一方向回転整列機構、前記回転方向の逆回転を防止するラッチ機構、前記整列された回転力による回転速度を減速する第1の変速機構、変換された前記回転力を第1の変速機構を通して回転エネルギーとして蓄える蓄力機構、前記蓄力機構に蓄えられた回転エネルギーによる回転速度を増速する第2の変速機構、前記第2の変速機構により増速された回転速度から発電する発電機構を含む温度変化発電機構であって、
    前記温度変化収穫機構は、流体の熱膨張および熱収縮による流体の流れを回転エネルギーに変換した機構であり、
    前記温度変化収穫機構は、流体を内部に含む熱交換器、流体を貯留する流体貯留容器、前記熱交換器および前記流体貯留容器を接続し流体が流れる第1のパイプ、および前記第1のパイプ内に配置され前記第1のパイプ内の流体の流れにより回転し回転エネルギーを発生する第1の回転車を含み、前記熱交換器内で熱膨張した流体が前記第1のパイプ内に流れ込むことによって発生する流体の流れによって前記第1の回転車が回転し回転エネルギーを発生することを特徴とし、さらに、
    前記熱交換器および前記流体貯留容器を接続し流体が流れる第2のパイプ、前記第2のパイプ内に配置され前記第2のパイプ内の流体の流れにより回転し回転エネルギーを発生する第2の回転車を含み、前記熱交換器内で熱収縮した流体が第2のパイプ内から前記熱交換器内へ流れ込むことによって発生する流体の流れによって前記第2の回転車が回転し回転エネルギーを発生することを特徴とする温度変化発電機構。
    A temperature change harvesting mechanism that converts temperature change into rotational energy, a one-way rotational alignment mechanism that aligns the rotational energy into a rotational force in one direction, a latch mechanism that prevents reverse rotation in the rotational direction, and the aligned rotational force A first speed change mechanism that decelerates the rotational speed; a power storage mechanism that stores the converted rotational force as rotational energy through the first speed change mechanism; a first speed mechanism that increases the rotational speed by the rotational energy stored in the power storage mechanism; A temperature change power generation mechanism including a power generation mechanism that generates power from a rotational speed increased by the second speed change mechanism and the second speed change mechanism,
    The temperature change harvesting mechanism is a mechanism that converts the flow of fluid due to thermal expansion and contraction of fluid into rotational energy,
    The temperature change harvesting mechanism includes a heat exchanger that contains a fluid, a fluid storage container that stores the fluid, a first pipe that connects the heat exchanger and the fluid storage container, and a fluid flows, and the first pipe. A first rotating wheel disposed in the first pipe and rotating by the fluid flow in the first pipe to generate rotational energy, and the fluid thermally expanded in the heat exchanger flows into the first pipe. The first rotating wheel is rotated by the flow of fluid generated by the above to generate rotational energy, and
    A second pipe through which a fluid flows by connecting the heat exchanger and the fluid storage container; a second pipe disposed in the second pipe that rotates by the fluid flow in the second pipe and generates rotational energy; The second rotating wheel rotates to generate rotational energy by the flow of fluid generated by the fluid that includes the rotating wheel and heat contracted in the heat exchanger flows from the second pipe into the heat exchanger. A temperature change power generation mechanism.
  2. 前記熱交換器の第1のパイプとの接続口側および/または前記第1のパイプ内に、前記交換器から前記流体貯留容器へ流れる流れに対して開き、その逆の流れに対して閉じる機能を持つ第1の逆止弁を有し、さらに、
    前記熱交換器の第2のパイプとの接続口側および/または前記第2のパイプ内に、前記流体貯留容器から前記交換器へ流れる流れに対して開き、その逆の流れに対して閉じる機能を持つ第2の逆止弁を有することを特徴とする、請求項1に記載の温度変化発電機構。
    A function of opening the flow from the exchanger to the fluid storage container and closing the flow in the opposite direction on the connection port side of the heat exchanger with the first pipe and / or in the first pipe. A first check valve having,
    A function of opening to the flow side from the fluid storage container to the exchanger and closing to the opposite flow in the connection port side of the heat exchanger with the second pipe and / or in the second pipe. The temperature change power generation mechanism according to claim 1, wherein the temperature check power generation mechanism has a second check valve.
  3. 前記第1の回転車は、前記交換器から前記流体貯留容器へ流れる流れに対して回転し、その逆の流れを停止する機能を持ち、および/または前記第2の回転車は前記流体貯留容器から前記交換器へ流れる流れに対して回転し、その逆の流れを停止する機能を持つことを特徴とする、請求項1または2に記載の温度変化発電機構。 The first rotating wheel has a function of rotating with respect to the flow flowing from the exchanger to the fluid storage container and stopping the reverse flow, and / or the second rotating wheel has the function of stopping the fluid storage container. The temperature-changing power generation mechanism according to claim 1, wherein the temperature-changing power generation mechanism has a function of rotating with respect to a flow flowing from the first to the exchanger and stopping the reverse flow.
  4. 前記第1の回転車は、前記交換器から前記流体貯留容器へ流れる流れに対して回転し、その逆の流れに対して回転せずかつ回転軸に対して空周りする機能を持ち、および/または前記第2の回転車は前記流体貯留容器から前記交換器へ流れる流れに対して回転し、その逆の流れに対して回転せずかつ回転軸に対して空周りする機能を持つことを特徴とする、請求項1~3のいずれか1項に記載の温度変化発電機構。 The first rotating wheel has a function of rotating with respect to the flow flowing from the exchanger to the fluid storage container, not rotating with respect to the opposite flow, and being idle with respect to the rotation axis, and / or Alternatively, the second rotating wheel rotates with respect to the flow flowing from the fluid storage container to the exchanger, does not rotate with respect to the opposite flow, and has a function of spinning around the rotation axis. The temperature change power generation mechanism according to any one of claims 1 to 3.
  5. 前記第1の回転車および第2の回転車は同じ回転軸で回転し、前記同軸回転は一方向への回転であり逆方向には回転しないことを特徴とする請求項1~4のいずれか1項に記載の温度変化発電機構。 The first rotating wheel and the second rotating wheel rotate on the same rotating shaft, and the coaxial rotation is rotation in one direction and does not rotate in the opposite direction. The temperature change power generation mechanism according to item 1.
  6. 温度変化を往復運動エネルギーに変換する温度変化収穫機構、前記往復運動エネルギーを一方向の回転力へ整列する一方向回転整列機構、前記整列された回転力による回転速度を減速する第1の変速機構、変換された前記回転力を第1の変速機構を通して回転エネルギーとして蓄える蓄力機構、前記蓄力機構に蓄えられた回転エネルギーによる回転速度を増速する第2の変速機構、前記第2の変速機構により増速された回転速度から発電する発電機構を含む温度変化発電機構であって、
    前記温度変化収穫機構は、流体の熱膨張および熱収縮による流体の流れを往復運動エネルギーに変換した機構であり、前記温度変化収穫機構は、前記往復運動エネルギーを回転運動エネルギーにさらに変換したことを特徴とし、前記温度変化収穫機構は、流体を内部に含む熱交換器、流体を貯留するシリンダ、前記熱交換器および前記シリンダを接続し流体が流れるパイプを含み、前記往復運動はシリンダに配置されるピストンによる運動であり、前記ピストンに備わる駆動歯車に咬合する回転整列機構により回転エネルギーを発生することを特徴とする温度変化発電機構。
    Temperature change harvesting mechanism that converts temperature change into reciprocating kinetic energy, unidirectional rotational alignment mechanism that aligns the reciprocating kinetic energy into unidirectional rotational force, and first speed change mechanism that decelerates the rotational speed due to the aligned rotational force A power storage mechanism for storing the converted rotational force as rotational energy through a first speed change mechanism, a second speed change mechanism for increasing the rotational speed of the rotational energy stored in the power storage mechanism, and the second speed change. A temperature change power generation mechanism including a power generation mechanism that generates power from a rotational speed increased by the mechanism,
    The temperature change harvesting mechanism is a mechanism that converts a fluid flow due to thermal expansion and contraction of fluid into reciprocating kinetic energy, and the temperature change harvesting mechanism further converts the reciprocating kinetic energy into rotational kinetic energy. The temperature change harvesting mechanism includes a heat exchanger that contains a fluid inside, a cylinder that stores the fluid, a pipe that connects the heat exchanger and the fluid through which the fluid flows, and the reciprocating motion is disposed in the cylinder. A temperature-changing power generation mechanism characterized in that a rotational energy is generated by a rotational alignment mechanism that engages with a drive gear provided in the piston.
  7. 前記蓄力機構に蓄えられた回転エネルギーの一部、および/または発電した電気エネルギーの一部を用いて羽根付きファンまたは羽根なしファンを用いて前記温度変化収穫機構に風を当て、前記温度変化収穫機構における回転エネルギーへの変換を促進することを特徴とする、請求項1~6のいずれか1項に記載の温度変化発電機構。 Applying wind to the temperature change harvesting mechanism using a bladed fan or a bladeless fan using a part of the rotational energy stored in the power storage mechanism and / or a part of the generated electric energy, the temperature change The temperature change power generation mechanism according to any one of claims 1 to 6, characterized in that the conversion to rotational energy in the harvesting mechanism is promoted.
  8. 前記温度変化収穫機構における熱交換器の冷却において、前記熱交換器に所定時間毎に散水する機構が付加されていることを特徴とする請求項1~7のいずれか1項に記載の温度変化発電機構。 The temperature change according to any one of claims 1 to 7, wherein a mechanism for sprinkling water every predetermined time is added to the heat exchanger in cooling the heat exchanger in the temperature change harvesting mechanism. Power generation mechanism.
  9. 前記熱交換器の外壁はフィン状であり、外壁表面は冷却液に対して親液性であることを特徴とする請求項8に記載の温度変化発電機構。 The temperature change power generation mechanism according to claim 8, wherein an outer wall of the heat exchanger has a fin shape and a surface of the outer wall is lyophilic with respect to a coolant.
  10. 前記熱交換器の外壁表面に冷却液に対して親液性材料を付着形成させることを特徴とする請求項9に記載の温度変化発電機構。 The temperature change power generation mechanism according to claim 9, wherein a lyophilic material is attached to and formed on the outer wall surface of the heat exchanger with respect to the coolant.
  11. 前記熱交換器の外壁表面に高熱導電性材料を付着させることを特徴とする請求項1~10のいずれか1項に記載の温度変化発電機構。 The temperature change power generation mechanism according to any one of claims 1 to 10, wherein a highly thermally conductive material is attached to a surface of the outer wall of the heat exchanger.
  12. 請求項1~11のいずれか1項に記載の温度変化発電機構における温度変化収穫機構をヒートポンプに組み込んだことを特徴とする温度変化発電機構。 12. A temperature change power generation mechanism, wherein the temperature change harvesting mechanism in the temperature change power generation mechanism according to claim 1 is incorporated in a heat pump.
  13. 温度変化を回転エネルギーに変換する温度変化収穫機構、前記回転エネルギーを一方向の回転力へ整列する一方向回転整列機構、前記回転方向の逆回転を防止するラッチ機構、前記整列された回転力による回転速度を減速する第1の変速機構、変換された前記回転力を第1の変速機構を通して回転エネルギーとして蓄える蓄力機構、前記蓄力機構に蓄えられた回転エネルギーによる回転速度を増速する第2の変速機構、前記第2の変速機構により増速された回転速度から発電する発電機構を含む温度変化発電機構であって、
    前記温度変化収穫機構はバイメタル構造のゼンマイを含み、前記バイメタル構造のゼンマイが温度上昇および温度降下を伴う温度変化により変形することを用いて、ゼンマイの回転エネルギーを収穫(発生)することを特徴とし、
    前記バイメタルは、その厚さ方向に熱膨張率の異なる2種類の材料(材料Aおよび材料B)が結合した構造であり、前記材料Aからなる基板を深堀エッチングにより形成した後に、エッチングされた前記材料Aの側面に材料Bを付着形成することにより作製されることを特徴とする温度変化発電機構。
    A temperature change harvesting mechanism that converts temperature change into rotational energy, a one-way rotational alignment mechanism that aligns the rotational energy into a rotational force in one direction, a latch mechanism that prevents reverse rotation in the rotational direction, and the aligned rotational force A first speed change mechanism that decelerates the rotational speed; a power storage mechanism that stores the converted rotational force as rotational energy through the first speed change mechanism; a first speed mechanism that increases the rotational speed by the rotational energy stored in the power storage mechanism; A temperature change power generation mechanism including a power generation mechanism that generates power from a rotational speed increased by the second speed change mechanism and the second speed change mechanism,
    The temperature change harvesting mechanism includes a spring having a bimetal structure, and the rotational energy of the spring is harvested (generated) by using the spring having the bimetal structure deformed by a temperature change accompanied by a temperature rise and a temperature drop. ,
    The bimetal has a structure in which two kinds of materials (material A and material B) having different thermal expansion coefficients are combined in the thickness direction, and the substrate made of the material A is etched after being formed by deep etching. A temperature change power generation mechanism, which is produced by adhering and forming material B on the side surface of material A.
  14. 温度変化を回転エネルギーに変換する温度変化収穫機構、前記回転エネルギーを一方向の回転力へ整列する一方向回転整列機構、前記回転方向の逆回転を防止するラッチ機構、前記整列された回転力による回転速度を減速する第1の変速機構、変換された前記回転力を第1の変速機構を通して回転エネルギーとして蓄える蓄力機構、前記蓄力機構に蓄えられた回転エネルギーによる回転速度を増速する第2の変速機構、前記第2の変速機構により増速された回転速度から発電する発電機構を含む温度変化発電機構であって、
    前記温度変化収穫機構はバイメタル構造のゼンマイを含み、前記バイメタル構造のゼンマイが温度上昇および温度降下を伴う温度変化により変形することを用いて、ゼンマイの回転エネルギーを収穫(発生)することを特徴とし、
    前記温度変化収穫機構は、中空の円板形状の外周面および/または内周面にバイメタル構造のカンチレバーを複数配列した櫛歯(くしば)状の回転円板体を少なくとも1つ有することを特徴とする温度変化発電機構。
    A temperature change harvesting mechanism that converts temperature change into rotational energy, a one-way rotational alignment mechanism that aligns the rotational energy into a rotational force in one direction, a latch mechanism that prevents reverse rotation in the rotational direction, and the aligned rotational force A first speed change mechanism that decelerates the rotational speed; a power storage mechanism that stores the converted rotational force as rotational energy through the first speed change mechanism; a first speed mechanism that increases the rotational speed by the rotational energy stored in the power storage mechanism; A temperature change power generation mechanism including a power generation mechanism that generates power from a rotational speed increased by the second speed change mechanism and the second speed change mechanism,
    The temperature change harvesting mechanism includes a spring having a bimetal structure, and the rotational energy of the spring is harvested (generated) by using the spring having the bimetal structure deformed by a temperature change accompanied by a temperature rise and a temperature drop. ,
    The temperature change harvesting mechanism has at least one comb-shaped rotating disc body in which a plurality of bimetallic cantilevers are arranged on a hollow disc-shaped outer peripheral surface and / or inner peripheral surface. The temperature change power generation mechanism.
  15. 前記温度変化収穫機構は、隣接する少なくとも2つの直径の異なる回転円板体を有し、複数の前記回転円板体は中心軸を共有するとともに、前記直径が大きな回転円板体の内周面に配列されたカンチレバーの櫛歯(くしば)の間に、前記直径が小さな回転円板体の外周面に配列された櫛歯(くしば)のカンチレバーが入り込んだ構造となっていることを特徴とする、請求項14に記載の温度変化発電機構。 The temperature change harvesting mechanism has at least two adjacent rotating disk bodies having different diameters, and the plurality of rotating disk bodies share a central axis and have an inner peripheral surface of the rotating disk body having a large diameter. Between the comb teeth of the cantilevers arranged in the shape of the cantilever, the cantilevers of the comb teeth arranged on the outer peripheral surface of the rotating disk body having a small diameter are inserted. The temperature change power generation mechanism according to claim 14.
  16. 前記バイメタル構造のカンチレバーは2枚の板状体CおよびDが厚み方向に結合しており、片側の板状体Cは、略中間部から根元側の材料Eと略中間部から先端側の材料Fから構成されており、材料Eと材料Fの熱膨張率は異なっていることを特徴とし、前記板状体Cと結合する他の片側の板状体Dにおいて、板状体Cにおける材料Eと結合する板状体Dは材料Fであり、板状体Cにおける材料Fと結合する板状体Dは材料Eであることを特徴とし、さらに、直径が大きな円板体の内周面に配列された櫛歯(くしば)状のカンチレバーにおける片側の板状体の材料は、これと対向する直径の小さな円板体の外周面に配列された櫛歯(くしば)状のカンチレバーにおける片側の板状体の材料とは異なっていることを特徴とする、請求項14または15に記載の温度変化発電機構。 In the cantilever having the bimetal structure, two plate-like bodies C and D are joined in the thickness direction. The material E and the material F are different in thermal expansion coefficient, and in the other one side plate D connected to the plate C, the material E in the plate C The plate-like body D to be coupled with the material F is the material F, and the plate-like body D to be joined to the material F in the plate-like body C is the material E. Further, on the inner peripheral surface of the large-diameter disc body The material of the plate-like body on one side of the arranged comb-shaped cantilever is one side of the comb-shaped cantilever arranged on the outer peripheral surface of a small-diameter disk opposite to the material. The material of the plate-like body is different from that of claim 14 or Temperature change generator mechanism according to 15.
  17. 共通の中心軸を有する複数の回転円板体からなる前記温度変化を回転エネルギーに変換する機構において、カンチレバーの厚みをT、隣接するカンチレバーの間隔をDとしたとき、中心にいくに従いT/Dが大きくなっていることを特徴とする、請求項13~15のいずれか1項に記載の温度変化発電機構。 In the mechanism for converting the temperature change composed of a plurality of rotating disk bodies having a common central axis into rotational energy, when the thickness of the cantilever is T and the interval between adjacent cantilevers is D, T / D The temperature-change power generation mechanism according to any one of claims 13 to 15, characterized in that is increased.
  18. 前記バイメタルは、その厚さ方向に熱膨張率の異なる2種類の材料(材料Aおよび材料B)が結合した構造であり、前記材料Aからなる基板を深堀エッチングにより形成した後に、エッチングされた前記材料Aの側面に材料Bを付着形成することにより作製されることを特徴とする、請求項13~16のいずれか1項に記載の温度変化発電機構。 The bimetal has a structure in which two kinds of materials (material A and material B) having different thermal expansion coefficients are combined in the thickness direction, and the substrate made of the material A is etched after being formed by deep etching. The temperature-change power generation mechanism according to any one of claims 13 to 16, wherein the temperature-change power generation mechanism is manufactured by adhering and forming a material B on a side surface of the material A.
  19. 前記材料Aはシリコンであり、前記材料Bは金属シリサイドまたは金属であることを特徴とする、請求項13、17または18のいずれか1項に記載の温度変化発電機構。 The temperature change power generation mechanism according to claim 13, 17 or 18, wherein the material A is silicon and the material B is metal silicide or metal.
  20. 前記バイメタルは、その厚さ方向に熱膨張率の異なる2種類の材料(材料Aおよび材料B)が結合した構造であり、材料Aおよび/または材料Bは樹脂であることを特徴とする、請求項13、17または18のいずれか1項に記載の温度変化発電機構。 The bimetal has a structure in which two kinds of materials (material A and material B) having different thermal expansion coefficients are combined in the thickness direction, and the material A and / or the material B is a resin. Item 19. The temperature change power generation mechanism according to any one of Items 13, 17 and 18.
  21. バイメタルの板厚が0.6mm以下であることを特徴とする、請求項13~20のいずれか1項に記載の温度変化発電機構。 The temperature-change power generation mechanism according to any one of claims 13 to 20, wherein the bimetal has a thickness of 0.6 mm or less.
  22. 前記ラッチ機構は配向性を有する微細毛を側面に用いた少なくとも2つの回転円板体(第1回転円板体、第2回転円板体)を使用し、第1回転円板体の側面と第2回転円板体を組み合わせて接触させ、第1回転円板体の側面に形成した微細毛の配向と第2回転円板体の側面に形成した微細毛の配向により、ラッチ機構を発揮するとともに、特定の一方向に回転を伝達することを特徴とする、請求項1~21のいずれか1項に記載の温度変化発電機構。 The latch mechanism uses at least two rotating disk bodies (first rotating disk body, second rotating disk body) using fine hairs having orientation on the side surface, and the side surface of the first rotating disk body and The second rotating disk body is brought into contact with each other, and the latch mechanism is exhibited by the orientation of the fine hair formed on the side surface of the first rotating disk body and the orientation of the fine hair formed on the side surface of the second rotating disk body. The temperature-changing power generation mechanism according to any one of claims 1 to 21, wherein rotation is transmitted in a specific direction.
  23. 前記第1回転円板体および前記第2回転円板体は円柱形状であり、前記第1回転円板体の側面と前記第2回転円板体の側面が接触していることを特徴とする請求項22に記載の温度変化発電機構。 The first rotating disk body and the second rotating disk body have a cylindrical shape, and a side surface of the first rotating disk body and a side surface of the second rotating disk body are in contact with each other. The temperature change power generation mechanism according to claim 22.
  24. 前記第1回転円板体は円柱形状であり、前記第2回転円板体は内側が空洞の円筒形状であり、前記第1回転円板体の円柱の側面および前記第2回転円板体の円筒の内側側面に配向性を有する微細毛が形成されており、前記第1回転円板体が前記第2回転円板体の内側に挿入され組み合わされて、前記第1回転円板体の円柱の側面と前記第2回転円板体の円筒の内側側面が接触していることを特徴とする請求項22に記載の温度変化発電機構。 The first rotating disk body has a cylindrical shape, the second rotating disk body has a cylindrical shape with a hollow inside, and the side surface of the column of the first rotating disk body and the second rotating disk body Fine hairs having orientation are formed on the inner side surface of the cylinder, and the first rotating disk body is inserted and combined inside the second rotating disk body to form a cylinder of the first rotating disk body. The temperature change power generation mechanism according to claim 22, wherein a side surface of the second rotating disk body and an inner side surface of a cylinder of the second rotating disk body are in contact with each other.
  25. 前記第1回転円板体に配向性を有する微細毛を側面に用いたさらに別の部材(第1部材)が結合し、前記第2回転円板体にも配向性を有する微細毛を側面に用いたさらに別の部材(第2部材)が結合し、第1回転円板体の側面と第2回転円板体を組み合わせて接触させたときに、前記第1部材の側面および前記第2部材の側面も接触し、前記第1部材の側面に形成した微細毛の配向と前記第2部材の側面に形成した微細毛の配向により、前記ラッチ機構を補助することを特徴とする請求項22~24のいずれか1項に記載の温度変化発電機構。 Still another member (first member) using fine hairs having orientation on the side surface is coupled to the first rotating disk body, and fine hairs having orientation on the second rotating disk body are arranged on the side surface. When the used another member (second member) is coupled and the side surface of the first rotating disk body and the second rotating disk body are combined and contacted, the side surface of the first member and the second member The latch mechanism is assisted by the orientation of fine hairs formed on the side surface of the first member and the orientation of fine hairs formed on the side surface of the second member. 25. The temperature change power generation mechanism according to any one of 24.
  26. 前記第1の変速機構に手巻き機構が付随していることを特徴とする、請求項1~25のいずれか1項に記載の温度変化発電機構。 The temperature change power generation mechanism according to any one of claims 1 to 25, wherein a manual winding mechanism is attached to the first transmission mechanism.
  27. 前記第1の変速機構における減速比は1/5であり、および/または第2の変速機構における増速比は5であることを特徴とする、請求項1~26のいずれか1項に記載の温度変化発電機構。 The reduction ratio in the first transmission mechanism is 1/5, and / or the speed increase ratio in the second transmission mechanism is 5, 27. Temperature change power generation mechanism.
  28. 前記第2の変速機構にさらに変速制御機構が付加されるとともに、蓄力機構におけるゼンマイが完全巻き上げ状態であることを検出して前記蓄力機構におけるゼンマイを自力解放する機構が付加されており、および/または前記発電機構に充放電制御回路を含むことを特徴とする、請求項1~27のいずれか1項に記載の温度変化発電機構。 A shift control mechanism is further added to the second transmission mechanism, and a mechanism for detecting that the mainspring in the power storage mechanism is completely wound up and releasing the mainspring in the power storage mechanism by itself is added. The temperature-change power generation mechanism according to any one of claims 1 to 27, wherein the power generation mechanism includes a charge / discharge control circuit.
  29. 前記充放電制御回路において充放電の状況を監視しながら、前記変速制御機構により前記蓄力機構におけるゼンマイを断続的に解放することを特徴とする、請求項28に記載の温度変化発電機構。 29. The temperature change power generation mechanism according to claim 28, wherein the spring in the power storage mechanism is intermittently released by the shift control mechanism while monitoring a charge / discharge state in the charge / discharge control circuit.
  30. 前記蓄力機構はゼンマイを用いて蓄力するシステムであり、前記第1の変速機構において変速比可変構造を設けることにより、前記蓄力機構における巻き上げトルク特性を一定にすることを特徴とする請求項1~29のいずれか1項に記載の温度変化発電機構。

     
    The power storage mechanism is a system that stores power by using a spring, and a hoisting torque characteristic in the power storage mechanism is made constant by providing a gear ratio variable structure in the first transmission mechanism. Item 30. The temperature change power generation mechanism according to any one of Items 1 to 29.

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JP2020026093A (en) * 2018-08-13 2020-02-20 ポリプラスチックス株式会社 Laminate

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JP7175007B2 (en) * 2019-10-18 2022-11-18 株式会社マキシス工業 Cleaning equipment, heat exchanger equipped with same, and unit cooler equipped with said heat exchanger

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