WO2013056442A1 - Luffing rebound drawback control system of hydraulic crane and automobile crane - Google Patents

Luffing rebound drawback control system of hydraulic crane and automobile crane Download PDF

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Publication number
WO2013056442A1
WO2013056442A1 PCT/CN2011/081013 CN2011081013W WO2013056442A1 WO 2013056442 A1 WO2013056442 A1 WO 2013056442A1 CN 2011081013 W CN2011081013 W CN 2011081013W WO 2013056442 A1 WO2013056442 A1 WO 2013056442A1
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WIPO (PCT)
Prior art keywords
hydraulic
valve
control
variable amplitude
crane
Prior art date
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PCT/CN2011/081013
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French (fr)
Chinese (zh)
Inventor
詹纯新
刘权
杨勇
李英智
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
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Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Priority to PCT/CN2011/081013 priority Critical patent/WO2013056442A1/en
Publication of WO2013056442A1 publication Critical patent/WO2013056442A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/82Luffing gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/88Safety gear
    • B66C23/92Snubbers or dashpots for preventing backwards swinging of jibs, e.g. in the event of cable or tackle breakage

Definitions

  • the invention relates to a hydraulic crane variable amplitude control system, in particular to a hydraulic crane variable amplitude rebound defect control system. Furthermore, the present invention relates to a truck crane having the hydraulic crane variable amplitude rebound defect control system. Background technique
  • the amplitude of the crane refers to the horizontal distance from the vertical line of the center of rotation of the crane to the vertical line of the center of the lifting hook. Cranes often need to change the working range during the work process to be able to expand the scope of work and adapt to various lifting conditions.
  • the variable amplitude of hydraulic cranes (such as truck cranes) is mainly in the form of hydraulic variable amplitude, that is, the variable amplitude hydraulic cylinder is used as the variable amplitude working mechanism, and the variable amplitude hydraulic cylinder requires the corresponding variable amplitude control system for control.
  • variable amplitude form adopted by the hydraulic crane has the advantages of compact structure, light operation, stable operation and safe and reliable operation.
  • variable amplitude rebound a common defect is the variable amplitude rebound phenomenon, so-called variable amplitude rebound, that is, hydraulic pressure.
  • variable amplitude control system of a hydraulic crane includes a variable amplitude control loop composed of an oil source, a combined control valve, a balancing valve, etc., through which the hydraulic oil is supplied to a variable amplitude hydraulic cylinder as a variable amplitude actuator.
  • the operation mode of the combined control valve ie, the main valve
  • the operation mode of the combined control valve is generally divided into an electric control type, a manual type, and a hydraulic control type, and is mainly used for controlling the switching of the main oil passage, so that the variable amplitude hydraulic cylinder realizes the telescopic movement.
  • existing hydraulic cranes, especially truck cranes have widely used electronically operated main valves.
  • the opening and closing of the main valves is achieved by a controller (preferably a programmable controller), which can preferably be completely controlled by programmable Control.
  • Figure 1 shows the hydraulic pressure of the balancing valve part of the prior art hydraulic crane luffing control system It is a balanced valve form widely used in existing hydraulic cranes, such as the hydraulic cylinder control circuit disclosed in U.S. Patent No. 6,098,647.
  • the balancing valve used in the variable amplitude control system is a hydraulically controlled balancing valve YZ, wherein Al and Bl are the first and second working oil passages, A and B are working oil ports, and X is a hydraulic control interface.
  • the working oil source (generally a hydraulic pump) is supplied with hydraulic oil supplied to one of the first and second working oil passages A1, Bl by the commutation control of the combined operating valve, and the first working oil passage A1 is balanced by the hydraulic control
  • the valve YZ is connected to the rodless chamber 2, and the second working oil passage B1 is connected to the rod chamber 3.
  • the first working oil passage A1 enters the oil through the reversing control of the main valve
  • the second working oil passage B1 returns to the oil.
  • the first working oil passage A1 returns to the oil, thereby realizing the telescopic operation of the variable amplitude cylinder.
  • the liquid-controlled balancing valve is a kind of balancing valve, and its function is well-known. It is mainly used to prevent the oil returning speed of the working oil passage A1 from being too fast, and to achieve a speed limiting effect, and at the same time realize self-locking when stopping the oil supply. .
  • the liquid-controlled balancing valve YZ and the main valve adopt a common mode, that is, the hydraulic control interface X is directly connected to the working oil passage B1, so that during the variable amplitude lowering operation, the liquid-controlled balance in the figure
  • the opening of the valve depends on the pressure of the working oil passage B1, that is, when the main valve is closed and the working oil passage B1 has no pressure, the hydraulic control interface X is certainly not pressurized, and the hydraulically controlled balancing valve YZ cannot be opened.
  • variable amplitude control system in which the main valve is electrically controlled by the programmable controller
  • the main valve when the programmable controller detects the action of the operating handle, the main valve is opened, and the working oil circuit B1 establishes pressure
  • the hydraulic control interface X will have pressure
  • the hydraulic control balance valve YZ will also open, thus achieving the variable amplitude lowering action.
  • the main valve When the amplitude is reduced to the required amplitude, the main valve is closed after the operation handle returns to the initial position.
  • the pressure of the oil circuit B1 is reduced to a certain value, because the pressure value of the liquid-controlled balancing valve is generally higher than the pressure of the working oil port B1 (for example, the balancing valve opening and closing pressure is 19MP, and the main valve is opened and closed).
  • the pressure is 18MP
  • the hydraulically controlled balancing valve has been closed before the main valve, that is to say, in the prior art variable amplitude control system, the pressure of the hydraulically controlled balancing valve is opened or closed depending on the working oil circuit B1 Pressure, due to the main valve hydraulically controlled balancing valve opening and closing pressure
  • the main valve is different, the closing of the hydraulically controlled balancing valve is earlier than the closing of the main valve.
  • the compressed hydraulic oil will return to the tank through the center of the main valve (in practical applications, the majority of the main valve of the hydraulic crane will allow the rod chamber to communicate with the tank to prevent oil accumulation in the pipeline, such as US Patent 6,6,098 , 647 ), so the pressure in the rod cavity is rapidly reduced, and the compressed hydraulic oil in the rodless chamber will release the pressure, pushing the piston rod to move up slightly, and the amplitude will rebound, causing the above-mentioned variable amplitude rebound. defect.
  • the rebound distance is obvious, it is l-5cm. Sometimes the distance is even further.
  • the rebound distance depends on the system pressure. The greater the pressure, the larger the compression of the hydraulic oil, and the greater the rebound distance.
  • variable amplitude rebound defect control system In view of the fact that most of the existing hydraulic cranes (such as truck cranes) have the above-mentioned variable amplitude rebound defect, it is necessary to improve the balance valve portion in the variable amplitude control system to provide a variable amplitude rebound defect control system, which can effectively It is used in the variable amplitude control loop of hydraulic cranes. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a hydraulic crane variable amplitude rebound defect control system capable of effectively eliminating the variable amplitude rebound defect of the hydraulic crane.
  • the technical problem to be further solved by the present invention is to provide a truck crane whose variable amplitude control system can effectively reduce the amplitude rebounding defect of the crane.
  • the present invention provides a hydraulic crane variable amplitude rebound defect control system, including a first working oil passage and a second working oil passage connected to the variable amplitude hydraulic cylinder having a rod cavity, the first working oil passage Connected to the rodless chamber of the variable amplitude hydraulic cylinder via a balancing valve, wherein the balancing valve is an electro-hydraulic balancing valve having an electrically controlled valve, and the electrically controlled valve is disposed on a hydraulic control oil passage of the electrohydraulic balancing valve And controlling the conduction and cutting of the hydraulic control oil circuit, the liquid control oil circuit is connected to the liquid Control the oil circuit or control the oil source outside the variable control loop of the crane.
  • the electric control valve is an electro-hydraulic proportional pressure valve, an electromagnetic reversing valve, an electromagnetic on-off valve or an electromagnetic proportional directional control valve.
  • the oil control oil line is further provided with an oil filter and a damping valve.
  • the first working oil passage is in communication with the fuel tank via the differential relief valve between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve.
  • the hydraulic control oil passage is in communication with the oil tank via a damping valve and a one-way valve.
  • the first working oil passage is in communication with the spring chamber of the balancing valve unit of the electro-hydraulic balancing valve via the one-way damping valve between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve.
  • the electro-hydraulic balancing valve comprises a valve body, the valve body is provided with at least two working oil ports and a hydraulic control interface, and the electric control valve is disposed inside the valve body of the electro-hydraulic balancing valve.
  • the present invention also provides a vehicle crane, wherein the automobile crane has the hydraulic crane variable amplitude rebound defect control system according to the above technical solution of the present invention.
  • the opening and closing of the electro-hydraulic balancing valve are directly controlled by the electric control valve (preferably proportional solenoid valve), and the corresponding hydraulic oil circuit connection relationship is simultaneously The change is made.
  • This electronic control mode enables the opening and closing of the electro-hydraulic balancing valve to be controlled by a controller, such as a programmable controller, so that the synchronous operation of the balancing valve and the main valve becomes possible, so that the balancing valve for the variable amplitude control is used.
  • the opening and closing is no longer affected by the pressure of the variable amplitude control loop, but directly adopts electrical control, which can arbitrarily change the timing relationship between the balancing valve and the opening and closing of the main valve of the hydraulic system, thereby effectively eliminating the hydraulic crane variable amplitude control system.
  • the invention has simple structure and can be universally applied to hydraulic cranes, such as truck cranes, and has good technical application value.
  • Figure 1 is a hydraulic schematic diagram of a balancing valve portion of a prior art hydraulic crane luffing control system.
  • Fig. 2 is a hydraulic schematic diagram of a hydraulic crane variable amplitude rebound defect control system according to an embodiment of the present invention.
  • 3 has a rod cavity; 4 electromagnetic proportional pressure valve;
  • A1 first working oil circuit B1 second working oil circuit
  • the hydraulic crane variable amplitude rebound defect control system of the present invention belongs to the field of hydraulics.
  • the substantial technical idea lies in the hydraulic connection relationship, as shown in the hydraulic schematic diagram shown in FIG.
  • the connection relationship and associated valve functions are not specific to their mechanical structure.
  • the person skilled in the art can also use the valve of the hydraulic crane variable amplitude rebound defect control system of the present invention.
  • the electro-hydraulic balancing valve as described below is manufactured as a separate product, which in turn is connected to the variable amplitude control circuit of the hydraulic crane, thereby functioning as the variable amplitude rebound defect control system of the present invention, which is also within the scope of the present invention.
  • Fig. 2 is a view showing the hydraulic principle of a hydraulic crane variable amplitude rebound defect control system according to a preferred embodiment of the present invention.
  • the hydraulic crane variable amplitude rebound defect control system of the present invention includes a first working oil passage A1 and a second working oil passage B1, wherein the first working oil passage A1 is connected to the variable amplitude hydraulic cylinder via the balancing valve.
  • the rod chamber 2, the second working oil passage B1 is connected to the rod chamber 3 of the variable amplitude hydraulic cylinder
  • the above hydraulic connection relationship is a well-known connection structure of the hydraulic crane luffing control system.
  • the balancing valve is an electro-hydraulic balancing valve, and the electro-hydraulic balancing valve is connected with the liquid control oil.
  • the road C1 is provided with an electromagnetic proportional pressure valve 4 (also referred to as “electro-hydraulic proportional valve” or “proportional solenoid valve” in the electric liquid balance valve), and the hydraulic control oil line is connected to The control oil circuit or control oil source outside the hydraulic crane luffing control circuit.
  • the balancing valve includes the basic module of the balancing valve, that is, the balancing valve unit 7 indicated in Fig. 2, which is generally formed by the parallel connection of the one-way valve and the external control sequence valve, wherein the external control interface of the external control sequence valve is used for connecting the external control oil Road, this is a conventional structure in the hydraulic field.
  • the liquid-controlled balancing valve and the electronically-controlled balancing valve mainly add their own unique control structures based on the basic module of the balancing valve. Therefore, with regard to the above-mentioned electro-hydraulic balancing valve of the present invention, whether or not it is mentioned
  • the above-mentioned balancing valve basic module, that is, the balancing valve unit 7, is well known, and it should not affect the protection scope of the present invention.
  • variable amplitude rebound defect control system of the present invention adopts a unique electro-hydraulic balancing valve in the variable amplitude hydraulic circuit, and the opening and closing of the electro-hydraulic balancing valve is no longer purely controlled by pressure, but
  • An electromagnetic proportional pressure valve 4 is disposed on the hydraulic control oil passage C1, and the liquid
  • the oil control passage CI is connected to the external control oil source and is no longer connected to the second working oil passage B1, so the control of the hydraulic control oil passage C1 is controlled by an electromagnetic proportional pressure valve (that is, a "proportional solenoid valve" as known to those skilled in the art).
  • the electric control method is used to realize the on/off of the hydraulic control oil circuit C1, so that the electromagnetic proportional pressure valve can be connected to the controller through a line, for example, a programmable controller, and the balance valve and the main valve are simultaneously closed by program control, thereby Basically eliminate the phenomenon of variable amplitude rebound.
  • the opening and closing of the electro-hydraulic balancing valve of the present invention is not affected by the pressure of the hydraulic system, and is completely driven by the electromagnetic force.
  • the specific analysis is as follows. Referring to Figure 2, the balance valve and the main valve are in separate mode.
  • the opening of the hydraulic control interface X does not depend on the pressure of the second working oil circuit B1, that is, when the main valve is closed, the second working oil After the road B1 has no pressure, the hydraulic control interface X is connected to other control oil circuits of the hydraulic system or the control oil source, and the balance valve can still be opened.
  • the opening and closing of the electrohydraulic balancing valve of the present invention does not have an interrelated relationship with the opening and closing of the main valve, which is the opening and closing of the main valve and the balancing valve.
  • the timing adjustment of the opening and closing provides a large degree of freedom, and since the electro-hydraulic combination is adopted, the closing time of the variable-amplitude balancing valve can be adjusted to be almost simultaneously closed with the main valve as needed, for example, by a programmable controller. Therefore, the swing balancing valve is closed almost simultaneously with respect to the main valve. Therefore, unlike the prior art, the hydraulic oil cannot continue to compress the hydraulic oil in the rod chamber and the rodless chamber through the main valve. When the main valve returns to the neutral position, the rod chamber of the variable amplitude cylinder is substantially not compressed. The hydraulic oil returns to the hydraulic tank through the center of the main valve, so the phenomenon of buckling is almost impossible.
  • the present invention uses an electro-hydraulic proportional pressure valve 4 (ie, a proportional solenoid valve) to control the on and off of the hydraulic control oil passage C1, but the present invention can obviously be replaced by other electronically controlled valves.
  • the proportional solenoid valve can be controlled by an electronically controlled manner to control the on/off of the hydraulic control oil passage C1, such as an electromagnetic reversing valve, an electromagnetic switching valve, an electromagnetic proportional directional control valve, and the like.
  • the use of the electro-hydraulic proportional pressure valve 4 is a preferred embodiment of the present invention, and has the advantage that the large control current of the electro-hydraulic proportional pressure valve 4 and the hydraulic control oil passage pressure can be proportionally controlled.
  • the pressure of the hydraulic control oil passage can be more accurately made, so that the operation of the electro-hydraulic balance valve is more reliable.
  • the electric control valve controls the on/off of the hydraulic control oil circuit CI
  • the pressure of the external control oil source or the control oil circuit is required to enable the opening and closing of the balance valve unit 7, that is, the corresponding pressure is applied to the external control oil source or the control oil passage.
  • the electro-hydraulic balancing valve of the present invention is not limited to the form of the above proportional solenoid valve (ie, electro-hydraulic proportional pressure valve), and can be controlled by various electric control valves as long as the electric control valve can be connected to The controller can control the on/off of the hydraulic control oil circuit C1 in real time.
  • the oil control oil circuit C1 is further provided with an oil filter and a damping valve.
  • the oil filter is mainly used to filter impurities that may exist in the oil control oil to prevent it from entering the electro-hydraulic balance valve and damage the valve;
  • the damping valve is mainly used to prevent the pressure of the hydraulic control oil path from changing too fast, and to prevent impact on the system.
  • the first working oil passage A1 communicates with the fuel tank via the differential relief valve 6 between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve, which is mainly In the process of luffing, there is no overflow and oil returning of the rod chamber 2 under pressure.
  • the hydraulic control oil passage C1 communicates with the oil tank via a damping valve and a one-way valve, which mainly prevents the pressure of the hydraulic control oil passage C1 from being excessively returned to the oil.
  • the first working oil passage A1 communicates with the spring chamber of the balancing valve unit 7 of the electro-hydraulic balancing valve via the one-way damping valve 5 between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve. It is mainly used to improve the portability of the operation of the balancing valve unit 7, so that the opening and closing of the electro-hydraulic balancing valve is more flexible, so that the return spring having a large elastic modulus can be omitted.
  • overflow measures are not necessarily employed, and other well-known forms may be employed, but these well-known modifications are not intended to depart from the scope of the present invention.
  • the electro-hydraulic balancing valve includes a valve body, and the valve body is provided with at least two working oil ports A, B and a hydraulic control interface X, and the electric control valve is disposed in the electro-hydraulic valve The inside of the valve body of the balancing valve.
  • the present invention provides an automobile crane having the above-described hydraulic crane variable amplitude rebound defect control system.
  • the hydraulic slewing control circuit of the automobile crane is connected with the above-mentioned hydraulic crane variable amplitude rebound defect control system, that is, the hydraulic crane variable amplitude rebound defect control system of the present invention is connected to the combined control valve and the variable amplitude hydraulic cylinder.
  • the working oil passages A1 and B1 shown in FIG. 2 are actually a part of the two working oil passages of the hydraulic variable amplitude control circuit, which need to be continuously connected to the combined control valve and the hydraulic pump, etc., thereby causing the hydraulic pressure of the automobile crane to be changed.
  • the amplitude control loop eliminates the drawback of variable amplitude bounce.
  • the opening and closing of the electro-hydraulic balancing valve are directly controlled by the electronically controlled valve (preferably proportional solenoid valve), and the corresponding hydraulic oil passage is simultaneously The connection relationship is changed.
  • This electronic control mode enables the opening and closing of the electro-hydraulic balancing valve to be controlled by a controller (for example, a programmable controller), so that the synchronous operation of the balancing valve and the main valve (ie, the combined operating valve) is possible.
  • a controller for example, a programmable controller
  • the present invention changes the variable amplitude balancing valve from pressure control to electrical control, and at the same time, the hydraulic oil circuit is modified in a targeted manner, so that the opening and closing of the variable amplitude balancing valve is no longer affected by the pressure of the variable amplitude control circuit, and It is directly used for electrical control, which can arbitrarily change the timing relationship between the balance valve and the opening and closing of the main valve of the hydraulic system, thereby effectively eliminating the buckling rebound defect caused by the defects of the hydraulic crane luffing control system itself.
  • the invention has simple structure and can be universally applied to hydraulic cranes, such as automobile cranes, and has good technical application value.

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  • Mechanical Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

Disclosed in the present invention is a luffing rebound drawback control system of a hydraulic crane, which comprises a first work oil line (A1) and a second work oil line(B1) connected to a rod chamber (3) of a luffing hydraulic oil cylinder. The first work oil line is connected to a rodless chamber (2) by a balance valve,wherein the balance valve is a electric liquid balance valve having a electric control valve. The electric control valve is provided in a liquid control oil line (C1) of the electric liquid balance valve and controls the liquid control oil line (C1) to open or close. The liquid control oil line is connected to an exterior control oil line or a control oil source. Also disclosed in the present invention is an automobile crane having the luffing rebound drawback control system. The opening and closing of the balance valve in the luffing rebound drawback control system is not influenced by pressure of a luffing control circuit, but directly adopts electric control which can randomly change the temporal relation between the opening and closing of the balance valve and a main valve, thereby the luffing rebound drawback caused by the drawback of the luffing control system itself of a hydraulic crane is effectively eliminated.

Description

液压起重机变幅反弹缺陷控制系统以及汽车起重机 技术领域  Hydraulic crane variable amplitude rebound defect control system and truck crane
本发明涉及液压起重机变幅控制系统, 具体地, 涉及一种液压起重机 变幅反弹缺陷控制系统。 此外, 本发明还涉及一种具有所述液压起重机变 幅反弹缺陷控制系统的汽车起重机。 背景技术  The invention relates to a hydraulic crane variable amplitude control system, in particular to a hydraulic crane variable amplitude rebound defect control system. Furthermore, the present invention relates to a truck crane having the hydraulic crane variable amplitude rebound defect control system. Background technique
起重机的幅度是指起重机的回转中心垂线到起重吊钩中心垂线的水平 距离。 起重机在工作过程中经常性地需要改变工作幅度, 以能够扩大作业 范围, 适应各种起吊工况。 液压起重机 (例如汽车起重机) 的变幅主要采 用液压变幅形式, 即采用变幅液压油缸作为变幅工作机构, 而变幅液压油 缸则需要相应的变幅控制系统进行控制。  The amplitude of the crane refers to the horizontal distance from the vertical line of the center of rotation of the crane to the vertical line of the center of the lifting hook. Cranes often need to change the working range during the work process to be able to expand the scope of work and adapt to various lifting conditions. The variable amplitude of hydraulic cranes (such as truck cranes) is mainly in the form of hydraulic variable amplitude, that is, the variable amplitude hydraulic cylinder is used as the variable amplitude working mechanism, and the variable amplitude hydraulic cylinder requires the corresponding variable amplitude control system for control.
液压起重机所采用的液压变幅形式具有结构紧凑、 操纵轻便、 运转平 稳和工作安全可靠等优点, 但是在其变幅过程中, 一个普遍的缺陷是变幅 反弹现象, 所谓变幅反弹, 即液压起重机变幅下降动作即将停止时, 吊臂 幅度会自动向上反弹, 从而使得变幅操作不够精确。  The hydraulic variable amplitude form adopted by the hydraulic crane has the advantages of compact structure, light operation, stable operation and safe and reliable operation. However, in the process of its amplitude variation, a common defect is the variable amplitude rebound phenomenon, so-called variable amplitude rebound, that is, hydraulic pressure. When the crane's variable amplitude down action is about to stop, the boom amplitude will automatically rebound upwards, making the variable amplitude operation less precise.
众所周知地, 液压起重机的变幅控制系统包括由油源、 组合操纵阀、 平衡阀等组成的变幅控制回路, 通过该变幅控制回路将液压油供应到作为 变幅执行机构的变幅液压油缸。 其中组合操纵阀 (即主阀) 的操作方式一 般分为电控式、 手动式以及液控式, 其主要用于控制主油路的切换, 使得 变幅液压油缸实现伸缩运动。 现有的液压起重机, 尤其是汽车起重机已经 广泛采用电控方式操作主阀, 主阀的打开与关闭通过控制器 (优选可编程 序控制器) 实现, 主阀可以优选地完全由可编程序控制器控制。  As is well known, the variable amplitude control system of a hydraulic crane includes a variable amplitude control loop composed of an oil source, a combined control valve, a balancing valve, etc., through which the hydraulic oil is supplied to a variable amplitude hydraulic cylinder as a variable amplitude actuator. . The operation mode of the combined control valve (ie, the main valve) is generally divided into an electric control type, a manual type, and a hydraulic control type, and is mainly used for controlling the switching of the main oil passage, so that the variable amplitude hydraulic cylinder realizes the telescopic movement. Existing hydraulic cranes, especially truck cranes, have widely used electronically operated main valves. The opening and closing of the main valves is achieved by a controller (preferably a programmable controller), which can preferably be completely controlled by programmable Control.
图 1 显示现有技术的液压起重机变幅控制系统的平衡阀部分的液压原 理图,这是现有液压起重机广泛采用的一种平衡阀形式,例如美国专利 US6, 098, 647所公开的液压油缸控制回路。如图 1所示, 该变幅控制系统采用的 平衡阀为液控式平衡阀 YZ, 其中 Al、 Bl 为第一和第二工作油路, A、 B 为工作油口, X 为液控接口, 工作油源 (一般为液压泵) 供应的液压油通 过组合操作阀的换向控制供应到第一和第二工作油路 Al、 Bl中的一个,第 一工作油路 A1经由液控式平衡阀 YZ连接于无杆腔 2, 第二工作油路 B1 则连接于有杆腔 3, 通过主阀的换向控制使得第一工作油路 A1进油时, 第 二工作油路 B1回油, 或者第二工作油路 B1进油时, 第一工作油路 A1回 油, 从而实现变幅油缸的伸缩操作。 也就是说, 变幅下降动作时, 液压油 从有杆腔 3流进, 无杆腔 2流出; 反之, 变幅上升动作时, 液压油从无杆 腔 2流进, 有杆腔 3流出。 其中, 液控式平衡阀作为平衡阀的一种, 其作 用是公知的, 主要用于防止工作油路 A1的回油速度过快, 起到限速作用, 同时在停止供油时实现自锁。 Figure 1 shows the hydraulic pressure of the balancing valve part of the prior art hydraulic crane luffing control system It is a balanced valve form widely used in existing hydraulic cranes, such as the hydraulic cylinder control circuit disclosed in U.S. Patent No. 6,098,647. As shown in Figure 1, the balancing valve used in the variable amplitude control system is a hydraulically controlled balancing valve YZ, wherein Al and Bl are the first and second working oil passages, A and B are working oil ports, and X is a hydraulic control interface. The working oil source (generally a hydraulic pump) is supplied with hydraulic oil supplied to one of the first and second working oil passages A1, Bl by the commutation control of the combined operating valve, and the first working oil passage A1 is balanced by the hydraulic control The valve YZ is connected to the rodless chamber 2, and the second working oil passage B1 is connected to the rod chamber 3. When the first working oil passage A1 enters the oil through the reversing control of the main valve, the second working oil passage B1 returns to the oil. Or when the second working oil passage B1 enters the oil, the first working oil passage A1 returns to the oil, thereby realizing the telescopic operation of the variable amplitude cylinder. That is to say, when the variable amplitude is lowered, the hydraulic oil flows in from the rod-shaped chamber 3, and the rod-free chamber 2 flows out; on the contrary, when the variable-amplitude rises, the hydraulic oil flows in from the rod-free chamber 2, and the rod chamber 3 flows out. Among them, the liquid-controlled balancing valve is a kind of balancing valve, and its function is well-known. It is mainly used to prevent the oil returning speed of the working oil passage A1 from being too fast, and to achieve a speed limiting effect, and at the same time realize self-locking when stopping the oil supply. .
从图 1中可以看出,液控式平衡阀 YZ与主阀采用共用模式, 即液控接 口 X直接连接于工作油路 B1 , 这样, 在变幅下降操作过程中, 图中液控式 平衡阀的打开依赖于工作油路 B1的压力, 即当主阀关闭而工作油路 B1没 有压力以后, 液控接口 X肯定没有压力, 液控式平衡阀 YZ不能被打开。 例如, 就主阀采用可编程序控制器进行电控控制的变幅控制系统而言, 当 可编程控制器检测到操作手柄的动作后,主阀打开,工作油路 B1建立压力, 图中的液控接口 X才会有压力, 液控式平衡阀 YZ也随之打开, 从而实现 变幅下降动作, 当变幅下降到要求的幅度时, 操作手柄回到初始位置后, 主阀关闭, 工作油路 B1的压力减小到一定值, 由于液控式平衡阀关闭的压 力值一般高于此时工作油路 B1 口的压力 (例如平衡阀开启与关闭压力为 19MP, 而主阀开启与关闭压力为 18MP), 液控式平衡阀已先于主阀关闭, 也就是说, 在该现有技术的变幅控制系统中, 液控式平衡阀打开或关闭的 压力均取决于工作油路 B1的压力, 由于主阀液控式平衡阀开启关闭压力与 主阀不同, 液控式平衡阀的关闭相对于主阀来说关闭要早。 液控式平衡阀 关闭后, 由于液压油泵继续通过正处于关闭过程中的主阀将有杆腔和无杆 腔内的液压油压缩, 当主阀回中位后, 变幅油缸的有杆腔内被压缩的液压 油将通过主阀的中位回到油箱中 (实际应用中, 液压起重机的主阀中位多 数会使得有杆腔与油箱连通以防止管路积油, 例如美国专利 US6, 098, 647 ), 因此有杆腔内的压力迅速降低, 而无杆腔内被压缩的液压油则会释 放压力, 推动活塞杆小幅向上移动, 从而变幅会出现反弹现象, 造成了上 述变幅反弹缺陷。 It can be seen from Fig. 1 that the liquid-controlled balancing valve YZ and the main valve adopt a common mode, that is, the hydraulic control interface X is directly connected to the working oil passage B1, so that during the variable amplitude lowering operation, the liquid-controlled balance in the figure The opening of the valve depends on the pressure of the working oil passage B1, that is, when the main valve is closed and the working oil passage B1 has no pressure, the hydraulic control interface X is certainly not pressurized, and the hydraulically controlled balancing valve YZ cannot be opened. For example, in the variable amplitude control system in which the main valve is electrically controlled by the programmable controller, when the programmable controller detects the action of the operating handle, the main valve is opened, and the working oil circuit B1 establishes pressure, The hydraulic control interface X will have pressure, and the hydraulic control balance valve YZ will also open, thus achieving the variable amplitude lowering action. When the amplitude is reduced to the required amplitude, the main valve is closed after the operation handle returns to the initial position. The pressure of the oil circuit B1 is reduced to a certain value, because the pressure value of the liquid-controlled balancing valve is generally higher than the pressure of the working oil port B1 (for example, the balancing valve opening and closing pressure is 19MP, and the main valve is opened and closed). The pressure is 18MP), the hydraulically controlled balancing valve has been closed before the main valve, that is to say, in the prior art variable amplitude control system, the pressure of the hydraulically controlled balancing valve is opened or closed depending on the working oil circuit B1 Pressure, due to the main valve hydraulically controlled balancing valve opening and closing pressure The main valve is different, the closing of the hydraulically controlled balancing valve is earlier than the closing of the main valve. After the hydraulic control balance valve is closed, since the hydraulic oil pump continues to compress the hydraulic oil in the rod chamber and the rodless chamber through the main valve which is in the closing process, when the main valve returns to the neutral position, the rod cylinder of the variable amplitude cylinder is inside. The compressed hydraulic oil will return to the tank through the center of the main valve (in practical applications, the majority of the main valve of the hydraulic crane will allow the rod chamber to communicate with the tank to prevent oil accumulation in the pipeline, such as US Patent 6,6,098 , 647 ), so the pressure in the rod cavity is rapidly reduced, and the compressed hydraulic oil in the rodless chamber will release the pressure, pushing the piston rod to move up slightly, and the amplitude will rebound, causing the above-mentioned variable amplitude rebound. defect.
变幅下降后自动反弹, 反弹距离明显时有 l-5cm, 有时距离甚至更远, 该反弹距离取决于系统压力, 压力越大液压油压缩量越大, 反弹的距离也 就越大。  After the amplitude decreases, it will rebound automatically. When the rebound distance is obvious, it is l-5cm. Sometimes the distance is even further. The rebound distance depends on the system pressure. The greater the pressure, the larger the compression of the hydraulic oil, and the greater the rebound distance.
有鉴于现有液压起重机 (例如汽车起重机) 多数存在上述变幅反弹的 缺陷, 需要对变幅控制系统中的平衡阀部分进行改进, 以提供一种变幅反 弹缺陷控制系统, 使之能够有效地应用于液压起重机的变幅控制回路中。 发明内容  In view of the fact that most of the existing hydraulic cranes (such as truck cranes) have the above-mentioned variable amplitude rebound defect, it is necessary to improve the balance valve portion in the variable amplitude control system to provide a variable amplitude rebound defect control system, which can effectively It is used in the variable amplitude control loop of hydraulic cranes. Summary of the invention
本发明所要解决的技术问题是提供一种液压起重机变幅反弹缺陷控制 系统, 该液压起重机变幅反弹缺陷控制系统能够有效地消除液压起重机的 变幅反弹缺陷。  The technical problem to be solved by the present invention is to provide a hydraulic crane variable amplitude rebound defect control system capable of effectively eliminating the variable amplitude rebound defect of the hydraulic crane.
此外, 本发明进一步所要解决的技术问题是提供一种汽车起重机, 该 汽车起重机的变幅控制系统能够有效地学校出起重机的变幅反弹缺陷。  In addition, the technical problem to be further solved by the present invention is to provide a truck crane whose variable amplitude control system can effectively reduce the amplitude rebounding defect of the crane.
为了解决上述技术问题, 本发明提供一种液压起重机变幅反弹缺陷控 制系统, 包括第一工作油路和连接于变幅液压油缸的有杆腔的第二工作油 路, 该第一工作油路经由平衡阀连接于所述变幅液压油缸的无杆腔, 其中, 所述平衡阀为具有电控阀的电液平衡阀, 所述电控阀设置在所述电液平衡 阀的液控油路上并控制该液控油路的导通和切断, 所述液控油路连接于液 压起重机变幅控制回路之外的控制油路或控制油源。 In order to solve the above technical problem, the present invention provides a hydraulic crane variable amplitude rebound defect control system, including a first working oil passage and a second working oil passage connected to the variable amplitude hydraulic cylinder having a rod cavity, the first working oil passage Connected to the rodless chamber of the variable amplitude hydraulic cylinder via a balancing valve, wherein the balancing valve is an electro-hydraulic balancing valve having an electrically controlled valve, and the electrically controlled valve is disposed on a hydraulic control oil passage of the electrohydraulic balancing valve And controlling the conduction and cutting of the hydraulic control oil circuit, the liquid control oil circuit is connected to the liquid Control the oil circuit or control the oil source outside the variable control loop of the crane.
优选地, 所述电控阀为电液比例压力阀、 电磁换向阀、 电磁开关阀或 电磁比例方向控制阀。  Preferably, the electric control valve is an electro-hydraulic proportional pressure valve, an electromagnetic reversing valve, an electromagnetic on-off valve or an electromagnetic proportional directional control valve.
优选地, 所述液控油路上还设有滤油器和阻尼阀。  Preferably, the oil control oil line is further provided with an oil filter and a damping valve.
具体选择地, 所述第一工作油路在所述变幅液压油缸与所述电液平衡 阀之间经由定差溢流阀与油箱连通。  Specifically, the first working oil passage is in communication with the fuel tank via the differential relief valve between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve.
具体选择地, 所述液控油路经由阻尼阀和单向阀与油箱连通。  Specifically, the hydraulic control oil passage is in communication with the oil tank via a damping valve and a one-way valve.
具体选择地, 所述第一工作油路在所述变幅液压油缸与所述电液平衡 阀之间经由单向阻尼阀与所述电液平衡阀的平衡阀单元的弹簧腔连通。  Specifically, the first working oil passage is in communication with the spring chamber of the balancing valve unit of the electro-hydraulic balancing valve via the one-way damping valve between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve.
优选地, 所述电液平衡阀包括阀体, 该阀体上设有至少两个工作油口 以及液控接口, 所述电控阀设置在该电液平衡阀的阀体内部。  Preferably, the electro-hydraulic balancing valve comprises a valve body, the valve body is provided with at least two working oil ports and a hydraulic control interface, and the electric control valve is disposed inside the valve body of the electro-hydraulic balancing valve.
在上述液压起重机变幅反弹缺陷控制系统的基础上, 本发明还提供一 种汽车起重机, 其中, 该汽车起重机具有本发明上述技术方案所述的液压 起重机变幅反弹缺陷控制系统。  In addition to the above-described hydraulic crane variable amplitude rebound defect control system, the present invention also provides a vehicle crane, wherein the automobile crane has the hydraulic crane variable amplitude rebound defect control system according to the above technical solution of the present invention.
通过上述技术方案, 在本发明的液压起重机变幅反弹缺陷控制系统中, 电液平衡阀的打开与关闭都直接由电控阀 (优选比例电磁阀) 控制, 同时 对相应的液压油路连接关系进行改变, 这种电控方式使得电液平衡阀的打 开、 关闭可以通过控制器, 例如可编程控制器控制, 使得平衡阀和主阀的 同步操作成为可能, 使得用于变幅控制用平衡阀的开启与关闭不再受变幅 控制回路的压力影响, 而是直接采用电气控制, 其能够任意改变平衡阀与 液压系统主阀开启与关闭的时序关系, 从而有效地消除液压起重机变幅控 制系统本身的缺陷所造成的变幅反弹缺陷。 本发明结构简单, 能够普遍适 用于液压起重机, 例如汽车起重机, 具有良好的技术应用价值。  Through the above technical solution, in the hydraulic crane variable amplitude rebound defect control system of the present invention, the opening and closing of the electro-hydraulic balancing valve are directly controlled by the electric control valve (preferably proportional solenoid valve), and the corresponding hydraulic oil circuit connection relationship is simultaneously The change is made. This electronic control mode enables the opening and closing of the electro-hydraulic balancing valve to be controlled by a controller, such as a programmable controller, so that the synchronous operation of the balancing valve and the main valve becomes possible, so that the balancing valve for the variable amplitude control is used. The opening and closing is no longer affected by the pressure of the variable amplitude control loop, but directly adopts electrical control, which can arbitrarily change the timing relationship between the balancing valve and the opening and closing of the main valve of the hydraulic system, thereby effectively eliminating the hydraulic crane variable amplitude control system. Deformation rebound defects caused by its own defects. The invention has simple structure and can be universally applied to hydraulic cranes, such as truck cranes, and has good technical application value.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说 明。 附图说明 Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
下列附图用来提供对本发明的进一步理解, 并且构成说明书的一部分, 其与下述的具体实施方式一起用于解释本发明, 但本发明的保护范围并不 局限于下述附图及具体实施方式。 在附图中:  The following drawings are provided to provide a further understanding of the present invention, and are a part of the specification, which is used to explain the invention together with the specific embodiments described below, but the scope of the invention is not limited to the following drawings and embodiments. the way. In the drawing:
图 1 是现有技术的液压起重机变幅控制系统的平衡阀部分的液压原理 图。  Figure 1 is a hydraulic schematic diagram of a balancing valve portion of a prior art hydraulic crane luffing control system.
图 2是本发明具体实施方式的液压起重机变幅反弹缺陷控制系统的液 压原理图。  Fig. 2 is a hydraulic schematic diagram of a hydraulic crane variable amplitude rebound defect control system according to an embodiment of the present invention.
附图标记说明:  Description of the reference signs:
1电液平衡阀; 2无杆腔;  1 electro-hydraulic balance valve; 2 rodless cavity;
3有杆腔; 4电磁比例压力阀;  3 has a rod cavity; 4 electromagnetic proportional pressure valve;
5单向阻尼阀; 6定差减压阀;  5 one-way damping valve; 6 differential pressure reducing valve;
7平衡阀单元 A、 B工作油口;  7 balance valve unit A, B working oil port;
A1第一工作油路; B1第二工作油路;  A1 first working oil circuit; B1 second working oil circuit;
C1液控油路; X液控接口;  C1 hydraulic control oil circuit; X hydraulic control interface;
YZ液控式平衡阀。 具体实施方式  YZ hydraulic control balance valve. detailed description
以下结合附图对本发明的具体实施方式进行详细说明, 应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本发明, 本发明的保护范围 并不局限于下述的具体实施方式。  The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. .
首先需要说明, 本发明的液压起重机变幅反弹缺陷控制系统属于液压 领域, 对于该领域的技术人员而言, 其实质性技术构思在于液压连接关系, 例如图 2所示的液压原理图中所示的连接关系以及相关的阀门功能, 而并 不在于其具体的机械结构。 当然, 本领域技术人员在知悉本发明的技术构 思之后, 也可以将本发明的液压起重机变幅反弹缺陷控制系统的阀门, 例 如下述的电液平衡阀制造成独立的产品, 进而连接到液压起重机的变幅控 制回路中, 从而起到本发明的变幅反弹缺陷控制系统的功能, 这同样属于 本发明的保护范围。 First of all, it should be noted that the hydraulic crane variable amplitude rebound defect control system of the present invention belongs to the field of hydraulics. For those skilled in the art, the substantial technical idea lies in the hydraulic connection relationship, as shown in the hydraulic schematic diagram shown in FIG. The connection relationship and associated valve functions are not specific to their mechanical structure. Of course, after knowing the technical idea of the present invention, the person skilled in the art can also use the valve of the hydraulic crane variable amplitude rebound defect control system of the present invention. The electro-hydraulic balancing valve as described below is manufactured as a separate product, which in turn is connected to the variable amplitude control circuit of the hydraulic crane, thereby functioning as the variable amplitude rebound defect control system of the present invention, which is also within the scope of the present invention.
图 2显示本发明优选实施方式的液压起重机变幅反弹缺陷控制系统的 液压原理图。  Fig. 2 is a view showing the hydraulic principle of a hydraulic crane variable amplitude rebound defect control system according to a preferred embodiment of the present invention.
参见图 2所示, 本发明的液压起重机变幅反弹缺陷控制系统包括第一 工作油路 A1和第二工作油路 B1,其中第一工作油路 A1经由平衡阀连接于 变幅液压油缸的无杆腔 2, 第二工作油路 B1连接于变幅液压油缸的有杆腔 3 o  Referring to FIG. 2, the hydraulic crane variable amplitude rebound defect control system of the present invention includes a first working oil passage A1 and a second working oil passage B1, wherein the first working oil passage A1 is connected to the variable amplitude hydraulic cylinder via the balancing valve. The rod chamber 2, the second working oil passage B1 is connected to the rod chamber 3 of the variable amplitude hydraulic cylinder
上述液压连接关系是液压起重机变幅控制系统的公知连接结构, 但是, 与现有技术不同的是, 如图 2所示, 上述平衡阀为电液平衡阀, 该电液平 衡阀连接有液控油路 C1 , 该液控油路设有电液平衡阀中的电磁比例压力阀 4 (本领域技术人员也称为 "电液比例阀"或 "比例电磁阀"等), 并且该 液控油路连接于液压起重机变幅控制回路外部的控制油路或控制油源。  The above hydraulic connection relationship is a well-known connection structure of the hydraulic crane luffing control system. However, unlike the prior art, as shown in FIG. 2, the balancing valve is an electro-hydraulic balancing valve, and the electro-hydraulic balancing valve is connected with the liquid control oil. The road C1 is provided with an electromagnetic proportional pressure valve 4 (also referred to as "electro-hydraulic proportional valve" or "proportional solenoid valve" in the electric liquid balance valve), and the hydraulic control oil line is connected to The control oil circuit or control oil source outside the hydraulic crane luffing control circuit.
在此需要说明的是, 对于本领域技术人员而言, 无论是常规平衡阀、 液控式平衡阀, 还是电控式平衡阀, 其主要作用在于实现限速自锁功能, 因此公知地各种平衡阀均包含平衡阀基本模块, 即图 2 中标示的平衡阀单 元 7, 其一般是由单向阀和外控顺序阀并联而成, 其中外控顺序阀的外控接 口用于连接外控油路, 这属于液压领域的常规结构。 相应地, 液控式平衡 阀、 电控式平衡阀, 主要是在平衡阀基本模块的基础上增加各自独特的控 制结构, 因此, 就本发明的上述电液平衡阀而言, 无论是否提及, 上述平 衡阀基本模块, 即平衡阀单元 7均是公知存在的, 其不应影响本发明的保 护范围。  It should be noted that, for those skilled in the art, whether it is a conventional balancing valve, a hydraulically controlled balancing valve, or an electronically controlled balancing valve, its main function is to realize a speed limiting self-locking function, and thus variously known The balancing valve includes the basic module of the balancing valve, that is, the balancing valve unit 7 indicated in Fig. 2, which is generally formed by the parallel connection of the one-way valve and the external control sequence valve, wherein the external control interface of the external control sequence valve is used for connecting the external control oil Road, this is a conventional structure in the hydraulic field. Correspondingly, the liquid-controlled balancing valve and the electronically-controlled balancing valve mainly add their own unique control structures based on the basic module of the balancing valve. Therefore, with regard to the above-mentioned electro-hydraulic balancing valve of the present invention, whether or not it is mentioned The above-mentioned balancing valve basic module, that is, the balancing valve unit 7, is well known, and it should not affect the protection scope of the present invention.
通过上述基本技术方案可以看出, 本发明的变幅反弹缺陷控制系统在 变幅液压回路中采用独特的电液平衡阀, 该电液平衡阀的打开关闭不再纯 粹采用压力控制, 而是在其液控油路 C1上设置电磁比例压力阀 4, 并且液 控油路 CI连接于外部控制油源, 而不再连接于第二工作油路 B1 , 因此通 过电磁比例压力阀 (即本领域技术人员所称的 "比例电磁阀") 控制液控油 路 C1的通断, 即采用电控方式实现液控油路 C1的通断, 从而能够将该电 磁比例压力阀通过线路连接于控制器, 例如可编程控制器, 通过程序控制 使平衡阀和主阀同时关闭, 从而基本消除变幅反弹现象。 It can be seen from the above basic technical solutions that the variable amplitude rebound defect control system of the present invention adopts a unique electro-hydraulic balancing valve in the variable amplitude hydraulic circuit, and the opening and closing of the electro-hydraulic balancing valve is no longer purely controlled by pressure, but An electromagnetic proportional pressure valve 4 is disposed on the hydraulic control oil passage C1, and the liquid The oil control passage CI is connected to the external control oil source and is no longer connected to the second working oil passage B1, so the control of the hydraulic control oil passage C1 is controlled by an electromagnetic proportional pressure valve (that is, a "proportional solenoid valve" as known to those skilled in the art). The electric control method is used to realize the on/off of the hydraulic control oil circuit C1, so that the electromagnetic proportional pressure valve can be connected to the controller through a line, for example, a programmable controller, and the balance valve and the main valve are simultaneously closed by program control, thereby Basically eliminate the phenomenon of variable amplitude rebound.
也就是说, 本发明的电液平衡阀的开启与关闭不受液压系统压力影响, 完全由电磁力驱动。 具体分析如下, 参见图 2所示, 图中平衡阀与主阀采 用分开模式, 图中液控接口 X的打开不依赖于第二工作油路 B1的压力, 即 当主阀关闭,第二工作油路 B1没有压力以后,液控接口 X连接于液压系统 的其它控制油路或控制油源, 平衡阀依然能被打开。 与图 1 所示的现有技 术的共用模式相比, 本发明的电液平衡阀的开启关闭与主阀的开启关闭并 不存在相互关联的关系, 这为主阀的开启关闭和平衡阀的开启关闭的时序 调整提供了很大的自由度, 并且由于采取电液结合方式, 因此可以根据需 要, 例如通过可编程控制器, 将变幅平衡阀的关闭时间调整到几乎与主阀 同时关闭, 因此, 变幅平衡阀关闭相对于主阀来说几乎同时关闭。 因此, 其与现有技术不同, 液压油无法继续通过主阀将有杆腔和无杆腔内的液压 油压缩, 当主阀回中位后, 变幅油缸的有杆腔内基本没有被压缩的液压油 通过主阀的中位回到液压油箱, 因此变幅反弹的现象几乎不会出现。  That is to say, the opening and closing of the electro-hydraulic balancing valve of the present invention is not affected by the pressure of the hydraulic system, and is completely driven by the electromagnetic force. The specific analysis is as follows. Referring to Figure 2, the balance valve and the main valve are in separate mode. The opening of the hydraulic control interface X does not depend on the pressure of the second working oil circuit B1, that is, when the main valve is closed, the second working oil After the road B1 has no pressure, the hydraulic control interface X is connected to other control oil circuits of the hydraulic system or the control oil source, and the balance valve can still be opened. Compared with the prior art sharing mode shown in FIG. 1, the opening and closing of the electrohydraulic balancing valve of the present invention does not have an interrelated relationship with the opening and closing of the main valve, which is the opening and closing of the main valve and the balancing valve. The timing adjustment of the opening and closing provides a large degree of freedom, and since the electro-hydraulic combination is adopted, the closing time of the variable-amplitude balancing valve can be adjusted to be almost simultaneously closed with the main valve as needed, for example, by a programmable controller. Therefore, the swing balancing valve is closed almost simultaneously with respect to the main valve. Therefore, unlike the prior art, the hydraulic oil cannot continue to compress the hydraulic oil in the rod chamber and the rodless chamber through the main valve. When the main valve returns to the neutral position, the rod chamber of the variable amplitude cylinder is substantially not compressed. The hydraulic oil returns to the hydraulic tank through the center of the main valve, so the phenomenon of buckling is almost impossible.
在此需要说明的是,在上述技术方案中, 本发明采用电液比例压力阀 4 (即比例电磁阀)来控制液控油路 C1的通断, 但本发明显然可以通过其它 电控阀来代替该比例电磁阀, 只要能够实现采用电控方式控制液控油路 C1 的通断即可, 例如电磁换向阀、 电磁开关阀、 电磁比例方向控制阀等。 但 是, 在此需要说明的是, 采用电液比例压力阀 4属于本发明的优选实施方 式, 其优点在于, 电液比例压力阀 4 的控制电流大大小与液控油路压力能 够实现比例控制, 因此在通过可编程序控制器进行控制时, 能够更精确地 使得液控油路的压力, 从而使得电液平衡阀的工作更加可靠。 而采用其它 电控阀控制液控油路 CI的通断时,则需要外部控制油源或控制油路的压力 能够实现平衡阀单元 7 的开启和关闭, 即对外部控制油源或控制油路具有 相应的压力要求。 但是, 显然地, 本发明的电液平衡阀并不限于采用上述 比例电磁阀 (即电液比例压力阀) 的形式, 其可以采取多种电控阀进行控 制, 只要能够将电控阀连接于控制器以实时控制液控油路 C1的通断即可。 It should be noted that, in the above technical solution, the present invention uses an electro-hydraulic proportional pressure valve 4 (ie, a proportional solenoid valve) to control the on and off of the hydraulic control oil passage C1, but the present invention can obviously be replaced by other electronically controlled valves. The proportional solenoid valve can be controlled by an electronically controlled manner to control the on/off of the hydraulic control oil passage C1, such as an electromagnetic reversing valve, an electromagnetic switching valve, an electromagnetic proportional directional control valve, and the like. However, it should be noted that the use of the electro-hydraulic proportional pressure valve 4 is a preferred embodiment of the present invention, and has the advantage that the large control current of the electro-hydraulic proportional pressure valve 4 and the hydraulic control oil passage pressure can be proportionally controlled. When the control is performed by the programmable controller, the pressure of the hydraulic control oil passage can be more accurately made, so that the operation of the electro-hydraulic balance valve is more reliable. Using other When the electric control valve controls the on/off of the hydraulic control oil circuit CI, the pressure of the external control oil source or the control oil circuit is required to enable the opening and closing of the balance valve unit 7, that is, the corresponding pressure is applied to the external control oil source or the control oil passage. Claim. However, it is obvious that the electro-hydraulic balancing valve of the present invention is not limited to the form of the above proportional solenoid valve (ie, electro-hydraulic proportional pressure valve), and can be controlled by various electric control valves as long as the electric control valve can be connected to The controller can control the on/off of the hydraulic control oil circuit C1 in real time.
在上述基本技术方案的基础上, 如图 2所示, 液控油路 C1上还设有滤 油器和阻尼阀。 其中滤油器主要用于过滤液控油中可能存在的杂质, 防止 其进入电液平衡阀内而损坏阀门; 阻尼阀主要用于防止液控油路的压力变 化过快, 防止对系统造成冲击。  Based on the above basic technical solutions, as shown in Fig. 2, the oil control oil circuit C1 is further provided with an oil filter and a damping valve. The oil filter is mainly used to filter impurities that may exist in the oil control oil to prevent it from entering the electro-hydraulic balance valve and damage the valve; the damping valve is mainly used to prevent the pressure of the hydraulic control oil path from changing too fast, and to prevent impact on the system.
此外, 作为平衡阀的一些具体选择方案, 所述第一工作油路 A1在所述 变幅液压油缸与所述电液平衡阀之间经由定差溢流阀 6与油箱连通, 这主 要是起到变幅过程中无杆腔 2压力过大的溢流回油作用。 所述液控油路 C1 经由阻尼阀和单向阀与油箱连通,这主要是防止液控油路 C1的压力过大进 行回油。此外, 所述第一工作油路 A1在所述变幅液压油缸与所述电液平衡 阀之间经由单向阻尼阀 5与所述电液平衡阀的平衡阀单元 7的弹簧腔连通, 这主要用于改善平衡阀单元 7操作的轻便性, 使得电液平衡阀的开启关闭 更加灵活, 从而可以不使用弹性系数较大的复位弹簧。 当然, 对于本领域 技术人员来说, 其不一定采用上述的溢流措施, 而可以采用公知的其它形 式, 但是这些公知变型均不能脱离本发明的保护范围。  In addition, as a specific alternative of the balancing valve, the first working oil passage A1 communicates with the fuel tank via the differential relief valve 6 between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve, which is mainly In the process of luffing, there is no overflow and oil returning of the rod chamber 2 under pressure. The hydraulic control oil passage C1 communicates with the oil tank via a damping valve and a one-way valve, which mainly prevents the pressure of the hydraulic control oil passage C1 from being excessively returned to the oil. In addition, the first working oil passage A1 communicates with the spring chamber of the balancing valve unit 7 of the electro-hydraulic balancing valve via the one-way damping valve 5 between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve. It is mainly used to improve the portability of the operation of the balancing valve unit 7, so that the opening and closing of the electro-hydraulic balancing valve is more flexible, so that the return spring having a large elastic modulus can be omitted. Of course, it will be apparent to those skilled in the art that the above-described overflow measures are not necessarily employed, and other well-known forms may be employed, but these well-known modifications are not intended to depart from the scope of the present invention.
在上述技术构思范围内, 本领域技术人员完全可以想到利用本发明的 技术构思, 而将本发明的电液平衡阀制造成独立的产品, 进而将该构成为 独立产品的电液平衡阀连接到液压起重机的液压变幅控制回路中, 例如汽 车起重机的液压变幅控制回路中, 从而构成本发明的变幅反弹缺陷控制系 统。 因此, 作为一种优选技术方案, 所述电液平衡阀包括阀体, 该阀体上 设有至少两个工作油口 A、 B以及液控接口 X,所述电控阀设置在该电液平 衡阀的阀体内部。 在本发明的上述液压起重机变幅反弹缺陷控制系统的基础上, 本发明 提供一种汽车起重机, 该汽车起重机具有上述液压起重机变幅反弹缺陷控 制系统。 具体地, 该汽车起重机的液压变幅控制回路中连接有上述液压起 重机变幅反弹缺陷控制系统, 也就是将本发明的液压起重机变幅反弹缺陷 控制系统连接在组合操纵阀与变幅液压缸之间, 其中图 2所示的工作油路 A1和 B1实际就是液压变幅控制回路的两个工作油路的一部分, 其需要继 续连接到组合操纵阀以及液压泵等, 从而使得汽车起重机的液压变幅控制 回路能够消除变幅反弹的缺陷。 Within the scope of the above technical idea, those skilled in the art can fully think of using the technical idea of the present invention to manufacture the electro-hydraulic balancing valve of the present invention into a separate product, and then connect the electro-hydraulic balancing valve configured as a separate product to The hydraulic variable amplitude control circuit of the hydraulic crane, for example, in the hydraulic variable amplitude control circuit of the automobile crane, constitutes the variable amplitude rebound defect control system of the present invention. Therefore, as a preferred technical solution, the electro-hydraulic balancing valve includes a valve body, and the valve body is provided with at least two working oil ports A, B and a hydraulic control interface X, and the electric control valve is disposed in the electro-hydraulic valve The inside of the valve body of the balancing valve. Based on the above-described hydraulic crane variable amplitude rebound defect control system of the present invention, the present invention provides an automobile crane having the above-described hydraulic crane variable amplitude rebound defect control system. Specifically, the hydraulic slewing control circuit of the automobile crane is connected with the above-mentioned hydraulic crane variable amplitude rebound defect control system, that is, the hydraulic crane variable amplitude rebound defect control system of the present invention is connected to the combined control valve and the variable amplitude hydraulic cylinder. Meanwhile, the working oil passages A1 and B1 shown in FIG. 2 are actually a part of the two working oil passages of the hydraulic variable amplitude control circuit, which need to be continuously connected to the combined control valve and the hydraulic pump, etc., thereby causing the hydraulic pressure of the automobile crane to be changed. The amplitude control loop eliminates the drawback of variable amplitude bounce.
由上描述可以看出, 在本发明的液压起重机变幅反弹缺陷控制系统中, 电液平衡阀的打开与关闭都直接由电控阀 (优选比例电磁阀) 控制, 同时 对相应的液压油路连接关系进行改变, 这种电控方式使得电液平衡阀的打 开、 关闭可以通过控制器 (例如可编程控制器) 控制, 使得平衡阀和主阀 (即组合操纵阀) 的同步操作成为可能, 例如, 当操作手柄回到初始位置 后, 使用可编程控制器同时关闭主阀和平衡阀, 就可以避免上述变幅反弹 现象。 因此, 本发明将变幅平衡阀由压力控制改为由电气控制, 同时对液 压油路进行针对性地改进, 使得变幅平衡阀的开启与关闭不再受变幅控制 回路的压力影响, 而是直接采用电气控制, 其能够任意改变平衡阀与液压 系统主阀开启与关闭的时序关系, 从而有效地消除液压起重机变幅控制系 统本身的缺陷所造成的对变幅反弹缺陷。 本发明结构简单, 能够普遍适用 于液压起重机, 例如汽车起重机, 具有良好的技术应用价值。  As can be seen from the above description, in the hydraulic crane variable amplitude rebound defect control system of the present invention, the opening and closing of the electro-hydraulic balancing valve are directly controlled by the electronically controlled valve (preferably proportional solenoid valve), and the corresponding hydraulic oil passage is simultaneously The connection relationship is changed. This electronic control mode enables the opening and closing of the electro-hydraulic balancing valve to be controlled by a controller (for example, a programmable controller), so that the synchronous operation of the balancing valve and the main valve (ie, the combined operating valve) is possible. For example, when the operating handle is returned to the initial position, the above-mentioned variable amplitude rebound phenomenon can be avoided by using the programmable controller to simultaneously close the main valve and the balancing valve. Therefore, the present invention changes the variable amplitude balancing valve from pressure control to electrical control, and at the same time, the hydraulic oil circuit is modified in a targeted manner, so that the opening and closing of the variable amplitude balancing valve is no longer affected by the pressure of the variable amplitude control circuit, and It is directly used for electrical control, which can arbitrarily change the timing relationship between the balance valve and the opening and closing of the main valve of the hydraulic system, thereby effectively eliminating the buckling rebound defect caused by the defects of the hydraulic crane luffing control system itself. The invention has simple structure and can be universally applied to hydraulic cranes, such as automobile cranes, and has good technical application value.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不 限于上述实施方式中的具体细节, 在本发明的技术构思范围内, 可以对本 发明的技术方案进行多种简单变型, 这些简单变型均属于本发明的保护范 围。 例如, 可以将图 2中单向阻尼阀 5取消也是可以的, 但是此时需要改 变平衡阀单元 7的弹簧的弹性系数。  The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments, and various simple modifications of the technical solutions of the present invention may be made within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention. For example, it is also possible to cancel the one-way damping valve 5 in Fig. 2, but it is necessary to change the spring constant of the spring of the balancing valve unit 7.
另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特 征, 在不矛盾的情况下, 可以通过任何合适的方式进行组合。 为了避免不 必要的重复, 本发明对各种可能的组合方式不再另行说明。 In addition, it should be noted that each specific technical method described in the above specific embodiments is specifically described. In the case of no contradiction, it can be combined in any suitable way. In order to avoid unnecessary repetition, the present invention will not be further described in various possible combinations.
此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要 其不违背本发明的思想, 其同样应当视为本发明所公开的内容。  In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and should also be regarded as the disclosure of the invention.

Claims

权利要求 Rights request
1、 一种液压起重机变幅反弹缺陷控制系统, 包括第一工作油路 (A1 ) 和连接于变幅液压油缸的有杆腔 (3 ) 的第二工作油路 (B1 ), 该第一工作 油路 (A1 ) 经由平衡阀连接于所述变幅液压油缸的无杆腔 (2), 其中, 所 述平衡阀为具有电控阀的电液平衡阀 (1 ), 所述电控阀设置在所述电液平 衡阀的液控油路 (C1 ) 上并控制该液控油路的导通和切断, 所述液控油路 连接于液压起重机变幅控制回路之外的控制油路或控制油源。 1. A hydraulic crane variable amplitude rebound defect control system, comprising a first working oil passage (A1) and a second working oil passage (B1) connected to the variable amplitude hydraulic cylinder having a rod cavity (3), the first work The oil passage (A1) is connected to the rodless chamber (2) of the variable amplitude hydraulic cylinder via a balancing valve, wherein the balancing valve is an electro-hydraulic balancing valve (1) having an electrically controlled valve, the electric control valve setting Controlling the conduction and disconnection of the hydraulic control oil passage on the hydraulic control oil passage (C1) of the electro-hydraulic balance valve, and the hydraulic control oil passage is connected to a control oil passage or a control oil source outside the hydraulic crane variable amplitude control loop .
2、 根据权利要求 1所述的液压起重机变幅反弹缺陷控制系统, 其中, 所述电控阀为电液比例压力阀 (4)、 电磁换向阀、 电磁开关阀或电磁比例 方向控制阀。 2. The hydraulic crane variable amplitude rebound defect control system according to claim 1, wherein the electronic control valve is an electro-hydraulic proportional pressure valve (4), an electromagnetic reversing valve, an electromagnetic switching valve or an electromagnetic proportional directional control valve.
3、 根据权利要求 1所述的液压起重机变幅反弹缺陷控制系统, 其中, 所述液控油路 (C1 ) 上还设有滤油器和阻尼阀。 3. The hydraulic crane variable amplitude rebound defect control system according to claim 1, wherein the liquid control oil passage (C1) is further provided with an oil filter and a damping valve.
4、 根据权利要求 1所述的液压起重机变幅反弹缺陷控制系统, 其中, 所述第一工作油路 (A1 ) 在所述变幅液压油缸与所述电液平衡阀之间经由 定差溢流阀 (6) 与油箱连通。 4. The hydraulic crane variable amplitude rebound defect control system according to claim 1, wherein the first working oil passage (A1) passes between the variable amplitude hydraulic cylinder and the electro-hydraulic balancing valve via a differential overflow The flow valve (6) is in communication with the fuel tank.
5、 根据权利要求 1所述的液压起重机变幅反弹缺陷控制系统, 其中, 所述液控油路 (C1 ) 经由阻尼阀和单向阀与油箱连通。 The hydraulic crane variable amplitude rebound defect control system according to claim 1, wherein the hydraulic control oil passage (C1) communicates with the oil tank via a damping valve and a check valve.
6、 根据权利要求 1所述的液压起重机变幅反弹缺陷控制系统, 其中, 所述第一工作油路 (A1 ) 在所述变幅液压油缸与所述电液平衡阀之间经由 单向阻尼阀 (5 ) 与所述电液平衡阀的平衡阀单元 (7) 的弹簧腔连通。 6. The hydraulic crane variable amplitude rebound defect control system according to claim 1, wherein said first working oil passage (A1) is unidirectionally damped between said variable amplitude hydraulic cylinder and said electro-hydraulic balancing valve The valve (5) is in communication with the spring chamber of the balancing valve unit (7) of the electro-hydraulic balancing valve.
7、根据权利要求 1至 6中任一项所述的液压起重机变幅反弹缺陷控制 系统, 其中, 所述电液平衡阀包括阀体, 该阀体上设有至少两个工作油口 (A、 B)以及液控接口(X), 所述电控阀设置在该电液平衡阀的阀体内部。 The hydraulic crane variable amplitude rebound defect control system according to any one of claims 1 to 6, wherein the electro-hydraulic balancing valve comprises a valve body, and the valve body is provided with at least two working oil ports (A And B) and the hydraulic control interface (X), the electric control valve is disposed inside the valve body of the electro-hydraulic balancing valve.
8、 汽车起重机, 其中, 该汽车起重机具有根据权利要求 1至 7中任一 项所述的液压起重机变幅反弹缺陷控制系统。 A vehicle crane, wherein the truck crane has the hydraulic crane variable amplitude rebound defect control system according to any one of claims 1 to 7.
PCT/CN2011/081013 2011-10-20 2011-10-20 Luffing rebound drawback control system of hydraulic crane and automobile crane WO2013056442A1 (en)

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CN103482476A (en) * 2013-09-29 2014-01-01 徐州重型机械有限公司 Control device for increasing variable-amplitude falling speed of crane
CN106065883A (en) * 2016-08-19 2016-11-02 三汽车起重机械有限公司 Stop valve, crane arm telescopic hydraulic system and crane

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