CN202707661U - Pilot buffer valve, hydraulic control circuit for buffer and vibration reduction and construction machinery equipment - Google Patents

Pilot buffer valve, hydraulic control circuit for buffer and vibration reduction and construction machinery equipment Download PDF

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CN202707661U
CN202707661U CN 201220421483 CN201220421483U CN202707661U CN 202707661 U CN202707661 U CN 202707661U CN 201220421483 CN201220421483 CN 201220421483 CN 201220421483 U CN201220421483 U CN 201220421483U CN 202707661 U CN202707661 U CN 202707661U
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valve
oil
hydraulic
hydraulic control
pilot
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徐茂林
肖波
胡义
王瑞华
尤春雨
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Zoomlion Heavy Industry Science and Technology Co Ltd
Zoomlion Heavy Industry Science and Technology Co Ltd Weinan Branch
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Zoomlion Heavy Industry Science and Technology Co Ltd
Zoomlion Heavy Industry Science and Technology Co Ltd Weinan Branch
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Abstract

先导缓冲阀,包括并联的第一节流阀(6)、第一单向阀(7)和第一旁通油路(20)以及并联的第二节流阀(9)、第二单向阀(8)和第二旁通油路(21),所述第一旁通油路(20)和第二旁通油路(21)上设置有用于控制该第一旁通油路和第二旁通油路通断的液控式液压开关元件,所述第一单向阀的正向端口(16)和第二单向阀的正向端口(18)分别与液控式液压开关元件的相应的液控腔连通。此外,本实用新型还提供一种缓冲减振液压控制回路和工程机械设备。本实用新型兼顾了减少液压冲击和提高操作灵敏性的矛盾,其能够减少工程机械设备的机械工作机构突然作业时的液压冲击,提高整车作业稳定性,并有效地提高操作舒适性和作业效率。

Figure 201220421483

Pilot buffer valve, including parallel first throttle valve (6), first one-way valve (7) and first bypass oil passage (20) and parallel second throttle valve (9), second one-way valve valve (8) and the second bypass oil passage (21), the first bypass oil passage (20) and the second bypass oil passage (21) are provided with devices for controlling the first bypass oil passage and the second bypass oil passage Two hydraulically controlled hydraulic switching elements for switching on and off the bypass oil circuit, the forward port (16) of the first check valve and the forward port (18) of the second check valve are respectively connected with the hydraulically controlled hydraulic switching element The corresponding hydraulic control cavity is connected. In addition, the utility model also provides a shock absorbing hydraulic control circuit and construction machinery equipment. The utility model takes into account the contradiction between reducing the hydraulic shock and improving the operation sensitivity, which can reduce the hydraulic shock when the mechanical working mechanism of the construction machinery equipment is suddenly operated, improve the operation stability of the whole vehicle, and effectively improve the operation comfort and operation efficiency .

Figure 201220421483

Description

先导缓冲阀、缓冲减振液压控制回路及工程机械设备Pilot buffer valve, hydraulic control circuit for buffer and vibration reduction and construction machinery equipment

技术领域 technical field

本实用新型涉及一种液压阀,具体地,涉及一种先导缓冲阀。进一步地,本实用新型涉及一种包括所述先导缓冲阀的缓冲减振液压控制回路。此外,本实用新型还涉及一种具有所述缓冲减振液压控制回路的工程机械设备,例如挖掘机。The utility model relates to a hydraulic valve, in particular to a pilot buffer valve. Further, the utility model relates to a buffer and vibration damping hydraulic control circuit comprising the pilot buffer valve. In addition, the utility model also relates to a construction machinery equipment, such as an excavator, provided with the buffering and damping hydraulic control circuit.

背景技术 Background technique

工程机械,例如挖掘机、推土机、起重机等广泛采用液压系统驱动相关的机械工作机构工作,但是,在液压系统驱动机械工作机构工作时,例如通过液压缸驱动挖掘机的动臂工作,在机械工作装置突然启动或停止时会产生较大的液压冲击,从而导致机械工作机构剧烈的振动,使得整机的工作稳定性变差。Construction machinery, such as excavators, bulldozers, cranes, etc., widely use hydraulic systems to drive related mechanical working mechanisms. When the device starts or stops suddenly, a large hydraulic shock will be generated, which will cause severe vibration of the mechanical working mechanism and make the working stability of the whole machine worse.

例如,就挖掘机而言,通常挖掘机机械工作机构通过操纵先导手柄进行控制。熟练的操作者能够通过精确地操纵先导手柄平稳地操作机械工作机构,使得机械工作机构的启动、停止冲击相对平缓。相反,对于不熟练的操作者,由于突然操纵先导手柄,由于机械工作机构存在惯性,突然改变机械工作机构的工作状态会产生很大的冲击,整车的稳定性变差,从而降低了工作性能,并且强烈的冲击也会降低了机械工作机构的耐用性。For example, as far as excavators are concerned, usually the mechanical working mechanism of the excavator is controlled by manipulating the pilot handle. Skilled operators can operate the mechanical working mechanism smoothly by precisely manipulating the pilot handle, so that the start and stop impact of the mechanical working mechanism is relatively gentle. On the contrary, for unskilled operators, due to the sudden manipulation of the pilot handle, due to the inertia of the mechanical working mechanism, a sudden change in the working state of the mechanical working mechanism will produce a large impact, and the stability of the vehicle will deteriorate, thereby reducing the working performance. , and a strong impact will also reduce the durability of the mechanical working mechanism.

为了缓解上述缺陷,现有技术已经采取了相关技术措施。以下以挖掘机为例简略地介绍现有技术中为减少振动而采取的相关技术措施。In order to alleviate the above defects, relevant technical measures have been taken in the prior art. The following briefly introduces relevant technical measures for reducing vibration in the prior art by taking an excavator as an example.

图1和图2显示日立挖掘机的动臂升降控制油路上所采用的减振阀,该减振阀属于一种滑阀形式的减振阀,主要通过内部的阀杆移动来改变油路的流向,其主要在动力升降控制手柄在操纵动臂举升过程中突然改变为操纵动臂下降时起到减振作用,其中图1显示在动臂举升时该减振阀动作的液压原理图,图2显示在动臂举升过程中控制动臂突然下降时该减振阀动作的液压原理图。Figure 1 and Figure 2 show the damping valve used in the boom lifting control oil circuit of the Hitachi excavator. The damping valve is a slide valve type damping valve, which mainly changes the oil circuit through the movement of the internal valve stem. Flow direction, which mainly plays a role of vibration reduction when the power lifting control handle suddenly changes during the lifting of the boom to lowering the boom. Figure 1 shows the hydraulic schematic diagram of the vibration damping valve when the boom is lifted , Fig. 2 shows the hydraulic schematic diagram of the vibration damping valve that controls the action of the damping valve when the boom is suddenly lowered during the boom lifting process.

参见图1所示,在动臂举升操作时,控制动臂举升的低压先导液控油需要经由该减振阀输入到用于控制动臂油缸(图中未显示)换向的液控换向控制阀(图中未显示)的液控腔内,低压先导液控油输入到油口A内并作用在该减振阀的阀杆上,当开始操作后,低压先导液控油通过减振阀的阀杆与壳体之间的间隙C(形成为节流油道)流入弹簧4的弹簧腔内。同时,先导液控油通过内部油道2(同样形成为节流油道)流到油口B,随着先导液压油的油压升高,弹簧4的弹簧腔内的油压上升,推动减振阀的阀杆克服弹簧1的阻力向左侧移动,由于阀杆的移动减振阀转换到右位,油口A与油口B连通,油口B内的油压上升,从而输出的先导液控油能够驱动液控换向控制阀内的阀杆移动以实现动臂油缸的换向以举升动臂。As shown in Figure 1, during the boom lifting operation, the low-pressure pilot hydraulic control oil that controls the boom lifting needs to be input to the hydraulic control commutator for controlling the reversing of the boom cylinder (not shown) through the damping valve. In the hydraulic control chamber of the control valve (not shown in the figure), the low-pressure pilot hydraulic control oil is input into the oil port A and acts on the valve stem of the damping valve. When the operation starts, the low-pressure pilot hydraulic control oil passes through the damping valve. The gap C (formed as a throttling oil channel) between the valve stem and the housing flows into the spring cavity of the spring 4. At the same time, the pilot hydraulic control oil flows to the oil port B through the internal oil passage 2 (also formed as a throttling oil passage). As the oil pressure of the pilot hydraulic oil rises, the oil pressure in the spring chamber of the spring 4 rises, pushing the shock absorber The valve stem overcomes the resistance of the spring 1 and moves to the left. Due to the movement of the valve stem, the damping valve switches to the right position, the oil port A communicates with the oil port B, and the oil pressure in the oil port B rises, so that the output pilot fluid The oil control can drive the valve rod in the hydraulic control reversing control valve to move to realize the reversing of the boom cylinder to lift the boom.

当在动臂举升操作过程中如果操作人员突然操纵先导手柄(图中未显示)操纵先导阀(图中未显示),以使得动臂油缸的液控换向控制阀突然换向以实现动臂油缸驱动所述动臂下降,此时油口A通过先导阀与油箱连通,来自液控换向控制阀的液控腔内的回程液压油作用在油口B上;油口B的部分回程液压油通过内部油道1流向弹簧3的弹簧腔内,另一部分回程液压油通过减振阀流向油口A以流回油箱,同时弹簧4的弹簧腔内的液压油通过内部油道流到油口A,并经由油口A流回油箱。在此过程中,作用在弹簧3的弹簧腔内的液压油驱动减振阀的阀杆向右侧移动,从而使得减振阀的阀杆移动到左位,减振阀的阀杆与壳体之前的间隙C被关闭,弹簧4的弹簧腔内的液压油被阻断,弹簧4的弹簧腔内的油压上升并向左侧移动阀杆,间隙C被再次打开,液压油流向油口A以流回油箱。减振阀的阀杆通过上述过程来回移动,从而使得回程液压油逐渐回到油口A,由此使得液控换向阀控制阀的阀杆慢慢返回。If the operator suddenly manipulates the pilot handle (not shown in the figure) to manipulate the pilot valve (not shown in the figure) during the lifting operation of the boom, the hydraulic control reversing control valve of the boom cylinder will suddenly change direction to realize dynamic The arm oil cylinder drives the boom down. At this time, the oil port A is connected with the oil tank through the pilot valve, and the return hydraulic oil from the hydraulic control chamber of the hydraulic control reversing control valve acts on the oil port B; part of the return stroke of the oil port B The hydraulic oil flows into the spring chamber of the spring 3 through the internal oil passage 1, and the other part of the return hydraulic oil flows to the oil port A through the damping valve to flow back to the oil tank, and at the same time, the hydraulic oil in the spring chamber of the spring 4 flows to the oil tank through the internal oil passage. Port A, and flow back to tank through port A. During this process, the hydraulic oil acting in the spring chamber of the spring 3 drives the valve stem of the damping valve to move to the right, so that the valve stem of the damping valve moves to the left position, and the valve stem of the damping valve and the housing The previous gap C is closed, the hydraulic oil in the spring chamber of spring 4 is blocked, the oil pressure in the spring chamber of spring 4 rises and moves the valve stem to the left, the gap C is opened again, and the hydraulic oil flows to port A to flow back to the tank. The valve stem of the damping valve moves back and forth through the above process, so that the return hydraulic oil gradually returns to oil port A, thereby making the valve stem of the hydraulic control valve control valve slowly return.

通过上述描述可以看出,日立挖掘机在动臂举升控制油路采用减振阀防止回程液压油回油流速过快,其主要是通过节流油道(例如上述间隙C)以及减振阀两端的压差来使得减振阀的阀杆在回油过程中建立动态平衡,从而防止液压换向控制阀的阀杆换向时的快速移动而导致工作油路的急速关闭。但是,这种现有技术的减振阀结构复杂,节流油道的节流流量难以控制,同时为了形成压差而使得减振阀的阀杆来回移动,需要对阀杆在两侧弹簧腔内的液压油有效作用面积进行设计,总体而言,这种减振阀的工作并不可靠,往往并不能实现有效的减振性能。It can be seen from the above description that the Hitachi excavator adopts a damping valve in the boom lifting control oil circuit to prevent the return hydraulic oil from returning too fast, which is mainly through the throttling oil passage (such as the above-mentioned gap C) and the damping valve The pressure difference between the two ends makes the valve stem of the damping valve establish a dynamic balance during the oil return process, thereby preventing the rapid movement of the valve stem of the hydraulic reversing control valve during reversing and causing the rapid closure of the working oil circuit. However, the vibration damping valve of this prior art has a complex structure, and it is difficult to control the throttling flow of the throttling oil passage. At the same time, in order to form a pressure difference to make the valve stem of the damping valve move back and forth, it is necessary to adjust the spring chambers on both sides of the valve stem. Generally speaking, the work of this damping valve is not reliable, and often cannot achieve effective damping performance.

另外,中国发明专利申请CN101619580Y公开了一种改善挖掘机操作舒适性的装置,图2显示了该装置的液压原理图。这种现有技术方案主要使用单向节流阀控制回油流速,来减缓主阀芯的移动速度,例如:动臂举升的液控油路上装了一个单向节流阀,在动臂提升操作手柄突然回位时,回油进行节流是合理的。但是,动臂从举升经过缓冲而变为下降后,如果操作者想要快速地进行动臂的后续下降动作以提高工作效率,此时主液控换向控制阀的液控腔的回油同样被节流,这减缓了操作的响应速度,降低了工作效率。也就是说,这种通过单向节流阀进行缓冲的技术方案,其缺点与上述日立挖掘机上的减振阀存在相似之处,即通过节流阀(类似于上述节流油道)来进行缓冲,回油节流阀的流量需要精确设计,如果回油节流油量设定过小,则挖掘机的整车操作灵敏性变差,如果回油节流油量设定过大,则可能导致突然启动、停止时的液压冲击的缓冲效果不理想,其无法合理地兼顾操作的灵敏性和缓冲的有效性。此外,中国实用新型专利CN201738368U等公开了类似的技术方案,在此不再赘述。In addition, the Chinese invention patent application CN101619580Y discloses a device for improving the operating comfort of excavators, and Fig. 2 shows the hydraulic schematic diagram of the device. This prior art solution mainly uses a one-way throttle valve to control the oil return flow rate to slow down the moving speed of the main valve core. When the operating handle is suddenly returned, it is reasonable to throttle the return oil. However, after the boom changes from lifting to lowering after buffering, if the operator wants to quickly perform subsequent lowering of the boom to improve work efficiency, at this time the oil return of the hydraulic control chamber of the main hydraulic control reversing control valve Also throttled, which slows down the responsiveness of operations and reduces productivity. That is to say, the technical solution of cushioning through the one-way throttle valve has similar disadvantages to the damping valve on the above-mentioned Hitachi excavator, that is, through the throttle valve (similar to the above-mentioned throttling oil passage). Buffering, the flow rate of the oil return throttle valve needs to be precisely designed. If the oil return throttle oil volume is set too small, the sensitivity of the excavator's vehicle operation will become poor. If the oil return throttle oil volume is set too large, the It may lead to unsatisfactory cushioning effect of hydraulic shock during sudden start and stop, which cannot reasonably take into account the sensitivity of operation and the effectiveness of cushioning. In addition, Chinese utility model patent CN201738368U and the like disclose similar technical solutions, which will not be repeated here.

有鉴于此现有技术的上述缺陷,需要设计一种能够有效地应用于工程机械的液压系统中以缓冲冲击的液压装置。In view of the above-mentioned defects of the prior art, it is necessary to design a hydraulic device that can be effectively applied to the hydraulic system of construction machinery to buffer the impact.

实用新型内容 Utility model content

本实用新型首先所要解决的技术问题是提供一种先导缓冲阀,该先导缓冲阀能够用于液控换向阀的先导液控油路上以相对有效地缓冲液控换向阀突然启动或停止时所形成的液压冲击,并具有较高的反应灵敏性。The first technical problem to be solved by the utility model is to provide a pilot buffer valve, which can be used on the pilot hydraulic control oil circuit of the hydraulic control reversing valve to relatively effectively buffer the sudden start or stop of the hydraulic control reversing valve. Formed hydraulic shock, and has a high response sensitivity.

进一步地,本实用新型所要解决的技术问题是提供一种缓冲减振液压控制回路,该缓冲减振液压控制回路能够相对灵敏地用于对液控换向阀进行液压控制,并相对有效地缓冲所述液控换向阀突然启动或停止时所形成的液压冲击。Furthermore, the technical problem to be solved by the utility model is to provide a buffering and damping hydraulic control circuit, which can be relatively sensitively used for hydraulically controlling the hydraulic control reversing valve, and can relatively effectively buffer The hydraulic shock formed when the hydraulic control reversing valve starts or stops suddenly.

此外,本实用新型还要解决的技术问题是提供一种工程机械设备,该工程机械设备具有良好的低冲击性,工作稳定性较好,并且能够提高工作效率。In addition, the technical problem to be solved by the utility model is to provide a kind of engineering machinery equipment, which has good low-impact performance, better working stability, and can improve working efficiency.

为了解决上述技术问题,本实用新型提供一种先导缓冲阀,其中,该先导缓冲阀包括并联的第一节流阀、第一单向阀和第一旁通油路以及并联的第二节流阀、第二单向阀和第二旁通油路,所述第一旁通油路和第二旁通油路上设置有用于控制该第一旁通油路和第二旁通油路通断的液控式液压开关元件,所述第一单向阀的正向端口和第二单向阀的正向端口分别与所述液控式液压开关元件的相应的液控腔连通。In order to solve the above technical problems, the utility model provides a pilot buffer valve, wherein the pilot buffer valve includes a parallel first throttle valve, a first check valve, a first bypass oil passage and a parallel second throttle valve. valve, a second one-way valve, and a second bypass oil passage, the first bypass oil passage and the second bypass oil passage are provided with devices for controlling the first bypass oil passage and the second bypass oil passage The hydraulic control type hydraulic switch element, the forward port of the first check valve and the forward port of the second check valve communicate with the corresponding hydraulic control cavity of the hydraulic control type hydraulic switch element respectively.

优选地,所述液控式液压开关元件包括设置在所述第一旁通油路上的第一二位二通液控换向阀和设置所述第二旁通油路上的第二二位二通液控换向阀,所述第一二位二通液控换向阀的液控腔与所述第二单向阀的正向端口连通,所述第二二位二通液控换向阀的液控腔与所述第一单向阀的正向端口连通。Preferably, the hydraulically controlled hydraulic switching element includes a first two-position two-way hydraulic control reversing valve provided on the first bypass oil circuit and a second two-position two-way valve provided on the second bypass oil circuit. through the hydraulic control reversing valve, the hydraulic control chamber of the first two-position two-way hydraulic control reversing valve communicates with the positive port of the second one-way valve, and the second two-position two-way hydraulic control reversing valve The hydraulic control chamber of the valve communicates with the forward port of the first one-way valve.

可选择地,所述液控式液压开关元件包括一个三位四通液控换向阀,该三位四通液控换向阀的左侧液控腔与所述第一单向阀的正向端口连通,右侧液控腔与所述第二单向阀的正向端口连通,所述三位四通液控换向阀的阀芯处于中位时所述第一旁通油路和第二旁通油路均断开,处于左位所述第一旁通油路断开且所述第二旁通油路导通,处于右位时所述第一旁通油路导通且第二旁通油路断开。Optionally, the hydraulically controlled hydraulic switching element includes a three-position four-way hydraulically controlled reversing valve, the left hydraulic control chamber of the three-position four-way hydraulically controlled reversing valve is connected to the positive side of the first one-way valve. port, the right hydraulic control chamber communicates with the forward port of the second check valve, and the first bypass oil passage and Both the second bypass oil passages are disconnected, the first bypass oil passage is disconnected and the second bypass oil passage is turned on in the left position, and the first bypass oil passage is turned on and the second bypass oil passage is turned on in the right position The second bypass oil circuit is disconnected.

优选地,所述先导缓冲阀形成为整体式复合阀,该整体式复合阀的阀体上形成有与所述第一单向阀的反向端口连通的第一连接端口,与所述第二单向阀的反向端口连通的第二连接端口,与所述第一单向阀的正向端口连通的第三连接端口以及与所述第二单向阀的正向端口连通的第四连接端口。Preferably, the pilot buffer valve is formed as an integral compound valve, and the valve body of the integral compound valve is formed with a first connection port communicated with the reverse port of the first one-way valve, and connected with the second port of the one-way valve. A second connection port communicated with the reverse port of the one-way valve, a third connection port communicated with the forward port of the first one-way valve, and a fourth connection port communicated with the forward port of the second one-way valve port.

在上述先导缓冲阀的技术方案的基础上,本实用新型提供一种缓冲减振液压控制回路,其中,该缓冲减振液压控制回路包括上述任一技术方案所述的先导缓冲阀,该先导缓冲阀连接在主液控换向阀的先导液控油路上,所述主液控换向阀连接在液压执行元件的控制油路上以进行换向控制,其中所述先导缓冲阀的第一单向阀的反向端口与所述主液控换向阀的一侧液控腔连通,第二单向阀的反向端口与该主液控换向阀的另一侧液控腔连通,并且所述第一单向阀的正向端口和第二单向阀的正向端口经由先导阀连接于先导液控油供油油路和先导液控油回油油路。On the basis of the above-mentioned technical solution of the pilot buffer valve, the utility model provides a buffering and damping hydraulic control circuit, wherein the buffering and damping hydraulic control circuit includes the pilot buffer valve described in any of the above technical solutions, the pilot buffer The valve is connected to the pilot hydraulic control oil circuit of the main hydraulic control reversing valve, and the main hydraulic control reversing valve is connected to the control oil circuit of the hydraulic actuator for reversing control, wherein the first check valve of the pilot buffer valve The reverse port of the second check valve communicates with the hydraulic control cavity on one side of the main hydraulic control reversing valve, the reverse port of the second check valve communicates with the other side hydraulic control cavity of the main hydraulic control reversing valve, and the The forward port of the first one-way valve and the forward port of the second one-way valve are connected to the pilot hydraulic control oil supply oil circuit and the pilot hydraulic control oil return oil circuit via the pilot valve.

典型地,所述液压执行元件为液压缸或液压马达,所述主液控换向阀为液控式三位四通换向阀,该主液控换向阀连接在所述液压缸的伸缩控制油路上或者所述液压马达的正反转控制油路上以进行换向控制。Typically, the hydraulic actuator is a hydraulic cylinder or a hydraulic motor, the main hydraulic control valve is a hydraulically controlled three-position four-way valve, and the main hydraulic control valve is connected to the telescopic valve of the hydraulic cylinder. Commutation control is performed on the control oil circuit or the forward and reverse control oil circuit of the hydraulic motor.

具体地,所述先导阀为换向阀,所述先导阀能够切换为使得所述第一单向阀的正向端口选择性地与所述先导液控油供油油路连通或先导液控油回油油路连通,以及使得所述第一单向阀的正向端口选择性地与所述先导液控油回油油路或先导液控油供油油路连通。Specifically, the pilot valve is a reversing valve, and the pilot valve can be switched such that the forward port of the first check valve is selectively connected to the pilot hydraulic control oil supply circuit or the pilot hydraulic control oil return circuit. The oil circuit is connected, and the forward port of the first one-way valve is selectively communicated with the pilot hydraulic control oil return circuit or the pilot hydraulic control oil supply circuit.

优选地,所述先导阀包括二位三通换向阀形式的第一先导阀和第二先导阀,所述先导液控油供油油路包括先导液控油供油泵,所述先导液控油回油油路包括油箱,其中所述第一单向阀的正向端口与所述第一先导阀的工作油口连通,所述第二单向阀的正向油口与所述第二先导阀的工作油口连通,所述先导液控油供油泵的输出口分别与所述第一先导阀的进油口和第二先导阀的进油口连通,并且该第一先导阀的回油口和第二先导阀的回油口分别与所述油箱连通。Preferably, the pilot valve includes a first pilot valve and a second pilot valve in the form of a two-position three-way reversing valve, the pilot hydraulic control oil supply circuit includes a pilot hydraulic control oil supply pump, and the pilot hydraulic control oil return oil The oil circuit includes an oil tank, wherein the forward port of the first check valve communicates with the working oil port of the first pilot valve, and the forward oil port of the second check valve communicates with the working oil port of the second pilot valve. The working oil port is connected, the output port of the pilot hydraulic oil supply pump is respectively connected with the oil inlet port of the first pilot valve and the oil inlet port of the second pilot valve, and the oil return port of the first pilot valve is connected with the oil inlet port of the second pilot valve. The oil return ports of the two pilot valves communicate with the oil tank respectively.

此外,本实用新型还提供一种工程机械设备,其中,该工程机械设备的液压系统中包括上述任一技术方案所述的缓冲减振液压控制回路。In addition, the present utility model also provides construction machinery equipment, wherein the hydraulic system of the construction machinery equipment includes the damping and vibration damping hydraulic control circuit described in any one of the above technical solutions.

具体选择地,所述工程机械设备为挖掘机。Specifically, the construction machinery equipment is an excavator.

通过上述技术方案可以看出,本实用新型的先导操作缓冲阀的设计有别于传统的单向节流阀,传统的都是在先导液控油路一侧或者两侧增加单向节流阀,其很难解决控制的灵敏性和减少冲击的矛盾。本实用新型的先导缓冲阀采用互控方式,在先导阀突然启动的时,首先通过相应的节流阀进行节流从而达到缓冲的目的,当主液控换向阀的阀芯移动经过初始的换向缓冲后,通过油压逐渐增大到预定值的先导液控油使得液控式液压开关元件开启,从而使得住液控换向阀的相应液控腔快速回油,保证了阀芯的移动速度,兼顾了减少液压冲击和提高操作灵敏性的矛盾。因此,本实用新型的先导缓冲阀及其缓冲减振液压控制回路具有减少工程机械设备(例如挖掘机)机械工作机构突然作业时的液压冲击,提高整车作业稳定性,有效地提高操作舒适性和作业效率;同时,由于冲击的下降,可以提高工程机械设备的机械工作机构以及相关液压元件的使用寿命。本实用新型的工程机械设备具有本实用新型的先导缓冲阀,因此其同样具有上述优点。It can be seen from the above technical solutions that the design of the pilot operated buffer valve of the present utility model is different from the traditional one-way throttle valve. The traditional one-way throttle valve is added on one side or both sides of the pilot hydraulic control oil circuit. It is difficult to solve the contradiction between control sensitivity and impact reduction. The pilot buffer valve of the utility model adopts a mutual control mode. When the pilot valve starts suddenly, it first throttles through the corresponding throttle valve to achieve the purpose of buffering. When the spool of the main hydraulic control reversing valve moves through the initial After buffering, the oil pressure gradually increases to the predetermined value of the pilot hydraulic control oil to make the hydraulic control hydraulic switch element open, so that the corresponding hydraulic control chamber of the hydraulic control reversing valve returns oil quickly, ensuring the moving speed of the spool , taking into account the contradiction between reducing hydraulic shock and improving operational sensitivity. Therefore, the pilot buffer valve and its buffering and damping hydraulic control circuit of the utility model can reduce the hydraulic shock when the mechanical working mechanism of the construction machinery equipment (such as an excavator) suddenly operates, improve the stability of the vehicle operation, and effectively improve the operating comfort. and operating efficiency; at the same time, due to the reduction of impact, the service life of the mechanical working mechanism of construction machinery and related hydraulic components can be improved. The engineering mechanical equipment of the utility model has the pilot buffer valve of the utility model, so it also has the above-mentioned advantages.

本实用新型的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present utility model will be described in detail in the following specific embodiments.

附图说明 Description of drawings

下列附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,其与下述的具体实施方式一起用于解释本实用新型,但本实用新型的保护范围并不局限于下述附图及具体实施方式。在附图中:The following drawings are used to provide a further understanding of the utility model, and constitute a part of the description, which are used together with the following specific embodiments to explain the utility model, but the scope of protection of the utility model is not limited to the following accompanying drawings and specific implementation methods. In the attached picture:

图1是现有技术中日立挖掘机上的减振阀在动臂进行举升操作时工作的液压原理图。Fig. 1 is a hydraulic schematic diagram of the operation of the damping valve on the Hitachi excavator when the boom is lifted in the prior art.

图2是图1所示的日立挖掘机的减振阀在动臂举升操作过程中突然操作动臂下降时工作的液压原理图。Fig. 2 is a hydraulic schematic diagram of the operation of the vibration damping valve of the Hitachi excavator shown in Fig. 1 when the boom is suddenly lowered during the boom lifting operation.

图3是中国发明专利申请CN101619580Y公开的改善挖掘机操作舒适性的装置的液压原理图。Fig. 3 is a hydraulic schematic diagram of a device for improving the operating comfort of an excavator disclosed in the Chinese invention patent application CN101619580Y.

图4是本实用新型一种具体实施方式的先导缓冲阀的液压原理图。Fig. 4 is a schematic hydraulic diagram of a pilot buffer valve according to a specific embodiment of the present invention.

图5是本实用新型另一种具体实施方式的先导缓冲阀的液压原理图。Fig. 5 is a schematic hydraulic diagram of the pilot buffer valve in another specific embodiment of the present invention.

图6是采用图4所示实施方式的先导缓冲阀所形成的缓冲减振液压控制回路的液压原理图。Fig. 6 is a hydraulic principle diagram of the buffer and vibration damping hydraulic control circuit formed by adopting the pilot buffer valve of the embodiment shown in Fig. 4 .

图7是采用图5所示实施方式的先导缓冲阀所形成的缓冲减振液压控制回路的液压原理图。Fig. 7 is a hydraulic principle diagram of the buffer and vibration damping hydraulic control circuit formed by adopting the pilot buffer valve of the embodiment shown in Fig. 5 .

附图标记说明:Explanation of reference signs:

1主油泵;                    2先导液控油供油泵;1 main oil pump; 2 pilot hydraulic control oil supply pump;

3第一先导阀;                4第二先导阀;3 first pilot valve; 4 second pilot valve;

5油箱;                      6第一节流阀;5 fuel tank; 6 first throttle valve;

7第一单向阀;                8第二单向阀;7 the first one-way valve; 8 the second one-way valve;

9第二节流阀;                10主液控换向阀;9 second throttle valve; 10 main hydraulic control reversing valve;

11动臂油缸;                 12先导缓冲阀;11 Boom oil cylinder; 12 Pilot buffer valve;

13第一二位二通液控换向阀;   14第二二位二通液控换向阀;13 The first two-position two-way hydraulic control reversing valve; 14 The second two-position two-way hydraulic control reversing valve;

15三位四通液控换向阀;       16第一单向阀的正向端口;15 three-position four-way hydraulic control reversing valve; 16 positive port of the first one-way valve;

17第一单向阀的反向端口;     18第二单向阀的正向端口;17 the reverse port of the first one-way valve; 18 the forward port of the second one-way valve;

19第二单向阀的反向端口;     20第一旁通油路;19 The reverse port of the second one-way valve; 20 The first bypass oil circuit;

21第二旁通油路;            22第一先导阀的工作油口;21 The second bypass oil circuit; 22 The working oil port of the first pilot valve;

23第一先导阀的进油口;      24第一先导阀的回油口;23 The oil inlet port of the first pilot valve; 24 The oil return port of the first pilot valve;

25第二先导阀的工作油口;    26第二先导阀的进油口;25 The working oil port of the second pilot valve; 26 The oil inlet port of the second pilot valve;

27第二先导阀的回油口;      A第一连接端口;27 Oil return port of the second pilot valve; A first connection port;

B第二连接端口;             C第三连接端口;B the second connection port; C the third connection port;

D第四连接端口。D The fourth connection port.

具体实施方式 Detailed ways

以下结合附图对本实用新型的具体实施方式进行详细说明,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,本实用新型的保护范围并不局限于下述的具体实施方式。The specific embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present utility model, and the protection scope of the present utility model is not limited to the following Detailed ways.

以下首先本实用新型先导缓冲阀的具体实施方式。在此需要说明的是,本实用新型的先导缓冲阀属于液压元件,图4和图5显示的仅是本实用新型两种实施方式的先导缓冲阀的液压原理图,但是显然地,本实用新型的先导缓冲阀既在机械结构上可以由图示的各个阀门通过管路连接而成,也可以共用阀体而形成为整体复合阀的形式。相应地,在图4和图5中标示的连接端口A、B、C、D仅是为描述方便而进行的标注,这种连接端口一般在本实用新型的缓冲先导阀在机械实体结构上形成为整体式复合阀时也就是相应的油口,但是在本实用新型的先导缓冲阀由图示的各个阀门通过管路连接而成的情况下,这些连接端口在实体结构上可能并不存在,而仅代表相应管路上的某些位置点。Below firstly the specific implementation of the pilot buffer valve of the present invention. What needs to be explained here is that the pilot buffer valve of the present utility model belongs to hydraulic components, and Fig. 4 and Fig. 5 show only the hydraulic schematic diagrams of the pilot buffer valves in two embodiments of the present utility model, but obviously, the utility model In terms of mechanical structure, the pilot buffer valve can be formed by connecting the various valves shown in the figure through pipelines, or it can share the valve body to form an integral compound valve. Correspondingly, the connection ports A, B, C, and D marked in Fig. 4 and Fig. 5 are only marked for convenience of description, and such connection ports are generally formed on the mechanical entity structure of the buffer pilot valve of the present utility model When it is an integral compound valve, it is the corresponding oil port, but in the case where the pilot buffer valve of the present invention is connected by the various valves shown in the figure through pipelines, these connection ports may not exist in the physical structure. Instead, it represents only certain points on the corresponding pipeline.

参见图4和图5所示,本实用新型的先导缓冲阀12包括并联的第一节流阀6、第一单向阀7和第一旁通油路20以及并联的第二节流阀9、第二单向阀8和第二旁通油路21,所述第一旁通油路20和第二旁通油路21上设置有用于选择性控制第一旁通油路20和第二旁通油路21通断的液控式液压开关元件,所述第一单向阀7的正向端口16和第二单向阀8的正向端口18分别与该液控式液压开关元件的相应的液控腔连通,以在所述第一单向阀7的正向端口16的油压等于或大于第一预定值时驱动所述液控式液压开关元件切换为使得所述第二旁通油路21导通,而在所述第二单向阀8的正向端口18的油压等于或大于第二预定值时驱动该液控式液压开关元件切换为使得所述第一旁通油路20导通。Referring to Fig. 4 and Fig. 5, the pilot buffer valve 12 of the present invention includes a parallel first throttle valve 6, a first check valve 7, a first bypass oil passage 20 and a parallel second throttle valve 9 , the second one-way valve 8 and the second bypass oil passage 21, the first bypass oil passage 20 and the second bypass oil passage 21 are provided with a device for selectively controlling the first bypass oil passage 20 and the second bypass oil passage The bypass oil circuit 21 is a hydraulically controlled hydraulic switching element, the forward port 16 of the first check valve 7 and the forward port 18 of the second check valve 8 are respectively connected to the hydraulically controlled hydraulic switch element. The corresponding hydraulic control chamber is connected to drive the hydraulic control switch element to switch to make the second bypass The oil passage 21 is conducted, and when the oil pressure of the positive port 18 of the second check valve 8 is equal to or greater than a second predetermined value, the hydraulic control type hydraulic switch element is driven to switch to make the first bypass The oil circuit 20 is turned on.

对于本领域技术人员而言,由于液控式液压开关元件一般具有复位弹簧,因此通过选择或调解复位弹簧,可以改变上述第一预定值或第二预定值,从而改变所述液控式液压开关元件的开启油压。因此,在本实用新型的上述技术构思范围内,上述油压的第一预定值和第二预定值可以相等,也可以不相等。另外,对于单向阀而言,对于本领域技术人员公知的,单向阀具有正向导通、反向截止的功能,当具有预定油压的液压油从其正向端口输入时,单向阀能够导通,相反,如果液压油从反向端口输入,则无论油压多大均不能导通。For those skilled in the art, since the hydraulic control type hydraulic switch element generally has a return spring, by selecting or adjusting the return spring, the above-mentioned first predetermined value or the second predetermined value can be changed, thereby changing the hydraulic control type hydraulic switch. The opening oil pressure of the component. Therefore, within the scope of the above-mentioned technical concept of the present utility model, the above-mentioned first predetermined value and second predetermined value of the oil pressure may be equal or unequal. In addition, for the one-way valve, as known to those skilled in the art, the one-way valve has the functions of forward conduction and reverse cut-off. When hydraulic oil with a predetermined oil pressure is input from its forward port, the one-way valve will On the contrary, if the hydraulic oil is input from the reverse port, no matter how high the oil pressure is, it cannot be conducted.

在本实用新型的上述技术构思的启示下,本领域技术人员可以想到多种能够实现上述驱动通断液压关系的液控式液压元件。典型地,例如参见图4所示,所述液控式液压开关元件包括设置在第一旁通油路20上的第一二位二通液控换向阀13和设置第二旁通油路21上的第二二位二通液控换向阀14。其中,第一二位二通液控换向阀13的液控腔与所述第二单向阀8的正向端口18连通,第二二位二通液控换向阀14的液控腔与所述第一单向阀7的正向端口16连通。Inspired by the above-mentioned technical concept of the present utility model, those skilled in the art can think of many kinds of hydraulic control hydraulic components capable of realizing the above-mentioned driving on-off hydraulic relationship. Typically, as shown in FIG. 4, the hydraulically controlled hydraulic switching element includes a first two-position two-way hydraulic control reversing valve 13 arranged on the first bypass oil passage 20 and a second bypass oil passage The second two-position two-way hydraulic control reversing valve 14 on the 21. Wherein, the hydraulic control cavity of the first two-position two-way hydraulic control reversing valve 13 communicates with the positive port 18 of the second check valve 8, and the hydraulic control cavity of the second two-position two-way hydraulic control reversing valve 14 It communicates with the forward port 16 of the first one-way valve 7 .

作为一种可选择的变型方式,上述液控式液压开关元件也可以包括一个三位四通液控换向阀15,显然地,三位四通液控换向阀15具有四个油口,第一旁通油路20和第二旁通油路21中间断开,从而第一旁通油路20断开位置的两个连接端和第二旁通油路21的断开位置的两个连接端可以分别连接到三位四通液控换向阀的四个油口上。三位四通液控换向阀的内部油道以及阀杆形式对于本领域技术人员多种多样,在此不再赘述,其只要能够实现如下工作状态即可,即该三位四通液控换向阀15的阀芯处于中位时所述第一旁通油路20和第二旁通油路21均截止,并且该三位四通液控换向阀15的左侧液控腔与第一单向阀7的正向端口16连通,以在该第一单向阀7的正向端口16的油压等于或大于所述第一预定值时驱动所述阀芯切换到左位而使所述第一旁通油路20截止、第二旁通油路21导通,该三位四通液控换向阀的右侧液控腔与第二单向阀8的正向端口18连通,以在该第二单向阀的正向端口18的油压等于或大于所述第二预定值时驱动所述阀芯切换到右位时而使所述第一旁通油路20导通、第二旁通油路21截止。As an optional modification, the above-mentioned hydraulically controlled hydraulic switch element may also include a three-position four-way hydraulically controlled reversing valve 15, obviously, the three-position four-way hydraulically controlled reversing valve 15 has four oil ports, The first bypass oil passage 20 and the second bypass oil passage 21 are disconnected in the middle, so that the two connection ends of the disconnected position of the first bypass oil passage 20 and the two connected ends of the disconnected position of the second bypass oil passage 21 The connecting ends can be respectively connected to the four oil ports of the three-position four-way hydraulic control reversing valve. The internal oil passage and valve stem form of the three-position four-way hydraulic control reversing valve are various for those skilled in the art, so I will not repeat them here, as long as the following working conditions can be realized, that is, the three-position four-way hydraulic control When the spool of the reversing valve 15 is in the neutral position, both the first bypass oil passage 20 and the second bypass oil passage 21 are closed, and the left hydraulic control chamber of the three-position four-way hydraulic control reversing valve 15 is in contact with the The forward port 16 of the first one-way valve 7 communicates to drive the spool to switch to the left position when the oil pressure of the forward port 16 of the first one-way valve 7 is equal to or greater than the first predetermined value. The first bypass oil passage 20 is cut off and the second bypass oil passage 21 is turned on. The right hydraulic control cavity of the three-position four-way hydraulic control reversing valve is connected to the positive port 18 of the second check valve 8. When the oil pressure of the positive port 18 of the second check valve is equal to or greater than the second predetermined value, the valve core is driven to switch to the right position to make the first bypass oil passage 20 conduct , The second bypass oil passage 21 is closed.

另外,就图4和图5所示的两种典型实施方式而言,图4采用第一二位二通液控换向阀13和第二二位二通换向阀14实现,这可以方便地设定不同的开启压力,比如第一二位二通液控换向阀13的开启油压(即动臂举升时的开启油压)设为0.6MPa,第二二位二通换向阀14的开启油压(即动臂下降开启油压)可以设为1MPa;与图5所示的三位四通换向阀15的替换方案中15比较,这样更能适应不同动作的具体要求,并且两个二位二通液控换向阀13、14可以选用的标准的插装阀,这更为简单,通用性强。In addition, as far as the two typical implementations shown in Fig. 4 and Fig. 5 are concerned, Fig. 4 adopts the first two-position two-way hydraulically controlled reversing valve 13 and the second two-position two-way reversing valve 14 to realize, which can facilitate Set different opening pressures accordingly. For example, the opening oil pressure of the first two-position two-way hydraulic control reversing valve 13 (that is, the opening oil pressure when the boom is lifted) is set to 0.6MPa, and the second two-position two-way reversing The opening oil pressure of the valve 14 (that is, the opening oil pressure when the boom is lowered) can be set to 1MPa; compared with the replacement scheme 15 of the three-position four-way reversing valve 15 shown in Figure 5, it can better adapt to the specific requirements of different actions , and the two two-position two-way hydraulic control reversing valves 13, 14 can be selected as standard cartridge valves, which is simpler and more versatile.

上述液控式液压开关元件当然不仅限于图4和图5所示的两种典型实施形式,对于液压领域的技术人员而言,在本实用新型的技术构思启示下,其可以想到多种简单变型形式来实现上述工作驱动关系,这些简单变型均属于本实用新型的保护范围。Of course, the above-mentioned hydraulic control type hydraulic switch element is not limited to the two typical implementation forms shown in Fig. 4 and Fig. 5. For those skilled in the field of hydraulic pressure, under the inspiration of the technical concept of the present utility model, many simple modifications can be conceived Form to realize the above-mentioned work driving relationship, these simple modifications all belong to the protection scope of the present utility model.

此外,如上所述,本实用新型的先导缓冲阀可以形成为整体式复合阀的形式,在此情形下,该整体式复合阀的阀体上形成有与第一单向阀7的反向端口17连通的第一连接端口A,与第二单向阀8的反向端口19连通的第二连接端口B,与第一单向阀7的正向端口16连通的第三连接端口C以及与第二单向阀8的正向端口18连通的第四连接端口D。In addition, as mentioned above, the pilot buffer valve of the present invention can be formed in the form of an integral compound valve. In this case, the valve body of the integral compound valve is formed with a reverse port with the first one-way valve 7. The first connection port A communicating with 17, the second connection port B communicating with the reverse port 19 of the second one-way valve 8, the third connection port C communicating with the forward port 16 of the first one-way valve 7, and the third connection port C communicating with The forward port 18 of the second one-way valve 8 communicates with the fourth connection port D.

以下参照图6和图7描述本实用新型的缓冲减振液压控制回路的具体实施方式。The specific implementation of the shock absorbing hydraulic control circuit of the present invention will be described below with reference to FIG. 6 and FIG. 7 .

本实用新型的缓冲减振液压控制回路包括上述技术方案的先导缓冲阀12,该先导缓冲阀12连接在主液控换向阀10的先导液控油路上,所述主液控换向阀10连接在液压执行元件的控制油路上以进行换向控制,其中所述先导缓冲阀12的第一单向阀7的反向端口17与所述主液控换向阀10的一侧液控腔连通,第二单向阀8的反向端口19与该主液控换向阀的另一侧液控腔连通,并且所述第一单向阀7的正向端口16和第二单向阀8的正向端口18经由先导阀连接于先导液控油供油油路和先导液控油回油油路。The cushioning and damping hydraulic control circuit of the utility model includes the pilot buffer valve 12 of the above-mentioned technical solution, the pilot buffer valve 12 is connected to the pilot hydraulic control oil circuit of the main hydraulic control reversing valve 10, and the main hydraulic control reversing valve 10 is connected to On the control oil circuit of the hydraulic actuator to perform reversing control, wherein the reverse port 17 of the first check valve 7 of the pilot buffer valve 12 communicates with the hydraulic control chamber on one side of the main hydraulic control reversing valve 10 , the reverse port 19 of the second one-way valve 8 communicates with the other side of the main hydraulic control reversing valve, and the forward port 16 of the first one-way valve 7 and the second one-way valve 8 The forward port 18 is connected to the pilot hydraulic control oil supply oil circuit and the pilot hydraulic control oil return oil circuit through the pilot valve.

对于本领域技术人员而言,主液控换向阀的先导阀是公知的,其一般为换向阀的形式,通过先导操纵手柄进行操纵,具体的换向阀类型多种多样,只要能够实现如下常规的工作状态即可,即通过所述先导阀的切换而选择地使得所述第一单向阀7的正向端口16与先导液控油供油油路连通或先导液控油回油油路连通,并且所述第一单向阀7的正向端口16与先导液控油回油油路或先导液控油供油油路连通。例如,参见图6和图7所示,所述先导阀包括二位三通换向阀形式的第一先导阀3和第二先导阀4,所述先导液控油供油油路包括先导液控油供油泵2,所述先导液控油回油油路包括油箱5,其中第一单向阀7的正向端口16与第一先导阀3的工作油口22连通,第二单向阀8的正向油口19与第二先导阀4的工作油口25连通,所述先导液控油供油泵2的输出口分别与第一先导阀3的进油口23和第二先导阀的进油口26连通(显然地先导液控油供油泵2的输入口与油箱连通以泵吸液压油),并且该第一先导阀3的回油口24和第二先导阀的回油口27分别与所述油箱5连通。这样,显然地,通过操作第一先导阀3,可以使得第一单向阀7的正向端口16选择性地与先导液控油供油泵2或油箱5连通,通过操作第二先导阀4,可以使得第二单向阀8的正向油口19选择性地与先导液控油供油泵2或油箱5连通。当然,先导阀并不限于上述包括第一先导阀3和第二先导阀4的形式,例如上述第一先导阀3和第二先导阀4也可以集成为一个Y型三位四通换向阀的形式,即该三位四通换向阀的左位使得第一单向阀7的正向端口16与先导液控油供油泵2连通,第二单向阀8的正向油口19与油箱5连通;中位时使得第一单向阀7的正向端口16和第二单向阀8的正向油口19均与油箱5连通;右位时使得第一单向阀7的正向端口16与油箱5连通,第二单向阀8的正向油口19与先导液控油供油泵2连通。这种先导阀的简单变型形式对于本领域技术人员属于显然地,其均属于本实用新型的保护范围。For those skilled in the art, the pilot valve of the main hydraulic control reversing valve is well known, and it is generally in the form of a reversing valve, which is manipulated by a pilot control handle. There are various types of specific reversing valves, as long as it can be realized The following normal working state is sufficient, that is, the positive port 16 of the first check valve 7 is selectively connected to the pilot hydraulic control oil supply oil circuit or the pilot hydraulic control oil return oil circuit through the switching of the pilot valve. and the forward port 16 of the first one-way valve 7 communicates with the pilot pilot oil return oil circuit or the pilot pilot oil control oil supply oil circuit. For example, as shown in Figure 6 and Figure 7, the pilot valve includes a first pilot valve 3 and a second pilot valve 4 in the form of a two-position three-way reversing valve, and the pilot hydraulic control oil supply circuit includes a pilot hydraulic control oil The oil supply pump 2, the pilot hydraulic control oil return oil circuit includes the oil tank 5, wherein the positive port 16 of the first check valve 7 communicates with the working oil port 22 of the first pilot valve 3, and the positive port of the second check valve 8 The oil port 19 communicates with the working oil port 25 of the second pilot valve 4, and the output port of the pilot oil control oil supply pump 2 is connected with the oil inlet 23 of the first pilot valve 3 and the oil inlet 26 of the second pilot valve respectively. (Obviously, the input port of the pilot hydraulic control oil supply pump 2 communicates with the oil tank to pump hydraulic oil), and the oil return port 24 of the first pilot valve 3 and the oil return port 27 of the second pilot valve are respectively connected to the oil tank 5 connected. In this way, obviously, by operating the first pilot valve 3, the positive port 16 of the first check valve 7 can be selectively communicated with the pilot hydraulic control oil supply pump 2 or the oil tank 5, and by operating the second pilot valve 4, it can be The forward oil port 19 of the second one-way valve 8 is selectively communicated with the pilot hydraulic oil supply pump 2 or the oil tank 5 . Of course, the pilot valve is not limited to the above-mentioned form including the first pilot valve 3 and the second pilot valve 4, for example, the above-mentioned first pilot valve 3 and the second pilot valve 4 can also be integrated into a Y-type three-position four-way reversing valve That is, the left position of the three-position four-way reversing valve makes the forward port 16 of the first check valve 7 communicate with the pilot hydraulic oil supply pump 2, and the forward oil port 19 of the second check valve 8 communicates with the fuel tank. 5 communication; when the neutral position makes the forward port 16 of the first check valve 7 and the forward oil port 19 of the second check valve 8 communicate with the oil tank 5; when the right position makes the forward port 16 of the first check valve 7 The port 16 communicates with the oil tank 5 , and the forward oil port 19 of the second check valve 8 communicates with the pilot hydraulic oil supply pump 2 . The simple variants of the pilot valve are obvious to those skilled in the art, and all of them belong to the protection scope of the present utility model.

另外,在本实用新型缓冲减振液压控制回路的上述基本技术构思范围内,对于液压领域的技术而言,工程机械的液压系统中的液压执行元件典型地为液压缸或液压马达,所述主液控换向阀10一般为液控三位四通换向阀,该主液控换向阀10连接在所述液压缸的伸缩控制油路上以通过换向控制实现液压缸的伸缩控制,或者连接在所述液压马达的正反转控制油路上以通过换向控制实现液压马达的正反转控制。例如,参见图6或图7所示,液压缸的伸缩控制油路是公知地,液压缸的有杆腔和无杆腔通过管路分别连接到主液控换向阀10的两个工作油口,该主液控换向阀10的进油口通过管路连接于主油泵1的输出口,回油口通过管路连接到油箱5。有关液压缸或液压马达的控制油路是公知的,在此不再赘述。典型地,图6和图7所示的液压缸可以作为挖掘机的动臂油缸11,该动臂油缸11用于驱动挖掘机的动臂。当然并不限于此,图6和图7所示的液压缸还可以作为例如液压起重机的变幅油缸、混凝土泵车的臂架的相邻臂节之间的折叠驱动用油缸,此外,在图6和图7所示的液压缸可以简单地替换为液压马达,相应地连接到液压缸的有杆腔和无杆腔的工作油路分别连接到液压马达的两个工作油口。这种液压缸或液压马达的控制油路形式类似。In addition, within the scope of the above-mentioned basic technical concepts of the buffering and damping hydraulic control circuit of the present invention, for the technology in the hydraulic field, the hydraulic actuators in the hydraulic system of construction machinery are typically hydraulic cylinders or hydraulic motors, and the main The hydraulically controlled reversing valve 10 is generally a hydraulically controlled three-position, four-way reversing valve, and the main hydraulically controlled reversing valve 10 is connected to the telescopic control oil circuit of the hydraulic cylinder to realize the telescopic control of the hydraulic cylinder through reversing control, or It is connected to the forward and reverse control oil circuit of the hydraulic motor to realize the forward and reverse control of the hydraulic motor through commutation control. For example, as shown in Fig. 6 or Fig. 7, the telescopic control oil circuit of the hydraulic cylinder is known, and the rod chamber and the rodless chamber of the hydraulic cylinder are respectively connected to the two working oils of the main hydraulic control reversing valve 10 through pipelines. The oil inlet port of the main hydraulic control reversing valve 10 is connected to the output port of the main oil pump 1 through a pipeline, and the oil return port is connected to the oil tank 5 through a pipeline. The control oil circuits of hydraulic cylinders or hydraulic motors are well known and will not be repeated here. Typically, the hydraulic cylinder shown in FIG. 6 and FIG. 7 can be used as the boom cylinder 11 of the excavator, and the boom cylinder 11 is used to drive the boom of the excavator. Certainly not limited thereto, the hydraulic cylinder shown in Figure 6 and Figure 7 can also be used as a luffing cylinder of a hydraulic crane, or a folding driving cylinder between adjacent boom sections of the jib of a concrete pump truck, for example, in addition, in Fig. The hydraulic cylinders shown in Figure 6 and Figure 7 can be simply replaced by a hydraulic motor, and the working oil circuits connected to the rod cavity and the rodless cavity of the hydraulic cylinder are respectively connected to the two working oil ports of the hydraulic motor. The control oil circuit form of this hydraulic cylinder or hydraulic motor is similar.

在本实用新型上述缓冲减振液压控制回路的技术方案的基础上,本实用新型还提供一种工程机械设备,该工程机械设备的液压系统包括本实用新型上述技术方案的缓冲减振液压控制回路。典型地,所述工程机械设备可以是挖掘机。On the basis of the technical solution of the buffering and damping hydraulic control circuit of the utility model, the utility model also provides a kind of engineering machinery equipment, the hydraulic system of the engineering machinery equipment includes the buffering and vibration damping hydraulic control circuit of the above technical solution of the utility model . Typically, the construction machinery equipment may be an excavator.

为了帮助本领域技术人员理解本实用新型的优点,以下参照图6以挖掘机为例进行描述本实用新型的先导缓冲阀及其缓冲减振液压控制回路是如何提高挖掘机作业的操作舒适性和作业稳定性,并改善响应速度快和操作灵活性的。其中,图6中所示的液压缸为用于驱动挖掘机的动臂的动臂油缸11,该动臂油缸11的伸缩控制油路上设置有主液控换向阀10,这种液压执行元件(例如液压缸或液压马达)的控制油路上设置主液控换向阀在工程机械上是常用的,例如挖掘机斗杆、回转机构、液压起重机的回转台、变幅油缸等等,因此本实用新型的先导缓冲阀及其缓冲减振液压控制回路并不局限于挖掘机的动臂的液压驱动系统。In order to help those skilled in the art understand the advantages of the utility model, the following describes how the pilot buffer valve of the utility model and its buffer and vibration damping hydraulic control circuit improve the operating comfort and performance of the excavator with reference to Figure 6 and take an excavator as an example. Job stability, and improved responsiveness and operational flexibility. Among them, the hydraulic cylinder shown in Fig. 6 is the boom cylinder 11 used to drive the boom of the excavator, and the telescopic control oil circuit of the boom cylinder 11 is provided with a main hydraulic control reversing valve 10, this hydraulic actuator (such as hydraulic cylinder or hydraulic motor) to set the main hydraulic control reversing valve on the control oil circuit is commonly used in construction machinery, such as excavator arm, slewing mechanism, hydraulic crane slewing table, luffing cylinder, etc., so this The utility model pilot buffer valve and its buffer and vibration damping hydraulic control circuit are not limited to the hydraulic drive system of the boom of the excavator.

参见图6所示,由于本实用新型的技术方案在上文已经进行了详细介绍,在此仅对照图6进行简略说明,参见图6所示,先导液控油供油泵2和油箱5与第一先导阀3(作为动臂下放先导阀)和第二先导阀4(作为动臂举升先导阀)相连;第一和第二先导阀3、4分别与先导缓冲阀12相连,先导缓冲阀12分别与主液控换向阀10的两侧液控腔相连,主油泵1和油箱5经由主液控换向阀10与动臂油缸11相连以形成动臂油缸11的伸缩控制油路。Referring to Fig. 6, since the technical solution of the present utility model has been introduced in detail above, only a brief description is given in relation to Fig. 6 here, as shown in Fig. The pilot valve 3 (as the boom lowering pilot valve) is connected to the second pilot valve 4 (as the boom lifting pilot valve); the first and second pilot valves 3 and 4 are respectively connected to the pilot buffer valve 12, and the pilot buffer valve 12 They are respectively connected to the hydraulic control chambers on both sides of the main hydraulic control reversing valve 10 , and the main oil pump 1 and the oil tank 5 are connected to the boom cylinder 11 via the main hydraulic control reversing valve 10 to form the telescopic control oil circuit of the boom cylinder 11 .

如图6所示,在第一先导阀3突然开启过程中,先导液控油从第一先导阀3经由第三连接端口C通过第一单向阀7、第一连接端口A流到主液控换向阀10的右侧液控腔,推动控制主液控换向阀10的阀芯向左移动,主液控换向阀10左侧的液控腔内的液压油经由第二连接端口B通过第二节流阀9、第四连接端口D流向第二先导阀4回流到油箱5,由于回油受第二节流阀9的节流作用,使主液控换向阀10的阀芯慢慢移动,主油泵1流出的高压液压油通过主阀芯的柔缓开启,缓慢地流到动臂油缸11的有杆腔,让动臂慢慢地下放。由于经过第一单向阀7的先导液控油同时作用在第二二位二通液控换向阀14的液控腔内,随着第一先导阀3开度逐渐加大以及主液控换向阀10的阀芯移动阻力的增大(弹簧阻力),先导液控油的油压逐步增大,当达到第二二位二通液控换向阀14的开启压力时,第二二位二通液控换向阀14开启。此时主液控换向阀10左侧的液控腔内的液压油直接通过第二二位二通液控换向阀14回油,不再通过第二节流阀9,这样主液控换向阀10的阀芯在经过初始的缓冲慢速移动之后进行快速移动换向,从而能够更快速的响应第一先导阀3的动臂下方控制信号,从而提高了操作的灵敏性。As shown in Figure 6, during the sudden opening process of the first pilot valve 3, the pilot hydraulic control oil flows from the first pilot valve 3 through the third connection port C, through the first one-way valve 7, the first connection port A to the main pilot control valve. The hydraulic control chamber on the right side of the reversing valve 10 pushes the spool of the main hydraulic control reversing valve 10 to move to the left, and the hydraulic oil in the hydraulic control chamber on the left side of the main hydraulic control reversing valve 10 passes through the second connection port B Through the second throttle valve 9, the fourth connection port D flows to the second pilot valve 4 and returns to the oil tank 5. Since the return oil is throttled by the second throttle valve 9, the spool of the main hydraulic control reversing valve 10 Move slowly, the high-pressure hydraulic oil flowing out of the main oil pump 1 is slowly opened by the main valve core, and slowly flows into the rod chamber of the boom cylinder 11, so that the boom is slowly lowered. Since the pilot hydraulic control oil passing through the first one-way valve 7 acts on the hydraulic control cavity of the second two-position two-way hydraulic control reversing valve 14 at the same time, as the opening of the first pilot valve 3 gradually increases and the main hydraulic control changes As the movement resistance of the spool of the valve 10 increases (spring resistance), the oil pressure of the pilot hydraulic control oil gradually increases. When the opening pressure of the second two-position two-way hydraulic control reversing valve 14 is reached, the second two-position two-way The hydraulic control reversing valve 14 is opened. At this time, the hydraulic oil in the hydraulic control cavity on the left side of the main hydraulic control valve 10 returns oil directly through the second two-position two-way hydraulic control valve 14, and no longer passes through the second throttle valve 9, so that the main hydraulic control The spool of the reversing valve 10 performs rapid movement and reversing after the initial buffer slow movement, so that it can respond more quickly to the control signal of the first pilot valve 3 under the boom, thereby improving the sensitivity of the operation.

在第一先导阀3在下放动臂的操作过程中突然回位而停止动臂的下放时,主液控换向阀10内的阀芯在左侧复位弹簧的作用下,向右滑动,主液控换向阀10的右侧液控腔内的液压油则通过第一节流阀6流向第一先导阀3并流回油箱5,由于回油受到节流作用,因此主液控换向阀10的阀芯的移动速度平稳,系统的液压冲击明显减少,整车在操作过程中的稳定性得到改善。When the first pilot valve 3 returns suddenly during the operation of lowering the boom to stop the lowering of the boom, the spool in the main hydraulic control reversing valve 10 slides to the right under the action of the return spring on the left, and the main The hydraulic oil in the hydraulic control chamber on the right side of the hydraulic control reversing valve 10 flows through the first throttle valve 6 to the first pilot valve 3 and back to the oil tank 5. Since the return oil is throttled, the main hydraulic control reversing The moving speed of the spool of the valve 10 is stable, the hydraulic shock of the system is significantly reduced, and the stability of the vehicle during operation is improved.

动臂举升先导阀4突然启动和停止时工作原理和以上相同,不再赘述。The working principle when the boom lifting pilot valve 4 suddenly starts and stops is the same as above, and will not be repeated.

由上描述可以看出,本实用新型的先导操作缓冲阀12的设计有别于传统的单向节流阀,传统的都是在先导液控油路一侧或者两侧增加单向节流阀,其很难解决控制的灵敏性和减少冲击的矛盾。本实用新型的先导缓冲阀12采用互控方式,在先导阀突然启动的时,首先通过相应的节流阀进行节流从而达到缓冲的目的,当主液控换向阀10的阀芯移动经过初始的换向缓冲后,通过油压逐渐增大到预定值的先导液控油使得液控式液压开关元件开启,从而使得住液控换向阀10的相应液控腔快速回油,保证了阀芯的移动速度,兼顾了减少液压冲击和提高操作灵敏性的矛盾。因此,本实用新型的先导缓冲阀及其缓冲减振液压控制回路具有减少工程机械设备(例如挖掘机)机械工作机构突然作业时的液压冲击,提高整车作业稳定性,有效地提高操作舒适性和作业效率;同时,由于冲击的下降,可以提高工程机械设备的机械工作机构以及相关液压元件的使用寿命。It can be seen from the above description that the design of the pilot-operated buffer valve 12 of the present utility model is different from the traditional one-way throttle valve. The traditional one-way throttle valve is added on one side or both sides of the pilot hydraulic control oil circuit. It is difficult to solve the contradiction between control sensitivity and impact reduction. The pilot buffer valve 12 of the utility model adopts a mutual control mode. When the pilot valve starts suddenly, it first throttles through the corresponding throttle valve to achieve the purpose of buffering. When the valve core of the main hydraulic control reversing valve 10 moves through the initial After the reversing buffer, the oil pressure gradually increases to the predetermined value of the pilot hydraulic control oil to make the hydraulic control hydraulic switch element open, so that the corresponding hydraulic control chamber of the hydraulic control reversing valve 10 can quickly return oil, ensuring the valve core The speed of movement takes into account the contradiction between reducing hydraulic shock and improving operational sensitivity. Therefore, the pilot buffer valve and its buffering and damping hydraulic control circuit of the utility model can reduce the hydraulic shock when the mechanical working mechanism of the construction machinery equipment (such as an excavator) suddenly operates, improve the stability of the vehicle operation, and effectively improve the operating comfort. and operating efficiency; at the same time, due to the reduction of impact, the service life of the mechanical working mechanism of construction machinery and related hydraulic components can be improved.

以上结合附图详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型,这些简单变型均属于本实用新型的保护范围。The preferred embodiment of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the specific details of the above-mentioned embodiment, and within the scope of the technical concept of the utility model, the technical solution of the utility model can be carried out in many ways. These simple modifications all belong to the protection scope of the present utility model.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本实用新型对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, the utility model will not further describe various possible combinations.

此外,本实用新型的各种不同的实施方式之间也可以进行任意组合,只要其不违背本实用新型的思想,其同样应当视为本实用新型所公开的内容。In addition, any combination of various implementations of the present invention can also be made, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.

Claims (10)

1. guide's trimmer valve, it is characterized in that, this guide's trimmer valve comprises first throttle valve (6) in parallel, the first one-way valve (7) and the first bleed off circuit (20) and the second throttle valve (9) in parallel, the second one-way valve (8) and the second bleed off circuit (21), be provided with the hyraulic controlled type hydraulic switch element for this first bleed off circuit of control and the second bleed off circuit break-make on described the first bleed off circuit (20) and the second bleed off circuit (21), the forward port (16) of described the first one-way valve and the forward port (18) of the second one-way valve are communicated with the corresponding liquid controling cavity of described hyraulic controlled type hydraulic switch element respectively.
2. guide's trimmer valve according to claim 1, it is characterized in that, described hyraulic controlled type hydraulic switch element comprises and is arranged on the first two-position two-way hydraulic control selector valve (13) on described the first bleed off circuit (20) and the second two-position two-way hydraulic control selector valve (14) on described the second bleed off circuit (21) is set, the liquid controling cavity of described the first two-position two-way hydraulic control selector valve (13) is communicated with the forward port (18) of described the second one-way valve (8), and the liquid controling cavity of described the second two-position two-way hydraulic control selector valve (14) is communicated with the forward port (16) of described the first one-way valve (7).
3. guide's trimmer valve according to claim 1, it is characterized in that, described hyraulic controlled type hydraulic switch element comprises a 3-position 4-way pilot operated directional control valve (15), the left side liquid controling cavity of this 3-position 4-way pilot operated directional control valve (15) is communicated with the forward port (16) of described the first one-way valve (7), the right side liquid controling cavity is communicated with the forward port (18) of described the second one-way valve (8), described the first bleed off circuit (20) and the second bleed off circuit (21) all disconnected when the spool of described 3-position 4-way pilot operated directional control valve (15) was in meta, be in left described the first bleed off circuit in position (20) and disconnect and described the second bleed off circuit (21) conducting, described the first bleed off circuit (20) conducting and the second bleed off circuit (21) disconnect when being in right position.
4. each described guide's trimmer valve in 3 according to claim 1, it is characterized in that, described guide's trimmer valve forms the integrated type combination valve, be formed with the first connecting port (A) that is communicated with the reverse port (17) of described the first one-way valve (7) on the valve body of this integrated type combination valve, the second connecting end (B) that is communicated with the reverse port (19) of described the second one-way valve (8), the 3rd connecting port (C) that is communicated with the forward port (16) of described the first one-way valve (7) and the 4th connecting end (D) that is communicated with the forward port (18) of described the second one-way valve (8).
5. buffer shock-absorbing hydraulic control circuit, it is characterized in that, this buffer shock-absorbing hydraulic control circuit comprises according to claim 1 each described guide's trimmer valve (12) in 4, this guide's trimmer valve (12) is connected on guide's hydraulic control oil circuit of main pilot operated directional control valve (10), described main pilot operated directional control valve (10) is connected on the oil circuit control of hydraulic actuator with the control that commutates, the reverse port (17) of first one-way valve (7) of wherein said guide's trimmer valve (12) is communicated with a side liquid controling cavity of described main pilot operated directional control valve (10), the reverse port (19) of the second one-way valve (8) is communicated with the opposite side liquid controling cavity of this main pilot operated directional control valve, and the forward port (18) of the forward port (16) of described the first one-way valve and the second one-way valve is connected in guide's hydraulic control oil oil feeding line and guide's hydraulic control oil oil return circuit via pilot valve.
6. buffer shock-absorbing hydraulic control circuit according to claim 5, it is characterized in that, described hydraulic actuator is oil hydraulic cylinder or oil hydraulic motor, described main pilot operated directional control valve (10) is the hyraulic controlled type three position four-way directional control valve, this main pilot operated directional control valve (10) be connected on the extension and contraction control oil circuit of described oil hydraulic cylinder or on the clockwise and anticlockwise oil circuit control of described oil hydraulic motor with the control that commutates.
7. buffer shock-absorbing hydraulic control circuit according to claim 5, it is characterized in that, described pilot valve is selector valve, described pilot valve can switch so that the forward port (16) of described the first one-way valve (7) optionally is communicated with described guide's hydraulic control oil oil feeding line or guide's hydraulic control oil oil return circuit is communicated with, and so that the forward port (16) of described the first one-way valve (7) optionally be communicated with described guide's hydraulic control oil oil return circuit or the oily oil feeding line of guide's hydraulic control.
8. buffer shock-absorbing hydraulic control circuit according to claim 7, it is characterized in that, described pilot valve comprises the first pilot valve (3) and second pilot valve (4) of two position three way directional control valve form, described guide's hydraulic control oil oil feeding line comprises guide's hydraulic control oil oil feed pump (2), described guide's hydraulic control oil oil return circuit comprises fuel tank (5), the forward port (16) of wherein said the first one-way valve (7) is communicated with the actuator port (22) of described the first pilot valve (3), the forward hydraulic fluid port (19) of described the second one-way valve (8) is communicated with the actuator port (25) of described the second pilot valve (4), the delivery outlet of described guide's hydraulic control oil oil feed pump (2) is communicated with the filler opening (23) of described the first pilot valve and the filler opening (26) of the second pilot valve (4) respectively, and the return opening (27) of the return opening of this first pilot valve (24) and the second pilot valve is communicated with described fuel tank (5) respectively.
9. engineering mechanical device is characterized in that, comprises in the hydraulic system of this project machinery according to each described buffer shock-absorbing hydraulic control circuit in 5 to 8 in the claim.
10. engineering mechanical device according to claim 9 is characterized in that, described engineering mechanical device is excavator.
CN 201220421483 2012-08-23 2012-08-23 Pilot buffer valve, hydraulic control circuit for buffer and vibration reduction and construction machinery equipment Expired - Fee Related CN202707661U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104295547A (en) * 2014-09-25 2015-01-21 长沙中联消防机械有限公司 Hydraulic Control Circuits and Construction Machinery
CN104747535A (en) * 2015-02-02 2015-07-01 三一重机有限公司 Hydraulic buffering system and engineering machine
CN104846870A (en) * 2015-05-25 2015-08-19 安徽宏昌机电装备制造有限公司 Safety speed limiting device of working arm of excavating loader
CN105443469A (en) * 2015-12-21 2016-03-30 山河智能装备股份有限公司 Hydraulic control device for speed of engineering machine
CN109183870A (en) * 2018-09-19 2019-01-11 柳州柳工挖掘机有限公司 Excavator swing arm hydraulic control system and lift control method
CN109973450A (en) * 2019-03-29 2019-07-05 徐工集团工程机械股份有限公司科技分公司 Hydraulic systems and construction vehicles
CN110594228A (en) * 2019-10-09 2019-12-20 山东泰丰智能控制股份有限公司 Automatic shaking table hydraulic system that buffering switched
CN114341507A (en) * 2019-09-06 2022-04-12 Smc 株式会社 Flow rate controller and driving device provided with same
CN114439815A (en) * 2022-01-25 2022-05-06 北京三一智造科技有限公司 Test system and test host for rotary buffer valve
CN115285089A (en) * 2022-08-23 2022-11-04 柳州柳工叉车有限公司 Hydraulic brake system, hydraulic brake system control method and engineering vehicle

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104295547A (en) * 2014-09-25 2015-01-21 长沙中联消防机械有限公司 Hydraulic Control Circuits and Construction Machinery
CN104747535A (en) * 2015-02-02 2015-07-01 三一重机有限公司 Hydraulic buffering system and engineering machine
CN104747535B (en) * 2015-02-02 2017-02-22 三一重机有限公司 Hydraulic buffering system and engineering machine
CN104846870A (en) * 2015-05-25 2015-08-19 安徽宏昌机电装备制造有限公司 Safety speed limiting device of working arm of excavating loader
CN105443469A (en) * 2015-12-21 2016-03-30 山河智能装备股份有限公司 Hydraulic control device for speed of engineering machine
CN109183870B (en) * 2018-09-19 2020-09-11 柳州柳工挖掘机有限公司 Hydraulic control system and lifting control method for movable arm of excavator
CN109183870A (en) * 2018-09-19 2019-01-11 柳州柳工挖掘机有限公司 Excavator swing arm hydraulic control system and lift control method
CN109973450A (en) * 2019-03-29 2019-07-05 徐工集团工程机械股份有限公司科技分公司 Hydraulic systems and construction vehicles
CN109973450B (en) * 2019-03-29 2024-05-14 徐工集团工程机械股份有限公司科技分公司 Hydraulic systems and construction vehicles
CN114341507A (en) * 2019-09-06 2022-04-12 Smc 株式会社 Flow rate controller and driving device provided with same
CN110594228A (en) * 2019-10-09 2019-12-20 山东泰丰智能控制股份有限公司 Automatic shaking table hydraulic system that buffering switched
CN110594228B (en) * 2019-10-09 2024-06-07 山东泰丰智能控制股份有限公司 Automatic vibration table hydraulic system that buffering was switched
CN114439815A (en) * 2022-01-25 2022-05-06 北京三一智造科技有限公司 Test system and test host for rotary buffer valve
CN114439815B (en) * 2022-01-25 2024-05-28 北京三一智造科技有限公司 Test system and test host for rotary buffer valve
CN115285089A (en) * 2022-08-23 2022-11-04 柳州柳工叉车有限公司 Hydraulic brake system, hydraulic brake system control method and engineering vehicle

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