WO2013041305A1 - Procédé de fabrication de composants en matériaux composites à matrice métallique au moyen d'une poudre de surpulvérisation - Google Patents

Procédé de fabrication de composants en matériaux composites à matrice métallique au moyen d'une poudre de surpulvérisation Download PDF

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Publication number
WO2013041305A1
WO2013041305A1 PCT/EP2012/065885 EP2012065885W WO2013041305A1 WO 2013041305 A1 WO2013041305 A1 WO 2013041305A1 EP 2012065885 W EP2012065885 W EP 2012065885W WO 2013041305 A1 WO2013041305 A1 WO 2013041305A1
Authority
WO
WIPO (PCT)
Prior art keywords
mmc
particles
metal
produced
mmcs
Prior art date
Application number
PCT/EP2012/065885
Other languages
German (de)
English (en)
Inventor
Thomas Dickmann
Bernd Commandeur
Dirk Krogmann
Gero Sinha
Ralf PELMER
Claudia NAGEL
Andreas Storz
Holger Weiss
Original Assignee
Peak-Werkstoff Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Peak-Werkstoff Gmbh filed Critical Peak-Werkstoff Gmbh
Priority to EP12761747.0A priority Critical patent/EP2758195A1/fr
Priority to KR1020147009366A priority patent/KR20140064940A/ko
Priority to PCT/EP2012/068801 priority patent/WO2013041729A1/fr
Priority to US14/346,487 priority patent/US20150217373A1/en
Publication of WO2013041305A1 publication Critical patent/WO2013041305A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02—Compacting only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12—Both compacting and sintering
    • B22F3/14—Both compacting and sintering simultaneously
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/02—Making non-ferrous alloys by melting
    • C22C1/026—Alloys based on aluminium
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/04—Making non-ferrous alloys by powder metallurgy
    • C22C1/0408—Light metal alloys
    • C22C1/0416—Aluminium-based alloys
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/10—Alloys containing non-metals
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/10—Alloys containing non-metals
    • C22C1/1036—Alloys containing non-metals starting from a melt
    • C22C1/1042—Alloys containing non-metals starting from a melt by atomising
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C21/00—Alloys based on aluminium
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C21/00—Alloys based on aluminium
    • C22C21/02—Alloys based on aluminium with silicon as the next major constituent
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00—Parts or details
    • F16D65/02—Braking members; Mounting thereof
    • F16D65/12—Discs; Drums for disc brakes
    • F16D65/125—Discs; Drums for disc brakes characterised by the material used for the disc body
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/14—Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/0004—Materials; Production methods therefor metallic
    • F16D2200/0026—Non-ferro
    • F16D2200/003—Light metals, e.g. aluminium
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/0082—Production methods therefor

Definitions

  • the invention relates to a method for producing components using an overspray with integrated hard materials, in particular from MMCs (metal matrix composite materials) and a component produced by the method.
  • MMCs metal matrix composite materials
  • the invention is therefore based on the object to provide a method by which a component is produced in which the MMC particles are firmly and homogeneously bound in the generated globular powder particles
  • This object is achieved according to the invention in that the molten and atomized metal, in particular aluminum, then MMC - particles are added. Subsequent atomization produces metal (in particular Al) MMC agglomerates in which the MMC particles are bound firmly and homogeneously in the globular powder particles produced. The powder particles are then compacted and compacted to produce a component by means of a PLC process, in particular at high speed.
  • the MMC distribution is also very homogeneous in the component produced therefrom, which has a very positive effect essentially on the mechanical properties of this component.
  • the above-mentioned metal or Al content, to which the MMC particles are supplied, consists essentially of a hypereutectic aluminum alloy having a silicon content of 15 to 25 wt. Percent, an iron content of 2 to 10 wt. Percent and a nickel content of 2 to 5 percent by weight, the rest is aluminum.
  • the globular MMC or hard particles advantageously have a size of 5 to 30 pm.
  • the powder particles produced have a size smaller than 250 pm.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Physics & Mathematics (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Braking Arrangements (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Forging (AREA)

Abstract

L'invention concerne un procédé de fabrication de composants au moyen d'une surpulvérisation contenant des matières dures intégrées, notamment à partir de matériaux composites à matrice métallique, selon lequel des particules de matériaux composites à matrice métallique sont ajoutées au métal fondu et pulvérisé, notamment de l'aluminium. Par pulvérisation consécutive, des agglomérats de métal (notamment Al) et de matériaux composites à matrice métallique sont produits, les particules de matériaux composites à matrice métallique étant liées de façon fixe et homogène dans les particules de poudre globulaires produites. Ensuite, les particules de poudre sont comprimées et compactées, notamment à vitesse élevée, pour produire un composant au moyen d'un procédé de frittage flash. Le procédé permet de fabriquer des composants très résistants, notamment des disques de frein.
PCT/EP2012/065885 2011-09-22 2012-08-14 Procédé de fabrication de composants en matériaux composites à matrice métallique au moyen d'une poudre de surpulvérisation WO2013041305A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP12761747.0A EP2758195A1 (fr) 2011-09-22 2012-09-24 Procédé de préparation de composants en matériaux composites à matrice métallique au moyen d'une poudre pulvérisée en fusion sous une atmosphère de gaz inerte
KR1020147009366A KR20140064940A (ko) 2011-09-22 2012-09-24 불활성 가스 분위기에서 용융-미립화한 분말을 이용하여 mmc(금속 매트릭스 복합재료)로부터 부품을 제조하기 위한 방법
PCT/EP2012/068801 WO2013041729A1 (fr) 2011-09-22 2012-09-24 Procédé de préparation de composants en matériaux composites à matrice métallique au moyen d'une poudre pulvérisée en fusion sous une atmosphère de gaz inerte
US14/346,487 US20150217373A1 (en) 2011-09-22 2012-09-24 Method for producing components from mmcs (metal matrix composites) using a powder that has been melt-atomised in an inert gas atmosphere

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011113865.3 2011-09-22
DE102011113865 2011-09-22

Publications (1)

Publication Number Publication Date
WO2013041305A1 true WO2013041305A1 (fr) 2013-03-28

Family

ID=46704617

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/EP2012/065885 WO2013041305A1 (fr) 2011-09-22 2012-08-14 Procédé de fabrication de composants en matériaux composites à matrice métallique au moyen d'une poudre de surpulvérisation
PCT/EP2012/068801 WO2013041729A1 (fr) 2011-09-22 2012-09-24 Procédé de préparation de composants en matériaux composites à matrice métallique au moyen d'une poudre pulvérisée en fusion sous une atmosphère de gaz inerte

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/EP2012/068801 WO2013041729A1 (fr) 2011-09-22 2012-09-24 Procédé de préparation de composants en matériaux composites à matrice métallique au moyen d'une poudre pulvérisée en fusion sous une atmosphère de gaz inerte

Country Status (5)

Country Link
US (1) US20150217373A1 (fr)
JP (1) JP2015508446A (fr)
KR (1) KR20140064940A (fr)
DE (1) DE102012217214A1 (fr)
WO (2) WO2013041305A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014002583B3 (de) * 2014-02-26 2015-05-07 Andreas Storz Verfahren zur Herstellung eines verschleißbeständigen Leichtmetall-Bauteils

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019000361A1 (de) * 2019-01-18 2020-07-23 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verschleißbeständige Leichtbaulegierung aus einem Metall-Matrix-Verbundwerkstoff mit einer metallischen Matrix und einer keramischen Hartphase, Verfahren zur Herstellung einer solchen verschleißbeständigen Leichtbaulegierung, und Bremsscheibe mlt einer solchen verschleißbeständigen Leichtbaulegierung
DE102019134748A1 (de) * 2019-12-17 2021-06-17 Getek GmbH Verfahren zur Herstellung eines Bauteils aus einem Aluminiummaterial sowie Pulver für diese Herstellung
CN111390175B (zh) * 2020-03-26 2021-03-02 湖南金天铝业高科技股份有限公司 一种轨道交通制动盘烧结粗坯的近净成形热压方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0198613A1 (fr) 1985-03-25 1986-10-22 Osprey Metals Limited Procédé de fabrication de produits métalliques
EP0200349A1 (fr) 1985-03-25 1986-11-05 Osprey Metals Limited Procédé de fabrication de produits métalliques
EP0517882A1 (fr) 1991-01-02 1992-12-16 Osprey Metals Ltd Formage par pulverisation d'un metal au moyen de tuyeres multiples.
EP0574458A1 (fr) 1991-03-07 1993-12-22 Osprey Metals Ltd Production de depot par projection.
US5902943A (en) * 1995-05-02 1999-05-11 The University Of Queensland Aluminium alloy powder blends and sintered aluminium alloys
JP2007107067A (ja) * 2005-10-14 2007-04-26 Akebono Brake Ind Co Ltd 銅系焼結摩擦材

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JP3107563B2 (ja) * 1989-10-20 2000-11-13 トヨタ自動車株式会社 金属基複合材料の製造方法
JP3424156B2 (ja) * 1998-01-23 2003-07-07 中小企業総合事業団 高強度アルミニウム合金部材の製造方法
US7566415B2 (en) * 2002-11-18 2009-07-28 Adma Products, Inc. Method for manufacturing fully dense metal sheets and layered composites from reactive alloy powders
US7279023B2 (en) * 2003-10-02 2007-10-09 Materials And Electrochemical Research (Mer) Corporation High thermal conductivity metal matrix composites
KR20070044879A (ko) * 2005-10-26 2007-05-02 주식회사 피앤아이 금속, 합금 및 세라믹 나노 입자가 균일하게 진공 증착된파우더의 형성 방법 및 그 제조 장치

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0198613A1 (fr) 1985-03-25 1986-10-22 Osprey Metals Limited Procédé de fabrication de produits métalliques
EP0200349A1 (fr) 1985-03-25 1986-11-05 Osprey Metals Limited Procédé de fabrication de produits métalliques
EP0517882A1 (fr) 1991-01-02 1992-12-16 Osprey Metals Ltd Formage par pulverisation d'un metal au moyen de tuyeres multiples.
EP0574458A1 (fr) 1991-03-07 1993-12-22 Osprey Metals Ltd Production de depot par projection.
US5902943A (en) * 1995-05-02 1999-05-11 The University Of Queensland Aluminium alloy powder blends and sintered aluminium alloys
JP2007107067A (ja) * 2005-10-14 2007-04-26 Akebono Brake Ind Co Ltd 銅系焼結摩擦材

Non-Patent Citations (1)

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Title
MIRACLE ET AL: "Metal matrix composites - From science to technological significance", COMPOSITES SCIENCE AND TECHNOLOGY, ELSEVIER, UK, vol. 65, no. 15-16, 1 December 2005 (2005-12-01), pages 2526 - 2540, XP027688109, ISSN: 0266-3538, [retrieved on 20051201] *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014002583B3 (de) * 2014-02-26 2015-05-07 Andreas Storz Verfahren zur Herstellung eines verschleißbeständigen Leichtmetall-Bauteils

Also Published As

Publication number Publication date
WO2013041729A1 (fr) 2013-03-28
US20150217373A1 (en) 2015-08-06
JP2015508446A (ja) 2015-03-19
KR20140064940A (ko) 2014-05-28
DE102012217214A1 (de) 2013-03-28

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