WO2013039311A2 - Procédé pour préparer une pulpe minérale en utilisant des ressources en résidus de charbon - Google Patents
Procédé pour préparer une pulpe minérale en utilisant des ressources en résidus de charbon Download PDFInfo
- Publication number
- WO2013039311A2 WO2013039311A2 PCT/KR2012/007257 KR2012007257W WO2013039311A2 WO 2013039311 A2 WO2013039311 A2 WO 2013039311A2 KR 2012007257 W KR2012007257 W KR 2012007257W WO 2013039311 A2 WO2013039311 A2 WO 2013039311A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- weight
- coal
- fiber
- wet treatment
- mineral
- Prior art date
Links
- 239000003245 coal Substances 0.000 title claims abstract description 86
- 239000002699 waste material Substances 0.000 title claims abstract description 64
- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 24
- 239000011707 mineral Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002557 mineral fiber Substances 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000010883 coal ash Substances 0.000 claims abstract description 10
- 239000008262 pumice Substances 0.000 claims abstract description 10
- 239000004576 sand Substances 0.000 claims abstract description 10
- 239000002893 slag Substances 0.000 claims abstract description 10
- 239000000835 fiber Substances 0.000 claims description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 235000010755 mineral Nutrition 0.000 claims description 21
- 230000018044 dehydration Effects 0.000 claims description 19
- 238000006297 dehydration reaction Methods 0.000 claims description 19
- 238000002844 melting Methods 0.000 claims description 19
- 230000008018 melting Effects 0.000 claims description 19
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 18
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 16
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 15
- 239000000571 coke Substances 0.000 claims description 13
- 235000010443 alginic acid Nutrition 0.000 claims description 12
- 239000000783 alginic acid Substances 0.000 claims description 12
- 229960001126 alginic acid Drugs 0.000 claims description 12
- 229920000615 alginic acid Polymers 0.000 claims description 12
- 150000004781 alginic acids Chemical class 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 9
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 9
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 9
- 239000013589 supplement Substances 0.000 claims description 9
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 8
- 239000004115 Sodium Silicate Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 6
- 239000010747 number 6 fuel oil Substances 0.000 claims description 6
- 239000011593 sulfur Substances 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- 235000019738 Limestone Nutrition 0.000 claims description 5
- 239000006028 limestone Substances 0.000 claims description 5
- 239000012768 molten material Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
- 150000003973 alkyl amines Chemical class 0.000 claims description 4
- 229910021529 ammonia Inorganic materials 0.000 claims description 4
- 239000002518 antifoaming agent Substances 0.000 claims description 4
- 239000000648 calcium alginate Substances 0.000 claims description 4
- 235000010410 calcium alginate Nutrition 0.000 claims description 4
- 229960002681 calcium alginate Drugs 0.000 claims description 4
- OKHHGHGGPDJQHR-YMOPUZKJSA-L calcium;(2s,3s,4s,5s,6r)-6-[(2r,3s,4r,5s,6r)-2-carboxy-6-[(2r,3s,4r,5s,6r)-2-carboxylato-4,5,6-trihydroxyoxan-3-yl]oxy-4,5-dihydroxyoxan-3-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylate Chemical compound [Ca+2].O[C@@H]1[C@H](O)[C@H](O)O[C@@H](C([O-])=O)[C@H]1O[C@H]1[C@@H](O)[C@@H](O)[C@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@H](O2)C([O-])=O)O)[C@H](C(O)=O)O1 OKHHGHGGPDJQHR-YMOPUZKJSA-L 0.000 claims description 4
- 239000010459 dolomite Substances 0.000 claims description 4
- 229910000514 dolomite Inorganic materials 0.000 claims description 4
- 239000003995 emulsifying agent Substances 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 239000010452 phosphate Substances 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 4
- 238000009490 roller compaction Methods 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000000661 sodium alginate Substances 0.000 claims description 4
- 235000010413 sodium alginate Nutrition 0.000 claims description 4
- 229940005550 sodium alginate Drugs 0.000 claims description 4
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 4
- 238000009987 spinning Methods 0.000 claims description 4
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 2
- 238000011049 filling Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract description 7
- 238000005065 mining Methods 0.000 abstract description 6
- 239000012774 insulation material Substances 0.000 abstract description 5
- 238000011161 development Methods 0.000 abstract description 4
- 239000003344 environmental pollutant Substances 0.000 abstract description 3
- 231100000719 pollutant Toxicity 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract description 2
- 239000002440 industrial waste Substances 0.000 abstract description 2
- 239000012773 agricultural material Substances 0.000 abstract 1
- 238000007385 chemical modification Methods 0.000 abstract 1
- 239000010879 coal refuse Substances 0.000 abstract 1
- 239000004035 construction material Substances 0.000 abstract 1
- 239000012770 industrial material Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000011490 mineral wool Substances 0.000 description 8
- 239000000047 product Substances 0.000 description 7
- 229910004298 SiO 2 Inorganic materials 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 239000006227 byproduct Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- -1 tailings Substances 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 239000004566 building material Substances 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000008676 import Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000010878 waste rock Substances 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000011400 blast furnace cement Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 201000011510 cancer Diseases 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000006063 cullet Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 235000014413 iron hydroxide Nutrition 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- 238000010169 landfilling Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002986 polymer concrete Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000003900 soil pollution Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 229910052569 sulfide mineral Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H13/00—Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
- D21H13/36—Inorganic fibres or flakes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
- C04B18/021—Agglomerated materials, e.g. artificial aggregates agglomerated by a mineral binder, e.g. cement
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B5/00—Treatment of metallurgical slag ; Artificial stone from molten metallurgical slag
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H13/00—Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
- D21H13/36—Inorganic fibres or flakes
- D21H13/46—Non-siliceous fibres, e.g. from metal oxides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/01—Waste products, e.g. sludge
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the present invention relates to a method for producing mineral pulp using coal waste resources, and more particularly, such as excavated crushed stone, pulverized coal, pulverized coal, waste coal, coal ash, tailings, pumice, etc.
- the present invention relates to a method for producing environmentally friendly mineral pulp based on coal waste resources and using waste resources such as waste foundry sand and steel slag as supplements.
- the present invention relates to a method for producing environmentally friendly mineral pulp using coal waste resources.
- China uses coal ash (Fly Ash) to produce mineral fiber.
- waste foundry one of the other waste resources generated in the industrial field, contains a large amount of iron oxide, zinc oxide, silica calcium oxide, and some sulfur, as well as harmful substances such as lead, cadmium, chromium and copper. Although it contained a small amount of light aggregate, red lead, and polymer concrete composition in small amount, most of them were discarded by landfilling method without using recycled technology in terms of technology or cost.
- Blast furnace slag is dried and pulverized as a by-product of smelting pig iron and used as admixture for blast furnace cement or cement and concrete, or it is mixed with colored pigments to cure into a molding mold and partially used as an offshore structure, or after mixing with water glass for a certain time. It is a situation that some siliceous fertilizer is made through the process of drying by adding hot air after molding.
- the present invention is a method that can more effectively utilize waste resources such as coal waste resources such as excavated coal, coal coal, pulverized coal, waste coal, coal ash, tailings, pumice and waste foundry sand, steel slag generated in industrial sites
- waste resources such as coal waste resources such as excavated coal, coal coal, pulverized coal, waste coal, coal ash, tailings, pumice and waste foundry sand, steel slag generated in industrial sites
- coal waste resources were found to be available as a source of SiO 2 widely used in building materials, steel slag viscosity modifiers, foundry sand and super-raw materials.
- the main material is coal waste resources such as waste coal, coal ash, coal waste stone, tailings and pumice, waste foundry sand and steelmaking It is intended to provide a method for producing mineral pulp by using mineral materials such as iron oxide (Fe 2 O 3 ) supplement as a supplementary material and producing mineral-friendly mineral wool using mineral and physicochemical properties.
- mineral materials such as iron oxide (Fe 2 O 3 ) supplement as a supplementary material
- mineral-friendly mineral wool using mineral and physicochemical properties.
- Such mineral wool can cope with the carcinogen itself with import substitution effect and eco-friendly materials by supplying raw materials such as building materials, industrial insulation materials, non-combustible materials and mineral pulp.
- Mineral wool also called rock wool, was first manufactured in 1897 as a raw material of limestone fossil rock in the United States, and then industrialized by Japan in 1938.
- Mineral wool is made of basalt and calcium silicate-based natural minerals, and the coke is added to the melting furnace to melt at a high temperature of 1,500 to 1,600 ° C. Minimized product.
- the mineral wool is an artificial mineral fiber insulation material with better physical properties than the general layer. It is an economical insulation material necessary for buildings, industrial facilities, and shipbuilding industry for insulation, cold insulation, heat insulation, fire resistance, sound absorption, and condensation prevention. .
- Mineral wool is a technology-friendly product that has no possibility of causing cancer like asbestos, but is produced by many domestic companies, but raw materials are produced only by imported minerals.
- the present invention is a technology for producing mineral pulp from environmentally friendly mineral fibers using coal waste resources such as excavated coal, pulverized coal, pulverized coal, waste coal, tailing, and pumice as main raw materials. It is a new technology that will lead the green energy industry such as environmental protection.
- the present invention relates to the content of SiO 2 in coal waste resources such as excavated coal, pulverized coal, pulverized coal, waste coal, coal ash, tailing, and pumice, which are generated during coal mining and buried around coal mines.
- a main material in consideration of excellent fire resistance Waste materials such as waste foundry sand and steel slag generated at industrial sites are supplemented with supplementary materials as iron oxide (Fe 2 O 3 ) supplements.
- the material eluted in the melting furnace of the melting step was further processed into a pendulum system using a binder that was thinly and uniformly fibrous with a thickness of 2 to 20 ⁇ m and a length of 10 to 100 mm using a Rapidly Centrifuga Spinning Method. After collecting the fibers in the collecting frame and moving them to the roller type belt, they are stacked in several layers.Then, the dry mineral fibers are produced by winding the 2 ⁇ 3cm thick fibers, which have undergone the first and second roller compaction processes, onto the rollers while moving to the conveyor.
- a second step of wet treatment in which 5% by weight of alginic acid and 65% by weight of water are added to the weight of the fiber transferred from the first step of the mineral fiber to the softening tank to flexibly improve the fiber;
- step 2 of the wet treatment After dehydrating the mineral fiber of step 2 of the wet treatment, 65% by weight of water, 1 to 10% by weight of surface improving agent, and 35% of hydrogen peroxide (8 to 30 g / water 1L) were mixed and aged to the weight of the fiber transferred to the next softening tank to soften the fiber.
- a third step of improving wet treatment After dehydrating the mineral fiber of step 2 of the wet treatment, 65% by weight of water, 1 to 10% by weight of surface improving agent, and 35% of hydrogen peroxide (8 to 30 g / water 1L) were mixed and aged to the weight of the fiber transferred to the next softening tank to soften the fiber.
- a third step of improving wet treatment After dehydrating the mineral fiber of step 2 of the wet treatment, 65% by weight of water, 1 to 10% by weight of surface improving agent, and 35% of hydrogen peroxide (8 to 30 g / water 1L) were mixed and aged to the weight of the fiber transferred to the next softening tank to soften the fiber
- a fifth step of wet treatment in which the mineral fiber of the wet treatment step 4 is aged for 60 to 90 minutes by adding 1% by weight of antifoam and 2% by weight of silicon to the weight of the fiber transferred to the softening tank after dehydration;
- the present invention relates to a method of manufacturing a mineral pulp to be finally packaged through any one selected from means for cutting or dropping the heat-dried mineral pulp to a predetermined standard in the drying chamber.
- coal waste resources discharged from abandoned mines and mines are environmentally harmful to destroy ecosystems due to water degradation due to precipitation of iron hydroxide due to the nature of sulfide minerals, mineral wool provided according to the present invention for recycling waste resources. It is available in automobile engine noise thermal barrier material, plastic high strength mixing material, asphalt mixer, cold and hot material and other various materials. Especially, mineral pulp, which is the final material, is easy to use and substitutes for natural pulp.
- Figure 2 is a detailed process diagram from the raw material blending step of the present invention to producing a dry mineral fiber
- Figure 3 is a drawing substitute photograph of the mineral fiber according to the present invention.
- Figure 4 is a microscopic enlarged drawing substitute photograph of mineral fiber according to the present invention
- Figure 5 is an example of the use of building materials of the mineral fiber according to the present invention.
- the main materials such as excavated waste coal, pulverized coal, pulverized coal, petroleum coal, coal ash, tailing and pumice, and iron oxide (Fe 2 O 3 ) supplements are used as waste found in industrial wastes.
- the submaterials such as steel slag into 10-20 mm particle size
- the submaterials corresponding to 3 to 5% by weight of the coal waste resources are mixed.
- the inorganic chemical curing agent is a unique inorganic aqueous binder, the cation or heavy metal is stabilized by the axial polymerization reaction to make a high strength binder.
- the combustion promoter according to the present invention forms a chain catalyst reaction with such a metal component to help complete combustion and reduce pollutants because it is formed, unburned and bumped.
- step 3 The mixing batch formed in step 2 is automatically moved to the primary hopper and put into the melting furnace.
- the main material is silica (SiO 2 )
- the main component is a coal waste resource, which is a quartz mineral, and has a high silica quality and high strength.
- Table 1 shows the average coal content analysis.
- Low-sulfur bunker C oil is used for the initial ignition of the furnace by means of a burner, and then the coke is used as fuel because the melting obtains energy as coke.
- the heat is recovered as exhaust gas so that the temperature of the combustion air can be used to maximize energy efficiency.
- the melting furnace is a cupola furnace of a thermal circulation type, and is burned and heated on coke with bunker C oil using a burner as a fuel.
- the input raw material is melted from 1,400 °C to 1,600 °C and the molten material is ejected as a liquid and sprayed from the nozzle.
- the molten material sprayed from the smelting furnace is made by using the Rapidly Centrifuga Spinning Method, which is a thin and uniformly fibrous binder with a thickness of 2 ⁇ 20um and a length of 10 ⁇ 100mm. Produce fibers in a more uniform and finely picked manner.
- the fibers extracted by the Pendulum System are collected in a collecting frame to move the fibers with roller-type belts to be piled up in several layers, and then the products are moved to a conveyor to undergo first and second roller compaction processes. It is 2 ⁇ 3cm thick and wound around rollers to produce textile products.
- step 3 After dehydration of the fiber in step 3, add 3 to 5% by weight of sodium silicate, tripolyphosphate (1 to 3 g / water 1L), and magnesium sulfate (0.18 g / water 1 L), the surface improving agent, to the weight of the fiber transferred to the next softening tank.
- a fourth step of wet treatment which is placed at 90 to 100 ° C. for 60 to 90 minutes;
- step 4 a fifth step of wet treatment in which the fiber of step 4 is matured for 60 to 90 minutes by adding 1% by weight of antifoaming agent and 2% by weight of silicon to the weight of fiber transferred to the softening tank after dehydration;
- step 6 a sixth step of wet treatment in which 5% by weight of alkylamine emulsifier and 3% by weight of lencithin are added to the weight of fiber transferred to the softening tank after dehydration of the fiber in step 5;
- step 7 After the fiber of step 7 is dehydrated, a wet treatment in which 3 to 5% by weight of ethanolamine, 3 to 5% by weight of ethylene oxide, and 3 to 5% by weight of ammonia are aged at a constant temperature to the weight of the fiber transferred to the softening tank. Consists of steps.
- the required tank aging temperature and drying chamber heat source and the coal briquette drying heat utilizes the residual heat of the furnace.
- the main materials such as excavated coal, pulverized coal, pulverized coal, waste coal, coal ash, tailing and pumice, and iron oxide (Fe 2 O 3 ) supplements are used as waste casting sand and steel
- the sub-materials corresponding to 3 ⁇ 5% by weight of coal waste resources, which are the main materials are 65% by weight of the mixture, 20% by weight limestone, 5% by weight dolomite, 5% by weight basalt
- the material eluted in the melting furnace of the melting step was further processed into a pendulum system using a binder that was thinly and uniformly fibrous with a thickness of 2 to 20 ⁇ m and a length of 10 to 100 mm using a Rapidly Centrifuga Spinning Method. After collecting the fibers in the collecting frame and moving them to the roller type belt, they are stacked in several layers.Then, the dry mineral fibers are produced by winding the 2 ⁇ 3cm thick fibers, which have undergone the first and second roller compaction processes, onto the rollers while moving to the conveyor.
- a second step of wet treatment in which 5% by weight of alginic acid and 65% by weight of water are added to the weight of the fiber transferred from the first step of the mineral fiber to the softening tank to flexibly improve the fiber;
- step 2 of the wet treatment After dehydrating the mineral fiber of step 2 of the wet treatment, 65% by weight of water, 1 to 10% by weight of surface improving agent, and 35% of hydrogen peroxide (8 to 30 g / water 1L) are mixed and aged to the weight of the fiber transferred to the next softening tank to soften the fiber.
- a third step of improving wet treatment After dehydrating the mineral fiber of step 2 of the wet treatment, 65% by weight of water, 1 to 10% by weight of surface improving agent, and 35% of hydrogen peroxide (8 to 30 g / water 1L) are mixed and aged to the weight of the fiber transferred to the next softening tank to soften the fiber.
- a third step of improving wet treatment After dehydrating the mineral fiber of step 2 of the wet treatment, 65% by weight of water, 1 to 10% by weight of surface improving agent, and 35% of hydrogen peroxide (8 to 30 g / water 1L) are mixed and aged to the weight of the fiber transferred to the next softening tank to soften the fiber
- step 3 of the wet treatment After dehydrating the mineral fiber of step 3 of the wet treatment, 3 to 5% by weight of sodium silicate as a surface improving agent, tripolyphosphate (1 to 3 g / water 1 L), and magnesium sulfate (0.18 g / water 1 L) to the weight of the fiber transferred to the next softening tank. ) And the fourth step of the wet treatment to denature it at 90 to 100 ° C. for 60 to 90 minutes;
- a fifth step of wet treatment in which the mineral fiber of step 4 of the wet treatment is dehydrated and then aged for 60 to 90 minutes by adding 1% by weight of antifoaming agent and 2% by weight of silicon to the weight of the fiber transferred to the softening tank;
- a sixth step of wet treatment in which 5 wt% of alkylamine emulsifier and 3 wt% of lencithin are added to the weight of the fiber transferred to the softening tank after dehydration of the mineral fiber of step 5 for wet treatment for 60 to 90 minutes;
- a wet treatment in which 3 to 5% by weight of ethanolamine, 3 to 5% by weight of ethylene oxide, and 3 to 5% by weight of ammonia are aged at a constant temperature relative to the weight of the fiber transferred to the softening tank.
- a method for producing a mineral pulp using coal waste resources consisting of the final step of packaging through any one selected from the means for cutting or dropping the mineral pulp heated and dried in a drying chamber to a predetermined standard.
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Abstract
La présente invention concerne un procédé pour préparer une pulpe minérale en préparant des fibres minérales écologiques en utilisant des ressources en résidus de charbon telles que les résidus de charbon, les cendres de charbon, la poussière de charbon, la pierre ponce, les rebuts de charbon ou les résidus générés dans les installations industrielles autour des mines de charbon et des mines de charbon désaffectées, ainsi que des déchets industriels tels que les résidus de sable de fonderie ou de laitier comme additif, en ajoutant une pulpe et en réalisant une modification chimique ainsi qu'une étape de fabrication du papier et de ramollissement. Les divers types de fibres minérales fournis lors d'une étape intermédiaire pour la préparation sont des matériaux industriels, de construction, d'isolation contre la chaleur, ignifuges, de friction, d'isolation contre le froid et agricoles et ces fibres minérales sont utiles en tant que matériau écologique flexible et doté d'une excellente force de rappel. De plus, la pulpe minérale peut se substituer, comme matériau final, à la pulpe naturelle importée. L'énergie dépensée et les émissions polluantes sont remarquablement réduites grâce au recyclage des ressources en résidus, ce qui contribue ainsi à une croissance verte et permet de participer au développement économique et à la création d'emplois dans les régions minières désertées.
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KR20110092363A KR101080047B1 (ko) | 2011-09-14 | 2011-09-14 | 석탄 폐자원을 이용한 미네랄펄프 제조방법 |
KR10-2011-0092363 | 2011-09-14 |
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Cited By (6)
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WO2014179307A3 (fr) * | 2013-04-30 | 2015-05-07 | Harsco Corporation | Mélange horticole à base de résidus de la préparation de charbon |
WO2014179299A3 (fr) * | 2013-04-30 | 2015-05-14 | Harsco Corporation | Procédé de remédiation de résidus de préparation de charbon |
CN109336433A (zh) * | 2018-10-16 | 2019-02-15 | 淮安市水泥厂有限公司 | 利用工业废渣炉渣生产新型胶凝材料的方法 |
CN112851229A (zh) * | 2021-01-11 | 2021-05-28 | 南昌大学 | 一种环保建筑材料 |
CN112897964A (zh) * | 2020-06-11 | 2021-06-04 | 陕西拉发纪新材料科技有限公司 | 一种基于煤矸石的废弃煤矿填充料 |
CN116140335A (zh) * | 2023-02-09 | 2023-05-23 | 昆明理工大学 | 一种利用中低温余热强化煤矸石风化成土的方法 |
Families Citing this family (7)
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KR101430230B1 (ko) * | 2013-05-30 | 2014-08-28 | 글로벌케이엔씨 주식회사 | 광물섬유의 제조 장치와 방법 그리고 광물섬유 제조용 원료조성물 |
KR101397645B1 (ko) * | 2013-05-30 | 2014-05-23 | 김우성 | 고체폐기물을 이용한 광물섬유의 제조 장치 및 방법 |
KR101690418B1 (ko) * | 2015-06-08 | 2016-12-27 | 조성훈 | 냉각수 분사 장치 및 이를 포함하는 암면 제조 장치 |
KR101565319B1 (ko) | 2015-07-28 | 2015-11-04 | 주식회사 이엔에이치 | 폐석탄재를 이용한 미네랄 섬유 및 그의 제조방법 |
US10690342B2 (en) | 2016-11-17 | 2020-06-23 | Billion Sung Hoon Zorh | Apparatus for spraying cooling water, apparatus and method for manufacturing mineral fiber |
KR101791846B1 (ko) * | 2016-11-23 | 2017-10-31 | 주식회사 크레웍스 | 플라이 애쉬를 이용한 미네랄 섬유 제조방법 |
WO2020075905A1 (fr) * | 2018-10-11 | 2020-04-16 | 주식회사 포즈원이에이 | Appareil à plasma écologique et procédé de production de fibres minérales par utilisation de cendres de charbon |
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Cited By (10)
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WO2014179307A3 (fr) * | 2013-04-30 | 2015-05-07 | Harsco Corporation | Mélange horticole à base de résidus de la préparation de charbon |
WO2014179299A3 (fr) * | 2013-04-30 | 2015-05-14 | Harsco Corporation | Procédé de remédiation de résidus de préparation de charbon |
US9656923B2 (en) | 2013-04-30 | 2017-05-23 | Harsco Corporation | Coal refuse horticultural blend |
US9656922B2 (en) | 2013-04-30 | 2017-05-23 | Harsco Corporation | Coal refuse remediation process |
CN109336433A (zh) * | 2018-10-16 | 2019-02-15 | 淮安市水泥厂有限公司 | 利用工业废渣炉渣生产新型胶凝材料的方法 |
CN109336433B (zh) * | 2018-10-16 | 2021-12-31 | 淮安市水泥厂有限公司 | 利用工业废渣炉渣生产胶凝材料的方法 |
CN112897964A (zh) * | 2020-06-11 | 2021-06-04 | 陕西拉发纪新材料科技有限公司 | 一种基于煤矸石的废弃煤矿填充料 |
CN112851229A (zh) * | 2021-01-11 | 2021-05-28 | 南昌大学 | 一种环保建筑材料 |
CN116140335A (zh) * | 2023-02-09 | 2023-05-23 | 昆明理工大学 | 一种利用中低温余热强化煤矸石风化成土的方法 |
WO2024164985A1 (fr) * | 2023-02-09 | 2024-08-15 | 昆明理工大学 | Procédé pour renforcer l'altération, par des agents atmosphériques, d'une gangue de charbon afin de former de la terre au moyen de chaleur perdue à moyenne et basse température |
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KR101080047B1 (ko) | 2011-11-07 |
WO2013039311A3 (fr) | 2013-05-10 |
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