WO2013039168A1 - Method for manufacturing liquid crystal alignment film, liquid crystal alignment film, and liquid crystal display element - Google Patents
Method for manufacturing liquid crystal alignment film, liquid crystal alignment film, and liquid crystal display element Download PDFInfo
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- WO2013039168A1 WO2013039168A1 PCT/JP2012/073515 JP2012073515W WO2013039168A1 WO 2013039168 A1 WO2013039168 A1 WO 2013039168A1 JP 2012073515 W JP2012073515 W JP 2012073515W WO 2013039168 A1 WO2013039168 A1 WO 2013039168A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1078—Partially aromatic polyimides wholly aromatic in the diamino moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
- G02F1/133723—Polyimide, polyamide-imide
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/13378—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation
- G02F1/133788—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation by light irradiation, e.g. linearly polarised light photo-polymerisation
Definitions
- the present invention relates to a method for producing a liquid crystal alignment film for a photo-alignment method, a liquid crystal alignment film obtained by this production method, and a liquid crystal display device comprising the obtained liquid crystal alignment film.
- a liquid crystal alignment film for controlling the alignment state of liquid crystals is usually provided in the element.
- the most widely used liquid crystal alignment film in the industry is made of a polyamic acid formed on an electrode substrate and / or a polyimide film obtained by imidizing the same with a cloth such as cotton, nylon or polyester. It is manufactured by performing a so-called rubbing process that rubs in the direction.
- the rubbing treatment of the film surface in the alignment process of the liquid crystal alignment film is an industrially useful method that is simple and excellent in productivity.
- Patent Document 1 proposes that a polyimide film having an alicyclic structure such as a cyclobutane ring in the main chain is used for the photo-alignment method.
- the liquid crystal alignment film obtained by the photo-alignment method has a problem that anisotropy with respect to the alignment direction of the polymer liquid crystal alignment film is smaller than that by rubbing. If the anisotropy is small, sufficient liquid crystal orientation cannot be obtained, and when a liquid crystal display element is formed, there is a problem that an afterimage is generated.
- Patent Literature As a method for increasing the anisotropy of a liquid crystal alignment film obtained by a photo-alignment method, it has been proposed to remove a low molecular weight component generated by cutting the polyimide main chain by light irradiation after light irradiation (Patent Literature). 2).
- the object of the present invention is to increase the anisotropy of the liquid crystal alignment film obtained by the photo-alignment method, and to suppress the unevenness that occurs during the process, and the method of manufacturing the liquid crystal alignment film And a liquid crystal display element comprising the liquid crystal alignment film obtained by the method for producing the liquid crystal alignment film.
- the present inventors irradiate a film obtained by applying and baking a polyimide film or a polyimide precursor with polarized radiation, By performing contact treatment such as immersion using a solution containing an organic solvent, the anisotropy of the obtained liquid crystal alignment film can be remarkably improved, and the above-described problem of unevenness occurring in the liquid crystal alignment film can be solved. I found it.
- the present invention has the following gist. 1. Polarized radiation on an imidized film obtained by applying and baking a liquid crystal aligning agent containing at least one polymer selected from the group consisting of polyimide and a precursor of the polyimide and an organic solvent on a substrate And then at least selected from the group consisting of the following formula (A-1), formula (A-2), formula (A-3), formula (A-4), and formula (A-5) A method for producing a liquid crystal alignment film, wherein the contact treatment is performed with a solution containing one kind of organic solvent.
- a 1 is a hydrogen atom or an acetyl group
- a 2 is an alkyl group having 1 to 6 carbon atoms
- R 2 is a hydrogen atom or a methyl group
- n is 1 or 2
- a 3 is an alkyl group having 1 to 4 carbon atoms
- R 3 and R 4 are each independently a hydrogen atom or
- a 5 and A 6 each independently represents an alkyl group having 1 to 4 carbon atoms
- A-5 represents 3 carbon atoms. 6 to 6 alkyl groups or cycloalkyl groups.
- the organic solvent is 1-methoxy-2-propanol, ethyl lactate, diacetone alcohol, methyl 3-methoxypropionate, or ethyl 3-ethoxypropionate.
- the polymer contains at least one polymer selected from the group consisting of a polyimide precursor having a structural unit represented by the following formula (3) and an imidized polymer of the polyimide precursor.
- the manufacturing method of the liquid crystal aligning film in any one of.
- X 1 is at least one selected from the group consisting of structures represented by the following formulas (X1-1) to (X1-9), and Y 1 is a divalent organic group.
- R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
- R 3 , R 4 , R 5 , and R 6 are each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, or an alkenyl group having 2 to 6 carbon atoms. Group, alkenyl group, or phenyl group.
- 5. From the group consisting of a polyimide precursor in which the polymer contains 60 mol% or more of the structural unit represented by the formula (3) with respect to 1 mol of the whole polymer, and an imidized polymer of the polyimide precursor. 5.
- Z 1 is a single bond, an ester bond, an amide bond, a thioester bond, or a divalent organic group having 2 to 10 carbon atoms.
- a contact treatment solution for an alignment film which is selected from the group consisting of Formula (A-1), Formula (A-2), Formula (A-3), Formula (A-4), and Formula (A-5).
- a contact treatment liquid for a liquid crystal alignment film comprising a solution containing at least one organic solvent.
- 11. 10 A liquid crystal alignment film obtained by the method for producing a liquid crystal alignment film according to any one of 1 to 9 above. 12 12.
- a liquid crystal display device comprising the liquid crystal alignment film as described in 11 above.
- the liquid crystal alignment film according to the production method of the present invention has a high anisotropy and thus has a high liquid crystal alignment regulating force, an excellent afterimage characteristic, and a high-quality liquid crystal display element when used in a liquid crystal display element.
- the liquid crystal alignment film when the contact treatment is performed with a solution containing at least one organic solvent selected from the group consisting of the compounds represented by the above formulas (A-1) to (A-5) in the present invention, the liquid crystal alignment film
- the improvement in the anisotropy is greatly improved, and at the same time, the occurrence of unevenness in the obtained liquid crystal alignment film can be remarkably suppressed.
- ⁇ Polyimide and precursor of the polyimide> at least one polymer selected from the group consisting of a polyimide to which anisotropy is imparted by irradiation with polarized radiation and a precursor of the polyimide (hereinafter also simply referred to as a polymer). ) Is used. If it is the polyimide or polyimide precursor which satisfy
- a polyimide precursor having a structural unit represented by the following formula (3) is particularly preferable.
- R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. From the viewpoint of ease of imidization by heating, a hydrogen atom or a methyl group is particularly preferable.
- X 1 is at least one selected from the group consisting of structures represented by the following formulas (X1-1) to (X1-9).
- R 3 , R 4 , R 5 , and R 6 are each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, or an alkenyl group having 2 to 6 carbon atoms.
- An alkenyl group or a phenyl group which may be the same or different.
- R 3 , R 4 , R 5 , and R 6 are each independently preferably a hydrogen atom, a halogen atom, a methyl group, or an ethyl group, and more preferably a hydrogen atom or a methyl group.
- X 1 is more preferably at least one selected from the group consisting of structures represented by the following formulas (X1-10) and (X1-11).
- Y 1 is a divalent organic group, and its structure is not particularly limited. Since the obtained liquid crystal alignment film has high anisotropy, it is preferably at least one selected from the group consisting of structures represented by the following formulas (Y1-1) and (Y1-2).
- Z 1 is a single bond, an ester bond, an amide bond, a thioester bond, or a divalent organic group having 2 to 10 carbon atoms.
- the ester bond is represented by —C (O) O— or —OC (O) —.
- R is an alkyl group, alkenyl group, alkynyl group, aryl group, or a combination thereof having 1 to 10 carbon atoms.
- alkyl group examples include a methyl group, an ethyl group, a propyl group, a butyl group, a t-butyl group, a hexyl group, an octyl group, a cyclopentyl group, a cyclohexyl group, and a bicyclohexyl group.
- alkenyl group examples include those in which one or more CH 2 —CH 2 structures present in the above alkyl group are replaced with a CH ⁇ CH structure, and more specifically, vinyl groups, allyl groups, 1- Examples include propenyl group, isopropenyl group, 2-butenyl group, 1,3-butadienyl group, 2-pentenyl group, 2-hexenyl group, cyclopropenyl group, cyclopentenyl group, cyclohexenyl group and the like.
- Alkynyl groups include those in which one or more CH 2 —CH 2 structures present in the alkyl group are replaced with C ⁇ C structures, and more specifically, ethynyl groups, 1-propynyl groups, 2 -Propynyl group and the like.
- Examples of the aryl group include a phenyl group.
- Z 1 is an organic group having 2 to 10 carbon atoms, it can be represented by the structure of the following formula (6).
- Z 4 , Z 5 , and Z 6 are each independently a single bond, —O—, —S—, —NR 11 —, an ester bond, an amide bond, a thioester bond, a urea bond, It is a carbonate bond or a carbamate bond.
- R 11 is a hydrogen atom, a methyl group, or a t-butoxycarbonyl group.
- the ester bond, amide bond, and thioester bond in Z 4 , Z 5 , and Z 6 can have the same structure as the ester bond, amide bond, and thioester bond described above.
- urea bond a structure represented by —NH—C (O) NH— or —NR—C (O) NR— can be shown.
- R is an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a combination thereof having 1 to 10 carbon atoms, and these groups are the same examples as the above-mentioned alkyl group, alkenyl group, alkynyl group, and aryl group. Can be mentioned.
- carbonate bond a structure represented by —O—C (O) —O— can be shown.
- the carbamate bond is —NH—C (O) —O—, —O—C (O) —NH—, —NR—C (O) —O—, or —O—C (O) —NR—.
- R is an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a combination thereof having 1 to 10 carbon atoms, and these groups are the same examples as the above-mentioned alkyl group, alkenyl group, alkynyl group, and aryl group. Can be mentioned.
- R 9 and R 10 in the formula (6) are each independently a structure selected from a single bond, an alkylene group having 1 to 10 carbon atoms, an alkenylene group, an alkynylene group, an arylene group, or a combination thereof. .
- R 9 and R 10 is a single bond
- either R 9 or R 10 is an alkylene group, an alkenylene group, an alkynylene group, an arylene group, or a combination thereof having 2 to 10 carbon atoms.
- As said alkylene group the structure remove
- a methylene group, 1,1-ethylene group, 1,2-ethylene group, 1,2-propylene group, 1,3-propylene group, 1,4-butylene group, 1,2-butylene group 1,2-pentylene group, 1,2-hexylene group, 2,3-butylene group, 2,4-pentylene group, 1,2-cyclopropylene group, 1,2-cyclobutylene group, 1,3- A cyclobutylene group, a 1,2-cyclopentylene group, a 1,2-cyclohexylene group and the like can be mentioned.
- the alkenylene group includes a structure in which one hydrogen atom is removed from the alkenyl group. More specifically, 1,1-ethenylene group, 1,2-ethenylene group, 1,2-ethenylenemethylene group, 1-methyl-1,2-ethenylene group, 1,2-ethenylene-1,1- Ethylene group, 1,2-ethenylene-1,2-ethylene group, 1,2-ethenylene-1,2-propylene group, 1,2-ethenylene-1,3-propylene group, 1,2-ethenylene-1, Examples include 4-butylene group and 1,2-ethenylene-1,2-butylene group.
- the alkynylene group includes a structure in which one hydrogen atom is removed from the alkynyl group.
- an ethynylene group an ethynylene methylene group, an ethynylene-1,1-ethylene group, an ethynylene-1,2-ethylene group, an ethynylene-1,2-propylene group, an ethynylene-1,3-propylene group
- Examples include ethynylene-1,4-butylene group, ethynylene-1,2-butylene group and the like.
- the arylene group includes a structure in which one hydrogen atom is removed from the aryl group. More specific examples include 1,2-phenylene group, 1,3-phenylene group, 1,4-phenylene group and the like. If the linearity contains a high structural and rigid structure to Y 1, since the liquid crystal alignment film having good liquid crystal alignment property can be obtained, as the structure of Z 1, a single bond, or the following formula (A1-1) The structure of (A15-25) is more preferable.
- the structure represented by the above formula (4) is particularly preferable as the Y 1 structure.
- the ratio of the structural unit represented by the above formula (3) is the total of all the polymers. 60 to 100 mol% is preferable with respect to 1 mol of the structural unit. The higher the ratio of the structural unit represented by the above formula (3), the better the liquid crystal alignment film having good liquid crystal alignment, so 80-100 mol% is more preferable, and 90-100 mol% is more preferable.
- the polymer component of the present invention may be a polyimide precursor containing a structural unit represented by the following formula (7) and the polyimide precursor.
- R 1 is the same as defined for R 1 in the formula (3).
- X 3 is a tetravalent organic group, and its structure is not particularly limited. Specific examples include structures of the following formulas (X-9) to (X-42). From the viewpoint of availability of the compound, the structure of X 3 is preferably X-17, X-25, X-26, X-27, X-28, X-32, or X-39. Further, from the viewpoint of alleviation of the accumulated residual charge obtained fast liquid crystal alignment film by a DC voltage, it is preferable to use a tetracarboxylic dianhydride having an aromatic ring structure, the structure of X 3 is, X -26, X-27, X-28, X-32, X-35, or X-37 are more preferred.
- Y 4 is a divalent organic group, and its structure is not particularly limited. Specific examples of Y 4 include structures of the following formulas (Y-1) to (Y-74).
- Y 4 in the formula (7) is Y-8, Y-20, Y-21, Y-22, Y-28, Y-29, Y- in order to improve the solubility of the polymer component in the organic solvent. It is preferable to contain a structural unit having a structure of 30, Y-72, Y-73, or Y-74. When the ratio of the structural unit represented by the above formula (7) in the polymer component is high, the ratio of the structural unit represented by the above formula (7) is the total structure in order to reduce the liquid crystal orientation of the liquid crystal alignment film. The amount is preferably 0 to 40 mol%, more preferably 0 to 20 mol%, based on 1 mol of the unit.
- the polyamic acid ester which is a polyimide precursor used in the present invention can be synthesized by the following methods (1) to (3).
- the polyamic acid ester can be synthesized by esterifying a polyamic acid obtained from tetracarboxylic dianhydride and diamine. Specifically, the polyamic acid and the esterifying agent are synthesized by reacting them in the presence of an organic solvent at ⁇ 20 to 150 ° C., preferably 0 to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 4 hours. be able to.
- N N-dimethylformamide dimethyl acetal, N, N-dimethylformamide diethyl acetal, N, N-dimethylformamide dipropyl acetal, N, N-dimethylformamide Dineopentyl butyl acetal, N, N-dimethylformamide di-t-butyl acetal, 1-methyl-3-p-tolyltriazene, 1-ethyl-3-p-tolyltriazene, 1-propyl-3-p -Tolyltriazene, 4- (4,6-dimethoxy-1,3,5-triazin-2-yl) -4-methylmorpholinium chloride and the like.
- the addition amount of the esterifying agent is preferably 2 to 6 molar equivalents, more preferably 2 to 4 molar equivalents per 1 mol of the polyamic acid repeating unit.
- the organic solvent used in the above reaction is preferably N, N-dimethylformamide, N-methyl-2-pyrrolidone, ⁇ -butyrolactone, etc. from the solubility of the polymer, and these are used alone or in combination of two or more. May be.
- the concentration of the polymer in the organic solvent at the time of synthesis is preferably 1 to 30% by mass, and more preferably 5 to 20% by mass from the viewpoint that the polymer hardly precipitates and a high molecular weight product is easily obtained.
- Polyamic acid ester can be synthesized from tetracarboxylic acid diester dichloride and diamine. Specifically, tetracarboxylic acid diester dichloride and diamine are reacted in the presence of a base and an organic solvent at ⁇ 20 to 150 ° C., preferably 0 to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 4 hours. Can be synthesized.
- pyridine triethylamine, 4-dimethylaminopyridine and the like can be used, but pyridine is preferable because the reaction proceeds gently.
- the addition amount of the base is preferably 2 to 4 times mol, preferably 2 to 3 times mol with respect to tetracarboxylic acid diester dichloride, from the viewpoint of easy removal and high molecular weight. More preferred.
- the organic solvent used in the above reaction is preferably N-methyl-2-pyrrolidone, ⁇ -butyrolactone or the like in view of the solubility of the monomer and polymer, and these may be used alone or in combination.
- the polymer concentration in the organic solvent at the time of synthesis is preferably 1 to 30% by mass and more preferably 5 to 20% by mass from the viewpoint that the polymer is hardly precipitated and a high molecular weight product is easily obtained.
- the organic solvent used for the synthesis of the polyamic acid ester is preferably dehydrated as much as possible, and the reaction is preferably performed in a nitrogen atmosphere to prevent contamination of the outside air. .
- the polyamic acid ester can be synthesized by polycondensation of a tetracarboxylic acid diester and a diamine. Specifically, tetracarboxylic diester and diamine are reacted in the presence of a condensing agent, a base, and an organic solvent at 0 to 150 ° C., preferably 0 to 100 ° C., for 30 minutes to 24 hours, preferably 3 to 15 hours. Can be synthesized.
- condensing agent examples include triphenyl phosphite, dicyclohexylcarbodiimide, 1-ethyl-3- (3-dimethylaminopropyl) carbodiimide hydrochloride, N, N′-carbonyldiimidazole, dimethoxy-1,3,5-triazide.
- Nylmethylmorpholinium O- (benzotriazol-1-yl) -N, N, N ′, N′-tetramethyluronium tetrafluoroborate, O- (benzotriazol-1-yl) -N, N , N ′, N′-tetramethyluronium hexafluorophosphate, (2,3-dihydro-2-thioxo-3-benzoxazolyl) phosphonate diphenyl, and the like.
- the addition amount of the condensing agent is preferably 2 to 3 times by mole, more preferably 2 to 2.5 times by mole with respect to the tetracarboxylic acid diester.
- tertiary amines such as pyridine and triethylamine can be used.
- the addition amount of the base is preferably 2 to 4 times mol, more preferably 2 to 3 times mol with respect to the diamine component, from the viewpoint of easy removal and high molecular weight.
- the organic solvent include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, N, N-dimethylformamide and the like.
- the reaction proceeds efficiently by adding Lewis acid as an additive.
- Lewis acid lithium halides such as lithium chloride and lithium bromide are preferable.
- the addition amount of the Lewis acid is preferably 0.1 to 5 times mol, more preferably 2 to 3 times mol for the diamine component.
- a high molecular weight polyamic acid ester is obtained, and thus the synthesis method (1) or (2) is particularly preferable.
- the polyamic acid ester solution obtained as described above can be polymerized by being poured into a poor solvent while being well stirred. Precipitation is performed several times, and after washing with a poor solvent, a purified polyamic acid ester powder can be obtained at room temperature or by heating and drying.
- the poor solvent is not particularly limited, and examples thereof include water, methanol, ethanol, 2-propanol, hexane, butyl cellosolve, acetone, toluene and the like, and water, methanol, ethanol, 2-propanol and the like are preferable.
- the polyamic acid which is a polyimide precursor used in the present invention can be synthesized by the following method. Specifically, tetracarboxylic dianhydride and diamine are reacted in the presence of an organic solvent at ⁇ 20 to 150 ° C., preferably 0 to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 12 hours. Can be synthesized.
- the organic solvent used in the above reaction is preferably N, N-dimethylformamide, N-methyl-2-pyrrolidone, ⁇ -butyrolactone, etc. in view of the solubility of the monomer and polymer. These may be used alone or in combination of two or more. May be used.
- the concentration of the polymer is preferably 1 to 30% by mass, and more preferably 5 to 20% by mass from the viewpoint that polymer precipitation is difficult to occur and a high molecular weight product is easily obtained.
- the polyamic acid obtained as described above can be recovered by precipitating the polymer by pouring into the poor solvent while thoroughly stirring the reaction solution. Moreover, the powder of polyamic acid refine
- the poor solvent is not particularly limited, and examples thereof include water, methanol, ethanol, 2-propanol, hexane, butyl cellosolve, acetone, toluene and the like, and water, methanol, ethanol, 2-propanol and the like are preferable.
- the polyimide used in the present invention can be produced by imidizing the polyamic acid ester or polyamic acid.
- chemical imidization in which a basic catalyst is added to the polyamic acid solution obtained by dissolving the polyamic acid ester solution or the polyamic acid ester resin powder in an organic solvent is simple.
- Chemical imidization is preferable because the imidization reaction proceeds at a relatively low temperature and the molecular weight of the polymer is hardly lowered during the imidization process.
- Chemical imidation can be performed by stirring the polyamic acid ester to be imidized in an organic solvent in the presence of a basic catalyst.
- a basic catalyst include pyridine, triethylamine, trimethylamine, tributylamine, trioctylamine and the like. Of these, triethylamine is preferred because it has sufficient basicity to allow the reaction to proceed.
- the temperature for carrying out the imidization reaction is ⁇ 20 to 140 ° C., preferably 0 to 100 ° C., and the reaction time can be 1 to 100 hours.
- the amount of the basic catalyst is 0.5 to 30 times mol, preferably 2 to 20 times mol of the amic acid ester group.
- the imidation ratio of the resulting polymer can be controlled by adjusting the catalyst amount, temperature, and reaction time.
- the chemical imidation which adds a catalyst to the solution of the said polyamic acid obtained by reaction of a diamine component and tetracarboxylic dianhydride is simple. Chemical imidization is preferable because the imidization reaction proceeds at a relatively low temperature and the molecular weight of the polymer does not easily decrease during the imidization process.
- Chemical imidation can be performed by stirring a polymer to be imidized in an organic solvent in the presence of a basic catalyst and an acid anhydride.
- a basic catalyst include pyridine, triethylamine, trimethylamine, tributylamine, trioctylamine and the like. Of these, pyridine is preferred because it has an appropriate basicity for proceeding with the reaction.
- the acid anhydride include acetic anhydride, trimellitic anhydride, pyromellitic anhydride and the like. Among them, use of acetic anhydride is preferable because purification after completion of the reaction is facilitated.
- the temperature for carrying out the imidization reaction is ⁇ 20 to 140 ° C., preferably 0 to 100 ° C., and the reaction time can be 1 to 100 hours.
- the amount of the basic catalyst is 0.5 to 30 times mol, preferably 2 to 20 times mol of the polyamic acid group, and the amount of acid anhydride is 1 to 50 times mol, preferably 3 to 30 times mol of the polyamic acid group. Is a mole.
- the imidation ratio of the resulting polymer can be controlled by adjusting the amount of catalyst, temperature, and reaction time.
- the liquid crystal aligning agent of the present invention is preferable.
- the polyimide solution obtained as described above can be polymerized by pouring into a poor solvent while thoroughly stirring. Precipitation is performed several times, and after washing with a poor solvent, a polymer powder purified by drying at normal temperature or by heating can be obtained.
- the poor solvent examples include, but are not limited to, methanol, 2-propanol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, benzene, and the like. Methanol, ethanol, 2-propanol, Acetone is preferred.
- the liquid crystal aligning agent used in the present invention has a form of a solution in which a polymer component is dissolved in an organic solvent.
- the molecular weight of the polymer is preferably 2,000 to 500,000 in terms of weight average molecular weight, more preferably 5,000 to 300,000, and still more preferably 10,000 to 100,000.
- the number average molecular weight is preferably 1,000 to 250,000, more preferably 2,500 to 150,000, and still more preferably 5,000 to 50,000.
- the concentration of the polymer of the liquid crystal aligning agent used in the present invention can be appropriately changed depending on the thickness of the coating film to be formed. % From the viewpoint of storage stability of the solution, and preferably 10% by mass or less. A particularly preferred polymer concentration is 2 to 8% by mass.
- the organic solvent contained in the liquid crystal aligning agent used for this invention will not be specifically limited if a polymer component melt
- N-dimethylformamide N, N-diethylformamide, N, N-dimethylacetamide
- N-methyl-2-pyrrolidone N-ethyl-2-pyrrolidone
- N-methylcaprolactam examples include 2-pyrrolidone, N-vinyl-2-pyrrolidone, dimethyl sulfoxide, dimethyl sulfone, ⁇ -butyrolactone, 1,3-dimethyl-imidazolidinone, 3-methoxy-N, N-dimethylpropanamide and the like. You may use these 1 type or in mixture of 2 or more types. Moreover, even if it is a solvent which cannot melt
- the liquid crystal aligning agent used for this invention may contain the solvent for improving the coating-film uniformity at the time of apply
- a solvent a solvent having a surface tension lower than that of the organic solvent is generally used. Specific examples thereof include ethyl cellosolve, butyl cellosolve, ethyl carbitol, butyl carbitol, ethyl carbitol acetate, ethylene glycol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, and 1-butoxy-2-propanol.
- the purpose is to change the electrical properties such as the dielectric constant and conductivity of the polymer other than the polymer and the liquid crystal aligning film as long as the effects of the present invention are not impaired.
- an imidization accelerator for the purpose of efficiently imidizing the polyamic acid may be added.
- the method for producing a liquid crystal alignment film of the present invention comprises a step of applying a liquid crystal aligning agent to a substrate and baking, a step of irradiating the obtained film with polarized radiation, and contacting the irradiated film with a specific solvent. A step of processing.
- substrate, and baking The liquid crystal aligning agent obtained as mentioned above was apply
- the substrate to which the liquid crystal aligning agent used in the present invention is applied is not particularly limited as long as it is a highly transparent substrate, and a glass substrate, a silicon nitride substrate, a plastic substrate such as an acrylic substrate or a polycarbonate substrate, or the like can be used. From the viewpoint of simplification of the process, it is preferable to use a substrate on which an ITO electrode or the like for driving liquid crystal is formed.
- an opaque material such as a silicon wafer can be used as long as only one substrate is used.
- a material that reflects light such as aluminum can be used.
- Examples of the method for applying the liquid crystal aligning agent used in the present invention include a spin coating method, a printing method, and an ink jet method.
- the drying and baking steps after applying the liquid crystal aligning agent can be selected at any temperature and time. Usually, in order to sufficiently remove the organic solvent contained, it is dried at 50 to 120 ° C., preferably 60 to 100 ° C. for 1 to 10 minutes, and then 150 to 300 ° C., preferably 200 to 250 at 5 to 120. It is fired in minutes.
- the thickness of the coating film after firing is not particularly limited, but if it is too thin, the reliability of the liquid crystal display element may be lowered, and therefore it is 5 to 300 nm, preferably 10 to 200 nm.
- a step of irradiating the obtained film with polarized radiation The film obtained by the method of (1) above is irradiated with polarized radiation (hereinafter also referred to as photo-alignment treatment), thereby polarizing the film. Anisotropy is imparted in the direction perpendicular to the direction.
- photo-alignment treatment there is a method in which the surface of the coating film is irradiated with radiation polarized in a certain direction, and in some cases, a heat treatment is further performed at a temperature of 150 to 250 ° C. to impart liquid crystal alignment ability. Can be mentioned.
- the wavelength of radiation ultraviolet rays and visible rays having a wavelength of 100 to 800 nm can be used.
- ultraviolet rays having a wavelength of 100 to 400 nm are preferable, and those having a wavelength of 200 to 400 nm are particularly preferable.
- Dose of the radiation is preferably in the range of 1 ⁇ 10,000mJ / cm 2, and particularly preferably in the range of 100 ⁇ 5,000mJ / cm 2.
- the process of contact-treating the film irradiated with radiation with a solution containing an organic solvent is then contact-treated with a solution containing a specific organic solvent.
- the organic solvent used here is selected from the group consisting of the following (A-1), formula (A-2), formula (A-3), formula (A-4), and formula (A-5). At least one organic solvent or organic solvent.
- a 1 is a hydrogen atom or an acetyl group
- a 2 is an alkyl group having 1 to 6 carbon atoms
- R 2 is a hydrogen atom or a methyl group
- n is 1 or 2 Is an integer.
- a 3 is an alkyl group having 1 to 4 carbon atoms.
- R 3 and R 4 are each independently a hydrogen atom or a methyl group.
- a 5 and A 6 are each independently an alkyl group having 1 to 4 carbon atoms.
- a 6 is an alkyl group or cycloalkyl group having 3 to 6 carbon atoms.
- the organic solvents of the above formulas (A-1) to (A-5) are preferably water-soluble having a boiling point of preferably 100 to 180 ° C., more preferably 110 to 160 ° C. If the boiling point is high, it will remain in the film and adversely affect the properties of the liquid crystal alignment film. On the other hand, if the boiling point is low, the film tends to volatilize, which tends to cause unevenness in the film. .
- the organic solvents represented by the above formulas (A-1) to (A-5) have high anisotropy and are easy to obtain a uniform liquid crystal alignment film.
- 1-methoxy-2-propanol 1- At least one selected from the group consisting of methoxy-2-propanol acetate, butyl cellosolve, ethyl lactate, methyl lactate, diacetone alcohol, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, propyl acetate, butyl acetate, and cyclohexyl acetate Species are preferred.
- at least one selected from the group consisting of 1-methoxy-2-propanol and ethyl lactate is preferable.
- the solution containing the organic solvent used for the contact treatment may contain other solvents or solvents other than the organic solvents represented by the above formulas (A-1) to (A-5) as long as the effects of the present invention are not impaired.
- other solvents include, but are not limited to, water, methanol, ethanol, 2-propanol, acetone, and methyl ethyl ketone.
- water is more preferable from the viewpoints of versatility and safety.
- the content of the at least one organic solvent selected from the group consisting of the above formulas (A-1) to (A-5) is the amount of the solution used for the contact treatment.
- the amount is preferably 10 to 100% by mass, more preferably 30 to 100% by mass, and particularly preferably 50 to 100% by mass with respect to the total amount.
- the contact treatment between the film irradiated with polarized radiation and the solution containing the organic solvent is a treatment such that the film and the liquid are preferably in sufficient contact with each other, such as immersion treatment or spraying treatment.
- a method of immersing the film in a solution containing an organic solvent preferably 10 seconds to 1 hour, more preferably 1 to 30 minutes is preferable.
- the contact treatment may be performed at room temperature or preferably at 10 to 80 ° C., more preferably 20 to 50 ° C.
- a means for enhancing contact such as ultrasonic waves can be applied as necessary.
- rinsing or rinsing with a low boiling point solvent such as water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, or both are used. May be done.
- the temperature for drying is preferably from 80 to 250 ° C, more preferably from 80 to 150 ° C.
- the liquid crystal display element of the present invention is a liquid crystal cell obtained by a known method after obtaining a substrate with a liquid crystal alignment film obtained from the liquid crystal aligning agent obtained by the production method of the present invention, and using the liquid crystal cell. It is a liquid crystal display element.
- a liquid crystal display element having a passive matrix structure will be described as an example. Note that an active matrix liquid crystal display element in which a switching element such as a TFT (Thin Film Transistor) is provided in each pixel portion constituting the image display may be used.
- a transparent glass substrate is prepared, a common electrode is provided on one substrate, and a segment electrode is provided on the other substrate.
- These electrodes can be ITO electrodes, for example, and are patterned so as to display a desired image.
- an insulating film is provided on each substrate so as to cover the common electrode and the segment electrode.
- the insulating film can be, for example, a film made of SiO 2 —TiO 2 formed by a sol-gel method.
- the liquid crystal alignment film of the present invention is formed on each substrate.
- the other substrate is superposed on one substrate so that the alignment film surfaces face each other, and the periphery is bonded with a sealant.
- a spacer is usually mixed in the sealing material.
- a liquid crystal material is injected into the space surrounded by the two substrates and the sealing material through the opening provided in the sealing material. Thereafter, the opening is sealed with an adhesive.
- a vacuum injection method may be used, or a method utilizing capillary action in the atmosphere may be used.
- a polarizing plate is installed. Specifically, a pair of polarizing plates is attached to the surfaces of the two substrates opposite to the liquid crystal layer.
- the molecular weight of the polyamic acid ester was measured by a GPC (room temperature gel permeation chromatography) apparatus, and the number average molecular weight (Mn) and the weight average molecular weight (Mw) were calculated as polyethylene glycol and polyethylene oxide equivalent values.
- GPC device manufactured by Shodex (GPC-101) Column: manufactured by Shodex (series of KD803 and KD805) Column temperature: 50 ° C Eluent: N, N-dimethylformamide (as additives, lithium bromide-hydrate (LiBr ⁇ H 2 O) is 30 mmol / L (liter), phosphoric acid / anhydrous crystal (o-phosphoric acid) is 30 mmol / L, tetrahydrofuran (THF) is 10 ml / L) Flow rate: 1.0 ml / min Standard sample for preparing a calibration curve: TSK standard polyethylene oxide (weight average molecular weight (Mw) of about 900,000, 150,000, 100,000, 30,000) manufactured by Tosoh Corporation, and polymer laboratory Polyethylene glycol manufactured by the company (peak top molecular weight (Mp) of about 12,000, 4,000, 1,000). In order to avoid the overlapping of peaks, the measurement was performed by mixing four types of 900,000,
- the anisotropy of the alignment film was measured as follows. Measurement was performed using an ultraviolet-visible-near infrared spectrophotometer (UV-3100PC) manufactured by Shimadzu Corporation. The degree of anisotropy was measured from the absorbance (value of 235 nm) with respect to the alignment direction of the obtained alignment film and the absorbance with respect to the direction perpendicular to the alignment direction. [Membrane unevenness] For the evaluation of film unevenness, the film-coated substrate after the immersion treatment was visually observed and classified as follows. ⁇ : No unevenness ⁇ : Some unevenness was observed ⁇ : Large unevenness or whitening was observed
- Example 1 The liquid crystal aligning agent A obtained in Synthesis Example 2 was filtered through a 1.0 ⁇ m filter, spin-coated on a glass substrate, dried on a hot plate at a temperature of 80 ° C. for 3 minutes, and then baked at 230 ° C. for 10 minutes. A polyimide film having a thickness of 100 nm was obtained. The coating surface was irradiated with 254 nm ultraviolet light through a polarizing plate at 1.2 J / cm 2 . Next, the film-coated substrate obtained above was immersed in PGME (boiling point: 120 ° C.) at 25 ° C. for 3 minutes, rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes.
- PGME roofing point: 120 ° C.
- Example 2 In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays to form a substrate with a film PGMEA ( (Boiling point: 146 ° C.) at 25 ° C. for 3 minutes, rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.51. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 4 In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a film-coated substrate obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on a substrate was converted into ethyl lactate. After being immersed in (boiling point: 154 ° C.) at 25 ° C. for 3 minutes, it was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film. The anisotropic magnitude
- Example 5 In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a substrate with a film was obtained from a butyl cellosolve ( (Boiling point: 169 ° C.) for 10 minutes at 25 ° C., rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.69. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 6> In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a substrate with a film was obtained from PGME ( (Boiling point: 124 ° C.) at 25 ° C. for 3 minutes, rinsed with water for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.82. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 7 In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a film-coated substrate obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on a substrate was converted into ethyl lactate. After being immersed in (boiling point: 154 ° C.) at 25 ° C. for 3 minutes, it was rinsed with water for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film. The anisotropic magnitude
- Example 8> In the same manner as in Example 1, the liquid crystal aligning agent A obtained in Synthesis Example 2 was used, and the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was converted into diacetone. After being immersed in alcohol (boiling point: 169 ° C.) at 25 ° C. for 3 minutes, rinsed with water for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film. The anisotropic magnitude
- Example 9 In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a substrate with a film obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on the substrate was converted into MMP ( (Boiling point: 145 ° C.) at 25 ° C. for 3 minutes, rinsed with water for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.77. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 10 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a substrate with a film was added to PGME (boiling point: 120 ° C.) at 25 ° C.
- PGME roofing point: 120 ° C.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.72. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 11 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the film-coated substrate was added to ethyl lactate (boiling point: 154 ° C.) at 25 ° C.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 2.11. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 12 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- PGME glassing point: 120 ° C.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.53. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 13 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was treated with ethyl lactate (boiling point: 154 ° C.) at 25 After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.94. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 14 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the liquid crystal aligning agent D obtained in Synthesis Example 8 the polyimide substrate coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the substrate with a film was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.40. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 15 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the polyimide film coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the film-coated substrate was added to ethyl lactate (boiling point: 154 ° C.) at 25.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.70. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 16 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the liquid crystal aligning agent A obtained in Synthesis Example 2 the polyimide substrate coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the substrate with a film was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.37. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 17 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- a polyimide film coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a film-coated substrate was added to ethyl lactate (boiling point: 154 ° C.) at 25.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.77. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 18 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- PGME glassing point: 120 ° C.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.33. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 19 Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was treated with ethyl lactate (boiling point: 154 ° C.) at 25 ° C. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.2. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 20> The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to PGME (boiling point: 120 ° C.) at 25 ° C.
- PGME roofing point: 120 ° C.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.15. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 21 The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- a substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to ethyl lactate (boiling point: 154 ° C.) at 25 ° C.
- IPA ethyl lactate
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.12. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 22 The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to PGME (boiling point: 120 ° C.) at 25 ° C.
- the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.11. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- Example 23 The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was treated with ethyl lactate (boiling point: 154 ° C.) at 25 ° C. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.10. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
- IPA (Boiling point: 82.4 ° C.) at 25 ° C. for 3 minutes and then dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.2. Further, when the alignment film was visually observed, a little unevenness was observed.
- ⁇ Comparative example 2> In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide film coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the film-coated substrate was treated with water ( (Boiling point: 100 ° C.) for 3 minutes, rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.25. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with the film was made IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.19. Further, when the alignment film was visually observed, a little unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.17. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the film-coated substrate obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent B obtained in Synthesis Example 4 The magnitude of the property was 1.12. No film unevenness of the liquid crystal alignment film was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.12. Further, when the alignment film was visually observed, a little unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.16. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the magnitude of the property was 1.11. No film unevenness of the liquid crystal alignment film was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with the film was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.19. Further, when the alignment film was visually observed, a little unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After the immersion, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.19. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the size of was 1.12. No film unevenness of the liquid crystal alignment film was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was changed to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.17. Further, when the alignment film was visually observed, a little unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.17. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the substrate with the film obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent A obtained in Synthesis Example 2 The magnitude of the property was 1.12. No film unevenness of the liquid crystal alignment film was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.11. Further, when the alignment film was visually observed, a little unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After the immersion, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.11. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 .
- Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the substrate with the film obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent E obtained in Synthesis Example 10 The magnitude of the property was 1.08. No film unevenness of the liquid crystal alignment film was observed.
- Example 22 The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.04. Further, when the alignment film was visually observed, unevenness was observed.
- Example 23 The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.10. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Example 25 The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.09. Further, when the alignment film was visually observed, unevenness was observed.
- Example 26 The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated.
- the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
- size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.09. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
- Table 1 summarizes the types of solvents used, the degree of anisotropy of the obtained liquid crystal alignment film, and film unevenness for Examples 1 to 22 and Comparative Examples 1 to 27 described above.
- the liquid crystal alignment film obtained by the production method of the present invention has high anisotropy, and is widely useful for TN devices, STN devices, TFT liquid crystal devices, and vertical alignment type liquid crystal display devices. Furthermore, by imparting high anisotropy, afterimages derived from liquid crystal orientation, for example, afterimages caused by alternating current drive generated in liquid crystal display elements of the IPS drive method or the FFS drive method can be reduced. This is particularly useful as a liquid crystal alignment film of a liquid crystal display element of an LCD system or FFS driving system or a liquid crystal television.
- the entire contents of the specification, claims and abstract of Japanese Patent Application No. 2011-202229 filed on September 15, 2011 are incorporated herein as the disclosure of the specification of the present invention. Is.
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Abstract
Description
現在、工業的に最も普及している液晶配向膜は、電極基板上に形成されたポリアミック酸及び/又はこれをイミド化したポリイミドからなる膜の表面を、綿、ナイロン、ポリエステル等の布で一方向に擦る、いわゆるラビング処理を行うことで作製されている。
液晶配向膜の配向過程における膜面のラビング処理は、簡便で生産性に優れた工業的に有用な方法である。しかし、液晶表示素子の高性能化、高精細化、大型化への要求は益々高まり、ラビング処理によって発生する配向膜の表面の傷、発塵、機械的な力や静電気による影響、更には、配向処理面内の不均一性などの種々の問題が明らかとなってきている。 In a liquid crystal display element used for a liquid crystal television, a liquid crystal display, and the like, a liquid crystal alignment film for controlling the alignment state of liquid crystals is usually provided in the element.
Currently, the most widely used liquid crystal alignment film in the industry is made of a polyamic acid formed on an electrode substrate and / or a polyimide film obtained by imidizing the same with a cloth such as cotton, nylon or polyester. It is manufactured by performing a so-called rubbing process that rubs in the direction.
The rubbing treatment of the film surface in the alignment process of the liquid crystal alignment film is an industrially useful method that is simple and excellent in productivity. However, the demand for higher performance, higher definition, and larger size of liquid crystal display elements is increasing, and the surface of the alignment film caused by rubbing treatment, dust generation, the influence of mechanical force and static electricity, Various problems such as non-uniformity in the orientation processing surface have become apparent.
一方、ポリイミドを光配向用液晶配向膜に用いる場合、他に比べて高い耐熱性を有することからその有用性が期待されている。
特許文献1では、主鎖にシクロブタン環などの脂環構造を有するポリイミド膜を光配向法に用いることが提案されている。 As a method for replacing the rubbing treatment, a photo-alignment method for imparting liquid crystal alignment ability by irradiating polarized radiation is known. As liquid crystal alignment treatment by the photo-alignment method, those utilizing a photoisomerization reaction, those utilizing a photocrosslinking reaction, those utilizing a photolysis reaction, and the like have been proposed (see Non-Patent Document 1).
On the other hand, when polyimide is used for the liquid crystal alignment film for photo-alignment, its usefulness is expected because it has higher heat resistance than others.
Patent Document 1 proposes that a polyimide film having an alicyclic structure such as a cyclobutane ring in the main chain is used for the photo-alignment method.
1.ポリイミド及び該ポリイミドの前駆体からなる群から選ばれる少なくとも1種類の重合体と有機溶媒とを含有する液晶配向剤を基板上に塗布、焼成して得られるイミド化した膜に、偏光された放射線を照射し、次いで、下記の式(A-1)、式(A-2)、式(A-3)、式(A-4)、及び式(A-5)からなる群から選ばれる少なくとも1種の有機溶媒を含む溶液で接触処理することを特徴とする液晶配向膜の製造方法。
2.前記有機溶媒が、沸点として100~180℃を有する前記1に記載の液晶配向膜の製造方法。
3.前記有機溶媒が、1-メトキシ-2-プロパノール、乳酸エチル、ジアセトンアルコール、3-メトキシプロピオン酸メチル、又は3-エトキシプロピオン酸エチルである前記1又は2に記載の液晶配向膜の製造方法。 Thus, the present invention has the following gist.
1. Polarized radiation on an imidized film obtained by applying and baking a liquid crystal aligning agent containing at least one polymer selected from the group consisting of polyimide and a precursor of the polyimide and an organic solvent on a substrate And then at least selected from the group consisting of the following formula (A-1), formula (A-2), formula (A-3), formula (A-4), and formula (A-5) A method for producing a liquid crystal alignment film, wherein the contact treatment is performed with a solution containing one kind of organic solvent.
2. 2. The method for producing a liquid crystal alignment film according to 1 above, wherein the organic solvent has a boiling point of 100 to 180 ° C.
3. 3. The method for producing a liquid crystal alignment film according to 1 or 2, wherein the organic solvent is 1-methoxy-2-propanol, ethyl lactate, diacetone alcohol, methyl 3-methoxypropionate, or ethyl 3-ethoxypropionate.
5.前記重合体が、前記式(3)で表される構造単位を、全重合体1モルに対して、60モル%以上含有するポリイミド前駆体及び該ポリイミド前駆体のイミド化重合体からなる群から選ばれる少なくとも1種である前記4に記載の液晶配向膜の製造方法。
6.前記式(3)において、X1が前記式(X1-1)で表される前記4に記載の液晶配向膜の製造方法。
7.前記式(3)において、X1が下記式(X1-10)~(X1-11)で表される構造からなる群から選ばれる少なくとも1種である前記4に記載の液晶配向膜の製造方法。
9.前記式(3)において、Y1が前記式(4)で表される構造である前記8に記載の液晶配向膜の製造方法。 4). The above 1-3, wherein the polymer contains at least one polymer selected from the group consisting of a polyimide precursor having a structural unit represented by the following formula (3) and an imidized polymer of the polyimide precursor. The manufacturing method of the liquid crystal aligning film in any one of.
5. From the group consisting of a polyimide precursor in which the polymer contains 60 mol% or more of the structural unit represented by the formula (3) with respect to 1 mol of the whole polymer, and an imidized polymer of the polyimide precursor. 5. The method for producing a liquid crystal alignment film as described in 4 above, which is at least one selected.
6). 5. The method for producing a liquid crystal alignment film according to 4, wherein in the formula (3), X 1 is represented by the formula (X1-1).
7). 5. The method for producing a liquid crystal alignment film according to 4 above, wherein, in the formula (3), X 1 is at least one selected from the group consisting of structures represented by the following formulas (X1-10) to (X1-11): .
9. 9. The method for producing a liquid crystal alignment film according to 8, wherein in the formula (3), Y 1 is a structure represented by the formula (4).
11.前記1~9のいずれかに記載の液晶配向膜の製造方法によって得られる液晶配向膜。
12.前記11に記載の液晶配向膜を具備する液晶表示素子。 10. A liquid crystal obtained by irradiating a film obtained by applying and baking a liquid crystal aligning agent containing at least one polymer selected from the group consisting of polyimide and a precursor of the polyimide on a base plate, with polarized radiation. A contact treatment solution for an alignment film, which is selected from the group consisting of Formula (A-1), Formula (A-2), Formula (A-3), Formula (A-4), and Formula (A-5). A contact treatment liquid for a liquid crystal alignment film comprising a solution containing at least one organic solvent.
11. 10. A liquid crystal alignment film obtained by the method for producing a liquid crystal alignment film according to any one of 1 to 9 above.
12 12. A liquid crystal display device comprising the liquid crystal alignment film as described in 11 above.
かくして、本発明の製造方法による液晶配向膜は、異方性が高いために液晶配向規制力が高く、残像特性に優れ、液晶表示素子に用いた場合、高品位の液晶表示素子が得られる。 According to the method for producing a liquid crystal alignment film of the present invention, a liquid crystal alignment film having a high anisotropy subjected to alignment treatment by a photo-alignment method is obtained, and at the same time, the obtained liquid crystal alignment film is a uniform film without film unevenness. can get.
Thus, the liquid crystal alignment film according to the production method of the present invention has a high anisotropy and thus has a high liquid crystal alignment regulating force, an excellent afterimage characteristic, and a high-quality liquid crystal display element when used in a liquid crystal display element.
すなわち、後記する「表1」に見られるように、溶媒として、水、イソプロピルルコールなどを使用した場合は、得られる液晶配向膜の異方性の向上はほとんど見られず、同時に、これらの溶媒を使用した場合には、得られる液晶配向膜にムラも発生してしまう。
しかし、本発明における上記記式(A-1)~(A-5)で表される化合物からなる群から選ばれる少なくとも1種の有機溶媒を含む溶液で接触処理した場合には、液晶配向膜の異方性の向上は大きく改善される、同時に、得られる液晶配向膜にムラの発生を顕著に抑制できる。 The effect of improving the above-mentioned anisotropy achieved by the method for producing a liquid crystal alignment film of the present invention and the effect of suppressing the occurrence of film unevenness during processing are shown in comparison with Examples and Comparative Examples described later. As is apparent from 1 ", there are significant differences depending on the solvent used.
That is, as seen in “Table 1” to be described later, when water, isopropyl alcohol, or the like is used as a solvent, the improvement in anisotropy of the obtained liquid crystal alignment film is hardly observed, and at the same time, these solvents are used. When is used, unevenness occurs in the obtained liquid crystal alignment film.
However, when the contact treatment is performed with a solution containing at least one organic solvent selected from the group consisting of the compounds represented by the above formulas (A-1) to (A-5) in the present invention, the liquid crystal alignment film The improvement in the anisotropy is greatly improved, and at the same time, the occurrence of unevenness in the obtained liquid crystal alignment film can be remarkably suppressed.
本発明において、偏光された放射線を照射することにより、異方性が付与されるポリイミド及び該ポリイミドの前駆体からなる群から選ばれる少なくとも1種の重合体(以下、単に、重合体ともいう。)が使用される。この条件を満たすポリイミド、又はポリイミド前駆体であれば、その構造は特に限定されるものではない。
具体例を挙げるならば、得られる液晶配向膜の異方性が高いため、本発明に用いられる重合体としては、下記式(3)で表される構造単位を有するポリイミド前駆体、及び該ポリイミド前駆体のイミド化重合体が好ましい。有機溶媒への溶解性の観点から、下記式(3)で表される構造単位を有するポリイミド前駆体が特に好ましい。
In the present invention, at least one polymer selected from the group consisting of a polyimide to which anisotropy is imparted by irradiation with polarized radiation and a precursor of the polyimide (hereinafter also simply referred to as a polymer). ) Is used. If it is the polyimide or polyimide precursor which satisfy | fills this condition, the structure will not be specifically limited.
If a specific example is given, since the obtained liquid crystal aligning film has high anisotropy, as a polymer used for this invention, the polyimide precursor which has a structural unit represented by following formula (3), and this polyimide Precursor imidized polymers are preferred. From the viewpoint of solubility in an organic solvent, a polyimide precursor having a structural unit represented by the following formula (3) is particularly preferable.
Z1において、エステル結合としては、-C(O)O-、又は-OC(O)-で表される。アミド結合としては、-C(O)NH-、-C(O)NR-、-NHC(O)-、又は-NRC(O)-で表される構造を示すことができる。Rは炭素数1~10の、アルキル基、アルケニル基、アルキニル基、アリール基、又はこれらの組み合わせである。 Y 1 is a divalent organic group, and its structure is not particularly limited. Since the obtained liquid crystal alignment film has high anisotropy, it is preferably at least one selected from the group consisting of structures represented by the following formulas (Y1-1) and (Y1-2).
In Z 1 , the ester bond is represented by —C (O) O— or —OC (O) —. As the amide bond, a structure represented by —C (O) NH—, —C (O) NR—, —NHC (O) —, or —NRC (O) — can be shown. R is an alkyl group, alkenyl group, alkynyl group, aryl group, or a combination thereof having 1 to 10 carbon atoms.
Z1が炭素数2~10の有機基である場合、下記式(6)の構造で表すことができる。
Z4、Z5、及びZ6におけるエステル結合、アミド結合、及びチオエステル結合については、前記のエステル結合、アミド結合、及びチオエステル結合と同様の構造を示すことができる。 As the thioester bond, a structure represented by —C (O) S— or —SC (O) — can be shown.
When Z 1 is an organic group having 2 to 10 carbon atoms, it can be represented by the structure of the following formula (6).
The ester bond, amide bond, and thioester bond in Z 4 , Z 5 , and Z 6 can have the same structure as the ester bond, amide bond, and thioester bond described above.
カーボネート結合としては、-O-C(O)-O-で表される構造を示すことができる。
カルバメート結合としては、-NH-C(O)-O-、-O-C(O)-NH-、-NR-C(O)-O-、又は-O-C(O)-NR-で表される構造を示すことができる。Rは炭素数1~10の、アルキル基、アルケニル基、アルキニル基、アリール基、又はこれらの組み合わせであり、これらの基は前記のアルキル基、アルケニル基、アルキニル基、及びアリール基と同様の例を挙げることができる。 As the urea bond, a structure represented by —NH—C (O) NH— or —NR—C (O) NR— can be shown. R is an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a combination thereof having 1 to 10 carbon atoms, and these groups are the same examples as the above-mentioned alkyl group, alkenyl group, alkynyl group, and aryl group. Can be mentioned.
As the carbonate bond, a structure represented by —O—C (O) —O— can be shown.
The carbamate bond is —NH—C (O) —O—, —O—C (O) —NH—, —NR—C (O) —O—, or —O—C (O) —NR—. The structure represented can be shown. R is an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a combination thereof having 1 to 10 carbon atoms, and these groups are the same examples as the above-mentioned alkyl group, alkenyl group, alkynyl group, and aryl group. Can be mentioned.
上記アルキレン基としては、前記アルキル基から水素原子を1つ除いた構造が挙げられる。より具体的には、メチレン基、1,1-エチレン基、1,2-エチレン基、1,2-プロピレン基、1,3-プロピレン基、1,4-ブチレン基、1,2-ブチレン基、1,2-ペンチレン基、1,2-へキシレン基、2,3-ブチレン基、2,4-ペンチレン基、1,2-シクロプロピレン基、1,2-シクロブチレン基、1,3-シクロブチレン基、1,2-シクロペンチレン基、1,2-シクロへキシレン基などが挙げられる。 R 9 and R 10 in the formula (6) are each independently a structure selected from a single bond, an alkylene group having 1 to 10 carbon atoms, an alkenylene group, an alkynylene group, an arylene group, or a combination thereof. . When any of R 9 and R 10 is a single bond, either R 9 or R 10 is an alkylene group, an alkenylene group, an alkynylene group, an arylene group, or a combination thereof having 2 to 10 carbon atoms. The structure to be selected.
As said alkylene group, the structure remove | excluding one hydrogen atom from the said alkyl group is mentioned. More specifically, a methylene group, 1,1-ethylene group, 1,2-ethylene group, 1,2-propylene group, 1,3-propylene group, 1,4-butylene group, 1,2-butylene group 1,2-pentylene group, 1,2-hexylene group, 2,3-butylene group, 2,4-pentylene group, 1,2-cyclopropylene group, 1,2-cyclobutylene group, 1,3- A cyclobutylene group, a 1,2-cyclopentylene group, a 1,2-cyclohexylene group and the like can be mentioned.
アルキニレン基としては、前記アルキニル基から水素原子を1つ除いた構造が挙げられる。より具体的には、エチニレン基、エチニレンメチレン基、エチニレン-1,1-エチレン基、エチニレン-1,2-エチレン基、エチニレン-1,2-プロピレン基、エチニレン-1,3-プロピレン基、エチニレン-1,4-ブチレン基、エチニレン-1,2-ブチレン基などが挙げられる。 The alkenylene group includes a structure in which one hydrogen atom is removed from the alkenyl group. More specifically, 1,1-ethenylene group, 1,2-ethenylene group, 1,2-ethenylenemethylene group, 1-methyl-1,2-ethenylene group, 1,2-ethenylene-1,1- Ethylene group, 1,2-ethenylene-1,2-ethylene group, 1,2-ethenylene-1,2-propylene group, 1,2-ethenylene-1,3-propylene group, 1,2-ethenylene-1, Examples include 4-butylene group and 1,2-ethenylene-1,2-butylene group.
The alkynylene group includes a structure in which one hydrogen atom is removed from the alkynyl group. More specifically, an ethynylene group, an ethynylene methylene group, an ethynylene-1,1-ethylene group, an ethynylene-1,2-ethylene group, an ethynylene-1,2-propylene group, an ethynylene-1,3-propylene group, Examples include ethynylene-1,4-butylene group, ethynylene-1,2-butylene group and the like.
Y1に直線性が高い構造や剛直な構造を含有する場合、良好な液晶配向性を有する液晶配向膜が得られるため、Z1の構造としては、単結合、又は下記式(A1-1)~(A15-25)の構造がより好ましい。 The arylene group includes a structure in which one hydrogen atom is removed from the aryl group. More specific examples include 1,2-phenylene group, 1,3-phenylene group, 1,4-phenylene group and the like.
If the linearity contains a high structural and rigid structure to Y 1, since the liquid crystal alignment film having good liquid crystal alignment property can be obtained, as the structure of Z 1, a single bond, or the following formula (A1-1) The structure of (A15-25) is more preferable.
上記式(3)で表される構造単位を含有するポリイミド前駆体及び該ポリイミド前駆体のイミド化重合体において、上記式(3)で表される構造単位の比率は、全重合体中の全構造単位1モルに対して、60~100モル%が好ましい。上記式(3)で表される構造単位の比率が高いほど、良好な液晶配向性を有する液晶配向膜が得られるため、80~100モル%がより好ましく、90~100モル%がさらに好ましい。 As the Y 1 structure is more rigid, a liquid crystal alignment film having excellent liquid crystal alignment is obtained. Therefore, the structure represented by the above formula (4) is particularly preferable as the Y 1 structure.
In the polyimide precursor containing the structural unit represented by the above formula (3) and the imidized polymer of the polyimide precursor, the ratio of the structural unit represented by the above formula (3) is the total of all the polymers. 60 to 100 mol% is preferable with respect to 1 mol of the structural unit. The higher the ratio of the structural unit represented by the above formula (3), the better the liquid crystal alignment film having good liquid crystal alignment, so 80-100 mol% is more preferable, and 90-100 mol% is more preferable.
重合体成分における上記式(7)で表される構造単位の比率が高い場合、液晶配向膜の液晶配向性を低下させるため、上記式(7)で表される構造単位の比率は、全構造単位1モルに対して0~40モル%が好ましく、0~20モル%がさらに好ましい。 Y 4 in the formula (7) is Y-8, Y-20, Y-21, Y-22, Y-28, Y-29, Y- in order to improve the solubility of the polymer component in the organic solvent. It is preferable to contain a structural unit having a structure of 30, Y-72, Y-73, or Y-74.
When the ratio of the structural unit represented by the above formula (7) in the polymer component is high, the ratio of the structural unit represented by the above formula (7) is the total structure in order to reduce the liquid crystal orientation of the liquid crystal alignment film. The amount is preferably 0 to 40 mol%, more preferably 0 to 20 mol%, based on 1 mol of the unit.
本発明に用いられるポリイミド前駆体であるポリアミック酸エステルは、以下に示す(1)~(3)の方法で合成することができる。
(1)ポリアミック酸から合成する場合
ポリアミック酸エステルは、テトラカルボン酸二無水物とジアミンから得られるポリアミック酸をエステル化することによって合成することができる。
具体的には、ポリアミック酸とエステル化剤を有機溶媒の存在下で-20~150℃、好ましくは0~50℃において、30分~24時間、好ましくは1~4時間反応させることによって合成することができる。 <Method for producing polyamic acid ester>
The polyamic acid ester which is a polyimide precursor used in the present invention can be synthesized by the following methods (1) to (3).
(1) When synthesizing from polyamic acid The polyamic acid ester can be synthesized by esterifying a polyamic acid obtained from tetracarboxylic dianhydride and diamine.
Specifically, the polyamic acid and the esterifying agent are synthesized by reacting them in the presence of an organic solvent at −20 to 150 ° C., preferably 0 to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 4 hours. be able to.
上記の反応に用いる有機溶媒は、重合体の溶解性からN,N-ジメチルホルムアミド、N-メチル-2-ピロリドン、γ-ブチロラクトンなどが好ましく、これらは1種又は2種以上を混合して用いてもよい。
合成時における有機溶媒中の重合体の濃度は、重合体の析出が起こりにくく、かつ高分子量体が得やすいという観点から、1~30質量%が好ましく、5~20質量%がより好ましい。 As the esterifying agent, those that can be easily removed by purification are preferable. N, N-dimethylformamide dimethyl acetal, N, N-dimethylformamide diethyl acetal, N, N-dimethylformamide dipropyl acetal, N, N-dimethylformamide Dineopentyl butyl acetal, N, N-dimethylformamide di-t-butyl acetal, 1-methyl-3-p-tolyltriazene, 1-ethyl-3-p-tolyltriazene, 1-propyl-3-p -Tolyltriazene, 4- (4,6-dimethoxy-1,3,5-triazin-2-yl) -4-methylmorpholinium chloride and the like. The addition amount of the esterifying agent is preferably 2 to 6 molar equivalents, more preferably 2 to 4 molar equivalents per 1 mol of the polyamic acid repeating unit.
The organic solvent used in the above reaction is preferably N, N-dimethylformamide, N-methyl-2-pyrrolidone, γ-butyrolactone, etc. from the solubility of the polymer, and these are used alone or in combination of two or more. May be.
The concentration of the polymer in the organic solvent at the time of synthesis is preferably 1 to 30% by mass, and more preferably 5 to 20% by mass from the viewpoint that the polymer hardly precipitates and a high molecular weight product is easily obtained.
ポリアミック酸エステルは、テトラカルボン酸ジエステルジクロリドとジアミンから合成することができる。
具体的には、テトラカルボン酸ジエステルジクロリドとジアミンとを、塩基と有機溶媒の存在下で-20~150℃、好ましくは0~50℃において、30分~24時間、好ましくは1~4時間反応させることによって合成することができる。 (2) When synthesized by reaction of tetracarboxylic acid diester dichloride and diamine Polyamic acid ester can be synthesized from tetracarboxylic acid diester dichloride and diamine.
Specifically, tetracarboxylic acid diester dichloride and diamine are reacted in the presence of a base and an organic solvent at −20 to 150 ° C., preferably 0 to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 4 hours. Can be synthesized.
上記の反応に用いる有機溶媒は、モノマー及び重合体の溶解性からN-メチル-2-ピロリドン、γ-ブチロラクトンなどが好ましく、これらは1種又は2種以上を混合して用いてもよい。
合成時における有機溶媒中の重合体濃度は、重合体の析出が起こりにくく、かつ高分子量体が得やすいという観点から、1~30質量%が好ましく、5~20質量%がより好ましい。また、テトラカルボン酸ジエステルジクロリドの加水分解を防ぐため、ポリアミック酸エステルの合成に用いる有機溶媒は、できるだけ脱水されていることが好ましく、反応は窒素雰囲気中で行い、外気の混入を防ぐのが好ましい。 As the base, pyridine, triethylamine, 4-dimethylaminopyridine and the like can be used, but pyridine is preferable because the reaction proceeds gently. The addition amount of the base is preferably 2 to 4 times mol, preferably 2 to 3 times mol with respect to tetracarboxylic acid diester dichloride, from the viewpoint of easy removal and high molecular weight. More preferred.
The organic solvent used in the above reaction is preferably N-methyl-2-pyrrolidone, γ-butyrolactone or the like in view of the solubility of the monomer and polymer, and these may be used alone or in combination.
The polymer concentration in the organic solvent at the time of synthesis is preferably 1 to 30% by mass and more preferably 5 to 20% by mass from the viewpoint that the polymer is hardly precipitated and a high molecular weight product is easily obtained. In order to prevent hydrolysis of the tetracarboxylic acid diester dichloride, the organic solvent used for the synthesis of the polyamic acid ester is preferably dehydrated as much as possible, and the reaction is preferably performed in a nitrogen atmosphere to prevent contamination of the outside air. .
ポリアミック酸エステルは、テトラカルボン酸ジエステルとジアミンを重縮合することにより合成することができる。
具体的には、テトラカルボン酸ジエステルとジアミンを縮合剤、塩基、及び有機溶媒の存在下で0~150℃、好ましくは0~100℃において、30分~24時間、好ましくは3~15時間反応させることによって合成することができる。 (3) When a polyamic acid is synthesized from a tetracarboxylic acid diester and a diamine The polyamic acid ester can be synthesized by polycondensation of a tetracarboxylic acid diester and a diamine.
Specifically, tetracarboxylic diester and diamine are reacted in the presence of a condensing agent, a base, and an organic solvent at 0 to 150 ° C., preferably 0 to 100 ° C., for 30 minutes to 24 hours, preferably 3 to 15 hours. Can be synthesized.
前記有機溶媒としては、N-メチル-2-ピロリドン、γ-ブチロラクトン、N,N-ジメチルホルムアミドなどが挙げられる。
また、上記反応において、ルイス酸を添加剤として加えることで反応が効率的に進行する。ルイス酸としては、塩化リチウム、臭化リチウムなどのハロゲン化リチウムが好ましい。ルイス酸の添加量はジアミン成分に対して0.1~5倍モルが好ましく、2~3倍モルがより好ましい。 As the base, tertiary amines such as pyridine and triethylamine can be used. The addition amount of the base is preferably 2 to 4 times mol, more preferably 2 to 3 times mol with respect to the diamine component, from the viewpoint of easy removal and high molecular weight.
Examples of the organic solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, N, N-dimethylformamide and the like.
In the above reaction, the reaction proceeds efficiently by adding Lewis acid as an additive. As the Lewis acid, lithium halides such as lithium chloride and lithium bromide are preferable. The addition amount of the Lewis acid is preferably 0.1 to 5 times mol, more preferably 2 to 3 times mol for the diamine component.
上記のようにして得られるポリアミック酸エステルの溶液は、よく撹拌させながら貧溶媒に注入することで、重合体を析出させることができる。析出を数回行い、貧溶媒で洗浄後、常温あるいは加熱乾燥して精製されたポリアミック酸エステルの粉末を得ることができる。貧溶媒は、特に限定されないが、水、メタノール、エタノール、2-プロパノール、ヘキサン、ブチルセロソルブ、アセトン、トルエン等が挙げられ、水、メタノール、エタノール、2-プロパノールなどが好ましい。 Among the three polyamic acid ester synthesis methods, a high molecular weight polyamic acid ester is obtained, and thus the synthesis method (1) or (2) is particularly preferable.
The polyamic acid ester solution obtained as described above can be polymerized by being poured into a poor solvent while being well stirred. Precipitation is performed several times, and after washing with a poor solvent, a purified polyamic acid ester powder can be obtained at room temperature or by heating and drying. The poor solvent is not particularly limited, and examples thereof include water, methanol, ethanol, 2-propanol, hexane, butyl cellosolve, acetone, toluene and the like, and water, methanol, ethanol, 2-propanol and the like are preferable.
本発明に用いられるポリイミド前駆体であるポリアミック酸は、以下に示す方法により合成することができる。
具体的には、テトラカルボン酸二無水物とジアミンとを有機溶媒の存在下で-20~150℃、好ましくは0~50℃において、30分~24時間、好ましくは1~12時間反応させることによって合成できる。
上記の反応に用いる有機溶媒は、モノマー及び重合体の溶解性からN,N-ジメチルホルムアミド、N-メチル-2-ピロリドン、γ-ブチロラクトンなどが好ましく、これらは1種又は2種以上を混合して用いてもよい。 <Method for producing polyamic acid>
The polyamic acid which is a polyimide precursor used in the present invention can be synthesized by the following method.
Specifically, tetracarboxylic dianhydride and diamine are reacted in the presence of an organic solvent at −20 to 150 ° C., preferably 0 to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 12 hours. Can be synthesized.
The organic solvent used in the above reaction is preferably N, N-dimethylformamide, N-methyl-2-pyrrolidone, γ-butyrolactone, etc. in view of the solubility of the monomer and polymer. These may be used alone or in combination of two or more. May be used.
上記のようにして得られたポリアミック酸は、反応溶液をよく撹拌させながら貧溶媒に注入することで、重合体を析出させて回収することができる。また、析出を数回行い、貧溶媒で洗浄後、常温あるいは加熱乾燥することで精製されたポリアミック酸の粉末を得ることができる。貧溶媒は、特に限定されないが、水、メタノール、エタノール、2-プロパノール、ヘキサン、ブチルセロソルブ、アセトン、トルエン等が挙げられ、水、メタノール、エタノール、2-プロパノールなどが好ましい。 The concentration of the polymer is preferably 1 to 30% by mass, and more preferably 5 to 20% by mass from the viewpoint that polymer precipitation is difficult to occur and a high molecular weight product is easily obtained.
The polyamic acid obtained as described above can be recovered by precipitating the polymer by pouring into the poor solvent while thoroughly stirring the reaction solution. Moreover, the powder of polyamic acid refine | purified by performing precipitation several times, washing | cleaning with a poor solvent, and normal temperature or heat-drying can be obtained. The poor solvent is not particularly limited, and examples thereof include water, methanol, ethanol, 2-propanol, hexane, butyl cellosolve, acetone, toluene and the like, and water, methanol, ethanol, 2-propanol and the like are preferable.
本発明に用いられるポリイミドは、前記ポリアミック酸エステル又はポリアミック酸をイミド化することにより製造することができる。
ポリアミック酸エステルからポリイミドを製造する場合、前記ポリアミック酸エステル溶液、又はポリアミック酸エステル樹脂粉末を有機溶媒に溶解させて得られるポリアミック酸溶液に塩基性触媒を添加する化学的イミド化が簡便である。化学的イミド化は、比較的低温でイミド化反応が進行し、イミド化の過程で重合体の分子量低下が起こりにくいので好ましい。 <Production method of polyimide>
The polyimide used in the present invention can be produced by imidizing the polyamic acid ester or polyamic acid.
When a polyimide is produced from a polyamic acid ester, chemical imidization in which a basic catalyst is added to the polyamic acid solution obtained by dissolving the polyamic acid ester solution or the polyamic acid ester resin powder in an organic solvent is simple. Chemical imidization is preferable because the imidization reaction proceeds at a relatively low temperature and the molecular weight of the polymer is hardly lowered during the imidization process.
ポリアミック酸からポリイミドを製造する場合、ジアミン成分とテトラカルボン酸二無水物との反応で得られた前記ポリアミック酸の溶液に触媒を添加する化学的イミド化が簡便である。化学的イミド化は、比較的低温でイミド化反応が進行し、イミド化の課程で重合体の分子量低下が起こりにくいので好ましい。 The temperature for carrying out the imidization reaction is −20 to 140 ° C., preferably 0 to 100 ° C., and the reaction time can be 1 to 100 hours. The amount of the basic catalyst is 0.5 to 30 times mol, preferably 2 to 20 times mol of the amic acid ester group. The imidation ratio of the resulting polymer can be controlled by adjusting the catalyst amount, temperature, and reaction time.
When manufacturing a polyimide from a polyamic acid, the chemical imidation which adds a catalyst to the solution of the said polyamic acid obtained by reaction of a diamine component and tetracarboxylic dianhydride is simple. Chemical imidization is preferable because the imidization reaction proceeds at a relatively low temperature and the molecular weight of the polymer does not easily decrease during the imidization process.
上記のようにして得られるポリイミドの溶液は、よく撹拌させながら貧溶媒に注入することで、重合体を析出させることができる。析出を数回行い、貧溶媒で洗浄後、常温あるいは加熱乾燥して精製された重合体の粉末を得ることができる。
前記貧溶媒は、特に限定されないが、メタノール、2-プロパノール、アセトン、ヘキサン、ブチルセルソルブ、ヘプタン、メチルエチルケトン、メチルイソブチルケトン、エタノール、トルエン、ベンゼン等が挙げられ、メタノール、エタノール、2-プロパノール、アセトンなどが好ましい。 In the solution after the imidation reaction of polyamic acid ester or polyamic acid, the added catalyst and the like remain, so the obtained imidized polymer is recovered by the means described below, and redissolved in an organic solvent. Thus, the liquid crystal aligning agent of the present invention is preferable.
The polyimide solution obtained as described above can be polymerized by pouring into a poor solvent while thoroughly stirring. Precipitation is performed several times, and after washing with a poor solvent, a polymer powder purified by drying at normal temperature or by heating can be obtained.
Examples of the poor solvent include, but are not limited to, methanol, 2-propanol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, benzene, and the like. Methanol, ethanol, 2-propanol, Acetone is preferred.
本発明に用いられる液晶配向剤は、重合体成分が有機溶媒中に溶解された溶液の形態を有する。重合体の分子量は、重量平均分子量で2,000~500,000が好ましく、より好ましくは5,000~300,000であり、さらに好ましくは、10,000~100,000である。また、数平均分子量は、好ましくは、1,000~250,000であり、より好ましくは、2,500~150,000であり、さらに好ましくは、5,000~50,000である。 <Liquid crystal aligning agent>
The liquid crystal aligning agent used in the present invention has a form of a solution in which a polymer component is dissolved in an organic solvent. The molecular weight of the polymer is preferably 2,000 to 500,000 in terms of weight average molecular weight, more preferably 5,000 to 300,000, and still more preferably 10,000 to 100,000. The number average molecular weight is preferably 1,000 to 250,000, more preferably 2,500 to 150,000, and still more preferably 5,000 to 50,000.
本発明に用いられる液晶配向剤に含有される有機溶媒は、重合体成分が均一に溶解するものであれば特に限定されない。その具体例を挙げるならば、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、N-メチルカプロラクタム、2-ピロリドン、N-ビニル-2-ピロリドン、ジメチルスルホキシド、ジメチルスルホン、γ-ブチロラクトン、1,3-ジメチル-イミダゾリジノン、3-メトキシ-N,N-ジメチルプロパンアミド等を挙げることができる。これらは1種又は2種以上を混合して用いてもよい。また、単独では重合体成分を均一に溶解できない溶媒であっても、重合体が析出しない範囲であれば、上記の有機溶媒に混合してもよい。 The concentration of the polymer of the liquid crystal aligning agent used in the present invention can be appropriately changed depending on the thickness of the coating film to be formed. % From the viewpoint of storage stability of the solution, and preferably 10% by mass or less. A particularly preferred polymer concentration is 2 to 8% by mass.
The organic solvent contained in the liquid crystal aligning agent used for this invention will not be specifically limited if a polymer component melt | dissolves uniformly. Specific examples thereof include N, N-dimethylformamide, N, N-diethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-methylcaprolactam, Examples include 2-pyrrolidone, N-vinyl-2-pyrrolidone, dimethyl sulfoxide, dimethyl sulfone, γ-butyrolactone, 1,3-dimethyl-imidazolidinone, 3-methoxy-N, N-dimethylpropanamide and the like. You may use these 1 type or in mixture of 2 or more types. Moreover, even if it is a solvent which cannot melt | dissolve a polymer component uniformly by itself, if it is a range which a polymer does not precipitate, you may mix with said organic solvent.
本発明の液晶配向膜の製造方法は、液晶配向剤を基板に塗布し、焼成する工程、得られた膜に偏光された放射線を照射する工程、放射線を照射した膜を特定の有溶媒で接触処理する工程を有する。 <Method for producing liquid crystal alignment film>
The method for producing a liquid crystal alignment film of the present invention comprises a step of applying a liquid crystal aligning agent to a substrate and baking, a step of irradiating the obtained film with polarized radiation, and contacting the irradiated film with a specific solvent. A step of processing.
上記のようにして得られた液晶配向剤を基板に塗布し、乾燥し、焼成することによりポリイミド膜、又はポリイミド前駆体がイミド化した膜が得られる。
本発明に用いられる液晶配向剤を塗布する基板としては、透明性の高い基板であれば特に限定されず、ガラス基板、窒化珪素基板、アクリル基板やポリカーボネート基板等のプラスチック基板等を用いることができ、液晶駆動のためのITO電極等が形成された基板を用いることがプロセスの簡素化の点から好ましい。また、反射型の液晶表示素子では、片側の基板のみにならばシリコンウエハー等の不透明な物でも使用でき、この場合の電極はアルミ等の光を反射する材料も使用できる。本発明に用いられる液晶配向剤の塗布方法としては、スピンコート法、印刷法、インクジェット法などが挙げられる。 (1) The process of apply | coating a liquid crystal aligning agent to a board | substrate, and baking The liquid crystal aligning agent obtained as mentioned above was apply | coated to the board | substrate, it dried and baked, and the polyimide film or the polyimide precursor was imidated. A membrane is obtained.
The substrate to which the liquid crystal aligning agent used in the present invention is applied is not particularly limited as long as it is a highly transparent substrate, and a glass substrate, a silicon nitride substrate, a plastic substrate such as an acrylic substrate or a polycarbonate substrate, or the like can be used. From the viewpoint of simplification of the process, it is preferable to use a substrate on which an ITO electrode or the like for driving liquid crystal is formed. In the reflection type liquid crystal display element, an opaque material such as a silicon wafer can be used as long as only one substrate is used. In this case, a material that reflects light such as aluminum can be used. Examples of the method for applying the liquid crystal aligning agent used in the present invention include a spin coating method, a printing method, and an ink jet method.
上記(1)の方法で得られた膜に、偏光された放射線を照射する(以下、光配向処理とも言う。)ことにより、偏光方向に対して垂直方向に異方性が付与される。
光配向処理の具体例としては、前記塗膜表面に、一定方向に偏光した放射線を照射し、場合によっては、さらに150~250℃の温度で加熱処理を行い、液晶配向能を付与する方法が挙げられる。放射線の波長としては、100~800nmの波長を有する紫外線及び可視光線を用いることができる。このうち、100~400nmの波長を有する紫外線が好ましく、200~400nmの波長を有するものが特に好ましい。
前記放射線の照射量は、1~10,000mJ/cm2の範囲にあることが好ましく、100~5,000mJ/cm2の範囲にあることが特に好ましい。 (2) A step of irradiating the obtained film with polarized radiation The film obtained by the method of (1) above is irradiated with polarized radiation (hereinafter also referred to as photo-alignment treatment), thereby polarizing the film. Anisotropy is imparted in the direction perpendicular to the direction.
As a specific example of the photo-alignment treatment, there is a method in which the surface of the coating film is irradiated with radiation polarized in a certain direction, and in some cases, a heat treatment is further performed at a temperature of 150 to 250 ° C. to impart liquid crystal alignment ability. Can be mentioned. As the wavelength of radiation, ultraviolet rays and visible rays having a wavelength of 100 to 800 nm can be used. Of these, ultraviolet rays having a wavelength of 100 to 400 nm are preferable, and those having a wavelength of 200 to 400 nm are particularly preferable.
Dose of the radiation is preferably in the range of 1 ~ 10,000mJ / cm 2, and particularly preferably in the range of 100 ~ 5,000mJ / cm 2.
上記で、偏光された放射線を照射した膜は、次いで特定の有機溶媒を含む溶液で接触処理される。ここで用いられる有機溶媒は、下記の(A-1)、式(A-2)、式(A-3)、式(A-4)、及び式(A-5)からなる群から選ばれる少なくとも1種の有機溶媒又は有機溶剤である。
式(A-2)において、A3は炭素数1~4のアルキル基である。
式(A-3)において、R3及びR4は、それぞれ独立して、水素原子又はメチル基である。
式(A-4)において、A5及びA6は、それぞれ独立して、炭素数1~4のアルキル基である。
式(A-5)において、A6は炭素数3~6のアルキル基又はシクロアルキル基である。 (3) The process of contact-treating the film irradiated with radiation with a solution containing an organic solvent In the above, the film irradiated with polarized radiation is then contact-treated with a solution containing a specific organic solvent. The organic solvent used here is selected from the group consisting of the following (A-1), formula (A-2), formula (A-3), formula (A-4), and formula (A-5). At least one organic solvent or organic solvent.
In the formula (A-2), A 3 is an alkyl group having 1 to 4 carbon atoms.
In the formula (A-3), R 3 and R 4 are each independently a hydrogen atom or a methyl group.
In formula (A-4), A 5 and A 6 are each independently an alkyl group having 1 to 4 carbon atoms.
In the formula (A-5), A 6 is an alkyl group or cycloalkyl group having 3 to 6 carbon atoms.
上記式(A-1)~(A-5)の有機溶媒は、なかでも、異方性が高く、ムラのない液晶配向膜が得られ易いことから、1-メトキシ-2-プロパノール、1-メトキシ-2-プロパノールアセテート、ブチルセロソルブ、乳酸エチル、乳酸メチル、ジアセトンアルコール、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、酢酸プロピル、酢酸ブチル、及び酢酸シクロヘキシルからなる群から選ばれる少なくとも1種が好ましい。特に、1-メトキシ-2-プロパノール及び乳酸エチルからなる群から選ばれる少なくとも1種が好ましい。 The organic solvents of the above formulas (A-1) to (A-5) are preferably water-soluble having a boiling point of preferably 100 to 180 ° C., more preferably 110 to 160 ° C. If the boiling point is high, it will remain in the film and adversely affect the properties of the liquid crystal alignment film. On the other hand, if the boiling point is low, the film tends to volatilize, which tends to cause unevenness in the film. .
The organic solvents represented by the above formulas (A-1) to (A-5) have high anisotropy and are easy to obtain a uniform liquid crystal alignment film. Therefore, 1-methoxy-2-propanol, 1- At least one selected from the group consisting of methoxy-2-propanol acetate, butyl cellosolve, ethyl lactate, methyl lactate, diacetone alcohol, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, propyl acetate, butyl acetate, and cyclohexyl acetate Species are preferred. In particular, at least one selected from the group consisting of 1-methoxy-2-propanol and ethyl lactate is preferable.
上記の他の溶媒を含有する場合にも、上記式(A-1)~(A-5)からなる群から選ばれる少なくとも1種の有機溶媒の含有量は、接触処理に使用される溶液の全量に対して、10~100質量%が好ましく、30~100質量%がより好ましく、50~100質量%が特に好ましい。 The solution containing the organic solvent used for the contact treatment may contain other solvents or solvents other than the organic solvents represented by the above formulas (A-1) to (A-5) as long as the effects of the present invention are not impaired. Examples of other solvents include, but are not limited to, water, methanol, ethanol, 2-propanol, acetone, and methyl ethyl ketone. In particular, water is more preferable from the viewpoints of versatility and safety.
Even when the other solvent is contained, the content of the at least one organic solvent selected from the group consisting of the above formulas (A-1) to (A-5) is the amount of the solution used for the contact treatment. The amount is preferably 10 to 100% by mass, more preferably 30 to 100% by mass, and particularly preferably 50 to 100% by mass with respect to the total amount.
上記接触処理の後に、使用した溶液中の有機溶媒を除去する目的で、水、メタノール、エタノール、2-プロパノール、アセトン、メチルエチルケトンなどの低沸点溶媒によるすすぎ(リンス)や乾燥のいずれか、又は両方を行ってよい。乾燥する場合の温度としては、80~250℃が好ましく、80~150℃がより好ましい。 In the present invention, the contact treatment between the film irradiated with polarized radiation and the solution containing the organic solvent is a treatment such that the film and the liquid are preferably in sufficient contact with each other, such as immersion treatment or spraying treatment. Done. Among them, a method of immersing the film in a solution containing an organic solvent, preferably 10 seconds to 1 hour, more preferably 1 to 30 minutes is preferable. The contact treatment may be performed at room temperature or preferably at 10 to 80 ° C., more preferably 20 to 50 ° C. Moreover, a means for enhancing contact such as ultrasonic waves can be applied as necessary.
After the above contact treatment, for the purpose of removing the organic solvent in the used solution, either rinsing or rinsing with a low boiling point solvent such as water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, or both are used. May be done. The temperature for drying is preferably from 80 to 250 ° C, more preferably from 80 to 150 ° C.
本発明の液晶表示素子は、本発明の製造方法によって得られ液晶配向剤から得られる液晶配向膜付きの基板を得た後、既知の方法で液晶セルを作製し、該液晶セルを使用して液晶表示素子としたものである。
液晶セルの作製方法の一例として、パッシブマトリクス構造の液晶表示素子を例にとり説明する。尚、画像表示を構成する各画素部分にTFT(Thin Film Transistor)などのスイッチング素子が設けられたアクティブマトリクス構造の液晶表示素子であってもよい。 <Liquid crystal display element>
The liquid crystal display element of the present invention is a liquid crystal cell obtained by a known method after obtaining a substrate with a liquid crystal alignment film obtained from the liquid crystal aligning agent obtained by the production method of the present invention, and using the liquid crystal cell. It is a liquid crystal display element.
As an example of a method for manufacturing a liquid crystal cell, a liquid crystal display element having a passive matrix structure will be described as an example. Note that an active matrix liquid crystal display element in which a switching element such as a TFT (Thin Film Transistor) is provided in each pixel portion constituting the image display may be used.
次に、各基板の上に、本発明の液晶配向膜を形成する。
次に、一方の基板に他方の基板を互いの配向膜面が対向するようにして重ね合わせ、周辺をシール材で接着する。シール材には、基板間隙を制御するために、通常、スペーサを混入しておく。また、シール材を設けない面内部分にも、基板間隙制御用のスペーサを散布しておくことが好ましい。シール材の一部には、外部から液晶を充填可能な開口部を設けておく。 First, a transparent glass substrate is prepared, a common electrode is provided on one substrate, and a segment electrode is provided on the other substrate. These electrodes can be ITO electrodes, for example, and are patterned so as to display a desired image. Next, an insulating film is provided on each substrate so as to cover the common electrode and the segment electrode. The insulating film can be, for example, a film made of SiO 2 —TiO 2 formed by a sol-gel method.
Next, the liquid crystal alignment film of the present invention is formed on each substrate.
Next, the other substrate is superposed on one substrate so that the alignment film surfaces face each other, and the periphery is bonded with a sealant. In order to control the substrate gap, a spacer is usually mixed in the sealing material. In addition, it is preferable to spray spacers for controlling the substrate gap on the in-plane portion where no sealing material is provided. A part of the sealing material is provided with an opening that can be filled with liquid crystal from the outside.
実施例及び比較例で使用した化合物の略号、及び各特性の測定方法は、以下のとおりである。
NMP:N-メチル-2-ピロリドン
GBL:γ-ブチロラクトン
BCS:ブチルセロソルブ
IPA:2-プロパノール
PGMEA:1-メトキシ-2-プロパノールアセテート
PG:プロピレングリコール
MMP:メチル-3-メトキシプロピオネート
DE-1:下記式(DE-1)
DA-1:下記式(DA-1)
DA-2:下記式(DA-2)
DA-3:下記式(DA-3)
添加剤A:N-α―(9-フルオレニルメトキシカルボニル)-N-τ-t-ブトキシカルボニル-L-ヒスチジン
The abbreviations of the compounds used in Examples and Comparative Examples, and the measuring methods of each property are as follows.
NMP: N-methyl-2-pyrrolidone GBL: γ-butyrolactone BCS: butyl cellosolve IPA: 2-propanol PGMEA: 1-methoxy-2-propanol acetate PG: propylene glycol MMP: methyl-3-methoxypropionate DE-1: The following formula (DE-1)
DA-1: Formula (DA-1) below
DA-2: Formula (DA-2) below
DA-3: Formula (DA-3) below
Additive A: N-α- (9-fluorenylmethoxycarbonyl) -N-τ-t-butoxycarbonyl-L-histidine
[分子量]
ポリアミック酸エステルの分子量はGPC(常温ゲル浸透クロマトグラフィー)装置によって測定し、ポリエチレングリコール、及びポリエチレンオキシド換算値として数平均分子量(Mn)と重量平均分子量(Mw)を算出した。
GPC装置:Shodex社製(GPC-101)
カラム:Shodex社製(KD803、KD805の直列)
カラム温度:50℃
溶離液:N,N-ジメチルホルムアミド(添加剤として、臭化リチウム-水和物(LiBr・H2O)が30mmol/L(リットル)、リン酸・無水結晶(o-リン酸)が30mmol/L、テトラヒドロフラン(THF)が10ml/L)
流速:1.0ml/分
検量線作成用標準サンプル:東ソー社製 TSK 標準ポリエチレンオキサイド(重量平均分子量(Mw) 約900,000、150,000、100,000、30,000)、及び、ポリマーラボラトリー社製 ポリエチレングリコール(ピークトップ分子量(Mp) 約12,000、4,000、1,000)。測定は、ピークが重なるのを避けるため、900,000、100,000、12,000、1,000の4種類を混合したサンプル、及び150,000、30,000、4,000の3種類を混合したサンプルの2サンプルについて別々に行った。 Hereinafter, methods for evaluating molecular weight, anisotropy of the alignment film, and film unevenness will be described.
[Molecular weight]
The molecular weight of the polyamic acid ester was measured by a GPC (room temperature gel permeation chromatography) apparatus, and the number average molecular weight (Mn) and the weight average molecular weight (Mw) were calculated as polyethylene glycol and polyethylene oxide equivalent values.
GPC device: manufactured by Shodex (GPC-101)
Column: manufactured by Shodex (series of KD803 and KD805)
Column temperature: 50 ° C
Eluent: N, N-dimethylformamide (as additives, lithium bromide-hydrate (LiBr · H 2 O) is 30 mmol / L (liter), phosphoric acid / anhydrous crystal (o-phosphoric acid) is 30 mmol / L, tetrahydrofuran (THF) is 10 ml / L)
Flow rate: 1.0 ml / min Standard sample for preparing a calibration curve: TSK standard polyethylene oxide (weight average molecular weight (Mw) of about 900,000, 150,000, 100,000, 30,000) manufactured by Tosoh Corporation, and polymer laboratory Polyethylene glycol manufactured by the company (peak top molecular weight (Mp) of about 12,000, 4,000, 1,000). In order to avoid the overlapping of peaks, the measurement was performed by mixing four types of 900,000, 100,000, 12,000, and 1,000, and three types of 150,000, 30,000, and 4,000. Separately performed on two of the mixed samples.
配向膜の異方性の測定は以下のようにして行った。
島津製作所社製の紫外-可視-近赤外分光光度計(UV-3100PC)を用いて測定を行った。得られた配向膜の配向方向に対する吸光度(235nmの値)と配向方向の垂直方向に対する吸光度から異方性の大きさを測定した。
[膜ムラ]
膜ムラの評価は、浸漬処理後の膜付き基板を目視で観察し、以下のように分類した。
○ :ムラなし
△ :ムラが少し見られた
× :大きなムラや白化が見られた [Anisotropy of alignment film]
The anisotropy of the alignment film was measured as follows.
Measurement was performed using an ultraviolet-visible-near infrared spectrophotometer (UV-3100PC) manufactured by Shimadzu Corporation. The degree of anisotropy was measured from the absorbance (value of 235 nm) with respect to the alignment direction of the obtained alignment film and the absorbance with respect to the direction perpendicular to the alignment direction.
[Membrane unevenness]
For the evaluation of film unevenness, the film-coated substrate after the immersion treatment was visually observed and classified as follows.
○: No unevenness △: Some unevenness was observed ×: Large unevenness or whitening was observed
撹拌装置付きの500mLの四つ口フラスコ内を窒素雰囲気とし、p-フェニレンジアミンを4.58g(42.4mmol)入れ、さらにDA-1を1.79g (4.71mmol)入れた後、NMPを84.7g、GBLを254g、及び塩基としてピリジン8.40g(106mmol) を加え、撹拌して溶解させた。次に、このジアミン溶液を撹拌しながら、DE-1を14.4g(44.2mmol)添加し、15℃で一晩反応させた。一晩攪拌後、アクリロイルクロライドを1.23g (13.6mmol) 加えて、15℃で4時間反応させた。得られたポリアミック酸エステルの溶液を、1477gのIPAに撹拌しながら投入し、析出した白色沈殿をろ取し、続いて、738gのIPAで5回洗浄し、乾燥することで白色のポリアミック酸エステル樹脂粉末17.3gを得た。収率は、96.9%であった。また、このポリアミック酸エステルの分子量はMn=14,288、Mw=29,956であった。
得られたポリアミック酸エステル樹脂粉末3.69gを100mL三角フラスコにとりGBLを33.2g加え、室温で24時間攪拌し溶解させて、ポリアミック酸エステル溶液とした。 <Synthesis Example 1>
A 500 mL four-necked flask equipped with a stirrer was placed in a nitrogen atmosphere, 4.58 g (42.4 mmol) of p-phenylenediamine was added, and 1.79 g (4.71 mmol) of DA-1 was added. 84.7 g, 254 g of GBL, and 8.40 g (106 mmol) of pyridine as a base were added and dissolved by stirring. Next, while stirring this diamine solution, 14.4 g (44.2 mmol) of DE-1 was added and reacted at 15 ° C. overnight. After stirring overnight, 1.23 g (13.6 mmol) of acryloyl chloride was added and reacted at 15 ° C. for 4 hours. The obtained polyamic acid ester solution was added to 1477 g of IPA with stirring, and the precipitated white precipitate was collected by filtration, then washed 5 times with 738 g of IPA and dried to give a white polyamic acid ester. 17.3 g of resin powder was obtained. The yield was 96.9%. Moreover, the molecular weight of this polyamic acid ester was Mn = 14,288 and Mw = 29,956.
3.69 g of the obtained polyamic acid ester resin powder was placed in a 100 mL Erlenmeyer flask, 33.2 g of GBL was added, and the mixture was stirred and dissolved at room temperature for 24 hours to obtain a polyamic acid ester solution.
攪拌子を入れた20mLサンプル管に、合成例1で得られたポリアミック酸エステル溶液を5.26gとり、GBLを3.16g、BCSを2.11g、及び添加剤Aを0.19g加え、マグネチックスターラーで30分間攪拌し、液晶配向剤Aを得た。 <Synthesis Example 2>
Into a 20 mL sample tube containing a stir bar, 5.26 g of the polyamic acid ester solution obtained in Synthesis Example 1 was taken, 3.16 g of GBL, 2.11 g of BCS, and 0.19 g of additive A were added, The liquid crystal aligning agent A was obtained by stirring for 30 minutes with a tic stirrer.
撹拌装置付きの500mLの四つ口フラスコ内を窒素雰囲気とし、p-フェニレンジアミンを2.50g (23.1mmol)入れ、さらにDA-2を0.59g (1.22mmol)入れた後、NMPを42.8g、GBLを129g、及び塩基としてピリジン4.34g(54.9mmol) を加え、撹拌して溶解させた。次に、このジアミン溶液を撹拌しながら、DE-1を7.44g(22.9mmol)添加し、15℃で一晩反応させた。一晩攪拌後、アクリロイルクロライドを0.63g (7.01mmol) 加えて、15℃で4時間反応させた。得られたポリアミック酸エステルの溶液を、574gのIPAに撹拌しながら投入し、析出した白色沈殿をろ取し、続いて、382gのIPAで5回洗浄し、乾燥して白色のポリアミック酸エステル樹脂粉末8.82gを得た。収率は、97.8%であった。また、このポリアミック酸エステルの分子量は、Mn=16617、Mw=37387であった。
得られたポリアミック酸エステル樹脂粉末0.80gを100mL三角フラスコに採り、GBLを7.20g加えて、室温で24時間攪拌し、溶解させて、ポリアミック酸エステル溶液とした。 <Synthesis Example 3>
A 500 mL four-necked flask equipped with a stirrer was placed in a nitrogen atmosphere, and 2.50 g (23.1 mmol) of p-phenylenediamine was added, and 0.59 g (1.22 mmol) of DA-2 was added. 42.8 g, 129 g of GBL, and 4.34 g (54.9 mmol) of pyridine as a base were added and dissolved by stirring. Next, while stirring this diamine solution, 7.44 g (22.9 mmol) of DE-1 was added and reacted at 15 ° C. overnight. After stirring overnight, 0.63 g (7.01 mmol) of acryloyl chloride was added and reacted at 15 ° C. for 4 hours. The obtained polyamic acid ester solution was added to 574 g of IPA with stirring, and the precipitated white precipitate was collected by filtration, then washed with 382 g of IPA five times and dried to give a white polyamic acid ester resin. 8.82 g of powder was obtained. The yield was 97.8%. Moreover, the molecular weight of this polyamic acid ester was Mn = 16617 and Mw = 37387.
0.80 g of the obtained polyamic acid ester resin powder was placed in a 100 mL Erlenmeyer flask, 7.20 g of GBL was added, and the mixture was stirred and dissolved at room temperature for 24 hours to obtain a polyamic acid ester solution.
攪拌子を入れた20mLサンプル管に、合成例3で得られたポリアミック酸エステル溶液を8.00g採り、GBLを8.01g、BCSを4.00g、及び添加剤Aを0.28g加えて、マグネチックスターラーで30分間攪拌し、液晶配向剤Bを得た。 <Synthesis Example 4>
To a 20 mL sample tube containing a stirrer, 8.00 g of the polyamic acid ester solution obtained in Synthesis Example 3 was taken, 8.01 g of GBL, 4.00 g of BCS, and 0.28 g of additive A were added, The liquid crystal aligning agent B was obtained by stirring with a magnetic stirrer for 30 minutes.
撹拌装置付きの500mLの四つ口フラスコ内を窒素雰囲気とし、p-フェニレンジアミンを1.23g(11.3mmol)入れ、さらに4,4’-ジアミノ-1,2-ジフェニルエタンを0.80g (3.77mmol)入れた後、NMPを27.0g、GBLを91.2g、及び塩基としてピリジン2.69g(34.0mmol) を加え、撹拌して溶解させた。次に、このジアミン溶液を撹拌しながら、DE-1を4.61g(14.2mmol)添加し、15℃で一晩反応させた。一晩攪拌後、アクリロイルクロライドを0.39g (4.34mmol) 加えて、15℃で4時間反応させた。得られたポリアミック酸エステルの溶液を、384gのIPAに撹拌しながら投入し、析出した白色沈殿をろ取し、続いて、256gのIPAで5回洗浄し、乾燥して白色のポリアミック酸エステル樹脂粉末5.11gを得た。収率は、89.6%であった。また、このポリアミック酸エステルの分子量は、Mn=14806、Mw=32719であった。
得られたポリアミック酸エステル樹脂粉末0.80gを100mL三角フラスコに採り、GBLを7.20g加えて、室温で24時間攪拌し、溶解させて、ポリアミック酸エステル溶液とした。 <Synthesis Example 5>
The inside of a 500 mL four-necked flask equipped with a stirrer was placed in a nitrogen atmosphere, 1.23 g (11.3 mmol) of p-phenylenediamine was added, and 0.80 g ( 3.77 mmol), 27.0 g of NMP, 91.2 g of GBL, and 2.69 g (34.0 mmol) of pyridine as a base were added and dissolved by stirring. Next, while stirring this diamine solution, 4.61 g (14.2 mmol) of DE-1 was added and reacted at 15 ° C. overnight. After stirring overnight, 0.39 g (4.34 mmol) of acryloyl chloride was added and reacted at 15 ° C. for 4 hours. The obtained polyamic acid ester solution was added to 384 g of IPA with stirring, and the precipitated white precipitate was collected by filtration, then washed with 256 g of IPA five times, and dried to give a white polyamic acid ester resin. 5.11 g of powder was obtained. The yield was 89.6%. Moreover, the molecular weight of this polyamic acid ester was Mn = 14806 and Mw = 32719.
0.80 g of the obtained polyamic acid ester resin powder was placed in a 100 mL Erlenmeyer flask, 7.20 g of GBL was added, and the mixture was stirred and dissolved at room temperature for 24 hours to obtain a polyamic acid ester solution.
攪拌子を入れた20mLサンプル管に、合成例5で得られたポリアミック酸エステル溶液を8.01g採り、GBLを8.01g、BCSを4.00g、及び添加剤Aを0.28g加えて、マグネチックスターラーで30分間攪拌し、液晶配向剤Cを得た。 <Synthesis Example 6>
To a 20 mL sample tube containing a stir bar, 8.01 g of the polyamic acid ester solution obtained in Synthesis Example 5 was taken, 8.01 g of GBL, 4.00 g of BCS, and 0.28 g of additive A were added, The liquid crystal aligning agent C was obtained by stirring for 30 minutes with a magnetic stirrer.
撹拌装置付きの500mLの四つ口フラスコ内を窒素雰囲気とし、p-フェニレンジアミンを2.80g(25.9mmol)入れ、さらにDA-3を1.45g (6.47mmol)入れた後、NMPを111g、及び塩基としてピリジン6.18g(78.1mmol) を加え、撹拌して溶解させた。次に、このジアミン溶液を撹拌しながら、DE-1を9.89g(30.4mmol)添加し、15℃で一晩反応させた。一晩攪拌後、アクリロイルクロライドを0.38g (4.21mmol) 加えて、15℃で4時間反応させた。得られたポリアミック酸エステルの溶液を、1230gの水に撹拌しながら投入し、析出した白色沈殿をろ取し、続いて、1230gのIPAで5回洗浄し、乾燥して白色のポリアミック酸エステル樹脂粉末10.2gを得た。収率は、83.0%であった。また、このポリアミック酸エステルの分子量は、Mn=20,786、Mw=40,973であった。
得られたポリアミック酸エステル樹脂粉末0.798gを100mL三角フラスコに採り、GBLを7.18g加え、室温で24時間攪拌し、溶解させて、ポリアミック酸エステル溶液とした。 <Synthesis Example 7>
A 500 mL four-necked flask equipped with a stirrer was placed in a nitrogen atmosphere, 2.80 g (25.9 mmol) of p-phenylenediamine was added, and 1.45 g (6.47 mmol) of DA-3 was added. 111 g and 6.18 g (78.1 mmol) of pyridine as a base were added and dissolved by stirring. Next, 9.89 g (30.4 mmol) of DE-1 was added while stirring the diamine solution, and the mixture was reacted at 15 ° C. overnight. After stirring overnight, 0.38 g (4.21 mmol) of acryloyl chloride was added and reacted at 15 ° C. for 4 hours. The obtained polyamic acid ester solution was added to 1230 g of water while stirring, and the precipitated white precipitate was collected by filtration, then washed 5 times with 1230 g of IPA and dried to give a white polyamic acid ester resin. 10.2 g of powder was obtained. The yield was 83.0%. Moreover, the molecular weight of this polyamic acid ester was Mn = 20,786 and Mw = 40,973.
0.798 g of the obtained polyamic acid ester resin powder was put into a 100 mL Erlenmeyer flask, 7.18 g of GBL was added, and the mixture was stirred and dissolved at room temperature for 24 hours to obtain a polyamic acid ester solution.
攪拌子を入れた20mLサンプル管に、合成例7で得られたポリアミック酸エステル溶液を7.98g採り、GBLを8.03g、BCSを4.00g、及び添加剤Aを0.28g加えて、マグネチックスターラーで30分間攪拌し、液晶配向剤Dを得た。 <Synthesis Example 8>
Into a 20 mL sample tube containing a stir bar, 7.98 g of the polyamic acid ester solution obtained in Synthesis Example 7 was taken, 8.03 g of GBL, 4.00 g of BCS, and 0.28 g of additive A were added, The liquid crystal aligning agent D was obtained by stirring for 30 minutes with a magnetic stirrer.
撹拌装置及び窒素導入管付きの300mL四つ口フラスコ内に、p-フェニレンジアミンを46.0g(0.43mol)、DA-3を17.8g(0.075mol)、及びNMPを1389g入れて、撹拌して溶解させた。この溶液を撹拌しながら、1,3-ジメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物を107g(0.48mol)添加し、更に固形分濃度が10質量%になるようにNMPを加え、室温で24時間撹拌してポリアミック酸(PAA-1)の溶液を得た。このポリアミック酸溶液の温度25℃における粘度は215mPa・sであった。また、このポリアミック酸の分子量は、Mn=12629、Mw=29521であった。 <Synthesis Example 9>
In a 300 mL four-necked flask equipped with a stirrer and a nitrogen inlet tube, 46.0 g (0.43 mol) of p-phenylenediamine, 17.8 g (0.075 mol) of DA-3, and 1389 g of NMP were placed. Stir to dissolve. While stirring this solution, 107 g (0.48 mol) of 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride was added, and the solid content concentration was further adjusted to 10% by mass. NMP was added and stirred at room temperature for 24 hours to obtain a solution of polyamic acid (PAA-1). The viscosity of this polyamic acid solution at a temperature of 25 ° C. was 215 mPa · s. Moreover, the molecular weight of this polyamic acid was Mn = 1629 and Mw = 29521.
撹拌子を入れた50mlサンプル管に、合成例9で得られたポリアミック酸溶液(PAA-1)11.0g、NMPを5.00g、BCSを4.01g、及び添加剤Aを0.15g採り、マグネチックスターラーで30分間撹拌し、液晶配向剤Eを得た。 <Synthesis Example 10>
In a 50 ml sample tube containing a stir bar, 11.0 g of the polyamic acid solution (PAA-1) obtained in Synthesis Example 9, 5.00 g of NMP, 4.01 g of BCS, and 0.15 g of additive A are taken. The liquid crystal aligning agent E was obtained by stirring with a magnetic stirrer for 30 minutes.
撹拌装置及び窒素導入管付きの100mL四つ口フラスコ内に、4,4’-ジアミノ-1,2-ジフェニルエタンを4.25g(20.0mmol)採り、NMPを70.9g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながら、1,2,3,4-シクロブタンテトラカルボン酸二無水物を3.82g(19.5mmol)添加し、更に固形分濃度が10質量%になるようにNMPを加え、室温で24時間撹拌してポリアミック酸(PAA-2)の溶液を得た。このポリアミック酸溶液の温度25℃における粘度は156mPa・sであった。また、このポリアミック酸の分子量は、Mn=13966、Mw=33163であった。 <Synthesis Example 11>
In a 100 mL four-necked flask equipped with a stirrer and a nitrogen inlet tube, 4.25 g (20.0 mmol) of 4,4′-diamino-1,2-diphenylethane was taken, 70.9 g of NMP was added, and nitrogen was added. The mixture was stirred and dissolved while feeding. While stirring this diamine solution, 3.82 g (19.5 mmol) of 1,2,3,4-cyclobutanetetracarboxylic dianhydride was added, and NMP was further added so that the solid concentration was 10% by mass. The mixture was stirred at room temperature for 24 hours to obtain a polyamic acid (PAA-2) solution. The viscosity of this polyamic acid solution at a temperature of 25 ° C. was 156 mPa · s. Moreover, the molecular weight of this polyamic acid was Mn = 13966 and Mw = 33163.
撹拌子を入れた20mlサンプル管に、合成例11で得られたポリアミック酸溶液(PAA-2)を12.2g採り、NMPを5.12g、及びBCSを2.90g加えて、マグネチックスターラーで30分間撹拌し、液晶配向剤Fを得た。 <Synthesis Example 12>
Into a 20 ml sample tube containing a stir bar, 12.2 g of the polyamic acid solution (PAA-2) obtained in Synthesis Example 11 was taken, 5.12 g of NMP and 2.90 g of BCS were added, and a magnetic stirrer was added. The liquid crystal aligning agent F was obtained by stirring for 30 minutes.
撹拌装置及び窒素導入管付きの100mL四つ口フラスコ内に、1,3-ビス(4-アミノフェノキシ)プロパンを5.17g(20.0mmol)採り、NMPを72.0g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながら、1,2,3,4-シクロブタンテトラカルボン酸二無水物を3.79g(19.3mmol)添加し、更に固形分濃度が10質量%になるようにNMPを加え、室温で24時間撹拌してポリアミック酸(PAA-3)の溶液を得た。このポリアミック酸溶液の温度25℃における粘度は162mPa・sであった。また、このポリアミック酸の分子量は、Mn=25902、Mw=40413であった。 <Synthesis Example 13>
Into a 100 mL four-necked flask equipped with a stirrer and a nitrogen inlet tube, take 5.17 g (20.0 mmol) of 1,3-bis (4-aminophenoxy) propane, add 72.0 g of NMP, and send nitrogen. While stirring, the mixture was dissolved. While stirring the diamine solution, 3.79 g (19.3 mmol) of 1,2,3,4-cyclobutanetetracarboxylic dianhydride was added, and NMP was further added so that the solid content concentration was 10% by mass. The mixture was stirred at room temperature for 24 hours to obtain a polyamic acid (PAA-3) solution. The viscosity of this polyamic acid solution at a temperature of 25 ° C. was 162 mPa · s. Moreover, the molecular weight of this polyamic acid was Mn = 25902 and Mw = 40413.
撹拌子を入れた20mlサンプル管に、合成例13で得られたポリアミック酸溶液(PAA-3)を11.9g採り、NMPを3.98g、及びBCSを3.97g加えて、マグネチックスターラーで30分間撹拌し、液晶配向剤Gを得た。 <Synthesis Example 14>
Into a 20 ml sample tube containing a stir bar, 11.9 g of the polyamic acid solution (PAA-3) obtained in Synthesis Example 13 was taken, 3.98 g of NMP and 3.97 g of BCS were added, and a magnetic stirrer was added. The liquid crystal aligning agent G was obtained by stirring for 30 minutes.
合成例2で得られた液晶配向剤Aを1.0μmのフィルターで濾過した後、ガラス基板上にスピンコートし、温度80℃のホットプレート上で3分間の乾燥後、230℃で10分焼成し、膜厚100nmのポリイミド膜を得た。この塗膜面に偏光板を介して254nmの紫外線を1.2J/cm2照射した。
次いで、上記で得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし(濯ぎ)、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。得られた液晶配向膜の配向方向に対する異方性を測定した結果、異方性の大きさは1.84であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 1>
The liquid crystal aligning agent A obtained in Synthesis Example 2 was filtered through a 1.0 μm filter, spin-coated on a glass substrate, dried on a hot plate at a temperature of 80 ° C. for 3 minutes, and then baked at 230 ° C. for 10 minutes. A polyimide film having a thickness of 100 nm was obtained. The coating surface was irradiated with 254 nm ultraviolet light through a polarizing plate at 1.2 J / cm 2 .
Next, the film-coated substrate obtained above was immersed in PGME (boiling point: 120 ° C.) at 25 ° C. for 3 minutes, rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes. Thus, a liquid crystal alignment film was obtained. As a result of measuring the anisotropy with respect to the alignment direction of the obtained liquid crystal alignment film, the magnitude of the anisotropy was 1.84. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGMEA(沸点:146℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.51であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 2>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays to form a substrate with a film PGMEA ( (Boiling point: 146 ° C.) at 25 ° C. for 3 minutes, rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.51. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME/水=1/1(体積比)混合溶媒に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.69であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 3>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a substrate with a film obtained by irradiating a polyimide film coated, dried and baked on the substrate with ultraviolet rays was used as a PGME / After being immersed in a mixed solvent of water = 1/1 (volume ratio) for 3 minutes, rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.69. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.9であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 4>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a film-coated substrate obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on a substrate was converted into ethyl lactate. After being immersed in (boiling point: 154 ° C.) at 25 ° C. for 3 minutes, it was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.9. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、ブチルセロソルブ(沸点:169℃)に25℃にて10分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.69であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 5>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a substrate with a film was obtained from a butyl cellosolve ( (Boiling point: 169 ° C.) for 10 minutes at 25 ° C., rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.69. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:124℃)に25℃にて3分間浸漬させた後、水で1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.82であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 6>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a substrate with a film was obtained from PGME ( (Boiling point: 124 ° C.) at 25 ° C. for 3 minutes, rinsed with water for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.82. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、水で1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.84であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 7>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a film-coated substrate obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on a substrate was converted into ethyl lactate. After being immersed in (boiling point: 154 ° C.) at 25 ° C. for 3 minutes, it was rinsed with water for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.84. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、ジアセトンアルコール(沸点:169℃)に25℃にて3分間浸漬させた後、水で1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.77であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 8>
In the same manner as in Example 1, the liquid crystal aligning agent A obtained in Synthesis Example 2 was used, and the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was converted into diacetone. After being immersed in alcohol (boiling point: 169 ° C.) at 25 ° C. for 3 minutes, rinsed with water for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.77. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、MMP(沸点:145℃)に25℃にて3分間浸漬させた後、水で1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.77であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 9>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a substrate with a film obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on the substrate was converted into MMP ( (Boiling point: 145 ° C.) at 25 ° C. for 3 minutes, rinsed with water for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.77. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例4で得られた液晶配向剤Bを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.72であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 10>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent B obtained in Synthesis Example 4, a polyimide substrate coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a substrate with a film was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.72. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例4で得られた液晶配向剤Bを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは2.11であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 11>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent B obtained in Synthesis Example 4 and irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays, the film-coated substrate was added to ethyl lactate (boiling point: 154 ° C.) at 25 ° C. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 2.11. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例6で得られた液晶配向剤Cを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.53であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 12>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent C obtained in Synthesis Example 6, a substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.53. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例6で得られた液晶配向剤Cを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.94であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 13>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent C obtained in Synthesis Example 6, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was treated with ethyl lactate (boiling point: 154 ° C.) at 25 After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.94. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例8で得られた液晶配向剤Dを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.40であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 14>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent D obtained in Synthesis Example 8, the polyimide substrate coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the substrate with a film was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.40. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例8で得られた液晶配向剤Dを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.70であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 15>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent D obtained in Synthesis Example 8, the polyimide film coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the film-coated substrate was added to ethyl lactate (boiling point: 154 ° C.) at 25. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.70. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.37であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 16>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent A obtained in Synthesis Example 2, the polyimide substrate coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the substrate with a film was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.37. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.77であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 17>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide film coated, dried and baked on a substrate was irradiated with ultraviolet rays, and a film-coated substrate was added to ethyl lactate (boiling point: 154 ° C.) at 25. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.77. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例10で得られた液晶配向剤Eを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.33であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 18>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent E obtained in Synthesis Example 10, a substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.33. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例10で得られた液晶配向剤Eを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.2であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 19>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent E obtained in Synthesis Example 10, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was treated with ethyl lactate (boiling point: 154 ° C.) at 25 ° C. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.2. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例12で得られた液晶配向剤Fを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.15であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 20>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent F obtained in Synthesis Example 12, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to PGME (boiling point: 120 ° C.) at 25 ° C. After immersing for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.15. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例12で得られた液晶配向剤Fを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.12であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 21>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent F obtained in Synthesis Example 12, a substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to ethyl lactate (boiling point: 154 ° C.) at 25 ° C. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.12. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例14で得られた液晶配向剤Gを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PGME(沸点:120℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.11であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 22>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent G obtained in Synthesis Example 14, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was added to PGME (boiling point: 120 ° C.) at 25 ° C. Then, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.11. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例14で得られた液晶配向剤Gを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、エチルラクテート(沸点:154℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.10であった。また液晶配向膜を目視で観察したところ、ムラは見られなかった。 <Example 23>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent G obtained in Synthesis Example 14, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was treated with ethyl lactate (boiling point: 154 ° C.) at 25 ° C. After immersing at 3 ° C. for 3 minutes, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.10. Further, when the liquid crystal alignment film was visually observed, no unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.2であった。また配向膜を目視で観察したところ、少しムラが見られた。 <Comparative Example 1>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a substrate with a film obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on a substrate was obtained as IPA ( (Boiling point: 82.4 ° C.) at 25 ° C. for 3 minutes and then dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.2. Further, when the alignment film was visually observed, a little unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.25であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative example 2>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a polyimide film coated, dried and baked on the substrate was irradiated with ultraviolet rays, and the film-coated substrate was treated with water ( (Boiling point: 100 ° C.) for 3 minutes, rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.25. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、PG(沸点:187℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.45であった。また配向膜を目視で観察したところ、大きなムラや白化が見られた。 <Comparative Example 3>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a substrate with a film obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on a substrate was obtained as PG ( (Boiling point: 187 ° C.) for 3 minutes at 25 ° C., rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.45. Further, when the alignment film was visually observed, large unevenness and whitening were observed.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、GBL(沸点:204℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜は、膜が全て溶解し、異方性の測定及び膜厚の測定は不可能であった。 <Comparative Example 4>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a substrate with a film obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on the substrate was used as a GBL ( (Boiling point: 204 ° C.) at 25 ° C. for 3 minutes, rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The obtained liquid crystal alignment film was completely dissolved, and anisotropy measurement and film thickness measurement were impossible.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、NMP(沸点:202℃)に25℃にて3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜は、膜が全て溶解し、異方性の測定及び膜厚の測定は不可能であった。 <Comparative Example 5>
In the same manner as in Example 1, using the liquid crystal aligning agent A obtained in Synthesis Example 2, a substrate with a film obtained by irradiating ultraviolet rays onto a polyimide film coated, dried and baked on the substrate was treated with NMP ( (Boiling point: 202 ° C.) for 3 minutes at 25 ° C., rinsed with IPA for 1 minute, and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The obtained liquid crystal alignment film was completely dissolved, and anisotropy measurement and film thickness measurement were impossible.
実施例1と同様にして、合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.18であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 6>
In the same manner as in Example 1, the liquid crystal alignment agent A obtained in Synthesis Example 2 was used, and the liquid crystal alignment on the film-coated substrate obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays. The anisotropic magnitude with respect to the orientation direction of the film was 1.18. No film unevenness of the liquid crystal alignment film was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例4で得られた液晶配向剤Bを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.19であった。また配向膜を目視で観察したところ、少しムラが見られた。 <Comparative Example 7>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent B obtained in Synthesis Example 4 and applying UV light to the polyimide film coated, dried and baked on the substrate, the substrate with the film was made IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.19. Further, when the alignment film was visually observed, a little unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例4で得られた液晶配向剤Bを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.17であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative Example 8>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent B obtained in Synthesis Example 4, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.17. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例4で得られた液晶配向剤Bを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に、紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.12であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 9>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the film-coated substrate obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent B obtained in Synthesis Example 4 The magnitude of the property was 1.12. No film unevenness of the liquid crystal alignment film was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例6で得られた液晶配向剤Cを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.12であった。また配向膜を目視で観察したところ、少しムラが見られた。 <Comparative Example 10>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent C obtained in Synthesis Example 6, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.12. Further, when the alignment film was visually observed, a little unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例6で得られた液晶配向剤Cを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.16であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative Example 11>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent C obtained in Synthesis Example 6, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.16. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例6で得られた液晶配向剤Cを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に、紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.11であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 12>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the substrate with the film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays using the liquid crystal alignment agent C obtained in Synthesis Example 6 The magnitude of the property was 1.11. No film unevenness of the liquid crystal alignment film was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例8で得られた液晶配向剤Dを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.19であった。また配向膜を目視で観察したところ、少しムラが見られた。 <Comparative Example 13>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent D obtained in Synthesis Example 8 and applying UV light to the polyimide film coated, dried and baked on the substrate, the substrate with the film was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.19. Further, when the alignment film was visually observed, a little unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例8で得られた液晶配向剤Dを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.19であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative example 14>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent D obtained in Synthesis Example 8, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After the immersion, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.19. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例8で得られた液晶配向剤Dを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.12であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 15>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the film-coated substrate obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays using the liquid crystal alignment agent D obtained in Synthesis Example 8. The size of was 1.12. No film unevenness of the liquid crystal alignment film was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.17であった。また配向膜を目視で観察したところ、少しムラが見られた。 <Comparative Example 16>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent A obtained in Synthesis Example 2, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was changed to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.17. Further, when the alignment film was visually observed, a little unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.17であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative Example 17>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent A obtained in Synthesis Example 2, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.17. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例2で得られた液晶配向剤Aを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に、紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.12であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 18>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the substrate with the film obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent A obtained in Synthesis Example 2 The magnitude of the property was 1.12. No film unevenness of the liquid crystal alignment film was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例10で得られた液晶配向剤Eを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.11であった。また配向膜を目視で観察したところ、少しムラが見られた。 <Comparative Example 19>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent E obtained in Synthesis Example 10, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.11. Further, when the alignment film was visually observed, a little unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例10で得られた液晶配向剤Eを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.11であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative Example 20>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Using the liquid crystal aligning agent E obtained in Synthesis Example 10, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After the immersion, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.11. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
254nmの紫外線を0.5J/cm2照射した以外は、実施例1と同様にした。合成例10で得られた液晶配向剤Eを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に、紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.08であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 21>
Example 1 was repeated except that 254 nm ultraviolet rays were irradiated at 0.5 J / cm 2 . Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the substrate with the film obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent E obtained in Synthesis Example 10 The magnitude of the property was 1.08. No film unevenness of the liquid crystal alignment film was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例12で得られた液晶配向剤Fを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.04であった。また配向膜を目視で観察したところ、ムラが見られた。 <Comparative Example 22>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent F obtained in Synthesis Example 12, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.04. Further, when the alignment film was visually observed, unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例12で得られた液晶配向剤Fを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.10であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative Example 23>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent F obtained in Synthesis Example 12, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.10. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例12で得られた液晶配向剤Fを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に、紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.06であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 24>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the substrate with the film obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent F obtained in Synthesis Example 12 The magnitude of the property was 1.06. No film unevenness of the liquid crystal alignment film was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例14で得られた液晶配向剤Gを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、IPA(沸点:82.4℃)に25℃にて3分間浸漬させた後、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.09であった。また配向膜を目視で観察したところ、ムラが見られた。 <Comparative Example 25>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent G obtained in Synthesis Example 14, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was applied to IPA (boiling point: 82.4 ° C.). After being immersed for 3 minutes at 25 ° C., it was dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.09. Further, when the alignment film was visually observed, unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例14で得られた液晶配向剤Gを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に紫外線を照射して得られた膜付き基板を、水(沸点:100℃)に3分間浸漬させた後、IPAで1分間リンスし、80℃のオーブンで10分間乾燥させて、液晶配向膜を得た。
得られた液晶配向膜の配向方向に対する異方性の大きさは1.09であった。また液晶配向膜を目視で観察したところ、ムラが少し見られた。 <Comparative Example 26>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Using the liquid crystal aligning agent G obtained in Synthesis Example 14, the substrate with a film obtained by irradiating the polyimide film coated, dried and baked on the substrate with ultraviolet rays was placed in water (boiling point: 100 ° C.) for 3 minutes. After being immersed, the substrate was rinsed with IPA for 1 minute and dried in an oven at 80 ° C. for 10 minutes to obtain a liquid crystal alignment film.
The anisotropic magnitude | size with respect to the orientation direction of the obtained liquid crystal aligning film was 1.09. Further, when the liquid crystal alignment film was visually observed, some unevenness was observed.
254nmの紫外線を1.0J/cm2照射した以外は、実施例1と同様にした。合成例14で得られた液晶配向剤Gを使用し、基板上に塗布、乾燥、焼成したポリイミド膜に、紫外線を照射して得られた膜付き基板上の液晶配向膜の配向方向に対する異方性の大きさは1.07であった。液晶配向膜の膜ムラは観察しなかった。 <Comparative Example 27>
The procedure was the same as Example 1 except that 1.0 J / cm 2 of 254 nm ultraviolet light was irradiated. Anisotropy with respect to the alignment direction of the liquid crystal alignment film on the substrate with the film obtained by irradiating the polyimide film coated, dried and baked on the substrate using the liquid crystal alignment agent G obtained in Synthesis Example 14 The magnitude of the property was 1.07. No film unevenness of the liquid crystal alignment film was observed.
なお、2011年9月15日に出願された日本特許出願2011-202229号の明細書、特許請求の範囲、及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。 The liquid crystal alignment film obtained by the production method of the present invention has high anisotropy, and is widely useful for TN devices, STN devices, TFT liquid crystal devices, and vertical alignment type liquid crystal display devices. Furthermore, by imparting high anisotropy, afterimages derived from liquid crystal orientation, for example, afterimages caused by alternating current drive generated in liquid crystal display elements of the IPS drive method or the FFS drive method can be reduced. This is particularly useful as a liquid crystal alignment film of a liquid crystal display element of an LCD system or FFS driving system or a liquid crystal television.
The entire contents of the specification, claims and abstract of Japanese Patent Application No. 2011-202229 filed on September 15, 2011 are incorporated herein as the disclosure of the specification of the present invention. Is.
Claims (12)
- ポリイミド及び該ポリイミドの前駆体からなる群から選ばれる少なくとも1種類の重合体と有機溶媒とを含有する液晶配向剤を基板上に塗布、焼成して得られるイミド化した膜に、偏光された放射線を照射し、次いで、下記式(A-1)、式(A-2)、式(A-3)、式(A-4)、及び式(A-5)からなる群から選ばれる少なくとも1種の有機溶媒を含む溶液で接触処理することを特徴とする液晶配向膜の製造方法。
- 前記有機溶媒が、沸点として100~180℃を有する請求項1に記載の液晶配向膜の製造方法。 The method for producing a liquid crystal alignment film according to claim 1, wherein the organic solvent has a boiling point of 100 to 180 ° C.
- 前記有機溶媒が、1-メトキシ-2-プロパノール、乳酸エチル、ジアセトンアルコール、3-メトキシプロピオン酸メチル、又は3-エトキシプロピオン酸エチルである請求項1又は2に記載の液晶配向膜の製造方法。 3. The method for producing a liquid crystal alignment film according to claim 1, wherein the organic solvent is 1-methoxy-2-propanol, ethyl lactate, diacetone alcohol, methyl 3-methoxypropionate, or ethyl 3-ethoxypropionate. .
- 前記重合体が、下記式(3)で表される構造単位を有するポリイミド前駆体及び該ポリイミド前駆体のイミド化重合体からなる群から選ばれる少なくとも1種の重合体を含有する請求項1~3のいずれかに記載の液晶配向膜の製造方法。
- 前記重合体が、前記式(3)で表される構造単位を、全重合体1モルに対して、60モル%以上含有するポリイミド前駆体及び該ポリイミド前駆体のイミド化重合体からなる群から選ばれる少なくとも1種類である請求項4に記載の液晶配向膜の製造方法。 From the group consisting of a polyimide precursor in which the polymer contains 60 mol% or more of the structural unit represented by the formula (3) with respect to 1 mol of the whole polymer, and an imidized polymer of the polyimide precursor. The method for producing a liquid crystal alignment film according to claim 4, which is at least one selected.
- 前記式(3)において、X1が前記式(X1-1)で表される請求項4に記載の液晶配向膜の製造方法。 In the formula (3), the method of manufacturing a liquid crystal alignment film according to claim 4 in which X 1 is represented by the formula (X1-1).
- 前記式(3)において、X1が下記式(X1-10)及び(X1-11)で表される構造からなる群から選ばれる少なくとも1種である請求項4に記載の液晶配向膜の製造方法。
- 前記式(3)において、Y1が下記式(4)及び(5)で表される構造からなる群から選ばれる少なくとも1種類である請求項4に記載の液晶配向膜の製造方法。
- 前記式(3)において、Y1が前記式(4)で表される構造である請求項8に記載の液晶配向膜の製造方法。 In the formula (3), the method of manufacturing a liquid crystal alignment film according to claim 8 Y 1 is a structure represented by the formula (4).
- ポリイミド及び該ポリイミドの前駆体からなる群から選ばれる少なくとも1種類の重合体を含有する液晶配向剤を基版上に塗布、焼成して得られる膜に、偏光された放射線を照射してなる液晶配向膜の接触処理液であり、下記式(A-1)、式(A-2)、式(A-3)、式(A-4)、及び式(A-5)からなる群から選ばれる少なくとも1種の有機溶媒を含む溶液からなることを特徴とする液晶配向膜の接触処理液。
- 請求項1~9のいずれかに記載の液晶配向膜の製造方法によって得られる液晶配向膜。 A liquid crystal alignment film obtained by the method for producing a liquid crystal alignment film according to any one of claims 1 to 9.
- 請求項11に記載の液晶配向膜を具備する液晶表示素子。 A liquid crystal display device comprising the liquid crystal alignment film according to claim 11.
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Also Published As
Publication number | Publication date |
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TW201326258A (en) | 2013-07-01 |
JP6056759B2 (en) | 2017-01-11 |
CN103946738B (en) | 2018-03-30 |
KR20140063795A (en) | 2014-05-27 |
KR101951507B1 (en) | 2019-02-22 |
CN103946738A (en) | 2014-07-23 |
JPWO2013039168A1 (en) | 2015-03-26 |
TWI551625B (en) | 2016-10-01 |
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