WO2013020383A1 - Remote controller and engineering machinery applying same - Google Patents

Remote controller and engineering machinery applying same Download PDF

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Publication number
WO2013020383A1
WO2013020383A1 PCT/CN2012/073761 CN2012073761W WO2013020383A1 WO 2013020383 A1 WO2013020383 A1 WO 2013020383A1 CN 2012073761 W CN2012073761 W CN 2012073761W WO 2013020383 A1 WO2013020383 A1 WO 2013020383A1
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Prior art keywords
remote controller
data storage
storage module
module
engineering machinery
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PCT/CN2012/073761
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French (fr)
Chinese (zh)
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黄向阳
刘召安
易定忠
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三一重型装备有限公司
三一重型综采成套装备有限公司
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Publication of WO2013020383A1 publication Critical patent/WO2013020383A1/en

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    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C2201/00Transmission systems of control signals via wireless link
    • G08C2201/50Receiving or transmitting feedback, e.g. replies, status updates, acknowledgements, from the controlled devices

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Selective Calling Equipment (AREA)

Abstract

Proposed is a remote controller. The remote controller includes: a data storage module, which is used for storing the working condition of and failure information about the engineering machinery; a radio control module connected to the data storage module and used for controlling the engineering machinery and sending to the data storage module the working condition of and failure information about the engineering machinery; and a wireless communication module connected to the data storage module and used for sending out the working condition and failure information stored in the data storage module wirelessly. The remote controller can control the engineering machinery underground using a wired method, and can simultaneously store the working condition, and failure information, etc. of and about the engineering machinery. When the remote controller is brought above the shaft, the stored working condition, and failure information, etc. of and about the engineering machinery can be sent out via a wireless network, enabling the personnel above the shaft to learn information about the engineering machinery underground such as the working condition and so on in time.

Description

一种遥控器及应用其的工程 本申请要求于 2011 年 08 月 05 日提交中国专利局、 申请号为 201120284440.6、 发明名称为 "一种遥控器及应用其的工程机械"的中国专 利申请的优先权, 其全部内容通过引用结合在本申请中。  A remote control and engineering application thereof The present application claims to be submitted to the Chinese Patent Office on August 5, 2011, the application number is 201120284440.6, and the Chinese patent application titled "a remote control and engineering machinery using the same" is preferred. The entire contents of which are incorporated herein by reference.
技术领域 Technical field
本发明涉及遥控器领域, 特别涉及一种遥控器及应用该遥控器的工程 机械。  The present invention relates to the field of remote controllers, and more particularly to a remote controller and a construction machine using the same.
背景技术 Background technique
随着煤炭开采节奏的加快, 各种自动化工程机械(掘进机、 采煤机、 连采机等)广泛使用, 大幅度提高了煤炭的开采效率。 然而, 在掘进过程 中, 岩石碎末漫天, 灰尘较大, 视野不开阔, 能见度低; 在工程机械旁边 进行操作, 对工人来说带来^艮大的身体危害和安全隐患, 如造成工人的矽 肺等一些身体疾病。 因此要远离这种恶劣的工作环境操作, 就需要远程控 制, 即用遥控器控制掘进机的掘进。 目前遥控器虽然种类众多, 功能各异, 但是普遍存在工作状态信息及工况无法完成井下井上及时通信, 信息无法 及时掌握的问题。  With the accelerated pace of coal mining, various automated construction machinery (boring machines, shearers, continuous mining machines, etc.) are widely used, which greatly improves the efficiency of coal mining. However, during the excavation process, the rock is broken, the dust is large, the field of view is not wide, and the visibility is low. The operation beside the construction machinery brings great physical hazards and safety hazards to the workers, such as causing workers. Some physical illnesses such as silicosis. Therefore, to operate away from such a harsh working environment, remote control is required, that is, the remote control is used to control the tunneling of the roadheader. At present, although there are many kinds of remote controllers and different functions, there is a general problem that the working status information and working conditions cannot complete the timely communication on the underground well, and the information cannot be grasped in time.
因此, 设计一种可完成井下与井上及时通信的遥控器, 成为亟需解决 的问题。  Therefore, designing a remote controller that can perform timely communication with the well in the well becomes an urgent problem to be solved.
发明内容 Summary of the invention
为了克服现有技术的上述缺陷和不足, 本发明的目的在于提供一种遥 控器,所述遥控器包括数据存储模块,其用于存储所述工程机械工作状态、 故障信息; 无线控制模块, 其与所述数据存储模块相连接, 所述无线控制 模块用于控制所述工程机械并将所述工程机械工作状态、 故障信息发送至 所述数据存储模块中; 及无线通讯模块, 其与所述数据存储模块相连接, 所述无线通讯模块用于将所述数据存储模块中的工作状态、 故障信息通过 无线的方式向外发送。  In order to overcome the above-mentioned deficiencies and deficiencies of the prior art, an object of the present invention is to provide a remote controller including a data storage module for storing the working state of the construction machine, fault information, and a wireless control module. Connected to the data storage module, the wireless control module is configured to control the engineering machine and send the engineering machinery working state and fault information to the data storage module; and a wireless communication module, and the The data storage module is connected, and the wireless communication module is configured to send the working state and the fault information in the data storage module to the outside through a wireless manner.
优选地, 数据存储模块可拆卸地设置于所述遥控器中。  Preferably, the data storage module is detachably disposed in the remote controller.
优选地, 遥控器还包括线控模块, 其与所述数据存储模块相连接, 所 述线控模块与所述工程机械相连接, 控制所述工程机械并将所述工程机械 工作状态、 故障信息发送至所述数据存储模块中。 优选地, 工程机械通过所述线控模块对所述遥控器进行充电。 Preferably, the remote controller further includes a wire control module connected to the data storage module, the wire control module is connected to the engineering machine, controls the engineering machine, and the working state and fault information of the engineering machine Sent to the data storage module. Preferably, the construction machine charges the remote controller through the wire control module.
优选地, 线控模块在井下通过有线通讯网络与井上的远程控制中心相 连接, 以将所述数据存储模块中的工作状态、 故障信息向远程控制中心发 送。  Preferably, the wire control module is connected to the remote control center of the well through a wired communication network downhole to transmit the working status and fault information in the data storage module to the remote control center.
优选地, 线控模块通过电缆与所述工程机械相连接。  Preferably, the wire control module is connected to the work machine by a cable.
优选地, 无线通讯模块在井上通过 3G无线通讯网络将所述数据存储 模块中的工作状态、 故障信息向远程控制中心发送。  Preferably, the wireless communication module transmits the working status and fault information in the data storage module to the remote control center through the 3G wireless communication network on the well.
本发明还提供一种应用上述遥控器的工程机械。  The invention also provides a construction machine to which the above remote controller is applied.
本发明的遥控器可通过有线或无线的方式在井下对工程机械进行控 制, 并可同时存储工程机械的工作状态、 故障等信息。 将该遥控器带到井 上时可通过无线网络将存储的工程机械工作状态、 故障等信息发送至远程 控制中心。 因此, 在井上可及时掌握井下工程机械的工作状况等信息。 另 外, 当遥控器电池电量耗尽时可将该遥控器通过一电缆与工程机械连接, 使得该遥控器在控制工程机械的同时也可以对电池进行充电。  The remote controller of the present invention can control the construction machine downhole by wire or wirelessly, and can simultaneously store information such as working state and failure of the construction machine. When the remote controller is brought to the well, the stored engineering machinery working status, faults and the like can be sent to the remote control center via the wireless network. Therefore, in the well, timely information on the working conditions of the underground engineering machinery can be grasped. In addition, when the remote control battery is exhausted, the remote controller can be connected to the construction machine through a cable, so that the remote controller can also charge the battery while controlling the construction machine.
附图说明 DRAWINGS
图 1所示为本发明较佳实施例的遥控器的结构示意图。  FIG. 1 is a schematic structural view of a remote controller according to a preferred embodiment of the present invention.
图 2所示为本发明较佳实施例的遥控器的内部模块示意图。  2 is a schematic diagram of internal modules of a remote controller according to a preferred embodiment of the present invention.
具体实施方式 detailed description
下面将结合本发明较佳实施例中的图 1及图 2, 对本发明实施例中的 技术方案进行清楚、 完整地描述。  The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with FIG. 1 and FIG. 2 in the preferred embodiment of the present invention.
本发明提供一种遥控器 100, 其用于掘进机等工程机械中。 该遥控器 100包括遥控器本体 1、 功能按键 2、 方向手柄 3、 显示屏 4、 数据存储模 块 5、 无线控制模块 6、 无线通讯模块 7及线控模块 8。  The present invention provides a remote controller 100 for use in a construction machine such as a roadheader. The remote controller 100 includes a remote controller body 1, a function button 2, a direction handle 3, a display screen 4, a data storage module 5, a wireless control module 6, a wireless communication module 7, and a line control module 8.
该功能按键 2、 方向手柄 3及显示屏 4设置于该遥控器本体 1上, 其 中该功能按键 2用于控制该掘进机部件的转向及伸缩等功能; 该方向手柄 3用于控制该掘进机的行走等; 该显示屏 4用于显示操作部件的相对位置、 报警信息、 操作指南等。  The function button 2, the direction handle 3 and the display screen 4 are disposed on the remote controller body 1, wherein the function button 2 is used for controlling functions such as steering and telescopic of the roadheader component; the direction handle 3 is used to control the roadheader Walking, etc.; the display screen 4 is used to display the relative position of the operating components, alarm information, operation guides, and the like.
该数据存储模块 5、 无线控制模块 6、 无线通讯模块 7及线控模块 8 设置于该遥控器本体 1的内部。  The data storage module 5, the wireless control module 6, the wireless communication module 7, and the remote control module 8 are disposed inside the remote control body 1.
该数据存储模块 5用于存储掘进机的操作记录、 状态信息、 故障报警 类型及时间等信息。 该数据存储模块 5可为一种移动式存储卡, 其可拆卸 地设置于该遥控器本体 1内, 以实现数据存储模块 5中信息的转存。 另夕卜, 该数据存储模块 5也可与该遥控器 100的电池相集成, 通过拆卸电池使得 该数据存储模块 5从该遥控器 100上拆下, 进而实现数据存储模块 5中信 息的转存。 The data storage module 5 is used to store the operation record, status information, and fault alarm of the roadheader. Type and time information. The data storage module 5 can be a mobile memory card that is detachably disposed in the remote control body 1 to implement the transfer of information in the data storage module 5. In addition, the data storage module 5 can also be integrated with the battery of the remote controller 100, and the data storage module 5 can be detached from the remote controller 100 by disassembling the battery, thereby realizing the unloading of information in the data storage module 5. .
该无线控制模块 6与该数据存储模块 5相连接, 该无线控制模块 6通 过功能按键 2及方向手柄 3对其进行操控, 进而实现掘进机的行走、 各部 件的转向及伸缩等功能, 并且将掘进机的操作记录、 状态信息、 故障报警 类型及时间等信息发送至该数据存储模块 5 , 并由该数据存储模块 5将上 述信息进行存储。  The wireless control module 6 is connected to the data storage module 5, and the wireless control module 6 is controlled by the function button 2 and the direction handle 3, thereby implementing the functions of the roadheader, the steering and telescopic functions of the components, and Information such as the operation record, status information, fault type and time of the roadheader is sent to the data storage module 5, and the information is stored by the data storage module 5.
该无线通讯模块 7与该数据存储模块 5相连接, 该无线通讯模块 7用 于遥控器 100在井上时将该数据存储模块 5中的信息通过 3G无线通讯网 络传送至远程控制中心。 因此, 在井上便可及时掌握井下掘进机的工作状 况等信息。  The wireless communication module 7 is connected to the data storage module 5, and the wireless communication module 7 is used to transmit the information in the data storage module 5 to the remote control center through the 3G wireless communication network when the remote controller 100 is in the well. Therefore, information such as the working condition of the underground tunnel boring machine can be grasped in time on the well.
该线控模块 8与该数据存储模块 5相连接, 该线控模块 8用于当该遥 控器 100在井下工作时, 若出现该遥控器 100电池电量耗尽时, 可将该遥 控器 100通过一电缆与该掘进机的遥控接收机(图未示)连接, 使得该遥 控器 100在通过有线控制该掘进机的同时也可以对电池进行充电。 因此, 即使在遥控器 100电池电量耗尽的情况下仍可以对掘进机进行操作。同时, 该掘进机的工作信息等数据可通过电缆由该线控模块 8传送至该数据存储 模块 5中。 另外, 在井下工况允许的条件下, 该线控模块 8可与井上的远 程控制中心通过有线通讯网络相连接, 使得井下实时工况信息通过有线通 讯网络传送至井上的远程控制中心。 当应用该遥控器 100在井下进行工作 时, 操作人员可通过控制功能按键 2及方向手柄 3 , 进而由该无线控制模 块 6向该掘进机发出控制指令, 使得该掘进机执行相应的动作。 同时, 该 掘进机的操作记录、 状态信息、 故障报警类型及时间等信息通过该无线控 制模块 6发送至该数据存储模块 5 , 并由该数据存储模块 5将上述信息进 行存储。 若当该遥控器 100的电池的电量耗尽时, 可通过一电缆将该掘进 机的遥控接收机与该遥控器 100进行连接, 使得该遥控器 100通过有线的 方式控制该掘进机工作, 同时, 该掘进机可以通过电缆对该遥控器 100的 电池进行充电, 而且将该掘进机的工作信息等数据传送至该数据存储模块 当完成井下作业后将该遥控器 100带至井上时, 该无线通讯模块 7可 通过无线通讯网络将该数据存储模块 5中的掘进机工作信息发送至远程控 制中心, 由远程控制中心对井下工况进行监测及实施技术指导。 The wire control module 8 is connected to the data storage module 5. The wire control module 8 is configured to pass the remote controller 100 when the remote controller 100 is exhausted when the remote controller 100 is working underground. A cable is coupled to the remote control receiver (not shown) of the roadheader such that the remote controller 100 can also charge the battery while controlling the roadheader by wire. Therefore, the roadheader can be operated even when the remote controller 100 is depleted of battery power. At the same time, data such as work information of the roadheader can be transmitted from the wire control module 8 to the data storage module 5 via a cable. In addition, under the condition of downhole working conditions, the line control module 8 can be connected to the remote control center of the well through a wired communication network, so that the underground real-time working condition information is transmitted to the remote control center of the well through the wired communication network. When the remote controller 100 is applied to work underground, the operator can control the function button 2 and the direction handle 3, and then the wireless control module 6 issues a control command to the roadheader, so that the roadheader performs the corresponding action. At the same time, the operation record, status information, fault alarm type and time information of the roadheader are sent to the data storage module 5 through the wireless control module 6, and the information is stored by the data storage module 5. If the battery of the remote controller 100 is exhausted, the remote control receiver of the roadheader can be connected to the remote controller 100 via a cable, so that the remote controller 100 controls the operation of the roadheader by wire, while The roadheader can pass the cable to the remote controller 100 The battery is charged, and the work information and the like of the roadheader are transmitted to the data storage module. When the remote controller 100 is brought to the well after the completion of the downhole operation, the wireless communication module 7 can use the data storage module through the wireless communication network. The work information of the roadheader in 5 is sent to the remote control center, and the remote control center monitors and implements technical guidance for the downhole working condition.
另外, 该遥控器 100在井下处于上述有线与无线的工作状态时, 都可 与有线通讯网络相连接, 将井下实时工况信息通过有线通讯网络传送至井 上的远程控制中心, 因此, 远程控制中心对井下工况进行实时地监测及实 施技术指导。  In addition, the remote controller 100 can be connected to the wired communication network when the cable is in the wired and wireless working state, and the underground real-time working condition information is transmitted to the remote control center of the well through the wired communication network. Therefore, the remote control center Real-time monitoring and implementation of technical guidance for downhole conditions.
本发明的遥控器 100可通过有线或无线的方式在井下对工程机械进行 控制, 并可同时存储工程机械的工作状态、 故障等信息。 将该遥控器 100 带到井上时可通过无线网络将存储的工程机械工作状态、 故障等信息发送 至远程控制中心。 因此, 在井上可及时掌握井下工程机械的工作状况等信 息。 另外, 当遥控器 100电池电量耗尽时, 可将该遥控器 100通过一电缆 与工程机械连接, 使得该遥控器 100在控制工程机械的同时也可以对电池 进行充电。  The remote controller 100 of the present invention can control the construction machine downhole in a wired or wireless manner, and can simultaneously store information such as the working state, failure, and the like of the construction machine. When the remote controller 100 is brought to the well, the stored engineering machinery working status, faults and the like can be transmitted to the remote control center via the wireless network. Therefore, information on the working conditions of the underground engineering machinery can be grasped in the well. In addition, when the remote controller 100 is exhausted, the remote controller 100 can be connected to the construction machine through a cable, so that the remote controller 100 can also charge the battery while controlling the construction machine.
以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在 本发明的精神和原则之内, 所作的任何修改、 等同替换、 改进等, 均应包 含在本发明的保护范围之内。  The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalents, improvements, etc., which are included in the spirit and scope of the present invention, should be included in the present invention. Within the scope of protection.

Claims

权 利 要 求 Rights request
1、 一种遥控器(100), 其用于控制工程机械, 其特征在于: 包括 数据存储模块(5), 其用于存储所述工程机械工作状态、 故障信息; 无线控制模块(6), 其与所述数据存储模块(5)相连接, 所述无线控 制模块( 6 )用于控制所述工程机械并将所述工程机械工作状态、 故障信息 发送至所述数据存储模块( 5 ) 中; 及  A remote control (100) for controlling a construction machine, comprising: a data storage module (5) for storing the working state of the construction machine, fault information; a wireless control module (6), It is connected to the data storage module (5), and the wireless control module (6) is configured to control the engineering machine and send the engineering machinery working state and fault information to the data storage module (5). ; and
无线通讯模块(7), 其与所述数据存储模块(5)相连接, 所述无线通 讯模块(7)用于将所述数据存储模块(5) 中的工作状态、 故障信息通过 无线的方式向外发送。  a wireless communication module (7) connected to the data storage module (5), the wireless communication module (7) is configured to wirelessly operate the working state and fault information in the data storage module (5) Send out.
2、 根据权利要求 1所述的遥控器(100), 其特征在于: 所述数据存储 模块(5)可拆卸地设置于所述遥控器(100) 中。  2. The remote controller (100) according to claim 1, wherein: said data storage module (5) is detachably disposed in said remote controller (100).
3、 根据权利要求 2所述的遥控器(100), 其特征在于: 其还包括线控 模块(8), 其与所述数据存储模块(5)相连接, 所述线控模块(8) 与所 述工程机械相连接, 控制所述工程机械并将所述工程机械工作状态、 故障 信息发送至所述数据存储模块( 5 ) 中。  3. The remote controller (100) according to claim 2, further comprising: a wire control module (8) coupled to the data storage module (5), the wire control module (8) Connected with the construction machine, control the construction machine and send the engineering machinery working state and fault information to the data storage module (5).
4、 根据权利要求 3所述的遥控器(100), 其特征在于: 所述工程机械 通过所述线控模块(8)对所述遥控器(100)进行充电。  4. The remote controller (100) according to claim 3, wherein: the construction machine charges the remote controller (100) through the wire control module (8).
5、 根据权利要求 3或 4所述的遥控器(100), 其特征在于: 所述线控 述数据存储模块(5) 中的工作状态、 故障信息向远程控制中心发送。  The remote controller (100) according to claim 3 or 4, characterized in that: the operating state and fault information in the wire control data storage module (5) are transmitted to the remote control center.
6、 根据权利要求 3或 4所述的遥控器( 100 ), 其特征在于: 所述线控 模块(8)通过电缆与所述工程机械相连接。  6. The remote controller (100) according to claim 3 or 4, characterized in that the wire control module (8) is connected to the construction machine by a cable.
7、 根据权利要求 1至 4中任一项所述的遥控器(100), 其特征在于: 所述无线通讯模块( 7 )在井上通过 3G无线通讯网络将所述数据存储模块 (5) 中的工作状态、 故障信息向远程控制中心发送。  The remote controller (100) according to any one of claims 1 to 4, wherein: the wireless communication module (7) is in the data storage module (5) in the well through a 3G wireless communication network. The working status and fault information are sent to the remote control center.
8、一种工程机械,其包括遥控器( 100 ),其特征在于:所述遥控器( 100 ) 为权利要求 1-7中任一项所述的遥控器( 100)。  A construction machine comprising a remote controller (100), characterized in that the remote controller (100) is the remote controller (100) according to any one of claims 1-7.
PCT/CN2012/073761 2011-08-05 2012-04-11 Remote controller and engineering machinery applying same WO2013020383A1 (en)

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CN114531336B (en) * 2022-02-15 2023-06-30 珠海格力电器股份有限公司 Fault reporting method and device for electric appliance, storage medium and remote controller

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