WO2013016998A1 - Fin-type heat dissipation device - Google Patents

Fin-type heat dissipation device Download PDF

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Publication number
WO2013016998A1
WO2013016998A1 PCT/CN2012/078097 CN2012078097W WO2013016998A1 WO 2013016998 A1 WO2013016998 A1 WO 2013016998A1 CN 2012078097 W CN2012078097 W CN 2012078097W WO 2013016998 A1 WO2013016998 A1 WO 2013016998A1
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WO
WIPO (PCT)
Prior art keywords
heat
base
equalizing plate
fins
wall
Prior art date
Application number
PCT/CN2012/078097
Other languages
French (fr)
Chinese (zh)
Inventor
丁德亮
Original Assignee
深圳亚锐光电科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳亚锐光电科技有限公司 filed Critical 深圳亚锐光电科技有限公司
Publication of WO2013016998A1 publication Critical patent/WO2013016998A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0275Arrangements for coupling heat-pipes together or with other structures, e.g. with base blocks; Heat pipe cores
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/71Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/77Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/77Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
    • F21V29/773Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section the planes containing the fins or blades having the direction of the light emitting axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/14Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
    • F28F1/20Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally the means being attachable to the element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/83Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks the elements having apertures, ducts or channels, e.g. heat radiation holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the utility model relates to a heat dissipation device, in particular to a fin type heat sink. Background technique
  • LEDs Due to its small size and low energy consumption, LEDs are widely used in automotive, traffic signal indication, screen display and lighting. With the development of application requirements, there is an increasing demand for the power of LED lamps, but high-power LEDs have a problem of high heat generation.
  • the existing heat sink often adopts a plate-shaped base and a plurality of fins arranged on the base, and the LED is mounted on the other side of the plate-shaped base opposite to the fin, and the fin-type heat sink is an LED.
  • heat sinks are often made of copper die-cast or aluminum extrusion. Due to the limitation of the processing technology, such heat sinks have the disadvantages of heavy mass waste materials, and the thickness of the fins is relatively large, which affects the heat dissipation efficiency.
  • the technical problem mainly solved by the utility model is to provide a fin type heat sink with light weight and high heat dissipation efficiency.
  • a technical solution adopted by the present invention is: providing a fin type heat sink, comprising: a base, an upper heat equalizing plate, a lower heat equalizing plate, a plurality of fins, and a plurality of heat pipes;
  • the base is tubular, and the upper and lower heat plates are respectively fixed to the two ends of the base;
  • the fins are fixedly connected with the outer wall of the base, and the fins are circumferentially distributed along the outer wall of the base, and the fins
  • the sheet extends radially from the outer wall of the base, and the two ends of the fin are further in contact with the upper heat equalizing plate and the lower heat equalizing plate, respectively, the two ends of the fin and the upper heat equalizing plate and the lower
  • the portion where the hot plate contacts is provided with a folded edge, the folded edge is attached to the upper heat equalizing plate or the lower heat equalizing plate, and the fin is formed by press forming;
  • the inner wall of the base is provided with a plurality of grooves along the circumferential
  • the fin is provided with a plurality of through holes.
  • the fin is provided with a buckle and a card hole on the flange, and the adjacent two fins are connected by the buckle and the card hole.
  • the fin is soldered and fixed to the outer wall of the base.
  • the material of the fin is aluminum or copper.
  • the material of the base is aluminum or copper.
  • the heat pipe is welded and fixed to the inner wall of the base.
  • another technical solution adopted by the present invention is: on the basis of the above technical solution, the L-shaped heat pipe is replaced with a U-shaped heat pipe, and the bottom of the U-shaped heat pipe is attached to the upper heat equalizing plate.
  • the other two arms of the U-shaped heat pipe are fixed in the groove of the inner wall of the base and closely fit with the wall surface of the groove.
  • the utility model has the beneficial effects that: compared with the conventional copper die-casting or aluminum extrusion fin heat sink, in the fin-type heat sink of the present invention, the fins are formed by stamping, and can be made into thin slices. , to reduce the weight of the heat sink, and in the case of the same base, the number of fins can be greatly increased, and the heat dissipation efficiency of the heat sink can be improved; when the heat dissipation efficiency is the same, the heat sink needs less material to be produced. Save material costs and be more environmentally friendly and energy efficient.
  • the heat source is in thermal contact with the upper heat equalizing plate.
  • the heat generated by the heat source passes through the upper heat equalizing plate. Conducted to the flange of the fin, the heat is further transmitted on the fin, and the fin radiates heat; 2.
  • the heat generated by the heat source transmits heat to the susceptor through the upper heat slab, and the pedestal conducts heat to the fin.
  • the heat generated by the heat source is transmitted to the heat pipe through the upper heat equalizing plate, and the heat pipe conducts the heat to the susceptor, and the heat of the pedestal is further cooled by the fins.
  • the lower heat equalizing plate is in contact with the fin and the base, and in addition to supporting the function, it can also serve as a heat dissipating component, and the heat conducted from the fin and the base is radiated outward, due to the lower heat plate and the heat source.
  • the farthest distance therefore, also has a better heat dissipation effect; in addition, a heat source can also be installed at the lower heat equalizing plate end, so that the heat sink can simultaneously dissipate heat for two heat sources.
  • the finned heat sink of the present invention provides more heat conduction paths, and uses a heat pipe with excellent thermal conductivity as a heat dissipating component, which greatly improves heat dissipation efficiency.
  • the finned heat sink of the present invention is suitable for heat dissipation of high-power LEDs, especially LEDs with a power of more than 100W.
  • FIG. 1 is a perspective view of a finned heat sink of the present invention
  • FIG. 2 is an exploded perspective view of the finned heat sink of the present invention
  • FIG. 3 is a top plan view of the finned heat sink of the present invention.
  • Figure 4 is a side view of the finned heat sink of the present invention.
  • Figure 5 is a partial enlarged view of A in Figure 2;
  • Figure 6 is a partial enlarged view of B in Figure 2.
  • the present invention relates to a fin type heat sink, comprising a base 20 , an upper heat equalizing plate 10 , a lower heat equalizing plate 50 , a plurality of fins 30 , and a plurality of heat pipes 40 ;
  • the base 20 is tubular, and the upper heat equalizing plate 10 and the lower heat equalizing plate 50 are respectively fixed to both ends of the base 20.
  • the upper heat equalizing plate 10 and the lower heat equalizing plate 50 are provided. Both the base heatsink 10 and the lower heatsink 50 are fixed to the base 20 by other fixing means such as welding, snapping, and the like.
  • the fins 30 are fixedly connected to the outer wall of the base 20, the fins 30 are circumferentially distributed along the outer wall of the base 20, and the fins 30 extend radially from the outer wall of the base 20, from the view of FIG.
  • the fins 30 are distributed in a divergent manner around the susceptor 20, and both ends of the fins 30 are also in contact with the upper and lower heat equalizing plates 10 and 50, respectively, as shown in FIG.
  • the portion where the end portion is in contact with the upper heat equalizing plate 10 is provided with a folded edge 32, and the folded edge 32 is adhered to the upper heat equalizing plate 10 to increase the contact area between the fin 30 and the upper heat equalizing plate 10, and the heat is reduced.
  • a portion where the other end portion of the fin 30 is in contact with the lower heat equalizing plate 50 is also provided with a folded edge, and the folded edge is bonded to the lower heat equalizing plate, and the structure of the folded edge at both ends of the fin 30 is the same.
  • the illustration is omitted; the fins 30 are formed by press molding. As shown in FIG. 2 and FIG.
  • the inner wall of the base 20 has a plurality of convex structures 22 in the circumferential direction, and a groove 21 is formed between the convex structures 22, and the groove 21 is matched with the heat pipe 40;
  • One arm of the L-shaped heat pipe 40 is in close contact with the upper heat equalizing plate 10, and the other arm is fixedly disposed in the groove 21 of the inner wall of the base 20 and closely fits the wall surface of the groove 21.
  • the heat pipe 40 may be U-shaped.
  • the U-shaped heat pipe is composed of two L-shaped heat pipes. The bottom of the U-shaped heat pipe is attached to the upper heat equalizing plate 10, and the other two arms of the U-shaped heat pipe.
  • the heat pipe 40 is in surface contact with the upper heat equalizing plate 10 and the susceptor 20, has a large contact area, reduces thermal resistance, and facilitates heat conduction.
  • the fins 30 are formed by stamping, and can be made into a thinner sheet to reduce the weight of the heat sink. Moreover, in the case where the susceptor 20 is the same, the number of the fins 30 can be greatly increased, and the heat dissipation efficiency of the heat sink can be improved. When the heat dissipation efficiency is ensured to be the same, the heat sink can be made with less material and material cost. More environmentally friendly and energy efficient.
  • the heat source is in thermal contact with the upper heat equalizing plate 10, and the upper heat equalizing plate 10 uniformly disperses heat thereon, since the upper heat equalizing plate 10 is in contact with the fins 30, the base 20, and the heat pipe 40. Therefore, three heat dissipation paths are provided: 1. The heat generated by the heat source is conducted to the folded edge 32 of the fin 30 through the upper heat equalizing plate 10, and the heat is further conducted on the fin 30, and the fin 30 radiates heat; The heat generated by the heat source transmits heat to the susceptor 20 through the upper heat equalizing plate 10, and the susceptor 20 conducts heat to the fins 30 to dissipate heat; 3. The heat generated by the heat source transmits heat to the heat pipe through the upper heat equalizing plate 10.
  • the lower heat equalizing plate 50 is in contact with the fins 30 and the susceptor 20, and in addition to supporting the function, it can also serve as a heat dissipating component, and the heat conducted from the fins 30 and the susceptor 20 is radiated outward, due to the lower
  • the hot plate 50 has the farthest distance from the heat source, so it also has a better heat dissipation effect; in addition, a heat source can also be installed on the lower heat equalizing plate 50 end, so that the heat sink can simultaneously dissipate heat for the two heat sources.
  • the finned heat sink of the present invention provides more heat conduction paths, and uses a heat pipe with excellent thermal conductivity as a heat dissipating component, which greatly improves heat dissipation efficiency.
  • the finned heat sink of the present invention is suitable for heat dissipation of high-power LEDs, especially LEDs with power above 100W.
  • the heat pipe used in the heat sink of the present invention is a heat transfer element that realizes heat transfer by means of a phase change of its internal working liquid.
  • the heat pipe is composed of a tube shell, a liquid absorbing core and an end cover, and the working liquid absorbs heat and evaporates and flows away.
  • the position of the heat source is condensed into a liquid after cooling, and the liquid is returned to the end near the heat source by the capillary force of the wick, and then absorbs heat and evaporates.
  • the heat pipe has extremely high thermal conductivity, excellent isothermality, heat flow density variability, The heat flow direction is excellent in reversibility, constant temperature, and environmental adaptability.
  • the portion of the heat pipe 40 that closely adheres to the upper heat equalizing plate 10 is an evaporation section, and the working liquid in the heat pipe 40 absorbs heat from the upper heat equalizing plate 10, and the heat pipe 40 is fixed to the inner wall of the base 20. For the condensing section, the working fluid is cooled and heat is conducted to the susceptor 20.
  • the heat pipe 40 and the inner wall of the base 20 may be fixed in various ways, and preferably, may be fixed by welding, firmly fixed, and the contact thermal resistance is small.
  • a plurality of through holes 31 are formed in the fins 30 to increase heat convection and improve heat dissipation efficiency.
  • the fins 30 are provided with a buckle 33 and a card hole 34 on the flange 32, and the adjacent fins 30 are connected by the buckle 33 and the card hole 34.
  • the fins 30 are formed in a ring structure by the end-to-end connection of the buckle 33 and the card hole 34 on the flange 32 to facilitate assembly of the heat sink.
  • the fins 30 are soldered and fixed to the outer wall of the base 20, and the connection is firm and the thermal resistance is small.
  • the material of the fin 30 is selected as aluminum or copper with high heat dissipation efficiency, light weight and easy to be stamped, and of course, the heat dissipation efficiency is high, the quality is light, and the press processing is easy. Other materials required may also be used in the present invention.
  • the material of the base 20 is also aluminum or copper, which has good heat dissipation efficiency and small mass, and also has sufficient strength to support the entire heat dissipation and is easy to weld. It is convenient to be welded and fixed to the heat pipe 40 and the fins 30.

Abstract

A fin-type heat dissipation device, comprising a base (20), an upper heat equalizing plate (10), a lower heat equalizing plate (50), a plurality of fins (30) and a plurality of hot pipes (40); the base (20) is tubular; the upper heat equalizing plate (10) and the lower heat equalizing plate (50) are respectively fixed at the two ends of the base (20); the fins (30) are fixedly connected to the outer wall of the base (20), and are distributed circumferentially along the outer wall of the base (20); the two ends of the fins (30)are in contact with the upper heat equalizing plate (10) and the lower heat equalizing plate (50)respectively; the two ends of the fins are provided with a flanged edge (32) at the positions in contact with the upper heat equalizing plate (10) and the lower heat equalizing plate (50); the flanged edge (32) presses against the upper heat equalizing plate (10) or the lower heat equalizing plate (50); the fins (30) are stamp-molded; the inner wall of the base is circumferentially provided with a plurality of grooves (21) ; the hot pipes (40) are L-shaped or U-shaped; the hot pipes (40) are fixed in the grooves (21) on the inner wall of the base, and press against the wall surfaces of the grooves; and the ends of the hot pipes (40) closely press against the upper heat equalizing plate (10).

Description

鳍片式散热器 技术领域  Finned radiator
本实用新型涉及散热设备, 尤其涉及一种鳍片式散热器。 背景技术  The utility model relates to a heat dissipation device, in particular to a fin type heat sink. Background technique
LED由于其体积小、 能耗说低的优点, 现被广泛应用于汽车、 交通信 号灯指示、屏幕显示及照明等领域。 随着应用需求的发展, 对 LED灯的 功率也有越来越高的要求,但是高功率 LED存在发热量高的问题, 为了 书  Due to its small size and low energy consumption, LEDs are widely used in automotive, traffic signal indication, screen display and lighting. With the development of application requirements, there is an increasing demand for the power of LED lamps, but high-power LEDs have a problem of high heat generation.
不影响发光品质和寿命, 需要及时地将热量散发出去。 现有的散热器往 往采用板状基座及在基座上排列若干鳍片,而 LED则安装于板状基座与 鳍片相对的另一面上, 由这种鳍片式的散热器为 LED散热,这种散热器 往往采用铜压铸式或铝挤压式, 由于加工工艺的限制, 这种散热器存在 质量重浪费材料的缺点,且鳍片的厚度比较大,影响到散热效率的提高。 实用新型内容 It does not affect the illuminating quality and life, and it is necessary to dissipate the heat in time. The existing heat sink often adopts a plate-shaped base and a plurality of fins arranged on the base, and the LED is mounted on the other side of the plate-shaped base opposite to the fin, and the fin-type heat sink is an LED. For heat dissipation, such heat sinks are often made of copper die-cast or aluminum extrusion. Due to the limitation of the processing technology, such heat sinks have the disadvantages of heavy mass waste materials, and the thickness of the fins is relatively large, which affects the heat dissipation efficiency. Utility model content
本实用新型主要解决的技术问题是提供一种质量轻且散热效率高 的鳍片式散热器。  The technical problem mainly solved by the utility model is to provide a fin type heat sink with light weight and high heat dissipation efficiency.
为解决上述技术问题, 本实用新型采用的一个技术方案是: 提供一 种鳍片式散热器, 包括基座、 上均热板、 下均热板、 多个鳍片以及多根 热管; 所述基座为管状, 所述上均热板和下均热板分别固定于基座的两 端; 所述鳍片与基座的外壁固定连接, 鳍片沿基座的外壁周向分布, 且 鳍片从所述基座的外壁沿径向延伸, 鳍片的两端部还分别与所述上均热 板和下均热板接触, 鳍片两端部与所述上均热板、 下均热板接触的部位 设置有折边, 所述折边与所述上均热板或下均热板贴合, 所述鳍片采用 沖压成型; 所述基座内壁沿周向设置有多个 槽; 所述热管为 L形, L 形热管的一臂紧贴所述上均热板, 另一臂固定在所述基座内壁的凹槽中 并与凹槽的壁面紧密贴合。  In order to solve the above technical problem, a technical solution adopted by the present invention is: providing a fin type heat sink, comprising: a base, an upper heat equalizing plate, a lower heat equalizing plate, a plurality of fins, and a plurality of heat pipes; The base is tubular, and the upper and lower heat plates are respectively fixed to the two ends of the base; the fins are fixedly connected with the outer wall of the base, and the fins are circumferentially distributed along the outer wall of the base, and the fins The sheet extends radially from the outer wall of the base, and the two ends of the fin are further in contact with the upper heat equalizing plate and the lower heat equalizing plate, respectively, the two ends of the fin and the upper heat equalizing plate and the lower The portion where the hot plate contacts is provided with a folded edge, the folded edge is attached to the upper heat equalizing plate or the lower heat equalizing plate, and the fin is formed by press forming; the inner wall of the base is provided with a plurality of grooves along the circumferential direction. The heat pipe is L-shaped, one arm of the L-shaped heat pipe is in close contact with the upper heat equalizing plate, and the other arm is fixed in the groove of the inner wall of the base and closely fits the wall surface of the groove.
其中, 所述鳍片上设置有多个通孔。 其中, 所述鳍片在折边上设置有卡扣和卡孔, 相邻两鳍片通过卡扣 和卡孔相连接。 Wherein, the fin is provided with a plurality of through holes. The fin is provided with a buckle and a card hole on the flange, and the adjacent two fins are connected by the buckle and the card hole.
其中, 所述鳍片与所述基座外壁焊接固定。  The fin is soldered and fixed to the outer wall of the base.
其中, 所述鳍片的材料为铝或铜。  Wherein, the material of the fin is aluminum or copper.
其中, 所述基座的材料为铝或铜。  Wherein, the material of the base is aluminum or copper.
其中, 所述热管与所述基座内壁焊接固定。  Wherein, the heat pipe is welded and fixed to the inner wall of the base.
为解决上述技术问题, 本实用新型采用的另一个技术方案是: 在上 述技术方案的基础上, 将 L形热管替换为 U形热管, 所述 U形热管的 底部与所述上均热板贴合, U形热管的另两臂固定在所述基座内壁的凹 槽中并与 槽的壁面紧密贴合。  In order to solve the above technical problem, another technical solution adopted by the present invention is: on the basis of the above technical solution, the L-shaped heat pipe is replaced with a U-shaped heat pipe, and the bottom of the U-shaped heat pipe is attached to the upper heat equalizing plate. The other two arms of the U-shaped heat pipe are fixed in the groove of the inner wall of the base and closely fit with the wall surface of the groove.
本实用新型的有益效果是: 相比于传统的铜压铸或铝挤压式鳍片散 热器, 本实用新型的鳍片式散热器中, 鳍片采用沖压成型, 可以制作成 厚度较小的薄片, 减小散热器的重量, 并且在基座相同的情况下可大大 增加鳍片的数量, 提升散热器的散热效率; 在保证散热效率相同的情况 下, 使散热器的制作需要的材料更少, 节省材料成本, 更加环保节能。 在本实用新型中, 热源与上均热板热接触, 由于上均热板与鳍片、基座、 热管均有接触, 因而提供了三条散热路径: 一、 热源产生的热量通过上 均热板传导至鳍片的折边上, 热量再在鳍片上进一步传导, 鳍片将热量 散发出去; 二、 热源产生的热量通过上均热板将热传导至基座上, 基座 再将热量传导至鳍片上散热; 三、 热源产生的热量通过上均热板将热量 传导至热管, 热管再将热量传导至基座上, 基座的热量再由鳍片辅助散 热出去。 下均热板与鳍片及基座接触, 除了可起到支撑作用外, 还可作 为散热元件, 将从鳍片和基座处传导过来的热量向外散发, 由于下均热 板与热源的距离最远, 因此也具有较好的散热效果; 另外还可以在下均 热板端也安装热源, 使得散热器可为两个热源同时散热。 与现有技术的 散热器相比, 本实用新型的鳍片式散热器提供了更多的热传导途径, 并 采用了导热性能优异的热管作为散热元件, 极大地提高了散热效率。 本 实用新型的鳍片式散热器适合于大功率 LED的散热尤其是功率在 100W 以上的 LED。 附图说明 The utility model has the beneficial effects that: compared with the conventional copper die-casting or aluminum extrusion fin heat sink, in the fin-type heat sink of the present invention, the fins are formed by stamping, and can be made into thin slices. , to reduce the weight of the heat sink, and in the case of the same base, the number of fins can be greatly increased, and the heat dissipation efficiency of the heat sink can be improved; when the heat dissipation efficiency is the same, the heat sink needs less material to be produced. Save material costs and be more environmentally friendly and energy efficient. In the utility model, the heat source is in thermal contact with the upper heat equalizing plate. Since the upper heat equalizing plate is in contact with the fins, the base and the heat pipe, three heat dissipation paths are provided: 1. The heat generated by the heat source passes through the upper heat equalizing plate. Conducted to the flange of the fin, the heat is further transmitted on the fin, and the fin radiates heat; 2. The heat generated by the heat source transmits heat to the susceptor through the upper heat slab, and the pedestal conducts heat to the fin The heat generated by the heat source is transmitted to the heat pipe through the upper heat equalizing plate, and the heat pipe conducts the heat to the susceptor, and the heat of the pedestal is further cooled by the fins. The lower heat equalizing plate is in contact with the fin and the base, and in addition to supporting the function, it can also serve as a heat dissipating component, and the heat conducted from the fin and the base is radiated outward, due to the lower heat plate and the heat source. The farthest distance, therefore, also has a better heat dissipation effect; in addition, a heat source can also be installed at the lower heat equalizing plate end, so that the heat sink can simultaneously dissipate heat for two heat sources. Compared with the prior art heat sink, the finned heat sink of the present invention provides more heat conduction paths, and uses a heat pipe with excellent thermal conductivity as a heat dissipating component, which greatly improves heat dissipation efficiency. The finned heat sink of the present invention is suitable for heat dissipation of high-power LEDs, especially LEDs with a power of more than 100W. DRAWINGS
图 1是本实用新型鳍片式散热器的立体图;  1 is a perspective view of a finned heat sink of the present invention;
图 2是本实用新型鳍片式散热器的分解示意图;  2 is an exploded perspective view of the finned heat sink of the present invention;
图 3是本实用新型鳍片式散热器的俯视图;  3 is a top plan view of the finned heat sink of the present invention;
图 4是本实用新型鳍片式散热器的侧视图;  Figure 4 is a side view of the finned heat sink of the present invention;
图 5是图 2中 A处局部放大图;  Figure 5 is a partial enlarged view of A in Figure 2;
图 6是图 2中 B处局部放大图。  Figure 6 is a partial enlarged view of B in Figure 2.
图中: 10、 上均热板; 20、 基座; 21、 凹槽; 22、 凸起结构; 30、 鳍片; 31、 通孔; 32、 折边; 33、 卡扣; 34、 卡孔; 40、 热管; 50、 下 均热板。 具体实施方式  In the figure: 10, upper heat plate; 20, base; 21, groove; 22, raised structure; 30, fin; 31, through hole; 32, folded edge; 33, buckle; 34, card hole 40, heat pipe; 50, under the hot plate. detailed description
为详细说明本实用新型的技术内容、构造特征、所实现目的及效果, 以下结合实施方式并配合附图详予说明。  The detailed description of the technical contents, structural features, and the objects and effects of the present invention will be described in detail below with reference to the embodiments.
请参阅图 1至图 6, 本实用新型涉及一种鳍片式散热器, 包括基座 20、 上均热板 10、 下均热板 50、 多个鳍片 30以及多根热管 40; 所述基 座 20为管状, 所述上均热板 10和下均热板 50分别固定于基座 20的两 端, 在图 2所示的实施例中, 上均热板 10和下均热板 50与基座 20均 为螺接固定的形式, 上均热板 10和下均热板 50与基座 20的固定方式 还可以采用其他的固定方式例如焊接、 卡接等。  Referring to FIG. 1 to FIG. 6 , the present invention relates to a fin type heat sink, comprising a base 20 , an upper heat equalizing plate 10 , a lower heat equalizing plate 50 , a plurality of fins 30 , and a plurality of heat pipes 40 ; The base 20 is tubular, and the upper heat equalizing plate 10 and the lower heat equalizing plate 50 are respectively fixed to both ends of the base 20. In the embodiment shown in FIG. 2, the upper heat equalizing plate 10 and the lower heat equalizing plate 50 are provided. Both the base heatsink 10 and the lower heatsink 50 are fixed to the base 20 by other fixing means such as welding, snapping, and the like.
所述鳍片 30与基座 20的外壁固定连接, 鳍片 30沿基座 20的外壁 周向分布, 且鳍片 30从所述基座 20的外壁沿径向延伸, 从图 2的视图 方向上看, 鳍片 30以基座 20为中心呈发散状分布, 鳍片 30的两端部 还分别与所述上均热板 10和下均热板 50接触, 如图 6所示, 鳍片 30 端部与上均热板 10接触的部位设置有折边 32,折边 32与所述上均热板 10贴合以增大鳍片 30与上均热板 10的接触面积, 减小热阻; 同样地, 在鳍片 30另一端部与下均热板 50接触的部位也相应设置折边, 折边与 下均热板贴合, 鳍片 30 两端部折边的结构相同, 此处省略图示; 所述 鳍片 30采用沖压成型。 如图 2和图 5所示, 基座 20内壁上沿周向具有多个凸起结构 22, 凸起结构 22之间形成凹槽 21 , 该凹槽 21与热管 40相适配; 热管 40为 L形, L形热管 40的一臂紧贴所述上均热板 10, 另一臂固定设置于基 座 20内壁的凹槽 21中并与凹槽 21的壁面紧密贴合。 在另一实施例中, 热管 40可以为 U形, 该 U形热管相当于由两个 L形热管拼接组成, U 形热管的底部与上均热板 10贴合, U形热管的另两臂固定在基座 20内 壁的 槽 21中并与 槽 21的壁面紧密贴合。 在两种实施例中, 热管 40 与上均热板 10及基座 20均为面接触,具有较大的接触面积,减小热阻, 利于热量的传导。 The fins 30 are fixedly connected to the outer wall of the base 20, the fins 30 are circumferentially distributed along the outer wall of the base 20, and the fins 30 extend radially from the outer wall of the base 20, from the view of FIG. In the above view, the fins 30 are distributed in a divergent manner around the susceptor 20, and both ends of the fins 30 are also in contact with the upper and lower heat equalizing plates 10 and 50, respectively, as shown in FIG. The portion where the end portion is in contact with the upper heat equalizing plate 10 is provided with a folded edge 32, and the folded edge 32 is adhered to the upper heat equalizing plate 10 to increase the contact area between the fin 30 and the upper heat equalizing plate 10, and the heat is reduced. Similarly, a portion where the other end portion of the fin 30 is in contact with the lower heat equalizing plate 50 is also provided with a folded edge, and the folded edge is bonded to the lower heat equalizing plate, and the structure of the folded edge at both ends of the fin 30 is the same. The illustration is omitted; the fins 30 are formed by press molding. As shown in FIG. 2 and FIG. 5, the inner wall of the base 20 has a plurality of convex structures 22 in the circumferential direction, and a groove 21 is formed between the convex structures 22, and the groove 21 is matched with the heat pipe 40; One arm of the L-shaped heat pipe 40 is in close contact with the upper heat equalizing plate 10, and the other arm is fixedly disposed in the groove 21 of the inner wall of the base 20 and closely fits the wall surface of the groove 21. In another embodiment, the heat pipe 40 may be U-shaped. The U-shaped heat pipe is composed of two L-shaped heat pipes. The bottom of the U-shaped heat pipe is attached to the upper heat equalizing plate 10, and the other two arms of the U-shaped heat pipe. It is fixed in the groove 21 of the inner wall of the base 20 and is in close contact with the wall surface of the groove 21. In both embodiments, the heat pipe 40 is in surface contact with the upper heat equalizing plate 10 and the susceptor 20, has a large contact area, reduces thermal resistance, and facilitates heat conduction.
相比于传统的铜压铸或铝挤压式鳍片散热器, 本实用新型的鳍片式 散热器中, 鳍片 30采用沖压成型, 可以制作成厚度较小的薄片, 减小 散热器的重量,并且在基座 20相同的情况下可大大增加鳍片 30的数量, 提升散热器的散热效率; 在保证散热效率相同的情况下, 使散热器的制 作需要的材料更少, 节省材料成本, 更加环保节能。 在本实用新型中, 热源与上均热板 10热接触, 上均热板 10将热量在其上均匀散开, 由于 上均热板 10与鳍片 30、 基座 20、 热管 40均有接触, 因而提供了三条 散热路径: 一、 热源产生的热量通过上均热板 10传导至鳍片 30的折边 32上, 热量再在鳍片 30上进一步传导, 鳍片 30将热量散发出去; 二、 热源产生的热量通过上均热板 10将热传导至基座 20上, 基座 20再将 热量传导至鳍片 30上散热; 三、 热源产生的热量通过上均热板 10将热 量传导至热管 40, 热管 40再将热量传导至基座 20上, 基座 20的热量 再由鳍片 30辅助散热出去。 下均热板 50与鳍片 30及基座 20接触, 除 了可起到支撑作用外, 还可作为散热元件, 将从鳍片 30和基座 20处传 导过来的热量向外散发, 由于下均热板 50 与热源的距离最远, 因此也 具有较好的散热效果; 另外还可以在下均热板 50端也安装热源, 使得 散热器可为两个热源同时散热。 与现有技术的散热器相比, 本实用新型 的鳍片式散热器提供了更多的热传导途径, 并采用了导热性能优异的热 管作为散热元件, 极大地提高了散热效率。 本实用新型的鳍片式散热器 适合于大功率 LED的散热尤其是功率在 100W以上的 LED。 本实用新型的散热器中所采用的热管是依靠自身内部工作液体相 变来实现传热的传热元件, 热管由管壳、 吸液芯和端盖组成, 工作液体 吸收热量后蒸发后流向远离热源的位置, 冷却后冷凝成液体, 液体再借 助吸液芯的毛细力作用, 返回到靠近热源的一端再吸热蒸发, 热管具有 极高的导热性、 优良的等温性、 热流密度可变性、 热流方向可逆性、 恒 温性、 环境适应性等优良特点。 在本实用新型中, 热管 40 与上均热板 10紧密贴合的部分为蒸发段,热管 40内的工作液体从上均热板 10上吸 热蒸发,热管 40固定于基座 20内壁的部分为冷凝段,工作液体被冷却, 热量传导至基座 20上。 Compared with the conventional copper die-casting or aluminum-extruded fin heat sink, in the fin-type heat sink of the present invention, the fins 30 are formed by stamping, and can be made into a thinner sheet to reduce the weight of the heat sink. Moreover, in the case where the susceptor 20 is the same, the number of the fins 30 can be greatly increased, and the heat dissipation efficiency of the heat sink can be improved. When the heat dissipation efficiency is ensured to be the same, the heat sink can be made with less material and material cost. More environmentally friendly and energy efficient. In the present invention, the heat source is in thermal contact with the upper heat equalizing plate 10, and the upper heat equalizing plate 10 uniformly disperses heat thereon, since the upper heat equalizing plate 10 is in contact with the fins 30, the base 20, and the heat pipe 40. Therefore, three heat dissipation paths are provided: 1. The heat generated by the heat source is conducted to the folded edge 32 of the fin 30 through the upper heat equalizing plate 10, and the heat is further conducted on the fin 30, and the fin 30 radiates heat; The heat generated by the heat source transmits heat to the susceptor 20 through the upper heat equalizing plate 10, and the susceptor 20 conducts heat to the fins 30 to dissipate heat; 3. The heat generated by the heat source transmits heat to the heat pipe through the upper heat equalizing plate 10. 40, the heat pipe 40 conducts heat to the susceptor 20, and the heat of the susceptor 20 is further assisted by the fins 30 to dissipate heat. The lower heat equalizing plate 50 is in contact with the fins 30 and the susceptor 20, and in addition to supporting the function, it can also serve as a heat dissipating component, and the heat conducted from the fins 30 and the susceptor 20 is radiated outward, due to the lower The hot plate 50 has the farthest distance from the heat source, so it also has a better heat dissipation effect; in addition, a heat source can also be installed on the lower heat equalizing plate 50 end, so that the heat sink can simultaneously dissipate heat for the two heat sources. Compared with the prior art heat sink, the finned heat sink of the present invention provides more heat conduction paths, and uses a heat pipe with excellent thermal conductivity as a heat dissipating component, which greatly improves heat dissipation efficiency. The finned heat sink of the present invention is suitable for heat dissipation of high-power LEDs, especially LEDs with power above 100W. The heat pipe used in the heat sink of the present invention is a heat transfer element that realizes heat transfer by means of a phase change of its internal working liquid. The heat pipe is composed of a tube shell, a liquid absorbing core and an end cover, and the working liquid absorbs heat and evaporates and flows away. The position of the heat source is condensed into a liquid after cooling, and the liquid is returned to the end near the heat source by the capillary force of the wick, and then absorbs heat and evaporates. The heat pipe has extremely high thermal conductivity, excellent isothermality, heat flow density variability, The heat flow direction is excellent in reversibility, constant temperature, and environmental adaptability. In the present invention, the portion of the heat pipe 40 that closely adheres to the upper heat equalizing plate 10 is an evaporation section, and the working liquid in the heat pipe 40 absorbs heat from the upper heat equalizing plate 10, and the heat pipe 40 is fixed to the inner wall of the base 20. For the condensing section, the working fluid is cooled and heat is conducted to the susceptor 20.
在上述实施例中, 热管 40与基座 20内壁可采用多种方式固定, 优 选地, 可采用焊接方式固定, 固定牢靠, 且接触热阻小。  In the above embodiment, the heat pipe 40 and the inner wall of the base 20 may be fixed in various ways, and preferably, may be fixed by welding, firmly fixed, and the contact thermal resistance is small.
参阅图 1 , 在一实施例中, 鳍片 30上设置有多个通孔 31 , 增加热 对流, 提高散热效率。  Referring to FIG. 1, in an embodiment, a plurality of through holes 31 are formed in the fins 30 to increase heat convection and improve heat dissipation efficiency.
参阅图 6, 在一实施例中, 鳍片 30在折边 32上设置有卡扣 33和卡 孔 34, 相邻两鳍片 30通过卡扣 33和卡孔 34相连接。 通过折边 32上卡 扣 33和卡孔 34的首尾连接使鳍片 30形成环形结构, 方便散热器的组 装。  Referring to FIG. 6, in an embodiment, the fins 30 are provided with a buckle 33 and a card hole 34 on the flange 32, and the adjacent fins 30 are connected by the buckle 33 and the card hole 34. The fins 30 are formed in a ring structure by the end-to-end connection of the buckle 33 and the card hole 34 on the flange 32 to facilitate assembly of the heat sink.
优选地, 鳍片 30与基座 20外壁焊接固定, 连接牢靠且热阻小。 优选地, 本实用新型的鳍片式散热器中, 鳍片 30 的材料选为散热 效率较高质量较轻且易于沖压加工的铝或铜, 当然满足散热效率较高质 量较轻且易于沖压加工要求的其他材料也可应用在本实用新型中。  Preferably, the fins 30 are soldered and fixed to the outer wall of the base 20, and the connection is firm and the thermal resistance is small. Preferably, in the finned heat sink of the present invention, the material of the fin 30 is selected as aluminum or copper with high heat dissipation efficiency, light weight and easy to be stamped, and of course, the heat dissipation efficiency is high, the quality is light, and the press processing is easy. Other materials required may also be used in the present invention.
优选地, 本实用新型的鳍片式散热器中, 基座 20 的材料也为铝或 铜, 具有良好的散热效率且质量较小, 另外也具有足够的强度以支撑整 个散热, 并且易于焊接, 方便其与热管 40及鳍片 30的焊接固定。  Preferably, in the finned heat sink of the present invention, the material of the base 20 is also aluminum or copper, which has good heat dissipation efficiency and small mass, and also has sufficient strength to support the entire heat dissipation and is easy to weld. It is convenient to be welded and fixed to the heat pipe 40 and the fins 30.
以上所述仅为本实用新型的实施例, 并非因此限制本实用新型的专 利范围, 凡是利用本实用新型说明书及附图内容所作的等效结构或等效 流程变换, 或直接或间接运用在其他相关的技术领域, 均同理包括在本 实用新型的专利保护范围内。  The above is only the embodiment of the present invention, and thus does not limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the specification and the drawings of the present invention may be directly or indirectly applied to other The related technical fields are all included in the scope of patent protection of the present invention.

Claims

权 利 要 求 书 Claim
1、 一种鳍片式散热器, 其特征在于, 包括基座、 上均热板、 下均 热板、 多个鳍片以及多根热管; A finned heat sink, comprising: a base, an upper heat equalizing plate, a lower average heat plate, a plurality of fins, and a plurality of heat pipes;
所述基座为管状, 所述上均热板和下均热板分别固定于基座的两 端;  The base is tubular, and the upper and lower heat plates are respectively fixed at both ends of the base;
所述鳍片与基座的外壁固定连接, 鳍片沿基座的外壁周向分布, 且 鳍片从所述基座的外壁沿径向延伸, 鳍片的两端部还分别与所述上均热 板和下均热板接触, 鳍片两端部与所述上均热板、 下均热板接触的部位 设置有折边, 所述折边与所述上均热板或下均热板贴合, 所述鳍片采用 沖压成型;  The fins are fixedly connected to the outer wall of the base, the fins are circumferentially distributed along the outer wall of the base, and the fins extend radially from the outer wall of the base, and the two ends of the fins are respectively connected to the upper portion The heat equalizing plate is in contact with the lower heat equalizing plate, and a portion of the fin portion contacting the upper heat equalizing plate and the lower uniform heat plate is provided with a folded edge, and the folded edge and the upper uniform heat plate or the lower heat are respectively The plate is pasted, and the fin is formed by stamping;
所述基座内壁沿周向设置有多个凹槽; 所述热管为 L形, L形热管 的一臂紧贴所述上均热板, 另一臂固定在所述基座内壁的凹槽中并与凹 槽的壁面紧密贴合。  The inner wall of the base is circumferentially disposed with a plurality of grooves; the heat pipe is L-shaped, one arm of the L-shaped heat pipe is in close contact with the upper heat equalizing plate, and the other arm is fixed to the groove of the inner wall of the base It is in close contact with the wall surface of the groove.
2、 根据权利要求 1 所述的鳍片式散热器, 其特征在于: 所述鳍片 上设置有多个通孔。  2. The finned heat sink according to claim 1, wherein: the fin is provided with a plurality of through holes.
3、 根据权利要求 1 所述的鳍片式散热器, 其特征在于: 所述鳍片 在折边上设置有卡扣和卡孔, 相邻两鳍片通过卡扣和卡孔相连接。  3. The fin heat sink according to claim 1, wherein: the fin is provided with a buckle and a card hole on the flange, and the adjacent two fins are connected by a buckle and a card hole.
4、 根据权利要求 1 所述的鳍片式散热器, 其特征在于: 所述鳍片 与所述基座外壁焊接固定。  4. The finned heat sink according to claim 1, wherein the fin is soldered to the outer wall of the base.
5、 根据权利要求 1-4任一项所述的鳍片式散热器, 其特征在于: 所 述鳍片的材料为铝或铜。  The finned heat sink according to any one of claims 1 to 4, wherein the fin material is aluminum or copper.
6、 根据权利要求 1 所述的鳍片式散热器, 其特征在于: 所述基座 的材料为铝或铜。  6. The finned heat sink according to claim 1, wherein the base material is aluminum or copper.
7、 根据权利要求 1 所述的鳍片式散热器, 其特征在于: 所述热管 与所述基座内壁焊接固定。  The finned heat sink according to claim 1, wherein the heat pipe is welded and fixed to the inner wall of the base.
8、 根据权利要求 1所述的鳍片式散热器, 其特征在于: 所述 L形 热管替换为 U形热管,所述 U形热管的底部与所述上均热板贴合, U形 热管的另两臂固定在所述基座内壁的凹槽中并与凹槽的壁面紧密贴合。  8. The finned heat sink according to claim 1, wherein: the L-shaped heat pipe is replaced with a U-shaped heat pipe, and a bottom of the U-shaped heat pipe is attached to the upper heat equalizing plate, and a U-shaped heat pipe The other two arms are fixed in the recesses of the inner wall of the base and are in close contact with the wall surface of the recess.
PCT/CN2012/078097 2011-08-01 2012-07-03 Fin-type heat dissipation device WO2013016998A1 (en)

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