WO2012169759A2 - Stirring container using a baffle parallel to the main direction of rotational flow, and stirring device having improved stirring ability comprising same - Google Patents

Stirring container using a baffle parallel to the main direction of rotational flow, and stirring device having improved stirring ability comprising same Download PDF

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Publication number
WO2012169759A2
WO2012169759A2 PCT/KR2012/004419 KR2012004419W WO2012169759A2 WO 2012169759 A2 WO2012169759 A2 WO 2012169759A2 KR 2012004419 W KR2012004419 W KR 2012004419W WO 2012169759 A2 WO2012169759 A2 WO 2012169759A2
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WO
WIPO (PCT)
Prior art keywords
baffle
stirring
rotational flow
parallel
flow direction
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PCT/KR2012/004419
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French (fr)
Korean (ko)
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WO2012169759A3 (en
Inventor
황욱렬
Original Assignee
경상대학교산학협력단
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Publication of WO2012169759A2 publication Critical patent/WO2012169759A2/en
Publication of WO2012169759A3 publication Critical patent/WO2012169759A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/91Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/86Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis co-operating with deflectors or baffles fixed to the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50Mixing liquids with solids
    • B01F23/57Mixing high-viscosity liquids with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 

Definitions

  • the present invention relates to a stirring vessel using a baffle parallel to the main rotational flow direction and an agitator having an improved stirring ability, and more particularly, to a baffle parallel to the main rotational flow direction of the fluid to be mixed in the stirring vessel.
  • Stirring using a baffle parallel to the main rotational flow direction which is formed in a certain area but is formed to be spaced apart from the agitator tank by a support pin at a certain distance, thereby improving the mixing performance by breaking the structure of the invariant streamlined surface. It relates to a vessel and an agitator having improved agitation capability including the same.
  • a stirrer is a device for mixing two or more substances, and is a fluid mixing device widely used in various industries such as polymer polymerization, water treatment, environment, chemical, paper, petroleum, machinery, biotechnology, and steel industry.
  • the conventional stirrer includes, as shown in FIG. 1, a stirring vessel 10 having an empty inside to accommodate the materials to be mixed therein with the fluid; A rotating shaft 20 disposed at an inner center of the stirring tank 10; At least one rotary blade 30 formed radially of the rotary shaft 20; And driving means (not shown) connected to an upper end of the rotating shaft 20 to drive the rotating shaft 20. It is made, including.
  • stirrer mixes the fluid and the mixed materials as the rotary blade 30 rotates inside the stirring vessel 10.
  • secondary primary which is a primary primary rotational flow about the axis of rotation of the rotary blade 30 and a rotational flow in the cross section by the axial flow formed by the inertia or the rotary blade 30 It consists of two rotational flows (rotation flow) and has a dynamic structure formed by donut-shaped streamline.
  • an object of the present invention is to form a baffle in a predetermined region parallel to the main rotational flow direction of the fluid to be mixed in the stirring tank by a support pin It is a simple structure that is formed to be spaced from a certain distance, and it causes chaotic flow to the mixed fluid and destroys the cross-sectional structure of the invariant streamline surface formed by the secondary flow, which disturbs the flow field and dramatically improves the mixing performance. It is to provide an agitator vessel using a baffle parallel to the main rotational flow direction and the agitator having an improved agitation capability including the same.
  • the stirring tank 110 is formed to be hollow so that the fluid can be received; At least one baffle 130 formed at a predetermined distance apart from an inner wall of the stirring tank 110 and formed in a predetermined region parallel to a main flow direction of the fluid; And support pins 120 having both ends coupled to the stirring vessel 110 and the baffle 130 to support the baffle 130. Characterized in that comprises a.
  • baffle 130 is formed perpendicular to the central axis of the stirring vessel 110, characterized in that formed at a predetermined distance from the inner wall of the stirring vessel 110.
  • baffle 130 is formed horizontally with respect to the central axis of the stirring tank 110, characterized in that formed at a predetermined distance from the inner wall of the stirring tank 110.
  • the baffle 130 is formed to be inclined with respect to the central axis of the stirring tank 110, characterized in that formed at a predetermined distance from the inner wall of the stirring tank 110.
  • baffle 130 is characterized in that the disc is a flat plate of the open part.
  • baffle 130 is characterized in that formed in a spiral.
  • the baffle 130 is characterized in that the angle ( ⁇ ) formed relative to the central axis when viewed from the upper side, the stirring tank 110 is in the range of 90 ° to 270 °.
  • the baffle 130 or the support pin 120 is characterized in that the temperature control means and a temperature sensor is provided.
  • the baffle 130 is characterized in that the through-hole 131 is formed inside.
  • stirrer is improved stirring ability of the present invention, the stirring vessel using a baffle parallel to the main rotational flow direction (100); And a rotation means 140 capable of rotating the fluid inside the stirring vessel 100. Characterized in that comprises a.
  • the present invention has been made to solve the problems described above, the stirring vessel using a baffle parallel to the main rotational flow direction of the present invention and the stirrer with improved stirring ability, including a fluid to be mixed inside the stirring vessel
  • the baffle is formed in a certain area horizontally in the direction of the main rotational flow of and is formed to be spaced a certain distance from the agitator tank by a support pin.
  • the baffle may be formed to be spaced apart from the inner wall of the stirring tank by a predetermined distance to minimize the slow speed of the baffle and the stirrer wall meet.
  • the baffle promotes mixing by causing chaos in the flow field, the shear force applied to the fluid is small and even, and the flow resistance (shear resistance) of the fluid can be reduced, thereby reducing the energy required for mixing the fluid. .
  • 1 is a schematic view showing a conventional stirrer.
  • FIG. 2 is a schematic diagram illustrating a dynamic structure of the fluid inside the stirrer of FIG. 1.
  • FIG. 2 is a schematic diagram illustrating a dynamic structure of the fluid inside the stirrer of FIG. 1.
  • 3 and 4 are a perspective view and a top plan view showing a first embodiment of a stirring vessel using a baffle parallel to the flow direction of the present invention and an agitator having improved stirring ability.
  • Figure 5 is a schematic cross-sectional view showing the dynamic structure of the fluid in the stirring vessel without the baffle formed.
  • FIG. 6 is a schematic cross-sectional view showing a front sectional view and a dynamic structure of a fluid in the baffle of FIG.
  • FIG. 7 is a perspective view showing a second embodiment of the present invention.
  • FIG. 8 is a front sectional view of FIG. 7 and a cross sectional schematic diagram showing the dynamic structure of the fluid
  • FIG. 9 is a perspective view showing a third embodiment of the present invention.
  • FIG. 10 is a front sectional view of FIG. 9 and a cross-sectional schematic diagram showing the dynamic structure of the fluid.
  • 11 and 12 are a perspective view and a front sectional view showing a fourth embodiment of the present invention.
  • 13 and 14 are a perspective view and a front sectional view showing a fifth embodiment of the present invention.
  • FIG. 15 is a schematic diagram showing the dynamic structure of a fluid in sections A, B, C, and D of FIG.
  • 3 and 4 are a perspective view and a top view showing a first embodiment of a stirring vessel using a baffle parallel to the main rotational flow direction of the present invention and an agitator having improved stirring ability.
  • the stirring tank 110 is formed to be hollow inside to accommodate the fluid; It is formed to be spaced apart from the inner wall of the stirring tank 110 by a predetermined distance, and is located inside the invariant streamline surface generated when the fluid inside the stirring tank 110 is parallel to the main rotational flow direction of the fluid in the constant streamline surface
  • stirrer is improved stirring ability of the present invention, the stirring vessel using a baffle parallel to the main rotational flow direction (100); And a rotation means 140 capable of rotating the fluid inside the stirring vessel 100. It is made, including.
  • the stirring vessel 100 using the baffle parallel to the main rotational flow direction is formed inside the stirring tank 110 to be hollow so that the fluid and the mixed materials to be mixed therein can be accommodated therein.
  • the upper side of the stirring tank 110 is shown in Figure 3 and 4, the upper surface of the mixing tank and a separate material so that the contents do not overflow or splash outside the stirring tank 110 when mixing the top plate It can be formed to be sealed.
  • one side of the support pin 120 is coupled to the side wall or bottom of the stirring vessel 110 and the baffle 130 is coupled to the other side so that the baffle 130 is spaced apart from the inner wall of the stirring vessel 110 by a predetermined distance.
  • the baffle 130 is positioned inside the invariant streamline surface generated when the fluid inside the stirring vessel 110 rotates, and is formed parallel to the main rotational flow direction of the fluid in the invariant streamline surface.
  • the main rotational flow direction of the fluid in the constant streamline surface is a direction in which the fluid rotates in a circular shape along the toric shape when the stirring tank 110 is viewed from above.
  • the baffle 130 is formed in the form of a thin plate and the center portion is made of a blank disc, the baffle 130 is viewed from the upper side when the stirring tank 110, the central axis relative to The angle ⁇ to be formed is formed at 90 ° to 270 °.
  • the baffle 130 is formed in the shape of a disc with an empty central portion, and is formed in the form of an arc with a part cut off.
  • the support pin 120 is coupled to one side of the side wall or the bottom of the stirring vessel 110 to secure the baffle 130, the other side is coupled to the outer surface or bottom surface of the baffle 130. Can be.
  • the support pin 120 may be formed in the form of a thin and long bar (bar), a plurality of support pins 120 may be used.
  • the stirring vessel 100 using the baffle parallel to the main rotational flow direction configured as described above comprises a rotating means 140 composed of a rotating shaft 141 and a rotating blade 142 to rotate the fluid therein.
  • Agitator 1000 is made.
  • the support pin 120 and the baffle 130 have the length, thickness, and baffle 130 of the support pin 120 in a range without interference with the rotation shaft 141 and the rotor blade 142.
  • Position and the like may be formed in various ways, it may be formed anywhere in the upper or lower direction of the rotary blade 142.
  • the rotating means 140 has been shown to be composed of a rotating shaft 141 and the rotary blade 142, but can be used without limitation as long as it can rotate the fluid stored in the stirring vessel 100 in addition.
  • the inner surface is separated from the outside to form an invariant streamed surface as the boundary of the streamlined surface formed in the donut shape, and thus the movement of the fluid in the mixing process is limited to the streamlined surface initially determined and mixed.
  • the performance is significantly reduced.
  • KAM torus KAM torus
  • IMMs Isolated Mixing Regions
  • the fluid is the main flow of the torus form around the rotation axis 141 and at the same time the rotational flow on the vertical cross section of the torus form occurs together.
  • the structure of the toric body may be different from that shown in Figure 5, in any case, the flow in the agitator of the fluid having a high viscosity is laminar flow, accordingly It is obvious that a dynamics system consisting of an invariant streamline is formed.
  • the baffle 130 is formed to be parallel to the main rotational flow direction of the toric shape, wherein the baffle 130 is fixed on the inner wall of the stirring tank 110 by the support pin 120. 6, the baffle 130 is positioned inside the invariant streamline surface of the cross-sectional rotational flow as shown in FIG. 6.
  • baffle 130 is formed parallel to the main rotational flow direction of the toric shape, which is formed along the circumferential direction of the stirring vessel 110, but is variously shaped like vertical, horizontal or inclined to the central axis. It can be formed and shown in Figure 6 baffle 130 of the shape perpendicular to the central axis.
  • the baffle 130 is formed perpendicular to the central axis of the stirring tank 110, as shown, when the stirring tank 110 is formed in a cylindrical shape and perpendicular to the central axis of the stirring tank ( It is also formed perpendicular to the side wall of the 110 and horizontal to the floor.
  • central axis is generally the rotation axis of the rotation means 140 is the central axis when the rotation means 140 is configured inside the stirring tank 110.
  • the continuous flow is divided in the cross-sectional rotational flow of the fluid by the baffle 130, and mixed again in the region where the baffle 130 is not formed.
  • the stirring vessel using the baffle parallel to the main rotational flow direction of the present invention and the stirrer with improved agitation ability have a different streamline shape between the two wired surfaces because the shape of the streamline in the region where the baffle 130 is present and the region that does not exist is different.
  • the process of breaking the conventional constant streamline structure by inducing twisting is repeated periodically as the fluid material rotates, thereby improving mixing performance.
  • such mixing may be expected to improve the mixing performance is excellent compared to the case without the baffle 130 when the material has a high viscosity or the rotational speed is not expected to form the turbulence.
  • the baffle 130 is formed to be spaced apart from the inner wall of the stirring tank 110 by the support pin 120, there is an advantage of reducing a region having a slow speed of the stirring tank wall, and mixing with low shear force based on chaotic mixing. Because of this, the flow resistance of the fluid is low and the power consumption is low.
  • the baffle 130 is configured to be spaced a predetermined distance from the inner wall of the stirring tank 110 by the support pins 120, only the support pins 120 are in contact with the stirring tank 110. The portion where the flow is stagnant becomes very small, so that the flow resistance is reduced and the mixing performance can be further improved.
  • the support pin 120 may give additional disturbances to the wired structure, so that the mixing performance may be improved.
  • the baffle 130 is formed horizontally with respect to the central axis of the stirring tank 110 and is spaced apart from the inner wall of the stirring tank 110 by a predetermined distance. Can be.
  • the baffle 130 may be formed to be inclined with respect to the central axis of the stirring vessel 110 and may be formed to be spaced apart from the inner wall of the stirring vessel 110 by a predetermined distance. have.
  • the baffles 130 formed perpendicular to the central axis are formed in the horizontal or inclined form in the second and third embodiments, respectively.
  • baffle 130 is formed horizontally, vertically or inclined according to the shape of the streamline surface of the cross-sectional rotational flow, thereby reducing the flow resistance in the cross-sectional rotational flow.
  • the baffle 130 is formed to be inclined. The flow resistance can be further reduced.
  • the baffle 130 may be formed as a flat plate having a portion of an open disk.
  • the baffle 130 having the disc shape may include the rotary blade 142. It can be configured on the lower side of the.
  • the baffle 130 is formed in the form of a disk block of the central portion Can be.
  • the baffle 130 may have a disk-shaped baffle 130.
  • the fluid baffle 130 may have a spiral shape as shown in FIGS. 13 and 15. 130, each of the A, B, C, and D points passing through the cross-sectional rotation flow is divided in the shape is changed and recombined process is repeated, so that the mixing performance can be improved.
  • the deformation to form the baffle 130 in a spiral manner can be applied in the same manner in the first embodiment, the second embodiment, and the third embodiment, and forms a secondary rotational flow of a continuous cross section similar to FIG.
  • the mixing performance can be improved.
  • the baffle 130 or the support pin 120 may be provided with a temperature control means and a temperature sensor, thereby enabling to uniformly control the temperature field of the mixture in the stirrer to further improve the mixing performance have.
  • the through hole 131 may be formed inside the baffle 130 to improve mixing performance.
  • the droplet refers to a case in which different fluids are formed in two-phase by surface tension.
  • the through hole 131 formed in the baffle 130 may further improve the mixing performance, and the through hole 131 is formed in the baffle 130 to reduce the area blocking the flow of the fluid. It can be obtained to reduce the flow resistance and thus has the advantage of reducing the power consumption.
  • the through hole 131 may be formed in various shapes to allow fluid to pass therethrough, and may be applied to various types of baffles 130 shown in the embodiment of the present invention.
  • the formation angle ⁇ of the baffle 130 is formed to be less than 90 °, the mixing enhancement effect by the baffle 130 is insufficient, and the formation angle ⁇ of the baffle 130 is 270 °.
  • the baffle 130 may act as an element that hinders the remixing by dividing the flow of the fluid rather than the baffle 130.
  • an angle ⁇ formed based on the central axis is formed in a range of 90 ° to 270 °.
  • the angle ⁇ at which the one baffle 130 is formed with respect to the central axis is Even if it is less than 90 ° can be expected to improve the mixing performance due to the division of the dynamic system by a plurality of baffles (130).
  • the present invention uses a method of increasing the mixing performance by creating a chaotic flow in which the constant streamline surface is destroyed by creating a completely different flow pattern in the other zone in the stirrer, according to the shape and size of the rotary blade of the rotating means
  • the dynamic structure may be different, but the principle that chaotic occurs by alternating different kinetic streamline structures by baffles should be applied invariably.
  • the upper plate that can be formed on the upper side of the stirring tank 110 may be configured to drive the supply pipes and the driving means (not shown) to drive the rotating means 130 to supply the material to be mixed.
  • a door or a cap may be formed on the upper plate to check or clean the inside of the stirring tank 110.
  • the lower side of the stirring vessel 110 may be formed separately to the discharge pipe to discharge the contents.
  • the drawing shows an example in which the stirring tank 110 is formed in a cylindrical shape, but may be formed in various ways such as a square, a polygon, or a shape in which a lower portion of the stirring tank 110 is not flat.
  • the shape and number of the rotary blades 142 may be formed in various ways in addition to those shown in the drawings.
  • stirring tank 120 support pin
  • baffle 131 through hole

Abstract

The present invention relates to a stirring container using a baffle parallel to the main direction of rotational flow, and to a stirring device having improved stirring ability comprising same. More specifically, the present invention relates to: a stirring container using a baffle parallel to the main direction of rotational flow, which container has a straightforward structure wherein the baffle is formed in a predetermined area horizontally in the main direction of rotational flow of fluids to be mixed inside a stirring tank, and is formed so as to be removed by a predetermined distance from the stirring tank by means of a support pin, and which container is able to dramatically improve mixing performance by destroying the structure of an unchanging flow surface; and a stirring device having improved stirring ability comprising the stirring container.

Description

주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기Stirring vessel using a baffle parallel to the main rotational flow direction and agitator with improved stirring ability
본 발명은 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기에 관한 것으로서, 더욱 상세하게는 교반조 내부에 혼합하고자 하는 유체의 주 회전유동 방향에 평행하게 배플이 일정영역에 형성되되, 서포트 핀에 의해 교반조로부터 일정거리 이격되도록 형성되는 간단한 구조로서 불변 유선면의 구조를 파괴함으로서 혼합성능을 획기적으로 향상시킬 수 있는 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기에 관한 것이다.The present invention relates to a stirring vessel using a baffle parallel to the main rotational flow direction and an agitator having an improved stirring ability, and more particularly, to a baffle parallel to the main rotational flow direction of the fluid to be mixed in the stirring vessel. Stirring using a baffle parallel to the main rotational flow direction, which is formed in a certain area but is formed to be spaced apart from the agitator tank by a support pin at a certain distance, thereby improving the mixing performance by breaking the structure of the invariant streamlined surface. It relates to a vessel and an agitator having improved agitation capability including the same.
교반기는 둘 이상의 물질을 섞기 위한 장치로서, 고분자 중합ㆍ수처리ㆍ환경ㆍ화학ㆍ제지ㆍ석유ㆍ기계ㆍ바이오ㆍ제철 산업 등 다양한 산업 전반에 걸쳐 폭넓게 이용되는 유체혼합장치이다.A stirrer is a device for mixing two or more substances, and is a fluid mixing device widely used in various industries such as polymer polymerization, water treatment, environment, chemical, paper, petroleum, machinery, biotechnology, and steel industry.
종래의 교반기는 도 1과 같이, 내부에 유체 및 혼합할 물질들이 수용될 수 있도록 내부가 비어있는 교반조(10)와; 상기 교반조(10)의 내부 중심부에 배치되는 회전축(20)과; 상기 회전축(20)의 방사상으로 형성되는 하나 이상의 회전날개(30); 및 상기 회전축(20)을 구동시킬 수 있도록 상기 회전축(20)의 상단에 연결되는 구동수단(미도시); 을 포함하여 이루어진다. The conventional stirrer includes, as shown in FIG. 1, a stirring vessel 10 having an empty inside to accommodate the materials to be mixed therein with the fluid; A rotating shaft 20 disposed at an inner center of the stirring tank 10; At least one rotary blade 30 formed radially of the rotary shaft 20; And driving means (not shown) connected to an upper end of the rotating shaft 20 to drive the rotating shaft 20. It is made, including.
그리하여 상기 교반기는 회전날개(30)가 교반조(10)의 내부에서 회전함에 따라 유체 및 혼합 물질들을 혼합하게 된다.Thus, the stirrer mixes the fluid and the mixed materials as the rotary blade 30 rotates inside the stirring vessel 10.
이때, 상기 회전날개(30)의 날개의 크기, 형성 각도 및 형태 등을 조절하여 혼합을 증진시킬 수 있으나, 상기 회전날개(30)의 형태가 변화하더라도 동역학계의 관점에서는 도 2에 도시한 바와 같이, 회전날개(30)의 회전에 의한 축을 중심으로 한 직접적인 주 회전유동(primary rotational flow)과 관성 또는 회전날개(30)에 의해 형성된 축방향 유동에 의한 단면에서의 회전유동인 이차 회전유동(secondary rotation flow)의 두 가지 회전유동으로 이루어지며, 도너츠 형상의 유선면으로 형성되는 동역학계의 구조를 갖게 된다.At this time, the mixing of the blades, the formation angle and the shape of the rotary wing 30 may be adjusted to improve mixing, but even if the shape of the rotary blade 30 is changed from the perspective of the dynamic system as shown in FIG. Similarly, secondary primary, which is a primary primary rotational flow about the axis of rotation of the rotary blade 30 and a rotational flow in the cross section by the axial flow formed by the inertia or the rotary blade 30 It consists of two rotational flows (rotation flow) and has a dynamic structure formed by donut-shaped streamline.
특히 점성이 높은 물질(고분자유체, 유탁액, 현탁액, 페인트, 식료품 등)을 혼합하는 경우 이러한 유선의 형태가 고정된 도너츠 형태(원환체, torus)의 불변 유선면(invariant streamed surface, 40)을 형성하여, 혼합시에 물질의 이동이 처음에 결정된 유선면에 제한되어 혼합 성능이 현저히 저하되는 문제점이 있다.Especially when mixing highly viscous materials (polymer fluids, emulsions, suspensions, paints, foodstuffs, etc.), the invariant streamed surface (40) of the donut form (torus, to which the mammary gland is fixed) Thereby, there is a problem that the movement of the material at the time of mixing is limited to the initially determined streamline surface and the mixing performance is significantly reduced.
본 발명은 상술한 바와 같은 문제점을 해결하기 위하여 안출된 것으로서, 본 발명의 목적은 교반조 내부에 혼합하고자 하는 유체의 주 회전유동 방향에 평행하게 배플이 일정영역에 형성되되 서포트 핀에 의해 교반조로부터 일정거리 이격되도록 형성되는 간단한 구조로서, 혼합유체에 동역학계의 관점에서 카오스 유동을 일으켜 이차유동에 의해 형성되는 불변 유선면의 단면 구조를 파괴하여 유동장에 교란을 주어 혼합성능을 획기적으로 향상시킬 수 있는 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기를 제공하는 것이다.The present invention has been made to solve the problems described above, an object of the present invention is to form a baffle in a predetermined region parallel to the main rotational flow direction of the fluid to be mixed in the stirring tank by a support pin It is a simple structure that is formed to be spaced from a certain distance, and it causes chaotic flow to the mixed fluid and destroys the cross-sectional structure of the invariant streamline surface formed by the secondary flow, which disturbs the flow field and dramatically improves the mixing performance. It is to provide an agitator vessel using a baffle parallel to the main rotational flow direction and the agitator having an improved agitation capability including the same.
상기한 바와 같은 목적을 달성하기 위한 본 발명의 주 회전유동 방향에 평행한 배플을 이용한 교반용기는, 유체가 수용될 수 있도록 내부가 중공되게 형성되는 교반조(110); 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되며, 유체의 주 유동방향에 평행하게 일정영역에 형성되는 하나 이상의 배플(130); 및 상기 교반조(110)와 배플(130)에 양단이 각각 결합되어 상기 배플(130)을 지지하는 서포트 핀(120); 을 포함하여 이루어지는 것을 특징으로 한다.Stirring vessel using a baffle parallel to the main rotational flow direction of the present invention for achieving the above object, the stirring tank 110 is formed to be hollow so that the fluid can be received; At least one baffle 130 formed at a predetermined distance apart from an inner wall of the stirring tank 110 and formed in a predetermined region parallel to a main flow direction of the fluid; And support pins 120 having both ends coupled to the stirring vessel 110 and the baffle 130 to support the baffle 130. Characterized in that comprises a.
또한, 상기 배플(130)은 상기 교반조(110)의 중심축에 대해 수직으로 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되는 것을 특징으로 한다.In addition, the baffle 130 is formed perpendicular to the central axis of the stirring vessel 110, characterized in that formed at a predetermined distance from the inner wall of the stirring vessel 110.
또한, 상기 배플(130)은 상기 교반조(110)의 중심축에 대해 수평으로 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되는 것을 특징으로 한다.In addition, the baffle 130 is formed horizontally with respect to the central axis of the stirring tank 110, characterized in that formed at a predetermined distance from the inner wall of the stirring tank 110.
또한, 상기 배플(130)은 상기 교반조(110)의 중심축에 대해 경사지게 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되는 것을 특징으로 한다.In addition, the baffle 130 is formed to be inclined with respect to the central axis of the stirring tank 110, characterized in that formed at a predetermined distance from the inner wall of the stirring tank 110.
또한, 상기 배플(130)은 일부가 개방된 디스크 형태의 평판인 것을 특징으로 한다.In addition, the baffle 130 is characterized in that the disc is a flat plate of the open part.
또한, 상기 배플(130)은 나선형으로 형성되는 것을 특징으로 한다.In addition, the baffle 130 is characterized in that formed in a spiral.
또한, 상기 배플(130)은 상기 교반조(110)를 상측방향에서 바라보았을 때, 상기 중심축을 기준으로 형성되는 각도(α)가 90 ° 내지 270 ° 범위인 것을 특징으로 한다.In addition, the baffle 130 is characterized in that the angle (α) formed relative to the central axis when viewed from the upper side, the stirring tank 110 is in the range of 90 ° to 270 °.
또한, 상기 배플(130) 또는 서포트 핀(120) 내부에 온도조절수단 및 온도센서가 구비되는 것을 특징으로 한다.In addition, the baffle 130 or the support pin 120 is characterized in that the temperature control means and a temperature sensor is provided.
또한, 상기 배플(130)은 내측에 관통공(131)이 형성되는 것을 특징으로 한다.In addition, the baffle 130 is characterized in that the through-hole 131 is formed inside.
그리고 본 발명의 교반능력이 향상된 교반기는, 상기 주 회전유동 방향에 평행한 배플을 이용한 교반용기(100); 및 상기 교반용기(100) 내부의 유체를 회전시킬 수 있는 회전수단(140); 을 포함하여 이루어지는 것을 특징으로 한다.And the stirrer is improved stirring ability of the present invention, the stirring vessel using a baffle parallel to the main rotational flow direction (100); And a rotation means 140 capable of rotating the fluid inside the stirring vessel 100. Characterized in that comprises a.
본 발명은 상술한 바와 같은 문제점을 해결하기 위하여 안출된 것으로서, 본 발명의 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기는, 교반조 내부에 혼합하고자 하는 유체의 주 회전유동 방향에 수평으로 배플이 일정영역에 형성되되 서포트 핀에 의해 교반조로부터 일정거리 이격되도록 형성되는 간단한 구조로서, 혼합유체에 동역학계의 관점에서 카오스 유동을 일으켜 불변 유선면의 구조를 파괴하고 유동장에 교란을 주어 혼합성능을 획기적으로 향상시킬 수 있는 장점이 있다.The present invention has been made to solve the problems described above, the stirring vessel using a baffle parallel to the main rotational flow direction of the present invention and the stirrer with improved stirring ability, including a fluid to be mixed inside the stirring vessel The baffle is formed in a certain area horizontally in the direction of the main rotational flow of and is formed to be spaced a certain distance from the agitator tank by a support pin. There is an advantage that can dramatically improve the mixing performance by breaking and disturbing the flow field.
또한, 상기 배플이 교반조의 내벽에서 일정거리 이격되게 형성되어 배플과 교반기 벽면이 만나는 속도가 느린 부분을 최소화 할 수 있다.In addition, the baffle may be formed to be spaced apart from the inner wall of the stirring tank by a predetermined distance to minimize the slow speed of the baffle and the stirrer wall meet.
또한, 상기 배플은 유동장 내에 카오스를 일으켜 혼합을 증진시키므로, 유체에 가해지는 전단력이 작고 고르며, 유체의 유동저항(전단저항)을 줄일 수 있어 유체의 혼합에 필요한 에너지를 절감할 수 있는 장점이 있다.In addition, since the baffle promotes mixing by causing chaos in the flow field, the shear force applied to the fluid is small and even, and the flow resistance (shear resistance) of the fluid can be reduced, thereby reducing the energy required for mixing the fluid. .
또한, 추가적으로 상기 배플 또는 서포트 핀 내부에 열선 및 온도센서 등을 설치하여 교반기 내의 혼합물의 온도장을 균일하게 할 수 있어, 혼합물의 화학 반응시 온도 제어가 용이한 장점이 있다. In addition, by installing a hot wire and a temperature sensor inside the baffle or the support pin to uniform the temperature field of the mixture in the agitator, there is an advantage that the temperature control during the chemical reaction of the mixture is easy.
또한, 추가적으로 상기 배플을 고정하는 서포트 핀의 위치를 조절하여 추가적인 혼합성능 향상을 얻을 수 있다.In addition, additional mixing performance improvement may be obtained by adjusting the position of the support pin for fixing the baffle.
도 1은 종래의 교반기를 나타낸 개략도.1 is a schematic view showing a conventional stirrer.
도 2는 도 1의 교반기 내부 유체의 동역학적 구조를 나타낸 개략도. FIG. 2 is a schematic diagram illustrating a dynamic structure of the fluid inside the stirrer of FIG. 1. FIG.
도 3 및 도 4는 본 발명의 유동방향에 평행한 배플을 이용한 교반용기 및 교반능력이 향상된 교반기의 제1실시예를 나타낸 사시도 및 상측 평면도.3 and 4 are a perspective view and a top plan view showing a first embodiment of a stirring vessel using a baffle parallel to the flow direction of the present invention and an agitator having improved stirring ability.
도 5는 배플이 형성되지 않은 교반용기에서의 유체의 동역학적 구조를 나타낸 단면 개략도.Figure 5 is a schematic cross-sectional view showing the dynamic structure of the fluid in the stirring vessel without the baffle formed.
도 6은 도 4의 배플이 형성된 교반용기에서의 정면 단면도 및 유체의 동역학적 구조를 나타낸 단면 개략도.6 is a schematic cross-sectional view showing a front sectional view and a dynamic structure of a fluid in the baffle of FIG.
도 7은 본 발명의 제2실시예를 나타낸 사시도.7 is a perspective view showing a second embodiment of the present invention.
도 8은 도 7의 정면 단면도 및 유체의 동역학적 구조를 나타낸 단면 개략도.FIG. 8 is a front sectional view of FIG. 7 and a cross sectional schematic diagram showing the dynamic structure of the fluid; FIG.
도 9는 본 발명의 제3실시예를 나타낸 사시도.9 is a perspective view showing a third embodiment of the present invention.
도 10은 도 9의 정면 단면도 및 유체의 동역학적 구조를 나타낸 단면 개략도.10 is a front sectional view of FIG. 9 and a cross-sectional schematic diagram showing the dynamic structure of the fluid.
도 11 및 도 12는 본 발명의 제4실시예를 나타낸 사시도 및 정면 단면도.11 and 12 are a perspective view and a front sectional view showing a fourth embodiment of the present invention.
도 13 및 도 14는 본 발명의 제5실시예를 나타낸 사시도 및 정면 단면도.13 and 14 are a perspective view and a front sectional view showing a fifth embodiment of the present invention.
도 15는 도 13의 A,B,C,D 단면에서 유체의 동역학적 구조를 나타낸 개략도.FIG. 15 is a schematic diagram showing the dynamic structure of a fluid in sections A, B, C, and D of FIG.
이하, 상기한 바와 같은 본 발명의 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기를 첨부된 도면을 참고하여 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings, a stirring vessel using a baffle parallel to the main rotational flow direction of the present invention as described above and an improved stirring ability including the same.
도 3 및 도 4는 본 발명의 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기의 제1실시예를 나타낸 사시도 및 상측 평면도이다.3 and 4 are a perspective view and a top view showing a first embodiment of a stirring vessel using a baffle parallel to the main rotational flow direction of the present invention and an agitator having improved stirring ability.
도시된 바와 같이, 본 발명의 주 회전유동 방향에 평행한 배플을 이용한 교반용기는, 유체가 수용될 수 있도록 내부가 중공되게 형성되는 교반조(110); 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되며, 상기 교반조(110) 내부 유체의 회전시 발생되는 불변 유선면의 내부에 위치되어 상기 불변 유선면 내부 유체의 주 회전유동 방향에 평행하게 형성되는 하나 이상의 배플(130); 및 상기 교반조(110)와 배플(130)에 양단이 각각 결합되어 상기 배플(130)을 지지하는 서포트 핀(120); 을 포함하여 이루어진다.As shown, the stirring vessel using a baffle parallel to the main rotational flow direction of the present invention, the stirring tank 110 is formed to be hollow inside to accommodate the fluid; It is formed to be spaced apart from the inner wall of the stirring tank 110 by a predetermined distance, and is located inside the invariant streamline surface generated when the fluid inside the stirring tank 110 is parallel to the main rotational flow direction of the fluid in the constant streamline surface One or more baffles 130 formed; And support pins 120 having both ends coupled to the stirring vessel 110 and the baffle 130 to support the baffle 130. It is made, including.
그리고 본 발명의 교반능력이 향상된 교반기는, 상기 주 회전유동 방향에 평행한 배플을 이용한 교반용기(100); 및 상기 교반용기(100) 내부의 유체를 회전시킬 수 있는 회전수단(140); 을 포함하여 이루어진다.And the stirrer is improved stirring ability of the present invention, the stirring vessel using a baffle parallel to the main rotational flow direction (100); And a rotation means 140 capable of rotating the fluid inside the stirring vessel 100. It is made, including.
우선, 주 회전유동 방향에 평행한 배플을 이용한 교반용기(100)는 혼합하고자 하는 유체 및 혼합 물질들이 내부에 수용될 수 있도록 상기 교반조(110)는 내부가 중공되게 형성된다.First, the stirring vessel 100 using the baffle parallel to the main rotational flow direction is formed inside the stirring tank 110 to be hollow so that the fluid and the mixed materials to be mixed therein can be accommodated therein.
이때, 도 3 및 도 4에서는 상기 교반조(110)의 상측이 개방된 형태를 나타내었으나, 유체 및 혼합 물질들의 혼합시 내용물이 상기 교반조(110) 외부로 넘치거나 튀지 않도록 상측에 별도의 상판을 형성하여 밀폐되도록 할 수 있다.In this case, although the upper side of the stirring tank 110 is shown in Figure 3 and 4, the upper surface of the mixing tank and a separate material so that the contents do not overflow or splash outside the stirring tank 110 when mixing the top plate It can be formed to be sealed.
그리고 상기 교반조(110)의 측벽 또는 바닥에 서포트 핀(120)의 일측이 결합되고 타측에 배플(130)이 결합되어 상기 교반조(110)의 내벽에서 상기 배플(130)이 일정거리 이격되도록 형성되며, 상기 교반조(110) 내부 유체의 회전시 발생되는 불변 유선면의 내부에 상기 배플(130)이 위치되어 상기 불변 유선면 내부 유체의 주 회전유동 방향에 평행하게 형성된다.And one side of the support pin 120 is coupled to the side wall or bottom of the stirring vessel 110 and the baffle 130 is coupled to the other side so that the baffle 130 is spaced apart from the inner wall of the stirring vessel 110 by a predetermined distance. The baffle 130 is positioned inside the invariant streamline surface generated when the fluid inside the stirring vessel 110 rotates, and is formed parallel to the main rotational flow direction of the fluid in the invariant streamline surface.
여기에서 상기 불변 유선면 내부 유체의 주 회전유동 방향은 상기 교반조(110)를 상측에서 바라보았을 때 유체가 원환체 형태를 따라 원형으로 회전되는 방향이다.Here, the main rotational flow direction of the fluid in the constant streamline surface is a direction in which the fluid rotates in a circular shape along the toric shape when the stirring tank 110 is viewed from above.
그리고 상기 배플(130)은 얇은 판의 형태로 형성되며 중앙부가 비어있는 원판의 형태로 이루어지되, 상기 배플(130)은 상기 교반조(110)를 상측방향에서 바라보았을 때, 상기 중심축을 기준으로 형성되는 각도(α)가 90 ° 내지 270 ° 로 형성된다.And the baffle 130 is formed in the form of a thin plate and the center portion is made of a blank disc, the baffle 130 is viewed from the upper side when the stirring tank 110, the central axis relative to The angle α to be formed is formed at 90 ° to 270 °.
즉, 상기 배플(130)은 중앙부가 비어있는 원판 형태로 형성되되, 일부가 잘려진 호의 형태로 이루어진다.That is, the baffle 130 is formed in the shape of a disc with an empty central portion, and is formed in the form of an arc with a part cut off.
또한, 상기 서포트 핀(120)은 상기 배플(130)을 고정시킬 수 있도록 상기 교반조(110)의 측벽 또는 바닥에 일측이 결합되고, 타측은 상기 배플(130)의 외측면 또는 하면에 결합될 수 있다.In addition, the support pin 120 is coupled to one side of the side wall or the bottom of the stirring vessel 110 to secure the baffle 130, the other side is coupled to the outer surface or bottom surface of the baffle 130. Can be.
이때, 상기 서포트 핀(120)은 가늘고 길이가 긴 바(bar) 형태로 이루어질 수 있으며, 다수 개의 서포트 핀(120)을 이용 될 수 있다.In this case, the support pin 120 may be formed in the form of a thin and long bar (bar), a plurality of support pins 120 may be used.
그리하여 상기와 같이 구성되는 주 회전유동 방향에 평행한 배플을 이용한 교반용기(100)는 내부에 유체를 회전시킬 수 있도록 회전축(141) 및 회전날개(142)로 구성되는 회전수단(140)이 구성되어 교반기(1000)가 이루어진다.Thus, the stirring vessel 100 using the baffle parallel to the main rotational flow direction configured as described above comprises a rotating means 140 composed of a rotating shaft 141 and a rotating blade 142 to rotate the fluid therein. Agitator 1000 is made.
그리고 상기 교반기(1000)에서 상기 서포트 핀(120) 및 배플(130)은 회전축(141) 및 회전날개(142)와의 간섭이 없는 범위에서 상기 서포트 핀(120)의 길이, 굵기 및 배플(130)의 위치 등이 다양하게 형성될 수 있으며, 상기 회전날개(142)의 상측 또는 하측방향 어디에나 형성될 수 있다.In the stirrer 1000, the support pin 120 and the baffle 130 have the length, thickness, and baffle 130 of the support pin 120 in a range without interference with the rotation shaft 141 and the rotor blade 142. Position and the like may be formed in various ways, it may be formed anywhere in the upper or lower direction of the rotary blade 142.
또한, 상기 회전수단(140)은 회전축(141) 및 회전날개(142)로 구성되는 것을 나타내었으나, 그 외에 교반용기(100) 내부에 저장된 유체를 회전시킬 수 있는 것이라면 제한되지 않고 사용될 수 있다.In addition, the rotating means 140 has been shown to be composed of a rotating shaft 141 and the rotary blade 142, but can be used without limitation as long as it can rotate the fluid stored in the stirring vessel 100 in addition.
그리하여 상기와 같이 구성되는 본 발명의 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 이를 포함하는 교반능력이 향상된 교반기의 원리에 대하여 설명하기로 한다.Thus, the principle of the stirring vessel using a baffle parallel to the main rotational flow direction of the present invention constituted as described above and the stirrer with improved stirring ability including the same will be described.
우선, 상기 교반조(110) 내에 혼합하고자 하는 유체(혼합 물질들)가 채워지면 상기 회전수단(140)의 회전에 의해 유체는 회전축(141)을 중심으로 한 직접적인 주 회전유동과 축방향 유동 또는 회전되는 유체의 관성에 의한 단면에서의 이차 회전유동의 두 가지 회전유동이 발생하며, 상기 두 가지 유동에 의해 도너츠 형상의 원환체(torus) 구조를 갖는 유선면(도2 참조)이 형성되는 동역학계의 구조를 갖게 된다.First, when the fluid (mixed materials) to be mixed in the stirring vessel 110 is filled, the fluid is directly rotated about the rotation axis 141 by the rotation of the rotating means 140 and the axial flow or Two rotational flows of the secondary rotational flow in the cross section due to the inertia of the rotating fluid are generated, and the two flows form a streamlined surface (see FIG. 2) having a donut-shaped torus structure. It has a structure of system.
이때, 도너츠 형상으로 형성되는 유선면을 경계로 하여 그 내부는 외부와 분리되어 불변 유선면(invariant streamed surface)을 형성하게 되며 이로 인해 혼합 과정에서 유체의 이동은 처음에 결정된 유선면에 제한되어 혼합성능이 현저히 저하되게 된다.At this time, the inner surface is separated from the outside to form an invariant streamed surface as the boundary of the streamlined surface formed in the donut shape, and thus the movement of the fluid in the mixing process is limited to the streamlined surface initially determined and mixed. The performance is significantly reduced.
일반적으로 비선형 동역학에서는 이러한 불변 유선면을 KAM 원환체라고 부르고 교반 유동에서는 고립혼합영역(IMR; Isolated Mixing Region)이라고 부른다.In general, these nonlinear dynamics are called KAM torus and in agitated flows are called IMMs (Isolated Mixing Regions).
그리하여 배플이 형성되지 않고 교반조(110) 내부에 회전축(141)과 회전날개(142)로 이루어지는 회전수단(140)이 구성되어 상기 회전수단(140)에 의해 유체가 회전되는 경우, 상기 회전날개(142)의 상측과 하측에 각각 원환체 형태 불변 유선면이 형성되는 유동이 상기 회전축(141)을 중심으로 형성되어 단면상으로는 도 5와 같은 형태의 동역학적 유동 구조가 나타난다.Thus, when the baffles are not formed and the rotating means 140 including the rotating shaft 141 and the rotating blades 142 is formed in the stirring tank 110, and the fluid is rotated by the rotating means 140, the rotating blades. A flow in which a toric-shaped invariant streamline surface is formed on the upper side and the lower side of 142, respectively, is formed around the rotation shaft 141 to show a kinetic flow structure as shown in FIG. 5 in cross section.
즉, 유체는 상기 회전축(141)을 중심으로 하여 원환체 형태의 주 유동이 발생하고 동시에 상기 원환체 형태의 수직 단면상에서의 회전유동이 함께 발생하게 된다.That is, the fluid is the main flow of the torus form around the rotation axis 141 and at the same time the rotational flow on the vertical cross section of the torus form occurs together.
물론, 상기 회전날개(141)의 형상 및 크기에 따라 원환체의 형성 구조가 도 5와 다르게 나타날 수 있으나, 어떠한 경우에든 높은 점도를 갖는 유체의 교반기 내의 유동은 층류유동이며, 이에 따라 원환체의 불변 유선면으로 이루어진 동역학계가 형성되는 것은 자명하다.Of course, according to the shape and size of the rotor blade 141, the structure of the toric body may be different from that shown in Figure 5, in any case, the flow in the agitator of the fluid having a high viscosity is laminar flow, accordingly It is obvious that a dynamics system consisting of an invariant streamline is formed.
이때, 본 발명에서는 상기 원환체 형태의 주 회전유동 방향에 평행하도록 상기 배플(130)이 형성되는데, 상기 배플(130)은 상기 서포트 핀(120)에 의해 상기 교반조(110)의 내벽에서 일정거리 이격되게 형성되어 도 6과 같이 상기 배플(130)이 상기 단면 회전유동의 불변 유선면 내부에 위치하게 된다.At this time, in the present invention, the baffle 130 is formed to be parallel to the main rotational flow direction of the toric shape, wherein the baffle 130 is fixed on the inner wall of the stirring tank 110 by the support pin 120. 6, the baffle 130 is positioned inside the invariant streamline surface of the cross-sectional rotational flow as shown in FIG. 6.
여기에서 원환체 형태의 주 회전유동 방향에 평행하게 상기 배플(130)이 형성된다는 것은, 상기 교반조(110)의 원주 방향을 따라 형성되되 중심축에 수직, 수평 또는 경사진 형태와 같이 다양하게 형성될 수 있다는 것이며 도 6에서는 중심축에 수직한 형태의 배플(130)을 나타내었다.Here, the baffle 130 is formed parallel to the main rotational flow direction of the toric shape, which is formed along the circumferential direction of the stirring vessel 110, but is variously shaped like vertical, horizontal or inclined to the central axis. It can be formed and shown in Figure 6 baffle 130 of the shape perpendicular to the central axis.
이때, 상기 배플(130)이 상기 교반조(110)의 중심축에 수직으로 형성된다는 것은, 도시된 바와 같이 상기 교반조(110)가 원통형으로 형성되는 경우 그 중심축에 수직이고 상기 교반조(110)의 측벽에도 수직하며 바닥과는 수평을 이루는 형태로 형성되는 것이다.In this case, the baffle 130 is formed perpendicular to the central axis of the stirring tank 110, as shown, when the stirring tank 110 is formed in a cylindrical shape and perpendicular to the central axis of the stirring tank ( It is also formed perpendicular to the side wall of the 110 and horizontal to the floor.
그리고 상기 중심축은 일반적으로 상기 교반조(110) 내부에 회전수단(140)이 구성되는 경우 상기 회전수단(140)의 회전축이 중심축이 된다.And the central axis is generally the rotation axis of the rotation means 140 is the central axis when the rotation means 140 is configured inside the stirring tank 110.
그리하여 상기 배플(130)에 의해 유체의 단면 회전유동에서 연속적인 흐름이 분할되고, 다시 상기 배플(130)이 형성되지 않은 영역에서 혼합된다.Thus, the continuous flow is divided in the cross-sectional rotational flow of the fluid by the baffle 130, and mixed again in the region where the baffle 130 is not formed.
즉, 본 발명의 주 회전유동 방향에 평행한 배플을 이용한 교반용기 및 교반능력이 향상된 교반기는 상기 배플(130)이 존재하는 영역과 존재하지 않는 영역에서의 유선의 형상이 다르기 때문에 두 유선면 간의 꼬임을 유도하여 종래의 불변 유선면 구조가 깨어지게 하는 과정이 유체물질이 회전함에 따라 주기적으로 반복되어 혼합 성능이 향상된다.That is, the stirring vessel using the baffle parallel to the main rotational flow direction of the present invention and the stirrer with improved agitation ability have a different streamline shape between the two wired surfaces because the shape of the streamline in the region where the baffle 130 is present and the region that does not exist is different. The process of breaking the conventional constant streamline structure by inducing twisting is repeated periodically as the fluid material rotates, thereby improving mixing performance.
특히 이러한 혼합은 난류의 형성을 기대할 수 없는 점도가 높은 물질이거나 회전속도가 느릴 때, 상기 배플(130)이 없는 경우에 비해 월등한 혼합 성능의 향상을 기대할 수 있다.In particular, such mixing may be expected to improve the mixing performance is excellent compared to the case without the baffle 130 when the material has a high viscosity or the rotational speed is not expected to form the turbulence.
그리고 상기 배플(130)이 서포트 핀(120)에 의해 상기 교반조(110)의 내벽에서 이격되게 형성되므로 교반조 벽면의 속도가 느린 영역을 줄이는 이점이 있으며, 카오스 혼합을 기반으로 낮은 전단력으로 혼합을 증진시키기 때문에 유체의 유동저항이 적고 전력소모가 적다. In addition, since the baffle 130 is formed to be spaced apart from the inner wall of the stirring tank 110 by the support pin 120, there is an advantage of reducing a region having a slow speed of the stirring tank wall, and mixing with low shear force based on chaotic mixing. Because of this, the flow resistance of the fluid is low and the power consumption is low.
즉, 배플의 일측이 교반조의 내벽에 직접 결합되어 형성되는 경우에는 결합되는 부분에서 유체의 흐름이 정체되어 유동저항이 커지며 정체된 부분에 유체의 혼합성능이 저하된다. 반면에 본 발명에서는 상기 배플(130)이 서포트 핀(120)에 의해 상기 교반조(110)의 내벽으로부터 일정거리 이격되도록 구성되므로 상기 교반조(110)에는 상기 서포트 핀(120)만이 접촉되므로 유체의 흐름이 정체되는 부분이 매우 작아지므로 유동저항이 감소하며 혼합성능이 더욱 향상될 수 있다.That is, when one side of the baffle is formed by being directly coupled to the inner wall of the stirring vessel, the flow of fluid is stagnated at the portion to be coupled, thereby increasing the flow resistance and reducing the mixing performance of the fluid at the stagnant portion. On the other hand, in the present invention, since the baffle 130 is configured to be spaced a predetermined distance from the inner wall of the stirring tank 110 by the support pins 120, only the support pins 120 are in contact with the stirring tank 110. The portion where the flow is stagnant becomes very small, so that the flow resistance is reduced and the mixing performance can be further improved.
또한, 유체의 유동저항이 감소하므로 회전에 필요한 에너지를 절감할 수 있는 장점이 있다.In addition, since the flow resistance of the fluid is reduced, there is an advantage that can reduce the energy required for rotation.
또한 상기 서포트 핀(120)으로 인해 유선면 구조에 추가적인 교란을 줄 수 있어 혼합 성능 향상을 기대할 수 있다.In addition, the support pin 120 may give additional disturbances to the wired structure, so that the mixing performance may be improved.
상기와 같은 원리에 의한 본 발명의 다양한 실시 예를 이하에서 설명하기로 한다.Various embodiments of the present invention based on the above principles will be described below.
본 발명의 제2실시예로 도 7 및 도 8과 같이 상기 배플(130)은 상기 교반조(110)의 중심축에 대해 수평으로 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성될 수 있다.7 and 8, the baffle 130 is formed horizontally with respect to the central axis of the stirring tank 110 and is spaced apart from the inner wall of the stirring tank 110 by a predetermined distance. Can be.
또한, 제3실시예로 도 9 및 도 10과 같이 상기 배플(130)은 상기 교반조(110)의 중심축에 대해 경사지게 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되게 형성될 수 있다.9 and 10, the baffle 130 may be formed to be inclined with respect to the central axis of the stirring vessel 110 and may be formed to be spaced apart from the inner wall of the stirring vessel 110 by a predetermined distance. have.
즉, 상기 제1실시예에서 중심축에 수직으로 형성되는 배플(130)이 제2실시예 및 제3실시예에서는 각각 수평 또는 경사진 형태로 형성되는 것이다.That is, in the first and second embodiments, the baffles 130 formed perpendicular to the central axis are formed in the horizontal or inclined form in the second and third embodiments, respectively.
이는 상기 단면 회전유동의 유선면의 형상에 따라 상기 배플(130)을 수평, 수직 또는 경사지게 형성하여, 단면 회전유동 내에서의 유동저항을 줄일 수 있는 장점이 있다.This has the advantage that the baffle 130 is formed horizontally, vertically or inclined according to the shape of the streamline surface of the cross-sectional rotational flow, thereby reducing the flow resistance in the cross-sectional rotational flow.
즉, 회전수단(140)의 회전축(141) 및 회전날개(142)의 위치 또는 형상 등에 의해 혼합 유체의 단면 회전유동의 형상이 대각선 방향으로 길게 형성되는 경우에는 상기 배플(130)을 경사지게 형성하여 유동저항을 더욱 줄일 수 있다.That is, when the shape of the cross-sectional rotational flow of the mixed fluid is formed in the diagonal direction by the position or the shape of the rotating shaft 141 and the rotary blade 142 of the rotating means 140, the baffle 130 is formed to be inclined. The flow resistance can be further reduced.
또한, 제4실시예로 도 11 및 도 12와 같이 상기 배플(130)은 일부가 개방된 디스크 형태의 평판으로 형성될 수 있으며, 이때 상기 디스크 형태의 배플(130)은 상기 회전날개(142)의 하측에 구성될 수 있다.In addition, as shown in FIGS. 11 and 12, the baffle 130 may be formed as a flat plate having a portion of an open disk. In this case, the baffle 130 having the disc shape may include the rotary blade 142. It can be configured on the lower side of the.
상기 회전날개(142)의 하측으로는 상기 회전축(141)에 간섭이 없으므로 상기 제1실시예와 같이 중심축에 수직한 형태로 형성되며, 중앙부가 막힌 디스크 형태로 상기 배플(130)이 형성될 수 있다.Since there is no interference in the rotary shaft 141 below the rotary blade 142 is formed in a form perpendicular to the central axis as in the first embodiment, the baffle 130 is formed in the form of a disk block of the central portion Can be.
또한, 제5실시예로 도 13 및 도 14와 같이 상기 배플(130)은 디스크 형태의 배플(130)이 나선형으로 형성될 수도 있으며, 이는 도 13 및 도 15와 같이 유체가 상기 나선형의 배플(130)의 각각 A, B, C, D 지점을 통과하며 단면 회전유동이 나누어진 상태에서 그 형상이 변화되고 다시 합쳐지는 과정을 반복하게 되므로 혼합 성능을 향상시킬 수 있다. In addition, in the fifth embodiment, as shown in FIGS. 13 and 14, the baffle 130 may have a disk-shaped baffle 130. The fluid baffle 130 may have a spiral shape as shown in FIGS. 13 and 15. 130, each of the A, B, C, and D points passing through the cross-sectional rotation flow is divided in the shape is changed and recombined process is repeated, so that the mixing performance can be improved.
즉, 상기 배플(130)을 나선형으로 형성시키는 변형은 제1실시예, 제2실시예, 제3실시예에서도 같은 방식으로 적용될 수 있으며, 도 15와 유사한 연속적인 단면의 이차 회전유동을 형성하여 혼합성능을 향상시킬 수 있다.That is, the deformation to form the baffle 130 in a spiral manner can be applied in the same manner in the first embodiment, the second embodiment, and the third embodiment, and forms a secondary rotational flow of a continuous cross section similar to FIG. The mixing performance can be improved.
또한, 상기 배플(130) 또는 서포트 핀(120) 내부에 온도조절수단 및 온도센서가 구비될 수 있으며, 이로 인해 교반기 내의 혼합물의 온도장을 균일하게 제어할 수 있도록 하여 혼합성능을 더욱 향상시킬 수 있다.In addition, the baffle 130 or the support pin 120 may be provided with a temperature control means and a temperature sensor, thereby enabling to uniformly control the temperature field of the mixture in the stirrer to further improve the mixing performance have.
또한, 상기 배플(130)의 내측에 관통공(131)을 형성하여 혼합성능을 향상시킬 수 있다.In addition, the through hole 131 may be formed inside the baffle 130 to improve mixing performance.
도 3을 참조하면 상기 배플(130)의 내측에 관통공(131)이 형성되는 경우, 상기 배플(130) 상부와 하부의 압력차로 인해 액적(droplet)이 상기 관통공(131)을 통과하며 가속되어 길게 늘어난 후 감속되는 과정에 분산되어 고르고 작은 액적이 형성된다. 이때, 상기 액적이란 서로 다른 유체가 표면장력에 의해 이상(two-phase)으로 형성된 경우를 말한다.Referring to FIG. 3, when a through hole 131 is formed inside the baffle 130, droplets accelerate through the through hole 131 due to a pressure difference between an upper portion and a lower portion of the baffle 130. As it is elongated, it is dispersed in the deceleration process, and even and small droplets are formed. In this case, the droplet refers to a case in which different fluids are formed in two-phase by surface tension.
그리하여 상기 배플(130)에 형성되는 관통공(131)으로 인해 혼합성능을 더욱 증진시킬 수 있으며, 상기 배플(130)에 관통공(131)이 형성됨으로서 유체의 유동을 차단하는 면적이 줄어드는 효과를 얻을 수 있어 유동저항을 줄일 수 있고 따라서 전력소모도 줄일 수 있는 장점이 있다.Thus, the through hole 131 formed in the baffle 130 may further improve the mixing performance, and the through hole 131 is formed in the baffle 130 to reduce the area blocking the flow of the fluid. It can be obtained to reduce the flow resistance and thus has the advantage of reducing the power consumption.
이때, 상기 관통공(131)은 유체가 통과할 수 있도록 다양한 형상으로 형성될 수 있으며, 본 발명의 실시 예에서 나타낸 여러 가지 형태의 배플(130)에 적용할 수 있다.In this case, the through hole 131 may be formed in various shapes to allow fluid to pass therethrough, and may be applied to various types of baffles 130 shown in the embodiment of the present invention.
또한, 상기 배플(130)의 형성 각도(α)가 90 ° 미만으로 형성되는 경우에 상기 배플(130)에 의한 혼합 증진 효과가 미비하고, 상기 배플(130)의 형성 각도(α)가 270 ° 초과로 형성되는 경우에는 상기 배플(130)이 오히려 유체의 흐름을 이분화하여 재 혼합을 방해하는 요소로 작용될 수 있으므로, 본 발명의 교반능력이 향상된 교반기(1000)는 상기 배플(130)이 상기 교반조(110) 내측을 상측에서 바라보았을 때, 상기 중심축을 기준으로 형성되는 각도(α)가 90 ° 내지 270 ° 범위로 형성되도록 한다. In addition, when the formation angle α of the baffle 130 is formed to be less than 90 °, the mixing enhancement effect by the baffle 130 is insufficient, and the formation angle α of the baffle 130 is 270 °. In the case where the baffle 130 is formed in excess, the baffle 130 may act as an element that hinders the remixing by dividing the flow of the fluid rather than the baffle 130. When the inside of the stirring vessel 110 is viewed from above, an angle α formed based on the central axis is formed in a range of 90 ° to 270 °.
만약, 상기 배플(130)이 상기 교반조(110)의 원주방향을 따라 일정한 간격을 두고 다수개가 형성되는 경우에는, 상기 하나의 배플(130)이 상기 중심축을 기준으로 형성되는 각도(α)가 90 ° 미만이라 할지라도 다수개의 배플(130)에 의한 동역학계의 분할로 인해 혼합성능의 향상을 기대할 수 있다.If the baffles 130 are formed in plural at regular intervals along the circumferential direction of the stirring vessel 110, the angle α at which the one baffle 130 is formed with respect to the central axis is Even if it is less than 90 ° can be expected to improve the mixing performance due to the division of the dynamic system by a plurality of baffles (130).
또한, 본 발명은 교반기 내에 다른 구역에 완전히 다른 유동패턴을 만들어 불변 유선면이 파괴되는 카오스 유동을 일으켜 혼합성능을 증진시키는 방식을 이용하며, 회전수단의 회전날개의 형상과 크기에 따라 단면에서의 동역학적 구조가 상이할 수 있으나 배플에 의해 서로 다른 동역학적 유선면 구조를 번갈아 이동하여 카오스가 일어나 혼합성능이 향상된다는 원리는 변함없이 적용되어야 한다.In addition, the present invention uses a method of increasing the mixing performance by creating a chaotic flow in which the constant streamline surface is destroyed by creating a completely different flow pattern in the other zone in the stirrer, according to the shape and size of the rotary blade of the rotating means The dynamic structure may be different, but the principle that chaotic occurs by alternating different kinetic streamline structures by baffles should be applied invariably.
그리고 상기 교반조(110)의 상측에 형성될 수 있는 상판에는 혼합해야할 물질들을 공급할 수 있도록 공급관들 및 상기 회전수단(130)을 구동시킬 수 있는 구동수단(미도시)이 구성될 수 있다. 그리고 상기 상판에는 상기 교반조(110) 내부를 확인하거나 청소할 수 있도록 도어 또는 캡이 형성될 수도 있다.And the upper plate that can be formed on the upper side of the stirring tank 110 may be configured to drive the supply pipes and the driving means (not shown) to drive the rotating means 130 to supply the material to be mixed. In addition, a door or a cap may be formed on the upper plate to check or clean the inside of the stirring tank 110.
또한, 상기 교반조(110)의 하측에는 내용물을 배출할 수 있도록 배출관이 별도로 형성될 수 있다.In addition, the lower side of the stirring vessel 110 may be formed separately to the discharge pipe to discharge the contents.
아울러, 도면에서는 상기 교반조(110)가 원통형으로 형성되는 일례를 도시하였으나 사각형, 다각형 또는 상기 교반조(110)의 하부가 평평하지 않은 모양으로 형성되는 형태 등 다양하게 형성될 수 있다.In addition, the drawing shows an example in which the stirring tank 110 is formed in a cylindrical shape, but may be formed in various ways such as a square, a polygon, or a shape in which a lower portion of the stirring tank 110 is not flat.
또한, 상기 회전수단(140)으로 회전축(141)에 다수개의 회전날개(142)가 형성되는 경우, 상기 회전날개(142)의 형태 및 개수 등은 도면에 나타낸 이외에도 다양하게 형성될 수 있다. In addition, when a plurality of rotary blades 142 is formed on the rotary shaft 141 by the rotary means 140, the shape and number of the rotary blades 142 may be formed in various ways in addition to those shown in the drawings.
본 발명은 상기한 실시 예에 한정되지 아니하며, 적용범위가 다양함은 물론이고, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 본 발명이 속하는 분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형 실시가 가능한 것은 물론이다.The present invention is not limited to the above-described embodiments, and the scope of application of the present invention is not limited to those of ordinary skill in the art to which the present invention pertains without departing from the gist of the present invention as claimed in the claims. Of course, various modifications can be made.
[부호의 설명][Description of the code]
1000 : (본 발명의) 교반기1000: Agitator (of the present invention)
100 : 교반용기100: stirring vessel
110 : 교반조 120 : 서포트 핀110: stirring tank 120: support pin
130 : 배플 131 : 관통공130: baffle 131: through hole
140 : 회전수단140: rotation means
141 : 회전축 142 : 회전날개141: rotating shaft 142: rotary blade

Claims (10)

  1. 유체가 수용될 수 있도록 내부가 중공되게 형성되는 교반조(110);Stirring tank 110 is formed to be hollow to accommodate the fluid;
    상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되며, 유체의 주 회전유동 방향에 평행하게 형성되는 하나 이상의 배플(130); 및At least one baffle 130 formed at a predetermined distance from an inner wall of the stirring vessel 110 and formed in parallel to a main rotational flow direction of the fluid; And
    상기 교반조(110)와 배플(130)에 양단이 각각 결합되어 상기 배플(130)을 지지하는 서포트 핀(120); 을 포함하여 이루어지는 것을 특징으로 하는 유동방향에 평행한 배플을 이용한 교반용기.Support pins 120 having both ends coupled to the stirring vessel 110 and the baffle 130 to support the baffle 130; Stirring vessel using a baffle parallel to the flow direction comprising a.
  2. 제1항에 있어서,The method of claim 1,
    상기 배플(130)은 상기 교반조(110)의 중심축에 대해 수직으로 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되는 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 is formed vertically with respect to the central axis of the stirring tank 110 and using a baffle parallel to the main rotational flow direction, characterized in that formed at a predetermined distance apart from the inner wall of the stirring tank 110 Stirring vessel.
  3. 제1항에 있어서,The method of claim 1,
    상기 배플(130)은 상기 교반조(110)의 중심축에 대해 수평으로 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되는 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 is formed horizontally with respect to the central axis of the stirring tank 110 and using a baffle parallel to the main rotational flow direction, characterized in that formed at a predetermined distance from the inner wall of the stirring tank 110 Stirring vessel.
  4. 제1항에 있어서,The method of claim 1,
    상기 배플(130)은 상기 교반조(110)의 중심축에 대해 경사지게 형성되며 상기 교반조(110)의 내벽에서 일정거리 이격되어 형성되는 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 is formed to be inclined with respect to the central axis of the stirring tank 110 and stirred using a baffle parallel to the main rotational flow direction, characterized in that formed at a predetermined distance apart from the inner wall of the stirring tank 110 Vessel.
  5. 제1항에 있어서,The method of claim 1,
    상기 배플(130)은 일부가 개방된 디스크 형태의 평판인 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 is a stirring vessel using a baffle parallel to the main rotational flow direction, characterized in that part of the open disk-shaped flat plate.
  6. 제5항에 있어서,The method of claim 5,
    상기 배플(130)은 나선형으로 형성되는 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 is a stirring vessel using a baffle parallel to the main rotational flow direction, characterized in that formed in a spiral.
  7. 제1항에 있어서,The method of claim 1,
    상기 배플(130)은 상기 교반조(110)를 상측방향에서 바라보았을 때, 상기 교반조(110)의 중심축을 기준으로 형성되는 각도(α)가 90 ° 내지 270 ° 범위인 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 is an angle (α) formed based on the central axis of the stirring tank 110 when viewed from the upper direction, characterized in that the 90 ° to 270 ° range Stirring vessel using baffles parallel to the direction of rotational flow.
  8. 제1항에 있어서,The method of claim 1,
    상기 배플(130) 또는 서포트 핀(120)은 내부에 온도조절수단 및 온도센서가 구비되는 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 or the support pin 120 is a stirring vessel using a baffle parallel to the main rotational flow direction, characterized in that the temperature control means and a temperature sensor is provided therein.
  9. 제1항에 있어서,The method of claim 1,
    상기 배플(130)은 내측에 관통공(131)이 형성되는 것을 특징으로 하는 주 회전유동 방향에 평행한 배플을 이용한 교반용기.The baffle 130 is a stirring vessel using a baffle parallel to the main rotational flow direction, characterized in that the through-hole 131 is formed on the inside.
  10. 제1항 내지 제9항 중 어느 한 항의 주 회전유동 방향에 평행한 배플을 이용한 교반용기(100); 및A stirring vessel 100 using a baffle parallel to the main rotational flow direction of any one of claims 1 to 9; And
    상기 교반용기(100) 내부의 유체를 회전시킬 수 있는 회전수단(140); 을 포함하여 이루어지는 것을 특징으로 하는 교반능력이 향상된 교반기.Rotating means 140 for rotating the fluid inside the stirring vessel 100; Stirrer with improved stirring ability, characterized in that comprises a.
PCT/KR2012/004419 2011-06-07 2012-06-05 Stirring container using a baffle parallel to the main direction of rotational flow, and stirring device having improved stirring ability comprising same WO2012169759A2 (en)

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