WO2012153548A1 - 潤滑油組成物 - Google Patents
潤滑油組成物 Download PDFInfo
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- WO2012153548A1 WO2012153548A1 PCT/JP2012/051218 JP2012051218W WO2012153548A1 WO 2012153548 A1 WO2012153548 A1 WO 2012153548A1 JP 2012051218 W JP2012051218 W JP 2012051218W WO 2012153548 A1 WO2012153548 A1 WO 2012153548A1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M101/00—Lubricating compositions characterised by the base-material being a mineral or fatty oil
- C10M101/02—Petroleum fractions
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/02—Well-defined hydrocarbons
- C10M105/04—Well-defined hydrocarbons aliphatic
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/041—Mixtures of base-materials and additives the additives being macromolecular compounds only
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/02—Specified values of viscosity or viscosity index
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
- C10M2219/068—Thiocarbamate metal salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/066—Organic compounds derived from inorganic acids or metal salts derived from Mo or W
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/12—Groups 6 or 16
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
- C10N2030/43—Sulfur free or low sulfur content compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/54—Fuel economy
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/68—Shear stability
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/74—Noack Volatility
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/14—Electric or magnetic purposes
- C10N2040/16—Dielectric; Insulating oil or insulators
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
Definitions
- the present invention relates to a lubricating oil composition.
- lubricating oil is used in an internal combustion engine, a transmission, and other mechanical devices in order to make the operation smooth.
- lubricating oil (engine oil) for internal combustion engines is required to have high performance as the performance of the internal combustion engine increases, the output increases, and the operating conditions become severe. Therefore, maintaining high viscosity at high temperatures is essential for engine oils.
- various additives such as antiwear agents, metallic detergents, ashless dispersants, antioxidants and the like are blended in conventional engine oils (for example, Patent Documents 1 to 3 below). See).
- the engine lubricating oil used in conventional motor-driven hybrid vehicles is on the technical extension of conventional engine oil, although it is fuel-efficient.
- As a general method for reducing fuel consumption reduction of the kinematic viscosity of the product, improvement of the viscosity index, that is, reduction of base oil viscosity and the addition of a viscosity index improver are known.
- a reduction in product viscosity and a reduction in base oil viscosity will reduce the lubrication performance under severe lubrication conditions (high temperature and high shear conditions), and may cause problems such as wear, seizure, and fatigue failure.
- HTHS viscosity high temperature high shear viscosity
- the HTHS viscosity at 150 ° C. is maintained, the kinematic viscosity at 40 ° C. and 100 ° C. and the HTHS viscosity at 100 ° C. are reduced, and the viscosity index is increased. It was important to improve.
- low temperature performance can be improved by reducing the kinematic viscosity at 40 ° C and 100 ° C, reducing the base oil viscosity, and adding multi-grade by adding a viscosity index improver.
- Reduction of base oil viscosity reduces lubrication performance under severe lubrication conditions (high temperature and high shear conditions), and may cause problems such as wear, seizure, and fatigue failure. was there.
- the present invention has been made in view of such circumstances, and an object of the present invention is to provide a lubricating oil composition for an internal combustion engine that improves fuel economy, which mainly aims to drive a generator.
- the present invention relates to (A) the ratio of the proportion (CA) of components having 24 or less carbon atoms and the proportion (CB) of components having 25 or more carbon atoms in the carbon number distribution obtained by gas chromatographic distillation (CA) (CA).
- / CB) is a hydrocarbon base oil having a value of 2.0 or more, and the ratio of the high temperature high shear (HTHS) viscosity (Vk) at 80 ° C. to the HTHS viscosity (Vs) at 150 ° C. (Vs / Vk) of the lubricating oil composition.
- HTHS high temperature high shear
- the present invention also relates to the lubricating oil composition as described above, comprising (B) a viscosity index improver having a ratio of the weight average molecular weight to PSSI of 1.2 ⁇ 10 4 or more. Furthermore, the present invention relates to the lubricating oil composition described above, which is a generator engine oil.
- the lubricating oil composition of the present invention has an HTHS viscosity of 150 ° C., which has an effect on engine durability, while being excellent in fuel efficiency, and ensures engine durability while exhibiting significant fuel efficiency. It becomes possible.
- the ratio (CA) of the component having 24 or less carbon atoms and the ratio (CB) of the component having 25 or more carbon atoms in the carbon number distribution obtained by gas chromatographic distillation as the base oil (CA) / CB) is a hydrocarbon base oil having 2.0 or more (hereinafter referred to as “the lubricating base oil according to the present invention”).
- CA / CB is preferably 2.5 or more, more preferably 3 or more, and most preferably 5 or more.
- HTHS high temperature high shear
- Hydrocarbon base oil having a ratio CC / CD of 0.3 or less of the ratio (CC) of components having 18 or less carbon atoms and the ratio (CD) of components having 19 or more carbon atoms obtained by gas chromatographic distillation. It is preferable that Preferably, CC / CD is 0.25 or less, more preferably 0.2 or less, and most preferably 0.1 or less. When CC / CD exceeds 0.3, the consumption of lubricating oil increases even in the target generator engine, which is not preferable.
- the lubricating base oil according to the present invention can be used to remove solvent oil, solvent extraction, hydrocracking, solvent dewaxing from a lubricating oil fraction obtained by subjecting crude oil to atmospheric distillation and / or vacuum distillation.
- hydrocarbon base oils, etc. which are refined by combining one or more of purification processes such as catalytic dewaxing, hydrorefining, sulfuric acid washing, and clay treatment alone or in combination of two or more.
- Mineral base oils satisfying the ratio (CA / CB) of 24 or less component (CA) and 25 or more component (CB) (CA / CB) can be used.
- a synthetic lubricating oil satisfying a ratio (CA / CB) of a component (CA) having a carbon number distribution of 24 or less and a component (CB) having a carbon number of 25 or more (CA / CB) of 2.0 or more can also be used as the base oil.
- a mixture of a mineral base oil and a synthetic lubricant (synthetic base oil) satisfying this condition can be used.
- the following base oils (1) to (8) are used as raw materials, and this raw oil and / or a lubricating oil fraction recovered from this raw oil is used in a predetermined manner.
- recovering lubricating oil fractions can be mentioned.
- Distilled oil by atmospheric distillation of paraffinic crude oil and / or mixed base crude oil (2) Distilled oil by vacuum distillation of atmospheric distillation residue of paraffinic crude oil and / or mixed base crude oil ( WVGO) (3) Wax (slack wax, etc.) obtained by the lubricant dewaxing process and / or synthetic wax (Fischer-Tropsch wax, GTL wax, etc.) obtained by the gas-to-liquid (GTL) process, etc.
- the above-mentioned predetermined purification methods include hydrorefining such as hydrocracking and hydrofinishing; solvent refining such as furfural solvent extraction; dewaxing such as solvent dewaxing and catalytic dewaxing; acid clay and activated clay White clay purification; chemical (acid or alkali) cleaning such as sulfuric acid cleaning and caustic soda cleaning are preferred.
- one of these purification methods may be performed alone, or two or more may be combined.
- the order in particular is not restrict
- the lubricating base oil according to the present invention is obtained by subjecting a base oil selected from the above base oils (1) to (8) or a lubricating oil fraction recovered from the base oil to a predetermined treatment.
- the following base oil (9) or (10) is particularly preferred.
- the base oil selected from the above base oils (1) to (8) or the lubricating oil fraction recovered from the base oil is hydrocracked and recovered from the product or the product by distillation or the like.
- dewaxing treatment such as solvent dewaxing or catalytic dewaxing on the lube oil fraction, or by distillation after the dewaxing treatment (10)
- a lubricating oil fraction recovered from the base oil is hydroisomerized, and the product or the lubricating oil fraction recovered from the product by distillation or the like is subjected to solvent dewaxing or catalytic dewaxing.
- Hydroisomerized mineral oil obtained by performing a dewaxing process such as or by distillation after the dewaxing process.
- a solvent refining treatment and / or a hydrofinishing treatment step may be further provided as necessary at a convenient step.
- the kinematic viscosity at 100 ° C. of the mineral base oil according to the present invention is preferably 4.5 mm 2 / s or less, more preferably 4 mm 2 / s or less, still more preferably 3.5 mm 2 / s or less, most preferably. Is 3 mm 2 / s or less.
- the 100 ° C. kinematic viscosity is preferably 1 mm 2 / s or more, more preferably 1.5 mm 2 / s or more, still more preferably 2 mm 2 / s or more, and most preferably 2.3 mm 2 / s or more. It is.
- kinematic viscosity at 100 ° C. refers to the kinematic viscosity at 100 ° C. as defined in ASTM D-445. If the 100 ° C. kinematic viscosity of the lubricating base oil component exceeds 4,5mm 2 / s, there is a fear that sufficient fuel economy is obtained, in the case of less than 1 mm 2 / s oil film formation at lubricating sites Is insufficient, the lubricity is inferior, and the evaporation loss of the lubricating oil composition may increase.
- a mineral oil base oil having a kinematic viscosity at 100 ° C. in the following range by distillation or the like.
- (I) and (II) of the above mineral oil base oil can be mixed and used, but it is preferable to use (I) alone.
- the mineral base oil according to the present invention preferably has a viscosity index of 90 or more, more preferably 105 or more, and still more preferably 110 or more. Moreover, it is preferable that it is 160 or less. Further, the viscosity index of the mineral oil base oil (I) is preferably 90 or more, more preferably 105 or more, still more preferably 110 or more, and most preferably 120 or more. Moreover, 160 or less is preferable.
- the mineral base oil (II) preferably has a viscosity index of 110 or more, more preferably 120 or more, still more preferably 130 or more, and most preferably 140 or more. Moreover, 160 or less is preferable.
- the viscosity index in the present invention means a viscosity index measured according to JIS K 2283-1993.
- the density ( ⁇ 15 ) at 15 ° C. of the mineral base oil according to the present invention is preferably 0.835 or less, more preferably 0.828 or less, still more preferably 0.822 or less, particularly preferably. 0.815 or less, most preferably 0.805 or less, and preferably 0.785 or more.
- the density at 15 ° C. means a density measured at 15 ° C. in accordance with JIS K 2249-1995.
- the pour point of the mineral base oil according to the present invention is preferably ⁇ 10 ° C. or lower, more preferably ⁇ 15 ° C. or lower, and further preferably ⁇ 17.5 ° C. or lower.
- the pour point of the lubricating base oils (I) and (II) is preferably ⁇ 15 ° C. or lower, more preferably ⁇ 17.5 ° C. or lower, and further preferably ⁇ 20 ° C. or lower.
- the pour point as used in the present invention means a pour point measured according to JIS K 2269-1987.
- the aniline point (AP) of the mineral oil base oil is preferably 95 ° C. or higher, more preferably 105 ° C. or higher, most preferably 110 ° C. or higher, and preferably 130 ° C. or lower. If it exceeds 130 ° C., the solubility of the additive is insufficient.
- the aniline point in the present invention means an aniline point measured according to JIS K 2256-1985.
- the sulfur content in the mineral oil base oil according to the present invention depends on the sulfur content of the raw material.
- a raw material that does not substantially contain sulfur such as a synthetic wax component obtained by a Fischer-Tropsch reaction or the like
- a lubricating base oil that does not substantially contain sulfur can be obtained.
- the sulfur content in the obtained lubricating base oil is usually 100 mass ppm. That's it.
- the sulfur content is preferably 100 mass ppm or less, more preferably 50 mass ppm or less, from the viewpoint of further improvement in thermal and oxidation stability and low sulfur content. More preferably, it is more preferably 10 ppm by mass or less, and particularly preferably 5 ppm by mass or less.
- the content of nitrogen in the mineral oil base oil according to the present invention is not particularly limited, but is preferably 7 ppm by mass or less, more preferably 3 ppm by mass or less, and still more preferably not contained. If the nitrogen content exceeds 7 ppm by mass, the thermal and oxidation stability tends to decrease.
- the nitrogen content in the present invention means a nitrogen content measured according to JIS K 2609-1990.
- The% C p of the mineral base oil according to the present invention is preferably 70 or more, more preferably 80 to 99, still more preferably 85 to 95, particularly preferably 87 to 94, and most preferably 90 to 94. It is. If the% C p of the lubricating base oil is less than 70, the viscosity-temperature characteristics, thermal / oxidative stability, and friction characteristics tend to be reduced, and when the additive is added to the lubricating base oil The effectiveness of the additive tends to decrease. Further, the upper limit value of% C p of the lubricating base oil is related to the solubility of the additive, and if it is too high, it may not be dissolved depending on the additive.
- % C A of the mineral base oil used in the present invention is preferably 2 or less, more preferably 1 or less, more preferably 0.8 or less, particularly preferably 0.5 or less, and most preferably at 0 is there. If the% C A value of the lubricating base oil exceeds 2, the viscosity - temperature characteristic, thermal and oxidation stability and fuel efficiency tends to decrease.
- % C N of the mineral base oil used in the present invention is 40 or less, more preferably 35 or less, more preferably 20 or less, and most preferably 10 or less, preferably 3 or more. If the% C N value of the lubricating base oil exceeds 40, the viscosity - temperature characteristic, thermal and oxidation stability and frictional properties will tend to be reduced. Moreover, when% CN is less than 3, the solubility of the additive tends to decrease.
- % C P ,% C N and% C A are the total number of paraffin carbons determined by a method (ndM ring analysis) based on ASTM D 3238-85, respectively.
- is% C N may indicate a value greater than zero.
- the content of the saturated component in the lubricating base oil according to the present invention is not particularly limited as long as the carbon number distribution satisfies the above conditions, but preferably 90% by mass or more based on the total amount of the lubricating base oil. Yes, preferably 95% by mass or more, more preferably 99% by mass or more.
- viscosity-temperature characteristics and thermal / oxidation stability can be improved.
- the saturated part as used in the field of this invention is measured by the method described in said ASTM D 2007-93.
- a similar method that can obtain the same result can be used in the separation method of the saturated component or the composition analysis of the cyclic saturated component and the non-cyclic saturated component.
- a method described in ASTM D 2425-93, a method described in ASTM D 2549-91, a method using high performance liquid chromatography (HPLC), a method obtained by improving these methods, and the like can be given.
- the aromatic content in the mineral base oil according to the present invention is not particularly limited as long as the kinematic viscosity at 100 ° C.,% C p and% C A satisfy the above conditions, but based on the total amount of the lubricating base oil.
- it is 5 mass% or less, More preferably, it is 4 mass% or less, More preferably, it is 3 mass% or less, Most preferably, it is 2 mass% or less, Most preferably, it is 0. If the aromatic content exceeds 5% by mass, the viscosity-temperature characteristics, thermal / oxidative stability, friction characteristics, volatilization prevention characteristics and low-temperature viscosity characteristics tend to decrease.
- the aromatic content means a value measured according to ASTM D 2007-93.
- the aromatic component includes alkylbenzene, alkylnaphthalene, anthracene, phenanthrene, and alkylated products thereof, as well as compounds in which four or more benzene rings are condensed, pyridines, quinolines, phenols, naphthols, and the like. Aromatic compounds having atoms are included.
- the synthetic lubricating oil according to the present invention includes poly- ⁇ -olefin or a hydride thereof, isobutene oligomer or a hydride thereof, paraffin, alkylbenzene, alkylnaphthalene, diester (ditridecylglutarate, di-2-ethylhexyl adipate).
- poly- ⁇ -olefin typically, an ⁇ -olefin oligomer or co-oligomer having 2 to 32 carbon atoms, preferably 6 to 16 (1-octene oligomer, decene oligomer, ethylene-propylene co-oligomer, etc.) and Those hydrides are mentioned.
- the production method of poly- ⁇ -olefin is not particularly limited.
- Friedel Crafts containing a complex of aluminum trichloride or boron trifluoride with water, alcohol (ethanol, propanol, butanol, etc.), carboxylic acid or ester examples thereof include a method of polymerizing ⁇ -olefin in the presence of a polymerization catalyst such as a catalyst.
- the 100 ° C. kinematic viscosity of the synthetic lubricating oil according to the present invention is preferably 4.5 mm 2 / s or less, more preferably 3.5 mm 2 / s or less, still more preferably 3 mm 2 / s or less, particularly preferably. 2.5 mm 2 / s or less, most preferably 2 mm 2 / s or less.
- the 100 ° C. kinematic viscosity is preferably 1 mm 2 / s or more, and more preferably 1.5 mm 2 / s or more. If the 100 ° C.
- kinematic viscosity of the synthetic lubricant exceeds 4.5 mm 2 / s, there is a risk that sufficient fuel saving performance may not be obtained. If it is less than 1 mm 2 / s, oil film formation at the lubrication site may occur. Insufficient lubricity is inferior, and the evaporation loss of the lubricating oil composition may increase.
- the viscosity index of the synthetic lubricating oil according to the present invention is preferably 90 or more, more preferably 93 or more.
- the viscosity index of the synthetic lubricant is preferably 130 or less.
- the viscosity index is less than 90, not only the viscosity-temperature characteristics, thermal / oxidative stability, and volatilization prevention properties deteriorate, but also the friction coefficient tends to increase, and the wear prevention properties tend to decrease. .
- the above-mentioned mineral base oil or synthetic base oil may be used alone, or a mixture of two or more of these may be used. Furthermore, you may use together 1 type, or 2 or more types of another base oil in the mineral base oil and / or synthetic base oil which concern on this invention.
- the proportion of the mineral base oil and / or synthetic base oil according to the present invention in the base oil is preferably 30% by mass or more, and 50% by mass or more. More preferably, it is more preferably 70% by mass or more.
- kinematic viscosity at 100 ° C. is 1 to 100 mm 2 / s.
- examples include synthetic oils that do not satisfy the condition of CA / CB of 2.0 or more, or mineral base oils. The compounds or types are the same as described above.
- the flash point of the lubricating base oil according to the present invention is preferably 145 ° C or higher, more preferably 150 ° C or higher, further preferably 180 ° C or higher, most preferably 190 ° C or higher, preferably 250 ° C or lower. It is. If the flash point is too low, the risk of ignition increases and the amount of evaporation also increases, which is not preferable. Also, the flash point above the upper limit is too high in viscosity and the fuel saving effect is not recognized. The flash point here is a value measured according to JIS K 2265.
- the NOACK evaporation amount of the lubricating base oil according to the present invention is not particularly limited to the value at the test condition of 250 ° C., but is preferably 70% by mass or less, more preferably 50% by mass or less. Moreover, Preferably it is 5 mass% or more.
- the NOACK evaporation amount is less than 5% by mass, there are too many high molecular weights, and it tends to be difficult to improve the low-temperature viscosity characteristics. In particular, it is 40% by mass or less under the test conditions of 200 ° C. Preferably it is 30 mass% or less, More preferably, it is 10 mass% or less.
- the NOACK evaporation amount in the present invention means an evaporation loss amount measured in accordance with ASTM D 580-95.
- the viscosity index improver (component (B)) in the lubricating oil composition of the present invention is a poly (meth) acrylate-based additive substantially containing a structural unit derived from a monomer represented by the following general formula (1) It is preferable that it is an agent.
- R 1 is hydrogen or a methyl group, preferably a methyl group
- R 2 is a hydrocarbon group having 1 to 30 carbon atoms.
- the hydrocarbon group having 1 to 30 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, direct Chain or branched pentyl group, linear or branched hexyl group, linear or branched heptyl group, linear or branched octyl group, linear or branched nonyl group, linear or branched Decyl group, linear or branched undecyl group, linear or branched dodecyl group, linear or branched tridecyl group, linear or branched tetradecyl group, linear or branched pentadecyl group, linear Or a branched
- the component (B) in the present invention can also contain a structural unit derived from a monomer represented by the following general formula (2) or (3).
- R 3 is hydrogen or a methyl group, preferably a methyl group
- R 4 is an alkylene group having 1 to 30 carbon atoms
- E 1 is 1 to 2 nitrogen atoms and 0 to 2 oxygen atoms.
- An amine residue or a heterocyclic residue to be contained is shown, and a represents an integer of 0 or 1.
- R 5 is hydrogen or a methyl group.
- E 2 represents an amine residue or a heterocyclic residue containing 1 to 2 nitrogen atoms and 0 to 2 oxygen atoms.
- Specific examples of the group represented by E 1 and E 2 include a dimethylamino group, a diethylamino group, a dipropylamino group, a dibutylamino group, an anilino group, a toluidino group, a xylidino group, an acetylamino group, and a benzoylamino group.
- Morpholino group pyrrolyl group, pyrrolino group, pyridyl group, methylpyridyl group, pyrrolidinyl group, piperidinyl group, quinonyl group, pyrrolidonyl group, pyrrolidono group, imidazolino group, pyrazino group and the like.
- this include dimethylaminomethyl methacrylate, diethylaminomethyl methacrylate, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, 2-methyl-5-vinylpyridine, morpholinomethyl methacrylate, morpholinoethyl methacrylate, N-vinylpyrrolidone. And a mixture thereof.
- the viscosity index improver includes a monomer of general formula (1) consisting of the following (Ba) to (Bd), and general formula (2) and / or Or it is a copolymer with the polar group containing monomer of (Be) represented by (3).
- R 2 is an alkyl group having 1 to 4 carbon atoms (meth) acrylate
- Bb is an alkyl group having 5 to 10 carbon atoms (meth) acrylate
- Bc) R 2 is 12 to 12 carbon atoms (Meth) acrylate (B) polar group-containing monomer wherein 18 (meth) acrylate (Bd) R 2 is an alkyl group having 20 or more carbon atoms
- the monomer composition ratio in the viscosity index improver (B) component is preferably as follows based on the total amount of monomers constituting the poly (meth) acrylate.
- (Ba) component Preferably it is 25 mol% or more, More preferably, it is 45 mol% or more, More preferably, it is 65 mol% or more, Preferably it is 95 mol% or less, More preferably, it is 90 mol% or less, More preferably, it is 85 mol% or less.
- Component (Bb) preferably 0 mol% or more, preferably 50 mol% or less, more preferably 20 mol% or less.
- (Bc) component Preferably it is 0 mol% or more, More preferably, it is 5 mol% or more, More preferably, it is 10 mol% or more, Preferably it is 60 mol% or less, More preferably, it is 45 mol% or less, More preferably, it is 30 mol% or less.
- (Bd) component Preferably it is 1 mol% or more, More preferably, it is 3 mol% or more, More preferably, it is 5 mol% or more, Preferably it is 55 mol% or less, More preferably, it is 35 mol% or less, More preferably, it is 15 mol% or less.
- (Be) component Preferably it is 0 mol% or more, Preferably it is 20 mol% or less, More preferably, it is 10 mol% or less, More preferably, it is 5 mol% or less.
- the ratio of the weight average molecular weight of a composition and PSSI can be made into 1.2x10 ⁇ 4 > or more.
- the method for producing the poly (meth) acrylate is arbitrary, but for example, it is easily obtained by radical solution polymerization of a mixture of monomers (Ba) to (Be) in the presence of a polymerization initiator such as benzoyl peroxide. be able to. *
- the weight average molecular weight (M w ) of the viscosity index improver needs to be 50,000 or more, preferably 70,000 or more, more preferably 100,000 or more, particularly preferably. 150,000 or more. Moreover, it is preferably 1,000,000 or less, more preferably 700,000 or less, still more preferably 600,000 or less, and particularly preferably 500,000 or less. If the weight average molecular weight is less than 50,000, the effect of improving the viscosity temperature characteristics and the effect of improving the viscosity index may be small and the cost may increase. If the weight average molecular weight exceeds 1,000,000, the shear stability There is a risk that the solubility in water and base oil and the storage stability may deteriorate.
- the weight average molecular weight is determined by using two columns of GHSHR-M (7.8 mm ID ⁇ 30 cm) manufactured by Tosoh Corporation in series on a Waters 150-C ALC / GPC apparatus, and the solvent is tetrahydrofuran, It means a weight average molecular weight in terms of polystyrene measured by a temperature of 23 ° C., a flow rate of 1 mL / min, a sample concentration of 1 mass%, a sample injection amount of 75 ⁇ L, and a detector differential refractometer (RI).
- GHSHR-M 7.8 mm ID ⁇ 30 cm
- the solvent is tetrahydrofuran
- PSSI of the viscosity index improver is preferably 40 or less, more preferably 30 or less, and still more preferably 20 or less. When PSSI exceeds 40, shear stability may deteriorate and low temperature viscosity characteristics may deteriorate.
- PSSI is based on ASTM D 6022-01 (Standard Practice for Calculation of Permanent Shear Stability Index) and ASTM D 6278-02 (Test Metohd for Shear Stability of Polymer Containing Fluids Using a European Diesel Injector Apparatus).
- PSSI Means the permanent shear stability index of the polymer, calculated based on the data measured by
- a weight average molecular weight of the viscosity index improver and PSSI ratio (M W / PSSI) is required to be 1.2 ⁇ 10 4 or more, preferably 1.5 ⁇ 10 4 or more, more preferably Is 2 ⁇ 10 4 or more, more preferably 2.5 ⁇ 10 4 or more, and particularly preferably 3 ⁇ 10 4 or more. If M W / PSSI is below 1.2 ⁇ 10 4 can not obtain sufficient fuel efficiency. Further, the upper limit of M W / PSSI is 20 ⁇ 10 4 , preferably 20 ⁇ 10 4 or less, and more preferably 10 ⁇ 10 4 or less. Although it is better that M w / PSSI is higher, there is a limit as the molecular weight is increased and shearing is more likely to occur.
- the content of the (B) viscosity index improver in the lubricating oil composition of the present invention is 2% by mass or more based on the total amount of the composition, preferably 4% by mass or more, more preferably 7% by mass or more, and still more preferably. It is 10 mass% or more. Moreover, it is preferable that it is 40 mass% or less, More preferably, it is 35 mass% or less, More preferably, it is 30 mass% or less, Most preferably, it is 25 mass% or less. (B) When the content of the viscosity index improver is less than 2% by mass, the effect of improving the viscosity index and the effect of reducing the product viscosity are reduced, and thus there is a possibility that the fuel economy cannot be improved.
- a viscosity index improver in addition to the above-described viscosity index improver, an ordinary general non-dispersed or dispersed poly (meth) acrylate, non-dispersed or dispersed ethylene - ⁇ -olefin copolymer or its hydride, polyisobutylene or its hydride, styrene-diene hydrogenated copolymer, styrene-maleic anhydride ester copolymer, polyalkylstyrene, etc. .
- a friction modifier selected from an organic molybdenum compound and an ashless friction modifier can be further contained in order to enhance fuel economy performance.
- organic molybdenum compound used in the present invention examples include organic molybdenum compounds containing sulfur such as molybdenum dithiophosphate and molybdenum dithiocarbamate, molybdenum compounds (for example, molybdenum oxide such as molybdenum dioxide and molybdenum trioxide, orthomolybdic acid, paramolybdic acid).
- sulfur such as molybdenum dithiophosphate and molybdenum dithiocarbamate
- molybdenum compounds for example, molybdenum oxide such as molybdenum dioxide and molybdenum trioxide, orthomolybdic acid, paramolybdic acid.
- Molybdic acid such as (poly) sulfurized molybdate, metal salts of these molybdates, molybdate such as ammonium salts, molybdenum disulfide, molybdenum trisulfide, molybdenum pentasulfide, molybdenum sulfide such as polysulfide molybdenum, sulfurized molybdenum acid , Metal salts or amine salts of sulfurized molybdate, molybdenum halides such as molybdenum chloride, etc.) and sulfur-containing organic compounds (eg, alkyl (thio) xanthate, thiadiazole, mercaptothiadiazole, thio -Bonate, tetrahydrocarbyl thiuram disulfide, bis (di (thio) hydrocarbyl dithiophosphonate) disulfide, organic (poly) sulfide, sulfide ester, etc
- organic molybdenum compound an organic molybdenum compound that does not contain sulfur as a constituent element can be used.
- organic molybdenum compounds that do not contain sulfur as a constituent element include molybdenum-amine complexes, molybdenum-succinimide complexes, molybdenum salts of organic acids, and molybdenum salts of alcohols. Complexes, molybdenum salts of organic acids and molybdenum salts of alcohols are preferred.
- the content is not particularly limited, but is preferably 0.001% by mass or more, more preferably 0, in terms of molybdenum element, based on the total amount of the composition. 0.005% by mass or more, more preferably 0.01% by mass or more, particularly preferably 0.03% by mass or more, preferably 0.2% by mass or less, more preferably 0.1% by mass or less, Preferably it is 0.08 mass% or less, Most preferably, it is 0.06 mass% or less.
- the thermal and oxidation stability of the lubricating oil composition becomes insufficient, and in particular, it tends to be impossible to maintain excellent cleanliness over a long period of time.
- the content exceeds 0.2% by mass, an effect commensurate with the content cannot be obtained, and the storage stability of the lubricating oil composition tends to decrease.
- any compound usually used as a friction modifier for lubricating oils can be used, for example, an alkyl group or alkenyl group having 6 to 30 carbon atoms, particularly 6 to 30 carbon atoms.
- ashless friction modifiers such as amine compounds, fatty acid esters, fatty acid amides, fatty acids, aliphatic alcohols and aliphatic ethers having at least one linear alkyl group or linear alkenyl group in the molecule.
- 1 or more types of compounds chosen from the group which consists of a nitrogen-containing compound and its acid modification derivative, and the various ashless friction modifiers illustrated by the international publication 2005/037967 pamphlet are mentioned.
- the content of the ashless friction modifier in the lubricating oil composition of the present invention is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, and still more preferably 0.3%, based on the total amount of the composition. It is at least 3% by mass, preferably at most 3% by mass, more preferably at most 2% by mass, still more preferably at most 1% by mass.
- the content of the ashless friction modifier is less than 0.01% by mass, the effect of reducing friction due to the addition tends to be insufficient, and when the content exceeds 3% by mass, the effect of an antiwear additive or the like. Tends to be inhibited, or the solubility of the additive tends to deteriorate.
- use of an ashless friction modifier is more preferable.
- any additive generally used in lubricating oils can be contained depending on the purpose.
- additives include metal detergents, ashless dispersants, antioxidants, antiwear agents (or extreme pressure agents), corrosion inhibitors, rust inhibitors, pour point depressants, demulsifiers, metals
- additives such as an inactivating agent and an antifoaming agent.
- Metal-based detergents include alkali salts such as alkali metal sulfonates or alkaline earth metal sulfonates, alkali metal phenates or alkaline earth metal phenates, and alkali metal salicylates or alkaline earth metal salicylates, basic normal salts or overbased salts. Etc.
- alkali metal or alkaline earth metal detergents selected from the group consisting of these, particularly alkaline earth metal detergents can be preferably used.
- a magnesium salt and / or a calcium salt is preferable, and a calcium salt is more preferably used.
- any ashless dispersant used in lubricating oils can be used.
- antioxidants examples include ashless antioxidants such as phenols and amines, and metal antioxidants such as copper and molybdenum.
- phenol-based ashless antioxidants include 4,4′-methylenebis (2,6-di-tert-butylphenol), 4,4′-bis (2,6-di-tert-
- amine-based ashless antioxidants include phenyl- ⁇ -naphthylamine, alkylphenyl- ⁇ -naphthylamine, and dialkyldiphenylamine.
- any antiwear agent / extreme pressure agent used for lubricating oil can be used.
- sulfur-based, phosphorus-based, sulfur-phosphorus extreme pressure agents and the like can be used.
- addition of a sulfur-based extreme pressure agent is preferable, and sulfurized fats and oils are particularly preferable.
- corrosion inhibitor examples include benzotriazole, tolyltriazole, thiadiazole, and imidazole compounds.
- rust preventive examples include petroleum sulfonate, alkylbenzene sulfonate, dinonylnaphthalene sulfonate, alkenyl succinic acid ester, and polyhydric alcohol ester.
- pour point depressant for example, a polymethacrylate polymer compatible with the lubricating base oil to be used can be used.
- demulsifier examples include polyalkylene glycol nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, or polyoxyethylene alkyl naphthyl ether.
- metal deactivators include imidazoline, pyrimidine derivatives, alkylthiadiazoles, mercaptobenzothiazoles, benzotriazoles or derivatives thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolyl-2,5-bis.
- metal deactivators include imidazoline, pyrimidine derivatives, alkylthiadiazoles, mercaptobenzothiazoles, benzotriazoles or derivatives thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolyl-2,5-bis.
- Examples thereof include dialkyldithiocarbamate, 2- (alkyldithio) benzimidazole, and ⁇ - (o-carboxybenzylthio) propiononitrile.
- antifoaming agents examples include silicone oils having a kinematic viscosity of 1000 to 100,000 mm 2 / s at 25 ° C., alkenyl succinic acid derivatives, esters of polyhydroxy aliphatic alcohols and long chain fatty acids, methyl salicylates and o- Examples thereof include hydroxybenzyl alcohol.
- the content is 0.0005 to 1% by mass for the antifoaming agent and 0.01 to 0.01% for the other additives, based on the total amount of the composition.
- a range of 10% by weight is usually selected.
- the kinematic viscosity at 100 ° C. of the lubricating oil composition of the present invention needs to be 2.5 mm 2 / s or more and less than 5.2 mm 2 / s, preferably 4.6 mm 2 / s or less, more preferably Is 4.1 m 2 / s or less, more preferably 3.8 m 2 / s or less, and most preferably 3.5 m 2 / s or less.
- the kinematic viscosity at 100 ° C. of the lubricating oil composition of the present invention is preferably 2.9 mm 2 / s or more, more preferably 3.1 mm 2 / s or more.
- kinematic viscosity at 100 ° C. refers to the kinematic viscosity at 100 ° C. as defined in ASTM D-445.
- the kinematic viscosity at 100 ° C. is less than 2.5 mm 2 / s, there is a risk of insufficient lubricity, and when it exceeds 5.2 mm 2 / s, the necessary low temperature viscosity and sufficient fuel saving performance are obtained. There is a risk of not being able to.
- the viscosity index of the lubricating oil composition of the present invention needs to be in the range of 150 to 400, preferably 200 or more, more preferably 250 or more, and still more preferably 300 or more.
- the viscosity index of the lubricating oil composition of the present invention is less than 150, it may be difficult to improve fuel economy while maintaining an HTHS viscosity of 150 ° C.
- the viscosity index of the lubricating oil composition of the present invention is 400 or more, there is a possibility that the evaporability may be deteriorated, and there is a problem that the solubility of the additive and the compatibility with the sealing material are insufficient. There is a risk.
- the HTHS viscosity at 80 ° C. of the lubricating oil composition of the present invention is preferably 4.1 mPa ⁇ s or less, more preferably 3.7 mPa ⁇ s or less, still more preferably 3.2 mPa ⁇ s or less, and particularly preferably 3 mPa ⁇ s or less. Moreover, Preferably it is 2 mPa * s or more.
- the HTHS viscosity at 80 ° C. refers to the high temperature and high shear viscosity at 80 ° C. defined in ASTM D4683.
- the HTHS viscosity at 150 ° C. of the lubricating oil composition of the present invention is preferably 1.4 mPa ⁇ s or more, more preferably 1.42 mPa ⁇ s or more. Moreover, it is preferable that it is 3.5 mPa * s or less, More preferably, it is 3.0 mPa * s or less, More preferably, it is 2.8 mPa * s or less.
- the HTHS viscosity at 150 ° C. refers to the high temperature and high shear viscosity at 150 ° C. defined in ASTM D4683. The high shear viscosity at 150 ° C. indicates the necessary viscosity at high speed rotation in the engine.
- the HTHS viscosity at 150 ° C. is less than 1.4 mPa ⁇ s, the lubricity is insufficient and the durability of the engine is low. There is a risk of sudden drop. On the other hand, if it exceeds 3.5 mPa ⁇ s, the necessary low temperature viscosity and sufficient fuel saving performance may not be obtained.
- Vs / Vk The ratio (Vs / Vk) of the HTHS viscosity (Vk) at 80 ° C. to the HTHS viscosity (Vs) at 150 ° C. of the lubricating oil composition of the present invention must be 0.35 or more.
- Vs / Vk is preferably 0.39 or more, more preferably 0.44 or more, and further preferably 0.48 or more. On the other hand, it is preferably 0.60 or less, more preferably 0.55 or less.
- Vs / Vk is less than 0.35, the HTHS viscosity at 80 ° C. is not sufficiently lowered and the effect of improving fuel economy cannot be obtained.
- the flash point of the lubricating oil composition of the present invention is preferably 150 ° C. or higher, more preferably 160 ° C. or higher, and preferably 250 ° C. or lower. If the flash point is too low, the risk of ignition increases and the amount of evaporation also increases, which is not preferable. Further, a flash point of 250 or more has too high a viscosity, and the fuel saving effect is not recognized.
- the amount of NOACK evaporation under the test conditions of 250 ° C. of the lubricating oil composition of the present invention is not particularly limited, but is preferably 60% by mass or less, more preferably 40% by mass or less. Moreover, Preferably it is 5 mass% or more. Further, the NOACK evaporation amount under the test conditions of 200 ° C. is 40% by mass or less, preferably 30% by mass or less, more preferably 25% by mass or less, further preferably 15% by mass or less, and most preferably 10% by mass or less. . Moreover, Preferably it is 5 mass% or more. When the NOACK evaporation amount is the lower limit value, it tends to be difficult to improve the low temperature viscosity characteristics.
- the lubricating oil composition of the present invention is particularly useful for driving a generator. I do not care about its usage. For example, it may be dedicated to a single generator, or is useful for a system that drives a generator and is also used to drive an automobile. Of these, it is most useful to be dedicated to the power generation of four-wheeled vehicles.
- the fuel is preferably gasoline or light oil, and most preferably gasoline.
- Table 1 shows the properties of the base oils used in the examples and comparative examples.
- Table 2 shows the carbon number distribution obtained by gas chromatographic distillation. According to the compositions shown in Table 3, lubricating oil compositions according to the present invention (Examples 1 to 3) and comparative lubricating oil compositions (Comparative Examples 1 to 3) were prepared. These compositions were subjected to various performance evaluation tests, and the results are shown in Table 3.
- the lubricating oil composition of the present invention is particularly useful as a lubricating oil composition for driving a generator because it can ensure the durability of the engine while exhibiting significant fuel economy.
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Abstract
Description
さらに近年、潤滑油に求められる省燃費性能は益々高くなっており、高粘度指数基油の適用や各種摩擦調整剤の適用などが検討されている(例えば、下記特許文献4を参照。)。
ところで、内燃機関を駆動力として発電するシステムは古くから存在している。しかしこれに使用される潤滑油はこれまで省燃費性が問題とされたことはない。
ところが自動車にもハイブリッド等モーターを駆動力の一部として使用するようになり、エンジンも自動車の駆動力というより、モーターを発電機として使用する場合の駆動用として、あるいは両方の動力として使用されることになってきた。
一般的な省燃費化の手法として、製品の動粘度の低減や、粘度指数の向上つまり基油粘度の低減と粘度指数向上剤の添加を組み合わせることによるマルチグレード化などが知られている。しかしながら、製品粘度の低減や、基油粘度の低減は厳しい潤滑条件(高温高せん断条件)における潤滑性能を低下させ、摩耗や焼き付き、疲労破壊等の不具合の発生原因となることが懸念された。
さらに本発明は、発電機用エンジン油であることを特徴とする前記記載の潤滑油組成物に関する。
Model:島津製作所社製 GC-2010
Column:ウルトラアロイ-1HT(30mm×0.25mmΦ)
キャリアガス:ヘリウム 200kPa
Detector:FID
Det.Temp.:350℃
Oven Temp.:80℃~320℃(5min)
Temp.Rate:5℃/min
Inj.Vol:1μLトルエン溶液
また炭素数分布の炭素数24以下の成分(CA)と炭素数25以上の成分(CB)の比(CA/CB)が2.0以上の条件を満たす合成系潤滑油も基油として使用できる。
さらにはこの条件を満たす鉱油系基油と合成系潤滑油(合成系基油)の混合物も使用できる。
(1)パラフィン基系原油および/または混合基系原油の常圧蒸留による留出油
(2)パラフィン基系原油および/または混合基系原油の常圧蒸留残渣油の減圧蒸留による留出油(WVGO)
(3)潤滑油脱ろう工程により得られるワックス(スラックワックス等)および/またはガストゥリキッド(GTL)プロセス等により得られる合成ワックス(フィッシャートロプシュワックス、GTLワックス等)
(4)基油(1)~(3)から選ばれる1種または2種以上の混合油および/または当該混合油のマイルドハイドロクラッキング処理油
(5)基油(1)~(4)から選ばれる2種以上の混合油
(6)基油(1)、(2)、(3)、(4)または(5)の脱れき油(DAO)
(7)基油(6)のマイルドハイドロクラッキング処理油(MHC)
(8)基油(1)~(7)から選ばれる2種以上の混合油。
(9)上記基油(1)~(8)から選ばれる基油または当該基油から回収された潤滑油留分を水素化分解し、その生成物またはその生成物から蒸留等により回収される潤滑油留分について溶剤脱ろうや接触脱ろうなどの脱ろう処理を行い、または当該脱ろう処理をした後に蒸留することによって得られる水素化分解鉱油
(10)上記基油(1)~(8)から選ばれる基油または当該基油から回収された潤滑油留分を水素化異性化し、その生成物またはその生成物から蒸留等により回収される潤滑油留分について溶剤脱ろうや接触脱ろうなどの脱ろう処理を行い、または、当該脱ろう処理をしたあとに蒸留することによって得られる水素化異性化鉱油。
ここでいう100℃における動粘度とは、ASTM D-445に規定される100℃での動粘度を示す。潤滑油基油成分の100℃動粘度が4,5mm2/sを超える場合には、十分な省燃費性が得られないおそれがあり、1mm2/s未満の場合は潤滑箇所での油膜形成が不十分であるため潤滑性に劣り、また潤滑油組成物の蒸発損失が大きくなるおそれがある。
(I)100℃における動粘度が1mm2/s以上、好ましくは2.3mm2/s以上、また3mm2/s未満、好ましくは2.9mm2/s以下の鉱油系基油
(II)100℃における動粘度が3mm2/s以上、好ましくは3.5mm2/s以上、また4.5mm2/s以下、好ましくは4.0mm2/s以下の鉱油系基油
また鉱油系基油(I)の粘度指数は90以上であることが好ましく、より好ましくは105以上、更に好ましくは110以上、最も好ましくは120以上である。また160以下が好ましい。
また鉱油系基油(II)の粘度指数は、110以上であることが好ましく、より好ましくは120以上、更に好ましくは130以上、最も好ましくは140以上である。また160以下が好ましい。
粘度指数が90未満であると、粘度-温度特性および熱・酸化安定性、揮発防止性が悪化するだけでなく、摩擦係数が上昇する傾向にあり、また、摩耗防止性が低下する傾向にある。また、粘度指数が160を超えると、低温粘度特性が低下する傾向にある。
なお、本発明でいう粘度指数とは、JIS K 2283-1993に準拠して測定された粘度指数を意味する。
ρ=0.0025×kv100+0.816
[式中、kv100は潤滑油基油成分の100℃における動粘度(mm2/s)を示す。]
なお、本発明でいう芳香族分とは、ASTM D 2007-93に準拠して測定された値を意味する。芳香族分には、通常、アルキルベンゼン、アルキルナフタレンの他、アントラセン、フェナントレンおよびこれらのアルキル化物、更にはベンゼン環が四環以上縮合した化合物、ピリジン類、キノリン類、フェノール類、ナフトール類等のヘテロ原子を有する芳香族化合物などが含まれる。
合成系潤滑油の100℃動粘度が4.5mm2/sを超える場合には、十分な省燃費性が得られないおそれがあり、1mm2/s未満の場合は潤滑箇所での油膜形成が不十分であるため潤滑性に劣り、また潤滑油組成物の蒸発損失が大きくなるおそれがある。
特に試験条件200℃では40質量%以下である。好ましくは30質量%以下であり、さらに好ましくは10質量%以下である。200℃でのNOACK蒸発量が40質量%を超えると、潤滑油基油を特に発電機用を主たる目的とする内燃機関用潤滑油等に用いた場合に、潤滑油の蒸発損失量が多くなり、それに伴い触媒被毒が促進されるため好ましくない。なお、本発明でいうNOACK蒸発量とは、ASTM D 580-95に準拠して測定された蒸発損失量を意味する。
炭素数1から30の炭化水素基としては、具体的には、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、直鎖又は分枝のペンチル基、直鎖又は分枝のヘキシル基、直鎖又は分枝のヘプチル基、直鎖又は分枝のオクチル基、直鎖又は分枝のノニル基、直鎖又は分枝のデシル基、直鎖又は分枝のウンデシル基、直鎖又は分枝のドデシル基、直鎖又は分枝のトリデシル基、直鎖又は分枝のテトラデシル基、直鎖又は分枝のペンタデシル基、直鎖又は分枝のヘキサデシル基、直鎖又は分枝のヘプタデシル基、直鎖又は分枝のオクタデシル基、直鎖又は分枝のノナデシル基、直鎖又は分枝のイコシル基、直鎖又は分枝のヘンイコシル基、直鎖又は分枝のドコシル基、直鎖又は分枝のトリコシル基、直鎖又は分枝のテトラコシル基等の炭素数1~30のアルキル基等が挙げられる。
(Ba)R2が炭素数1~4のアルキル基である(メタ)アクリレート
(Bb)R2が炭素数5~10のアルキル基である(メタ)アクリレート
(Bc)R2が炭素数12~18のアルキル基である(メタ)アクリレート
(Bd)R2が炭素数20以上のアルキル基である(メタ)アクリレート
(Be)極性基含有モノマー
(Ba)成分:好ましくは25mol%以上、より好ましくは45mol%以上、更に好ましくは65mol%以上、好ましくは95mol%以下、より好ましくは90mol%以下、さらに好ましくは85mol%以下。
(Bb)成分:好ましくは0mol%以上、好ましくは50mol%以下、より好ましくは20mol%以下。
(Bc)成分:好ましくは0mol%以上、より好ましくは5mol%以上、更に好ましくは10mol%以上、好ましくは60mol%以下、より好ましくは45mol%以下、さらに好ましくは30mol%以下。
(Bd)成分:好ましくは1mol%以上、より好ましくは3mol%以上、更に好ましくは5mol%以上、好ましくは55mol%以下、より好ましくは35mol%以下、さらに好ましくは15mol%以下。
(Be)成分:好ましくは0mol%以上、好ましくは20mol%以下、より好ましくは10mol%以下、さらに好ましくは5mol%以下。
ここで、「PSSI」とは、ASTM D 6022-01(Standard Practice for Calculation of Permanent Shear Stability Index)に準拠し、ASTM D 6278-02(Test Metohd for Shear Stability of Polymer Containing Fluids Using a European Diesel Injector Apparatus)により測定されたデータに基づき計算された、ポリマーの永久せん断安定性指数(Permanent Shear Stability Index)を意味する。
またMW/PSSIは20×104が上限であり、好ましくは20×104以下、より好ましくは10×104以下である。MW/PSSIは高いほうが良いが、分子量が大きくなると剪断を受けやすくなり、限界が存在する。
ここでいう150℃におけるHTHS粘度とは、ASTM D4683に規定される150℃での高温高せん断粘度を示す。150℃での高剪断粘度はエンジンにおける高速回転時の必要な粘度を示しており、150℃におけるHTHS粘度が1.4mPa・s未満の場合には、潤滑性不足を来たし、エンジンの耐久性が急激に低下するおそれがある。一方、3.5mPa・sを超える場合には必要な低温粘度および十分な省燃費性能が得られないおそれがある。
また試験条件200℃でのNOACK蒸発量は40質量%以下であり、好ましくは30質量%以下、より好ましくは25質量%以下、さらに好ましくは15質量%以下、最も好ましくは10質量%以下である。また、好ましくは5質量%以上である。
NOACK蒸発量が前記下限値の場合、低温粘度特性の改善が困難となる傾向にある。また、NOACK蒸発量がそれぞれ前記上限値を超えると、潤滑油基油を内燃機関用潤滑油等に用いた場合に、潤滑油の蒸発損失量が多くなり、それに伴い触媒被毒が促進されるため好ましくない。
表1に実施例および比較例で用いた基油の性状を示す。また表2にガスクロマト蒸留により得られた炭素数分布を示す。
表3に示す組成に従い、本発明に係る潤滑油組成物(実施例1~3)および比較のための潤滑油組成物(比較例1~3)を調製した。これらの組成物につき、各種性能評価試験を行い、その結果を表3に示した。
Claims (3)
- (A)基油が、ガスクロマト蒸留により得られる炭素数分布の炭素数24以下の成分の割合(CA)と炭素数25以上の成分の割合(CB)の比(CA/CB)が2.0以上の炭化水素系基油であり、潤滑油組成物の80℃における高温高剪断(HTHS)粘度(Vk)と150℃におけるHTHS粘度(Vs)の比(Vs/Vk)が0.35以上であり、100℃の動粘度が2.5mm2/s以上、5.2mm2/s未満であることを特徴とする潤滑油組成物。
- (B)重量平均分子量とPSSIの比が1.2×104以上である粘度指数向上剤を含有することを特徴とする請求項1に記載の潤滑油組成物。
- 発電機用エンジン油であることを特徴とする請求項1または2に記載の潤滑油組成物。
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