WO2012117546A1 - 高耐食性を有する862MPa級低C高Cr鋼管及びその製造方法 - Google Patents
高耐食性を有する862MPa級低C高Cr鋼管及びその製造方法 Download PDFInfo
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- WO2012117546A1 WO2012117546A1 PCT/JP2011/054851 JP2011054851W WO2012117546A1 WO 2012117546 A1 WO2012117546 A1 WO 2012117546A1 JP 2011054851 W JP2011054851 W JP 2011054851W WO 2012117546 A1 WO2012117546 A1 WO 2012117546A1
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- steel pipe
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
- C21D8/105—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Definitions
- the present invention relates to a 862 MPa class low C high Cr steel pipe having high corrosion resistance, particularly a high strength marten of 862 MPa class having high stress corrosion cracking resistance in an environment containing wet carbon dioxide and wet hydrogen sulfide in drilling and transportation of oil and natural gas.
- the present invention relates to a site-based stainless steel pipe and a manufacturing method thereof.
- Patent Documents 1 to 3 disclose martensitic stainless steels that satisfy requirements for stress corrosion cracking resistance in addition to strength, toughness, and corrosion resistance.
- Patent Document 6 a high-strength martensitic stainless steel having high corrosion resistance is disclosed in Patent Document 6, and this steel has already been patented.
- the martensitic stainless steels disclosed in Patent Documents 1 to 3 have stress corrosion cracking resistance in an environment containing a very small amount of hydrogen sulfide, but stress corrosion in an environment where the hydrogen sulfide partial pressure exceeds 0.01 atm. Since cracking occurs, there is a problem that it cannot be used in an environment containing a large amount of hydrogen sulfide.
- the above-described martensitic stainless steels are significantly deteriorated in toughness and stress corrosion cracking resistance when attempting to increase the strength.
- Patent Document 6 in order to solve the above-mentioned problems in the prior art, the strength, stress corrosion cracking resistance and toughness of the conventional martensitic stainless steel are improved at the same time, while maintaining the corrosion resistance, hydrogen sulfide. 862 MPa class low C high Cr steel pipe that can be used without causing stress corrosion cracking in an environment containing a large amount of steel, and a method for manufacturing the same.
- Patent Document 1 Japanese Patent Publication No. 61-3391
- Patent Document 2 Japanese Patent Laid-Open No. 58-199850
- Patent Document 3 Japanese Patent Laid-Open No. 61-207550
- Patent Document 4 Japanese Patent Laid-Open No. 60-174859
- Patent Document 5 Japanese Patent Laid-Open No. 62-54063
- Patent Document 6 Japanese Patent No. 3485034
- an object of the present invention is to provide a steel pipe that exhibits high performance even in a very severe corrosive environment where the hydrogen sulfide partial pressure exceeds 0.03 atm.
- the target performance was as follows in view of the performance required for excavation of carbon dioxide gas, petroleum containing hydrogen sulfide, natural gas, and steel pipe for transportation.
- a steel pipe although an oil well pipe is a main object, a steel pipe for a transportation line pipe that requires the same performance can also be an object.
- the present invention uses the following means.
- the present invention is mass%, C: 0.005-0.05%, Cr: 12-16%, Si: 1.0% or less, Mn: 2.0% or less, Ni: 3.5 -7.5%, Mo: 1.5-3.5%, V: 0.01-0.05%, N: 0.02% or less, Ta: 0.01-0.06%, and It is a 862 MPa class low C high Cr steel pipe having high corrosion resistance, characterized in that the following formula (1) is satisfied and the balance is composed of Fe and inevitable impurities.
- As an alloy steel component in addition to V which is a strong carbide generating element, it is characterized in that Ta having the same function is contained as an essential component. 25-25 [% Ni] +5 [% Cr] +25 [% Mo] ⁇ 0 (1)
- the present invention is the 862 MPa class low C high Cr steel pipe having high corrosion resistance according to the above (1), further comprising Nb: 0.1% or less by mass%.
- the alloy steel having the composition described in the above (1) or (2) is hot worked, and then austenitized at a temperature of Ac3 point or higher and 980 ° C or lower and then 100 ° C or lower.
- carbides are uniformly precipitated in the grains and are not preferentially precipitated at the grain boundaries.
- the toughness is excellent, and not only the corrosion resistance against carbon dioxide gas corrosion, but also the stress corrosion cracking resistance in a high concentration NaCl aqueous solution environment containing high-pressure hydrogen sulfide is good. It was possible to obtain a 862 MPa class low C high Cr steel pipe.
- Increase of Cr is effective for improving the corrosion resistance of martensitic stainless steel.
- an increase in Cr produces a ⁇ -ferrite phase and degrades strength and toughness.
- there is a method of increasing the austenite-forming element Ni to suppress the formation of the ⁇ -ferrite phase but the increase in Ni is limited in terms of the tempering temperature.
- An increase in C is also effective in suppressing the formation of ⁇ -ferrite phase, but carbides precipitate during tempering, and rather deteriorate the corrosion resistance and stress corrosion cracking resistance, so the content should rather be limited.
- the present inventors have made steel contain a certain amount of V and Ta or V and Ta and Nb, and have a strength of 862 MPa class, taking into account the above-mentioned metal structure restrictions.
- the heat treatment conditions are adjusted within a certain range, and the carbides are uniformly dispersed and precipitated in the grains, with high toughness and high strength that could not be realized with conventional martensitic stainless steel, A new martensitic stainless steel excellent in stress corrosion cracking resistance and a method for producing the same were found, and the present invention was completed.
- the present invention limits the alloy composition and production conditions to the following ranges, improves the stress corrosion cracking resistance and toughness of conventional high-strength martensitic stainless steel, and maintains the corrosion resistance while maintaining hydrogen sulfide. It is possible to provide a 862 MPa class low C high Cr steel pipe that can be used without causing stress corrosion cracking even in an environment including many.
- Component composition range C 0.005 to 0.05%
- C is a strong austenite-forming element and an element indispensable for obtaining high strength. However, it combines with Cr during tempering and precipitates as carbide, which deteriorates corrosion resistance, stress corrosion cracking resistance and toughness. If the C content is less than 0.005%, sufficient strength cannot be obtained, and if it exceeds 0.05%, the deterioration becomes significant, so the content is 0.005 to 0.05%, preferably 0.02%. -0.04%.
- Cr 12-16% Cr is a basic element constituting martensitic stainless steel, and is an important element that exhibits corrosion resistance. However, if the content is less than 12%, sufficient corrosion resistance cannot be obtained, and if it exceeds 16% Regardless of how the alloy elements are adjusted, the amount of ⁇ -ferrite phase generated increases and the strength and toughness deteriorate, so the content is made 12 to 16%, preferably 12 to 13%.
- Si 1.0% or less Si is an element necessary as a deoxidizing material, but it is also a strong ferrite-forming element, and if it exceeds 1.0%, it promotes the formation of ⁇ -ferrite phase, so the upper limit Is 1.0%, preferably 0.5%, more preferably 0.3%.
- Mn 2.0% or less Mn is an austenite-forming element that is effective as a deoxidizing and desulfurizing agent and suppresses the appearance of a ⁇ -ferrite phase.
- the upper limit is made 2.0%, preferably 0.5%, more preferably 0.3%.
- Ni 3.5-7.5%
- Ni is an element that improves corrosion resistance and is extremely effective for the formation of austenite. However, if it is less than 3.5%, its effect is small. On the other hand, if the content increases, the transformation point (Ac1 point) is lowered, so the tempering temperature. Therefore, the content is set to 3.5 to 7.5%, preferably 5.0 to 7.0%.
- Mo 1.5-3.5%
- Mo is an element particularly effective for stress corrosion cracking resistance and corrosion resistance, but its effect does not appear when the content is less than 1.5%, and excessive ⁇ -ferrite phase appears when the content exceeds 3.5%. Therefore, the content is set to 1.5 to 3.5%, preferably 2.0 to 3.3%.
- V 0.01 to 0.05%
- V is a strong carbide-forming element. By finely depositing fine carbides within the grains and not preferentially precipitating at the grain boundaries, the grains are refined, improving stress corrosion cracking resistance and contributing to strength improvement. To do. However, it is also a ferrite-forming element and increases the ⁇ -ferrite phase. If the content is less than 0.01%, the effect of improving the stress corrosion cracking resistance does not appear. If the content exceeds 0.05%, the effect is saturated and the ⁇ -ferrite phase increases. 01 to 0.05%, preferably 0.02 to 0.04%.
- N 0.02% or less N is an element harmful to the improvement of corrosion resistance, but is also an austenite forming element. If the content exceeds 0.02%, it precipitates as nitride during tempering, and the corrosion resistance, stress corrosion cracking resistance and toughness deteriorate, so the upper limit is made 0.02%, preferably 0.015%. .
- Ta 0.01 to 0.06% Ta is a strong carbide-forming element, and precipitates fine carbides uniformly in the grains, improving stress corrosion cracking resistance and contributing to strength improvement. If the content is less than 0.01%, the effect of improving the stress corrosion cracking resistance does not appear. If the content exceeds 0.06%, the effect is saturated, so the content is 0.01 to 0.06%, preferably 0. .02 to 0.05.
- the A value in the formula (1) is a formula that gives the relationship between the Ac1 point and the main additive elements (Ni, Cr, Mo). When the Ac1 point is lowered, it becomes difficult to obtain a sufficient tempered martensite structure, and the stress corrosion cracking resistance deteriorates. Therefore, it is necessary to make the composition satisfying A value zero or more.
- Nb may be contained in addition to the above basic components.
- Nb 0.1% or less Nb is a strong carbide-forming element, which precipitates fine carbides to refine crystal grains and improve stress corrosion cracking resistance. However, it is also a ferrite-forming element and increases the ⁇ -ferrite phase. If the content exceeds 0.1%, the effect is saturated and the ⁇ -ferrite phase increases, so the content is made 0.1% or less, preferably 0.05% or less.
- the target stress corrosion cracking resistance of the present invention can be secured.
- P 0.04% or less
- S 0.01% or less
- the target stress corrosion cracking resistance of the present invention can be secured.
- all of these impurities are elements that degrade the hot workability and stress corrosion cracking resistance of steel, and the smaller the better.
- O and other inevitable impurities are preferably as low as possible.
- the stress corrosion cracking resistance of conventional high-strength martensitic stainless steel is improved, maintaining corrosion resistance, and stress corrosion cracking even in an environment rich in hydrogen sulfide. It becomes possible to obtain a 862 MPa class steel pipe (martensitic stainless steel) that can be used without being generated.
- the steel having such characteristics can be manufactured by the following manufacturing method.
- Steel pipe manufacturing process Steel adjusted to the above component composition range is melted in a converter or an electric furnace, and is made into a steel piece by a normal ingot casting method or a continuous casting method.
- a steel slab is manufactured into a seamless steel pipe by hot working, or a steel slab is manufactured into a steel pipe after hot rolling to produce a steel sheet, and the steel pipe is austenitized by heating to a temperature of Ac3 to 980 ° C. It is quenched and cooled to the following temperature, and then tempered at a temperature of 700 ° C. or lower and 500 ° C. or higher.
- Heating temperature Ac3 point or higher and 980 ° C. or lower If the heating temperature is lower than Ac3 point, austenite is not obtained and the quenching effect cannot be obtained, so the lower limit is set to Ac3 point. On the other hand, if the heating temperature exceeds 980 ° C., the crystal grains become coarse and sufficient strength cannot be obtained, and the toughness deteriorates, so the upper limit is 980 ° C.
- Tempering temperature 700 ° C or lower and 500 ° C or higher
- the tempering temperature is 700 ° C. or lower and 500 ° C. or higher. If the temperature exceeds 700 ° C., 0.2% proof stress of 852 MPa or higher cannot be obtained, so the upper limit is 700 ° C. On the other hand, if the temperature is lower than 500 ° C., the precipitation of carbide is not sufficient, and the target 0.2% proof stress and stress corrosion cracking resistance cannot be obtained, so the lower limit is set to 500 ° C.
- the present inventors melted the inventive steels N1 to N7 and the comparative steels C1 to C4 having chemical compositions shown in Table 1 as test steels, and made a steel plate with a thickness of 12 mm by hot rolling, followed by heat treatment. Then, mechanical properties (strength and toughness), corrosion resistance and stress corrosion cracking resistance were tested.
- the comparative steels C1 and C2 are steels that do not contain Ta, and are invention steels in Patent Document 6. Further, the comparative steel C3 is a steel not containing V, and the comparative steel C4 is a steel whose Ta content exceeds the upper limit value. Strength: 0.2% proof stress at room temperature.
- Toughness Charpy impact value in a Charpy full size test at -20 ° C.
- Corrosion resistance Corrosion rate of 2 weeks in an environment of 20% NaCl solution, 180 ° C., 10 atm CO 2 .
- Table 2 shows the Ac1, Ac3 transformation temperature, heating temperature, and tempering temperature of the test steel.
- Table 3 shows the results of testing the mechanical properties, corrosion resistance, and stress corrosion cracking resistance.
- the steels of the present invention “N1, N2, N3, N4, N5A, N5B, N6, N7” all had 0.2% proof stress and Charpy impact values within the target range. Moreover, the corrosion resistance and stress corrosion cracking resistance also cleared the target values.
- C1 and C2 are steels that do not contain Ta
- C3 is a steel that does not contain V
- C4 is a steel whose Ta content exceeds the upper limit. That is, since any component is out of the scope of the present invention, the test results also fail to achieve the targets of 0.2% proof stress and stress corrosion cracking resistance.
- C1 and C2 are invention steels in Patent Document 6 that do not contain Ta, and have good SSC resistance in a 5% NaCl solution saturated with 0.01 atm of hydrogen sulfide gas. As confirmed, the test piece broke in a high-concentration (20%) NaCl solution with a pH of 4.5 saturated with hydrogen sulfide gas at a higher pressure (0.03 atm).
- the Ta content significantly improves the stress corrosion cracking resistance in a more severe environment.
- C3 could not obtain 862 MPa class strength even when tempered at a temperature lower than 600 ° C., and the test piece was broken in the stress corrosion cracking test.
- the composite addition of V + Ta improved the characteristics that could not be achieved by each single addition, and a synergistic effect by the composite addition was recognized.
- the 862 MPa class low C high Cr steel pipe with high corrosion resistance is not only resistant to carbon dioxide corrosion, but also exhibits high performance even in extremely severe corrosive environments where the hydrogen sulfide partial pressure exceeds 0.03 atm. It can be used for steel pipes for drilling and transportation of oil and natural gas containing carbon dioxide and hydrogen sulfide.
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Abstract
Description
特許文献1:特公昭61-3391号公報
特許文献2:特開昭58-199850号公報
特許文献3:特開昭61-207550号公報
特許文献4:特開昭60-174859号公報
特許文献5:特開昭62-54063号公報
特許文献6:特許3485034号公報
靭性:-20℃でのシャルピー・フルサイズ試験における吸収エネルギー値(シャルピー衝撃値と呼ぶ。)が100J以上。
耐食性:20%NaCl水溶液、180℃、10気圧CO2の環境下で、腐食速度が0.5mm/year以下。
耐応力腐食割れ性:0.03気圧の硫化水素ガスを飽和させたpH4.5の20%NaCl水溶液中で、試験片に0.2%耐力の90%の応力を負荷し、720時間以上破断せずに持ちこたえること。
(1)本発明は、質量%で、C:0.005~0.05%、Cr:12~16%、Si:1.0%以下、Mn:2.0%以下、Ni:3.5~7.5%、Mo:1.5~3.5%、V:0.01~0.05%、N:0.02%以下、Ta:0.01~0.06%を含み、かつ下記の式(1)を満足し、残部がFe及び不可避的不純物からなることを特徴とする高耐食性を有する862MPa級低C高Cr鋼管である。合金鋼成分として、強力な炭化物生成元素であるVに加え、同じ機能を有するTaを必須成分として含有する点に特徴がある。
25-25[%Ni]+5[%Cr]+25[%Mo]≧0…(1)
C:0.005~0.05%
Cは強力なオーステナイト生成元素であり、また、高強度を得るためにも欠かせない元素である。しかし、焼き戻し時にCrと結合して炭化物として析出し、これが耐食性、耐応力腐食割れ性及び靭性を劣化させる。Cの含有量が0.005%未満では十分な強度が得られず、0.05%を超えると劣化が顕著になるため、含有量を0.005~0.05%、好ましくは0.02~0.04%とする。
Crはマルテンサイト系ステンレス鋼を構成する基本的な元素で、しかも耐食性を発現する重要な元素であるが、含有量が12%未満では十分な耐食性が得られず、16%を超えると他の合金元素を如何に調整してもδ-フェライト相の生成量が増し、強度及び靭性が劣化するため、含有量を12~16%、好ましくは12~13%とする。
Siは脱酸材として必要な元素であるが、強力なフェライト生成元素でもあり、1.0%を超えて含有させるとδ-フェライト相の生成を助長するため、上限を1.0%、好ましくは0.5%、より好ましくは0.3%とする。
Mnは脱酸、脱硫剤として有効であるとともに、δ-フェライト相の出現を抑えるオーステナイト生成元素である。しかし、Mnは耐食性に対して有害であるので、上限を2.0%、好ましくは0.5%、より好ましくは0.3%とする。
Niは耐食性を向上させるとともに、オーステナイトの生成に極めて有効な元素であるが、3.5%未満ではその効果が少なく、一方、含有量が増加すると変態点(Ac1点)を下げるので焼き戻し温度に制約を与えるため、含有量を3.5~7.5%、好ましくは5.0~7.0%とする。
Moは特に耐応力腐食割れ性及び耐食性に有効な元素であるが、1.5%未満の含有量ではその効果が現れず、また3.5%を超えると過剰なδ-フェライト相を出現させるため、含有量を1.5~3.5%、好ましくは2.0~3.3%とする。
Vは強力な炭化物生成元素で、微細な炭化物を粒内に均一に析出させ、粒界に優先析出させないことにより結晶粒を微細化し、耐応力腐食割れ性を向上させるとともに、強度向上にも寄与する。しかし、フェライト生成元素でもあり、δ-フェライト相を増加させる。含有量が0.01%未満では耐応力腐食割れ性の向上効果が現れず、0.05%を超えるとその効果は飽和し、かつ、δ-フェライト相が増加するため、含有量を0.01~0.05%、好ましくは0.02~0.04%とする。
Nは耐食性向上に有害な元素であるが、オーステナイト生成元素でもある。0.02%を超えて含有させると焼き戻し時に窒化物となって析出し、耐食性、耐応力腐食割れ性及び靭性が劣化するため、上限を0.02%、好ましくは0.015%とする。
Taは強力な炭化物生成元素で、微細な炭化物を粒内に均一に析出させ、耐応力腐食割れ性を向上させるとともに、強度向上にも寄与する。含有量が0.01%未満では耐応力腐食割れ性の向上効果が現れず、0.06%を超えるとその効果は飽和するため、含有量を0.01~0.06%、好ましくは0.02~0.05とする。
式(1)のA値はAc1点と主要添加元素(Ni、Cr、Mo)の関係を与える式である。Ac1点が低下すると、十分な焼き戻しマルテンサイト組織を得ることが困難になり、耐応力腐食割れ性が悪化する。そのため、A値がゼロ以上を満たす組成にする必要がある。
Nbは強力な炭化物生成元素で、微細な炭化物を析出させることにより結晶粒を微細化し、耐応力腐食割れ性を向上させる。しかし、フェライト生成元素でもあり、δ-フェライト相を増加させる。含有量が0.1%を超えるとその効果は飽和し、かつ、δ-フェライト相が増加するため、含有量を0.1%以下、好ましくは0.05%以下とする。
上記の成分組成範囲に調整した鋼を転炉あるいは電気炉にて溶製し、普通造塊法または連続鋳造法により鋼片にする。鋼片を熱間加工により継目無鋼管に製造し、あるいは鋼片を熱間圧延で鋼板を製造した後鋼管に成形し、鋼管をAc3点以上980℃以下の温度に加熱してオーステナイト化し100℃以下の温度に焼入れ冷却し、次いで700℃以下500℃以上の温度で焼戻しを行う。
加熱温度がAc3点未満では、オーステナイト化せず、焼入れの効果が得られないため、下限はAc3点とする。一方、加熱温度が980℃を超えると、結晶粒が粗大化し、十分な強度が得られないばかりでなく、靭性が劣化するため、上限は980℃である。
焼戻し処理は、前述したように、V、Taの微細な炭化物を均一に分散析出させて、耐応力腐食割れ性を劣化させることなく、高強度化を図るために必須である。焼戻し温度は700℃以下500℃以上にするが、その温度が700℃を超えると、852MPa以上の0.2%耐力が得られないので、上限は700℃とする。また、500℃より低いと炭化物の析出が十分ではなく、目標とする0.2%耐力及び耐応力腐食割れ性が得られないので、下限を500℃とする。
強度:常温での0.2%耐力。
靭性:-20℃でのシャルピー・フルサイズ試験におけシャルピー衝撃値。
耐食性:20%NaCl溶液、180℃、10気圧CO2の環境下での2週間の腐食速度。
耐応力腐食割れ性(SSC):0.03気圧の硫化水素ガスを飽和させたpH:4.5の20%NaCl溶液中で、試験片に0.2%耐力の90%の応力を負荷し、720時間後における破断の有無。
Claims (3)
- 質量%で、C:0.005~0.05%、Cr:12~16%、Si:1.0%以下、Mn:2.0%以下、Ni:3.5~7.5%、Mo:1.5~3.5%、V:0.01~0.05%、N:0.02%以下、Ta:0.01~0.06%を含み、かつ下記(1)を満足し、残部がFe及び不可避的不純物からなることを特徴とする高耐食性を有する862MPa級低C高Cr鋼管。
25-25[%Ni]+5[%Cr]+25[%Mo]≧0…(1) - 質量%で、Nb:0.1%以下をさらに含む、請求項1に記載の高耐食性を有する862MPa級低C高Cr鋼管。
- 請求項1または2に記載の組成を有する低C高Cr鋼を熱間加工した後、Ac3点以上980℃以下の温度でオーステナイト化した後100℃以下の温度に冷却し、次いで700℃以下500℃以上の温度で焼戻しを行う、高耐食性を有する862MPa級低C高Cr鋼管の製造方法。
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