WO2012093468A1 - Substrate for display device and display device - Google Patents

Substrate for display device and display device Download PDF

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Publication number
WO2012093468A1
WO2012093468A1 PCT/JP2011/007324 JP2011007324W WO2012093468A1 WO 2012093468 A1 WO2012093468 A1 WO 2012093468A1 JP 2011007324 W JP2011007324 W JP 2011007324W WO 2012093468 A1 WO2012093468 A1 WO 2012093468A1
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WO
WIPO (PCT)
Prior art keywords
alignment mark
display device
substrate
alignment
electronic component
Prior art date
Application number
PCT/JP2011/007324
Other languages
French (fr)
Japanese (ja)
Inventor
達朗 黒田
Original Assignee
シャープ株式会社
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Publication date
Application filed by シャープ株式会社 filed Critical シャープ株式会社
Publication of WO2012093468A1 publication Critical patent/WO2012093468A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1345Conductors connecting electrodes to cell terminals
    • G02F1/13452Conductors connecting driver circuitry and terminals of panels
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133354Arrangements for aligning or assembling substrates

Definitions

  • the present invention relates to a display device substrate and a display device on which electronic components such as a flexible printed circuit board are mounted.
  • this liquid crystal display device includes a pair of substrates (that is, a TFT (Thin Film Transistor) substrate and a CF (Color Filter) substrate)) disposed opposite to each other and a liquid crystal layer provided between the pair of substrates.
  • a TFT Thin Film Transistor
  • CF Color Filter
  • a flexible printed circuit board is used as an electronic component for driving the liquid crystal display device in order to cope with the reduction in thickness and size of the liquid crystal display device.
  • the flexible printed circuit board has a plurality of elements provided on the surface thereof, and is mounted on the TFT substrate by being connected to terminals provided in the terminal region of the TFT substrate.
  • the flexible printed circuit board is positioned based on the alignment mark, and the flexible printed circuit board is placed on the TFT substrate. It was difficult to implement. As a result, it is necessary to discard the TFT substrate in which the alignment mark is damaged or the mark is soiled as a defective substrate, resulting in a problem that the yield decreases.
  • the present invention has been made in view of the above-described problems, and a display device substrate and a display capable of reliably mounting an electronic component even when the alignment mark is damaged or dirty.
  • An object is to provide an apparatus.
  • a first display device substrate of the present invention is provided with a display region for displaying an image, a terminal provided around the display region, and an electronic component to which the electronic component is connected. And a terminal region in which a mounting region is formed, and an alignment mark for positioning an electronic component is provided in the terminal region.
  • the alignment mark is formed on the first alignment mark and the first alignment mark.
  • the second alignment mark has the same size and the same shape as the first alignment mark in plan view, and the first alignment mark and the second alignment mark are completely in plan view. It is arranged so that it may overlap.
  • the alignment mark is composed of the first alignment mark and the second alignment mark, even if any one of the alignment marks is damaged or dirty, the damage is caused.
  • the electronic component can be positioned based on the alignment mark in which no mark contamination occurs, and the electronic component can be reliably mounted on the display device substrate. As a result, the yield of the display device substrate on which electronic components are mounted can be improved.
  • the third alignment mark having the same shape and the same size as the first alignment mark and the second alignment mark on the second alignment mark in plan view. And the first alignment mark, the second alignment mark, and the third alignment mark may be arranged so as to completely overlap in a plan view.
  • the alignment mark is composed of the first alignment mark, the second alignment mark, and the third alignment mark, it is assumed that one of the alignment marks is damaged or dirty.
  • a display area for displaying an image In the second display device substrate of the present invention, a display area for displaying an image, a terminal provided around the display area, to which an electronic component is connected, and a mounting area for mounting the electronic component are formed.
  • a display device substrate having a terminal region, wherein an alignment mark for positioning an electronic component is provided in the terminal region, and the alignment mark is disposed on the first alignment mark and the first alignment mark.
  • a second alignment mark having a reduced similarity shape of the first alignment mark in plan view.
  • the alignment mark is composed of the first alignment mark and the second alignment mark, even if any one of the alignment marks is damaged or dirty, the damage is caused.
  • the electronic component can be positioned based on the alignment mark in which no mark contamination occurs, and the electronic component can be reliably mounted on the display device substrate. As a result, the yield of the display device substrate on which electronic components are mounted can be improved.
  • a pair of alignment marks may be provided with a mounting region interposed therebetween.
  • the electronic component may be a flexible printed circuit board.
  • the display device substrate of the present invention has an excellent characteristic that the electronic component can be reliably mounted on the display device substrate and the yield of the display device substrate on which the electronic component is mounted can be improved.
  • the display device substrate of the present invention includes another display device substrate disposed opposite to the display device substrate, and a display medium layer provided between the display device substrate and the other display device substrate.
  • Can be suitably used for a display device comprising:
  • the display device of the present invention can be suitably used for a display device in which the display medium layer is a liquid crystal layer.
  • the electronic component can be reliably mounted on the display device substrate, and the yield of the display device substrate on which the electronic component is mounted can be improved.
  • FIG. 1 is a plan view showing a liquid crystal display device according to a first embodiment of the present invention.
  • FIG. 2 is a cross-sectional view showing the liquid crystal display device according to the first embodiment of the present invention, and is a cross-sectional view taken along the line AA in FIG.
  • FIG. 3 is a cross-sectional view taken along the line BB in FIG. It is a top view which shows the state which the damage generate
  • a liquid crystal display device is exemplified as the display device.
  • FIG. 1 is a plan view showing a liquid crystal display device according to the first embodiment of the present invention
  • FIG. 2 is a cross-sectional view showing the liquid crystal display device according to the first embodiment of the present invention.
  • FIG. 3 is a cross-sectional view taken along the line BB of FIG. 1
  • FIG. 4 is a plan view showing a state where the alignment mark is damaged in the liquid crystal display device according to the first embodiment of the present invention.
  • the liquid crystal display device 1 includes a TFT substrate 2 that is a display device substrate on which a plurality of TFTs (Thin-FilmTransistors) that are switching elements are formed, and a TFT substrate 2 facing the TFT substrate 2.
  • TFT substrate 2 which is another display device substrate disposed
  • liquid crystal layer 4 which is a display medium layer sandwiched between TFT substrate 2 and CF substrate 3, TFT substrate 2 and CF substrate 3,
  • sealing material 5 provided in a frame shape for adhering the TFT substrate 2 and the CF substrate 3 to each other and enclosing the liquid crystal layer 4.
  • the sealing material 5 is formed so as to circulate around the liquid crystal layer 4, and the TFT substrate 2 and the CF substrate 3 are bonded to each other via the sealing material 5.
  • the TFT substrate 2 and the CF substrate 3 are each formed in a rectangular plate shape.
  • the liquid crystal display device 1 includes a plurality of photo spacers (not shown) for regulating the thickness of the liquid crystal layer 4 (that is, the cell gap).
  • a display area D for image display is defined in an area where the TFT substrate 2 and the CF substrate 3 overlap inside the sealing material 5. Yes.
  • the display area D is configured by arranging a plurality of pixels, which are the minimum unit of an image, in a matrix.
  • the liquid crystal display device 1 is formed in a rectangular shape, and in the longitudinal direction Y of the liquid crystal display device 1, the TFT substrate 2 protrudes from the CF substrate 3 on the upper side thereof.
  • a terminal region T is defined in the protruding region.
  • the terminal area T is provided around the display area D as shown in FIG.
  • the display area D is defined on each of the TFT substrate 2 and the CF substrate 3, but the terminal area T is defined only on the TFT substrate 2.
  • the terminal region T is provided with a plurality of terminals 9 and connection wirings 20 connected to each of the plurality of terminals 9.
  • a flexible printed circuit board (driver chip is mounted on a film-shaped printed circuit board) which is an electronic component for supplying an external signal.
  • Drive circuit board) 24 is mounted in the mounting region R formed in the terminal region T. As shown in FIG. 1, one end of the flexible printed board 24 is connected to the terminal 9.
  • the flexible printed circuit board 24 is mounted via the conductive adhesive layer 16 having adhesiveness, and the terminal 9 And the terminals 25 formed on the flexible printed circuit board 24 are electrically connected to connect the flexible printed circuit board 24 and the terminals 9.
  • the conductive adhesive layer 16 is not particularly limited as long as it has conductivity and has an adhesive force capable of bonding and fixing the TFT substrate 2 and the flexible printed board 24.
  • a film adhesive, a conductive paste, or the like can be used as the conductive adhesive layer 16.
  • an adhesive containing conductive particles can be used, for example, an insulating thermosetting resin as a main component and conductive particles dispersed in the resin can be used.
  • thermosetting resin for example, an epoxy resin, a polyimide resin, a polyurethane resin, or the like can be used.
  • an epoxy resin as a thermosetting resin from a viewpoint of improving the adhesiveness of a film-form adhesive, and film formability.
  • electroconductive particle metal particles, such as copper, silver, gold
  • the film adhesive should just have at least 1 sort (s) as a main component among the above-mentioned thermosetting resins, and should just use at least 1 sort (s) among the above-mentioned metal particles.
  • an anisotropic conductive adhesive containing conductive particles can be used as the film adhesive. More specifically, as the anisotropic conductive adhesive, for example, an insulating thermosetting resin such as the above-described epoxy resin is a main component, and the conductive particles made of the above-described metal particles are included in the resin. Distributed ones can be used.
  • the thickness direction of the anisotropic conductive adhesive that is, the conductive adhesive layer 16 (direction of arrow X in FIG. 2).
  • the terminal 9 and the flexible printed circuit board 24 are fixed so as to face each other, and the terminal 9 and the flexible printed circuit board 24 are electrically connected to each other, and in other directions, a conductive adhesive layer having insulation properties. 16 can be realized.
  • this anisotropic conductive adhesive for example, a film-like anisotropic conductive film (Anisotropic Conductive Film) can be used as this anisotropic conductive adhesive.
  • the above-mentioned adhesive which can be used as a paste, can be used.
  • a thermosetting conductive paste mainly composed of conductive particles, a binder resin, and a solvent can be used.
  • the conductive particles for example, metal particles such as copper, silver, gold and nickel can be used.
  • an epoxy resin, a polyimide resin, a polyurethane resin etc. can be used for binder resin, for example.
  • the solvent for example, butyl acetate, butyl carbitol acetate or the like can be used.
  • a conductive adhesive layer 16 is formed by applying a conductive paste to the surface of the TFT substrate 2 by a screen printing method, an intaglio printing method, or the like, and applying a heat treatment to cure the binder resin. Is done.
  • an epoxy resin is used as the binder resin
  • an amine compound or an imidazole compound can be used as the curing agent.
  • the TFT substrate 2 includes a glass substrate (not shown), a TFT element having a gate electrode, a source electrode and a drain electrode (not shown) formed on the glass substrate, a transparent insulating layer, a pixel electrode, an alignment film, and the like. ing.
  • the CF substrate 3 is provided for each pixel, for example, between a black matrix (not shown) provided in a lattice shape and a frame shape as a light shielding portion on a glass substrate, and between each lattice of the black matrix.
  • a color filter (not shown) including a plurality of types of colored layers (that is, a red layer R, a green layer G, and a blue layer B).
  • the CF substrate 3 covers a common electrode (not shown) provided so as to cover the black matrix and the color filter, a photo spacer (not shown) provided in a column shape on the common electrode, and the common electrode.
  • an alignment film (not shown) provided.
  • the black matrix is provided between adjacent colored layers and has a role of partitioning these plural types of colored layers.
  • This black matrix is made of a metal material such as Ta (tantalum), Cr (chromium), Mo (molybdenum), Ni (nickel), Ti (titanium), Cu (copper), Al (aluminum), or a black pigment such as carbon. It is formed of a dispersed resin material or a resin material in which a plurality of colored layers having light transmittance are laminated.
  • the liquid crystal layer 4 is made of, for example, a nematic liquid crystal material having electro-optical characteristics.
  • positioning mark for positioning the flexible printed circuit board 24 mounted on the TFT substrate 2 in the terminal region T of the TFT substrate 2.
  • a pair of alignment marks 26 are provided across the mounting region R.
  • the alignment marks 26 are formed on the TFT substrate as shown in FIG.
  • the first alignment mark 27 and the second alignment mark 28 are arranged so as to completely overlap in plan view.
  • the first alignment mark 27 is formed of, for example, a material for forming the gate electrode (for example, a metal such as molybdenum, aluminum, tungsten, tantalum, chromium, titanium, copper, or an alloy or metal nitride thereof). can do.
  • the second alignment mark 28 can be formed of, for example, a material for forming the above-described source electrode (for example, a metal such as titanium or aluminum).
  • the alignment mark 26 (that is, the first alignment mark 27 and the second alignment mark 28) has a substantially donut shape with a hole in the center.
  • any one of the alignment marks is temporarily damaged or dirty. Even if it occurs, the flexible printed circuit board 24 can be reliably mounted on the TFT substrate 2 based on the alignment mark in which no damage or mark contamination occurs. Therefore, the yield of the TFT substrate 2 can be improved.
  • the second alignment mark 28 even if the second alignment mark 28 is chipped due to foreign matter or the like during the molding, the same size as the second alignment mark 28 in plan view under the second alignment mark 28.
  • a first alignment mark 27 having the same shape as the second alignment mark 28 is provided, and the first alignment mark 27 and the second alignment mark 28 are disposed so as to completely overlap in plan view. Therefore, when viewed from the camera of the mounting apparatus, recognition can be performed in the same manner as a normally patterned alignment mark.
  • the first alignment mark 27 has the same size as the first alignment mark 27 in plan view on the first alignment mark 27, and A second alignment mark 28 having the same shape as the first alignment mark 27 is provided, and the first alignment mark 27 and the second alignment mark 28 are disposed so as to completely overlap in plan view.
  • recognition can be performed in the same manner as an alignment mark that is normally patterned.
  • the flexible printed circuit board 24 is mounted on the TFT substrate 2, the position information of the alignment mark without breakage is provided.
  • the flexible printed circuit board 24 to be mounted can be positioned based on the above.
  • FIG. 5 is a conceptual diagram showing the configuration of the mounting apparatus according to the first embodiment of the present invention.
  • the mounting device 30 includes an irradiation lamp 31 for irradiating the terminal region T of the liquid crystal display device 1 provided with the first and second alignment marks 27 and 28, and terminals of the liquid crystal display device 1. And a camera 32 for capturing an image of the region T.
  • the irradiation lamp 31 is disposed so as to face the terminal region T of the TFT substrate 2 as shown in FIG.
  • the camera 32 is disposed so as to face the terminal region T of the TFT substrate 2 and is provided adjacent to the irradiation lamp 31.
  • the camera 32 is configured by a plurality of CCDs (charge-coupled devices), and the reflected light 33 which is the light irradiated by the irradiation lamp 31 and reflected by the terminal region T of the liquid crystal display device 1 is converted into the camera 32. Is configured to receive light.
  • CCDs charge-coupled devices
  • the mounting apparatus 30 is connected to the A / D converter 34 connected to the camera 32, the position detection means 35 connected to the A / D converter 34, and the position detection means 35.
  • a mounting position control means 36 and a crimping means 37 connected to the mounting position control means 36 are provided.
  • the charge amount accumulated in the CCD constituting the camera 32 (that is, image data of the terminal region T of the TFT substrate 2 provided with the first and second alignment marks 27 and 28) is converted by the A / D converter 34.
  • the digitized image data is input to the position detection means 35.
  • the position detection means 35 detects the position of the alignment mark 26 (that is, the first alignment mark 27 and the second alignment mark 28) provided in the terminal region T of the TFT substrate 2, and the alignment mark 26 (that is, Position data of the first alignment mark 27 and the second alignment mark 28) is calculated.
  • the calculated position data of the alignment mark 26 is input to the mounting position control means 36, and the mounting position of the flexible printed circuit board 24 is controlled based on the position data. Then, the flexible printed circuit 24 is configured to be crimped and mounted at a predetermined position (that is, the mounting region R) in the terminal region T of the TFT substrate 2 by the crimping means 37.
  • FIG. 6 is a flowchart for explaining a flexible printed circuit board mounting method in the liquid crystal display device according to the first embodiment of the present invention.
  • the terminal area T of the TFT substrate 2 is irradiated with the irradiation lamp 31 (step S1).
  • step S2 image data of the terminal region T of the TFT substrate 2 is photographed by the camera 32 in a state where the irradiation light from the irradiation lamp 31 is irradiated.
  • the light irradiated by the irradiation lamp 31 is reflected by the terminal region T of the TFT substrate 2, and the reflected light 33 is received by the camera 32.
  • the camera 32 When light enters the camera 32, electric charges are accumulated in the CCD constituting the camera 32 according to the amount of incident light.
  • the amount of charge accumulated in the CCD constituting the camera 32 (that is, the image data of the terminal region T of the TFT substrate 2 provided with the first and second alignment marks 27 and 28) is sent to the A / D converter 34. It is input and digitized by the A / D converter 34 (step S3).
  • the digitized image data is input to the position detection means 35.
  • the position detection means 35 detects the position of the alignment mark 26 provided in the terminal region T based on the input image data, and performs alignment.
  • the position data of the mark 26 is calculated (step S4).
  • the alignment mark 26 is provided on the first alignment mark 27 provided on the TFT substrate 2 and on the first alignment mark 27, and has the same size as the first alignment mark 27 in plan view.
  • the second alignment mark 28 has the same shape, and the first alignment mark 27 and the second alignment mark 28 are disposed so as to completely overlap in plan view. Therefore, as described above, for example, even when the second alignment mark 28 is missing due to foreign matters during molding, the first alignment mark 27 is provided, so that it can be viewed from the camera of the mounting apparatus. For example, recognition can be performed in the same manner as a normally patterned alignment mark. Therefore, the position detection unit 35 can detect the position of the alignment mark 26 based on the digitized image data and calculate the position data of the alignment mark 26.
  • the calculated position data of the alignment mark 26 is input to the mounting position control means 36 (step S5).
  • the mounting position control means 36 controls the mounting position of the flexible printed circuit board 24 mounted by the pressure bonding means 37 based on the input position data (step S6). Then, it is crimped and mounted on the mounting region R in the terminal region T (step S7).
  • the alignment mark 26 is provided on the first alignment mark 27 and the first alignment mark 27, and has the same size and the same size as the first alignment mark 27 in plan view.
  • a second alignment mark 28 having a shape is used. Further, the first alignment mark 27 and the second alignment mark 28 are arranged so as to completely overlap in a plan view. Therefore, even if one of the first and second alignment marks 27 and 28 is damaged or dirty, it is based on the alignment mark that is not damaged or dirty.
  • the flexible printed circuit board 24 is positioned, and the flexible printed circuit board 24 can be reliably mounted on the TFT substrate 2. As a result, the yield of the TFT substrate 2 on which the flexible printed board 24 is mounted can be improved.
  • FIG. 7 is a plan view showing a liquid crystal display device according to the second embodiment of the present invention
  • FIG. 8 is a sectional view taken along the line CC of FIG. Note that the same components as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted. Further, since the cross-sectional view of the liquid crystal display device and the configuration of the mounting device are the same as those described in the first embodiment, detailed description thereof is omitted here.
  • a pair of alignment marks 45 are provided with the mounting region R interposed therebetween, as in the first embodiment described above.
  • the alignment mark 45 is provided on the first alignment mark 42 provided on the TFT substrate 2 and on the first alignment mark 42.
  • the second alignment mark 43 has a reduced similarity shape of the first alignment mark 42.
  • the first alignment mark 42 is formed of, for example, a material for forming the gate electrode (for example, a metal such as molybdenum, aluminum, tungsten, tantalum, chromium, titanium, copper, or the like) , These alloys and metal nitrides).
  • a material for forming the gate electrode for example, a metal such as molybdenum, aluminum, tungsten, tantalum, chromium, titanium, copper, or the like.
  • the second alignment mark 43 can be formed of, for example, a material for forming the above-described source electrode (for example, a metal such as titanium or aluminum) in the same manner as the above-described second alignment mark 28.
  • the alignment mark 45 (that is, the first alignment mark 42 and the second alignment mark 43) has a substantially square shape.
  • two alignment marks (namely, the 1st alignment mark 42 and the 2nd alignment mark 43) are provided similarly to the case of the above-mentioned 1st Embodiment. Therefore, even if either one of the alignment marks is damaged or dirty, the flexible printed circuit board 24 is securely placed on the TFT substrate 2 based on the alignment mark that is not damaged or dirty. Can be implemented. Therefore, the yield of the TFT substrate 2 can be improved.
  • the flexible printed circuit board 24 to be mounted can be positioned based on the position information of the second alignment mark 43 that is not damaged.
  • FIG. 10 is a flowchart for explaining a flexible printed circuit board mounting method in the liquid crystal display device according to the second embodiment of the present invention.
  • the terminal region T of the TFT substrate 2 is irradiated by the irradiation lamp 31 (step S11), and then the irradiation light from the irradiation lamp 31 is irradiated.
  • the image data of the terminal area T is photographed by 32 (step S12).
  • the amount of charge accumulated in the CCD constituting the camera 32 (that is, image data of the terminal region T of the TFT substrate 2 provided with the alignment mark 45) is input to the A / D converter 34, and the A / D Digitized by the converter 34 (step S13).
  • the position detection means 35 first detects the position of the first alignment mark 42 provided in the terminal region T based on the input image data. I do.
  • the position detection means 35 determines whether or not the position of the first alignment mark 42 can be detected based on the input image data (step S14), and the position of the first alignment mark 42 can be detected. Calculates position data of the first alignment mark 42 (step S15).
  • the position detection unit 35 uses the second alignment provided in the terminal region T based on the input image data.
  • the position of the mark 43 is detected, and the position data of the second alignment mark 43 is calculated (step S16).
  • the mounting position control means 36 controls the mounting position of the flexible printed circuit board 24 mounted by the pressure bonding means 37 based on the input position data (step S18). Then, it is crimped and mounted on the mounting region R in the terminal region T (step S19).
  • the alignment mark 45 is provided on the first alignment mark 42 and the first alignment mark 42, and has a reduced similarity shape of the first alignment mark 42 in plan view. It is constituted by the mark 43. Therefore, even if one of the first and second alignment marks 42 and 43 is damaged or dirty, it is based on an alignment mark that is not damaged or dirty. Thus, the flexible printed circuit board 24 is positioned, and the flexible printed circuit board 24 can be reliably mounted on the TFT substrate 2. As a result, the yield of the TFT substrate 2 on which the flexible printed board 24 is mounted can be improved.
  • the alignment mark 26 is composed of the first and second alignment marks 27 and 28. However, as shown in FIG. 11, a third alignment mark 29 may be further provided.
  • the alignment mark 26 is provided on the first alignment mark 27 provided on the TFT substrate 2 and on the first alignment mark 27.
  • a second alignment mark 28 having the same size and the same shape as the alignment mark 27, and provided on the second alignment mark 28, and in a plan view, the first alignment mark 27 and the second alignment mark 28
  • the third alignment mark 29 has the same size and the same shape. Then, the first alignment mark 27, the second alignment mark 28, and the third alignment mark 29 are arranged so as to completely overlap in plan view.
  • the alignment mark 26 (that is, the first alignment mark 27, the second alignment mark 28, and the third alignment mark 29) has a substantially donut shape with a hole in the center.
  • the flexible printed circuit board 24 is securely mounted on the TFT substrate 2 based on the alignment mark that is not damaged or dirty. It becomes possible. Therefore, the yield of the TFT substrate 2 can be improved.
  • the flexible printed circuit board 24 to be mounted can be positioned based on the position information of the alignment mark.
  • the alignment mark has a substantially donut shape, a substantially square shape, or the like.
  • the shape of the alignment mark is not particularly limited.
  • the alignment mark has a shape as shown in FIGS.
  • the alignment marks 11 to 13 having the above may be used.
  • the flexible printed circuit board 24 was mentioned as an example as an electronic component mounted in the TFT substrate 2, as an electronic component, for example, the source terminal provided in the TFT substrate 2, and the gate terminal
  • the present invention can also be applied to the case where an integrated circuit chip (driver IC chip) connected to is mounted.
  • a display device related to an LCD liquid crystal display
  • the display device can be an organic EL (organic electroluminescence), electrophoresis (electrophoretic), PD (electrophoretic) plasma display (display), PALC (plasma addressed liquid crystal display), inorganic EL (inorganic electroluminescence), FED (field emission display), or SED (surface-conduction electron-emitter display) A surface electric field display) or the like.
  • the present invention is particularly useful for display device substrates and display devices on which electronic components are mounted.
  • Liquid crystal display device TFT substrate (substrate for display device) 3 CF substrate (other display device substrate) 4 Liquid crystal layer (display medium layer) 9 Terminal 16 Conductive adhesive layer 24 Flexible printed circuit board (electronic component) 25 terminal 26 alignment mark 27 first alignment mark 28 second alignment mark 29 third alignment mark 40 liquid crystal display device 42 first alignment mark 43 second alignment mark 45 alignment mark D display region R mounting region T terminal region

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

Alignment marks (26) for positioning a flexible printed substrate (24) are disposed in a terminal region (T) of a TFT substrate (2). The alignment marks (26) are formed from a first alignment mark (27), and a second alignment mark (28) which is disposed above the first alignment mark (27) and, when viewed in plan view, is the same size and the same shape as the first alignment mark (27). When viewed in plan view, the first alignment mark (27) and second alignment mark (28) are disposed so as to completely overlap one another.

Description

表示装置用基板及び表示装置Display device substrate and display device
 本発明は、フレキシブルプリント基板等の電子部品が実装される表示装置用基板及び表示装置に関する。 The present invention relates to a display device substrate and a display device on which electronic components such as a flexible printed circuit board are mounted.
 近年、ノートパソコンや携帯電話機等の表示装置を備える電子機器の急速なモバイル化等に伴い、液晶表示装置等の表示装置に対して、更なる薄型化及び小型化が望まれている。 In recent years, with the rapid mobilization of electronic devices equipped with display devices such as notebook computers and mobile phones, it has been desired to further reduce the thickness and size of display devices such as liquid crystal display devices.
 この液晶表示装置は、一般に、互いに対向して配置された一対の基板(即ち、TFT(Thin Film Transistor)基板とCF(Color Filter)基板)及び一対の基板の間に設けられた液晶層とを備えている。 In general, this liquid crystal display device includes a pair of substrates (that is, a TFT (Thin Film Transistor) substrate and a CF (Color Filter) substrate)) disposed opposite to each other and a liquid crystal layer provided between the pair of substrates. I have.
 また、一般に、液晶表示装置の薄型化及び小型化に対応すべく、液晶表示装置を駆動させるための電子部品として、フレキシブルプリント基板が使用されている。このフレキシブルプリント基板は、その表面に複数の素子が設けられており、TFT基板の端子領域に設けられた端子に接続されることにより、TFT基板に実装されている。 In general, a flexible printed circuit board is used as an electronic component for driving the liquid crystal display device in order to cope with the reduction in thickness and size of the liquid crystal display device. The flexible printed circuit board has a plurality of elements provided on the surface thereof, and is mounted on the TFT substrate by being connected to terminals provided in the terminal region of the TFT substrate.
 ここで、一般に、フレキシブルプリント基板をTFT基板に実装する際に、フレキシブルプリント基板の端子とTFT基板に設けられた端子との接続不良を防止すべく、TFT基板の端子領域に、フレキシブルプリント基板の位置決めを行うためのアライメントマークが設けられている(例えば、特許文献1参照)。 Here, in general, when a flexible printed circuit board is mounted on a TFT substrate, in order to prevent a connection failure between the terminals of the flexible printed circuit board and the terminals provided on the TFT substrate, An alignment mark for positioning is provided (for example, see Patent Document 1).
特開2002-329941号公報JP 2002-329941 A
 しかし、上記従来技術においては、液晶表示装置の製造工程において、アライメントマークに破損やマーク汚れが生じた場合、アライメントマークに基づいて、フレキシブルプリント基板の位置決めを行い、フレキシブルプリント基板をTFT基板上に実装することが困難であった。その結果、アライメントマークに破損やマーク汚れが生じたTFT基板を不良基板として廃棄する必要があり、歩留まりが低下するという問題があった。 However, in the above prior art, when the alignment mark is damaged or dirty in the manufacturing process of the liquid crystal display device, the flexible printed circuit board is positioned based on the alignment mark, and the flexible printed circuit board is placed on the TFT substrate. It was difficult to implement. As a result, it is necessary to discard the TFT substrate in which the alignment mark is damaged or the mark is soiled as a defective substrate, resulting in a problem that the yield decreases.
 そこで、本発明は、上述の問題に鑑みてなされたものであり、アライメントマークに破損やマーク汚れが生じた場合であっても、電子部品を確実に実装することができる表示装置用基板及び表示装置を提供することを目的とする。 Accordingly, the present invention has been made in view of the above-described problems, and a display device substrate and a display capable of reliably mounting an electronic component even when the alignment mark is damaged or dirty. An object is to provide an apparatus.
 上記目的を達成するために、本発明の第1の表示装置用基板は、画像表示を行う表示領域と、表示領域の周辺に設けられ、電子部品が接続される端子と電子部品が実装される実装領域とが形成された端子領域とを有し、端子領域には、電子部品の位置決めを行うためのアライメントマークが設けられており、アライメントマークは、第1アライメントマークと、第1アライメントマーク上に設けられ、平面視において、第1アライメントマークと同じ大きさであって、かつ同一形状を有する第2アライメントマークとにより構成され、第1アライメントマークと第2アライメントマークとが平面視において完全に重なり合うように配置されていることを特徴とする。 In order to achieve the above object, a first display device substrate of the present invention is provided with a display region for displaying an image, a terminal provided around the display region, and an electronic component to which the electronic component is connected. And a terminal region in which a mounting region is formed, and an alignment mark for positioning an electronic component is provided in the terminal region. The alignment mark is formed on the first alignment mark and the first alignment mark. The second alignment mark has the same size and the same shape as the first alignment mark in plan view, and the first alignment mark and the second alignment mark are completely in plan view. It is arranged so that it may overlap.
 同構成によれば、アライメントマークが、第1アライメントマークと第2アライメントマークとにより構成されているため、仮に、いずれか一方のアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、電子部品の位置決めを行い、電子部品を表示装置用基板上に確実に実装することが可能になる。その結果、電子部品が実装された表示装置用基板の歩留まりを向上させることができる。 According to the same configuration, since the alignment mark is composed of the first alignment mark and the second alignment mark, even if any one of the alignment marks is damaged or dirty, the damage is caused. In addition, the electronic component can be positioned based on the alignment mark in which no mark contamination occurs, and the electronic component can be reliably mounted on the display device substrate. As a result, the yield of the display device substrate on which electronic components are mounted can be improved.
 本発明の第1の表示装置用基板においては、第2アライメントマーク上に、平面視において、第1アライメントマーク及び第2アライメントマークと同じ大きさであって、かつ同一形状を有する第3アライメントマークを設け、第1アライメントマークと第2アライメントマークと第3アライメントマークとが平面視において完全に重なり合うように配置されていてもよい。 In the first display device substrate of the present invention, the third alignment mark having the same shape and the same size as the first alignment mark and the second alignment mark on the second alignment mark in plan view. And the first alignment mark, the second alignment mark, and the third alignment mark may be arranged so as to completely overlap in a plan view.
 同構成によれば、アライメントマークが、第1アライメントマーク、第2アライメントマーク、及び第3アライメントマークにより構成されているため、仮に、いずれかのアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、電子部品の位置決めを行い、電子部品を表示装置用基板上に確実に実装することが可能になる。その結果、電子部品が実装された表示装置用基板の歩留まりを向上させることができる。 According to this configuration, since the alignment mark is composed of the first alignment mark, the second alignment mark, and the third alignment mark, it is assumed that one of the alignment marks is damaged or dirty. However, it is possible to position the electronic component on the basis of the alignment mark in which no damage or mark contamination occurs, and to securely mount the electronic component on the display device substrate. As a result, the yield of the display device substrate on which electronic components are mounted can be improved.
 本発明の第2の表示装置用基板においては、画像表示を行う表示領域と、表示領域の周辺に設けられ、電子部品が接続される端子と電子部品が実装される実装領域とが形成された端子領域とを有する表示装置用基板であって、端子領域には、電子部品の位置決めを行うためのアライメントマークが設けられており、アライメントマークは、第1アライメントマークと、第1アライメントマーク上に設けられ、平面視において、第1アライメントマークの縮小相似形状を有する第2アライメントマークとにより構成されていることを特徴とする。 In the second display device substrate of the present invention, a display area for displaying an image, a terminal provided around the display area, to which an electronic component is connected, and a mounting area for mounting the electronic component are formed. A display device substrate having a terminal region, wherein an alignment mark for positioning an electronic component is provided in the terminal region, and the alignment mark is disposed on the first alignment mark and the first alignment mark. And a second alignment mark having a reduced similarity shape of the first alignment mark in plan view.
 同構成によれば、アライメントマークが、第1アライメントマークと第2アライメントマークとにより構成されているため、仮に、いずれか一方のアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、電子部品の位置決めを行い、電子部品を表示装置用基板上に確実に実装することが可能になる。その結果、電子部品が実装された表示装置用基板の歩留まりを向上させることができる。 According to the same configuration, since the alignment mark is composed of the first alignment mark and the second alignment mark, even if any one of the alignment marks is damaged or dirty, the damage is caused. In addition, the electronic component can be positioned based on the alignment mark in which no mark contamination occurs, and the electronic component can be reliably mounted on the display device substrate. As a result, the yield of the display device substrate on which electronic components are mounted can be improved.
 本発明の第1及び第2の表示装置用基板においては、実装領域を挟んで、一対のアライメントマークを設ける構成としてもよい。 In the first and second display device substrates of the present invention, a pair of alignment marks may be provided with a mounting region interposed therebetween.
 本発明の第1及び第2の表示装置用基板においては、電子部品が、フレキシブルプリント基板であってもよい。 In the first and second display device substrates of the present invention, the electronic component may be a flexible printed circuit board.
 また、本発明の表示装置用基板は、電子部品を表示装置用基板上に確実に実装して、電子部品が実装された表示装置用基板の歩留まりを向上させることができるという優れた特性を備えている。従って、本発明の表示装置用基板は、表示装置用基板に対向して配置された他の表示装置用基板と、表示装置用基板及び他の表示装置用基板の間に設けられた表示媒体層とを備える表示装置に好適に使用できる。また、本発明の表示装置は、表示媒体層が液晶層である表示装置に好適に使用できる。 Further, the display device substrate of the present invention has an excellent characteristic that the electronic component can be reliably mounted on the display device substrate and the yield of the display device substrate on which the electronic component is mounted can be improved. ing. Accordingly, the display device substrate of the present invention includes another display device substrate disposed opposite to the display device substrate, and a display medium layer provided between the display device substrate and the other display device substrate. Can be suitably used for a display device comprising: The display device of the present invention can be suitably used for a display device in which the display medium layer is a liquid crystal layer.
 本発明によれば、電子部品を表示装置用基板上に確実に実装することができ、電子部品が実装された表示装置用基板の歩留まりを向上させることができる。 According to the present invention, the electronic component can be reliably mounted on the display device substrate, and the yield of the display device substrate on which the electronic component is mounted can be improved.
本発明の第1の実施形態に係る液晶表示装置を示す平面図である。1 is a plan view showing a liquid crystal display device according to a first embodiment of the present invention. 本発明の第1の実施形態に係る液晶表示装置を示す断面図であり、図1のA-A断面図である。FIG. 2 is a cross-sectional view showing the liquid crystal display device according to the first embodiment of the present invention, and is a cross-sectional view taken along the line AA in FIG. 図1のB-B断面図である。FIG. 3 is a cross-sectional view taken along the line BB in FIG. 本発明の第1の実施形態に係る液晶表示装置におけるアライメントマークに破損が生じた状態を示す平面図である。It is a top view which shows the state which the damage generate | occur | produced in the alignment mark in the liquid crystal display device which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る実装装置の構成を示す概念図である。It is a conceptual diagram which shows the structure of the mounting apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る液晶表示装置におけるフレキシブルプリント基板の実装方法を説明するためのフローチャートである。It is a flowchart for demonstrating the mounting method of the flexible printed circuit board in the liquid crystal display device which concerns on the 1st Embodiment of this invention. 本発明の第2の実施形態に係る液晶表示装置を示す平面図である。It is a top view which shows the liquid crystal display device which concerns on the 2nd Embodiment of this invention. 図7のC-C断面図である。It is CC sectional drawing of FIG. 本発明の第2の実施形態に係る液晶表示装置におけるアライメントマークに破損が生じた状態を示す平面図である。It is a top view which shows the state which the damage generate | occur | produced in the alignment mark in the liquid crystal display device which concerns on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る液晶表示装置におけるフレキシブルプリント基板の実装方法を説明するためのフローチャートである。It is a flowchart for demonstrating the mounting method of the flexible printed circuit board in the liquid crystal display device which concerns on the 2nd Embodiment of this invention. 本発明の第1の実施形態に係る液晶表示装置におけるアライメントマークの変形例を示す断面図である。It is sectional drawing which shows the modification of the alignment mark in the liquid crystal display device which concerns on the 1st Embodiment of this invention. アライメントマークの変形例を示す図である。It is a figure which shows the modification of an alignment mark. アライメントマークの変形例を示す図である。It is a figure which shows the modification of an alignment mark. アライメントマークの変形例を示す図である。It is a figure which shows the modification of an alignment mark.
 (第1の実施形態)
 以下、本発明の実施形態を図面に基づいて詳細に説明する。なお、本実施形態においては、表示装置として液晶表示装置を例示する。
(First embodiment)
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the present embodiment, a liquid crystal display device is exemplified as the display device.
 図1は、本発明の第1の実施形態に係る液晶表示装置を示す平面図であり、図2は、本発明の第1の実施形態に係る液晶表示装置を示す断面図であり、図1のA-A断面図である。また、図3は、図1のB-B断面図であり、図4は、本発明の第1の実施形態に係る液晶表示装置におけるアライメントマークに破損が生じた状態を示す平面図である。 FIG. 1 is a plan view showing a liquid crystal display device according to the first embodiment of the present invention, and FIG. 2 is a cross-sectional view showing the liquid crystal display device according to the first embodiment of the present invention. FIG. 3 is a cross-sectional view taken along the line BB of FIG. 1, and FIG. 4 is a plan view showing a state where the alignment mark is damaged in the liquid crystal display device according to the first embodiment of the present invention.
 図1、図2に示すように、液晶表示装置1は、スイッチング素子であるTFT(Thin-Film Transistor)が複数形成された表示装置用基板であるTFT基板2と、TFT基板2に対向して配置された他の表示装置用基板であるCF基板3と、TFT基板2及びCF基板3の間に挟持して設けられた表示媒体層である液晶層4と、TFT基板2とCF基板3との間に狭持され、TFT基板2及びCF基板3を互いに接着するとともに液晶層4を封入するために枠状に設けられたシール材5とを備えている。 As shown in FIGS. 1 and 2, the liquid crystal display device 1 includes a TFT substrate 2 that is a display device substrate on which a plurality of TFTs (Thin-FilmTransistors) that are switching elements are formed, and a TFT substrate 2 facing the TFT substrate 2. CF substrate 3 which is another display device substrate disposed, liquid crystal layer 4 which is a display medium layer sandwiched between TFT substrate 2 and CF substrate 3, TFT substrate 2 and CF substrate 3, And a sealing material 5 provided in a frame shape for adhering the TFT substrate 2 and the CF substrate 3 to each other and enclosing the liquid crystal layer 4.
 このシール材5は、液晶層4を周回するように形成されており、TFT基板2とCF基板3は、このシール材5を介して相互に貼り合わされている。なお、TFT基板2及びCF基板3は、それぞれ矩形板状に形成されている。また、液晶表示装置1は、液晶層4の厚み(即ち、セルギャップ)を規制するための複数のフォトスペーサ(不図示)を備えている。 The sealing material 5 is formed so as to circulate around the liquid crystal layer 4, and the TFT substrate 2 and the CF substrate 3 are bonded to each other via the sealing material 5. The TFT substrate 2 and the CF substrate 3 are each formed in a rectangular plate shape. In addition, the liquid crystal display device 1 includes a plurality of photo spacers (not shown) for regulating the thickness of the liquid crystal layer 4 (that is, the cell gap).
 また、液晶表示装置1では、図1、図2に示すように、シール材5の内側であって、TFT基板2及びCF基板3が重なる領域に、画像表示を行う表示領域Dが規定されている。ここで、表示領域Dは、画像の最小単位である画素がマトリクス状に複数配列することにより構成されている。 In the liquid crystal display device 1, as shown in FIGS. 1 and 2, a display area D for image display is defined in an area where the TFT substrate 2 and the CF substrate 3 overlap inside the sealing material 5. Yes. Here, the display area D is configured by arranging a plurality of pixels, which are the minimum unit of an image, in a matrix.
 また、図1に示すように、液晶表示装置1は、矩形状に形成されており、液晶表示装置1の長手方向Yにおいて、TFT基板2がその上辺においてCF基板3よりも突出しており、その突出した領域には、端子領域Tが規定されている。この端子領域Tは、図1に示すように、表示領域Dの周辺に設けられている。 Further, as shown in FIG. 1, the liquid crystal display device 1 is formed in a rectangular shape, and in the longitudinal direction Y of the liquid crystal display device 1, the TFT substrate 2 protrudes from the CF substrate 3 on the upper side thereof. A terminal region T is defined in the protruding region. The terminal area T is provided around the display area D as shown in FIG.
 なお、表示領域Dは、TFT基板2及びCF基板3の各々に規定されているが、端子領域Tは、TFT基板2にのみ規定されている。 The display area D is defined on each of the TFT substrate 2 and the CF substrate 3, but the terminal area T is defined only on the TFT substrate 2.
 また、端子領域Tには、図1に示すように、複数の端子9と、当該複数の端子9の各々に接続された接続用の配線20とが設けられている。 Further, as shown in FIG. 1, the terminal region T is provided with a plurality of terminals 9 and connection wirings 20 connected to each of the plurality of terminals 9.
 また、図1に示すように、端子領域Tに形成された実装領域Rにおいて、外部からの信号を供給するための電子部品であるフレキシブルプリント基板(フィルム状のプリント基板にドライバチップが実装された駆動回路基板)24が実装されている。このフレキシブルプリント基板24は、図1に示すように、その一端部が端子9に接続されている。 Further, as shown in FIG. 1, in the mounting region R formed in the terminal region T, a flexible printed circuit board (driver chip is mounted on a film-shaped printed circuit board) which is an electronic component for supplying an external signal. Drive circuit board) 24 is mounted. As shown in FIG. 1, one end of the flexible printed board 24 is connected to the terminal 9.
 また、図2に示すように、本実施形態の液晶表示装置1においては、端子領域Tにおいて、接着性を有する導電性接着剤層16を介して、フレキシブルプリント基板24を実装するとともに、端子9とフレキシブルプリント基板24に形成された端子25間を導通させて、フレキシブルプリント基板24と端子9とを接続する構成としている。 As shown in FIG. 2, in the liquid crystal display device 1 of the present embodiment, in the terminal region T, the flexible printed circuit board 24 is mounted via the conductive adhesive layer 16 having adhesiveness, and the terminal 9 And the terminals 25 formed on the flexible printed circuit board 24 are electrically connected to connect the flexible printed circuit board 24 and the terminals 9.
 この導電性接着剤層16としては、導電性を有するとともに、TFT基板2とフレキシブルプリント基板24とを接着固定できる接着力を有するものであれば、特に限定されない。例えば、導電性接着剤層16として、フィルム状の接着剤や導電性ペースト等を使用することができる。 The conductive adhesive layer 16 is not particularly limited as long as it has conductivity and has an adhesive force capable of bonding and fixing the TFT substrate 2 and the flexible printed board 24. For example, as the conductive adhesive layer 16, a film adhesive, a conductive paste, or the like can be used.
 フィルム状の接着剤としては、導電性粒子を含有するものが使用でき、例えば、絶縁性の熱硬化性樹脂を主成分とし、当該樹脂中に導電性粒子が分散されたものが使用できる。 As the film-like adhesive, an adhesive containing conductive particles can be used, for example, an insulating thermosetting resin as a main component and conductive particles dispersed in the resin can be used.
 熱硬化性樹脂としては、例えば、エポキシ樹脂、ポリイミド樹脂、ポリウレタン樹脂等を使用することができる。なお、フィルム状の接着剤の接着性やフィルム形成性を向上させるとの観点から、熱硬化性樹脂としてエポキシ樹脂を使用することが好ましい。また、導電性粒子としては、例えば、銅、銀、金、ニッケル等の金属粒子が使用できる。なお、フィルム状の接着剤は、上述の熱硬化性樹脂のうち、少なくとも1種を主成分としていれば良く、また、上述の金属粒子のうち、少なくとも1種を使用していれば良い。 As the thermosetting resin, for example, an epoxy resin, a polyimide resin, a polyurethane resin, or the like can be used. In addition, it is preferable to use an epoxy resin as a thermosetting resin from a viewpoint of improving the adhesiveness of a film-form adhesive, and film formability. Moreover, as electroconductive particle, metal particles, such as copper, silver, gold | metal | money, nickel, can be used, for example. In addition, the film adhesive should just have at least 1 sort (s) as a main component among the above-mentioned thermosetting resins, and should just use at least 1 sort (s) among the above-mentioned metal particles.
 また、フィルム状の接着剤として、導電性粒子を含む異方導電性接着剤も使用することができる。より具体的には、当該異方導電性接着剤として、例えば、上述のエポキシ樹脂等の絶縁性の熱硬化性樹脂を主成分とし、当該樹脂中に、上述の金属粒子からなる導電性粒子が分散されたものを使用することができる。 Also, an anisotropic conductive adhesive containing conductive particles can be used as the film adhesive. More specifically, as the anisotropic conductive adhesive, for example, an insulating thermosetting resin such as the above-described epoxy resin is a main component, and the conductive particles made of the above-described metal particles are included in the resin. Distributed ones can be used.
 そして、導電性接着剤層16として、異方導電性接着剤を使用することにより、異方導電性接着剤(即ち、導電性接着剤層16)の厚み方向(図2の矢印Xの方向)においては、端子9とフレキシブルプリント基板24とを互いに対向するように固定するとともに端子9とフレキシブルプリント基板24とを電気的に接続し、それ以外の方向においては絶縁性を有する導電性接着剤層16が実現できる。なお、この異方性導電性接着剤としては、例えば、フィルム状の異方性導電膜(Anisotropic Conductive Film)を使用することができる。 Then, by using an anisotropic conductive adhesive as the conductive adhesive layer 16, the thickness direction of the anisotropic conductive adhesive (that is, the conductive adhesive layer 16) (direction of arrow X in FIG. 2). , The terminal 9 and the flexible printed circuit board 24 are fixed so as to face each other, and the terminal 9 and the flexible printed circuit board 24 are electrically connected to each other, and in other directions, a conductive adhesive layer having insulation properties. 16 can be realized. In addition, as this anisotropic conductive adhesive, for example, a film-like anisotropic conductive film (Anisotropic Conductive Film) can be used.
 導電性ペーストとしては、上述の接着剤であって、ペースト状のものが使用できる。例えば、導電性粒子、バインダー樹脂、および溶剤を主成分とする熱硬化型の導電性ペーストが使用できる。 As the conductive paste, the above-mentioned adhesive, which can be used as a paste, can be used. For example, a thermosetting conductive paste mainly composed of conductive particles, a binder resin, and a solvent can be used.
 ここで、導電性粒子としては、例えば、銅、銀、金、ニッケル等の金属粒子が使用できる。また、バインダー樹脂は、例えば、エポキシ樹脂、ポリイミド樹脂、ポリウレタン樹脂等を使用することができる。さらに、溶剤としては、例えば、酢酸ブチル、ブチルカルビトールアセテート等を使用することができる。 Here, as the conductive particles, for example, metal particles such as copper, silver, gold and nickel can be used. Moreover, an epoxy resin, a polyimide resin, a polyurethane resin etc. can be used for binder resin, for example. Further, as the solvent, for example, butyl acetate, butyl carbitol acetate or the like can be used.
 そして、例えば、スクリーン印刷法や凹版印刷法等により、導電性ペーストを、TFT基板2の表面に塗布するとともに、加熱処理を施してバインダー樹脂を硬化させることにより、導電性接着剤層16が形成される。 Then, for example, a conductive adhesive layer 16 is formed by applying a conductive paste to the surface of the TFT substrate 2 by a screen printing method, an intaglio printing method, or the like, and applying a heat treatment to cure the binder resin. Is done.
 なお、必要に応じて、硬化剤等を含有する構成としても良い。例えば、バインダー樹脂として、エポキシ樹脂を使用する場合には、硬化剤として、アミン化合物、イミダゾール化合物を使用することができる。 In addition, it is good also as a structure containing a hardening | curing agent etc. as needed. For example, when an epoxy resin is used as the binder resin, an amine compound or an imidazole compound can be used as the curing agent.
 TFT基板2は、不図示のガラス基板と、ガラス基板上に形成されたそれぞれ不図示のゲート電極、ソース電極及びドレイン電極等を有するTFT素子、透明絶縁層、画素電極及び配向膜等で構成されている。 The TFT substrate 2 includes a glass substrate (not shown), a TFT element having a gate electrode, a source electrode and a drain electrode (not shown) formed on the glass substrate, a transparent insulating layer, a pixel electrode, an alignment film, and the like. ing.
 CF基板3は、例えば、ガラス基板上に格子状及び遮光部として枠状に設けられたブラックマトリクス(不図示)と、ブラックマトリクスの各格子間にそれぞれ設けられ、各画素に対して設けられた複数種の着色層(即ち、赤色層R、緑色層G、および青色層B)を含むカラーフィルタ(不図示)とを備えている。また、CF基板3は、ブラックマトリクス及びカラーフィルタを覆うように設けられた共通電極(不図示)と、共通電極上に柱状に設けられたフォトスペーサ(不図示)と、共通電極を覆うように設けられた配向膜(不図示)とを備えている。 The CF substrate 3 is provided for each pixel, for example, between a black matrix (not shown) provided in a lattice shape and a frame shape as a light shielding portion on a glass substrate, and between each lattice of the black matrix. A color filter (not shown) including a plurality of types of colored layers (that is, a red layer R, a green layer G, and a blue layer B). The CF substrate 3 covers a common electrode (not shown) provided so as to cover the black matrix and the color filter, a photo spacer (not shown) provided in a column shape on the common electrode, and the common electrode. And an alignment film (not shown) provided.
 なお、ブラックマトリクスは、隣接する着色層の間に設けられ、これら複数種の着色層を区画する役割を有するものである。このブラックマトリクスは、Ta(タンタル)、Cr(クロム)、Mo(モリブデン)、Ni(ニッケル)、Ti(チタン)、Cu(銅)、Al(アルミニウム)などの金属材料、カーボンなどの黒色顔料が分散された樹脂材料、または、各々、光透過性を有する複数色の着色層が積層された樹脂材料などにより形成される。 Note that the black matrix is provided between adjacent colored layers and has a role of partitioning these plural types of colored layers. This black matrix is made of a metal material such as Ta (tantalum), Cr (chromium), Mo (molybdenum), Ni (nickel), Ti (titanium), Cu (copper), Al (aluminum), or a black pigment such as carbon. It is formed of a dispersed resin material or a resin material in which a plurality of colored layers having light transmittance are laminated.
 液晶層4は、例えば、電気光学特性を有するネマチックの液晶材料などにより構成されている。 The liquid crystal layer 4 is made of, for example, a nematic liquid crystal material having electro-optical characteristics.
 ここで、本実施形態においては、図1に示すように、TFT基板2の端子領域Tにおいて、TFT基板2に実装されるフレキシブルプリント基板24の位置決めを行うためのアライメントマーク(位置決め用マーク)26が設けられている点に特徴がある。 Here, in the present embodiment, as shown in FIG. 1, an alignment mark (positioning mark) 26 for positioning the flexible printed circuit board 24 mounted on the TFT substrate 2 in the terminal region T of the TFT substrate 2. There is a feature in that is provided.
 より具体的には、図1に示すように、端子領域Tにおいて、実装領域Rを挟んで一対のアライメントマーク26が設けられており、このアライメントマーク26は、図3に示すように、TFT基板2上に設けられた第1アライメントマーク27と、この第1アライメントマーク27上に設けられ、平面視において、第1アライメントマーク27と同じ大きさであって、かつ同一形状を有する第2アライメントマーク28とにより構成されている。そして、図1、図3に示すように、平面視において、第1アライメントマーク27と第2アライメントマーク28とが完全に重なり合うように配置されている。 More specifically, as shown in FIG. 1, in the terminal region T, a pair of alignment marks 26 are provided across the mounting region R. The alignment marks 26 are formed on the TFT substrate as shown in FIG. The first alignment mark 27 provided on the second alignment mark 27 and the second alignment mark provided on the first alignment mark 27 and having the same size and the same shape as the first alignment mark 27 in plan view. 28. As shown in FIGS. 1 and 3, the first alignment mark 27 and the second alignment mark 28 are arranged so as to completely overlap in plan view.
 この第1アライメントマーク27は、例えば、上述のゲート電極を形成する材料(例えば、モリブテン、アルミニウム、タングステン、タンタル、クロム、チタン、銅等の金属、または、これらの合金や金属窒化物)により形成することができる。また、同様に、第2アライメントマーク28は、例えば、上述のソース電極を形成する材料(例えば、チタンやアルミニウム等の金属)により形成することができる。 The first alignment mark 27 is formed of, for example, a material for forming the gate electrode (for example, a metal such as molybdenum, aluminum, tungsten, tantalum, chromium, titanium, copper, or an alloy or metal nitride thereof). can do. Similarly, the second alignment mark 28 can be formed of, for example, a material for forming the above-described source electrode (for example, a metal such as titanium or aluminum).
 なお、図1に示すように、アライメントマーク26(即ち、第1アライメントマーク27及び第2アライメントマーク28)は、その中央部分に穴が空けられた略ドーナツ形状を有している。 As shown in FIG. 1, the alignment mark 26 (that is, the first alignment mark 27 and the second alignment mark 28) has a substantially donut shape with a hole in the center.
 このように、本実施形態においては、2つのアライメントマーク(即ち、第1アライメントマーク27と第2アライメントマーク28)が設けられているため、仮に、いずれか一方のアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、フレキシブルプリント基板24をTFT基板2上に確実に実装することが可能になる。従って、TFT基板2の歩留まりを向上させることができる。 As described above, in the present embodiment, since two alignment marks (that is, the first alignment mark 27 and the second alignment mark 28) are provided, any one of the alignment marks is temporarily damaged or dirty. Even if it occurs, the flexible printed circuit board 24 can be reliably mounted on the TFT substrate 2 based on the alignment mark in which no damage or mark contamination occurs. Therefore, the yield of the TFT substrate 2 can be improved.
 例えば、図4に示すように、第2アライメントマーク28が、成形途中に異物などで欠けてしまっても、第2アライメントマーク28の下に、平面視において、第2アライメントマーク28と同じ大きさであって、かつ第2アライメントマーク28と同一形状を有する第1アライメントマーク27が設けられており、平面視において、第1アライメントマーク27と第2アライメントマーク28とが完全に重なり合うように配置されているため、実装装置のカメラから見れば正常にパターニングされたアライメントマークと同様に認識が可能となる。 For example, as shown in FIG. 4, even if the second alignment mark 28 is chipped due to foreign matter or the like during the molding, the same size as the second alignment mark 28 in plan view under the second alignment mark 28. In addition, a first alignment mark 27 having the same shape as the second alignment mark 28 is provided, and the first alignment mark 27 and the second alignment mark 28 are disposed so as to completely overlap in plan view. Therefore, when viewed from the camera of the mounting apparatus, recognition can be performed in the same manner as a normally patterned alignment mark.
 また、同様に、第1アライメントマーク27が、成形途中に異物などで欠けてしまっても、第1アライメントマーク27上に、平面視において、第1アライメントマーク27と同じ大きさであって、かつ第1アライメントマーク27と同一形状を有する第2アライメントマーク28が設けられており、平面視において、第1アライメントマーク27と第2アライメントマーク28とが完全に重なり合うように配置されているため、実装装置のカメラから見れば正常にパターニングされたアライメントマークと同様に認識が可能となる。 Similarly, even if the first alignment mark 27 is chipped due to foreign matter or the like during molding, the first alignment mark 27 has the same size as the first alignment mark 27 in plan view on the first alignment mark 27, and A second alignment mark 28 having the same shape as the first alignment mark 27 is provided, and the first alignment mark 27 and the second alignment mark 28 are disposed so as to completely overlap in plan view. When viewed from the camera of the apparatus, recognition can be performed in the same manner as an alignment mark that is normally patterned.
 従って、本実施形態においては、このようなアライメントマークの破損が生じた場合であっても、TFT基板2に対してフレキシブルプリント基板24を実装する際に、破損の生じていないアライメントマークの位置情報に基づいて、実装されるフレキシブルプリント基板24の位置決めを行うことができる。 Therefore, in this embodiment, even when such alignment mark breakage occurs, when the flexible printed circuit board 24 is mounted on the TFT substrate 2, the position information of the alignment mark without breakage is provided. The flexible printed circuit board 24 to be mounted can be positioned based on the above.
 次に、フレキシブルプリント基板24を実装する実装装置について説明する。図5は、本発明の第1の実施形態に係る実装装置の構成を示す概念図である。 Next, a mounting apparatus for mounting the flexible printed circuit board 24 will be described. FIG. 5 is a conceptual diagram showing the configuration of the mounting apparatus according to the first embodiment of the present invention.
 図5に示すように、実装装置30は、第1及び第2アライメントマーク27,28が設けられた液晶表示装置1の端子領域Tを照射するための照射ランプ31と、液晶表示装置1の端子領域Tの画像の取り込みを行うためのカメラ32とを備えている。 As shown in FIG. 5, the mounting device 30 includes an irradiation lamp 31 for irradiating the terminal region T of the liquid crystal display device 1 provided with the first and second alignment marks 27 and 28, and terminals of the liquid crystal display device 1. And a camera 32 for capturing an image of the region T.
 照射ランプ31は、図5に示すように、TFT基板2の端子領域Tに対向するように配置されている。 The irradiation lamp 31 is disposed so as to face the terminal region T of the TFT substrate 2 as shown in FIG.
 また、カメラ32は、図5に示すように、TFT基板2の端子領域Tに対向するように配置されるとともに、照射ランプ31に隣接して設けられている。 Further, as shown in FIG. 5, the camera 32 is disposed so as to face the terminal region T of the TFT substrate 2 and is provided adjacent to the irradiation lamp 31.
 カメラ32は、複数のCCD(charge-coupled device;電荷結合素子)により構成され、照射ランプ31による照射光であって、液晶表示装置1の端子領域Tにより反射された反射光33が、カメラ32により受光される構成となっている。 The camera 32 is configured by a plurality of CCDs (charge-coupled devices), and the reflected light 33 which is the light irradiated by the irradiation lamp 31 and reflected by the terminal region T of the liquid crystal display device 1 is converted into the camera 32. Is configured to receive light.
 そして、カメラ32に光が入射すると、入射した光量に応じて、カメラ32を構成するCCDに電荷が蓄積される。そして、カメラ32に設けられた複数のCCDのそれぞれに蓄積された電荷量が、TFT基板2の端子領域Tの画像データとして使用される構成となっている。 When light enters the camera 32, electric charges are accumulated in the CCD constituting the camera 32 in accordance with the amount of incident light. The charge amount accumulated in each of the plurality of CCDs provided in the camera 32 is used as image data of the terminal region T of the TFT substrate 2.
 また、図5に示すように、実装装置30は、カメラ32に接続されたA/Dコンバータ34と、A/Dコンバータ34に接続された位置検出手段35と、位置検出手段35に接続された実装位置制御手段36と、実装位置制御手段36に接続された圧着手段37とを備えている。 As shown in FIG. 5, the mounting apparatus 30 is connected to the A / D converter 34 connected to the camera 32, the position detection means 35 connected to the A / D converter 34, and the position detection means 35. A mounting position control means 36 and a crimping means 37 connected to the mounting position control means 36 are provided.
 そして、カメラ32を構成するCCDに蓄積された電荷量(即ち、第1及び第2アライメントマーク27,28が設けられたTFT基板2の端子領域Tの画像データ)は、A/Dコンバータ34によってデジタル化され、当該デジタル化された画像データが位置検出手段35に入力される。 The charge amount accumulated in the CCD constituting the camera 32 (that is, image data of the terminal region T of the TFT substrate 2 provided with the first and second alignment marks 27 and 28) is converted by the A / D converter 34. The digitized image data is input to the position detection means 35.
 そして、位置検出手段35により、TFT基板2の端子領域Tに設けられたアライメントマーク26(即ち、第1アライメントマーク27、及び第2アライメントマーク28)の位置が検出され、アライメントマーク26(即ち、第1アライメントマーク27、及び第2アライメントマーク28)の位置データが算出される。 Then, the position detection means 35 detects the position of the alignment mark 26 (that is, the first alignment mark 27 and the second alignment mark 28) provided in the terminal region T of the TFT substrate 2, and the alignment mark 26 (that is, Position data of the first alignment mark 27 and the second alignment mark 28) is calculated.
 次いで、算出されたアライメントマーク26の位置データが実装位置制御手段36に入力され、当該位置データに基づいて、フレキシブルプリント基板24の実装位置が制御される。そして、圧着手段37により、フレキシブルプリント基板24が、TFT基板2の端子領域Tにおける所定の位置(即ち、実装領域R)に圧着されて実装される構成となっている。 Next, the calculated position data of the alignment mark 26 is input to the mounting position control means 36, and the mounting position of the flexible printed circuit board 24 is controlled based on the position data. Then, the flexible printed circuit 24 is configured to be crimped and mounted at a predetermined position (that is, the mounting region R) in the terminal region T of the TFT substrate 2 by the crimping means 37.
 次に、本実施形態に係るフレキシブルプリント基板24の実装方法について説明する。図6は、本発明の第1の実施形態に係る液晶表示装置におけるフレキシブルプリント基板の実装方法を説明するためのフローチャートである。 Next, a method for mounting the flexible printed circuit board 24 according to this embodiment will be described. FIG. 6 is a flowchart for explaining a flexible printed circuit board mounting method in the liquid crystal display device according to the first embodiment of the present invention.
 まず、TFT基板2の端子領域Tを照射ランプ31により照射する(ステップS1)。 First, the terminal area T of the TFT substrate 2 is irradiated with the irradiation lamp 31 (step S1).
 次いで、照射ランプ31による照射光を照射させた状態で、カメラ32により、TFT基板2の端子領域Tの画像データを撮影する(ステップS2)。 Next, image data of the terminal region T of the TFT substrate 2 is photographed by the camera 32 in a state where the irradiation light from the irradiation lamp 31 is irradiated (step S2).
 この際、照射ランプ31による照射光が、TFT基板2の端子領域Tにより反射され、反射光33が、カメラ32により受光される。そして、カメラ32に光が入射すると、入射した光量に応じてカメラ32を構成するCCDに電荷が蓄積される。 At this time, the light irradiated by the irradiation lamp 31 is reflected by the terminal region T of the TFT substrate 2, and the reflected light 33 is received by the camera 32. When light enters the camera 32, electric charges are accumulated in the CCD constituting the camera 32 according to the amount of incident light.
 次いで、カメラ32を構成するCCDに蓄積された電荷量(即ち、第1及び第2アライメントマーク27,28が設けられたTFT基板2の端子領域Tの画像データ)は、A/Dコンバータ34に入力され、当該A/Dコンバータ34によってデジタル化される(ステップS3)。 Next, the amount of charge accumulated in the CCD constituting the camera 32 (that is, the image data of the terminal region T of the TFT substrate 2 provided with the first and second alignment marks 27 and 28) is sent to the A / D converter 34. It is input and digitized by the A / D converter 34 (step S3).
 次いで、デジタル化された画像データが位置検出手段35に入力され、位置検出手段35は、入力された画像データに基づいて、端子領域Tに設けられたアライメントマーク26の位置の検出を行い、アライメントマーク26の位置データを算出する(ステップS4)。 Next, the digitized image data is input to the position detection means 35. The position detection means 35 detects the position of the alignment mark 26 provided in the terminal region T based on the input image data, and performs alignment. The position data of the mark 26 is calculated (step S4).
 ここで、上述のごとく、アライメントマーク26は、TFT基板2上に設けられた第1アライメントマーク27と、この第1アライメントマーク27上に設けられ、平面視において、第1アライメントマーク27と同じ大きさであって、かつ同一形状を有する第2アライメントマーク28とにより構成されており、平面視において、第1アライメントマーク27と第2アライメントマーク28とが完全に重なり合うように配置されている。従って、上述のごとく、例えば、第2アライメントマーク28が、成形途中に異物などで欠けてしまっている場合であっても、第1アライメントマーク27が設けられているため、実装装置のカメラから見れば正常にパターニングされたアライメントマークと同様に認識が可能となる。従って、位置検出手段35は、デジタル化された画像データに基づいて、アライメントマーク26の位置の検出を行い、アライメントマーク26の位置データを算出することができる。 Here, as described above, the alignment mark 26 is provided on the first alignment mark 27 provided on the TFT substrate 2 and on the first alignment mark 27, and has the same size as the first alignment mark 27 in plan view. In addition, the second alignment mark 28 has the same shape, and the first alignment mark 27 and the second alignment mark 28 are disposed so as to completely overlap in plan view. Therefore, as described above, for example, even when the second alignment mark 28 is missing due to foreign matters during molding, the first alignment mark 27 is provided, so that it can be viewed from the camera of the mounting apparatus. For example, recognition can be performed in the same manner as a normally patterned alignment mark. Therefore, the position detection unit 35 can detect the position of the alignment mark 26 based on the digitized image data and calculate the position data of the alignment mark 26.
 次いで、算出されたアライメントマーク26の位置データが実装位置制御手段36に入力される(ステップS5)。そして、実装位置制御手段36は、入力された位置データに基づいて、圧着手段37により実装されるフレキシブルプリント基板24の実装位置を制御し(ステップS6)、圧着手段37により、フレキシブルプリント基板24が、端子領域Tにおける実装領域Rに圧着され、実装される(ステップS7)。 Next, the calculated position data of the alignment mark 26 is input to the mounting position control means 36 (step S5). The mounting position control means 36 controls the mounting position of the flexible printed circuit board 24 mounted by the pressure bonding means 37 based on the input position data (step S6). Then, it is crimped and mounted on the mounting region R in the terminal region T (step S7).
 以上に説明した本実施形態によれば、以下の効果を得ることができる。 According to the present embodiment described above, the following effects can be obtained.
 (1)本実施形態においては、アライメントマーク26を、第1アライメントマーク27と、第1アライメントマーク27上に設けられ、平面視において、第1アライメントマーク27と同じ大きさであって、かつ同一形状を有する第2アライメントマーク28とにより構成している。また、第1アライメントマーク27と第2アライメントマーク28とを平面視において完全に重なり合うように配置する構成としている。従って、仮に、第1及び第2アライメントマーク27,28のうち、いずれか一方のアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、フレキシブルプリント基板24の位置決めを行い、フレキシブルプリント基板24をTFT基板2上に確実に実装することが可能になる。その結果、フレキシブルプリント基板24が実装されたTFT基板2の歩留まりを向上させることができる。 (1) In this embodiment, the alignment mark 26 is provided on the first alignment mark 27 and the first alignment mark 27, and has the same size and the same size as the first alignment mark 27 in plan view. A second alignment mark 28 having a shape is used. Further, the first alignment mark 27 and the second alignment mark 28 are arranged so as to completely overlap in a plan view. Therefore, even if one of the first and second alignment marks 27 and 28 is damaged or dirty, it is based on the alignment mark that is not damaged or dirty. Thus, the flexible printed circuit board 24 is positioned, and the flexible printed circuit board 24 can be reliably mounted on the TFT substrate 2. As a result, the yield of the TFT substrate 2 on which the flexible printed board 24 is mounted can be improved.
 (第2の実施形態)
 次に、本発明の第2の実施形態について説明する。図7は、本発明の第2の実施形態に係る液晶表示装置を示す平面図であり、図8は、図7のC-C断面図である。なお、上記第1の実施形態と同様の構成部分については同一の符号を付してその説明を省略する。また、液晶表示装置の断面図、及び実装装置の構成については、上述の第1の実施形態において説明したものと同様であるため、ここでは詳しい説明を省略する。
(Second Embodiment)
Next, a second embodiment of the present invention will be described. FIG. 7 is a plan view showing a liquid crystal display device according to the second embodiment of the present invention, and FIG. 8 is a sectional view taken along the line CC of FIG. Note that the same components as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted. Further, since the cross-sectional view of the liquid crystal display device and the configuration of the mounting device are the same as those described in the first embodiment, detailed description thereof is omitted here.
 本実施形態の液晶表示装置40においては、図7に示すように、端子領域Tにおいて、実装領域Rを挟んで一対のアライメントマーク45が設けられている点は上述の第1の実施形態と同様であるが、図7、図8に示すように、このアライメントマーク45は、TFT基板2上に設けられた第1アライメントマーク42と、この第1アライメントマーク42上に設けられ、平面視において、第1アライメントマーク42の縮小相似形状を有する第2アライメントマーク43とにより構成されている。 In the liquid crystal display device 40 of the present embodiment, as shown in FIG. 7, in the terminal region T, a pair of alignment marks 45 are provided with the mounting region R interposed therebetween, as in the first embodiment described above. However, as shown in FIGS. 7 and 8, the alignment mark 45 is provided on the first alignment mark 42 provided on the TFT substrate 2 and on the first alignment mark 42. The second alignment mark 43 has a reduced similarity shape of the first alignment mark 42.
 この第1アライメントマーク42は、上述の第1アライメントマーク27と同様に、例えば、上述のゲート電極を形成する材料(例えば、モリブテン、アルミニウム、タングステン、タンタル、クロム、チタン、銅等の金属、または、これらの合金や金属窒化物)により形成することができる。 As with the first alignment mark 27, the first alignment mark 42 is formed of, for example, a material for forming the gate electrode (for example, a metal such as molybdenum, aluminum, tungsten, tantalum, chromium, titanium, copper, or the like) , These alloys and metal nitrides).
 また、第2アライメントマーク43は、上述の第2アライメントマーク28と同様に、例えば、上述のソース電極を形成する材料(例えば、チタンやアルミニウム等の金属)により形成することができる。 Also, the second alignment mark 43 can be formed of, for example, a material for forming the above-described source electrode (for example, a metal such as titanium or aluminum) in the same manner as the above-described second alignment mark 28.
 なお、図7に示すように、アライメントマーク45(即ち、第1アライメントマーク42及び第2アライメントマーク43)は、略四角形状を有している。 As shown in FIG. 7, the alignment mark 45 (that is, the first alignment mark 42 and the second alignment mark 43) has a substantially square shape.
 そして、本実施形態においても、上述の第1の実施形態の場合と同様に、2つのアライメントマーク(即ち、第1アライメントマーク42と第2アライメントマーク43)が設けられている。従って、仮に、いずれか一方のアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、フレキシブルプリント基板24をTFT基板2上に確実に実装することが可能になる。従って、TFT基板2の歩留まりを向上させることができる。 And also in this embodiment, two alignment marks (namely, the 1st alignment mark 42 and the 2nd alignment mark 43) are provided similarly to the case of the above-mentioned 1st Embodiment. Therefore, even if either one of the alignment marks is damaged or dirty, the flexible printed circuit board 24 is securely placed on the TFT substrate 2 based on the alignment mark that is not damaged or dirty. Can be implemented. Therefore, the yield of the TFT substrate 2 can be improved.
 例えば、図9に示すように、第1アライメントマーク42が、成形途中に異物などで欠けてしまっても、第1アライメントマーク42上に、平面視において、第1アライメントマーク42の縮小相似形状を有する第2アライメントマーク43が設けられているため、破損の生じていない第2アライメントマーク43の位置情報に基づいて、実装されるフレキシブルプリント基板24の位置決めを行うことができる。 For example, as shown in FIG. 9, even if the first alignment mark 42 is chipped due to a foreign matter or the like during the molding, a reduced similarity shape of the first alignment mark 42 is obtained on the first alignment mark 42 in plan view. Since the second alignment mark 43 is provided, the flexible printed circuit board 24 to be mounted can be positioned based on the position information of the second alignment mark 43 that is not damaged.
 次に、本実施形態に係るフレキシブルプリント基板24の実装方法について説明する。図10は、本発明の第2の実施形態に係る液晶表示装置におけるフレキシブルプリント基板の実装方法を説明するためのフローチャートである。 Next, a method for mounting the flexible printed circuit board 24 according to this embodiment will be described. FIG. 10 is a flowchart for explaining a flexible printed circuit board mounting method in the liquid crystal display device according to the second embodiment of the present invention.
 まず、上述の第1の実施形態の場合と同様に、TFT基板2の端子領域Tを照射ランプ31により照射し(ステップS11)、その後、照射ランプ31による照射光を照射させた状態で、カメラ32により、端子領域Tの画像データを撮影する(ステップS12)。 First, as in the case of the first embodiment described above, the terminal region T of the TFT substrate 2 is irradiated by the irradiation lamp 31 (step S11), and then the irradiation light from the irradiation lamp 31 is irradiated. The image data of the terminal area T is photographed by 32 (step S12).
 次いで、カメラ32を構成するCCDに蓄積された電荷量(即ち、アライメントマーク45が設けられたTFT基板2の端子領域Tの画像データ)が、A/Dコンバータ34に入力され、当該A/Dコンバータ34によってデジタル化される(ステップS13)。 Next, the amount of charge accumulated in the CCD constituting the camera 32 (that is, image data of the terminal region T of the TFT substrate 2 provided with the alignment mark 45) is input to the A / D converter 34, and the A / D Digitized by the converter 34 (step S13).
 次いで、デジタル化された画像データが位置検出手段35に入力され、位置検出手段35は、入力された画像データに基づいて、まず、端子領域Tに設けられた第1アライメントマーク42の位置の検出を行う。 Next, digitized image data is input to the position detection means 35. The position detection means 35 first detects the position of the first alignment mark 42 provided in the terminal region T based on the input image data. I do.
 ここで、位置検出手段35は、入力された画像データに基づいて、第1アライメントマーク42の位置が検出できるか否かを判断し(ステップS14)、第1アライメントマーク42の位置が検出できる場合は、第1アライメントマーク42の位置データを算出する(ステップS15)。 Here, the position detection means 35 determines whether or not the position of the first alignment mark 42 can be detected based on the input image data (step S14), and the position of the first alignment mark 42 can be detected. Calculates position data of the first alignment mark 42 (step S15).
 一方、第1アライメントマーク42の破損等により、第1アライメントマーク42の位置が検出できない場合は、位置検出手段35は、入力された画像データに基づいて、端子領域Tに設けられた第2アライメントマーク43の位置の検出を行い、第2アライメントマーク43の位置データを算出する(ステップS16)。 On the other hand, when the position of the first alignment mark 42 cannot be detected due to breakage of the first alignment mark 42 or the like, the position detection unit 35 uses the second alignment provided in the terminal region T based on the input image data. The position of the mark 43 is detected, and the position data of the second alignment mark 43 is calculated (step S16).
 次いで、算出された第1アライメントマーク42、または第2アライメントマーク43の位置データが実装位置制御手段36に入力される(ステップS17)。そして、実装位置制御手段36は、入力された位置データに基づいて、圧着手段37により実装されるフレキシブルプリント基板24の実装位置を制御し(ステップS18)、圧着手段37により、フレキシブルプリント基板24が、端子領域Tにおける実装領域Rに圧着され、実装される(ステップS19)。 Next, the calculated position data of the first alignment mark 42 or the second alignment mark 43 is input to the mounting position control means 36 (step S17). The mounting position control means 36 controls the mounting position of the flexible printed circuit board 24 mounted by the pressure bonding means 37 based on the input position data (step S18). Then, it is crimped and mounted on the mounting region R in the terminal region T (step S19).
 以上に説明した本実施形態によれば、以下の効果を得ることができる。 According to the present embodiment described above, the following effects can be obtained.
 (2)本実施形態においては、アライメントマーク45を、第1アライメントマーク42と、この第1アライメントマーク42上に設けられ、平面視において、第1アライメントマーク42の縮小相似形状を有する第2アライメントマーク43とにより構成している。従って、仮に、第1及び第2アライメントマーク42,43のうち、いずれか一方のアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、フレキシブルプリント基板24の位置決めを行い、フレキシブルプリント基板24をTFT基板2上に確実に実装することが可能になる。その結果、フレキシブルプリント基板24が実装されたTFT基板2の歩留まりを向上させることができる。 (2) In the present embodiment, the alignment mark 45 is provided on the first alignment mark 42 and the first alignment mark 42, and has a reduced similarity shape of the first alignment mark 42 in plan view. It is constituted by the mark 43. Therefore, even if one of the first and second alignment marks 42 and 43 is damaged or dirty, it is based on an alignment mark that is not damaged or dirty. Thus, the flexible printed circuit board 24 is positioned, and the flexible printed circuit board 24 can be reliably mounted on the TFT substrate 2. As a result, the yield of the TFT substrate 2 on which the flexible printed board 24 is mounted can be improved.
 なお、上記実施形態は以下のように変更しても良い。 Note that the above embodiment may be modified as follows.
 上記第1の実施形態においては、アライメントマーク26を第1及び第2アライメントマーク27,28により構成したが、図11に示すように、更に、第3アライメントマーク29を設ける構成としてもよい。 In the first embodiment, the alignment mark 26 is composed of the first and second alignment marks 27 and 28. However, as shown in FIG. 11, a third alignment mark 29 may be further provided.
 より具体的には、図11に示すように、アライメントマーク26を、TFT基板2上に設けられた第1アライメントマーク27と、この第1アライメントマーク27上に設けられ、平面視において、第1アライメントマーク27と同じ大きさであって、かつ同一形状を有する第2アライメントマーク28と、この第2アライメントマーク28上に設けられ、平面視において、第1アライメントマーク27及び第2アライメントマーク28と同じ大きさであって、かつ同一形状を有する第3アライメントマーク29とにより構成する。そして、平面視において、第1アライメントマーク27と第2アライメントマーク28と第3アライメントマーク29とが完全に重なり合うように配置する。 More specifically, as shown in FIG. 11, the alignment mark 26 is provided on the first alignment mark 27 provided on the TFT substrate 2 and on the first alignment mark 27. A second alignment mark 28 having the same size and the same shape as the alignment mark 27, and provided on the second alignment mark 28, and in a plan view, the first alignment mark 27 and the second alignment mark 28 The third alignment mark 29 has the same size and the same shape. Then, the first alignment mark 27, the second alignment mark 28, and the third alignment mark 29 are arranged so as to completely overlap in plan view.
 なお、この場合も、アライメントマーク26(即ち、第1アライメントマーク27、第2アライメントマーク28及び第3アライメントマーク29)は、その中央部分に穴が空けられた略ドーナツ形状を有している。 In this case as well, the alignment mark 26 (that is, the first alignment mark 27, the second alignment mark 28, and the third alignment mark 29) has a substantially donut shape with a hole in the center.
 そして、この場合、3つのアライメントマーク(即ち、第1アライメントマーク27と第2アライメントマーク28と第3アライメントマーク29)が設けられているため、上述の第1の実施形態の場合と同様に、仮に、いずれかのアライメントマークに破損やマーク汚れが生じた場合であっても、破損やマーク汚れが発生していないアライメントマークに基づいて、フレキシブルプリント基板24をTFT基板2上に確実に実装することが可能になる。従って、TFT基板2の歩留まりを向上させることができる。 In this case, since three alignment marks (that is, the first alignment mark 27, the second alignment mark 28, and the third alignment mark 29) are provided, as in the case of the first embodiment described above, Even if any of the alignment marks is damaged or dirty, the flexible printed circuit board 24 is securely mounted on the TFT substrate 2 based on the alignment mark that is not damaged or dirty. It becomes possible. Therefore, the yield of the TFT substrate 2 can be improved.
 その結果、上述の第1の実施形態の場合と同様に、アライメントマークの破損が生じた場合であっても、TFT基板2に対してフレキシブルプリント基板24を実装する際に、破損の生じていないアライメントマークの位置情報に基づいて、実装されるフレキシブルプリント基板24の位置決めを行うことができる。 As a result, as in the case of the first embodiment described above, even when the alignment mark is damaged, no damage occurs when the flexible printed board 24 is mounted on the TFT substrate 2. The flexible printed circuit board 24 to be mounted can be positioned based on the position information of the alignment mark.
 また、上記実施形態においては、アライメントマークとして、略ドーナツ形状、略四角形状等を有するものを挙げたが、アライメントマークの形状は特に限定されず、例えば、図12~図14に示すような形状を有するアライメントマーク11~13を使用する構成としてもよい。 In the above embodiment, the alignment mark has a substantially donut shape, a substantially square shape, or the like. However, the shape of the alignment mark is not particularly limited. For example, the alignment mark has a shape as shown in FIGS. The alignment marks 11 to 13 having the above may be used.
 また、上記実施形態においては、TFT基板2に実装される電子部品として、フレキシブルプリント基板24を例に挙げて説明したが、電子部品として、例えば、TFT基板2に設けられたソース端子やゲート端子に接続される集積回路チップ(ドライバICチップ)を実装する場合も、本発明を適用することができる。 Moreover, in the said embodiment, although the flexible printed circuit board 24 was mentioned as an example as an electronic component mounted in the TFT substrate 2, as an electronic component, for example, the source terminal provided in the TFT substrate 2, and the gate terminal The present invention can also be applied to the case where an integrated circuit chip (driver IC chip) connected to is mounted.
 また、上記本実施形態においては、表示装置としてLCD(liquid crystal display;液晶表示ディスプレイ)に係るものについて示したが、表示装置は、有機EL(organic electro luminescence)、電気泳動(electrophoretic)、PD(plasma display;プラズマディスプレイ)、PALC(plasma addressed liquid crystal display;プラズマアドレス液晶ディスプレイ)、無機EL(inorganic electro luminescence)、FED(field emission display;電界放出ディスプレイ)、又はSED(surface-conduction electron-emitter display;表面電界ディスプレイ)等に係る表示装置であってもよい。 In the present embodiment, a display device related to an LCD (liquid crystal display) is shown. However, the display device can be an organic EL (organic electroluminescence), electrophoresis (electrophoretic), PD (electrophoretic) plasma display (display), PALC (plasma addressed liquid crystal display), inorganic EL (inorganic electroluminescence), FED (field emission display), or SED (surface-conduction electron-emitter display) A surface electric field display) or the like.
 以上説明したように、本発明は、電子部品が実装される表示装置用基板及び表示装置に、特に、有用である。 As described above, the present invention is particularly useful for display device substrates and display devices on which electronic components are mounted.
 1  液晶表示装置
 2  TFT基板(表示装置用基板)
 3  CF基板(他の表示装置用基板)
 4  液晶層(表示媒体層)
 9  端子
 16  導電性接着剤層
 24  フレキシブルプリント基板(電子部品)
 25  端子
 26  アライメントマーク
 27  第1アライメントマーク
 28  第2アライメントマーク
 29  第3アライメントマーク
 40  液晶表示装置
 42  第1アライメントマーク
 43  第2アライメントマーク
 45  アライメントマーク
 D  表示領域
 R  実装領域
 T  端子領域
1 Liquid crystal display device 2 TFT substrate (substrate for display device)
3 CF substrate (other display device substrate)
4 Liquid crystal layer (display medium layer)
9 Terminal 16 Conductive adhesive layer 24 Flexible printed circuit board (electronic component)
25 terminal 26 alignment mark 27 first alignment mark 28 second alignment mark 29 third alignment mark 40 liquid crystal display device 42 first alignment mark 43 second alignment mark 45 alignment mark D display region R mounting region T terminal region

Claims (7)

  1.  画像表示を行う表示領域と、該表示領域の周辺に設けられ、電子部品が接続される端子と前記電子部品が実装される実装領域とが形成された端子領域とを有する表示装置用基板であって、
     前記端子領域には、前記電子部品の位置決めを行うためのアライメントマークが設けられており、前記アライメントマークは、第1アライメントマークと、該第1アライメントマーク上に設けられ、平面視において、前記第1アライメントマークと同じ大きさであって、かつ同一形状を有する第2アライメントマークとにより構成され、前記第1アライメントマークと前記第2アライメントマークとが平面視において完全に重なり合うように配置されていることを特徴とする表示装置用基板。
    A display device substrate having a display area for displaying an image, and a terminal area provided around the display area and having a terminal to which an electronic component is connected and a mounting area on which the electronic component is mounted. And
    The terminal area is provided with an alignment mark for positioning the electronic component, and the alignment mark is provided on the first alignment mark and the first alignment mark. The second alignment mark is the same size as the one alignment mark and has the same shape, and the first alignment mark and the second alignment mark are arranged so as to completely overlap in plan view. A substrate for a display device.
  2.  前記第2アライメントマーク上に、平面視において、前記第1アライメントマーク及び前記第2アライメントマークと同じ大きさであって、かつ同一形状を有する第3アライメントマークが設けられており、前記第1アライメントマークと前記第2アライメントマークと前記第3アライメントマークとが平面視において完全に重なり合うように配置されていることを特徴とする請求項1に記載の表示装置用基板。 A third alignment mark having the same size and the same shape as the first alignment mark and the second alignment mark in a plan view is provided on the second alignment mark. The display device substrate according to claim 1, wherein the mark, the second alignment mark, and the third alignment mark are arranged so as to completely overlap in a plan view.
  3.  画像表示を行う表示領域と、該表示領域の周辺に設けられ、電子部品が接続される端子と前記電子部品が実装される実装領域とが形成された端子領域とを有する表示装置用基板であって、
     前記端子領域には、前記電子部品の位置決めを行うためのアライメントマークが設けられており、前記アライメントマークは、第1アライメントマークと、該第1アライメントマーク上に設けられ、平面視において、前記第1アライメントマークの縮小相似形状を有する第2アライメントマークとにより構成されていることを特徴とする表示装置用基板。
    A display device substrate having a display area for displaying an image, and a terminal area provided around the display area and having a terminal to which an electronic component is connected and a mounting area on which the electronic component is mounted. And
    The terminal area is provided with an alignment mark for positioning the electronic component, and the alignment mark is provided on the first alignment mark and the first alignment mark. A display device substrate comprising: a second alignment mark having a reduced similarity shape of one alignment mark.
  4.  前記実装領域を挟んで、一対の前記アライメントマークが設けられていることを特徴とする請求項1~請求項3のいずれか1項に記載の表示装置用基板。 The display device substrate according to any one of claims 1 to 3, wherein a pair of the alignment marks are provided across the mounting region.
  5.  前記電子部品が、フレキシブルプリント基板であることを特徴とする請求項1~請求項4のいずれか1項に記載の表示装置用基板。 The display device substrate according to claim 1, wherein the electronic component is a flexible printed circuit board.
  6.  請求項1~請求項5のいずれか1項に記載の前記表示装置用基板と、
     前記表示装置用基板に対向して配置された他の表示装置用基板と、
     前記表示装置用基板及び前記他の表示装置用基板の間に設けられた表示媒体層と
     を備えることを特徴とする表示装置。
    The display device substrate according to any one of claims 1 to 5,
    Another display device substrate disposed opposite to the display device substrate;
    A display medium layer provided between the display device substrate and the other display device substrate.
  7.  前記表示媒体層が液晶層であることを特徴とする請求項6に記載の表示装置。 The display device according to claim 6, wherein the display medium layer is a liquid crystal layer.
PCT/JP2011/007324 2011-01-06 2011-12-27 Substrate for display device and display device WO2012093468A1 (en)

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