WO2012091585A1 - Procédé et appareil de remplissage de bacs pour le rangement d'objets en forme de bâtonnet - Google Patents

Procédé et appareil de remplissage de bacs pour le rangement d'objets en forme de bâtonnet Download PDF

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Publication number
WO2012091585A1
WO2012091585A1 PCT/PL2011/050051 PL2011050051W WO2012091585A1 WO 2012091585 A1 WO2012091585 A1 WO 2012091585A1 PL 2011050051 W PL2011050051 W PL 2011050051W WO 2012091585 A1 WO2012091585 A1 WO 2012091585A1
Authority
WO
WIPO (PCT)
Prior art keywords
bars
articles
flow
filling
filling device
Prior art date
Application number
PCT/PL2011/050051
Other languages
English (en)
Inventor
Ryszard FERENSZTAJN
Original Assignee
International Tobacco Machinery Poland Sp. Z O.O.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Tobacco Machinery Poland Sp. Z O.O. filed Critical International Tobacco Machinery Poland Sp. Z O.O.
Publication of WO2012091585A1 publication Critical patent/WO2012091585A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02—Packaging cigarettes
    • B65B19/04—Arranging, feeding, or orientating the cigarettes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/35—Adaptations of conveying apparatus for transporting cigarettes from making machine to packaging machine
    • A24C5/352—Adaptations of conveying apparatus for transporting cigarettes from making machine to packaging machine using containers, i.e. boats
    • A24C5/354—Filling the boats at the making machine

Definitions

  • the object of the invention is a method and an apparatus for filling trays for the storage of rod-shaped articles being products of the tobacco industry.
  • tray fillers for filling trays with tobacco industry products such as cigarettes, filter rods, cigars, cigarillos etc. are commonly used.
  • tobacco industry products such as cigarettes, filter rods, cigars, cigarillos etc.
  • Such products in this description also referred to as rod-shaped articles, are temporarily stored in both single-chamber and multi- segment trays.
  • Filled trays are placed in stores or left by production lines for the purpose of filling up lacking articles in case of an output drop or a stoppage of machines supplying the products.
  • the basic requirement is the arrangement of articles parallel to each other within the entire tray in case of a single-chamber tray or within each of the segments in case of a multi-segment tray.
  • the multi-segment tray is hereinafter also referred to as multi-chamber tray.
  • the task of parallel arrangement of articles is performed by known tray filling devices provided with two movable rows of bars, with the bars in one of the rows being rotatable.
  • the DE 198 29 735 document has disclosed a filling apparatus provided with sets of bars disposed in two rows.
  • the bars in the upper row make rotational motions, which promotes the flow of articles through the filling apparatus, whereas the bars both in the bottom and the upper row simultaneously make reciprocating motions.
  • the EP 1 955604 B1 has disclosed a filling apparatus designed for filling multi-segment trays. It operates on a similar principle as the apparatus of the DE 198 29 735, however, it is divided into several sections cooperating with respective segments of the tray, and the number of sections corresponds to the number of segments.
  • the flow of rod-shaped articles through the filling apparatus may be divided into multiple flows of individual articles, i.e. such flows in which the articles move one after another between the bars of the filling apparatus.
  • the flows of individual articles taken together give the total flow of articles to the tray.
  • Each of the devices presented above has two bar configurations - closed and open. The apparatus is shifted to the open configuration for the time of tray filling, and then, once the filling is completed, is shifted to the closed configuration in which the flow of articles is interrupted.
  • a drawback of disclosed and commonly used filling devices based on relative motions of sets of bars is pinching and immobilizing articles which at the moment of making a relative motion interrupting the flow were partly in the range of motion of bars of the filling apparatus.
  • the filling apparatus is not properly prepared to start a successive filling cycle.
  • Articles immobilized during one filling cycle disturb the start of a successive filling cycle since the flow of articles in the area in which the blocking of articles occurred may start with delay, and in addition flowing articles may arrange non-parallel to each other. It happens that immobilized articles partly protrude downwards beneath the filling apparatus and may by themselves fall into the machine rather than into the tray or may be pushed out of the apparatus by a next empty tray fed for filling.
  • the object of this invention is to work out a method and an apparatus for filling trays for the storage of rod-shaped articles, comprising the preparation of the filling apparatus for a successive filling cycle, consisting in the removal of articles immobilized in the filling apparatus during flow interruption.
  • the subject matter of the invention is a method of filling trays for the storage of rod-shaped articles wherein feeding of rod-shaped articles from an article container to a tray is performed by alternate shifting of a filling apparatus, comprising a first set of bars promoting the flow of articles and a second set of bars blocking the flow of articles, between an open configuration which makes the flow of articles through the filling apparatus during tray filling possible and a closed configuration which interrupts the flow of articles through the filling device.
  • the shift of the filling apparatus takes place by moving both sets of bars relative to each other.
  • a method according to the invention is characterized in that after shifting a filling apparatus to the closed configuration the bars of a first and/or second set of bars are turned in order to remove articles situated between the bars of the first and second set of bars .
  • a method according to the invention is characterized in that the bars promoting the flow are turned clockwise.
  • a method according to the invention is characterized in that the bars promoting the flow are turned anticlockwise.
  • a method according to the invention is characterized in that the bars promoting the flow are turned first clockwise, and then anticlockwise.
  • a method according to the invention is characterized in that the bars promoting the flow are turned first anticlockwise, and then clockwise.
  • a method according to the invention is characterized in that additionally the bars blocking the flow are turned first anticlockwise, and then clockwise.
  • a method according to the invention is characterized in that additionally the bars blocking the flow are turned first clockwise, and then anticlockwise.
  • a method according to the invention is characterized in that the bars promoting the flow are turned by at least one fourth of a full turn, preferably by one turn and most preferably by one and a half turns.
  • a method according to the invention is characterized in that the bars blocking the flow are turned by a half-turn at most, preferably by one fourth of a turn and most preferably by one sixth of a turn.
  • a method according to the invention is characterized in that the bars are turned synchronically and in phase with each other.
  • the subject matter of the invention is also an apparatus for filing trays for the storage of rod-shaped articles, comprising a container for articles fed to the tray and alternately shifted filling device which comprises a first set of bars promoting the flow of articles and a second set of bars blocking the flow of articles.
  • the filling device is shifted between an open configuration which makes the flow of articles through the filing device during tray filling possible and a closed configuration which interrupts the flow of articles through the filling device, and the sets of bars are adapted to shifting relative to each other.
  • An apparatus according to the invention is characterized in that the bars are adapted to making a turn after shifting the filling device to the closed configuration, and is provided with a controller adapted to implement the method according to the invention.
  • An apparatus according to the invention is characterized in that the bars have a polygonal cross-section.
  • An apparatus according to the invention is characterized in that the bars are positioned in phase to each other.
  • a method according to the invention is useful for filling trays with rod-shaped articles, particularly of a small diameter.
  • the mechanism of the filling device is prepared for easy replacement of components directly cooperating with articles flowing through the device; the dimensions of such components depend on the dimensions of rod-shaped articles.
  • articles of a small diameter tend to easily slide between the bars of the filling mechanism at the moment when it is being closed in view of the fact that they are easier to deform.
  • the method according to the invention ensures that articles which at the moment of shifting the filling device to the closed configuration have been immobilized within the filling device are not thrown into the machine, but are thrown into the tray.
  • the method according to the invention eliminates the risk that an immobilized article at a certain moment falls down itself under the influence of vibrations coming from machine mechanisms or, if it protrudes slightly beneath the bars, is hit or damaged by a next empty tray fed for filling. Furthermore, it turned out that the method according to the invention helps removing so- called ..bridges" forming above gaps between the bars of the filling device so that in the next filling cycle the flows of individual articles are activated simultaneously because the space just above each blocking bar contains a rod-shaped article. Shifting the filling device from closed to open configuration in order to start a next filling cycle will cause that all articles which were in contact with blocking bars simultaneously fall into the tray to be filled.
  • Fig. 1 - shows a cross-section through bars of the filling device for a single-chamber tray in the closed configuration within a single-chamber tray in a planar projection
  • Fig. 2 - the filling device of Fig. 1 in the open configuration in a perspective view
  • Fig. 3 cross-section through bars of the filling device for a multi-segment tray in the closed configuration within a multi-segment tray in a planar projection
  • Fig. 4 the filling device of Fig. 3 in the open configuration in a perspective view
  • Fig. 5 cross-section through bars of a filling device in the first embodiment in the open configuration
  • Fig. 6 cross-section through bars of the filling device of Fig. 5 in the closed configuration
  • Fig. 7a, 7b, 8a, 8b, 9 cross-section through bars of the filling device of Fig. 5 in the closed configuration during preparation of the device for successive filling cycle
  • Fig. 10 cross-section through bars of a filling device in the second embodiment in the open configuration
  • Fig. 17 tray filler adapted to a multi-segment tray.
  • An embodiment of a filling device 1 for a single-chamber tray 9 shown in Fig. 1 and Fig. 2 consists of a set 2 of bars 4 promoting the flow of rod-shaped articles 8 and a set 3 of bars 5 blocking the flow of the articles 8, wherein the bars 4 of the set 2 are swivel-mounted on a beam 6, and the bars 5 of the set 3 are fixed permanently on a horizontally movable beam 7.
  • the bars 4 promoting the flow have a square cross-section with rounded comers.
  • the task of the bars 4 promoting the flow of the articles 8 is gentle hitting with their lateral surfaces in articles 8 situated above and next to the bars 4, which results in the removal of the so-called ..bridges" formed of adjacent articles above the bars of the filling device and protects against their formation.
  • the bars 5 may take two positions; the position shown in Fig. 1 is a flow blocking position in which each bar 5 promoting the flow is situated directly opposite the through spaces between the bars 4 through which the articles 8 flow during filling. Such disposition of bars of the filling device is called closed configuration. During tray filling the bars 5 are situated in their second position (Fig.
  • bars 5 have been shown as bars with a quadrangular cross-section; the bars may have a generally polygonal as well as a circular or oval cross-section.
  • FIG. 3 An embodiment of a filling device 101 for a multi-chamber tray 10 shown in Fig. 3 and Fig.
  • the filling device 101 consists of multiple sections 201 whose number corresponds to the number of chambers 11 of the tray 10. Similarly to the filling device 1 , the device 101 may be shifted to the open or closed configuration, with the shift taking place simultaneously for all sections 201 , and the position of the bars 4 and 5 relative to each other being the same as in case of a single-chamber tray.
  • an empty single-chamber tray 9 is positioned most frequently in a known way (Fig. 1) so that the bottom of the tray 9 is under the stationary filling device 1 , in other words, the filling device 1 is placed within the tray 9.
  • the filling device 1 is shifted to the open configuration, after shifting the filling device begins a downstroke of the tray 9, which makes feeding rod-shaped articles 8 flowing between the bars of the filling device 1 into the tray 9 possible.
  • the filling device 1 is shifted to the closed configuration.
  • Fig. 3 the filling device 101 designed for filling a multi-chamber tray has been shown within the upper part of the tray 10.
  • filling of the tray 10 will proceed as described in the PL393103 patent application, i.e. the filling device 101 in the closed configuration shown in Fig. 3 will be shifted down the tray 10 just above the tray bottom, with each section 201 moving within a separate chamber 11.
  • Such a shift of the filling device 101 allows to feed rod-shaped articles 8 into the chambers of the tray 10.
  • the filling device 101 moves upwards, with rod-shaped articles 8 flowing between the bars of the filling device 101.
  • the filling device 101 After reaching its upper position, the filling device 101 will be shifted to the closed configuration, which ends the filling process of the tray 10 which will be taken away, and in its place a next empty tray will be fed.
  • Fig. 5 shows a fragment of the filling device 1 , 101 in the open configuration in which the blocking bars 5 are situated in principle directly below the bars 4 promoting the flow, and the bars 4 make alternately oscillatory rotational motions.
  • the situation shown in Fig. 5 corresponds to the filling stage of both a single-chamber and a multi-chamber tray being a fragment of the working cycle of a tray filler, executed by a controller of the filler.
  • Fig. 6 shows the filling device in a situation when the articles 108 and 208 after shifting the set 3, 103 of bars 5 were squeezed and immobilized between the bars 104 and 105 and between the bars 204 and 205, respectively, in the course of shifting the filling device 1 , 101 from the open to closed configuration.
  • the working cycle of the tray filler executed by the controller after the interruption of the flow of articles 8 through the filling device 1 , 101 all bars 4 promoting the flow are turned clockwise about their axis of rotation in Fig. 7a. Preferable one and a half turns is made, however, one turn is enough for correct operation of the device, and in case of articles which do not tend to form bridges one fourth of a full turn is enough.
  • Fig. 7b shows one of the bars 4 promoting the flow of rod-shaped articles 8 through the filling device 1 , 101 and one of the blocking bars 5 which in the course of shifting the filling device was shifted according to the arrow 13 from its position 305 in the open configuration marked by a broken line.
  • the distance between the shown bars 4 and 5 decreased, and in the entire filling device there as many such bar pairs, which will be pushed close to each other, as the blocking bars 5.
  • a flow of individual rod-shaped articles 8 shown by means of the arrow 14 is assigned.
  • the bars 4 promoting the flow may also make a turn in a direction (Fig. 8a) opposite to the one describe above, i.e. anticlockwise.
  • the article 208 will be pushed upwards from between the bars of the filling device.
  • Fig. 8b like in Fig.
  • the controller of the filler may in the working cycle first execute a clockwise turn, and then an anticlockwise turn.
  • the turns of the bars 5 will be executed concurrently or opposite to the direction 14 of flow of individual articles 8.
  • Fig. 6 shows a so-called principalbridge" formed of the articles 308 and 408 above the bars 304 and 204, and a gap 12.
  • a turn executed by the bars 4 promoting the flow will, apart from the removal of the article 108, have an additional effect in the form of shifting the article 308 and filling the gap 12.
  • the execution of the turns described above by the bars 4 promoting the flow of rod-shaped articles will result in the correct preparation of the filling device 1 , 101 for a successive filling cycle of the tray 9, 10; the articles immobilized between the bars 4 and 5 will be removed, and in addition the space above each blocking bar 5, in case of potential bridge above such space, will be filled with an article.
  • the stages of the tray filling process being the preparation process of the filling device in the second embodiment to a successive tray filling cycle shown in Fig. 10 to 14 correspond to the stages shown in Fig. 5 to 9, however, in Fig. 10 to 14 all bars 4 promoting the filling are positioned concurrently in phase to each other, i.e. corresponding lateral surfaces of the bars 4 are parallel to each other.
  • 10 all bars 4 promoting the filling are synchronically turned in phase and with equal speed, and in addition in the closed configuration are situated in the position shown in Fig. 11.
  • As a result of such disposition of the bars all spaces between the bars 4 and 5, in which rod-shaped articles may be immobilized, will be the same for the entire filling device.
  • Fig. 15 and 16 show the third embodiment of the filling device in which the blocking bars 5 also make turns after shifting the filling device to the closed configuration.
  • the bars 4 make turns clockwise, and the bars 5 make turns anticlockwise, however, the bars 5 make only a part of a full turn.
  • the bars 4 and 5 make turns in directions opposite to the directions shown in Fig. 15.
  • the bars 5 may make incomplete turns, e.g. a half-turn.
  • One fourth of a turn is enough to remove immobilized articles, it is most preferable to turn the bars 5 by one sixth of a turn.
  • Fig. 17 shows a tray filler 15 adapted to filling multi-segment trays 10.
  • the filler 15 is provided with a feeder 17 of empty trays 10 whose task is to feed trays to the filling area beneath a container 16 of rod-shaped articles 8.
  • the empty tray 10 is placed under the filling device 101. After filling, the tray 10 may be transported by a feeder 18 of full trays or a feeder 19 of trays which have been improperly filled.
  • the filler 15 is provided with a controller 20 which controls the sequence of movements of all units of the tray filler.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

L'invention a pour objet un procédé et un appareil de remplissage de bacs pour le rangement d'objets en forme de bâtonnet. L'acheminement d'objets en forme de bâtonnet depuis un contenant d'objets jusqu'à un bac se fait par le déplacement alternatif d'un dispositif de remplissage, comprenant un premier ensemble de barres (4) favorisant l'écoulement d'objets et un second ensemble de barres (5) bloquant l'écoulement d'objets, entre une configuration ouverte qui permet l'écoulement d'objets dans le dispositif de remplissage (1, 101) au cours du remplissage de bacs, et une configuration fermée qui interrompt l'écoulement d'objets dans le dispositif de remplissage (1, 101). Le déplacement du dispositif de remplissage se fait par le déplacement d'ensembles de barres (2, 102) et (3, 103) l'un par rapport à l'autre. Un procédé selon l'invention est caractérisé en ce que, après le déplacement du dispositif de remplissage (1, 101) jusqu'à la configuration fermée, les barres d'un premier et/ou d'un second ensemble (2, 102, 3, 103) de barres (4, 5) sont tournées afin de retirer les objets situés entre les barres (4, 5) du premier et du second ensemble (2, 102, 3, 103) de barres.
PCT/PL2011/050051 2010-12-27 2011-12-21 Procédé et appareil de remplissage de bacs pour le rangement d'objets en forme de bâtonnet WO2012091585A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PLPL393437 2010-12-27
PL393437A PL215970B1 (pl) 2010-12-27 2010-12-27 Sposób i urzadzenie do napelniania kaset do przechowywania artykulów pretopodobnych

Publications (1)

Publication Number Publication Date
WO2012091585A1 true WO2012091585A1 (fr) 2012-07-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/PL2011/050051 WO2012091585A1 (fr) 2010-12-27 2011-12-21 Procédé et appareil de remplissage de bacs pour le rangement d'objets en forme de bâtonnet

Country Status (2)

Country Link
PL (1) PL215970B1 (fr)
WO (1) WO2012091585A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITBO20130487A1 (it) * 2013-09-12 2015-03-13 Gd Spa Apparecchiatura e metodo per il riempimento di casserini con articoli da fumo a forma di barretta.

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3320717A (en) * 1963-05-21 1967-05-23 Molins Organisation Ltd Apparatus for filling boxes, trays or the like and feeding devices therefor
US4207720A (en) * 1977-03-05 1980-06-17 Hauni-Werke Korber & Co., Kg. Apparatus for filling chargers with cigarettes or the like
US4489534A (en) 1980-02-12 1984-12-25 Hauni-Werke Korber & Co. Kg Apparatus for filling trays with cigarettes or the like
DE19829735A1 (de) 1998-07-03 2000-01-05 Hauni Maschinenbau Ag Vorrichtung zum Füllen von Transportbehältern mit stabförmigen Artikeln der tabakverarbeitenden Industrie
EP1955604B1 (fr) 2007-02-08 2010-08-04 Hauni Maschinenbau AG Dispositif et procédé destinés au remplissage de récipients à l'aide de produits en forme de tiges
PL393103A1 (pl) 2010-12-01 2012-06-04 Int Tobacco Machinery Poland Urządzenie do napełniania wnęki, stacja napełniająca oraz sposób napełniania wnęki

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3320717A (en) * 1963-05-21 1967-05-23 Molins Organisation Ltd Apparatus for filling boxes, trays or the like and feeding devices therefor
US4207720A (en) * 1977-03-05 1980-06-17 Hauni-Werke Korber & Co., Kg. Apparatus for filling chargers with cigarettes or the like
US4487001A (en) 1977-03-05 1984-12-11 Hauni-Werke K/o/ rber & Co. KG. Apparatus for filling chargers with cigarettes or the like
US4489534A (en) 1980-02-12 1984-12-25 Hauni-Werke Korber & Co. Kg Apparatus for filling trays with cigarettes or the like
DE19829735A1 (de) 1998-07-03 2000-01-05 Hauni Maschinenbau Ag Vorrichtung zum Füllen von Transportbehältern mit stabförmigen Artikeln der tabakverarbeitenden Industrie
EP1955604B1 (fr) 2007-02-08 2010-08-04 Hauni Maschinenbau AG Dispositif et procédé destinés au remplissage de récipients à l'aide de produits en forme de tiges
PL393103A1 (pl) 2010-12-01 2012-06-04 Int Tobacco Machinery Poland Urządzenie do napełniania wnęki, stacja napełniająca oraz sposób napełniania wnęki

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITBO20130487A1 (it) * 2013-09-12 2015-03-13 Gd Spa Apparecchiatura e metodo per il riempimento di casserini con articoli da fumo a forma di barretta.
EP2848134A1 (fr) * 2013-09-12 2015-03-18 G.D S.p.A. Appareil et procédé de remplissage de récipients avec articles de fumeurs en forme de tiges
US9681682B2 (en) 2013-09-12 2017-06-20 G.D S.P.A. Apparatus and method for filling trays with rod-shaped smokers' articles

Also Published As

Publication number Publication date
PL393437A1 (pl) 2012-07-02
PL215970B1 (pl) 2014-02-28

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