WO2012090887A1 - Tray for placing plate in flat manner - Google Patents
Tray for placing plate in flat manner Download PDFInfo
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- WO2012090887A1 WO2012090887A1 PCT/JP2011/079947 JP2011079947W WO2012090887A1 WO 2012090887 A1 WO2012090887 A1 WO 2012090887A1 JP 2011079947 W JP2011079947 W JP 2011079947W WO 2012090887 A1 WO2012090887 A1 WO 2012090887A1
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- WIPO (PCT)
- Prior art keywords
- tray
- plate
- pair
- outer frame
- sheet
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
- H01L21/6734—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders specially adapted for supporting large square shaped substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
- H01L21/67346—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders characterized by being specially adapted for supporting a single substrate or by comprising a stack of such individual supports
Definitions
- the present invention lays flat a sheet-like plate (B) (for example, a thin and large glass substrate, or a glass substrate with a functional layer provided with a functional layer on at least one side of such a glass substrate). It is related with the tray (T) for mounting in a shape.
- B sheet-like plate
- T tray
- the thickness of a glass plate (raw glass plate or base plate glass) used in a flat panel display (FPD (Flat Panel Display)) such as Electron-emitter Display is 0.7 mm or less, for example.
- Thin for example, 1500mm x 1850mm (G6 size), 1870m ⁇ 2200mm (G7 size), and is large in size and so on 2850mm ⁇ 3050mm (G10 size).
- G generation / generation
- the weight per sheet when the thickness is 0.7 mm is about 4.5 kg for the G6 size, about 7 kg for the G7 size, and about 15 kg for the G10 size.
- the thickness of the glass substrate tends to be thinner depending on the application, and at present, the thickness of 0.5 mm, 0.4 mm, or 0.3 mm has been required.
- containers for storing, transporting, or transporting glass substrates also called containers, boxes, cassettes, containers, etc.
- containers, boxes, cassettes, containers, etc. There are many things that cannot be handled by containers.
- Patent Document 1 Japanese Patent Application Laid-Open No. 10-287382 (Patent Document 1) relating to the application of the present applicant describes a peripheral frame (referred to as an outer frame) forming a rectangular skeleton, and a bridge constructed between the peripheral frames. A grid-like tray having a basic structure is shown. The peripheral frame is provided with an interlaced engagement structure that enables stacking of trays. A substrate such as a glass substrate is placed in a horizontal state on resin pins protruding from both the peripheral frame and the crosspiece. *
- Patent Document 2 In Japanese Patent Application Laid-Open No. 2007-200959 (Patent Document 2), a workpiece mounting portion is formed by spanning a bar (eight are shown in FIG. 1) between outer frames. In the single wafer transfer tray, the structure in which the central portion of the crosspiece is curved upward is taken into consideration in consideration of the amount of bending of the workpiece during placement. The crosspiece is bent and becomes almost horizontal when the work is placed. The “work” is a large and thin article. *
- Patent Document 3 Japanese Patent Application Laid-Open No. 2010-120692 (Patent Document 3) describes an inspection transport tray in which a crosspiece is provided between two opposing frames of an aluminum frame. An inspection transport tray in which the surfaces of the frame and the crosspiece are coated with a matte paint is shown (claim 1). A plurality of bowl-shaped resin pads made of synthetic resin may be fitted on the surface of the crosspiece, and the surface of the resin pads may be painted with a matte paint (claim 8). There is also a description of stacking trays in multiple stages (paragraph 0043). The inspection transport tray is a tray for transporting and transporting in order to visually inspect whether dust or dirt is attached to the glass substrate. *
- Patent Document 1 Since the method of Patent Document 1 is placed in a horizontal state on a resin pin protruding from both a peripheral frame and a crosspiece, it is a large or thin glass substrate that causes bending. There is a limit that cannot be applied. *
- Patent Document 2 (Patent Document 2) -1--
- the single-wafer carrying tray of Patent Document 2 allows for bending when a large, thin plate-like article is placed, and the center part of the beam receiving the article is curved upward.
- the thin plate at the time of mounting is stored in the tray in a horizontal posture.
- the thin plate on the tray may dance up and down due to the shaking or tilting when the tray is lifted by the robot's hand, or the position of the thin plate on the tray may be shifted due to slipping.
- Patent Document 3 In the method of Patent Document 3, the surface of the frame and the crosspiece is painted with a matte paint. However, such a matte paint is applied to the glass substrate. It is only a device for making it easy to visually inspect whether dust or dirt is attached, and is irrelevant to prevention of bending of the crosspiece. *
- the present invention provides a tray having a structure in which a sheet-like plate (B) (for example, a thin and large-sized glass substrate) that is bent is placed flat. It is an object of the present invention to provide a tray capable of reliably suppressing bending and slipping of the placed sheet-like plate (B).
- B sheet-like plate
- the flat plate mounting tray of the present invention is a tray (T) for mounting a sheet-like plate body (B) that causes bending in a flat plate shape
- the tray (T) is The rectangular outer frame (1) in plan view and a pair of frame pieces (1x), (1x) facing each other of the outer frame (1) and four or more middle rails (2)
- the middle pier (2) is composed of two or more pairs of middle pier pairs (22) that are paired with two adjacent middle piers (2a) and (2b), and A protective sheet (3) is stretched between the two middle rails (2a) and (2b), which are constituent members of each middle rail pair (22), in the form of an endless belt. Is.
- the flat plate mounting tray of the present invention has a pair of opposing frame pieces (a rectangular outer frame (1) and an outer frame (1) facing each other in plan view) 1x) and four or more middle rails (2) installed between (1x), and the middle rail (2) is composed of two adjacent middle rails (2a) and (2b). It is composed of two or more pairs of middle crosspiece pairs (22). In addition to these two or more pairs of middle rails (22), an isolated middle rail (2) that does not form a pair, for example, one end side or both ends of the area surrounded by the outer frame (1), or near the center. It is also allowed to be additionally provided in the case. *
- the flat plate mounting tray of the present invention is a pair of two adjacent middle rails (2a) and (2b) in the above "place". It has a characteristic configuration in which a protective sheet (3) is stretched between two middle beams (2a) and (2b) which are constituent members of the middle beam pair (22). Yes. *
- This characteristic configuration can imagine a “stretcher / stretcher” in plan view. That is, a pair of middle rails (22) corresponds to the left and right support bars of the stretcher, and the protective sheet (3) corresponds to a sheet stretched between the left and right support bars of the stretcher. However, in the stretcher, the sheet is not stretched in an “endless belt shape” between the two bars. *
- plate (B) is: ⁇ Directly above each middle beam (2a), (2b) which is a member of middle beam pair (22) In addition to being supported by the middle rails (2a), (2b) via the protective sheet (3), the individual middle rails (2a), ( 2b) is also supported by the protective sheet (3).
- the plate (B) placed on the tray (T) is placed directly or via a cushion material on the conventional “outer frame-middle rail” tray by the support mechanism described above. As compared with the case, slip of the placed plate (B) is remarkably suppressed, and stress applied to the plate (B) is dispersed, so that concentration of force is eased.
- a protective sheet (3) is provided between the two middle rails (2a) and (2b), which are members of each pair (two pairs in FIG. 1) of the middle rail pair (22).
- the upper part of the loop of the protective sheet (3) is deformed downward due to the weight of the plate (B) between the intermediate rails (2a) and (2b).
- the lower part of the loop of the protective sheet (3) is reversely tensioned and below the upper part of the protective sheet (3). The deformation to is suppressed as compared with the increase in weight of the plate (B).
- Each of the middle beam (2a), (2b) constituting the middle beam pair (22) has a hollow portion (ho). ", The bending of the intermediate rails (2a) and (2b) is suppressed, the strength thereof is increased, and the weight can be reduced (therefore, the weight of the entire tray (T) can be reduced). . *
- each of the middle rails (2a) and (2b) constituting the middle rail pair (22) is shown as “horizontal shape” in a cross-sectional view in the width direction of the middle rail (2).
- the shape of an ellipse or ellipse makes it possible to reduce the short diameter of the intermediate rails (2a) and (2b) and to provide a protective sheet on the intermediate rails (2a) and (2b).
- the substantial area of the portion receiving the load of the plate (B) placed via (3) is larger than that of a circular tube, and further, the placed plate (B) and the protective plate Since the throwing-in state between the sheet (3) also becomes gentle, it becomes more preferable overall.
- the flat placement tray of the present invention is superior to the conventional flat placement tray composed of a frame and a middle rail as follows due to its unique structure and mechanism. The effect is played. ⁇ Applicable to “sheet-like plates that cause warping”, which had been a problem in the past. Moreover, the sheet-like plate (B) in the loaded state can be reliably prevented from bending and slipping, so that the reliability is high. ⁇ In contrast to conventional products, the structural complexity of the tray should be negligible. ⁇ Because the number of middle rails can be reduced compared to conventional products, the weight of the tray can be reduced. ⁇ There is no need to provide a receiving means such as a pin to support the plate on the middle rail. ⁇ Compared to conventional products, the cost of the tray is hardly increased, and conversely, the cost can be reduced.
- the present invention relates to a tray (T) for placing a sheet-like plate (B) that causes bending in a flat position.
- the flat panel display such as LCD, PDP, LED, OLED, FED described in the section of “Background Art” is manufactured.
- the base plates that are plate bodies (especially glass plates) that are usually rigid (hard), including glass plates, ceramic plates, silicon plates, plastics plates, etc. / And because of its large size (because of its large area), it can bend. *
- the thickness is, for example, 0.8 mm or less, particularly 0.7 mm or less, and further 0.6 mm or less, and the lower limit is not particularly limited, and may be 0.2 mm or less, for example.
- the area (square meter) includes, for example, 2 or more, 3 or more, and 4 or more. There is no particular limitation on the upper limit.
- Speaking of the generation of glass substrates for example, it is G5 or more, and further G6 or more.
- ⁇ Weight is determined from “specific gravity of glass (about 2.5) ⁇ area ⁇ thickness”. *
- the above glass substrate includes a glass substrate with a functional layer having a functional layer on at least one side thereof.
- the above-mentioned “functional layer” includes various layers including a transparent conductive film such as an ITO film, a metal thin film, an alignment film, a liquid crystal layer, a color filter, a dielectric layer, an organic semiconductor, and a metal nanoparticle layer. Is given.
- the functional layer may be a single layer or a multilayer, and may be a continuous layer or an intermittent layer.
- the “layer” of the “functional layer” means that a certain function is provided on the substrate. *
- the sheet-like plate (B) that causes the bending in addition to the plate that is usually said to be rigid (hard), a metal thin plate such as stainless steel foil, various polymer films, etc.
- a flexible material (having flexibility) capable of forming a curved surface, winding, rewinding, folding (folding) and the like can also be exemplified.
- the material of the outer frame (1) is not particularly limited, but aluminum is preferable in consideration of strength, lightness, cost, and the like.
- Aluminum is not only pure aluminum but also various aluminum alloys including Al—Cu, Al—Mn, Al—Si, Al—Mg, Al—Mg—Si, and Al—Zn. It is assumed that the concept also includes in this case, as the aluminum material constituting the outer frame (1), it is particularly desirable to use an aluminum material whose surface is anodized by anodization to improve wear resistance and corrosion resistance. If necessary, it is also possible to use an aluminum material in which a resin film is further formed on such an anodized surface. *
- FIG. 1 is a plan view of FIG. 1 showing a tray (T) of Example 1 described later
- FIG. 4 is an enlarged view around the upper left corner of FIG. 1
- FIG. 5 is a plan view of a corner piece (4).
- an L-shaped corner piece (4) as shown in the plan view of FIG. 5 is inserted and arranged in the corner arranged at a right angle.
- (4h) is a through hole for caulking
- (h) is a through hole for weight reduction.
- the corner piece (4) is usually made of aluminum. 3.
- the caulking operation is simultaneously performed by the caulking pressure parts of the press machine toward the four through holes (4h) of the corner piece (4) in FIG. 4.
- the part immediately above the through hole (4h) of the frame pieces (1x) and (1y) bites into the four through holes (4h) of the corner piece (4), and the fastening of one corner is completed. . 5.
- Such a caulking operation is also performed on the remaining three corners to complete the fastening of the four corners. *
- the outer frame (1) is efficiently formed by the press machine, and the outer frame (4) is unavoidable when four fastenings are sequentially performed at one corner as in the case of screws.
- the possibility of the occurrence of torsional strain 1) is eliminated.
- the middle beam (2) is a member constructed between a pair of opposed frame pieces (1x), (1x) of the outer frame (1). Consists of more than books. These middle rails (2) are two pairs or more (for example, 2 pairs, 3 pairs, or 4 pairs) of the middle beam pairs (22) that are paired with two adjacent middle beams (2a) and (2a). Consists of. *
- interval S1 and the interval S2 are usually set to be the same. However, there may be some differences.
- the interval S3 is preferably narrower than the intervals S1 and S2, but there is no particular problem as long as it is about the same as the intervals S1 and S2. If the distance S3 is larger than the distances S1 and S2 beyond the allowable limit, the plate (B) is greatly bent at the distance S3, causing a problem.
- the interval S0 Since the interval S0 is on the edge side of the placed plate (B), the interval S0 is usually narrower than the interval S3 as well as the intervals S1 and S2, but the frame piece (1y) When the left and right edge sides of the plate body (B) are supported by a part of the plate or by a guide (5) provided so as to protrude from the frame piece (1y), the interval S0 can be set to the same level as the interval S3. . In any case, while taking into account the flexibility of the plate (B), force is applied to all the middle rails (2) as evenly as possible, and the plate (B) exceeds the allowable limit at both ends. Care should be taken not to cause bending or jumping. *
- an isolated middle beam (2) that does not participate in the middle beam pair (22) is additionally arranged, for example, toward the end of the region surrounded by the outer frame (1) on the edge side of the plate (B). There is no problem. This is because such an isolated middle rail (2) may be useful for preventing dripping (bending) of the edge of the plate (B) depending on the size of the plate (B). 2. Further, an isolated middle beam (2) that is not involved in the middle beam pair (22) is additionally arranged, for example, at an intermediate position between the left middle beam pair (22) and the right middle beam pair (22). You can do it.
- the material of the middle rail (2) is preferably aluminum (including aluminum alloy) in consideration of strength and light weight as in the outer frame (1). Unlike the outer frame (1), the middle rail (2) is usually used as it is because it does not have to consider the metal touch when the trays are stacked in multiple stages. However, it is possible to use alumite or a resin film. *
- Each middle beam (2a), (2b) constituting the middle beam pair (22) may be solid, but has a tube structure having a hollow portion (ho). Is particularly preferred. This is because the tube structure is advantageous in terms of weight reduction and bending strength, and is often advantageous in terms of cost. *
- the cross-sectional shape in the width direction of the middle rails (2a) and (2b) can be various shapes, but as shown in FIGS. It is particularly preferable to have a horizontally long cross-sectional shape having a hollow portion (ho).
- 7A is an example of a horizontally long rectangle with rounded corners
- FIG. 7B is a horizontally long oval
- FIG. 7C shows an example of a horizontally long ellipse
- FIG. 7D shows a horizontally long example of multiple eyes.
- FIGS. 7E to 7F show other examples having a horizontally long cross-sectional shape.
- FIGS. 7G to 7H show other examples having a cross-sectional shape that is not horizontally long.
- FIG. 7G is an example of a circle
- FIG. 7H is a square with rounded corners. It is an example.
- the plate (B) can be protected by being interposed between the intermediate rail (2) and the plate (B).
- various materials such as films, sheets, foamed sheets, woven fabrics, nonwoven fabrics made of long fibers, knitted fabrics, and laminates thereof are used.
- the protective sheet (3) preferably has cushioning properties, a foam sheet or a multilayer sheet including a foam sheet is a typical example of a preferable one.
- the protective sheet (3) is used in an endless belt shape (loop shape), the innermost layer is preferably a heat sealable layer.
- the endless belt shape (loop shape) can also be achieved by means such as an adhesive, an adhesive tape, ultrasonic bonding, high frequency bonding, and stitching. *
- a particularly preferable protective sheet (3) is a high-density grade ethylene polymer obtained by polymerization using a metallocene catalyst (more specifically, by polymerization using a metallocene catalyst).
- a metallocene catalyst more specifically, by polymerization using a metallocene catalyst.
- It is a multilayer sheet comprising a film layer (3 m) or including the film layer (3 m).
- Typical examples of the other layer of the film layer (3 m) in the case of multiple layers are an ethylene polymer foam sheet (3n) and a heat seal layer (3 s) with high heat seal strength (in one example, a high-density polyethylene layer) ).
- Typical examples of the layer structure at that time are: (3m) / (3n) / (3s), (3m) / (3n) / (3m) / (3s), (3m) / (3n), (3m) / (3n) / (3m). *
- the foamed polypropylene sheet is an example of a particularly preferable example of the protective sheet (3) because it has both cushioning properties and strong heat sealing properties.
- the protective sheet (3) is stretched over an endless belt as shown in FIGS.
- the protection sheet (3) is handed over by, for example, a method of extrapolating the tube-shaped protection sheet (3) to the middle beam pair (22) (middle beam (2a), (2b)), A method of removing the excess portion by wrapping the pair (22) (middle beam (2a), (2b)) with a protective sheet (3) and then heat-sealing or fusing, the middle beam pair (22) (
- the protective sheets (3) and (3) are disposed on the upper and lower sides of the middle rails (2a) and (2b), respectively, and then the excess portion is removed by fusing or the like.
- FIG. 1 is a plan view showing an example of a flat placing tray (T) of a plate body of the present invention, each of two pairs of middle rails (22) and (22). Has a protective sheet (3) stretched around an endless belt.
- FIG. 2 is an enlarged view of the AA cross section of FIG.
- FIG. 3 is a cross-sectional view showing an example of the middle rail (2).
- FIG. 4 is an enlarged view around the upper left corner of FIG.
- FIG. 5 is a plan view of the corner piece (4).
- FIG. 6 is an explanatory view schematically showing the BB cross section of FIG.
- FIG. 7 is a cross-sectional view in the width direction showing various examples of the intermediate beam (2) having a pipe structure. *
- the outer frame (1) is composed of a pair of opposing frame pieces (1x), (1x) on its long side and a pair of opposing frame pieces on its short side ( 1y) and (1y), and has a rectangular skeleton as a whole.
- the outer frame (1) is assembled by the method described in the section of (Outer frame (1)) in [Configuration of tray (T)] described above. *
- the middle rail (2) is constructed between a pair of opposing frame pieces (1x) and (1x) on the long side of the outer frame (1).
- the middle crosspiece (2) is fixed to the frame piece (1x) by screwing.
- the middle rail (2) is a main member for supporting the plate body (B) (in this embodiment, a glass substrate with a functional layer (color filter layer)). *
- Outer frame (1) Frame pieces (1x), (1x) constituting the long side of the outer frame (1) and frame pieces (1y) constituting the short side of the outer frame (1) ), (1y), as shown in FIG. 2, has a cross-sectional shape having a quadrangular hollow portion (a cross-sectional shape that makes an image of an angular “ ⁇ ”).
- the left protruding portion in the upper left part of FIG. 2 serves as a grip portion by the robot when the tray (T) is lifted or lowered.
- FIG. 2 also shows a guide (5) which is a part for supporting the edge of the plate (B) at a predetermined position.
- This guide (5) has a total of three intermediate pieces, one end portion and the other end portion of each frame piece (1y) and (1y) constituting the short side of the outer frame (1). It is provided in the place. Further, the guide (5) is slightly different in shape, but as shown in FIG. 1, each frame piece (1x), (1x) constituting the long side of the outer frame (1) is also drawn. ) Is provided at a total of two locations, one end and the other end. *
- Example 1 The guide (5) in Example 1 is produced by mechanically cutting a block-shaped molded body obtained by compression molding using ultra-high molecular weight polyethylene powder. It has outstanding properties such as wear resistance, fatigue resistance, self-lubrication, chemical resistance, corrosion resistance, impact resistance, strength, etc., and is shown by a two-dot chain line in FIG. It is optimal as a member for supporting the plate body (B) (glass substrate with a functional layer). *
- the guide (5) in FIG. 2 provided on the frame pieces (1y) and (1y) is slightly so that both of the two types of substrates (plate bodies (B)) having slightly different dimensions can be handled. It is structured longer. In the first embodiment, both a substrate having a width of 1850 mm ⁇ a height of 1500 mm and a substrate having a width of 1800 mm ⁇ a height of 1500 mm (plate body (B)) can be placed. *
- FIG. 2 (6) in FIG. 2 is a washer built-in screw, which is used for fixing the above ultra high molecular weight polyethylene guide (5) to the outer frame (1).
- FIG. 4 showing an enlarged view of the corner part of FIG. 1, the frame piece (1) constituting the short side ( The end of 1y) and the end of the frame piece (1x) of the outer frame (1) constituting the long side are both butted in a state of being cut at 45 °.
- the crimping operation of this butting is performed all at once by the press machine toward the four through holes (4h) of the corner piece (4) shown by broken lines in FIG.
- FIG. 5 is a plan view of the L-shaped corner piece (4) of FIG. *
- a pair of middle beams (22) in the tray (T) in FIG. 1 is composed of two middle beams (2a), (2b).
- Each of the intermediate rails (2a) and (2b) has a horizontally long cross-sectional tube structure having a hollow portion (ho), the horizontal width is 32 mm, the vertical width is 6.5 mm, and the wall thickness is 1.5 mm. It is.
- Two such intermediate beam pairs (22) are installed between the frame pieces (1x) and (1x) of the outer frame (1) constituting the long side.
- the crosspieces (2a) and (2b) those having the four types of cross-sectional shapes shown in FIGS. 7 (A) to (D) are used. Are being tested. *
- FIG. 1 a protective sheet (3) is stretched around each of the two middle beam pairs (22) and (22) in the form of an endless belt. B) is placed flat. The state is as shown in FIG. 6 in the BB cross section of FIG. *
- a glass substrate with a functional layer (color filter layer) is used as the plate (B), and the tray (T) on which the plate (B) is placed is stacked on a pallet by 150 stages, and then a transparent plastic Wrapping the whole with film, transport and store in the factory, truck transport test to other factories, unloading in other factories and transport in the factory, unpacking and upper side
- the tray (T) was taken out from the tray one by one, but no abnormality was found.
- the flat plate mounting tray according to the present invention has a sheet-like plate body (B) that generates bending (for example, a thin and large glass substrate, or a functional layer provided on at least one surface of such a glass substrate).
- the glass substrate with a functional layer can be suitably used as a tray (T) for placing it flat.
- FIG. 2 is an enlarged view of a section AA in FIG. 1. It is sectional drawing which showed an example of the middle crosspiece (2).
- FIG. 2 is an enlarged view around the upper left corner portion of FIG. 1. It is a top view of a corner piece (4).
- FIG. 2 is an explanatory view schematically showing a BB cross section of FIG. 1. It is sectional drawing of the width direction which showed the various examples of the middle crosspiece (2) which has a pipe structure.
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Abstract
Description
もなだらかになる(つまり、板体(B)に加わる歪みが抑制される)。繰り返しの使用により、たとえエンドレスベルト状に掛け渡した保護用シート(3)の周長が若干伸びたとしても、保護用シート(3)のループの上側の部分の撓みは抑制される。もし、保護用シート(3)の周長の伸びが限界を越したときには、中桟対(22)の構成メンバーである2本の中桟(2a),(2b)間の間隔を、やや広がる方向に調整するだけで対処できる。 In addition, since the “deformation curve” of the upper part of the loop of the protective sheet (3) becomes gentle, the bending of the plate (B) affected by the degree of deformation also becomes gentle (that is, the plate ( The strain applied to B) is suppressed). By repeated use, even if the circumferential length of the protective sheet (3) stretched in an endless belt shape is slightly extended, bending of the upper portion of the loop of the protective sheet (3) is suppressed. If the elongation of the circumference of the protective sheet (3) exceeds the limit, the interval between the two middle rails (2a) and (2b), which are members of the middle rail pair (22), is slightly widened. It can be handled simply by adjusting the direction.
-2- Here, with respect to the distance between the middle frame (2) installed between the pair of opposed frame pieces (1x), (1x) of the outer frame (1), two pairs of middle beams (22) An example will be described. The distance between “middle beam (2a) -middle beam (2b)” in the left middle beam pair (22) in FIG. 1 is S1, and “middle beam (2a) — The distance between the middle rail (2b) "is S2, the distance between the left middle rail pair (22) and the right middle rail pair (22) is S3, the left frame piece (1y) and the left middle rail pair If the distance between the middle rail (2a) of (22) is S0 and the distance between the right frame piece (1y) and the middle rail (2b) of the right middle rail pair (22) is S0, It is expressed as
図7(C)は横長の楕円形の例、図7(D)は横長でかつ多眼の例である。 2.図7(E)~(F)は、横長の断面形状を有する他の例を示したものである。 3.図7(G)~(H)は、横長ではない断面形状を有する他の例を示したものであり、図7(G)は円形の例、図7(H)は角を丸めた正方形の例である。 -7-1. In the case of the tube structure, the cross-sectional shape in the width direction of the middle rails (2a) and (2b) can be various shapes, but as shown in FIGS. It is particularly preferable to have a horizontally long cross-sectional shape having a hollow portion (ho). 7A is an example of a horizontally long rectangle with rounded corners, FIG. 7B is a horizontally long oval,
FIG. 7C shows an example of a horizontally long ellipse, and FIG. 7D shows a horizontally long example of multiple eyes. 2. FIGS. 7E to 7F show other examples having a horizontally long cross-sectional shape. 3. FIGS. 7G to 7H show other examples having a cross-sectional shape that is not horizontally long. FIG. 7G is an example of a circle, and FIG. 7H is a square with rounded corners. It is an example.
Claims (3)
- 撓みを生ずるシート状の板体(B)を平置き状に載置するためのトレイ(T)であって、 前記のトレイ(T)は、平面視で矩形の外枠(1)と、その外枠(1)
の相対向する1対の枠片(1x),(1x)間に架設する4本以上の中桟(2)とで構成されていること、 前記の中桟(2)は、隣接する2本の中桟(2a),(2b)で1対となる中桟対(22)の2対以上からなること、 そして、それぞれの中桟対(22)の構成メンバーである2本の中桟(2a),(2b)間には、保護用シート(3)をエンドレスベルト状に掛け渡してあること、を特徴とする板体の平置き載置用トレイ。 A tray (T) for placing a sheet-like plate body (B) that causes bending in a flat position, the tray (T) including a rectangular outer frame (1) in plan view and Outer frame (1)
A pair of frame pieces (1x) facing each other, and four or more middle rails (2) installed between (1x), the middle rails (2) are adjacent two It consists of two or more pairs of the middle beam pair (22), which is a pair of the middle beam (2a), (2b), and two middle beams (which are members of each middle beam pair (22)) A plate-mounted flat mounting tray characterized in that a protective sheet (3) is stretched between the 2a) and (2b) in an endless belt shape. - 前記の中桟対(22)を構成する個々の中桟(2a),(2b)が、中空部(ho)を有する管構造をしていること、を特徴とする請求項1記載の板体の平置き載置用トレイ。 2. The plate according to claim 1, wherein each of the middle rails (2a) and (2b) constituting the middle rail pair (22) has a tube structure having a hollow portion (ho). Flat placement tray.
- 前記の中桟対(22)を構成する個々の中桟(2a),(2b)が、中桟(2)の幅方向の断面視で、1眼または多眼の中空部(ho)を有する横長の形状を有すること、を特徴とする請求項2記載の板体の平置き載置用トレイ。 Each of the middle rails (2a) and (2b) constituting the middle rail pair (22) has a single-lens or multi-eye hollow portion (ho) in a cross-sectional view in the width direction of the middle rail (2). 3. The plate placing flat tray according to claim 2, which has a horizontally long shape.
Priority Applications (1)
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JP2012550913A JPWO2012090887A1 (en) | 2010-12-27 | 2011-12-23 | Flat plate mounting tray |
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JP2010290441 | 2010-12-27 | ||
JP2010-290441 | 2010-12-27 |
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PCT/JP2011/079947 WO2012090887A1 (en) | 2010-12-27 | 2011-12-23 | Tray for placing plate in flat manner |
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WO (1) | WO2012090887A1 (en) |
Cited By (2)
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JP2014072274A (en) * | 2012-09-28 | 2014-04-21 | Dainippon Printing Co Ltd | Substrate holding member |
JP2015063328A (en) * | 2013-09-25 | 2015-04-09 | アキレス株式会社 | Wafer protection film |
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JP2007200959A (en) * | 2006-01-24 | 2007-08-09 | Murata Mach Ltd | Tray for sheet transfer |
JP2010275006A (en) * | 2009-06-01 | 2010-12-09 | Yodogawa Hu-Tech Kk | Protective member for protecting substrate and protecting method for substrate using this protective member |
JP2010274926A (en) * | 2009-05-26 | 2010-12-09 | Toppan Printing Co Ltd | Substrate transporting tray |
JP2011246189A (en) * | 2010-05-31 | 2011-12-08 | Toppan Printing Co Ltd | Substrate transporting tray |
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- 2011-12-23 WO PCT/JP2011/079947 patent/WO2012090887A1/en active Application Filing
- 2011-12-23 JP JP2012550913A patent/JPWO2012090887A1/en active Pending
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JP2014072274A (en) * | 2012-09-28 | 2014-04-21 | Dainippon Printing Co Ltd | Substrate holding member |
JP2015063328A (en) * | 2013-09-25 | 2015-04-09 | アキレス株式会社 | Wafer protection film |
Also Published As
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JPWO2012090887A1 (en) | 2014-06-05 |
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