WO2012084215A1 - Mould drum and cleaning apparatus for a mould drum - Google Patents
Mould drum and cleaning apparatus for a mould drum Download PDFInfo
- Publication number
- WO2012084215A1 WO2012084215A1 PCT/EP2011/006458 EP2011006458W WO2012084215A1 WO 2012084215 A1 WO2012084215 A1 WO 2012084215A1 EP 2011006458 W EP2011006458 W EP 2011006458W WO 2012084215 A1 WO2012084215 A1 WO 2012084215A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drum
- cleaning
- mould
- mould drum
- cover
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 177
- 238000000034 method Methods 0.000 claims abstract description 45
- 230000008569 process Effects 0.000 claims abstract description 43
- 235000013305 food Nutrition 0.000 claims abstract description 27
- 239000007858 starting material Substances 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 239000012530 fluid Substances 0.000 claims description 62
- 238000007789 sealing Methods 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 25
- 238000003860 storage Methods 0.000 description 16
- 230000007246 mechanism Effects 0.000 description 14
- 239000007921 spray Substances 0.000 description 11
- 238000012546 transfer Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 6
- 235000013372 meat Nutrition 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 239000012459 cleaning agent Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/065—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks non-masted
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
- A22C7/0038—Demoulding means
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
- A22C7/0069—Pressing and moulding by means of a drum
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
- A22C7/0076—Devices for making meat patties
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/12—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds on the circumference of a rotating drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/18—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using profiled rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07559—Stabilizing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/08—Masts; Guides; Chains
- B66F9/087—Monomasts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/18—Load gripping or retaining means
- B66F9/187—Drum lifting devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C13/00—Rolls, drums, discs, or the like; Bearings or mountings therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
- F16C41/008—Identification means, e.g. markings, RFID-tags; Data transfer means
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C17/00—Other devices for processing meat or bones
- A22C17/08—Cleaning, e.g. washing, meat or sausages
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0328—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid by purging the pipe with a gas or a mixture of gas and liquid
Definitions
- the present invention relates to a mould drum for moulding products from a mass of food starting material.
- the mould drum comprises one or more cavities with a mould cavity wall having at least partially a porous structure, whereas each cavity is connected to a passage.
- the present invention further relates to a cleaning
- the present invention relates to a process for cleaning the inventive drum.
- Hygiene is an important issue in the food processing industry. It is therefore important that machine parts, which are in contact with a food product, are cleaned regularly. Particularly, when using a drum with cavities with a porous structure for producing formed food products, the drum must be cleaned regularly and as soon as possible after the mould drum has been removed from the forming apparatus. If this is not done, for example dry meat will result in blocking of the pores of the porous cavity and will make it very difficult to clean these cavities.
- a mould drum for moulding products from a mass of food starting material comprising one or more cavities with a mould cavity wall having at least partially a porous structure, whereas each cavity is connected to a passage, and whereas the passage extends from the first front end to the second front end of the mould drum.
- the present invention relates to a mould drum for moulding products from a mass of food starting material.
- the present invention relates to a mould drum for forming meat, for example into two- or three dimensional patties.
- the mould drum comprises one, preferably more cavities, which are arranged on the surface of the drum. These cavities are preferably arranged around the entire circumference of the mould drum and a multitude of cavities are arranged in parallel; i.e.
- each mould cavity has a cavity wall; i.e. sidewall and/or a bottom, which is at least partially porous so that the cavity wall is permeable for gas and/or a cleaning fluid.
- the porous structure is for example a sintered structure.
- the porous structure has a multitude of channels, which extend from one surface of the structure to the other surface of the structure. Preferably, the channels are interconnected.
- the drum can comprise one cylindrical element which is entirely made from a porous material. Alternatively, the drum comprises porous inlays.
- only the bottom is made at least partially from a porous material.
- each cavity is connected to a passage, to vent the cavity during filling, provide pressurized gas in order to remove the product from the cavity and/or to supply a cleaning fluid to the cavity.
- all cavities in one row are interconnected to each other by the passage.
- this passage now extends from the first front end to the second front end of the mould drum, i.e. a cleaning fluid introduced at one front end can leave the drum at the other front end without being forced through the porous structure.
- This embodiment has the advantage that particularly during cleaning, the passage can be rinsed and food particles in the passage can be easily discharged from the passage.
- one front end comprises distribution means, preferably a ring, for distributing a cleaning- and/or drying fluid to all passages.
- This distribution means interconnects all passages so that the cleaning- and/or drying fluid only has to be provided to the mould drum once; i.e. to the distributor, which distributes the cleaning- and/or drying-fluid to all passages.
- the front end of the mould drum comprises form fit means to rotate the mould drum particularly during the production of the formed products.
- This form fit means can be for example a multitude of pins which are distributed equidistantly around the circumference of the front end.
- the mould drum comprises an axis of rotation that extends from both ends of the mould drum.
- This extension can be utilized to bear the mould drum for example in the forming- and/or cleaning apparatus.
- these extensions can be utilized to transport the mould drum for example from the production apparatus to the cleaning apparatus and vice versa.
- the axis of rotation can be part of the front end of the mould drum, can be fixed to the front end of the mould drum and/or can extend through the entire center axis of the mould drum.
- the mould drum comprises a hollow axis of rotation and/or a hollow journal.
- This hollow axis of rotation and/or a hollow journal can be, for example, utilized to transport the mould drum, for example from the forming apparatus to a cleaning apparatus and vice versa.
- the mould drum comprises recognition means, preferably an RFID, with a read only- or a read- and write-function.
- recognition means preferably an RFID
- This program can be stored on the recognition means and/or on a control system which is part of the forming apparatus and/or the cleaning
- the system When a mould drum will be placed in the forming apparatus the system will recognize it and preferably process parameters, for example: filling pressure for the food mass, rotational speed of the drum, set points to control the fluid to the product cavities to remove the formed products, movement of the belt which remove the formed product from the drum, will be activated. Additionally, also the production history, for example at what time and date the mould drum has been used, standstill periods, temperature of the mass, operating times versus produced capacity, etc, of that particular mould drum in the forming apparatus can be monitored and stored. This information can be for example used to forecast production capacity and/or to proactively initiate service for the mould drum and/or the cleaning- or molding apparatus.
- process parameters for example: filling pressure for the food mass, rotational speed of the drum, set points to control the fluid to the product cavities to remove the formed products, movement of the belt which remove the formed product from the drum, will be activated.
- the production history for example at what time and date the mould drum has been used, standstill periods, temperature of the mass, operating times versus
- the cleaning program can consist settings like the amount of detergents which are needed, time period of each cleaning step within the cleaning process. Also the cleaning history of the drum can be monitored. This is especially important due to the hygienic demands for food forming processes.
- the drum is stored in a storage unit.
- This storage unit can also be provided with recognition means to control the logistics with respect to mould drums.
- the forming apparatus, cleaning apparatus and storage unit can be coupled together for a centralized control of the handling of the mould drums.
- configuration of the production line can be achieved by coupling all used machines together.
- Identification means in the mould drum can for example be milled grooves which grooves comprise a code which can be recognized by recognition means, for example, machine readable holes forming an unique number, a barcode, a transponder (electronic tag, radio tag, RFID chip) or other identification means are also possible.
- recognition means for example, machine readable holes forming an unique number, a barcode, a transponder (electronic tag, radio tag, RFID chip) or other identification means are also possible.
- the recognition means connected to the forming apparatus and/or cleaning apparatus is a read- and/or write means which is capable to read the identification means which is part of each mould drum and/or write information on the recognition means of the mould drum.
- the used technique recognition means must withstand the circumstances during the forming process, during the cleaning process, during storage and/or during further handling of the mould drum. Especially the cleaning process where the drum is accommodated within the housing of a cleaning apparatus, the drum will be exposed to detergents, acids, high pressure washing and/or high temperature. To prevent that the identification means placed at/in the mould drum and the recognition means placed at the forming apparatus, cleaning apparatus and/or eventually storage unit will be damaged, they are preferably placed in a protected place and/or integrated in plastic parts.
- Another subject matter of the present invention is an apparatus for the inventive mould drum with supporting means for supporting the axis of the mould drum, whereas the cleaning apparatus comprises cover- and fastening means, which fastens the mould drum to the supporting means and/or covers one or both front ends of the mould drum.
- the disclosure regarding the inventive mould drum also applies to the inventive apparatus and vice versa.
- This embodiment of the present invention relates to an apparatus for example for cleaning a mould drum from the inside; i.e. particularly the passage and/or the cavity and/or from the outside.
- This embodiment of the present invention further relates to a forming apparatus in which the drum is utilized to form food products from a food starting material.
- the apparatus comprises supporting means for supporting the axis of the drum, which preferably does not rotate during the cleaning process and preferably rotates during the production process.
- the axis of the drum fits on and/or in the supporting means and is at least partially secured in its position.
- the supporting means can be utilized by a segment of a cylindrical sidewall of a tube.
- the apparatus comprises cover and/or fastening means, which fasten the mould drum to the supporting means and/or cover the front end of the mould drum, at least partially.
- cover and/or fastening means By covering one front end of a mould drum, one end of the passage can be closed and/or two passages can be fluid-wise interconnected by the cover.
- the cover can be connected to an fluid to eject the formed product, a cleaning- and/or drying fluid source to introduce a cleaning- and/or drying-fluid via the front end into the passage of the mould drum and force the cleaning- and/or drying-fluid through the porous structure and thus clean and/or dry it.
- the cover- and the fastening means comprise sealing means to avoid that particularly ejection-, cleaning- and/or dry-fluid leaks unintentionally from one of the front ends.
- the cover and/or fastening means comprise drive means to move them from a fastening into a remote position and vice versa and preferably secure it in at least one of its respective position.
- These drive means can be operated by a motor and/or manually.
- This preferred embodiment of the present invention has the advantage that the mould drum can be placed on the support means of the apparatus. Subsequently, first one and then the second cover and/or fastening means can be automatically placed against the front end of the mould drum in order to secure the mould drum in its position and/or in order to clean the passages and/or the cavities.
- one cover and/or fastening means comprise an ejection-, cleaning- and/or drying-fluid connection to provide an ejection-, a cleaning- and/or drying-fluid to the passage and/or the cavity.
- the cavity Via the cover, the cavity can also be vented during filling of the cavity.
- the apparatus is a cleaning apparatus, it comprises preferably a nozzle that rotates around the drum in order to clean the circumference and/or the front end of the drum.
- the nozzle can be motor driven and/or driven by the emerging cleaning fluid jet.
- the apparatus comprises means to move, preferably lower and/or lift the mold drum relative to the frame of the apparatus.
- This means can be utilized to press the drum against a seal in the vicinity of the filling area of a mass feed member.
- this means can be utilized to remove the mould drum from a movable unit and/or place it into the apparatus. Additionally, this means can be used to change the vertical and/or horizontal position of the mould drum during cleaning and/or to remove the remove the means, on which the mould drum rests, from the drum.
- the mould drum comprises a read/write unit which communicates with the recognition means of the mould drum.
- Another subject matter of the present invention is a process for the cleaning of the inventive mould drum in the inventive cleaning apparatus, whereas the passages are rinsed from the first front end to the second front end.
- mould drum and/or the cleaning apparatus also applies to the inventive process and vice versa.
- inventive process for cleaning a mould drum is moved, preferably lowered and/or lifted prior, during and/or after cleaning and/or that support means (82, 83) are removed from the drum during cleaning and vice versa.
- the passages are rinsed from the first front end to the second front end.
- This embodiment of the inventive process has the advantage that food particles, which are inside the passage, are removed from the passage and not forced into the porous structure of the cavities.
- the cavities are rinsed with a cleaning fluid after the passage has been cleaned. Particularly after the passage has been cleaned, the opening of the passage in one front end will be closed so that the fluid introduced into the passage has to flow through the porous structure of the cavity and thereby cleans the porous structure.
- the passage and/or the cavity is dried after cleaning. This is preferably utilized by introducing air into the passage, which preferably firstly removes water from the passage and then dries the cavity.
- the outside of the drum is cleaned by a rotating nozzle.
- This embodiment of the present invention has the advantage that the drum stands still during the cleaning process.
- the front ends are cleaned before the passage and/or the cavity is rinsed.
- This preferred embodiment of the present invention has the advantage that the front ends are already cleaned before they are covered by a cover.
- a movable unit to transport the mould rum according to one of the preceding claims, whereas it comprises a fork and/or a spindle to bear the mould drum.
- the storage unit can be designed as a relatively simple rack which can be provided with protection means, for example plastic shoe shaped part, to prevent that the surface of the drum will be damaged.
- the storage unit can accommodate multiple drums.
- the storage unit is preferably provided with a positioning means to assure a trouble free placement and removal of the mould drum with the movable unit.
- the storage unit In case a movable unit is provided without lifting means, the storage unit must be provided with lifting means to lift the mould drum from the movable unit or to put the mould drum on the movable unit. Only a small movement in vertical direction is needed for transferring the drum. All the lifting means described in the several embodiments of the cleaning apparatus and forming apparatus can also be used for the storage unit. These lifting means can be driven pneumatically, with an electric motor but preferably manually so no pneumatic or electric connection to the storage unit is needed. In a manually operated system, the mould drum supports in the storage unit can be moved by for example by a lever mechanism which makes only a rotating movement around a pivoting point to overcome the height difference.
- Every mould drum storage location can have its own lifting means but it's also possible that multiple drum locations are operate with one lifting means.
- the storage unit can be designed such that there is a restricted area wherein at least the outside of at least one drum can be washed with a high pressure washer without splashing meat particles etcetera to the already cleaned and stored drums. This can be useful when the production of food products stops only for a short period of time and especially the outside of the mould drum has to be cleaned before the next production run will start.
- FIG. 1 a shows the inventive mould drum.
- Figures 2 - 5 show a first embodiment of the inventive cleaning apparatus.
- Figures 6 and 7 show a different concept for loading the mould drum into the cleaning apparatus.
- Figures 8 - 10 show a second embodiment of the inventive cleaning apparatus.
- Figure 11 show the inventive process.
- Figures 12 - 17 show different embodiments of the forming apparatus.
- Figure 18 show the movable unit
- FIGS 19 - 22 show the inventive cleaning apparatus
- Figures 23 - 26d show the inventive forming apparatus
- Figures 27 shows the inventive cleaning apparatus
- Figures 28 shows the inventive forming apparatus
- Figure 29 show recognition means in the cleaning- and forming apparatus
- Figure 1 shows the inventive mould druml with a first front end 3 and a second front end 4.
- This mould drum 1 comprises on its surface a multitude of cavities 2, which are arranged around the entire circumference and which are open towards the surface. These cavities are utilized to form a food mass, preferably a meat mass into a desired 2D- or 3D-form, for example a patty.
- the mould drum comprises a multitude of cavities which are arranged in parallel. In the present case, one row of cavities comprises five cavities 2, which are filled simultaneously and emptied simultaneously.
- each cavity is filled with a food starting material, particularly with meat. Subsequently, this 2D- or 3D- formed product is removed from the cavity.
- the drum rotates.
- Each cavity comprises at least partially a porous structure; i.e. a at least partially porous bottom and/or a at least partially porous sidewalk
- This porous structure can be utilized to vent the cavity during filling, to apply pressurized air to the cavity to remove the product from the cavity and /or to clean the porous structure.
- All cavities 2 are connected to a passage 8, through which the cavities are vented and/or air or cleaning fluid is supplied. According to the present invention, this passage extends from the first front end 3 of the drum to the second front end 4 of the drum.
- the inventive mould drum further comprises a distributor 9, here a ring-shaped groove, in order to supply a cleaning fluid to all passages 8 simultaneously, which are fluid-wise connected to the distributor.
- form fit means 7, here embodied as pins, are arranged on the circumference of the front end 3 which are utilized to rotate the drum particularly during production. From the first front end 3 and the second front end 4 an axis of rotation 5 extends, respectively, which is used to bear the mould drum during its rotation in the production device and/or to bear the drum during its cleaning and/or to transport the drum. If needed, bearings 6 are fixed to the axis of rotation 5.
- Figure 1a shows another embodiment of the inventive mould drum 1.
- the mould drum has in a preferred embodiment a stainless steel base with fixedly placed inserts which inserts are partly or completely made from material with a porous structure.
- the mould drum is provided with a multitude of product cavities 2 which are arranged around the entire circumference of the mould drum and which form a row of cavities in longitudinal direction of the drum and which are open towards the surface and are utilized to form a food mass into a product, for example a patty.
- the mould drum has a first axial front end 3 and a second axial front end 4. Every row of product is provided with at least one passage 8 through which the cavities are vented and/or cleaning fluid is supplied. Each passage preferably extends from the first axial front end 3 to the second front end 4.
- a distributor 9 for a pressurized fluid is preferably integrated in first frond end 3.
- the mould drum has a relatively large internal opening 80.
- Further form-fit means 7 are provided to drive the drum in the forming apparatus.
- the form-fit-means are located within the opening 80, so that they are protected and cannot be, for example, contaminated by the food mass.
- Figure 1a shows a preferred location for identification means 12 at mould drum 1.
- the identification means 12 at the drum should be provided in first front end 3.
- the drum can be provided with more than one identification means 12 to prevent that the forming apparatus or cleaning apparatus can recognized the mould drum only by means of one identification means 12 and/or to prevent that there is only one pre-determined position wherein the drum will be recognized by the forming apparatus or cleaning apparatus.
- a food mass will be transported to a mass feed member provided with a fill opening adjacent to the mould drum 1.
- the mass which is pressurized with relatively low pressure, will flow into the open cavities.
- the air within the cavities preferably escapes via the porous structure of the bottom 10 and when applied, the porous structure of the sidewalls 11. The air will escape out of the drum via passages 8.
- a seal will preferably keep the formed products within the cavities till the row of formed products is approaching for example the lowest position of the drum.
- Figure 1a shows an example of a cross view of a mould drum, wherein 2 passages will be used, one separate passage 8a for the bottom and one separate passage 8b for the sidewall.
- Fluid can exit the porous structure of the bottom and sidewall essentially at the same time, by directing the fluid to both passages 8a, 8b simultaneously. Fluid can be directed first to a passage 8b, which is connected to the porous structure of the sidewall and at least partially afterwards fluid can be directed to a passage 8a, which is connected to the porous structure of the bottom. Alternatively, fluid can be directed first to a passage 8a, which is connected to the porous structure of the bottom, and at least partially afterwards, the fluid is directed to a passage 8b which is connected to the porous structure of the sidewall.
- FIG. 2 shows a first embodiment of the cleaning apparatus 20.
- This cleaning apparatus comprises a support frame 22, which is embodied in the present case as a partial segment of a cylindrical tube. Into this support frame, the axis of rotation 5 of the mould drum (please compare figure 1 ) is placed.
- the inventive cleaning apparatus comprises cover- and fastening means 23, 26 which are axially movable. After the drum has been placed into the support frames, the cover- and/or fastening means 23, 26 are moved towards the drum, until they are in contact with the respective front end.
- Drive means 25, 28, preferably motor drive means can be utilized for this movement particularly in order to automatize the cleaning process.
- the person skilled in the art understands, however, that the means 23, 26 can also be moved manually.
- each cover- and/or fastening means 23, 26 comprises sealing means 24, 27 in order to avoid undesired leakage particularly cleaning- and/or drying-fluid leakage between the drum and the cover 23, 26.
- a distributor here a spray bar 31 , with a multitude of nuzzles 30, rotates around the drum.
- the distributor 31 can be motor driven and/or can be rotated by the impulse of the jet that emerges each nozzle 30.
- the cleaning fluid sprayed on the outside of the drum cleans the surface of the drum and the surface of the cavity.
- the cover- and/or fastening means 26 comprises a cleaning fluid connection 32.
- a cleaning fluid is introduced into the cover and flows from there to the distribution groove 9, which is connected to all passages 8 of the mould drum.
- Figure 2b shows the inventive cleaning apparatus 20 in its entirety.
- a hood can be opened, which extends essentially over the entire length of the cleaning apparatus in order to place the mould drum into the support frame 22.
- Figure 3 shows further details of the inventive cleaning apparatus according to figure 2.
- the cleaning apparatus comprises drive means 49, 52 in order to rotate the spraying means 50, 51.
- a pinion 52 is arranged, which drives form-fit- means, here pins associated with the spray bar structure 51 to rotate the spray bar structure 51.
- an air source connection 53 is provided in the cover 46, which forces air into the distributor and thus into the passages and the cavities in order to dry the passages and the cavities.
- the mould drum can also be loaded into the cleaning unit from one of the front ends of the cleaning device 40.
- a movable unit which comprises a fork 58, which is height adjustable and on which the drum is placed so that the circumference of the drum sits on the fork 58.
- the fork 58 together with the drum is inserted into the cleaning unit 20 after the cleaning unit has been opened and then the fork 58 is lowered and the mould drum is placed on the support frame 42.
- the movable unit 57 is removed from the cleaning unit and the hood can be closed.
- the cleaning process can be inspected via a window 56.
- the valves for controlling the cleaning fluid can be operated by a PLC.
- FIGS 6 and 7 an alternative loading process is depicted.
- the mould drum is loaded from the front side.
- the axis of rotation 5 sits on the fork 58 and is then lowered into the support frame 52. Subsequently, the movable unit 36 is removed from the cleaning unit, the hood is closed and the cleaning process can start.
- the drum Since, in all applications the drum is not gripped by the movable unit, but sits on a fork, the movable unit is produced and operated easily. The drum is not damaged during transportation and/or insertion of the drum into the cleaning apparatus and/or into the cleaning apparatus.
- FIGS 8 - 10 show an alternative embodiment of the inventive cleaning unit.
- the cover 63 is rotatable for example by motor means 65 or manually.
- the drum is loaded in the present case by a movable unit, which comprises a spindle 72, which can be inserted into the axis of rotation 5 of mould drum. After the mould drum has been placed on the support frame 62, the movable unit and thus the spindle is removed from the drum.
- a fork can be used to place the mould drum into the cleaning unit.
- the cover- and/or fastening means can also be operated manually.
- all cleaning devices comprise collection means in order to collect the cleaning fluid and preferably recycle it into the cleaning process.
- Figure 11 shows the inventive cleaning process.
- the mould drum has been placed into the cleaning unit (please compare figure 11a)
- the cover- and/or fastening means 26 are brought into contact with the first front end 3.
- the cover- and/or fastening means 23 is still in its remote position.
- the cleaning fluid is introduced into the cover 26 and flows from there through the passages 8. Since the cover- and/or fastening means 23 is still in its remote position, the passages 8 are open at the second front end 4 of the mould drum 1 and the fluid introduced into the passage via cover 26 can escape from front end 4. Thus, the passages 8 are rinsed and food particles in the passage can be removed.
- the cleaning fluid can be water and if needed water with a cleaning agent.
- the water can be heated, however, in a first step always cold water should be used in order to avoid denaturalization of the protein structure of the meat.
- Figure 12 shows a first embodiment of the forming apparatus, which utilizes the inventive mould drum as depicted and described in figure 1 to produce formed products, for example patties.
- the mould drum 1 is supported in a support frame 42 of the forming apparatus, which is for example part of the main frame of the forming apparatus.
- the support frame 42 is preferably engineered as described above.
- Bearings 21 are provided on both ends of the axis of rotation 5 to bear the rotating drum relative to the forming apparatus.
- the bearing can be a self-lubricating bearing but preferably the bearing is provided as a roll bearing, preferably as a stainless steel roll bearing.
- the bearing can be also of any other material, for example plastic, preferably high performance plastic.
- the bearing must be resistant against the forces, which occur during the formation of formed products.
- the drum assembly 1 will be placed in or on the support frame by a movable unit which has been described above or which is described according to the subsequent figures.
- the cavities are vented via the porous structure and the passage 8 in the mould drum.
- air under pressure will be fed to the front end of the drum and flows from there through the passages 8 and the porous structure to the cavity of the mould drum 1.
- one front end 3, 4 of the mould drum is provided with a cover 43 with fluid connection points.
- cover 43 When the movable unit 36 has put the mould drum in/on the support frame 42, cover 43 will be moved by associated drive means such that the cover 43 is in contact with one of the front ends 3, 4 of the mould drum 1.
- This drive means can be motor or manual drive means. Once the cover is in contact with the front end of the drum, it will be secured in this position manually or automatically.
- the cover 43 which also secures the drum relative to the support frame is preferably provided with sealing means 44, for example of a labyrinth, lip seal or an O-ring seal to prevent a leakage between the cover 43 and the front end 3 of the drum 1.
- sealing means 44 for example of a labyrinth, lip seal or an O-ring seal to prevent a leakage between the cover 43 and the front end 3 of the drum 1.
- one connection point in cover 43 is connected with the ambient and/or preferably with a vacuum so that air can escape from the cavities during their filling. While or after the row of cavities has been filled with food starting material, the mould drum 1 continues its rotation and when it has reached its discharge position, one connection point in the cover 43 will be connected with a pressurized fluid source, for example an air source, for discharging the formed food product from the cavity 2.
- a pressurized fluid source for example an air source
- the fluid will flow from the fluid source via the cover 43 into the passage 8 and from there through the porous structure of one or more cavities, which are aligned in one row. It is also possible to provide the cover 43 with slots so that one or more passages 8 and/or one or more rows of cavities are provided with air in the discharge position.
- the cover 43 is therefore preferably an exchangeable piece, which can be adapted dependent on the product to be formed.
- the other front end 4, in the present case on the right hand side, is also provided with a cover 46 mainly to close the opening of the passages 8.
- the cover 46 is provided with sealing means 47, preferably embodied as described above, in order to prevent fluid-, preferably air-, leakage between this front end 4 of the mould drum and the cover 46.
- This cover can be either in a stand still position or can rotate together with the drum.
- Figure 13 shows the movable unit 36 in three different embodiments.
- the movable unit comprises a fork 58 with two arms which is adjustable in its height.
- the mould drum 1 is beared on the fork 58 of the movable unit 36.
- the axis of rotation 5, which extends from both ends of the mould drum 1 lies on the fork 58.
- a segment of the circumference of the drum lies on the fork 58.
- the front end of the fork comprises securing means, here indentations, in order to avoid that the drum rolls off the fork.
- the mould drum lies with its entire length on the fork.
- the forming apparatus preferably comprises guiding means (not depicted) to secure the movable unit 36 always in a defined position relative to the forming apparatus, in order to assure that the drum is placed on the support frame in the correct position.
- the fork 58 is lowered until the axis of rotation of the mould drum is fully supported by the support frame 42 of the forming apparatus.
- the lowering of the mould drum 1 can be carried out manually or automatically.
- the outfeed belt for the formed products must be shifted in a remote position. This is not the case in the embodiment according to figure 13c, as can be seen from figure 14.
- the movable unit 36 carries drum 1 from underneath.
- Advantageous in this embodiment is that the drum can be placed and removed from the side of the forming apparatus.
- the outfeed belt need not be replaced in this embodiment according to the present invention.
- Figure 15 shows yet another embodiment of the present invention.
- the support frame 42 at the front end 4 is designed differently.
- the cover 46 is not shifted linearly as in the preceding examples but is rotated into the locking position. This movement can be carried out manually or automatically.
- cover 46 comprises sealing means 47.
- cover 46 is also the drive means 45 of the cover 43. In the present case, this cover is operated manually.
- a leaver 45 also locks cover 43 once it is in contact with the front end 3 of the mould drum 1.
- Figure 16 shows the loading of the drum into the forming apparatus. Essentially, reference can be made to the disclosure made regarding figure 14. However, the shifting and locking mechanisms of the covers 43, 46 is as described according to figure 15.
- Figure 17 shows another loading mechanism of the mould drum 1.
- the mould drum comprises a hollow shaft or a hollow journal into which a spindle, which is part of the movable unit 36 is inserted. After the mould drum has been placed on support 42, the spindle is drawn out of the mould drum while removing the removable unit 36 from the forming apparatus.
- Figure 18 shows several embodiment of a movable unit 57.
- the unit is provided with a shaft/spindel 72.
- This shaft/spindle can be inserted into a drum opening 80 of mould drum 1.
- a fork 58 is used which is holding the drum from underneath.
- the shaft/spindle but especially the fork can be provided with elastic for example plactic parts to prevent that the, preferably partly porous, surface of the mould drum will be damaged.
- the elastic parts are carrying the first frond end 3 and second front end 4. In factories the floors are often gently sloped.
- This problem is solved by providing the movable unit with an align mechanism 81.
- This mechanism can be used for the embodiment with fork as shown in figure 18b or 18c but can also be used for the embodiment with spindle.
- the aligning mechanism aligns the fork or the shaft/spindle to the slope of the forming- and/or cleaning-apparatus.
- mechanism 81 consist of a turning knob 86, pressure piece 88 and hinge pin 87 which allows the shaft/spindle or fork to rotate perpendicular to the floor.
- Other align mechanism designs are possible too.
- the movable unit can be equipped with a sensor that detects the angle of the drum or lifting / support means for the drum in the cleaning apparatus or forming
- the movable unit could even be fitted with a motor and a battery and, depends on what the sensor measures, automatically adjust the angle of fork 58 or spindle 72 with the angle of the lifting / supporting means of the drum in the cleaning apparatus or forming apparatus.
- Figure 19 shows the cleaning apparatus 40 which is here provided with a hood which can be opened to place / remove the mould drum.
- the cleaning apparatus including the hood can be provided with window(s) 76 to inspect the cleaning process.
- Both the cleaning apparatus and forming apparatus are preferably provided with a positioning means 85 to assure a trouble free placement and removal of the mould drum, particularly to fix and/or bring the movable unit into a clearly defined position relative to the cleaning apparatus and forming apparatus.
- the movable unit is provided with for example a magnet and both the cleaning apparatus and forming apparatus with a sensor to detect the presence of the movable unit.
- the control unit detects the movable unit and when, for example one or more preset, conditions are full-filled, only then lifting means can be operated.
- the mould drum 1 is stationary and a distributor, here a spray bar 71 , with here a multitude of nozzles 70, rotates via drive means 69 (not shown) around the drum and is connected to a cleaning fluid connection 75.
- a distributor here a spray bar 71
- drive means 69 (not shown) around the drum and is connected to a cleaning fluid connection 75.
- Cover means 66 is provided with cleaning fluid connection 73 and air source connection 74.
- the movable unit 57 doesn't have lifting means, in both, the cleaning apparatus and/or forming apparatus, at least one, preferably two lifting/supporting means 82, 83 is/are provided, to place the mould drum from the movable unit to the cleaning apparatus and/or forming apparatus and vice versa.
- This lifting/supporting means 82, 83 can also be used to lower and/or lift the mould drum during cleaning and/or to alternate the support during the cleaning of the mould drum, in case the drum is not rotated, respectively. This assures that the areas where the drum is supported by the lifiting/supporting means 82, 83 is cleaned as well.
- the lifting/supporting means 82, 83 can be designed in several ways; with 2, 3, 4 or more supporting means as long as the drum support is stable enough.
- the lifting means 82 and 83 are moving linearly and driven, for example by pneumatic cylinders. This invention is not limited to these designs.
- Other lifting means with linkages, transmissions and other drive units like electro motors, particularly servomotors, AC-motors or the like are also possible.
- Figure 20 shows the placement of the drum in the cleaning apparatus.
- the hood is open and lifting means 82 in cleaning position and lifting means 83 in remote position or vice versa.
- the movable unit 57 with the mould drum on the fork is placed against the positioning means 85 of the cleaning apparatus.
- the first lifting means 82 are in the drum transfer position.
- the lifting means 82 lifts the drum from the shaft/spindle or fork of the movable unit.
- the movable unit is removed.
- the drum is moved back from the transfer position to the cleaning position.
- Figure 20e shows the start of the cleaning process.
- the hood of the cleaning apparatus is preferably closed and cover means 63 is positioned against each axial end of the mould drum 1. Cleaning of the mould drum now takes place as, for example, described above.
- Figure 20f depicts the next step in the cleaning process with cover 63 against the outer end of the drum.
- lifting means 83 will move from remote position to cleaning position.
- lifting means 82 moves from cleaning position to rest position.
- the area where lifting means 82 was supporting the drum can be cleaned by nozzles 70.
- the drum can be lifted to the transfer position by lifting means 82 and lifting means 83 moves back to the remote position.
- the person skilled in the art understands, that it is also possible to operate the cleaning device only with one lifting means 82, 83.
- the lifting/supporting means 82, 83 are, at least temporarily, removed, preferably lowered and the mould drum is only supported at the axial front ends 3, 4. During this removal of the lifting/supporting means 82, 83, the area at which the lifting/supporting means 82, 83 where in contact with the drum can also be cleaned. Subsequently, the lifting/supporting means 82, 83 is lifted again until it is in touch with the mould drum again.
- Removal of the drum is executed reciprocally.
- Figure 21 shows a lift/support means 93, with levers and a roller at the end of each lever, to lift/support the drum. Beside a roll a part, for example a plastic part that moves gently along the circumference of the drum is possible too.
- the movable unit has brought the drum into the cleaning apparatus and lifting means 93, consisting here of drive means 94, 95, is now in the transfer position (drum is supported by the rollers).
- lifting means 93 consisting here of drive means 94, 95
- the rollers are moved to the cleaning position by moving the levers apart and the cleaning process can be started. To clean the area were the rollers support the drum, the rollers can move to a different position.
- the mould drum can, at least temporarily, be supported at the front ends 3, 4 during cleaning of the mould drum.
- the rollers are, during cleaning, at least temporarily removed from the drum to clean the area, which was in touch with the rollers.
- Figure 20 shows the first preferred embodiment of the positioning of cover 63 at one or both front ends 3, 44.
- the cover is connected to link mechanism 84 which is used for automate the cleaning process, and driven by driving means 65 like a pneumatic cylinder or a motor.
- Link mechanism 84 allows a short movement of cover 63 in axial direction of the drum. The length of the shaft/spindle 72 or fork 58 of the movable unit can be reduced due to this short movement.
- Figure 22 shows a second preferred embodiment of the mechanism of the
- cover 89 is, for example manually, connected via a bayonet connection to a corresponding front end 3, 4 of drum 1.
- the length of the spindle 72 or fork 58 of the movable unit can be reduced.
- An automated design of the rotating cover is depicted in figure 22a.
- the cover 89 is connected to a driving rod 90.
- Figure 22b depicts the position of the cover 89 in the beginning of the cleaning process where passages 8 must be cleaned. Cleaning liquid can flow free from the passages via the opening in cover 89 to the inside of the cleaning apparatus.
- Figure 22c depicts the situation further in the cleaning process where the cover closes the passages 8 and the porous cavities can be cleaned.
- Figure 22d shows that the cover 91 is preferably provided with fluid apertures and an internal fluid channel which ends in a discharge opening 92 which will be provided with a valve.
- FIG. 23a - 27 depict the forming apparatus 40.
- the forming apparatus 40 is preferably provided with a positioning part 85 to assure a trouble free placement and/or removal of the mould drum from/to the movable unit 57.
- lifting/support means of forming apparatus are shown in figure 23 and figure 24.
- FIG 23a shows that lifting means 97 are moved to the transfer position to take over the drum from the movable unit.
- the movable unit can be removed.
- the lifting means 97 move to the remote position and during this movement the drum will be taken over by supporting means 96, as depicted in Figure 23b.
- the drum is in the production position.
- the mould drum is preferably solely supported by the rollers 96. Removal of the drum from the forming machine to the movable unit goes vice versa.
- Figure 24 shows another embodiment wherein combined lifting / support means 82 is used to place, remove and support the drum. This invention is not limited to these designs.
- lifting means for example 93 in figure 21 or with linkages, transmissions and drive units as cylinders and (servo) motors are also possible.
- the drum not necessarily needs to run on rollers, supporting means for the rotating drum 96 and lifting / supporting means 82 can be designed differently, for example as a shoe shaped part.
- Mould drum comprises form fit means to rotate the mould drum during the production of formed products.
- the form fit means can be for example cams integrated in front end 3 but other embodiments are possible too.
- the drum will be rotated by drive means 98 which will be coupled to the form fit means of the drum when the drum is placed in the forming apparatus.
- the centre line of drive means 98 is in figure 23 and 24 collinear with the centre line of the drum. It is also possible to drive the drum with the centre line of the drive means not in line with the centre line of the drum.
- Figure 25a shows the forming apparatus assembled for production with a seal 99 around the drum and a connection point to a mass supply system 100.
- the seal with the mass supply connection point is turned away to create space to clean all parts of the forming apparatus and/or to remove the drum.
- Figure 26 shows a different embodiment based on seal 99 and mass supply connection point 100 both fixed to frame 41 of forming apparatus 40.
- lifting means 102 is moving the mould drum from a remote position (here lowest position) to the transfer position to take over the drum from the movable unit 57 till the drum supports on lifting means 102.
- lifting means 102 are in a transfer position and the movable unit is removed.
- cover means / fastening means 46 and eventually sealing means 47 are be placed in the transfer position of the drum on the second front end 4 of the mould drum to close passages 8. Depending on their size, the cover- and sealing means 46, 47 can be placed on the drum in the production position too.
- Figure 26d shows the production position.
- the drum is placed in the forming apparatus and later on the seal 99 is placed over the drum, now the drum is pushed with the combined lifting and pressure means 102 against the stationary positioned seal 99. While, in the present case, the seal 99 surrounds the drum by almost 180° and the seal 99 is placed around the drum at an angle relative to the horizontal plane, the movement to the lifting and pressure means 102 is not linear, but a rotational movement. This movement assures that the drum will move freely to and into the stationary placed sealing. Other lifting means and pressure means are possible too.
- the vertical moving lifting means described in figure 24 can be used when the seal 99 is not totally fixed to the frame 41 but is rotatable around an axis of rotation.
- this is advantageously to also clean the internal surface of the seal 99.
- the seal 99 can be rotated in such a position that the drum can be moved until the surface of the drum contacts the internal surface of the seal. Then the seal 99 can be rotated to its production position and the lifting means can put pressure to the drum to assure a leak free operation.
- Figure 27 shows a cleaning apparatus without lifting means and figure 28 shows a forming apparatus without lifting means wherein the drum is supported by support means 101.
- Both the cleaning apparatus and forming apparatus will be used together with a movable unit with lifting means for the shaft/spindle and fork (not shown).
- these support means are preferably rollers with integrated bearings.
- these support means can be rollers but while the drum is in stand still position during the cleaning process, the rollers do not have to rotate and do not need bearings.
- Other designs, for example a shoe shaped part, are also possible for both de forming apparatus and the cleaning apparatus.
- Figure 29a shows a possible location of recognition means 13 in the cleaning apparatus and Figure 29b shows a possible location of recognition means in the forming apparatus.
- the movable unit in combination with positioning part 85 will preferably position the drum in a pre-defined position in the cleaning apparatus or forming apparatus.
- one set of rollers or support part can be provided with a collar to restrict movement of the drum in one longitudinal direction.
- Securing means in the other longitudinal direction of the drum the position of the drum is fully defined in its longitudinal direction.
- Securing means that can be used are covers 46, 63, 66, 89 and 91 and/or drive means 45 and/or additional drive means.
- drive means When using automatic operating covers or (additional) drive means, drive means will slide the drum to the correct position.
- the drum can be kept in position in its longitudinal direction by its associated drive means, by ridges or cams or by additional drive means when it is desired to position the drum in an automated process.
- support means including rollers
- the drum lowers during placing in the cleaning apparatus or forming apparatus directly in the correct position.
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Transportation (AREA)
- General Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Geology (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Polymers & Plastics (AREA)
- Processing Of Meat And Fish (AREA)
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Abstract
Description
Claims
Priority Applications (16)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES11805782T ES2692376T5 (en) | 2010-12-23 | 2011-12-21 | Molding drum and corresponding cleaning procedure |
US13/994,973 US9162375B2 (en) | 2010-12-23 | 2011-12-21 | Mould drum and cleaning apparatus for a mould drum |
BR122018072368-8A BR122018072368B1 (en) | 2010-12-23 | 2011-12-21 | mobile unit to carry a mold drum |
PL11805782.7T PL2654439T5 (en) | 2010-12-23 | 2011-12-21 | Mould drum and corresponding cleaning process |
BR112013015618A BR112013015618B1 (en) | 2010-12-23 | 2011-12-21 | mold drum for molding products and process for cleaning a mold drum |
CA2822257A CA2822257A1 (en) | 2010-12-23 | 2011-12-21 | Mould drum and cleaning apparatus for a mould drum |
EP11805782.7A EP2654439B2 (en) | 2010-12-23 | 2011-12-21 | Mould drum and corresponding cleaning process |
RU2013134128/13A RU2598039C2 (en) | 2010-12-23 | 2011-12-21 | Mould drum and cleaning apparatus for a mould drum |
CN201180062538.XA CN103429090B (en) | 2010-12-23 | 2011-12-21 | Mold drum and the cleaning equipment for mold drum |
EP22201076.1A EP4154720B1 (en) | 2010-12-23 | 2011-12-21 | Cleaning method and cleaning apparatus for a mould drum |
JP2013545105A JP6169975B2 (en) | 2010-12-23 | 2011-12-21 | Mold drum and mold drum cleaning device |
BR122018072369A BR122018072369B1 (en) | 2010-12-23 | 2011-12-21 | apparatus for a mold drum with support feature to support the drum geometric axis |
EP18182630.6A EP3403506A1 (en) | 2010-12-23 | 2011-12-21 | Movable unit and method for transporting a mould drum |
US14/748,733 US9944504B2 (en) | 2010-12-23 | 2015-06-24 | Apparatus and methods for cleaning a mould drum |
US14/748,725 US9637365B2 (en) | 2010-12-23 | 2015-06-24 | Movable unit for transport of a mould drum and methods thereof |
US15/925,925 US10370229B2 (en) | 2010-12-23 | 2018-03-20 | Apparatus and methods for cleaning a mould drum |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10016025.8A EP2468104B1 (en) | 2010-12-23 | 2010-12-23 | Cleaning method for a mould drum |
EP10016025.8 | 2010-12-23 |
Related Child Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/994,973 A-371-Of-International US9162375B2 (en) | 2010-12-23 | 2011-12-21 | Mould drum and cleaning apparatus for a mould drum |
US14/748,725 Division US9637365B2 (en) | 2010-12-23 | 2015-06-24 | Movable unit for transport of a mould drum and methods thereof |
US14/748,733 Continuation US9944504B2 (en) | 2010-12-23 | 2015-06-24 | Apparatus and methods for cleaning a mould drum |
Publications (1)
Publication Number | Publication Date |
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WO2012084215A1 true WO2012084215A1 (en) | 2012-06-28 |
Family
ID=43821960
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2011/006458 WO2012084215A1 (en) | 2010-12-23 | 2011-12-21 | Mould drum and cleaning apparatus for a mould drum |
Country Status (10)
Country | Link |
---|---|
US (4) | US9162375B2 (en) |
EP (4) | EP2468104B1 (en) |
JP (2) | JP6169975B2 (en) |
CN (2) | CN106962446A (en) |
BR (3) | BR122018072368B1 (en) |
CA (1) | CA2822257A1 (en) |
ES (2) | ES2699093T3 (en) |
PL (2) | PL2468104T3 (en) |
RU (1) | RU2598039C2 (en) |
WO (1) | WO2012084215A1 (en) |
Cited By (5)
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US8851871B1 (en) * | 2013-01-10 | 2014-10-07 | Us Synthetic Corporation | High-temperature high-pressure presses (HTHP) presses, systems for HTHP presses and related methods |
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