铁路机车及其齿轮箱和抱轴箱联结装置 Railway locomotive and its gearbox and axle box coupling device
技术领域 Technical field
本发明涉及铁路机车部件连接技术, 特别涉及一种铁路机车及其齿轮箱 和抱轴箱联结装置。 背景技术 The invention relates to a railway locomotive component connecting technology, in particular to a railway locomotive and a gearbox and a axle box connecting device thereof. Background technique
现有技术的轴悬机车中, 电机可以弹性吊挂在机车构架上, 并可以通过 齿轮箱和抱轴箱联结装置将电机的输出动力传递至轮对。 具体的, 如图 1所 示, 图 1为现有技术齿轮箱和抱轴箱联结装置的结构示意图, 其可以包括齿 轮箱 11和抱轴箱 12, 其中, 齿轮箱 11安装在电机和抱轴箱之间, 其一端连 接电机, 另一端通过安装座 29与抱轴箱 12刚性联结; 该抱轴箱 12设置在车 轴上, 可以通过车轴将电机输出动力传递至轮对。轮对则直接作用在钢轨上。 In the prior art axle suspension locomotive, the motor can be elastically suspended on the locomotive frame, and the output power of the motor can be transmitted to the wheelset through the gearbox and the axle box coupling device. Specifically, as shown in FIG. 1 , FIG. 1 is a schematic structural view of a prior art gear box and a axle box coupling device, which may include a gear box 11 and a axle box 12 , wherein the gear box 11 is mounted on the motor and the axle Between the boxes, one end is connected to the motor, and the other end is rigidly coupled to the axle box 12 through the mounting seat 29; the axle box 12 is disposed on the axle, and the motor output power can be transmitted to the wheel pair through the axle. The wheel pair acts directly on the rail.
上述现有技术存在如下的技术缺陷: 在机车运行中, 抱轴箱会随着轮对 振动, 由于轮对和电机的振动频率不同, 而该不同频率的振动均由齿轮箱承 受, 导致经常发生齿轮箱体产生裂纹以及齿轮箱漏油, 严重影响了铁路机车 的行车安全。 The above prior art has the following technical defects: In the locomotive operation, the axle box will vibrate with the wheel pair, because the vibration frequency of the wheel pair and the motor are different, and the vibration of the different frequency is received by the gear box, resulting in frequent occurrence Cracks in the gear box and oil leakage in the gearbox seriously affect the safety of the railway locomotive.
发明内容 Summary of the invention
本发明的目的是提供一种铁路机车及其齿轮箱和抱轴箱联结装置, 以解 决齿轮箱承受轮对和电机的振动影响而发生裂纹和漏油的问题, 实现齿轮箱 不裂纹不漏油。 The object of the present invention is to provide a railway locomotive and a gear box and a axle box connecting device thereof, so as to solve the problem that cracks and oil leakage occur when the gear box is subjected to the vibration of the wheel pair and the motor, and the gear box does not crack and does not leak oil. .
本发明提供一种齿轮箱和抱轴箱联结装置, 包括相连接的齿轮箱和抱轴
箱; 还包括: The invention provides a gear box and a axle box coupling device, which comprise a connected gear box and a shaft Box; also includes:
橡胶联结器, 固定在所述齿轮箱上; 所述橡胶联结器包括外体、 橡胶垫 和内轴套, 所述外体上设置有中心孔, 所述内轴套穿设在所述中心孔内, 所 述橡胶垫设置在所述内轴套的外壁和所述中心孔的内壁之间; a rubber coupling, which is fixed on the gear box; the rubber coupling includes an outer body, a rubber pad and an inner sleeve, the outer body is provided with a central hole, and the inner sleeve is disposed through the central hole The rubber pad is disposed between an outer wall of the inner sleeve and an inner wall of the central hole;
定位卡, 设置在所述抱轴箱和所述橡胶联结器之间, 所述定位卡上设置 有定位孔和定位边, 所述定位孔与所述内轴套的轴孔相对, 所述定位边卡住 所述橡胶联结器的外体的外壁; a positioning card disposed between the axle box and the rubber coupling, wherein the positioning card is provided with a positioning hole and a positioning edge, and the positioning hole is opposite to the shaft hole of the inner sleeve, the positioning Jamming the outer wall of the outer body of the rubber coupling;
联结螺栓, 依次穿设于所述抱轴箱上的第一螺栓孔、 所述定位卡上的定 位孔以及所述橡胶联结器的内轴套中的轴孔, 将所述抱轴箱和齿轮箱进行联 结固定。 a coupling bolt, which is sequentially threaded through the first bolt hole on the axle box, a positioning hole on the positioning card, and a shaft hole in the inner sleeve of the rubber coupling, and the axle box and the gear The box is connected and fixed.
如上所述的齿轮箱和抱轴箱联结装置, 所述外体上设置有数个第二螺栓 孔, 数个安装螺栓分别穿过所述数个第二螺栓孔, 将所述橡胶联结器固定在 所述齿轮箱上。 In the gearbox and the axle box coupling device as described above, the outer body is provided with a plurality of second bolt holes, and the plurality of mounting bolts respectively pass through the plurality of second bolt holes, and the rubber coupling is fixed at On the gearbox.
如上所述的齿轮箱和抱轴箱联结装置, 还包括: 止动垫片; 所述止动垫 片设置在所述数个安装螺栓之间。 The gearbox and the axle box coupling device as described above further comprising: a stop pad; the stop pad being disposed between the plurality of mounting bolts.
如上所述的齿轮箱和抱轴箱联结装置, 所述定位卡的定位边处设置有加 强筋。 In the gear box and the axle box coupling device as described above, the positioning edge of the positioning card is provided with a reinforcing rib.
如上所述的齿轮箱和抱轴箱联结装置, 还包括: 调整垫片; 所述调整垫 片设置在所述定位卡与所述抱轴箱之间。 The gearbox and the axle box coupling device as described above further comprising: an adjustment pad; the adjustment pad being disposed between the positioning card and the axle box.
如上所述的齿轮箱和抱轴箱联结装置, 所述定位卡为铸钢定位卡。 The gear box and the axle box coupling device as described above, the positioning card is a cast steel positioning card.
本发明提供一种铁路机车, 包括电机、 齿轮箱和抱轴箱联结装置、 车轴 和轮对; 所述轮对安装在所述车轴上, 所述齿轮箱和抱轴箱联结装置分别与
所述电机和所述车轴连接; 所述齿轮箱和抱轴箱联结装置采用本发明所提供 的齿轮箱和抱轴箱联结装置; 所述齿轮箱和抱轴箱联结装置中的齿轮箱与所 述电机连接, 所述齿轮箱和抱轴箱联结装置中的抱轴箱安装在所述车轴上。 The invention provides a railway locomotive, comprising a motor, a gear box and a axle box coupling device, an axle and a wheel pair; the wheel pair is mounted on the axle, and the gearbox and the axle box coupling device respectively The motor and the axle are connected; the gearbox and the axle box coupling device adopt the gear box and the axle box coupling device provided by the invention; the gearbox and the gearbox in the gearbox and the axle box coupling device In the motor connection, the axle box in the gearbox and the axle box coupling device is mounted on the axle.
本发明的铁路机车及其齿轮箱和抱轴箱联结装置, 通过在齿轮箱和抱轴 箱之间设置橡胶联结器和定位卡等部件, 可以有效吸收不同方向高频振动, 避免齿轮箱产生结构性的裂纹造成漏油,对机车的安全运行提供了可靠保证。 附图说明 The railway locomotive and the gear box and the axle box connecting device of the invention can effectively absorb the high frequency vibration in different directions by providing a rubber coupling and a positioning card between the gear box and the axle box, thereby avoiding the structure of the gear box. Sexual cracks cause oil leakage and provide a reliable guarantee for the safe operation of the locomotive. DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案, 下面将对实 施例或现有技术描述中所需要使用的附图作一简单地介绍, 显而易见地, 下 面描述中的附图是本发明的一些实施例, 对于本领域普通技术人员来讲, 在 不付出创造性劳动的前提下, 还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description of the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图 1为现有技术齿轮箱和抱轴箱联结装置的结构示意图; 1 is a schematic structural view of a prior art gear box and a axle box coupling device;
图 2为本发明齿轮箱和抱轴箱联结装置实施例的主视图; Figure 2 is a front elevational view showing an embodiment of the gear box and the axle box coupling device of the present invention;
图 3为本发明齿轮箱和抱轴箱联结装置实施例的俯视图; Figure 3 is a plan view showing an embodiment of the gear box and the axle box coupling device of the present invention;
图 4为图 3中的 A-A向剖视图; Figure 4 is a cross-sectional view taken along line A-A of Figure 3;
图 5为图 2中的橡胶联结器的俯视图; Figure 5 is a plan view of the rubber coupling of Figure 2;
图 6为图 5中的 B-B向剖视图; Figure 6 is a cross-sectional view taken along line B-B of Figure 5;
图 7为图 2中的定位卡的俯视图; Figure 7 is a plan view of the positioning card of Figure 2;
图 8为图 2中的定位卡的侧视图; Figure 8 is a side view of the positioning card of Figure 2;
图 9为图 7的半剖图。 Figure 9 is a half cross-sectional view of Figure 7.
附图标记说明:
11-齿轮箱; 12-抱轴箱; 13-橡胶联结器; Description of the reference signs: 11-gearbox; 12-lock axle box; 13-rubber coupling;
14-定位卡; 15-联结螺栓; 16-外体; 14-positioning card; 15-joint bolt; 16-outer body;
17-橡胶垫; 18-内轴套; 19-中心孔; 17-rubber pad; 18-inner bushing; 19-center hole;
20-定位孔; 21-定位边; 22-轴孔; 20-positioning hole; 21-positioning edge; 22-axis hole;
23-第一螺栓孔; 24-第二螺栓孔; 25-安装螺栓; 23-first bolt hole; 24-second bolt hole; 25-mounting bolt;
26-加强筋; 27-止动垫片; 28-调整垫片; 26-relief; 27-stop gasket; 28-adjusting gasket;
29-安装座。 具体实施方式 29- Mounting. detailed description
为使本发明的目的、 技术方案和优点更加清楚, 下面将结合本发明实施 例中的附图, 对本发明实施例中的技术方案进行清楚、 完整地描述, 显然, 所描述的实施例是本发明一部分实施例, 而不是全部的实施例。 基于本发明 中的实施例, 本领域普通技术人员在没有做出创造性劳动的前提下所获得的 所有其他实施例, 都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Some embodiments, rather than all of the embodiments, are invented. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
本发明的主要技术方案在于, 将齿轮箱和抱轴箱之间的刚性联结方式更 改为弹性联接方式, 例如, 可以通过橡胶联结器、 定位卡和联结螺栓进行连 接。 通过上述的弹性联接, 可以有效吸收不同方向的高频振动且能够保持齿 轮箱的定位, 解决了齿轮箱的裂纹和漏油问题。 The main technical solution of the present invention consists in changing the rigid coupling between the gearbox and the axle box to an elastic coupling, for example, by means of a rubber coupling, a positioning card and a coupling bolt. Through the above elastic coupling, high-frequency vibration in different directions can be effectively absorbed and the positioning of the gear box can be maintained, and the crack and oil leakage problem of the gear box can be solved.
下面通过附图和具体实施例,对本发明的技术方案做进一步的详细描述。 图 2为本发明齿轮箱和抱轴箱联结装置实施例的主视图, 图 3为本发明 齿轮箱和抱轴箱联结装置实施例的俯视图, 图 4为图 3中的 A-A向剖视图。 结合图 2-图 4所示,本实施例的齿轮箱和抱轴箱联结装置可以包括齿轮箱 11、
抱轴箱 12、 橡胶联结器 13、 定位卡 14和联结螺栓 15。 The technical solution of the present invention will be further described in detail below through the accompanying drawings and specific embodiments. 2 is a front view of the embodiment of the gearbox and the axle box coupling device of the present invention, and FIG. 3 is a plan view of the embodiment of the gearbox and the axle box coupling device of the present invention, and FIG. 4 is a cross-sectional view taken along line AA of FIG. As shown in FIG. 2 to FIG. 4, the gear box and the axle box coupling device of the embodiment may include a gear box 11, The axle box 12, the rubber coupling 13, the positioning card 14 and the coupling bolt 15 are held.
橡胶联结器 13固定在齿轮箱 11上; 该橡胶联结器 13可以包括外体 16、 橡胶垫 17和内轴套 18, 内轴套 18穿设在外体 16上设置的中心孔 19内, 橡 胶垫 17设置在内轴套 18的外壁和中心孔 19的内壁之间。 其中, 内轴套 18 包括一轴孔 22, 该轴孔 22可以用于穿设螺栓; 该橡胶垫 17是紧密设置得贴 附内轴套 18的外壁和中心孔 19的内壁,可以有效吸收不同方向的高频振动。 The rubber coupling 13 is fixed on the gear box 11; the rubber coupling 13 may include an outer body 16, a rubber pad 17 and an inner sleeve 18, and the inner sleeve 18 is disposed in the central hole 19 provided on the outer body 16, the rubber pad 17 is disposed between the outer wall of the inner sleeve 18 and the inner wall of the center hole 19. The inner sleeve 18 includes a shaft hole 22, and the shaft hole 22 can be used for threading a bolt; the rubber pad 17 is closely disposed to be attached to the outer wall of the inner sleeve 18 and the inner wall of the center hole 19, and can effectively absorb different High frequency vibration in the direction.
定位卡 14设置在抱轴箱 12和橡胶联结器 13之间; 该定位卡 14上设置 有定位孔 20和定位边 21 , 定位孔 20与内轴套 18的轴孔 22相对, 定位边 21 则卡住橡胶联结器 13的外体 16的外壁。 其中, 定位孔 20也可以用于穿设螺 栓; 定位卡 14与内轴套 18压紧, 且通过定位边 21卡在外体 16的两侧提供 定位, 一方面可以稳固橡胶联结器 13 , 在橡胶垫吸收的基础上进一步有效减 轻振动, 实现对齿轮箱的定位保持, 另一方面该定位卡 14相当于分隔了抱轴 箱 12和齿轮箱 11 , 使得二者可以各自独立振动, 相对于现有技术中齿轮箱 11受到抱轴箱 12和电机的双重振动影响, 可以大大降低齿轮箱 11的振动程 度, 从而解决齿轮箱体裂纹和漏油的问题。 The positioning card 14 is disposed between the axle box 12 and the rubber coupling 13; the positioning card 14 is provided with a positioning hole 20 and a positioning edge 21, and the positioning hole 20 is opposite to the shaft hole 22 of the inner sleeve 18, and the positioning edge 21 is The outer wall of the outer body 16 of the rubber coupling 13 is caught. The positioning hole 20 can also be used for threading the bolt; the positioning card 14 is pressed against the inner sleeve 18, and the positioning edge 21 is clamped on both sides of the outer body 16 to provide positioning, on the one hand, the rubber coupling 13 can be stabilized, in rubber On the basis of the absorption of the pad, the vibration is further effectively reduced, and the positioning and holding of the gear box is realized. On the other hand, the positioning card 14 is equivalent to the separation of the axle box 12 and the gear box 11 so that the two can vibrate independently, compared to the existing In the technology, the gear box 11 is affected by the double vibration of the axle box 12 and the motor, and the vibration degree of the gear box 11 can be greatly reduced, thereby solving the problem of crack and oil leakage of the gear box.
一联结螺栓 15依次穿设于抱轴箱 12上的第一螺栓孔 23、 定位卡 14上 的定位孔 20, 以及橡胶联结器 13的内轴套 18中的轴孔 22, 将抱轴箱 12和 齿轮箱 11进行联结固定。 在齿轮箱 11和抱轴箱 12之间进行连接总组装时, 可以通过联结螺栓 15紧固抱轴箱 12和齿轮箱 11 , 该联结螺栓 15可以保证 齿轮箱 11和抱轴箱 12之间的定位联结。 A coupling bolt 15 is sequentially passed through the first bolt hole 23 on the axle box 12, the positioning hole 20 on the positioning card 14, and the shaft hole 22 in the inner sleeve 18 of the rubber coupling 13, and the axle box 12 is The gear box 11 is coupled and fixed. When the total assembly of the gearbox 11 and the axle box 12 is performed, the axle box 12 and the gearbox 11 can be fastened by the coupling bolts 15, which can ensure the between the gearbox 11 and the axle box 12. Position the connection.
具体的, 橡胶联结器 13的结构可以参见图 5和图 6, 图 5为图 2中的橡 胶联结器的俯视图, 图 6为图 5中的 B-B向剖视图。 该橡胶联结器的外体 16
上可以设置数个第二螺栓孔 24, 通过数个安装螺栓 25 (参见图 2和图 3 ) 穿 过所述的数个第二螺栓孔 24, 将该橡胶联结器固定在齿轮箱上。 例如, 本实 施例中可以通过四个安装螺栓 25将该橡胶联结器固定在齿轮箱上。 Specifically, the structure of the rubber coupling 13 can be seen in FIG. 5 and FIG. 6, FIG. 5 is a plan view of the rubber coupling in FIG. 2, and FIG. 6 is a cross-sectional view taken along line BB in FIG. The outer body of the rubber coupling 16 A plurality of second bolt holes 24 may be provided, and the rubber couplings are fixed to the gear case by a plurality of mounting bolts 25 (see Figs. 2 and 3) passing through the plurality of second bolt holes 24. For example, in the present embodiment, the rubber coupling can be fixed to the gear case by four mounting bolts 25.
具体的, 定位卡 14的结构可以参见图 7、 图 8和图 9, 图 7为图 2中的 定位卡的俯视图, 图 8为图 2中的定位卡的侧视图, 图 9为图 7的半剖图。 该定位卡可以为铸钢材料的额定位卡, 例如, 可以为 ZG150-450。 其中部位 置设置有一定位孔 20, 该定位孔 20可以为圆形, 以与内轴套的轴孔相对, 用于穿设螺栓。 该定位卡上可以设置两个定位边 21 , 用于卡在橡胶联结器的 外体侧边进行定位。 此外, 该定位卡的定位边 2处还可以设置有加强筋 26 , 其可以增大该定位卡的强度。 Specifically, the structure of the positioning card 14 can be seen in FIG. 7, FIG. 8 and FIG. 9. FIG. 7 is a top view of the positioning card of FIG. 2, FIG. 8 is a side view of the positioning card of FIG. 2, and FIG. Half section. The positioning card may be a positioning card of the cast steel material, for example, may be ZG150-450. A positioning hole 20 is disposed in the position, and the positioning hole 20 can be circular to oppose the shaft hole of the inner sleeve for threading the bolt. Two positioning edges 21 can be arranged on the positioning card for positioning on the outer side of the rubber coupling. In addition, the positioning edge 2 of the positioning card may further be provided with a reinforcing rib 26, which can increase the strength of the positioning card.
进一步的, 可以参见图 2和图 4, 为了防止安装螺栓 25松动, 可以在数 个安装螺栓 25间设置止动垫片 27。 例如, 本实施例中可以设置 4个安装螺 栓 25 , 对应设置 2个止动垫片 27, 每个止动垫片 27设置在 2个安装螺栓 25 之间。 此外, 可以在定位卡 14和抱轴箱 12之间设置调整垫片 28, 该调整垫 片 28可以补偿齿轮箱 11和抱轴箱 12加工引起的偏差,避免在安装齿轮箱时 产生额外的组装应力。 Further, referring to Figs. 2 and 4, in order to prevent the mounting bolt 25 from loosening, a stopper spacer 27 may be provided between the plurality of mounting bolts 25. For example, in the present embodiment, four mounting bolts 25 may be provided, and two retaining washers 27 are provided correspondingly, and each of the retaining washers 27 is disposed between the two mounting bolts 25. In addition, an adjustment washer 28 can be disposed between the positioning card 14 and the axle box 12, which can compensate for the deviation caused by the machining of the gearbox 11 and the axle box 12, and avoids additional assembly when the gearbox is installed. stress.
本实施例的齿轮箱和抱轴箱联结装置, 通过在齿轮箱和抱轴箱之间设置 橡胶联结器和定位卡等部件, 可以有效吸收不同方向高频振动, 避免齿轮箱 产生结构性的裂纹造成漏油, 对机车的安全可靠运行提供了技术上的保证; 并且, 该系统结构简单、 易安装、 重量轻。 In the gear box and the axle box coupling device of the embodiment, by providing a rubber coupling and a positioning card between the gear box and the axle box, the high frequency vibration in different directions can be effectively absorbed, and the structural crack of the gear box is avoided. The oil leakage causes technical guarantee for the safe and reliable operation of the locomotive; and the system is simple in structure, easy to install and light in weight.
本发明实施例还提供了一种铁路机车, 该机车可以包括电机、 齿轮箱和 抱轴箱联结装置、 车轴和轮对。 其中, 轮对安装在车轴上, 齿轮箱和抱轴箱
联结装置分别与电机和车轴连接。 本实施例的齿轮箱和抱轴箱联结装置可以 采用本发明任意实施例所提供的齿轮箱和抱轴箱联结装置; 该齿轮箱和抱轴 箱联结装置中的齿轮箱与电机连接 , 齿轮箱和抱轴箱联结装置中的抱轴箱安 装在车轴上。 该汽车可以大大降低齿轮箱所受到的振动影响, 避免齿轮箱产 生结构性的裂纹造成漏油。 The embodiment of the invention also provides a railway locomotive, which may include a motor, a gearbox and a axle box coupling device, an axle and a wheelset. Where the wheel sets are mounted on the axle, the gearbox and the axlebox The coupling device is connected to the motor and the axle, respectively. The gear box and the axle box coupling device of the embodiment may adopt the gear box and the axle box coupling device provided by any embodiment of the present invention; the gear box and the gear box in the axle box coupling device are connected with the motor, and the gear box The axle box in the axle box coupling device is mounted on the axle. The car can greatly reduce the vibration impact of the gearbox, avoiding structural cracks in the gearbox and causing oil leakage.
最后应说明的是: 以上实施例仅用以说明本发明的技术方案, 而非对其 限制; 尽管参照前述实施例对本发明进行了详细的说明, 本领域的普通技术 人员应当理解: 其依然可以对前述各实施例所记载的技术方案进行修改, 或 者对其中部分技术特征进行等同替换; 而这些修改或者替换, 并不使相应技 术方案的本质脱离本发明各实施例技术方案的精神和范围。
It should be noted that the above embodiments are only for explaining the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that: The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. The modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.