WO2012058893A1 - 一种采用十字轴关节轴承的摆筒式容积泵 - Google Patents

一种采用十字轴关节轴承的摆筒式容积泵 Download PDF

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Publication number
WO2012058893A1
WO2012058893A1 PCT/CN2011/071862 CN2011071862W WO2012058893A1 WO 2012058893 A1 WO2012058893 A1 WO 2012058893A1 CN 2011071862 W CN2011071862 W CN 2011071862W WO 2012058893 A1 WO2012058893 A1 WO 2012058893A1
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Prior art keywords
shaft
cross
bearing
joint bearing
swing
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Application number
PCT/CN2011/071862
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English (en)
French (fr)
Inventor
刘大磊
邵万秀
Original Assignee
Liu Dalei
Shao Wanxiu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liu Dalei, Shao Wanxiu filed Critical Liu Dalei
Priority to AU2011325773A priority Critical patent/AU2011325773B2/en
Priority to US13/877,908 priority patent/US9115712B2/en
Publication of WO2012058893A1 publication Critical patent/WO2012058893A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/14—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B1/16—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders having two or more sets of cylinders or pistons
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • F04B9/04—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms

Definitions

  • the invention relates to a pump, in particular a pendulum type positive displacement pump.
  • the existing pendulum type positive displacement pump includes a main shaft for connecting with the motor, and the upper part of the main shaft is inclinedly provided with a rotating drum that swings with the rotation of the main shaft, and three or more volume chambers are arranged around the rotating drum and are
  • the volume chamber is composed of a cylinder body, and a ball bearing is mounted on the outer side of the drum.
  • the lower part of the ball bearing is connected with one end of the connecting rod, and the other end of the connecting rod is spherical and is movably connected with a piston disposed in the volume chamber.
  • the volumetric pump converts the rotation of the main shaft through the swing of the drum into the up and down movement of the piston in the volume chamber, it effectively meets the demand for high lift of the submersible pump in the desert or plateau region.
  • the ball bearing on the outer side of the drum is a sliding bearing structure. Because of the sliding friction during movement, the friction coefficient is large, resulting in poor transmission efficiency, and its wear will shorten the maintenance cycle of the pump and affect its service life.
  • the present invention provides a pendulum type positive displacement pump using a cross shaft joint bearing with higher transmission efficiency, wear resistance and long maintenance period.
  • a pendulum type positive displacement pump adopting a cross-axis joint bearing, comprising a volume pump casing and a main shaft connected to the motor, wherein the upper part of the main shaft is inclined and arranged to rotate with the main shaft
  • the rotating drum has three or more pins arranged around the rotating drum, and the pin shaft is provided with a cross shaft joint bearing, and the cross shaft joint bearing includes a bearing worn on the pin shaft, and the bearing outer ring is fixed
  • the left and right sides of the swing sleeve respectively extend with the same axis and form a cross with the pin shaft, and the left and right bearings are respectively worn on the fixed shaft, and the outer rings of the left and right bearings are respectively fixedly connected.
  • There are left and right cross shaft swing sleeves the top ends of the left and right cross shaft swing sleeves are fixedly connected to each other, and the bottom ends of the left and right cross shaft swing sleeves are fixedly connected with a connecting rod hinged with the piston in the volume chamber.
  • the upper portion of the main shaft is connected with a downward inclined shaft
  • the lower inclined shaft is connected with an inclined shaft through an inclined screw
  • the upper and lower inclined shafts are respectively mounted with bearings composed of at least one bearing
  • the set is set on the outer side of the bearing set.
  • the top ends of the aforementioned left and right cross shaft pendulums are connected and fixed by a connecting plate.
  • the volume pump casing is provided with a limiting baffle corresponding to the pendulum sleeve, and the driven end of the pendulum sleeve is mounted with a roller matched with the limiting baffle.
  • the roller is a tapered roller, or the roller is a drum type roller.
  • the aforementioned bearing and the left and right bearings are respectively a single rolling bearing structure or an assembly composed of a plurality of rolling bearings.
  • the invention has the beneficial effects that: the product mainly adopts a swing sleeve and a left and right cross shaft swing sleeve on the left and right sides of the swing sleeve to replace the original bearing structure, because of the swing sleeve and the left and right cross shaft pendulum
  • the rolling bearing is used on the sleeve.
  • the sliding friction structure used in the original ball bearing it has the characteristics of low wear, low power consumption, sensitive rotation, high speed and long service life, which is more in line with the energy efficiency of the volumetric pump in the bottom carbon economy. Delay Become a maintenance cycle requirement.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a perspective view showing the structure of the cross-shaft joint bearing of the present invention.
  • a pendulum type positive displacement pump using a cross-axis joint bearing includes a positive displacement pump housing, a main shaft 1 for connection with a motor, and an upper portion of the main shaft 1 is inclined to rotate with the main shaft 1
  • the oscillating drum 2 is provided with three or more pin shafts 3 around the drum 2, and the pin shaft 3 is provided with a cross shaft joint bearing 4, and the cross shaft joint bearing 4 includes a pinned shaft.
  • the bearing 41 of the bearing 41 and the outer ring of the bearing 41 are fixedly connected with a swinging sleeve 42.
  • the left and right sides of the swinging sleeve 42 respectively extend with the same axis and form a cross with the pin 3 to form a fixed shaft 421, 421 ', of course, in practice It is also possible to adopt the form of upper and lower design, the fixed shafts 421 and 421 are respectively provided with left and right bearings 43, 43, and the outer rings of the left and right bearings 43, 43' are fixedly connected with the left and right cross shaft sleeves respectively. 44, 44', the top ends of the left and right cross shaft sleeves 44, 44' are connected and fixed by the connecting plate 45, of course, they can also be directly connected and fixed, and the bottom ends of the left and right cross shaft swing sleeves 44, 44' are fixedly connected. There is a piston hinge with a volume chamber Connected connecting rod 5.
  • the upper portion of the main shaft 1 is connected with a lower inclined shaft 6, and the lower inclined shaft 6 is connected with an upper inclined shaft 7 through an inclined screw, the upper and lower inclined shafts. 6, 7 are respectively mounted with a bearing set consisting of at least one bearing, the rotating drum 2 is set on the outer side of the bearing set, and the corresponding pendulum is provided on the volume pump casing.
  • the limiting baffle 9 of the sleeve 42 is mounted with a roller 8 matched with the limiting baffle 9 at the driven end of the pendulum sleeve 42, and the roller 8 is blocked by the limiting baffle 9 and does not follow the upper and lower oblique axes 6, 7 rotates, but only swings, so that the piston in the volume chamber can be moved up and down by the connecting rod 5 to carry out liquid transportation.
  • the installation manner of the roller is not limited to the manner adopted in the embodiment, and may be: a roller fixing shaft corresponding to the number of the pin shafts is arranged around the drum 2, and the roller fixing shaft is mounted on the fixed position plate. 9-phase matching roller 8.
  • the roller 8 can be a tapered roller, and the tapered roller can ensure the angular velocity of the rotation is consistent.
  • the roller 8 can also be a drum-type roller, and the drum-type roller can reduce and limit the baffle. The contact area of 9 and the difference in internal and external speeds when the roller 8 is rotated.
  • the bearing 41 and the left and right bearings 43, 43' are respectively a single rolling bearing structure or composed of a plurality of rolling bearings. s component.
  • This product mainly uses the pendulum sleeve 42 and the right and left sides of the pendulum sleeve 42 and the left and right cross shaft sleeves 44, 44' on the same axis to replace the original ball bearing structure, due to the pendulum sleeve and the left and right cross shaft pendulum
  • the rolling bearing is used on the sleeve. Compared with the sliding friction structure used in the original ball bearing, it has the characteristics of low wear, low power consumption, sensitive rotation, high speed and long service life, which is more in line with the energy efficiency of the volumetric pump in the bottom carbon economy. , extended into the maintenance cycle requirements.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Reciprocating Pumps (AREA)
  • Details Of Reciprocating Pumps (AREA)
  • Rolling Contact Bearings (AREA)

Description

说 明 书 一种采用十字轴关节轴承的摆筒式容积泵 技术领域
本发明涉及一种泵， 特别是一种摆筒式容积泵。
背景技术
现有的摆筒式容积泵， 包括用于与电机连接的主轴， 所述主轴 的上部倾斜设置有随主轴转动而摆动的转筒， 转筒的周围均勾布置 有三个以上的容积腔并由所述容积腔组成缸体， 转筒的外侧均勾安 装有球轴承， 所述球轴承的下部与连杆的一端连接， 连杆的另一端 为球状并与设置在容积腔内的活塞活动连接； 由于这种容积泵将主 轴的转动通过转筒的摆动而转换成容积腔内活塞的上下运动， 从而 有效满足沙漠或者高原地区对潜水电泵高扬程的需求。 但目前转筒 外侧的球轴承采用的是滑动轴承结构， 由于运动时为滑动摩擦， 摩 擦系数大， 导致传动效率不够理想， 且其磨损会缩短泵的维护周期、 影响其使用寿命。
发明内容
为了克服现有技术的不足， 本发明提供一种传动效率更高、 耐 磨损、 维护周期长的采用十字轴关节轴承的摆筒式容积泵。
本发明解决其技术问题所采用的技术方案是：
一种采用十字轴关节轴承的摆筒式容积泵， 包括容积泵壳体、 用于与电机连接的主轴， 所述主轴上部倾斜设置有随主轴转动而摆 动的转筒， 转筒周围均勾布置有三个以上的销轴， 所述销轴上套装 有十字轴关节轴承，所述十字轴关节轴承包括穿装在销轴上的轴承， 轴承外圈固定连接有摆套， 所述摆套的左右两侧分别延伸有同一轴 线并与销轴形成十字的固定轴， 固定轴上分别穿装有左、 右轴承， 左、 右轴承的外圈分别固定连接有左、 右十字轴摆套， 所述左、 右 十字轴摆套的顶端相互固定连接， 左、 右十字轴摆套的底端固定连 接有与容积腔内的活塞铰接的连杆。
作为上述技术方案的进一步改进：所述主轴的上部连接有下 斜轴， 下斜轴通过倾斜的螺杆连接有上斜轴， 所述上、 下斜轴上分 别安装有由至少一个轴承组成的轴承组， 所述转筒套装在该轴承组 的外侧。
作为对上述技术方案的再进一步改进： 前述的左、右十字轴摆 套的顶端通过连接板连接固定。 所述的容积泵壳体上设有对应摆套 的限位挡板， 摆套的从动端安装有与限位挡板相配合的滚轮。 滚轮 为锥型滚轮， 或者滚轮为腰鼓型滚轮。
作为对上述技术方案的更进一步改进： 前述的轴承以及左、右轴 承分别为单个滚动轴承结构或由多个滚动轴承组成的组件。
本发明的有益效果是： 本产品主要是采用摆套和位于摆套左右 两侧而且处于同一轴线上左、右十字轴摆套来替代原来的轴承结构， 由于摆套和左、 右十字轴摆套上采用的是滚动轴承， 较之原来球轴 承所采用的滑动摩擦结构具有磨损小、 功耗少、转动灵敏、转速高、 使用寿命长的特点， 从而更加符合底碳经济中对容积泵能效高、 延 成维护周期的要求。
附图说明
下面结合附图和实施例对本发明进一步说明。
图 1是本发明的结构示意图；
图 2是本发明的十字轴关节轴承结构拆分图。
具体实施方式
参照图 1、 图 2， 一种采用十字轴关节轴承的摆筒式容积泵， 包括容积泵壳体、用于与电机连接的主轴 1，所述主轴 1的上部倾斜 设置有随主轴 1转动而摆动的转筒 2，转筒 2的周围均勾布置有三个 以上的销轴 3， 所述销轴 3上套装有十字轴关节轴承 4， 所述的十字 轴关节轴承 4包括穿装在销轴 3上的轴承 41，轴承 41的外圈固定连 接有摆套 42，所述摆套 42的左右两侧分别延伸有同一轴线并与销轴 3形成十字的固定轴 421、 421 ' ， 当然实际中也可以采用上下设计 的形式， 固定轴 421、 421， 上分别穿装有左、 右轴承 43、 43，， 左、 右轴承 43、 43 ' 的外圈分别固定连接有左、右十字轴摆套 44， 44'， 左、右十字轴摆套 44， 44' 的顶端通过连接板 45连接固定， 当然也 可以将其直接连接固定，左、右十字轴摆套 44， 44' 的底端固定连接 有与容积腔内的活塞铰接的连杆 5。
本发明为了实现转筒 2能随主轴 1转动而摆动， 所述主轴 1的 上部连接有下斜轴 6， 下斜轴 6通过倾斜的螺杆连接有上斜轴 7， 所 述上、下斜轴 6、 7上分别安装有由至少一个轴承组成的轴承组， 所 述转筒 2套装在该轴承组的外侧， 另外， 容积泵壳体上设有对应摆 套 42的限位挡板 9，摆套 42的从动端安装有与限位挡板 9相配合的 滚轮 8， 滚轮 8受到限位挡板 9阻挡， 不会跟随上、 下斜轴 6、 7转 动， 而只会摆动， 因此可以通过连杆 5带动容积腔内的活塞上下运 动， 进行液体输送。 当然滚轮的安装方式并不限于本实施例所采用 的方式， 也可以是： 在转筒 2的周围均勾设置与销轴 3数量对应的 滚轮固定轴， 滚轮固定轴上安装与限位挡板 9相配合的滚轮 8。
为了保证滚轮 8的转动更为顺畅， 滚轮 8可以是锥型滚轮， 锥 型滚轮有效保证转动的角速度保持一致， 另外， 滚轮 8也可以是腰 鼓型滚轮， 腰鼓型滚轮可以减少与限位挡板 9的接触面积， 而且避 免滚轮 8转动时的内外速度的差异。
本产品为了保证摆套 42以及左、 右十字轴摆套 44， 44' 的转动 更为灵敏， 所述的轴承 41以及左、右轴承 43、 43'分别为单个滚动 轴承结构或由多个滚动轴承组成的组件。
本产品主要是采用摆套 42和位于摆套 42左右两侧而且处以同 一轴线上左、 右十字轴摆套 44， 44' 来替代原来的球轴承结构， 由 于摆套和左、 右十字轴摆套上采用的是滚动轴承， 较之原来球轴承 所采用的滑动摩擦结构具有磨损小、 功耗少、 转动灵敏、 转速高、 使用寿命长的特点， 从而更加符合底碳经济中对容积泵能效高、 延 成维护周期的要求。

Claims

权 利 要 求 书
1. 一种采用十字轴关节轴承的摆筒式容积泵， 包括容积泵壳体、 用 于与电机连接的主轴（1)， 所述主轴（1 )上部倾斜设置有随主轴
( 1 )转动而摆动的转筒（2)， 转筒 （2 ) 周围均勾布置有三个以 上的销轴（3)， 其特征在于： 所述销轴 （3)上套装有十字轴关节 轴承 （4)， 所述十字轴关节轴承 （4) 包括穿装在销轴 （3)上的 轴承（41)，轴承（41 )外圈固定连接有摆套（42)，所述摆套（42) 的左右两侧分别延伸有同一轴线并与销轴（3)形成十字的固定轴 (421、 42Γ ) ， 固定轴 （421、 42Γ ) 上分别穿装有左、 右轴承 (43、 43' )， 左、 右轴承（43、 43' ) 的外圈分别固定连接有左、 右十字轴摆套（44， 44' )， 所述左、 右十字轴摆套（44， 44' ) 的 顶端相互固定连接， 左、 右十字轴摆套（44， 44' ) 的底端固定连 接有与容积腔内的活塞铰接的连杆（5)。
2. 根据权利要求 1所述的一种采用十字轴关节轴承的摆筒式容积泵， 其特征在于：所述主轴（1 )的上部连接有下斜轴（6)，下斜轴（6) 通过倾斜的螺杆连接有上斜轴 （7)， 所述上、 下斜轴 （6、 7)上 分别安装有由至少一个轴承组成的轴承组， 所述转筒（2)套装在 该轴承组的外侧。
3. 根据权利要求 1所述的一种采用十字轴关节轴承的摆筒式容积泵， 其特征在于： 所述的左、 右十字轴摆套（44， 44' ) 的顶端通过连 接板（45)连接固定。
4. 根据权利要求 1所述的一种用采用十字轴关节轴承的摆筒式容积 泵， 其特征在于： 所述的容积泵壳体上设有对应摆套 （42) 的限 位挡板（9)， 摆套（42) 的从动端安装有与限位挡板（9)相配合 的滚轮（8)。
5. 根据权利要求 4所述的一种采用十字轴关节轴承的摆筒式容积泵， 其特征在于： 所述的滚轮（8) 为锥型滚轮。
6. 根据权利要求 4所述的一种采用十字轴关节轴承的摆筒式容积泵， 其特征在于： 所述的滚轮（8) 为腰鼓型滚轮。
7. 根据权利要求 1所述的一种采用十字轴关节轴承的摆筒式容积泵， 其特征在于： 所述的轴承（41 ) 以及左、 右轴承（43、 43' )分别 为单个滚动轴承结构或由多个滚动轴承组成的组件。
PCT/CN2011/071862 2010-11-03 2011-03-16 一种采用十字轴关节轴承的摆筒式容积泵 WO2012058893A1 (zh)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU2011325773A AU2011325773B2 (en) 2010-11-03 2011-03-16 Swing barrel type positive displacement pump using cross shaft joint bearing
US13/877,908 US9115712B2 (en) 2010-11-03 2011-03-16 Swing barrel type positive displacement pump using cross shaft joint bearing

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Application Number Priority Date Filing Date Title
CN201010529892.6 2010-11-03
CN2010105298926A CN102116290B (zh) 2010-11-03 2010-11-03 一种采用十字轴关节轴承的摆筒式容积泵

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US (1) US9115712B2 (zh)
CN (1) CN102116290B (zh)
AU (1) AU2011325773B2 (zh)
WO (1) WO2012058893A1 (zh)

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CN102410177B (zh) * 2011-09-16 2014-06-04 刘大磊 一种具有漏液装置的摆筒式容积泵
CN107627323A (zh) * 2017-10-31 2018-01-26 东莞市太行机电科技有限公司 一种用于机械手的十字定位关节
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