WO2012055255A1 - Hoisting mechanism for container crane and container crane - Google Patents

Hoisting mechanism for container crane and container crane Download PDF

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Publication number
WO2012055255A1
WO2012055255A1 PCT/CN2011/076127 CN2011076127W WO2012055255A1 WO 2012055255 A1 WO2012055255 A1 WO 2012055255A1 CN 2011076127 W CN2011076127 W CN 2011076127W WO 2012055255 A1 WO2012055255 A1 WO 2012055255A1
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WO
WIPO (PCT)
Prior art keywords
pulley
wire rope
sets
container crane
spreader
Prior art date
Application number
PCT/CN2011/076127
Other languages
French (fr)
Chinese (zh)
Inventor
张寒
杨启舟
Original Assignee
湖南三一智能控制设备有限公司
三一集团有限公司
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Application filed by 湖南三一智能控制设备有限公司, 三一集团有限公司 filed Critical 湖南三一智能控制设备有限公司
Publication of WO2012055255A1 publication Critical patent/WO2012055255A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/06Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads

Definitions

  • the utility model relates to the technical field of machinery, in particular to a container crane lifting mechanism and a container crane. Background technique
  • Container gantry cranes are the main loading and unloading equipment for container terminals.
  • the operating efficiency is generally related to the driver's operational proficiency, the characteristics of the crane cart, the structural parameters of the trolley, and the braking characteristics.
  • the effects of operational inertia and wind loads on these influencing factors are unpredictable, as each container being lifted is not the same, causing the container to oscillate back and forth in the vertical plane and to create a twist in the horizontal plane. Turn shocks. This sway and shock will directly affect the container alignment time and the comfort and safety of the operation during loading and unloading.
  • the existing device for mitigating and preventing swaying and oscillating is provided with a dedicated torque motor or hydraulic mechanism, and the driven reels are respectively disposed on both sides of the sling trolley direction, and the structure diagram thereof is as shown in FIG. 1 , but the system is more
  • the complex and anti-shake effect is not ideal, and there is no anti-shake effect in the direction of the cart.
  • the structure of the anti-swaying mechanism is as shown in FIG. 2, and the anti-swaying mechanism has anti-shake effect in the direction of the spreader cart and the trolley, but the winding is complicated. The organization is huge.
  • FIG. 3a and 3b Another crane two-way anti-shake system is also disclosed in the prior art.
  • the single reel and the double reel have the same principle. They consist of 1-8 sets of wire ropes and pulleys and reels. Each set of wire ropes is fixed at one end and the other end is wound at a certain angle through the pulley.
  • the reel is fixed, and each group forms a plane triangle, which forms four inverted plane triangles.
  • the two movement directions of the spreader have motion damping formed by two plane triangles to slow the swing of the tool.
  • the direction of the cart has two triangles consisting of wire ropes 7 and 8, 3 and 4; the car has two triangles consisting of wire ropes 1 and 2, 5 and 6 for anti-shake.
  • Such a mechanism is complicated, the number of wire ropes is large, the length is difficult to adjust, and the length of the wire rope is different during the use, and the length of the eight ropes is often adjusted.
  • the embodiment of the present invention provides a container crane hoisting mechanism with a simple structure and convenient maintenance, which has the two-way anti-rolling effect of the running direction of the cart and the running direction of the trolley, and realizes the swing of the spreader at the same time. , balance and tilt functions.
  • the embodiment of the present invention provides a container crane hoisting mechanism, including a lifting small frame, which has an upper frame, and the upper frame is installed with two sets. a movable pulley block and two sets of wire rope fixing devices; the wire rope fixing device can slide parallel to the running direction of the trolley; the lifting small frame is equipped with four sets of guiding pulley blocks and two double reels; the container crane lifting mechanism
  • the utility model further comprises four sets of wire rope sets, one end of each set of wire rope sets is fixedly connected to a double roll, and is sequentially wound around a movable pulley, a set of guide pulleys and a set of the movable pulley set corresponding to the position of the double roll.
  • the set of wire rope fixing devices is fixedly connected; wherein, the two sets of wire ropes share a double reel and a set of wire rope fixing devices, and the movable pulley and the guiding pulley group wound by each set of wire ropes are different.
  • the two sets of moving pulley blocks are symmetrically arranged in the middle of the upper frame, the axes thereof are collinear and parallel to the running direction of the trolley; the two sets of wire rope fixing devices are symmetrically arranged on both sides of the spreader parallel to the running direction of the trolley;
  • the four sets of guiding pulley blocks are symmetrically arranged at four corners of the lifting trolley frame; the two double-connecting reels correspond to the positions of the two sets of moving pulley blocks, and the axes thereof are parallel to each other and perpendicular to the traveling direction of the trolley.
  • each set of guiding pulley sets comprises: a horizontal pulley, the axis is perpendicular to the plane of the lifting small frame; the first vertical pulley, the axis is parallel to the running direction of the cart; the second vertical pulley, the axis is parallel to the running direction of the lifting trolley;
  • the eight vertical pulley axes of the four sets of guide pulleys are coplanar, and the plane of the plane is parallel to the plane of the lifting frame and the plane of the spreader.
  • one end of the wire rope set is fixed on the double reel, and the other end is taken out from the inner side of the two double reels, firstly bypassing a moving pulley in the movable pulley block, and then sequentially bypassing the first vertical pulley in the guiding pulley block, The horizontal pulley and the second vertical pulley are then fixedly connected to the wire rope fixing device.
  • the wire rope fixing device comprises: a wire rope joint block and a telescopic push rod.
  • the wire rope joint block and the spreader upper frame are coupled to each other by a roller and a slide rail; one end of the telescopic push rod is connected to the wire rope joint block, and the other end is fixedly connected to the tool upper frame.
  • the telescopic push rod is an electric push rod or a hydraulic push rod.
  • the utility model also provides a container crane comprising the above-mentioned container crane hoisting mechanism.
  • the container crane lifting mechanism provided by the utility model is With the above structure, when the spreader is lifted, the internal shape of each inverted triangle formed by the wire rope group between the lifting frame and the spreader upper frame is changed, but the four triangles remain congruent due to the four inverted triangles.
  • the steady state is maintained, and the wire rope generates a reverse pulling force on the running direction of the cart and the running direction of the trolley, that is, the swing damping, thereby eliminating the inertia swing in the running direction of the cart and the trolley.
  • the electric push rod and the wire rope fixing device are installed at a midpoint of the wide side of the upper frame of the tool, and the swinging and balancing functions of the spreader are realized by the combination of the two sets of electric push rods; the two rolls are symmetrically installed In the middle of the lifting frame, the axis of the reel is perpendicular to the running direction of the lifting frame, by controlling one of the reels in the reel group to rotate, the other reel remains stationary or the two reels are opposite Rotating, so that the spreader can realize the function of tilting in the running direction of the crane frame.
  • the utility model realizes various functions such as anti-rolling, turning, balancing and tilting, and the structure is still relatively simple, convenient to maintain and use, high in safety and reliability, and comprehensive in performance.
  • FIG. 1 is a schematic view showing the structure of a device for mitigating and preventing swaying and oscillating in the prior art
  • FIG. 2 is a schematic structural view of another device for mitigating and preventing swaying and oscillating in the prior art
  • 3a is a schematic structural view of a two-way anti-shake system of a single reel crane in the prior art
  • Figure 3b is a schematic structural view of a two-way anti-rolling system of a double reel crane in the prior art
  • FIG. 4 is a schematic structural view of a container crane hoisting mechanism according to an embodiment of the present invention
  • FIG. 5 is a schematic structural view of a wire rope joint block provided by an embodiment of the present invention
  • FIG. 6 is a schematic structural view of a container crane hoisting mechanism provided by an embodiment of the present invention.
  • the embodiment of the present invention provides a container crane hoisting mechanism with a simple structure and convenient maintenance, which has the two-way anti-rolling effect of the running direction of the cart and the running direction of the trolley, and realizes the swing of the spreader at the same time. , balance and tilt functions.
  • the container crane hoisting mechanism may include: a spreader upper frame 1 and a lifting small frame (not shown), wherein: the spreader is placed on the shelf 1
  • Two electric push rods (electric push rod 21 and electric push rod 22), two wire rope joint blocks (wire rope joint block 31 and wire rope joint block 32), two sets of movable pulley blocks (moving pulley group 41 and moving pulley group 42);
  • the lifting trolley frame is provided with two reels (reel 51 and reel 52), four sets of guiding pulley groups (guide pulley group 61, guiding pulley group 62, guiding pulley group 63 and guiding pulley group 64);
  • the electric push 4 dry 21-end is fixedly connected to the upper frame 1, and the other end is connected to the wire rope joint block 31.
  • the wire rope joint block 31 realizes the relative movement between the wire rope joint block and the spreader upper frame 1 by means of a slide rail 9 coupled with the track roller 8 by means of a slide rail fixed to the spreader upper frame 1.
  • the structure of the electric push rod 22 and the wire rope block 32, and the connection relationship with the spreader upper frame 1 are similar.
  • the movable pulley block 41 and the movable pulley block 42 are symmetrically arranged on the upper middle portion of the upper frame 1, and the axes thereof are collinear and parallel to the traveling direction of the trolley.
  • the movable pulley group 41 includes a movable pulley 411 and the movable pulley 412
  • the movable pulley block 42 includes a movable pulley 421 and a movable pulley 422
  • the movable pulley block is coupled to the reel and the guide pulley block through the wire rope set.
  • the reel 51 and the reel 52 are symmetrically arranged in the middle of the lifting frame, the axes of which are parallel to each other and perpendicular to the running direction of the trolley; wherein the two reels correspond to the positions of the two sets of moving pulleys, specifically, the reel 51 is located directly above the movable pulley block 41, and the spool 52 is located directly above the movable pulley block 42.
  • the reels 51, 52 are double reels, that is, two sets of steel cords are wound around each reel, and the ropes are taken out from the same side.
  • the wire rope set is coupled to the guide pulley block and the upper frame 1 .
  • Each set of guiding pulleys includes: a horizontal pulley whose axis is perpendicular to the plane of the lifting small frame; one vertical pulley whose axis is parallel to the running direction of the cart; and the other vertical pulley whose axis is parallel to the lifting trolley Running direction.
  • the axes of the eight vertical pulleys are coplanar, and the plane of the plane and the plane of the lifting frame are parallel to each other.
  • the wire rope winding method realizes the four-rope 3 magnification form by the movable pulley block provided on the upper frame 1, and the winding method is relatively simple.
  • the winding method of the wire rope set is: the wire rope set 71 is fixed on the roll 51, and the other end is taken out from the inner side of the two rolls, firstly bypassing the movable pulley 411 on the upper frame of the spreader, and then bypassing the guide in turn. a vertical pulley 613, a horizontal pulley 612, and a vertical pulley 611 in the pulley block 61, and then connected downwardly to the joint a on the wire rope joint block 31;
  • the wire rope set 72 is fixed on the reel 51 at the other end, and the other end is taken out from the inner side of the two reels.
  • the movable pulley 412 on the upper frame of the spreader is bypassed, and then the vertical pulley 623 and the horizontal pulley in the guide pulley block 62 are sequentially bypassed. 622, a vertical pulley 621, and then connected downwardly to the joint b on the wire rope joint block 32;
  • the wire rope set 73-end is fixed on the reel 52, and the other end is taken out from the inner side of the two reels.
  • the movable pulley 421 on the upper frame of the spreader is bypassed, and then the vertical pulley 633 and the horizontal pulley in the guide pulley block 63 are sequentially bypassed.
  • One end of the wire rope set 74 is fixed on the reel 52, and the other end is taken out from the inner side of the two reels.
  • the movable pulley 422 on the upper frame of the spreader is bypassed, and then the vertical pulley 643 and the horizontal pulley 642 in the guide pulley block 64 are sequentially bypassed.
  • the vertical pulley 641 is then connected downwardly to the joint d on the wire rope joint block 31.
  • Another embodiment of the present invention also provides a container crane having the above-described container crane hoisting mechanism.
  • the container crane hoisting mechanism provided by the embodiment of the present invention is described below, and the working principle and the realization process of the anti-rolling function, the tilting function, the turning function and the balancing function are explained.
  • the four sets of wire rope sets are formed by the above winding manner, so that two sets of congruent inverted triangles are formed in the spatial position between the lifting small frame and the spreader upper frame, and the lower vertices of the four inverted triangles are symmetrically distributed
  • the four-point midpoint position of the upper frame; the angle between the planes of the four inverted triangles and the moving direction of the cart and the moving direction of the trolley are both right angles.
  • the four inverted triangles are isosceles triangles.
  • each inverted triangle changes, but the four triangles remain the same, because the four inverted triangles remain stable in the running direction of the cart and the running direction of the trolley, the wire rope pair
  • the sway of the running direction of the cart and the running direction of the trolley generates a reverse pulling force, that is, sway damping, thereby eliminating the inertia sway in the running direction of the cart and the running direction of the trolley.
  • the spreader sways, but there are four spatial triangular motion dampings, both in the direction of the cart and in the direction of the car, thus slowing the swing of the spreader.
  • the plane on which the spreader rack 1 is placed is kept horizontal.
  • the rack 1 is in the running direction of the trolley, and when the movable pulley 412 is tilted downward, it can be realized in the following three ways:
  • Method 1 The reel 52 remains stationary, the reel 51 rotates to release the wire rope set 71 and the wire rope set 72 wound thereon, and the two sets of the wire ropes between the hoisting small frame and the upper frame are lengthened, thereby making the spreader
  • the upper frame 1 is moved toward the movable pulley 412 - the side is tilted downward.
  • Mode 2 The reel 51 remains stationary, the reel 52 rotates around the replayed wire rope set 73 and the wire rope set 74, and the two sets of wire ropes between the lifting small frame and the upper frame 1 become shorter, thereby making the spreader
  • the upper frame 1 is moved toward the movable pulley 412 - the side is inclined downward.
  • Method 3 The reel 51 rotates to release the wire rope set 71 and the wire rope set 72 wound thereon, and the two sets of the wire ropes between the lifting small frame and the spreader upper frame 1 become long, and the reel 52 rotates around and reproduces The wire rope set 73 and the wire rope set 74, the two sets of the wire ropes between the lifting frame and the spreader upper frame are shortened, so that the spreader upper frame 1 is slanted downward toward the movable pulley 412.
  • the wire rope joint block and the spreader upper frame 1 are coupled with the slide rail 9 by the roller 8, so that relative movement between the spreader upper frame 1 and the wire rope joint block can be generated. . Therefore, from the lifting d, the top of the spreader 1 is viewed from above, and the rotation of the spreader 1 is different according to the rotation axis, and it is divided into two types: clockwise and counterclockwise. The following six types of turning can be realized.
  • the implementation of hour hand rotation, mode 4-6 is the implementation of counterclockwise rotation:
  • Method 1 The electric push rod 21 contracts its push rod, and the electric push rod 22 extends its push rod.
  • the spreader upper frame 1 rotates clockwise with the vertical line where its geometric center is located.
  • Mode 2 The electric push rod 21 maintains the intermediate state, and the electric push rod 22 extends its push rod, and the spreader upper frame 1 is the mid-perpendicular line of the isosceles triangle determined by the vertical pulley 621, the vertical pulley 631 and the wire rope joint block 32.
  • the lower cylinder is called the axis a) is the rotation axis and rotates clockwise.
  • Mode 3 The electric push rod 22 maintains the intermediate state, and the electric push rod 21 contracts its push rod, and the spreader upper frame 1 is the vertical line of the isosceles triangle determined by the vertical pulley 611, the vertical pulley 641, and the wire rope joint pulley 1 (
  • the lower cylinder, called the axis b) is the axis of rotation and rotates clockwise.
  • Mode 4 The electric push rod 22 contracts its push rod while the electric push rod 21 extends its push rod.
  • the spreader 1 is rotated counterclockwise with the vertical line of its geometric center as the axis of rotation.
  • Mode 5 The electric push rod 21 maintains the intermediate state, while the electric push rod 22 contracts its push rod, and the spreader upper frame 1 rotates counterclockwise with the axis b as the rotation axis.
  • Mode 6 The electric push rod 22 maintains the intermediate state, and the electric push rod 21 extends its push rod, and the spreader upper frame 1 rotates counterclockwise with the axis a as the rotation axis.
  • the balance function of the spreader is to push the wire rope joint block by the electric push rod, change the relative position of the spreader upper frame 1 and the wire rope joint block, to adjust the position of the center of gravity of the upper frame 1 and the lower container thereof, so as to connect the two wire rope joints at the midpoint of the pulley.
  • the vertical plane is perpendicular to the running direction of the trolley.
  • the two electric push rods extend the push rod at the same time, and the specific extended length is deviated from the two steel wire rope joints according to the vertical plane of the center of gravity of the container.
  • the distance of the point is determined by the distance. In this way, the connection between the midpoints of the two wire rope joint blocks is returned to the vertical plane where the center of gravity of the container is located, thereby achieving balance of the spreader;
  • the two electric push rods simultaneously retract the push rod, and the specific retracted length is deviated from the midpoint of the two wire rope joints according to the vertical plane of the center of gravity of the container.
  • the distance of the connection is determined. In this way, the connection between the midpoints of the two wire rope joints is returned to the vertical plane where the center of gravity of the container is located, thereby achieving balance of the spreader.
  • the electric push rod can also be replaced by a hydraulic push rod;
  • the wire rope joint block can also be replaced by other wire rope fixing devices capable of generating relative motion with the upper frame.
  • the electric push rod and the wire rope joint block constitute a wire rope fixing device, and the device can be replaced by other structures capable of connecting and fixing the wire rope and capable of moving relative to the frame.
  • the four inverted triangles formed by the wire rope group between the lifting frame and the spreader shelf may not meet the strict two or two congruence or four
  • the angle between the planes of the inverted triangles and the direction of movement of the cart and the direction of movement of the cart may not be right angles, but according to the above structure, the functions of the spreader can be reduced, rotated, tilted and balanced, and the process error is caused.
  • the structural change of the container crane hoisting mechanism described in the embodiment of the present invention is still within the protection scope of the present invention.
  • the container crane hoisting mechanism provided by the embodiment of the present invention realizes three times the wire rope multiplying ratio by setting two sets of moving pulley blocks on the upper frame of the tool, and the wire rope winding method is opposite to the single cylinder, the hoisting mechanism
  • the output torque of the reducer is small;
  • the hoisting mechanism forms a set of two sets of congruent inverted triangles in a spatial position between the lifting frame and the upper frame by the winding manner of the wire rope, the four
  • the lower vertex of the inverted triangle is symmetrically distributed at the midpoint of the four sides of the upper frame, and the angle between the respective planes and the moving direction of the cart and the moving direction of the trolley is a right angle, which realizes the running direction of the cart and the two-way anti-rolling of the running direction of the trolley.
  • the effect is achieved by controlling the electric push rod to realize the balance function of the spreader and various forms of rotation; in addition, the spreader function of the spreader can be realized by single motor rotation or relative reverse rotation of the double motor.
  • the hoisting mechanism realizes various functions such as anti-rolling, turning, balancing and tilting of the spreader, and the structure is still relatively simple, convenient to maintain, safe and reliable, and comprehensive performance is outstanding.

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  • Mechanical Engineering (AREA)
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Abstract

Disclosed are a hoisting mechanism for a container crane and a container crane. The hoisting mechanism includes a hoisting trolley frame and a spreader upper frame (1). Two sets of traveling pulley blocks (41, 42) and two sets of wire-rope-fastening devices (31, 32) are mounted on the spreader upper frame (1). The wire-rope-fastening device (31, 32) can slide along a direction parallel with the traveling direction of a trolley. Four sets of guiding pulley blocks (61, 62, 63, 64) and two dual-drums (51, 52) are mounted on the hoisting trolley frame. Each set of wire-rope, one end of which is fixedly connected to one dual-drum, wraps around one traveling pulley of the traveling pulley block corresponding in position with the dual-drum and one set of guiding pulleys in turn, and then is fixedly connected with one set of wire-rope-fastening device. The present invention realizes functions of shake-preventing, revolving, balancing and titled-pivoting of the spreader with relatively simple structure, convenient maintenance and usage, high safety and reliability, and distinct comprehensive performance.

Description

一种集装箱起重机起升机构和集装箱起重机 本申请要求于 2010年 10月 28 日提交中国专利局, 申请号为 201020580300.9, 实用新型名称为 "一种集装箱起重机起升机构和集 装箱起重机"的中国专利申请的优先权, 其全部内容通过引用结合在 本申请中。 技术领域  Container crane hoisting mechanism and container crane This application claims to be submitted to the China Patent Office on October 28, 2010, the application number is 201020580300.9, and the utility model name is "a container crane hoisting mechanism and container crane" Chinese patent application Priority is hereby incorporated by reference in its entirety. Technical field
本实用新型涉及机械技术领域,特别是涉及一种集装箱起重机起 升机构和集装箱起重机。 背景技术  The utility model relates to the technical field of machinery, in particular to a container crane lifting mechanism and a container crane. Background technique
集装箱门式起重机是集装箱码头的主要装卸设备,在集装箱运输 业高速发展的今天, 如何提高其作业效率, 是各个码头、 港口需要研 究的重要问题。  Container gantry cranes are the main loading and unloading equipment for container terminals. Today, with the rapid development of container transportation industry, how to improve the efficiency of operations is an important issue for all terminals and ports to study.
由于港口、 码头、 集装箱堆场等作业环境的地面状况多样, 地面 存在沉降、 凸起等不理想的情况, 这就造成集装箱并不是堆放在理想 的水平面上, 而是会有一定程度的偏斜。 另外, 集装箱货船、 集装箱 运输卡车在泊船或停车时的偏差,造成集装箱长度方向并不是和起重 小车的运行方向绝对垂直。 同时, 集装箱内货物在装卸运输过程中受 到一些不可预见的因素影响, 比如集装箱货船在航行过程中的摇晃, 都可能造成集装箱的偏载。 由于这些客观情况的存在, 就给集装箱门 式起重机在吊装对箱、搬运时造成了困难,使得对箱不准, 吊重偏载, 影响了集装箱起重机的装卸效率, 存在安全隐患。  Due to the diverse ground conditions of the working environment such as ports, docks, container yards, etc., there are unsatisfactory conditions such as settlement and bulging on the ground. This results in containers not being stacked on the ideal level, but with a certain degree of skew. . In addition, the deviation of the container ship and the container transport truck during the berthing or parking causes the length direction of the container not to be absolutely perpendicular to the running direction of the hoisting trolley. At the same time, the goods in the container are affected by unforeseen factors during loading and unloading, such as the shaking of the container ship during the sailing process, which may cause the container to be eccentric. Due to the existence of these objective conditions, the container gantry cranes are difficult to hoist and carry the boxes, which makes the boxes inaccurate and hoisting the eccentric load, which affects the loading and unloading efficiency of the container cranes and has potential safety hazards.
通常情况下,在码头的场地设置和设备的外形尺寸都一定的条件 下, 作业效率一般和司机的操作熟练程度、 起重机大车、 小车的结构 参数特点、起制动特性等影响因素有关, 在这些影响因素中操作惯性 和风力载荷的影响都是不可预知的, 因为所起吊的每一个集装箱都不 尽相同,导致集装箱在铅垂平面内产生来回摇摆及在水平面内产生扭 转震荡。 这种摇摆和震荡, 将直接影响装卸过程中集装箱对位时间和 操作的舒适性和安全性。 Under normal circumstances, under the conditions of the site setting of the dock and the external dimensions of the equipment, the operating efficiency is generally related to the driver's operational proficiency, the characteristics of the crane cart, the structural parameters of the trolley, and the braking characteristics. The effects of operational inertia and wind loads on these influencing factors are unpredictable, as each container being lifted is not the same, causing the container to oscillate back and forth in the vertical plane and to create a twist in the horizontal plane. Turn shocks. This sway and shock will directly affect the container alignment time and the comfort and safety of the operation during loading and unloading.
现有的减緩和防止 具摇摆和震荡的装置设置了专用的力矩马 达或液压机构, 带动的卷筒分别设置在吊具小车方向的两侧, 其结构 示意图如图 1所示, 但该系统较复杂而且防摇效果不是很理想, 并且 没有大车方向的防摇效果。 此外, 还有一种与起升钢丝绳缠绕在一起 的防摇机构, 其结构示意图如图 2所示, 所述防摇机构在吊具大车、 小车方向都具有防摇效果, 但其缠绕复杂、 机构庞大。  The existing device for mitigating and preventing swaying and oscillating is provided with a dedicated torque motor or hydraulic mechanism, and the driven reels are respectively disposed on both sides of the sling trolley direction, and the structure diagram thereof is as shown in FIG. 1 , but the system is more The complex and anti-shake effect is not ideal, and there is no anti-shake effect in the direction of the cart. In addition, there is also an anti-shake mechanism which is entangled with the hoisting wire rope. The structure of the anti-swaying mechanism is as shown in FIG. 2, and the anti-swaying mechanism has anti-shake effect in the direction of the spreader cart and the trolley, but the winding is complicated. The organization is huge.
现有技术中还公开了另一种起重机双向防摇系统。 如图 3a和 3b 所示,单卷筒和双卷筒原理相同, 由 1-8组钢丝绳和滑轮、卷筒组成, 每一组钢丝绳一端固定于 具,另一端通过滑轮形成一定的角度缠绕 到卷筒上固定, 每两组形成一个平面三角形, 共形成四个倒立的平面 三角形, 吊具的两个运动方向都有两个平面三角形形成的运动阻尼来 减緩 具的摇摆。 大车方向有钢丝绳 7和 8、 3和 4组成的两个三角 形; 小车方向有钢丝绳 1和 2、 5和 6组成的两个三角形来进行防摇。 这样机构比较复杂, 钢丝绳数量多, 长度很难调节一致, 而且在使用 过程中, 钢丝绳的伸缩不同, 要经常调节八根绳的长度。  Another crane two-way anti-shake system is also disclosed in the prior art. As shown in Figures 3a and 3b, the single reel and the double reel have the same principle. They consist of 1-8 sets of wire ropes and pulleys and reels. Each set of wire ropes is fixed at one end and the other end is wound at a certain angle through the pulley. The reel is fixed, and each group forms a plane triangle, which forms four inverted plane triangles. The two movement directions of the spreader have motion damping formed by two plane triangles to slow the swing of the tool. The direction of the cart has two triangles consisting of wire ropes 7 and 8, 3 and 4; the car has two triangles consisting of wire ropes 1 and 2, 5 and 6 for anti-shake. Such a mechanism is complicated, the number of wire ropes is large, the length is difficult to adjust, and the length of the wire rope is different during the use, and the length of the eight ropes is often adjusted.
由此可见, 现有技术解决上述偏斜、 偏载等问题时, 通常会采用 吊具回转、 吊具倾转、 吊具平衡等办法。 为了实现吊具的回转、倾转、 平衡功能, 通常采用的方式是设置两套电动推杆或液压油缸机构, 但 其机构复杂、 成本高。 实用新型内容  It can be seen that when the prior art solves the above problems of skew, eccentric load, etc., the method of lifting of the spreader, tilting of the spreader, balance of the spreader, and the like are usually adopted. In order to realize the swinging, tilting and balancing functions of the spreader, two sets of electric push rods or hydraulic cylinder mechanisms are usually adopted, but the mechanism is complicated and the cost is high. Utility model content
针对现有技术中的缺陷, 本实用新型实施例提供一种结构筒单、 维护使用方便的集装箱起重机起升机构, 具有大车运行方向、 小车运 行方向双向减摇效果, 同时实现了吊具回转、 平衡和倾转功能。  In view of the defects in the prior art, the embodiment of the present invention provides a container crane hoisting mechanism with a simple structure and convenient maintenance, which has the two-way anti-rolling effect of the running direction of the cart and the running direction of the trolley, and realizes the swing of the spreader at the same time. , balance and tilt functions.
为解决以上技术问题,本实用新型实施例提供了一种集装箱起重 机起升机构, 包括起重小车架, ^具上架, 所述 具上架安装有 2组 动滑轮组以及 2组钢丝绳固定装置;所述钢丝绳固定装置能够平行于 小车运行方向滑动;所述起重小车架安装有 4组导向滑轮组以及 2个 双联卷筒; 所述集装箱起重机起升机构还包括 4组钢丝绳组, 每组钢 丝绳组的一端固定连接在一个双联卷筒上,并依次缠绕于与该双联卷 筒位置对应的动滑轮组中的一个动滑轮、一组导向滑轮后与一组钢丝 绳固定装置固定连接; 其中, 两组钢丝绳共用一个双联卷筒和一组钢 丝绳固定装置, 每组钢丝绳所缠绕的动滑轮和导向滑轮组各不相同。 In order to solve the above technical problem, the embodiment of the present invention provides a container crane hoisting mechanism, including a lifting small frame, which has an upper frame, and the upper frame is installed with two sets. a movable pulley block and two sets of wire rope fixing devices; the wire rope fixing device can slide parallel to the running direction of the trolley; the lifting small frame is equipped with four sets of guiding pulley blocks and two double reels; the container crane lifting mechanism The utility model further comprises four sets of wire rope sets, one end of each set of wire rope sets is fixedly connected to a double roll, and is sequentially wound around a movable pulley, a set of guide pulleys and a set of the movable pulley set corresponding to the position of the double roll. The set of wire rope fixing devices is fixedly connected; wherein, the two sets of wire ropes share a double reel and a set of wire rope fixing devices, and the movable pulley and the guiding pulley group wound by each set of wire ropes are different.
优选地, 所述 2组动滑轮组对称布置在^具上架中部, 其轴线共 线且平行于小车运行方向;所述 2组钢丝绳固定装置对称布置在吊具 上架平行于小车运行方向的两侧;所述 4组导向滑轮组对称布置在起 重小车架的四角; 所述 2个双联卷筒与所述 2组动滑轮组位置对应, 其轴线彼此平行, 且垂直于小车运行方向。  Preferably, the two sets of moving pulley blocks are symmetrically arranged in the middle of the upper frame, the axes thereof are collinear and parallel to the running direction of the trolley; the two sets of wire rope fixing devices are symmetrically arranged on both sides of the spreader parallel to the running direction of the trolley; The four sets of guiding pulley blocks are symmetrically arranged at four corners of the lifting trolley frame; the two double-connecting reels correspond to the positions of the two sets of moving pulley blocks, and the axes thereof are parallel to each other and perpendicular to the traveling direction of the trolley.
优选地, 每组导向滑轮组包括: 水平滑轮, 轴线垂直于起重小车 架平面; 第一垂直滑轮, 轴线平行于大车运行方向; 第二垂直滑轮, 轴线平行于起重小车运行方向; 其中, 4组导向滑轮组中的 8个垂直 滑轮轴线共面,且所在平面与起重小车架平面和吊具上架平面均互相 平行。  Preferably, each set of guiding pulley sets comprises: a horizontal pulley, the axis is perpendicular to the plane of the lifting small frame; the first vertical pulley, the axis is parallel to the running direction of the cart; the second vertical pulley, the axis is parallel to the running direction of the lifting trolley; The eight vertical pulley axes of the four sets of guide pulleys are coplanar, and the plane of the plane is parallel to the plane of the lifting frame and the plane of the spreader.
优选地, 钢丝绳组一端固定在双联卷筒上, 另一端从两双联卷筒 的内侧出绳, 首先绕过动滑轮组中的一动滑轮, 然后依次绕过导向滑 轮组中的第一垂直滑轮、 水平滑轮、 第二垂直滑轮, 之后与钢丝绳固 定装置固定连接。  Preferably, one end of the wire rope set is fixed on the double reel, and the other end is taken out from the inner side of the two double reels, firstly bypassing a moving pulley in the movable pulley block, and then sequentially bypassing the first vertical pulley in the guiding pulley block, The horizontal pulley and the second vertical pulley are then fixedly connected to the wire rope fixing device.
优选地,所述钢丝绳固定装置包括:钢丝绳接头滑车和伸缩推杆。 优选地,所述钢丝绳接头滑车与吊具上架之间通过滚轮与滑轨的 形式联接; 所述伸缩推杆一端与所述钢丝绳接头滑车相连, 另一端固 定连接于所述 ^具上架。  Preferably, the wire rope fixing device comprises: a wire rope joint block and a telescopic push rod. Preferably, the wire rope joint block and the spreader upper frame are coupled to each other by a roller and a slide rail; one end of the telescopic push rod is connected to the wire rope joint block, and the other end is fixedly connected to the tool upper frame.
优选地, 所述伸缩推杆为电动推杆或液压推杆。  Preferably, the telescopic push rod is an electric push rod or a hydraulic push rod.
本实用新型还提供一种包括上述集装箱起重机起升机构的集装 箱起重机。  The utility model also provides a container crane comprising the above-mentioned container crane hoisting mechanism.
与现有技术相比,本实用新型提供的集装箱起重机起升机构由于 具有上述结构, 使得吊具在升降时,起重小车架与吊具上架之间钢丝 绳组形成的每个倒三角形的内部形状发生改变,但四个三角形仍保持 全等,由于四个倒三角形在大车运行方向和小车运行方向均保持稳定 状态, 钢丝绳对大车运行方向和小车运行方向的摇摆产生反向拉力, 即摇摆阻尼, 从而消除大车和小车运行方向上的惯性摇摆。 当吊具负 重运动并突然制动或减速时,吊具产生摇摆,但无论是大车运行方向, 还是小车运行方向, 都存在四个空间三角形的运动阻尼, 从而减緩吊 具的摇摆, 在大车和小车两个方向处于稳定的状态, 防摇效果好; 每 根钢丝绳受力均匀, 减小了对钢丝绳的磨损, 延长了寿命。 所述电动 推杆与钢丝绳固定装置安装在所述 ^具上架宽边的中点处,通过两组 电动推杆的伸缩动作组合实现吊具的回转及平衡功能;所述两只卷筒 对称安装在起重小车架中部, 卷筒轴线垂直于起重小车架的运行方 向, 通过控制卷筒组中其中一只卷筒转动, 另一只卷筒保持静止或两 只卷筒相对反向转动,使得吊具上架能在所述起重机小车架的运行方 向上实现^具倾转的功能。 本实用新型在实现了 ^具减摇、 回转、 平 衡以及倾转等多种功能的同时, 其结构仍相对筒单、 维护使用方便、 安全可靠性高, 综合性能突出。 附图说明 Compared with the prior art, the container crane lifting mechanism provided by the utility model is With the above structure, when the spreader is lifted, the internal shape of each inverted triangle formed by the wire rope group between the lifting frame and the spreader upper frame is changed, but the four triangles remain congruent due to the four inverted triangles. In the running direction of the cart and the running direction of the trolley, the steady state is maintained, and the wire rope generates a reverse pulling force on the running direction of the cart and the running direction of the trolley, that is, the swing damping, thereby eliminating the inertia swing in the running direction of the cart and the trolley. When the spreader moves and suddenly brakes or decelerates, the spreader sway, but whether it is the running direction of the cart or the running direction of the cart, there are motion damping of four space triangles, thereby slowing the swing of the spreader. Both the cart and the cart are in a stable state in both directions, and the anti-rolling effect is good; each wire rope is evenly stressed, which reduces the wear on the wire rope and prolongs the life. The electric push rod and the wire rope fixing device are installed at a midpoint of the wide side of the upper frame of the tool, and the swinging and balancing functions of the spreader are realized by the combination of the two sets of electric push rods; the two rolls are symmetrically installed In the middle of the lifting frame, the axis of the reel is perpendicular to the running direction of the lifting frame, by controlling one of the reels in the reel group to rotate, the other reel remains stationary or the two reels are opposite Rotating, so that the spreader can realize the function of tilting in the running direction of the crane frame. The utility model realizes various functions such as anti-rolling, turning, balancing and tilting, and the structure is still relatively simple, convenient to maintain and use, high in safety and reliability, and comprehensive in performance. DRAWINGS
图 1 为现有技术中一种减緩和防止^具摇摆和震荡的装置的结 构示意图;  1 is a schematic view showing the structure of a device for mitigating and preventing swaying and oscillating in the prior art;
图 2 为现有技术中另一种减緩和防止 ^具摇摆和震荡的装置的 结构示意图;  2 is a schematic structural view of another device for mitigating and preventing swaying and oscillating in the prior art;
图 3a为现有技术中一种单卷筒起重机双向防摇系统的结构示意 图;  3a is a schematic structural view of a two-way anti-shake system of a single reel crane in the prior art;
图 3b为现有技术中一种双卷筒起重机双向防摇系统的结构示意 图;  Figure 3b is a schematic structural view of a two-way anti-rolling system of a double reel crane in the prior art;
图 4 为本实用新型实施例提供的一种集装箱起重机起升机构的 结构示意图; 图 5为本实用新型实施例提供的钢丝绳接头滑车的结构示意图; 图 6 为本实用新型实施例提供的一种集装箱起重机起升机构的 结构示意图。 具体实施方式 4 is a schematic structural view of a container crane hoisting mechanism according to an embodiment of the present invention; FIG. 5 is a schematic structural view of a wire rope joint block provided by an embodiment of the present invention; FIG. 6 is a schematic structural view of a container crane hoisting mechanism provided by an embodiment of the present invention. detailed description
针对现有技术中的缺陷, 本实用新型实施例提供一种结构筒单、 维护使用方便的集装箱起重机起升机构, 具有大车运行方向、 小车运 行方向双向减摇效果, 同时实现了吊具回转、 平衡和倾转功能。  In view of the defects in the prior art, the embodiment of the present invention provides a container crane hoisting mechanism with a simple structure and convenient maintenance, which has the two-way anti-rolling effect of the running direction of the cart and the running direction of the trolley, and realizes the swing of the spreader at the same time. , balance and tilt functions.
下面结合图 4、 图 5和图 6, 对本实用新型实施例提供的集装箱 起重机起升机构进行详细描述。  The container crane hoisting mechanism provided by the embodiment of the present invention will be described in detail below with reference to FIG. 4, FIG. 5 and FIG.
如图 4和图 6所示,本实用新型实施例提供的集装箱起重机起升 机构可包括: 吊具上架 1和起重小车架(未在图中示出), 其中: 吊具上架 1上设置有 2个电动推杆(电动推杆 21和电动推杆 22 )、 2个钢丝绳接头滑车 (钢丝绳接头滑车 31和钢丝绳接头滑车 32 )、 2 组动滑轮组 (动滑轮组 41和动滑轮组 42 );  As shown in FIG. 4 and FIG. 6 , the container crane hoisting mechanism provided by the embodiment of the present invention may include: a spreader upper frame 1 and a lifting small frame (not shown), wherein: the spreader is placed on the shelf 1 Two electric push rods (electric push rod 21 and electric push rod 22), two wire rope joint blocks (wire rope joint block 31 and wire rope joint block 32), two sets of movable pulley blocks (moving pulley group 41 and moving pulley group 42);
起重小车架上设置有 2个卷筒(卷筒 51和卷筒 52 )、 4组导向滑 轮组(导向滑轮组 61、 导向滑轮组 62、 导向滑轮组 63和导向滑轮组 64 );  The lifting trolley frame is provided with two reels (reel 51 and reel 52), four sets of guiding pulley groups (guide pulley group 61, guiding pulley group 62, guiding pulley group 63 and guiding pulley group 64);
4组钢丝绳(钢丝绳组 71、 钢丝绳组 72、 钢丝绳组 73、 钢丝绳 组 74 )分别缠绕在对应的卷筒和滑轮组之间, 各组钢丝绳两端分别 固定连接在卷筒和钢丝绳接头滑车上。  4 sets of steel wire ropes (wire rope set 71, wire rope set 72, wire rope set 73, wire rope set 74) are respectively wound between the corresponding reel and the pulley block, and the two ends of each set of wire rope are fixedly connected to the reel and the wire rope joint block.
如图 5所示, 电动推 4干 21—端与 具上架 1固定连接, 另一端 与钢丝绳接头滑车 31连接。钢丝绳接头滑车 31以滑轨 9与轨道滚轮 8的联接方式, 通过固定于吊具上架 1上的滑道实现钢丝绳接头滑车 与吊具上架 1之间的相对运动。电动推杆 22与钢丝绳滑车 32的结构, 以及与吊具上架 1的连接关系与此类似。  As shown in Fig. 5, the electric push 4 dry 21-end is fixedly connected to the upper frame 1, and the other end is connected to the wire rope joint block 31. The wire rope joint block 31 realizes the relative movement between the wire rope joint block and the spreader upper frame 1 by means of a slide rail 9 coupled with the track roller 8 by means of a slide rail fixed to the spreader upper frame 1. The structure of the electric push rod 22 and the wire rope block 32, and the connection relationship with the spreader upper frame 1 are similar.
动滑轮组 41和动滑轮组 42对称的布置在 具上架 1上中部,其 轴线共线, 且平行于小车运行方向。 其中, 动滑轮组 41 包括动滑轮 411和动滑轮 412, 动滑轮组 42包括动滑轮 421和动滑轮 422, 所述 动滑轮组通过钢丝绳组与卷筒、 导向滑轮组联接在一起。 The movable pulley block 41 and the movable pulley block 42 are symmetrically arranged on the upper middle portion of the upper frame 1, and the axes thereof are collinear and parallel to the traveling direction of the trolley. Wherein, the movable pulley group 41 includes a movable pulley 411 and the movable pulley 412, the movable pulley block 42 includes a movable pulley 421 and a movable pulley 422, and the movable pulley block is coupled to the reel and the guide pulley block through the wire rope set.
卷筒 51和卷筒 52对称的布置在起重小车架上中部,其轴线彼此 平行, 且垂直于小车运行方向; 其中, 2个卷筒与 2组动滑轮组位置 对应, 具体地, 卷筒 51位于动滑轮组 41正上方, 卷筒 52位于动滑 轮组 42正上方。 卷筒 51、 52是双联卷筒, 即每只卷筒缠绕 2组钢丝 绳, 从同侧出绳。 通过钢丝绳组与导向滑轮组、 具上架 1联接在一 起。  The reel 51 and the reel 52 are symmetrically arranged in the middle of the lifting frame, the axes of which are parallel to each other and perpendicular to the running direction of the trolley; wherein the two reels correspond to the positions of the two sets of moving pulleys, specifically, the reel 51 is located directly above the movable pulley block 41, and the spool 52 is located directly above the movable pulley block 42. The reels 51, 52 are double reels, that is, two sets of steel cords are wound around each reel, and the ropes are taken out from the same side. The wire rope set is coupled to the guide pulley block and the upper frame 1 .
4组导向滑轮,每组 3只,分别对称的安装在起重小车架的四角。 每组导向滑轮中, 包括: 一只水平滑轮, 其轴线垂直于起重小车架平 面; 一只垂直滑轮, 其轴线平行大车运行方向; 另一只垂直滑轮, 其 轴线平行于起重小车运行方向。 所述 8只垂直滑轮的轴线共面, 其所 在平面与起重小车架平面, 吊具上架平面都互相平行。  4 sets of guide pulleys, 3 in each group, are symmetrically mounted at the four corners of the lifting frame. Each set of guiding pulleys includes: a horizontal pulley whose axis is perpendicular to the plane of the lifting small frame; one vertical pulley whose axis is parallel to the running direction of the cart; and the other vertical pulley whose axis is parallel to the lifting trolley Running direction. The axes of the eight vertical pulleys are coplanar, and the plane of the plane and the plane of the lifting frame are parallel to each other.
4组钢丝绳, 每组钢丝绳一端固定在对应钢丝绳卷筒上, 另一端 依次绕过动滑轮组、导向滑轮组后与对应的钢丝绳接头滑车连接。 所 述钢丝绳缠绕方式通过在 具上架 1上设置的动滑轮组实现了四绳 3 倍率形式, 且缠绕方式相对筒单。 具体的, 钢丝绳组的缠绕方式为: 钢丝绳组 71—端固定在卷筒 51上,另一端从两卷筒的内侧出绳, 首先绕过位于吊具上架上的动滑轮 411 ,然后依次绕过导向滑轮组 61 中的垂直滑轮 613、 水平滑轮 612、 垂直滑轮 611 , 之后向下与钢丝 绳接头滑车 31上的接头 a连接固定;  4 sets of steel wire ropes, one end of each set of wire ropes is fixed on the corresponding wire rope reel, and the other end is connected around the movable pulley block and the guide pulley block in turn and connected with the corresponding wire rope joint block. The wire rope winding method realizes the four-rope 3 magnification form by the movable pulley block provided on the upper frame 1, and the winding method is relatively simple. Specifically, the winding method of the wire rope set is: the wire rope set 71 is fixed on the roll 51, and the other end is taken out from the inner side of the two rolls, firstly bypassing the movable pulley 411 on the upper frame of the spreader, and then bypassing the guide in turn. a vertical pulley 613, a horizontal pulley 612, and a vertical pulley 611 in the pulley block 61, and then connected downwardly to the joint a on the wire rope joint block 31;
钢丝绳组 72—端固定在卷筒 51上,另一端从两卷筒的内侧出绳, 首先绕过位于吊具上架上的动滑轮 412,然后依次绕过导向滑轮组 62 中的垂直滑轮 623、 水平滑轮 622、 垂直滑轮 621 , 之后向下与钢丝 绳接头滑车 32上的接头 b连接固定;  The wire rope set 72 is fixed on the reel 51 at the other end, and the other end is taken out from the inner side of the two reels. First, the movable pulley 412 on the upper frame of the spreader is bypassed, and then the vertical pulley 623 and the horizontal pulley in the guide pulley block 62 are sequentially bypassed. 622, a vertical pulley 621, and then connected downwardly to the joint b on the wire rope joint block 32;
钢丝绳组 73—端固定在卷筒 52上,另一端从两卷筒的内侧出绳, 首先绕过位于吊具上架上的动滑轮 421 ,然后依次绕过导向滑轮组 63 中的垂直滑轮 633、 水平滑轮 632、 垂直滑轮 631 , 之后向下与钢丝 绳接头滑车 32上的接头 c连接固定; 钢丝绳组 74一端固定在卷筒 52上,另一端从两卷筒的内侧出绳, 首先绕过位于吊具上架上的动滑轮 422,然后依次绕过导向滑轮组 64 中的垂直滑轮 643、 水平滑轮 642、 垂直滑轮 641 , 之后向下与钢丝 绳接头滑车 31上的接头 d连接固定。 The wire rope set 73-end is fixed on the reel 52, and the other end is taken out from the inner side of the two reels. First, the movable pulley 421 on the upper frame of the spreader is bypassed, and then the vertical pulley 633 and the horizontal pulley in the guide pulley block 63 are sequentially bypassed. 632, a vertical pulley 631, and then connected downwardly to the joint c on the wire rope joint block 32; One end of the wire rope set 74 is fixed on the reel 52, and the other end is taken out from the inner side of the two reels. First, the movable pulley 422 on the upper frame of the spreader is bypassed, and then the vertical pulley 643 and the horizontal pulley 642 in the guide pulley block 64 are sequentially bypassed. The vertical pulley 641 is then connected downwardly to the joint d on the wire rope joint block 31.
本实用新型的另一实施例还提供了一种具有上述集装箱起重机 起升机构的集装箱起重机。  Another embodiment of the present invention also provides a container crane having the above-described container crane hoisting mechanism.
下面结合本实用新型实施例提供的集装箱起重机起升机构,说明 其工作原理以及减摇功能、倾转功能、 回转功能和平衡功能的实现过 程。  The container crane hoisting mechanism provided by the embodiment of the present invention is described below, and the working principle and the realization process of the anti-rolling function, the tilting function, the turning function and the balancing function are explained.
1、 减摇功能的实现  1, the realization of the anti-roll function
所述 4组钢丝绳组通过上述缠绕方式,使得在起重小车架与吊具 上架之间的空间位置形成两组两两全等的倒三角形,所述四个倒三角 形的下顶点对称分布于所述 具上架的四边中点位置;所述四个倒三 角形各自所在平面与大车运动方向及小车运动方向的夹角均为直角。 所述四个倒三角形为等腰三角形。 当吊具及吊具上架升降时, 每个倒 三角形的内部形状发生改变, 但四个三角形仍保持全等, 由于四个倒 三角形在大车运行方向和小车运行方向均保持稳定状态,钢丝绳对大 车运行方向和小车运行方向的摇摆产生反向拉力, 即摇摆阻尼, 从而 消除大车运行方向和小车运行方向上的惯性摇摆。当 具负重运动并 突然制动或减速时, 吊具产生摇摆, 但无论是大车运行方向, 还是小 车运行方向, 都存在四个空间三角形的运动阻尼, 从而减緩吊具的摇 摆。  The four sets of wire rope sets are formed by the above winding manner, so that two sets of congruent inverted triangles are formed in the spatial position between the lifting small frame and the spreader upper frame, and the lower vertices of the four inverted triangles are symmetrically distributed The four-point midpoint position of the upper frame; the angle between the planes of the four inverted triangles and the moving direction of the cart and the moving direction of the trolley are both right angles. The four inverted triangles are isosceles triangles. When the spreader and the spreader are lifted up and down, the internal shape of each inverted triangle changes, but the four triangles remain the same, because the four inverted triangles remain stable in the running direction of the cart and the running direction of the trolley, the wire rope pair The sway of the running direction of the cart and the running direction of the trolley generates a reverse pulling force, that is, sway damping, thereby eliminating the inertia sway in the running direction of the cart and the running direction of the trolley. When the load moves and suddenly brakes or decelerates, the spreader sways, but there are four spatial triangular motion dampings, both in the direction of the cart and in the direction of the car, thus slowing the swing of the spreader.
2、 倾转功能的实现  2, the realization of the tilt function
正常状态下, 吊具上架 1所在的平面是保持水平的, 当需要吊具 上架 1在小车运行方向上, 在动滑轮 412—侧向下倾斜时, 可以通过 如下三种方式来实现:  Under normal conditions, the plane on which the spreader rack 1 is placed is kept horizontal. When the spreader is required, the rack 1 is in the running direction of the trolley, and when the movable pulley 412 is tilted downward, it can be realized in the following three ways:
方式 1 : 卷筒 52保持静止, 卷筒 51转动放出缠绕在其上的钢丝 绳组 71和钢丝绳组 72, 在起重小车架与 具上架之间的上述两组钢 丝绳变长, 从而使吊具上架 1向动滑轮 412—侧向下倾转。 方式 2: 卷筒 51保持静止, 卷筒 52转动绕回放出的钢丝绳组 73 和钢丝绳组 74, 在起重小车架与^具上架 1之间的上述两组钢丝绳 变短, 从而使吊具上架 1向动滑轮 412—侧向下倾斜。 Method 1: The reel 52 remains stationary, the reel 51 rotates to release the wire rope set 71 and the wire rope set 72 wound thereon, and the two sets of the wire ropes between the hoisting small frame and the upper frame are lengthened, thereby making the spreader The upper frame 1 is moved toward the movable pulley 412 - the side is tilted downward. Mode 2: The reel 51 remains stationary, the reel 52 rotates around the replayed wire rope set 73 and the wire rope set 74, and the two sets of wire ropes between the lifting small frame and the upper frame 1 become shorter, thereby making the spreader The upper frame 1 is moved toward the movable pulley 412 - the side is inclined downward.
方式 3: 卷筒 51转动放出缠绕在其上的钢丝绳组 71和钢丝绳组 72, 在起重小车架与吊具上架 1之间的上述两组钢丝绳变长, 同时卷 筒 52转动绕回放出的钢丝绳组 73和钢丝绳组 74, 在起重小车架与 吊具上架之间的上述两组钢丝绳变短, 从而使吊具上架 1 向动滑轮 412—侧向下倾斜。  Method 3: The reel 51 rotates to release the wire rope set 71 and the wire rope set 72 wound thereon, and the two sets of the wire ropes between the lifting small frame and the spreader upper frame 1 become long, and the reel 52 rotates around and reproduces The wire rope set 73 and the wire rope set 74, the two sets of the wire ropes between the lifting frame and the spreader upper frame are shortened, so that the spreader upper frame 1 is slanted downward toward the movable pulley 412.
同样的原理, 互换 2只卷筒的运动性质, 可以有三种方式实现吊 具上架 1在小车运行方向上, 在动滑轮 421—侧向下倾转。  The same principle, in exchange for the movement properties of the two reels, there are three ways to achieve the hanger on the shelf 1 in the trolley running direction, the movable pulley 421 - side down.
3、 小角度回转功能的实现  3, the realization of small angle rotation function
因电动推杆与吊具上架 1固定连接在一起,钢丝绳接头滑车与吊 具上架 1之间通过滚轮 8与滑轨 9的形式联接,所以吊具上架 1与钢 丝绳接头滑车之间可以产生相对运动。因此从起重 d、车上方俯视吊具 上架 1 , 吊具上架 1的回转依据旋转轴线的不同, 分顺时针和逆时针 两类, 能实现以下 6种回转方式, 其中方式 1-3为顺时针回转的实现 方式, 方式 4-6为逆时针回转的实现方式:  Since the electric push rod and the spreader upper frame 1 are fixedly connected, the wire rope joint block and the spreader upper frame 1 are coupled with the slide rail 9 by the roller 8, so that relative movement between the spreader upper frame 1 and the wire rope joint block can be generated. . Therefore, from the lifting d, the top of the spreader 1 is viewed from above, and the rotation of the spreader 1 is different according to the rotation axis, and it is divided into two types: clockwise and counterclockwise. The following six types of turning can be realized. The implementation of hour hand rotation, mode 4-6 is the implementation of counterclockwise rotation:
方式 1: 电动推杆 21收缩其推杆, 同时电动推杆 22伸出其推杆, 吊具上架 1则以自身的几何中心所在的铅垂线为旋转轴线,顺时针回 转。  Method 1: The electric push rod 21 contracts its push rod, and the electric push rod 22 extends its push rod. The spreader upper frame 1 rotates clockwise with the vertical line where its geometric center is located.
方式 2: 电动推杆 21保持中间状态, 同时电动推杆 22伸出其推 杆, 吊具上架 1则以垂直滑轮 621、 垂直滑轮 631以及钢丝绳接头滑 车 32所确定的等腰三角形的中垂线(以下筒称轴线 a ) 为旋转轴线, 顺时针回转。  Mode 2: The electric push rod 21 maintains the intermediate state, and the electric push rod 22 extends its push rod, and the spreader upper frame 1 is the mid-perpendicular line of the isosceles triangle determined by the vertical pulley 621, the vertical pulley 631 and the wire rope joint block 32. (The lower cylinder is called the axis a) is the rotation axis and rotates clockwise.
方式 3: 电动推杆 22保持中间状态, 同时电动推杆 21收缩其推 杆, 吊具上架 1则以垂直滑轮 611、 垂直滑轮 641以及钢丝绳接头滑 车 1所确定的等腰三角形的中垂线(以下筒称轴线 b ) 为旋转轴线, 顺时针回转。  Mode 3: The electric push rod 22 maintains the intermediate state, and the electric push rod 21 contracts its push rod, and the spreader upper frame 1 is the vertical line of the isosceles triangle determined by the vertical pulley 611, the vertical pulley 641, and the wire rope joint pulley 1 ( The lower cylinder, called the axis b), is the axis of rotation and rotates clockwise.
方式 4: 电动推杆 22收缩其推杆, 同时电动推杆 21伸出其推杆, 吊具上架 1则以自身的几何中心所在的铅垂线为旋转轴线,逆时针回 转。 Mode 4: The electric push rod 22 contracts its push rod while the electric push rod 21 extends its push rod. The spreader 1 is rotated counterclockwise with the vertical line of its geometric center as the axis of rotation.
方式 5: 电动推杆 21保持中间状态, 同时电动推杆 22收缩其推 杆, 吊具上架 1则以轴线 b为旋转轴线, 逆时针回转。  Mode 5: The electric push rod 21 maintains the intermediate state, while the electric push rod 22 contracts its push rod, and the spreader upper frame 1 rotates counterclockwise with the axis b as the rotation axis.
方式 6: 电动推杆 22保持中间状态, 同时电动推杆 21伸出其推 杆, 吊具上架 1则以轴线 a为旋转轴线, 逆时针回转。  Mode 6: The electric push rod 22 maintains the intermediate state, and the electric push rod 21 extends its push rod, and the spreader upper frame 1 rotates counterclockwise with the axis a as the rotation axis.
4、 吊具平衡功能的实现  4, the realization of the spreader balance function
吊具平衡功能是通过电动推杆推动钢丝绳接头滑车,改变吊具上 架 1和钢丝绳接头滑车的相对位置,来调整 具上架 1及其下部集装 箱的重心位置,使两钢丝绳接头滑车中点的连线在集装箱重心所在的 铅垂面内来实现的, 该铅垂面与小车运行方向垂直。 具体的实施过程 如下:  The balance function of the spreader is to push the wire rope joint block by the electric push rod, change the relative position of the spreader upper frame 1 and the wire rope joint block, to adjust the position of the center of gravity of the upper frame 1 and the lower container thereof, so as to connect the two wire rope joints at the midpoint of the pulley. Realized in the vertical plane where the center of gravity of the container is located, the vertical plane is perpendicular to the running direction of the trolley. The specific implementation process is as follows:
如果集装箱的重心偏离在所述^具上架 1的动滑轮 412—侧,此 时两只电动推杆同时伸出推杆,具体的伸出长度则根据集装箱重心所 在铅垂面偏离两钢丝绳接头滑车中点的连线的距离来决定。以此使得 两钢丝绳接头滑车中点的连线重新回到集装箱重心所在的铅垂面内, 从而实现吊具平衡;  If the center of gravity of the container deviates from the side of the movable pulley 412 of the upper shelf 1, at this time, the two electric push rods extend the push rod at the same time, and the specific extended length is deviated from the two steel wire rope joints according to the vertical plane of the center of gravity of the container. The distance of the point is determined by the distance. In this way, the connection between the midpoints of the two wire rope joint blocks is returned to the vertical plane where the center of gravity of the container is located, thereby achieving balance of the spreader;
如果集装箱的重心偏离在所述^具上架 1的动滑轮 421—侧,此 时两只电动推杆同时收回推杆,具体的收回长度则根据集装箱重心所 在铅垂面偏离两钢丝绳接头滑车中点的连线的距离来决定。以此使得 两钢丝绳接头滑车中点的连线重新回到集装箱重心所在的铅垂面内, 从而实现吊具平衡。  If the center of gravity of the container deviates from the side of the movable pulley 421 of the upper frame 1, the two electric push rods simultaneously retract the push rod, and the specific retracted length is deviated from the midpoint of the two wire rope joints according to the vertical plane of the center of gravity of the container. The distance of the connection is determined. In this way, the connection between the midpoints of the two wire rope joints is returned to the vertical plane where the center of gravity of the container is located, thereby achieving balance of the spreader.
上述实施例中, 电动推杆还可以用液压推杆来替代; 钢丝绳接头 滑车还可以用其它能与^具上架产生相对运动的钢丝绳固定装置来 替代。  In the above embodiment, the electric push rod can also be replaced by a hydraulic push rod; the wire rope joint block can also be replaced by other wire rope fixing devices capable of generating relative motion with the upper frame.
上述实施例中,电动推杆和钢丝绳接头滑车构成了钢丝绳固定装 置,该装置还可由其他能够连接固定钢丝绳且能与 ^具上架产生相对 运动的结构替代。  In the above embodiment, the electric push rod and the wire rope joint block constitute a wire rope fixing device, and the device can be replaced by other structures capable of connecting and fixing the wire rope and capable of moving relative to the frame.
考虑到制造本实用新型实施例所提供的集装箱起重机起升机构 时的工艺误差, 在本实用新型的实施例的实现过程中,起重小车架与 吊具上架之间的钢丝绳组形成的四个倒三角形有可能达不到严格的 两两全等或四个倒三角形各自所在平面与大车运动方向及小车运动 方向的夹角可能不是直角, 但根据上述结构依然可实现吊具减摇、旋 转、 倾转和平衡功能, 且由于所述工艺误差所造成的与本实用新型实 施例描述的集装箱起重机起升机构结构上的改变仍在本实用新型的 保护范围之内。 Considering the container crane hoisting mechanism provided by the embodiment of the present invention Process error during the implementation of the embodiment of the present invention, the four inverted triangles formed by the wire rope group between the lifting frame and the spreader shelf may not meet the strict two or two congruence or four The angle between the planes of the inverted triangles and the direction of movement of the cart and the direction of movement of the cart may not be right angles, but according to the above structure, the functions of the spreader can be reduced, rotated, tilted and balanced, and the process error is caused. The structural change of the container crane hoisting mechanism described in the embodiment of the present invention is still within the protection scope of the present invention.
与现有技术相比,本实用新型实施例提供的集装箱起重机起升机 构通过在^具上架上设置两组动滑轮组, 实现了 3倍的钢丝绳倍率, 且钢丝绳缠绕方式相对筒单, 起升机构减速器输出力矩小; 其次, 所 述起升机构通过所述钢丝绳的缠绕方式使得在起重小车架与 具上 架之间的空间位置形成两组两两全等的倒三角形,所述四个倒三角形 的下顶点对称分布于所述 具上架的四边中点位置且各自所在平面 与大车运动方向及小车运动方向的夹角均为直角,实现了大车运行方 向、 小车运行方向双向减摇效果; 再者通过对电动推杆的控制实现了 吊具的平衡功能和多种形式的回转; 此外, 还可以通过单电机转动或 双电机相对反向转动实现了吊具倾转功能。所述起升机构在实现吊具 减摇、 回转、 平衡以及倾转等多种功能的同时, 其结构仍相对筒单、 维护使用方便、 安全可靠性高, 综合性能突出。  Compared with the prior art, the container crane hoisting mechanism provided by the embodiment of the present invention realizes three times the wire rope multiplying ratio by setting two sets of moving pulley blocks on the upper frame of the tool, and the wire rope winding method is opposite to the single cylinder, the hoisting mechanism The output torque of the reducer is small; secondly, the hoisting mechanism forms a set of two sets of congruent inverted triangles in a spatial position between the lifting frame and the upper frame by the winding manner of the wire rope, the four The lower vertex of the inverted triangle is symmetrically distributed at the midpoint of the four sides of the upper frame, and the angle between the respective planes and the moving direction of the cart and the moving direction of the trolley is a right angle, which realizes the running direction of the cart and the two-way anti-rolling of the running direction of the trolley. The effect is achieved by controlling the electric push rod to realize the balance function of the spreader and various forms of rotation; in addition, the spreader function of the spreader can be realized by single motor rotation or relative reverse rotation of the double motor. The hoisting mechanism realizes various functions such as anti-rolling, turning, balancing and tilting of the spreader, and the structure is still relatively simple, convenient to maintain, safe and reliable, and comprehensive performance is outstanding.
以上所述仅是本实用新型的优选实施方式, 应当指出, 对于本技 术领域的普通技术人员来说, 在不脱离本实用新型原理的前提下, 还 可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保 护范围。  The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements and refinements without departing from the principles of the present invention. Retouching should also be considered as the scope of protection of the present invention.

Claims

权利要求 Rights request
1、 一种集装箱起重机起升机构, 包括起重小车架, 吊具上架, 其特征在于, 1. A container crane hoisting mechanism, comprising a lifting frame and a spreader, wherein
所述 具上架安装有 2组动滑轮组以及 2组钢丝绳固定装置;所 述钢丝绳固定装置能够平行于小车运行方向滑动;  The rack is mounted with two sets of movable pulley blocks and two sets of wire rope fixing devices; the wire rope fixing device can slide parallel to the running direction of the trolley;
所述起重小车架安装有 4组导向滑轮组以及 2个双联卷筒; 所述集装箱起重机起升机构还包括 4组钢丝绳,每组钢丝绳的一 端固定连接在一个双联卷筒上,并依次缠绕于与该双联卷筒位置对应 的动滑轮组中的一个动滑轮、一组导向滑轮后与一组钢丝绳固定装置 固定连接; 其中, 两组钢丝绳共用一个双联卷筒和一组钢丝绳固定装 置, 每组钢丝绳所缠绕的动滑轮和导向滑轮组各不相同。  The lifting trolley frame is equipped with four sets of guiding pulley blocks and two double reels; the container crane hoisting mechanism further comprises four sets of steel wire ropes, one end of each set of steel wire ropes is fixedly connected to a double reel, and a moving pulley and a set of guiding pulleys respectively wound in the movable pulley group corresponding to the position of the double reel are fixedly connected with a set of wire rope fixing devices; wherein, the two sets of steel wire ropes share a double reel and a set of wire rope fixing devices The moving pulley and the guiding pulley group wound by each set of wire ropes are different.
2、 如权利要求 1所述的集装箱起重机起升机构, 其特征在于, 所述 2组动滑轮组对称布置在^具上架中部,其轴线共线且平行于小 车运行方向;所述 2组钢丝绳固定装置对称布置在 具上架平行于小 车运行方向的两侧;所述 4组导向滑轮组对称布置在起重小车架的四 角; 所述 2个双联卷筒与所述 2组动滑轮组位置对应, 其轴线彼此平 行, 且垂直于小车运行方向。  2. The container crane hoisting mechanism according to claim 1, wherein the two sets of moving pulley blocks are symmetrically arranged in the middle of the upper frame, the axes thereof are collinear and parallel to the running direction of the trolley; and the two sets of wire ropes are fixed. The device is symmetrically arranged on two sides with the upper frame parallel to the running direction of the trolley; the four sets of guiding pulley blocks are symmetrically arranged at four corners of the lifting small frame; the two double-connected reels correspond to the positions of the two sets of moving pulley blocks, The axes are parallel to each other and perpendicular to the direction of travel of the cart.
3、 如权利要求 1所述的集装箱起重机起升机构, 其特征在于, 每组导向滑轮组包括: 水平滑轮, 轴线垂直于起重小车架平面; 第一 垂直滑轮, 轴线平行于大车运行方向; 第二垂直滑轮, 轴线平行于起 重小车运行方向;其中, 4组导向滑轮组中的 8个垂直滑轮轴线共面, 且所在平面与起重小车架平面和吊具上架平面均互相平行。  3. The container crane hoisting mechanism according to claim 1, wherein each set of guiding pulley blocks comprises: a horizontal pulley, the axis is perpendicular to the plane of the lifting small frame; the first vertical pulley, the axis is parallel to the running direction of the cart The second vertical pulley has an axis parallel to the running direction of the lifting trolley; wherein the eight vertical pulley axes of the four sets of guiding pulley blocks are coplanar, and the plane of the plane is parallel to the plane of the lifting small frame and the upper plane of the spreader.
4、 如权利要求 3所述的集装箱起重机起升机构, 其特征在于, 钢丝绳组一端固定在双联卷筒上,另一端从两双联卷筒的内侧出 绳, 首先绕过动滑轮组中的一动滑轮, 然后依次绕过导向滑轮组中的 第一垂直滑轮、 水平滑轮、 第二垂直滑轮, 之后与钢丝绳固定装置固 定连接。  4. The container crane hoisting mechanism according to claim 3, wherein one end of the wire rope set is fixed on the double reel, and the other end is taken out from the inner side of the two double reels, firstly bypassing the movable pulley block. A moving pulley is then sequentially passed around the first vertical pulley, the horizontal pulley and the second vertical pulley in the guiding pulley block, and then fixedly connected with the wire rope fixing device.
5、 如权利要求 1-4 中任一项所述的集装箱起重机起升机构, 其 特征在于, 所述钢丝绳固定装置包括: 钢丝绳接头滑车和伸缩推杆。5. A container crane hoisting mechanism according to any one of claims 1 to 4, The wire rope fixing device comprises: a wire rope joint block and a telescopic push rod.
6、 如权利要求 5所述的集装箱起重机起升机构, 其特征在于, 所述钢丝绳接头滑车与吊具上架之间通过滚轮与滑轨的形式联接;所 述伸缩推杆一端与所述钢丝绳接头滑车相连,另一端固定连接于所述 ^具上架。 The container crane hoisting mechanism according to claim 5, wherein the wire rope joint block and the spreader upper frame are coupled to each other by a roller and a slide rail; one end of the telescopic push rod and the wire rope joint The trolley is connected, and the other end is fixedly connected to the upper shelf.
7、 如权利要求 5所述的集装箱起重机起升机构, 其特征在于, 所述伸缩推杆为电动推杆或液压推杆。  7. The container crane hoisting mechanism according to claim 5, wherein the telescopic push rod is an electric push rod or a hydraulic push rod.
8、 一种集装箱起重机, 其特征在于, 包括如权利要求 1至 7任 一项所述的集装箱起重机起升机构。  A container crane, comprising the container crane hoisting mechanism according to any one of claims 1 to 7.
PCT/CN2011/076127 2010-10-28 2011-06-22 Hoisting mechanism for container crane and container crane WO2012055255A1 (en)

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