WO2012051682A1 - Système intégré pour extraction de l'épicarpe, du mésocarpe et de l'endocarpe de noix de coco (cocus nucifera l.) et extraction d'eau de coco à partir de fruits verts - Google Patents

Système intégré pour extraction de l'épicarpe, du mésocarpe et de l'endocarpe de noix de coco (cocus nucifera l.) et extraction d'eau de coco à partir de fruits verts Download PDF

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Publication number
WO2012051682A1
WO2012051682A1 PCT/BR2011/000302 BR2011000302W WO2012051682A1 WO 2012051682 A1 WO2012051682 A1 WO 2012051682A1 BR 2011000302 W BR2011000302 W BR 2011000302W WO 2012051682 A1 WO2012051682 A1 WO 2012051682A1
Authority
WO
WIPO (PCT)
Prior art keywords
fruit
coconut
endocarp
water
fruits
Prior art date
Application number
PCT/BR2011/000302
Other languages
English (en)
Portuguese (pt)
Inventor
Fernando Berlinck D'utra Vaz
Original Assignee
Berlinck D Utra Vaz Fernando
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Berlinck D Utra Vaz Fernando filed Critical Berlinck D Utra Vaz Fernando
Publication of WO2012051682A1 publication Critical patent/WO2012051682A1/fr

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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00—Machines for hulling, husking or cracking nuts
    • A23N5/03—Machines for hulling, husking or cracking nuts for coconuts
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00—Machines for hulling, husking or cracking nuts
    • A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts

Definitions

  • the present invention relates to an integrated coconut epicarp, mesocarp and endocarp extraction system (Cocus nutifera L.), membrane-free copra production of ripe fruits and coconut water withdrawal from immature fruits for the food industry.
  • the coconut endocarp is manually pressed against the cylinder face containing pointed structures ("claws") for the removal of the endocarp by fragmentation of the endocarp, which then undergoes the removal of the membrane by contact with the tubular grater.
  • the process is manual, practically handmade and extremely dangerous since the machine that fragments the endocarp can easily cause the fingers amputation of the workers and is a slow process with a large number of employees. Therefore, these processes are of low productive efficiency and high risk to employees and cause economic losses at various times of the production process.
  • Document PI0801223-7 claims a compact coconut cutting machine which uses only one cutting disc and does not remove the epicarp, mesocarp and endocarp from the fruit. The equipment performs a total cut in the fruit, and the cutting disc does not have a disc penetration limiter that allows the minimization of copra loss during cutting.
  • the present invention differs significantly in that it comprises obtaining copra in an automated and intact manner by extracting the epicarp, mesocarp and endocarp from the fruit, in addition to presence of limiting disc to not perform the total cut of the fruit.
  • the present patent application aims to solve the limitations of the state of the art through the fruit copra extraction system based on the removal of the epicarp, mesocarp, selection of fruits according to size, cutting the endocarp by the use of independent or non-parallel parallel saws. , with penetration limiters, removal of the previously cut endocarp by the oscillatory movement of the platform, and removal of the membrane in a continuous flow horizontal grater.
  • Figure 2 represents an upper cross-section of the peeler.
  • Figure 3 represents a coconut size picker having a feed hopper.
  • Figure 4 represents a front section of the cutting column.
  • Figure 5 is a side cross-section of the cutting column.
  • Figure 6 is an endocarp separator of the copra beads.
  • Figure 8 depicts an upper cut membrane remover.
  • Figure 9 is a side view of the membrane remover.
  • FIG. 10 depicts in detail the coconut water withdrawal needle.
  • Figure 11 is a side cross-section of the fruit water withdrawal machine.
  • the present invention relates to an integrated coconut epicarp, mesocarp and endocarp extraction system (Cocus nucifera L.) for membrane free copra production (nucelo) from ripe fruits.
  • the system also allows the removal of coconut water from immature fruits by prior removal of the mesocarp and epicarp of coconut, the selection by size of peeled fruits, the cutting of the endocarp by the use of two or more circular saws and the removal of the membrane with the use of a constant-flow horizontal circular peeler to ensure minimal loss of copra.
  • the forms described herein are not limiting for carrying out the invention.
  • the present invention encompasses all possible variations in saw sizes and widths between saws and number of saws equal to or greater than two, used for cutting the endocarp which after cutting has two hemispheres and one or more rings formed by the endocarp. cut thus allowing through impacts to obtain a sphere formed by the coconut copra containing inside the coconut water.
  • coconut water is removed from immature fruits by penetrating a metal needle, preferably stainless steel containing a slit and baffle that allows the injection of air or liquid thus forcing the coconut water out.
  • the integrated system can be performed according to the specifications described below.
  • the integrated system configuration allows the extraction of the epicarp, mesocarp and endocarp of the coconut (Cocus nutifera L.) in order to produce fruit membrane free crowns.
  • coccus peeler Figure 1
  • the coconut (1) is directed to the center of the equipment by a funnel (2) and contained by the sideboard (3).
  • the coconut (1) is then supported on triangular shredders (4) preferably four in triangular shape, which are connected to the ends of the metal arms (5), preferably made of carbon steel to penetrate the coconut mesocarp.
  • a central rod (6) In the lower central region between the four arms there is a central rod (6).
  • a pneumatic or hydraulic cylinder (7) comprising a flat structure situated above the coconut, which presses the fruit down against the tearing tips (4) to penetrate the fruit (1).
  • the central stem (6) As the fruit (1) is pressed down, the central stem (6) is forced toward the lower endocarp.
  • Such a rod is connected at its opposite end to the metal arms by the wire ropes (9) and pulley assembly (8). The downward movement of the central rod pulls the steel cables connected to the arms, which move the rippers (4) that remove the epicarp and endocarp.
  • the endocarp free of the epicarp and mesocarp, passes through the central canal that is formed when the central stem (6) is moved downward towards the bottom of the equipment.
  • the remains of the epicarp and mesocarp are removed from the central area of the machine by the horizontal action of a removal arm (10) that performs a half-turn movement (180 degrees) to remove the remains of the epicarp and mesocarps trapped in the tearers by displacing them. of the machine.
  • the coil springs (11) located at the ends of the tear arms (5) are compressed as the arms recede. Such springs allow the tear arms (5) to return to their original (uncompressed) position at the moment that the force of the hydraulic or pneumatic cylinder (7) is ceased. This way, the next fruit (1) can be directed to the central region to restart the cycle.
  • FIG. 2 The upper cross-sectional view of the peeler is shown in Figure 2, where there is the central rod (6) which is surrounded by the four arms (5) containing the tearers (4) which remove epicarp and mesocarp and as the arms ( 5) away from the center of the set, the growing space allows the fruit to pass (1).
  • a fruit size separator (figure 3) that has a feed hopper (12), and a sorting belt (13) that moves the fruits along a sequence of sorting rulers (14) that are positioned at heights. that allows the selection of fruits with smaller sizes pass through the collecting funnels (15).
  • coconuts selected by size are routed to the funnels positioned above the cutting columns (16) ( Figures 4 and 5).
  • the front cross-sectional view of the cutting column (16) can be seen in figure 4, where the coconut (1) is directed into the column, forced downward by the action of mats (17) that are positioned at the front and to the saws (18), whose movement is controlled by the action of the fixed pulleys (20) on a shaft connected to motors, preferably electric.
  • Each saw (18) has a limiting disc (19) that restricts the cut in the coconut endocarp up to a maximum limit of 6mm, and the number of saws may vary in system configuration.
  • the side view of the cutting column can be Figure 5 shows the movement attenuators (21) that allow the adaptation of the front and rear tracks (17) to the size of the coconut (1).
  • the limiting disk (19) present in the saw (18) which is fixed to the arm (22).
  • the arm allows the saws to be moved out and into the column (16) and exerts a pressure on the passing (1) rotating to the bottom of the cutting column.
  • the copra-containing endocarp After passing through the cutting column ( Figures 4 and 5), the copra-containing endocarp is funneled into the base of each cutting column (16) to another part of the system, the endocarp separator (23).
  • the top view of the endocarp separator can be seen in figure 6, where 24 represents the place where the fruit with the freshly cut endocarp will start the path.
  • the fruit passes through the metal structures, preferably stainless steel bars (25) that make up the floor, with a distance of 2 to 8 cm from the walls.
  • the oscillatory movement allows the copra balls to depart from the inlet of the separator (24) to the outlet location (26) and from it are directed by the food funnel to remove the membrane present between the endocarp.
  • Such a separator performs horizontal oscillatory movements that cause successive impacts between the cut endocarp and the walls of the separator (23).
  • the spacer floor has structures such as bars (25), which allow only the endocarp fragments to pass between the cracks, not the copra spheres, to the bottom where they are collected and dispensed.
  • the previously separated beads are fed into the membrane remover 29 which can be seen from figure 8. (top sectional view) and figure 9 (side sectional view).
  • the membrane removal device (29) removes the membrane (nucellus) present between the endocarp and the copra.
  • Such device has a bottom and side coated with an abrasive material, preferably stainless steel (30).
  • the walls are arranged in a configuration in which the walls start from the center to the outside, forming a spiral.
  • the fruits are directed by the structure identified by (27).
  • the centrifugal force generated by the movement of the device makes it possible to rub the copras with the abrasive surfaces.
  • the copra spheres containing the membranes are introduced at the entry site (31) and travel the way to the exit (32). As the fruits rotate and hit the walls and floors, the membranes are sanded and peeled off, thus obtaining clean copra spheres at the end (32) of the membrane remover in the ideal shape for the industrialization process.
  • said removal device there is a preferably filtered water spray device (33) for the purpose of washing and removing debris and / or fragments from the copra spheres and the abrasive surface of the walls and floors.
  • the equipment that performs the "coconut water” removal can be seen in a lateral section in figure 11.
  • the fruit (1) is directed through the funnel (40) to a slot whose sides and the top form a corridor. inverted, together with the positioning of the needle (34), which enables the retention of the coconut (1).
  • the needle is introduced into the fruit as the device containing them 41 moves in a circular motion.
  • the needles (34) are connected by means of a flexible tube (42), It can be made of various materials, which has a flow valve (43) to control the direction of liquids and gases to a reservoir (44).

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Preparation Of Fruits And Vegetables (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

Le présent brevet d'invention concerne un système intégré pour extraction de l'épicarpe, du mésocarpe et de l'endocarpe de noix de coco (Cocus NUCIFERA L.), la production de copra exempt de membrane de fruits mûrs et l'extraction de l'eau de coco à partir de fruits verts pour l'industrie alimentaire. Selon la présente invention, les noix de coco mûres ou semi-mûres (Cocus NUCIFERA L.) sont acheminées dans la machine d'extraction de l'épicarpe et du mésocarpe des fruits. Les endocarpes résultants, contenant la boule de copra et l'eau à l'intérieur, sont classés selon leur taille et passent par une colonne de coupe où au moins deux scies avec limiteurs coupent les endocarpes en au moins trois sections. Les endocarpes coupés sont acheminés dans une machine qui, par impacts successifs entre les parois et les fruits, libère les fragments de l'enveloppe, permettant ainsi que les sphères de copra renfermant l'eau de coco de l'endocarpe sortent intactes. Les sphères de copra comprenant l'eau et les membranes en surface sont placées dans une machine qui enlève les membranes de la surface de manière continue. Les sphères résultantes sont propres et prêtes à être utilisées dans l'industrie alimentaire de la noix de coco, permettant en outre l'utilisation de l'eau contenue à l'intérieur. Les fruits verts de coco sont acheminés dans une machine qui, du fait de la forme innovante de l'aiguille d'extraction et de ses mouvements lorsqu'elle entre dans le fruit vert et en sort, conjointement avec l'utilisation d'un système à pression élevée, assure une extraction continue et automatique de l'eau et des résidus solides contenus dans les fruits.
PCT/BR2011/000302 2010-10-20 2011-08-25 Système intégré pour extraction de l'épicarpe, du mésocarpe et de l'endocarpe de noix de coco (cocus nucifera l.) et extraction d'eau de coco à partir de fruits verts WO2012051682A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BRPI1005642-4 2010-10-20
BRPI1005642 BRPI1005642A2 (pt) 2010-10-20 2010-10-20 sistema integrado de extraÇço do epicarpo, mesocarpo e endocarpo de coco (cocus nucifera l.) e extraÇço de Água de coco de frutos imaturos

Publications (1)

Publication Number Publication Date
WO2012051682A1 true WO2012051682A1 (fr) 2012-04-26

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BR (1) BRPI1005642A2 (fr)
WO (1) WO2012051682A1 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013172695A1 (fr) * 2012-05-15 2013-11-21 Castro Canelos Raymundo Appareil et procédé pour séparer la coque dure et l'étoupe de la noix de coco
CN108685115A (zh) * 2017-04-08 2018-10-23 海南大学 一种自动椰青加工机
CN109430892A (zh) * 2018-10-31 2019-03-08 延安大学 椰子去皮取汁刮瓤一体机
CN109511994A (zh) * 2018-11-19 2019-03-26 吴素娟 一种椰子剥衣装置
CN110879176A (zh) * 2019-10-15 2020-03-13 海南欧椰生态农业发展有限公司 一种椰子果实成熟度的鉴别方法
WO2020217257A1 (fr) * 2019-04-24 2020-10-29 Visuvamithiran Vijayaragavan Dispositif de distribution d'eau de coco tendre et procédé associé
CN112293752A (zh) * 2020-10-30 2021-02-02 朱俊东 一种农业用核桃破壳装置
CN112335899A (zh) * 2020-11-17 2021-02-09 廖建才 一种碧根果开壳装置

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109007876B (zh) * 2018-07-19 2021-04-06 海南欧椰生态农业股份有限公司 一种成熟椰子脱皮设备

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU4585472A (en) * 1972-08-26 1974-02-28 Evans G C Machine for de-husking coconuts
GB1393265A (en) * 1972-12-04 1975-05-07 Baldus O Method for processing coconuts
GB2184342A (en) * 1985-12-16 1987-06-24 Sivanayagam S O Sivasamboo 0 Mechanical coconut dehusker
GB2186179A (en) * 1986-02-04 1987-08-12 Caribbean Ind Research I Coconut dehusking machine
BR0004077A (pt) * 2000-07-25 2002-04-30 Roberto Augusto Lino De Oliveira Equipamento extrator de pelìcula
BR0006357A (pt) * 2000-11-21 2002-06-25 Elias Antonio Dalvi Máquina de extração de água de coco
BRPI0502813A (pt) * 2005-07-04 2007-02-27 Herberto Gomes Tocantin Maltez perfurador de cÈco para extração da água
BRPI0503969A (pt) * 2005-07-13 2007-03-06 Pedro Elias De Martins processadora semi-automática extratora de agua de coco
BRPI0602411A (pt) * 2006-06-05 2008-01-29 Jose Milton Junior Castan processo de retirada da epiderme e do mesocarpo do coco para proporcionar água de coco in natura com princìpios de higiene social
BRPI0705836A2 (pt) * 2007-04-19 2008-12-02 Demastenes Cardozo Leite conjunto eletromecÂnico e tecnologia aplicada para o beneficiamento integral do coco de babaÇu
BRPI0801223A2 (pt) * 2008-03-24 2009-11-10 Sigmar Kamada máquina compacta para cortar coco

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU4585472A (en) * 1972-08-26 1974-02-28 Evans G C Machine for de-husking coconuts
GB1393265A (en) * 1972-12-04 1975-05-07 Baldus O Method for processing coconuts
GB2184342A (en) * 1985-12-16 1987-06-24 Sivanayagam S O Sivasamboo 0 Mechanical coconut dehusker
GB2186179A (en) * 1986-02-04 1987-08-12 Caribbean Ind Research I Coconut dehusking machine
BR0004077A (pt) * 2000-07-25 2002-04-30 Roberto Augusto Lino De Oliveira Equipamento extrator de pelìcula
BR0006357A (pt) * 2000-11-21 2002-06-25 Elias Antonio Dalvi Máquina de extração de água de coco
BRPI0502813A (pt) * 2005-07-04 2007-02-27 Herberto Gomes Tocantin Maltez perfurador de cÈco para extração da água
BRPI0503969A (pt) * 2005-07-13 2007-03-06 Pedro Elias De Martins processadora semi-automática extratora de agua de coco
BRPI0602411A (pt) * 2006-06-05 2008-01-29 Jose Milton Junior Castan processo de retirada da epiderme e do mesocarpo do coco para proporcionar água de coco in natura com princìpios de higiene social
BRPI0705836A2 (pt) * 2007-04-19 2008-12-02 Demastenes Cardozo Leite conjunto eletromecÂnico e tecnologia aplicada para o beneficiamento integral do coco de babaÇu
BRPI0801223A2 (pt) * 2008-03-24 2009-11-10 Sigmar Kamada máquina compacta para cortar coco

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013172695A1 (fr) * 2012-05-15 2013-11-21 Castro Canelos Raymundo Appareil et procédé pour séparer la coque dure et l'étoupe de la noix de coco
CN108685115A (zh) * 2017-04-08 2018-10-23 海南大学 一种自动椰青加工机
CN109430892A (zh) * 2018-10-31 2019-03-08 延安大学 椰子去皮取汁刮瓤一体机
CN109430892B (zh) * 2018-10-31 2022-04-08 延安大学 椰子去皮取汁刮瓤一体机
CN109511994A (zh) * 2018-11-19 2019-03-26 吴素娟 一种椰子剥衣装置
WO2020217257A1 (fr) * 2019-04-24 2020-10-29 Visuvamithiran Vijayaragavan Dispositif de distribution d'eau de coco tendre et procédé associé
CN110879176A (zh) * 2019-10-15 2020-03-13 海南欧椰生态农业发展有限公司 一种椰子果实成熟度的鉴别方法
CN112293752A (zh) * 2020-10-30 2021-02-02 朱俊东 一种农业用核桃破壳装置
CN112335899A (zh) * 2020-11-17 2021-02-09 廖建才 一种碧根果开壳装置

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