WO2012014934A1 - Serpentine heat exchanger for an air conditioner - Google Patents
Serpentine heat exchanger for an air conditioner Download PDFInfo
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- WO2012014934A1 WO2012014934A1 PCT/JP2011/067087 JP2011067087W WO2012014934A1 WO 2012014934 A1 WO2012014934 A1 WO 2012014934A1 JP 2011067087 W JP2011067087 W JP 2011067087W WO 2012014934 A1 WO2012014934 A1 WO 2012014934A1
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- fin
- heat exchanger
- resin
- heat transfer
- air conditioner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0477—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
- F28F1/32—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
- F28F19/04—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of rubber; of plastics material; of varnish
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
- F28F19/06—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
- F28F21/084—Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
- F28F21/085—Heat exchange elements made from metals or metal alloys from copper or copper alloys
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
- F28D2021/0071—Evaporators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/10—Secondary fins, e.g. projections or recesses on main fins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2245/00—Coatings; Surface treatments
- F28F2245/02—Coatings; Surface treatments hydrophilic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2245/00—Coatings; Surface treatments
- F28F2245/04—Coatings; Surface treatments hydrophobic
Definitions
- the present invention relates to a serpentine heat exchanger in which heat is exchanged between a heat exchange fluid such as air and a refrigerant, and more particularly to a serpentine heat exchanger suitably used as a heat exchanger for an air conditioner. is there.
- a cross fin tube type heat exchanger has been mainly used as a heat exchanger for an air conditioner.
- This cross fin tube heat exchanger is formed by joining a plurality of heat transfer tubes bent in a hairpin to a plurality of fins in the vertical direction and expanding the heat transfer tubes to join the fins and the heat transfer tubes. It is structured. And in such a heat exchanger, while circulating a predetermined
- such a cross fin tube type heat exchanger is generally composed of aluminum or aluminum alloy fins and copper or copper alloy heat transfer tubes, and a plurality of heat transfer tubes per fin. It is structured to be inserted.
- an indoor heat exchanger of an air conditioner for example, as disclosed in Japanese Patent Laid-Open No. 2008-138913 (Patent Document 1), an arc-shaped heat that covers a scroll fan is disclosed.
- An exchanger or a heat exchanger having a multi-stage bent shape is used.
- a flat plate heat exchanger or a heat exchanger having a shape obtained by bending a flat plate is generally used.
- a cross fin tube type heat exchanger is normally manufactured in the following processes. That is, first, an aluminum plate fin in which a plurality of predetermined assembly holes are formed is formed by pressing or the like. Next, after a plurality of the obtained aluminum plate fins are laminated at a predetermined interval, a separately manufactured heat transfer tube is inserted into the assembly hole.
- the heat transfer tube used here shall be provided with a hairpin bending process after cutting the groove with a predetermined groove on the inner surface by rolling or the like to a predetermined length. It becomes.
- the heat transfer tube is fixed to the aluminum plate fin by expanding the tube using various known methods, and then the U-bend tube is brazed to the end of the heat transfer tube opposite to the side subjected to the hairpin bending process.
- the target cross fin tube type heat exchanger is manufactured through the attaching process.
- a large capital investment is required.
- a large press device for forming aluminum plate fins and a press die thereof a tube expansion device for expanding and fixing the aluminum plate fin and the heat transfer tube, and a tube expansion burette used therefor are required.
- the indoor heat exchanger and the outdoor heat exchanger have different fin shapes (such as slits and louvers) and heat transfer tube diameters. Factors that obstruct drastic model changes that would change the shape of the heat exchangers, because it is necessary to prepare press dies, expanded burettes, etc. It has become.
- brazing process which is the final process when assembling the heat exchanger
- brazed locations such as connecting the heat transfer tubes with U-bend tubes, resulting in a large work load and increased energy costs.
- quality defects such as burning of aluminum fins occurring during brazing and leakage from the brazing part, and a heat exchanger with as few brazing points as possible is desired. It is.
- a heat exchanger used for a refrigerator or the like conventionally, a large number of holes are formed in one large plate-like aluminum fin as described above, and a cooling pipe is passed through the hole.
- a cross fin tube type heat exchanger is used, in which fins and cooling pipes are crimped by expansion, brazed at the end of each cooling pipe with a U-shaped connecting pipe, and communicated with each other.
- this also had the same problem as above.
- a heat exchanger used in a refrigerator or the like is composed of a large number of plate fins arranged in parallel and a refrigerant pipe penetrating these fins.
- a fin-and-tube heat exchanger (serpentine heat exchanger) of an independent fin type in which the plate fins are arranged in rows and stages with respect to the refrigerant pipe.
- Many have been clarified (see Patent Documents 2 to 4).
- the heat exchanger is configured by bending the refrigerant pipe to which the independent fin group is attached in a zigzag manner, it is possible to reduce brazing points.
- the productivity can be improved, and the heat exchange performance can be improved by the leading edge effect obtained by using independent fins.
- heat exchangers for air conditioners have been developed from conventional fin fin tube type heat exchangers composed of aluminum fins and copper heat transfer tubes. There is a movement to convert to an all-aluminum heat exchanger, in which all heat transfer tubes are made of aluminum or aluminum alloy.
- serpentine heat exchangers In particular, in indoor units, heat exchangers that can sufficiently cope with the remarkable downsizing seen in recent years are desired. In response to such demands, serpentine heat exchangers have independent fins. It is expected to improve heat exchange performance due to the leading edge effect, etc., and has the possibility of being able to cope with compactness. Furthermore, in terms of manufacturing air conditioners, heat exchangers for indoor units and outdoor units It is possible to simplify the process by sharing as much as possible. From these viewpoints, development of a serpentine heat exchanger that is advantageously used as a heat exchanger for an air conditioner is desired.
- JP 2008-138913 A Japanese Utility Model Publication No. 5-8265 JP-A-5-265941 JP 2002-243382 A
- the present invention has been made in the background of such circumstances, and the problem to be solved is that a decrease in heat exchange performance due to condensation is effectively suppressed, and an air conditioner
- An object of the present invention is to provide a serpentine heat exchanger for an air conditioner that can sufficiently cope with downsizing.
- the heat exchange fluids are arranged in parallel to each other at a predetermined interval in the direction (y direction) perpendicular to the flow direction (x direction) of the heat exchange fluid.
- a plurality of fin groups composed of a large number of fins are arranged in a row at a predetermined distance in the direction perpendicular to the x direction and the y direction (z direction) to form a multi-stage fin group
- the metal heat transfer tubes are arranged in a meandering form so as to sequentially penetrate the fin groups of the respective stages.
- Each fin constituting the fin group has the same shape, and adjacent fins are arranged at intervals of 0.6 to 5.0 mm.
- the fin is It is made of a pre-coated metal plate in which a single-layer or multi-layer coating layer is formed on at least one surface of the metal plate, and at least the outermost layer of the coating layer is made of a hydrophilic resin or a water-repellent resin.
- the gist of the present invention is a serpentine heat exchanger for an air conditioner that is a film layer.
- the shape of the fin a shape such as a rectangle, a circle, or a polygon is preferably employed.
- the metal plate is made of aluminum or an aluminum alloy.
- the heat transfer tube is made of aluminum or an aluminum alloy, and according to another desirable aspect, The sacrificial anode effect by zinc is given to the outer surface.
- the material of the metal plate is JIS A1050, JIS A1100, JIS A1200, JIS A7072, and JIS A1050, JIS.
- A1100 or JIS A1200 is an aluminum or aluminum alloy composed of any one of 0.1 to 0.5% by mass of Mn and / or 0.1 to 1.8% by mass of Zn
- the material of the heat transfer tube is aluminum or an aluminum alloy made of any one of JIS A1050, JIS A1100, JIS A1200, and JIS A3003.
- the heat transfer tube is made of copper or a copper alloy, and is still another desirable aspect. Accordingly, the material of the heat transfer tube is JIS H3300 C1220 or JIS H3300 C5010.
- the inner surface of the metal heat transfer tube has a predetermined length with respect to the straight groove and the tube axis parallel to the tube axis direction. It is comprised so that it may have any 1 type, or 2 or more types of the cross groove comprised by the spiral groove
- the fin has a plurality of embossed portions protruding in the thickness direction and having a circular or elliptical bottom portion. It is configured as such.
- the fin is slit or louvered, and according to another desirable aspect, the projected area of the fin is The cross-sectional area defined by the outer diameter of the heat transfer tube is 3 to 30 times.
- the projected area of the fin is 200 to 1000 mm 2 .
- the outer diameter of the metal heat transfer tube is 3 to 13 mm.
- a surface treatment layer is provided on the surface of the metal plate, and on the surface treatment layer, A single-layer or multiple-layer coating layer is formed.
- the hydrophilic resin is a polyvinyl alcohol resin, a polyacrylamide resin, a polyacrylic acid resin, a cellulose resin. It will be selected from the group consisting of resins and polyethylene glycol resins.
- the water-repellent resin is an epoxy resin, polyurethane resin, acrylic resin, melamine resin, fluorine It will be selected from the group consisting of resin based resins, silicone based resins, and polyester based resins.
- a resin coating layer is advantageously formed on the surface of the metal heat transfer tube.
- the said resin-made coating-film layer contains a heat conductive filler.
- a serpentine heat exchanger having the characteristic structure as described above, and fan means for circulating a heat exchange fluid in the x direction through the plurality of fin groups arranged in the z direction.
- An interval between adjacent fins in the fin group located in the first region where the wind speed during circulation of the heat exchange fluid by the fan means is large or a part thereof is defined as p 1, and 0 with respect to the wind speed in the first region.
- the fin group located in the first area or a part thereof and the fin group located in the second area or a part thereof are positioned on different stages in the z-direction.
- the fin group located in the first region or a part thereof and the fin group located in the second region or A part thereof is configured to be located in the same step in the z direction.
- each fin is made of a pre-coated metal plate in which a single-layer or multi-layer coating layer is formed on at least one surface of the metal plate. Since at least the outermost layer of the coating layer is made of a hydrophilic resin or a water-repellent resin, when used in an air conditioner, a decrease in heat exchange performance due to condensation is effectively suppressed. It is.
- one or two heat transfer tubes are penetrated through a large number of fins constituting the fin group, and are configured by independent fin groups.
- the fin efficiency can be advantageously increased, and the heat interference (conduction) through the fins of adjacent heat transfer tubes can be cut off. As a result, it is possible to improve the heat exchange performance, thereby It is possible to advantageously realize a compact exchanger.
- FIG. 1 It is a perspective explanatory view showing an example of a serpentine heat exchanger for an air conditioner according to the present invention. It is a section explanatory view showing roughly an example at the time of applying the serpentine heat exchanger for air conditioners according to the present invention to the outdoor unit of an air conditioner. It is a section explanatory view showing roughly another example at the time of applying the serpentine heat exchanger for air conditioners according to the present invention to the outdoor unit of an air conditioner. It is sectional explanatory drawing which shows an example of the coating-film layer formed on the surface of the fin which comprises the serpentine heat exchanger for air conditioners according to this invention. It is an isometric view explanatory drawing which shows another different example of the serpentine heat exchanger for air conditioners according to this invention.
- FIG. 1 shows an embodiment of a serpentine heat exchanger for an air conditioner (hereinafter also simply referred to as a serpentine heat exchanger or a heat exchanger) according to the present invention in the form of a perspective view.
- a plurality of fin groups 14 including a plurality of rectangular fins 12 arranged in parallel to each other and at a predetermined distance are arranged in parallel at a predetermined distance.
- the metal heat transfer tubes 16 are arranged in a meandering manner, that is, in a serpentine shape via a bent portion 18 so as to sequentially penetrate the plurality of fin groups 14.
- the fin 12 is a pre-coated metal plate in which a single-layer or multi-layer coating layer is formed on at least one surface of a predetermined metal plate in a predetermined fin shape (here, a rectangular shape).
- a predetermined fin shape here, a rectangular shape.
- An assembly hole into which the metal heat transfer tube 16 is inserted is provided at a substantially central portion of the rectangular shape, and a predetermined height is provided at the peripheral portion of the assembly hole.
- the collar portion is provided integrally with the fin 12.
- the metal plate which is a base material of the precoat metal plate which provides this fin 12 is comprised with aluminum or aluminum alloy like the past.
- Mn is added to JIS A1050, JIS A1100 or JIS A1200 in addition to materials such as JIS A1050, JIS A1100, JIS A1200, etc.
- a material containing 0.1% to 0.5% by mass and / or about 0.1% to 1.8% by mass of Zn is advantageously used.
- the material of JIS A7072 is advantageously employed.
- a symbol represented by a combination of an alphabet of “JIS A” and a four-digit number indicates an aluminum or aluminum alloy material defined in the JIS standard.
- At least the outermost layer of the coating layer formed on the surface of the fin 12 is made of a hydrophilic resin or a water repellent resin.
- hydrophilic resins include polyvinyl alcohol resins (polyvinyl alcohol and derivatives thereof), polyacrylamide resins (polyacrylamide and derivatives thereof), polyacrylic resins (polyacrylic acid and derivatives thereof), and cellulose.
- examples thereof include resin based on sodium (carboxymethylcellulose sodium, carboxymethylcellulose ammonium, etc.), polyethylene glycol resin (polyethylene glycol, polyethylene oxide, etc.) and the like.
- the water repellent resin include an epoxy resin, a polyurethane resin, an acrylic resin, a melamine resin, a fluorine resin, a silicon resin, and a polyester resin.
- the projected area of the fin 12 is 3 to 30 times the cross-sectional area defined by the outer diameter of the heat transfer tube (metal heat transfer tube 16) from the viewpoint of achieving both heat exchanger miniaturization and heat exchange performance. It is preferable that The cross-sectional area defined by the outer diameter of the heat transfer tube indicates the cross-sectional area obtained from the outer diameter of the heat transfer tube after the metal heat transfer tube 16 is expanded and fixed to the assembly hole of the fin 12. For example, as shown in FIG. 1, in a serpentine heat exchanger in which one heat transfer tube passes through one fin, if the outer diameter of the expanded metal heat transfer tube 16 is 6.5 mm, The cross-sectional area is 33.2 mm 2 .
- the projected area of the fin is less than three times the cross-sectional area defined by the outer diameter of the heat transfer tube, the fin is too small for the heat transfer tube, so that sufficient heat exchange performance is achieved.
- the cross-sectional area exceeds 30 times, the heat exchanger becomes large and not practical.
- the projected area of the fin is preferably 200 to 1000 mm 2 from the viewpoint of achieving both a reduction in size of the heat exchanger and heat exchange performance. If the projected area of the fin is less than 200 mm 2 , sufficient heat exchange performance may not be obtained. On the other hand, if it exceeds 1000 mm 2 , the heat exchanger becomes large and impractical. Because.
- a plurality of such fins 12 are in a direction (y direction in FIG. 1) perpendicular to the flow direction of air as the heat exchange fluid (x direction in FIG. 1).
- the thickness direction of the plate is perpendicular to the air flow direction
- the adjacent fins 12 and 12 are parallel to each other and have an interval (fin pitch) of 0.6 to 5.0 mm, preferably 1
- the fin group 14 is formed by being arranged so as to have an interval of 0.0 to 4.0 mm.
- each fin group 14 composed of a large number of fins 12 are arranged such that each fin group 14 has a certain distance from each other in the direction perpendicular to the x and y directions (the z direction in FIG. 1). By being arranged in a row at a distance, it is configured to exhibit a flat plate shape as a whole.
- the metal heat transfer tube 16 is a tube having a substantially circular cross section formed of a predetermined metal material as in the prior art. And as a metal material which comprises this metal heat exchanger tube 16, Preferably, aluminum or an aluminum alloy, or copper or a copper alloy will be used.
- the metal heat transfer tube 16 is made of an aluminum material or an aluminum alloy material, from the viewpoint of manufacturability (extrusibility), among JIS A1050, JIS A1100, JIS A1200, and JIS A3003 Any one kind of material is advantageously employed, but in order to further improve the corrosion resistance of the heat transfer tube, the following is preferable.
- the metal heat transfer tube 16 is made of any one of aluminum or aluminum alloy of JIS A1050, JIS A1100, JIS A1200, and JIS A3003 as described above, and the outer surface thereof is zinc sprayed and contains zinc. It is possible to improve the corrosion resistance of the heat transfer tube by forming a sacrificial anode material layer by flux (KZnF 4 ), zinc plating or the like on the outer surface of the heat transfer tube and imparting the sacrificial anode effect by zinc.
- the metal heat transfer tube 16 is made of any one of the materials of JIS A1050, JIS A1100, JIS A1200, and JIS A3003, and the metal plate constituting the fin 12 is made of these aluminum.
- the corrosion resistance of the heat transfer tube can be improved by using Zn-containing JIS A7072 material that is electrochemically lower than the aluminum alloy.
- the heat transfer tube 16 can be constituted by a clad tube having a double tube wall structure composed of an inner core material layer and an outer skin material layer in the radial direction. Therefore, the JIS A1050, JIS A1100, JIS A1200, JIS A3003, etc. are adopted as the material of the core material layer, and JIS A7072 etc. are adopted as the material of the skin material layer, and the same effect as above is obtained. It will be realized together.
- the cladding rate which is the thickness of the outer skin material layer, a value that is 3 to 20% of the total thickness of the tube wall is employed.
- this cladding ratio is less than 3%, the sacrificial anode effect of the skin material is small, the through-holes are likely to be vacant, causing a problem of poor corrosion resistance, and if the cladding ratio exceeds 20%, the tube wall thickness On the other hand, the ratio of the core material layer becomes low, and problems such as a decrease in strength are likely to occur.
- the metal heat transfer tube 16 is made of copper or a copper alloy
- a material such as JIS H3300 C1220 or JIS H3300 C5010 is advantageously employed from the viewpoint of heat transfer.
- the symbol consisting of the combination of “JIS H3300” and “C + four-digit number” used here also indicates the copper or copper alloy material defined in the JIS standard.
- the outer diameter is appropriately determined so as to satisfy both the demand for downsizing the target serpentine heat exchanger 10 and the heat exchange performance.
- it is preferably 3 to 13 mm. This is because heat transfer tubes with an outer diameter of less than 3 mm are difficult to manufacture as tubes, and those with an outer diameter of more than 13 mm are larger for heat exchangers employing such thick heat transfer tubes. This is because it is not practical.
- the straight portion of such a single metal heat transfer tube 16 sequentially passes through the assembly holes formed in the substantially central portions of the plurality of fins 12 constituting the fin group 14 described above, and the metal The outer peripheral surface of the heat transfer tube 16 and the collar inner peripheral surface of the peripheral edge of the assembly hole of the plurality of fins 12 are brought into close contact with each other and fixed (coupled). It should be noted that, for such a connection between the fin 12 and the metal heat transfer tube 16, various conventionally known methods are appropriately selected and used.
- An assembly hole with a collar having an inner diameter slightly larger than the outer diameter of the heat transfer tube 16 is opened, and after inserting the metal heat transfer tube 16 into such an assembly hole, the inside of the metal heat transfer tube 16
- a tube expansion plug into the metal heat transfer tube 16 to increase the outer diameter of the metal heat transfer tube 16
- the outer peripheral surface of the metal heat transfer tube 16 and the inner peripheral surface of the assembly hole provided in the fin 12 (collar inner peripheral surface)
- the metal heat transfer tube 16 is perpendicular to the flow direction (x direction) of the air that is the heat exchange fluid and the arrangement direction (y direction) of the multiple fins 12. So as to penetrate through a plurality of fin groups 14 arranged in a certain direction (z direction) in order, and in a meandering form, in other words, by being arranged in a serpentine shape, the entire plate is substantially flat.
- a serpentine heat exchanger 10 for an air conditioner having a shape is configured.
- the following methods can be exemplified to make the metal heat transfer tube 16 meandering and to have the desired shape of the heat exchanger 10. That is, first, a plurality of fin groups 14 are arranged at a predetermined interval with respect to one long straight metal heat transfer tube 16. Thereafter, a portion where the fin group 14 of the metal heat transfer tube 16 is not disposed is bent into a U shape, thereby forming a bent portion 18 to have a meandering shape, as shown in FIG. Thus, this is a method of forming the desired shape of the heat exchanger 10.
- the serpentine heat exchanger 10 for air conditioners which exhibits the substantially flat shape illustrated here is suitably employ
- this serpentine heat exchanger 10 for air conditioners as a heat exchanger which takes the form which bent the flat plate so that the side view may become L shape is shown by FIG. .
- two such L-shaped heat exchangers (10, 10 ′) are used in combination so that the heat exchangers 10, 10 ′ have a rectangular shape in plan view.
- the fan 22 is installed on the upper part of the outdoor unit 20 so as to be positioned above the rectangular shape. Then, by the operation of the fan 22, the air as the heat exchange fluid is circulated through the two heat exchangers 10 and 10 ′ combined in a rectangular cylindrical shape as indicated by arrows, Heat exchange between the refrigerant and the air can be performed.
- the fins 12 are spaced on the metal heat transfer tube 16 at intervals of 0.6 to 5.0 mm (fin pitch). )
- a decrease in heat exchange performance due to condensation is effectively suppressed. . That is, if the fin pitch is less than 0.6 mm, water (condensation liquid) generated by dew condensation is unlikely to fall from the fin surface even when the film layer described later is provided on the fin. While the exchange performance is degraded, such condensed liquid may be pushed out by the air blown to cause water splashing in the room.
- the fin pitch exceeds 5.0 mm, the fin pitch is too large. Therefore, in the heat exchanger of the same size, the number of fins is inevitably reduced, and the heat exchange performance may be deteriorated.
- the heat exchanger is configured by a plurality of independent fin groups 14, and the fins are configured by assembling a large number of heat transfer tubes on one fin.
- Fin efficiency can be increased more favorably than an and-tube heat exchanger, and thermal interference (conduction) through the fins of adjacent heat transfer tubes can be effectively suppressed or cut off.
- the heat exchange performance can be advantageously improved, so that the heat exchanger 10 can be made compact.
- a single-layer or multiple-layer coating layer is formed on the surface of the fin 12, and at least the outermost layer of the coating layer is formed of a hydrophilic resin or a water-repellent resin. Therefore, the heat exchange performance of the heat exchanger 10 can be advantageously maintained even in a situation where the temperature difference between the set temperature of the air conditioner and the outside air temperature is significant and dew condensation occurs on the fin surface. . That is, when a coating layer made of a hydrophilic resin is provided as the outermost layer, water generated by condensation forms a film on the surface of the outermost layer. It is possible to effectively suppress an increase in resistance when passing between the fins and stably maintain high heat exchange performance.
- a pre-coated metal plate provided with a single coating layer made of a hydrophilic resin or a water-repellent resin as the fins 12, but preferably, a metal plate serving as a substrate is used.
- a corrosion-resistant coating layer made of epoxy resin, urethane resin, polyester resin, vinyl chloride resin or the like is formed on the surface, and further, a coating layer made of the above-mentioned hydrophilic resin or the like is formed on the surface.
- a pre-coated metal plate provided with a plurality of coating layers obtained by forming is used. That is, it is possible to improve the corrosion resistance of the fins 12 by providing such a corrosion-resistant coating layer on the surface of the metal plate to be the substrate.
- each coating layer formed on the surface of the metal plate in this manner is preferably 0.1 to 5.0 ⁇ m per single layer. This is because when the thickness of each coating layer is less than 0.1 ⁇ m, the effects of each coating layer may not be enjoyed advantageously. On the other hand, even if a coating layer having a thickness of more than 5.0 ⁇ m is provided, the effect of each coating layer is already in a saturated state, so it is only costly to form such a coating layer. It becomes.
- a base treatment layer 32 is previously formed on the surface of the metal plate 30. It is preferable that this is done (see FIG. 4). By providing such a base treatment layer 32, it is possible to improve the adhesion between the metal plate and each of the coating layers (34, 36) described above.
- a base treatment layer chromate treatment using phosphate chromate, chromate chromate, etc., and other than chromium compounds, titanium phosphate, zirconium phosphate, molybdenum phosphate, zinc phosphate, titanium oxide, oxidation
- a film layer obtained by a chemical film treatment (chemical conversion treatment) such as non-chromate treatment using zirconium or the like.
- the chemical film treatment method includes a reaction type and a coating type. In the present invention, any method can be adopted.
- the intervals (fin pitches) between the adjacent fins 12 and 12 are all equally spaced.
- the gas phase region and the liquid phase region in the vicinity of the refrigerant inlet / outlet are compared with the gas / liquid two-phase region in the intermediate portion of the refrigerant. Since the exchangeability is low and the heat transfer coefficient is clearly low, it is possible to increase the heat exchange efficiency by expanding the heat exchange area by narrowing the fin pitch at such a part.
- the flow velocity Va of air flowing between the fins 12 in the fin group 14 in the upper region A is 1.5 to 2 times the flow velocity of air flowing between the fins 12 in the fin group 14 in the lower region B: Vb.
- the interval between the adjacent fins 12 and 12 (fin pitch: p 1 ) in the fin group 14 in the upper region A is narrowed for the purpose of improving the heat exchange performance.
- the spacing (fin pitch: p 2 ) between adjacent fins 12 in the fin group 14 in the lower region B is also set to the same fin pitch as the fin pitch: p 1 , the fin group in the lower region B In 14, the ventilation resistance becomes too large, and the problem arises that the heat exchange performance as a whole deteriorates.
- the fin pitch of the fin group 14 located farther lower region B from the fan 22: the p 2, the fin group 14 located in the upper region A close to the fan 22 It is preferable to expand the fin pitch at an appropriate ratio with respect to p 1 . Therefore, in the present invention, paying attention to the flow velocity (wind velocity) of the air that is the heat exchange fluid in the regions A and B, the upper region A (first region) in which the wind velocity during air circulation by the fan 22 is large.
- a plurality of fins sites fin pitch in the group of fins 14 located) and p 1 is 0.7 or less of the wind against the wind speed at the upper stage region a, a small lower region B of the wind speed (second region)
- the ratio p 2 / p 1 is 1.5 or more and 3.0 or less (1.5 ⁇ p 2 / p 1 ⁇ 3.0)
- the above-described fin pitch: p 1 is set as an interval between adjacent fins in at least one fin group 14 located in the upper region A that is the region closest to the fan 22.
- the upper region A close to the fan 22 is positioned close to the fan 22 among the plurality of (n-step) fin groups 14 arranged in the z direction.
- the fin group 14 having n / 4 stages is included.
- the fin pitch: p 2 is adopted as an interval between adjacent fins in at least one fin group located in the lower region B, which is the region farthest from the fan 22.
- the n / 4-stage fin group 14 located in the region farthest from the fan 22. It will be applied to.
- the wind speed of the fin group 14 is 0.7 times or less than the wind speed in the upper region A.
- the fin pitch (p 2 ) is defined so as to satisfy the inequality related to p 2 / p 1 described above.
- the p 1 is shown as an average fin pitch of at least one fin group 14 located in the upper region A
- p 2 is at least one fin group 14 located in the lower region B. It is shown as the average fin pitch at.
- the air in the fin group 14 located in the intermediate region between the upper region A and the lower region B of the plurality of (n stages) fin groups arranged in the z direction in each heat exchanger 10, 10 ′ Since Vc has a relationship of Vb ⁇ Vc ⁇ Va, the fin pitch of the fin group 14 of the intermediate region of the plurality of fin groups 14 (generally, the number of stages of n / 2) is: p 3 is preferably p 1 ⁇ p 3 ⁇ p 2 .
- the change in the flow velocity (wind speed) of the heat exchange fluid (air) as described above occurs between the fin groups 14 and 14 located at different stages in the z direction, and different fin arrangements in the fin groups 14 of the same stage.
- the relationship between the fin pitches p 1 and p 2 described above is that they occur also between the fins 12 of one fin group 14 arranged at different positions in the tube axis direction of the heat transfer tubes 16. In either case, it will be applied.
- the heat exchanger 10 in this embodiment although the one metal heat exchanger tube 16 penetrated with respect to the one fin 12, as shown in FIG.
- the heat exchanger 40 having a structure in which the two fins 44 are formed by passing the two metal heat transfer tubes 16 and 16 through the fins 42 may be used.
- FIGS. 6 a shape in which a plurality of heat exchangers 10 are overlapped with respect to the flow direction of the heat exchange fluid (air), for example, as shown in FIGS. It is also possible to constitute one serpentine heat exchanger 46, 48 for an air conditioner by overlapping each other at intervals.
- the fins of adjacent heat exchangers 10, such as the heat exchanger 46 shown in FIG. 6, are used.
- one of the fin groups 14 of the front heat exchanger 10 is adjacent to one of the fin groups 14 of the rear heat exchanger 10 in the flow direction of the heat exchange fluid.
- fins constituting the heat exchanger 10 in addition to the illustrated fin 12 (42) having a substantially flat rectangular shape, for example, as shown in FIG.
- a fin 50 having a plurality of embossed portions 52 protruding on the surface in the thickness direction of the fin and having a bottom or outer shape of a circle or an ellipse is preferably used.
- the embossed portion 52 By forming the embossed portion 52 on the fin surface in this manner, after the heat exchange air passing between the stacked fins 50 comes into contact with the embossed portion 52, the stacking direction (longitudinal direction) of the fins 50 and It is converted into a direction (lateral direction) perpendicular to the stacking direction, and these become an appropriate longitudinal spiral (hereinafter referred to as longitudinal vortex) and lateral spiral (hereinafter referred to as lateral vortex). The air between the fins is appropriately disturbed by such an appropriate spiral flow, and as a result, the heat exchange performance can be improved.
- longitudinal vortex longitudinal spiral
- lateral vortex lateral spiral
- a fin-and-tube heat exchanger (serpentine heat exchanger) is used as an evaporator in a low-temperature environment as an outdoor unit in a cold region, such an appropriate swirl flow, particularly a vertical flow
- the vortex suppresses the retention of relatively low temperature air in the vicinity of the fin surface, and allows relatively high temperature air that tends to stay in the central part between the fins to contact the fin surface. Suppression of frost formation or growth of frost that has formed frost can be effectively suppressed.
- Such an improvement in heat exchange performance due to the presence of the embossed portion 52 can also be realized by a cut-and-raised slit or a louver slit formed by slit processing or louver processing. Accordingly, such slit processing and louver processing are performed on the fins (12, 42) in accordance with a conventional method together with or instead of the embossing for forming the embossed portion 52.
- the pipe diameter of the metal heat transfer pipe 16 may be different depending on the part of the heat exchanger 10 depending on the flow characteristics of the refrigerant flowing in the pipe. For example, a heat transfer tube with a relatively small outer diameter is used in the liquid phase region, while a heat transfer tube with a relatively large outer diameter is used in the gas phase region, thereby improving the heat transfer coefficient in the tube and reducing the pressure loss. This can be advantageously achieved.
- a metal heat transfer tube having a different pipe diameter depending on the part of such a heat exchanger a single long metal heat transfer pipe whose pipe diameter is appropriately changed at a desired part in the tube axis direction is used.
- a metal heat transfer tube having a pipe diameter appropriately selected for each fin group 14 may be connected by a U-bend tube or the like to form a metal heat transfer tube having a meandering shape.
- a tubular body (see FIG. 9A) having a smooth inner surface is used as the metal heat transfer tube 16, but in the longitudinal direction on the inner surface of the heat transfer tube. It is also possible to employ a so-called internally grooved heat transfer tube in which parallel straight grooves, spiral grooves having a twist angle, or cross grooves having a groove shape in which the grooves intersect at a predetermined angle are formed. In this way, it is possible to further increase the heat exchange performance of the heat exchanger 10 by increasing the heat transfer area on the inner surface of the heat transfer tube and further complicating the flow of the refrigerant flowing through the heat transfer tube. It becomes.
- the entire groove type inner surface grooved heat transfer tube may be employed, but other than that, for example, It is also possible to use an internally grooved heat transfer tube of a type having a different groove shape for each path constituting the fin group 14.
- the groove formed on the inner surface of the heat transfer tube in this manner preferably has a groove depth of 0.05 to 1.0 mm, and the number of grooves is preferably in a cross section perpendicular to the longitudinal direction of the heat transfer tube. By setting the length to 15 to 150, it is possible to effectively enhance the heat exchange performance.
- the metal heat transfer tube 16 used in the present invention only needs to have an outer surface having a substantially circular shape.
- the cross section is 1.
- various known multi-hole pipes Can be suitably employed.
- the metal heat transfer tube 16 constituting the serpentine heat exchanger 10 one having a resin coating layer formed on its surface is preferably used.
- the serpentine heat exchanger 10 described above is assembled by bringing the metal heat transfer tubes 16 and the fins 12 into close contact with each other by a method such as a mechanical tube expansion method, and assembling them. If the contact portion of the heat tube is viewed microscopically, a certain amount of air gap exists between the metal heat transfer tube 16 and each of the fins 12. However, if such voids are present, the contact thermal resistance between the fins and the heat transfer tubes is increased, and the heat exchange performance may be degraded.
- thermoplastic resins such as a polyethylene resin, the hydrophilic resin and water-repellent resin similar to what is formed in the fin 12 surface mentioned above, And epoxy resins, urethane resins, polyester resins, vinyl chloride resins, and the like.
- thermoplastic resin such as a polyethylene resin
- the metal heat transfer tube 16 having a coating layer made of a thermoplastic resin such as a polyethylene resin as the outermost layer
- the gap between the collar skirt formed on the periphery of the hole with the collar and the metal heat transfer tube is advantageous by the thermoplastic resin such as polyethylene resin. Since the contact area between the fins 12 and the metal heat transfer tubes 16 can be ensured larger, the heat exchange performance of the heat exchanger can be further improved.
- the exposed portions (portions where no fins are assembled) of the metal heat transfer tube 16 are formed on the fin 12. It is possible to have the same function as. Furthermore, by providing a coating layer made of epoxy resin, urethane resin, polyester resin, vinyl chloride resin or the like on the surface of the metal heat transfer tube 16, the corrosion resistance of the metal heat transfer tube 16 can be improved. Is possible.
- this resin coating layer contains a heat conductive filler from a viewpoint of improving heat conductivity.
- thermally conductive fillers include boron nitride, aluminum nitride, silicon nitride, silicon carbide, alumina, zirconia, titanium oxide, fine carbon powder, and the like.
- a structure in which a single coating layer made of various resins as described above is provided on the surface of the metal heat transfer tube 16 can be employed.
- a corrosion-resistant coating layer made of epoxy resin, urethane resin, polyester resin, vinyl chloride resin, or the like is formed on the surface of the heat transfer tube 16, and a thermoplastic resin such as polyethylene resin is further formed thereon.
- the structure which forms the resin-made coating-film layer which consists of hydrophilic resin or water-repellent resin is employ
- the thickness of the resin coating layer is preferably 0.1 to 5.0 ⁇ m per single layer. If the thickness of the resin coating layer is less than 0.1 ⁇ m, the effects of each of the resin coating layers described above may not be enjoyed. On the other hand, a resin coating layer having a thickness exceeding 5.0 ⁇ m is provided. However, the effect of each coating layer is already in a saturated state, and it is only costly.
- a base treatment layer is formed on the surface of the metal heat transfer tube 16 in advance.
- the adhesion between the metal heat transfer tube 16 and each coating layer described above can be improved.
- the base treatment layer chromate treatment using phosphate chromate, chromate chromate, etc., and other than chromium compounds, titanium phosphate, zirconium phosphate, molybdenum phosphate, zinc phosphate, titanium oxide, zirconium oxide
- Examples thereof include a film layer obtained by chemical film treatment (chemical conversion treatment) such as non-chromate treatment using the like.
- the chemical film treatment method includes a reaction type and a coating type. In the present invention, any method can be adopted.
- a plurality of inner surface grooves are formed as spiral grooves extending at a predetermined lead angle with respect to the tube axis.
- An internally grooved heat transfer tube made of acid copper (JIS H3300 C1220) was prepared. The dimensions of the internally grooved heat transfer tube were as follows: outer diameter: 6.35 mm, bottom wall thickness: 0.23 mm, groove depth: 0.15 mm, number of grooves: 58, lead angle: 30 °.
- a fin material a plate material of 0.13 mm thick pure aluminum (JIS A1050) is prepared, and the surface of the fin material is subjected to a surface treatment consisting of three layers as shown in FIG. did. That is, first, a chemical conversion film 32 made of phosphoric acid chromate was formed on the surface of the aluminum substrate by subjecting the aluminum material substrate 30 to a phosphoric acid chromate dipping treatment. Next, an epoxy resin was applied on the chemical conversion film 32 using a roll coater and heated at a temperature of 220 ° C. for 10 seconds to form a corrosion-resistant coating film 34 having a thickness of 1 ⁇ m.
- the coating film for hydrophilic coatings which consist of polyvinyl alcohol resin (PVA resin) is apply
- the fin material having the hydrophilic coating film 36 was formed.
- a coating for a water-repellent coating film made of an epoxy resin is used instead of the hydrophilic coating film 36 described above, and this is applied to the surface of the corrosion-resistant coating film 34. It was applied and heated at a temperature of 220 ° C. for 10 seconds to prepare another fin material on which a water-repellent coating film 36 having a film thickness of 1.5 ⁇ m was formed.
- the two types of fin materials prepared in this way are each cut into a rectangular shape having a size of 12 mm in the x direction and 16 mm in the z direction in FIG. 1, and a heat transfer tube is inserted through the substantially central portion thereof.
- a large number of two types of fins were prepared by providing through holes (through holes with a 0.5 mm collar on the periphery).
- a target fin group was formed on one heat transfer tube as follows. That is, a plurality of such fins are arranged so that the respective through holes are parallel to each other with a predetermined interval, and the heat transfer tubes are sequentially inserted through the through holes, and then the heat transfer tubes are expanded. Thus, the heat transfer tubes and the fins were integrated to form a fin group on the heat transfer tubes. At this time, the tube diameter (D) of the heat transfer tube after the tube expansion was 6.75 mm, so that one heat transfer tube penetrated the substantial center of one fin.
- Examples having fin pitches in the range of 1.0 mm and 3.0 mm according to the present invention are designated as Examples 1 to 4, and those having a fin pitch outside the scope of the present invention are 0.5 to 8 mm as Comparative Examples 1 to 4. It was.
- a plate material (plate thickness: 0.13 mm) of pure aluminum (JIS A1050) whose surface is not subjected to surface treatment is prepared, and this is processed into fins having the same dimensions as described above.
- the fin pitch and the number of fins of Comparative Example 5 were set to fin pitch: 3.0 mm and the number of fins of 100.
- the heat transfer tube fin groups are subjected to bending processing,
- the heat transfer tubes are configured to be U-shaped, the fin groups are arranged at a predetermined interval, and the heat transfer tubes are arranged in a meandering form so that the heat transfer tubes sequentially pass through the arranged fin groups.
- a serpentine heat exchanger as shown in FIG. 1 was produced.
- interval (distance between centers) of the heat exchanger tube bent in parallel is 18 mm, and the clearance gap between fins is 1 mm.
- each of the nine types of heat exchangers thus obtained was set in a predetermined outdoor unit as shown in FIG. 2, the refrigerant (R410A) was passed through the heat transfer tube, and the cooling operation by rotating the fan was performed. The presence or absence of water splash was observed.
- the heat exchanger in which the surface treatment was not applied to the fins of Comparative Example 5 the occurrence of water splash was confirmed, and furthermore, in the heat exchangers of Comparative Examples 1 and 3 in which the fin interval was 0.5 mm. Even in such a case, spattering of water was observed even though a hydrophilic resin or water-repellent resin coating layer was provided on the fin surface.
- the heat exchangers of Examples 1 to 4 and Comparative Examples 2 and 4 in which the fin interval was 1.0 mm or more, no water splashing was observed at all and a good operation state was confirmed.
- the heat exchange amount thereof is about 1500 W, and the fin interval is 3.0 mm.
- both are about 750 W, and therefore, these heat exchangers are heat exchange amounts that can withstand practical use as an air conditioner. Admitted.
- the heat exchange amount is as low as about 100 W, and it was recognized that these are heat exchangers that are difficult to practically use as an air conditioner. .
- the cross-sectional area (ST) is 31.7 mm 2 , respectively. Since the projected area (SF) is 192 mm 2 , the area ratio (SF / ST) is 6.1 times, which is within the appropriate range defined by the present invention (3 to 30 times). It was confirmed that it was preferable from the viewpoint of achieving both miniaturization of the exchanger.
- a fin material As a fin material, a plate material of 0.12 mm pure aluminum (JIS A1050) was used, and a film thickness formed on the surface: on a chemical conversion film (undercoat layer) made of 0.1 ⁇ m phosphoric acid chromate, Furthermore, while pre-coating a water-repellent coating layer made of a fluorine-based resin, a hydrophilic coating layer made of a polyurethane-based resin, or a water-repellent coating layer made of a silicon-based resin with a thickness of 1 ⁇ m, A fin group having a fin interval of 3.0 mm, similar to Experimental Example 1, except that an inner grooved heat transfer tube made of phosphorous deoxidized copper (JIS H3300 C1220) having an outer diameter of 7.00 mm is used.
- Various serpentine heat exchangers having 16 (number of fins per fin group: 100) arranged were produced.
- the various heat exchangers thus obtained were set in a predetermined outdoor unit as shown in FIG. 2 and the cooling operation was performed in the same manner as in Experimental Example 1. I could't. Further, the heat exchange amount of these serpentine heat exchangers is as follows: dry bulb temperature: 20 ° C., wet bulb temperature: 15 ° C., overall wind speed: 1.0 m / s, refrigerant: R410A, heat exchanger inlet pressure: 2.3 MPa
- a water-repellent coating layer made of a fluorine-based resin, a hydrophilic coating layer made of a polyurethane-based resin, or a water-repellent coating made of a silicon-based resin was measured on the fin surface.
- Each of the serpentine heat exchangers with the coating layer formed has a heat exchange amount of about 700 W, about 700 W, or about 720 W, and it is recognized that any of them can be used as an air conditioner. It was.
- Example 3- Similar to Example 2 described above, a fin material having a hydrophilic resin coating film formed on the surface and an internally grooved heat transfer tube were prepared, and the fin dimensions were set to 12 mm ⁇ 50 mm (fin projection area: 600 mm 2 ).
- a serpentine heat exchanger having a shape as shown in FIG. 5 was prepared in which the number of the heat transfer tubes penetrating into one fin was two. The fin pitch, the number of fins, the number of fin groups, and the like were the same as in the heat exchanger of Example 2. When such a heat exchanger was set in a predetermined outdoor unit in the same manner as the heat exchanger of Example 2, and the presence or absence of water splashing and the heat exchange performance were confirmed, good results were obtained for both. It was confirmed.
- Example 4 The same fin material (thickness: 0.12 mm) and heat transfer tube (outer diameter: 8.00 mm) as in Example 2 were prepared, and the fin shape was embossed on the fin surface as shown in FIG. As the applied shape, a serpentine heat exchanger having the same surface treatment and dimensions as those of Example 2 was produced.
- the embossed portion had a height (h): 1.0 mm, a bottom width (d) in a direction perpendicular to the ventilation direction A: 2.8 mm, and a number: 20 pieces.
- the serpentine heat exchanger thus obtained was set in a predetermined outdoor unit as shown in FIG. 2 and cooling operation was carried out, no occurrence of water splash was observed, and the amount of heat exchange Was measured in the same manner as in Experimental Example 2 and was about 800 W. Therefore, by applying such embossing to the fins, when used as an evaporator in a low-temperature environment as an outdoor unit in a cold region, the fins are caused by an appropriate swirl flow generated by such embossed parts, particularly longitudinal vortices. Relatively low temperature air can be prevented from staying near the surface, and relatively high temperature air that tends to stay in the central part between the fins can be brought into contact with the fin surface. It is expected that the effect of suppressing the growth of frosted frost is exhibited.
- Example 5- As the heat transfer tube, an internally grooved heat transfer tube made of pure aluminum (JIS A1050) and having a straight groove on the inner surface was prepared. In such an internally grooved heat transfer tube, the outer diameter was 6.35 mm, the bottom wall thickness was 0.4 mm, the groove depth was 0.15 mm, and the number of grooves was 58. Regarding such an internally grooved heat transfer tube, two types of heat transfer tubes were prepared, one not subjected to surface treatment and the other subjected to zinc spray treatment on the outer surface.
- a fin material a plate material of pure aluminum (JIS A1050) and a plate material of aluminum alloy (JIS A7072) were prepared, and after the surface was subjected to chemical conversion treatment in the same manner as in Example 2 described above, A hydrophilic coating film was formed to obtain a fin material. Further, these two fin materials were processed into the same fin shape as in Example 2.
- the fins and heat transfer tubes prepared in this way first, combining the heat transfer tubes made of zinc with the outer surface subjected to zinc spraying and the fins made of pure aluminum (JIS A1050), the fin pitch, the number of fins, etc.
- a serpentine heat exchanger having the same dimensions as in Example 2 was prepared.
- a serpentine heat exchanger was similarly produced by combining an aluminum heat transfer tube whose outer surface was not surface-treated and a fin made of an aluminum alloy (JIS A7072). Also in this heat exchanger, the specifications are the same as those in Example 2.
- a heat transfer tube As a heat transfer tube, a long straight tubular body made of an Al—Mn-based aluminum alloy (JIS A3003) and having an outer diameter of 7.00 mm and a circular cross section was prepared. Further, as another heat transfer tube, the material and the outer diameter are the same, and an inner surface grooved aluminum alloy tube in which a spiral groove or a straight groove as shown in Experimental Example 1 or Experimental Example 5 is formed as the inner surface groove. Also prepared. Furthermore, a pure aluminum (JIS A1050) plate material having a thickness of 0.12 mm was prepared as a fin material, and a phosphate chromate film and a PVA film or an epoxy resin film were formed on the surface in the same manner as in Experimental Example 1. And each fin was produced.
- JIS A1050 pure aluminum
- Example 7 As a heat transfer tube, a tube material made of phosphorous deoxidized copper (JIS H3300 C1220) or an Al—Mn-based aluminum alloy (JIS A3003) and having a smooth inner surface with an outer diameter of 7.00 mm and a circular cross section was prepared. Also, an outer tube surface of such a tube material coated with an epoxy resin or a zinc sprayed coating as in Experimental Example 5 is prepared, and a skin material is provided on the outer peripheral surface of the inner core material layer (JIS A3003). A clad tube (outer diameter: 7.00 mm) having a double tube structure in which layers (JIS A7072) were integrally formed with a clad rate of 7% was also prepared.
- the fin material was prepared by forming a phosphate chromate film and a PVA film on the surface of a pure aluminum (JIS A1050) plate material having a thickness of 0.12 mm in the same manner as in Experimental Example 1. .
- a serpentine heat exchanger having a fin pitch: 1.0 mm, the number of fins; Made.
- the corrosion resistance of the various heat exchangers thus obtained was evaluated by the SWAAT test (ASTM G85-94), and the results are shown in Table 3 below.
- SWAAT test artificial seawater (pH: 2.8 to 3.0) was used as a test solution, and the temperature was 49 ° C. and the holding atmosphere was 98% RH. Spraying was 30 minutes and holding was 90 minutes. The cycle was repeated.
- Example 8- Serpentine heat exchanger No. having a fin group of 16 stages and having various fin pitches of the fin group in the upper region A, the lower region B and the intermediate region thereof. 31-No. 37 was produced in the same manner as in Example 2.
- the fin group located in the upper stage area A has four stages
- the fin group located in the lower stage area B has four stages
- an intermediate stage between them has an eight-stage fin group.
- the fin pitches (p 1 , p 2 , p 3 ) of the respective regions are set to have the values shown in Table 4 below in consideration of the wind speed at the respective positions.
- heat exchanger no. 31-No In order to compare the heat exchange performance of 37, the following experiment was conducted. Specifically, in the configuration shown in FIG. 3, with each heat exchanger set in the wind tunnel device, the fan is operated at a predetermined rotational speed to ventilate, while all the inlet / outlet conditions on the refrigerant side are constant. The refrigerant mass flow rate (kg / s) was measured. And the heat exchange amount (W) was calculated by multiplying the measured refrigerant mass flow rate by the specific enthalpy difference (J / kg) at the refrigerant inlet / outlet. In this experiment, heat exchanger No.
- the wind speed of the upper region A at 31 was 3.0 m / s
- the lower region B was 1.0 m / s
- the middle region was 1.5 m / s.
- the air-side heat transfer area varies depending on the number of fins, and the heat exchanger no. It was calculated as the performance ratio when the value of 31 was 1.0. The results are shown in Table 4 below.
- the heat exchanger No. No. 31 had a fin pitch of 3.0 mm from the upper region A to the lower region B, and had a heat exchange amount that could withstand practical use as an air conditioner.
- heat exchanger No. As for 32, 35 and 36 it is confirmed that the value of p 2 / p 1 is in a preferable range specified in the present invention, and the ventilation resistance is not excessive as the whole heat exchanger, and the heat exchange performance is particularly preferable. It was done.
- heat exchanger No. 33 and 34 are heat exchangers No. Similar to 31, the value of p 2 / p 1 is out of the preferred range.
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Abstract
Description
該ファン手段による熱交換流体流通時の風速が大なる第一の領域に位置するフィン群又はその一部における隣り合うフィン間の間隔をp1 とし、該第一の領域における風速に対して0.7以下の風速となる、風速の小さな第二の領域に位置するフィン群又はその一部における隣り合うフィン間の間隔をp2 としたとき、次式:
1.5≦p2 /p1 ≦3.0
を満足するように、それらフィン群又はその一部におけるフィン間隔が規定されていることを特徴とする空気調和機をも、また、その要旨とするものである。 By the way, in the present invention, there are provided a serpentine heat exchanger having the characteristic structure as described above, and fan means for circulating a heat exchange fluid in the x direction through the plurality of fin groups arranged in the z direction. In the equipped air conditioner,
An interval between adjacent fins in the fin group located in the first region where the wind speed during circulation of the heat exchange fluid by the fan means is large or a part thereof is defined as p 1, and 0 with respect to the wind speed in the first region. a .7 following wind speed, when the interval between adjacent fins in the fin group or a portion thereof located in a small second region of the wind speed was p 2, the following formula:
1.5 ≦ p 2 / p 1 ≦ 3.0
An air conditioner characterized in that the fin interval in the fin group or a part thereof is defined so as to satisfy the above is also the gist of the present invention.
先ず、本発明に従う空気調和機用のサーペンタイン熱交換器を構成するために用いる伝熱管として、多数条の内面溝が管軸に対して所定のリード角をもって延びる螺旋溝として形成された、りん脱酸銅(JIS H3300 C1220)からなる、内面溝付伝熱管を用意した。かかる内面溝付伝熱管の各寸法は、外径:6.35mm、底肉厚:0.23mm、溝深さ:0.15mm、溝条数:58条、リード角:30°とした。 -Experimental example 1-
First, as a heat transfer tube used to construct a serpentine heat exchanger for an air conditioner according to the present invention, a plurality of inner surface grooves are formed as spiral grooves extending at a predetermined lead angle with respect to the tube axis. An internally grooved heat transfer tube made of acid copper (JIS H3300 C1220) was prepared. The dimensions of the internally grooved heat transfer tube were as follows: outer diameter: 6.35 mm, bottom wall thickness: 0.23 mm, groove depth: 0.15 mm, number of grooves: 58, lead angle: 30 °.
フィン材料として、板厚:0.12mmの純アルミニウム(JIS A1050)の板材を用い、その表面に形成した膜厚:0.1μmのリン酸クロメートよりなる化成皮膜(下地処理層)の上に、更に、フッ素系樹脂からなる撥水性塗膜層、ポリウレタン系樹脂からなる親水性塗膜層、又はシリコン系樹脂からなる撥水性塗膜層を、1μmの厚さでプレコートする一方、伝熱管として、外径が7.00mmであるリン脱酸銅(JIS H3300 C1220)からなる内面溝付伝熱管を用いること以外は、先の実験例1と同様にして、フィン間隔が3.0mmであるフィン群(1フィン群当たりのフィン数:100枚)を16個配列してなる、各種のサーペンタイン熱交換器を作製した。 -Experimental example 2-
As a fin material, a plate material of 0.12 mm pure aluminum (JIS A1050) was used, and a film thickness formed on the surface: on a chemical conversion film (undercoat layer) made of 0.1 μm phosphoric acid chromate, Furthermore, while pre-coating a water-repellent coating layer made of a fluorine-based resin, a hydrophilic coating layer made of a polyurethane-based resin, or a water-repellent coating layer made of a silicon-based resin with a thickness of 1 μm, A fin group having a fin interval of 3.0 mm, similar to Experimental Example 1, except that an inner grooved heat transfer tube made of phosphorous deoxidized copper (JIS H3300 C1220) having an outer diameter of 7.00 mm is used. Various serpentine heat exchangers having 16 (number of fins per fin group: 100) arranged were produced.
前述した実施例2と同様の、表面に親水性樹脂塗膜が形成されたフィン材料と内面溝付伝熱管を準備し、フィンの寸法を12mm×50mm(フィン投影面積:600mm2 )とし、かかるフィン1枚に対して伝熱管の貫通する本数を2本とした、図5に示される如き形状のサーペンタイン熱交換器を作製した。なお、フィンピッチやフィン枚数、フィン群の段数等は、実施例2の熱交換器と同様とした。このような熱交換器を、実施例2の熱交換器と同様に所定の室外機にセットし、水飛びの有無の確認と熱交換性能の確認を行ったところ、共に良好な結果が得られることを確認した。 -Experiment Example 3-
Similar to Example 2 described above, a fin material having a hydrophilic resin coating film formed on the surface and an internally grooved heat transfer tube were prepared, and the fin dimensions were set to 12 mm × 50 mm (fin projection area: 600 mm 2 ). A serpentine heat exchanger having a shape as shown in FIG. 5 was prepared in which the number of the heat transfer tubes penetrating into one fin was two. The fin pitch, the number of fins, the number of fin groups, and the like were the same as in the heat exchanger of Example 2. When such a heat exchanger was set in a predetermined outdoor unit in the same manner as the heat exchanger of Example 2, and the presence or absence of water splashing and the heat exchange performance were confirmed, good results were obtained for both. It was confirmed.
前述した実施例2と同様のフィン材料(板厚:0.12mm)と伝熱管(外径:8.00mm)を準備し、フィン形状を、図8に示される如く、フィン表面にエンボス加工を施した形状として、それ以外の表面処理や寸法等は実施例2と同等としたサーペンタイン熱交換器を作製した。エンボス部は、高さ(h):1.0mm、通風方向Aに直行する方向の底部幅(d):2.8mm、個数:20個とした。 -Experimental example 4-
The same fin material (thickness: 0.12 mm) and heat transfer tube (outer diameter: 8.00 mm) as in Example 2 were prepared, and the fin shape was embossed on the fin surface as shown in FIG. As the applied shape, a serpentine heat exchanger having the same surface treatment and dimensions as those of Example 2 was produced. The embossed portion had a height (h): 1.0 mm, a bottom width (d) in a direction perpendicular to the ventilation direction A: 2.8 mm, and a number: 20 pieces.
伝熱管として、純アルミニウム(JIS A1050)からなる、内面にストレート溝を有する内面溝付伝熱管を準備した。かかる内面溝付伝熱管においては、外径:6.35mm、底肉厚:0.4mm、溝深さ:0.15mm、溝条数:58条とした。そのような内面溝付伝熱管について、表面処理を施さないものと、外表面に亜鉛溶射処理を施したものの2種類の伝熱管を用意した。また、フィン材料として、純アルミニウム(JIS A1050)の板材と、アルミニウム合金(JIS A7072)の板材を準備し、前述の実施例2と同様にして、表面に化成処理を施した後に耐食性塗膜と親水性塗膜を形成して、フィン材料とした。更に、それら二つのフィン材料を、実施例2と同様のフィン形状に加工した。 -Experimental Example 5-
As the heat transfer tube, an internally grooved heat transfer tube made of pure aluminum (JIS A1050) and having a straight groove on the inner surface was prepared. In such an internally grooved heat transfer tube, the outer diameter was 6.35 mm, the bottom wall thickness was 0.4 mm, the groove depth was 0.15 mm, and the number of grooves was 58. Regarding such an internally grooved heat transfer tube, two types of heat transfer tubes were prepared, one not subjected to surface treatment and the other subjected to zinc spray treatment on the outer surface. Further, as a fin material, a plate material of pure aluminum (JIS A1050) and a plate material of aluminum alloy (JIS A7072) were prepared, and after the surface was subjected to chemical conversion treatment in the same manner as in Example 2 described above, A hydrophilic coating film was formed to obtain a fin material. Further, these two fin materials were processed into the same fin shape as in Example 2.
伝熱管として、Al-Mn系アルミニウム合金(JIS A3003)からなる、外径:7.00mm、断面が円形形状とされた、長い直管状の管体を用意した。また、別の伝熱管として、材質及び外径が同じであって、内面溝として、実験例1又は実験例5に示される如き螺旋溝又はストレート溝が形成されてなる、内面溝付アルミニウム合金管も準備した。更に、フィン材料として、板厚が0.12mmの純アルミニウム(JIS A1050)の板材を準備し、その表面に、実験例1と同様にして、リン酸クロメート皮膜とPVA皮膜又はエポキシ樹脂皮膜を形成して、それぞれのフィンを作製した。 -Experimental Example 6-
As a heat transfer tube, a long straight tubular body made of an Al—Mn-based aluminum alloy (JIS A3003) and having an outer diameter of 7.00 mm and a circular cross section was prepared. Further, as another heat transfer tube, the material and the outer diameter are the same, and an inner surface grooved aluminum alloy tube in which a spiral groove or a straight groove as shown in Experimental Example 1 or Experimental Example 5 is formed as the inner surface groove. Also prepared. Furthermore, a pure aluminum (JIS A1050) plate material having a thickness of 0.12 mm was prepared as a fin material, and a phosphate chromate film and a PVA film or an epoxy resin film were formed on the surface in the same manner as in Experimental Example 1. And each fin was produced.
伝熱管として、リン脱酸銅(JIS H3300 C1220)又はAl-Mn系アルミニウム合金(JIS A3003)からなる、外径:7.00mm、断面が円形形状の平滑な内面を有する管材を準備した。また、そのような管材の管外表面をエポキシ樹脂被覆したものや、実験例5の如く亜鉛溶射被覆を施したものを準備し、更に、内側の心材層(JIS A3003)の外周面に皮材層(JIS A7072)をクラッド率:7%にて一体的に形成してなる、二重管構造のクラッド管(外径:7.00mm)も準備した。一方、フィン材料としては、板厚が0.12mmの純アルミニウム(JIS A1050)の板材の表面に、実験例1と同様にして、リン酸クロメート皮膜とPVA皮膜を形成してなるものを準備した。 -Experimental Example 7-
As a heat transfer tube, a tube material made of phosphorous deoxidized copper (JIS H3300 C1220) or an Al—Mn-based aluminum alloy (JIS A3003) and having a smooth inner surface with an outer diameter of 7.00 mm and a circular cross section was prepared. Also, an outer tube surface of such a tube material coated with an epoxy resin or a zinc sprayed coating as in Experimental Example 5 is prepared, and a skin material is provided on the outer peripheral surface of the inner core material layer (JIS A3003). A clad tube (outer diameter: 7.00 mm) having a double tube structure in which layers (JIS A7072) were integrally formed with a clad rate of 7% was also prepared. On the other hand, the fin material was prepared by forming a phosphate chromate film and a PVA film on the surface of a pure aluminum (JIS A1050) plate material having a thickness of 0.12 mm in the same manner as in Experimental Example 1. .
16段のフィン群を有し、その上段領域Aや下段領域B及びその中間領域における、フィン群のフィンピッチを種々変化させたサーペンタイン熱交換器No.31~No.37を、実施例2と同様にして、製作した。それぞれの熱交換器における、上段領域Aに位置するフィン群は4段とし、また下段領域Bに位置するフィン群は4段とする一方、それらの間の中間領域には、8段のフィン群が位置するものとして、それぞれの領域のフィンピッチ(p1 、p2 、p3 )が、それぞれの位置における風速を考慮して、下記表4に示される値となるように、構成した。 -Experimental Example 8-
Serpentine heat exchanger No. having a fin group of 16 stages and having various fin pitches of the fin group in the upper region A, the lower region B and the intermediate region thereof. 31-No. 37 was produced in the same manner as in Example 2. In each heat exchanger, the fin group located in the upper stage area A has four stages, and the fin group located in the lower stage area B has four stages, while an intermediate stage between them has an eight-stage fin group. The fin pitches (p 1 , p 2 , p 3 ) of the respective regions are set to have the values shown in Table 4 below in consideration of the wind speed at the respective positions.
12 フィン
14 フィン群
16 金属製伝熱管
18 曲げ部
20 室外機
22 ファン
DESCRIPTION OF
Claims (21)
- 熱交換流体の流通方向(x方向)に対して直角な方向(y方向)において互いに平行に且つ所定の間隔にて配される多数枚のフィンからなるフィン群の複数が、それらx方向及びy方向に対して直角な方向(z方向)に互いに一定距離を隔てて一列に配列されて、複数段のフィン群を構成すると共に、1枚のフィンに1本乃至2本の金属製伝熱管が貫通されてなる形態において、それら各段のフィン群を順次貫通するように、該金属製伝熱管が蛇行形態において配されてなる構造のサーペンタイン熱交換器において、
前記フィン群を構成する各フィンが同一の形状を有し、且つ隣り合うフィンが0.6~5.0mmの間隔にて配列されていると共に、
前記フィンが、金属板の少なくとも一方の面に単層若しくは複層の塗膜層が形成されてなるプレコート金属板からなり、且つ該塗膜層のうちの少なくとも最外層が親水性樹脂若しくは撥水性樹脂からなる塗膜層である、
ことを特徴とする空気調和機用サーペンタイン熱交換器。 A plurality of fin groups consisting of a plurality of fins arranged in parallel with each other at a predetermined interval in the direction (y direction) perpendicular to the flow direction (x direction) of the heat exchange fluid are the x direction and y A plurality of fin groups are arranged in a line at a certain distance from each other in a direction perpendicular to the direction (z direction), and one or two metal heat transfer tubes are formed in one fin. In the serpentine heat exchanger having a structure in which the metal heat transfer tubes are arranged in a meandering form so as to sequentially penetrate the fin groups of each stage in the form of being penetrated,
The fins constituting the fin group have the same shape, and adjacent fins are arranged at intervals of 0.6 to 5.0 mm,
The fin is composed of a pre-coated metal plate in which a single-layer or multi-layer coating layer is formed on at least one surface of the metal plate, and at least an outermost layer of the coating layer is a hydrophilic resin or a water-repellent It is a coating layer made of resin,
A serpentine heat exchanger for an air conditioner. - 前記金属板が、アルミニウム若しくはアルミニウム合金にて構成されている請求項1に記載の空気調和機用サーペンタイン熱交換器。 The serpentine heat exchanger for an air conditioner according to claim 1, wherein the metal plate is made of aluminum or an aluminum alloy.
- 前記伝熱管が、アルミニウム若しくはアルミニウム合金にて構成されている請求項1又は請求項2に記載の空気調和機用サーペンタイン熱交換器。 The serpentine heat exchanger for an air conditioner according to claim 1 or 2, wherein the heat transfer tube is made of aluminum or an aluminum alloy.
- 前記伝熱管が、アルミニウム若しくはアルミニウム合金にて構成され、その外表面に、亜鉛による犠牲陽極効果が付与されていることを特徴とする請求項1乃至請求項3の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The air according to any one of claims 1 to 3, wherein the heat transfer tube is made of aluminum or an aluminum alloy, and a sacrificial anode effect by zinc is imparted to an outer surface thereof. Serpentine heat exchanger for harmonic machines.
- 前記金属板の材質が、JIS A1050、JIS A1100、JIS A1200、JIS A7072、及びJIS A1050、JIS A1100若しくはJIS A1200に0.1~0.5質量%のMn及び/又は0.1~1.8質量%のZnを含有せしめたもののうちの何れか1種からなるアルミニウム若しくはアルミニウム合金であり、且つ前記伝熱管の材質が、JIS A1050、JIS A1100、JIS A1200、及びJIS A3003のうちの何れか1種からなるアルミニウム若しくはアルミニウム合金であることを特徴とする請求項1乃至請求項4の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The material of the metal plate is JIS A1050, JIS A1100, JIS A1200, JIS A7072, and JIS A1050, JIS A1100 or JIS A1200, 0.1 to 0.5 mass% of Mn and / or 0.1 to 1.8. Aluminum or aluminum alloy made of any one of those containing Zn of mass%, and the material of the heat transfer tube is any one of JIS A1050, JIS A1100, JIS A1200, and JIS A3003. The serpentine heat exchanger for an air conditioner according to any one of claims 1 to 4, wherein the serpentine heat exchanger is made of aluminum or aluminum alloy composed of seeds.
- 前記伝熱管が、銅若しくは銅合金にて構成されている請求項1又は請求項2に記載の空気調和機用サーペンタイン熱交換器。 The serpentine heat exchanger for an air conditioner according to claim 1 or 2, wherein the heat transfer tube is made of copper or a copper alloy.
- 前記伝熱管の材質が、JIS H3300 C1220又はJIS H3300 C5010である請求項6に記載の空気調和機用サーペンタイン熱交換器。 The material for the heat transfer tube is JIS H3300 C1220 or JIS H3300 C5010. The serpentine heat exchanger for an air conditioner according to claim 6.
- 前記金属製伝熱管の内面に、管軸方向に平行なストレート溝、管軸に対して所定の捩れ角を有する螺旋溝、若しくは管軸方向において交叉する溝にて構成されるクロス溝の何れか1種もしくは2種以上を有することを特徴とする請求項1乃至請求項7の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 Either a straight groove parallel to the tube axis direction, a spiral groove having a predetermined twist angle with respect to the tube axis, or a cross groove configured by a groove intersecting in the tube axis direction on the inner surface of the metal heat transfer tube The serpentine heat exchanger for an air conditioner according to any one of claims 1 to 7, wherein the serpentine heat exchanger has one type or two or more types.
- 前記フィンは、厚み方向に突出して底部外形が円形又は楕円形を呈するエンボス部の複数を有することを特徴とする請求項1乃至請求項8の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The serpentine heat for an air conditioner according to any one of claims 1 to 8, wherein the fin has a plurality of embossed portions protruding in a thickness direction and having a bottom or outer shape of a circle or an ellipse. Exchanger.
- 前記フィンに、スリット加工あるいはルーバー加工が施されていることを特徴とする請求項1乃至請求項9の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 10. The serpentine heat exchanger for an air conditioner according to any one of claims 1 to 9, wherein the fin is subjected to slit processing or louver processing.
- 前記フィンの投影面積が、前記伝熱管の外径によって規定される断面積の3~30倍であることを特徴とする請求項1乃至請求項10の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The air conditioner according to any one of claims 1 to 10, wherein a projected area of the fin is 3 to 30 times a cross-sectional area defined by an outer diameter of the heat transfer tube. Serpentine heat exchanger.
- 前記フィンの投影面積が、200~1000mm2 であることを特徴とする請求項1乃至請求項11の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The serpentine heat exchanger for an air conditioner according to any one of claims 1 to 11, wherein a projected area of the fin is 200 to 1000 mm 2 .
- 前記金属製伝熱管の外径が、3~13mmであることを特徴とする請求項1乃至請求項12の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 13. The serpentine heat exchanger for an air conditioner according to claim 1, wherein the outer diameter of the metal heat transfer tube is 3 to 13 mm.
- 前記金属板の表面に、下地処理層が設けられ、この下地処理層の上に、前記単層若しくは複層の塗膜層が形成されている請求項1乃至請求項13の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The ground treatment layer is provided on the surface of the metal plate, and the single-layer or multiple-layer coating layer is formed on the foundation treatment layer. The serpentine heat exchanger for air conditioners as described.
- 前記親水性樹脂が、ポリビニルアルコール系樹脂、ポリアクリルアミド系樹脂、ポリアクリル酸系樹脂、セルロース系樹脂、及びポリエチレングリコール系樹脂からなる群より選択される請求項1乃至請求項14の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The hydrophilic resin is selected from the group consisting of a polyvinyl alcohol resin, a polyacrylamide resin, a polyacrylic acid resin, a cellulose resin, and a polyethylene glycol resin. Serpentine heat exchanger for air conditioner as described in 2.
- 前記撥水性樹脂が、エポキシ系樹脂、ポリウレタン系樹脂、アクリル系樹脂、メラミン系樹脂、フッ素系樹脂、シリコン系樹脂、及びポリエステル系樹脂からなる群より選択される請求項1乃至請求項15の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The water-repellent resin is selected from the group consisting of an epoxy resin, a polyurethane resin, an acrylic resin, a melamine resin, a fluorine resin, a silicon resin, and a polyester resin. The serpentine heat exchanger for air conditioners as described in any one.
- 前記金属製伝熱管の表面に、樹脂製の塗膜層が形成されていることを特徴とする請求項1乃至請求項16の何れか一つに記載の空気調和機用サーペンタイン熱交換器。 The serpentine heat exchanger for an air conditioner according to any one of claims 1 to 16, wherein a resin coating layer is formed on a surface of the metal heat transfer tube.
- 前記樹脂製の塗膜層が熱伝導性フィラーを含むものであることを特徴とする請求項17に記載の空気調和機用サーペンタイン熱交換器。 The serpentine heat exchanger for an air conditioner according to claim 17, wherein the resin coating layer contains a heat conductive filler.
- 請求項1乃至請求項18の何れか一つに記載のサーペンタイン熱交換器と、前記z方向に配列された複数段のフィン群に前記x方向に熱交換流体を流通せしめるファン手段を備えた空気調和機において、
該ファン手段による熱交換流体流通時の風速が大なる第一の領域に位置するフィン群又はその一部における隣り合うフィン間の間隔をp1 とし、該第一の領域における風速に対して0.7以下の風速となる、風速の小さな第二の領域に位置するフィン群又はその一部における隣り合うフィン間の間隔をp2 としたとき、次式:
1.5≦p2 /p1 ≦3.0
を満足するように、それらフィン群又はその一部におけるフィン間隔が規定されていることを特徴とする空気調和機。 An air comprising a serpentine heat exchanger according to any one of claims 1 to 18 and fan means for circulating a heat exchange fluid in the x direction through a plurality of fin groups arranged in the z direction. In the harmony machine,
An interval between adjacent fins in the fin group located in the first region where the wind speed during circulation of the heat exchange fluid by the fan means is large or a part thereof is defined as p 1, and 0 with respect to the wind speed in the first region. a .7 following wind speed, when the interval between adjacent fins in the fin group or a portion thereof located in a small second region of the wind speed was p 2, the following formula:
1.5 ≦ p 2 / p 1 ≦ 3.0
An air conditioner characterized in that the fin interval in the fin group or a part thereof is defined so as to satisfy the above. - 前記第一の領域に位置するフィン群又はその一部と前記第二の領域に位置するフィン群又はその一部とが、前記z方向において異なる段に位置している請求項19に記載の空気調和機。 The air according to claim 19, wherein the fin group or a part thereof located in the first region and the fin group or a part thereof located in the second region are located at different stages in the z direction. Harmony machine.
- 前記第一の領域に位置するフィン群又はその一部と前記第二の領域に位置するフィン群又はその一部とが、前記z方向において同一の段に位置している請求項19又は請求項20に記載の空気調和機。
The fin group or a part thereof located in the first region and the fin group or a part thereof located in the second region are located in the same step in the z direction. 20. The air conditioner according to 20.
Priority Applications (4)
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CN201180036442.6A CN103026165B (en) | 2010-07-27 | 2011-07-27 | Serpentine heat exchanger for an air conditioner |
KR1020137003572A KR20130036762A (en) | 2010-07-27 | 2011-07-27 | Serpentine heat exchanger for an air conditioner |
JP2012526532A JPWO2012014934A1 (en) | 2010-07-27 | 2011-07-27 | Serpentine heat exchanger for air conditioner |
KR20157002584A KR20150029728A (en) | 2010-07-27 | 2011-07-27 | Serpentine heat exchanger for an air conditioner |
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JP (1) | JPWO2012014934A1 (en) |
KR (2) | KR20130036762A (en) |
CN (1) | CN103026165B (en) |
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WO2017070093A1 (en) * | 2015-10-23 | 2017-04-27 | Carrier Corporation | Hydrophobic heat exchangers |
KR20180057487A (en) * | 2016-11-22 | 2018-05-30 | 도쿄 덴료쿠 홀딩스 가부시키가이샤 | Heat exchanger |
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Also Published As
Publication number | Publication date |
---|---|
KR20130036762A (en) | 2013-04-12 |
JPWO2012014934A1 (en) | 2013-09-12 |
CN103026165B (en) | 2015-02-18 |
CN103026165A (en) | 2013-04-03 |
KR20150029728A (en) | 2015-03-18 |
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