WO2011153210A1 - Transcatheter delivery system and method with controlled expansion and contraction of prosthetic heart vavle - Google Patents

Transcatheter delivery system and method with controlled expansion and contraction of prosthetic heart vavle Download PDF

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Publication number
WO2011153210A1
WO2011153210A1 PCT/US2011/038715 US2011038715W WO2011153210A1 WO 2011153210 A1 WO2011153210 A1 WO 2011153210A1 US 2011038715 W US2011038715 W US 2011038715W WO 2011153210 A1 WO2011153210 A1 WO 2011153210A1
Authority
WO
WIPO (PCT)
Prior art keywords
heart valve
prosthetic heart
distal end
coupling structure
delivery system
Prior art date
Application number
PCT/US2011/038715
Other languages
French (fr)
Inventor
Matthew Rust
Savage Padraig
Gianfranco Pellegrini
Finn Rinne
Original Assignee
Medtronic Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Medtronic Inc. filed Critical Medtronic Inc.
Priority to BR112012030673A priority Critical patent/BR112012030673A8/en
Priority to JP2013513294A priority patent/JP5774688B2/en
Priority to CN201180026992XA priority patent/CN102917669A/en
Priority to EP11724908.6A priority patent/EP2575682B1/en
Priority to EP19189135.7A priority patent/EP3590470B1/en
Priority to AU2011261512A priority patent/AU2011261512B2/en
Publication of WO2011153210A1 publication Critical patent/WO2011153210A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/24Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body
    • A61F2/2427Devices for manipulating or deploying heart valves during implantation
    • A61F2/2436Deployment by retracting a sheath
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/24Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body
    • A61F2/2412Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body with soft flexible valve members, e.g. tissue valves shaped like natural valves
    • A61F2/2418Scaffolds therefor, e.g. support stents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/24Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body
    • A61F2/2427Devices for manipulating or deploying heart valves during implantation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/24Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body
    • A61F2/2427Devices for manipulating or deploying heart valves during implantation
    • A61F2/2439Expansion controlled by filaments
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/95Instruments specially adapted for placement or removal of stents or stent-grafts
    • A61F2002/9505Instruments specially adapted for placement or removal of stents or stent-grafts having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/95Instruments specially adapted for placement or removal of stents or stent-grafts
    • A61F2/962Instruments specially adapted for placement or removal of stents or stent-grafts having an outer sleeve
    • A61F2/966Instruments specially adapted for placement or removal of stents or stent-grafts having an outer sleeve with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
    • A61F2002/9665Instruments specially adapted for placement or removal of stents or stent-grafts having an outer sleeve with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod with additional retaining means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2230/00Geometry of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2230/0002Two-dimensional shapes, e.g. cross-sections
    • A61F2230/0028Shapes in the form of latin or greek characters
    • A61F2230/005Rosette-shaped, e.g. star-shaped
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2230/00Geometry of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2230/0002Two-dimensional shapes, e.g. cross-sections
    • A61F2230/0028Shapes in the form of latin or greek characters
    • A61F2230/0054V-shaped
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2230/00Geometry of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2230/0063Three-dimensional shapes
    • A61F2230/0073Quadric-shaped
    • A61F2230/008Quadric-shaped paraboloidal

Definitions

  • the present disclosure relates to systems and methods for percutaneous implantation of a heart valve prosthesis. More particularly, it relates to delivery systems and methods for transcatheter implantation of a stented prosthetic heart valve.
  • Heart valves such as the mitral, tricuspid, aortic, and pulmonary valves, are sometimes damaged by disease or by aging, resulting in problems with the proper functioning of the valve.
  • Heart valve problems generally take one of two forms: stenosis in which a valve does not open completely or the opening is too small, resulting in restricted blood flow; or insufficiency in which blood leaks backward across a valve when it should be closed.
  • Heart valve replacement has become a routine surgical procedure for patients suffering from valve regurgitation or stenotic calcification of the leaflets.
  • Traditional open surgery inflicts significant patient trauma and discomfort, requires extensive recuperation times, and may result in life-threatening complications.
  • valve prosthesis is compacted for delivery in a catheter and then advanced, for example through an opening in the femoral artery and through the descending aorta to the heart, where the prosthesis is then deployed in the valve annulus (e.g., the aortic valve annulus).
  • valve annulus e.g., the aortic valve annulus
  • prosthetic heart valve percutaneous valve procedures to replace diseased natural human heart valves.
  • the actual shape and configuration of any particular prosthetic heart valve is dependent to some extent upon the valve being replaced (i.e., mitral valve, tricuspid valve, aortic valve, or pulmonary valve).
  • prosthetic heart valve designs attempt to replicate the function of the valve being replaced and thus will include valve leaflet-like structures used with either bioprostheses or mechanical heart valve prostheses. If bioprostheses are selected, the replacement valves may include a valved vein segment or pericardial manufactured tissue valve that is mounted in some manner within an expandable stent frame to make a valved stent.
  • valved stent In order to prepare such a valve for percutaneous implantation, one type of valved stent can be initially provided in an expanded or uncrimped condition, then crimped or compressed around a balloon portion of a catheter until it is close to the diameter of the catheter.
  • the stent frame of the valved stent can be made of a self-expanding material. With these systems, the valved stent is crimped down to a desired size and held in that compressed state with a sheath, for example. Retracting the sheath from this valved stent allows the stent to expand to a larger diameter, such as when the valved stent is in a desired position within a patient.
  • conventional sewing of the prosthetic heart valve to the patient's native tissue is typically not necessary.
  • the stented heart valve prosthesis be accurately located relative to the native annulus prior to full deployment from the catheter.
  • Successful implantation requires that the transcatheter prosthetic heart valve intimately lodge and seal against the native annulus.
  • a self-expanding transcatheter heart valve must have a high radial force when expanding to properly anchor itself in the anatomy of the heart. If the prosthetic is incorrectly positioned relative to the native annulus, serious complications can result as the deployed device will leak and even may dislodge from the implantation site.
  • heart valve prosthesis e.g., a self- deploying stent
  • conventional delivery tools e.g., an outer sheath or catheter
  • imaging technology can be employed as part of the implantation procedure to assist a clinician in better evaluating a location of the transcatheter prosthetic heart valve immediately prior to deployment, in many instances, this evaluation alone is insufficient. Instead, clinicians desire the ability to partially deploy the prosthesis and then evaluate a position relative to the native annulus prior to full deployment. While in theory the "re-capturing" of a partially deployed stented prosthetic heart valve is straight forward, in actual practice, the constraints presented by the implantation site and the stented heart valve itself render the technique exceedingly difficult.
  • One embodiment is directed to a delivery system for use with a prosthetic heart valve having a stent frame to which a valve structure is attached.
  • the system includes a shaft assembly including a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve.
  • the system includes a sheath assembly defining a lumen sized to slidably receive the shaft assembly.
  • the delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve.
  • the coupling structure is configured to provide a controlled expansion or contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly.
  • Another embodiment is directed to a system for performing a therapeutic procedure on a defective heart valve of a patient.
  • the system includes a delivery system including a shaft assembly with a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve.
  • the delivery system includes a sheath assembly defining a lumen sized to slidably receive the shaft assembly.
  • the system includes a prosthetic heart valve having a stent frame and a valve structure attached to the stent frame and forming at least two valve leaflets.
  • the prosthetic heart valve is self-expandable from a compressed arrangement to a natural arrangement.
  • the delivery system is configured to slidably receive the prosthetic heart valve within the sheath assembly and is configured to be operable to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve to permit the prosthetic heart valve to self-expand to the natural arrangement and release from the delivery system.
  • the coupling structure is configured to provide a controlled expansion of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a first direction, and provide a controlled contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a second direction opposite to the first direction.
  • Yet another embodiment is directed to a method of performing a therapeutic procedure on a defective heart valve of a patient.
  • the method includes receiving a delivery system loaded with a self-expanding prosthetic heart valve having a stent frame to which a valve structure is attached.
  • the delivery system includes a shaft assembly slidably positioned within a delivery sheath.
  • the shaft assembly includes a coupling structure disposed near a distal end of the shaft assembly and coupled to a distal end of the prosthetic heart valve.
  • the delivery sheath contains the prosthetic heart valve in a compressed arrangement.
  • the method includes manipulating the delivery system to guide the prosthetic heart valve through the patient's vasculature and into the defective heart valve, and withdrawing the delivery sheath from the prosthetic heart valve.
  • the distal end of the shaft assembly is moved in a first longitudinal direction to cause the coupling structure to provide a controlled expansion of the distal end of the prosthetic heart valve, and the prosthetic heart valve is released from the delivery system.
  • Figures 1 A-1D are diagrams illustrating a system for delivering a transcatheter prosthetic heart valve to an implantation site according to one embodiment.
  • FIGS 2A-2C are diagrams illustrating one embodiment of the prosthetic heart valve shown in Figures IB-ID.
  • Figures 3A and 3B are images illustrating a coupling structure according to one embodiment.
  • Figure 4 is an image illustrating a coupling structure releasably coupled to a prosthetic heart valve according to one embodiment.
  • Figures 5A and 5B are diagrams illustrating a coupling structure according to another embodiment.
  • Figure 6 is a diagram illustrating a nose cone compatible for use with the coupling structure shown in Figures 5A and 5B according to one embodiment.
  • Figure 7 is a flow diagram illustrating a method of performing a therapeutic procedure on a heart valve according to one embodiment.
  • distal and proximal are used herein with reference to the treating clinician during the use of the catheter system; “Distal” indicates an apparatus portion distant from, or a direction away from the clinician and “proximal” indicates an apparatus portion near to, or a direction towards the clinician.
  • therapy or “therapeutic procedure” as used herein in the context of heart valves is intended to include the repair of a heart valve, the replacement of a heart valve, or a combination of repair and replacement of a heart valve. While some of the description herein may refer specifically to therapy of aortic valves, the systems and methods disclosed herein can also generally be used for therapy of native or bioprosthetic mitral, pulmonic, or tricuspid valves.
  • FIGS 1 A-l D are diagrams illustrating a system 100 for delivering a transcatheter prosthetic heart valve to an implantation site according to one embodiment.
  • the system 100 includes a shaft assembly 1 10 and a sheath assembly 106.
  • the shaft assembly 1 10 includes a handle device 1 12, a carrier shaft 120, a connector shaft 115, a nose cone 102, and a coupling structure 122.
  • the connector shaft 115 interconnects the carrier shaft 120 and the nose cone 102, and in some constructions has a reduced-sized diameter to permit placement of a prosthetic heart valve 1 14 over the connector shaft 1 15.
  • shafts 1 15 and 120 are independently controllable via the handle device 1 12.
  • the nose cone 102 is disposed at the distal end of the shaft assembly 1 10.
  • a guide wire lumen can be formed through the shafts 1 15 and 120.
  • shaft 1 15 is a guide wire shaft that defines the guide wire lumen.
  • Carrier shaft 120 is sized to be slidably received within the sheath assembly 106, and is configured in the illustrated embodiment for releasable coupling with the prosthetic heart valve 1 14.
  • the carrier shaft 120 forms or includes a coupling device 1 17.
  • the coupling device 1 17 is configured to selectively retain a proximal portion of the prosthetic heart valve 1 14.
  • the coupling device 117 is configured to releasably mount the prosthetic heart valve 1 14 to the shaft assembly 1 10 when the prosthetic heart valve 1 14 is forced to a collapsed state within the sheath assembly 106. In this collapsed state, then, the prosthetic heart valve 1 14 will longitudinally move with movement of the shaft assembly 1 10.
  • the sheath assembly 106 is configured to permit deployment of the prosthetic heart valve 1 14 from the loaded state shown in Figures 1 A and IB.
  • the delivery system 100 is configured to transition from the loaded state in which the sheath assembly 106 encompasses the prosthetic heart valve 114 to a deployed state in which the sheath assembly 106 is withdrawn from the prosthetic heart valve 1 14.
  • the coupling structure 122 is disposed near the distal end of the shaft assembly 110.
  • the coupling structure 122 is attached (e.g., bonded) to a proximal end of the nose cone 102, and extends proximally from the proximal end of the nose cone 102 toward the prosthetic heart valve 1 14.
  • the coupling structure 122 includes a tubular base portion 124, and a plurality of legs 126 that extend away from the base portion 124.
  • the distal end of the prosthetic heart valve 1 14 is releasably coupled to the legs 126 of the coupling structure 122.
  • the coupling structure 126 is configured to move distally and proximally with a corresponding movement of the nose cone 102 to provide a controlled expansion and contraction of the distal end of the prosthetic heart valve 1 14.
  • the coupling structure 122 according to one embodiment provides the controlled expansion or contraction based on longitudinal movement of the distal end of the shaft assembly 1 10 and the nose cone 102.
  • a clinician pushes or pulls the shaft 1 15 (e.g., via handle device 112), which causes a corresponding longitudinal movement of the nose cone 102, including the coupling structure 122.
  • the nose cone 102 can assume a variety of forms, and is generally constructed to facilitate atraumatic placement of the delivery system 100 through a patient's vasculature and heart.
  • the handle device 1 12 is mounted or connected to a proximal end of the carrier shaft 120, and provides a convenient surface for grasping by a clinician.
  • the sheath assembly 106 generally includes a sheath 104 and a handle device 108.
  • the sheath 104 can be of a conventional catheter-like configuration (e.g., biocompatible polymer with or without an encapsulated wire braiding). In some constructions, the sheath 104 can further incorporate various steering features. Regardless, the sheath 104 is generally compliant, and is able to traverse the tortuous pathways associated with transcatheter heart valve implantation.
  • the handle device 108 can assume a wide variety of forms, and is generally mounted or connected to a proximal end of the sheath 104.
  • the sheath 104 defines a lumen sized to slidably receive the carrier shaft 120, as well as the prosthetic heart valve 1 14 in the collapsed state.
  • the delivery system 100 is operable to deliver or implant the prosthetic heart valve 1 14 as described in further detail below.
  • Figures 1A and IB illustrate the system 100 loaded with the prosthetic heart valve 114 prior to deployment.
  • the prosthetic heart valve 1 14 is connected to the carrier shaft 120, for example via the coupling device 1 17, and is radially constrained within the sheath 104.
  • the delivery system 100 is configured to be operable to transition from a loaded state in which the sheath 104 encompasses the prosthetic heart valve 114 to a deployed state in which the sheath 104 is withdrawn from the prosthetic heart valve 1 14 to permit the prosthetic heart valve 1 14 to self-expand to a natural arrangement and release from the delivery system 100, as described in further detail below.
  • the loaded delivery system 100 is advanced toward the implantation target site, for example in a retrograde manner through a cut-down to the femoral artery and into the patient's descending aorta.
  • the delivery system 100 is then advanced, under fluoroscopic guidance, over the aortic arch, through the ascending aorta, and midway across the defective aortic valve (for aortic replacement).
  • the sheath 104 is partially retracted relative to the prosthetic heart valve 1 14 as shown in Figure 1C.
  • the handle device 108 provided with the sheath assembly 106 is retracted toward the handle device 1 12 of the shaft assembly 1 10.
  • a distal region 130 of the prosthetic heart valve 1 14 is thus exteriorly exposed relative to the sheath 104, and begins to self-expand and self-deploy.
  • the self-expansion of the distal region 130 of the prosthetic heart valve 1 14 is controllably restrained in one embodiment by coupling structure 122.
  • the prosthetic heart valve 1 14 is allowed to gradually self-expand by moving coupling structure 122 in a first longitudinal direction (e.g., in a proximal direction) via the handle device 112.
  • FIG. 1C shows the delivery system 100 after the coupling structure 122 has been moved in the proximal direction to provide a controlled expansion of the valve 1 14.
  • the coupling structure 122 is configured to be automatically released from the distal end of the prosthetic heart valve 1 14 when the prosthetic heart valve 1 14 expands beyond a threshold amount. After deployment, the nose cone 102 and the coupling structure 122 are pulled back through the deployed valve 1 14, and the delivery system 100 is removed from the patient.
  • the position of the prosthetic heart valve 1 14 relative to the implant site may also be evaluated when it is in a partially deployed state, such as that shown in Figure 1C.
  • the clinician believes, based upon the above evaluation, that the prosthetic heart valve 1 14 should be repositioned relative to the implant site, the prosthetic heart valve 1 14 is first contracted or "resheathed".
  • the resheathing process involves moving coupling structure 122 in a second longitudinal direction (e.g., in a distal direction) opposite the first direction via the handle device 1 12.
  • a second longitudinal direction e.g., in a distal direction
  • the coupling structure 122 moves farther away from the prosthetic heart valve 114, resulting in the coupling structure 122 applying more compressive force to the prosthetic heart valve 1 14, and causing a controlled contraction of the distal end of the valve 1 14.
  • the sheath 104 is then advanced distally relative to the shaft assembly 1 10, and thus relative to the prosthetic heart valve 1 14. Distal movement of the sheath 104 continues until the prosthetic heart valve 1 14 is fully resheathed within the sheath 104.
  • FIG. 1 shows the delivery system 100 after the coupling structure 122 has been moved in the distal direction to provide a controlled contraction of the valve 1 14.
  • the delivery system 100 is useful with a variety of different configurations of a stented prosthetic heart valve.
  • the prosthetic heart valve 1 14 includes a stent frame maintaining a valve structure (tissue or synthetic), with the stent frame having a normal, expanded state and collapsible to a collapsed state for loading within the system 100.
  • the stent frame can be constructed to self-deploy or self-expand when released from the delivery system 100, or a separate expansion member can be provided (e.g., an expansion balloon).
  • the prosthetic heart valve 1 14 can be a prosthetic sold under the trade name CoreValve® available from Medtronic CoreValve, LLC.
  • transcatheter heart valve prostheses useful with the system 100 are described in U.S. Publication Nos. 2006/0265056; 2007/0239266; and 2007/0239269; the teachings of each of which are incorporated herein by reference.
  • Figure 2A is a diagram illustrating a top view of one embodiment of the prosthetic heart valve 114 shown in Figures IB- ID.
  • Figure 2B is a diagram illustrating a side view of the prosthetic heart valve 1 14 shown in Figure 2 A according to one embodiment.
  • FIG. 2C is a diagram illustrating a perspective view of the prosthetic heart valve 1 14 shown in Figure 2A according to one embodiment.
  • Prosthetic heart valve 1 14 is compressible to a relatively small diameter for percutaneous delivery to the heart of a patient, and is then self-expandable via removal of external compressive forces.
  • Prosthetic heart valve 1 14 according to one embodiment is self-expandable from a compressed arrangement to a natural arrangement
  • prosthetic heart valve 1 14 includes a stent frame 202 and a valve structure 204.
  • the stent frame 202 is a self-expanding support structure that includes a number of strut or wire portions 206 arranged relative to each other to provide a desired compressibility and strength to the prosthetic heart valve 1 14.
  • Stent frame 202 can be made from a shape memory material, such as Nitinol.
  • Valve structure 204 is mounted inside of the stent frame 202, and includes a plurality of leaflets 208A-208C (collectively referred to as leaflets 208). In the illustrated embodiment, valve structure 204 includes three leaflets 208. In other embodiments, valve structure 204 may include more or less than three leaflets 208.
  • Figure 2B also shows a proximal outflow end 210 and a distal inflow end 212 of prosthetic heart valve 1 14.
  • FIGS 3 A and 3B are images illustrating a coupling structure 122 according to one embodiment.
  • the coupling structure 122 includes a tubular base portion 124, and a plurality of legs 126 that extend radially away from the base portion 124.
  • legs 126 are perpendicular or substantially perpendicular to a longitudinal axis of the tubular base portion 124.
  • coupling structure 122 is made from a shape memory material, such as Nitinol.
  • Figures 3A and 3B show the coupling structure 122 in its natural state.
  • Figure IB shows the coupling structure 122 in a compressed state with the legs 126 bent toward the tubular base portion 124.
  • coupling structure 122 may be formed from a polymer, suture material, or other material.
  • Each leg 126 includes an end portion 302 that forms a loop configured to be releasably coupled to a hook on the distal inflow end 212 of the prosthetic heart valve 214, as described in further detail below with reference to Figure 4.
  • the distal end of the prosthetic heart valve 1 14 is an outflow end, and the coupling structure 122 is releasably coupled to the distal outflow end.
  • FIG 4 is an image illustrating a coupling structure 122 releasably coupled to a prosthetic heart valve 1 14 according to one embodiment.
  • Prosthetic heart valve 1 14 includes hooks 402 formed at the distal inflow end 1 12 of the valve 1 14. Each hook 402 is configured to be releasably coupled to one of the legs 126.
  • the legs 126 of the coupling structure 122 transition from the compressed state (shown in Figure IB), and the angle between each leg 126 and the longitudinal axis of the tubular base portion 124 increases.
  • the legs 126 reach an angle that causes the looped end portions 302 of the legs 126 to slide off their corresponding hooks 402, thereby releasing the prosthetic heart valve 1 14.
  • FIGS 5A and 5B are diagrams illustrating a coupling structure 502 according to another embodiment.
  • the coupling structure 502 is configured to be slidably attached to the nose cone 102, and the coupling structure 502 and the nose cone 102 are configured to slide in a longitudinal direction with respect to each other.
  • the coupling structure 502 includes a tubular base portion 504, and a plurality of legs 506 that extend away from the base portion 504.
  • the distal end of the prosthetic heart valve 1 14 is configured to be releasably coupled to the legs 506 of the coupling structure 502.
  • coupling structure 502 is made from a shape memory material, such as Nitinol.
  • Figure 5A show the coupling structure 502 in its natural state
  • Figure 5B shows the coupling structure 502 in a compressed state.
  • At least one slot 508 is formed in the tubular base portion 504 of the coupling structure 502.
  • a single slot 508 is shown in Figures 5A and 5B, other embodiments may include multiple slots 508. Slot 508 is described in further detail below with reference to Figure 6.
  • FIG. 6 is a diagram illustrating a nose cone 102 compatible for use with the coupling structure 502 shown in Figures 5A and 5B according to one embodiment.
  • Nose cone 102 includes a tip portion 602 and a tubular portion 604.
  • the tubular portion 604 defines a lumen 606, which is configured to slidably receive the coupling structure 502.
  • a feature 608 is formed within the lumen 606 on an inner surface of the tubular portion 604.
  • Feature 608 is configured to be positioned within the slot 508 of the coupling structure 502, and guides the coupling structure 502 as it slides within the lumen 606.
  • the tubular portion 604 When coupling structure 502 is positioned within the tubular portion 604, the tubular portion 604 maintains the coupling structure 502 in the compressed state shown in Figure 5B, which correspondingly compresses the distal end of the prosthetic heart valve 1 14. As coupling structure 502 slides outside of the tubular portion 604, the coupling structure 502 is allowed to gradually self expand towards its natural state shown in Figure 5A, which correspondingly allows the distal end of the prosthetic heart valve 1 14 to self expand.
  • feature 608 is formed on the outer surface of the tubular portion 604, and coupling structure 502 is configured to longitudinally slide on the outer surface of the tubular portion 604.
  • a separate actuator is provided in the delivery system 100 to control the coupling structure 502.
  • Coupling structure 502 operates differently than coupling structure 122.
  • the prosthetic heart valve 1 14 is allowed to gradually self-expand by moving nose cone 102 in a first longitudinal direction (e.g., in a distal direction) via the handle device 1 12.
  • the coupling structure 502 begins to slide outside of the lumen 606, resulting in the coupling structure 502 applying less compressive force to the prosthetic heart valve 1 14 and allowing the distal end of the valve 1 14 to self-expand.
  • Proximal retraction of the sheath 104 and controlled expansion of the prosthetic heart valve 1 14 continues, with a continually increasing length of the prosthetic heart valve 1 14 being exposed and thus partially deployed, until the prosthetic heart valve 1 14 is fully deployed at the native heart valve.
  • continued movement of the nose cone 102 in the first direction causes the legs 506 to eventually slide off the distal end of the prosthetic heart valve 1 14 and thereby release the valve 1 14.
  • the coupling structure 502 according to one embodiment is configured to be automatically released from the distal end of the prosthetic heart valve 1 14 when the prosthetic heart valve 1 14 expands beyond a threshold amount. After deployment, the nose cone 102 and the coupling structure 502 are pulled back through the deployed valve 1 14, and the delivery system 100 is removed from the patient.
  • nose cone 102 is moved in a second longitudinal direction (e.g., in a proximal direction) opposite the first direction via the handle device 112.
  • a second longitudinal direction e.g., in a proximal direction
  • the coupling structure 502 begins to slide back inside of the lumen 606, resulting in the coupling structure 502 applying more
  • the sheath 104 is then advanced distally relative to the shaft assembly 1 10, and thus relative to the prosthetic heart valve 1 14. Distal movement of the sheath 104 continues until the prosthetic heart valve 1 14 is fully resheathed within the sheath 104. Once the prosthetic heart valve 114 is resheathed or recaptured, the system 100 can be repositioned relative to the implantation site, and the process repeated until the clinician is comfortable with the achieved positioning. Alternatively, the resheathed prosthetic heart valve 1 14 can be removed from the patient. The prosthetic heart valve 1 14 may also be repositioned without being completely resheathed.
  • FIG. 7 is a flow diagram illustrating a method 700 of performing a therapeutic procedure on a defective heart valve of a patient according to one embodiment.
  • delivery system 100 is configured to be used to perform method 700.
  • a delivery system 100 loaded with a self-expanding prosthetic heart valve 1 14 having a stent frame 202 to which a valve structure 204 is attached is received, wherein the delivery system 100 includes a shaft assembly 1 10 slidably positioned within a delivery sheath 104, and wherein the shaft assembly 1 10 includes a coupling structure 122 or 502 disposed near a distal end of the shaft assembly 1 10 and coupled to a distal end of the prosthetic heart valve 1 14, and wherein the delivery sheath 104 contains the prosthetic heart valve 1 14 in a compressed arrangement.
  • the delivery system 100 is manipulated to guide the prosthetic heart valve 1 14 through the patient's vasculature and into the defective heart valve.
  • the delivery sheath 104 is withdrawn from the prosthetic heart valve 1 14.
  • the distal end of the shaft assembly 1 10 is moved in a first longitudinal direction to cause the coupling structure 122 or 502 to provide a controlled expansion of the distal end of the prosthetic heart valve 1 14.
  • a position of the prosthetic heart valve 1 14 is evaluated after providing the controlled expansion at 708.
  • the distal end of the shaft assembly is moved in a second longitudinal direction to cause the coupling structure 122 or 502 to provide a controlled contraction of the prosthetic heart valve 1 14 and the delivery sheath 104 is replaced over the prosthetic heart valve 1 14.
  • the delivery system 100 is manipulated to reposition the prosthetic heart valve 1 14 after providing the controlled contraction at 712.
  • the delivery sheath 104 is again withdrawn from the prosthetic heart valve 1 14.
  • the distal end of the shaft assembly 110 is moved in the first longitudinal direction again to cause the coupling structure 122 or 502 to again provide a controlled expansion of the distal end of the prosthetic heart valve 1 14.
  • the prosthetic heart valve 1 14 is released from the delivery system 100.

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  • Health & Medical Sciences (AREA)
  • Cardiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Transplantation (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
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  • Prostheses (AREA)

Abstract

A delivery system for use with a prosthetic heart valve (114) having a stent frame to which a valve structure is attached, includes a shaft assembly including a distal end and a coupling structure (122) disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve. The system includes a sheath assembly defining a lumen sized to slidably receive the shaft assembly. The delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve. The coupling structure is configured to provide a controlled expansion or contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly.

Description

TRANSCATHETER DELIVERY SYSTEM AND METHOD
WITH CONTROLLED EXPANSION AND CONTRACTION OF PROSTHETIC HEART VALVE
Cross-Reference to Related Applications
[01] This application claims priority under 35 U.S.C. §119(e)(1) to U.S. Provisional Patent Application Serial No. 61/350,656, filed June 2, 2010, entitled "Transcatheter Delivery System And Method With Controlled Expansion And Contraction Of Prosthetic Heart Valve", and bearing Attorney Docket No. P0035394.00; and the entire teachings of which are incorporated herein by reference.
Background
[02] The present disclosure relates to systems and methods for percutaneous implantation of a heart valve prosthesis. More particularly, it relates to delivery systems and methods for transcatheter implantation of a stented prosthetic heart valve.
[03] Heart valves, such as the mitral, tricuspid, aortic, and pulmonary valves, are sometimes damaged by disease or by aging, resulting in problems with the proper functioning of the valve. Heart valve problems generally take one of two forms: stenosis in which a valve does not open completely or the opening is too small, resulting in restricted blood flow; or insufficiency in which blood leaks backward across a valve when it should be closed.
[04] Heart valve replacement has become a routine surgical procedure for patients suffering from valve regurgitation or stenotic calcification of the leaflets. Conventionally, the vast majority of valve replacements entail full sternotomy in placing the patient on cardiopulmonary bypass. Traditional open surgery inflicts significant patient trauma and discomfort, requires extensive recuperation times, and may result in life-threatening complications.
[05] To address these concerns, within the last decade, efforts have been made to perform cardiac valve replacements using minimally-invasive techniques. In these methods, laparoscopic instruments are employed to make small openings through the patient's ribs to provide access to the heart. While considerable effort has been devoted to such techniques, widespread acceptance has been limited by the clinician's ability to access only certain regions of the heart using laparoscopic instruments.
[06] Still other efforts have been focused upon percutaneous transcatheter (or transluminal) delivery of replacement cardiac valves to solve the problems presented by traditional open surgery and minimally-invasive surgical methods. In such methods, a valve prosthesis is compacted for delivery in a catheter and then advanced, for example through an opening in the femoral artery and through the descending aorta to the heart, where the prosthesis is then deployed in the valve annulus (e.g., the aortic valve annulus).
[07] Various types and configurations of prosthetic heart valves are used in
percutaneous valve procedures to replace diseased natural human heart valves. The actual shape and configuration of any particular prosthetic heart valve is dependent to some extent upon the valve being replaced (i.e., mitral valve, tricuspid valve, aortic valve, or pulmonary valve). In general, prosthetic heart valve designs attempt to replicate the function of the valve being replaced and thus will include valve leaflet-like structures used with either bioprostheses or mechanical heart valve prostheses. If bioprostheses are selected, the replacement valves may include a valved vein segment or pericardial manufactured tissue valve that is mounted in some manner within an expandable stent frame to make a valved stent. In order to prepare such a valve for percutaneous implantation, one type of valved stent can be initially provided in an expanded or uncrimped condition, then crimped or compressed around a balloon portion of a catheter until it is close to the diameter of the catheter. In other percutaneous implantation systems, the stent frame of the valved stent can be made of a self-expanding material. With these systems, the valved stent is crimped down to a desired size and held in that compressed state with a sheath, for example. Retracting the sheath from this valved stent allows the stent to expand to a larger diameter, such as when the valved stent is in a desired position within a patient. With either of these types of percutaneous stent delivery systems, conventional sewing of the prosthetic heart valve to the patient's native tissue is typically not necessary.
[08] It is imperative that the stented heart valve prosthesis be accurately located relative to the native annulus prior to full deployment from the catheter. Successful implantation requires that the transcatheter prosthetic heart valve intimately lodge and seal against the native annulus. A self-expanding transcatheter heart valve must have a high radial force when expanding to properly anchor itself in the anatomy of the heart. If the prosthetic is incorrectly positioned relative to the native annulus, serious complications can result as the deployed device will leak and even may dislodge from the implantation site. Greatly complicating this effort is the fact that once the heart valve prosthesis (e.g., a self- deploying stent) is deployed from the catheter, it is exceedingly difficult to re-collapse or "recapture" the prosthetic with conventional delivery tools (e.g., an outer sheath or catheter). This same concern does not arise in the context of other vascular stents; with these procedures, if the target site was "missed," another stent is simply deployed to "make-up" the difference.
[09] While imaging technology can be employed as part of the implantation procedure to assist a clinician in better evaluating a location of the transcatheter prosthetic heart valve immediately prior to deployment, in many instances, this evaluation alone is insufficient. Instead, clinicians desire the ability to partially deploy the prosthesis and then evaluate a position relative to the native annulus prior to full deployment. While in theory the "re-capturing" of a partially deployed stented prosthetic heart valve is straight forward, in actual practice, the constraints presented by the implantation site and the stented heart valve itself render the technique exceedingly difficult.
[10] In light of the above, although there have been advances in percutaneous valve replacement techniques and devices, there is a continued desired to provide different delivery systems for delivering and repositioning cardiac replacement valves, and in particular self-expanding stented prosthetic heart valves, to an implantation site in a minimally invasive and percutaneous manner. There is also a continuing desire to be able to provide a more controlled deployment of replacement valves, and to be able to reposition and/or retract the valves once they have been deployed or partially deployed in order to ensure optimal placement of the valves within the patient.
Summary
[11] One embodiment is directed to a delivery system for use with a prosthetic heart valve having a stent frame to which a valve structure is attached. The system includes a shaft assembly including a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve. The system includes a sheath assembly defining a lumen sized to slidably receive the shaft assembly. The delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve. The coupling structure is configured to provide a controlled expansion or contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly. [12] Another embodiment is directed to a system for performing a therapeutic procedure on a defective heart valve of a patient. The system includes a delivery system including a shaft assembly with a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve. The delivery system includes a sheath assembly defining a lumen sized to slidably receive the shaft assembly. The system includes a prosthetic heart valve having a stent frame and a valve structure attached to the stent frame and forming at least two valve leaflets. The prosthetic heart valve is self-expandable from a compressed arrangement to a natural arrangement. The delivery system is configured to slidably receive the prosthetic heart valve within the sheath assembly and is configured to be operable to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve to permit the prosthetic heart valve to self-expand to the natural arrangement and release from the delivery system. The coupling structure is configured to provide a controlled expansion of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a first direction, and provide a controlled contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a second direction opposite to the first direction.
[13] Yet another embodiment is directed to a method of performing a therapeutic procedure on a defective heart valve of a patient. The method includes receiving a delivery system loaded with a self-expanding prosthetic heart valve having a stent frame to which a valve structure is attached. The delivery system includes a shaft assembly slidably positioned within a delivery sheath. The shaft assembly includes a coupling structure disposed near a distal end of the shaft assembly and coupled to a distal end of the prosthetic heart valve. The delivery sheath contains the prosthetic heart valve in a compressed arrangement. The method includes manipulating the delivery system to guide the prosthetic heart valve through the patient's vasculature and into the defective heart valve, and withdrawing the delivery sheath from the prosthetic heart valve. The distal end of the shaft assembly is moved in a first longitudinal direction to cause the coupling structure to provide a controlled expansion of the distal end of the prosthetic heart valve, and the prosthetic heart valve is released from the delivery system.
Brief Description of the Drawings [14] Figures 1 A-1D are diagrams illustrating a system for delivering a transcatheter prosthetic heart valve to an implantation site according to one embodiment.
[IS] Figures 2A-2C are diagrams illustrating one embodiment of the prosthetic heart valve shown in Figures IB-ID.
[16] Figures 3A and 3B are images illustrating a coupling structure according to one embodiment.
[17] Figure 4 is an image illustrating a coupling structure releasably coupled to a prosthetic heart valve according to one embodiment.
[18] Figures 5A and 5B are diagrams illustrating a coupling structure according to another embodiment.
[19] Figure 6 is a diagram illustrating a nose cone compatible for use with the coupling structure shown in Figures 5A and 5B according to one embodiment.
[20] Figure 7 is a flow diagram illustrating a method of performing a therapeutic procedure on a heart valve according to one embodiment.
Detailed Description
[21] The terms "distal" and "proximal" are used herein with reference to the treating clinician during the use of the catheter system; "Distal" indicates an apparatus portion distant from, or a direction away from the clinician and "proximal" indicates an apparatus portion near to, or a direction towards the clinician. The term "therapy" or "therapeutic procedure" as used herein in the context of heart valves is intended to include the repair of a heart valve, the replacement of a heart valve, or a combination of repair and replacement of a heart valve. While some of the description herein may refer specifically to therapy of aortic valves, the systems and methods disclosed herein can also generally be used for therapy of native or bioprosthetic mitral, pulmonic, or tricuspid valves.
[22] Figures 1 A-l D are diagrams illustrating a system 100 for delivering a transcatheter prosthetic heart valve to an implantation site according to one embodiment. In the illustrated embodiment, the system 100 includes a shaft assembly 1 10 and a sheath assembly 106. The shaft assembly 1 10 includes a handle device 1 12, a carrier shaft 120, a connector shaft 115, a nose cone 102, and a coupling structure 122. The connector shaft 115 interconnects the carrier shaft 120 and the nose cone 102, and in some constructions has a reduced-sized diameter to permit placement of a prosthetic heart valve 1 14 over the connector shaft 1 15. In one embodiment, shafts 1 15 and 120 are independently controllable via the handle device 1 12. The nose cone 102 is disposed at the distal end of the shaft assembly 1 10. Though not shown in Figures 1A-1D, a guide wire lumen can be formed through the shafts 1 15 and 120. In one embodiment, shaft 1 15 is a guide wire shaft that defines the guide wire lumen.
[23] Carrier shaft 120 is sized to be slidably received within the sheath assembly 106, and is configured in the illustrated embodiment for releasable coupling with the prosthetic heart valve 1 14. The carrier shaft 120 forms or includes a coupling device 1 17. The coupling device 1 17 is configured to selectively retain a proximal portion of the prosthetic heart valve 1 14. The coupling device 117 is configured to releasably mount the prosthetic heart valve 1 14 to the shaft assembly 1 10 when the prosthetic heart valve 1 14 is forced to a collapsed state within the sheath assembly 106. In this collapsed state, then, the prosthetic heart valve 1 14 will longitudinally move with movement of the shaft assembly 1 10. The sheath assembly 106 is configured to permit deployment of the prosthetic heart valve 1 14 from the loaded state shown in Figures 1 A and IB. The delivery system 100 is configured to transition from the loaded state in which the sheath assembly 106 encompasses the prosthetic heart valve 114 to a deployed state in which the sheath assembly 106 is withdrawn from the prosthetic heart valve 1 14.
[24] The coupling structure 122 is disposed near the distal end of the shaft assembly 110. The coupling structure 122 is attached (e.g., bonded) to a proximal end of the nose cone 102, and extends proximally from the proximal end of the nose cone 102 toward the prosthetic heart valve 1 14. In the illustrated embodiment, the coupling structure 122 includes a tubular base portion 124, and a plurality of legs 126 that extend away from the base portion 124. The distal end of the prosthetic heart valve 1 14 is releasably coupled to the legs 126 of the coupling structure 122. The coupling structure 126 is configured to move distally and proximally with a corresponding movement of the nose cone 102 to provide a controlled expansion and contraction of the distal end of the prosthetic heart valve 1 14. Thus, the coupling structure 122 according to one embodiment provides the controlled expansion or contraction based on longitudinal movement of the distal end of the shaft assembly 1 10 and the nose cone 102. In one embodiment, a clinician pushes or pulls the shaft 1 15 (e.g., via handle device 112), which causes a corresponding longitudinal movement of the nose cone 102, including the coupling structure 122.
[25] The nose cone 102 can assume a variety of forms, and is generally constructed to facilitate atraumatic placement of the delivery system 100 through a patient's vasculature and heart. The handle device 1 12 is mounted or connected to a proximal end of the carrier shaft 120, and provides a convenient surface for grasping by a clinician.
[26] The sheath assembly 106 generally includes a sheath 104 and a handle device 108. The sheath 104 can be of a conventional catheter-like configuration (e.g., biocompatible polymer with or without an encapsulated wire braiding). In some constructions, the sheath 104 can further incorporate various steering features. Regardless, the sheath 104 is generally compliant, and is able to traverse the tortuous pathways associated with transcatheter heart valve implantation. The handle device 108 can assume a wide variety of forms, and is generally mounted or connected to a proximal end of the sheath 104. The sheath 104 defines a lumen sized to slidably receive the carrier shaft 120, as well as the prosthetic heart valve 1 14 in the collapsed state.
[27] The delivery system 100 is operable to deliver or implant the prosthetic heart valve 1 14 as described in further detail below. Figures 1A and IB illustrate the system 100 loaded with the prosthetic heart valve 114 prior to deployment. In particular, the prosthetic heart valve 1 14 is connected to the carrier shaft 120, for example via the coupling device 1 17, and is radially constrained within the sheath 104. The delivery system 100 is configured to be operable to transition from a loaded state in which the sheath 104 encompasses the prosthetic heart valve 114 to a deployed state in which the sheath 104 is withdrawn from the prosthetic heart valve 1 14 to permit the prosthetic heart valve 1 14 to self-expand to a natural arrangement and release from the delivery system 100, as described in further detail below.
[28] The loaded delivery system 100 is advanced toward the implantation target site, for example in a retrograde manner through a cut-down to the femoral artery and into the patient's descending aorta. The delivery system 100 is then advanced, under fluoroscopic guidance, over the aortic arch, through the ascending aorta, and midway across the defective aortic valve (for aortic replacement). After positioning of the delivery system 100, the sheath 104 is partially retracted relative to the prosthetic heart valve 1 14 as shown in Figure 1C. For example, the handle device 108 provided with the sheath assembly 106 is retracted toward the handle device 1 12 of the shaft assembly 1 10. As shown, a distal region 130 of the prosthetic heart valve 1 14 is thus exteriorly exposed relative to the sheath 104, and begins to self-expand and self-deploy. However, the self-expansion of the distal region 130 of the prosthetic heart valve 1 14 is controllably restrained in one embodiment by coupling structure 122. The prosthetic heart valve 1 14 is allowed to gradually self-expand by moving coupling structure 122 in a first longitudinal direction (e.g., in a proximal direction) via the handle device 112. As the coupling structure 122 is moved in the first direction, the coupling structure 122 moves -closer to the prosthetic heart valve 1 14, resulting in the coupling structure 122 applying less compressive force to the prosthetic heart valve 1 14 and allowing the distal end of the valve 1 14 to self-expand. Figure 1C shows the delivery system 100 after the coupling structure 122 has been moved in the proximal direction to provide a controlled expansion of the valve 1 14.
[29] This proximal retraction of the sheath 104 and controlled expansion of the prosthetic heart valve 1 14 continues, with a continually increasing length of the prosthetic heart valve 1 14 being exposed and thus partially deployed, until the prosthetic heart valve 1 14 is fully deployed at the native heart valve. In one embodiment, continued movement of the coupling structure 122 in the first direction causes the legs 126 to eventually slide off the distal end of the prosthetic heart valve 1 14 and thereby release the valve 1 14.
Thus, the coupling structure 122 according to one embodiment is configured to be automatically released from the distal end of the prosthetic heart valve 1 14 when the prosthetic heart valve 1 14 expands beyond a threshold amount. After deployment, the nose cone 102 and the coupling structure 122 are pulled back through the deployed valve 1 14, and the delivery system 100 is removed from the patient.
[30] Prior to full deployment, the position of the prosthetic heart valve 1 14 relative to the implant site may also be evaluated when it is in a partially deployed state, such as that shown in Figure 1C. In the event the clinician believes, based upon the above evaluation, that the prosthetic heart valve 1 14 should be repositioned relative to the implant site, the prosthetic heart valve 1 14 is first contracted or "resheathed".
[31] The resheathing process according to one embodiment involves moving coupling structure 122 in a second longitudinal direction (e.g., in a distal direction) opposite the first direction via the handle device 1 12. As the coupling structure 122 is moved in the second direction, the coupling structure 122 moves farther away from the prosthetic heart valve 114, resulting in the coupling structure 122 applying more compressive force to the prosthetic heart valve 1 14, and causing a controlled contraction of the distal end of the valve 1 14. The sheath 104 is then advanced distally relative to the shaft assembly 1 10, and thus relative to the prosthetic heart valve 1 14. Distal movement of the sheath 104 continues until the prosthetic heart valve 1 14 is fully resheathed within the sheath 104. The controlled contraction of the distal end of the prosthetic heart valve 1 14 by coupling structure 122 reduces the force required for the resheathing of the valve 1 14. Figure ID shows the delivery system 100 after the coupling structure 122 has been moved in the distal direction to provide a controlled contraction of the valve 1 14. Once the prosthetic heart valve 1 14 is resheathed or recaptured, the system 100 can be repositioned relative to the implantation site, and the process repeated until the clinician is comfortable with the achieved positioning. Alternatively, the resheathed prosthetic heart valve 1 14 can be removed from the patient. The prosthetic heart valve 1 14 may also be repositioned without being completely resheathed.
[32] The delivery system 100 is useful with a variety of different configurations of a stented prosthetic heart valve. In general terms, the prosthetic heart valve 1 14 includes a stent frame maintaining a valve structure (tissue or synthetic), with the stent frame having a normal, expanded state and collapsible to a collapsed state for loading within the system 100. The stent frame can be constructed to self-deploy or self-expand when released from the delivery system 100, or a separate expansion member can be provided (e.g., an expansion balloon). For example, the prosthetic heart valve 1 14 can be a prosthetic sold under the trade name CoreValve® available from Medtronic CoreValve, LLC. Other non- limiting examples of transcatheter heart valve prostheses useful with the system 100 are described in U.S. Publication Nos. 2006/0265056; 2007/0239266; and 2007/0239269; the teachings of each of which are incorporated herein by reference.
[33] Figure 2A is a diagram illustrating a top view of one embodiment of the prosthetic heart valve 114 shown in Figures IB- ID. Figure 2B is a diagram illustrating a side view of the prosthetic heart valve 1 14 shown in Figure 2 A according to one embodiment.
Figure 2C is a diagram illustrating a perspective view of the prosthetic heart valve 1 14 shown in Figure 2A according to one embodiment. Prosthetic heart valve 1 14 is compressible to a relatively small diameter for percutaneous delivery to the heart of a patient, and is then self-expandable via removal of external compressive forces. Prosthetic heart valve 1 14 according to one embodiment is self-expandable from a compressed arrangement to a natural arrangement
[34] As shown in Figures 2A-2C, prosthetic heart valve 1 14 includes a stent frame 202 and a valve structure 204. The stent frame 202 is a self-expanding support structure that includes a number of strut or wire portions 206 arranged relative to each other to provide a desired compressibility and strength to the prosthetic heart valve 1 14. Stent frame 202 can be made from a shape memory material, such as Nitinol. Valve structure 204 is mounted inside of the stent frame 202, and includes a plurality of leaflets 208A-208C (collectively referred to as leaflets 208). In the illustrated embodiment, valve structure 204 includes three leaflets 208. In other embodiments, valve structure 204 may include more or less than three leaflets 208. Figure 2B also shows a proximal outflow end 210 and a distal inflow end 212 of prosthetic heart valve 1 14.
[35] Figures 3 A and 3B are images illustrating a coupling structure 122 according to one embodiment. The coupling structure 122 includes a tubular base portion 124, and a plurality of legs 126 that extend radially away from the base portion 124. In the illustrated embodiment, legs 126 are perpendicular or substantially perpendicular to a longitudinal axis of the tubular base portion 124. In one embodiment, coupling structure 122 is made from a shape memory material, such as Nitinol. Figures 3A and 3B show the coupling structure 122 in its natural state. In contrast, Figure IB shows the coupling structure 122 in a compressed state with the legs 126 bent toward the tubular base portion 124. In other embodiments, coupling structure 122 may be formed from a polymer, suture material, or other material. Each leg 126 includes an end portion 302 that forms a loop configured to be releasably coupled to a hook on the distal inflow end 212 of the prosthetic heart valve 214, as described in further detail below with reference to Figure 4. In another
embodiment, the distal end of the prosthetic heart valve 1 14 is an outflow end, and the coupling structure 122 is releasably coupled to the distal outflow end.
[36] Figure 4 is an image illustrating a coupling structure 122 releasably coupled to a prosthetic heart valve 1 14 according to one embodiment. Prosthetic heart valve 1 14 includes hooks 402 formed at the distal inflow end 1 12 of the valve 1 14. Each hook 402 is configured to be releasably coupled to one of the legs 126. As the prosthetic heart valve 1 14 expands, the legs 126 of the coupling structure 122 transition from the compressed state (shown in Figure IB), and the angle between each leg 126 and the longitudinal axis of the tubular base portion 124 increases. Eventually, the legs 126 reach an angle that causes the looped end portions 302 of the legs 126 to slide off their corresponding hooks 402, thereby releasing the prosthetic heart valve 1 14.
[37] Figures 5A and 5B are diagrams illustrating a coupling structure 502 according to another embodiment. The coupling structure 502 is configured to be slidably attached to the nose cone 102, and the coupling structure 502 and the nose cone 102 are configured to slide in a longitudinal direction with respect to each other. In the illustrated embodiment, the coupling structure 502 includes a tubular base portion 504, and a plurality of legs 506 that extend away from the base portion 504. The distal end of the prosthetic heart valve 1 14 is configured to be releasably coupled to the legs 506 of the coupling structure 502. In one embodiment, coupling structure 502 is made from a shape memory material, such as Nitinol. Figure 5A show the coupling structure 502 in its natural state, and Figure 5B shows the coupling structure 502 in a compressed state. At least one slot 508 is formed in the tubular base portion 504 of the coupling structure 502. Although a single slot 508 is shown in Figures 5A and 5B, other embodiments may include multiple slots 508. Slot 508 is described in further detail below with reference to Figure 6.
[38] Figure 6 is a diagram illustrating a nose cone 102 compatible for use with the coupling structure 502 shown in Figures 5A and 5B according to one embodiment. Nose cone 102 includes a tip portion 602 and a tubular portion 604. The tubular portion 604 defines a lumen 606, which is configured to slidably receive the coupling structure 502. A feature 608 is formed within the lumen 606 on an inner surface of the tubular portion 604. Feature 608 is configured to be positioned within the slot 508 of the coupling structure 502, and guides the coupling structure 502 as it slides within the lumen 606. When coupling structure 502 is positioned within the tubular portion 604, the tubular portion 604 maintains the coupling structure 502 in the compressed state shown in Figure 5B, which correspondingly compresses the distal end of the prosthetic heart valve 1 14. As coupling structure 502 slides outside of the tubular portion 604, the coupling structure 502 is allowed to gradually self expand towards its natural state shown in Figure 5A, which correspondingly allows the distal end of the prosthetic heart valve 1 14 to self expand. In another embodiment, feature 608 is formed on the outer surface of the tubular portion 604, and coupling structure 502 is configured to longitudinally slide on the outer surface of the tubular portion 604. In one form of this embodiment, a separate actuator is provided in the delivery system 100 to control the coupling structure 502.
[39] Coupling structure 502 according to one embodiment operates differently than coupling structure 122. For coupling structure 502, the prosthetic heart valve 1 14 is allowed to gradually self-expand by moving nose cone 102 in a first longitudinal direction (e.g., in a distal direction) via the handle device 1 12. As the nose cone 102 is moved in the first direction, the coupling structure 502 begins to slide outside of the lumen 606, resulting in the coupling structure 502 applying less compressive force to the prosthetic heart valve 1 14 and allowing the distal end of the valve 1 14 to self-expand. Proximal retraction of the sheath 104 and controlled expansion of the prosthetic heart valve 1 14 continues, with a continually increasing length of the prosthetic heart valve 1 14 being exposed and thus partially deployed, until the prosthetic heart valve 1 14 is fully deployed at the native heart valve. In one embodiment, continued movement of the nose cone 102 in the first direction causes the legs 506 to eventually slide off the distal end of the prosthetic heart valve 1 14 and thereby release the valve 1 14. Thus, the coupling structure 502 according to one embodiment is configured to be automatically released from the distal end of the prosthetic heart valve 1 14 when the prosthetic heart valve 1 14 expands beyond a threshold amount. After deployment, the nose cone 102 and the coupling structure 502 are pulled back through the deployed valve 1 14, and the delivery system 100 is removed from the patient.
[40] For repositioning, nose cone 102 is moved in a second longitudinal direction (e.g., in a proximal direction) opposite the first direction via the handle device 112. As the nose cone 102 is moved in the second direction, the coupling structure 502 begins to slide back inside of the lumen 606, resulting in the coupling structure 502 applying more
compressive force to the prosthetic heart valve 1 14, and causing a controlled contraction of the distal end of the valve 1 14. The sheath 104 is then advanced distally relative to the shaft assembly 1 10, and thus relative to the prosthetic heart valve 1 14. Distal movement of the sheath 104 continues until the prosthetic heart valve 1 14 is fully resheathed within the sheath 104. Once the prosthetic heart valve 114 is resheathed or recaptured, the system 100 can be repositioned relative to the implantation site, and the process repeated until the clinician is comfortable with the achieved positioning. Alternatively, the resheathed prosthetic heart valve 1 14 can be removed from the patient. The prosthetic heart valve 1 14 may also be repositioned without being completely resheathed.
[41] Figure 7 is a flow diagram illustrating a method 700 of performing a therapeutic procedure on a defective heart valve of a patient according to one embodiment. In one embodiment, delivery system 100 is configured to be used to perform method 700. At 702, a delivery system 100 loaded with a self-expanding prosthetic heart valve 1 14 having a stent frame 202 to which a valve structure 204 is attached is received, wherein the delivery system 100 includes a shaft assembly 1 10 slidably positioned within a delivery sheath 104, and wherein the shaft assembly 1 10 includes a coupling structure 122 or 502 disposed near a distal end of the shaft assembly 1 10 and coupled to a distal end of the prosthetic heart valve 1 14, and wherein the delivery sheath 104 contains the prosthetic heart valve 1 14 in a compressed arrangement. [42] At 704 in method 700, the delivery system 100 is manipulated to guide the prosthetic heart valve 1 14 through the patient's vasculature and into the defective heart valve. At 706, the delivery sheath 104 is withdrawn from the prosthetic heart valve 1 14. At 708, the distal end of the shaft assembly 1 10 is moved in a first longitudinal direction to cause the coupling structure 122 or 502 to provide a controlled expansion of the distal end of the prosthetic heart valve 1 14. At 710, a position of the prosthetic heart valve 1 14 is evaluated after providing the controlled expansion at 708. At 712, the distal end of the shaft assembly is moved in a second longitudinal direction to cause the coupling structure 122 or 502 to provide a controlled contraction of the prosthetic heart valve 1 14 and the delivery sheath 104 is replaced over the prosthetic heart valve 1 14. At 714, the delivery system 100 is manipulated to reposition the prosthetic heart valve 1 14 after providing the controlled contraction at 712. At 716, the delivery sheath 104 is again withdrawn from the prosthetic heart valve 1 14. At 718, the distal end of the shaft assembly 110 is moved in the first longitudinal direction again to cause the coupling structure 122 or 502 to again provide a controlled expansion of the distal end of the prosthetic heart valve 1 14. At 720, the prosthetic heart valve 1 14 is released from the delivery system 100.
[43] Although the present disclosure has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes can be made in form and detail without departing from the spirit and scope of the present disclosure.

Claims

What is claimed is;
1. A delivery system for use with a prosthetic heart valve having a stent frame to which a valve structure is attached, the system comprising:
a shaft assembly including a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve;
a sheath assembly defining a lumen sized to slidably receive the shaft assembly; and
wherein the delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve, and wherein the coupling structure is configured to provide a controlled expansion or contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly.
2. The delivery system of claim 1, wherein the coupling structure is configured to be moved in a first direction to provide a controlled expansion of the distal end of the prosthetic heart valve, and wherein the coupling structure is configured to be moved in a second direction opposite the first direction to provide a controlled contraction of the distal end of the prosthetic heart valve.
3. The delivery system of claim 2, wherein the first direction is a proximal direction and the second direction is a distal direction.
4. The delivery system of claim 1, wherein the shaft assembly further comprises a nose cone disposed at the distal end of the shaft assembly, and wherein the coupling structure is disposed at a proximal end of the nose cone.
5. The delivery system of claim 4, wherein the coupling structure is slidably attached to the nose cone, and wherein the coupling structure and the nose cone are configured to slide in a longitudinal direction with respect to each other.
6. The delivery system of claim 5, wherein the coupling structure includes a slot and the nose cone includes a feature configured to be positioned within the slot, wherein the slot and the feature are configured to guide the coupling structure as it slides with respect to the nose cone.
7. The delivery system of claim 5, wherein the nose cone is configured to be moved in a first direction to cause the coupling structure to provide a controlled expansion of the distal end of the prosthetic heart valve, and wherein the nose cone is configured to be moved in a second direction opposite the first direction to cause the coupling structure to provide a controlled contraction of the distal end of the prosthetic heart valve.
8. The delivery system of claim 7, wherein the first direction is a distal direction and the second direction is a proximal direction.
9. The delivery system of claim 1, wherein the coupling structure is configured to be automatically released from the distal end of the prosthetic heart valve when the prosthetic heart valve expands beyond a threshold amount.
10. The delivery system of claim 1, wherein the coupling structure is formed from a shape memory material.
1 1. The delivery system of claim 10, wherein the coupling structure is formed from Nitinol.
12. The delivery system of claim 1, wherein the coupling structure is formed from a polymer.
13. The delivery system of claim 1, wherein the coupling structure is formed from a suture material.
14. The delivery system of claim 1 , wherein the coupling structure comprises a tubular base portion and a plurality of legs extending from the tubular base portion.
15. The delivery system of claim 14, wherein each of the legs includes a looped end portion that is configured to be releasably coupled to a hook on the distal end of the prosthetic heart valve.
16. The delivery system of claim 1 , wherein the distal end of the prosthetic heart valve is an inflow end of the prosthetic heart valve.
17. The delivery system of claim 1, wherein the distal end of the prosthetic heart valve is an outflow end of the prosthetic heart valve.
18. A system for performing a therapeutic procedure on a defective heart valve of a patient, the system comprising:
a delivery system including:
a shaft assembly including a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve; and
a sheath assembly defining a lumen sized to slidably receive the shaft assembly;
a prosthetic heart valve having a stent frame and a valve structure attached to the stent frame and forming at least two valve leaflets, the prosthetic heart valve being self-expandable from a compressed arrangement to a natural arrangement; and
wherein the delivery system is configured to slidably receive the prosthetic heart valve within the sheath assembly and is configured to be operable to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve to permit the prosthetic heart valve to self-expand to the natural arrangement and release from the delivery system, and wherein the coupling structure is configured to provide a controlled expansion of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a first direction, and provide a controlled contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a second direction opposite to the first direction.
19. The system of claim 18, wherein the first direction is a distal direction and the second direction is a proximal direction.
20. The system of claim 18, wherein the first direction is a proximal direction and the second direction is a distal direction.
21. The system of claim 18, wherein the shaft assembly further comprises a nose cone disposed at the distal end of the shaft assembly, and wherein the coupling structure is slidably attached to the nose cone.
22. The system of claim 18, wherein the coupling structure is configured to be automatically released from the distal end of the prosthetic heart valve when the prosthetic heart valve expands beyond a threshold amount.
23. A method of performing a therapeutic procedure on a defective heart valve of a patient, the method comprising:
receiving a delivery system loaded with a self-expanding prosthetic heart valve having a stent frame to which a valve structure is attached, the delivery system including a shaft assembly slidably positioned within a delivery sheath, the shaft assembly including a coupling structure disposed near a distal end of the shaft assembly and coupled to a distal end of the prosthetic heart valve, the delivery sheath containing the prosthetic heart valve in a compressed arrangement;
manipulating the delivery system to guide the prosthetic heart valve through the patient's vasculature and into the defective heart valve;
withdrawing the delivery sheath from the prosthetic heart valve;
moving the distal end of the shaft assembly in a first longitudinal direction to cause the coupling structure to provide a controlled expansion of the distal end of the prosthetic heart valve; and
releasing the prosthetic heart valve from the delivery system.
24. The method of claim 23, and further comprising:
evaluating a position of the prosthetic heart valve after providing the controlled expansion;
moving the distal end of the shaft assembly in a second longitudinal direction to cause the coupling structure to provide a controlled contraction of the prosthetic heart valve; and
manipulating the delivery system to reposition the prosthetic heart valve after providing the controlled contraction.
PCT/US2011/038715 2010-06-02 2011-06-01 Transcatheter delivery system and method with controlled expansion and contraction of prosthetic heart vavle WO2011153210A1 (en)

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BR112012030673A BR112012030673A8 (en) 2010-06-02 2011-06-01 delivery system for use with a prosthetic heart valve, and system for performing a therapeutic procedure on a defective heart valve
JP2013513294A JP5774688B2 (en) 2010-06-02 2011-06-01 Catheter-mediated delivery system and method utilizing controlled expansion and contraction of a prosthetic heart valve
CN201180026992XA CN102917669A (en) 2010-06-02 2011-06-01 Transcatheter delivery system and method with controlled expansion and contraction of prosthetic heart vavle
EP11724908.6A EP2575682B1 (en) 2010-06-02 2011-06-01 Transcatheter delivery system with controlled expansion and contraction of prosthetic heart valve
EP19189135.7A EP3590470B1 (en) 2010-06-02 2011-06-01 Transcatheter delivery system with controlled expansion and contraction of prosthetic heart valve
AU2011261512A AU2011261512B2 (en) 2010-06-02 2011-06-01 Transcatheter delivery system and method with controlled expansion and contraction of prosthetic heart valve

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