WO2011135703A1 - ダイレクトドライブ型風力発電装置、及び、軸受構造 - Google Patents
ダイレクトドライブ型風力発電装置、及び、軸受構造 Download PDFInfo
- Publication number
- WO2011135703A1 WO2011135703A1 PCT/JP2010/057613 JP2010057613W WO2011135703A1 WO 2011135703 A1 WO2011135703 A1 WO 2011135703A1 JP 2010057613 W JP2010057613 W JP 2010057613W WO 2011135703 A1 WO2011135703 A1 WO 2011135703A1
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- Prior art keywords
- bearing
- outer ring
- direct drive
- bearing housing
- wind power
- Prior art date
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- 230000002093 peripheral effect Effects 0.000 claims description 27
- 238000005096 rolling process Methods 0.000 claims description 16
- 238000013459 approach Methods 0.000 claims description 5
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- 238000005452 bending Methods 0.000 description 3
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- 230000001360 synchronised effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
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- 238000004904 shortening Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/70—Bearing or lubricating arrangements
- F03D80/701—Pitch or yaw bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/70—Bearing or lubricating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/38—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
- F16C19/383—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/50—Other types of ball or roller bearings
- F16C19/505—Other types of ball or roller bearings with the diameter of the rolling elements of one row differing from the diameter of those of another row
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/54—Systems consisting of a plurality of bearings with rolling friction
- F16C19/541—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing
- F16C19/542—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing with two rolling bearings with angular contact
- F16C19/543—Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing with two rolling bearings with angular contact in O-arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C23/00—Bearings for exclusively rotary movement adjustable for aligning or positioning
- F16C23/06—Ball or roller bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C25/00—Bearings for exclusively rotary movement adjustable for wear or play
- F16C25/06—Ball or roller bearings
- F16C25/08—Ball or roller bearings self-adjusting
- F16C25/083—Ball or roller bearings self-adjusting with resilient means acting axially on a race ring to preload the bearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2220/00—Application
- F05B2220/70—Application in combination with
- F05B2220/706—Application in combination with an electrical generator
- F05B2220/7066—Application in combination with an electrical generator via a direct connection, i.e. a gearless transmission
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/36—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
- F16C19/364—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/38—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
- F16C19/383—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
- F16C19/385—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings
- F16C19/386—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings in O-arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
- F16C2360/31—Wind motors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- the present invention relates to a direct drive wind power generator and a bearing structure suitable for the direct drive wind power generator, and more particularly to a main shaft and a generator support structure in the direct drive wind power generator.
- wind turbine generator is a direct drive wind turbine generator.
- the rotation of the wind turbine rotor is transmitted to the generator by increasing the number of rotations using a gearbox, whereas in the direct drive wind power generator, the wind turbine rotor and the generator are directly connected by the main shaft.
- the direct drive type wind power generator since a synchronous generator is used, the generator is large, and the generator and the main shaft are directly connected. Therefore, the direct drive type wind power generator is also special in the design of the structure that supports the main shaft and the generator. Consideration is necessary.
- a main body is rotatably supported by two bearings, and a structure for preventing rotation of the stator casing of the generator is provided.
- the structure for preventing the rotation of the stator casing of the generator will be referred to as a torque support. As the main shaft rotates, torque is applied to the stator casing of the generator in the circumferential direction of the main shaft.
- the role of the torque support is to support the stator casing so that the stator casing does not rotate even when such torque is applied.
- one or two generator bearings are additionally provided between the main shaft and the stator casing, and the stator casing may be supported by the generator bearing.
- the structure in which the main shaft is rotatably supported by two bearings and the stator casing is supported by a torque support is disclosed in, for example, European Patent Application EP1327073B1 (Patent Document 1), European Patent Application EP2014917A1 (Patent Document 2), and corresponding measures.
- Patent Document 3 Japanese Patent Application Publication No. 2009-19625
- International Publication WO 2007/111425 Patent Document 4).
- a bearing for supporting the main shaft of the wind power generator a bearing having alignment (a bearing that allows deflection and inclination of the shaft) is generally used. This is considered to be based on the technical idea that in a direct drive type wind power generator, a deflection occurs in the main shaft, and it is necessary to absorb the deflection.
- EP 1327073B1 also discloses that the bearings supporting the main shaft allow flexing of the main shaft (eg claim 1).
- International publication WO 2007/111425 adopts a conical roller bearing (toroidal roller bearing) as a bearing close to the rotor head and a cylindrical roller bearing (spherical roller bearing) as a bearing close to the generator. It discloses the compensation of main shaft misalignment and tilting.
- FIG. 8 is a diagram for explaining the reason.
- the main shaft 103 is supported by the first bearing 101 and the second bearing 102, and the torque support 104 acts on the stator casing 106 of the generator 105 in the circumferential direction of the main shaft 103.
- l 1 is the distance between the load point on the rotor head side and the first bearing 101
- l 2 is the distance between the first bearing 101 and the second bearing 102
- l 3 is the second This is the distance to the point where the bearing 102 and the torque support 104 act on the stator casing 106.
- R 1 and R 2 are fulcrum reaction forces that the first bearing 101 and the second bearing 102 act on
- R 3 is a fulcrum reaction force that the torque support 104 acts on the stator casing 106.
- a fulcrum reaction force R 3 is generated even when no torque is applied to the torque support 104 due to the deflection angle r 2 and the distance l 3 inevitably present in the layout of the wind turbine generator.
- the magnitude of the fulcrum reaction force R 3 is the product of the spring constant of the torque support 104 and the strain ⁇ .
- This fulcrum reaction force R 3 is not preferable because it causes an imbalance in the gap between the stator and the rotor of the generator 105.
- PMSG permanent magnet synchronous generator
- the problem of gap imbalance is serious.
- stator casing 106 is correspondingly displaced by the internal clearance of the generator bearings, also the stator casing 106 itself is also slightly deformed.
- an object of the present invention is to provide a technique for preventing an imbalance of a gap between a stator and a rotor of a generator in a direct drive type wind power generator.
- a direct drive type wind power generator includes a main shaft having one end connected to a rotor head of a wind turbine rotor, a stator, a stator casing that supports the stator, and a rotor connected to the other end of the main shaft.
- the first and second bearings rotatably supporting the main shaft, and the torque support supporting the stator casing.
- the first bearing is an aligning bearing
- the second bearing located closer to the generator than the first bearing is a non-aligning bearing.
- a double row tapered roller bearing can be used as the second bearing.
- the first bearing for example, a tapered roller bearing, a cylindrical roller bearing, or a self-aligning bearing can be used.
- the second bearing includes first and second inner rings, first and second outer rings, a first rolling element provided between the first inner ring and the first outer ring, a second inner ring, and a second inner ring.
- a second rolling element provided between the two outer rings and an urging member are provided.
- the interval between the second outer ring and the second inner ring is variable, and the biasing member biases the second outer ring so that the inner peripheral surface of the second outer ring approaches the outer peripheral surface of the second inner ring.
- the second bearing is movable with respect to a bearing housing that houses and supports the second bearing, and the bearing housing and the second outer ring use line contact or point contact. It is preferable that it is couple
- a cylindrical roller may be inserted between the bearing housing and the second outer ring.
- the second bearing further includes a third inner ring, a third outer ring, and a third rolling element provided between the third inner ring and the third outer ring.
- the stator casing has a recess in an opposed surface facing the bearing housing that accommodates and supports the second bearing, and the end of the bearing housing is flush with the opposed surface or part of the bearing housing Is preferably located inside the recess.
- the torque support includes a torque support portion connected to a bearing housing that accommodates and supports the second bearing
- the torque support portion may connect the bearing housing and the stator casing in the radial direction of the main shaft. preferable.
- the stator casing may include a center plate facing the bearing housing and an outer peripheral plate connected to the outer edge of the center plate.
- the central plate is formed so that the central portion is recessed from the outer edge portion, thereby providing a recess in the stator casing, and the outer peripheral plate functions as a torque support from the outer edge of the recess.
- a protruding portion that protrudes radially inward of the main shaft may be formed.
- a part of the bearing housing is accommodated in the concave portion, and the stator casing and the bearing stand are connected by fitting the protruding portion into the groove provided in the bearing housing.
- the bearing structure includes first and second inner rings, first and second outer rings, a first rolling element provided between the first inner ring and the first outer ring, and a second A second rolling element provided between the inner ring and the second outer ring and an urging member are provided.
- the distance between the second outer ring and the second inner ring is variable, and the biasing member biases the second outer ring so that the inner peripheral surface of the second outer ring approaches the outer peripheral surface of the second inner ring.
- an imbalance in the gap between the stator and rotor of the generator in the direct drive type wind power generator can be prevented.
- FIG. 4C It is a perspective view which shows the structure of the wind power generator of one Embodiment of this invention. It is sectional drawing which shows the structure of the wind power generator of FIG. It is sectional drawing which shows an example of a structure of the 2nd bearing located in the side close
- FIG. 7A It is an expanded sectional view which shows the structure of the wind power generator of FIG. It is a perspective view which shows the structure of the wind power generator of other embodiment of this invention. It is a perspective view which shows the structure of the wind power generator of one Embodiment of this invention. It is sectional drawing which shows the structure of the wind power generator of FIG. 7A. In a direct drive type wind power generator, it is a figure explaining a problem which arises when both two bearings have alignment.
- FIG. 1 is a perspective view schematically showing the structure of a wind turbine generator 1 according to an embodiment of the present invention.
- the wind turbine generator 1 according to the present embodiment is configured as a direct drive type wind turbine generator, and has the following configuration.
- the wind power generator 1 includes a tower 2 and a nacelle pedestal 3.
- the nacelle pedestal 3 is placed on the upper end of the tower 2 so as to be able to turn the yaw.
- the nacelle pedestal 3 is provided with a first bearing housing 5 and a second bearing housing 6, and a first bearing 8 and a second bearing provided respectively inside the first bearing housing 5 and the second bearing housing 6.
- the main shaft 4 is rotatably supported by two bearings 9 (see FIG. 2). One end of the main shaft 4 is connected to a rotor head (not shown) of the wind turbine rotor, and the other end is connected to the generator 7.
- the generator 7 is further connected to the second bearing housing 6 by a torque support 20.
- FIG. 2 is a cross-sectional view of the wind turbine generator 1 of this embodiment as viewed from above.
- the generator 7 includes a stator 11 and a rotor 12.
- the stator 11 is supported by a stator casing 13.
- the rotor 12 includes a field magnet 14 that faces the stator 11 and a rotor plate 15 that supports the field magnet 14.
- the rotor plate 15 is connected to a sleeve 16 connected to the end of the main shaft 4, whereby the rotor 12 is connected to the main shaft 4.
- the sleeve 16 is connected to the end of the main shaft 4.
- the sleeve 16 may be formed continuously with the main shaft 4 or may be formed integrally.
- the sleeve 16 is provided with generator bearings 17 and 18, and the stator casing 13 is supported by the generator bearings 17 and 18. Supporting the stator casing 13 by the generator bearings 17 and 18 provided on the main shaft 4 is effective for keeping the gap between the stator 11 and the rotor 12 constant.
- the torque support 20 connects the stator casing 13 and the second bearing housing 6.
- the torque support 20 includes a pin 21, a sleeve 22, and a rubber bush 23.
- the sleeve 22 is fixed to the stator casing 13, and the rubber bush 23 is inserted into the sleeve 22. Further, a pin 21 is inserted into the rubber bush 23, and the pin 21 is fixed to the second bearing housing 6. Torque acting in the circumferential direction of the main shaft 4 is supported on the stator casing 13 by the torque support 20 having such a structure.
- the structure in which the main shaft is supported by two aligning bearings and the stator casing is supported by the torque support has a problem of generating an imbalance in the gap between the stator and rotor of the generator. is there.
- the second bearing 9 that is a bearing closer to the generator 7
- there is no alignment that is, a bearing that does not allow the inclination of the main shaft 4.
- an aligning bearing is used as the first bearing 8. More specifically, for example, a tapered roller bearing, a cylindrical roller bearing, or a self-aligning bearing is used as the first bearing 8.
- the second bearing 9 for example, a double row taper roller bearing (double (taper roller bearing) is used as the second bearing 9.
- FIG. 3 is a cross-sectional view showing an example of the structure of the second bearing 9.
- the second bearing 9 includes an inner ring 25, an outer ring 26, and tapered rollers 27 and 28 provided therebetween.
- FIG. 3 shows one each of the tapered rollers 27 and 28, but a plurality of tapered rollers 27 are arranged in a line in the circumferential direction of the main shaft 4, and a plurality of tapered rollers 28 are arranged in the main shaft 4. It should be understood that they are arranged in a line along the circumferential direction.
- the inner ring 25 is attached to the main shaft 4, and the outer ring 26 is attached to the second bearing housing 6.
- the inner ring 25 is tapered to be concave at the center of the second bearing 9, and the outer ring 26 is tapered to be convex at the center of the second bearing 9. Yes.
- the tapered rollers 27 and 28 are arranged so that the radius decreases toward the center of the second bearing 9. With such a structure, the second bearing 9 holds the main shaft 4 rotatably without allowing inclination.
- FIG. 4A is a diagram illustrating an example of the structure of the second bearing 9A configured to reduce the gap and the second bearing housing 6A that holds the second bearing 9A.
- the second bearing housing 6A includes a first annular member 36, an intermediate member 37, a second annular member 38, a pressing plate 39, and a bolt 40.
- the intermediate member 37, the second annular member 38, and the pressing plate 39 are fixed to the first annular member 36 by bolts 40.
- the second bearing 9A includes a first inner ring 31a, a second inner ring 31b, a spacer 32, a first outer ring 33a, a second outer ring 33b, a spring 35, and tapered rollers 34a and 34b.
- the first inner ring 31a, the second inner ring 31b, and the spacer 32 are inserted into the main shaft 4, and are fixed to the main shaft 4 by nuts 4a.
- the spacer 32 has a function of keeping the first inner ring 31a and the second inner ring 31b at a desired distance.
- the first outer ring 33 a is held between the first annular member 36 and the intermediate member 37.
- the second outer ring 33 b is pressed against and held by the inner peripheral surface of the second annular member 38.
- the second outer ring 33 b is slidable in the axial direction of the main shaft 4.
- the tapered roller 34a is inserted between the first inner ring 31a and the first outer ring 33a, and the tapered roller 34b is inserted between the second inner ring 31b and the second outer ring 33b.
- each of the tapered rollers 34a and 34b is illustrated, but a plurality of tapered rollers 34a are arranged in a line along the circumferential direction of the main shaft 4, and a plurality of tapered rollers 34b are arranged. It should be understood that they are arranged in a line along the circumferential direction of the main shaft 4.
- the first inner ring 31a is oblique to the axial direction of the main shaft 4 with respect to the tapered roller 34a, is radially outward, and applies a load in a direction toward the generator 7.
- the second inner ring 31b is inclined with respect to the tapered roller 34b with respect to the axial direction of the main shaft 4, is radially outward, and applies a load in a direction toward the rotor head.
- the first outer ring 33a is inclined with respect to the axial direction of the main shaft 4 with respect to the tapered roller 34a, is radially inward, and applies a load in a direction toward the rotor head.
- the second outer ring 33 b is inclined with respect to the tapered roller 34 b with respect to the axial direction of the main shaft 4, is radially inward, and applies a load in a direction toward the generator 7.
- the axial load Fa and the radial load Fr acting on the main shaft 4 are supported.
- a spring 35 is inserted between the second outer ring 33 b and the intermediate member 37, and the second outer ring 33 b is biased in the axial direction of the main shaft 4. Since the outer peripheral surface of the second inner ring 31b and the inner peripheral surface of the second outer ring 33b are inclined with respect to the axial direction of the main shaft 4, as a result, the spring 35 moves the second outer ring 33b to the inner side of the second outer ring 33b. The peripheral surface is biased so as to approach the outer peripheral surface of the second inner ring 31b.
- the bearing structure as shown in FIG. 4A further improves the uniformity of the load between the tapered rollers 34a and 34b, and is provided between the first inner ring 31a and the second inner ring 31b and the first outer ring 33a and the second outer ring 33b. It is also effective in dealing with the problem of temperature differences.
- a large load is applied to one of the tapered roller rows (for example, the tapered roller 28 row). This is not preferable because the life of the second bearing 9 is shortened.
- the temperature of the second bearing 9 rises, but the temperature rise is greater in the inner ring 25 than in the outer ring 26.
- FIG. 4B In order to further reduce the displacement of the main shaft 4, three rows of tapered rollers may be provided as shown in FIG. 4B.
- a third inner ring 31c and a third outer ring 33c are additionally provided, and a tapered roller 34c is provided therebetween.
- a spacer 32a is provided between the first inner ring 31a and the third inner ring 31c
- a spacer 32b is provided between the second inner ring 31b and the third inner ring 31c, whereby the first inner ring 31a and the third inner ring 31c. Are maintained at a desired interval, and the second inner ring 31b and the third inner ring 31c are maintained at a desired interval.
- the first outer ring 33a and the third outer ring 33c are sandwiched and held between the first annular member 36a and the intermediate member 37. At this time, the spacer 36b is inserted between the first outer ring 33a and the third outer ring 33c, and the first outer ring 33a and the third outer ring 33c are held at a desired interval.
- balls may be used as the rolling elements instead of the tapered rollers 34a, 34b, 34c.
- the use of balls as rolling elements is preferred for cost reduction.
- the second outer ring 33b must be slidable on the inner peripheral surface of the second annular member 38 in the axial direction. At this time, when the second annular member 38 is enlarged, a manufacturing error of the second annular member 38 becomes large, and the second outer ring 33b can slide the inner peripheral surface of the second annular member 38. May be difficult.
- the contact between the second outer ring 33b and the second annular member 38 is a line contact or a point contact (not a surface contact). It is preferable that As a result, the friction acting between the second outer ring 33 b and the second annular member 38 is reduced, and the second outer ring 33 b is easily moved relative to the second annular member 38.
- a cylindrical roller 51 may be inserted between the second outer ring 33b and the second annular member 38.
- a plurality of cylindrical rollers 51 are arranged in the circumferential direction of the main shaft 4 in FIG. 4C.
- Each cylindrical roller 51 is arranged such that its central axis is parallel to the axial direction of the main shaft 4.
- the cylindrical roller 51 is held at a desired position by a holder 52.
- the cylindrical roller 51 and the second annular member 38 are in line contact with each other, and the cylindrical roller 51 and the second outer ring 33b are in line contact with each other, whereby the second outer ring 33b is easily moved with respect to the second annular member 38. It has become.
- a cylindrical roller is used, but a ball may be used instead of the cylindrical roller.
- the structure in which the cylindrical roller or ball is inserted between the second outer ring 33b and the second annular member 38 is a structure in which three rows of rolling elements are provided as shown in FIG. 4B. Is also applicable.
- the stator casing 13 is preferably provided with a recess 13 a, and the end 6 a of the second bearing housing 6 is preferably located inside the recess 13 a of the stator casing 13. . Further, the end 6 a of the second bearing housing 6 may be on the same plane as the facing surface 13 b of the stator casing 13 that faces the second bearing housing 6. In any case, the distance in the axial direction of the main shaft 4 from the position where the force is applied to the stator casing 13 from the torque support 20 to the second bearing 9 can be reduced.
- FIG. 6 is a cross-sectional view showing another structure for reducing the distance from the position where the force acts on the stator casing 13 to the second bearing 9 from the torque support.
- a disc-like torque support member 24 is directly joined to the end of the second bearing housing 6, and the stator casing 13 is connected to the outer periphery of the torque support member 24.
- An opening is provided in the center of the torque support member 24, and the main shaft 4 is passed through the opening.
- the generator bearing 17 on the side close to the second bearing 9 is not provided.
- the position where the force is applied from the torque support member 24 to the stator casing 13 can be the end of the second bearing housing 6. That is, the torque support member 24 is configured to extend from the end of the second bearing housing 6 in the radial direction of the main shaft 4 and to be connected to the stator casing 13. It is possible to reduce the distance from the position where the sway acts to the second bearing 9. This is to further suppress the occurrence of relative displacement between the portion closer to the generator 7 than the second bearing 9 of the main shaft 4, the sleeve 16, the rotor 12, and the stator casing 13. It is valid.
- 7A and 7B are views showing a structure that makes it possible to make the position where the force acts on the stator casing 13 from the torque support 20 coincide with the center of the second bearing 9.
- the front plate of the stator casing 13 includes an outer peripheral plate 41 and a central plate 42.
- the outer peripheral plate 41 is joined to the outer edge portion of the central plate 42.
- the center part plate 42 has a shape in which the center part is recessed from the outer edge part.
- a portion of the outer peripheral plate 41 protrudes radially inward from the joint position with the central plate 42, and this protruding portion (protruding portion 41a) is formed in the groove 44 provided in the second bearing housing 6C.
- the stator casing 13 is supported by being fitted. That is, in this embodiment, the protrusion 41a of the outer peripheral plate 41 of the stator casing 13 functions as a torque support.
- a groove 44 and an opening 45 penetrating in the axial direction of the main shaft 4 so as to cross the groove 44 are formed.
- an opening 41 b is formed in the protruding portion 41 a of the outer peripheral plate 41.
- the pin 43 is inserted into the opening 45 of the second bearing housing 6C in a state where the protruding portion 41a of the outer peripheral plate 41 is fitted in the groove 44 provided in the second bearing housing 6C.
- the pin 43 is inserted so as to penetrate the opening 45 provided in the second bearing housing 6 ⁇ / b> C and the opening 41 b provided in the protrusion 41 a of the outer peripheral plate 41. Thereby, the stator casing 13 is fixed to the second bearing housing 6C.
- the projecting portion 41a of the outer peripheral plate 41 connects the intermediate portion of the second bearing housing 6C and the stator casing 13 in the radial direction of the main shaft 4.
- the distance in the axial direction of the main shaft 4 from the position at which the force acts on the casing 13 to the center of the second bearing 9 can be reduced and ideally matched. This further suppresses the occurrence of relative displacement between the portion closer to the generator 7 than the second bearing 9 of the main shaft 4, the sleeve 16, the rotor 12, and the stator casing 13, and the stator 11. Is preferable in order to further reduce the unbalance of the gap between the rotor 12 and the rotor 12.
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- Life Sciences & Earth Sciences (AREA)
- Combustion & Propulsion (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Wind Motors (AREA)
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Abstract
Description
Claims (14)
- 一端が風車ロータのロータヘッドに連結された主軸と、
ステータと、前記ステータを支持するステータケーシングと、前記主軸の他端に連結されたロータとを備える発電機と、
前記ロータヘッドと前記発電機との間に位置し、前記主軸を回転可能に支持する第1及び第2軸受と、
前記ステータケーシングを支持するトルクサポート
とを備え、
前記第2軸受は、前記第1軸受よりも前記発電機に近接して位置しており、
前記第1軸受は、調心性を有する軸受であり、
前記第2軸受は、調心性のない軸受である
ダイレクトドライブ型風力発電装置。 - 請求項1に記載のダイレクトドライブ型風力発電装置であって、
前記第2軸受は、複列テーパーころ軸受である
ダイレクトドライブ型風力発電装置。 - 請求項1に記載のダイレクトドライブ型風力発電装置であって、
前記第1軸受が、円錐ころ軸受、円筒ころ軸受、又は自動調心軸受である
ダイレクトドライブ型風力発電装置。 - 請求項1に記載のダイレクトドライブ型風力発電装置であって、
前記第2軸受は、
第1及び第2内輪と、
第1及び第2外輪と、
前記第1内輪と前記第1外輪の間に設けられた第1転動体と、
前記第2内輪と前記第2外輪の間に設けられた第2転動体と、
付勢部材
とを備え、
前記第2外輪と前記第2内輪との間の間隔が可変であり、
前記付勢部材は、前記第2外輪を、前記第2外輪の内周面が前記第2内輪の外周面に近づくように付勢する
ダイレクトドライブ型風力発電装置。 - 請求項4に記載のダイレクトドライブ型風力発電装置であって、
更に、
前記第2軸受を収容して支持する軸受ハウジングを備え、
前記第2軸受の前記第2外輪は、線接触又は点接触を介して前記軸受ハウジングに対して移動可能である
ダイレクトドライブ型風力発電装置。 - 請求項5に記載のダイレクトドライブ型風力発電装置であって、
前記軸受ハウジングと前記第2外輪との間に、円筒コロが挿入されている
ダイレクトドライブ型風力発電装置。 - 請求項4乃至6のいずれかに記載のダイレクトドライブ型風力発電装置であって、
前記第2軸受が、更に、
第3内輪と、
第3外輪と、
前記第3内輪と前記第3外輪の間に設けられた第3転動体
とを備えている
ダイレクトドライブ型風力発電装置。 - 請求項1乃至4のいずれかに記載のダイレクトドライブ型風力発電装置であって、
更に、前記第2軸受を収容して支持する軸受ハウジングを備え、
前記ステータケーシングが、前記軸受ハウジングに対向する対向面において凹部を有し、
前記軸受ハウジングの端が前記対向面と同一面上にあるか、前記軸受ハウジングの一部が前記凹部の内部に位置している
ダイレクトドライブ型風力発電装置。 - 請求項1乃至4のいずれかに記載のダイレクトドライブ型風力発電装置であって、
更に、前記第2軸受を収容して支持する軸受ハウジングを備え、
前記トルクサポートは、前記軸受ハウジングに連結されたトルクサポート部材を備え、
前記トルクサポート部材は、前記主軸の半径方向に延伸して前記軸受ハウジングと前記ステータケーシングとを連結する
ダイレクトドライブ型風力発電装置。 - 請求項1乃至4に記載のダイレクトドライブ型風力発電装置であって、
前記ステータケーシングは、
前記軸受ハウジングに対向する中心部プレートと、
前記中心部プレートの外縁部に連結された外周部プレート
とを備え、
前記中心部プレートは、その中心部が前記外縁部よりも窪んで形成され、これにより前記ステータケーシングに凹部を提供するように構成され、
前記外周部プレートは、前記トルクサポートとして機能する、前記凹部の外縁から前記主軸の半径方向内側に突出する突出部が形成されるように構成され、
前記軸受ハウジングの一部が前記凹部に収容されると共に、前記突出部が前記軸受ハウジングに連結されることによって前記ステータケーシングと前記軸受ハウジングとが連結される
ダイレクトドライブ型風力発電装置。 - 第1及び第2内輪と、
第1及び第2外輪と、
前記第1内輪と前記第1外輪の間に設けられた第1転動体と、
前記第2内輪と前記第2外輪の間に設けられた第2転動体と、
付勢部材
とを備え、
前記第2外輪と前記第2内輪との間の間隔が可変であり、
前記付勢部材は、前記第2外輪を、前記第2外輪の内周面が前記第2内輪の外周面に近づくように付勢する
軸受構造。 - 請求項11に記載の軸受構造であって、
更に、
前記第2軸受を支持する軸受ハウジングを備え、
前記第2軸受は、前記軸受ハウジングに対して移動可能であり、
前記軸受ハウジングと前記第2外輪とは、線接触又は点接触を用いて結合されている
軸受構造。 - 請求項12に記載の軸受構造であって、
前記軸受ハウジングと前記第2外輪との間に、円筒コロが挿入されている
軸受構造。 - 請求項11乃至13のいずれかに記載の軸受構造であって、
前記第2軸受が、更に、
第3内輪と、
第3外輪と、
前記第3内輪と前記第3外輪の間に設けられた第3転動体
とを備えている
軸受構造。
Priority Applications (10)
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KR1020117012292A KR101290922B1 (ko) | 2010-04-28 | 2010-04-28 | 다이렉트 드라이브형 풍력 발전 장치 및 베어링 구조 |
EP10739833.1A EP2565450A4 (en) | 2010-04-28 | 2010-04-28 | DIRECT DRIVING WIND TURBINE AND BEARING STRUCTURE |
AU2010281740A AU2010281740B2 (en) | 2010-04-28 | 2010-04-28 | Direct-drive wind turbine generator and bearing structure |
CN2010800034192A CN102439302A (zh) | 2010-04-28 | 2010-04-28 | 直驱式风力发电装置及轴承结构 |
PCT/JP2010/057613 WO2011135703A1 (ja) | 2010-04-28 | 2010-04-28 | ダイレクトドライブ型風力発電装置、及び、軸受構造 |
JP2010532352A JP5325228B2 (ja) | 2010-04-28 | 2010-04-28 | ダイレクトドライブ型風力発電装置、及び、軸受構造 |
BRPI1005442A BRPI1005442A2 (pt) | 2010-04-28 | 2010-04-28 | gerador de turbina eólica de acionamento direto e estrutura de suporte. |
CA2730109A CA2730109A1 (en) | 2010-04-28 | 2010-04-28 | Direct-drive wind turbine generator and bearing structure |
US12/805,659 US8178988B2 (en) | 2010-04-28 | 2010-08-12 | Direct-drive wind turbine generator and bearing structure |
US13/415,420 US8436484B2 (en) | 2010-04-28 | 2012-03-08 | Direct-drive wind turbine generator |
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PCT/JP2010/057613 WO2011135703A1 (ja) | 2010-04-28 | 2010-04-28 | ダイレクトドライブ型風力発電装置、及び、軸受構造 |
Related Child Applications (1)
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US12/805,659 Continuation US8178988B2 (en) | 2010-04-28 | 2010-08-12 | Direct-drive wind turbine generator and bearing structure |
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US (2) | US8178988B2 (ja) |
EP (1) | EP2565450A4 (ja) |
JP (1) | JP5325228B2 (ja) |
KR (1) | KR101290922B1 (ja) |
CN (1) | CN102439302A (ja) |
AU (1) | AU2010281740B2 (ja) |
BR (1) | BRPI1005442A2 (ja) |
CA (1) | CA2730109A1 (ja) |
WO (1) | WO2011135703A1 (ja) |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101399962B1 (ko) * | 2012-02-03 | 2014-06-27 | 삼성중공업 주식회사 | 풍력 발전기용 나셀 및 이를 구비한 풍력 발전기 |
WO2014002297A1 (ja) | 2012-06-29 | 2014-01-03 | 三菱重工業株式会社 | 再生エネルギー型発電装置の軸系組立て方法および軸系組立て治具 |
Also Published As
Publication number | Publication date |
---|---|
US8436484B2 (en) | 2013-05-07 |
US20120169062A1 (en) | 2012-07-05 |
US8178988B2 (en) | 2012-05-15 |
KR20120012776A (ko) | 2012-02-10 |
BRPI1005442A2 (pt) | 2016-08-16 |
KR101290922B1 (ko) | 2013-07-29 |
CN102439302A (zh) | 2012-05-02 |
EP2565450A1 (en) | 2013-03-06 |
JPWO2011135703A1 (ja) | 2013-07-18 |
EP2565450A4 (en) | 2014-07-09 |
US20110266806A1 (en) | 2011-11-03 |
AU2010281740A1 (en) | 2011-11-10 |
JP5325228B2 (ja) | 2013-10-23 |
AU2010281740B2 (en) | 2013-03-14 |
CA2730109A1 (en) | 2011-10-28 |
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