WO2011125133A1 - Cylinder gasket and pre-filled syringe using same - Google Patents

Cylinder gasket and pre-filled syringe using same Download PDF

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Publication number
WO2011125133A1
WO2011125133A1 PCT/JP2010/002614 JP2010002614W WO2011125133A1 WO 2011125133 A1 WO2011125133 A1 WO 2011125133A1 JP 2010002614 W JP2010002614 W JP 2010002614W WO 2011125133 A1 WO2011125133 A1 WO 2011125133A1
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WO
WIPO (PCT)
Prior art keywords
gasket
piston
cylinder
syringe
thermoplastic elastomer
Prior art date
Application number
PCT/JP2010/002614
Other languages
French (fr)
Japanese (ja)
Inventor
四ッ辻晃
Original Assignee
有限会社コーキ・エンジニアリング
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 有限会社コーキ・エンジニアリング filed Critical 有限会社コーキ・エンジニアリング
Priority to JP2012509191A priority Critical patent/JP5623508B2/en
Priority to PCT/JP2010/002614 priority patent/WO2011125133A1/en
Publication of WO2011125133A1 publication Critical patent/WO2011125133A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3284Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31511Piston or piston-rod constructions, e.g. connection of piston with piston-rod
    • A61M5/31513Piston constructions to improve sealing or sliding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J1/00Pistons; Trunk pistons; Plungers
    • F16J1/005Pistons; Trunk pistons; Plungers obtained by assembling several pieces
    • F16J1/006Pistons; Trunk pistons; Plungers obtained by assembling several pieces of different materials
    • F16J1/008Pistons; Trunk pistons; Plungers obtained by assembling several pieces of different materials with sealing lips
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M2005/3103Leak prevention means for distal end of syringes, i.e. syringe end for mounting a needle
    • A61M2005/3104Caps for syringes without needle
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/28Syringe ampoules or carpules, i.e. ampoules or carpules provided with a needle
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31511Piston or piston-rod constructions, e.g. connection of piston with piston-rod
    • A61M5/31515Connection of piston with piston rod

Definitions

  • the present invention relates to a syringe used for administering a drug solution to a human or an animal in the medical and medical fields, particularly to a gasket for a syringe suitable for a prefilled syringe.
  • a drug solution for injection is filled in advance, transported and stored in a sealed and sealed state with a cap or the like at the tip portion to which the injection needle is attached.
  • So-called pre-filled syringes are widely used in recent years to administer the drug solution in the cylinder by pressing the piston (push rod) and sliding the gasket in the direction of the tip of the cylinder after attaching the injection needle to the tip of the cylinder It has become like that.
  • Pre-filled syringes are characterized in that they can be administered in precise amounts without misuse of the drug solution, and transfer operations of the drug solution are unnecessary, and microbial contamination etc. of the drug solution caused by such operations can be prevented. Have.
  • the gaskets are formed of butyl rubber, thermoplastic elastomer (TPE) or the like, but these rubber gaskets improve the "slipperiness" when sliding on the inner surface of the cylinder
  • TPE thermoplastic elastomer
  • the gasket 1 as shown in FIG. 5 is developed (for example, refer patent document 1).
  • the gasket 1 improves the slidability with respect to the cylinder 4 by laminating the resin film 3 on the surface of the gasket body 2 made of rubber, making it unnecessary to apply the silicone grease to the inner surface of the cylinder 4 and removing the silicone grease. It is possible to avoid the above-mentioned problems resulting from it.
  • the gasket 1 of Patent Document 1 has the following problems. That is, although the screw hole 6 for screwing the front end portion of the piston 5 is formed in the gasket body 2, the piston 5 is screwed as it is because of the poor slidability of the rubber forming the gasket body 2. Since it is difficult to screw into the hole 6, when screwing the piston 5 into the screw hole 6, it was necessary to apply silicone grease to the surface of the screw hole 6 or the tip of the piston 5.
  • the rubber has relatively large flexibility, when the piston 5 is screwed into the screw hole 6 of the gasket body 2 and then the piston 5 is pulled (for example, at the time of blood collection), the ridge 6a of the screw hole 6
  • the piston 5 may possibly come off the screw hole 6 as described above.
  • heat sterilization for example, steam sterilization at 120 ° C. for 20 minutes
  • the heat causes the gasket 1 to be deformed, causing a gap with the inner surface of the cylinder 4 to spill out the chemical solution, or conversely, the fitting state of the gasket 1 to the cylinder 4 becomes tight. There was a risk that the gasket 1 could not easily move.
  • the present invention has been developed in view of such problems of the prior art. Therefore, the main object of the present invention is, of course, that the slidability with respect to the cylinder is good, there is no need to apply silicone grease to the screw hole for screwing the piston and there is no risk of the piston coming off, and heating It is an object of the present invention to provide a syringe gasket that does not deform even when subjected to sterilization treatment, and a prefilled syringe using the same.
  • the gasket body 12 made of thermoplastic elastomer has a sliding surface and a tip surface covered with the sliding film 20 and a recess 16 is formed on the surface to which the piston P is attached;
  • the thermoplastic elastomer forming the gasket body 12 is provided with a screw hole 18 into which the tip of the piston P is screwed, and is attached to the recess 16 with the screw hole 18 opened to the outside.
  • a gasket 10 for a syringe characterized by comprising a plastic base member 14 having a high softening point.
  • the gasket main body 12 formed of a thermoplastic elastomer is required for the gasket for a syringe 10 by covering the sliding surface and the tip end surface with the slidable film 20.
  • the base member 14 is attached to the recess 16 formed in the “surface to which the piston P is attached” in the gasket main body 12 provided with “slidability and sealability with the inner surface”.
  • the base member 14 is formed of a plastic having a softening point higher than that of the thermoplastic elastomer forming the gasket body 12, and the gasket body is opened with the screw hole 18 to which the tip of the piston P is screwed. It is attached to twelve.
  • the screw hole 18 in which the piston P is screwed is formed of plastic having much better slidability than rubber, it is easy to apply the silicone grease to the screw hole 18.
  • the piston P can be screwed on.
  • the base member 14 having a softening point higher than that of the thermoplastic elastomer and the slidable film 20 are formed.
  • the base member 14 and the slidable film 20 play a role of a framework since they are firmly adhered to the gasket body 12 at times, the deformation of the gasket body 12 is prevented, and the inner surface of the cylinder C and the syringe Avoid the possibility that the chemical solution M may spill out due to a gap with the gasket 10 and conversely the tight fit of the syringe gasket 10 with the cylinder C may cause the syringe gasket 10 to not move easily. it can.
  • the invention according to claim 2 relates to the gasket 10 for a syringe according to claim 1, wherein "the gasket main body 12 is formed of a fluorine-free thermoplastic elastomer,
  • the base member 14 is characterized by being formed of any plastic material selected from high density polyethylene, polypropylene, cycloolefin polymer, and cyclic olefin-based copolymer.
  • the material of the fluorinated thermoplastic elastomer is The surface has low slidability (has adhesiveness) and is made of a base member 14 and a fluorine-based thermoplastic elastomer formed of a material other than “fluorinated plastic” such as a fluorine-containing thermoplastic resin
  • the bonding strength is extremely weak with the gasket body 12 of this type, and there is a risk that the base member 14 may be pulled out of the gasket body 12 when the piston P screwed to the base member 14 is pulled.
  • a fluorine-containing thermoplastic resin or the like Tsu fluorinated plastic "only can not be used.
  • the gasket body 12 is formed of "a thermoplastic elastomer containing no fluorine", and has a high density that adheres firmly to the "thermoplastic elastomer containing no fluorine" at the time of molding.
  • the use of polyethylene (HDPE), polypropylene (PP), cycloolefin polymer (COP), or cyclic olefin copolymer (COC) as the base member 14 does not cause the above-mentioned problems.
  • "high density” polyethylene means the thing whose specific gravity is 0.96 or more.
  • the invention described in claim 3 relates to the gasket for a syringe 10 described in claim 1 or 2, wherein "the slidable film 20 is a PTFE film, The bonding surface of the gasket body 12 and the PTFE film 20 is subjected to an adhesion improving process.
  • PTFE polytetrafluoroethylene, tetrafluoride
  • slidable film 20 covering the sliding face and tip face of the gasket body 12. Since the ethylene) film 20 is used, the slidability of the gasket for syringe 10 with respect to the cylinder C can be further enhanced, and the slide can be performed more smoothly.
  • the PTFE film 20 is poorly adhesive and the bonding strength with the “fluorine-free thermoplastic elastomer” constituting the gasket body 12 is extremely weak, the PTFE film 20 may be simply bonded to the gasket body 12. Although the intended molded product can not be obtained, in the gasket 10 for a syringe of the present invention, the bonding surface of the gasket body 12 and the PTFE film 20 is subjected to an adhesion improving treatment, so The gasket main body 12 can be firmly joined at the time of molding.
  • the syringe gasket 10 for a syringe that has extremely high slidability with respect to the cylinder C, and that there is no concern that the PTFE film 20 is detached from the gasket body 12 due to vibration or impact.
  • the cylinder C filled with the chemical solution M which seals the cylinder C. It is a prefilled syringe A having a piston P which pushes the gasket 10 for a syringe toward the tip of the cylinder C and whose tip is a screw P screwed into the screw hole 18.
  • the slidability with respect to the cylinder is good, there is no need to apply silicone grease to the screw hole for screwing the piston and there is no risk of the piston coming off, and heat sterilization treatment It was possible to provide a gasket for a syringe which is not deformed even when received.
  • FIG. 1 is a cross-sectional view showing a gasket 10 for a syringe of the present invention
  • FIG. 2 is a cross-sectional view showing a prefilled syringe A to which the gasket 10 for a syringe is applied.
  • the prefilled syringe A is generally configured of a gasket for syringe 10 (hereinafter simply referred to as “gasket 10”), a cylinder C, a piston P, and a cap K.
  • gasket 10 a gasket for syringe 10
  • cylinder C a cylinder C
  • piston P a piston
  • cap K a cap K
  • M in the figure is a drug solution (injection solution) filled in the syringe A.
  • the gasket 10 is made of PTFE (polytetrafluoroethylene, tetrafluoroethylene) laminated on the sliding surfaces of the gasket body 12, the base member 14, and the inner surface of the cylinder C in the gasket body 12. And a film 20.
  • PTFE polytetrafluoroethylene, tetrafluoroethylene
  • the gasket body 12 of the present embodiment is a thermoplastic that uses polystyrene (PS) or polypropylene (PP) as a hard segment, and ethylene propylene (EPDM), polybutadiene (BDR), or polyisoprene as a soft segment.
  • PS polystyrene
  • PP polypropylene
  • EPDM ethylene propylene
  • BDR polybutadiene
  • TPE elastomer
  • the material of the gasket body 12 is not limited to this, and other types of thermoplastic elastomers can be used.
  • thermoplastic resin does not contain fluorine, in that the cost of the gasket 10 can be stably kept low due to the wide choice of materials, and it can be easily coped with the surge of demand. It is preferred to use an "elastomer”.
  • thermoplastic elastomer having good heating permanent strain and produced by mixing and vulcanizing simultaneously may be used, and as additives for vulcanization purpose, sulfur, many Functional silicon, bismaleimides, organic peroxides, etc. can be considered.
  • the base member 14 is a substantially cylindrical member formed of a plastic having a softening point higher than that of the thermoplastic elastomer forming the gasket body 12, and a screw hole in which the tip of the piston P is screwed on the bottom surface thereof. 18 is formed and attached so as to be fitted into the recess 16 of the gasket body 12 with the screw hole 18 opened to the outside.
  • any plastic having a softening point higher than that of a thermoplastic elastomer and exhibiting high adhesion to the thermoplastic elastomer can be used, but a highly versatile high density It is preferred to use polyethylene (HDPE), polypropylene, cycloolefin polymers (COP) or cyclic olefin copolymers (COC).
  • HDPE polyethylene
  • COP cycloolefin polymers
  • COC cyclic olefin copolymers
  • the shape of the base member 14 is not limited to a substantially cylindrical shape having a slightly pointed end opposite to the surface on which the screw hole 18 is formed, as shown in FIG. 1, for example, as shown in FIG.
  • the side peripheral surface at the end on the surface side where the hole 18 is formed may be shaped so as to have a ridge 21 having a circular outer shape in plan view.
  • FIG. 3A shows an aspect in which the outer peripheral surface of the crucible 21 is covered with the PTFE film 20, and in FIG. 3B, the PTFE film 20 is disposed up to the lower surface in the drawing of the crucible 21.
  • the aspect which the outer peripheral surface of the weir 21 exposed is shown.
  • the tip of the piston P is screwed into the screw hole 18 of the base member 14.
  • the weir 21 properly guides the movement of the gasket 10, and there is no risk of the gasket 10 being pushed obliquely in the cylinder C.
  • the piston P can be more securely fixed to the base member 14.
  • the PTFE film 20 imparts high slidability to the sliding surface of the gasket main body 12 laminated on the sliding surface with the inner surface of the cylinder C in the gasket main body 12 (that is, the outer peripheral side surface of the gasket main body 12) and the tip surface. Sliding film.
  • the thickness of the PTFE film 20 is set to 20 ⁇ m or more and 80 ⁇ m or less before lamination to the gasket body 12. This makes it difficult to obtain the PTFE film 20 economically when the thickness of the PTFE film 20 is less than 20 ⁇ m, and conversely, when the thickness of the PTFE film 20 is more than 80 ⁇ m, the elasticity of the gasket body 12 is sufficient.
  • slidable films other than the PTFE film 20 may be laminated on the gasket body 12, but in view of the purpose of imparting high slidability to the gasket 10, it is preferable to use the PTFE film 20.
  • the PTFE film 20 is laminated on the gasket body 12 by injection molding as described later (the thickness of the PTFE film 20 after lamination becomes 10 ⁇ m to 20 ⁇ m), and the elasticity of the gasket body 12 is inhibited.
  • those exhibiting an elongation of at least about 250 to 650% (more precisely, elongation at break) are preferred. If the elongation rate is 300% or less, there is a risk that the PTFE film 20 may be broken at the time of molding (stretching) of the gasket 10 described later. It is more preferable to use the one having an elongation of 300% or more.
  • the PTFE film 20 can be produced by a method of forming the PTFE into a sheet using a casting method, a method of forming the PTFE into a block and slicing it with a blade, or a skiving process.
  • the PTFE film 20 has a problem that the bonding strength with the “thermoplastic elastomer not containing fluorine” is extremely weak and the bonding strength with the “thermoplastic elastomer containing no fluorine” is extremely weak.
  • chemical treatment with metallic sodium or plasma treatment in an argon atmosphere may be performed as “adhesion improvement treatment”.
  • the plasma of the PTFE film 20 is used.
  • Butadiene may be plasma polymerized on the surface.
  • BDR polybutadiene
  • the silica fine particle layer 22 is composed of a binder 22a and silica (SiO2) fine particles 22b, and the PTFE film 20 and the gasket main body 12 having a poor adhesion property due to the affinity to the gasket main body 12 and the anchor effect possessed by the silica fine particles 22b It can be joined firmly.
  • the fine silica particle 22b constituting the fine silica particle layer 22 is adhered on the surface of the PTFE film 20 in a state of being exposed to some extent from the binder 22a, and the exposed portion bites into the surface of the gasket main body 12 to exert an anchor effect. .
  • Specific examples of the method for forming the silica fine particle layer 22 on the surface of the PTFE film 20 include the following two methods.
  • the first method is a method using a PFA resin as a binder 22a for fixing the silica fine particles 22b to the surface of the PTFE film 20.
  • the aqueous solution of PFA resin is mixed with the silica fine particles 22b and a surfactant.
  • the mixed dispersion obtained by stirring is uniformly coated on one side of the PTFE film 20 using a known coating method (for example, a spray method, a roll coating method, etc.), introduced into a furnace (not shown)
  • the PFA resin is fired at 250 to 360 ° C. using an apparatus capable of maintaining the shape of the PTFE film 20.
  • the PFA resin as the binder 22a is integrated with the PTFE film 20, and the silica fine particles 22b can be firmly fixed to the surface of the PTFE film 20.
  • the gasket 10 is suitably manufactured by compression molding or injection molding ( That is, it becomes possible to co-mold, and it is possible to prevent the PTFE film 20 from inhibiting the elasticity of the gasket body 12.
  • the second method is a method using a varnish in which a perfluoro fluorine resin and PFA powder are mixed as a binder 22a for fixing the silica fine particles 22b to the surface of the PTFE film 20.
  • a perfluoro fluorine resin and silica fine particles 22b is dispersed in a perfluoro solvent (for example, CT-solv. 100 manufactured by Asahi Glass Co., Ltd., etc.), and the varnish obtained is uniformly coated on one side of the PTFE film 20 using a known coating method, and dried. Heat treated to form.
  • the silica fine particle layer 22 can be efficiently formed on the surface of the PTFE film 20.
  • the thickness of the silica fine particle layer 22 formed by each method as described above is preferably in the range of 0.5 ⁇ m to 10 ⁇ m. Within this range, both can be firmly joined without inhibiting the elongation of the PTFE film 20 and the elasticity of the gasket body 12.
  • the average particle diameter of the silica fine particles 22b constituting the silica fine particle layer 22 is preferably in the range of 0.02 ⁇ m to 10 ⁇ m, and more preferably in the range of 0.05 ⁇ m to 2 ⁇ m.
  • the average particle diameter of the silica fine particles 22b is less than 0.05 ⁇ m, the handling of the silica fine particles 22b becomes difficult, and it becomes difficult to economically manufacture the silica fine particles 22b, conversely, the silica fine particles 22b
  • the average particle diameter of the silica particles 22b is larger than 10 ⁇ m, the specific surface area of the silica fine particles 22b is reduced, and a sufficient anchoring effect on the gasket body 12 can not be exhibited.
  • the cylinder C (FIG. 2) has a needle mounting portion c1 at its front end, a finger hooking portion c2 at its rear end, and a cylindrical drug solution filling portion c3 formed between them, and in this embodiment is formed of cyclic polyolefin. .
  • the shape of the cylinder C is not limited to that shown in the drawing, and polypropylene, glass or the like can also be used as the material of the cylinder C.
  • the piston P is a rod-like member having a gasket mounting portion p1 at its front end and a finger rest p2 at its rear end.
  • the gasket mounting portion p1 of the piston P is formed with an external thread to be screwed into the screw hole 18 of the base member 14 of the gasket 10 described above.
  • the piston P is also made of resin such as cyclic polyolefin, polycarbonate and polypropylene, glass, and the like.
  • the cap K is basically formed of the same material as the cylinder C, and the needle mounting portion c1 of the cylinder C is airtightly covered, and the chemical solution filled in the cylinder C undesirably leaks from the needle mounting portion c1. It has a role to prevent release.
  • the PTFE film 20 on which the layer 22 is formed is placed on the open face of the mold (FIG. 4 (b)), and after that, the thermoplastic elastomer Y which is a raw material of the gasket main body 12 is fixed in a clamped state.
  • thermoplastic elastomer adheres firmly to the PTFE film 20 through the base member 14 and the silica fine particle layer 22.
  • the pocket 10 is formed. Then, after the gasket 10 is cooled, the mold 10 is opened and taken out from the mold, and the unnecessary portion is trimmed if necessary, whereby the manufacturing of the gasket 10 is completed.
  • the screw hole 18 in which the piston P is screwed is formed of plastic having better slidability than rubber, silicone grease is applied to the screw hole 18 Instead, the piston P can be easily screwed.
  • the desired molded product can not be obtained (that is, the base member 14 having a higher softening point than the thermoplastic elastomer).
  • the PTFE film 20 laminated on the surface (sliding surface and tip surface) of the gasket body 12 plays a role of a framework to prevent deformation of the gasket body 12, and between the inner surface of the cylinder C and the gasket 10. It is possible to avoid the possibility that the chemical solution M may spill out due to a gap, or the fitting state of the gasket 10 with respect to the cylinder C may become tight and the gasket 10 may not easily move.

Abstract

Provided is a cylinder gasket which naturally has good sliding properties with respect to a cylinder, that does not require the application of silicon grease to a threaded hole into which a piston is screwed, that is not susceptible to the piston being dislodged, and which is not deformed even if subjected to heat sterilization. The cylinder gasket (10) comprises: a gasket main body (12) that is made from a thermoplastic elastomer and which has sliding surfaces and the tip surface covered with a friction-reducing film (20), and has a recess (16) formed on the surface on which a piston (P) is mounted; and a base member (14) made from plastic having a higher softening point than the thermoplastic elastomer that forms the gasket main body (12), said base member having a threaded hole (18) into which the tip of the piston (P) is screwed, and said base member being mounted to the recess (16) with the threaded hole (18) open to the exterior.

Description

シリンジ用ガスケットおよびそれを用いたプレフィルドシリンジGasket for syringe and prefilled syringe using the same
 本発明は、医薬、医療分野において薬液を人体あるいは動物に投与する際に使用されるシリンジ、とりわけプレフィルドシリンジに好適なシリンジ用ガスケットに関する。 The present invention relates to a syringe used for administering a drug solution to a human or an animal in the medical and medical fields, particularly to a gasket for a syringe suitable for a prefilled syringe.
 注射筒兼薬液容器となるシリンダ内に、予め注射用の薬液を充填しておき、注射針が取り付けられる先端部分をキャップ等で密閉・封止した状態で輸送、保管し、薬液投与の際にはシリンダの先端部分に注射針を取り付けた後、ピストン(押し棒)を押し込んでガスケットをシリンダの先端方向に摺動させることにより、シリンダ内の薬液を投与する、いわゆるプレフィルドシリンジが近年多用されるようになってきている。 In the cylinder used as a syringe and a drug solution container, a drug solution for injection is filled in advance, transported and stored in a sealed and sealed state with a cap or the like at the tip portion to which the injection needle is attached. So-called pre-filled syringes are widely used in recent years to administer the drug solution in the cylinder by pressing the piston (push rod) and sliding the gasket in the direction of the tip of the cylinder after attaching the injection needle to the tip of the cylinder It has become like that.
 プレフィルドシリンジは、薬液を誤用することなく正確な量で投与することができる点や、薬液の移し替え作業が不要であり、かかる作業に起因する薬液の微生物汚染等を防止できる点等に特徴を有している。 Pre-filled syringes are characterized in that they can be administered in precise amounts without misuse of the drug solution, and transfer operations of the drug solution are unnecessary, and microbial contamination etc. of the drug solution caused by such operations can be prevented. Have.
 ところで、従来のプレフィルドシリンジでは、ガスケットがブチルゴムや熱可塑性エラストマ(TPE)等で形成されていたが、これらゴム製のガスケットがシリンダの内面を摺動する際の「摺動性の悪さ」を改善するために、ガスケット表面やシリンダの内面にシリコーングリスを塗布する必要があり、当該シリコーングリスが薬液中の有効成分を吸着してしまうことによる力価低下や、シリコーングリス中のシリコーン微粒子による薬液の汚染およびこれによる人体への悪影響が問題視されていた。また、ゴム中の可溶性成分が薬液中に溶出するおそれもあった。 By the way, in the conventional pre-filled syringes, the gaskets are formed of butyl rubber, thermoplastic elastomer (TPE) or the like, but these rubber gaskets improve the "slipperiness" when sliding on the inner surface of the cylinder In order to achieve this, it is necessary to apply silicone grease to the gasket surface and the inner surface of the cylinder, and the silicone grease absorbs the active ingredient in the drug solution, and the drug solution is reduced by silicone particles in the silicone grease. Contamination and its adverse effects on the human body have been regarded as problems. Moreover, there also existed a possibility that the soluble component in rubber | gum might elute in a chemical | medical solution.
 そこで、係る問題を解決すべく、図5に示すようなガスケット1が開発されている(例えば、特許文献1参照)。このガスケット1は、ゴム製ガスケット本体2の表面に樹脂フィルム3を積層することにより、シリンダ4に対する摺動性を向上させ、シリンダ4の内面へのシリコーングリスの塗布を不要にして当該シリコーングリスに起因する上記問題を回避することができる。 Then, in order to solve the problem which concerns, the gasket 1 as shown in FIG. 5 is developed (for example, refer patent document 1). The gasket 1 improves the slidability with respect to the cylinder 4 by laminating the resin film 3 on the surface of the gasket body 2 made of rubber, making it unnecessary to apply the silicone grease to the inner surface of the cylinder 4 and removing the silicone grease. It is possible to avoid the above-mentioned problems resulting from it.
特開平10-314305号公報Japanese Patent Application Laid-Open No. 10-314305
 しかしながら、特許文献1のガスケット1には、以下に述べるような問題があった。すなわち、ガスケット本体2には、ピストン5の先端部を螺着するためのネジ穴6が形成されているが、ガスケット本体2を形成するゴムの摺動性の悪さ故に、そのままではピストン5をネジ穴6にねじ込むことが困難であることから、ピストン5をネジ穴6に螺着する際には、ネジ穴6の表面あるいはピストン5の先端部にシリコーングリスを塗布する必要があった。 However, the gasket 1 of Patent Document 1 has the following problems. That is, although the screw hole 6 for screwing the front end portion of the piston 5 is formed in the gasket body 2, the piston 5 is screwed as it is because of the poor slidability of the rubber forming the gasket body 2. Since it is difficult to screw into the hole 6, when screwing the piston 5 into the screw hole 6, it was necessary to apply silicone grease to the surface of the screw hole 6 or the tip of the piston 5.
 このため、折角、シリンダ4の内面へのシリコーングリス塗布を不要にしているにもかかわらず、ネジ穴6の表面(あるいはピストン5の先端部)へのシリコーングリス塗布工程を省くことができず、加えて、最悪の場合にはネジ穴6にピストン5を螺着した際にネジ穴6から押し出されたシリコーングリスがシリンダ4の内面に付着して当該シリンダ4内の薬液中に混入するおそれも皆無ではなかった。 For this reason, although it is not necessary to apply silicone grease to the inner surface of the cylinder 4 at the bending angle, the process of applying silicone grease to the surface of the screw hole 6 (or the tip of the piston 5) can not be omitted. In addition, in the worst case, when the piston 5 is screwed into the screw hole 6, the silicone grease pushed out from the screw hole 6 may adhere to the inner surface of the cylinder 4 and be mixed in the chemical solution in the cylinder 4 It was not nothing.
 また、ゴムは比較的大きな可撓性を有することから、ガスケット本体2のネジ穴6にピストン5を螺着した後、当該ピストン5を引っ張ったとき(例えば採血時)、ネジ穴6の山6aが引っ張り方向に撓み、さらに上述のようにネジ穴6にシリコーングリスが塗布されていることと相俟って、ピストン5がネジ穴6からすっぽ抜けるおそれがあった。 Further, since the rubber has relatively large flexibility, when the piston 5 is screwed into the screw hole 6 of the gasket body 2 and then the piston 5 is pulled (for example, at the time of blood collection), the ridge 6a of the screw hole 6 However, in combination with the fact that the silicone grease is applied to the screw hole 6 as described above, the piston 5 may possibly come off the screw hole 6 as described above.
 さらに別の問題として、シリンダ4に薬液を充填した後、ガスケット1を当該シリンダ4に嵌め込んだ状態で加熱殺菌(例えば、120℃・20分間の蒸気殺菌)を行ったとき(特に熱可塑性エラストマ(TPE)では)、その熱によってガスケット1が変形してしまい、シリンダ4の内面との間で隙間が生じて薬液がこぼれ出たり、逆にシリンダ4に対するガスケット1の嵌め合い状態がきつくなってガスケット1が容易には動かなくなってしまうおそれがあった。 As still another problem, after the cylinder 4 is filled with a chemical solution, heat sterilization (for example, steam sterilization at 120 ° C. for 20 minutes) is performed in a state where the gasket 1 is fitted into the cylinder 4 (especially thermoplastic elastomer In the case of (TPE), the heat causes the gasket 1 to be deformed, causing a gap with the inner surface of the cylinder 4 to spill out the chemical solution, or conversely, the fitting state of the gasket 1 to the cylinder 4 becomes tight. There was a risk that the gasket 1 could not easily move.
 本発明は、このような従来技術の問題点に鑑みて開発されたものである。それゆえに本発明の主たる課題は、シリンダに対する摺動性が良好であることは当然として、ピストンを螺着するネジ穴へのシリコーングリス塗布が不要であるとともにピストンが抜けるおそれがなく、かつ、加熱殺菌処理を受けても変形することのないシリンジ用ガスケットおよびそれを用いたプレフィルドシリンジを提供することにある。 The present invention has been developed in view of such problems of the prior art. Therefore, the main object of the present invention is, of course, that the slidability with respect to the cylinder is good, there is no need to apply silicone grease to the screw hole for screwing the piston and there is no risk of the piston coming off, and heating It is an object of the present invention to provide a syringe gasket that does not deform even when subjected to sterilization treatment, and a prefilled syringe using the same.
 請求項1に記載した発明は、「摺動面および先端面が摺動性フィルム20で覆われ、ピストンPが取り付けられる面に凹部16が形成された、熱可塑性エラストマ製のガスケット本体12と、
 前記ピストンPの先端部が螺着されるネジ穴18を有しており、前記ネジ穴18が外部に開口した状態で前記凹部16に取り付けられた、前記ガスケット本体12を形成する熱可塑性エラストマよりも軟化点の高いプラスチック製のベース部材14とで構成されたことを特徴とするシリンジ用ガスケット10」である。
According to the invention described in claim 1, the gasket body 12 made of thermoplastic elastomer has a sliding surface and a tip surface covered with the sliding film 20 and a recess 16 is formed on the surface to which the piston P is attached;
The thermoplastic elastomer forming the gasket body 12 is provided with a screw hole 18 into which the tip of the piston P is screwed, and is attached to the recess 16 with the screw hole 18 opened to the outside. Is a gasket 10 for a syringe characterized by comprising a plastic base member 14 having a high softening point.
 この発明によれば、熱可塑性エラストマで形成されたガスケット本体12は、その摺動面および先端面が摺動性フィルム20で覆われていることにより、シリンジ用ガスケット10に求められる「シリンダCの内面との間における摺動性および密封性」を備えており、また、当該ガスケット本体12における「ピストンPが取り付けられる面」に形成された凹部16には、ベース部材14が取り付けられている。 According to the present invention, the gasket main body 12 formed of a thermoplastic elastomer is required for the gasket for a syringe 10 by covering the sliding surface and the tip end surface with the slidable film 20. The base member 14 is attached to the recess 16 formed in the “surface to which the piston P is attached” in the gasket main body 12 provided with “slidability and sealability with the inner surface”.
 このベース部材14は、ガスケット本体12を形成する熱可塑性エラストマよりも軟化点の高いプラスチックで形成されており、ピストンPの先端部が螺着されるネジ穴18が外部に開口した状態でガスケット本体12に取り付けられている。 The base member 14 is formed of a plastic having a softening point higher than that of the thermoplastic elastomer forming the gasket body 12, and the gasket body is opened with the screw hole 18 to which the tip of the piston P is screwed. It is attached to twelve.
 このようにピストンPが螺着されるネジ穴18は、ゴムに比べてはるかに摺動性のよいプラスチックで形成されていることから、当該ネジ穴18にシリコーングリスを塗布することなく、容易にピストンPを螺着することができる。 Thus, since the screw hole 18 in which the piston P is screwed is formed of plastic having much better slidability than rubber, it is easy to apply the silicone grease to the screw hole 18. The piston P can be screwed on.
 また、プラスチックはゴムに比べて可撓性が小さいことから、ベース部材14のネジ穴18にピストンPを螺着して当該ピストンPを引っ張ったとき、ネジ穴18の山が引っ張り方向に撓んでピストンPがネジ穴18からすっぽ抜けるおそれが全くない。 Further, since plastic is less flexible than rubber, when the piston P is screwed into the screw hole 18 of the base member 14 and the piston P is pulled, the crest of the screw hole 18 is bent in the pulling direction There is no risk of the piston P coming off the screw hole 18 at all.
 加えて、加熱殺菌時等の熱によって熱可塑性エラストマの変形可能温度までシリンジ用ガスケット10が昇温したとしても、熱可塑性エラストマよりも軟化点の高いベース部材14、および摺動性フィルム20が成形時においてガスケット本体12に対して強固に接着されていることから、これらベース部材14および摺動性フィルム20が骨組みの役割を果たすことによってガスケット本体12の変形を防止し、シリンダCの内面とシリンジ用ガスケット10との間で隙間が生じて薬液Mがこぼれ出たり、逆にシリンダCに対するシリンジ用ガスケット10の嵌め合い状態がきつくなってシリンジ用ガスケット10が容易に動かなくなるおそれを回避することができる。 In addition, even if the temperature of the gasket for syringe 10 is increased to the deformable temperature of the thermoplastic elastomer due to heat at the time of heat sterilization, the base member 14 having a softening point higher than that of the thermoplastic elastomer and the slidable film 20 are formed. Since the base member 14 and the slidable film 20 play a role of a framework since they are firmly adhered to the gasket body 12 at times, the deformation of the gasket body 12 is prevented, and the inner surface of the cylinder C and the syringe Avoid the possibility that the chemical solution M may spill out due to a gap with the gasket 10 and conversely the tight fit of the syringe gasket 10 with the cylinder C may cause the syringe gasket 10 to not move easily. it can.
 請求項2に記載した発明は、請求項1に記載したシリンジ用ガスケット10に関し、「前記ガスケット本体12は、フッ素を含まない熱可塑性エラストマで形成されており、
 前記ベース部材14は、高密度ポリエチレン、ポリプロピレン、シクロオレフィンポリマー、および環状オレフィン系コポリマーから選択されるいずれかのプラスチック材料で形成されている」ことを特徴とする。
The invention according to claim 2 relates to the gasket 10 for a syringe according to claim 1, wherein "the gasket main body 12 is formed of a fluorine-free thermoplastic elastomer,
The base member 14 is characterized by being formed of any plastic material selected from high density polyethylene, polypropylene, cycloolefin polymer, and cyclic olefin-based copolymer.
 熱可塑性エラストマのハードセグメントやソフトセグメントにフッ素を含む材料(以下、このようなものを「フッ素系熱可塑性エラストマ」という。)を用いてガスケット本体12を形成した場合、当該フッ素系熱可塑性エラストマの表面は摺動性が低く(粘着性を有している)、かつ、フッ素含有熱可塑性樹脂等の「フッ素化されたプラスチック」以外の材質で形成されたベース部材14とフッ素系熱可塑性エラストマ製のガスケット本体12とでは接合力が極めて弱く、ベース部材14に螺着したピストンPを引っ張ったときにガスケット本体12からベース部材14が抜けてしまうおそれがあることから、フッ素系熱可塑性エラストマ製のガスケット本体12に対するベース部材14の材料としては、フッ素含有熱可塑性樹脂等の「フッ素化されたプラスチック」しか用いることができない。 When the gasket main body 12 is formed using a material containing fluorine in the hard segment or soft segment of the thermoplastic elastomer (hereinafter, such a material is referred to as “fluorinated thermoplastic elastomer”), the material of the fluorinated thermoplastic elastomer is The surface has low slidability (has adhesiveness) and is made of a base member 14 and a fluorine-based thermoplastic elastomer formed of a material other than “fluorinated plastic” such as a fluorine-containing thermoplastic resin The bonding strength is extremely weak with the gasket body 12 of this type, and there is a risk that the base member 14 may be pulled out of the gasket body 12 when the piston P screwed to the base member 14 is pulled. As a material of the base member 14 with respect to the gasket main body 12, a fluorine-containing thermoplastic resin or the like Tsu fluorinated plastic "only can not be used.
 しかしながら、本発明のシリンジ用ガスケット10では、ガスケット本体12を「フッ素を含まない熱可塑性エラストマ」で形成しており、かつ、成形時に「フッ素を含まない熱可塑性エラストマ」と強固に接着する高密度ポリエチレン(HDPE)、ポリプロピレン(PP)、シクロオレフィンポリマー(COP)、あるいは環状オレフィン系コポリマー(COC)をベース部材14として使用することにより、上記のような問題が生じることがない。なお、「高密度」ポリエチレンとは、比重が0.96以上のものをいう。 However, in the gasket 10 for a syringe according to the present invention, the gasket body 12 is formed of "a thermoplastic elastomer containing no fluorine", and has a high density that adheres firmly to the "thermoplastic elastomer containing no fluorine" at the time of molding. The use of polyethylene (HDPE), polypropylene (PP), cycloolefin polymer (COP), or cyclic olefin copolymer (COC) as the base member 14 does not cause the above-mentioned problems. In addition, "high density" polyethylene means the thing whose specific gravity is 0.96 or more.
 請求項3に記載した発明は、請求項1または2に記載したシリンジ用ガスケット10に関し、「前記摺動性フィルム20は、PTFEフィルムであり、
 前記ガスケット本体12と前記PTFEフィルム20との接合面には、接着性改善処理が施されている」ことを特徴とする。
The invention described in claim 3 relates to the gasket for a syringe 10 described in claim 1 or 2, wherein "the slidable film 20 is a PTFE film,
The bonding surface of the gasket body 12 and the PTFE film 20 is subjected to an adhesion improving process.
 本発明では、ガスケット本体12の摺動面および先端面を覆う摺動性フィルム20として、高い摺動性(つまり、摺動時の抵抗が低い)を有するPTFE(ポリテトラフルオロエチレン、四フッ化エチレン)フィルム20が用いられていることから、シリンダCに対するシリンジ用ガスケット10の摺動性をより高くして、更に滑らかに摺動させることができる。 In the present invention, PTFE (polytetrafluoroethylene, tetrafluoride) having high slidability (that is, low resistance at the time of sliding) is used as the slidable film 20 covering the sliding face and tip face of the gasket body 12. Since the ethylene) film 20 is used, the slidability of the gasket for syringe 10 with respect to the cylinder C can be further enhanced, and the slide can be performed more smoothly.
 しかしながら、PTFEフィルム20は難接着性であり、ガスケット本体12を構成する「フッ素を含まない熱可塑性エラストマ」との接合力が極めて弱いことから、単にPTFEフィルム20をガスケット本体12に接合しようとしても目的の成形品が得られないが、本発明のシリンジ用ガスケット10では、ガスケット本体12とPTFEフィルム20との接合面に接着性改善処理が施されているので、難接着性のPTFEフィルム20とガスケット本体12とを成形時において強固に接合させることができる。 However, since the PTFE film 20 is poorly adhesive and the bonding strength with the “fluorine-free thermoplastic elastomer” constituting the gasket body 12 is extremely weak, the PTFE film 20 may be simply bonded to the gasket body 12. Although the intended molded product can not be obtained, in the gasket 10 for a syringe of the present invention, the bonding surface of the gasket body 12 and the PTFE film 20 is subjected to an adhesion improving treatment, so The gasket main body 12 can be firmly joined at the time of molding.
 この「接着性改善処理」としては、後述するように、「シリカ微粒子層22の配設」、「金属ナトリウムによる化学処理」、「アルゴン雰囲気中でのプラズマ処理」、あるいは「PTFEフィルム20の表面に対するブタジエンのプラズマ重合処理」が考えられる。 As the "adhesion improvement treatment", as described later, "arrangement of the silica fine particle layer 22", "chemical treatment with metal sodium", "plasma treatment in an argon atmosphere", or "the surface of the PTFE film 20" "Plasma polymerization treatment of butadiene to" is considered.
 これにより、シリンダCに対する摺動性が極めて高く、かつ、振動や衝撃によってガスケット本体12からPTFEフィルム20が外れる心配のないシリンジ用ガスケット10を提供することができる。 As a result, it is possible to provide the syringe gasket 10 for a syringe that has extremely high slidability with respect to the cylinder C, and that there is no concern that the PTFE film 20 is detached from the gasket body 12 due to vibration or impact.
 請求項4に記載した発明は、「薬液Mが充填されたシリンダCと、
 前記シリンダCを密封する請求項1ないし3のいずれかに記載されたシリンジ用ガスケット10と、
 前記シリンジ用ガスケット10を前記シリンダCの先端に向けて押し込む、先端部が前記ネジ穴18に螺着されたピストンPとで構成されたプレフィルドシリンジA」である。
According to the invention described in claim 4, “the cylinder C filled with the chemical solution M,
The gasket for a syringe according to any one of claims 1 to 3, which seals the cylinder C.
It is a prefilled syringe A having a piston P which pushes the gasket 10 for a syringe toward the tip of the cylinder C and whose tip is a screw P screwed into the screw hole 18.
 本発明によれば、シリンダに対する摺動性が良好であることは当然として、ピストンを螺着するネジ穴へのシリコーングリス塗布が不要であるとともにピストンが抜けるおそれがなく、かつ、加熱殺菌処理を受けても変形することのないシリンジ用ガスケットを提供することができた。 According to the present invention, as a matter of course, the slidability with respect to the cylinder is good, there is no need to apply silicone grease to the screw hole for screwing the piston and there is no risk of the piston coming off, and heat sterilization treatment It was possible to provide a gasket for a syringe which is not deformed even when received.
本発明を適用したシリンジ用ガスケットの断面図である。It is sectional drawing of the gasket for syringes to which this invention is applied. 図1のシリンジ用ガスケットが適用されたプレフィルドシリンジの断面図である。It is sectional drawing of the prefilled syringe to which the gasket for syringes of FIG. 1 was applied. 他の実施例を示す断面図である。It is sectional drawing which shows another Example. シリンジ用ガスケットの製造手順を示す図である。It is a figure which shows the manufacture procedure of the gasket for syringes. 従来技術を示す図である。It is a figure which shows a prior art.
 以下、本発明を適用したシリンジ用ガスケット10について、図面を用いて説明する。図1は、本発明のシリンジ用ガスケット10を示した断面図であり、図2は、シリンジ用ガスケット10が適用されたプレフィルドシリンジAを示した断面図である。 Hereinafter, a gasket for a syringe 10 to which the present invention is applied will be described with reference to the drawings. FIG. 1 is a cross-sectional view showing a gasket 10 for a syringe of the present invention, and FIG. 2 is a cross-sectional view showing a prefilled syringe A to which the gasket 10 for a syringe is applied.
 図2に示すように、プレフィルドシリンジAは、大略、シリンジ用ガスケット10(以下、単に「ガスケット10」という。)と、シリンダCと、ピストンPと、キャップKとで構成されている。なお、同図中のMは、シリンジA内に充填された薬液(注射液)である。 As shown in FIG. 2, the prefilled syringe A is generally configured of a gasket for syringe 10 (hereinafter simply referred to as “gasket 10”), a cylinder C, a piston P, and a cap K. M in the figure is a drug solution (injection solution) filled in the syringe A.
 ガスケット10は、図1に示すように、ガスケット本体12と、ベース部材14と、ガスケット本体12におけるシリンダCの内面との摺動面に積層されたPTFE(ポリテトラフルオロエチレン、四フッ化エチレン)フィルム20とで構成されている。 As shown in FIG. 1, the gasket 10 is made of PTFE (polytetrafluoroethylene, tetrafluoroethylene) laminated on the sliding surfaces of the gasket body 12, the base member 14, and the inner surface of the cylinder C in the gasket body 12. And a film 20.
 ガスケット本体12は、熱可塑性エラストマで形成された略円柱状の部材であり、その底面(=ピストンPが取り付けられる面)には、ベース部材14が取り付けられる略円柱状の凹部16が形成されている。 The gasket main body 12 is a substantially cylindrical member formed of a thermoplastic elastomer, and a substantially cylindrical recess 16 to which the base member 14 is attached is formed on the bottom surface (= the surface to which the piston P is attached). There is.
 本実施例のガスケット本体12には、ハードセグメントとしてポリスチレン(PS)あるいはポリプロピレン(PP)が使用され、ソフトセグメントとしてエチレン・プロピレン(EPDM)、ポリブタジエン(BDR)、あるいはポリイソプレンが使用された熱可塑性エラストマ(TPE)が採用されているが、ガスケット本体12の材料としては、これに限られることはなく、他の種類の熱可塑性エラストマを使用することができる。ただし、後述するように、ベース部材14の原料として接着性および汎用性の高い高密度ポリエチレン(HDPE)、ポリプロピレン、シクロオレフィンポリマー(COP)、あるいは環状オレフィン系コポリマー(COC)を使用することができ、材料選択の幅が広がることに起因してガスケット10のコストを安定して低く抑えることができ、かつ、需要の急増にも容易に対応することができる点で、「フッ素を含まない熱可塑性エラストマ」を使用することが好適である。 The gasket body 12 of the present embodiment is a thermoplastic that uses polystyrene (PS) or polypropylene (PP) as a hard segment, and ethylene propylene (EPDM), polybutadiene (BDR), or polyisoprene as a soft segment. Although an elastomer (TPE) is employed, the material of the gasket body 12 is not limited to this, and other types of thermoplastic elastomers can be used. However, as described later, high-density polyethylene (HDPE), polypropylene, cycloolefin polymer (COP), or cyclic olefin copolymer (COC) having high adhesiveness and versatility can be used as a raw material of the base member 14 "The thermoplastic resin does not contain fluorine, in that the cost of the gasket 10 can be stably kept low due to the wide choice of materials, and it can be easily coped with the surge of demand. It is preferred to use an "elastomer".
 また、混合と加硫とを同時に行いつつ製造したエラストマで加熱永久ひずみが良好な、部分架橋型熱可塑性エラストマ(TPV)を使用してもよく、加硫目的の添加剤としては、硫黄、多官能シリコン、ビスマレイミド、有機過酸化物等が考えられる。 In addition, a partially cross-linked thermoplastic elastomer (TPV) having good heating permanent strain and produced by mixing and vulcanizing simultaneously may be used, and as additives for vulcanization purpose, sulfur, many Functional silicon, bismaleimides, organic peroxides, etc. can be considered.
 ベース部材14は、ガスケット本体12を形成する熱可塑性エラストマよりも軟化点の高いプラスチックで形成された略円柱状の部材であって、その底面にはピストンPの先端部が螺着されるネジ穴18が形成されており、かつ、当該ネジ穴18が外部に開口した状態で、ガスケット本体12の凹部16に嵌め込むようにして取り付けられている。 The base member 14 is a substantially cylindrical member formed of a plastic having a softening point higher than that of the thermoplastic elastomer forming the gasket body 12, and a screw hole in which the tip of the piston P is screwed on the bottom surface thereof. 18 is formed and attached so as to be fitted into the recess 16 of the gasket body 12 with the screw hole 18 opened to the outside.
 ベース部材14の材料としては、熱可塑性エラストマよりも軟化点が高く、かつ、熱可塑性エラストマと高い接着性を示すプラスチックであればどのようなものでも使用可能であるが、汎用性の高い高密度ポリエチレン(HDPE)、ポリプロピレン、シクロオレフィンポリマー(COP)、あるいは環状オレフィン系コポリマー(COC)を使用することが好適である。なお、これらの材料を用いる場合には、ガスケット本体12に「フッ素を含まない熱可塑性エラストマ」を使用する必要があることは上述の通りである。なぜならば、フッ素系熱可塑性エラストマを使用する場合、ベース部材14に「フッ素化されたプラスチック」を使用しなければ、ガスケット本体12とベース部材14との間で充分な接合力を得ることができないからである。 As a material of the base member 14, any plastic having a softening point higher than that of a thermoplastic elastomer and exhibiting high adhesion to the thermoplastic elastomer can be used, but a highly versatile high density It is preferred to use polyethylene (HDPE), polypropylene, cycloolefin polymers (COP) or cyclic olefin copolymers (COC). As described above, it is necessary to use “a fluorine-free thermoplastic elastomer” for the gasket body 12 when using these materials. This is because, when using a fluorine-based thermoplastic elastomer, sufficient bonding strength can not be obtained between the gasket body 12 and the base member 14 without using “fluorinated plastic” for the base member 14 It is from.
 ベース部材14の形状としては、図1に示すように、ネジ穴18が形成された面と反対側の先端部がやや尖った略円柱状に限られず、例えば、図3に示すように、ネジ穴18が形成された面側の端部における側周面に、平面視外形が円形状の鍔21を有するような形状であってもよい。図3(a)は、PTFEフィルム20で当該鍔21の外周面を覆う態様を示すものであり、図3(b)は、PTFEフィルム20が鍔21の図中下面まで配設されて、当該鍔21の外周面が露出した態様を示すものである。 The shape of the base member 14 is not limited to a substantially cylindrical shape having a slightly pointed end opposite to the surface on which the screw hole 18 is formed, as shown in FIG. 1, for example, as shown in FIG. The side peripheral surface at the end on the surface side where the hole 18 is formed may be shaped so as to have a ridge 21 having a circular outer shape in plan view. FIG. 3A shows an aspect in which the outer peripheral surface of the crucible 21 is covered with the PTFE film 20, and in FIG. 3B, the PTFE film 20 is disposed up to the lower surface in the drawing of the crucible 21. The aspect which the outer peripheral surface of the weir 21 exposed is shown.
 このような鍔21を設けることにより、加熱殺菌時等の熱によって熱可塑性エラストマの変形可能温度までガスケット10が昇温したとき、ピストンPが取り付けられる側の端面からガスケット本体12が膨出するのを防止できるとともに、ベース部材14の側周面と鍔21とが協働して互いに異なる方向の「骨組み」となることから、鍔21を設けない場合に比べて熱可塑性エラストマの変形をより確実に防止することができる。 By providing such a weir 21, when the temperature of the gasket 10 rises to the deformable temperature of the thermoplastic elastomer due to the heat at the time of heat sterilization etc., the gasket main body 12 bulges from the end face to which the piston P is attached. As the side circumferential surface of the base member 14 and the weir 21 cooperate to form a “frame” in different directions, deformation of the thermoplastic elastomer is made more reliable than in the case where the weir 21 is not provided. Can be prevented.
 また、鍔21の径は、シリンダCの内径にほぼ等しい(鍔21の径が若干小さい)ことから、ベース部材14のネジ穴18にピストンPの先端部を螺着してガスケット10をシリンダC内に押し込んでいく際、鍔21がガスケット10の動きを適正にガイドするようになり、ガスケット10がシリンダC内で斜めに向いた状態で押し込まれるおそれがなくなる。 In addition, since the diameter of the collar 21 is approximately equal to the inner diameter of the cylinder C (the diameter of the collar 21 is slightly smaller), the tip of the piston P is screwed into the screw hole 18 of the base member 14. When pushed inward, the weir 21 properly guides the movement of the gasket 10, and there is no risk of the gasket 10 being pushed obliquely in the cylinder C.
 さらに、ベース部材14のネジ穴18にピストンPの雄ネジ(=ガスケット装着部p1)を螺着したとき、ガスケット装着部p1の基面p3(図2参照)と鍔21とが面接触することにより、ピストンPをベース部材14に対してより確実に固定することができる。 Furthermore, when the male screw (= gasket attachment portion p1) of the piston P is screwed into the screw hole 18 of the base member 14, the base surface p3 (see FIG. 2) of the gasket attachment portion p1 and the wedge 21 make surface contact. Thus, the piston P can be more securely fixed to the base member 14.
 PTFEフィルム20は、ガスケット本体12におけるシリンダCの内面との摺動面(すなわち、ガスケット本体12の外周側面)および先端面に積層された、ガスケット本体12の摺動面に高い摺動性を付与する摺動性フィルムである。PTFEフィルム20の厚みは、ガスケット本体12への積層前において20μm以上80μm以下に設定されている。これは、PTFEフィルム20の厚みが20μm未満の場合、PTFEフィルム20を経済的に得るのが困難になり、逆に、PTFEフィルム20の厚みが80μmより大きい場合、ガスケット本体12の弾力性を十分に発揮させることができなくなるからである。もちろん、PTFEフィルム20以外の摺動性フィルムをガスケット本体12に積層してもよいが、ガスケット10に高い摺動性を付与するという目的に鑑みれば、PTFEフィルム20を用いるのが好適である。 The PTFE film 20 imparts high slidability to the sliding surface of the gasket main body 12 laminated on the sliding surface with the inner surface of the cylinder C in the gasket main body 12 (that is, the outer peripheral side surface of the gasket main body 12) and the tip surface. Sliding film. The thickness of the PTFE film 20 is set to 20 μm or more and 80 μm or less before lamination to the gasket body 12. This makes it difficult to obtain the PTFE film 20 economically when the thickness of the PTFE film 20 is less than 20 μm, and conversely, when the thickness of the PTFE film 20 is more than 80 μm, the elasticity of the gasket body 12 is sufficient. It is not possible to make it Of course, slidable films other than the PTFE film 20 may be laminated on the gasket body 12, but in view of the purpose of imparting high slidability to the gasket 10, it is preferable to use the PTFE film 20.
 また、PTFEフィルム20は、後述するように射出成形にてガスケット本体12に積層され(積層後におけるPTFEフィルム20の厚みは、10μm~20μmになる。)、また、ガスケット本体12の弾力性を阻害しないようにするため、少なくとも250~650%程度の伸び(より厳密にいえば、破断伸度)を示すものが好適である。なお、伸び率が300%以下の場合、後述するガスケット10の成形時(延伸時)にPTFEフィルム20が破れてしまうおそれがあることから、PTFEフィルム20として、変性、結晶制御、あるいは配向制御を行った、伸び率が300%以上のものを用いるのが更に好適である。 Further, the PTFE film 20 is laminated on the gasket body 12 by injection molding as described later (the thickness of the PTFE film 20 after lamination becomes 10 μm to 20 μm), and the elasticity of the gasket body 12 is inhibited. In order to avoid this, those exhibiting an elongation of at least about 250 to 650% (more precisely, elongation at break) are preferred. If the elongation rate is 300% or less, there is a risk that the PTFE film 20 may be broken at the time of molding (stretching) of the gasket 10 described later. It is more preferable to use the one having an elongation of 300% or more.
 なお、PTFEフィルム20の製法は、キャスト法を用いてPTFEをシート状に形成する方法、PTFEをブロック状に成形した後、刃物でスライスする方法、あるいはスカイビング加工などを採用することができる。 The PTFE film 20 can be produced by a method of forming the PTFE into a sheet using a casting method, a method of forming the PTFE into a block and slicing it with a blade, or a skiving process.
 ここで、PTFEフィルム20は、難接着性であり、「フッ素を含まない熱可塑性エラストマ」との接合力が極めて弱いという問題があることから、PTFEフィルム20とガスケット本体12との接合面には、「接着性改善処理」を施すことが必要であり、本実施例では、この「接着性改善処理」として、PTFEフィルム20とガスケット本体12との接合面にシリカ微粒子層22が設けられている。もちろん、これに替えて、「接着性改善処理」として、金属ナトリウムによる化学処理や、アルゴン雰囲気中でのプラズマ処理を行ってもよい。更に、PTFEフィルム20を配設した真空チャンバに、入手の容易な1,2-ブタジエンあるいは1,3-ブタジエンガスと、酸素との混合気体を導入した後、プラズマを用いて当該PTFEフィルム20の表面にブタジエンをプラズマ重合させてもよい。この場合、ガスケット本体12のソフトセグメントとしてポリブタジエン(BDR)を用いることで、ガスケット本体12側とPTFEフィルム20側とに同じ成分(この場合はブタジエン)が存在することになり、ガスケット本体12とPTFEフィルム20とを強固に接着させることができる。 Here, the PTFE film 20 has a problem that the bonding strength with the “thermoplastic elastomer not containing fluorine” is extremely weak and the bonding strength with the “thermoplastic elastomer containing no fluorine” is extremely weak. "It is necessary to perform" adhesion improvement processing ", and in the present embodiment, as the" adhesion improvement processing ", the silica fine particle layer 22 is provided on the bonding surface of the PTFE film 20 and the gasket main body 12 . Of course, instead of this, chemical treatment with metallic sodium or plasma treatment in an argon atmosphere may be performed as “adhesion improvement treatment”. Furthermore, after a mixed gas of easily available 1,2-butadiene or 1,3-butadiene gas and oxygen is introduced into a vacuum chamber in which the PTFE film 20 is disposed, the plasma of the PTFE film 20 is used. Butadiene may be plasma polymerized on the surface. In this case, by using polybutadiene (BDR) as the soft segment of the gasket body 12, the same component (in this case, butadiene) is present on the gasket body 12 side and the PTFE film 20 side. The film 20 can be firmly adhered.
 シリカ微粒子層22は、バインダー22aとシリカ(SiO2)微粒子22bとからなり、シリカ微粒子22bが有する、ガスケット本体12との親和性およびアンカー効果により、難接着性のPTFEフィルム20とガスケット本体12とを強固に接合させることができる。シリカ微粒子層22を構成するシリカ微粒子22bは、PTFEフィルム20の表面において、バインダー22aからある程度露出した状態で接着されるとともに、この露出した部分がガスケット本体12の表面に食い込んでアンカー効果を発揮する。 The silica fine particle layer 22 is composed of a binder 22a and silica (SiO2) fine particles 22b, and the PTFE film 20 and the gasket main body 12 having a poor adhesion property due to the affinity to the gasket main body 12 and the anchor effect possessed by the silica fine particles 22b It can be joined firmly. The fine silica particle 22b constituting the fine silica particle layer 22 is adhered on the surface of the PTFE film 20 in a state of being exposed to some extent from the binder 22a, and the exposed portion bites into the surface of the gasket main body 12 to exert an anchor effect. .
 PTFEフィルム20の表面にこのシリカ微粒子層22を形成する方法としては、具体的に以下の2つの方法が挙げられる。 Specific examples of the method for forming the silica fine particle layer 22 on the surface of the PTFE film 20 include the following two methods.
 1つ目の方法は、PTFEフィルム20の表面にシリカ微粒子22bを固着させるバインダー22aとしてPFA樹脂を用いる方法で、具体的には、PFA樹脂の水性分散液にシリカ微粒子22b及び界面活性剤を混合・攪拌して得た混合分散液を、公知の塗布方法(例えば、スプレー法やロール塗布法など)を用いてPTFEフィルム20の片面に均一に塗布し、図示しない炉に導入して100℃で乾燥した後、PTFEフィルム20の形状が保持できる装置を用いて250~360℃でPFA樹脂の焼成を行う。 The first method is a method using a PFA resin as a binder 22a for fixing the silica fine particles 22b to the surface of the PTFE film 20. Specifically, the aqueous solution of PFA resin is mixed with the silica fine particles 22b and a surfactant. · The mixed dispersion obtained by stirring is uniformly coated on one side of the PTFE film 20 using a known coating method (for example, a spray method, a roll coating method, etc.), introduced into a furnace (not shown) After drying, the PFA resin is fired at 250 to 360 ° C. using an apparatus capable of maintaining the shape of the PTFE film 20.
 これによりバインダー22aであるPFA樹脂がPTFEフィルム20と一体化し、PTFEフィルム20の表面にシリカ微粒子22bを強固に固着させることができる。又、上記形状が保持できる装置並びに温度範囲で焼成することにより、PTFEフィルム20の伸びが低下するのを防止することができ、その結果、圧縮成形或いは射出成形にて好適にガスケット10が製造(すなわち共成形)できるようになると共に、PTFEフィルム20がガスケット本体12の弾力性を阻害するのを防止することができる。 As a result, the PFA resin as the binder 22a is integrated with the PTFE film 20, and the silica fine particles 22b can be firmly fixed to the surface of the PTFE film 20. In addition, by baking in a temperature range and an apparatus capable of maintaining the above-mentioned shape, it is possible to prevent the elongation of the PTFE film 20 from being reduced, and as a result, the gasket 10 is suitably manufactured by compression molding or injection molding ( That is, it becomes possible to co-mold, and it is possible to prevent the PTFE film 20 from inhibiting the elasticity of the gasket body 12.
 2つ目の方法は、PTFEフィルム20の表面にシリカ微粒子22bを固着させるバインダー22aとしてパーフルオロフッ素樹脂およびPFA粉末を混合したワニスを用いる方法で、具体的には、パーフルオロフッ素樹脂とシリカ微粒子22bとをパーフルオロ溶剤(例えば、旭硝子(株)製のCT-solv.100など)に分散して得たワニスを、公知の塗布方法を用いてPTFEフィルム20の片面に均一に塗布・乾燥・熱処理して形成する。かかる方法によれば、PTFEフィルム20の表面に効率よくシリカ微粒子層22を形成することができる。 The second method is a method using a varnish in which a perfluoro fluorine resin and PFA powder are mixed as a binder 22a for fixing the silica fine particles 22b to the surface of the PTFE film 20. Specifically, a perfluoro fluorine resin and silica fine particles 22b is dispersed in a perfluoro solvent (for example, CT-solv. 100 manufactured by Asahi Glass Co., Ltd., etc.), and the varnish obtained is uniformly coated on one side of the PTFE film 20 using a known coating method, and dried. Heat treated to form. According to this method, the silica fine particle layer 22 can be efficiently formed on the surface of the PTFE film 20.
 ここで、上述のような各方法で形成されるシリカ微粒子層22の厚みは、0.5μm~10μmの範囲内であることが好ましい。かかる範囲内であれば、PTFEフィルム20の伸びやガスケット本体12の弾力性を阻害することなく、両者を強固に接合することができるからである。 Here, the thickness of the silica fine particle layer 22 formed by each method as described above is preferably in the range of 0.5 μm to 10 μm. Within this range, both can be firmly joined without inhibiting the elongation of the PTFE film 20 and the elasticity of the gasket body 12.
 また、シリカ微粒子層22を構成するシリカ微粒子22bの平均粒径は、0.02μm~10μmの範囲内であるのが好ましく、より好ましくは0.05μm~2μmの範囲内である。シリカ微粒子22bの平均粒径が0.05μm未満の場合には、シリカ微粒子22bの取扱いが困難になると共に、当該シリカ微粒子22bを経済的に製造するのが困難になり、逆に、シリカ微粒子22bの平均粒径が10μmより大きい場合には、当該シリカ微粒子22bの比表面積が小さくなり、ガスケット本体12に対して十分なアンカー効果を発揮できなくなるからである。 The average particle diameter of the silica fine particles 22b constituting the silica fine particle layer 22 is preferably in the range of 0.02 μm to 10 μm, and more preferably in the range of 0.05 μm to 2 μm. When the average particle diameter of the silica fine particles 22b is less than 0.05 μm, the handling of the silica fine particles 22b becomes difficult, and it becomes difficult to economically manufacture the silica fine particles 22b, conversely, the silica fine particles 22b When the average particle diameter of the silica particles 22b is larger than 10 μm, the specific surface area of the silica fine particles 22b is reduced, and a sufficient anchoring effect on the gasket body 12 can not be exhibited.
 シリンダCは(図2)、先端に針装着部c1、後端に指掛け部c2、これらの間に円筒状の薬液充填部c3が形成されており、本実施例では環状ポリオレフィンで形成されている。もちろん、シリンダCの形状は図示したものに限られず、また、シリンダCの材質には、ポリプロピレンやガラス等も使用することができる。 The cylinder C (FIG. 2) has a needle mounting portion c1 at its front end, a finger hooking portion c2 at its rear end, and a cylindrical drug solution filling portion c3 formed between them, and in this embodiment is formed of cyclic polyolefin. . Of course, the shape of the cylinder C is not limited to that shown in the drawing, and polypropylene, glass or the like can also be used as the material of the cylinder C.
 ピストンPは、先端部にガスケット装着部p1、後端に指当て部p2が設けられたロッド状の部材である。このピストンPのガスケット装着部p1には、上述したガスケット10におけるベース部材14のネジ穴18に螺着する雄ネジが形成されている。なお、このピストンPも上述のシリンダCと同様に、環状ポリオレフィン、ポリカーボネートおよびポリプロピレン等の樹脂やガラス等で構成されている。 The piston P is a rod-like member having a gasket mounting portion p1 at its front end and a finger rest p2 at its rear end. The gasket mounting portion p1 of the piston P is formed with an external thread to be screwed into the screw hole 18 of the base member 14 of the gasket 10 described above. Note that, similarly to the cylinder C described above, the piston P is also made of resin such as cyclic polyolefin, polycarbonate and polypropylene, glass, and the like.
 キャップKは、基本的にシリンダCと同じ材料で形成されており、シリンダCの針装着部c1を気密的に覆ってシリンダC中に充填された薬液が不所望に当該針装着部c1から漏れ出すのを防止する役割を有している。 The cap K is basically formed of the same material as the cylinder C, and the needle mounting portion c1 of the cylinder C is airtightly covered, and the chemical solution filled in the cylinder C undesirably leaks from the needle mounting portion c1. It has a role to prevent release.
 以上のようなプレフィルドシリンジAを製造する手順について、インサート成形によるガスケット10の製造手順を中心に説明する。 The procedure for producing the prefilled syringe A as described above will be described focusing on the procedure for producing the gasket 10 by insert molding.
 ガスケット10は、図4に示すように、金型Zを開き(図4(a))、予め所定の形状に成形されたベース部材14をインサートするとともに、上述したような方法で表面にシリカ微粒子層22が形成されたPTFEフィルム20を当該金型の開き面に載置し(図4(b))、然る後、型締めした状態でガスケット本体12の原料である熱可塑性エラストマYを所定の温度および圧力条件(温度=200℃~230℃、圧力=500~1000kg/cm2が適切である。)で射出すると(図4(c))、PTFEフィルム20が金型に刻まれた所望の形状(=完成したガスケット10の外形状)に延ばされるとともに、熱可塑性エラストマがベース部材14およびシリカ微粒子層22を介してPTFEフィルム20と強固に接着することによってガスケット10が成形される。そして、当該ガスケット10を冷却した後、型開きして金型から取り出し、必要に応じて不要部をトリミングすることにより、ガスケット10の製造が完了する。 The gasket 10, as shown in FIG. 4, opens the mold Z (FIG. 4 (a)) and inserts the base member 14 previously formed into a predetermined shape, and at the same time, the silica fine particles are formed on the surface by the method described above. The PTFE film 20 on which the layer 22 is formed is placed on the open face of the mold (FIG. 4 (b)), and after that, the thermoplastic elastomer Y which is a raw material of the gasket main body 12 is fixed in a clamped state. temperature and pressure conditions (temperature = 200 ℃ ~ 230 ℃, pressure = 500 ~ 1000kg / cm 2 is suitable.) When injected at (FIG. 4 (c)), desired to PTFE film 20 is inscribed in the mold And the thermoplastic elastomer adheres firmly to the PTFE film 20 through the base member 14 and the silica fine particle layer 22. The pocket 10 is formed. Then, after the gasket 10 is cooled, the mold 10 is opened and taken out from the mold, and the unnecessary portion is trimmed if necessary, whereby the manufacturing of the gasket 10 is completed.
 製造されたガスケット10のネジ穴18に予め成形しておいたピストンPの先端部を螺着し、然る後、同じく予め成形し、薬液Mを充填しておいたシリンダCにガスケット10を嵌め込むことにより、プレフィルドシリンジAが完成する。 The tip of piston P which has been molded in advance is screwed into the screw hole 18 of the manufactured gasket 10, and thereafter, the gasket 10 is fitted to the cylinder C which has also been molded in advance and has been filled with the drug solution M. By filling in, the prefilled syringe A is completed.
 本実施例のガスケット10によれば、ピストンPが螺着されるネジ穴18はゴムに比べて摺動性のよいプラスチックで形成されていることから、当該ネジ穴18にシリコーングリスを塗布することなく、容易にピストンPを螺着することができる。 According to the gasket 10 of this embodiment, since the screw hole 18 in which the piston P is screwed is formed of plastic having better slidability than rubber, silicone grease is applied to the screw hole 18 Instead, the piston P can be easily screwed.
 また、プラスチックはゴムに比べて可撓性が小さいことから、ベース部材14のネジ穴18にピストンPを螺着して当該ピストンPを引っ張ったとき、ネジ穴18の山が引っ張り方向に撓んでピストンPがネジ穴18からすっぽ抜けるおそれがない。 Further, since plastic is less flexible than rubber, when the piston P is screwed into the screw hole 18 of the base member 14 and the piston P is pulled, the crest of the screw hole 18 is bent in the pulling direction There is no risk of the piston P coming off the screw hole 18.
 加えて、加熱殺菌時等の熱によって熱可塑性エラストマの変形可能温度までガスケット10が昇温したとしても、目的の成形品が得られない(すなわち、熱可塑性エラストマよりも軟化点の高いベース部材14およびガスケット本体12の表面(摺動面および先端面)に積層されたPTFEフィルム20が骨組みの役割を果たすことによってガスケット本体12の変形を防止して、シリンダCの内面とガスケット10との間で隙間が生じて薬液Mがこぼれ出たり、逆にシリンダCに対するガスケット10の嵌め合い状態がきつくなってガスケット10が容易には動かなくなる)おそれを回避することができる。 In addition, even if the temperature of the gasket 10 rises to the deformable temperature of the thermoplastic elastomer due to heat at the time of heat sterilization or the like, the desired molded product can not be obtained (that is, the base member 14 having a higher softening point than the thermoplastic elastomer). And the PTFE film 20 laminated on the surface (sliding surface and tip surface) of the gasket body 12 plays a role of a framework to prevent deformation of the gasket body 12, and between the inner surface of the cylinder C and the gasket 10. It is possible to avoid the possibility that the chemical solution M may spill out due to a gap, or the fitting state of the gasket 10 with respect to the cylinder C may become tight and the gasket 10 may not easily move.
 さらに、PTFEフィルム20とガスケット本体12との接合面にシリカ微粒子層22が設けられているので、シリカ微粒子22bが有する、フッ素を含まない熱可塑性エラストマ(=ガスケット本体12)との親和性およびアンカー効果により、難接着性のPTFEフィルム20とガスケット本体12とを強固に接合させることができる。これにより、シリンダCに対する摺動性が極めて高く、かつ、振動や衝撃によってガスケット本体12からPTFEフィルム20が外れる心配のないガスケット10を提供することができる。 Furthermore, since the silica fine particle layer 22 is provided on the bonding surface between the PTFE film 20 and the gasket body 12, the affinity to the fluorine-free thermoplastic elastomer (= gasket body 12) and anchor possessed by the silica fine particle 22b As a result, the poorly adhesive PTFE film 20 and the gasket body 12 can be firmly joined. As a result, it is possible to provide the gasket 10 which has extremely high slidability with respect to the cylinder C and does not have the concern that the PTFE film 20 is detached from the gasket body 12 due to vibration or impact.
 A …プレフィルドシリンジ
 C …シリンダ
  c1…針装着部
  c2…指掛け部
  c3…薬液充填部
 P …ピストン
 K …キャップ
 10…ガスケット
 12…ガスケット本体
 14…ベース部材
 16…凹部
 18…ネジ穴
 20…PTFEフィルム(摺動性フィルム)
 21…鍔
 22…シリカ微粒子層
  22a…バインダー
  22b…シリカ微粒子
A: Prefilled syringe C: Cylinder c1: Needle mounting portion c2: Finger hook portion c3: Chemical solution filling portion P: Piston K: Cap 10: Gasket 12: Gasket main body 14: Base member 16: Recess 18: Screw hole 20: PTFE film ( Slideable film)
21 鍔 22 ... silica particle layer 22a バ イ ン ダ ー binder 22b ... silica particle

Claims (4)

  1.  摺動面および先端面が摺動性フィルムで覆われ、ピストンが取り付けられる面に凹部が形成された、熱可塑性エラストマ製のガスケット本体と、
     前記ピストンの先端部が螺着されるネジ穴を有しており、前記ネジ穴が外部に開口した状態で前記凹部に取り付けられた、前記ガスケット本体を形成する熱可塑性エラストマよりも軟化点の高いプラスチック製のベース部材とで構成されたことを特徴とするシリンジ用ガスケット。
    A gasket body made of thermoplastic elastomer, the sliding surface and the tip surface being covered with a sliding film, and the recess being formed on the surface to which the piston is attached;
    The piston has a screw hole into which the tip of the piston is screwed, and the softening point is higher than that of the thermoplastic elastomer forming the gasket body attached to the recess with the screw hole opened to the outside. A gasket for a syringe characterized by comprising a plastic base member.
  2.  前記ガスケット本体は、フッ素を含まない熱可塑性エラストマで形成されており、
     前記ベース部材は、高密度ポリエチレン、ポリプロピレン、シクロオレフィンポリマー、および環状オレフィン系コポリマーから選択されるいずれかのプラスチック材料で形成されていることを特徴とする請求項1に記載のシリンジ用ガスケット。
    The gasket body is formed of a fluorine-free thermoplastic elastomer,
    The gasket for a syringe according to claim 1, wherein the base member is formed of any plastic material selected from high density polyethylene, polypropylene, a cycloolefin polymer, and a cyclic olefin copolymer.
  3.  前記摺動性フィルムはPTFEフィルムであり、
     前記ガスケット本体と前記PTFEフィルムとの接合面には、接着性改善処理が施されていることを特徴とする請求項1または2に記載のシリンジ用ガスケット。
    The slidable film is a PTFE film,
    3. The gasket for a syringe according to claim 1, wherein an adhesion improving process is applied to a bonding surface of the gasket body and the PTFE film.
  4.  薬液が充填されたシリンダと、
     前記シリンダを密封する請求項1ないし3のいずれかに記載されたシリンジ用ガスケットと、
     前記シリンジ用ガスケットを前記シリンダの先端に向けて押し込む、先端部が前記ネジ穴に螺着されたピストンとで構成されたプレフィルドシリンジ。
    A cylinder filled with a chemical solution,
    The gasket for a syringe according to any one of claims 1 to 3, which seals the cylinder.
    A prefilled syringe comprising: a piston for pressing the gasket for a syringe toward a tip of the cylinder; and a piston whose tip is screwed into the screw hole.
PCT/JP2010/002614 2010-04-09 2010-04-09 Cylinder gasket and pre-filled syringe using same WO2011125133A1 (en)

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CN103656803A (en) * 2012-08-30 2014-03-26 住友橡胶工业株式会社 Laminated gasket
EP2910265A1 (en) * 2014-02-19 2015-08-26 Sumitomo Rubber Industries, Ltd. Gasket for prefilled syringe and prefilled syringe
JP2015167677A (en) * 2014-03-06 2015-09-28 住友ゴム工業株式会社 Glass syringe and prefilled syringe
EP3006069A1 (en) * 2014-10-10 2016-04-13 Sumitomo Rubber Industries, Ltd. Gasket for prefilled syringe
US10905786B2 (en) 2017-03-27 2021-02-02 Regeneron Pharmaceuticals, Inc. Sterilisation method
EP4006389A1 (en) * 2020-11-27 2022-06-01 Cam Lock Limited Seal
US11406565B2 (en) 2015-03-10 2022-08-09 Regeneran Pharmaceuticals, Inc. Aseptic piercing system and method
US11433186B2 (en) 2017-12-13 2022-09-06 Regeneron Pharmaceuticals, Inc. Devices and methods for precision dose delivery
US11439758B2 (en) 2019-06-05 2022-09-13 Regeneron Pharmaceuticals, Inc. Devices and methods for precision dose delivery
US11547801B2 (en) 2017-05-05 2023-01-10 Regeneron Pharmaceuticals, Inc. Auto-injector
USD1007676S1 (en) 2021-11-16 2023-12-12 Regeneron Pharmaceuticals, Inc. Wearable autoinjector

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Publication number Priority date Publication date Assignee Title
CN103656803A (en) * 2012-08-30 2014-03-26 住友橡胶工业株式会社 Laminated gasket
EP2910265A1 (en) * 2014-02-19 2015-08-26 Sumitomo Rubber Industries, Ltd. Gasket for prefilled syringe and prefilled syringe
JP2015167677A (en) * 2014-03-06 2015-09-28 住友ゴム工業株式会社 Glass syringe and prefilled syringe
EP3006069A1 (en) * 2014-10-10 2016-04-13 Sumitomo Rubber Industries, Ltd. Gasket for prefilled syringe
US11406565B2 (en) 2015-03-10 2022-08-09 Regeneran Pharmaceuticals, Inc. Aseptic piercing system and method
US10905786B2 (en) 2017-03-27 2021-02-02 Regeneron Pharmaceuticals, Inc. Sterilisation method
US10918754B2 (en) 2017-03-27 2021-02-16 Regeneron Pharmaceuticals, Inc. Sterilisation method
US11547801B2 (en) 2017-05-05 2023-01-10 Regeneron Pharmaceuticals, Inc. Auto-injector
US11433186B2 (en) 2017-12-13 2022-09-06 Regeneron Pharmaceuticals, Inc. Devices and methods for precision dose delivery
US11439758B2 (en) 2019-06-05 2022-09-13 Regeneron Pharmaceuticals, Inc. Devices and methods for precision dose delivery
EP4006389A1 (en) * 2020-11-27 2022-06-01 Cam Lock Limited Seal
USD1007676S1 (en) 2021-11-16 2023-12-12 Regeneron Pharmaceuticals, Inc. Wearable autoinjector

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