WO2011122676A1 - Cutting insert and cutting tool with interchangeable cutting point - Google Patents

Cutting insert and cutting tool with interchangeable cutting point Download PDF

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Publication number
WO2011122676A1
WO2011122676A1 PCT/JP2011/058119 JP2011058119W WO2011122676A1 WO 2011122676 A1 WO2011122676 A1 WO 2011122676A1 JP 2011058119 W JP2011058119 W JP 2011058119W WO 2011122676 A1 WO2011122676 A1 WO 2011122676A1
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WO
WIPO (PCT)
Prior art keywords
pair
insert
polygonal
cutting
intersecting
Prior art date
Application number
PCT/JP2011/058119
Other languages
French (fr)
Japanese (ja)
Inventor
伸和 堀池
徹 作山
Original Assignee
三菱マテリアル株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱マテリアル株式会社 filed Critical 三菱マテリアル株式会社
Priority to JP2012508367A priority Critical patent/JP5522253B2/en
Publication of WO2011122676A1 publication Critical patent/WO2011122676A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/10Shank-type cutters, i.e. with an integral shaft
    • B23C5/109Shank-type cutters, i.e. with an integral shaft with removable cutting inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22Securing arrangements for bits or teeth or cutting inserts
    • B23C5/2204Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
    • B23C5/2208Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts 
    • B23C5/2213Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts  having a special shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/08Rake or top surfaces
    • B23C2200/085Rake or top surfaces discontinuous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/16Fixation of inserts or cutting bits in the tool
    • B23C2210/168Seats for cutting inserts, supports for replacable cutting bits

Definitions

  • the present invention relates to a clamping mechanism for a cutting insert, and more particularly, to a cutting insert that is detachably attached to a cutting edge exchanging cutting tool used for a turning process, and a cutting edge exchanging cutting tool to which the cutting insert is attached.
  • Patent Document 1 Japanese Patent Laid-Open No. 2004-284010
  • the cutting insert of patent document 1 has a rectangular plate-shaped insert main body, and the cutting edge is formed in the side ridge part of a pair of rectangular surface of an insert main body. Of the pair of rectangular surfaces, a groove extending in the direction of one diagonal A is formed on the first rectangular surface, and descends from the two corners positioned on the other diagonal B toward the groove. Each slope is formed.
  • the second rectangular surface is formed with grooves extending in the diagonal B direction of the first rectangular surface when seen from the first rectangular surface side, and from two corners arranged in the diagonal A direction. A slope that descends toward the groove is formed. That is, the insert body has a shape that is twisted around two axes that are orthogonal to the center line connecting the centers of the first and second rectangular surfaces and orthogonal to the side surfaces of the four insert bodies. Has been.
  • This cutting insert is detachably attached to an insert mounting seat formed on the tool body of the cutting edge exchange type cutting tool.
  • the bottom surface of the insert mounting seat faces the tool rotation direction, and the shape of the bottom surface is a support surface complementary to the first rectangular surface, and the first rectangular surface is supported by the bottom surface.
  • two side surfaces of the insert body intersecting with the groove of the first rectangular surface are supported by two flat wall surfaces facing the tool body front end side and the outer peripheral side of the insert mounting seat.
  • the cutting insert of this patent document 1 is supported and attached to the two support surfaces of the insert mounting seat in this way, for example, it faces the tool body front end side of the insert mounting seat.
  • the support surface of the wall surface needs an area sufficient to support the side surface of the insert body.
  • a thickness necessary for receiving the cutting load in the rotation axis direction acting on the insert main body must be secured on the rear end side of the support surface in the tool main body.
  • the present invention is made under such a background, and there is no need for a plurality of support surfaces on the wall surface of the insert mounting seat, so that the insert mounting seat rear side and inner peripheral side of the cutting edge exchangeable cutting tool can be provided.
  • the purpose of the present invention is to provide a cutting insert capable of improving chip efficiency by forming a large chip pocket and improving chip discharging performance, and by attaching more cutting inserts in the rotation axis direction and circumferential direction of the tool body. It is said.
  • this invention aims at providing the blade-tip-exchange-type cutting tool which attached the said cutting insert.
  • the cutting insert according to one aspect of the present invention is a cutting insert that is detachably attached to an insert mounting seat of a cutting edge exchangeable cutting tool, and includes any one of the following configurations.
  • a cutting insert that is detachably attached to an insert mounting seat of a cutting edge exchangeable cutting tool, A polygonal plate-like insert body having a pair of polygonal surfaces and a plurality of side surfaces arranged around the polygonal surfaces, A cutting edge is formed on the side ridge of the polygonal surface,
  • the insert body is a reverse-inverted symmetrical shape with respect to the pair of polygonal surfaces,
  • the pair of polygonal surfaces is a seating surface on which the other polygonal surface is seated on the bottom surface of the insert mounting seat when one of the polygonal surfaces is a rake face,
  • a contact surface that is a pair of flat surfaces is formed on each of the pair of polygonal surfaces,
  • the pair of abutment surfaces can abut against a pair of abutment surfaces formed on the bottom surface of the insert mounting seat when the one polygonal surface is the seating surface,
  • the two virtual extension surfaces obtained by extending the pair of contact surfaces intersect each other at a crossing ridgeline in
  • the insert main body has a shape that is 180 ° rotationally symmetric with respect to the center line of the pair of polygonal surfaces, The insert main body is placed on the center line on the other one side surface with respect to one polygonal surface facing the other direction of the direction in which the intersecting ridgeline of the virtual extension surface of the pair of contact surfaces extends. Another contact portion that can contact the contacted portion when rotated 180 ° around is formed.
  • each of the polygonal surfaces of the insert body has a rectangular shape
  • the insert body has a pair of long side surfaces arranged on opposite sides and a pair of short side surfaces arranged on opposite sides,
  • a main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface, The main cutting edge is inclined so as to gradually recede in the thickness direction from one corner portion to the other corner portion when viewed from the side facing the long side surface.
  • the pair of contact surfaces are formed on the inside of the polygonal surface.
  • the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the long side surface when viewed from the direction facing the polygonal surface,
  • the contact portion is formed on the long side surface.
  • the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the long side surface when viewed from the direction facing the polygonal surface.
  • the intersecting ridge line is formed in a direction intersecting with a diagonal line of the one corner portion on the polygonal surface when viewed from the direction facing the polygonal surface.
  • the polygonal surface of the insert main body has a parallelogram shape having a pair of obtuse corner portions and a pair of acute corner portions, Corner blades are respectively formed at the acute corner portions of the polygonal surfaces, A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface, The main cutting edge is inclined so as to gradually recede in the thickness direction from the acute corner portion to the obtuse corner portion when viewed from the side facing the long side surface, The intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the long side surface as viewed from the direction facing the polygonal surface.
  • the parallelogram includes a rectangle.
  • intersection ridgeline of the virtual extension surface of the pair of contact surfaces is closer to the obtuse corner portion than the acute corner portion when viewed from the direction facing the polygonal surface. , Extending in a direction crossing the long side surface.
  • the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the short side surface when viewed from the direction facing the polygonal surface,
  • the contact portion is formed on the short side surface.
  • the intersecting ridgeline of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the short side surface when viewed from the direction facing the polygonal surface.
  • the intersecting ridge line is formed in a direction intersecting with a diagonal line of the one corner portion on the polygonal surface when viewed from the direction facing the polygonal surface.
  • the polygonal surface of the insert body has a parallelogram shape having a pair of obtuse corner portions and a pair of acute corner portions, Corner blades are respectively formed at the acute corner portions of the polygonal surfaces, A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface, The main cutting edge is inclined so as to gradually recede in the thickness direction from the acute corner portion to the obtuse corner portion when viewed from the side facing the long side surface, The intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting the short side surface as viewed from the direction facing the polygonal surface.
  • the parallelogram includes a rectangle.
  • the intersecting ridge line of the virtual extension surface of the pair of contact surfaces is closer to the obtuse corner portion than the acute corner portion when viewed from the direction facing the polygonal surface. , Extending in a direction intersecting the short side surface.
  • the contact portion is a concave groove having a concave cross section formed on the side surface, and the concave groove is formed between the pair of polygonal surfaces. And is capable of coming into contact with the abutted portion having a convex cross-sectional shape formed on one wall surface of the insert mounting seat.
  • a cutting edge exchangeable cutting tool A tool body rotated about an axis,
  • the cutting insert according to any one of (1) to (17), which is detachably attached to the outer periphery of the tool body,
  • one or more insert mounting seats are formed with the bottom surface facing the tool rotation direction and the one wall surface facing the outer peripheral side or the axial direction front end side,
  • a pair of the abutted surfaces that abut against the abutting surface of the cutting insert is formed, respectively.
  • the two virtual extension surfaces obtained by extending the pair of contacted surfaces intersect each other at an intersecting ridge line in a cross-section inverted V shape or a cross-section V shape complementary to the contact surface of the cutting insert, A cutting edge, wherein the one wall surface of the insert mounting seat is formed with a contacted portion that contacts the contact portion of the cutting insert at a position where the intersecting ridge line of the contacted surface is directed.
  • Replaceable cutting tool
  • the cross-section V-shaped formed on the bottom surface of the insert mounting seat or A pair of abutting surfaces extending along a virtual extension surface intersecting the reverse V-shaped cross-section are formed on the seating surface of the insert, and a pair of contact surfaces extending along the virtual extension surface intersecting the reverse V-shape.
  • the contact surface is brought into contact. Therefore, the insert main body is allowed to move along the abutted surface in the direction along the intersecting ridge line of the virtual extension surface of the pair of abutting surfaces, but the movement is restricted in other directions.
  • One side surface of the insert main body is formed on one wall surface of the insert mounting seat with respect to one polygonal surface facing one direction in the direction in which the intersecting ridgelines of the virtual extension surfaces of the pair of contact surfaces extend. Since the abutment part that can abut against the abutted part is formed, the abutment part abuts against the abutted part by pressing the insert body in this direction and attaching it to the insert mounting seat.
  • the insert body is also restrained in the direction of the intersecting ridgeline and is fixed to the insert mounting seat. That is, the insert body is fixed by the abutted surface of the bottom surface of the insert mounting seat and the abutted portion of one insert mounting seat wall surface, and no other wall surface is required.
  • the wall surface on which the abutted portion is provided is arranged on the inner peripheral side of the tool body on the bottom surface of the insert mounting seat, the wall surface on the rear end side of the tool body can be reduced, or the tool body on the rear end side of the wall surface
  • the wall thickness can be reduced, or in some cases, the wall surface itself can be made unnecessary. For this reason, it becomes possible to attach many cutting inserts by forming a large chip pocket on the tool body rear end side of the insert mounting seat or by forming the next insert mounting seat close to the axial direction. .
  • the wall surface on which the abutted part is provided is arranged on the tool body rear end side of the insert mounting seat, the wall surface on the inner peripheral side of the tool body is conversely reduced, or the tool body on the inner peripheral side of this wall surface
  • the wall thickness can be reduced, or in some cases, the wall surface itself can be made unnecessary. Accordingly, the insert pocket on the inner peripheral side of the insert mounting seat is enlarged, or even a cutting tool with a very small diameter can be installed with a plurality of insert mounting seats in the circumferential direction to mount more cutting inserts. be able to.
  • the insert main body is made into the front-and-back inversion symmetrical shape,
  • the above-mentioned one side surface which faces one direction among the said cross ridgeline directions of the contact surface about each of a pair of front and back polygon surfaces A contact portion is formed, and therefore, by reversing the insert body and reattaching it to the insert mounting seat, these polygonal surfaces are alternately raked and seated, respectively, at least twice with one insert body, It is possible to use a cutting blade formed on a side ridge portion of a polygonal surface which is a rake face.
  • the insert main body is also 180 ° rotationally symmetric with respect to the center line of the pair of polygonal surfaces, and is directed to the other direction among the directions in which the intersecting ridgelines of the virtual extension surfaces of the pair of contact surfaces extend.
  • another side surface that is, the side surface opposite to the one side surface facing the one direction, is moved to the contacted portion when the insert body is rotated 180 ° around the center line.
  • the cutting blade formed at the intersection ridge line portion between the long and short side surfaces and the square surface can be used at least four times in one insert body.
  • a main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface, and when the main cutting edge is viewed from the side facing the long side surface, from one corner to the other
  • the polygonal surface is complicatedly twisted because the height in the thickness direction of one corner and the other is different. Even if the insert is composed of such a polygonal surface twisted in a complicated manner, the above functions can be achieved by forming a pair of abutment surfaces on the polygonal surface. Can do.
  • the pair of contact surfaces on the inside of the polygonal surface, it is possible to form a positive rake surface along the cutting edge of the contact surface and the side ridge portion of the polygonal surface. It becomes. Moreover, since an outer peripheral part does not contact
  • the intersecting ridge line of the virtual extension surface of the pair of contact surfaces may extend in a direction obliquely intersecting the long side surface or the short side surface. If the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the long side surface, the contact portion is formed on the long side surface facing the intersecting ridge line direction, and the pair of contact surfaces If the intersecting ridgeline of the virtual extension surface of the surface extends in a direction obliquely intersecting the short side surface, the contact portion is formed on the short side surface.
  • the intersecting ridge line is directed in a direction intersecting the diagonal line of the one corner in the polygonal surface.
  • the intersecting ridge line is separated from one corner portion, and the shape design of the positive rake face of the corner blade and the positive main cutting edge in the vicinity of the corner blade becomes easy.
  • the abutting portion may be configured such that the entire side surface of the insert body comes into contact with the one wall surface of the insert mounting seat, and the side surface partially contacts the wall surface. May be. Further, on this side surface, a concave groove having a cross-sectional concave shape extending between the pair of polygonal surfaces is formed as an abutting portion, and this is formed into a convex curved shape on the one wall surface of the insert mounting seat. In this case, even if the molding accuracy of the insert main body is not so high, the concave groove having a concave cross section formed by the abutting section is cross-sectioned. The insert body can be reliably supported by abutting at least line contact with the convex curved contacted portion.
  • a large chip pocket can be secured on the tool body rear end side or inner peripheral side of the insert mounting seat.
  • FIG. 3 is a ZZ sectional view in FIG. 2. It is a perspective view which shows 1st Embodiment of the blade-tip-exchange-type cutting tool of this invention which attached the cutting insert of 1st Embodiment.
  • FIG. 8 is an enlarged perspective view of the tip end of the tool body with the cutting insert of the embodiment shown in FIG. 7 removed.
  • FIG. 10 is a plan view of the embodiment shown in FIG. 9.
  • FIG. 10 is a side view of the embodiment shown in FIG. 9. It is a front view of embodiment shown in FIG. It is the side view which looked at embodiment shown in FIG. 10 from the arrow Y direction. It is ZZ sectional drawing in FIG.
  • FIG. 16 is an enlarged perspective view of the distal end portion of the tool body with the cutting insert of the embodiment shown in FIG. 15 removed.
  • FIG. 18 is a side view of the embodiment shown in FIG. 17. It is a front view of embodiment shown in FIG. It is the side view which looked at embodiment shown in FIG. 18 from the arrow Y direction.
  • FIG. 19 is a ZZ sectional view in FIG. 18. It is a perspective view which shows 3rd Embodiment of the blade-tip-exchange-type cutting tool of this invention which attached the cutting insert of 3rd Embodiment.
  • FIG. 24 is an enlarged perspective view of the tip end of the tool body with the cutting insert of the embodiment shown in FIG. 23 removed.
  • FIGS. 1 to 6 show a first embodiment of the cutting insert of the present invention
  • FIG. 7 shows a first embodiment of the cutting edge replaceable cutting tool of the present invention to which the cutting insert of the first embodiment is attached. Indicates.
  • FIG. 8 shows a state in which the cutting insert is removed from the cutting edge exchangeable cutting tool of the first embodiment.
  • the cutting insert of this embodiment has an insert body 1.
  • the insert body 1 is formed in a substantially parallelogram plate shape by a hard material selected from cemented carbide, cermet, surface-coated cemented carbide, surface-coated cermet, and the like, and includes a pair of parallelogram surfaces 2, A pair of long side surfaces 3 and a pair of short side surfaces 4 are provided.
  • the insert body 1 in this example has a parallelogram-shaped polygonal surface, but the polygonal surface may be rectangular. In that case, both ends of one diagonal may be regarded as obtuse corners, and both ends of the other diagonal may be regarded as acute corners.
  • the pair of long side surfaces 3 have a planar shape parallel to each other, and also extend in parallel with the thickness direction of the insert body 1 (the vertical direction in FIGS. 3 to 6, that is, the central axis C direction described later).
  • the short side surface 4 is partitioned into four square regions 4A, 4B, 4A, 4B by a horizontal line 4C and a vertical line 4D passing through the center of the short side surface 4, as shown in FIG. 4B is a positive surface.
  • the negative surfaces 4 ⁇ / b> A and the positive surfaces 4 ⁇ / b> B are arranged at point-symmetric positions with the center in between. Further, the negative surface 4A and the positive surface 4B are adjacent to each other across the horizontal line 4C or the vertical line 4D.
  • the negative surface 4 ⁇ / b> A and the positive surface 4 ⁇ / b> B are alternately arranged in the thickness direction on the short side 4 on the side continuous with one long side 3 and the side continuous with the other long side 3.
  • the negative surface 4A is disposed on the obtuse corner portion D side of the parallelogram surface 2, that is, on the upper left side and the lower right side in FIG. 4, and has a planar shape extending in parallel with the thickness direction as with the long side surface 3. ing.
  • the positive surface 4B is disposed on the side that is connected to the long side surface 3 at the acute corner portion of the parallelogram surface 2, that is, the upper right side and the lower left side in FIG.
  • the positive surface 4B is an inclined surface that gradually protrudes in the longitudinal direction (vertical direction in FIG. 2) of the insert body 1 as it is separated from the negative surface 4A adjacent in the thickness direction.
  • the positive surface 4B is inclined so as to gradually protrude as it moves away from the negative surface 4A adjacent in the width direction of the insert body 1 (the left-right direction in FIGS. 2 and 4).
  • the positive surface 4B intersects the long side surface 3 at the acute corner portion of the parallelogram surface 2.
  • the intersecting ridge line portions of the long side surface 3 and the short side surface 4 adjacent to each other in the circumferential direction of the insert body 1 are chamfered in a circular arc shape in cross section.
  • the insert body 1 is provided with a mounting hole 5 having a circular cross section around a center line C that connects the centers of the pair of parallelogram surfaces 2 in the thickness direction, and the mounting hole 5 is inserted in the thickness direction. It penetrates the main body 1. As shown in FIG. 6, an annular reduced diameter portion 5 ⁇ / b> A is formed at the center of the mounting hole 5.
  • the cross section of the reduced diameter portion 5A has a flat central portion over a certain width, and both sides of the flat portion have a convex curve shape.
  • the insert body 1 is 180 degrees with respect to a symmetric line extending perpendicularly to the center line C in the center of the insert thickness direction and extending parallel to the long side surface 3 and a symmetric line orthogonal to the center line C. ° It is formed in a rotationally symmetric shape. That is, the insert body 1 has a front / back inversion symmetrical shape. The insert body 1 is also formed in a 180 ° rotationally symmetric shape with respect to the center line C.
  • a main cutting edge 6A is formed on the intersection ridge line portion between the pair of parallelogram surfaces 2 and the pair of long side surfaces 3, that is, the long side ridge portions of the parallelogram surface 2, respectively.
  • sub-cutting edges 6 ⁇ / b> B are formed on the intersecting ridge line portion of the positive surface 4 ⁇ / b> B, that is, the short side ridge portion of the parallelogram surface 2.
  • the acute corner portion of the parallelogram surface 2 where the main cutting edge 6A and the sub cutting edge 6B intersect is chamfered in the above-mentioned circular arc shape at the intersecting ridge line portion between the long side surface 3 and the positive surface 4B.
  • a substantially arcuate corner blade 6C is formed in the portion.
  • the corner blade 6 ⁇ / b> C and the main cutting blade 6 ⁇ / b> A connected to the corner blade 6 ⁇ / b> A are substantially extended over the main cutting blade 6 ⁇ / b> A from the contact point with the auxiliary cutting blade 6 ⁇ / b> B of the corner blade 6 ⁇ / b> C in a side view facing the long side surface 3. It is inclined linearly so as to gradually recede in the thickness direction at a constant inclination angle.
  • the corner cutting edge 6C and the auxiliary cutting edge 6B connected to the corner cutting edge 6B have a convex curve shape with the contact point between the auxiliary cutting edge 6B and the corner cutting edge 6C as the apex as shown in FIG. Has been.
  • intersection ridge line portion between the negative surface 4A and the parallelogram surface 2 connected to the auxiliary cutting edge 6B gradually recedes in the thickness direction toward the obtuse corner portion D, and then before the obtuse corner portion D. It extends substantially perpendicular to the thickness direction.
  • the pair of parallelogram surfaces 2 are formed with a positive rake face 2A that gradually recedes in the thickness direction toward the inside, inside the main cutting edge 6A, the auxiliary cutting edge 6B, and the corner cutting edge 6C. Yes. Further, around the mounting hole 5, a boss portion 2B having a substantially conical surface shape centered on the center line C is formed.
  • a pair of ridges 7 having a ridge part 7A is formed, and the ridge part 7A is an obtuse angle where the corner blade 6C of the parallelogram face 2 is not formed. It extends in the direction of a diagonal line connecting the corner portions D.
  • the slope of the peak portion 7 is used as a contact surface 8, and the contact surface 8 contacts a contacted surface formed on the bottom surface of an insert mounting seat of a blade-tip-exchangeable cutting tool described later. It is possible.
  • the ridge portion 7A of the mountain portion 7 has a convex curved section, and gradually increases in height in the thickness direction at a constant inclination angle from the obtuse corner portion D side toward the boss portion 2B.
  • the ridge portion 7A does not extend exactly along the diagonal line connecting the obtuse corner portions D, and extends closer to the long side surface 3 that intersects the obtuse corner portion D than the diagonal line.
  • the slopes on both sides of the ridge 7 are a first slope having a small area inclined so as to recede in the thickness direction of the insert (that is, to descend) toward the long side surface 3 side, and to the short side surface 4 side.
  • the second inclined surface having a larger area is used as the contact surface 8. .
  • the abutting surface 8 is a direction from the intersection of the boss portion 2B and the ridge portion 7A toward the substantially central portion in the width direction of the short side surface 4 that intersects the obtuse corner portion D in a plan view as shown in FIG.
  • the inclined plane has a maximum inclination along a direction parallel to the ZZ line in FIG.
  • the skirt of the contact surface 8 has a shape in which the distance from the short side surface 4 gradually increases from the obtuse corner portion D side toward the acute corner portion side where the corner blade 6C is formed in plan view. It extends to the vicinity of the main cutting edge 6A connected to 6C.
  • FIG. 6 shows a region between the contact surface 8 and the main cutting edge 6A, a region between the contact surface 8 and the auxiliary cutting blade 6B, and a region between the contact surface 8 and the positive rake face 2A. As shown, after retreating in the thickness direction as it goes inward at a steeper slope than the positive rake face 2A, it smoothly connects to the contact surface 8 via a concave curved surface.
  • a pair of crests 7 having the contact surface 8 as an inclined surface are formed symmetrically with respect to the center line C on one parallelogram surface 2.
  • the virtual extension surface which each extended the contact surface 8 of these peak parts 7 mutually cross
  • only one pair of contact surfaces 8 is formed on one parallelogram surface 2, and the V-shaped included angle formed by the virtual extension surface of the pair of contact surfaces 8 is an obtuse angle.
  • the crossed ridge line L of the pair of contact surfaces 8 is slightly more than the center in the longitudinal direction of the long side surface 3 from the center line C, as shown by a one-dot chain line in FIG. It extends so as to cross obliquely on the side close to the obtuse corner portion D. Since the insert body 1 has a front / back inversion symmetry, the cross ridge line L of the pair of contact surfaces 8 formed on the other parallelogram surface 2 on the opposite side of the parallelogram surface 2 is also the same as above. When viewed from the direction facing the parallelogram surface 2, as shown by a broken line in FIG. 2, the obtuse corner portion D (the back side in FIG. 2) is slightly closer to the center portion in the longitudinal direction of the long side surface 3 from the center line C. It extends so as to cross at an angle.
  • FIG. 7 and FIG. 8 show the blade-tip-exchangeable cutting tool of the first embodiment provided with the above-mentioned cutting insert in a detachable manner.
  • This cutting edge exchange type cutting tool is a cutting edge exchange type cutting tool, particularly an end mill, and has a tool body 11.
  • the tool body 11 is formed of a steel material or the like and has a multi-stage columnar shape centered on the axis O.
  • the rear end side portion (upper right portion in FIG. 7) is a shank portion 11A
  • the tip portion is a cutting edge portion 11B. It is said that.
  • the shank portion 11A is gripped by the main spindle of the machine tool, and the tool main body 11 is sent in the direction intersecting the axis O while being rotated in the tool rotation direction T around the axis O.
  • the workpiece is cut by the cutting blades (the main cutting blade 6A, the sub cutting blade 6B, and the corner blade 6C) of the cutting insert attached to the cutting blade portion 11B.
  • a plurality of (three in the present embodiment) chip pockets 12 are formed at regular intervals in the circumferential direction and open to the front end surface thereof, that is, the front end surface of the tool body 11 and extend to the rear end side. ing. Further, as shown in FIG. 8, on the wall surface facing the tool rotation direction T side of these chip pockets 12, an insert mounting seat 13 to which the cutting insert is attached is opened at the tip surface and the outer peripheral surface of the cutting edge portion 11B. Is formed so as to be recessed one step from the wall surface to the rear side in the tool rotation direction T.
  • the insert mounting seat 13 has a bottom surface 14 facing the tool rotation direction T, a wall surface 15 facing the tool outer peripheral side, and 16 facing the tool tip side.
  • the other parallelogram surface 2 serves as a seating surface on the bottom surface 14.
  • the wall surface 15 rises from the edge of the bottom surface 14 on the inner peripheral side of the tool body 11 toward the tool rotation direction T and continues to the wall surface facing the tool rotation direction T of the chip pocket 12.
  • the wall surface 16 rises from the edge of the bottom surface 14 on the tool rear end side toward the tool rotation direction T and continues to the wall surface facing the tool rotation direction T of the chip pocket 12.
  • a notch 15A is formed in the central portion of the wall surface 15 in the axis O direction.
  • the intersecting ridge line portion between the bottom surface 14 and the wall surfaces 15 and 16 and the intersecting ridge line portion between the wall surfaces 15 and 16 are mainly arranged on the inner peripheral side of the tool main body 11 of the parallelogram surface 2 as the seating surface.
  • a relief having a concave groove shape having a substantially semicircular cross section Notched by the portion 17A.
  • the intersecting ridge line portion between the bottom surface 14 and the distal end surface and the outer peripheral surface of the cutting blade portion 13 is also disposed on the distal end side of the main cutting edge 6A disposed on the tool outer peripheral side of the parallelogram surface 2 which is also a seating surface.
  • a chamfered relief portion 17B is formed.
  • a clamp inserted into the mounting hole 5 from one parallelogram surface 2 side, which is a rake face, with the insert body 1 seated on the insert mounting seat 13 as described above.
  • a screw hole 14A into which the screw 18 is screwed is formed.
  • the insert body 1 is attached to the insert attachment seat 13 when the back surface of the head of the clamp screw 18 screwed into the screw hole 14A presses the reduced diameter portion 5A of the attachment hole 5.
  • the bottom surface 14 is formed with a pair of abutting surfaces 19 on which the pair of abutting surfaces 8 of the parallelogram surface 2 as a seating surface can abut.
  • the two virtual extension surfaces extending the contacted surface 19 intersect at an intersecting ridgeline, and the cross-section is complementary to the cross section of the two virtual extension surfaces extending the paired contact surfaces 8 with the concavities and convexities reversed. It is in shape. Therefore, in this embodiment, the cross section of the virtual extension surface which extended a pair of to-be-contacted surface 19 has comprised V shape.
  • the pair of abutted surfaces 19 form a pair of inclined planes that approach each other as the virtual extension surface thereof approaches the bottom side of the bottom surface 14 (the rear side in the tool rotation direction T).
  • the pair of contacted surfaces 19 When viewed along the intersecting ridgeline, the pair of contacted surfaces 19 extend along a pair of virtual extension surfaces that intersect the V shape formed by the contact surface 8 and the opposite V shape having a substantially equal included angle. ing. Accordingly, only one pair of the contacted surfaces 19 of the bottom surface 14 of the insert mounting seat 13 is provided.
  • the intersecting ridge line where the virtual extension surfaces of the pair of contacted surfaces 19 intersect each other is orthogonal to the center line of the screw hole 14A and when viewed from the tool rotation direction T side facing the bottom surface 14 in the center line direction. Furthermore, it extends toward the rear end side from the center line toward the inner peripheral side of the tool main body 11, and obliquely intersects the wall surface 15 facing the outer peripheral side of the tool main body 11 of the insert mounting seat 13.
  • the intersection angle formed by the intersecting ridge line and the wall surface 15 is a pair of the other parallelogram surfaces 2 on the opposite side opposite to the front and back shown in FIG.
  • the intersecting ridge line L of the contact surface 8 is made equal to the intersecting angle formed with respect to the long side surface 3.
  • the wall surface 15 has a planar shape parallel to the screw hole 14A except for the notch 15A.
  • the cutting insert is oriented in the tool rotation direction T with one parallelogram surface 2 of the insert body 1 as a rake face, and one long side surface 3 as described above. Is directed to the outer peripheral side of the tool body 11, one short side surface 4 is directed to the tip side of the tool body 11, and the other parallelogram surface 2 is seated on the bottom surface 14. Accordingly, the pair of contact surfaces 8 of the other parallelogram surface 2 are brought into contact with the pair of contact surfaces 19 of the bottom surface 14. In this state, the insert body 1 has a direction along the intersecting ridge line L of the pair of contact surfaces 8 in the other parallelogram surface 2 in a state where the center line C is parallel to the center line of the screw hole 14A. Only movement to is allowed and restrained in other directions.
  • the long side surface 3 has a planar shape parallel to the center line of the center line C, and the wall surface 15 has a planar shape parallel to the center line of the screw hole 14A. Due to the reasons (1) and (2) above, the long side surface 3 can come into contact with the entire surface of the wall surface 15, and the insert body 1 can be positioned stably.
  • the long side surface 3 is used as a contact portion and the wall surface 15 is used as a contact portion, and the cross ridge line L on the parallelogram surface 2 side serving as a seating surface extends in the extending direction.
  • An abutting portion is formed on the long side surface 3 facing in one direction, and the abutting portion can abut on an abutted portion formed on the wall surface 15 rising from the bottom surface 14 of the insert mounting seat 13.
  • the center line C of the mounting hole 5 of the insert body 1 is slightly decentered toward the outer periphery of the tool tip with respect to the center line of the screw hole 14A. Therefore, when the clamp screw 18 is screwed into the screw hole 14 ⁇ / b> A as described above, a portion of the reduced diameter portion 5 ⁇ / b> A of the attachment hole 5 that is located on the inner peripheral side of the rear end of the tool hole 11 by the back surface of the head of the clamp screw 18. Pressed. Accordingly, the insert body 1 is detachably fixed to the insert mounting seat 13 so as to be pressed against the bottom surface 14 by the clamp screw 18 and also against the wall surface 15.
  • only one insert mounting seat 13 is formed in the cutting edge portion 11B at the tip of the tool body 11 in the direction of the axis O.
  • the present invention is not limited to this, and one or a plurality of insert mounting seats 13 can be formed on the rear end side of the insert mounting seat 13 to increase the number of blades of the tool. Even in such a case, according to the cutting insert and the cutting edge replacement type cutting tool, it is not necessary to form the wall surface 16 on the rear end side of the insert mounting seat 13 as described above.
  • the mounting seat 13 can be formed in close proximity.
  • the insert mounting seat 13 adjacent to the rear end side in the direction of the axis O is shifted to the rear side in the tool rotation direction T by the thickness of the insert body 1 to be mounted on the row of insert mounting seats 13. It is also possible to form a cutting blade row in which the rotation trajectory of the main cutting blade 6A is continuous by the cutting insert. For this reason, it is possible to provide a large number of such cutting blade rows in one tool body 11, and it is possible to improve the cutting efficiency.
  • the insert body 1 has a reverse-inverted symmetrical shape, and when the main cutting edge 6A, the auxiliary cutting edge 6B, and the corner edge 6C are worn, the insert body 1 is reversed. Then, by reattaching to the insert mounting seat 13, the one parallelogram surface 2 that was the rake face is used as a seating surface, and the other parallelogram surface 2 that is the seating surface is used as the rake face.
  • the main cutting edge 6A, the auxiliary cutting edge 6B, and the corner edge 6C formed on the side ridge portion of the other parallelogram surface 2 can be used.
  • the new long side surface 3 positioned on the inner peripheral side of the tool body 11 serves as a contact portion with respect to the parallelogram surface 2 which is a new seating surface. It is made to contact
  • the insert body 1 is formed to be 180 ° rotationally symmetric with respect to the center line C, and by rotating 180 ° around the center line C, one parallelogram surface 2 remains as a rake face,
  • Each pair of main cutting edge 6A, sub cutting edge 6B, and corner cutting edge 6C formed in the crossed ridge line portion and the acute corner portion of the pair of long and short side surfaces 3 and 4 can be used. That is, in the cutting insert of this embodiment, the main cutting edge 6A, the auxiliary cutting edge 6B, and the corner cutting edge 6C can be used four times in total.
  • the long side surface 3 opposite to the tip in the direction in which the intersecting ridge line L extends serves as a contact portion of the insert mounting seat 13. It can be brought into contact with the wall surface 15 which is a contacted portion.
  • the same long side surface 3 becomes the contact portion. That is, of the pair of front and back parallelogram surfaces 2, one long side surface 3 that faces one direction of the intersecting ridge line L direction in one parallelogram surface 2 and one other parallelogram surface 2. One long side surface 3 that faces the other direction among all the intersecting ridge lines L is the one long side surface 3. Then, a contact portion is formed on the long side surface 3.
  • FIG. 9 to 14 show a second embodiment of the cutting insert of the present invention.
  • FIG. 15 shows a second embodiment of the cutting edge-exchangeable cutting tool to which the cutting insert of the second embodiment is attached.
  • FIG. 16 shows a state in which the cutting insert has been removed from the cutting edge-exchangeable cutting tool of the second embodiment.
  • the cutting insert and the cutting edge-exchangeable cutting tool of the second embodiment have an insert body 21, and the pair of abutting surfaces of the insert body 21 and the pair of abutting surfaces of the bottom surface of the insert mounting seat are the first. It is different from the embodiment. Since these points are substantially the same as those in the first embodiment, common elements are assigned the same reference numerals and description thereof is omitted.
  • a pair of contact surfaces 22 are formed on the pair of parallelogram surfaces 2 of the insert body 21, and the virtual extension surfaces of these contact surfaces 22 intersect with each other so as to form a V shape. It has been. That is, the contact surface 22 is formed to extend in the V-shaped direction having a concave cross section. Furthermore, the intersection ridge line L of the virtual extension surface of the contact surface 22 is arranged so as to obliquely intersect the short side surface 4 of the insert body 21 as shown in FIG. 10 when viewed from the center line C direction. Yes.
  • a valley portion 23 having a V-shaped cross section is formed except for the boss portion 2 ⁇ / b> B around the mounting hole 5. Is formed. These troughs 23 once protrude in the insert thickness direction with respect to the positive rake face 2A located inside the main cutting edge 6A, the sub cutting edge 6B, and the corner cutting edge 6C, and then from the corner cutting edge 6C sides on both sides. As it goes substantially to the diagonal line side, it has a V shape with a recessed section so that it gradually recedes (lowers) in the thickness direction.
  • a pair of slopes constituting the valley portion 23 is a pair of contact surfaces 22 in the present embodiment. The angle between the pair of contact surfaces 22 having a V-shaped cross section is an obtuse angle, as in the first embodiment.
  • the bottom line of the valley 23, that is, the intersecting ridge line L of the virtual extension surface of the pair of contact surfaces 22 is a diagonal line connecting obtuse corners, as shown by a one-dot chain line in FIG.
  • the intersecting ridge line L intersects the negative surface 4A of the short side surface 4 intersecting the parallelogram surface 2 obliquely. That is, the inclination angle formed by the intersecting ridge line L and the insert longitudinal direction is smaller than the inclination angle formed by the diagonal line connecting the obtuse corner and the insert longitudinal direction.
  • FIG. 15 and FIG. 16 show the cutting edge exchangeable cutting tool of the second embodiment to which the cutting insert of the second embodiment is attached.
  • An insert mounting seat 13 is formed at the tip of the cutting edge portion 11B of the tool body 11, and a bottom surface 14 of the insert mounting seat 13 includes a pair of abutted surfaces 24.
  • the virtual extension surfaces that extend the contacted surfaces 24 that form a pair intersect with the virtual extension surfaces that extend the contact surface 22 that forms a pair in an inverted V-shaped cross-section with reverse concavities and convexities.
  • the included angle between the virtual extended surfaces extending the paired contact surfaces 24 is substantially equal to the included angle between the virtual extended surfaces extending the paired contact surfaces 22.
  • the pair of abutted surfaces 24 are complementary to the pair of abutting surfaces 22.
  • the intersecting ridge line where the virtual extension surfaces of the pair of contacted surfaces 24 intersect each other is orthogonal to the center line of the screw hole 14A.
  • this intersecting ridge line reaches the intersection line between the virtual extension surfaces of the wall surface 15 facing the tool outer peripheral side of the insert mounting seat 13 and the wall surface 16 facing the tip side.
  • it is arranged so as to obliquely intersect the extended surface of the wall surface 16.
  • the intersection angle between the intersection ridge line and the extension surface of the wall surface 16 is the intersection ridge line L between the extension surface of the negative surface 4B of the short side surface 4 and the contact surface 22 when the insert body 21 is viewed along the central axis C. Is substantially equal to the crossing angle formed by.
  • the insert main body 21 is formed on the insert mounting seat 13 with one parallelogram surface 2 as a rake face and the other parallelogram surface 2 as a seating surface as in the first embodiment.
  • the pair of contact surfaces 22 of the other parallelogram surface 2 contacts the pair of contact surfaces 24 of the bottom surface 14.
  • the insert body 21 is only allowed to move in the direction of the intersecting ridge line L on the other parallelogram surface 2 and is restrained in the other direction. Further, when the insert main body 21 is moved toward the short side surface 4 directed toward the rear end side of the tool, the short side surface 4 is brought into contact with the wall surface 16 of the insert mounting seat 13 and positioned.
  • the wall surface 16 is a contacted portion, and the other short side facing the one side in the intersecting ridge line L direction with respect to the parallelogram surface 2 as the seating surface of the insert body 21.
  • a contact portion that can contact the contacted portion (wall surface 16) is formed only on the side surface 4. More specifically, the wall surface 16 has a planar shape parallel to the screw hole 14 ⁇ / b> A, and is parallel to the center line C that intersects one parallelogram surface 2 of the other short side surface 4 of the insert body 21.
  • the negative surface 4 ⁇ / b> A is a contact portion that can partially contact the wall surface 16.
  • the wall surface 15 facing the outer peripheral side of the tool body 11 of the insert mounting seat 13 is not involved in the mounting of the cutting insert, contrary to the first embodiment. Therefore, by increasing the chip pocket 12 on the inner peripheral side of the insert mounting seat 13, even when the wall surface 15 is reduced or the wall surface 15 is eliminated in some cases, the mounting stability of the insert body 21 is impaired. There is nothing. For this reason, improvement of chip discharge
  • the cutting edge replaceable cutting tool has a very small diameter, for example, if the outer diameter of the tip of the tool body is about twice the size in the width direction of the insert body, usually one insert is attached. Only the seat can be formed.
  • the wall surface 15 facing the outer peripheral side of the tool body 11 may not be provided as described above, two or more are provided at the tip of the tool body 11.
  • the plurality of insert mounting seats 13 can be formed so that their inner peripheral sides communicate with each other, and a cutting insert can be attached to each. Therefore, even in such an extremely small diameter cutting edge exchangeable cutting tool, it is possible to increase the number of blades and improve the cutting efficiency.
  • FIGS. 17 to 22 show a third embodiment of the cutting insert of the present invention.
  • FIG. 23 shows a third embodiment of the cutting edge replaceable cutting tool of the present invention to which the cutting insert of the third embodiment is attached
  • FIG. 24 shows the cutting insert in the cutting edge replaceable cutting tool of the third embodiment. Shows the state where is removed.
  • the cutting insert and cutting edge-exchangeable cutting tool of the third embodiment are different in the short side surface 32 of the insert body 31, the contact portion formed on the short side surface 32, and the contacted portion of the insert mounting seat 13. Except for this, it is substantially the same as in the second embodiment, so common elements are assigned the same reference numerals and description thereof is omitted.
  • a groove 33 having a concave cross section such as a concave arc as shown in FIG. 18 is formed in the center in the width direction of the pair of short side surfaces 32 of the insert main body 31. These concave grooves 33 are formed along the thickness direction across the pair of parallelogram surfaces 2 and serve as contact portions.
  • the wall surface 16 facing the tool tip side is a contacted portion of the insert mounting seat 13, and a cross section perpendicular to the center line of the screw hole 14A of the wall surface 16 Has a convex curve shape such as a convex arc with which the bottom surface of the concave groove 33 can abut.
  • the radius of curvature of the convex curve formed by the cross section of the wall surface 16 is smaller than the radius of curvature of the concave curve formed by the cross section of the concave groove 33.
  • the part of the width direction both sides of the said groove 33 among the short side surfaces 32 of the insert main body 31 is an intersection ridgeline part with the parallelogram surface 2 of the side in which the subcutting-blade 6B is formed in the said thickness direction, respectively.
  • the positive surface 4B protrudes entirely in the longitudinal direction of the insert as it goes to.
  • the pair of abutting surfaces 22 of the parallelogram surface 2 serving as the seating surface is replaced with the pair of abutting surfaces of the bottom surface 14 of the insert mounting seat 13.
  • the insert body 31 is seated against the surface 23. Further, when the insert main body 31 is moved to the short side surface 32 side facing the tool rear end side, the concave groove 33 formed in the short side surface 32 accommodates the wall surface 16 having a convex curved section and is recessed into the wall surface 16. The bottom surface of the groove 33 is brought into contact.
  • the chip pocket 12 on the inner peripheral side of the insert mounting seat 13 is enlarged as in the second embodiment to improve the chip discharging property, and in the circumferential direction of the tool body 11.
  • Many insert mounting seats 13 can be formed to increase the number of blades, and the cutting efficiency can be improved.
  • the contact portions of the insert bodies 1 and 21, that is, the negative surface 4 A of the long side surface 3 and the short side surface 4, and the contacted portions of the insert mounting seat 13, that is, the wall surface 15 and the wall surface 16. are brought into contact with each other so as to be in surface contact with each other. Therefore, if the insert main bodies 1 and 21 and the insert mounting seat 13 are molded with high accuracy, the contact portion can be brought into surface contact with the contacted portion, but if the molding accuracy is not high, the contact portion The part may contact the contacted part by line contact or point contact.
  • the concave groove 33 having a concave curved section that is a contact portion is brought into contact with the wall 16 having a convex curved section that is a contacted portion.
  • the contact portion is brought into contact with the contacted portion.
  • the insert main body 31 can be more reliably supported on the insert mounting seat 13 and the mounting stability of the cutting insert can be further improved.
  • a concave groove 33 having a concave cross-sectional shape is formed on the short side surface 32, and the wall surface 16 to be the abutted portion is formed as a convex convex section
  • a concave groove is formed on the long side surface 3 and the projection shape on which the concave groove can abut.
  • the abutted portion may be formed on the wall surface 15.
  • the main cutting edge 6A of the insert main body 1 is divided by the concave groove. Therefore, when the contact portion is formed on the short side surface 32 as in the third embodiment, it is desirable that the concave groove 33 is formed on the short side surface 32.
  • the pair of contact surfaces 8 are respectively formed along a pair of virtual extension surfaces intersecting the inverted V-shaped section, and the pair of contacted surfaces 19 are a pair intersecting the V-shaped section. Each of them is formed along the virtual extension surface.
  • the pair of contact surfaces 22 are formed along a pair of virtual extension surfaces intersecting the V-shaped cross section, and the pair of contacted surfaces 24 have an inverted V-shaped cross section. They were formed along a pair of intersecting virtual extended surfaces, and the included angles of these V-shaped and inverted V-shaped were substantially equal to each other.
  • the V-shaped sandwich angle may be slightly smaller than the inverted V-shaped sandwich angle in any of the first to third embodiments.
  • the cutting insert can be stably inserted even if the molding accuracy is not high. Can be seated and attached.
  • the short side surface 4 is not involved in the mounting of the cutting insert.
  • the negative surface of the short side surface 4 is in contact with the wall surface 16 that is the contacted portion. Since it is the surface 4A or the concave groove 33, in these first to third embodiments, the positive surface 4B of the short side surfaces 4 and 32 does not participate in the insert mounting. Therefore, in the first to third embodiments, the minor cutting edge 6B and the corner cutting edge 6C formed at the intersecting ridge line portion between the positive surface 4B of the short side surfaces 4 and 32 and the pair of parallelogram surfaces 2. Even if the shapes are different from each other, they can be mounted on the same insert mounting seat 13 as they are.
  • the cutting insert attached to the most advanced insert mounting seat 13 is, for example, the above-described positive surface 4B. It can also be mounted as a cutting insert in which a corner blade 6C having a large radius is formed by increasing the protruding amount in the longitudinal direction. That is, since a plurality of types of cutting inserts having corner radii 6C having different radii can be attached to one tool body 11, one tool body can be formed even when corners having different radii are formed during shoulder cutting. 11 can cope with this.
  • a large chip pocket can be secured on the tool body rear end side or inner peripheral side of the insert mounting seat, and the chip dischargeability can be improved.

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  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

Disclosed is a cutting insert equipped with a polygonal-plate insert body (1) containing a pair of polygonal surfaces (2) and a multitude of lateral faces (3, 4). The insert body (1) is shaped so as to possess front-back inversion symmetry, a pair of level contact surfaces (8) are formed on each polygonal surface (2), and each contact surface (8) is capable of abutting one of a pair of surfaces to be contacted (19) formed on an underside (14) of an insert mount (13). Two imaginary extended surfaces extending from the pair of contact surfaces (8) intersect in a cross-sectional inverted V shape at an intersecting ridgeline (L). Among the lateral faces of the insert body (1), abutting parts are formed on the long lateral faces (3) which face one of the two directions in which the ridge line (L) extends, which can abut parts to be abutted formed on one wall surface (15) of the insert mount.

Description

切削インサートおよび刃先交換式切削工具Cutting insert and cutting edge changeable cutting tool
 本発明は、切削インサートのクランプ機構に係わり、特に転削加工に用いられる刃先交換式切削工具に着脱可能に取り付けられる切削インサート、および、その切削インサートを取り付けた刃先交換式切削工具に関する。
 本願は、2010年3月30日に、日本国で特許出願された特願2010-078990号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a clamping mechanism for a cutting insert, and more particularly, to a cutting insert that is detachably attached to a cutting edge exchanging cutting tool used for a turning process, and a cutting edge exchanging cutting tool to which the cutting insert is attached.
This application claims priority on March 30, 2010 based on Japanese Patent Application No. 2010-078990 filed in Japan, the contents of which are incorporated herein by reference.
 転削加工用の刃先交換式切削工具に取り付けられる切削インサート、および上記切削インサートを取り付けた刃先交換式切削工具としては、例えば特許文献1(特開2004-284010号公報)に記載されたものが知られている。特許文献1に記載の切削インサートは、長方形板状のインサート本体を有し、インサート本体の一対の長方形面の辺稜部に切刃が形成されている。前記一対の長方形面のうち、第1の長方形面には、その1つの対角線A方向に延びる溝が形成され、他の1つの対角線B上に位置する2つのコーナから、上記溝に向けて下降する斜面がそれぞれ形成されている。 As a cutting insert attached to a cutting edge exchangeable cutting tool for turning, and a cutting edge exchangeable cutting tool to which the cutting insert is attached, for example, one described in Patent Document 1 (Japanese Patent Laid-Open No. 2004-284010) is disclosed. Are known. The cutting insert of patent document 1 has a rectangular plate-shaped insert main body, and the cutting edge is formed in the side ridge part of a pair of rectangular surface of an insert main body. Of the pair of rectangular surfaces, a groove extending in the direction of one diagonal A is formed on the first rectangular surface, and descends from the two corners positioned on the other diagonal B toward the groove. Each slope is formed.
 また、第2の長方形面には、上記第1の長方形面側から透視したときに、第1の長方形面の上記対角線B方向に延びる溝が形成され、上記対角線A方向に並ぶ2つのコーナから上記溝に向けて下降する斜面が形成されている。すなわち、インサート本体が、上記第1および第2の長方形面の中心を結ぶ中心線に直交し、かつ4つのインサート本体の側面にそれぞれ直交する2つの軸線を中心として、捩られたような形状とされている。 The second rectangular surface is formed with grooves extending in the diagonal B direction of the first rectangular surface when seen from the first rectangular surface side, and from two corners arranged in the diagonal A direction. A slope that descends toward the groove is formed. That is, the insert body has a shape that is twisted around two axes that are orthogonal to the center line connecting the centers of the first and second rectangular surfaces and orthogonal to the side surfaces of the four insert bodies. Has been.
 この切削インサートは、刃先交換式切削工具の工具本体に形成されたインサート取付座に着脱可能に取り付けられる。インサート取付座の底面は工具回転方向を向いており、この底面の形状は、上記第1の長方形面と相補的な支持面とされており、この底面により第1の長方形面が支持される。また、インサート取付座の工具本体先端側と外周側を向く2つの平らな壁面には、前記第1の長方形面の上記溝と交差するインサート本体の2つの側面が支持される。 This cutting insert is detachably attached to an insert mounting seat formed on the tool body of the cutting edge exchange type cutting tool. The bottom surface of the insert mounting seat faces the tool rotation direction, and the shape of the bottom surface is a support surface complementary to the first rectangular surface, and the first rectangular surface is supported by the bottom surface. Also, two side surfaces of the insert body intersecting with the groove of the first rectangular surface are supported by two flat wall surfaces facing the tool body front end side and the outer peripheral side of the insert mounting seat.
 ところで、この特許文献1に記載の切削インサートは、このように2つの側面がインサート取付座の2つの支持面に支持されて取り付けられているため、例えば、インサート取付座の工具本体先端側を向く壁面の支持面には、インサート本体の側面を支持するのに十分な面積を要する。さらに、この支持面の後端側には、インサート本体に作用する回転軸線方向の切削負荷を受け止めるのに必要な肉厚を、工具本体に確保しなければならない。 By the way, since the cutting insert of this patent document 1 is supported and attached to the two support surfaces of the insert mounting seat in this way, for example, it faces the tool body front end side of the insert mounting seat. The support surface of the wall surface needs an area sufficient to support the side surface of the insert body. Furthermore, a thickness necessary for receiving the cutting load in the rotation axis direction acting on the insert main body must be secured on the rear end side of the support surface in the tool main body.
 しかしながら、このようにインサート取付座の先端側を向く支持面の面積を大きくし、またその後端側に十分な肉厚を工具本体に確保しようとすると、例えばこのインサート取付座の後端側に大きなチップポケットを形成して、切屑排出性の向上を図ることはできない。また、1つの切屑排出溝に臨んで複数のインサート取付座を形成して切削インサートを取り付けようとしても、隣接するインサート取付座の間には十分な間隔を確保しなければならないため、結果的に複数の切屑排出溝の複数の切削インサートによって1つの切刃列を形成せざるを得なくなって、加工効率の低下を招くことになる。 However, when the area of the support surface facing the front end side of the insert mounting seat is increased in this way and a sufficient thickness is secured in the tool body on the rear end side, for example, the rear end side of the insert mounting seat is large. Chip pockets cannot be formed to improve chip discharge. In addition, even if it is attempted to mount a cutting insert by forming a plurality of insert mounting seats facing one chip discharge groove, a sufficient interval must be ensured between adjacent insert mounting seats. One cutting edge row must be formed by the plurality of cutting inserts of the plurality of chip discharge grooves, resulting in a reduction in processing efficiency.
 一方、特許文献1に記載の切削インサートでは、工具本体の外周側を向くインサート取付座の支持面に十分な面積を要するとともに、工具本体の内周側には、インサート本体に作用する工具径方向の切削負荷を受け止め得る肉厚を、確保しなければならない。このため、このインサート取付座の内周側にも大きなチップポケットは形成することができない。また、特に極小径の刃先交換式の切削工具においては、周方向に複数のインサート取付座を形成すると十分な肉厚を確保することができなくなる。したがって、1つの切削インサートしか周方向には取り付けることができなくなり、やはり加工効率の低下を免れることはできない。 On the other hand, in the cutting insert described in Patent Document 1, a sufficient area is required for the support surface of the insert mounting seat facing the outer peripheral side of the tool body, and the tool radial direction acting on the insert body is provided on the inner peripheral side of the tool body. A wall thickness that can handle the cutting load must be secured. For this reason, a large chip pocket cannot be formed on the inner peripheral side of the insert mounting seat. In particular, in a very small diameter cutting edge exchangeable cutting tool, if a plurality of insert mounting seats are formed in the circumferential direction, a sufficient thickness cannot be ensured. Therefore, only one cutting insert can be attached in the circumferential direction, and it is not possible to avoid a decrease in machining efficiency.
特開2004-284010号公報JP 2004-284010 A
 本発明は、このような背景の下になされたもので、インサート取付座の壁面に複数の支持面を要することがなく、これにより刃先交換式切削工具のインサート取付座後方側や内周側に大きなチップポケットを形成して切屑排出性の向上を図るとともに、工具本体の回転軸線方向や周方向により多くの切削インサートを取り付けて加工効率も向上させることが可能な切削インサートを提供することを目的としている。また、本発明は、前記切削インサートを取り付けた刃先交換式切削工具を提供することを目的としている。 The present invention is made under such a background, and there is no need for a plurality of support surfaces on the wall surface of the insert mounting seat, so that the insert mounting seat rear side and inner peripheral side of the cutting edge exchangeable cutting tool can be provided. The purpose of the present invention is to provide a cutting insert capable of improving chip efficiency by forming a large chip pocket and improving chip discharging performance, and by attaching more cutting inserts in the rotation axis direction and circumferential direction of the tool body. It is said. Moreover, this invention aims at providing the blade-tip-exchange-type cutting tool which attached the said cutting insert.
 本発明の一態様の切削インサートは、刃先交換式切削工具のインサート取付座に着脱可能に取り付けられる切削インサートであって、以下のいずれかの構成を備える。 The cutting insert according to one aspect of the present invention is a cutting insert that is detachably attached to an insert mounting seat of a cutting edge exchangeable cutting tool, and includes any one of the following configurations.
(1)刃先交換式切削工具のインサート取付座に着脱可能に取り付けられる切削インサートであって、
 一対の多角形面と、その周囲に配置される複数の側面とを有する多角形板状のインサート本体を備え、
 上記多角形面の辺稜部には切刃が形成され、
 上記インサート本体は、上記一対の多角形面に関して、表裏反転対称形状とされ、
 これら一対の多角形面は互いに、一方の多角形面がすくい面とされたときに他方の多角形面が上記インサート取付座の底面に着座する着座面とされ、
 これら一対の多角形面には、それぞれ一対の平面である当接面が形成され、
 上記一対の当接面は、上記一方の多角形面が上記着座面とされたときに、上記インサート取付座の上記底面に形成された一対の被当接面にそれぞれ当接可能とされ、
 上記一対の当接面を延長した2つの仮想延長面は、交差稜線で断面V字状または断面逆V字状に交差し、
 上記インサート本体の上記側面のうち、上記一対の当接面の上記仮想延長面の上記交差稜線が延びる二方向のうちの一方向を向く側面には、上記インサート取付座の底面に対して立ち上がる1つの壁面に形成された被当接部に当接可能な、当接部が形成されている。
(1) A cutting insert that is detachably attached to an insert mounting seat of a cutting edge exchangeable cutting tool,
A polygonal plate-like insert body having a pair of polygonal surfaces and a plurality of side surfaces arranged around the polygonal surfaces,
A cutting edge is formed on the side ridge of the polygonal surface,
The insert body is a reverse-inverted symmetrical shape with respect to the pair of polygonal surfaces,
The pair of polygonal surfaces is a seating surface on which the other polygonal surface is seated on the bottom surface of the insert mounting seat when one of the polygonal surfaces is a rake face,
A contact surface that is a pair of flat surfaces is formed on each of the pair of polygonal surfaces,
The pair of abutment surfaces can abut against a pair of abutment surfaces formed on the bottom surface of the insert mounting seat when the one polygonal surface is the seating surface,
The two virtual extension surfaces obtained by extending the pair of contact surfaces intersect each other at a crossing ridgeline in a cross-section V shape or a cross-section inverted V shape,
Of the side surfaces of the insert body, the side surface of the pair of contact surfaces facing one direction out of the two directions in which the intersecting ridgeline of the virtual extension surface extends rises with respect to the bottom surface of the insert mounting seat 1 An abutting portion that can abut against the abutted portions formed on the two wall surfaces is formed.
(2)上記(1)において、上記インサート本体は、上記一対の多角形面の中心線に関して180°回転対称である形状を有し、
 上記一対の当接面の仮想延長面の交差稜線が延びる方向のうちの他の方向を向く、1つの上記多角形面に対して他の1つの上記側面には、上記インサート本体を上記中心線回りに180°回転させたときに上記被当接部に当接可能な、他の当接部が形成されている。
(2) In the above (1), the insert main body has a shape that is 180 ° rotationally symmetric with respect to the center line of the pair of polygonal surfaces,
The insert main body is placed on the center line on the other one side surface with respect to one polygonal surface facing the other direction of the direction in which the intersecting ridgeline of the virtual extension surface of the pair of contact surfaces extends. Another contact portion that can contact the contacted portion when rotated 180 ° around is formed.
(3)上記(2)において、上記インサート本体の上記多角形面はいずれも四角形状をなし、
 上記インサート本体は、互いに反対側に配置される一対の長側面と、互いに反対側に配置される一対の短側面を有し、
 上記各多角形面と上記各長側面との交差稜線部に主切刃がそれぞれ形成され、
 上記主切刃は、上記長側面に対向する側から見たときに、一方のコーナ部から他方のコーナ部に亙って厚さ方向に漸次後退するように傾斜している。
(3) In the above (2), each of the polygonal surfaces of the insert body has a rectangular shape,
The insert body has a pair of long side surfaces arranged on opposite sides and a pair of short side surfaces arranged on opposite sides,
A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface,
The main cutting edge is inclined so as to gradually recede in the thickness direction from one corner portion to the other corner portion when viewed from the side facing the long side surface.
(4)上記(3)において、上記一対の当接面は上記多角形面上の内側に形成されている。 (4) In the above (3), the pair of contact surfaces are formed on the inside of the polygonal surface.
(5)上記(3)または(4)において、上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記長側面と交差する方向に延び、上記当接部は上記長側面に形成されている。 (5) In the above (3) or (4), the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the long side surface when viewed from the direction facing the polygonal surface, The contact portion is formed on the long side surface.
(6)上記(5)において、上記各多角形面にある上記一対の当接面を延長した2つの仮想延長面は、上記交差稜線で断面逆V字状に交差している。 (6) In the above (5), the two virtual extension surfaces obtained by extending the pair of contact surfaces on each of the polygonal surfaces intersect with each other in an inverted V-shaped cross section at the intersecting ridgeline.
(7)上記(5)において、上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記長側面に斜めに交差する方向に延びている。 (7) In the above (5), the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the long side surface when viewed from the direction facing the polygonal surface.
(8)上記(7)において、上記交差稜線は、上記多角形面と対向する方向から見て、上記多角形面にある上記一方のコーナ部の対角線と交差する方向に向けて形成されている。 (8) In the above (7), the intersecting ridge line is formed in a direction intersecting with a diagonal line of the one corner portion on the polygonal surface when viewed from the direction facing the polygonal surface. .
(9)上記(2)において、上記インサート本体の上記多角形面は、一対の鈍角コーナ部と一対の鋭角コーナ部を有する平行四辺形状をなし、
 上記各多角形面の上記鋭角コーナ部にコーナ刃がそれぞれ形成され、
 上記各多角形面と上記各長側面との交差稜線部に主切刃がそれぞれ形成され、
 上記主切刃は、上記長側面に対向する側から見たときに、鋭角コーナ部から鈍角コーナ部に亙って厚さ方向に漸次後退するように傾斜しており、
 上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記長側面と交差する方向に延びている。上記平行四辺形は、長方形を含む。
(9) In the above (2), the polygonal surface of the insert main body has a parallelogram shape having a pair of obtuse corner portions and a pair of acute corner portions,
Corner blades are respectively formed at the acute corner portions of the polygonal surfaces,
A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface,
The main cutting edge is inclined so as to gradually recede in the thickness direction from the acute corner portion to the obtuse corner portion when viewed from the side facing the long side surface,
The intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the long side surface as viewed from the direction facing the polygonal surface. The parallelogram includes a rectangle.
(10)上記(9)において、上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記鋭角コーナ部よりも上記鈍角コーナ部に近い位置において、上記長側面と交差する方向に延びている。 (10) In the above (9), the intersection ridgeline of the virtual extension surface of the pair of contact surfaces is closer to the obtuse corner portion than the acute corner portion when viewed from the direction facing the polygonal surface. , Extending in a direction crossing the long side surface.
(11)上記(3)または(4)において、上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記短側面と交差する方向に延び、上記当接部は上記短側面に形成されている。 (11) In the above (3) or (4), the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the short side surface when viewed from the direction facing the polygonal surface, The contact portion is formed on the short side surface.
(12)上記(11)において、上記各多角形面にある上記一対の当接面を延長した2つの仮想延長面は、上記交差稜線で断面V字状に交差している。 (12) In the above (11), the two virtual extension surfaces obtained by extending the pair of contact surfaces on each of the polygonal surfaces intersect with each other in a V-shaped cross section at the intersecting ridgeline.
(13)上記(11)において、上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記短側面に斜めに交差する方向に延びている。 (13) In the above (11), the intersecting ridgeline of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the short side surface when viewed from the direction facing the polygonal surface.
(14)上記(13)において、上記交差稜線は、上記多角形面と対向する方向から見て、上記多角形面にある上記一方のコーナ部の対角線と交差する方向に向けて形成されている。 (14) In the above (13), the intersecting ridge line is formed in a direction intersecting with a diagonal line of the one corner portion on the polygonal surface when viewed from the direction facing the polygonal surface. .
(15)上記(2)において、上記インサート本体の上記多角形面は、一対の鈍角コーナ部と一対の鋭角コーナ部を有する平行四辺形状をなし、
 上記各多角形面の上記鋭角コーナ部にコーナ刃がそれぞれ形成され、
 上記各多角形面と上記各長側面との交差稜線部に主切刃がそれぞれ形成され、
 上記主切刃は、上記長側面に対向する側から見たときに、鋭角コーナ部から鈍角コーナ部に亙って厚さ方向に漸次後退するように傾斜しており、
 上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記短側面と交差する方向に延びている。上記平行四辺形は、長方形を含む。
(15) In the above (2), the polygonal surface of the insert body has a parallelogram shape having a pair of obtuse corner portions and a pair of acute corner portions,
Corner blades are respectively formed at the acute corner portions of the polygonal surfaces,
A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface,
The main cutting edge is inclined so as to gradually recede in the thickness direction from the acute corner portion to the obtuse corner portion when viewed from the side facing the long side surface,
The intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting the short side surface as viewed from the direction facing the polygonal surface. The parallelogram includes a rectangle.
(16)上記(15)において、上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記鋭角コーナ部よりも上記鈍角コーナ部に近い位置において、上記短側面と交差する方向に延びている。 (16) In the above (15), the intersecting ridge line of the virtual extension surface of the pair of contact surfaces is closer to the obtuse corner portion than the acute corner portion when viewed from the direction facing the polygonal surface. , Extending in a direction intersecting the short side surface.
(17)上記(1)~(16)のいずれかにおいて、上記当接部は、上記側面に形成された断面凹曲線状の凹溝とされ、これら凹溝は上記一対の多角形面の間に亘って延び、上記インサート取付座の1つの壁面に形成された断面凸曲線状の上記被当接部と当接可能とされている。 (17) In any one of the above (1) to (16), the contact portion is a concave groove having a concave cross section formed on the side surface, and the concave groove is formed between the pair of polygonal surfaces. And is capable of coming into contact with the abutted portion having a convex cross-sectional shape formed on one wall surface of the insert mounting seat.
(18)刃先交換式切削工具であって、
 軸線回りに回転される工具本体と、
 上記工具本体の外周に、着脱可能に取り付けられた、上記(1)~(17)のいずれか一項に記載の切削インサートとを具備し、
 上記工具本体には、1または2以上の上記インサート取付座が、上記底面を工具回転方向に向けるとともに、上記1つの壁面を外周側または上記軸線方向先端側に向けて形成され、
 上記インサート取付座の上記底面には、上記切削インサートの上記当接面と当接する一対の上記被当接面がそれぞれ形成され、
 上記一対の被当接面を延長した2つの仮想延長面は、交差稜線で上記切削インサートの上記当接面とは相補的な断面逆V字状または断面V字状に交差しており、
 上記インサート取付座の上記一つの壁面には、上記被当接面の交差稜線が向かう位置に、上記切削インサートの当接部と当接する被当接部が形成されていることを特徴とする刃先交換式切削工具。
(18) A cutting edge exchangeable cutting tool,
A tool body rotated about an axis,
The cutting insert according to any one of (1) to (17), which is detachably attached to the outer periphery of the tool body,
In the tool body, one or more insert mounting seats are formed with the bottom surface facing the tool rotation direction and the one wall surface facing the outer peripheral side or the axial direction front end side,
On the bottom surface of the insert mounting seat, a pair of the abutted surfaces that abut against the abutting surface of the cutting insert is formed, respectively.
The two virtual extension surfaces obtained by extending the pair of contacted surfaces intersect each other at an intersecting ridge line in a cross-section inverted V shape or a cross-section V shape complementary to the contact surface of the cutting insert,
A cutting edge, wherein the one wall surface of the insert mounting seat is formed with a contacted portion that contacts the contact portion of the cutting insert at a position where the intersecting ridge line of the contacted surface is directed. Replaceable cutting tool.
 上記構成の切削インサートまたは刃先交換式切削工具においては、上述のようにインサート本体の一対の多角形面の一方が着座面とされたとき、インサート取付座の底面に形成された、断面V字または断面逆V字に交差する仮想延長面に沿って延びる一対の被当接面に、インサートの着座面に形成された、凹凸が逆のV字に交差する仮想延長面に沿って延びる一対の当接面が当接させられる。従って、インサート本体は、一対の当接面の仮想延長面の交差稜線に沿う方向には、被当接面に沿って移動が許容されるものの、それ以外の方向には移動が拘束される。 In the cutting insert or the cutting edge exchange type cutting tool having the above-described configuration, when one of the pair of polygonal surfaces of the insert body is used as a seating surface as described above, the cross-section V-shaped formed on the bottom surface of the insert mounting seat or A pair of abutting surfaces extending along a virtual extension surface intersecting the reverse V-shaped cross-section are formed on the seating surface of the insert, and a pair of contact surfaces extending along the virtual extension surface intersecting the reverse V-shape. The contact surface is brought into contact. Therefore, the insert main body is allowed to move along the abutted surface in the direction along the intersecting ridge line of the virtual extension surface of the pair of abutting surfaces, but the movement is restricted in other directions.
 この一対の当接面の仮想延長面の交差稜線が延びる方向のうち一方向を向く、1つの多角形面に対してインサート本体の1つの側面には、インサート取付座の1つの壁面に形成された被当接部に当接可能な当接部が形成されているので、インサート本体をこの一方向に押圧してインサート取付座に取り付けることにより、当接部が被当接部に当接してインサート本体は上記交差稜線方向にも拘束され、インサート取付座に固定される。すなわち、インサート本体は、インサート取付座底面の被当接面と1つのインサート取付座壁面の被当接部とにより固定され、これ以外の壁面を要することがない。 One side surface of the insert main body is formed on one wall surface of the insert mounting seat with respect to one polygonal surface facing one direction in the direction in which the intersecting ridgelines of the virtual extension surfaces of the pair of contact surfaces extend. Since the abutment part that can abut against the abutted part is formed, the abutment part abuts against the abutted part by pressing the insert body in this direction and attaching it to the insert mounting seat. The insert body is also restrained in the direction of the intersecting ridgeline and is fixed to the insert mounting seat. That is, the insert body is fixed by the abutted surface of the bottom surface of the insert mounting seat and the abutted portion of one insert mounting seat wall surface, and no other wall surface is required.
 従って、この被当接部が設けられる壁面をインサート取付座底面の工具本体内周側に配置した場合には、工具本体後端側の壁面を小さくしたり、この壁面の後端側における工具本体の肉厚を小さくしたり、場合によっては壁面そのものを不要としたりすることができる。このため、インサート取付座の工具本体後端側に大きなチップポケットを形成したり、軸線方向に近接させて次のインサート取付座を形成することにより多くの切削インサートを取り付けたりすることが可能となる。 Therefore, when the wall surface on which the abutted portion is provided is arranged on the inner peripheral side of the tool body on the bottom surface of the insert mounting seat, the wall surface on the rear end side of the tool body can be reduced, or the tool body on the rear end side of the wall surface The wall thickness can be reduced, or in some cases, the wall surface itself can be made unnecessary. For this reason, it becomes possible to attach many cutting inserts by forming a large chip pocket on the tool body rear end side of the insert mounting seat or by forming the next insert mounting seat close to the axial direction. .
 一方、被当接部が設けられる壁面をインサート取付座の工具本体後端側に配置した場合には、逆に工具本体内周側の壁面を小さくしたり、この壁面の内周側の工具本体の肉厚を小さくしたり、場合によっては壁面そのものを不要としたりすることができる。従って、インサート取付座の内周側のチップポケットを大きくしたり、極小径の刃先交換式切削工具であっても周方向に複数のインサート取付座を設けて、より多くの切削インサートを取り付けたりすることができる。 On the other hand, when the wall surface on which the abutted part is provided is arranged on the tool body rear end side of the insert mounting seat, the wall surface on the inner peripheral side of the tool body is conversely reduced, or the tool body on the inner peripheral side of this wall surface The wall thickness can be reduced, or in some cases, the wall surface itself can be made unnecessary. Accordingly, the insert pocket on the inner peripheral side of the insert mounting seat is enlarged, or even a cutting tool with a very small diameter can be installed with a plurality of insert mounting seats in the circumferential direction to mount more cutting inserts. be able to.
 また、上記構成の切削インサートでは、インサート本体が表裏反転対称形状とされていて、表裏一対の多角形面それぞれについて、その当接面の上記交差稜線方向のうち一方向を向く1つの側面に上記当接部が形成されており、従ってインサート本体を反転させてインサート取付座に取り付け直すことにより、これらの多角形面をそれぞれ交互にすくい面と着座面として、1つのインサート本体で少なくとも2回、すくい面とされた多角形面の辺稜部に形成された切刃を使用することが可能となる。 Moreover, in the cutting insert of the said structure, the insert main body is made into the front-and-back inversion symmetrical shape, The above-mentioned one side surface which faces one direction among the said cross ridgeline directions of the contact surface about each of a pair of front and back polygon surfaces A contact portion is formed, and therefore, by reversing the insert body and reattaching it to the insert mounting seat, these polygonal surfaces are alternately raked and seated, respectively, at least twice with one insert body, It is possible to use a cutting blade formed on a side ridge portion of a polygonal surface which is a rake face.
 さらに、このインサート本体を一対の多角形面の中心線に関しても180°回転対称形状として、上記一対の当接面の仮想延長面の交差稜線が延びる方向のうちの他の方向を向く、1つの多角形面に対してやはり他の1つの側面、すなわち上記一方向を向く1つの側面とは反対の側面に、インサート本体を上記中心線回りに180°回転させたときに上記被当接部に当接可能な他の当接部を形成することにより、1つの多角形面で2回ずつの合計4回の切刃の使用が可能となる。 Further, the insert main body is also 180 ° rotationally symmetric with respect to the center line of the pair of polygonal surfaces, and is directed to the other direction among the directions in which the intersecting ridgelines of the virtual extension surfaces of the pair of contact surfaces extend. Again with respect to the polygonal surface, another side surface, that is, the side surface opposite to the one side surface facing the one direction, is moved to the contacted portion when the insert body is rotated 180 ° around the center line. By forming other abutting portions that can abut, it is possible to use the cutting blade four times in total, two times on one polygonal surface.
 例えば、上記インサート本体を、それぞれ互いに反対側に配置される一対の長側面と一対の短側面を有する四角形板状とすれば、これら長短側面と四角形面との交差稜線部に形成された切刃を1つのインサート本体で少なくとも4回使用することができる。上記各多角形面と上記各長側面との交差稜線部に主切刃をそれぞれ形成し、上記主切刃を、上記長側面に対向する側から見たときに、一方のコーナ部から他方のコーナ部に亙って厚さ方向に漸次後退するように傾斜させた場合には、一方のコーナ部と他方のコーナ部の厚さ方向の高さが異なるために上記多角形面は複雑に捩れた面となるが、このような複雑に捩れた多角形面からなるインサートであっても、多角形面上にそれぞれ一対の平面である当接面を形成させることで、上記機能を達成させることができる。 For example, if the insert body has a rectangular plate shape having a pair of long side surfaces and a pair of short side surfaces arranged on opposite sides of each other, the cutting blade formed at the intersection ridge line portion between the long and short side surfaces and the square surface Can be used at least four times in one insert body. A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface, and when the main cutting edge is viewed from the side facing the long side surface, from one corner to the other When tilted so as to gradually recede in the thickness direction over the corner, the polygonal surface is complicatedly twisted because the height in the thickness direction of one corner and the other is different. Even if the insert is composed of such a polygonal surface twisted in a complicated manner, the above functions can be achieved by forming a pair of abutment surfaces on the polygonal surface. Can do.
また、例えば、上記一対の当接面を上記多角形面上の内側に形成することで、当接面と多角形面の辺稜部の切刃に沿ってポジすくい面を形成することが可能となる。また、外周部はインサート取付座に当接しないことから、インサート取付時において、切刃とポジすくい面の損傷を防ぐこともできる。 Further, for example, by forming the pair of contact surfaces on the inside of the polygonal surface, it is possible to form a positive rake surface along the cutting edge of the contact surface and the side ridge portion of the polygonal surface. It becomes. Moreover, since an outer peripheral part does not contact | abut to an insert mounting seat, damage to a cutting blade and a positive rake face can also be prevented at the time of insert mounting.
上記一対の当接面の仮想延長面の交差稜線は上記長側面または上記短側面に斜めに交差する方向に延びてもよい。一対の当接面の仮想延長面の交差稜線が上記長側面に斜めに交差する方向に延びていれば、上記当接部はこの交差稜線方向を向く上記長側面に形成され、一対の当接面の仮想延長面の交差稜線が上記短側面に斜めに交差する方向に延びていれば、上記当接部はこの短側面に形成されることになる。 The intersecting ridge line of the virtual extension surface of the pair of contact surfaces may extend in a direction obliquely intersecting the long side surface or the short side surface. If the intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the long side surface, the contact portion is formed on the long side surface facing the intersecting ridge line direction, and the pair of contact surfaces If the intersecting ridgeline of the virtual extension surface of the surface extends in a direction obliquely intersecting the short side surface, the contact portion is formed on the short side surface.
特に、上記主切刃は、上記長側面に対向する側から見たときに、一方のコーナ部から他方のコーナ部に亙って厚さ方向に漸次後退するように傾斜させた場合には、一方のコーナ部のみにコーナ刃が形成されるが、上記交差稜線を、上記多角形面と対向する方向から見て、上記多角形面にある上記一方のコーナ部の対角線と交差する方向に向けて形成させた場合には、一方のコーナ部から上記交差稜線が離れることになって、コーナ刃およびコーナ刃付近のポジ主切刃のポジすくい面の形状設計が容易となる。 In particular, when the main cutting edge is inclined so as to gradually recede in the thickness direction from one corner portion to the other corner portion when viewed from the side facing the long side surface, A corner blade is formed only in one corner, but when viewed from the direction facing the polygonal surface, the intersecting ridge line is directed in a direction intersecting the diagonal line of the one corner in the polygonal surface. In this case, the intersecting ridge line is separated from one corner portion, and the shape design of the positive rake face of the corner blade and the positive main cutting edge in the vicinity of the corner blade becomes easy.
 当接部は、インサート本体の側面全体がインサート取付座の上記1つの壁面に面接触することで当接するようにされていてもよく、また側面が部分的に壁面に面接触して当接していてもよい。さらに、この側面に、上記一対の多角形面間に亙って延びる断面凹曲線状の凹溝を形成して当接部とし、これを、インサート取付座の上記1つの壁面に断面凸曲線状をなして突設された被当接部と当接可能としてもよく、この場合には、インサート本体の成形精度がそれほど高くなくても、当接部がなす断面凹曲線状の凹溝を断面凸曲線状の被当接部に少なくとも線接触で当接させて、確実にインサート本体を支持することができる。 The abutting portion may be configured such that the entire side surface of the insert body comes into contact with the one wall surface of the insert mounting seat, and the side surface partially contacts the wall surface. May be. Further, on this side surface, a concave groove having a cross-sectional concave shape extending between the pair of polygonal surfaces is formed as an abutting portion, and this is formed into a convex curved shape on the one wall surface of the insert mounting seat. In this case, even if the molding accuracy of the insert main body is not so high, the concave groove having a concave cross section formed by the abutting section is cross-sectioned. The insert body can be reliably supported by abutting at least line contact with the convex curved contacted portion.
 以上説明したように、本発明の切削インサートおよび刃先交換式切削工具によれば、インサート取付座の工具本体後端側または内周側に大きなチップポケットを確保することができるから、切屑排出性の向上を図ることができるとともに、工具本体の回転軸線方向または周方向に取付可能な切削インサートの数を増やして、効率的な切削加工を促すことが可能となる。 As described above, according to the cutting insert and the cutting edge-exchangeable cutting tool of the present invention, a large chip pocket can be secured on the tool body rear end side or inner peripheral side of the insert mounting seat. In addition to being able to improve, it is possible to increase the number of cutting inserts that can be attached in the direction of the rotation axis or the circumferential direction of the tool body, thereby promoting efficient cutting.
本発明の第1の実施形態の切削インサートの斜視図である。It is a perspective view of the cutting insert of the 1st Embodiment of this invention. 図1に示す実施形態の平面図である。It is a top view of embodiment shown in FIG. 図1に示す実施形態の側面図である。It is a side view of embodiment shown in FIG. 図1に示す実施形態の正面図である。It is a front view of embodiment shown in FIG. 図2に示す実施形態を矢線Y方向から見た側面図である。It is the side view which looked at embodiment shown in FIG. 2 from the arrow Y direction. 図2におけるZ-Z断面図である。FIG. 3 is a ZZ sectional view in FIG. 2. 第1の実施形態の切削インサートを取り付けた本発明の刃先交換式切削工具の第1の実施形態を示す斜視図である。It is a perspective view which shows 1st Embodiment of the blade-tip-exchange-type cutting tool of this invention which attached the cutting insert of 1st Embodiment. 図7に示す実施形態の切削インサートが取り外された状態の工具本体先端部の拡大斜視図である。FIG. 8 is an enlarged perspective view of the tip end of the tool body with the cutting insert of the embodiment shown in FIG. 7 removed. 本発明の第2の実施形態の切削インサートの斜視図である。It is a perspective view of the cutting insert of the 2nd Embodiment of this invention. 図9に示す実施形態の平面図である。FIG. 10 is a plan view of the embodiment shown in FIG. 9. 図9に示す実施形態の側面図である。FIG. 10 is a side view of the embodiment shown in FIG. 9. 図9に示す実施形態の正面図である。It is a front view of embodiment shown in FIG. 図10に示す実施形態を矢線Y方向から見た側面図である。It is the side view which looked at embodiment shown in FIG. 10 from the arrow Y direction. 図10におけるZ-Z断面図である。It is ZZ sectional drawing in FIG. 第2の実施形態の切削インサートを取り付けた本発明の刃先交換式切削工具の第2の実施形態を示す斜視図である。It is a perspective view which shows 2nd Embodiment of the blade-tip-exchange-type cutting tool of this invention which attached the cutting insert of 2nd Embodiment. 図15に示す実施形態の切削インサートが取り外された状態の工具本体先端部の拡大斜視図である。FIG. 16 is an enlarged perspective view of the distal end portion of the tool body with the cutting insert of the embodiment shown in FIG. 15 removed. 本発明の第3の実施形態の切削インサートの斜視図である。It is a perspective view of the cutting insert of the 3rd Embodiment of this invention. 図17に示す実施形態の平面図である。It is a top view of embodiment shown in FIG. 図17に示す実施形態の側面図である。FIG. 18 is a side view of the embodiment shown in FIG. 17. 図17に示す実施形態の正面図である。It is a front view of embodiment shown in FIG. 図18に示す実施形態を矢線Y方向から見た側面図である。It is the side view which looked at embodiment shown in FIG. 18 from the arrow Y direction. 図18におけるZ-Z断面図である。FIG. 19 is a ZZ sectional view in FIG. 18. 第3の実施形態の切削インサートを取り付けた本発明の刃先交換式切削工具の第3の実施形態を示す斜視図である。It is a perspective view which shows 3rd Embodiment of the blade-tip-exchange-type cutting tool of this invention which attached the cutting insert of 3rd Embodiment. 図23に示す実施形態の切削インサートが取り外された状態の工具本体先端部の拡大斜視図である。FIG. 24 is an enlarged perspective view of the tip end of the tool body with the cutting insert of the embodiment shown in FIG. 23 removed.
 図1ないし図6は、本発明の切削インサートの第1の実施形態を示し、図7はこの第1の実施形態の切削インサートを取り付けた本発明の刃先交換式切削工具の第1の実施形態を示す。さらに、図8はこの第1の実施形態の刃先交換式切削工具において切削インサートが取り外された状態を示す。
 本実施形態の切削インサートはインサート本体1を有する。インサート本体1は、超硬合金、サーメット、表面被覆超硬合金、および表面被覆サーメット等から選択される硬質材料により概略平行四辺形の板状に形成され、一対の平行四辺形面2と、それらの周縁をつなぐ一対の長側面3および一対の短側面4とを備えている。この例のインサート本体1は平行四辺形状の多角形面を有するが、多角形面は長方形であっても良い。その場合、一方の対角線の両端部を鈍角コーナ、他方の対角線の両端部を鋭角コーナと見なせばよい。
FIGS. 1 to 6 show a first embodiment of the cutting insert of the present invention, and FIG. 7 shows a first embodiment of the cutting edge replaceable cutting tool of the present invention to which the cutting insert of the first embodiment is attached. Indicates. Furthermore, FIG. 8 shows a state in which the cutting insert is removed from the cutting edge exchangeable cutting tool of the first embodiment.
The cutting insert of this embodiment has an insert body 1. The insert body 1 is formed in a substantially parallelogram plate shape by a hard material selected from cemented carbide, cermet, surface-coated cemented carbide, surface-coated cermet, and the like, and includes a pair of parallelogram surfaces 2, A pair of long side surfaces 3 and a pair of short side surfaces 4 are provided. The insert body 1 in this example has a parallelogram-shaped polygonal surface, but the polygonal surface may be rectangular. In that case, both ends of one diagonal may be regarded as obtuse corners, and both ends of the other diagonal may be regarded as acute corners.
 一対の長側面3は、互いに平行な平面状とされ、かつインサート本体1の厚さ方向(図3から図6における上下方向、すなわち後述する中心軸C方向)にも平行に延びている。
 これに対して、短側面4は、図4に示すように、短側面4の中心を通る水平線4Cおよび垂直線4Dによって4つの四角い領域4A,4B,4A,4Bに区画され、4Aはネガ面、4Bはポジ面とされている。ネガ面4A同士、およびポジ面4B同士は、それぞれ前記中心を挟んで点対称な位置に配置されている。また、ネガ面4Aとポジ面4Bは、水平線4Cまたは垂直線4Dを挟んで互いに隣り合っている。すなわち、ネガ面4Aとポジ面4Bは、短側面4において、一方の長側面3に連なる側と他方の長側面3に連なる側とで、上記厚さ方向に互い違いに配置されている。ネガ面4Aは、平行四辺形面2の鈍角コーナ部Dの側、すなわち図4において左上側と右下側に配置され、長側面3と同様に上記厚さ方向に平行に延びる平面状とされている。
The pair of long side surfaces 3 have a planar shape parallel to each other, and also extend in parallel with the thickness direction of the insert body 1 (the vertical direction in FIGS. 3 to 6, that is, the central axis C direction described later).
On the other hand, the short side surface 4 is partitioned into four square regions 4A, 4B, 4A, 4B by a horizontal line 4C and a vertical line 4D passing through the center of the short side surface 4, as shown in FIG. 4B is a positive surface. The negative surfaces 4 </ b> A and the positive surfaces 4 </ b> B are arranged at point-symmetric positions with the center in between. Further, the negative surface 4A and the positive surface 4B are adjacent to each other across the horizontal line 4C or the vertical line 4D. That is, the negative surface 4 </ b> A and the positive surface 4 </ b> B are alternately arranged in the thickness direction on the short side 4 on the side continuous with one long side 3 and the side continuous with the other long side 3. The negative surface 4A is disposed on the obtuse corner portion D side of the parallelogram surface 2, that is, on the upper left side and the lower right side in FIG. 4, and has a planar shape extending in parallel with the thickness direction as with the long side surface 3. ing.
 一方、ポジ面4Bは、平行四辺形面2の鋭角コーナ部で長側面3に連なる側、すなわち図4において右上側と左下側に配置されている。ポジ面4Bは、上記厚さ方向に隣接するネガ面4Aから離間するに従いインサート本体1の長手方向(図2において上下方向)に漸次せり出す傾斜面となっている。ポジ面4Bは同時に、インサート本体1の幅方向(図2および図4における左右方向)に隣接するネガ面4Aから離間するに従い漸次突出するように傾斜している。これにより、ポジ面4Bは、平行四辺形面2の鋭角コーナ部で、長側面3と交差している。インサート本体1の周方向に隣接する長側面3と短側面4の交差稜線部は、断面円弧状に面取りされている。 On the other hand, the positive surface 4B is disposed on the side that is connected to the long side surface 3 at the acute corner portion of the parallelogram surface 2, that is, the upper right side and the lower left side in FIG. The positive surface 4B is an inclined surface that gradually protrudes in the longitudinal direction (vertical direction in FIG. 2) of the insert body 1 as it is separated from the negative surface 4A adjacent in the thickness direction. At the same time, the positive surface 4B is inclined so as to gradually protrude as it moves away from the negative surface 4A adjacent in the width direction of the insert body 1 (the left-right direction in FIGS. 2 and 4). Thus, the positive surface 4B intersects the long side surface 3 at the acute corner portion of the parallelogram surface 2. The intersecting ridge line portions of the long side surface 3 and the short side surface 4 adjacent to each other in the circumferential direction of the insert body 1 are chamfered in a circular arc shape in cross section.
 インサート本体1には、上記一対の平行四辺形面2の中心同士を上記厚さ方向に結ぶ中心線Cを中心とした断面円形の取付孔5が形成され、取付孔5が厚さ方向にインサート本体1を貫通している。取付孔5の中央部には、図6に示すように、一段縮径する一定幅かつ突出量が一定の、環状をなす縮径部5Aが形成されている。縮径部5Aの断面はその中央部が一定幅に亘って平坦であり、この平坦部の両側が凸曲線状をなしている。 The insert body 1 is provided with a mounting hole 5 having a circular cross section around a center line C that connects the centers of the pair of parallelogram surfaces 2 in the thickness direction, and the mounting hole 5 is inserted in the thickness direction. It penetrates the main body 1. As shown in FIG. 6, an annular reduced diameter portion 5 </ b> A is formed at the center of the mounting hole 5. The cross section of the reduced diameter portion 5A has a flat central portion over a certain width, and both sides of the flat portion have a convex curve shape.
 インサート本体1は、中心線Cに対しインサート厚さ方向の中心で直交して長側面3に平行に延びる対称線と、この対称線と中心線Cに対して直交する対称線とに関して、それぞれ180°回転対称形状に形成されている。すなわち、インサート本体1は、表裏反転対称形状とされている。また、インサート本体1は、上記中心線Cに関しても180°回転対称形状に形成されている。 The insert body 1 is 180 degrees with respect to a symmetric line extending perpendicularly to the center line C in the center of the insert thickness direction and extending parallel to the long side surface 3 and a symmetric line orthogonal to the center line C. ° It is formed in a rotationally symmetric shape. That is, the insert body 1 has a front / back inversion symmetrical shape. The insert body 1 is also formed in a 180 ° rotationally symmetric shape with respect to the center line C.
 上記一対の平行四辺形面2と一対の長側面3との交差稜線部、すなわち平行四辺形面2の長辺稜部には、それぞれ主切刃6Aが形成されている。一対の平行四辺形面2と一対の短側面4のうち上記ポジ面4Bとの交差稜線部、すなわち平行四辺形面2の短辺稜部には、それぞれ副切刃6Bが形成されている。長側面3とポジ面4Bとの交差稜線部で、かつ、これら主切刃6Aと副切刃6Bとが交差する平行四辺形面2の鋭角コーナ部には、上記断面円弧状に面取りされた部分に略円弧状のコーナ刃6Cが形成されている。 A main cutting edge 6A is formed on the intersection ridge line portion between the pair of parallelogram surfaces 2 and the pair of long side surfaces 3, that is, the long side ridge portions of the parallelogram surface 2, respectively. Of the pair of parallelogram surfaces 2 and the pair of short side surfaces 4, sub-cutting edges 6 </ b> B are formed on the intersecting ridge line portion of the positive surface 4 </ b> B, that is, the short side ridge portion of the parallelogram surface 2. The acute corner portion of the parallelogram surface 2 where the main cutting edge 6A and the sub cutting edge 6B intersect is chamfered in the above-mentioned circular arc shape at the intersecting ridge line portion between the long side surface 3 and the positive surface 4B. A substantially arcuate corner blade 6C is formed in the portion.
 コーナ刃6Cとこれに連なる主切刃6Aは、長側面3に対向する側面視において図3に示すように、コーナ刃6Cの副切刃6Bとの接点から主切刃6Aに亙って略一定の傾斜角で上記厚さ方向に漸次後退するように直線状に傾斜させられている。一方、コーナ刃6Cとこれに連なる副切刃6Bは、短側面4に対向する正面視において図4に示すように、副切刃6Bとコーナ刃6Cとの接点を頂点とする凸曲線状とされている。また、副切刃6Bに連なるネガ面4Aと平行四辺形面2との交差稜線部は、鈍角コーナ部D側に向かうに従い上記厚さ方向に漸次後退した後、この鈍角コーナ部Dの手前で厚さ方向に略垂直に延びている。 As shown in FIG. 3, the corner blade 6 </ b> C and the main cutting blade 6 </ b> A connected to the corner blade 6 </ b> A are substantially extended over the main cutting blade 6 </ b> A from the contact point with the auxiliary cutting blade 6 </ b> B of the corner blade 6 </ b> C in a side view facing the long side surface 3. It is inclined linearly so as to gradually recede in the thickness direction at a constant inclination angle. On the other hand, the corner cutting edge 6C and the auxiliary cutting edge 6B connected to the corner cutting edge 6B have a convex curve shape with the contact point between the auxiliary cutting edge 6B and the corner cutting edge 6C as the apex as shown in FIG. Has been. Further, the intersection ridge line portion between the negative surface 4A and the parallelogram surface 2 connected to the auxiliary cutting edge 6B gradually recedes in the thickness direction toward the obtuse corner portion D, and then before the obtuse corner portion D. It extends substantially perpendicular to the thickness direction.
 また、一対の平行四辺形面2には、主切刃6A、副切刃6B、およびコーナ刃6Cの内側に、内方に向かうに従い厚さ方向に漸次後退するポジすくい面2Aが形成されている。さらに、上記取付孔5の周囲には、上記中心線Cを中心とする外形略円錐面状のボス部2Bが形成されている。 The pair of parallelogram surfaces 2 are formed with a positive rake face 2A that gradually recedes in the thickness direction toward the inside, inside the main cutting edge 6A, the auxiliary cutting edge 6B, and the corner cutting edge 6C. Yes. Further, around the mounting hole 5, a boss portion 2B having a substantially conical surface shape centered on the center line C is formed.
 ポジすくい面2Aとボス部2Bとの間には、尾根部7Aを有する一対の山部7が形成されており、尾根部7Aは、平行四辺形面2のコーナ刃6Cが形成されていない鈍角コーナ部D同士を結ぶ対角線の方向に向けて延びている。本実施形態では、この山部7の斜面が当接面8とされ、この当接面8が、後述する刃先交換式切削工具のインサート取付座の底面に形成された被当接面に当接可能とされている。 Between the positive rake face 2A and the boss part 2B, a pair of ridges 7 having a ridge part 7A is formed, and the ridge part 7A is an obtuse angle where the corner blade 6C of the parallelogram face 2 is not formed. It extends in the direction of a diagonal line connecting the corner portions D. In the present embodiment, the slope of the peak portion 7 is used as a contact surface 8, and the contact surface 8 contacts a contacted surface formed on the bottom surface of an insert mounting seat of a blade-tip-exchangeable cutting tool described later. It is possible.
 山部7の尾根部7Aは、断面凸曲線状をなしており、鈍角コーナ部D側からボス部2Bに向けて、一定の傾斜角で上記厚さ方向に次第に高さを増している。ただし、尾根部7Aは、鈍角コーナ部D同士を結ぶ上記対角線に正確に沿って延びてはおらず、この対角線よりも鈍角コーナ部Dに交差する長側面3寄りに延びている。 The ridge portion 7A of the mountain portion 7 has a convex curved section, and gradually increases in height in the thickness direction at a constant inclination angle from the obtuse corner portion D side toward the boss portion 2B. However, the ridge portion 7A does not extend exactly along the diagonal line connecting the obtuse corner portions D, and extends closer to the long side surface 3 that intersects the obtuse corner portion D than the diagonal line.
 山部7の両側の斜面は、長側面3側に向けて急勾配でインサート厚さ方向に後退するように(すなわち下降するように)傾斜する面積の小さな第1斜面と、短側面4側に向けて第1斜面よりも緩勾配で後退するように傾斜する面積の大きな斜面とにより構成され、本実施形態ではこのうち面積の大きな緩勾配の第2斜面が上記当接面8とされている。 The slopes on both sides of the ridge 7 are a first slope having a small area inclined so as to recede in the thickness direction of the insert (that is, to descend) toward the long side surface 3 side, and to the short side surface 4 side. In this embodiment, the second inclined surface having a larger area is used as the contact surface 8. .
 当接面8は、図2のように平面視した状態において、ボス部2Bと尾根部7Aとの交点から、上記鈍角コーナ部Dに交差する短側面4の概ね幅方向中央部に向かう方向(図2のZ-Z線に平行な方向)に沿って最大傾斜を有する傾斜平面とされている。当接面8の裾野は、平面視において、鈍角コーナ部D側からコーナ刃6Cが形成された鋭角コーナ部側に向けて、短側面4との距離が漸次広がる形状を有し、このコーナ刃6Cに連なる主切刃6Aの近傍にまで延びている。 The abutting surface 8 is a direction from the intersection of the boss portion 2B and the ridge portion 7A toward the substantially central portion in the width direction of the short side surface 4 that intersects the obtuse corner portion D in a plan view as shown in FIG. The inclined plane has a maximum inclination along a direction parallel to the ZZ line in FIG. The skirt of the contact surface 8 has a shape in which the distance from the short side surface 4 gradually increases from the obtuse corner portion D side toward the acute corner portion side where the corner blade 6C is formed in plan view. It extends to the vicinity of the main cutting edge 6A connected to 6C.
 当接面8と主切刃6Aの間の領域、当接面8と副切刃6Bの間の領域、および当接面8とポジすくい面2Aとの間の領域の間は、図6に示すように、ポジすくい面2Aよりも急勾配で内方に向かうに従い厚さ方向に後退した後、凹曲面を介して当接面8に滑らかに連なる。 FIG. 6 shows a region between the contact surface 8 and the main cutting edge 6A, a region between the contact surface 8 and the auxiliary cutting blade 6B, and a region between the contact surface 8 and the positive rake face 2A. As shown, after retreating in the thickness direction as it goes inward at a steeper slope than the positive rake face 2A, it smoothly connects to the contact surface 8 via a concave curved surface.
 このように、当接面8を斜面として有する山部7が、1つの平行四辺形面2に中心線Cに関して対称に一対ずつ形成されている。これにより、これら山部7の当接面8をそれぞれ延長した仮想延長面が、中心線Cに直交する交差稜線Lで互いに交差し、インサート厚さ方向に凸となる断面V字状をなす。すなわち、これら一対の当接面8は、断面がV字をなす2つの仮想延長面に沿ってそれぞれ形成されている。なお、1つの平行四辺形面2には、一対のみの当接面8が形成され、この一対の当接面8の仮想延長面がなすV字の挟角は鈍角とされている。 Thus, a pair of crests 7 having the contact surface 8 as an inclined surface are formed symmetrically with respect to the center line C on one parallelogram surface 2. Thereby, the virtual extension surface which each extended the contact surface 8 of these peak parts 7 mutually cross | intersects by the intersection ridgeline L orthogonal to the centerline C, and makes the cross-sectional V shape which becomes convex in an insert thickness direction. That is, the pair of contact surfaces 8 are respectively formed along two virtual extension surfaces having a V-shaped cross section. In addition, only one pair of contact surfaces 8 is formed on one parallelogram surface 2, and the V-shaped included angle formed by the virtual extension surface of the pair of contact surfaces 8 is an obtuse angle.
 一対の当接面8の交差稜線Lは、平行四辺形面2に対向する平面視において、図2に一点鎖線で示すように、中心線Cから長側面3の長手方向中央部よりも僅かに鈍角コーナ部Dに近い側で斜めに交差するように延びている。インサート本体1が表裏反転対称とされているため、この平行四辺形面2の表裏反対側の他方の平行四辺形面2に形成された一対の当接面8の交差稜線Lも同様に、上記平行四辺形面2と対向する方向から見て、図2に破線で示すように、中心線Cから長側面3の長手方向中央部よりも僅かに鈍角コーナ部D(図2における裏側)に近い側で斜めに交差するように延びている。 The crossed ridge line L of the pair of contact surfaces 8 is slightly more than the center in the longitudinal direction of the long side surface 3 from the center line C, as shown by a one-dot chain line in FIG. It extends so as to cross obliquely on the side close to the obtuse corner portion D. Since the insert body 1 has a front / back inversion symmetry, the cross ridge line L of the pair of contact surfaces 8 formed on the other parallelogram surface 2 on the opposite side of the parallelogram surface 2 is also the same as above. When viewed from the direction facing the parallelogram surface 2, as shown by a broken line in FIG. 2, the obtuse corner portion D (the back side in FIG. 2) is slightly closer to the center portion in the longitudinal direction of the long side surface 3 from the center line C. It extends so as to cross at an angle.
 図7および図8は、上記切削インサートを着脱可能に備えた第1の実施形態の刃先交換式切削工具を示している。この刃先交換式切削工具は、刃先交換式の転削工具、特にエンドミルであり、工具本体11を有する。工具本体11は、鋼材等から形成され、軸線Oを中心とした多段円柱状をなし、このうち後端側部分(図7において右上部分)がシャンク部11Aとされ、先端部が切刃部11Bとされている。 FIG. 7 and FIG. 8 show the blade-tip-exchangeable cutting tool of the first embodiment provided with the above-mentioned cutting insert in a detachable manner. This cutting edge exchange type cutting tool is a cutting edge exchange type cutting tool, particularly an end mill, and has a tool body 11. The tool body 11 is formed of a steel material or the like and has a multi-stage columnar shape centered on the axis O. Among these, the rear end side portion (upper right portion in FIG. 7) is a shank portion 11A, and the tip portion is a cutting edge portion 11B. It is said that.
 このような刃先交換式切削工具は、シャンク部11Aが工作機械の主軸に把持されて、工具本体11が軸線O回りに工具回転方向Tに回転されつつ、上記軸線Oに交差する方向に送り出されることにより、切刃部11Bに取り付けられた上記切削インサートの切刃(主切刃6A、副切刃6B、およびコーナ刃6C)によって被削材を切削してゆく。 In such a blade-tip-exchange-type cutting tool, the shank portion 11A is gripped by the main spindle of the machine tool, and the tool main body 11 is sent in the direction intersecting the axis O while being rotated in the tool rotation direction T around the axis O. Thus, the workpiece is cut by the cutting blades (the main cutting blade 6A, the sub cutting blade 6B, and the corner blade 6C) of the cutting insert attached to the cutting blade portion 11B.
 切刃部11Bの外周には、その先端面すなわち工具本体11の先端面に開口して後端側に延びるチップポケット12が、周方向に複数(本実施形態では3つ)等間隔に形成されている。さらに、これらのチップポケット12の工具回転方向T側を向く壁面には、図8に示すように切刃部11Bの先端面と外周面とに開口して上記切削インサートが取り付けられるインサート取付座13が、上記壁面から工具回転方向Tの後方側に一段凹むように形成されている。 On the outer periphery of the cutting edge portion 11B, a plurality of (three in the present embodiment) chip pockets 12 are formed at regular intervals in the circumferential direction and open to the front end surface thereof, that is, the front end surface of the tool body 11 and extend to the rear end side. ing. Further, as shown in FIG. 8, on the wall surface facing the tool rotation direction T side of these chip pockets 12, an insert mounting seat 13 to which the cutting insert is attached is opened at the tip surface and the outer peripheral surface of the cutting edge portion 11B. Is formed so as to be recessed one step from the wall surface to the rear side in the tool rotation direction T.
 インサート取付座13は、工具回転方向Tを向く底面14と、工具外周側を向く壁面15と、工具先端側を向く16とを有する。インサート本体1の一対の平行四辺形面2のうち、一方の平行四辺形面2がすくい面として工具回転方向Tに向けられたときに、他方の平行四辺形面2が着座面として底面14に着座させられる。壁面15は、上記底面14の工具本体11の内周側の縁部から工具回転方向T側に向けて立ち上がって、チップポケット12の工具回転方向Tを向く上記壁面に連なる。壁面16は、上記底面14の工具後端側の縁部から工具回転方向T側に向けて立ち上がって、チップポケット12の工具回転方向Tを向く壁面に連なる。なお、このうち壁面15の軸線O方向中央部には切欠15Aが形成されている。 The insert mounting seat 13 has a bottom surface 14 facing the tool rotation direction T, a wall surface 15 facing the tool outer peripheral side, and 16 facing the tool tip side. Of the pair of parallelogram surfaces 2 of the insert body 1, when one parallelogram surface 2 is oriented as a rake face in the tool rotation direction T, the other parallelogram surface 2 serves as a seating surface on the bottom surface 14. Be seated. The wall surface 15 rises from the edge of the bottom surface 14 on the inner peripheral side of the tool body 11 toward the tool rotation direction T and continues to the wall surface facing the tool rotation direction T of the chip pocket 12. The wall surface 16 rises from the edge of the bottom surface 14 on the tool rear end side toward the tool rotation direction T and continues to the wall surface facing the tool rotation direction T of the chip pocket 12. Of these, a notch 15A is formed in the central portion of the wall surface 15 in the axis O direction.
 ただし、底面14と壁面15、16との交差稜線部および壁面15、16同士の交差稜線部は、上記着座面とされた平行四辺形面2のそれぞれ工具本体11内周側に配置される主切刃6A、工具本体11後端側に配置される副切刃6B、および後端内周側に配置されるコーナ刃6Cとの干渉を避けるため、断面略半円形の凹溝状をなす逃げ部17Aによって切り欠かれている。 However, the intersecting ridge line portion between the bottom surface 14 and the wall surfaces 15 and 16 and the intersecting ridge line portion between the wall surfaces 15 and 16 are mainly arranged on the inner peripheral side of the tool main body 11 of the parallelogram surface 2 as the seating surface. In order to avoid interference with the cutting blade 6A, the auxiliary cutting blade 6B disposed on the rear end side of the tool body 11, and the corner blade 6C disposed on the inner peripheral side of the rear end, a relief having a concave groove shape having a substantially semicircular cross section. Notched by the portion 17A.
 底面14と切刃部13の先端面および外周面との交差稜線部も、同じく着座面とされた平行四辺形面2の工具外周側に配置される主切刃6A、先端側に配置される副切刃6B、先端外周側に配置されるコーナ刃6C、および、その内側のポジすくい面2A等との干渉を避けるために、面取り状の逃げ部17Bが形成されている。 The intersecting ridge line portion between the bottom surface 14 and the distal end surface and the outer peripheral surface of the cutting blade portion 13 is also disposed on the distal end side of the main cutting edge 6A disposed on the tool outer peripheral side of the parallelogram surface 2 which is also a seating surface. In order to avoid interference with the auxiliary cutting edge 6B, the corner edge 6C arranged on the outer peripheral side of the tip, the positive rake face 2A on the inside, etc., a chamfered relief portion 17B is formed.
 底面14の中央部には、上述のようにインサート取付座13にインサート本体1が着座させられた状態で、すくい面とされた一方の平行四辺形面2側から取付孔5に挿通されたクランプネジ18がねじ込まれるネジ孔14Aが形成されている。インサート本体1は、ネジ孔14Aにねじ込まれたクランプネジ18の頭部裏面が取付孔5の上記縮径部5Aを押圧することにより、インサート取付座13に取り付けられる。底面14のネジ孔14Aの周りにも、着座面とされる平行四辺形面2側のボス部2Bとの干渉を避けるための凹状の逃げ部17Cが形成されている。 In the center of the bottom surface 14, a clamp inserted into the mounting hole 5 from one parallelogram surface 2 side, which is a rake face, with the insert body 1 seated on the insert mounting seat 13 as described above. A screw hole 14A into which the screw 18 is screwed is formed. The insert body 1 is attached to the insert attachment seat 13 when the back surface of the head of the clamp screw 18 screwed into the screw hole 14A presses the reduced diameter portion 5A of the attachment hole 5. A concave relief portion 17 </ b> C for avoiding interference with the boss portion 2 </ b> B on the parallelogram surface 2 side, which is a seating surface, is also formed around the screw hole 14 </ b> A of the bottom surface 14.
 底面14には、着座面とされた平行四辺形面2の上記一対の当接面8が当接可能とされた一対の被当接面19が形成されている。被当接面19を延長した2つの仮想延長面は交差稜線で交差し、その断面は、対をなす当接面8を延長した2つの仮想延長面の交差断面とは凹凸が逆の相補的形状にされている。従って本実施形態においては、一対の被当接面19を延長した仮想延長面の交差断面がV字状をなしている。これら一対の被当接面19は、その仮想延長面が底面14の底側(工具回転方向T後方側)に向かうに従い互いに接近する一対の傾斜平面を形成している。交差稜線に沿って見ると、一対の被当接面19は、当接面8がなすV字と挟角が略等しくされた凹凸逆のV字に交差する一対の仮想延長面に沿って延びている。従って、インサート取付座13の底面14の被当接面19も一対のみとされる。 The bottom surface 14 is formed with a pair of abutting surfaces 19 on which the pair of abutting surfaces 8 of the parallelogram surface 2 as a seating surface can abut. The two virtual extension surfaces extending the contacted surface 19 intersect at an intersecting ridgeline, and the cross-section is complementary to the cross section of the two virtual extension surfaces extending the paired contact surfaces 8 with the concavities and convexities reversed. It is in shape. Therefore, in this embodiment, the cross section of the virtual extension surface which extended a pair of to-be-contacted surface 19 has comprised V shape. The pair of abutted surfaces 19 form a pair of inclined planes that approach each other as the virtual extension surface thereof approaches the bottom side of the bottom surface 14 (the rear side in the tool rotation direction T). When viewed along the intersecting ridgeline, the pair of contacted surfaces 19 extend along a pair of virtual extension surfaces that intersect the V shape formed by the contact surface 8 and the opposite V shape having a substantially equal included angle. ing. Accordingly, only one pair of the contacted surfaces 19 of the bottom surface 14 of the insert mounting seat 13 is provided.
 一対の被当接面19の仮想延長面が互いに交差する交差稜線は、ネジ孔14Aの中心線と直交し、かつこの中心線方向に底面14に対向して工具回転方向T側から見たときに、上記中心線から工具本体11の内周側に向かうに従い後端側に向けて延び、インサート取付座13の工具本体11外周側を向く壁面15に斜めに交差する。交差稜線と壁面15がなす交差角は、インサート本体1を一方の平行四辺形面2側から見たときに、図2に破線で示した表裏反対側の他方の平行四辺形面2における一対の当接面8の交差稜線Lが長側面3に対してなす交差角と等しくされている。壁面15は切欠15Aを除いて、このネジ孔14Aに平行な平面状とされている。 The intersecting ridge line where the virtual extension surfaces of the pair of contacted surfaces 19 intersect each other is orthogonal to the center line of the screw hole 14A and when viewed from the tool rotation direction T side facing the bottom surface 14 in the center line direction. Furthermore, it extends toward the rear end side from the center line toward the inner peripheral side of the tool main body 11, and obliquely intersects the wall surface 15 facing the outer peripheral side of the tool main body 11 of the insert mounting seat 13. When the insert body 1 is viewed from one parallelogram surface 2 side, the intersection angle formed by the intersecting ridge line and the wall surface 15 is a pair of the other parallelogram surfaces 2 on the opposite side opposite to the front and back shown in FIG. The intersecting ridge line L of the contact surface 8 is made equal to the intersecting angle formed with respect to the long side surface 3. The wall surface 15 has a planar shape parallel to the screw hole 14A except for the notch 15A.
 このように形成されたインサー取付座13に、上記切削インサートは上述のように、そのインサート本体1の一方の平行四辺形面2をすくい面として工具回転方向Tに向けるとともに、一方の長側面3を工具本体11外周側に、一方の短側面4を工具本体11先端側に向け、他方の平行四辺形面2が底面14に着座させられる。従って、底面14の一対の被当接面19に、上記他方の平行四辺形面2の一対の当接面8が当接させられる。この状態で、インサート本体1は、中心線Cがネジ孔14Aの中心線と平行とされた状態で、この他方の平行四辺形面2における一対の当接面8の交差稜線Lに沿った方向への移動のみが許容され、それ以外の方向には拘束される。 In the insert mounting seat 13 formed in this way, the cutting insert is oriented in the tool rotation direction T with one parallelogram surface 2 of the insert body 1 as a rake face, and one long side surface 3 as described above. Is directed to the outer peripheral side of the tool body 11, one short side surface 4 is directed to the tip side of the tool body 11, and the other parallelogram surface 2 is seated on the bottom surface 14. Accordingly, the pair of contact surfaces 8 of the other parallelogram surface 2 are brought into contact with the pair of contact surfaces 19 of the bottom surface 14. In this state, the insert body 1 has a direction along the intersecting ridge line L of the pair of contact surfaces 8 in the other parallelogram surface 2 in a state where the center line C is parallel to the center line of the screw hole 14A. Only movement to is allowed and restrained in other directions.
 こうしてインサート本体1を着座させたまま、この他方の平行四辺形面2における上記交差稜線Lに沿って、上記一方の長側面3とは反対の長側面3側に向けて、すなわち工具本体11の後端内周側に向けて、インサート本体1を移動させると、壁面15に長側面3が当接してインサート本体1が位置決めされる。(1)この長側面3と交差稜線Lとの中心線C方向視の交差角と、インサート取付座13の壁面15と一対の被当接面19の交差稜線との、ネジ孔14Aの中心線方向視の交差角とが、互いに等しくされている。(2)長側面3は中心線Cの中心線と平行な平面状であり、壁面15はネジ孔14Aの中心線に平行な平面状とされている。上記(1)、(2)の理由により、壁面15の全面に長側面3が当接することができ、インサート本体1が安定して位置決めされる。 In this way, with the insert body 1 seated, along the intersecting ridge line L in the other parallelogram surface 2 toward the long side surface 3 opposite to the one long side surface 3, that is, the tool body 11. When the insert body 1 is moved toward the inner peripheral side of the rear end, the long side surface 3 comes into contact with the wall surface 15 and the insert body 1 is positioned. (1) The center line of the screw hole 14A between the intersection angle of the long side surface 3 and the intersecting ridge line L as viewed in the direction of the center line C, and the intersecting ridge lines of the wall surface 15 of the insert mounting seat 13 and the pair of contacted surfaces 19 The crossing angles in the direction view are made equal to each other. (2) The long side surface 3 has a planar shape parallel to the center line of the center line C, and the wall surface 15 has a planar shape parallel to the center line of the screw hole 14A. Due to the reasons (1) and (2) above, the long side surface 3 can come into contact with the entire surface of the wall surface 15, and the insert body 1 can be positioned stably.
 すなわち、本実施形態では、この長側面3が当接部とされるとともに壁面15が被当接部とされ、着座面とされる平行四辺形面2側の交差稜線Lが延びる方向のうちの一方向を向く長側面3に当接部が形成され、この当接部が、インサート取付座13の底面14から立ち上がる壁面15に形成された被当接部に当接可能である。 That is, in the present embodiment, the long side surface 3 is used as a contact portion and the wall surface 15 is used as a contact portion, and the cross ridge line L on the parallelogram surface 2 side serving as a seating surface extends in the extending direction. An abutting portion is formed on the long side surface 3 facing in one direction, and the abutting portion can abut on an abutted portion formed on the wall surface 15 rising from the bottom surface 14 of the insert mounting seat 13.
 さらに、こうして位置決めされた状態で、インサート本体1の取付孔5の中心線Cは、ネジ孔14Aの中心線に対して、僅かに工具先端外周側に偏心させられている。したがって、上述のようにクランプネジ18をネジ孔14Aにねじ込むと、クランプネジ18の頭部裏面によって、取付孔5の縮径部5Aのうち工具本体11の後端内周側に位置する部分が押圧される。これにより、インサート本体1は、クランプネジ18により、底面14に押し付けられるとともに、壁面15にも押し付けられるようにして、インサート取付座13に着脱可能に固定される。 Furthermore, in this state of positioning, the center line C of the mounting hole 5 of the insert body 1 is slightly decentered toward the outer periphery of the tool tip with respect to the center line of the screw hole 14A. Therefore, when the clamp screw 18 is screwed into the screw hole 14 </ b> A as described above, a portion of the reduced diameter portion 5 </ b> A of the attachment hole 5 that is located on the inner peripheral side of the rear end of the tool hole 11 by the back surface of the head of the clamp screw 18. Pressed. Accordingly, the insert body 1 is detachably fixed to the insert mounting seat 13 so as to be pressed against the bottom surface 14 by the clamp screw 18 and also against the wall surface 15.
 第1の実施形態の切削インサート、および第1の実施形態の刃先交換式切削工具においては、上述のようにインサート本体1がインサート取付座13の底面14に形成された一対の被当接面19と、工具本体11の外周側を向いて被当接部とされる壁面15とによって拘束されて固定され、工具本体11の先端側を向くインサート取付座13の壁面16はこの切削インサートの取り付けに関与することがない。すなわち、1つの平行四辺形面2に対して交差稜線Lが延びる方向のうち一方向については、本実施形態では1つの長側面3が当接部として1つのみ、インサート取付座13の1つの壁面の被当接部に当接させられる。 In the cutting insert of the first embodiment and the cutting edge-exchangeable cutting tool of the first embodiment, the pair of abutting surfaces 19 in which the insert body 1 is formed on the bottom surface 14 of the insert mounting seat 13 as described above. And the wall surface 16 of the insert mounting seat 13 facing the distal end side of the tool body 11 is used for attaching the cutting insert. Not involved. That is, with respect to one direction among the directions in which the intersecting ridge lines L extend with respect to one parallelogram surface 2, only one long side surface 3 serves as a contact portion in the present embodiment, and It is made to contact | abut to the to-be-contacted part of a wall surface.
 このため、図8に示したように、インサート取付座13の工具本体11後端側に大きなチップポケット12を形成することにより、壁面16が小さくなったり、工具後端側に向けられた他方の短側面4と壁面16との間に間隔が空いたり、場合によっては壁面16自体が形成されなかったりしても、切削インサートの取り付けに支障が生じることはない。従って、大きなチップポケット12を形成しても安定して切削インサートを保持することができ、大きなチップポケット12によって切屑排出性の向上を図ることができる。 For this reason, as shown in FIG. 8, by forming a large chip pocket 12 on the rear end side of the tool body 11 of the insert mounting seat 13, the wall surface 16 becomes smaller or the other one directed toward the rear end side of the tool. Even if there is a gap between the short side surface 4 and the wall surface 16 or the wall surface 16 itself is not formed in some cases, there is no problem in mounting the cutting insert. Therefore, even if the large chip pocket 12 is formed, the cutting insert can be stably held, and the chip discharge performance can be improved by the large chip pocket 12.
 図7および図8に示した第1の実施形態の刃先交換式切削工具では、工具本体11先端部の切刃部11Bに軸線O方向においては1つのインサート取付座13しか形成されていない。しかし、本発明はこれに限定されず、インサート取付座13の後端側に、1または複数のインサート取付座13を形成して、工具の多刃化を図ることもできる。このような場合でも、上記切削インサートおよび刃先交換式切削工具によれば、上述のようにインサート取付座13の後端側に壁面16を形成する必要が無いことから、軸線O方向に隣接するインサート取付座13を近接して形成することができる。 7 and 8, only one insert mounting seat 13 is formed in the cutting edge portion 11B at the tip of the tool body 11 in the direction of the axis O. In the cutting edge replacement type cutting tool of the first embodiment shown in FIGS. However, the present invention is not limited to this, and one or a plurality of insert mounting seats 13 can be formed on the rear end side of the insert mounting seat 13 to increase the number of blades of the tool. Even in such a case, according to the cutting insert and the cutting edge replacement type cutting tool, it is not necessary to form the wall surface 16 on the rear end side of the insert mounting seat 13 as described above. The mounting seat 13 can be formed in close proximity.
 例えば、軸線O方向後端側に隣接するインサート取付座13をインサート本体1の厚さ分程度、工具回転方向Tの後方側にずらして形成することにより、1列のインサート取付座13に取り付けられた切削インサートによって、主切刃6Aの回転軌跡が連続した切刃列を形成することも可能となる。このため、このような切刃列を1つの工具本体11により多く設けることが可能となって、切削効率の向上を図ることができる。 For example, the insert mounting seat 13 adjacent to the rear end side in the direction of the axis O is shifted to the rear side in the tool rotation direction T by the thickness of the insert body 1 to be mounted on the row of insert mounting seats 13. It is also possible to form a cutting blade row in which the rotation trajectory of the main cutting blade 6A is continuous by the cutting insert. For this reason, it is possible to provide a large number of such cutting blade rows in one tool body 11, and it is possible to improve the cutting efficiency.
 また、本実施形態の切削インサートは、そのインサート本体1が表裏反転対称形状とされていて、主切刃6Aや副切刃6B、コーナ刃6Cに摩耗が生じたりしたときはインサート本体1を反転させてインサート取付座13に取り付け直すことにより、すくい面とされていた一方の平行四辺形面2を着座面とするとともに着座面とされていた他方の平行四辺形面2をすくい面として、この他方の平行四辺形面2の辺稜部に形成された主切刃6Aや副切刃6B、コーナ刃6Cを使用することができる。 In the cutting insert of the present embodiment, the insert body 1 has a reverse-inverted symmetrical shape, and when the main cutting edge 6A, the auxiliary cutting edge 6B, and the corner edge 6C are worn, the insert body 1 is reversed. Then, by reattaching to the insert mounting seat 13, the one parallelogram surface 2 that was the rake face is used as a seating surface, and the other parallelogram surface 2 that is the seating surface is used as the rake face. The main cutting edge 6A, the auxiliary cutting edge 6B, and the corner edge 6C formed on the side ridge portion of the other parallelogram surface 2 can be used.
 このとき、新たな着座面とされた平行四辺形面2に対しては、工具本体11内周側に位置させられた新たな長側面3が当接部となり、インサート取付座13の被当接部である壁面15に当接させられる。すなわち、こうしてインサート本体1を反転させることにより、反対側の長側面3を当接部としてインサート取付座13の被当接部である壁面15に当接することが可能である。 At this time, the new long side surface 3 positioned on the inner peripheral side of the tool body 11 serves as a contact portion with respect to the parallelogram surface 2 which is a new seating surface. It is made to contact | abut to the wall surface 15 which is a part. That is, by reversing the insert body 1 in this way, it is possible to abut on the wall surface 15 that is the abutted portion of the insert mounting seat 13 with the opposite long side surface 3 as the abutting portion.
 本実施形態では、インサート本体1が中心線Cに関しても180°回転対称に形成されており、中心線C回りに180°回転させることにより、1つの平行四辺形面2をすくい面としたまま、その一対の長短側面3、4との交差稜線部と鋭角コーナ部に形成された各一対の主切刃6A、副切刃6B、およびコーナ刃6Cをそれぞれ使用することができる。すなわち、本実施形態の切削インサートでは合計4回の主切刃6A、副切刃6B、およびコーナ刃6Cの使い回しが可能となる。 In the present embodiment, the insert body 1 is formed to be 180 ° rotationally symmetric with respect to the center line C, and by rotating 180 ° around the center line C, one parallelogram surface 2 remains as a rake face, Each pair of main cutting edge 6A, sub cutting edge 6B, and corner cutting edge 6C formed in the crossed ridge line portion and the acute corner portion of the pair of long and short side surfaces 3 and 4 can be used. That is, in the cutting insert of this embodiment, the main cutting edge 6A, the auxiliary cutting edge 6B, and the corner cutting edge 6C can be used four times in total.
 このとき、着座面とされた1つの他方の平行四辺形面2に対しては、交差稜線Lが延びる方向のうち、先とは逆側の長側面3が当接部としてインサート取付座13の被当接部である壁面15に当接可能とされる。 At this time, with respect to one other parallelogram surface 2 which is a seating surface, the long side surface 3 opposite to the tip in the direction in which the intersecting ridge line L extends serves as a contact portion of the insert mounting seat 13. It can be brought into contact with the wall surface 15 which is a contacted portion.
 こうしてインサート本体1を中心線C回りに180°回転させてインサート取付座13に取り付けたときと、インサート本体1を表裏反転させて取り付けたときでは、同一の長側面3が当接部となる。すなわち、表裏一対の平行四辺形面2のうち、一方の平行四辺形面2における交差稜線L方向のうちの一方向を向く1つの長側面3と、1つの他方の平行四辺形面2に対しての交差稜線L方向のうち他の方向を向く1つの長側面3とが、いずれも上記一方の長側面3とされる。そして、この長側面3に当接部が形成されることになる。 Thus, when the insert body 1 is rotated by 180 ° around the center line C and attached to the insert mounting seat 13 and when the insert body 1 is attached with the front and back reversed, the same long side surface 3 becomes the contact portion. That is, of the pair of front and back parallelogram surfaces 2, one long side surface 3 that faces one direction of the intersecting ridge line L direction in one parallelogram surface 2 and one other parallelogram surface 2. One long side surface 3 that faces the other direction among all the intersecting ridge lines L is the one long side surface 3. Then, a contact portion is formed on the long side surface 3.
 図9ないし図14は、本発明の切削インサートの第2の実施形態を示す。図15は第2の実施形態の切削インサートを取り付けた刃先交換式切削工具の第2の実施形態を示す。図16はこの第2の実施形態の刃先交換式切削工具において切削インサートが取り外された状態を示す。
 第2の実施形態の切削インサートおよび刃先交換式切削工具は、インサート本体21を有し、インサート本体21の一対の当接面と、インサート取付座底面の一対の被当接面が、第1の実施形態と異なっている。これらの点以外は第1の実施形態と略同様であるので、共通する要素については同一の符号を配して説明を省略する。
9 to 14 show a second embodiment of the cutting insert of the present invention. FIG. 15 shows a second embodiment of the cutting edge-exchangeable cutting tool to which the cutting insert of the second embodiment is attached. FIG. 16 shows a state in which the cutting insert has been removed from the cutting edge-exchangeable cutting tool of the second embodiment.
The cutting insert and the cutting edge-exchangeable cutting tool of the second embodiment have an insert body 21, and the pair of abutting surfaces of the insert body 21 and the pair of abutting surfaces of the bottom surface of the insert mounting seat are the first. It is different from the embodiment. Since these points are substantially the same as those in the first embodiment, common elements are assigned the same reference numerals and description thereof is omitted.
 第2の実施形態の切削インサートでは、インサート本体21の一対の平行四辺形面2に一対の当接面22が形成され、これら当接面22の仮想延長面がV字をなすように交差させられている。すなわち、当接面22は、断面凹のV字方向に延びるように形成されている。さらに、当接面22の上記仮想延長面の交差稜線Lは、中心線C方向から見たときに、図10に示すようにインサート本体21の短側面4に斜めに交差するように配置されている。 In the cutting insert according to the second embodiment, a pair of contact surfaces 22 are formed on the pair of parallelogram surfaces 2 of the insert body 21, and the virtual extension surfaces of these contact surfaces 22 intersect with each other so as to form a V shape. It has been. That is, the contact surface 22 is formed to extend in the V-shaped direction having a concave cross section. Furthermore, the intersection ridge line L of the virtual extension surface of the contact surface 22 is arranged so as to obliquely intersect the short side surface 4 of the insert body 21 as shown in FIG. 10 when viewed from the center line C direction. Yes.
 一対の平行四辺形面2の内側には、平行四辺形面2の鈍角コーナ部を結ぶ対角線に沿って、断面V字状の谷部23が、取付孔5の周りのボス部2Bを除いて形成されている。これら谷部23は、主切刃6A、副切刃6B、およびコーナ刃6Cの内方にあるポジすくい面2Aに対して、インサート厚さ方向に一旦突出した後、両側のコーナ刃6C側から前記対角線側に略向かうに従い、漸次厚さ方向に後退する(下降する)ように断面が凹んだV字状をなしている。谷部23を構成する一対の斜面が本実施形態における一対の当接面22とされている。断面V字をなす一対の当接面22の挟角は、第1実施形態と同様に、鈍角とされている。 On the inner side of the pair of parallelogram surfaces 2, along the diagonal line connecting the obtuse corner portions of the parallelogram surface 2, a valley portion 23 having a V-shaped cross section is formed except for the boss portion 2 </ b> B around the mounting hole 5. Is formed. These troughs 23 once protrude in the insert thickness direction with respect to the positive rake face 2A located inside the main cutting edge 6A, the sub cutting edge 6B, and the corner cutting edge 6C, and then from the corner cutting edge 6C sides on both sides. As it goes substantially to the diagonal line side, it has a V shape with a recessed section so that it gradually recedes (lowers) in the thickness direction. A pair of slopes constituting the valley portion 23 is a pair of contact surfaces 22 in the present embodiment. The angle between the pair of contact surfaces 22 having a V-shaped cross section is an obtuse angle, as in the first embodiment.
 ただし、中心線C方向から見たとき、谷部23の谷底線すなわち上記一対の当接面22の仮想延長面の交差稜線Lは、図10に一点鎖線で示すように、鈍角コーナを結ぶ対角線とは完全に一致しておらず、交差稜線Lは、上記平行四辺形面2に交差する短側面4の上記ネガ面4Aと斜めに交わる。すなわち、交差稜線Lとインサート長手方向がなす傾斜角度は、鈍角コーナを結ぶ対角線とインサート長手方向がなす傾斜角度よりも小さい。従って、表裏反転対称形状とされたインサート本体21の他方の平行四辺形面2においては、一対の当接面の仮想延長面の交差稜線Lは、図10に破線で示すように、この一方の平行四辺形面2に交差する短側面4のポジ面4Bに斜めに交差する。 However, when viewed from the direction of the center line C, the bottom line of the valley 23, that is, the intersecting ridge line L of the virtual extension surface of the pair of contact surfaces 22 is a diagonal line connecting obtuse corners, as shown by a one-dot chain line in FIG. And the intersecting ridge line L intersects the negative surface 4A of the short side surface 4 intersecting the parallelogram surface 2 obliquely. That is, the inclination angle formed by the intersecting ridge line L and the insert longitudinal direction is smaller than the inclination angle formed by the diagonal line connecting the obtuse corner and the insert longitudinal direction. Therefore, in the other parallelogram surface 2 of the insert body 21 that is reversely symmetric with respect to the front and back, the cross ridge line L of the virtual extension surface of the pair of abutting surfaces is shown in FIG. It intersects diagonally with the positive surface 4B of the short side surface 4 that intersects the parallelogram surface 2.
 図15および図16は、第2の実施形態の切削インサートが取り付けられる第2の実施形態の刃先交換式切削工具を示す。工具本体11の切刃部11Bの先端部にはインサート取付座13が形成され、これらインサート取付座13の底面14が一対の被当接面24を備えている。対をなす被当接面24を延長した仮想延長面同士は、対をなす当接面22を延長した仮想延長面同士とは凹凸が逆の断面逆V字状に交差している。対をなす被当接面24を延長した仮想延長面同士の挟角は、対をなす当接面22を延長した仮想延長面同士の挟角と略等しい。これにより、一対の被当接面24は一対の当接面22と互いに相補的な形状となっている。 FIG. 15 and FIG. 16 show the cutting edge exchangeable cutting tool of the second embodiment to which the cutting insert of the second embodiment is attached. An insert mounting seat 13 is formed at the tip of the cutting edge portion 11B of the tool body 11, and a bottom surface 14 of the insert mounting seat 13 includes a pair of abutted surfaces 24. The virtual extension surfaces that extend the contacted surfaces 24 that form a pair intersect with the virtual extension surfaces that extend the contact surface 22 that forms a pair in an inverted V-shaped cross-section with reverse concavities and convexities. The included angle between the virtual extended surfaces extending the paired contact surfaces 24 is substantially equal to the included angle between the virtual extended surfaces extending the paired contact surfaces 22. As a result, the pair of abutted surfaces 24 are complementary to the pair of abutting surfaces 22.
 これら一対の被当接面24の仮想延長面が互いに交差する交差稜線は、ネジ孔14Aの中心線と直交する。また、この交差稜線は、ネジ中心線に沿って見たときに、インサート取付座13の工具外周側を向く壁面15と、先端側を向く壁面16との仮想延長面同士の交線には達しておらず、壁面16の延長面に対して斜めに交差するように配置されている。上記交差稜線と壁面16の延長面との交差角は、インサート本体21を中心軸Cに沿って見たときの、短側面4のネガ面4Bの延長面と当接面22同士の交差稜線Lがなす交差角と、略等しくされている。 The intersecting ridge line where the virtual extension surfaces of the pair of contacted surfaces 24 intersect each other is orthogonal to the center line of the screw hole 14A. In addition, when viewed along the screw center line, this intersecting ridge line reaches the intersection line between the virtual extension surfaces of the wall surface 15 facing the tool outer peripheral side of the insert mounting seat 13 and the wall surface 16 facing the tip side. However, it is arranged so as to obliquely intersect the extended surface of the wall surface 16. The intersection angle between the intersection ridge line and the extension surface of the wall surface 16 is the intersection ridge line L between the extension surface of the negative surface 4B of the short side surface 4 and the contact surface 22 when the insert body 21 is viewed along the central axis C. Is substantially equal to the crossing angle formed by.
 第2の実施形態において、インサート本体21を、第1の実施形態と同様に一方の平行四辺形面2をすくい面とするとともに他方の平行四辺形面2を着座面として、インサート取付座13に着座させると、上記他方の平行四辺形面2の一対の当接面22が、底面14の一対の被当接面24に当接する。この状態で、インサート本体21は、上記他方の平行四辺形面2における交差稜線L方向への移動のみが許容され、他の方向へは拘束される。さらに、工具後端側に向けられた短側面4に向けてインサート本体21を移動させると、短側面4がインサート取付座13の壁面16に当接させられて位置決めされる。 In the second embodiment, the insert main body 21 is formed on the insert mounting seat 13 with one parallelogram surface 2 as a rake face and the other parallelogram surface 2 as a seating surface as in the first embodiment. When seated, the pair of contact surfaces 22 of the other parallelogram surface 2 contacts the pair of contact surfaces 24 of the bottom surface 14. In this state, the insert body 21 is only allowed to move in the direction of the intersecting ridge line L on the other parallelogram surface 2 and is restrained in the other direction. Further, when the insert main body 21 is moved toward the short side surface 4 directed toward the rear end side of the tool, the short side surface 4 is brought into contact with the wall surface 16 of the insert mounting seat 13 and positioned.
 すなわち、本実施形態では、壁面16が被当接部とされて、インサート本体21の着座面とされる平行四辺形面2に対して上記交差稜線L方向の一方側を向く1つの他方の短側面4にのみ、上記被当接部(壁面16)に当接可能な当接部が形成される。より詳しくは、壁面16はネジ孔14Aに平行な平面状とされていて、インサート本体21の上記他方の短側面4のうち、一方の平行四辺形面2と交差する上記中心線Cに平行なネガ面4Aが部分的にこの壁面16に当接可能な当接部とされている。 That is, in this embodiment, the wall surface 16 is a contacted portion, and the other short side facing the one side in the intersecting ridge line L direction with respect to the parallelogram surface 2 as the seating surface of the insert body 21. A contact portion that can contact the contacted portion (wall surface 16) is formed only on the side surface 4. More specifically, the wall surface 16 has a planar shape parallel to the screw hole 14 </ b> A, and is parallel to the center line C that intersects one parallelogram surface 2 of the other short side surface 4 of the insert body 21. The negative surface 4 </ b> A is a contact portion that can partially contact the wall surface 16.
 従って、第2の実施形態では、第1の実施形態とは逆にインサート取付座13の工具本体11外周側を向く壁面15は切削インサートの取り付けに関与することが無い。したがって、インサート取付座13の内周側においてチップポケット12を大きくすることにより、この壁面15が小さくなったり、場合によっては壁面15が無くなったりしても、インサート本体21の取付安定性が損なわれることはない。このため、切削インサートを確実に保持しつつも、切屑排出性の向上を促すことができる。 Therefore, in the second embodiment, the wall surface 15 facing the outer peripheral side of the tool body 11 of the insert mounting seat 13 is not involved in the mounting of the cutting insert, contrary to the first embodiment. Therefore, by increasing the chip pocket 12 on the inner peripheral side of the insert mounting seat 13, even when the wall surface 15 is reduced or the wall surface 15 is eliminated in some cases, the mounting stability of the insert body 21 is impaired. There is nothing. For this reason, improvement of chip discharge | emission property can be promoted, hold | maintaining a cutting insert reliably.
 また、刃先交換式切削工具が極小径の場合、例えば、工具本体の先端部の外径がインサート本体の幅方向の寸法の2倍程度の大きさのものであると、通常は1つのインサート取付座しか形成することができない。しかし、第2の実施形態の切削インサートおよび刃先交換式切削工具では、上述のように工具本体11外周側を向く壁面15は無くてもよいため、工具本体11の先端部に2またはそれ以上の複数のインサート取付座13を、その内周側が互いに連通するように形成することができ、それぞれに切削インサートを取り付けることができる。従って、このような極小径の刃先交換式切削工具においても多刃化を促して切削効率の向上を図ることができる。 In addition, when the cutting edge replaceable cutting tool has a very small diameter, for example, if the outer diameter of the tip of the tool body is about twice the size in the width direction of the insert body, usually one insert is attached. Only the seat can be formed. However, in the cutting insert and the cutting edge replacement type cutting tool of the second embodiment, since the wall surface 15 facing the outer peripheral side of the tool body 11 may not be provided as described above, two or more are provided at the tip of the tool body 11. The plurality of insert mounting seats 13 can be formed so that their inner peripheral sides communicate with each other, and a cutting insert can be attached to each. Therefore, even in such an extremely small diameter cutting edge exchangeable cutting tool, it is possible to increase the number of blades and improve the cutting efficiency.
 次に、図17ないし図22は、本発明の切削インサートの第3の実施形態を示す。図23はこの第3の実施形態の切削インサートを取り付けた本発明の刃先交換式切削工具の第3の実施形態を示し、図24はこの第3の実施形態の刃先交換式切削工具において切削インサートが取り外された状態を示す。第3の実施形態の切削インサートおよび刃先交換式切削工具は、そのインサート本体31の短側面32とこの短側面32に形成される当接部、およびインサート取付座13の被当接部が異なっている以外は第2の実施形態と略同様のものとされているので、共通する要素については同一の符号を配して説明を省略する。 Next, FIGS. 17 to 22 show a third embodiment of the cutting insert of the present invention. FIG. 23 shows a third embodiment of the cutting edge replaceable cutting tool of the present invention to which the cutting insert of the third embodiment is attached, and FIG. 24 shows the cutting insert in the cutting edge replaceable cutting tool of the third embodiment. Shows the state where is removed. The cutting insert and cutting edge-exchangeable cutting tool of the third embodiment are different in the short side surface 32 of the insert body 31, the contact portion formed on the short side surface 32, and the contacted portion of the insert mounting seat 13. Except for this, it is substantially the same as in the second embodiment, so common elements are assigned the same reference numerals and description thereof is omitted.
 第3の実施形態の切削インサートにおいては、そのインサート本体31の一対の短側面32の幅方向中央部に、図18に示すように底面の断面が凹円弧等の凹曲線状をなす凹溝33が形成され、これら凹溝33は、一対の平行四辺形面2間に亙って上記厚さ方向に沿うように形成され、当接部とされている。一方、第3の実施形態の刃先交換式切削工具において、工具先端側を向く壁面16がインサート取付座13の被当接部とされており、壁面16のネジ孔14Aの中心線に直交する断面は、上記凹溝33の底面が当接可能な凸円弧等の凸曲線状をなしている。 In the cutting insert of the third embodiment, a groove 33 having a concave cross section such as a concave arc as shown in FIG. 18 is formed in the center in the width direction of the pair of short side surfaces 32 of the insert main body 31. These concave grooves 33 are formed along the thickness direction across the pair of parallelogram surfaces 2 and serve as contact portions. On the other hand, in the cutting edge exchangeable cutting tool of the third embodiment, the wall surface 16 facing the tool tip side is a contacted portion of the insert mounting seat 13, and a cross section perpendicular to the center line of the screw hole 14A of the wall surface 16 Has a convex curve shape such as a convex arc with which the bottom surface of the concave groove 33 can abut.
 壁面16の断面がなす凸曲線の曲率半径は、凹溝33の断面がなす凹曲線の曲率半径よりも小さくされている。また、インサート本体31の短側面32のうち、上記凹溝33の幅方向両側の部分は、それぞれ上記厚さ方向に副切刃6Bが形成される側の平行四辺形面2との交差稜線部に向かうにつれ、全面的にインサート長手方向にせり出すポジ面4Bとされている。 The radius of curvature of the convex curve formed by the cross section of the wall surface 16 is smaller than the radius of curvature of the concave curve formed by the cross section of the concave groove 33. Moreover, the part of the width direction both sides of the said groove 33 among the short side surfaces 32 of the insert main body 31 is an intersection ridgeline part with the parallelogram surface 2 of the side in which the subcutting-blade 6B is formed in the said thickness direction, respectively. The positive surface 4B protrudes entirely in the longitudinal direction of the insert as it goes to.
 第3の実施形態の切削インサートでは、第2の実施形態と同様に、着座面とされる平行四辺形面2の一対の当接面22をインサート取付座13の底面14の一対の被当接面23に当接させてインサート本体31を着座させる。さらに、工具後端側を向く短側面32側にインサート本体31を移動させると、この短側面32に形成された凹溝33が断面凸曲線状をなす壁面16を収容してこの壁面16に凹溝33の底面が当接させられる。従って、第3の実施形態においても、第2の実施形態と同様にインサート取付座13の内周側のチップポケット12を大きくして切屑排出性の向上を図るとともに、工具本体11の周方向に多くのインサート取付座13を形成して多刃化を促すことができ、切削効率の向上を図ることもできる。 In the cutting insert of the third embodiment, as in the second embodiment, the pair of abutting surfaces 22 of the parallelogram surface 2 serving as the seating surface is replaced with the pair of abutting surfaces of the bottom surface 14 of the insert mounting seat 13. The insert body 31 is seated against the surface 23. Further, when the insert main body 31 is moved to the short side surface 32 side facing the tool rear end side, the concave groove 33 formed in the short side surface 32 accommodates the wall surface 16 having a convex curved section and is recessed into the wall surface 16. The bottom surface of the groove 33 is brought into contact. Therefore, also in the third embodiment, the chip pocket 12 on the inner peripheral side of the insert mounting seat 13 is enlarged as in the second embodiment to improve the chip discharging property, and in the circumferential direction of the tool body 11. Many insert mounting seats 13 can be formed to increase the number of blades, and the cutting efficiency can be improved.
 第1、第2の実施形態では、インサート本体1、21の当接部、すなわち長側面3や短側面4のネガ面4Aと、インサート取付座13の被当接部、すなわち壁面15や壁面16とが、互いに面接触するようにして当接させられている。したがって、インサート本体1、21やインサート取付座13が高精度に成形されていれば、当接部を被当接部に確実に面接触させることができるものの、成形精度が高くなければ、当接部が被当接部に線接触あるいは点接触で当接する場合がある。 In the first and second embodiments, the contact portions of the insert bodies 1 and 21, that is, the negative surface 4 A of the long side surface 3 and the short side surface 4, and the contacted portions of the insert mounting seat 13, that is, the wall surface 15 and the wall surface 16. Are brought into contact with each other so as to be in surface contact with each other. Therefore, if the insert main bodies 1 and 21 and the insert mounting seat 13 are molded with high accuracy, the contact portion can be brought into surface contact with the contacted portion, but if the molding accuracy is not high, the contact portion The part may contact the contacted part by line contact or point contact.
 これに対して、第3の実施形態では、当接部である断面凹曲線状の凹溝33が、被当接部である断面凸曲線状の壁面16に当接させられるので、このうち一方あるいは双方の成形精度が高くない場合にも、上記凹凸曲線のいずれかの位置で、上記厚さ方向に沿った直線上での線接触、あるいはこの直線を中心としてある程度の幅をもった範囲での面接触で、当接部が被当接部に当接させられる。このため、第3の実施形態によれば、インサート本体31をさらに確実にインサート取付座13に支持することができて、切削インサートの取付安定性の一層の向上を図ることが可能となる。 On the other hand, in the third embodiment, the concave groove 33 having a concave curved section that is a contact portion is brought into contact with the wall 16 having a convex curved section that is a contacted portion. Alternatively, even when the molding accuracy of both is not high, at any position of the concave-convex curve, line contact on a straight line along the thickness direction, or a range having a certain width around this straight line With the surface contact, the contact portion is brought into contact with the contacted portion. For this reason, according to the third embodiment, the insert main body 31 can be more reliably supported on the insert mounting seat 13 and the mounting stability of the cutting insert can be further improved.
 第3の実施形態では、短側面32に当接部が形成される場合において、短側面32に断面凹曲線状の凹溝33を形成し、被当接部とされる壁面16を断面凸曲線状に形成したが、第1の実施形態のように長側面3に当接部が形成される場合において、この長側面3に凹溝を形成するとともに、この凹溝が当接可能な突起状の被当接部を上記壁面15に形成してもよい。ただし、この場合には、インサート本体1の主切刃6Aが凹溝によって分断されてしまう。よって、第3の実施形態のように、短側面32に当接部が形成される場合には、短側面32に凹溝33が形成されるのが望ましい。 In the third embodiment, when the abutting portion is formed on the short side surface 32, a concave groove 33 having a concave cross-sectional shape is formed on the short side surface 32, and the wall surface 16 to be the abutted portion is formed as a convex convex section In the case where the abutment portion is formed on the long side surface 3 as in the first embodiment, a concave groove is formed on the long side surface 3 and the projection shape on which the concave groove can abut. The abutted portion may be formed on the wall surface 15. However, in this case, the main cutting edge 6A of the insert main body 1 is divided by the concave groove. Therefore, when the contact portion is formed on the short side surface 32 as in the third embodiment, it is desirable that the concave groove 33 is formed on the short side surface 32.
 第1の実施形態では、一対の当接面8が断面逆V字に交差する一対の仮想延長面に沿ってそれぞれ形成されるとともに、一対の被当接面19は断面V字に交差する一対の仮想延長面に沿ってそれぞれ形成されている。第2、第3の実施形態では、逆に一対の当接面22が断面V字に交差する一対の仮想延長面に沿ってそれぞれ形成され、一対の被当接面24は断面逆V字に交差する一対の仮想延長面に沿ってそれぞれ形成され、これらV字および逆V字の挟角は互いに略等しくされていた。しかし、上述のような成形精度を考慮すると、第1~第3実施例のいずれにおいても、V字の挟角は逆V字の挟角よりも僅かに小さくされていてもよい。この場合、V字断面と逆V字断面は、交差稜線Lで線接触するよりも両端部側で接触することになるので、成形精度が高くなくても安定して切削インサートをインサート取付座13に着座させて取り付けることができる。 In the first embodiment, the pair of contact surfaces 8 are respectively formed along a pair of virtual extension surfaces intersecting the inverted V-shaped section, and the pair of contacted surfaces 19 are a pair intersecting the V-shaped section. Each of them is formed along the virtual extension surface. In the second and third embodiments, on the contrary, the pair of contact surfaces 22 are formed along a pair of virtual extension surfaces intersecting the V-shaped cross section, and the pair of contacted surfaces 24 have an inverted V-shaped cross section. They were formed along a pair of intersecting virtual extended surfaces, and the included angles of these V-shaped and inverted V-shaped were substantially equal to each other. However, considering the forming accuracy as described above, the V-shaped sandwich angle may be slightly smaller than the inverted V-shaped sandwich angle in any of the first to third embodiments. In this case, since the V-shaped cross section and the reverse V-shaped cross section are in contact at both ends rather than in line contact at the intersecting ridgeline L, the cutting insert can be stably inserted even if the molding accuracy is not high. Can be seated and attached.
 第1の実施形態では短側面4は切削インサートの取り付けに関与することがなく、第2、第3の実施形態でも、被当接部とされた壁面16に当接するのは短側面4のネガ面4Aまたは凹溝33であるので、これら第1~第3の実施形態において短側面4、32のポジ面4Bはインサート取付に関与することがない。このため、これら第1~第3の実施形態においては、これら短側面4、32のポジ面4Bと一対の平行四辺形面2との交差稜線部に形成される副切刃6Bやコーナ刃6Cの形状を異なるものとしても、そのまま同じインサート取付座13に取り付けることが可能となる。 In the first embodiment, the short side surface 4 is not involved in the mounting of the cutting insert. In the second and third embodiments, the negative surface of the short side surface 4 is in contact with the wall surface 16 that is the contacted portion. Since it is the surface 4A or the concave groove 33, in these first to third embodiments, the positive surface 4B of the short side surfaces 4 and 32 does not participate in the insert mounting. Therefore, in the first to third embodiments, the minor cutting edge 6B and the corner cutting edge 6C formed at the intersecting ridge line portion between the positive surface 4B of the short side surfaces 4 and 32 and the pair of parallelogram surfaces 2. Even if the shapes are different from each other, they can be mounted on the same insert mounting seat 13 as they are.
 従って、特に第1の実施形態において、上述のように軸線O方向に複数のインサート取付座13を形成した場合に、最先端のインサート取付座13に取り付けられる切削インサートは、例えばポジ面4Bの上記長手方向へのせり出し量を大きくして半径の大きなコーナ刃6Cを形成した切削インサートとしても取付可能である。すなわち、1つの工具本体11に異なる半径のコーナ刃6Cを有する複数種の切削インサートを取り付けることができるから、肩削りの際に異なる半径の隅部を形成するような場合でも、1つの工具本体11で対応することが可能となる。 Therefore, particularly in the first embodiment, when the plurality of insert mounting seats 13 are formed in the direction of the axis O as described above, the cutting insert attached to the most advanced insert mounting seat 13 is, for example, the above-described positive surface 4B. It can also be mounted as a cutting insert in which a corner blade 6C having a large radius is formed by increasing the protruding amount in the longitudinal direction. That is, since a plurality of types of cutting inserts having corner radii 6C having different radii can be attached to one tool body 11, one tool body can be formed even when corners having different radii are formed during shoulder cutting. 11 can cope with this.
 以上説明したように、本発明の切削インサートおよび刃先交換式切削工具によれば、インサート取付座の工具本体後端側または内周側に大きなチップポケットを確保することができて、切屑排出性の向上を図ることができるとともに、工具本体の回転軸線方向または周方向に取付可能な切削インサートの数を増やして、効率的な切削加工を促すことが可能となる。したがって、産業上の利用が可能である。 As described above, according to the cutting insert and the cutting edge-exchangeable cutting tool of the present invention, a large chip pocket can be secured on the tool body rear end side or inner peripheral side of the insert mounting seat, and the chip dischargeability can be improved. In addition to being able to improve, it is possible to increase the number of cutting inserts that can be attached in the direction of the rotation axis or the circumferential direction of the tool body, thereby promoting efficient cutting. Therefore, industrial use is possible.
 1、21、31 インサート本体
 2 平行四辺形面(多角形面)
 3 長側面(第1の実施形態における当接部)
 4、32 短側面
 4A 短側面のネガ面(第2の実施形態における当接部)
 4B 短側面のポジ面
 5 取付孔
 6A 主切刃
 6B 副切刃
 6C コーナ刃
 7 山部
 8、22 当接面
 11 工具本体
 12 チップポケット
 13 インサート取付座
 14 インサート取付座13の底面
 14A ネジ孔
 15 インサート取付座13の工具本体11外周側を向く壁面(第1の実施形態における被当接部)
 16 インサート取付座13の工具本体11先端側を向く壁面(第2、第3の実施形態における被当接部)
 18 クランプネジ
 19、24 被当接面
 23 谷部
 33 凹溝(第3の実施形態における当接部)
 C インサート本体1、31の中心線
 L 一対の当接面8、22を延長した2つの仮想延長面が交わる交差稜線
 O 工具本体11の軸線
 T 工具回転方向
1, 21, 31 Insert body 2 Parallelogram surface (polygonal surface)
3 Long side surface (contact portion in the first embodiment)
4, 32 Short side surface 4A Short side negative surface (contact portion in the second embodiment)
4B Positive surface of short side 5 Mounting hole 6A Main cutting edge 6B Sub cutting edge 6C Corner blade 7 Crest portion 8, 22 Contact surface 11 Tool body 12 Tip pocket 13 Insert mounting seat 14 Bottom surface of insert mounting seat 13 14A Screw hole 15 Wall surface facing the outer peripheral side of the tool body 11 of the insert mounting seat 13 (abutted portion in the first embodiment)
16 Wall surface facing the distal end side of the tool body 11 of the insert mounting seat 13 (contacted portion in the second and third embodiments)
18 Clamp screw 19, 24 Contact surface 23 Valley portion 33 Concave groove (contact portion in the third embodiment)
C Center line of the insert bodies 1 and 31 L Crossing ridge line where two virtual extension surfaces extending the pair of contact surfaces 8 and 22 intersect O The axis line of the tool body 11 T Tool rotation direction

Claims (18)

  1.  刃先交換式切削工具のインサート取付座に着脱可能に取り付けられる切削インサートであって、
     一対の多角形面と、その周囲に配置される複数の側面とを有する多角形板状のインサート本体を備え、
     上記多角形面の辺稜部には切刃が形成され、
     上記インサート本体は、上記一対の多角形面に関して、表裏反転対称形状とされ、
     これら一対の多角形面は互いに、一方の多角形面がすくい面とされたときに他方の多角形面が上記インサート取付座の底面に着座する着座面とされ、
     これら一対の多角形面には、それぞれ一対の平面である当接面が形成され、
     上記一対の当接面は、上記一方の多角形面が上記着座面とされたときに、上記インサート取付座の上記底面に形成された一対の被当接面にそれぞれ当接可能とされ、
     上記一対の当接面を延長した2つの仮想延長面は、交差稜線で断面V字状または断面逆V字状に交差し、
     上記インサート本体の上記側面のうち、上記一対の当接面の上記仮想延長面の上記交差稜線が延びる二方向のうちの一方向を向く側面には、上記インサート取付座の底面に対して立ち上がる1つの壁面に形成された被当接部に当接可能な、当接部が形成されていることを特徴とする切削インサート。
    A cutting insert that is detachably attached to an insert mounting seat of a cutting edge exchangeable cutting tool,
    A polygonal plate-like insert body having a pair of polygonal surfaces and a plurality of side surfaces arranged around the polygonal surfaces,
    A cutting edge is formed on the side ridge of the polygonal surface,
    The insert body is a reverse-inverted symmetrical shape with respect to the pair of polygonal surfaces,
    The pair of polygonal surfaces is a seating surface on which the other polygonal surface is seated on the bottom surface of the insert mounting seat when one of the polygonal surfaces is a rake face,
    A contact surface that is a pair of flat surfaces is formed on each of the pair of polygonal surfaces,
    The pair of abutment surfaces can abut against a pair of abutment surfaces formed on the bottom surface of the insert mounting seat when the one polygonal surface is the seating surface,
    The two virtual extension surfaces obtained by extending the pair of contact surfaces intersect each other at a crossing ridgeline in a cross-section V shape or a cross-section inverted V shape,
    Of the side surfaces of the insert body, the side surface of the pair of contact surfaces facing one direction out of the two directions in which the intersecting ridgeline of the virtual extension surface extends rises with respect to the bottom surface of the insert mounting seat 1 A cutting insert characterized in that an abutting portion capable of abutting against an abutted portion formed on two wall surfaces is formed.
  2.  上記インサート本体は、上記一対の多角形面の中心線に関して180°回転対称である形状を有し、
     上記一対の当接面の仮想延長面の交差稜線が延びる方向のうちの他の方向を向く、1つの上記多角形面に対して他の1つの上記側面には、上記インサート本体を上記中心線回りに180°回転させたときに上記被当接部に当接可能な、他の当接部が形成されていることを特徴とする請求項1に記載の切削インサート。
    The insert body has a shape that is 180 ° rotationally symmetric with respect to the center line of the pair of polygonal surfaces,
    The insert main body is placed on the center line on the other one side surface with respect to one polygonal surface facing the other direction of the direction in which the intersecting ridgeline of the virtual extension surface of the pair of contact surfaces extends. 2. The cutting insert according to claim 1, wherein another abutting portion capable of abutting on the abutted portion when rotated 180 ° around is formed.
  3.  上記インサート本体の上記多角形面はいずれも四角形状をなし、
     上記インサート本体は、互いに反対側に配置される一対の長側面と、互いに反対側に配置される一対の短側面を有し、
     上記各多角形面と上記各長側面との交差稜線部に主切刃がそれぞれ形成され、
     上記主切刃は、上記長側面に対向する側から見たときに、一方のコーナ部から他方のコーナ部に亙って厚さ方向に漸次後退するように傾斜していることを特徴とする請求項2に記載の切削インサート。
    Each of the polygonal surfaces of the insert body has a rectangular shape,
    The insert body has a pair of long side surfaces arranged on opposite sides and a pair of short side surfaces arranged on opposite sides,
    A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface,
    The main cutting edge is inclined so as to gradually retreat in the thickness direction from one corner portion to the other corner portion when viewed from the side facing the long side surface. The cutting insert according to claim 2.
  4.  上記一対の当接面は、上記多角形面上の内側に形成されていることを特徴とする請求項3に記載の切削インサート。 The cutting insert according to claim 3, wherein the pair of contact surfaces are formed inside the polygonal surface.
  5.  上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記長側面と交差する方向に延び、上記当接部は上記長側面に形成されていることを特徴とする請求項3または請求項4に記載の切削インサート。 The intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the long side surface when viewed from the direction facing the polygonal surface, and the contact portion is formed on the long side surface. The cutting insert according to claim 3 or 4, characterized by the above.
  6. 上記各多角形面にある上記一対の当接面を延長した2つの仮想延長面は、上記交差稜線で断面逆V字状に交差していることを特徴とする請求項5に記載の切削インサート。 The cutting insert according to claim 5, wherein two virtual extension surfaces obtained by extending the pair of contact surfaces on each polygonal surface intersect in an inverted V shape in cross section at the intersecting ridgeline. .
  7.  上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記長側面に斜めに交差する方向に延びていることを特徴とする請求項5に記載の切削インサート。 The intersection ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the long side surface when viewed from a direction facing the polygonal surface. Cutting inserts.
  8.  上記交差稜線は、上記多角形面と対向する方向から見て、上記多角形面にある上記一方のコーナ部の対角線と交差する方向に向けて形成されていることを特徴とする請求項7に記載の切削インサート。 The said crossing ridgeline is formed toward the direction which cross | intersects the diagonal of said one corner part in the said polygonal surface seeing from the direction facing the said polygonal surface. Cutting insert as described.
  9.  上記インサート本体の上記多角形面は、一対の鈍角コーナ部と一対の鋭角コーナ部を有する平行四辺形状をなし、
     上記各多角形面の上記鋭角コーナ部にコーナ刃がそれぞれ形成され、
     上記各多角形面と上記各長側面との交差稜線部に主切刃がそれぞれ形成され、
     上記主切刃は、上記長側面に対向する側から見たときに、鋭角コーナ部から鈍角コーナ部に亙って厚さ方向に漸次後退するように傾斜しており、
     上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記長側面と交差する方向に延びていることを特徴とする請求項2記載の切削インサート。
    The polygonal surface of the insert body has a parallelogram shape having a pair of obtuse corners and a pair of acute corners,
    Corner blades are respectively formed at the acute corner portions of the polygonal surfaces,
    A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface,
    The main cutting edge is inclined so as to gradually recede in the thickness direction from the acute corner portion to the obtuse corner portion when viewed from the side facing the long side surface,
    3. The cutting insert according to claim 2, wherein an intersection ridge line of a virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the long side surface when viewed from a direction facing the polygonal surface. .
  10. 上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記鋭角コーナ部よりも上記鈍角コーナ部に近い位置において、上記長側面と交差する方向に延びていることを特徴とする請求項9に記載の切削インサート。 The intersecting ridge line of the virtual extension surface of the pair of contact surfaces is in a direction intersecting the long side surface at a position closer to the obtuse corner portion than the acute corner portion as seen from the direction facing the polygonal surface. The cutting insert according to claim 9, wherein the cutting insert extends.
  11.  上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記短側面と交差する方向に延び、上記当接部は上記短側面に形成されていることを特徴とする請求項3または請求項4に記載の切削インサート。 The intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the short side surface when viewed from the direction facing the polygonal surface, and the contact portion is formed on the short side surface. The cutting insert according to claim 3 or 4, characterized by the above.
  12.  上記各多角形面にある上記一対の当接面を延長した2つの仮想延長面は、上記交差稜線で断面V字状に交差していることを特徴とする請求項11に記載の切削インサート。 The cutting insert according to claim 11, wherein two virtual extension surfaces obtained by extending the pair of contact surfaces on each polygonal surface intersect in a V-shaped cross section at the intersecting ridgeline.
  13.  上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記短側面に斜めに交差する方向に延びていることを特徴とする請求項11に記載の切削インサート。 The intersecting ridge line of the virtual extension surface of the pair of contact surfaces extends in a direction obliquely intersecting the short side surface when viewed from a direction facing the polygonal surface. Cutting inserts.
  14.  上記交差稜線は、上記多角形面と対向する方向から見て、上記多角形面にある上記一方のコーナ部の対角線と交差する方向に向けて形成されていることを特徴とする請求項13に記載の切削インサート。 The intersection ridge line is formed in a direction intersecting with a diagonal line of the one corner portion on the polygonal surface when viewed from a direction facing the polygonal surface. Cutting insert as described.
  15.  上記インサート本体の上記多角形面は、一対の鈍角コーナ部と一対の鋭角コーナ部を有する平行四辺形状をなし、
     上記各多角形面の上記鋭角コーナ部にコーナ刃がそれぞれ形成され、
     上記各多角形面と上記各長側面との交差稜線部に主切刃がそれぞれ形成され、
     上記主切刃は、上記長側面に対向する側から見たときに、鋭角コーナ部から鈍角コーナ部に亙って厚さ方向に漸次後退するように傾斜しており、
     上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記短側面と交差する方向に延びていることを特徴とする請求項2記載の切削インサート。
    The polygonal surface of the insert body has a parallelogram shape having a pair of obtuse corners and a pair of acute corners,
    Corner blades are respectively formed at the acute corner portions of the polygonal surfaces,
    A main cutting edge is formed at each intersection ridge line portion between each polygonal surface and each long side surface,
    The main cutting edge is inclined so as to gradually recede in the thickness direction from the acute corner portion to the obtuse corner portion when viewed from the side facing the long side surface,
    The cutting insert according to claim 2, wherein an intersection ridge line of a virtual extension surface of the pair of contact surfaces extends in a direction intersecting with the short side surface when viewed from a direction facing the polygonal surface. .
  16.  上記一対の当接面の仮想延長面の交差稜線は、上記多角形面と対向する方向から見て、上記鋭角コーナ部よりも上記鈍角コーナ部に近い位置において、上記短側面と交差する方向に延びていることを特徴とする請求項15記載の切削インサート。 The intersecting ridge line of the virtual extension surface of the pair of contact surfaces is in a direction intersecting the short side surface at a position closer to the obtuse corner portion than the acute corner portion as seen from the direction facing the polygonal surface. The cutting insert according to claim 15, wherein the cutting insert extends.
  17.  上記当接部は、上記側面に形成された断面凹曲線状の凹溝とされ、これら凹溝は上記一対の多角形面の間に亘って延び、上記インサート取付座の1つの壁面に形成された断面凸曲線状の上記被当接部と当接可能とされていることを特徴とする請求項1から請求項16のうちいずれか一項に記載の切削インサート。 The contact portion is a groove having a concave curved cross section formed on the side surface, and the groove extends between the pair of polygonal surfaces and is formed on one wall surface of the insert mounting seat. The cutting insert according to any one of claims 1 to 16, wherein the cutting insert can be brought into contact with the abutted portion having a convex cross-sectional shape.
  18.  刃先交換式切削工具であって、
     軸線回りに回転される工具本体と、
     上記工具本体の外周に、着脱可能に取り付けられた、請求項1から請求項17のうちいずれか一項に記載の切削インサートとを具備し、
     上記工具本体には、1または2以上の上記インサート取付座が、上記底面を工具回転方向に向けるとともに、上記1つの壁面を外周側または上記軸線方向先端側に向けて形成され、
     上記インサート取付座の上記底面には、上記切削インサートの上記当接面と当接する一対の上記被当接面がそれぞれ形成され、
     上記一対の被当接面を延長した2つの仮想延長面は、交差稜線で上記切削インサートの上記当接面とは相補的な断面逆V字状または断面V字状に交差しており、
     上記インサート取付座の上記一つの壁面には、上記被当接面の交差稜線が向かう位置に、上記切削インサートの当接部と当接する被当接部が形成されていることを特徴とする刃先交換式切削工具。
    A cutting edge exchangeable cutting tool,
    A tool body rotated about an axis,
    The cutting insert according to any one of claims 1 to 17, which is detachably attached to the outer periphery of the tool body,
    In the tool body, one or more insert mounting seats are formed with the bottom surface facing the tool rotation direction and the one wall surface facing the outer peripheral side or the axial direction front end side,
    On the bottom surface of the insert mounting seat, a pair of the abutted surfaces that abut against the abutting surface of the cutting insert is formed, respectively.
    The two virtual extension surfaces obtained by extending the pair of contacted surfaces intersect each other at an intersecting ridge line in a cross-section inverted V shape or a cross-section V shape complementary to the contact surface of the cutting insert,
    A cutting edge, wherein the one wall surface of the insert mounting seat is formed with a contacted portion that contacts the contact portion of the cutting insert at a position where the intersecting ridge line of the contacted surface is directed. Replaceable cutting tool.
PCT/JP2011/058119 2010-03-30 2011-03-30 Cutting insert and cutting tool with interchangeable cutting point WO2011122676A1 (en)

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EP2614907A1 (en) * 2012-01-13 2013-07-17 Seco Tools Ab Cutting insert with angled supporting surface, toolholder with angled abutment surface, and cutting tool
US20140234037A1 (en) * 2011-10-04 2014-08-21 Mitsubishi Materials Corporation Cutting insert and indexable insert-type cutting tool
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