WO2011114789A1 - Electric supercharging device - Google Patents

Electric supercharging device Download PDF

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Publication number
WO2011114789A1
WO2011114789A1 PCT/JP2011/052103 JP2011052103W WO2011114789A1 WO 2011114789 A1 WO2011114789 A1 WO 2011114789A1 JP 2011052103 W JP2011052103 W JP 2011052103W WO 2011114789 A1 WO2011114789 A1 WO 2011114789A1
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WO
WIPO (PCT)
Prior art keywords
air
compressor
outside air
electric
discharge
Prior art date
Application number
PCT/JP2011/052103
Other languages
French (fr)
Japanese (ja)
Inventor
林 慎之
山下 幸生
Original Assignee
三菱重工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱重工業株式会社 filed Critical 三菱重工業株式会社
Priority to CN201180002545.0A priority Critical patent/CN102472163B/en
Priority to US13/384,967 priority patent/US9328656B2/en
Priority to EP11755979.9A priority patent/EP2444627B1/en
Priority to KR1020117031101A priority patent/KR101263611B1/en
Publication of WO2011114789A1 publication Critical patent/WO2011114789A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • F02B39/02Drives of pumps; Varying pump drive gear ratio
    • F02B39/08Non-mechanical drives, e.g. fluid drives having variable gear ratio
    • F02B39/10Non-mechanical drives, e.g. fluid drives having variable gear ratio electric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B33/00Engines characterised by provision of pumps for charging or scavenging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/04Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/22Control of the pumps by varying cross-section of exhaust passages or air passages, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits
    • F02B37/225Control of the pumps by varying cross-section of exhaust passages or air passages, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits air passages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • F02B39/005Cooling of pump drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/02Controlling of coolant flow the coolant being cooling-air
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to an electric supercharger incorporated in an internal combustion engine mounted on an automobile or the like, and enables cooling of an inverter and an electric motor incorporated in the electric supercharger with intake air of the electric supercharger.
  • the present invention relates to an electric supercharger capable of suppressing a decrease in compressor capacity and a rise in temperature of discharged air.
  • the electric supercharger 102 incorporated in the air supply passage 101 of the engine 100 includes a compressor 104 provided facing the air supply passage 101, an electric motor 106 that drives the compressor 104, and the electric motor 106.
  • the supercharging amount adjusting means 110 for instructing the supercharging amount of the electric supercharging device 102 to the control device 108 and an instrument in front of the driver's seat
  • the display unit 112 includes a display unit provided on a panel (not shown), and includes a display unit 112 that displays a supercharging amount, and a power source 114 such as an in-vehicle battery or an alternator.
  • the control device 108 includes a drive device 116 that drives the electric motor 106 and a control command unit 118 that controls the drive device 116 in accordance with the supercharging amount set by the driver.
  • the control device 108 incorporates an inverter composed of switching elements such as FETs, for example, and converts electric power supplied from the power source 114 into alternating current, and arbitrarily changes the voltage and frequency by the inverter.
  • the rotational speed of 106 is controlled.
  • Patent Document 2 discloses a means for cooling an inverter and an electric motor of an electric supercharger using intake air of a compressor. Hereinafter, the cooling means disclosed in Patent Document 2 will be described with reference to FIG.
  • the supply air a is sucked from an intake port of a compressor 202 provided in the supply air flow path 200 and supplied to an engine (not shown).
  • the air supply channel 200 is configured by a channel that branches into three from the inlet portion 204. That is, the series flow path 210 passes through the heat generating part of the inverter 206 and the motor 208 and reaches the inlet of the compressor 202.
  • the second series flow path 212 bypasses the inverter 206 from the inlet portion 204 and reaches the heat generating portion of the motor 208.
  • the bypass passage 214 bypasses the inverter 206 and the motor 208 from the inlet portion 204 and is connected to the air supply passage 216 on the inlet side of the compressor 202.
  • a bypass flow path 218 that bypasses the inverter 206, the motor 208, and the compressor 202 from the inlet portion 204 and reaches the inlet side of the engine is provided.
  • Movable valves 220, 222, and 224 are provided at the branch portions of the second series channel 212 and the bypass channels 214 and 218.
  • the bypass flow path 218 is used when the compressor 202 is stopped, the inlet is normally closed by the movable valve 224.
  • the compressor 202 When the compressor 202 is not in operation, the second series channel 212 and the bypass channel 214 are closed by the movable valves 220 and 222 as shown in the figure. At this time, the compressor 202 is idled at a low speed of several thousand to 10,000 rpm, and all the air supply a sucked from the inlet portion 204 is supplied to the series flow path 210. With this air supply a, the heat generating parts of the inverter 206 and the motor 208 are cooled.
  • the compressor 202 When the compressor 202 is in operation, the compressor 202 is operated at a high speed of tens of thousands to several ten thousand rpm. For this reason, since the amount of air supply increases, if all the air supply a is supplied to the series flow path 210, a large pressure loss occurs in the supply air flow, so that the three flow paths of the series flow path 210 and the bypass flow paths 214 and 218 are provided.
  • the air supply a that is open and provides a flow rate necessary for cooling the inverter 206 and the motor 208 is supplied to the series flow path 210. This prevents a large pressure loss from occurring in the supply airflow.
  • the temperature of the intake air of the compressor increases. Along with this, the temperature of the discharge air of the compressor also rises, so that the compressor wheel is overheated, and the strength of the compressor wheel may be reduced.
  • the compressor wheel is usually made of aluminum or the like, and may be damaged if a large centrifugal force is applied in a state where the strength is lowered.
  • the present invention provides an electric supercharger having a means for cooling an electric motor and an inverter using the air supply of the compressor.
  • the purpose is to prevent a decrease in strength and damage by suppressing the decrease and suppressing the overheating of the compressor.
  • the electric supercharging device of the present invention includes: A power source such as a power storage device; a compressor provided in an air supply passage of the internal combustion engine; an electric motor that drives the compressor; and an inverter that converts electric power of the power source and supplies the electric power to the electric motor.
  • a power source such as a power storage device
  • a compressor provided in an air supply passage of the internal combustion engine
  • an electric motor that drives the compressor
  • an inverter that converts electric power of the power source and supplies the electric power to the electric motor.
  • An external air introduction pipe whose air intake opening opens to the outside air and merges with the air supply flow path in the vicinity of the suction port of the compressor, and an air flow rate adjustment mechanism provided in the external air introduction pipe,
  • the outside air is introduced from the outside air introduction pipe, and the outside air introduction amount is adjusted by the air flow rate adjusting mechanism to secure the amount of discharge air of the compressor and to suppress the discharge air temperature of the compressor.
  • an outside air introduction pipe in addition to the air supply flow path, an outside air introduction pipe is provided in which the air intake port opens to the outside air and introduces the outside air into the compressor. Then, when the amount of air discharged from the compressor is insufficient due to the influence of pressure loss in the air supply flow path, outside air is introduced from the outside air introduction pipe which is not easily affected by pressure loss. As a result, the amount of air discharged from the compressor can be increased, and the compressor capacity shortage and performance deterioration can be prevented. Further, by introducing low temperature outside air directly from the outside air introduction pipe into the compressor, it is possible to suppress the rise in the temperature of the intake air and the discharge air of the compressor and to prevent the strength of the compressor from being lowered.
  • a compressor, an electric motor, and an inverter are accommodated, and a sealed housing having an air intake port is provided.
  • the supply air drawn from the air intake port passes through the heat generating part of the inverter and the electric motor inside the housing. Then, it is preferable to form an air supply passage leading to the suction port of the compressor and connect the outside air introduction pipe to a housing partition wall near the suction port of the compressor.
  • a discharge air flow meter and a discharge air pressure gauge provided in a discharge side air supply flow path of the compressor, a rotation speed detection means of the compressor, the discharge air flow meter, a discharge air pressure gauge, and a rotation speed detection It is preferable to include a controller that inputs a detection value of the means and controls an outside air introduction amount by operating an air flow rate adjusting mechanism of the outside air introduction pipe based on the detection value.
  • a pressure gauge for detecting the intake air pressure of the compressor, a controller for inputting a detected value of the pressure gauge, and operating the air flow rate adjusting mechanism based on the detected value to control the outside air introduction amount; It is recommended to have In this configuration, the intake air pressure of the compressor is monitored, and the outside air introduction amount is adjusted according to the intake air pressure. This eliminates the need for installing a sensor in the compressor discharge pipe, and allows the pressure gauge to be incorporated in combination with the air flow rate adjusting mechanism of the outside air introduction pipe, so that the pressure gauge 48 can be easily attached, Since only one sensor is required, the cost is low.
  • a discharge air thermometer provided in the discharge side air supply flow path of the compressor and a detection value of the discharge air thermometer are input, and an air flow rate of the outside air introduction pipe is set so that the detection value does not exceed a threshold value.
  • a controller for operating the adjustment mechanism to control the amount of outside air introduced is set so that the detection value does not exceed a threshold value.
  • the air flow rate adjustment mechanism of the outside air introduction pipe biases the elastic force in the direction of closing the air flow path with respect to the valve body that opens and closes the air flow path of the outside air introduction pipe.
  • the pressure adjusting valve may include a spring member that adjusts the air flow rate of the outside air introduction pipe in accordance with the difference between the air pressure of the outside air introduction pipe and the air pressure of the air supply passage.
  • the pressure regulating valve automatically opens and can be replenished with outside air from the outside air introduction pipe. Can be suppressed. Further, the controller and the sensors are not necessary, and the pressure regulating valve has only a mechanical configuration, so that the configuration can be simplified and the cost is reduced.
  • the outside air introduction pipe and the supply air flow path are connected upstream of the air flow rate adjusting mechanism of the outside air introduction pipe, and an air filter is interposed in the upstream outside air introduction path of this connection portion.
  • an air filter is interposed in the upstream outside air introduction path of this connection portion.
  • a power source such as a power storage device, a compressor provided in an air supply passage of an internal combustion engine, an electric motor that drives the compressor, and an inverter that converts electric power of the power source and supplies the electric power to the electric motor.
  • the air supply passage is disposed so as to pass through the heat generating portion of the electric motor and the inverter on the upstream side of the compressor, and the electric motor and the inverter are cooled by the air supply.
  • An outside air introduction pipe that opens to the outside air and merges with the air supply flow path in the vicinity of the suction port of the compressor, and an air flow rate adjusting mechanism provided in the outside air introduction pipe, and introduces outside air from the outside air introduction pipe,
  • the amount of outside air introduced by the air flow rate adjustment mechanism to ensure the amount of air discharged from the compressor and to suppress the temperature of air discharged from the compressor,
  • the amount of air discharged can be secured to prevent deterioration of the compressor's performance, and low temperature outside air is directly introduced into the compressor from the outside air introduction pipe, so that the rise in the temperature of the compressor discharge air is suppressed and the strength of the compressor is reduced or damaged. Can be prevented.
  • FIG. 2 is a cross-sectional view taken along line AA in FIG. It is a diagram which shows the performance map of a compressor. It is front view sectional drawing concerning 2nd Embodiment of this invention apparatus. It is front view sectional drawing concerning 3rd Embodiment of this invention apparatus. It is front view sectional drawing concerning 4th Embodiment of this invention apparatus. It is front view sectional drawing concerning 5th Embodiment of this invention apparatus. It is a block diagram of the conventional electric supercharger. It is a flow-path block diagram which concerns on the air supply flow path of the engine incorporating the conventional electric supercharger.
  • FIGS. 1 and 2 show an electric supercharger 10A provided in an air supply passage of an engine (not shown) mounted on an automobile or the like.
  • an air supply pipe 14 is connected to one side surface of a housing 12 sealed in a rectangular box shape, and an air supply passage 16 is formed inside the housing 12.
  • the electric power supplied from the motor 18 and the battery 19 provided outside the hermetic housing 12 is converted into alternating current, and the voltage and frequency are arbitrarily changed, so that the rotational speed of the motor 18 is changed.
  • An inverter 20 to be controlled is disposed.
  • a compressor 24 is disposed adjacent to the motor 18.
  • the output shaft 18 a of the motor 18 passes through the casing 25 of the compressor 24 and is connected to the rotation shaft of the compressor wheel 26 provided inside the casing 25.
  • the output shaft 18 a is rotatably supported by a bearing 22 provided in the bearing housing 21.
  • the compressor wheel 26 includes a plurality of blades 26a extending radially from the rotation shaft.
  • a discharge air pipe 28 is provided in the upper part of the casing 25 so as to penetrate the upper surface of the housing 12.
  • the discharge air pipe 28 is connected to an air supply pipe 46 (see FIG. 2) that supplies an air supply a to the engine.
  • An outside air introduction pipe 30 is connected to the side surface of the sealed housing 12 opposite to the air supply pipe 14.
  • the connection port 30 a of the outside air introduction pipe 30 faces the suction port 25 a provided in the casing 25 inside the housing 12 with an interval i.
  • the electric supercharger 10A mounted on the vehicle is normally provided in the engine room, the other end opening 30b of the outside air introduction pipe 30 is open to the outside of the engine room. Outside air is introduced.
  • a flow rate adjustment valve 32 is provided inside the outside air introduction pipe 30, and a pressure gauge 34 for detecting the pressure of the air discharged from the discharge air pipe 28 and a flow meter 36 for detecting the flow rate of the discharge air are provided. It has been.
  • a rotation speed detector 38 for detecting the rotation speed of the output shaft 18 a of the motor 18 is provided inside the bearing housing 21. Then, the detected values of the pressure gauge 34, the flow meter 36 and the rotation speed detector 38 are input to the controller 40. Based on these detected values, the controller 40 operates the flow rate adjustment valve 32 to control the opening degree of the outside air introduction pipe 30.
  • the rotational speed detector 38 is used.
  • the motor is driven by means not directly measured by the rotational speed detector, such as sensorless control, changes in the current / voltage waveforms of the motor and inverter By detecting the difference between the estimated current value and the actual measurement value, the rotational speed of the motor can be detected, and the detection value obtained by such another rotational speed detection means may be used.
  • a plurality of cooling fins 42 arranged along the flow direction of the supply air a are provided on the outer surface of the motor 18, and the cross-sectional area of the supply air flow path 16 formed between the cooling fins 42 is the supply air flow velocity. Is increased to improve the cooling effect of the motor 18.
  • a heat sink 44 for heat dissipation is provided on the outer surface of the heat generating portion of the inverter 20.
  • the supply air a is sucked into the housing 12 from the supply pipe 14.
  • the air supply a sucked into the housing passes through the air supply passage 16, cools the inverter 20 through the heat sink for heat dissipation 44, and further passes between the cooling fins 42 provided on the outer surface of the motor 18. Then, the motor 18 is cooled. Thereafter, the supply air a is sucked into the casing 25 from the suction port 25a, discharged to the outside of the compressor wheel 26, and discharged from the discharge air pipe 28.
  • the supply air a discharged from the discharge air pipe 28 is supplied to the engine via the supply pipe 46 (see FIG. 2).
  • the pressure P of the discharge air discharged from the compressor 24, the discharge air flow rate Q, and the rotation speed r of the compressor wheel 26 have the relationship shown in the compressor performance map of FIG.
  • This performance map is stored in the controller 40. Therefore, the detected values of the pressure gauge 34, the flow meter 36, and the rotation speed detector 38 are input to the controller 40, and the discharge air amount and the discharge air pressure of the compressor 24 are predetermined by the influence of the pressure loss of the air supply passage 16 and the like.
  • the outside air introduction pipe 30 is opened and the outside air o is introduced to increase the discharge air flow rate.
  • the electric supercharger 10B of this embodiment is provided with a pressure gauge 48 in the outside air introduction pipe 30 in the vicinity of the connection port 30a, instead of providing the pressure gauge 34, the flow meter 36, and the rotation speed detector 38.
  • the pressure gauge 48 detects the suction air pressure sucked into the suction port 25 a of the compressor 24 and inputs the detected value to the controller 40.
  • the controller 40 operates the flow rate adjustment valve 32 in accordance with the detected value to adjust the opening degree of the outside air introduction pipe 30.
  • Other configurations are the same as those of the first embodiment.
  • the discharge air pressure of the compressor 24 can be obtained by measuring the suction air pressure of the compressor 24.
  • the inlet pressure of the compressor 24 detected by the pressure gauge 48 is monitored by the controller 40, and the amount of air taken in from the outside air introduction pipe 30 is adjusted according to this detected value.
  • a threshold value of the intake air pressure may be set, and the outside air introduction pipe 30 may be opened when the intake air pressure falls below the threshold value.
  • the discharge air pressure of the compressor 24 when the discharge air pressure of the compressor 24 is reduced due to the pressure loss of the air supply passage 16 or the like, the amount of air taken in from the outside air introduction pipe 30 is increased, and the air flow rate sucked into the compressor 24 is compensated. Can do. Therefore, the capacity shortage and performance degradation of the compressor 24 can be suppressed.
  • the electric supercharger 10C detects the temperature of the discharge air in the discharge air pipe 28 instead of the pressure gauge 34, the flow meter 36 and the rotation speed detector 38 provided in the first embodiment. A total of 50 is provided. The detected value of the thermometer 50 is input to the controller 40, and the controller 40 operates the flow rate adjustment valve 32 based on the detected temperature value to control the opening degree of the outside air introduction pipe 30. Other configurations are the same as those of the first embodiment.
  • the temperature of the supply air “a” supplied to the cooling of the motor 18 and the inverter 20 through the supply air flow path 16 increases as the cooling efficiency increases.
  • the discharge air of the compressor 24 is heated to heat the compressor 24.
  • the compressor 24 is usually made of aluminum or the like, and its strength decreases when the discharge air is overheated. When the strength decreases, if a large centrifugal force is applied to the compressor wheel 26, the compressor wheel 26 may be damaged.
  • the temperature of the discharge air is detected by the thermometer 50, the opening degree of the outside air introduction pipe 30 is adjusted so that this temperature does not exceed the threshold value, and outside air o is introduced from the outside air introduction pipe 30 to discharge the air. The temperature of the air is not exceeded.
  • the electric supercharging device 10D of the present embodiment does not include sensors or a controller 40. Instead, a pressure adjustment valve 52 is provided in the outside air introduction pipe 30.
  • the pressure regulating valve 52 includes a coil spring 60 between a valve seat 54 provided on the inner side surface of the outside air introduction pipe 30, a valve body 56 integral with the valve rod 58, and a support frame 62 provided at the connection port 30a. Interposed.
  • the valve body 56 is disposed so as to be movable in the axial direction of the valve rod 58.
  • Other configurations are the same as those of the first embodiment.
  • the valve body 56 Due to the elastic force of the coil spring 60, the valve body 56 is normally in a position to close the outside air introduction tube 30. However, when the intake air pressure of the compressor 24 falls below the threshold value, the difference between the air pressure in the outside air introduction pipe 30 and the intake air pressure at the compressor inlet exceeds the elastic force of the compressor 24, and the valve body 56 moves to the compressor 24 side. The pressure regulating valve 52 is opened. As a result, since the outside air o is replenished from the outside air introduction pipe 30 to the suction port 25a of the compressor 24, it is possible to suppress the shortage of the discharge air of the compressor 24 and the performance degradation. Further, in the present embodiment, the controller and sensors are not required, and the pressure regulating valve 52 has only a mechanical configuration. Therefore, the configuration can be simplified, the cost is reduced, and the reliability is increased.
  • the outside air introduction pipe 30 is provided with a pressure regulating valve 52 having the same configuration as that of the fourth embodiment.
  • an air filter 64 is provided at the inlet of the outside air introduction pipe 30.
  • an air supply pipe 66 branches into the outside air introduction pipe 30 on the downstream side of the air filter 64, and this branch air supply pipe 66 is connected to a partition wall on the inverter 22 side of the hermetic housing 12.
  • Other configurations are the same as those of the fourth embodiment.
  • the opening 30b of the outside air introduction tube 30 is directly open to the outside air, so that low temperature outside air o can be taken in. Since this low-temperature outside air o can be supplied not only to the outside air introduction pipe 30 but also to the branch supply pipe 66, the cooling effect of the compressor 24 can be enhanced. In addition, the cleanliness of the outside air o can be improved by the air filter 64, and problems due to foreign matter jumping in can be avoided.
  • the apparatus can be made compact and the flexibility of layout can be expanded.
  • the present invention in the electric supercharging device provided in the air supply passage of the internal combustion engine, it is possible to suppress the capacity shortage and the performance deterioration due to the shortage of intake air of the compressor due to the air supply passage pressure loss, etc.
  • the compressor temperature rise caused by the intake of air that has been overheated by cooling can be suppressed, and the reliability of the compressor can be improved.

Abstract

A sealed housing (12) houses a motor (18), an inverter (20), and a compressor (24); an air supply pipe (14) is connected to the sealed housing (12), and an air supply passage is formed inside of the sealed housing (12). Further, a connection port (30a) of an external air intake pipe (30) provided with a flow adjustment valve (32) is arranged across from an inlet (25a) to the compressor (24). When the amount and pressure of air discharged from the compressor (24) fall due to pressure loss of the supplied air (a) which passes through a supply air path (16) and cools the motor (18) and the inverter (20), low-temperature external air is introduced from the external air introduction pipe (30) to avoid the compressor (30) having insufficient capacity, poor performance, or overheating.

Description

電動過給装置Electric supercharger
 本発明は、自動車等に搭載される内燃機関に組み込まれる電動過給装置であって、該電動過給装置の吸入空気で該電動過給装置に組み込まれたインバータ及び電動機の冷却を可能にしながら、コンプレッサの容量低下及び吐出空気の温度上昇を抑制できるようにした電動過給装置に関する。 The present invention relates to an electric supercharger incorporated in an internal combustion engine mounted on an automobile or the like, and enables cooling of an inverter and an electric motor incorporated in the electric supercharger with intake air of the electric supercharger. The present invention relates to an electric supercharger capable of suppressing a decrease in compressor capacity and a rise in temperature of discharged air.
 従来、自動車等の内燃機関において、内燃機関の排気ガスによりタービンを高速回転させ、このタービンと回転軸を共有するコンプレッサを駆動させて内燃機関に過給する過給機がある。かかる過給機の稼動は、内燃機関の排気が必要であり、発進時や急速加速時等に対応できないので、過給機の回転軸を電動機で駆動ないしアシストする電動過給装置が用いられている。この電動過給装置の一例が特許文献1に開示されている。以下、特許文献1に開示された電動過給装置を図6により説明する。 2. Description of the Related Art Conventionally, in an internal combustion engine such as an automobile, there is a supercharger that supercharges an internal combustion engine by rotating a turbine at high speed with exhaust gas of the internal combustion engine and driving a compressor that shares the rotating shaft with the turbine. Since the operation of such a supercharger requires the exhaust of the internal combustion engine and cannot cope with starting or rapid acceleration, an electric supercharger that drives or assists the rotating shaft of the supercharger with an electric motor is used. Yes. An example of this electric supercharger is disclosed in Patent Document 1. Hereinafter, the electric supercharging device disclosed in Patent Document 1 will be described with reference to FIG.
 図8において、エンジン100の給気流路101に組み込まれた電動過給装置102は、給気流路101に面して設けられたコンプレッサ104と、コンプレッサ104を駆動する電動機106と、この電動機106を制御する制御装置108と、運転者が手動操作する操舵レバー等からなり、制御装置108に、電動過給装置102の過給量を指令する過給量調整手段110と、運転席正面のインストルメントパネル(図示省略)に設けられた表示部で構成され、過給量を表示する表示手段112と、車載バッテリ、オールタネータ等の電源114とからなる。 In FIG. 8, the electric supercharger 102 incorporated in the air supply passage 101 of the engine 100 includes a compressor 104 provided facing the air supply passage 101, an electric motor 106 that drives the compressor 104, and the electric motor 106. A control device 108 to be controlled, a steering lever manually operated by the driver, and the like. The supercharging amount adjusting means 110 for instructing the supercharging amount of the electric supercharging device 102 to the control device 108 and an instrument in front of the driver's seat The display unit 112 includes a display unit provided on a panel (not shown), and includes a display unit 112 that displays a supercharging amount, and a power source 114 such as an in-vehicle battery or an alternator.
 制御装置108は、電動機106を駆動する駆動装置116と、運転者が設定する過給量に応じて駆動装置116を制御する制御指令部118とを備えている。制御装置108は、例えば、FET等のスィッチング素子で構成されるインバータを内蔵し、このインバータにより、電源114から供給される電力を交流に変換し、電圧及び周波数を任意に変更することで、電動機106の回転速度を制御する。 The control device 108 includes a drive device 116 that drives the electric motor 106 and a control command unit 118 that controls the drive device 116 in accordance with the supercharging amount set by the driver. The control device 108 incorporates an inverter composed of switching elements such as FETs, for example, and converts electric power supplied from the power source 114 into alternating current, and arbitrarily changes the voltage and frequency by the inverter. The rotational speed of 106 is controlled.
 電源114を構成するバッテリ等の蓄電装置は、比較的低電圧であるため、インバータに大電流が流れ、インバータの発熱量が大きい。また、電動機106も高速で回転するため、発熱量が大きい。そのため、インバータや電動機を冷却する必要がある。
 特許文献2は、コンプレッサの吸入空気を利用して、電動過給装置のインバータや電動機を冷却する手段が開示されている。以下、特許文献2に開示された冷却手段を図9により説明する。
Since a power storage device such as a battery constituting the power supply 114 has a relatively low voltage, a large current flows through the inverter and the inverter generates a large amount of heat. Further, since the electric motor 106 also rotates at a high speed, the amount of heat generated is large. Therefore, it is necessary to cool the inverter and the electric motor.
Patent Document 2 discloses a means for cooling an inverter and an electric motor of an electric supercharger using intake air of a compressor. Hereinafter, the cooling means disclosed in Patent Document 2 will be described with reference to FIG.
 図9において、給気aは、給気流路200に設けられたコンプレッサ202の吸入口から吸入されて、図示省略のエンジンに供給される。給気流路200は、入口部204から3つに分岐する流路で構成される。即ち、直列流路210は、インバータ206及びモータ208の発熱部を通り、コンプレッサ202の入口に達する。第2の直列流路212は、入口部204からインバータ206をバイパスしてモータ208の発熱部に至る。バイパス流路214は、入口部204からインバータ206及びモータ208をバイパスして、コンプレッサ202の入口側の給気流路216に接続される。 In FIG. 9, the supply air a is sucked from an intake port of a compressor 202 provided in the supply air flow path 200 and supplied to an engine (not shown). The air supply channel 200 is configured by a channel that branches into three from the inlet portion 204. That is, the series flow path 210 passes through the heat generating part of the inverter 206 and the motor 208 and reaches the inlet of the compressor 202. The second series flow path 212 bypasses the inverter 206 from the inlet portion 204 and reaches the heat generating portion of the motor 208. The bypass passage 214 bypasses the inverter 206 and the motor 208 from the inlet portion 204 and is connected to the air supply passage 216 on the inlet side of the compressor 202.
 これら3流路以外に、入口部204からインバータ206、モータ208及びコンプレッサ202をバイパスして、エンジンの入口側に達するバイパス流路218が設けられている。第2の直列流路212及びバイパス流路214、218の分岐部には、可動弁220、222及び224が設けられている。なお、バイパス流路218は、コンプレッサ202が停止した場合に使用するので、通常は、可動弁224で入口を閉鎖しておく。 In addition to these three flow paths, a bypass flow path 218 that bypasses the inverter 206, the motor 208, and the compressor 202 from the inlet portion 204 and reaches the inlet side of the engine is provided. Movable valves 220, 222, and 224 are provided at the branch portions of the second series channel 212 and the bypass channels 214 and 218. In addition, since the bypass flow path 218 is used when the compressor 202 is stopped, the inlet is normally closed by the movable valve 224.
 コンプレッサ202の非稼動時は、図示のように、可動弁220及び222で第2の直列流路212及びバイパス流路214を閉鎖する。このとき、コンプレッサ202は、数千から1万rpmの低速回転でアイドリングされ、入口部204から吸入されるすべての給気aは直列流路210に供給される。この給気aによって、インバータ206及びモータ208の発熱部を冷却している。 When the compressor 202 is not in operation, the second series channel 212 and the bypass channel 214 are closed by the movable valves 220 and 222 as shown in the figure. At this time, the compressor 202 is idled at a low speed of several thousand to 10,000 rpm, and all the air supply a sucked from the inlet portion 204 is supplied to the series flow path 210. With this air supply a, the heat generating parts of the inverter 206 and the motor 208 are cooled.
 コンプレッサ202の稼動時には、コンプレッサ202が数万から十数万rpmの高速回転で稼動される。そのため、給気量が増大するので、すべての給気aを直列流路210に供給すると、給気流に大きな圧力損失が生じるので、直列流路210及びバイパス流路214、218の3流路を開放して、インバータ206及びモータ208の冷却に必要な流速が得られるだけの給気aを直列流路210に供給する。これによって、給気流に大きな圧力損失が生じるのを防止している。 When the compressor 202 is in operation, the compressor 202 is operated at a high speed of tens of thousands to several ten thousand rpm. For this reason, since the amount of air supply increases, if all the air supply a is supplied to the series flow path 210, a large pressure loss occurs in the supply air flow, so that the three flow paths of the series flow path 210 and the bypass flow paths 214 and 218 are provided. The air supply a that is open and provides a flow rate necessary for cooling the inverter 206 and the motor 208 is supplied to the series flow path 210. This prevents a large pressure loss from occurring in the supply airflow.
特開2006-258094号公報JP 2006-258094 A 特開2008-215075号公報JP 2008-215075 A
 特許文献2に開示された、コンプレッサの給気を利用した冷却手段では、冷却効率を高めようとすると、給気の流速を極力高くすることが望ましい。一方、コンプレッサの吸入空気流量は、エンジンが必要とする空気流量で決められるので、エンジンが必要とする空気流量を逸脱できない。そこで、給気流速を上げるために、給気流路の断面積を小さくする手段が考えられるが、給気流路を狭くすると、圧力損失が増加し、コンプレッサの吸入口空気量及び吐出空気量が低下する。そのため、コンプレッサの所期の性能及び効率が低下するという問題がある。 In the cooling means using the air supply of the compressor disclosed in Patent Document 2, it is desirable to increase the flow rate of the air supply as much as possible in order to increase the cooling efficiency. On the other hand, since the intake air flow rate of the compressor is determined by the air flow rate required by the engine, it cannot deviate from the air flow rate required by the engine. Therefore, in order to increase the air supply flow velocity, a means to reduce the cross-sectional area of the air supply flow path can be considered. However, if the air supply flow path is narrowed, the pressure loss increases and the compressor intake air amount and discharge air amount decrease. To do. Therefore, there is a problem that the expected performance and efficiency of the compressor are lowered.
 また、コンプレッサを駆動するモータ及び該モータの駆動を制御するインバータの冷却効率が向上すると、コンプレッサの吸込み空気の温度が上昇する。これに伴い、コンプレッサの吐出空気の温度も上昇するため、コンプレッサホィールが過熱し、該コンプレッサホィールの強度低下を生じるおそれがある。コンプレッサホィールは、通常アルミ等でできており、強度が低下した状態で大きな遠心力が付加されると破損するおそれがある。 Also, when the cooling efficiency of the motor that drives the compressor and the inverter that controls the driving of the motor is improved, the temperature of the intake air of the compressor increases. Along with this, the temperature of the discharge air of the compressor also rises, so that the compressor wheel is overheated, and the strength of the compressor wheel may be reduced. The compressor wheel is usually made of aluminum or the like, and may be damaged if a large centrifugal force is applied in a state where the strength is lowered.
 本発明は、かかる従来技術の課題に鑑み、コンプレッサの給気を利用して、電動機やインバータを冷却する手段を備えた電動過給装置において、給気の圧力損失等によるコンプレッサの容量不足や性能低下を抑制すると共に、コンプレッサの過熱を抑制して、強度低下や破損を防止にすることを目的とする。 In view of the problems of the prior art, the present invention provides an electric supercharger having a means for cooling an electric motor and an inverter using the air supply of the compressor. The purpose is to prevent a decrease in strength and damage by suppressing the decrease and suppressing the overheating of the compressor.
 かかる目的を達成するため、本発明の電動過給装置は、
 蓄電装置等の電源と、内燃機関の給気流路に設けられたコンプレッサと、該コンプレッサを駆動する電動機と、前記電源の電力を変換して該電動機に供給するインバータとを備え、前記給気流路がコンプレッサの上流側で該電動機及びインバータの発熱部を通過するように配設され、給気により電動機及びインバータを冷却するようにした電動過給装置において、
 空気取込口が外気に開口しコンプレッサの吸入口付近で給気流路に合流する外気導入管と、該外気導入管に設けられた空気流量調整機構と、を備え、
 該外気導入管から外気を導入し、該空気流量調整機構で外気導入量を調整して、コンプレッサの吐出空気量を確保すると共に、コンプレッサの吐出空気温度を抑えるように構成したものである。
In order to achieve such an object, the electric supercharging device of the present invention includes:
A power source such as a power storage device; a compressor provided in an air supply passage of the internal combustion engine; an electric motor that drives the compressor; and an inverter that converts electric power of the power source and supplies the electric power to the electric motor. Is arranged so as to pass through the heat generating part of the electric motor and the inverter on the upstream side of the compressor, and the electric supercharger configured to cool the electric motor and the inverter by supplying air,
An external air introduction pipe whose air intake opening opens to the outside air and merges with the air supply flow path in the vicinity of the suction port of the compressor, and an air flow rate adjustment mechanism provided in the external air introduction pipe,
The outside air is introduced from the outside air introduction pipe, and the outside air introduction amount is adjusted by the air flow rate adjusting mechanism to secure the amount of discharge air of the compressor and to suppress the discharge air temperature of the compressor.
 本発明装置では、給気流路以外に、空気取込口が外気に開口しコンプレッサに外気を導入する外気導入管を設けている。そして、給気流路の圧力損失などの影響により、コンプレッサの吐出空気量が不足しているときに、圧力損失の影響を受けにくい該外気導入管から外気を導入するようにする。これによって、コンプレッサの吐出空気量を増加させ、コンプレッサの容量不足及び性能低下を防止できる。
 また、外気導入管から低温の外気を直接コンプレッサに導入することにより、コンプレッサの吸入空気及び吐出空気の温度上昇を抑制し、コンプレッサの強度低下を防止できる。
In the device of the present invention, in addition to the air supply flow path, an outside air introduction pipe is provided in which the air intake port opens to the outside air and introduces the outside air into the compressor. Then, when the amount of air discharged from the compressor is insufficient due to the influence of pressure loss in the air supply flow path, outside air is introduced from the outside air introduction pipe which is not easily affected by pressure loss. As a result, the amount of air discharged from the compressor can be increased, and the compressor capacity shortage and performance deterioration can be prevented.
Further, by introducing low temperature outside air directly from the outside air introduction pipe into the compressor, it is possible to suppress the rise in the temperature of the intake air and the discharge air of the compressor and to prevent the strength of the compressor from being lowered.
 本発明装置において、コンプレッサ、電動機及びインバータを収容し、空気取込口を有する密閉ハウジングを備え、該ハウジングの内部に該空気取込口から吸入された給気がインバータ及び電動機の発熱部を通過してコンプレッサの吸入口に至る給気流路を形成させ、外気導入管をコンプレッサの吸入口付近のハウジング隔壁に接続させるようにするとよい。 In the apparatus of the present invention, a compressor, an electric motor, and an inverter are accommodated, and a sealed housing having an air intake port is provided. The supply air drawn from the air intake port passes through the heat generating part of the inverter and the electric motor inside the housing. Then, it is preferable to form an air supply passage leading to the suction port of the compressor and connect the outside air introduction pipe to a housing partition wall near the suction port of the compressor.
 このように、密閉ハウジングの内部に、コンプレッサ、電動機及びインバータを収容することにより、電動機及びインバータの冷却に供した給気を、簡単な構成でコンプレッサに導入するのが容易になる。また、外気導入管をコンプレッサの吸入口付近のハウジング隔壁に接続させることで、外気の圧力損失を低減でき、かつ簡単な構成で、外気をコンプレッサに導入できる。 Thus, by accommodating the compressor, the electric motor, and the inverter in the hermetic housing, it becomes easy to introduce the air supplied for cooling the electric motor and the inverter into the compressor with a simple configuration. Further, by connecting the outside air introduction pipe to the housing partition wall near the suction port of the compressor, the pressure loss of the outside air can be reduced and the outside air can be introduced into the compressor with a simple configuration.
 本発明装置において、コンプレッサの吐出側給気流路に設けられた吐出空気流量計及び吐出空気圧力計と、該コンプレッサの回転数検出手段と、該吐出空気流量計、吐出空気圧力計及び回転数検出手段の検出値を入力し、該検出値に基づいて外気導入管の空気流量調整機構を操作して外気導入量を制御するコントローラと、を備えるようにするとよい。 In the apparatus of the present invention, a discharge air flow meter and a discharge air pressure gauge provided in a discharge side air supply flow path of the compressor, a rotation speed detection means of the compressor, the discharge air flow meter, a discharge air pressure gauge, and a rotation speed detection It is preferable to include a controller that inputs a detection value of the means and controls an outside air introduction amount by operating an air flow rate adjusting mechanism of the outside air introduction pipe based on the detection value.
 これによって、コンプレッサの吐出空気量及び吐出空気圧力が、コンプレッサの回転数に対して、給気の圧力損失等の影響により、正規量より低下している場合に、コントローラによって外気導入量を調整して、コントローラの吐出空気量及び吐出空気圧力を正規量に調整できる。これによって、コンプレッサの吐出空気流量の不足を抑制できる。 This allows the controller to adjust the outside air introduction amount when the compressor discharge air amount and discharge air pressure are lower than the normal amount due to the pressure loss of the supply air with respect to the compressor rotation speed. Thus, the discharge air amount and the discharge air pressure of the controller can be adjusted to normal amounts. Thereby, the shortage of the discharge air flow rate of the compressor can be suppressed.
 この構成では、コンプレッサの吐出空気量、吐出空気圧力及び回転数をパラメータとした正規の性能マップをコンプレッサに記憶させておくとよい。そして、この性能マップと検出値と比較し、検出された吐出空気量又は吐出空気圧力が該性能マップの値に達していないときは、外気導入管の空気流量調整機構を操作して、外気を導入するようにするとよい。 In this configuration, it is preferable to store a regular performance map in which the compressor discharge air amount, discharge air pressure, and rotation speed are parameters. Then, comparing this performance map with the detected value, if the detected discharge air amount or discharge air pressure does not reach the value of the performance map, the air flow adjustment mechanism of the outside air introduction pipe is operated to It should be introduced.
 本発明装置において、コンプレッサの吸入空気圧を検出する圧力計と、該圧力計の検出値を入力し、該検出値に基づいて前記空気流量調整機構を操作して外気導入量を制御するコントローラと、を備えるようにするとよい。
 この構成では、コンプレッサの吸入空気圧をモニタし、該吸入空気圧に応じて外気導入量を調整する。これによって、コンプレッサ吐出管へのセンサの設置が不要になり、かつ外気導入管の空気流量調整機構との組み合せで圧力計の組み込みが可能となるため、圧力計48の取り付けが容易になると共に、センサが1個で済むため、低コストとなる。
In the apparatus of the present invention, a pressure gauge for detecting the intake air pressure of the compressor, a controller for inputting a detected value of the pressure gauge, and operating the air flow rate adjusting mechanism based on the detected value to control the outside air introduction amount; It is recommended to have
In this configuration, the intake air pressure of the compressor is monitored, and the outside air introduction amount is adjusted according to the intake air pressure. This eliminates the need for installing a sensor in the compressor discharge pipe, and allows the pressure gauge to be incorporated in combination with the air flow rate adjusting mechanism of the outside air introduction pipe, so that the pressure gauge 48 can be easily attached, Since only one sensor is required, the cost is low.
 本発明装置において、コンプレッサの吐出側給気流路に設けられた吐出空気温度計と、該吐出空気温度計の検出値を入力し、該検出値が閾値を超えないように外気導入管の空気流量調整機構を操作して外気導入量を制御するコントローラと、を備えるようにするとよい。これによって、コンプレッサの吐出空気の温度上昇を抑制して、コンプレッサの過熱による強度低下や損傷を防止できる。また、1種類のセンサのみを設けるため、計測の信頼性が高くなり、制御も容易になる。この構成は、前記構成と組み合わせることにより、コンプレッサの容量不足、性能低下とコンプレッサの過熱による強度低下や損傷を同時に防止できる。 In the apparatus of the present invention, a discharge air thermometer provided in the discharge side air supply flow path of the compressor and a detection value of the discharge air thermometer are input, and an air flow rate of the outside air introduction pipe is set so that the detection value does not exceed a threshold value. And a controller for operating the adjustment mechanism to control the amount of outside air introduced. Thereby, the temperature rise of the discharge air of the compressor can be suppressed, and the strength reduction and damage due to overheating of the compressor can be prevented. Further, since only one type of sensor is provided, measurement reliability is increased and control is facilitated. By combining this configuration with the above-described configuration, it is possible to simultaneously prevent a compressor capacity shortage, performance deterioration, and strength reduction and damage due to compressor overheating.
 本発明装置において、外気導入管の空気流量調整機構が、外気導入管の空気流路を開閉する弁体と、該弁体に対して該空気流路を閉鎖する方向に弾性力を付勢し、外気導入管の空気圧と前記給気流路の空気圧との差に応じて外気導入管の空気流量を調整するバネ部材とからなる圧力調整弁であるとよい。 In the device of the present invention, the air flow rate adjustment mechanism of the outside air introduction pipe biases the elastic force in the direction of closing the air flow path with respect to the valve body that opens and closes the air flow path of the outside air introduction pipe. The pressure adjusting valve may include a spring member that adjusts the air flow rate of the outside air introduction pipe in accordance with the difference between the air pressure of the outside air introduction pipe and the air pressure of the air supply passage.
 かかる構成によって、コンプレッサに吸入される給気量が圧力損失等によって低下したしたとき、前記圧力調整弁が自動的に開いて外気導入管から外気を補充できるので、コンプレッサの容量不足及び性能低下を抑制できる。また、コントローラ及びセンサ類が不要になり、該圧力調整弁は機械的構成のみとなるので、構成が簡素化でき、低コストになる。 With this configuration, when the air supply amount sucked into the compressor is reduced due to pressure loss or the like, the pressure regulating valve automatically opens and can be replenished with outside air from the outside air introduction pipe. Can be suppressed. Further, the controller and the sensors are not necessary, and the pressure regulating valve has only a mechanical configuration, so that the configuration can be simplified and the cost is reduced.
 本発明装置において、外気導入管の空気流量調整機構の上流側で外気導入管と給気流路とが接続され、この接続部の上流側外気導入路にエアフィルタが介設されるようにするとよい。かかるエアフィルタを設けることにより、給気の静浄度を改善できると共に、異物飛込み等による装置の不具合いを回避できる。
 また、給気流路及び外気導入管の外気取込口及びエアフィルタを兼用することで、外気取込口及びエアフィルタの設置スペースを低減でき、装置のコンパクト化を可能すると共に、レイアウトの自由度を広げることができる。
In the apparatus of the present invention, the outside air introduction pipe and the supply air flow path are connected upstream of the air flow rate adjusting mechanism of the outside air introduction pipe, and an air filter is interposed in the upstream outside air introduction path of this connection portion. . By providing such an air filter, it is possible to improve the quietness of the supply air, and to avoid problems with the apparatus due to the entry of foreign matter.
Also, by combining the air supply passage and the outside air intake port of the outside air introduction pipe and the air filter, the installation space for the outside air intake port and the air filter can be reduced, the device can be made compact, and the degree of freedom in layout Can be spread.
 本発明によれば、蓄電装置等の電源と、内燃機関の給気流路に設けられたコンプレッサと、該コンプレッサを駆動する電動機と、前記電源の電力を変換して該電動機に供給するインバータとを備え、前記給気流路がコンプレッサの上流側で該電動機及びインバータの発熱部を通過するように配設され、給気により電動機及びインバータを冷却するようにした電動過給装置において、空気取込口が外気に開口しコンプレッサの吸入口付近で給気流路に合流する外気導入管と、該外気導入管に設けられた空気流量調整機構と、を備え、該外気導入管から外気を導入し、該空気流量調整機構で外気導入量を調整して、コンプレッサの吐出空気量を確保すると共に、コンプレッサの吐出空気温度を抑えるように構成したことにより、コンプレッサの吐出空気量を確保して、コンプレッサの性能低下を防止できると共に、外気導入管から低温の外気を直接コンプレッサに導入するため、コンプレッサの吐出空気の温度上昇を抑制し、コンプレッサの強度低下や破損を防止できる。 According to the present invention, a power source such as a power storage device, a compressor provided in an air supply passage of an internal combustion engine, an electric motor that drives the compressor, and an inverter that converts electric power of the power source and supplies the electric power to the electric motor. In the electric supercharging device, wherein the air supply passage is disposed so as to pass through the heat generating portion of the electric motor and the inverter on the upstream side of the compressor, and the electric motor and the inverter are cooled by the air supply. An outside air introduction pipe that opens to the outside air and merges with the air supply flow path in the vicinity of the suction port of the compressor, and an air flow rate adjusting mechanism provided in the outside air introduction pipe, and introduces outside air from the outside air introduction pipe, By adjusting the amount of outside air introduced by the air flow rate adjustment mechanism to ensure the amount of air discharged from the compressor and to suppress the temperature of air discharged from the compressor, The amount of air discharged can be secured to prevent deterioration of the compressor's performance, and low temperature outside air is directly introduced into the compressor from the outside air introduction pipe, so that the rise in the temperature of the compressor discharge air is suppressed and the strength of the compressor is reduced or damaged. Can be prevented.
本発明装置の第1実施形態に係る正面視断面図である。It is a front view sectional view concerning a 1st embodiment of the device of the present invention. 図1中のA-A線に沿う断面図である。FIG. 2 is a cross-sectional view taken along line AA in FIG. コンプレッサの性能マップを示す線図である。It is a diagram which shows the performance map of a compressor. 本発明装置の第2実施形態に係る正面視断面図である。It is front view sectional drawing concerning 2nd Embodiment of this invention apparatus. 本発明装置の第3実施形態に係る正面視断面図である。It is front view sectional drawing concerning 3rd Embodiment of this invention apparatus. 本発明装置の第4実施形態に係る正面視断面図である。It is front view sectional drawing concerning 4th Embodiment of this invention apparatus. 本発明装置の第5実施形態に係る正面視断面図である。It is front view sectional drawing concerning 5th Embodiment of this invention apparatus. 従来の電動過給装置のブロック線図である。It is a block diagram of the conventional electric supercharger. 従来の電動過給装置を組み込んだエンジンの給気流路に係る流路構成図である。It is a flow-path block diagram which concerns on the air supply flow path of the engine incorporating the conventional electric supercharger.
 以下、本発明を図に示した実施形態を用いて詳細に説明する。但し、この実施形態に記載されている構成部品の寸法、材質、形状、その相対配置などは特に特定的な記載がない限り、この発明の範囲をそれのみに限定する趣旨ではない。 Hereinafter, the present invention will be described in detail using embodiments shown in the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the component parts described in this embodiment are not intended to limit the scope of the present invention to that unless otherwise specified.
(実施形態1)
 本発明の電動過給装置の第1実施形態を図1~図3に基づいて説明する。図1及び図2は、自動車等に搭載されたエンジン(図示省略)の給気流路に設けられた電動過給装置10Aを示す。図1及び図2において、四角形状の箱形に密閉されたハウジング12の一側面に給気管14が接続され、ハウジング12の内部に給気流路16が形成されている。給気流路16には、モータ18と、密閉ハウジング12の外部に設けられたバッテリ19から供給される電力を交流に変換し、電圧及び周波数を任意に変更することで、モータ18の回転速度を制御するインバータ20とが配設されている。
(Embodiment 1)
A first embodiment of an electric supercharger according to the present invention will be described with reference to FIGS. 1 and 2 show an electric supercharger 10A provided in an air supply passage of an engine (not shown) mounted on an automobile or the like. 1 and 2, an air supply pipe 14 is connected to one side surface of a housing 12 sealed in a rectangular box shape, and an air supply passage 16 is formed inside the housing 12. In the supply air flow path 16, the electric power supplied from the motor 18 and the battery 19 provided outside the hermetic housing 12 is converted into alternating current, and the voltage and frequency are arbitrarily changed, so that the rotational speed of the motor 18 is changed. An inverter 20 to be controlled is disposed.
 モータ18に隣接してコンプレッサ24が配設されている。モータ18の出力軸18aは、コンプレッサ24のケーシング25を貫通し、ケーシング25の内部に設けられたコンプレッサホィール26の回転軸に連結されている。また、出力軸18aは、ベアリングハウジング21の内部に設けられたベアリング22で回転自在に支持されている。コンプレッサホィール26は、回転軸から放射状に延びた複数のブレード26aを備えている。ケーシング25の上部には、ハウジング12の上面を貫通して吐出空気管28が設けられている。吐出空気管28は、エンジンに給気aを供給する給気管46(図2参照)に接続されている。 A compressor 24 is disposed adjacent to the motor 18. The output shaft 18 a of the motor 18 passes through the casing 25 of the compressor 24 and is connected to the rotation shaft of the compressor wheel 26 provided inside the casing 25. The output shaft 18 a is rotatably supported by a bearing 22 provided in the bearing housing 21. The compressor wheel 26 includes a plurality of blades 26a extending radially from the rotation shaft. A discharge air pipe 28 is provided in the upper part of the casing 25 so as to penetrate the upper surface of the housing 12. The discharge air pipe 28 is connected to an air supply pipe 46 (see FIG. 2) that supplies an air supply a to the engine.
 給気管14と反対側の密閉ハウジング12の側面に、外気導入管30が接続されている。外気導入管30の接続口30aは、ハウジング12の内部でケーシング25に設けられた吸入口25aと間隔iを置いて対面している。車両に搭載された電動過給装置10Aは、通常エンジンルーム内に設けられるが、外気導入管30の他端開口30bは、エンジンルーム外に開口しているので、外気導入管30には低温の外気が導入される。 An outside air introduction pipe 30 is connected to the side surface of the sealed housing 12 opposite to the air supply pipe 14. The connection port 30 a of the outside air introduction pipe 30 faces the suction port 25 a provided in the casing 25 inside the housing 12 with an interval i. Although the electric supercharger 10A mounted on the vehicle is normally provided in the engine room, the other end opening 30b of the outside air introduction pipe 30 is open to the outside of the engine room. Outside air is introduced.
 また、外気導入管30の内部に流量調整弁32が設けられていると共に、吐出空気管28から吐出する空気の圧力を検出する圧力計34と該吐出空気の流量を検出する流量計36が設けられている。また、ベアリングハウジング21の内部には、モータ18の出力軸18aの回転数を検出する回転数検出計38が設けられている。そして、圧力計34、流量計36及び回転数検出計38の検出値はコントローラ40に入力される。コントローラ40は、これらの検出値に基づいて、流量調整弁32を操作し、外気導入管30の開度を制御する。 A flow rate adjustment valve 32 is provided inside the outside air introduction pipe 30, and a pressure gauge 34 for detecting the pressure of the air discharged from the discharge air pipe 28 and a flow meter 36 for detecting the flow rate of the discharge air are provided. It has been. A rotation speed detector 38 for detecting the rotation speed of the output shaft 18 a of the motor 18 is provided inside the bearing housing 21. Then, the detected values of the pressure gauge 34, the flow meter 36 and the rotation speed detector 38 are input to the controller 40. Based on these detected values, the controller 40 operates the flow rate adjustment valve 32 to control the opening degree of the outside air introduction pipe 30.
 なお、本実施形態では回転数検出計38を用いているが、センサレス制御など、回転数検出計にて直接計測しない手段でモータを駆動する場合は、モータ、インバータの電流・電圧波形の変化や、電流の推定値と実測値の差などを検出することで、モータの回転数を検出でき、このような別の回転数検出手段にて求めた検出値を用いても良い。 In this embodiment, the rotational speed detector 38 is used. However, when the motor is driven by means not directly measured by the rotational speed detector, such as sensorless control, changes in the current / voltage waveforms of the motor and inverter By detecting the difference between the estimated current value and the actual measurement value, the rotational speed of the motor can be detected, and the detection value obtained by such another rotational speed detection means may be used.
 モータ18の外表面には、給気aの流れ方向に沿って配置された複数の冷却フィン42が設けられ、冷却フィン42の間に形成された給気流路16の断面積は、給気流速を増加させてモータ18の冷却効果を向上させるため、狭められている。インバータ20の発熱部の外表面には、放熱用ヒートシンク44が設けられている。 A plurality of cooling fins 42 arranged along the flow direction of the supply air a are provided on the outer surface of the motor 18, and the cross-sectional area of the supply air flow path 16 formed between the cooling fins 42 is the supply air flow velocity. Is increased to improve the cooling effect of the motor 18. A heat sink 44 for heat dissipation is provided on the outer surface of the heat generating portion of the inverter 20.
 かかる構成において、モータ18が稼動して、出力軸18aと一体に連結されたコンプレッサ24のコンプレッサホィール26が回転すると、給気管14からハウジング12の内部に給気aが吸入される。ハウジング内に吸入された給気aは、給気流路16を通り、放熱用ヒートシンク44を通ってインバータ20を冷却し、さらに、モータ18の外表面に設けられた冷却フィン42の間を通って、モータ18を冷却する。その後、給気aは、吸入口25aからケーシング25の内部に吸入され、コンプレッサホィール26の外側に吐出され、吐出空気管28から吐出される。吐出空気管28から吐出された給気aは、給気管46(図2参照)を経てエンジンに供給される。 In such a configuration, when the motor 18 is operated and the compressor wheel 26 of the compressor 24 connected integrally with the output shaft 18 a rotates, the supply air a is sucked into the housing 12 from the supply pipe 14. The air supply a sucked into the housing passes through the air supply passage 16, cools the inverter 20 through the heat sink for heat dissipation 44, and further passes between the cooling fins 42 provided on the outer surface of the motor 18. Then, the motor 18 is cooled. Thereafter, the supply air a is sucked into the casing 25 from the suction port 25a, discharged to the outside of the compressor wheel 26, and discharged from the discharge air pipe 28. The supply air a discharged from the discharge air pipe 28 is supplied to the engine via the supply pipe 46 (see FIG. 2).
 コンプレッサ24から吐出される吐出空気の圧力P、吐出空気流量Q及びコンプレッサホィール26の回転数rは、コンプレッサ24の正規の性能では、図3のコンプレッサ性能マップに示す関係をもっている。この性能マップはコントローラ40に記憶されている。
 従って、圧力計34、流量計36及び回転数検出計38の検出値をコントローラ40に入力し、給気流路16の圧力損失等の影響により、コンプレッサ24の吐出空気量及び吐出空気圧力が、所定の回転数に対して該性能マップに示す正規の値に満たない場合は、外気導入管30を開き、外気oを導入することで、吐出空気流量を増加させるようにする。
The pressure P of the discharge air discharged from the compressor 24, the discharge air flow rate Q, and the rotation speed r of the compressor wheel 26 have the relationship shown in the compressor performance map of FIG. This performance map is stored in the controller 40.
Therefore, the detected values of the pressure gauge 34, the flow meter 36, and the rotation speed detector 38 are input to the controller 40, and the discharge air amount and the discharge air pressure of the compressor 24 are predetermined by the influence of the pressure loss of the air supply passage 16 and the like. When the normal value shown in the performance map is not satisfied with respect to the number of rotations, the outside air introduction pipe 30 is opened and the outside air o is introduced to increase the discharge air flow rate.
 これによって、所定の回転数に対するコンプレッサ24の吐出空気量及び吐出空気圧力の不足をなくすことができるので、コンプレッサ24の容量不足及び性能低下を抑制できる。 This makes it possible to eliminate the shortage of the discharge air amount and the discharge air pressure of the compressor 24 with respect to the predetermined rotation speed, thereby suppressing the capacity shortage and performance deterioration of the compressor 24.
 また、密閉ハウジング12の内部に、コンプレッサ24、モータ18及びインバータ20を収容することにより、モータ18及びインバータ20の冷却に供した給気aをコンプレッサ24の吸入口25aに導入させるのが容易になる。また、外気導入管30の接続口30aを該吸入口25aに対面した密閉ハウジング12の隔壁に配置させているので、外気導入管30から導入される外気oは、圧力損失等の影響をあまり受けずに吸入口25aに供給できる。また、低温の外気oを直接吸入口25aに供給できるので、コンプレッサ24の吐出空気の温度を抑制できる。 In addition, by accommodating the compressor 24, the motor 18, and the inverter 20 inside the hermetic housing 12, it is easy to introduce the supply air “a” used for cooling the motor 18 and the inverter 20 into the suction port 25 a of the compressor 24. Become. In addition, since the connection port 30a of the outside air introduction pipe 30 is disposed in the partition wall of the sealed housing 12 facing the suction port 25a, the outside air o introduced from the outside air introduction pipe 30 is less affected by pressure loss and the like. Without being supplied to the suction port 25a. Moreover, since the low temperature outside air o can be directly supplied to the suction port 25a, the temperature of the discharge air of the compressor 24 can be suppressed.
(実施形態2)
 次に、本発明装置の第2実施形態を図4により説明する。本実施形態の電動過給装置10Bは、圧力計34、流量計36及び回転数検出計38を設ける代わりに、接続口30aの近傍の外気導入管30に圧力計48を設けている。この圧力計48でコンプレッサ24の吸入口25aに吸引される吸入空気圧を検出し、この検出値をコントローラ40に入力している。そして、該検出値に応じてコントローラ40で流量調整弁32を操作し、外気導入管30の開度を調整するようにしている。その他の構成は、前記第1実施形態と同一である。
(Embodiment 2)
Next, a second embodiment of the device of the present invention will be described with reference to FIG. The electric supercharger 10B of this embodiment is provided with a pressure gauge 48 in the outside air introduction pipe 30 in the vicinity of the connection port 30a, instead of providing the pressure gauge 34, the flow meter 36, and the rotation speed detector 38. The pressure gauge 48 detects the suction air pressure sucked into the suction port 25 a of the compressor 24 and inputs the detected value to the controller 40. The controller 40 operates the flow rate adjustment valve 32 in accordance with the detected value to adjust the opening degree of the outside air introduction pipe 30. Other configurations are the same as those of the first embodiment.
 コンプレッサ24のある回転数のもとで、コンプレッサ24の吸入空気圧と吐出空気圧、流量とは、相関があるため、コンプレッサ24の吸入空気圧を測定することで、コンプレッサ24の吐出空気圧を求めることができる。本実施形態では、圧力計48で検出するコンプレッサ24の入口圧力をコントローラ40でモニタし、この検出値に応じて、外気導入管30から取り込む空気量を調整するようにしている。例えば、該吸入空気圧の閾値を設定し、この閾値より下回ったら、外気導入管30を開くようにしてもよい。 Since the suction air pressure, the discharge air pressure, and the flow rate of the compressor 24 are correlated under a certain rotation speed of the compressor 24, the discharge air pressure of the compressor 24 can be obtained by measuring the suction air pressure of the compressor 24. . In this embodiment, the inlet pressure of the compressor 24 detected by the pressure gauge 48 is monitored by the controller 40, and the amount of air taken in from the outside air introduction pipe 30 is adjusted according to this detected value. For example, a threshold value of the intake air pressure may be set, and the outside air introduction pipe 30 may be opened when the intake air pressure falls below the threshold value.
 本実施形態によれば、給気流路16の圧力損失等により、コンプレッサ24の吐出空気圧が低下したとき、外気導入管30から取り込む空気量を増加し、コンプレッサ24に吸入される空気流量を補うことができる。そのため、コンプレッサ24の容量不足及び性能低下を抑制できる。また、回転数検出計や吐出空気管28へのセンサの設置が不要になり、かつ外気導入管30の流量調整弁32との組み合せで圧力計48の組み込みが可能となるため、圧力計48の取り付けが容易になる。また、センサが1個で済むため、低コストとなる。 According to the present embodiment, when the discharge air pressure of the compressor 24 is reduced due to the pressure loss of the air supply passage 16 or the like, the amount of air taken in from the outside air introduction pipe 30 is increased, and the air flow rate sucked into the compressor 24 is compensated. Can do. Therefore, the capacity shortage and performance degradation of the compressor 24 can be suppressed. In addition, it is not necessary to install a rotation speed detector or a sensor on the discharge air pipe 28, and the pressure gauge 48 can be incorporated by combining with the flow rate adjustment valve 32 of the outside air introduction pipe 30. Easy to install. Further, since only one sensor is required, the cost is reduced.
(実施形態3)
 次に、本発明装置の第3実施形態を図5により説明する。本実施形態の電動過給装置10Cは、吐出空気管28に、第1実施形態で設けられた圧力計34、流量計36及び回転数検出計38の代わりに、吐出空気の温度を検出する温度計50が設けられている。この温度計50の検出値がコントローラ40に入力され、コントローラ40では、この温度検出値に基づいて流量調整弁32を操作し、外気導入管30の開度を制御する。その他の構成は、前記第1実施形態と同一である。
(Embodiment 3)
Next, a third embodiment of the device of the present invention will be described with reference to FIG. The electric supercharger 10C according to the present embodiment detects the temperature of the discharge air in the discharge air pipe 28 instead of the pressure gauge 34, the flow meter 36 and the rotation speed detector 38 provided in the first embodiment. A total of 50 is provided. The detected value of the thermometer 50 is input to the controller 40, and the controller 40 operates the flow rate adjustment valve 32 based on the detected temperature value to control the opening degree of the outside air introduction pipe 30. Other configurations are the same as those of the first embodiment.
 給気流路16を通りモータ18やインバータ20の冷却に供された給気aは、冷却効率が良いほど温度が上昇している。かかる高温の給気aがコンプレッサ24に吸入されると、コンプレッサ24の吐出空気は加熱され、コンプレッサ24を加熱する。コンプレッサ24は、通常アルミ等でできており、吐出空気が過熱されると、強度が低下する。その強度が低下したとき、コンプレッサホィール26に大きな遠心力が加わると、コンプレッサホィール26が破損するおそれがある。本実施形態では、温度計50で吐出空気の温度を検出し、この温度が閾値を越えないように外気導入管30の開度を調整し、外気導入管30から外気oを導入して、吐出空気の温度が閾値を越えないようにしている。 The temperature of the supply air “a” supplied to the cooling of the motor 18 and the inverter 20 through the supply air flow path 16 increases as the cooling efficiency increases. When the high-temperature air supply a is sucked into the compressor 24, the discharge air of the compressor 24 is heated to heat the compressor 24. The compressor 24 is usually made of aluminum or the like, and its strength decreases when the discharge air is overheated. When the strength decreases, if a large centrifugal force is applied to the compressor wheel 26, the compressor wheel 26 may be damaged. In the present embodiment, the temperature of the discharge air is detected by the thermometer 50, the opening degree of the outside air introduction pipe 30 is adjusted so that this temperature does not exceed the threshold value, and outside air o is introduced from the outside air introduction pipe 30 to discharge the air. The temperature of the air is not exceeded.
 そのため、吐出空気の過度の温度上昇を抑制して、コンプレッサ24の過熱による強度低下やコンプレッサホィール26等の損傷を防止できる。また、1種類のセンサのみを設けるため、前記第1実施形態のように、コントローラ40にマップデータを記憶させて制御を行なう必要がなく、制御が単純化されるため、制御が容易になると共に、計測の信頼性が高くなる。
 なお、本実施形態は、第1実施形態又は第2実施形態と組み合わせて実施されれば、コンプレッサ24の容量不足、性能低下と、コンプレッサ24の過熱による強度低下や損傷を同時に防止できる利点がある。
Therefore, it is possible to suppress an excessive temperature rise of the discharge air and prevent a decrease in strength due to overheating of the compressor 24 and damage to the compressor wheel 26 and the like. In addition, since only one type of sensor is provided, it is not necessary to store the map data in the controller 40 to perform control as in the first embodiment, and the control is simplified, so that the control becomes easy. , Measurement reliability is increased.
In addition, if this embodiment is implemented in combination with 1st Embodiment or 2nd Embodiment, there exists an advantage which can prevent the capacity | capacitance shortage of a compressor 24, a performance fall, and the intensity | strength fall and damage by the overheating of the compressor 24 simultaneously. .
(実施形態4)
 次に、本発明装置の第4実施形態を図6により説明する。本実施形態の電動過給装置10Dは、第1~第3実施形態のように、センサ類やコントローラ40を設けない。代わりに、外気導入管30に圧力調整弁52を設けている。圧力調整弁52は、外気導入管30の内側面に設けられた弁座54と、弁棒58と一体の弁体56と、接続口30aに設けられた支持枠62との間にコイルバネ60が介装されて構成されている。弁体56は弁棒58の軸方向に移動自在に配置されている。その他の構成は、第1実施形態と同一である。
(Embodiment 4)
Next, a fourth embodiment of the device of the present invention will be described with reference to FIG. As in the first to third embodiments, the electric supercharging device 10D of the present embodiment does not include sensors or a controller 40. Instead, a pressure adjustment valve 52 is provided in the outside air introduction pipe 30. The pressure regulating valve 52 includes a coil spring 60 between a valve seat 54 provided on the inner side surface of the outside air introduction pipe 30, a valve body 56 integral with the valve rod 58, and a support frame 62 provided at the connection port 30a. Interposed. The valve body 56 is disposed so as to be movable in the axial direction of the valve rod 58. Other configurations are the same as those of the first embodiment.
 コイルバネ60の弾性力により、通常、弁体56は外気導入管30を閉鎖する位置にある。しかし、コンプレッサ24の吸入空気圧が閾値より下がると、外気導入管30内の空気圧とコンプレッサ入口部の吸入空気圧との差がコンプレッサ24の弾性力を上回り、弁体56がコンプレッサ24側に移動して、圧力調整弁52が開放される。
 これによって、外気導入管30から外気oがコンプレッサ24の吸入口25aに補充されるので、コンプレッサ24の吐出空気の容量不足及び性能低下を抑制できる。また、本実施形態では、コントローラ及びセンサ類が不要になり、圧力調整弁52は機械的構成のみとなるので、構成を簡素化でき、低コストになると共に、信頼性が高くなる。
Due to the elastic force of the coil spring 60, the valve body 56 is normally in a position to close the outside air introduction tube 30. However, when the intake air pressure of the compressor 24 falls below the threshold value, the difference between the air pressure in the outside air introduction pipe 30 and the intake air pressure at the compressor inlet exceeds the elastic force of the compressor 24, and the valve body 56 moves to the compressor 24 side. The pressure regulating valve 52 is opened.
As a result, since the outside air o is replenished from the outside air introduction pipe 30 to the suction port 25a of the compressor 24, it is possible to suppress the shortage of the discharge air of the compressor 24 and the performance degradation. Further, in the present embodiment, the controller and sensors are not required, and the pressure regulating valve 52 has only a mechanical configuration. Therefore, the configuration can be simplified, the cost is reduced, and the reliability is increased.
(実施形態5)
 次に、本発明装置の第5実施形態を図7により説明する。本実施形態の電動過給装置10Eでは、外気導入管30に第4実施形態と同一構成の圧力調整弁52を備えている。これに加えて、外気導入管30の入口部に、エアフィルタ64が設けられている。さらに、エアフィルタ64の下流側の外気導入管30に、給気管66が分岐し、この分岐給気管66は、密閉ハウジング12のインバータ22側の隔壁に接続されている。その他の構成は、前記第4実施形態と同一である。
(Embodiment 5)
Next, a fifth embodiment of the device of the present invention will be described with reference to FIG. In the electric supercharger 10E of the present embodiment, the outside air introduction pipe 30 is provided with a pressure regulating valve 52 having the same configuration as that of the fourth embodiment. In addition to this, an air filter 64 is provided at the inlet of the outside air introduction pipe 30. Further, an air supply pipe 66 branches into the outside air introduction pipe 30 on the downstream side of the air filter 64, and this branch air supply pipe 66 is connected to a partition wall on the inverter 22 side of the hermetic housing 12. Other configurations are the same as those of the fourth embodiment.
 かかる構成において、外気導入管30の開口30bは、外気に直接開口しているため、低温の外気oを取り込めるようになっている。この低温の外気oを外気導入管30のみならず、分岐給気管66にも供給できるので、コンプレッサ24の冷却効果を高めることができる。また、エアフィルタ64により外気oの清浄度を改善し、異物飛込み等による不具合いを回避できる。 In such a configuration, the opening 30b of the outside air introduction tube 30 is directly open to the outside air, so that low temperature outside air o can be taken in. Since this low-temperature outside air o can be supplied not only to the outside air introduction pipe 30 but also to the branch supply pipe 66, the cooling effect of the compressor 24 can be enhanced. In addition, the cleanliness of the outside air o can be improved by the air filter 64, and problems due to foreign matter jumping in can be avoided.
 さらに、エアフィルタや外気取込口の設置スペースを低減できるので、装置のコンパクト化を可能にすると共に、レイアウトの自由度を広げることができる。 Furthermore, since the installation space for the air filter and the outside air intake port can be reduced, the apparatus can be made compact and the flexibility of layout can be expanded.
 本発明によれば、内燃機関の給気流路に設けられた電動過給装置において、給気流路乃圧力損失等によるコンプレッサの取込み空気不足による容量不足及び性能低下を抑制できると共に、電動機及びインバータの冷却により過熱した空気の吸い込みに起因したコンプレッサの温度上昇を抑制し、コンプレッサの信頼性を向上できる。 According to the present invention, in the electric supercharging device provided in the air supply passage of the internal combustion engine, it is possible to suppress the capacity shortage and the performance deterioration due to the shortage of intake air of the compressor due to the air supply passage pressure loss, etc. The compressor temperature rise caused by the intake of air that has been overheated by cooling can be suppressed, and the reliability of the compressor can be improved.

Claims (7)

  1.  電源と、内燃機関の給気流路に設けられたコンプレッサと、該コンプレッサを駆動する電動機と、前記電源の電力を変換して該電動機に供給するインバータとを備え、前記給気流路がコンプレッサの上流側で該電動機及びインバータの発熱部を通過するように配設され、給気により電動機及びインバータを冷却するようにした電動過給装置において、
     空気取込口が外気に開口し前記コンプレッサの吸入口付近で前記給気流路に合流する外気導入管と、該外気導入管に設けられた空気流量調整機構と、を備え、
     該外気導入管から外気を導入し、該空気流量調整機構で外気導入量を調整して、コンプレッサの吐出空気量を確保すると共に、コンプレッサの吐出空気温度を抑えるように構成したことを特徴とする電動過給装置。
    A power source, a compressor provided in an air supply passage of the internal combustion engine, an electric motor that drives the compressor, and an inverter that converts electric power of the power source and supplies the electric power to the electric motor. In the electric supercharging device which is arranged so as to pass through the heat generating part of the electric motor and the inverter on the side and which cools the electric motor and the inverter by supplying air,
    An outside air introduction pipe that opens to the outside air and joins the air supply flow path in the vicinity of the suction port of the compressor, and an air flow rate adjustment mechanism provided in the outside air introduction pipe,
    The outside air is introduced from the outside air introduction pipe, the outside air introduction amount is adjusted by the air flow rate adjusting mechanism, and the discharge air amount of the compressor is secured, and the discharge air temperature of the compressor is suppressed. Electric supercharger.
  2.  前記コンプレッサ、電動機及びインバータを収容し、空気取込口を有するハウジングを備え、該ハウジングの内部に該空気取込口から吸入された給気がインバータ及び電動機の発熱部を通過してコンプレッサの吸入口に至る給気流路を形成させ、前記外気導入管をコンプレッサの吸入口付近のハウジング隔壁に接続させたことを特徴とする請求項1に記載の電動過給装置。 The compressor, the electric motor and the inverter are accommodated, and a housing having an air intake port is provided. The supply air sucked from the air intake port passes through the heat generating part of the inverter and the electric motor inside the housing. 2. The electric supercharging device according to claim 1, wherein an air supply passage leading to the mouth is formed, and the outside air introduction pipe is connected to a housing partition wall in the vicinity of the suction port of the compressor.
  3.  前記コンプレッサの吐出側給気流路に設けられた吐出空気流量計及び吐出空気圧力計と、該コンプレッサの回転数検出手段と、該吐出空気流量計、吐出空気圧力計及び回転数検出手段の検出値を入力し、該検出値に基づいて前記空気流量調整機構を操作して外気導入量を制御するコントローラと、を備えたことを特徴とする請求項1又は2に記載の電動過給装置。 Discharge air flow meter and discharge air pressure meter provided in the discharge side air supply flow path of the compressor, rotation speed detection means of the compressor, detection values of the discharge air flow meter, discharge air pressure gauge and rotation speed detection means The electric supercharging device according to claim 1, further comprising a controller that controls the outside air introduction amount by operating the air flow rate adjusting mechanism based on the detected value.
  4.  前記コンプレッサの吸入空気圧を検出する圧力計と、該圧力計の検出値を入力し、該検出値に基づいて前記空気流量調整機構を操作して外気導入量を制御するコントローラと、を備えたことを特徴とする請求項1又は2に記載の電動過給装置。 A pressure gauge that detects the intake air pressure of the compressor; and a controller that inputs a detected value of the pressure gauge and controls the amount of outside air by operating the air flow rate adjusting mechanism based on the detected value. The electric supercharger according to claim 1 or 2.
  5.  前記コンプレッサの吐出側給気流路に設けられた吐出空気温度計と、該吐出空気温度計の検出値を入力し、該検出値が閾値を超えないように前記空気流量調整機構を操作して外気導入量を制御するコントローラと、を備えたことを特徴とする請求項1~4のいずれかの項に記載の電動過給装置。 The discharge air thermometer provided in the discharge side air supply flow path of the compressor and the detection value of the discharge air thermometer are input, and the air flow adjustment mechanism is operated so that the detection value does not exceed the threshold value. The electric supercharging device according to any one of claims 1 to 4, further comprising a controller for controlling the introduction amount.
  6.  前記空気流量調整機構が、前記外気導入管の空気流路を開閉する弁体と、該弁体に対して該空気流路を閉鎖する方向に弾性力を付勢し、外気導入管の空気圧と前記給気流路の空気圧との差に応じて外気導入管の空気流量を調整するバネ部材とからなる圧力調整弁であることを特徴とする請求項1又は2に記載の電動過給装置。 The air flow rate adjusting mechanism biases an elastic force in a direction to close the air flow path with respect to the valve body that opens and closes the air flow path of the outside air introduction pipe, 3. The electric supercharging device according to claim 1, wherein the electric supercharging device is a pressure adjusting valve including a spring member that adjusts an air flow rate of an outside air introduction pipe in accordance with a difference from an air pressure of the air supply passage.
  7.  前記空気流量調整機構の上流側で外気導入管と給気流路とが接続され、この接続部の上流側外気導入路にエアフィルタが介設されていることを特徴とする請求項1~6のいずれかの項に記載の電動過給装置。 The outside air introduction pipe and the air supply passage are connected upstream of the air flow rate adjusting mechanism, and an air filter is interposed in the upstream outside air introduction passage of the connecting portion. The electric supercharger according to any one of the items.
PCT/JP2011/052103 2010-03-18 2011-02-02 Electric supercharging device WO2011114789A1 (en)

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