WO2011110095A1 - Plastic-steel wound pipe elbow and manufacturing method thereof - Google Patents

Plastic-steel wound pipe elbow and manufacturing method thereof Download PDF

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Publication number
WO2011110095A1
WO2011110095A1 PCT/CN2011/071670 CN2011071670W WO2011110095A1 WO 2011110095 A1 WO2011110095 A1 WO 2011110095A1 CN 2011071670 W CN2011071670 W CN 2011071670W WO 2011110095 A1 WO2011110095 A1 WO 2011110095A1
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WO
WIPO (PCT)
Prior art keywords
plastic
pipe
steel strip
section
wound
Prior art date
Application number
PCT/CN2011/071670
Other languages
French (fr)
Chinese (zh)
Inventor
郑能欢
董勉励
肖日君
Original Assignee
华瀚科技有限公司
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Filing date
Publication date
Application filed by 华瀚科技有限公司 filed Critical 华瀚科技有限公司
Publication of WO2011110095A1 publication Critical patent/WO2011110095A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • F16L9/147Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L43/00Bends; Siphons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement
    • F16L9/165Rigid pipes wound from sheets or strips, with or without reinforcement of metal

Definitions

  • the present invention relates to a pipe elbow structure, and to a method of manufacturing the pipe elbow, and more particularly to a plastic steel wrap pipe elbow and a method of manufacturing the same. Background technique
  • the pipe 1 is composed of a closed smooth fluid passage formed by the inner wall LA, and the outer surface of the pipe wall is a spiral-wrapped steel, and the EifT fefe3 ⁇ 4i seedling is ⁇ 4 ⁇ ⁇ ⁇ 7 ⁇ 3 ⁇ 4& ⁇ 3 ⁇ 4 1 , _ * ⁇ 3 ⁇ 4 ⁇ ⁇ :. ⁇ ⁇ ( ⁇ ⁇ ⁇ ⁇ , _ ⁇ + 3 ⁇ 4
  • the compressive strength of the ⁇ wall and the stiffness of the pipe ring improve the pressure bearing capacity of the pipe body, thus reducing the manufacturing cost of the winding pipe.
  • One of the technical problems to be solved by the present invention is to provide a plastic steel winding pipe elbow, which solves the shortcoming of the prior art.
  • the second technical problem to be solved by the present invention is to provide a method for manufacturing a steel-steel-wound pipe elbow, which solves the problem that the prior art cannot manufacture a wrap-around pipe elbow.
  • the technical solution adopted by the present invention to solve one of the technical problems is to construct a steel-steel-wound pipe elbow, which is characterized in that a spiral-wound steel strip is arranged on the outer wall of the plastic pipe, and a flat connection is provided at one end end face.
  • a first straight pipe section of the steel-wound pipe and a second straight pipe section of the plastic-wound pipe of the inclined connection port of the other end end inclined end, the plastic pipe of the first straight pipe section and the plastic pipe of the second straight pipe section have the same outer diameter or the same inner diameter And connected to the whole through the inclined connection port;
  • the connecting portion between the first straight pipe segment and the second straight pipe segment includes a plastic connection between the inclined connecting port and the plastic pipe, and the connecting portion includes the inner ring side and the inclined connecting port plastic pipe cooperate with each other continuously
  • the joined seams are attached to the elliptical annular steel strip that is erected around the seam, and the truncated end of the spirally wound steel strip that is cut by the inclined connection end ⁇ is connected to the elliptical annular steel strip.
  • the spiral-wound steel strip is disposed on the outer wall of the plastic pipe, and the two ends are respectively respectively respectively
  • the bending section of the inclined connecting port of the connecting portion is included, and the plastic pipe of the bending section is the same as the outer diameter or the inner diameter of the plastic pipe of the first straight pipe section or the plastic pipe of the second straight pipe section.
  • the truncated end of the spirally wound steel strip that is cut at the joint by the inclined connection port is directly connected to the elliptical annular steel strip or through the joint member The elliptical annular steel strip is connected.
  • a protective layer attached to the surface of the elliptical annular steel strip is included.
  • the technical solution adopted by the present invention to solve the technical problem is: providing the plastic steel winding pipe elbow comprises: providing a spirally wound steel strip on the outer wall of the plastic pipe, a flat connecting port with one end end face flush, and the other end end inclined a first straight pipe section of the plastic-wound pipe of the inclined connection port and a second straight pipe section of the plastic-wound pipe, the plastic pipe of the first straight pipe section and the plastic pipe of the second straight pipe section have the same outer diameter or the same inner diameter and are connected by the inclined The port is connected as a whole;
  • the first straight pipe section and the first straight pipe section include a connecting portion of the inclined connecting port plastic pipe which is continuously connected with each other, and the connecting portion includes an inner ring side and the inclined connecting port plastic pipe cooperate with each other a continuously connected seam attached to the elliptical annular steel strip erecting the seam, and the truncated end of the spirally wound steel strip cut by the oblique connection port is connected to the elliptical annular steel strip;
  • the method comprises the following steps:
  • S1 preparing materials: preparing a steel-wound pipe of the required specifications of the steel-wound pipe elbow to be manufactured and a spiral-shaped steel belt formed by spiral winding;
  • Point T1 is a base point to determine a straight port position of the first straight pipe section; according to the theoretical intersection line of the connecting portion of the second straight pipe section plastic pipe inclined port, the highest point T2 and the lowest point t2 of the intersecting intersection are determined, And taking a point between the highest point T2 and the lowest point t2, determining coordinates of each point on the outer wall of the inclined pipe of the first straight pipe section according to the projection relationship, according to the most straight line of the second straight pipe section Determining a position of the straight port of the second straight pipe segment based on the highest point T2; and slanting the outer wall of the plastic pipe of the first straight pipe segment and the outer pipe of the second straight pipe segment according to the determined coordinates Find a point, smooth the connection points Said first tube segment has an outer wall of the plastic hose port intersecting oblique line and the second straight pipe section of plastic pipe is inclined outer wall intersecting line ports;
  • the outer wall intersecting line, respectively cutting the first straight pipe section plastic pipe and its truncated wound steel strip, the second straight pipe section plastic pipe and the truncated wound steel strip, cutting the first straight pipe section and the second a flat port of a straight pipe section;
  • the first straight pipe section plastic pipe inclined port outer 3 ⁇ 4 intersecting line is matched with the connecting line and the corresponding matching inclined port outer wall, and the second straight pipe section plastic pipe is inclined to the outer wall of the port
  • the connecting portion is matched with the intersecting line of the corresponding matching inclined port outer wall
  • the splicing section of the elliptical annular steel strip is spliced from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly performed Correction, so that the splicing segment meets the corresponding radius of curvature requirements;
  • connection portion to an end portion of the splicing segment, a connection portion of the end portion of the wound steel strip to be cut, and a corresponding portion of the end portion of the wound steel strip to be cut and the splicing portion Pre-treatment of the connection site before connection;
  • S4 steel belt connection: splicing the joint portion of the splicing section around the connecting portion into the elliptical ring steel a belt, the end portion of the wound steel strip being cut off is respectively connected to the elliptical annular steel strip;
  • plastic connection a continuous closed plastic connection to the joint of the connecting portion
  • the steel-wound pipe elbow includes a spirally wound steel strip disposed on the outer wall of the plastic pipe, and the two ends respectively include a fold at the inclined connection port of the connecting portion.
  • a curved section, the plastic tube of the bending section is the same as the outer diameter or the inner diameter of the plastic tube of the first straight section or the plastic tube of the second straight section;
  • the step S2 includes determining, according to the theoretical intersection line of the connecting portion, the highest point and the lowest point of the intersecting ends of the connecting portion according to the outer wall of the inclined connecting port at both ends of the bending section, and according to the bending
  • the maximum length of the segment determines the distance between the two highest points of the two theoretical intersection lines, and the distance between the highest point and the lowest point of the theoretical intersection line of the inclined outer wall of the inclined connection port at both ends of the bending section is taken according to
  • the projection relationship determines the coordinates of each point on the outer wall of the inclined ports of the plastic tube of the bending section; according to the determined coordinates, a point is found on the outer wall of the inclined port of the plastic tube at both ends of the bending section, and the points are smoothly connected
  • the inclined line of the outer wall of the inclined port of the plastic pipe of the bending section is correspondingly matched with the tilting port of the plastic pipe of the bending section at the connecting portion
  • the splicing section of the elliptical annular steel strip is spliced from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly corrected, so that the splicing section satisfies the corresponding radius of curvature requirement
  • the step S3 includes pre-processing the connection portion of the end portion of the bent steel strip to be cut off.
  • the steel-wound pipe elbow includes a truncated end of the spirally wound steel strip whose connection portion is cut by the oblique connection port, and the ellipse I a ring-shaped steel strip is connected to the elliptical annular steel strip through a connecting member;
  • the step S4 includes: after the elliptical annular steel strip is fabricated, according to the distance between the truncated end of the truncated wound steel strip and the adjacent side surface of the elliptical annular steel strip Separating the connected ends of the truncated end of the truncated wound steel strip from the elliptical annular steel strip from the arc-shaped steel strip; pretreating the connecting surface of the connecting member The connecting members are respectively connected to the cut ends of the corresponding truncated wound steel strips and the corresponding connecting portions of the splice segments.
  • the step SA is included: the molten plastic covers the spliced section and the bare metal surface of the wound steel strip.
  • the method includes the step SA: the molten plastic covers the bare metal of the splicing section, the wound steel strip and the connecting member surface.
  • FIG. 1 is a structural perspective view of a conventional plastic steel wound pipe.
  • FIG. 2 is a perspective view of an embodiment of a plastic steel wound pipe elbow of the present invention.
  • FIG. 3 is a perspective view showing the connection structure of the straight pipe section and the elbow section of the elbow of the plastic steel winding pipe of the present invention.
  • FIG. 4 is a cross-sectional view showing an embodiment of a steel-wound tube elbow of the present invention.
  • FIG. 5 is an enlarged view of a portion Z in FIG. 4.
  • FIG. 6 is a graph showing the sampling point of the elbow of the plastic-wrapped tube in the manufacturing method of the plastic-steel-wound pipe bend of the present invention. detailed description
  • the steel-wrapped tube elbow 2 of the present embodiment includes two straight sections 21, 21' of plastic-steel-wound tubes and a bent section 23 of a plastic-steel-wound tube.
  • the straight section of the plastic steel winding pipe 21, 21 ' is provided with a spirally wound steel strip 21b on the outer wall of the plastic pipe 21a, one end is the end
  • the straight pipe sections of the two pieces of plastic steel winding pipe of the elbow are made of the same steel-wound pipe.
  • the straight pipe sections of the two-piece steel-wound pipe of the elbow are made of a plastic-steel wrap tube having the same outer diameter or the same inner diameter of the plastic pipe, and the object of the present invention can also be achieved.
  • the steel-wound pipe bending section 23 is provided with a spirally wound steel strip 23b on the outer wall of the plastic pipe 23a, and the two ends are inclined connection ports which are inclined at the ends.
  • the bent section 23 of the plastic-steel-wound tube of the elbow is made of a plastic-wound tube which is identical to the straight section 21 of the steel-wound tube.
  • the bending section of the plastic-steel-wound tube of the elbow can be made by using a plastic tube and a plastic-wound tube having the same outer diameter or the same inner diameter of the plastic tube of the plastic tube wound straight tube section, and the invention can also be realized.
  • the straight section 21, 21' of the steel-wound pipe is connected to the bent section 23 of the steel-wound pipe through the joint portion 22.
  • the plastic pipe of the straight pipe section 21, 21' of the steel-wound pipe is continuously connected with the plastic pipe of the bending section 23 of the steel-wound pipe at its inclined connection port, and the connecting portion 22 further comprises an elliptical ring.
  • the steel strip 221, the elliptical annular steel strip 221 is erected around the straight section 21, 21' of the plastic pipe, and the plastic pipe inclined connection port of the plastic-wound pipe bending section 23 cooperates with the continuously connected joint 211, and The inner ring side of the elliptical annular steel strip 221 is attached to the seam.
  • the end portion of the slanted connection port of the straight pipe section 21, 21' of the steel-wound pipe is cut and the end of the wound steel strip 2 lb is connected to the elliptical annular steel strip 221, and the inclination of the bent section 23 of the plastic-steel-wound tube
  • the side surface of the end elliptical annular steel strip 221 of the wound steel strip 23b whose connection port is cut off is connected.
  • the end of the truncated wound steel strip 21b and the end of the truncated wound steel strip 23b are joined to the side surface of the elliptical annular steel strip 221 by a joint member 222.
  • the wound steel strips 21b, 23b are cut along the inclined end turns plane, the ends of the truncated wound steel strips 21b, the ends of the truncated wound steel strips 23b may be directly opposite the sides of the elliptical annular steel strips 221. Table ⁇ ] connection.
  • the angle ⁇ between the axes of the straight sections 21, 21 of the two steel-wound tubes is the corner of the steel-wound tube elbow 2.
  • one, two, three or more plastic-wound tube bend sections 23 may be employed depending on the different radius of curvature P of the plastic-wrapped tube elbow 2. The more the number of bending sections 23 of the steel-wound tube in the elbow, the smaller the radius of curvature of the elbow.
  • connection between the structures may employ a suitable connection including but not limited to welding or bonding.
  • the connecting member 222 may have a plate-like structure or a block structure.
  • a protective layer such as an anticorrosive paint protective layer or a plastic protective layer, is provided on the surface of the connecting member 222, the elliptical annular steel strip 221, and the wound steel strips 21b, 23b to improve the connecting member 222 and the elliptical ring.
  • the protective layer can completely cover or partially cover the bare metal watch of the connecting piece and the elliptical annular steel strip.
  • the steel-wrapped tube elbow 2 of the present embodiment comprises two straight sections 21, 21 ' of plastic-wrapped steel pipe, and the straight-line section 21, 21' of the steel-wound pipe is provided with a spirally wound steel strip 21b on the outer wall of the plastic pipe 21a, one end of which is The flat end of the straight connection port, the other end is the inclined connection port with the end face inclined.
  • the straight pipe sections of the two-piece steel-wound pipe of the elbow can be made of the same steel-wound pipe, or can be made of a plastic-wound pipe having the same outer diameter or the same inner diameter of the plastic pipe, and the object of the present invention can be achieved.
  • the two steel-steel-wound straight pipe sections 21, 21' are connected by a joint portion 22.
  • the inclined connecting ports of the two straight sections 21, 21' of the plastic steel winding pipe are continuously connected with each other, and the connecting portion 22 further comprises an elliptical annular steel strip 221, and the elliptical annular steel strip 221 is erected to surround the straight pipe section of the two plastic steel winding tubes.
  • the plastic tube inclined connection ports of 21, 21' cooperate with the continuously connected joint 2i i, and the inner ring side of the elliptical annular steel belt 221 is attached to the joint.
  • the end of 21b is connected to the elliptical annular steel strip 221 .
  • the end of the truncated wound steel strip 21b may be joined to the side surface of the elliptical annular steel strip 221 by a connecting member 222, or the steel strip 21b may be cut along the inclined port plane to end the end of the truncated wound steel strip 21b.
  • a connecting member 222 or the steel strip 21b may be cut along the inclined port plane to end the end of the truncated wound steel strip 21b.
  • a method of manufacturing the steel-wound tube elbow of the present invention comprises the following steps:
  • Preparation step preparing the steel-wound tube of the required specification of the steel-wound tube elbow to be manufactured and spirally winding to form a circular-shaped steel strip.
  • the outer wall of the inclined pipe of the plastic pipe determines the highest point T1 and the lowest point of the intersecting intersection of the connecting portion and the bending section 23.
  • Tl taking a point between the highest point T1 and the lowest point t1, determining the coordinates of each point on the outer wall of the inclined pipe of the plastic pipe of the straight pipe section 21 according to the projection relationship, and determining the maximum length T1 of the straight pipe section 21 as the base point of the highest point T1
  • the straight port position of the straight pipe section 21 is the maximum length of the straight pipe section 21.
  • the outer wall of the inclined pipe of the plastic pipe is determined at the highest point T2 3 ⁇ 4 of the intersecting point of the joint intersection of the connecting section and the bending section 23, the lowest point t2, at the lowest point of the highest point T2 3 ⁇ 4
  • the interval between t2 is taken.
  • the coordinates of each point on the outer wall of the inclined pipe of the straight pipe section 2 are determined.
  • the straight point of the straight pipe section is determined as the base point. End position.
  • plastic pipe Find the point on the outer wall of the port, and smoothly connect the points to the intersecting line of the outer wall of the inclined pipe of the straight pipe section 21 and the straight section of the straight pipe section 21' plastic pipe inclined end U.
  • the outer wall of the connecting port is respectively connected to the highest point T1, ⁇ 2 and the lowest point t1, t2 of the theoretical intersecting line of the connecting portion, and at the same time, according to the most human length L23 of the bending section 23, two theories are determined.
  • the distance between the two highest points T1 and ⁇ 2 of the intersecting line is between the highest point T1 and the lowest point t1 of the theoretical intersecting line of the outer wall of the curved connecting section 23, and between the highest point T2 and the lowest point t2.
  • the coordinates of each point on the outer wall of the two inclined ports of the plastic tube of the bending section are determined according to the projection relationship; according to the determined coordinates, a point is found on the outer wall of the inclined port of the plastic tube at both ends of the bending section 23, and the joint is connected by the nail slip. Obtaining the intersecting line of the outer wall of the inclined port of the plastic pipe at both ends of the bending section 23.
  • plastic pipe inclined port outer wall intersecting line and straight pipe section 2 plastic pipe inclined port outer wall intersecting line, respectively cut straight pipe section 21 plastic pipe 21a and its truncated wound steel strip 21b, straight pipe section 2 plastic
  • the tube 21a and its truncated wound steel strip 21b cut the flat end portion 21 of the straight tube section 21 and the straight tube section 2.
  • the two ends of the plastic tube are inclined to intersect the outer wall of the port, and respectively cut the plastic pipe 23a of the bending section and the twisted steel strip '23b.
  • the wound steel strip 21b with the straight pipe section inclined port being cut and the wound steel strip 23b with the bent section inclined port being cut off are further cut off at the flat cutting position of the port along the inclined port of the plastic pipe,
  • the splicing of the plastic pipe of the inclined port and the splicing installation of the elliptical annular steel strip can be facilitated.
  • the cut ends of the wound steel strips 21b, 23b need to be connected to the elliptical annular steel strip 221 through the connecting member 222.
  • the straight steel pipe inclined port is cut off by the wound steel strip 21b and the bent section inclined port is cut off.
  • the wound steel strip 23b can be cut along the port plane of the plastic pipe inclined port, at this time, the steel is wound.
  • the truncated end of the belt can be directly connected to the elliptical annular steel strip of the joint.
  • the intersecting line of the outer wall of the inclined pipe of the straight pipe section 21 is connected to the outer wall of the inclined pipe of the plastic pipe of the bending section 23, and then the straight pipe section 21' plastic pipe inclined port outer wall intersecting line
  • the connecting portion is matched with the intersecting line of the outer wall of the inclined end U of the plastic pipe of the bending section 23
  • the splicing section of the spliced elliptical annular steel strip 221 is cut out from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly corrected. Make the splicing segment meet the corresponding radius of curvature requirements.
  • a pre-treatment step pre-treating the connection portion of the end portion of the splicing section, the joint portion of the end portion of the wound steel strip at the cut end portion, and the end portion of the entangled steel strip at the cut end portion and the corresponding joint portion of the splicing section,
  • the connecting portion of the bent steel strip is cut at the end of the cut portion, and the pre-treatment is performed before the connection, including grinding the burr to make the joint portion flat.
  • the joint portion has a protective layer (anti-corrosion paint or plastic layer, etc.), the protective layer is removed to expose the metal width. 5 to 10 mm for easy connection.
  • the steel strip joining step splicing the joining seam of the splicing section around the connecting portion 22 into an elliptical annular steel strip 221 .
  • the cut-off wound steel is cut from the circular arc-shaped steel strip A connector 222 of the truncated end of the belt and the elliptical annular steel strip.
  • the joining surfaces of the connecting members 222 are pretreated, and the connecting members 222 are respectively connected to the cut ends of the corresponding truncated wound steel strips and the corresponding joint portions of the splice segments.
  • Plastic connecting step a continuously sealed plastic connection to the joint of the connecting portion, which can be welded and welded by squeezing the welding strip, as shown in the plastic weld 25 of FIG.
  • a protective step may be included: the molten plastic covers the sealing splicing section, the steel strip and the bare metal surface of the connecting member.
  • the joint structure is manufactured as above.
  • connection portion of the steel-wound tube bend the inclination angles of the inclined ports of the respective connection portions may be different, and the sizes of the elliptical annular steel strips may be different, but the two inclined ports of one connection portion shall be mutually sealed and continuously sealed.
  • the corresponding elliptical annular steel strip shall be erected around the connecting portion of the plastic tube inclined connecting port to cooperate with the continuous joint, and the inner ring side of the elliptical annular steel strip is attached to the joint.

Abstract

A plastic-steel wound pipe elbow (2) and a manufacturing method thereof are disclosed. The elbow (2) comprises two straight plastic-steel wound pipe sections (21, 21'), wherein one end of each straight plastic-steel wound pipe section (21, 21') is a flat connection port, and the other end is an inclined connection port. The plastic pipes (21a) of the two straight pipe sections (21, 21') have equal outer diameters or inner diameters and are connected into a whole by the inclined connection ports. A connection part (22) for being matched with and continuously connected with the plastic pipes (21a) at the inclined connection ports is arranged between the two straight pipe sections (21, 21'), and the connection part (22) comprises an elliptical annular steel band (221), wherein the inner ring side of the elliptical annular steel band (221) is matched with and continuously connected with the plastic pipes (21a) at the inclined connection ports, is attached to a joint (211) and surrounds the joint (211) in the vertical direction. The truncated end of the spirally-wound steel band (21b) of the connecting part (22) truncated by the inclined connection port is connected with the elliptical annular steel band (221). The manufacturing method for the elbow comprises the following steps: preparing materials, setting points, drawing lines, cutting, pre-treating, connecting the steel bands, connecting the plastics and conducting a water-closed test. The invention solves the structural and manufacturing problems of the plastic-steel wound pipe elbow, and enables the plastic-steel wound pipe elbow structure to meet the strength and rigidity requirements.

Description

一种塑钢缠绕管弯头及其制造方法 技术领域  Plastic steel winding pipe elbow and manufacturing method thereof
[0001 ] 本发明涉及一种管道弯头结构,还涉及该管道弯头的制造方法,更具体地说,涉及 一种塑钢缠绕管弯头及其制造方法。 背景技术  [0001] The present invention relates to a pipe elbow structure, and to a method of manufacturing the pipe elbow, and more particularly to a plastic steel wrap pipe elbow and a method of manufacturing the same. Background technique
[0002] 埋地排水管及电力、通信的埋地线缆保护管,尤其是大直径的埋地管道,由于管壁 需要承受土壤压力,要求管壁具有较高的承压能力,管壁须具有较大厚度,为了保证管壁满 足埋地承压能力的要求、同时减小管壁厚度、降低管道制造成本,出现了塑钢螺旋缠绕管。 如申请日为 2005年 7月 4日的中国专利 200520112528. 4公开了一种塑钢缠绕结构 ¾管道。 如图 1所示,管材 1由内层管壁 la构成封闭的光滑流体通道,管壁外表面为螺旋环绕的钢 、吉 EifT fefe¾i 苗 计^罟 4ΒΙ ^ Ϊ7Π¾& Ε¾ 1 ,_ * Ι?¾^ ^β:.Φ Ι¥ (ΐΤ ή^ ΡΒΐ ^,_士 + ¾ 了笞 壁的抗压强度和管道环刚度,提高了管体的承压能力,从而降低了缠绕管制造成本。  [0002] Buried drain pipes and buried cable protection pipes for electric power and communication, especially large-diameter buried pipes, because the pipe wall needs to withstand soil pressure, the pipe wall is required to have a high pressure bearing capacity, and the pipe wall must be With a large thickness, in order to ensure that the pipe wall meets the requirements of the buried pressure bearing capacity, at the same time reduce the wall thickness and reduce the pipe manufacturing cost, a plastic steel spiral wound pipe appears. For example, Chinese patent 200520112528. 4, which is filed on July 4, 2005, discloses a plastic steel wound structure 3⁄4 pipe. As shown in Fig. 1, the pipe 1 is composed of a closed smooth fluid passage formed by the inner wall LA, and the outer surface of the pipe wall is a spiral-wrapped steel, and the EifT fefe3⁄4i seedling is 罟4ΒΙ ^ Ϊ7Π3⁄4& Ε3⁄4 1 , _ * Ι 3⁄4^ ^β:.Φ Ι¥ (ΐΤ ή^ ΡΒΐ ^, _士+ 3⁄4 The compressive strength of the 笞 wall and the stiffness of the pipe ring improve the pressure bearing capacity of the pipe body, thus reducing the manufacturing cost of the winding pipe.
[0003] 在实际使用中,根据管道布置的要求,常常出现根据需要将管道的布置方向进行 转向的情况,在两段直线管道之间,需要采用弯头结构进行连接。缠绕管的特殊加强肋结构 使得其弯头结构远比普通管道的弯头结构复杂。 由于弯头连接处存在较大的应力集中,是 弯头结构中的薄弱环节,该处结构常常由于应力集中,在使用中首先出现开裂失效,因此, 如何对弯头结构连接处结构进行加强,满足强度和钢带要求,成为保证缠绕管管道系统可 靠工作的重要环节。 [0003] In actual use, according to the requirements of the pipeline arrangement, the arrangement direction of the pipeline is often turned as needed. In the two straight pipelines, the elbow structure needs to be connected. The special rib structure of the wound pipe makes the elbow structure much more complicated than the elbow structure of the ordinary pipe. Due to the large stress concentration at the elbow joint, it is a weak link in the elbow structure. The structure is often due to stress concentration, and the cracking failure first occurs in use. Therefore, how to strengthen the joint structure of the elbow structure, Meet the strength and steel strip requirements, and become an important part of ensuring the reliable operation of the coiled pipe system.
[0004] 由于缠绕管弯头结构复杂,制造工艺困难,迄今为止,尚未出现采用缠绕管结构的 弯头。 发明内容  [0004] Due to the complicated structure of the winding pipe elbow and the difficulty in the manufacturing process, the elbow using the wound pipe structure has not appeared so far. Summary of the invention
[0005] 本发明要解决的技术问题之一在于,提供一种塑钢缠绕管弯头,解决现有技术缺 [0005] One of the technical problems to be solved by the present invention is to provide a plastic steel winding pipe elbow, which solves the shortcoming of the prior art.
^ ^ ^ ι . ¾ ^ ^ ^ ι . 3⁄4
[0006] 本发明要解决的技术问题之二在于,提供一种塑钢缠绕管弯头的制造方法,解决 现有技术无法制造缠绕管弯头的问题。  [0006] The second technical problem to be solved by the present invention is to provide a method for manufacturing a steel-steel-wound pipe elbow, which solves the problem that the prior art cannot manufacture a wrap-around pipe elbow.
[0007] 本发明解决其技术问题之一所采用的技术方案是:构造一种塑钢缠绕管弯头,其 特征在于,包括在塑胶管外壁设置螺旋缠绕钢带、一端端面平齐的平直连接端口、另一端端 面倾斜的倾斜连接端口的塑钢缠绕管第一直管段和塑钢缠绕管第二直管段,该第一直管段 的塑胶管与该第二直管段的塑胶管外径相同或内径相同并经所述倾斜连接端口连接为一 整体;  [0007] The technical solution adopted by the present invention to solve one of the technical problems is to construct a steel-steel-wound pipe elbow, which is characterized in that a spiral-wound steel strip is arranged on the outer wall of the plastic pipe, and a flat connection is provided at one end end face. a first straight pipe section of the steel-wound pipe and a second straight pipe section of the plastic-wound pipe of the inclined connection port of the other end end inclined end, the plastic pipe of the first straight pipe section and the plastic pipe of the second straight pipe section have the same outer diameter or the same inner diameter And connected to the whole through the inclined connection port;
[0008] 所述第一直管段与所述第二直管段之间包括倾斜连接端口塑胶管相互配合连续 连接的连接部,该连接部包括内环侧与所述倾斜连接端口塑胶管相互配合连续连接的接缝 相贴且直立环绕该接缝的椭圆环形钢带,在该连接部被倾斜连接端 π截断的螺旋缠绕钢带 的被截断端与所述椭圆环形钢带连接。  [0008] The connecting portion between the first straight pipe segment and the second straight pipe segment includes a plastic connection between the inclined connecting port and the plastic pipe, and the connecting portion includes the inner ring side and the inclined connecting port plastic pipe cooperate with each other continuously The joined seams are attached to the elliptical annular steel strip that is erected around the seam, and the truncated end of the spirally wound steel strip that is cut by the inclined connection end π is connected to the elliptical annular steel strip.
[0009] 在本发明的塑钢缠绕管弯头中,包括在塑胶管外壁设置螺旋缠绕钢带、两端分别 包括位于所述连接部的倾斜连接端口的折弯段,该折弯段的塑胶管与所述第一直管段的塑 胶管或与所述第二直管段的塑胶管外径相同或内径相同。 [0009] In the steel-steel-wound pipe elbow of the present invention, the spiral-wound steel strip is disposed on the outer wall of the plastic pipe, and the two ends are respectively respectively The bending section of the inclined connecting port of the connecting portion is included, and the plastic pipe of the bending section is the same as the outer diameter or the inner diameter of the plastic pipe of the first straight pipe section or the plastic pipe of the second straight pipe section.
[0010] 在本发明的塑钢缠绕管弯头中,在所述连接部被倾斜连接端口截断的所述螺旋缠 绕钢带的被截断端与所述椭圆环形钢带直接连接或通过连接件与所述椭圆环形钢带连接。  [0010] In the steel-wound tube elbow of the present invention, the truncated end of the spirally wound steel strip that is cut at the joint by the inclined connection port is directly connected to the elliptical annular steel strip or through the joint member The elliptical annular steel strip is connected.
[001 1 ] 在本发明的塑钢缠绕管弯头中,包括附着在所述椭圆环形钢带表面上的保护层。  [001 1] In the steel-wound tube elbow of the present invention, a protective layer attached to the surface of the elliptical annular steel strip is included.
[0012] 在本发明的塑钢缠绕管弯头中,包括附着在所述椭圆环形钢带表面上和所述连接 丄 [0012] In the steel-wound tube elbow of the present invention, comprising attaching to the surface of the elliptical annular steel strip and the connecting port
1十衣回丄 t」1术 ί 坛。  1 ten clothes back 丄 t" 1 surgery ί altar.
[0013] 本发明解决其技术问题之二所采用的技术方案是:提供该塑钢缠绕管弯头包括在 塑胶管外壁设置螺旋缠绕钢带、一端端面平齐的平直连接端口、另一端端面倾斜的倾斜连 接端口的塑钢缠绕管第一直管段和塑钢缠绕管第二直管段,该第一直管段的塑胶管与该第 二直管段的塑胶管外径相同或内径相同并经所述倾斜连接端口连接为一整体;  [0013] The technical solution adopted by the present invention to solve the technical problem is: providing the plastic steel winding pipe elbow comprises: providing a spirally wound steel strip on the outer wall of the plastic pipe, a flat connecting port with one end end face flush, and the other end end inclined a first straight pipe section of the plastic-wound pipe of the inclined connection port and a second straight pipe section of the plastic-wound pipe, the plastic pipe of the first straight pipe section and the plastic pipe of the second straight pipe section have the same outer diameter or the same inner diameter and are connected by the inclined The port is connected as a whole;
[0014] 所述第一直管段与所述第一.直管段之间包括倾斜连接端口塑胶管相互配合连续 连接的连接部,该连接部包括内环侧与所述倾斜连接端口塑胶管相互配合连续连接的接缝 相贴且直立环绕该接缝的椭圆环形钢带,在该连接部被倾斜连接端口截断的螺旋缠绕钢带 的被截断端与所述椭圆环形钢带连接;  [0014] the first straight pipe section and the first straight pipe section include a connecting portion of the inclined connecting port plastic pipe which is continuously connected with each other, and the connecting portion includes an inner ring side and the inclined connecting port plastic pipe cooperate with each other a continuously connected seam attached to the elliptical annular steel strip erecting the seam, and the truncated end of the spirally wound steel strip cut by the oblique connection port is connected to the elliptical annular steel strip;
[0015] 所述方法包括如下步骤:  [0015] The method comprises the following steps:
[0016] S1、备料:准备拟制造的塑钢缠绕管弯头要求规格的塑钢缠绕管和经螺旋缠绕形 成圆弧形钢带;  [0016] S1: preparing materials: preparing a steel-wound pipe of the required specifications of the steel-wound pipe elbow to be manufactured and a spiral-shaped steel belt formed by spiral winding;
[001 7] S2、找点、画线、切割:  [001 7] S2, find points, draw lines, cut:
「ηπ。 Ί iB m SF^^iS一古 ½H RA /HS 4ϊ:Ι π JKfe Δ: ; * 1* i¼ T田 士 Ft * Sfe 士 H 相交的最高点 Tl与最低点 tl,在所述最高点 Tl与所述最低点 tl之间间隔取点,根据投影 关系确定各点在所述第一直管段塑胶管倾斜端口外壁上的坐标,按照所述第一直管段的最 大长度以所述最高点 T1为基点确定该第一直管段平直端口位置;根据所述第二直管段塑 胶管倾斜端口外壁在所述连接部的理论相贯线确定相贯相交的最高点 T2与最低点 t2,在 所述最高点 T2与所述最低点 t2之间间隔取点,根据投影关系确定各点在所述第一直管段 塑胶管倾斜端口外壁上的坐标,按照所述第二直管段的最人长度以所述最高点 T2为基点 确定该第二直管段平直端口位置;根据所确定的坐标在所述第一直管段塑胶管倾斜端口外 壁上与所述第二直管段塑胶管倾斜端口外壁上找点,平滑连接各点得到所述第一直管段塑 胶管倾斜端口外壁相贯线和所述第二直管段塑胶管倾斜端口外壁相贯线;  "ηπ. Ί iB m SF^^iS 一古1⁄2H RA /HS 4ϊ:Ι π JKfe Δ: ; * 1* i1⁄4 T田士Ft * Sfe 士 H Intersection of the highest point Tl and the lowest point tl, at the highest A point is taken between the point T1 and the lowest point t1, and the coordinates of each point on the outer wall of the inclined pipe of the first straight pipe section are determined according to the projection relationship, according to the maximum length of the first straight pipe section. Point T1 is a base point to determine a straight port position of the first straight pipe section; according to the theoretical intersection line of the connecting portion of the second straight pipe section plastic pipe inclined port, the highest point T2 and the lowest point t2 of the intersecting intersection are determined, And taking a point between the highest point T2 and the lowest point t2, determining coordinates of each point on the outer wall of the inclined pipe of the first straight pipe section according to the projection relationship, according to the most straight line of the second straight pipe section Determining a position of the straight port of the second straight pipe segment based on the highest point T2; and slanting the outer wall of the plastic pipe of the first straight pipe segment and the outer pipe of the second straight pipe segment according to the determined coordinates Find a point, smooth the connection points Said first tube segment has an outer wall of the plastic hose port intersecting oblique line and the second straight pipe section of plastic pipe is inclined outer wall intersecting line ports;
[0019] 沿所述第一直管段塑胶管倾斜端口外壁相贯线和所述第二直管段塑胶管倾斜端 [0019] along the first straight pipe section plastic pipe inclined port outer wall intersecting line and the second straight pipe section plastic pipe inclined end
Π外壁相贯线,分别切割所述第一直管段塑胶管及其被截断的缠绕钢带、所述第二直管段 塑胶管及其被截断的缠绕钢带,切割第一直管段与第二直管段的平端口; The outer wall intersecting line, respectively cutting the first straight pipe section plastic pipe and its truncated wound steel strip, the second straight pipe section plastic pipe and the truncated wound steel strip, cutting the first straight pipe section and the second a flat port of a straight pipe section;
[0020] 将所述第一直管段塑胶管倾斜端口外¾相贯线在所述连接部与对应配合的倾斜 端口外壁相贯线相配合后,将所述第二直管段塑胶管倾斜端口外壁相贯线在所述连接部与 对应配合的倾斜端口外壁相贯线相配合后,从所述圆弧形钢带中截取拼接所述椭圆环形钢 带拼接段并相应进行拼接段内环曲率半径校形,使拼接段满足相应曲率半径要求;  [0020] The first straight pipe section plastic pipe inclined port outer 3⁄4 intersecting line is matched with the connecting line and the corresponding matching inclined port outer wall, and the second straight pipe section plastic pipe is inclined to the outer wall of the port After the connecting portion is matched with the intersecting line of the corresponding matching inclined port outer wall, the splicing section of the elliptical annular steel strip is spliced from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly performed Correction, so that the splicing segment meets the corresponding radius of curvature requirements;
[0021 ] S3、预处理:对所述拼接段端部的连接部位、所述缠绕钢带被截断处端部的连接部 位及所述缠绕钢带被截断处端部与所述拼接段的对应连接部位进行连接前预处理;  [0021] S3, pre-processing: a connection portion to an end portion of the splicing segment, a connection portion of the end portion of the wound steel strip to be cut, and a corresponding portion of the end portion of the wound steel strip to be cut and the splicing portion Pre-treatment of the connection site before connection;
[0022] S4、钢带连接:将所述拼接段环绕所述连接部的连接接缝拼接成所述椭圆环形钢 带,将所述缠绕钢带被截断处端部分别与所述椭圆环形钢带进行连接; [0022] S4, steel belt connection: splicing the joint portion of the splicing section around the connecting portion into the elliptical ring steel a belt, the end portion of the wound steel strip being cut off is respectively connected to the elliptical annular steel strip;
[0023] S5、塑胶连接:对所述连接部的连接接缝处进行连续密闭的塑胶连接;  [0023] S5, plastic connection: a continuous closed plastic connection to the joint of the connecting portion;
[0024] S6、闭水试验:对完成塑胶连接的所述塑钢缠绕管弯头进行闭水试验。  [0024] S6, water shutoff test: the water tight test of the plastic steel wound pipe elbow that completes the plastic connection.
[0025] 在本发明的塑钢缠绕管弯头的制造方法屮,所述塑钢缠绕管弯头包括在塑胶管 外壁设置螺旋缠绕钢带、两端分别包括位于所述连接部的倾斜连接端口的折弯段,该折弯 段的塑胶管与所述第一直管段的塑胶管或与所述第二直管段的塑胶管外径相同或内径相 同;  [0025] In the manufacturing method of the steel-wound pipe elbow of the present invention, the steel-wound pipe elbow includes a spirally wound steel strip disposed on the outer wall of the plastic pipe, and the two ends respectively include a fold at the inclined connection port of the connecting portion. a curved section, the plastic tube of the bending section is the same as the outer diameter or the inner diameter of the plastic tube of the first straight section or the plastic tube of the second straight section;
[0026] 所述歩骤 S2包括根据所述折弯段两端倾斜连接端口外壁分别在所述连接部的理 论相贯线确定两端相贯相交的最高点与最低点,同时按照该折弯段的最大长度确定所述两 理论相贯线的两最高点之间的距离,在所述折弯段两端倾斜连接端口外壁理论相贯线的最 高点与最低点之间间隔取点,根据投影关系确定各点在所述折弯段塑胶管两倾斜端口外壁 上的坐标;根据所确定的坐标在所述折弯段两端塑胶管倾斜端口外壁上找点,平滑连接各 点得到所述折弯段塑胶管两端倾斜端口外壁相贯线;  [0026] The step S2 includes determining, according to the theoretical intersection line of the connecting portion, the highest point and the lowest point of the intersecting ends of the connecting portion according to the outer wall of the inclined connecting port at both ends of the bending section, and according to the bending The maximum length of the segment determines the distance between the two highest points of the two theoretical intersection lines, and the distance between the highest point and the lowest point of the theoretical intersection line of the inclined outer wall of the inclined connection port at both ends of the bending section is taken according to The projection relationship determines the coordinates of each point on the outer wall of the inclined ports of the plastic tube of the bending section; according to the determined coordinates, a point is found on the outer wall of the inclined port of the plastic tube at both ends of the bending section, and the points are smoothly connected The intersecting line of the outer wall of the inclined port of the plastic pipe at both ends of the bending section;
[0027] 沿所述折弯段塑胶管两端倾斜端 U外壁相贯线,分别切割所述折弯段塑胶管及其 被截断的缠绕钢带;  [0027] along the curved section of the plastic pipe at both ends of the inclined end U outer wall intersecting line, respectively cutting the bending section of the plastic pipe and its truncated wound steel strip;
[0028] 当所述折弯段为两个以上时,将一个所述折弯段塑胶管倾斜端口外壁相贯线在所 述连接部与另一个对应配合所述折弯段塑胶管的倾斜端口外壁相贯线相配合后,从所述圆 弧形钢带中截取拼接所述椭圆环形钢带拼接段并相应进行拼接段内环曲率半径校形,使拼 接段满足相应曲率半径要求;  [0028] when the bending section is two or more, the inclined line of the outer wall of the inclined port of the plastic pipe of the bending section is correspondingly matched with the tilting port of the plastic pipe of the bending section at the connecting portion After the intersecting lines of the outer wall are matched, the splicing section of the elliptical annular steel strip is spliced from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly corrected, so that the splicing section satisfies the corresponding radius of curvature requirement;
[0029] 所述歩骤 S3包括对所述折弯段缠绕钢带被截断处端部的连接部位进行连接前预 处理。  [0029] The step S3 includes pre-processing the connection portion of the end portion of the bent steel strip to be cut off.
[0030] 在本发明的塑钢缠绕管弯头的制造方法中,所述塑钢缠绕管弯头包括所述连接部 被倾斜连接端口截断的所述螺旋缠绕钢带的被截断端与所述椭 I员 I环形钢带通过连接件与 所述椭圆环形钢带连接;  [0030] In the manufacturing method of the plastic-steel-wound pipe elbow of the present invention, the steel-wound pipe elbow includes a truncated end of the spirally wound steel strip whose connection portion is cut by the oblique connection port, and the ellipse I a ring-shaped steel strip is connected to the elliptical annular steel strip through a connecting member;
[0031 ] 所述歩骤 S4包括在所述椭圆环形钢带制作完毕后,根据所述被截断的缠绕钢带 的被截断端部与相邻的所述椭圆环形钢带侧表面之间的距离,从所述圆弧形钢带中分别截 取连接该被截断的缠绕钢带的被截断端与所述椭圆环形钢带的所述连接件;对所述连接件 的连接表面进行预处理,将所述连接件分别与对应的所述被截断的缠绕钢带的被截断端部 和所述拼接段的对应连接部位进行连接。  [0031] the step S4 includes: after the elliptical annular steel strip is fabricated, according to the distance between the truncated end of the truncated wound steel strip and the adjacent side surface of the elliptical annular steel strip Separating the connected ends of the truncated end of the truncated wound steel strip from the elliptical annular steel strip from the arc-shaped steel strip; pretreating the connecting surface of the connecting member The connecting members are respectively connected to the cut ends of the corresponding truncated wound steel strips and the corresponding connecting portions of the splice segments.
[0032] 在木发明的塑钢缠绕管弯头的制造方法中,在所述步骤 S4之后,包括步骤 SA:熔 融塑料覆盖密封所述拼接段及所述缠绕钢带的裸露金属表面。  [0032] In the method of manufacturing the steel-wound tube elbow of the invention of the invention, after the step S4, the step SA is included: the molten plastic covers the spliced section and the bare metal surface of the wound steel strip.
[0033] 在本发明的塑钢缠绕管弯头的制造方法中,在所述步骤 S4之后,包括步骤 SA:熔 融塑料覆盖密封所述拼接段、所述缠绕钢带及所述连接件的裸露金属表面。  [0033] In the manufacturing method of the steel-wound tube elbow of the present invention, after the step S4, the method includes the step SA: the molten plastic covers the bare metal of the splicing section, the wound steel strip and the connecting member surface.
[0034] 实施本发明的塑钢缠绕管弯头及其制造方法, 现有技术比较,其有益效果是: [0034] The steel-wrapped tube elbow of the present invention and the manufacturing method thereof are compared, and the prior art has the beneficial effects of:
[0035] 1. 通过在弯头连接部处合理设置椭圆环形钢带,增强了塑钢缠绕管弯头的结构 薄弱环节——弯头连接部的强度和刚度,使塑钢缠绕管弯头结构满足使用的强度和刚度要 求; [0035] 1. By arranging the elliptical annular steel strip at the joint of the elbow, the structural weak link of the elbow of the plastic-wrapped tube--the strength and rigidity of the elbow joint is enhanced, and the elbow structure of the steel-wound tube is satisfied. Strength and stiffness requirements;
[0036] 2. 解决了塑钢缠绕管弯头的制造问题,按照本发明的塑钢缠绕管弯头制造方法, 可以制造出满足使用强度和刚度要求的塑钢缠绕管弯头。 附图说明 [0036] 2. Solving the problem of manufacturing a steel-wound pipe elbow, according to the manufacturing method of the steel-wound pipe elbow of the present invention, a steel-wound pipe elbow that satisfies the requirements of strength and rigidity can be manufactured. DRAWINGS
[0037] 下面将结合附图及实施例对本发明作进一步说明,附图中:  [0037] The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
[0038] 图 1是现有塑钢缠绕管的结构立休图。  1 is a structural perspective view of a conventional plastic steel wound pipe.
[0039] 图 2是本发明塑钢缠绕管弯头一种实施例的立体图。  2 is a perspective view of an embodiment of a plastic steel wound pipe elbow of the present invention.
[0040] 图 3是本发明塑钢缠绕管弯头直管段与弯头段连接结构立体图。  3 is a perspective view showing the connection structure of the straight pipe section and the elbow section of the elbow of the plastic steel winding pipe of the present invention.
[0041 ] 图 4是本发明塑钢缠绕管弯头一种实施例的剖视图。  4 is a cross-sectional view showing an embodiment of a steel-wound tube elbow of the present invention.
[0042] 图 5是图 4中 Z部放大图。  5 is an enlarged view of a portion Z in FIG. 4.
[0043] 图 6是本发明塑钢缠绕管弯 制造方法中确定塑钢缠绕管弯头取样点坐标图。 具体实施方式  6 is a graph showing the sampling point of the elbow of the plastic-wrapped tube in the manufacturing method of the plastic-steel-wound pipe bend of the present invention. detailed description
[0044] 塑钢缠绕管弯头实施例一  [0044] Plastic steel winding pipe elbow embodiment 1
[0045] 如图 2、图 3、图 4、图 5所示,本实施例的塑钢缠绕管弯头 2包括两件塑钢缠绕管直 管段 21、21 '和塑钢缠绕管折弯段 23。  As shown in FIG. 2, FIG. 3, FIG. 4, and FIG. 5, the steel-wrapped tube elbow 2 of the present embodiment includes two straight sections 21, 21' of plastic-steel-wound tubes and a bent section 23 of a plastic-steel-wound tube.
[0046] 塑钢缠绕管直管段 21、21 '在塑胶管 21a外壁上设置螺旋缠绕钢带 21b,一端为端 [0046] The straight section of the plastic steel winding pipe 21, 21 ' is provided with a spirally wound steel strip 21b on the outer wall of the plastic pipe 21a, one end is the end
、Γ:齐的 直连接端口,另一端为端 倾斜的倾斜连接端口。 Γ : The straight connection port of the Qi, and the other end is the inclined connection port with the end inclination.
[0047] 在本实施例中,弯头的两件塑钢缠绕管直管段采用完全相同的塑钢缠绕管制作。 在其他实施例中,弯头的两件塑钢缠绕管直管段采用塑胶管外径相同或内径相同的塑钢缠 绕管制作,也能够实现本发明目的。  [0047] In the present embodiment, the straight pipe sections of the two pieces of plastic steel winding pipe of the elbow are made of the same steel-wound pipe. In other embodiments, the straight pipe sections of the two-piece steel-wound pipe of the elbow are made of a plastic-steel wrap tube having the same outer diameter or the same inner diameter of the plastic pipe, and the object of the present invention can also be achieved.
[0048] 塑钢缠绕管折弯段 23在塑胶管 23a外壁上设置螺旋缠绕钢带 23b,两端分别为端 面倾斜的倾斜连接端口。  [0048] The steel-wound pipe bending section 23 is provided with a spirally wound steel strip 23b on the outer wall of the plastic pipe 23a, and the two ends are inclined connection ports which are inclined at the ends.
[0049] 在本实施例中,弯头的塑钢缠绕管折弯段 23采用与塑钢缠绕管直管段 21完全相 同的塑钢缠绕管制作。 在其他实施例中,弯头的塑钢缠绕管折弯段采用塑胶管与 个塑钢 缠绕直管段的塑胶管的塑胶管外径相同或内径相同的塑钢缠绕管制作,也能够实现本发明 。  [0049] In the present embodiment, the bent section 23 of the plastic-steel-wound tube of the elbow is made of a plastic-wound tube which is identical to the straight section 21 of the steel-wound tube. In other embodiments, the bending section of the plastic-steel-wound tube of the elbow can be made by using a plastic tube and a plastic-wound tube having the same outer diameter or the same inner diameter of the plastic tube of the plastic tube wound straight tube section, and the invention can also be realized.
[0050] 塑钢缠绕管直管段 21、21 '与塑钢缠绕管折弯段 23通过连接部 22进行连接。 在 连接部 22,塑钢缠绕管直管段 21、21 '的塑胶管在其倾斜连接端口与塑钢缠绕管折弯段 23 的塑胶管在其倾斜连接端口相互配合连续连接,连接部 22还包括椭圆环形钢带 221,椭圆 环形钢带 221直立环绕塑钢缠绕管直管段 21、21 '的塑胶管倾斜连接端口与塑钢缠绕管折 弯段 23的塑胶管倾斜连接端口相互配合连续连接的接缝 211,且椭圆环形钢带 221的内环 侧与该接缝相贴。  [0050] The straight section 21, 21' of the steel-wound pipe is connected to the bent section 23 of the steel-wound pipe through the joint portion 22. In the connecting portion 22, the plastic pipe of the straight pipe section 21, 21' of the steel-wound pipe is continuously connected with the plastic pipe of the bending section 23 of the steel-wound pipe at its inclined connection port, and the connecting portion 22 further comprises an elliptical ring. The steel strip 221, the elliptical annular steel strip 221 is erected around the straight section 21, 21' of the plastic pipe, and the plastic pipe inclined connection port of the plastic-wound pipe bending section 23 cooperates with the continuously connected joint 211, and The inner ring side of the elliptical annular steel strip 221 is attached to the seam.
[0051 ] 在连接部 22处,塑钢缠绕管直管段 21、 21 '的倾斜连接端口被截断的缠绕钢带 2 lb 的端部与椭圆环形钢带 221连接,塑钢缠绕管折弯段 23的倾斜连接端口被截断的缠绕钢带 23b的端部 椭圆环形钢带 221的侧表面连接。 在本实施例中,如图 3所示,被截断的缠绕 钢带 21b的端部、被截断的缠绕钢带 23b的端部通过连接件 222与椭圆环形钢带 221的侧表 面连接。 在其他实施例中,沿倾斜端 Π平面切割缠绕钢带 21b、23b,被截断的缠绕钢带 21b 的端部、被截断的缠绕钢带 23b的端部可以直接与椭圆环形钢带 221的侧表 ΐ]连接。  [0051] At the joint portion 22, the end portion of the slanted connection port of the straight pipe section 21, 21' of the steel-wound pipe is cut and the end of the wound steel strip 2 lb is connected to the elliptical annular steel strip 221, and the inclination of the bent section 23 of the plastic-steel-wound tube The side surface of the end elliptical annular steel strip 221 of the wound steel strip 23b whose connection port is cut off is connected. In the present embodiment, as shown in Fig. 3, the end of the truncated wound steel strip 21b and the end of the truncated wound steel strip 23b are joined to the side surface of the elliptical annular steel strip 221 by a joint member 222. In other embodiments, the wound steel strips 21b, 23b are cut along the inclined end turns plane, the ends of the truncated wound steel strips 21b, the ends of the truncated wound steel strips 23b may be directly opposite the sides of the elliptical annular steel strips 221. Table ΐ] connection.
[0052] 如图 4所示,两塑钢缠绕管直管段 21、21 '轴线的夹角 α 为塑钢缠绕管弯头 2的 转角。 [0053] 在其他实施例中,根据塑钢缠绕管弯头 2对不同曲率半径 P,可以采用一个、两 个、三个或多个塑钢缠绕管折弯段 23。 弯头中塑钢缠绕管折弯段 23的数量越多,弯头的曲 率半径 越小。 [0052] As shown in FIG. 4, the angle α between the axes of the straight sections 21, 21 of the two steel-wound tubes is the corner of the steel-wound tube elbow 2. [0053] In other embodiments, one, two, three or more plastic-wound tube bend sections 23 may be employed depending on the different radius of curvature P of the plastic-wrapped tube elbow 2. The more the number of bending sections 23 of the steel-wound tube in the elbow, the smaller the radius of curvature of the elbow.
[0054] 当塑钢缠绕管弯头 2中使用两个以上折弯段 23时,相邻两个折弯段 23同样通过 上述连接部 22的结构进行连接,在连接部 22,该相邻两个折弯段 23相互配合的倾斜连接端 口相互配合连续连接。  [0054] When two or more bent sections 23 are used in the steel-wound tube elbow 2, the adjacent two bent sections 23 are also connected by the structure of the above-mentioned connecting portion 22, at the connecting portion 22, the adjacent two The inclined connecting ports of the bent sections 23 cooperate with each other to be continuously connected.
[0055] 上述实施例屮,结构之间的 "连接 ",可以采用包括但不限于焊接或粘结等适合的 连接方式。  [0055] In the above embodiments, the "connection" between the structures may employ a suitable connection including but not limited to welding or bonding.
[0056] 上述实施例中,连接件 222可以采用板状结构,也可以采用块状结构。  [0056] In the above embodiment, the connecting member 222 may have a plate-like structure or a block structure.
[0057] 上述实施例中,在连接件 222表面、椭圆环形钢带 221和缠绕钢带 21b、23b表面设 置保护层,如防腐涂料保护层或塑胶保护层等,以提高连接件 222、椭圆环形钢带 221、的抗 腐蚀能力。 保护层可以完全覆盖或局部覆盖连接件、椭圆环形钢带的裸露金属表 。 [0057] In the above embodiment, a protective layer, such as an anticorrosive paint protective layer or a plastic protective layer, is provided on the surface of the connecting member 222, the elliptical annular steel strip 221, and the wound steel strips 21b, 23b to improve the connecting member 222 and the elliptical ring. Steel strip 221, corrosion resistance. The protective layer can completely cover or partially cover the bare metal watch of the connecting piece and the elliptical annular steel strip.
[0058] 塑钢缠绕管弯 ¾实施例二 [0058] Plastic steel winding pipe bending 3⁄4 embodiment 2
[0059] 本实施例的塑钢缠绕管弯头 2包括两件塑钢缠绕管直管段 21、21 ',塑钢缠绕管直 管段 21、21 '在塑胶管 21a外壁上设置螺旋缠绕钢带 21b,一端为端面平齐的平直连接端口, 另一端为端面倾斜的倾斜连接端口。  [0059] The steel-wrapped tube elbow 2 of the present embodiment comprises two straight sections 21, 21 ' of plastic-wrapped steel pipe, and the straight-line section 21, 21' of the steel-wound pipe is provided with a spirally wound steel strip 21b on the outer wall of the plastic pipe 21a, one end of which is The flat end of the straight connection port, the other end is the inclined connection port with the end face inclined.
[0060] 弯头的两件塑钢缠绕管直管段可以采用完全相同的塑钢缠绕管制作,也可以采用 塑胶管外径相同或内径相同的塑钢缠绕管制作,均能够实现本发明目的。  [0060] The straight pipe sections of the two-piece steel-wound pipe of the elbow can be made of the same steel-wound pipe, or can be made of a plastic-wound pipe having the same outer diameter or the same inner diameter of the plastic pipe, and the object of the present invention can be achieved.
[0061 ] 两塑钢缠绕管直管段 21、21 '通过连接部 22进行连接。 在连接部 22,两塑钢缠绕 管直管段 21、21 '塑胶管的倾斜连接端口相互配合连续连接,连接部 22还包括椭圆环形钢 带 221,椭圆环形钢带 221直立环绕两塑钢缠绕管直管段 21、21 '的塑胶管倾斜连接端口相 互配合连续连接的接缝 2i i,且椭圆环形钢带 221的内环侧与该接缝相贴。  [0061] The two steel-steel-wound straight pipe sections 21, 21' are connected by a joint portion 22. In the connecting portion 22, the inclined connecting ports of the two straight sections 21, 21' of the plastic steel winding pipe are continuously connected with each other, and the connecting portion 22 further comprises an elliptical annular steel strip 221, and the elliptical annular steel strip 221 is erected to surround the straight pipe section of the two plastic steel winding tubes. The plastic tube inclined connection ports of 21, 21' cooperate with the continuously connected joint 2i i, and the inner ring side of the elliptical annular steel belt 221 is attached to the joint.
[0062] 在连接部 22处,两塑钢缠绕管直管段 21、21 '的倾斜连接端口被截断的缠绕钢带 [0062] At the joint portion 22, the slanted connection ports of the straight sections 21, 21' of the two steel-wound tubes are cut off by the strip
21b的端部与椭圆环形钢带 221连接。 被截断的缠绕钢带 21b的端部可以通过连接件 222 与椭圆环形钢带 221的侧表面连接,也可以沿倾斜端口平面切割缠绕钢带 21b,使被截断的 缠绕钢带 21 b的端部直接与椭圆环形钢带 221的侧表面连接。 The end of 21b is connected to the elliptical annular steel strip 221 . The end of the truncated wound steel strip 21b may be joined to the side surface of the elliptical annular steel strip 221 by a connecting member 222, or the steel strip 21b may be cut along the inclined port plane to end the end of the truncated wound steel strip 21b. Directly connected to the side surface of the elliptical annular steel strip 221 .
[0063] 制造本发明的塑钢缠绕管弯头的方法,包括如下歩骤:  [0063] A method of manufacturing the steel-wound tube elbow of the present invention comprises the following steps:
[0064] 备料歩骤:即准备拟制造的塑钢缠绕管弯头要求规格的塑钢缠绕管和经螺旋缠绕 形成圆弧形钢带。  [0064] Preparation step: preparing the steel-wound tube of the required specification of the steel-wound tube elbow to be manufactured and spirally winding to form a circular-shaped steel strip.
[0065] 找点、画线、切割步骤:  [0065] Find points, draw lines, and cut steps:
[0066] 如图 4、图 6所示,根据两直管段中的直管段 21塑胶管倾斜端口外壁在连接部与折 弯段 23的理论相贯线确定相贯相交的最高点 T1与最低点 tl,在最高点 T1与最低点 tl之 间间隔取点,根据投影关系确定各点在直管段 21塑胶管倾斜端口外壁上的坐标,按照直管 段 21的最大长度 L21以最高点 T1为基点确定该直管段 21的平直端口位置。  [0066] As shown in FIG. 4 and FIG. 6, according to the straight pipe section 21 of the two straight pipe sections, the outer wall of the inclined pipe of the plastic pipe determines the highest point T1 and the lowest point of the intersecting intersection of the connecting portion and the bending section 23. Tl, taking a point between the highest point T1 and the lowest point t1, determining the coordinates of each point on the outer wall of the inclined pipe of the plastic pipe of the straight pipe section 21 according to the projection relationship, and determining the maximum length T1 of the straight pipe section 21 as the base point of the highest point T1 The straight port position of the straight pipe section 21.
[0067] 根据两直管段中的直管段 2 塑胶管倾斜端口外壁在连接部与折弯段 23的理论 相贯线确定相贯相交的最高点 T2 ¾最低点 t2,在最高点 T2 ¾最低点 t2之间间隔取点,根 据投影关系确定各点在直管段 2 塑胶管倾斜端口外壁上的坐标,按照直管段 21 '的最大 长度 L21 '以最高点 T2为基点确定该直管段 2Γ的平直端 Π位置。 [0067] According to the straight pipe section 2 of the two straight pipe sections, the outer wall of the inclined pipe of the plastic pipe is determined at the highest point T2 3⁄4 of the intersecting point of the joint intersection of the connecting section and the bending section 23, the lowest point t2, at the lowest point of the highest point T2 3⁄4 The interval between t2 is taken. According to the projection relationship, the coordinates of each point on the outer wall of the inclined pipe of the straight pipe section 2 are determined. According to the maximum length L21 of the straight pipe section 21', the straight point of the straight pipe section is determined as the base point. End position.
[0068] 根据所确定的坐标在直管段 21塑胶管倾斜端口外壁上与直管段 2Γ塑胶管倾斜 端口外壁上找点,平滑连接各点得到直管段 21塑胶管倾斜端口外壁相贯线和直管段 21 '塑 胶管倾斜端 U外壁相贯线。 [0068] according to the determined coordinates on the outer wall of the inclined pipe of the straight pipe section 21 and the straight pipe section 2Γ plastic pipe Find the point on the outer wall of the port, and smoothly connect the points to the intersecting line of the outer wall of the inclined pipe of the straight pipe section 21 and the straight section of the straight pipe section 21' plastic pipe inclined end U.
[0069] 根据折弯段 23两端倾斜连接端口外壁分别在连接部的理论相贯线的最高点 Tl、 Τ2与最低点 t l、t2,同时按照折弯段 23的最人长度 L23确定两理论相贯线的两最高点 Tl、 Τ2之间的距离,在折弯段 23两端倾斜连接端口外壁理论相贯线的最高点 T1与最低点 tl之 间、最高点 T2与最低点 t2之间间隔取点,根据投影关系确定各点在折弯段塑胶管两倾斜端 口外壁上的坐标;根据所确定的坐标在折弯段 23两端塑胶管倾斜端口外壁上找点,甲滑连 接各点得到折弯段 23塑胶管两端倾斜端口外壁相贯线。  [0069] According to the bending point 23, the outer wall of the connecting port is respectively connected to the highest point T1, Τ2 and the lowest point t1, t2 of the theoretical intersecting line of the connecting portion, and at the same time, according to the most human length L23 of the bending section 23, two theories are determined. The distance between the two highest points T1 and Τ2 of the intersecting line is between the highest point T1 and the lowest point t1 of the theoretical intersecting line of the outer wall of the curved connecting section 23, and between the highest point T2 and the lowest point t2. According to the projection relationship, the coordinates of each point on the outer wall of the two inclined ports of the plastic tube of the bending section are determined according to the projection relationship; according to the determined coordinates, a point is found on the outer wall of the inclined port of the plastic tube at both ends of the bending section 23, and the joint is connected by the nail slip. Obtaining the intersecting line of the outer wall of the inclined port of the plastic pipe at both ends of the bending section 23.
[0070] 沿直管段 21塑胶管倾斜端口外壁相贯线和直管段 2 塑胶管倾斜端口外壁相贯 线,分别切割直管段 21塑胶管 21a及其被截断的缠绕钢带 21b、直管段 2 塑胶管 21a及其 被截断的缠绕钢带 21b,并切割直管段 21与直管段 2 的平端 Π。 沿折弯段 23塑胶管两端 倾斜端口外壁相贯线,分别切割折弯段塑胶管 23a及其被截断的缠绕钢带 ' 23b。  [0070] along the straight pipe section 21 plastic pipe inclined port outer wall intersecting line and straight pipe section 2 plastic pipe inclined port outer wall intersecting line, respectively cut straight pipe section 21 plastic pipe 21a and its truncated wound steel strip 21b, straight pipe section 2 plastic The tube 21a and its truncated wound steel strip 21b cut the flat end portion 21 of the straight tube section 21 and the straight tube section 2. Along the bending section 23, the two ends of the plastic tube are inclined to intersect the outer wall of the port, and respectively cut the plastic pipe 23a of the bending section and the twisted steel strip '23b.
[0071 ] 在本实施例中,直管段倾斜端口被截断的缠绕钢带 21b和折弯段倾斜端口被截断 的缠绕钢带 23b在沿塑胶管倾斜端口的端口平 的切割位置再多切除一部分,可以方便倾 斜端口塑胶管的拼接和椭圆环形钢带的拼接安装,这时,缠绕钢带 21b、23b的被截断端需 要通过连接件 222与椭圆环形钢带 221进行连接。 [0071] In the present embodiment, the wound steel strip 21b with the straight pipe section inclined port being cut and the wound steel strip 23b with the bent section inclined port being cut off are further cut off at the flat cutting position of the port along the inclined port of the plastic pipe, The splicing of the plastic pipe of the inclined port and the splicing installation of the elliptical annular steel strip can be facilitated. At this time, the cut ends of the wound steel strips 21b, 23b need to be connected to the elliptical annular steel strip 221 through the connecting member 222.
[0072] 在其他实施例中,直管段倾斜端口被截断的缠绕钢带 21b和折弯段倾斜端口被截 断的缠绕钢带 23b可以沿塑胶管倾斜端口的端口平面进行切割,这时,缠绕钢带的被截断 端可以与连接部的椭圆环形钢带直接进行连接。  [0072] In other embodiments, the straight steel pipe inclined port is cut off by the wound steel strip 21b and the bent section inclined port is cut off. The wound steel strip 23b can be cut along the port plane of the plastic pipe inclined port, at this time, the steel is wound. The truncated end of the belt can be directly connected to the elliptical annular steel strip of the joint.
[0073] 将直管段 21塑胶管倾斜端口外壁相贯线在连接部与折弯段 23塑胶管倾斜端口外 壁相贯线相&!合后,将直管段 21 '塑胶管倾斜端口外壁相贯线在连接部与折弯段 23塑胶管 倾斜端 U外壁相贯线相配合后,从圆弧形钢带中截取拼接椭圆环形钢带 221的拼接段并相 应进行拼接段内环曲率半径校形,使拼接段满足相应曲率半径要求。  [0073] The intersecting line of the outer wall of the inclined pipe of the straight pipe section 21 is connected to the outer wall of the inclined pipe of the plastic pipe of the bending section 23, and then the straight pipe section 21' plastic pipe inclined port outer wall intersecting line After the connecting portion is matched with the intersecting line of the outer wall of the inclined end U of the plastic pipe of the bending section 23, the splicing section of the spliced elliptical annular steel strip 221 is cut out from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly corrected. Make the splicing segment meet the corresponding radius of curvature requirements.
[0074] 预处理步骤:对拼接段端部的连接部位、缠绕钢带被截断处端部的连接部位及缠 绕钢带被截断处端部与拼接段的对应连接部位进行连接前预处理,对折弯段缠绕钢带被截 断处端部的连接部位进行连接前预处理,包括打磨毛刺使连接部位平整,当连接部位有保 护层(防腐涂料或塑胶层等)时,清除保护层,露出金属宽度 5〜 10毫米,以便连接。  [0074] a pre-treatment step: pre-treating the connection portion of the end portion of the splicing section, the joint portion of the end portion of the wound steel strip at the cut end portion, and the end portion of the entangled steel strip at the cut end portion and the corresponding joint portion of the splicing section, The connecting portion of the bent steel strip is cut at the end of the cut portion, and the pre-treatment is performed before the connection, including grinding the burr to make the joint portion flat. When the joint portion has a protective layer (anti-corrosion paint or plastic layer, etc.), the protective layer is removed to expose the metal width. 5 to 10 mm for easy connection.
[0075] 钢带连接步骤:将拼接段环绕连接部 22的连接接缝拼接成椭圆环形钢带 221。 [0075] The steel strip joining step: splicing the joining seam of the splicing section around the connecting portion 22 into an elliptical annular steel strip 221 .
[0076] 根据被截断的缠绕钢带 2ib、23b的被截断端部与相邻的椭圆环形钢带 221侧表面 之间的距离,从圆弧形钢带中分别截取连接该被截断的缠绕钢带的被截断端与椭圆环形钢 带的连接件 222。对连接件 222的连接表面进行预处理,将连接件 222分别与对应的被截断 的缠绕钢带的被截断端部和拼接段的对应连接部位进行连接。 [0076] according to the distance between the truncated end of the truncated wound steel strip 2ib, 23b and the side surface of the adjacent elliptical annular steel strip 221, respectively, the cut-off wound steel is cut from the circular arc-shaped steel strip A connector 222 of the truncated end of the belt and the elliptical annular steel strip. The joining surfaces of the connecting members 222 are pretreated, and the connecting members 222 are respectively connected to the cut ends of the corresponding truncated wound steel strips and the corresponding joint portions of the splice segments.
[0077] 塑胶连接步骤:对连接部的连接接缝处进行连续密闭的塑胶连接,可通过挤 i焊 条料进行熔焊迮接,如图 5中的塑胶焊缝 25。  [0077] Plastic connecting step: a continuously sealed plastic connection to the joint of the connecting portion, which can be welded and welded by squeezing the welding strip, as shown in the plastic weld 25 of FIG.
[0078] 闭水试验歩骤:对完成塑胶连接的塑钢缠绕管弯头进行闭水试验,保证无泄露,如 有泄露,进行修复。  [0078] Closed water test step: The water-tight test is carried out on the elbow of the plastic-steel-wound tube which completes the plastic connection to ensure that there is no leakage, and if there is leakage, repair is performed.
[0079] 上述方法中,在钢带连接步骤之后,可以包括防护步骤:熔融塑料覆盖密封拼接 段、缠绕钢带和连接件的裸露金属表面。  [0079] In the above method, after the steel strip joining step, a protective step may be included: the molten plastic covers the sealing splicing section, the steel strip and the bare metal surface of the connecting member.
[0080] 在其他实施例中,当制造的塑钢缠绕管弯头采用两个以上折弯段 23时,两相邻的 折弯段的相互配合的倾斜端 π的连接部结构制造方法同上。 [0080] In other embodiments, when the manufactured steel-wound tube elbow adopts more than two bend segments 23, two adjacent The manufacturing method of the joint portion of the mutually inclined inclined ends π of the bent sections is the same as above.
[0081 ] 在其他实施例中,当制造的塑钢缠绕管弯头采用两直管段的倾斜端口直接配合连 接时,其连接部结构制造方法同上。  [0081] In other embodiments, when the manufactured steel-wound tube elbow is directly mated with the inclined ports of the two straight pipe sections, the joint structure is manufactured as above.
[0082] 在塑钢缠绕管弯 ¾的连接部中,各连接部的倾斜端口的倾斜角度可以不同,各椭 圆环形钢带的尺寸可以不同,但一个连接部的两个倾斜端口须相互配合连续密闭连接,对 应的椭圆环形钢带须直立环绕连接部塑胶管倾斜连接端口相互配合连续连接的接缝,且椭 圆环形钢带的内环侧与该接缝相贴。  [0082] In the connection portion of the steel-wound tube bend, the inclination angles of the inclined ports of the respective connection portions may be different, and the sizes of the elliptical annular steel strips may be different, but the two inclined ports of one connection portion shall be mutually sealed and continuously sealed. Connected, the corresponding elliptical annular steel strip shall be erected around the connecting portion of the plastic tube inclined connecting port to cooperate with the continuous joint, and the inner ring side of the elliptical annular steel strip is attached to the joint.

Claims

权利要求书 Claim
1. 一种塑钢缠绕管弯头,其特征在于,包括在塑胶管外壁设置螺旋缠绕钢带、一端端面 平齐的平直连接端口、 ¾一端端面倾斜的倾斜连接端口的塑钢缠绕管第一直管段和塑钢缠 绕管第二直管段,该第一直管段的塑胶管与该第二直管段的塑胶管外径相同或内径相同并 经所述倾斜连接端口连接为一整体;  A plastic-steel-wound tube elbow, which comprises a spiral-wound steel strip on the outer wall of the plastic tube, a flat connection port with one end face flush, and a plastic-wound tube with a tilted connection port at one end end of the 3⁄4 end. a second straight pipe section of the pipe section and the plastic steel winding pipe, wherein the plastic pipe of the first straight pipe section and the plastic pipe of the second straight pipe section have the same outer diameter or the same inner diameter and are connected as a whole through the inclined connecting port;
所述第一直管段与所述第二直管段之间包括倾斜连接端口塑胶管相互配合连续连接 的连接部,该连接部包括内环侧与所述倾斜连接端口塑胶管相互配合连续连接的接缝相贴 且直立环绕该接缝的椭圆环形钢带,在该连接部被倾斜连接端口截断的螺旋缠绕钢带的被 截断端与所述椭圆环形钢带连接。  A connecting portion between the first straight pipe segment and the second straight pipe segment includes a plastic connection between the inclined connecting port and the plastic pipe. The connecting portion includes a continuous connection between the inner ring side and the inclined connecting port plastic pipe. An elliptical annular steel strip is attached and erected around the seam, and the truncated end of the spirally wound steel strip which is cut by the oblique connection port is connected to the elliptical annular steel strip.
2. 如权利要求 1所述的塑钢缠绕管弯头,其特征在于,包括在塑胶管外壁设置螺旋缠 绕钢带、两端分别包括位于所述连接部的倾斜连接端口的折弯段,该折弯段的塑胶管与所 述第一直管段的塑胶管或与所述第二直管段的塑胶管外径相同或内径相同。  2. The steel-wrapped tube elbow according to claim 1, comprising: a spirally wound steel strip disposed on an outer wall of the plastic tube; and a bent portion at each of the two ends respectively including a slanted connection port at the connecting portion, the fold The plastic pipe of the curved section is the same as the outer diameter or the inner diameter of the plastic pipe of the first straight pipe section or the plastic pipe of the second straight pipe section.
3.如权利要求 1或 2所述的塑钢缠绕管弯头,其特征在于,在所述连接部被倾斜连接端 口截断的所述螺旋缠绕钢带的被截断端与所述椭圆环形钢带直接连接或通过连接件与所 述椭圆环形钢带连接。  The steel-wound pipe elbow according to claim 1 or 2, wherein the cut end of the spirally wound steel strip which is cut by the inclined connection port is directly connected to the elliptical annular steel strip Connected or connected to the elliptical annular steel strip by a connector.
4.如权利耍求 1或 2所述的塑钢缠绕管弯头,其特征在 T,包括附着在所述椭圆环形钢 带表面上的保护层。  4. A steel-wound tube elbow according to claim 1 or 2, characterized in that it comprises a protective layer attached to the surface of said elliptical annular steel strip.
5. 如权利要求 3所述的塑钢缠绕管弯头,其特征在于,包括附着在所述椭圆环形钢带 表面上和所述连接件表面上的保护层。  5. The steel-wound tube elbow according to claim 3, comprising a protective layer attached to the surface of the elliptical annular steel strip and to the surface of the connector.
6. 一种塑钢缠绕管弯头的制造方法,其特征在于,该塑钢缠绕管弯头包括在塑胶管外 壁设置螺旋缠绕钢带、一端端面平齐的平直连接端口、另一端端面倾斜的倾斜连接端口的 塑钢缠绕管第一直管段和塑钢缠绕管第一直管段,该第一直管段的塑胶管与该第一直管段 的塑胶管外径相同或内径相同并经所述倾斜连接端 Π连接为 -整体;  A manufacturing method of a steel-steel-wound pipe elbow, characterized in that the plastic-steel-wound pipe elbow comprises a spirally wound steel strip on the outer wall of the plastic pipe, a flat connection port with one end face flush, and an inclined inclination of the other end face. a first straight pipe section of the plastic-steel winding pipe of the connection port and a first straight pipe section of the plastic-steel winding pipe, the plastic pipe of the first straight pipe section and the plastic pipe of the first straight pipe section have the same outer diameter or the same inner diameter and are connected via the inclined connection end Connection as - overall;
所述第一直管段 所述第二直管段之间包括倾斜连接端口塑胶管相互配合连续连接 的连接部,该连接部包括内环侧与所述倾斜连接端口塑胶管相互配合连续连接的接缝相贴 且直立环绕该接缝的椭圆环形钢带,在该连接部被倾斜连接端 U截断的螺旋缠绕钢带的被 截断端与所述椭圆环形钢带连接;  Between the second straight pipe sections of the first straight pipe section, a connecting portion of the inclined connecting port plastic pipes is continuously connected with each other, and the connecting portion comprises a seam of the inner ring side and the inclined connecting port plastic pipe which are continuously connected with each other. An elliptical annular steel strip attached and erected around the seam, and the truncated end of the spirally wound steel strip cut by the inclined connection end U is connected to the elliptical annular steel strip;
所述方法包括如下步骤:  The method includes the following steps:
S1、备料:准备拟制造的塑钢缠绕管弯头要求规格的塑钢缠绕管和经螺旋缠绕形成圆 弧形钢带;  S1. Preparation: Prepare the steel-wound tube of the required specification of the plastic-wrapped tube elbow to be manufactured and spirally wrap to form a circular arc-shaped steel strip;
S2、找点、画线、切割:  S2, find points, draw lines, cut:
根据所述第一直管段塑胶管倾斜端口外壁在所述连接部的理论相贯线确定相贯相交 的最高点 T1与最低点 tl,在所述最高点 T1与所述最低点 tl之间间隔取点,根据投影关系 确定各点在所述第一直管段塑胶管倾斜端口外壁上的坐标,按照所述第一直管段的最大长 度以所述最高点 T1为基点确定该第一直管段平直端口位置;根据所述第一.直管段塑胶管 倾斜端口外壁在所述连接部的理论相贯线确定相贯相交的最高点 T2与最低点 t2,在所述 最高点 T2与所述最低点 t2之间间隔取点,报据投影关系确定各点在所述第二直管段塑胶 管倾斜端口外壁上的坐标,按照所述第二直管段的最大长度以所述最高点 T2为基点确定 该第一.直管段平直端口位置;根据所确定的坐标在所述第一直管段塑胶管倾斜端口外壁上 与所述第二直管段塑胶管倾斜端口外壁卜.找点,平滑连接各点得到所述第一直管段塑胶管 倾斜端口外壁相贯线和所述第一.直管段塑胶管倾斜端口外壁相贯线; Determining a highest point T1 and a lowest point t1 of the intersecting intersection according to a theoretical intersection line of the connecting portion at the outer wall of the inclined pipe of the first straight pipe section, and spacing between the highest point T1 and the lowest point t1 Taking a point, determining coordinates of each point on the outer wall of the inclined pipe of the first straight pipe section according to the projection relationship, and determining the first straight pipe section according to the maximum length of the first straight pipe section by using the highest point T1 as a base point a straight port position; determining a highest point T2 and a lowest point t2 of the intersecting intersection according to the theoretical intersecting line of the connecting portion according to the first straight pipe segment plastic pipe inclined port outer wall, at the highest point T2 and the lowest point The point between the points t2 is taken as a point, and the coordinates of the points on the outer wall of the inclined pipe of the second straight pipe section are determined according to the projection relationship, and the maximum length of the second straight pipe section is determined according to the highest point T2. The first straight pipe section has a straight port position; according to the determined coordinates, the outer wall of the first straight pipe section plastic pipe inclined port and the second straight pipe section plastic pipe are inclined to the outer wall of the port, find a point, and smoothly connect the points Get the stated Plastic pipe has tube An intersecting line of the outer wall of the inclined port and an outer wall of the inclined port of the first straight pipe section;
沿所述第一直管段塑胶管倾斜端口外壁相贯线和所述笫二直管段塑胶管倾斜端口外 壁相贯线,分别切割所述第一直管段塑胶管及其被截断的缠绕钢带、所述第二直管段塑胶 管及其被截断的缠绕钢带,切割第一直管段与第二直管段的平端口;  Along the first straight pipe section plastic pipe inclined port outer wall intersecting line and the second straight pipe section plastic pipe inclined port outer wall intersecting line, respectively cutting the first straight pipe section plastic pipe and its cut wound steel strip, The second straight pipe section plastic pipe and its cut wound steel strip cut the flat port of the first straight pipe section and the second straight pipe section;
将所述第一直管段塑胶管倾斜端 Π外壁相贯线在所述连接部与对应配合的倾斜端 Π 外壁相贯线相配合后,将所述第二直管段塑胶管倾斜端口外壁相贯线在所述连接部与对应 配合的倾斜端口外壁相贯线相配合后,从所述圆弧形钢带中截取拼接所述椭圆环形钢带拼 接段并相应进行拼接段内环曲率半径校形,使拼接段满足相应曲率半径要求;  The first straight pipe section plastic pipe inclined end Π outer wall intersecting line is matched with the corresponding matching inclined end Π outer wall intersecting line, and the second straight pipe section plastic pipe inclined port outer wall is intersected After the connecting portion cooperates with the intersecting line of the corresponding matching inclined port outer wall, the splicing section of the elliptical annular steel strip is spliced from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly shaped. , so that the splicing segment meets the corresponding radius of curvature requirements;
53、预处理:对所述拼接段端部的连接部位、所述缠绕钢带被截断处端部的连接部位及 所述缠绕钢带被截断处端部与所述拼接段的对应连接部位进行连接前预处理;  53. Pretreatment: a joint portion of the end portion of the splice section, a joint portion of the end portion of the wound steel strip to be cut, and a corresponding joint portion of the end portion of the wound steel strip to be cut and the splice section Pre-treatment before connection;
54、钢带连接:将所述拼接段环绕所述连接部的连接接缝拼接成所述椭圆环形钢带,将 所述缠绕钢带被截断处端部分别与所述椭圆环形钢带进行连接;  54. Steel strip connection: splicing the connecting seam around the connecting portion into the elliptical annular steel strip, and connecting the end portions of the wound steel strip to the elliptical annular steel strip respectively ;
55、塑胶连接:对所述连接部的连接接缝处进行连续密闭的塑胶连接;  55. Plastic connection: continuously sealing the plastic connection to the joint of the connecting portion;
56、闭水试验:对完成塑胶连接的所述塑钢缠绕管弯头进行闭水试验。  56. Water-tight test: The water-tight test is carried out on the elbow of the plastic-steel-wound pipe which completes the plastic connection.
7. 如权利要求 6所述的塑钢缠绕管弯头的制造方法,其特征在于,所述塑钢缠绕管弯 头包括在塑胶管外壁设置螺旋缠绕钢带、两端分别包括位于所述连接部的倾斜连接端口的 折弯段,该折弯段的塑胶管与所述第一直管段的塑胶管或与所述第二直管段的塑胶管外径 相冋或内径相冋 ·'  The manufacturing method of the steel-wound pipe elbow according to claim 6, wherein the steel-wound pipe elbow comprises a spirally wound steel strip on the outer wall of the plastic pipe, and the two ends respectively include the connecting portion. Tilting the bending section of the connecting port, the plastic tube of the bending section is opposite to the outer diameter of the plastic tube of the first straight section or the outer diameter of the plastic tube of the second straight section
所述步骤 S2包括根据所述折弯段两端倾斜连接端口外壁分别在所述连接部的理论相 贯线确定两端相贯相交的最高点与最低点,同时按照该折弯段的最大 ϋ度确定所述两理论 相贯线的两最高点之间的距离,在所述折弯段两端倾斜连接端口外壁理论相贯线的最高点 与最低点之间间隔取点,根据投影关系确定各点在所述折弯段塑胶管两倾斜端口外壁上的 坐标;根据所确定的坐标在所述折弯段两端塑胶管倾斜端口外壁上找点,平滑连接各点得 到所述折弯段塑胶管两端倾斜端口外壁相贯线;  The step S2 includes determining, according to the theoretical intersection line of the connecting portion, the highest point and the lowest point of the intersecting ends of the connecting portion according to the outer wall of the inclined connecting port at both ends of the bending section, and according to the maximum ϋ of the bending section. Determining the distance between the two highest points of the two theoretical intersection lines, and taking a point between the highest point and the lowest point of the theoretical intersection line of the inclined outer wall of the inclined connection port at both ends of the bending section, according to the projection relationship The coordinates of each point on the outer wall of the two inclined ports of the plastic pipe of the bending section; according to the determined coordinates, find a point on the outer wall of the inclined port of the plastic pipe at both ends of the bending section, and smoothly connect the points to obtain the bending section The outer ends of the inclined ports of the plastic pipe are intersecting lines;
沿所述折弯段塑胶管两端倾斜端口外壁相贯线,分别切割所述折弯段塑胶管及其被截 断的缠绕钢带;  Along the two ends of the plastic pipe of the bending section, the intersecting lines of the outer wall of the port are inclined, and the plastic pipe of the bent section and the wound steel strip of the cut section are respectively cut;
当所述折弯段为两个以上时,将一个所述折弯段塑胶管倾斜端口外壁相贯线在所述连 接部与另一个对应配合所述折弯段塑胶管的倾斜端口外壁相贯线相配合后,从所述圆弧形 钢带中截取拼接所述椭圆环形钢带拼接段并相应进行拼接段内环曲率半径校形,使拼接段 满足相应 ffl率半径要求;  When the bending section is two or more, the intersecting line of the outer wall of the inclined port of the plastic pipe of the bending section is intersected with the outer wall of the inclined port of the plastic pipe corresponding to the bending section at the connecting portion After the line is matched, the splicing section of the elliptical annular steel strip is spliced from the circular arc-shaped steel strip and the radius of curvature of the inner ring of the splicing section is correspondingly adjusted, so that the splicing section satisfies the corresponding ffl rate radius requirement;
所述步骤 S3包括对所述折弯段缠绕钢带被截断处端部的连接部位进行连接前预处 理。  The step S3 includes pre-joining the connection portion of the end portion of the bent steel strip to which the steel strip is cut.
8. 如权利要求 6所述的塑钢缠绕管弯头的制造方法,其特征在于,所述塑钢缠绕管弯 头包括所述连接部被倾斜连接端口截断的所述螺旋缠绕钢带的被截断端与所述椭圆环形 钢带通过连接件与所述椭圆环形钢带连接;  The method of manufacturing a steel-wound tube elbow according to claim 6, wherein the steel-wound tube elbow comprises a truncated end of the spirally wound steel strip whose connection portion is cut by a slanting connection port And the elliptical annular steel strip is connected to the elliptical annular steel strip through a connecting member;
所述步骤 S4包括在所述椭圆环形钢带制作完毕后,根据所述被截断的缠绕钢带的被 截断端部与相邻的所述椭圆环形钢带侧表面之间的距离,从所述圆弧形钢带中分别截取连 接该被截断的缠绕钢带的被截断端与所述椭圆环形钢带的所述连接件;对所述连接件的连 接表面进行预处理,将所述连接件分别与对应的所述被截断的缠绕钢带的被截断端部和所 述拼接段的对应连接部位进行连接。 The step S4 includes, after the elliptical annular steel strip is completed, according to the distance between the truncated end of the truncated wound steel strip and the adjacent side surface of the elliptical annular steel strip, The connecting piece connecting the truncated end of the truncated wound steel strip and the elliptical annular steel strip is respectively cut into the arc-shaped steel strip; pre-treating the connecting surface of the connecting member, the connecting piece Truncated ends and portions of the corresponding truncated wound steel strips respectively The corresponding connecting portions of the splicing segments are connected.
9. 如权利要求 6或 7所述的塑钢缠绕管弯头的制造方法,其特征在于,在所述歩骤 S4 之后,包括步骤 SA:熔融塑料覆盖密封所述拼接段及所述缠绕钢带的裸露金属表面。  The method for manufacturing a steel-wound pipe elbow according to claim 6 or 7, wherein after the step S4, the method includes the step SA: the molten plastic cover seals the splicing section and the wound steel strip Exposed metal surface.
10. 如权利要求 8所述的塑钢缠绕管弯头的制造方法,其特征在于,在所述步骤 S4之 后,包括步骤 SA:熔融塑料覆盖密封所述拼接段、所述缠绕钢带及所述连接件的裸露金属 表面。  10. The method of manufacturing a steel-wound tube elbow according to claim 8, wherein after said step S4, comprising the step SA: a molten plastic covering the splicing section, the wound steel strip, and the The bare metal surface of the connector.
PCT/CN2011/071670 2010-03-10 2011-03-10 Plastic-steel wound pipe elbow and manufacturing method thereof WO2011110095A1 (en)

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