WO2011102499A1 - Duplex stainless steel material for vacuum vessels, and process for manufacturing same - Google Patents

Duplex stainless steel material for vacuum vessels, and process for manufacturing same Download PDF

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WO2011102499A1
WO2011102499A1 PCT/JP2011/053601 JP2011053601W WO2011102499A1 WO 2011102499 A1 WO2011102499 A1 WO 2011102499A1 JP 2011053601 W JP2011053601 W JP 2011053601W WO 2011102499 A1 WO2011102499 A1 WO 2011102499A1
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stainless steel
steel
duplex stainless
steel material
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PCT/JP2011/053601
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French (fr)
Japanese (ja)
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柘植 信二
治彦 梶村
山本 洋一
井上 裕滋
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新日鐵住金ステンレス株式会社
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Priority to CN201180010220.7A priority Critical patent/CN102770572B/en
Priority to KR1020127021315A priority patent/KR101445952B1/en
Publication of WO2011102499A1 publication Critical patent/WO2011102499A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/001Austenite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • C21D9/14Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes wear-resistant or pressure-resistant pipes

Definitions

  • the present invention relates to an inexpensive Ni-saving duplex stainless steel material excellent in gas desorption characteristics for a vacuum vessel and a method for producing the same.
  • Non-Patent Document 2 the knowledge which improves a vacuum characteristic is disclosed by forming the coating film with high Mn content in the austenitic stainless steel material which contains many Mn (refer patent document 1), and material development from such a viewpoint is also possible. It is conceivable that. Another required property is strength and weldability. This characteristic becomes more and more important as the size of the vacuum vessel increases. In particular, it is reasonable to apply a high-strength material having excellent fatigue characteristics for a member used in a portion where atmospheric pressure and vacuum are repeated, such as a preliminary exhaust chamber.
  • the lower limit of the yield strength of austenitic stainless steel is about 200 MPa, which is a characteristic that is desired to be improved as a material for a vacuum vessel that increases in size.
  • the duplex stainless steel contains a large amount of Cr and Mo, and has a characteristic that the strength is higher than that of the austenitic stainless steel, but since it is an expensive material, there are few application examples for vacuum vessels. Recently, however, duplex stainless steels with a reduced Ni content and an increased Mn content have been developed. From the viewpoint of the steel material cost, it is considered that there is a possibility of application through thinning of the container material.
  • duplex stainless steel ductility and toughness may be impaired during component design such as Ni saving and Mn addition, and the presence of ferrite and austenite phases in terms of vacuum characteristics (gas release characteristics) It is not clearly known how it will affect. Accordingly, the present inventors have examined the applicability as a vacuum vessel, focusing on the strength, toughness, surface characteristics, gas release characteristics, heat treatment characteristics, and polishing characteristics of Ni-saving duplex stainless steel materials.
  • Duplex stainless steel is a material composed of a ferrite phase and austenite phase structure, and has high strength, ductility, toughness and weldability. For this reason, it can be said that it has the basic characteristics as a premise of substituting austenitic stainless steel.
  • duplex stainless steel contains a large amount of Cr and N, it has a high pitting corrosion resistance, and therefore has a problem that the efficiency of the step of pickling finishing the steel surface is small. Recognizing such issues, focusing on the relationship between cold working and vacuum properties of duplex stainless steels, it is important to understand the vacuum properties of 0 to 20% cold worked materials in the target duplex stainless steels. The basic experiment was conducted. As a result, it has been clarified that there is a new problem that the release of hydrogen from steel is promoted by cold working. In other words, in order to develop a dual-phase stainless steel material for vacuum vessels while taking into account the characteristics of the Ni-saving duplex stainless steel in terms of the chemical composition, there is a need to precisely control the surface characteristics of the steel material. Recognized.
  • the present invention clarifies the chemical composition, surface characteristics and manufacturing method of this steel material for the purpose of obtaining a Ni-saving dual-phase stainless steel material for vacuum vessels that replaces austenitic stainless steel.
  • the present inventors conducted the following experiment. First, after performing hot rolling / solution heat treatment using duplex stainless steels having various compositions, and optionally heat treatment at 1000 K or less, then shot blasting and pickling are performed under various conditions. The hot-rolled steel material having a thickness of 10 mm to 40 mm was obtained. The obtained steel was subjected to strength measurement by a tensile test, surface roughness measurement stipulated in JIS B0601, and quantification of subepidermal hardening depth by Vickers hardness measurement.
  • a sample for gas analysis having a dimension of 3 mm thickness x 14 mm x 14 mm was cut out from the steel surface by machining, and mechanical polishing for smoothing the surface (# 150 belt type polishing) (Or up to # 600 wet polishing), and some of the samples without mechanical polishing and pickled as-washed were subjected to electrolytic polishing using a phosphoric acid solution and then subjected to desorption gas analysis.
  • the sample placed on the transparent quartz stage is heated to 200 ° C. at a heating rate of 1.25 ° C./s in the vacuum chamber for analysis exhausted to 10 ⁇ ( ⁇ 7) Pa, and desorbed.
  • the gist of the present invention is as follows.
  • duplex stainless steel material excellent in gas desorption characteristics characterized in that the hydrogen content in steel is 3 ppm or less, and the balance consists of Fe and inevitable impurities.
  • duplex stainless steel material having excellent gas desorption properties according to (1) or (2), comprising seeds or two or more species.
  • a duplex stainless steel material having excellent strength and gas desorption characteristics and a conventional austenitic stainless steel as a material for a vacuum vessel used in the manufacture of semiconductor elements, liquid crystal panels, thin film solar cells and the like. It can be used as a substitute for some of the members that have been used, and can be used with a thinner wall than conventional steel.
  • FIG. 1 is a diagram showing the form of a sample for measuring the depth of epidermal hardening.
  • C limits the content to 0.06% or less in order to ensure the corrosion resistance of the stainless steel. If the content exceeds 0.06%, Cr carbide is produced, and the corrosion resistance and toughness deteriorate. Preferably, it is 0.03% or less. Si is contained in an amount of 0.05% or more for deoxidation in the melting of steel. However, if the content exceeds 1.5%, the toughness deteriorates. Therefore, the upper limit is limited to 1.5%. A preferable content is 0.2 to 1.0%.
  • Mn is contained in an amount of 0.5% or more for improving the toughness and vacuum characteristics (gas desorption characteristics) of the steel.
  • the inclusion of Mn has the effect of increasing the austenite phase to improve toughness and the effect of concentrating in the oxide film to improve the desorbed gas characteristics after the oxidation treatment.
  • the upper limit is limited to 10.0%.
  • the preferred content is 3.0 to 8.0%.
  • P is an impurity and degrades the hot workability and toughness of steel, so the content is limited to 0.05% or less. Preferably, it is 0.03% or less.
  • S is an impurity and degrades the hot workability, toughness, and corrosion resistance of steel, so the content is limited to 0.010% or less. Preferably, it is 0.0020% or less.
  • Ni is contained in an amount of 0.1% or more in order to stabilize the austenite structure of the steel and improve the corrosion resistance against various acids and further toughness.
  • Ni is an expensive alloy and is limited to a content of 5.0% or less from the viewpoint of cost.
  • a preferred content is 1.5 to 4%.
  • Cr contains 18.0% or more in order to secure the basic corrosion resistance of steel. On the other hand, if the content exceeds 25.0%, the ferrite phase fraction increases, and the toughness and the corrosion resistance of the welded portion are impaired.
  • the Cr content is set to 18.0% or more and 25.0% or less.
  • the preferred content is 19-23%.
  • N is an effective element that improves the strength and corrosion resistance by dissolving in the austenite phase of steel. For this purpose, 0.05% or more is contained.
  • the solid solution limit increases depending on the Cr content. However, in the steel of the present invention, if the content exceeds 0.30%, Cr nitride precipitates and the toughness and corrosion resistance are inhibited. Is set to 0.30%.
  • the preferred content is 0.10 to 0.25%.
  • Al is an important element for deoxidation of steel, and is contained together with Si in order to reduce oxygen in the steel.
  • the Si content exceeds 0.3%, it may not be necessary to add, but the reduction of the oxygen content is essential for securing toughness, and for this reason, the content of 0.001% or more is necessary.
  • Al is an element having a relatively large affinity with N, and if added excessively, AlN is generated and the toughness of the steel is inhibited. The degree depends on the N content, but if Al exceeds 0.05%, the toughness deteriorates remarkably, so the upper limit of the content is 0.05%. Preferably, the upper limit is 0.03%.
  • O (oxygen) is a main element constituting an oxide that is representative of non-metallic inclusions, and excessive inclusion inhibits toughness.
  • the formation of coarse clustered oxides causes surface defects.
  • the upper limit of the content is not particularly specified, but is preferably 0.010% or less.
  • the amount of hydrogen in the steel affects the amount of hydrogen or water released from the vacuum vessel material into the vacuum. Further, it is known that hydrogen in steel is changed to water by being oxidized on the surface of the steel material and promotes desorption of water. In particular, in a duplex stainless steel containing a ferrite phase, hydrogen diffusion is large, so it is necessary to control the hydrogen content in the steel material to be small.
  • the present inventors have found that by setting the content to 3 ppm or less, it is possible to achieve the same level of gas release characteristics as austenitic stainless steel, and the upper limit of the content is set to 3 ppm.
  • (2) of this invention prescribes
  • Rt and surface hardness are indices related to the mechanical polishing characteristics of steel materials. Preferred surface characteristics of steel materials for obtaining a smooth and clean surface by combining mechanical polishing and electrochemical polishing in a duplex stainless steel with a hard surface. Stipulated.
  • the duplex stainless steel of the present invention is optionally selected from one or two of Mo, Cu, Ti, Nb, V, W, Co, B, Ca, Mg, and REM. More than seeds can be included. Mo is a very effective element that additionally increases the corrosion resistance of stainless steel, and can be contained as necessary. For this purpose, it is preferable to contain 0.2% or more.
  • the upper limit is 4.0% in terms of cost, but Mo is a very expensive element, and is preferably 1.0% or less.
  • Cu is an element that additionally increases the corrosion resistance of stainless steel to acids, and has the effect of improving toughness. If the content exceeds 3.0%, the solid solubility will be exceeded, ⁇ Cu will precipitate, and embrittlement will occur, so the upper limit was made 3.0%. Cu has the effect of stabilizing the austenite phase and improving toughness. For this reason, it is recommended to contain 0.3% or more. A preferable content when Cu is contained is 0.3 to 1.5%.
  • Ti is an element that forms oxides, nitrides, and sulfides in a very small amount, and solidifies the steel and refines the crystal grains of the high-temperature heating structure, and is contained as necessary. On the other hand, if it exceeds 0.05% and is contained in the duplex stainless steel, coarse TiN is generated and the toughness of the steel is inhibited. For this reason, the upper limit of the content is defined as 0.05%.
  • a preferable content of Ti is 0.003 to 0.020%.
  • Nb is an element effective for refinement of crystal grains in a hot rolled structure, and also has an effect of improving corrosion resistance.
  • Nitrides and carbides formed by Nb are generated during the hot working and heat treatment processes, and have the effect of suppressing crystal grain growth and strengthening the steel material. For this reason, it is good to contain 0.01% or more.
  • excessive addition causes precipitation as an undissolved precipitate during heating before hot rolling and impairs toughness, so the upper limit of its content is set to 0.20%.
  • the preferable range of the content is 0.03% to 0.10%.
  • V and W are elements to be included for additionally enhancing the corrosion resistance of the duplex stainless steel.
  • V is preferably contained in an amount of 0.05% or more for the purpose of improving the corrosion resistance. However, if it exceeds 0.5%, coarse V-based carbonitrides are produced and the toughness is deteriorated.
  • the upper limit is limited to 0.5%.
  • the preferred content when added is in the range of 0.1 to 0.3%.
  • W like Mo, is an element that additionally improves the corrosion resistance of stainless steel, and has a higher solid solubility than V.
  • 1.0% is contained at the upper limit.
  • a preferred content is 0.05 to 0.5%.
  • Co is an element effective for enhancing the toughness and corrosion resistance of steel, and is selectively added.
  • the content is preferably 0.03% or more. If the content exceeds 2.0%, it is an expensive element, so that an effect commensurate with the cost cannot be exhibited, so the upper limit is set to 2.0%.
  • the preferred content when contained is 0.03 to 1.0%.
  • B, Ca, Mg, and REM are all elements that improve the hot workability of steel, and are contained in one or more types for that purpose. If any of B, Ca, Mg, and REM is excessively contained, the hot workability and toughness are reduced, so the upper limit of the content is determined as follows.
  • B and Ca are 0.0050%, Mg is 0.0030%, and REM is 0.10%.
  • the preferred contents are B and Ca: 0.0005 to 0.0030%, Mg: 0.0001 to 0.0015%, and REM: 0.005 to 0.05%, respectively.
  • REM is the total content of lanthanoid rare earth elements such as La and Ce. (4) of this invention prescribes
  • the strength is preferably high, and it is preferable to have a yield strength of 400 MPa or more. On the other hand, if it exceeds 700 MPa, the toughness will deteriorate, so the upper limit is set to 700 MPa.
  • This heat treatment is intended to increase the strength of the steel material through age hardening of the duplex stainless steel, and at the same time, it is preferably carried out in the temperature range of 400 to 800 K for the purpose of promoting the reduction of the amount of hydrogen in the steel.
  • the hydrogen content in the steel can be reduced to 2 ppm or less, and further to 1 ppm or less, and the vacuum characteristics are slightly improved as the hydrogen content decreases.
  • the yield strength can be increased to 500 MPa or more, and further to 600 MPa or more.
  • the heat treatment time in the above temperature range is preferably 5 minutes or longer.
  • the heat treatment for an excessive time is applied and the yield strength exceeds 700 MPa, the toughness of the steel material is impaired.
  • the upper limit of the heat treatment time may be determined according to the aging strengthening and embrittlement characteristics of the steel material.
  • heat treatment (baking treatment) is performed in the temperature range of 400 to 800K after being manufactured as a vacuum vessel, it will be possible to desorb water adsorbed on the vessel surface at the same time as reducing the amount of hydrogen, improving vacuum characteristics. It is very effective against this.
  • the steel material of the present invention is a steel material used as a vacuum vessel, and can be in the form of a steel plate, mold steel, bar, wire, tube, etc., but is mainly manufactured as a steel plate.
  • the steel having the steel composition described in (1) or (3) is melted and made into a steel slab by continuous casting or cast into an ingot and then rolled into a steel slab. Melting and casting can be performed in accordance with normal melting and casting of duplex stainless steel. After this steel slab is heated, it is hot-rolled to obtain a steel material having a required shape.
  • the conditions relating to hot rolling are not particularly limited, and may be performed according to the heating and rolling conditions of normal duplex stainless steel hot rolling.
  • the steel material is subjected to solution heat treatment, and if necessary, after further heat treatment for dehydrogenation and age hardening, the steel material surface is subjected to surface treatment such as shot blasting, polishing, pickling, etc. Can be manufactured.
  • Table 1 shows the chemical composition of the test steel.
  • the components other than those listed in Table 1 are Fe and inevitable impurity elements. Moreover, the part in which content is not described about the component shown in Table 1 shows that it is an impurity level.
  • REM means lanthanoid rare earth elements, and the content indicates the total of these elements.
  • the steel slab of the steel type number T was extracted from the actual machine slab, and a steel slab having a thickness of 80 mm was used as a hot rolled material.
  • Steel types A to Q were melted in a laboratory 50 kg vacuum induction furnace, R steel was melted in a 50 kg air melting furnace, cast into a flat steel ingot with a thickness of about 110 mm, and then hot A steel piece having a thickness of 80 mm was formed by forging.
  • the steel slab of the steel type number T2 corresponds to the site
  • the steel slab was heated to a predetermined temperature, and then the reduction was repeated by a two-stage rolling mill in a laboratory. Finish rolling was performed at 850 to 950 ° C.
  • a steel plate (steel material) having a thickness of 10 to 40 mm.
  • the steel plate was placed in a heat treatment furnace set to a predetermined temperature of 950 to 1050 ° C., extracted after taking a soaking time according to the plate thickness of the steel plate, and then water-cooled.
  • Measurement of the amount of hydrogen and evaluation of vacuum characteristics of the obtained hot-rolled steel (without performing pickling treatment) were as follows. After the steel skin was ground by 0.5 mm, a hydrogen content measurement sample having a plate thickness of 3 mm and a size of 3 mm ⁇ 14 mm and a sample for vacuum characteristic evaluation of a plate thickness of 3 mm and a size of 14 mm ⁇ 14 mm were collected.
  • the amount of hydrogen was determined by an inert gas melting heat conduction method, and the results are shown in Table 2.
  • the sample for vacuum characteristics is subjected to wet polishing up to # 600 for sample preparation, and then electropolished to 20 to 30 microns with a current density of 0.1 to 3 A / cm 2 with a phosphoric acid based electropolishing liquid. Furthermore, it was immersed in normal temperature 35% nitric acid for 30 minutes.
  • a temperature-programmed desorption gas analyzer was used for evaluating the vacuum characteristics. The sample was placed on the sample stage, and water and hydrogen desorbed in the process of heating up to 200 ° C. at a stage heating rate of 10 ° C./min were quantified.
  • the hot-rolled steel tensile test is performed using a round bar tensile test piece with a parallel portion of 8 mm diameter for a material with a thickness of 10 mm, and a round bar tensile test piece with a diameter of 10 mm for a material with a thickness of 20, 30, or 40 mm.
  • the sample was taken in the direction perpendicular to rolling.
  • board thickness 30 and 40 mm it extract
  • the yield strength results are shown in Table 2.
  • Depth quantification was performed.
  • the evaluation length of the surface roughness measurement was 3.0 mm, the measurement was performed three times, and the maximum value was adopted.
  • a sample is cut to form an inclined surface as shown in FIG. 1 and embedded in a resin so that the inclined cut surface becomes the upper surface in order to measure a narrow thickness range more accurately.
  • the depth of epicutaneous cure was determined by determining the thickness of the epidermis of the portion cured at 50 or more Hv with respect to the internal average hardness.
  • the internal average hardness is obtained from the average value of the hardness at the epidermal depth of 0.5 to 1.0 mm.
  • a part of hot-rolled pickled steel was heat-treated for age hardening and hydrogen reduction (aging heat treatment) in the air.
  • a thin oxide film was formed by this aging heat treatment.
  • the hydrogen amount measurement and vacuum property evaluation of the hot rolled pickled steel and the aging heat treated steel were performed in the same manner as the above hot rolled steel without the pickling treatment.
  • the sample for vacuum characteristics evaluation was first removed by unevenness on the surface of the steel material by # 150 belt type polishing, and then a sample of 3 mm thickness and 14 mm ⁇ 14 mm was collected, and wet polishing, electrolytic polishing, and nitric acid immersion up to # 600 were performed.
  • a sample for thermal desorption gas analysis partially including the epidermal hardened layer was obtained.
  • the tension test and the impact test were implemented similarly to the above-mentioned hot-rolled steel material which does not perform a pickling process.
  • the evaluation results of the hot-rolled pickled steel materials are shown in Table 3, hydrogen amount, vacuum characteristics-2, yield strength, and impact characteristics. Test No.

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Abstract

Provided is an Ni-saving type duplex stainless steel material which exhibits excellent gas desorption characteristics and can substitute for austenitic stainless steel. The duplex stainless steel material is characterized by: containing, by mass, 0.06% or less of C, 0.05 to 1.5% of Si, 0.5 to 10.0% of Mn, 0.05% or less of P, 0.010% or less of S, 0.1 to 5.0% of Ni, 18.0 to 25.0% of Cr, 0.05 to 0.30% of N, and 0.001 to 0.05% of Al; and having a hydrogen content of 3ppm or less, the balance being Fe and unavoidable impurities.

Description

真空容器用二相ステンレス鋼材とその製造方法Duplex stainless steel material for vacuum vessel and manufacturing method thereof
 本発明は、真空容器用としてのガス脱離特性に優れた安価なNi節減型二相ステンレス鋼材およびその製造方法に関する。 The present invention relates to an inexpensive Ni-saving duplex stainless steel material excellent in gas desorption characteristics for a vacuum vessel and a method for producing the same.
 半導体素子、液晶パネル、薄膜太陽電池の生産が近年急速に増加しており、さらに製品が大型化してゆく傾向にある。これら製品の製造には真空プロセスが必要であり、真空容器としてステンレス、アルミ、チタンなどの金属材料が使用されている。真空容器としてのステンレス鋼は従来よりSUS304鋼を代表とするオーステナイト系の材料が使用されている。また、真空設備の大型化にともない板厚が80mm程度までの厚手のステンレス鋼材が使用されるようになっている。
 真空容器用材料に求められる特性としてガスの放出が小さいことがあげられる。特に、超高真空用材料としてオーステナイト系ステンレス鋼、アルミニウム合金、チタンなどのガス放出特性におよぼす表面研磨条件・ベーキング処理の影響などが研究され(非特許文献1参照)、研磨プロセスによる表面粗さの低減と表面酸化層の減少が有効であることが知られている。また、100~450℃での長時間ベーキングが有効であることも知られている(非特許文献2参照)。
 また、Mnを多く含有するオーステナイトステンレス鋼材にMn含有量の高い被膜を形成させることにより真空特性を改善する知見が開示されており(特許文献1参照)、このような観点での材料開発も可能と考えられる。
 もう一つの求められる特性は強度および溶接性である。真空容器の大型化に伴い、この特性は益々重要になっている。特に、予備排気室のように大気圧と真空を繰り返す部位で使用される部材では疲労特性の優れた高強度材の適用が合理的である。ところが、オーステナイト系ステンレス鋼の降伏強度下限値は200MPa程度であり、大型化する真空容器用の材料としては改善が望まれる特性である。
 二相ステンレス鋼はCr,Moを多く含有し、オーステナイト系ステンレス鋼に比べて強度が高い特徴を有するが、高価な材料であるため真空容器用としての適用事例は少ない。ところが最近、Ni含有量を節減し、Mn含有量を増加した二相ステンレス鋼が開発されてきており、鋼材コストの面からも容器材料の薄肉化を通じて適用可能性があると見られる。ただし、二相ステンレス鋼においてはNi節減、Mn添加のような成分設計の中で延性や靭性が損なわれる可能性があるとともに、真空特性(ガス離脱特性)についてはフェライト相とオーステナイト相の存在がどのように影響するか明確に知られていない。
 そこで本発明者らはNi節減型二相ステンレス鋼材の強度・靭性・表面特性・ガス離脱特性・熱処理特性・研磨特性に着目し、真空容器としての適用性についての検討をおこなった。
 二相ステンレス鋼はフェライト相とオーステナイト相の組織から構成される材料であり、高い強度に加えて延性・靭性および溶接性を兼ね備えている。このためオーステナイト系ステンレス鋼の代替の前提としての基本的な特性を具備していると言える。ただし、靭性が乏しく、水素の固溶限の小さいフェライト相を50%程度含有していることの影響について把握する必要がある。また、真空容器用材料として最も大切な特性としては、機械・電解・化学研磨等により平滑で清浄な表面が得られること、水などの表面吸着ガスの脱離特性に優れること、鋼中水素の放出能が小さいことが挙げられ、二相ステンレス鋼材にこれらの特性を付与するための方法を明らかにし、真空容器用実用材料として開発することを目標とした。
 その開発遂行にあたり調査したが、二相ステンレス鋼に関して、本発明者らが目的としている真空容器用材料としての適用性を評価し、具体的に示した文献は見あたらない。二相ステンレス鋼はCr、Nを多く含有するため耐孔食性が高く、したがって鋼材表面を酸洗仕上げする工程の能率が小さいという課題を有している。このような課題認識の下、二相ステンレス鋼の冷間加工と真空特性の関連が重要であることに着目し、対象とする二相ステンレス鋼で0~20%冷間加工材の真空特性についての基礎実験を実施した。その結果、冷間加工により鋼の水素の放出が促進されるとの新たな課題が存在することが明らかとなった。すなわち、Ni節減型二相ステンレス鋼の化学組成的に依存する製造工程上の特徴を考慮しつつ真空容器用二相ステンレス鋼材として開発するには、鋼材表面の特性を的確に制御する必要性が認識された。
The production of semiconductor elements, liquid crystal panels, and thin-film solar cells has been increasing rapidly in recent years, and the size of products has been increasing. The manufacture of these products requires a vacuum process, and metal materials such as stainless steel, aluminum, and titanium are used as vacuum containers. Conventionally, austenitic materials such as SUS304 steel have been used for stainless steel as a vacuum vessel. Further, with the increase in size of vacuum equipment, a thick stainless steel material having a plate thickness of up to about 80 mm is used.
A characteristic required for a vacuum vessel material is a small gas emission. In particular, the effects of surface polishing conditions and baking treatment on the gas release characteristics of austenitic stainless steel, aluminum alloy, titanium, etc. as ultra-high vacuum materials have been studied (see Non-Patent Document 1). It is known that the reduction of the thickness and the reduction of the surface oxide layer are effective. It is also known that long-time baking at 100 to 450 ° C. is effective (see Non-Patent Document 2).
Moreover, the knowledge which improves a vacuum characteristic is disclosed by forming the coating film with high Mn content in the austenitic stainless steel material which contains many Mn (refer patent document 1), and material development from such a viewpoint is also possible. it is conceivable that.
Another required property is strength and weldability. This characteristic becomes more and more important as the size of the vacuum vessel increases. In particular, it is reasonable to apply a high-strength material having excellent fatigue characteristics for a member used in a portion where atmospheric pressure and vacuum are repeated, such as a preliminary exhaust chamber. However, the lower limit of the yield strength of austenitic stainless steel is about 200 MPa, which is a characteristic that is desired to be improved as a material for a vacuum vessel that increases in size.
The duplex stainless steel contains a large amount of Cr and Mo, and has a characteristic that the strength is higher than that of the austenitic stainless steel, but since it is an expensive material, there are few application examples for vacuum vessels. Recently, however, duplex stainless steels with a reduced Ni content and an increased Mn content have been developed. From the viewpoint of the steel material cost, it is considered that there is a possibility of application through thinning of the container material. However, in duplex stainless steel, ductility and toughness may be impaired during component design such as Ni saving and Mn addition, and the presence of ferrite and austenite phases in terms of vacuum characteristics (gas release characteristics) It is not clearly known how it will affect.
Accordingly, the present inventors have examined the applicability as a vacuum vessel, focusing on the strength, toughness, surface characteristics, gas release characteristics, heat treatment characteristics, and polishing characteristics of Ni-saving duplex stainless steel materials.
Duplex stainless steel is a material composed of a ferrite phase and austenite phase structure, and has high strength, ductility, toughness and weldability. For this reason, it can be said that it has the basic characteristics as a premise of substituting austenitic stainless steel. However, it is necessary to grasp the influence of containing about 50% of a ferrite phase with poor toughness and a small hydrogen solubility limit. The most important characteristics for vacuum container materials are that a smooth, clean surface can be obtained by mechanical, electrolytic, chemical polishing, etc., and that the surface adsorption gas such as water has excellent desorption characteristics, The release ability is small, and the method for imparting these properties to the duplex stainless steel material was clarified, and the goal was to develop it as a practical material for vacuum vessels.
Although research was carried out in carrying out the development, the applicability of the duplex stainless steel as a vacuum vessel material intended by the present inventors was evaluated, and no specific literature was found. Since duplex stainless steel contains a large amount of Cr and N, it has a high pitting corrosion resistance, and therefore has a problem that the efficiency of the step of pickling finishing the steel surface is small. Recognizing such issues, focusing on the relationship between cold working and vacuum properties of duplex stainless steels, it is important to understand the vacuum properties of 0 to 20% cold worked materials in the target duplex stainless steels. The basic experiment was conducted. As a result, it has been clarified that there is a new problem that the release of hydrogen from steel is promoted by cold working. In other words, in order to develop a dual-phase stainless steel material for vacuum vessels while taking into account the characteristics of the Ni-saving duplex stainless steel in terms of the chemical composition, there is a need to precisely control the surface characteristics of the steel material. Recognized.
特開2003−13181号公報JP 2003-13181 A
 本発明は、オーステナイト系ステンレス鋼に替わる真空容器用のNi節減型二相ステンレス鋼材を得ることを目的として、この鋼材の化学組成・表面特性および製造方法を明らかにするものである。 The present invention clarifies the chemical composition, surface characteristics and manufacturing method of this steel material for the purpose of obtaining a Ni-saving dual-phase stainless steel material for vacuum vessels that replaces austenitic stainless steel.
 本発明者らは上記課題を解決するため、以下のような実験をおこなった。
 まず、種々の組成を有する二相ステンレス鋼を用いて熱間圧延・溶体化熱処理、および場合に応じて1000K以下での熱処理、を施した後、次いで種々の条件にてショットブラストおよび酸洗をおこない、板厚10mmから40mmの熱間圧延鋼材を得た。
 得られた鋼材について引っ張り試験による強度測定、JIS B0601に定められた表面粗さ測定およびビッカース硬度測定による表皮下硬化深さの定量化を実施した。
 また、ガス脱離特性を評価するために、上記鋼材表面から機械加工により、3mm厚x14mmx14mmの寸法を有するガス分析用試料を切り出し、表面を平滑にするための機械研磨(#150番ベルト式研磨ないしは#600湿式研磨まで)した試料、また一部は機械研磨を省略し酸洗ままの試料、に対してリン酸系溶液を用いた電解研磨を施した後に脱離ガス分析を実施した。脱離ガス分析は、10^(−7)Paまで排気した分析用真空容器内で透明石英ステージに乗せた試料を昇温速度1.25℃/sで200℃まで加熱し、脱離してくる水および水素をイオン化して四重極質量分析計(QMS)で定量分析した。比較材としてSUS304鋼について同様の測定をおこない、相対値によって二相ステンレス鋼材の真空特性(ガス離脱特性)を評価した。
 以上の実験を通じて、真空容器用途に適したガス脱離特性に優れた二相ステンレス鋼材の化学組成と表面特性および製造方法を明らかにし本発明に至った。
 すなわち、本発明の要旨とするところは以下の通りである。
 (1)質量%で、C:0.06%以下,Si:0.05~1.5%,Mn:0.5~10.0%,P:0.05%以下,S:0.010%以下,Ni:0.1~5.0%,Cr:18.0~25.0%,N:0.05~0.30%,Al:0.001~0.05%以下を含有し、かつ鋼中水素含有量が3ppm以下であり、残部がFeおよび不可避的不純物よりなることを特徴とするガス脱離特性に優れた二相ステンレス鋼材。
 (2)表面粗度の最大断面高さRtが40μm以下、かつ表皮下硬化層深さが0.15mm以下である(1)に記載のガス脱離特性に優れた二相ステンレス鋼材。
 (3)さらに、質量%で、Mo:4.0%以下,Cu:3.0%以下、Ti:0.05%以下、Nb:0.20%以下、V:0.5%以下、W:1.0%以下、Co:2.0%以下、B:0.0050%以下、Ca:0.0050%以下、Mg:0.0030%以下、REM:0.10%以下のうちの1種または2種以上を含有することを特徴とする(1)又は(2)に記載のガス脱離特性に優れた二相ステンレス鋼材。
 (4)降伏強度が400以上700MPa以下である(1)~(3)のいずれか1項に記載のガス脱離特性に優れた二相ステンレス鋼材。
 (5)400~800Kの温度域で熱処理工程を施す工程を含むことを特徴とする(1)~(4)のいずれか1項に記載のガス脱離特性に優れた二相ステンレス鋼材の製造方法。
In order to solve the above problems, the present inventors conducted the following experiment.
First, after performing hot rolling / solution heat treatment using duplex stainless steels having various compositions, and optionally heat treatment at 1000 K or less, then shot blasting and pickling are performed under various conditions. The hot-rolled steel material having a thickness of 10 mm to 40 mm was obtained.
The obtained steel was subjected to strength measurement by a tensile test, surface roughness measurement stipulated in JIS B0601, and quantification of subepidermal hardening depth by Vickers hardness measurement.
In addition, in order to evaluate the gas desorption characteristics, a sample for gas analysis having a dimension of 3 mm thickness x 14 mm x 14 mm was cut out from the steel surface by machining, and mechanical polishing for smoothing the surface (# 150 belt type polishing) (Or up to # 600 wet polishing), and some of the samples without mechanical polishing and pickled as-washed were subjected to electrolytic polishing using a phosphoric acid solution and then subjected to desorption gas analysis. In the desorption gas analysis, the sample placed on the transparent quartz stage is heated to 200 ° C. at a heating rate of 1.25 ° C./s in the vacuum chamber for analysis exhausted to 10 ^ (− 7) Pa, and desorbed. Water and hydrogen were ionized and quantitatively analyzed with a quadrupole mass spectrometer (QMS). The same measurement was performed on SUS304 steel as a comparative material, and the vacuum characteristics (gas release characteristics) of the duplex stainless steel material were evaluated based on relative values.
Through the above experiments, the chemical composition and surface characteristics of a duplex stainless steel material excellent in gas desorption characteristics suitable for vacuum vessel applications and the production method were clarified and the present invention was achieved.
That is, the gist of the present invention is as follows.
(1) By mass%, C: 0.06% or less, Si: 0.05 to 1.5%, Mn: 0.5 to 10.0%, P: 0.05% or less, S: 0.010 %: Ni: 0.1 to 5.0%, Cr: 18.0 to 25.0%, N: 0.05 to 0.30%, Al: 0.001 to 0.05% or less Further, a duplex stainless steel material excellent in gas desorption characteristics, characterized in that the hydrogen content in steel is 3 ppm or less, and the balance consists of Fe and inevitable impurities.
(2) The duplex stainless steel material having excellent gas desorption properties according to (1), wherein the maximum surface height Rt of the surface roughness is 40 μm or less and the depth of the epidermal hardened layer is 0.15 mm or less.
(3) Further, in terms of mass%, Mo: 4.0% or less, Cu: 3.0% or less, Ti: 0.05% or less, Nb: 0.20% or less, V: 0.5% or less, W : 1.0% or less, Co: 2.0% or less, B: 0.0050% or less, Ca: 0.0050% or less, Mg: 0.0030% or less, REM: 0.10% or less The duplex stainless steel material having excellent gas desorption properties according to (1) or (2), comprising seeds or two or more species.
(4) The duplex stainless steel material excellent in gas desorption characteristics according to any one of (1) to (3), wherein the yield strength is 400 or more and 700 MPa or less.
(5) The production of the duplex stainless steel material having excellent gas desorption characteristics according to any one of (1) to (4), which includes a step of performing a heat treatment step in a temperature range of 400 to 800K. Method.
 本発明により、強度およびガス脱離特性に優れた二相ステンレス鋼材を提供することができ、半導体素子、液晶パネル、薄膜太陽電池などの製造に使用される真空容器用材料として従来オーステナイト系ステンレス鋼が使われていた部材の一部に代替し、従来の鋼材より薄肉化して用いることができるなど、産業上寄与するところは極めて大である。 According to the present invention, it is possible to provide a duplex stainless steel material having excellent strength and gas desorption characteristics, and a conventional austenitic stainless steel as a material for a vacuum vessel used in the manufacture of semiconductor elements, liquid crystal panels, thin film solar cells and the like. It can be used as a substitute for some of the members that have been used, and can be used with a thinner wall than conventional steel.
 図1は、表皮下硬化深さを測定するための試料の形態を示す図である。 FIG. 1 is a diagram showing the form of a sample for measuring the depth of epidermal hardening.
 以下に、本発明を具体的に説明する。先ず、本発明の(1)に記載の要件、すなわち、二相ステンレス鋼の化学組成および鋼中水素量の限定理由について説明する。
 Cは、ステンレス鋼の耐食性を確保するために、0.06%以下の含有量に制限する。0.06%を超えて含有させるとCr炭化物が生成して、耐食性,靱性が劣化する。好ましくは、0.03%以下である。
 Siは、鋼の溶製における脱酸のため0.05%以上含有させる。しかしながら、1.5%を超えて含有させると靱性が劣化する。そのため、上限を1.5%に限定する。好ましい含有量は、0.2~1.0%である。
 Mnは、鋼の靭性および真空特性(ガス脱離特性)改善のため0.5%以上含有させる。Mnの含有はオーステナイト相を増加させ靭性を改善する効果および酸化皮膜中に濃縮して酸化処理後の脱離ガス特性を改善する作用を有する。しかしながら、10.0%を超えて含有させるすると耐食性および靭性が劣化する。そのため、上限を10.0%に限定する。好ましい含有量は3.0~8.0%である。
 Pは、不純物であり、鋼の熱間加工性および靱性を劣化させるため、含有量は0.05%以下に限定する。好ましくは、0.03%以下である。
 Sは、不純物であり、鋼の熱間加工性、靱性および耐食性をも劣化させるため、含有量は0.010%以下に限定する。好ましくは、0.0020%以下である。
 Niは、鋼のオーステナイト組織を安定にし、各種酸に対する耐食性、さらに靭性を改善するため0.1%以上含有させる。一方、Niは、高価な合金であり、コストの観点より5.0%以下の含有量に制限する。好ましい含有量は1.5~4%である。
 Crは、鋼の基本的な耐食性を確保するため18.0%以上を含有させる。一方、25.0%を超えて含有させるとフェライト相分率が増加し、靭性および溶接部の耐食性を阻害する。このためCrの含有量は18.0%以上25.0%以下とする。好ましい含有量は19~23%である。
 Nは、鋼のオーステナイト相に固溶して強度、耐食性を高める有効な元素である。このために0.05%以上を含有させる。固溶限度はCr含有量に応じて高くなるが、本発明鋼においては、0.30%を超えて含有させるとCr窒化物を析出して靭性および耐食性を阻害するようになるため、含有量の上限を0.30%とする。好ましい含有量は0.10~0.25%である。
 Alは、鋼の脱酸のための重要な元素であり、鋼中の酸素を低減するためにSiとあわせて含有させる。Si含有量が0.3%を超える場合は添加しなくて良い場合もあるが、酸素量の低減は靭性確保のために必須であり、このために0.001%以上の含有が必要である。一方、Alは、Nとの親和力が比較的大きな元素であり、過剰に添加するとAlNを生じて鋼の靭性を阻害する。その程度はN含有量にも依存するが、Alが0.05%を超えると靭性低下が著しくなるためその含有量の上限を0.05%とする。好ましくは、上限は0.03%である。
 O(酸素)は、非金属介在物の代表である酸化物を構成する主要な元素であり、過剰な含有は靭性を阻害する。また、粗大なクラスター状酸化物が生成すると表面疵の原因となる。但し、本発明においては含有量の上限は特に規定するものではないが、好ましくは0.010%以下である。
 鋼中水素量は真空容器材料から真空内に放出される水素または水の量に影響を及ぼす。また、鋼中水素が鋼材表面で酸化されることで水に変化し、水の脱離を促進することが知られている。特にフェライト相を含有する二相ステンレス鋼では水素の拡散が大きいため、鋼材中の水素含有量を小さく制御しておくことが必要である。本発明者らは3ppm以下の含有量とすることでオーステナイト系ステンレス鋼と同水準のガス放出特性にできることを知見し、その含有量の上限を3ppmと定めた。鋼中水素量は少ないほど良く、2ppm以下、さらには1ppm以下が好ましい。
 本発明の(2)は、鋼材の表面粗さ最大断面高さRtおよび表面硬度を規定するものである。Rtおよび表面硬度は鋼材の機械研磨特性に関する指標であり、表面が硬質な二相ステンレス鋼において機械的研磨と電気化学的研磨を組み合わせて平滑で清浄な表面を得るために好ましい鋼材素材の表面特性を規定した。実施例に示すようにRtが40μmを超える、または、表皮下硬化層深さが0.15mmを超える鋼材では#150までのベルト式機械研磨ないしは#600までの湿式エメリー紙研磨と電解研磨をおこなった後のガス脱離特性が良好でなかったため、上記の規定を定めた。このガス脱離特性低下の理由としては表皮下硬化層の存在が水素の脱離速度を大きくしている可能性があり、また、微視的な表層欠陥が残留していた可能性が考えられる。
 Rtは小さいほどが良く、好ましくは20μm以下、さらに好ましくは10μm以下である。
 Rtを40μm以下、かつ表皮下硬化層深さを0.15mm以下とするにはショットブラストの粒径、投射密度を適切に管理して酸洗をおこなえば良い。
 次いで、本発明の(3)に記載の限定理由について説明する。本発明の2相ステンレス鋼は上記(1)の組成に加え、必要に応じて、Mo,Cu,Ti,Nb,V,W,Co,B,Ca,Mg,REMのうちの1種または2種以上を含有させることができる。
 Moは、ステンレス鋼の耐食性を付加的に高める非常に有効な元素であり、必要に応じて含有させることができる。このためには0.2%以上含有させることが好ましい。本発明鋼ではコストの点より4.0%の含有量を上限とするが、Moは非常に高価な元素であり、さらには1.0%以下とすることが望ましい。
 Cuは、ステンレス鋼の酸に対する耐食性を付加的に高める元素であり、かつ靭性を改善する作用を有する。3.0%を超えて含有させると固溶度を超え、εCuが析出し、脆化を発生するので上限を3.0%とした。Cuは、オーステナイト相を安定にし、靭性を改善する効果を有する。このために0.3%以上含有させることが推奨される。Cuを含有させる場合の好ましい含有量は0.3~1.5%である。
 Tiは、極微量で酸化物、窒化物、硫化物を形成し鋼の凝固および高温加熱組織の結晶粒を微細化する元素であり、必要に応じて含有させる。一方、0.05%を超えて二相ステンレス鋼に含有させると粗大なTiNが生成して鋼の靭性を阻害するようになる。このためその含有量の上限を0.05%と定める。Tiの好適な含有量は0.003~0.020%である。
 Nbは、熱間圧延組織の結晶粒微細化に有効な元素であって、しかも耐食性を高める作用も有する。Nbが形成する窒化物、炭化物は熱間加工および熱処理の過程で生成し、結晶粒成長を抑制し、鋼材を強化する作用を有する。このために0.01%以上含有させると良い。一方、過剰な添加は熱間圧延前の加熱時に未固溶析出物として析出するようになって靭性を阻害するようになるため、その含有量の上限を0.20%と定める。含有させる場合の好ましい含有量の範囲は、0.03%~0.10%である。
 V、Wは、二相ステンレス鋼の耐食性を付加的に高めるために含有させる元素である。
 Vは、耐食性を高める目的のために0.05%以上含有させると良いが、0.5%を超えて含有させると粗大なV系炭窒化物が生成し、靱性が劣化する。そのため、上限を0.5%に限定する。添加する場合の好ましい含有量は0.1~0.3%の範囲である。
 Wは、Moと同様にステンレス鋼の耐食性を付加的に向上させる元素であり、Vに比べて固溶度が大きい。本発明鋼において耐食性を高める目的のためには1.0%を上限に含有させる。好ましい含有量は0.05~0.5%である。
 Coは、鋼の靭性と耐食性を高めるために有効な元素であり、選択的に添加される。その含有量は0.03%以上が好ましい。2.0%を超えて含有させると高価な元素であるためにコストに見合った効果が発揮されないようになるため上限を2.0%と定める。含有させる場合の好ましい含有量は0.03~1.0%である。
 B,Ca,Mg,REMは、いずれも鋼の熱間加工性を改善する元素であり、その目的で1種または2種以上含有させる。B,Ca,Mg,REMいずれも過剰な含有は逆に熱間加工性および靭性を低下するためその含有量の上限を次のように定める。
 BとCaについては0.0050%、Mgについては0.0030%、REMについては0.10%である。好ましい含有量はそれぞれBとCa:0.0005~0.0030%、Mg:0.0001~0.0015%、REM:0.005~0.05%である。ここでREMはLaやCe等のランタノイド系希土類元素の含有量の総和とする。
 本発明の(4)は、二相ステンレス鋼材の降伏強度を規定するものである。容器材料の薄肉化を図るためには強度が大きいことが好ましく、降伏強度400MPa以上を最低でも有することが好ましい。一方、700MPaを超えると靭性が劣化するようになることからその上限を700MPaとする。降伏強度は化学組成、溶体化熱処理条件、あるいは後述する本発明(5)に記載の400~800Kでおこなう熱処理条件等により調整することができる。
 本発明の(5)は、本発明の二相ステンレス鋼の製造方法に関するものであり、二相ステンレス鋼材の強度上昇および鋼中水素含有量低減のための熱処理条件について規定するものある。
 この熱処理では二相ステンレス鋼の時効硬化を通じて鋼材の強度上昇を図るものであり、同時に鋼中水素量の低減を促進する目的で、400~800Kの温度域で実施することが好ましい。この熱処理を加えることで鋼中水素含有量を2ppm以下、さらには1ppm以下に低減することが可能であり、水素量の低下に伴い真空特性はやや改善する。同時に降伏強度についても500MPa以上、さらには600MPa以上に高めることが可能となる。
 上記温度域での熱処理時間は5分以上が好ましい。一方で、過剰な時間の熱処理を付与して降伏強度が700MPaを超えるようになった場合には鋼材の靭性を損なうようになる。従って、熱処理時間の上限は鋼材の時効強化・脆化特性に応じてそれぞれ定めればよい。
 また、真空容器として製造された後に400~800Kの温度域で熱処理(ベーキング処理)を実施すれば水素量の低減と同時に容器表面に吸着した水を脱離することも可能となり、真空特性向上に対して非常に効果的である。
 本発明の鋼材は、真空容器として使用される鋼材であり、鋼板、型鋼、棒、線材、管などの形態とすることができるが、主として鋼板として製造される。(1)あるいはさらに(3)に記載の鋼組成を有する鋼を溶製し、連続鋳造により鋼片とするか又はインゴットに鋳造した後、圧延して鋼片とする。溶製、鋳造については、通常の二相ステンレス鋼の溶製、鋳造に準じて行うことができる。この鋼片を加熱後、熱間圧延して所要の形状の鋼材とする。熱間圧延に関する条件も特に限定されるものではなく、通常の二相ステンレス鋼の熱間圧延の加熱、圧延条件に準じて行えばよい。鋼材は溶体化熱処理を施した後、必要により、さらに脱水素および時効硬化のための熱処理を施した後、鋼材表面をショットブラスト、研磨、酸洗等の表面処理を施し、所要の表面性状とすることによって製造することができる。
The present invention will be specifically described below. First, the requirements described in (1) of the present invention, that is, the reasons for limiting the chemical composition of the duplex stainless steel and the amount of hydrogen in the steel will be described.
C limits the content to 0.06% or less in order to ensure the corrosion resistance of the stainless steel. If the content exceeds 0.06%, Cr carbide is produced, and the corrosion resistance and toughness deteriorate. Preferably, it is 0.03% or less.
Si is contained in an amount of 0.05% or more for deoxidation in the melting of steel. However, if the content exceeds 1.5%, the toughness deteriorates. Therefore, the upper limit is limited to 1.5%. A preferable content is 0.2 to 1.0%.
Mn is contained in an amount of 0.5% or more for improving the toughness and vacuum characteristics (gas desorption characteristics) of the steel. The inclusion of Mn has the effect of increasing the austenite phase to improve toughness and the effect of concentrating in the oxide film to improve the desorbed gas characteristics after the oxidation treatment. However, if the content exceeds 10.0%, corrosion resistance and toughness deteriorate. Therefore, the upper limit is limited to 10.0%. The preferred content is 3.0 to 8.0%.
P is an impurity and degrades the hot workability and toughness of steel, so the content is limited to 0.05% or less. Preferably, it is 0.03% or less.
S is an impurity and degrades the hot workability, toughness, and corrosion resistance of steel, so the content is limited to 0.010% or less. Preferably, it is 0.0020% or less.
Ni is contained in an amount of 0.1% or more in order to stabilize the austenite structure of the steel and improve the corrosion resistance against various acids and further toughness. On the other hand, Ni is an expensive alloy and is limited to a content of 5.0% or less from the viewpoint of cost. A preferred content is 1.5 to 4%.
Cr contains 18.0% or more in order to secure the basic corrosion resistance of steel. On the other hand, if the content exceeds 25.0%, the ferrite phase fraction increases, and the toughness and the corrosion resistance of the welded portion are impaired. Therefore, the Cr content is set to 18.0% or more and 25.0% or less. The preferred content is 19-23%.
N is an effective element that improves the strength and corrosion resistance by dissolving in the austenite phase of steel. For this purpose, 0.05% or more is contained. The solid solution limit increases depending on the Cr content. However, in the steel of the present invention, if the content exceeds 0.30%, Cr nitride precipitates and the toughness and corrosion resistance are inhibited. Is set to 0.30%. The preferred content is 0.10 to 0.25%.
Al is an important element for deoxidation of steel, and is contained together with Si in order to reduce oxygen in the steel. When the Si content exceeds 0.3%, it may not be necessary to add, but the reduction of the oxygen content is essential for securing toughness, and for this reason, the content of 0.001% or more is necessary. . On the other hand, Al is an element having a relatively large affinity with N, and if added excessively, AlN is generated and the toughness of the steel is inhibited. The degree depends on the N content, but if Al exceeds 0.05%, the toughness deteriorates remarkably, so the upper limit of the content is 0.05%. Preferably, the upper limit is 0.03%.
O (oxygen) is a main element constituting an oxide that is representative of non-metallic inclusions, and excessive inclusion inhibits toughness. In addition, the formation of coarse clustered oxides causes surface defects. However, in the present invention, the upper limit of the content is not particularly specified, but is preferably 0.010% or less.
The amount of hydrogen in the steel affects the amount of hydrogen or water released from the vacuum vessel material into the vacuum. Further, it is known that hydrogen in steel is changed to water by being oxidized on the surface of the steel material and promotes desorption of water. In particular, in a duplex stainless steel containing a ferrite phase, hydrogen diffusion is large, so it is necessary to control the hydrogen content in the steel material to be small. The present inventors have found that by setting the content to 3 ppm or less, it is possible to achieve the same level of gas release characteristics as austenitic stainless steel, and the upper limit of the content is set to 3 ppm. The smaller the amount of hydrogen in the steel, the better, and it is preferably 2 ppm or less, more preferably 1 ppm or less.
(2) of this invention prescribes | regulates the surface roughness maximum cross-section height Rt and surface hardness of steel materials. Rt and surface hardness are indices related to the mechanical polishing characteristics of steel materials. Preferred surface characteristics of steel materials for obtaining a smooth and clean surface by combining mechanical polishing and electrochemical polishing in a duplex stainless steel with a hard surface. Stipulated. As shown in the examples, for steel materials with Rt exceeding 40 μm, or depth of epidermal hardened layer exceeding 0.15 mm, belt type mechanical polishing up to # 150 or wet emery paper polishing up to # 600 and electrolytic polishing are performed. Since the gas desorption characteristics after the test were not good, the above provisions were established. The reason for this decrease in gas desorption characteristics may be that the presence of the subepidermal hardened layer increases the desorption rate of hydrogen, and the possibility that microscopic surface layer defects remain. .
Rt should be as small as possible, preferably 20 μm or less, more preferably 10 μm or less.
In order to make Rt 40 μm or less and the epidermal hardened layer depth 0.15 mm or less, pickling may be performed by appropriately managing the particle size and projection density of the shot blast.
Next, the reason for limitation described in (3) of the present invention will be described. In addition to the composition of (1) above, the duplex stainless steel of the present invention is optionally selected from one or two of Mo, Cu, Ti, Nb, V, W, Co, B, Ca, Mg, and REM. More than seeds can be included.
Mo is a very effective element that additionally increases the corrosion resistance of stainless steel, and can be contained as necessary. For this purpose, it is preferable to contain 0.2% or more. In the steel of the present invention, the upper limit is 4.0% in terms of cost, but Mo is a very expensive element, and is preferably 1.0% or less.
Cu is an element that additionally increases the corrosion resistance of stainless steel to acids, and has the effect of improving toughness. If the content exceeds 3.0%, the solid solubility will be exceeded, εCu will precipitate, and embrittlement will occur, so the upper limit was made 3.0%. Cu has the effect of stabilizing the austenite phase and improving toughness. For this reason, it is recommended to contain 0.3% or more. A preferable content when Cu is contained is 0.3 to 1.5%.
Ti is an element that forms oxides, nitrides, and sulfides in a very small amount, and solidifies the steel and refines the crystal grains of the high-temperature heating structure, and is contained as necessary. On the other hand, if it exceeds 0.05% and is contained in the duplex stainless steel, coarse TiN is generated and the toughness of the steel is inhibited. For this reason, the upper limit of the content is defined as 0.05%. A preferable content of Ti is 0.003 to 0.020%.
Nb is an element effective for refinement of crystal grains in a hot rolled structure, and also has an effect of improving corrosion resistance. Nitrides and carbides formed by Nb are generated during the hot working and heat treatment processes, and have the effect of suppressing crystal grain growth and strengthening the steel material. For this reason, it is good to contain 0.01% or more. On the other hand, excessive addition causes precipitation as an undissolved precipitate during heating before hot rolling and impairs toughness, so the upper limit of its content is set to 0.20%. When it is contained, the preferable range of the content is 0.03% to 0.10%.
V and W are elements to be included for additionally enhancing the corrosion resistance of the duplex stainless steel.
V is preferably contained in an amount of 0.05% or more for the purpose of improving the corrosion resistance. However, if it exceeds 0.5%, coarse V-based carbonitrides are produced and the toughness is deteriorated. Therefore, the upper limit is limited to 0.5%. The preferred content when added is in the range of 0.1 to 0.3%.
W, like Mo, is an element that additionally improves the corrosion resistance of stainless steel, and has a higher solid solubility than V. For the purpose of enhancing the corrosion resistance in the steel of the present invention, 1.0% is contained at the upper limit. A preferred content is 0.05 to 0.5%.
Co is an element effective for enhancing the toughness and corrosion resistance of steel, and is selectively added. The content is preferably 0.03% or more. If the content exceeds 2.0%, it is an expensive element, so that an effect commensurate with the cost cannot be exhibited, so the upper limit is set to 2.0%. The preferred content when contained is 0.03 to 1.0%.
B, Ca, Mg, and REM are all elements that improve the hot workability of steel, and are contained in one or more types for that purpose. If any of B, Ca, Mg, and REM is excessively contained, the hot workability and toughness are reduced, so the upper limit of the content is determined as follows.
B and Ca are 0.0050%, Mg is 0.0030%, and REM is 0.10%. The preferred contents are B and Ca: 0.0005 to 0.0030%, Mg: 0.0001 to 0.0015%, and REM: 0.005 to 0.05%, respectively. Here, REM is the total content of lanthanoid rare earth elements such as La and Ce.
(4) of this invention prescribes | regulates the yield strength of a duplex stainless steel material. In order to reduce the thickness of the container material, the strength is preferably high, and it is preferable to have a yield strength of 400 MPa or more. On the other hand, if it exceeds 700 MPa, the toughness will deteriorate, so the upper limit is set to 700 MPa. The yield strength can be adjusted by the chemical composition, solution heat treatment conditions, heat treatment conditions performed at 400 to 800 K described in the present invention (5) described later, and the like.
(5) of the present invention relates to the method for producing the duplex stainless steel according to the present invention, and defines the heat treatment conditions for increasing the strength of the duplex stainless steel and reducing the hydrogen content in the steel.
This heat treatment is intended to increase the strength of the steel material through age hardening of the duplex stainless steel, and at the same time, it is preferably carried out in the temperature range of 400 to 800 K for the purpose of promoting the reduction of the amount of hydrogen in the steel. By applying this heat treatment, the hydrogen content in the steel can be reduced to 2 ppm or less, and further to 1 ppm or less, and the vacuum characteristics are slightly improved as the hydrogen content decreases. At the same time, the yield strength can be increased to 500 MPa or more, and further to 600 MPa or more.
The heat treatment time in the above temperature range is preferably 5 minutes or longer. On the other hand, when the heat treatment for an excessive time is applied and the yield strength exceeds 700 MPa, the toughness of the steel material is impaired. Therefore, the upper limit of the heat treatment time may be determined according to the aging strengthening and embrittlement characteristics of the steel material.
In addition, if heat treatment (baking treatment) is performed in the temperature range of 400 to 800K after being manufactured as a vacuum vessel, it will be possible to desorb water adsorbed on the vessel surface at the same time as reducing the amount of hydrogen, improving vacuum characteristics. It is very effective against this.
The steel material of the present invention is a steel material used as a vacuum vessel, and can be in the form of a steel plate, mold steel, bar, wire, tube, etc., but is mainly manufactured as a steel plate. The steel having the steel composition described in (1) or (3) is melted and made into a steel slab by continuous casting or cast into an ingot and then rolled into a steel slab. Melting and casting can be performed in accordance with normal melting and casting of duplex stainless steel. After this steel slab is heated, it is hot-rolled to obtain a steel material having a required shape. The conditions relating to hot rolling are not particularly limited, and may be performed according to the heating and rolling conditions of normal duplex stainless steel hot rolling. The steel material is subjected to solution heat treatment, and if necessary, after further heat treatment for dehydrogenation and age hardening, the steel material surface is subjected to surface treatment such as shot blasting, polishing, pickling, etc. Can be manufactured.
 以下に実施例により、本発明をさらに具体的に説明する。表1に供試鋼の化学組成を示す。なお、表1に記載されている成分以外はFeおよび不可避的不純物元素である。また、表1に示した成分について含有量が記載されていない部分は不純物レベルであることを示す。また、表中のREMはランタノイド系希土類元素を意味し、含有量はそれら元素の合計を示している。
 鋼種番号Tの鋼片は、実機溶製スラブより採取され、厚さが80mmの鋼片を熱間圧延素材とした。鋼種番号A~Qの鋼は、実験室の50kgの真空誘導炉により、Rの鋼は50kg大気溶解炉にて溶製され、厚さが約110mmの扁平鋼塊に鋳込まれ、次いで熱間鍛造により厚さが80mmの鋼片とした。また、鋼種番号T2の鋼片は上記実機溶製スラブで水素含有量が熱間圧延鋼材として酸洗後の段階で4ppmとなった部位に対応する。
Figure JPOXMLDOC01-appb-T000001
 熱間圧延は、上記の鋼片を所定の温度に加熱した後、実験室の2段圧延機により圧下を繰り返した。 850~950℃で仕上げ圧延を実施し、板厚10~40mmの鋼板(鋼材)とした。
 溶体化熱処理は、950~1050℃の所定の温度に設定した熱処理炉に鋼板を装入し、鋼板の板厚に応じた均熱時間を取った後に抽出し、その後水冷を実施した。
 得られた熱間圧延鋼材(酸洗処理をおこなわずに)の水素量測定と真空特性の評価は、以下のとおりとした。鋼材の表皮を0.5mm研削したのちに、板厚3mmで3mmx14mmの大きさの水素量測定試料および板厚3mmで14mmx14mmの大きさの真空特性評価用試料を採取した。水素量は不活性ガス溶融熱伝導法により求め、その結果を表2に示した。真空特性用の試料は試料調整としては#600までの湿式研磨を施した後に、リン酸系電解研磨液にて0.1~3A/cmの電流密度で20~30ミクロンの電解研磨をおこない、さらに常温35%硝酸中で30分浸漬した。
 真空特性の評価には昇温脱離ガス分析計を用いた。試料ステージ上に上記試料を置き、ステージ昇温速度10℃/分で200℃まで昇温する過程で脱離する水および水素を定量した。常温における真空排気特性が昇温脱離ガス分析での100~130℃で脱離するイオン電流強度に対応することが報告されている(非特許文献3参照)。この報告にもとづき、SUS304鋼についてのこの温度における水と水素のイオン電流強度の和に対する評価試料のイオン電流強度の相対比の数値を求めた。その結果を表2の真空特性−1に示した。この数値が2.0未満、好ましくは1.5未満が良好であると判断した。
 熱間圧延鋼材の引張試験は、板厚10mmの材料については平行部が8mm径の丸棒引張試験片にて、板厚20、30、40mmの材料については10mm径の丸棒引張試験片を圧延直角方向に採取した。なお、板厚30、40mmの材料については板厚1/4部を中心として採取した。そのうち降伏強度の結果を表2に示した。
 熱間圧延鋼材の衝撃靭性は2mmV機械加工ノッチを圧延方向に加工したJIS4号シャルピー試験片により破面が圧延方向に平行に伝播する向きに各2本採取した。なお10mmの材料では3/4サイズのシャルピー試験片にて、20mmの板厚の材料では板厚中央部のフルサイズシャルピー試験片にて、板厚30mm、40mmの材料は板厚1/4部を中心として採取したフルサイズシャルピー試験片にて評価した。試験温度は−20℃とし、最大エネルギー500J仕様の試験機にて衝撃試験を実施した。表2に各3本の衝撃値の平均値(J/cm)の結果を示した。
Figure JPOXMLDOC01-appb-T000002
 表2に示したように、本発明に係る熱間圧延鋼材ではいずれもSUS304鋼に比較して良好な真空特性を示すとともに、降伏強度が400MPaを超え、靭性も50J/cm以上と高く、真空容器用材料として優れた特性を示していることがわかる。
 一方、表2の比較例では真空特性が比較材のSUS304鋼よりも劣るか、強度もしくは靭性が不足していた。
 次に、熱間圧延酸洗鋼材は以下の方法により作成した。
 ショットブラストの砥粒サイズを小、中、大と3種類を選び、熱間圧延鋼材の通板速度・通板回数により投射密度を変更して、上述の二相ステンレス熱間圧延鋼材の表層スケールの一部を除去した。次いで40~60℃、10~20%HNO、3~8%HFの弗硝酸液に20分~24時間浸漬し、スケールを完全に除去した。
 この熱間圧延酸洗鋼材より表面粗さと硬化層深さ評価用の試料を切り出し、JIS B0601に定められた表面あらさ測定による最大断面高さRtの定量化および100gfのビッカース硬度測定による表皮下硬化深さの定量化を実施した。表面粗さ測定の評価長さは、3.0mmとし、各3回の測定をおこないそのうちの最大値を採用した。
 表皮下硬化深さ測定は、狭い厚み範囲をより精度よく測定するために、図1に示すように試料を切断して傾斜面を形成し、傾斜切断面が上面となるように樹脂に埋め込んだ。その後、この傾斜切断面の硬度を鋼材表面に対応する位置から0.1mmピッチで20点測定した。即ち、鋼材表皮下1mmに対応する深さまでの硬度を測定した。この測定をそれぞれの測定点に対してn=3行い、その平均値により表皮下硬度分布を求めた。表皮下硬化深さとしては、内部の平均硬度に対してHvで50以上硬化している部分の表皮下厚さを求め、表3に示した。ここで、内部の平均硬度とは、表皮下深さ0.5~1.0mm部分の硬度の平均値より求めたものである。
 一部の熱間圧延酸洗鋼材に対して時効硬化と水素量低減のための熱処理(時効熱処理)を大気中で実施した。この時効熱処理により薄い酸化皮膜が生成した。
 熱間圧延酸洗鋼材および時効熱処理鋼材の水素量測定および真空特性評価は、酸洗処理を行わない上述の熱間圧延鋼材と同様の方法で実施した。ただし、真空特性評価用の試料はまず#150ベルト式研磨により鋼材表面の凹凸を除去したのちに厚さが3mmで14mmx14mmの試料を採取し、#600までの湿式研磨、電解研磨、硝酸浸漬を同様におこなって表皮下硬化層を一部含む昇温脱離ガス分析用試料とした。
 また、引張試験、衝撃試験を酸洗処理を行わない上述の熱間圧延鋼材と同様に実施した。
 熱間圧延酸洗鋼材の評価結果を表3の水素量、真空特性−2、降伏強度、衝撃特性に示した。
 表3の試験No.15の比較例ではショットブラストを小砥粒で短時間しか実施しなかったために酸洗に長時間を要した。その結果、水素量は0.0004mass%となり、真空特性が低下していた。試験No.16の比較例では中砥粒のショットブラストを長時間実施しスケールをほぼ完全に除去し、酸洗は短時間で終了した。このため硬化層は0.25mmと大きくなり、真空特性は低下していた。試験No.17~20の比較例では大砥粒のショットブラストと酸洗を実施した。硬化層は0.20mmと大きくなった。このため試験No.18~20の比較例では真空特性は芳しくなかった。試験No.17の比較例では、長時間の時効熱処理を実施したため降伏強度が過度に増加し、同時に脆化した。これらに対して本発明例の熱間圧延酸洗鋼材ではいずれも良好な真空特性、降伏強度、衝撃特性を示した。
 以上の実施例からわかるように、本発明により真空特性が良好な二相ステンレス鋼材が得られることが明確となった。
Figure JPOXMLDOC01-appb-T000003
The present invention will be described more specifically with reference to the following examples. Table 1 shows the chemical composition of the test steel. The components other than those listed in Table 1 are Fe and inevitable impurity elements. Moreover, the part in which content is not described about the component shown in Table 1 shows that it is an impurity level. In the table, REM means lanthanoid rare earth elements, and the content indicates the total of these elements.
The steel slab of the steel type number T was extracted from the actual machine slab, and a steel slab having a thickness of 80 mm was used as a hot rolled material. Steel types A to Q were melted in a laboratory 50 kg vacuum induction furnace, R steel was melted in a 50 kg air melting furnace, cast into a flat steel ingot with a thickness of about 110 mm, and then hot A steel piece having a thickness of 80 mm was formed by forging. Moreover, the steel slab of the steel type number T2 corresponds to the site | part which became 4 ppm in the stage after pickling as a hot-rolled steel material by the above-mentioned actual machine melting slab.
Figure JPOXMLDOC01-appb-T000001
In the hot rolling, the steel slab was heated to a predetermined temperature, and then the reduction was repeated by a two-stage rolling mill in a laboratory. Finish rolling was performed at 850 to 950 ° C. to obtain a steel plate (steel material) having a thickness of 10 to 40 mm.
In the solution heat treatment, the steel plate was placed in a heat treatment furnace set to a predetermined temperature of 950 to 1050 ° C., extracted after taking a soaking time according to the plate thickness of the steel plate, and then water-cooled.
Measurement of the amount of hydrogen and evaluation of vacuum characteristics of the obtained hot-rolled steel (without performing pickling treatment) were as follows. After the steel skin was ground by 0.5 mm, a hydrogen content measurement sample having a plate thickness of 3 mm and a size of 3 mm × 14 mm and a sample for vacuum characteristic evaluation of a plate thickness of 3 mm and a size of 14 mm × 14 mm were collected. The amount of hydrogen was determined by an inert gas melting heat conduction method, and the results are shown in Table 2. The sample for vacuum characteristics is subjected to wet polishing up to # 600 for sample preparation, and then electropolished to 20 to 30 microns with a current density of 0.1 to 3 A / cm 2 with a phosphoric acid based electropolishing liquid. Furthermore, it was immersed in normal temperature 35% nitric acid for 30 minutes.
A temperature-programmed desorption gas analyzer was used for evaluating the vacuum characteristics. The sample was placed on the sample stage, and water and hydrogen desorbed in the process of heating up to 200 ° C. at a stage heating rate of 10 ° C./min were quantified. It has been reported that the evacuation characteristics at room temperature correspond to the ionic current intensity desorbed at 100 to 130 ° C. in the temperature-programmed desorption gas analysis (see Non-Patent Document 3). Based on this report, the numerical value of the relative ratio of the ionic current intensity of the evaluation sample to the sum of the ionic current intensity of water and hydrogen at this temperature for SUS304 steel was determined. The results are shown in Vacuum characteristics-1 of Table 2. It was judged that this value was less than 2.0, preferably less than 1.5.
The hot-rolled steel tensile test is performed using a round bar tensile test piece with a parallel portion of 8 mm diameter for a material with a thickness of 10 mm, and a round bar tensile test piece with a diameter of 10 mm for a material with a thickness of 20, 30, or 40 mm. The sample was taken in the direction perpendicular to rolling. In addition, about the material of plate | board thickness 30 and 40 mm, it extract | collected centering on plate | board thickness 1/4 part. The yield strength results are shown in Table 2.
The impact toughness of the hot-rolled steel was collected in two directions in which the fracture surface propagated in parallel to the rolling direction using a JIS No. 4 Charpy test piece in which a 2 mmV machined notch was machined in the rolling direction. The 10 mm material is a 3/4 size Charpy test piece, the 20 mm thickness material is a full size Charpy test piece at the center of the thickness, and the 30 mm thickness and 40 mm material is 1/4 thickness. Evaluation was performed using a full-size Charpy specimen collected from the center. The test temperature was −20 ° C., and an impact test was performed with a tester with a maximum energy of 500 J. Table 2 shows the result of the average value (J / cm 2 ) of the three impact values.
Figure JPOXMLDOC01-appb-T000002
As shown in Table 2, all of the hot-rolled steel materials according to the present invention exhibit good vacuum characteristics as compared with SUS304 steel, yield strength exceeds 400 MPa, and toughness is as high as 50 J / cm 2 or more. It can be seen that it exhibits excellent properties as a vacuum container material.
On the other hand, in the comparative examples of Table 2, the vacuum characteristics were inferior to that of the comparative material SUS304 steel, or the strength or toughness was insufficient.
Next, a hot-rolled pickled steel material was prepared by the following method.
Choose from three types of shot blast abrasive grain size: small, medium and large, and change the projection density according to the hot plate rolling speed and the number of passes, and the above-mentioned surface scale of the duplex stainless steel hot rolled steel A part of was removed. Subsequently, it was immersed in a hydrofluoric acid solution of 40 to 60 ° C., 10 to 20% HNO 3 , and 3 to 8% HF for 20 minutes to 24 hours to completely remove the scale.
A sample for evaluation of surface roughness and hardened layer depth was cut out from this hot rolled pickled steel material, and the subcutaneous hardening was performed by quantifying the maximum section height Rt by measuring the surface roughness specified in JIS B0601 and measuring the Vickers hardness of 100 gf. Depth quantification was performed. The evaluation length of the surface roughness measurement was 3.0 mm, the measurement was performed three times, and the maximum value was adopted.
In order to measure the subepidermal hardening depth more accurately, a sample is cut to form an inclined surface as shown in FIG. 1 and embedded in a resin so that the inclined cut surface becomes the upper surface in order to measure a narrow thickness range more accurately. . Thereafter, the hardness of the inclined cut surface was measured at 20 points at a pitch of 0.1 mm from the position corresponding to the steel material surface. That is, the hardness up to a depth corresponding to 1 mm of the steel surface was measured. This measurement was performed for each measurement point n = 3, and the epidermal hardness distribution was determined from the average value. The depth of epicutaneous cure was determined by determining the thickness of the epidermis of the portion cured at 50 or more Hv with respect to the internal average hardness. Here, the internal average hardness is obtained from the average value of the hardness at the epidermal depth of 0.5 to 1.0 mm.
A part of hot-rolled pickled steel was heat-treated for age hardening and hydrogen reduction (aging heat treatment) in the air. A thin oxide film was formed by this aging heat treatment.
The hydrogen amount measurement and vacuum property evaluation of the hot rolled pickled steel and the aging heat treated steel were performed in the same manner as the above hot rolled steel without the pickling treatment. However, the sample for vacuum characteristics evaluation was first removed by unevenness on the surface of the steel material by # 150 belt type polishing, and then a sample of 3 mm thickness and 14 mm × 14 mm was collected, and wet polishing, electrolytic polishing, and nitric acid immersion up to # 600 were performed. In the same manner, a sample for thermal desorption gas analysis partially including the epidermal hardened layer was obtained.
Moreover, the tension test and the impact test were implemented similarly to the above-mentioned hot-rolled steel material which does not perform a pickling process.
The evaluation results of the hot-rolled pickled steel materials are shown in Table 3, hydrogen amount, vacuum characteristics-2, yield strength, and impact characteristics.
Test No. in Table 3 In Comparative Example 15, shot blasting was performed only for a short time with small abrasive grains, so that a long time was required for pickling. As a result, the amount of hydrogen was 0.0004 mass%, and the vacuum characteristics were deteriorated. Test No. In Comparative Example 16, shot blasting of the medium abrasive grains was performed for a long time, the scale was almost completely removed, and the pickling was completed in a short time. For this reason, the hardened layer was as large as 0.25 mm, and the vacuum characteristics were lowered. Test No. In Comparative Examples 17 to 20, large abrasive grains were shot blasted and pickled. The cured layer was as large as 0.20 mm. Therefore, test no. In Comparative Examples 18 to 20, the vacuum characteristics were not good. Test No. In Comparative Example 17, since the aging heat treatment was performed for a long time, the yield strength increased excessively and at the same time became brittle. On the other hand, all of the hot-rolled pickled steel materials of the examples of the present invention showed good vacuum characteristics, yield strength, and impact characteristics.
As can be seen from the above examples, it has become clear that the present invention can provide a duplex stainless steel material with good vacuum characteristics.
Figure JPOXMLDOC01-appb-T000003
 本発明により、強度が高くNi含有量の少ない経済的な真空容器用二相ステンレス鋼材を提供することが可能となり、大型の真空容器におけるコストダウンを提供できるなど産業上寄与するところは極めて大である。 According to the present invention, it is possible to provide an economical duplex stainless steel material for vacuum vessels with high strength and low Ni content, and the industrial contribution such as the cost reduction in large vacuum vessels is extremely large. is there.

Claims (5)

  1.  質量%で、C:0.06%以下,Si:0.05~1.5%,Mn:0.5~10.0%,P:0.05%以下,S:0.010%以下,Ni:0.1~5.0%,Cr:18.0~25.0%,N:0.05~0.30%,Al:0.001~0.05%以下を含有し、かつ鋼中水素含有量が3ppm以下であり、残部がFeおよび不可避的不純物よりなることを特徴とするガス脱離特性に優れた二相ステンレス鋼材。 In mass%, C: 0.06% or less, Si: 0.05 to 1.5%, Mn: 0.5 to 10.0%, P: 0.05% or less, S: 0.010% or less, Ni: 0.1 to 5.0%, Cr: 18.0 to 25.0%, N: 0.05 to 0.30%, Al: 0.001 to 0.05% or less, and steel A duplex stainless steel material excellent in gas desorption characteristics, characterized in that the content of hydrogen in the medium is 3 ppm or less, and the balance consists of Fe and inevitable impurities.
  2.  表面粗度の最大断面高さRtが40μm以下かつ表皮下硬化層深さが0.15mm以下である請求項1に記載のガス脱離特性に優れた二相ステンレス鋼材。 The duplex stainless steel material with excellent gas desorption characteristics according to claim 1, wherein the maximum cross-sectional height Rt of the surface roughness is 40 µm or less and the depth of the epidermal hardened layer is 0.15 mm or less.
  3.  さらに、質量%で、Mo:4.0%以下,Cu:3.0%以下、Ti:0.05%以下、Nb:0.20%以下、V:0.5%以下、W:1.0%以下、Co:2.0%以下、B:0.0050%以下、Ca:0.0050%以下、Mg:0.0030%以下、REM:0.10%以下のうちの1種または2種以上を含有することを特徴とする請求項1又は2に記載のガス脱離特性に優れた二相ステンレス鋼材。 Further, by mass%, Mo: 4.0% or less, Cu: 3.0% or less, Ti: 0.05% or less, Nb: 0.20% or less, V: 0.5% or less, W: 1. One or two of 0% or less, Co: 2.0% or less, B: 0.0050% or less, Ca: 0.0050% or less, Mg: 0.0030% or less, REM: 0.10% or less The duplex stainless steel material having excellent gas desorption characteristics according to claim 1 or 2, wherein the duplex stainless steel material contains at least a seed.
  4.  降伏強度が400以上700MPa以下である請求項1~3のいずれか1項に記載のガス脱離特性に優れた二相ステンレス鋼材。 The duplex stainless steel material having excellent gas desorption characteristics according to any one of claims 1 to 3, wherein the yield strength is 400 to 700 MPa.
  5.  400~800Kの温度域で熱処理工程を施す工程を含むことを特徴とする請求項1~4のいずれか1項に記載のガス脱離特性に優れた二相ステンレス鋼材の製造方法。 The method for producing a duplex stainless steel material with excellent gas desorption characteristics according to any one of claims 1 to 4, further comprising a step of performing a heat treatment step in a temperature range of 400 to 800K.
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