WO2011102455A1 - 方向性電磁鋼板の製造方法 - Google Patents
方向性電磁鋼板の製造方法 Download PDFInfo
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- WO2011102455A1 WO2011102455A1 PCT/JP2011/053488 JP2011053488W WO2011102455A1 WO 2011102455 A1 WO2011102455 A1 WO 2011102455A1 JP 2011053488 W JP2011053488 W JP 2011053488W WO 2011102455 A1 WO2011102455 A1 WO 2011102455A1
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- C—CHEMISTRY; METALLURGY
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D3/00—Diffusion processes for extraction of non-metals; Furnaces therefor
- C21D3/02—Extraction of non-metals
- C21D3/04—Decarburising
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- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C22C33/04—Making ferrous alloys by melting
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C22C38/008—Ferrous alloys, e.g. steel alloys containing tin
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- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/02—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/80—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
Definitions
- the present invention relates to a method for manufacturing a grain-oriented electrical steel sheet that suppresses variations in magnetic properties.
- a grain-oriented electrical steel sheet is a steel sheet containing Si and having a crystal grain orientation highly accumulated in the ⁇ 110 ⁇ ⁇ 001> orientation, and is used as a material for a wound core of a stationary inductor such as a transformer. . Control of crystal grain orientation is performed by utilizing an abnormal grain growth phenomenon called secondary recrystallization.
- nitriding annealing is usually performed after performing decarburization annealing that also serves as primary recrystallization annealing.
- decarburization annealing and nitridation annealing can be performed at the same time, these can be performed in one furnace, existing annealing equipment can be used, and the total processing time required for annealing can be shortened. Thus, energy consumption can be suppressed.
- An object of the present invention is to provide a method of manufacturing a grain-oriented electrical steel sheet that can suppress variations in magnetic properties.
- the variation in magnetic properties after finish annealing as described above is particularly remarkable when a slab having a low C content is used, particularly when the C content is 0.06% by mass or less.
- the reason why the slab having a low C content is used is that it is required to reduce the time required for decarburization annealing in the manufacturing process of the grain-oriented electrical steel sheet from the viewpoint of reducing CO 2 emission in recent years.
- the cause of the variation in magnetic properties after finish annealing is not clear, but even if the crystal grains appear uniform before finish annealing, the grains may not grow uniformly during finish annealing. it is conceivable that.
- the present inventors form effective precipitates in order to uniformize grain growth during finish annealing in a low-temperature slab heating method in which decarburization annealing and nitridation annealing are performed simultaneously. Therefore, it was thought that secondary recrystallization could occur uniformly. And the present inventors repeated the experiment which measures the magnetic characteristic of the grain-oriented electrical steel sheet obtained by adding various elements to a slab. As a result, the present inventors have found that the addition of Ti and Cu is effective for making the secondary recrystallization uniform.
- the present invention has been made on the basis of the above findings, and the gist thereof is as follows.
- Si 2.5% by mass to 4.0% by mass
- C 0.02% by mass to 0.10% by mass
- Mn 0.05% by mass to 0.20% by mass
- acid-soluble Al 0 .020 mass% to 0.040 mass%
- N 0.002 mass% to 0.012 mass%
- S 0.001 mass% to 0.010 mass%
- P 0.01 mass% to 0.00 mass%.
- a step of hot-rolling steel comprising the balance of Fe and inevitable impurities to obtain a hot-rolled steel sheet; Performing annealing of the hot-rolled steel sheet to obtain an annealed steel sheet; Cold-rolling the annealed steel sheet to obtain a cold-rolled steel sheet; A step of performing decarburization annealing and nitridation annealing of the cold-rolled steel plate to obtain a decarburized steel plate, A step of performing a final annealing of the decarburized nitrided steel sheet; Have The step of obtaining the decarburized and nitrided steel sheet, Start heating the cold-rolled steel sheet in a decarburizing and nitriding atmosphere, Next, performing a first annealing at a first temperature in the range of 700 ° C.
- a method for producing a grain-oriented electrical steel sheet comprising:
- the first temperature is in the range of 700 ° C. to 850 ° C .;
- the steel further comprises Cr: 0.010 mass% to 0.20 mass%, Sn: 0.010 mass% to 0.20 mass%, Sb: 0.010 mass% to 0.20 mass%. , Ni: 0.010 mass% to 0.20 mass%, Se: 0.005 mass% to 0.02 mass%, Bi: 0.005 mass% to 0.02 mass%, Pb: 0.005 mass% To 0.02 mass%, B: 0.005 mass% to 0.02 mass%, V: 0.005 mass% to 0.02 mass%, Mo: 0.005 mass% to 0.02 mass%, and As: The method for producing a grain-oriented electrical steel sheet according to (1) or (2), comprising at least one selected from the group consisting of 0.005 mass% to 0.02 mass%.
- the Ti content of the steel is 0.0020 mass% to 0.0080 mass%
- the Cu content of the steel is 0.01% by mass to 0.10% by mass
- the Ti content (mass%) of the steel is expressed as [Ti] and the Cu content (mass%) as [Cu]
- a relationship of “20 ⁇ [Ti] + [Cu] ⁇ 0.18” is established.
- an appropriate amount of Ti and / or Cu is contained in the steel, and decarburization annealing and nitridation annealing are performed at an appropriate temperature, so that variations in magnetic properties can be suppressed.
- FIG. 1 is a diagram showing the relationship between Ti content and Cu content, and evaluation of magnetic flux density and its variation.
- FIG. 2 is a flowchart showing a method for manufacturing a grain-oriented electrical steel sheet according to an embodiment of the present invention.
- the present inventors repeatedly conducted an experiment for measuring the magnetic properties of the grain-oriented electrical steel sheet obtained by adding various elements to the slab, and in order to make secondary recrystallization uniform, Ti And the addition of Cu was found to be effective.
- silicon steel having a composition used for producing grain-oriented electrical steel sheets by a low-temperature slab heating method was used. And this carbon steel was made to contain Ti and Cu in various ratios, and the steel ingot of various compositions was produced. Moreover, the steel ingot was heated at a temperature of 1250 ° C. or less to perform hot rolling, and then cold rolling was performed. Furthermore, after cold rolling, decarburization annealing and nitridation annealing were simultaneously performed, and then finish annealing was performed. And the magnetic flux density B8 of the obtained grain-oriented electrical steel sheet was measured, and the dispersion
- the magnetic flux density B8 is a magnetic flux density generated in the grain-oriented electrical steel sheet when a magnetic field of 800 A / m is applied at 50 Hz.
- FIG. 1 An example of the results obtained by the above experiment is shown in FIG. Although details of the experiment will be described later, the circles in FIG. 1 indicate that the average value of the magnetic flux density B8 of the five single plate samples is 1.90 T or more, and the difference between the maximum value and the minimum value of the magnetic flux density B8. Is 0.030T or less. In FIG. 1, at least, the average value of the magnetic flux density B8 of at least 5 single-plate samples was less than 1.90T, or the difference between the maximum value and the minimum value of the magnetic flux density B8 exceeded 0.030T. Indicates that it was. From FIG. 1, when 0.0020 mass% to 0.010 mass% Ti and / or 0.010 mass% to 0.50 mass% Cu is contained in the steel ingot, the average value of the magnetic flux density B8 It is clear that the variation of the magnetic flux density B8 is small.
- FIG. 2 is a flowchart showing a method for manufacturing a grain-oriented electrical steel sheet according to an embodiment of the present invention.
- molten steel for grain-oriented electrical steel sheets having a predetermined composition is cast to produce a slab (step S1).
- the casting method is not particularly limited.
- Molten steel is, for example, Si: 2.5 mass% to 4.0 mass%, C: 0.02 mass% to 0.10 mass%, Mn: 0.05 mass% to 0.20 mass%, acid-soluble Al : 0.020 mass% to 0.040 mass%, N: 0.002 mass% to 0.012 mass%, S: 0.001 mass% to 0.010 mass%, P: 0.01 mass% to 0 0.08% by mass.
- the molten steel further contains at least one selected from the group consisting of Ti: 0.0020 mass% to 0.010 mass% and Cu: 0.010 mass% to 0.50 mass%.
- the molten steel contains at least one of both Ti and Cu within a range of Ti: 0.010% by mass or less and Cu: 0.50% by mass or less, or at least Ti: 0.0020% by mass or Cu: 0.010. It contains so that one of the mass% or more may be satisfy
- the balance of the molten steel consists of the balance Fe and inevitable impurities. Inevitable impurities include elements that form inhibitors in the manufacturing process of grain-oriented electrical steel sheets and remain in the grain-oriented electrical steel sheets after purification by high-temperature annealing.
- Si is an extremely effective element for increasing the electrical resistance of the grain-oriented electrical steel sheet and reducing eddy current loss that constitutes part of the iron loss. If the Si content is less than 2.5% by mass, eddy current loss cannot be sufficiently suppressed. On the other hand, if the Si content exceeds 4.0% by mass, the workability deteriorates. Accordingly, the Si content is set to 2.5% by mass to 4.0% by mass.
- C is an element effective in controlling the structure (primary recrystallization structure) obtained by the primary recrystallization. If the C content is less than 0.02% by mass, this effect cannot be sufficiently obtained. On the other hand, if the C content exceeds 0.10% by mass, the time required for decarburization annealing becomes longer, and the amount of CO 2 emission increases. If the decarburization annealing is insufficient, it is difficult to obtain a grain-oriented electrical steel sheet with good magnetic properties. Therefore, the C content is set to 0.02% by mass to 0.10% by mass. Further, as described above, in the conventional technique, when the C content is 0.06% by mass or less, variation in magnetic properties after finish annealing is particularly remarkable. This is particularly effective when the content is 0.06% by mass or less.
- Mn increases the specific resistance of grain-oriented electrical steel sheets and reduces iron loss. Mn also exhibits the effect of preventing cracking during hot rolling. When the Mn content is less than 0.05% by mass, these effects cannot be obtained sufficiently. On the other hand, when Mn content exceeds 0.20 mass%, the magnetic flux density of a grain-oriented electrical steel sheet will fall. Accordingly, the Mn content is set to 0.05 mass% to 0.20 mass%.
- Acid-soluble Al is an important element that forms AlN that acts as an inhibitor. If the content of acid-soluble Al is less than 0.020% by mass, a sufficient amount of AlN cannot be formed, and the inhibitor strength is insufficient. On the other hand, if the content of acid-soluble Al exceeds 0.040% by mass, AlN becomes coarse and the inhibitor strength decreases. Therefore, the content of acid-soluble Al is 0.020 mass% to 0.040 mass%.
- N is an important element that reacts with acid-soluble Al to form AlN.
- nitriding annealing is performed after cold rolling, it is not necessary that the steel for grain-oriented electrical steel sheet contains a large amount of N.
- a large load may be required during steelmaking.
- the N content exceeds 0.012% by mass, pores called blisters are generated in the steel sheet during cold rolling. Accordingly, the N content is set to 0.002 mass% to 0.012 mass%. In order to further reduce blisters, the N content is preferably 0.010% by mass or less.
- MnS precipitate mainly affects the primary recrystallization, and exhibits the effect of suppressing the local fluctuation of the primary recrystallization grain growth caused by hot rolling. If the Mn content is less than 0.001% by mass, this effect cannot be sufficiently obtained. On the other hand, if the Mn content exceeds 0.010% by mass, the magnetic properties are likely to deteriorate. Accordingly, the Mn content is set to 0.001% by mass to 0.010% by mass. In order to further improve the magnetic properties, the Mn content is preferably 0.009% by mass or less.
- P increases the specific resistance of the grain-oriented electrical steel sheet and reduces iron loss.
- the P content is set to 0.01% by mass to 0.08% by mass.
- Ti reacts with N to form TiN precipitates.
- Cu reacts with S to form CuS precipitates. And these precipitates have the effect
- TiN precipitates suppress variation in grain growth in the high temperature region of finish annealing and reduce deviation of magnetic properties of grain-oriented electrical steel sheets.
- CuS precipitate suppresses the dispersion
- the molten steel contains one or both of Ti and Cu in a range of Ti: 0.010 mass% or less and Cu: 0.50 mass% or less, at least Ti: 0.0020 mass% or more, or Cu: 0.010. It contains so that one of the mass% or more may be satisfy
- the lower limit of the Ti content is preferably 0.0020% by mass, and the upper limit of the Ti content is preferably 0.0080% by mass. Moreover, it is preferable that the minimum of Cu content is 0.01 mass%, and it is preferable that the upper limit of Cu content is 0.10 mass%. Further, when the Ti content (mass%) is expressed as [Ti] and the Cu content (mass%) is expressed as [Cu], the relationship of “20 ⁇ [Ti] + [Cu] ⁇ 0.18” is established. Is more preferable, and the relationship of “10 ⁇ [Ti] + [Cu] ⁇ 0.07” is preferably satisfied.
- Cr and Sn make the properties of the oxide layer formed during decarburization annealing good, and the properties of the glass film formed using this oxide layer during finish annealing also good. That is, Cr and Sn improve the magnetic characteristics through stabilization of the formation of the oxide layer and the glass film, and suppress variations in the magnetic characteristics.
- Cr content exceeds 0.20% by mass
- Sn content exceeds 0.20 mass%
- coat may become inadequate. Therefore, it is preferable that both Cr content and Sn content are 0.20 mass% or less. Moreover, in order to fully obtain said effect, it is preferable that both Cr content and Sn content are 0.01 mass% or more.
- Sn is a grain boundary segregation element and has the effect of stabilizing secondary recrystallization.
- Sb 0.010% by mass to 0.20% by mass
- Ni 0.010% by mass to 0.20% by mass
- Se 0.005% by mass to 0.02% by mass
- Bi 0.005% by mass %
- Pb 0.005 mass% to 0.02 mass%
- B 0.005 mass% to 0.02 mass%
- V 0.005 mass% to 0.02 mass%
- Mo 0.005 mass% to 0.02 mass% and / or As: 0.005 mass% to 0.02 mass% may be contained in the molten steel. All of these elements are inhibitor strengthening elements.
- the slab is heated (step S2).
- the heating temperature is preferably 1250 ° C. or less from the viewpoint of energy saving.
- a hot rolled steel sheet is obtained by performing hot rolling of the slab (step S3).
- the thickness of the hot-rolled steel sheet is not particularly limited and is, for example, 1.8 mm to 3.5 mm.
- an annealed steel sheet is obtained by annealing the hot-rolled steel sheet (step S4).
- the annealing conditions are not particularly limited, and for example, the annealing is performed at a temperature of 750 ° C. to 1200 ° C. for 30 seconds to 10 minutes. This annealing improves the magnetic properties.
- a cold rolled steel sheet is obtained by performing cold rolling of the annealed steel sheet (step S5).
- Cold rolling may be performed only once, or multiple times of cold rolling may be performed while intermediate annealing is performed therebetween.
- the intermediate annealing is preferably performed at a temperature of 750 ° C. to 1200 ° C. for 30 seconds to 10 minutes, for example.
- the reduction ratio of the final cold rolling is preferably 80% to 95%.
- decarburization annealing and nitridation annealing (decarburization nitriding annealing) of the cold rolled steel sheet in a decarburized and nitriding atmosphere are performed to obtain a decarburized nitrided steel sheet (step S6).
- Carbon in the steel sheet is removed by decarburization annealing, and primary recrystallization occurs.
- nitrogen content in a steel plate increases by nitriding annealing.
- the decarburizing and nitriding atmosphere include a humid atmosphere containing a gas (such as ammonia) having nitriding ability together with hydrogen, nitrogen, and water vapor.
- thermoforming and nitriding annealing heating of the cold-rolled steel sheet is started at least in a decarburizing and nitriding atmosphere, and then a first annealing is performed at a temperature T1 within a range of 700 ° C. to 950 ° C., and thereafter The second annealing is performed at the temperature T2. That is, an atmosphere containing a gas having nitriding ability is prepared before decarburization occurs, and decarburization and nitridation are simultaneously performed.
- the temperature T2 is a temperature within a range of 850 ° C. to 950 ° C. if the temperature T1 is less than 800 ° C., and a temperature within a range of 800 ° C.
- annealing at temperature T1 and annealing at temperature T2 decarburization, primary recrystallization, and nitriding occur, but annealing at temperature T1 mainly contributes to nitriding, and annealing at temperature T2 mainly performs primary recrystallization. Contributes to the expression of crystals.
- the crystal grains (primary recrystallized grains) obtained by the primary recrystallization are too small, and the subsequent secondary recrystallization is not sufficiently developed.
- the temperature T1 exceeds 950 ° C.
- the primary recrystallized grains are too large and the subsequent secondary recrystallization is not sufficiently developed.
- the temperature T1 is less than 800 ° C. and the temperature T2 is less than 850 ° C.
- the crystal grains (primary recrystallized grains) obtained by the primary recrystallization are too small and the subsequent secondary recrystallization is sufficiently developed. do not do.
- nitriding may be insufficient or primary recrystallized grains may be too small.
- the holding time at temperature T1 is less than 15 seconds, nitriding tends to be insufficient, and if the holding time at temperature T2 is less than 15 seconds, it is difficult to obtain sufficiently large primary recrystallized grains. Become.
- the temperature T2 may be equal to the temperature T1. That is, if the temperature T1 is 800 ° C. or higher, the annealing at the temperature T1 and the annealing at the temperature T2 may be continuously performed. Further, when the temperature T1 and the temperature T2 are different, it is preferable that the temperature T1 is a temperature suitable for nitriding and the temperature T2 is a temperature suitable for the development of primary recrystallization. By setting the temperature T1 and the temperature T2 in this way, it is possible to further increase the magnetic flux density and further suppress variations in the magnetic flux density. For example, it is preferable to set the temperature T1 to a temperature in the range of 700 ° C. to 850 ° C. and set the temperature T2 to a temperature in the range of 850 ° C. to 950 ° C.
- the temperature T1 is in the range of 700 ° C. to 850 ° C.
- nitrogen that has entered the surface of the steel sheet can be diffused particularly effectively to the center of the steel sheet. Therefore, secondary recrystallization is sufficiently developed and good magnetic properties can be obtained.
- the temperature T2 is in the range of 850 ° C. to 950 ° C., the primary recrystallized grains can be adjusted to a particularly preferable size. Therefore, secondary recrystallization is sufficiently developed and good magnetic properties can be obtained.
- an annealing separator mainly composed of MgO is applied to the surface of the decarburized and nitrided steel sheet with a water slurry, and the decarburized and nitrided steel sheet is wound into a coil shape.
- a coil-shaped finish-annealed steel sheet is obtained by performing batch-type finish annealing to a coil-shaped decarbonized steel sheet (step S7). Secondary recrystallization occurs by finish annealing.
- step S8 After that, the coiled finish annealed steel sheet is unwound and the annealing separator is removed. Subsequently, a coating liquid mainly composed of aluminum phosphate and colloidal silica is applied to the surface of the finish-annealed steel sheet, and this baking is performed to form an insulating film (step S8).
- the steel to be subjected to hot rolling is not limited to a slab obtained by casting molten steel, and a so-called thin slab may be used. Moreover, when using a thin slab, it is not necessary to perform slab heating below 1250 degreeC.
- the hot-rolled steel sheet was annealed at 1100 ° C. for 120 seconds to obtain an annealed steel sheet.
- pickling of the annealed steel sheet was performed, and then the annealed steel sheet was cold-rolled to obtain a cold-rolled steel sheet having a thickness of 0.23 mm.
- decarburization annealing and nitriding annealing decarburizing and nitriding annealing
- annealing was performed at a temperature T1 of 800 ° C. to 840 for 40 seconds, followed by annealing at 870 ° C. for 70 seconds.
- an annealing separator mainly composed of MgO was applied to the surface of the decarburized and nitrided steel sheet with a water slurry. And the finish annealing for 20 hours was performed at 1200 degreeC, and the finish annealing steel plate was obtained. Subsequently, the finish-annealed steel sheet was washed with water and then sheared to a single-plate magnetic measurement size having a width of 60 mm and a length of 300 mm. Next, a coating liquid mainly composed of aluminum phosphate and colloidal silica was applied to the surface of the finish annealed steel sheet, and this baking was performed to form an insulating film. In this way, a sample of grain-oriented electrical steel sheet was obtained.
- the magnetic flux density B8 of each grain-oriented electrical steel sheet was measured.
- the magnetic flux density B8 is a magnetic flux density generated in the grain-oriented electrical steel sheet when a magnetic field of 800 A / m is applied at 50 Hz.
- the magnetic flux density B8 of 5 single plate samples for measurement was measured.
- an average value “average B8”, a maximum value “B8max”, and a minimum value “B8min” were obtained.
- the difference “ ⁇ B8” between the maximum value “B8max” and the minimum value “B8min” was also obtained.
- the difference “ ⁇ B8” is an index indicating the fluctuation range of the magnetic characteristics.
- the evaluation results based on the average value “average B8” and the difference “ ⁇ B8” are shown in FIG. As described above, the circles in FIG. 1 indicate that the average value “average B8” is 1.90 T or more and the difference “ ⁇ B8” is 0.030 T or less. Further, in FIG. 1, ⁇ indicates that the average value “average B8” was less than 1.90T or the difference “ ⁇ B8” exceeded 0.030T.
- Sample No. with a Ti content of less than 0.0020 mass% and a Cu content of less than 0.010 mass% In 1, the difference “ ⁇ B8” was as large as over 0.030T. That is, there was a large variation in magnetic characteristics. In addition, Sample No. with Ti content exceeding 0.010 mass%. 5 and Sample No. with a Cu content exceeding 0.50 mass%. No. 10 contained a large amount of precipitates, and as a result of affecting the finish annealing, the average value “average B8” was as small as less than 1.90T. That is, sufficiently high magnetic properties could not be obtained.
- the hot-rolled steel sheet was annealed at 1090 ° C. for 120 seconds to obtain an annealed steel sheet.
- pickling of the annealed steel sheet was performed, and then the annealed steel sheet was cold-rolled to obtain a cold-rolled steel sheet having a thickness of 0.23 mm.
- a steel sheet for annealing is cut out from the cold-rolled steel sheet, and decarburized and nitrided (decarburized and nitrided) are decarburized and nitrided in a gas atmosphere containing water vapor, hydrogen, nitrogen, and ammonia.
- a steel plate was obtained.
- annealing at a temperature T2 shown in Table 2 was performed for 80 seconds.
- an annealing separator mainly composed of MgO was applied to the surface of the decarburized and nitrided steel sheet with a water slurry. And the finish annealing for 20 hours was performed at 1200 degreeC, and the finish annealing steel plate was obtained. Subsequently, in the same manner as in the first experiment, treatments from washing to formation of the insulating coating were performed, and a sample of grain-oriented electrical steel sheet was obtained.
- the hot-rolled steel sheet was annealed at 1070 ° C. for 120 seconds to obtain an annealed steel sheet.
- pickling of the annealed steel sheet was performed, and then the annealed steel sheet was cold-rolled to obtain a cold-rolled steel sheet having a thickness of 0.23 mm.
- a steel sheet for annealing is cut out from the cold-rolled steel sheet, and decarburized and nitrided (decarburized and nitrided) are decarburized and nitrided in a gas atmosphere containing water vapor, hydrogen, nitrogen, and ammonia. A steel plate was obtained.
- an annealing separator mainly composed of MgO was applied to the surface of the decarburized and nitrided steel sheet with a water slurry. And the finish annealing for 20 hours was performed at 1200 degreeC, and the finish annealing steel plate was obtained. Subsequently, in the same manner as in the first experiment, treatments from washing to formation of the insulating coating were performed, and a sample of grain-oriented electrical steel sheet was obtained.
- sample Nos. In which the temperature T1 is in the range of 700 to 850 ° C. and the temperature T2 is in the range of 850 to 950 ° C. 42-No. 44, and no. 48, the average value “average B8” was particularly large as 1.91 T or more, and the difference “ ⁇ B8” was particularly small as 0.025 T or less.
- the sample No. In 41 the difference “ ⁇ B8” was as large as over 0.030T, and the average value “average B8” was as small as less than 1.90T.
- Sample No. with a temperature T2 of less than 800 ° C. 46 the difference “ ⁇ B8” was as large as over 0.030T, and the average value “average B8” was as small as less than 1.90T.
- sample No. with a temperature T2 exceeding 950 ° C. 49 the difference “ ⁇ B8” was as large as over 0.030T, and the average value “average B8” was as small as less than 1.90T.
- the sample No. 1 with a temperature T1 of less than 800 ° C and a temperature T2 of less than 850 ° C. 47 the average value “average B8” was as small as less than 1.90T.
- the hot-rolled steel sheet was annealed at 1100 ° C. for 120 seconds to obtain an annealed steel sheet.
- pickling of the annealed steel sheet was performed, and then the annealed steel sheet was cold-rolled to obtain a cold-rolled steel sheet having a thickness of 0.23 mm.
- decarburization annealing and nitriding annealing decarburizing and nitriding annealing
- annealing was performed at a temperature T1 of 800 ° C. to 840 for 30 seconds, followed by annealing at 860 ° C. for 80 seconds.
- an annealing separator mainly composed of MgO was applied to the surface of the decarburized and nitrided steel sheet with a water slurry. And the finish annealing for 20 hours was performed at 1200 degreeC, and the finish annealing steel plate was obtained. Subsequently, in the same manner as in the first experiment, treatments from washing to formation of the insulating coating were performed, and a sample of grain-oriented electrical steel sheet was obtained.
- sample no. In any of 51 to 60 the average value “average B8” was as large as 1.90 T or more, and the difference “ ⁇ B8” was as small as 0.030 T or less. That is, high magnetic characteristics were obtained, and variations in magnetic characteristics were small.
- sample No. 1 containing 0.010% by mass to 0.20% by mass of Cr and / or 0.010% by mass to 0.20% by mass of Sn. 52, no. 53, no. 55, no. 56, no. 58-No.
- the average value “average B8” was particularly large at 1.91 T or more, and the difference “ ⁇ B8” was particularly small at 0.025 T or less.
- the present invention can be used, for example, in the electrical steel sheet manufacturing industry and the electrical steel sheet utilizing industry.
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Abstract
Description
前記熱間圧延鋼板の焼鈍を行って焼鈍鋼板を得る工程と、
前記焼鈍鋼板の冷間圧延を行って冷間圧延鋼板を得る工程と、
前記冷間圧延鋼板の脱炭焼鈍及び窒化焼鈍を行って脱炭窒化鋼板を得る工程と、
前記脱炭窒化鋼板の仕上焼鈍を行う工程と、
を有し、
前記脱炭窒化鋼板を得る工程は、
脱炭かつ窒化雰囲気中で前記冷間圧延鋼板の加熱を開始し、
次に、700℃~950℃の範囲内の第1の温度で第1の焼鈍を行う工程と、
次に、前記第1の温度が800℃未満であれば850℃~950℃の範囲内、前記第1の温度が800℃以上であれば800℃~950℃の範囲内の第2の温度で第2の焼鈍を行う工程と、
を有することを特徴とする方向性電磁鋼板の製造方法。
前記第2の温度は850℃~950℃の範囲内にあることを特徴とする(1)に記載の方向性電磁鋼板の製造方法。
前記鋼のCu含有量は0.01質量%~0.10質量%であり、
前記鋼のTi含有量(質量%)を[Ti]、Cu含有量(質量%)を[Cu]と表したとき、「20×[Ti]+[Cu]≦0.18」の関係が成り立つことを特徴とする(1)~(3)のいずれかに記載の方向性電磁鋼板の製造方法。
先ず、Si:3.1質量%、C:0.06質量%、Mn:0.10質量%、酸可溶性Al:0.029質量%、N:0.008質量%、S:0.0060質量%、及びP:0.030質量%を含有し、更に、表1に示す量のTi及びCuを含有し、残部がFe及び不可避的不純物からなる15種類の鋼塊を、真空溶解炉を用いて作製した。次いで、1150℃で鋼塊の焼鈍を1時間行い、その後、熱間圧延を行って厚さが2.3mmの熱間圧延鋼板を得た。
先ず、Si:3.1質量%、C:0.04質量%、Mn:0.10質量%、酸可溶性Al:0.030質量%、N:0.003質量%、S:0.0055質量%、及びP:0.028質量%を含有し、更に、表2に示す量のTi及びCuを含有し、残部がFe及び不可避的不純物からなる3種類の鋼塊を、真空溶解炉を用いて作製した。次いで、1150℃で鋼塊の焼鈍を1時間行い、その後、熱間圧延を行って厚さが2.3mmの熱間圧延鋼板を得た。
先ず、Si:3.1質量%、C:0.04質量%、Mn:0.10質量%、酸可溶性Al:0.030質量%、N:0.003質量%、S:0.0055質量%、P:0.028質量%、Ti:0.0025質量%、及びCu:0.028質量%を含有し、残部がFe及び不可避的不純物からなる9種類の鋼塊を、真空溶解炉を用いて作製した。次いで、1150℃で鋼塊の焼鈍を1時間行い、その後、熱間圧延を行って厚さが2.3mmの熱間圧延鋼板を得た。
先ず、Si:3.2質量%、C:0.048質量%、Mn:0.08質量%、酸可溶性Al:0.028質量%、N:0.004質量%、S:0.0061質量%、P:0.033質量%、Ti:0.0024質量%、及びCu:0.029質量%を含有し、更に、表4に示す量のCr及びSnを含有し、残部がFe及び不可避的不純物からなる10種類の鋼塊を、真空溶解炉を用いて作製した。次いで、1100℃で鋼塊の焼鈍を1時間行い、その後、熱間圧延を行って厚さが2.3mmの熱間圧延鋼板を得た。
Claims (23)
- Si:2.5質量%~4.0質量%、C:0.02質量%~0.10質量%、Mn:0.05質量%~0.20質量%、酸可溶性Al:0.020質量%~0.040質量%、N:0.002質量%~0.012質量%、S:0.001質量%~0.010質量%、及びP:0.01質量%~0.08質量%を含有し、更に、Ti:0.0020質量%~0.010質量%及びCu:0.010質量%~0.50質量%からなる群から選択された少なくとも1種を含有し、残部がFe及び不可避的不純物からなる鋼の熱間圧延を行って熱間圧延鋼板を得る工程と、
前記熱間圧延鋼板の焼鈍を行って焼鈍鋼板を得る工程と、
前記焼鈍鋼板の冷間圧延を行って冷間圧延鋼板を得る工程と、
前記冷間圧延鋼板の脱炭焼鈍及び窒化焼鈍を行って脱炭窒化鋼板を得る工程と、
前記脱炭窒化鋼板の仕上焼鈍を行う工程と、
を有し、
前記脱炭窒化鋼板を得る工程は、
脱炭かつ窒化雰囲気中で前記冷間圧延鋼板の加熱を開始し、
次に、700℃~950℃の範囲内の第1の温度で第1の焼鈍を行う工程と、
次に、前記第1の温度が800℃未満であれば850℃~950℃の範囲内、前記第1の温度が800℃以上であれば800℃~950℃の範囲内の第2の温度で第2の焼鈍を行う工程と、
を有することを特徴とする方向性電磁鋼板の製造方法。 - 前記第1の温度は700℃~850℃の範囲内にあり、
前記第2の温度は850℃~950℃の範囲内にあることを特徴とする請求項1に記載の方向性電磁鋼板の製造方法。 - 前記鋼は、更に、Cr:0.010質量%~0.20質量%、Sn:0.010質量%~0.20質量%、Sb:0.010質量%~0.20質量%、Ni:0.010質量%~0.20質量%、Se:0.005質量%~0.02質量%、Bi:0.005質量%~0.02質量%、Pb:0.005質量%~0.02質量%、B:0.005質量%~0.02質量%、V:0.005質量%~0.02質量%、Mo:0.005質量%~0.02質量%、及びAs:0.005質量%~0.02質量%からなる群から選択された少なくとも一種を含有することを特徴とする請求項1に記載の方向性電磁鋼板の製造方法。
- 前記鋼は、更に、Cr:0.010質量%~0.20質量%、Sn:0.010質量%~0.20質量%、Sb:0.010質量%~0.20質量%、Ni:0.010質量%~0.20質量%、Se:0.005質量%~0.02質量%、Bi:0.005質量%~0.02質量%、Pb:0.005質量%~0.02質量%、B:0.005質量%~0.02質量%、V:0.005質量%~0.02質量%、Mo:0.005質量%~0.02質量%、及びAs:0.005質量%~0.02質量%からなる群から選択された少なくとも一種を含有することを特徴とする請求項2に記載の方向性電磁鋼板の製造方法。
- 前記鋼のTi含有量は0.0020質量%~0.0080質量%であり、
前記鋼のCu含有量は0.01質量%~0.10質量%であり、
前記鋼のTi含有量(質量%)を[Ti]、Cu含有量(質量%)を[Cu]と表したとき、「20×[Ti]+[Cu]≦0.18」の関係が成り立つことを特徴とする請求項1に記載の方向性電磁鋼板の製造方法。 - 前記鋼のTi含有量は0.0020質量%~0.0080質量%であり、
前記鋼のCu含有量は0.01質量%~0.10質量%であり、
前記鋼のTi含有量(質量%)を[Ti]、Cu含有量(質量%)を[Cu]と表したとき、「20×[Ti]+[Cu]≦0.18」の関係が成り立つことを特徴とする請求項2に記載の方向性電磁鋼板の製造方法。 - 前記鋼のTi含有量は0.0020質量%~0.0080質量%であり、
前記鋼のCu含有量は0.01質量%~0.10質量%であり、
前記鋼のTi含有量(質量%)を[Ti]、Cu含有量(質量%)を[Cu]と表したとき、「20×[Ti]+[Cu]≦0.18」の関係が成り立つことを特徴とする請求項3に記載の方向性電磁鋼板の製造方法。 - 前記鋼のTi含有量は0.0020質量%~0.0080質量%であり、
前記鋼のCu含有量は0.01質量%~0.10質量%であり、
前記鋼のTi含有量(質量%)を[Ti]、Cu含有量(質量%)を[Cu]と表したとき、「20×[Ti]+[Cu]≦0.18」の関係が成り立つことを特徴とする請求項4に記載の方向性電磁鋼板の製造方法。 - 「10×[Ti]+[Cu]≦0.07」の関係が成り立つことを特徴とする請求項5に記載の方向性電磁鋼板の製造方法。
- 「10×[Ti]+[Cu]≦0.07」の関係が成り立つことを特徴とする請求項6に記載の方向性電磁鋼板の製造方法。
- 「10×[Ti]+[Cu]≦0.07」の関係が成り立つことを特徴とする請求項7に記載の方向性電磁鋼板の製造方法。
- 「10×[Ti]+[Cu]≦0.07」の関係が成り立つことを特徴とする請求項8に記載の方向性電磁鋼板の製造方法。
- 前記鋼の熱間圧延を、前記鋼を1250℃以下の温度に加熱してから行うことを特徴とする請求項1に記載の方向性電磁鋼板の製造方法。
- 前記鋼の熱間圧延を、前記鋼を1250℃以下の温度に加熱してから行うことを特徴とする請求項2に記載の方向性電磁鋼板の製造方法。
- 前記鋼の熱間圧延を、前記鋼を1250℃以下の温度に加熱してから行うことを特徴とする請求項3に記載の方向性電磁鋼板の製造方法。
- 前記鋼の熱間圧延を、前記鋼を1250℃以下の温度に加熱してから行うことを特徴とする請求項5に記載の方向性電磁鋼板の製造方法。
- 前記鋼の熱間圧延を、前記鋼を1250℃以下の温度に加熱してから行うことを特徴とする請求項9に記載の方向性電磁鋼板の製造方法。
- 前記第1の焼鈍及び前記第2の焼鈍の時間を15秒間以上とすることを特徴とする請求項1に記載の方向性電磁鋼板の製造方法。
- 前記第1の焼鈍及び前記第2の焼鈍の時間を15秒間以上とすることを特徴とする請求項2に記載の方向性電磁鋼板の製造方法。
- 前記第1の焼鈍及び前記第2の焼鈍の時間を15秒間以上とすることを特徴とする請求項3に記載の方向性電磁鋼板の製造方法。
- 前記第1の焼鈍及び前記第2の焼鈍の時間を15秒間以上とすることを特徴とする請求項5に記載の方向性電磁鋼板の製造方法。
- 前記第1の焼鈍及び前記第2の焼鈍の時間を15秒間以上とすることを特徴とする請求項9に記載の方向性電磁鋼板の製造方法。
- 前記第1の焼鈍及び前記第2の焼鈍の時間を15秒間以上とすることを特徴とする請求項13に記載の方向性電磁鋼板の製造方法。
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WO2016035345A1 (ja) * | 2014-09-04 | 2016-03-10 | Jfeスチール株式会社 | 方向性電磁鋼板の製造方法および窒化処理設備 |
KR20170041233A (ko) | 2014-09-04 | 2017-04-14 | 제이에프이 스틸 가부시키가이샤 | 방향성 전기 강판의 제조 방법 및 질화 처리 설비 |
JPWO2016035345A1 (ja) * | 2014-09-04 | 2017-04-27 | Jfeスチール株式会社 | 方向性電磁鋼板の製造方法および窒化処理設備 |
US10900113B2 (en) | 2014-09-04 | 2021-01-26 | Jfe Steel Corporation | Method for manufacturing grain-oriented electrical steel sheet, and nitriding apparatus |
US11761074B2 (en) | 2014-09-04 | 2023-09-19 | Jfe Steel Corporation | Nitriding apparatus for manufacturing a grain-oriented electrical steel sheet |
JP2019507239A (ja) * | 2015-12-18 | 2019-03-14 | ポスコPosco | 方向性電磁鋼板用絶縁被膜組成物、方向性電磁鋼板の絶縁被膜形成方法、及び絶縁被膜が形成された方向性電磁鋼板 |
CN112410722A (zh) * | 2020-11-02 | 2021-02-26 | 哈尔滨工程大学 | 一种基于冷成型复合低温氮化处理的α+β型钛合金及其氮化层形成方法 |
CN112410722B (zh) * | 2020-11-02 | 2022-11-29 | 哈尔滨工程大学 | 一种基于冷成型复合低温氮化处理的α+β型钛合金及其氮化层形成方法 |
Also Published As
Publication number | Publication date |
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EP2537946A4 (en) | 2014-05-07 |
EP2537946A1 (en) | 2012-12-26 |
JPWO2011102455A1 (ja) | 2013-06-17 |
US20120312424A1 (en) | 2012-12-13 |
BR112012020687A2 (ja) | 2018-10-23 |
JP4943560B2 (ja) | 2012-05-30 |
US9175362B2 (en) | 2015-11-03 |
CN102762751B (zh) | 2016-04-13 |
CN102762751A (zh) | 2012-10-31 |
EP2537946B1 (en) | 2019-08-07 |
PL2537946T3 (pl) | 2019-12-31 |
KR20120120441A (ko) | 2012-11-01 |
KR101322505B1 (ko) | 2013-10-28 |
BR112012020687B1 (pt) | 2019-11-26 |
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