WO2011077518A1 - Procédé de production d'article moulé - Google Patents

Procédé de production d'article moulé Download PDF

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Publication number
WO2011077518A1
WO2011077518A1 PCT/JP2009/071335 JP2009071335W WO2011077518A1 WO 2011077518 A1 WO2011077518 A1 WO 2011077518A1 JP 2009071335 W JP2009071335 W JP 2009071335W WO 2011077518 A1 WO2011077518 A1 WO 2011077518A1
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WO
WIPO (PCT)
Prior art keywords
chips
mixture
molded body
manufacturing
crushing
Prior art date
Application number
PCT/JP2009/071335
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English (en)
Japanese (ja)
Inventor
貞明 山本
Original Assignee
有限会社山本木型製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 有限会社山本木型製作所 filed Critical 有限会社山本木型製作所
Priority to PCT/JP2009/071335 priority Critical patent/WO2011077518A1/fr
Publication of WO2011077518A1 publication Critical patent/WO2011077518A1/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/14Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/251Particles, powder or granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/26Scrap or recycled material

Definitions

  • the present invention relates to a method for producing a molded body, and more particularly, to a method for producing a molded body, in which chips of synthetic wood can be reused as a molded body and the molded body can be easily manufactured.
  • Japanese Patent Laid-Open No. 6-329747 describes a technique relating to a method for producing a foamed polyurethane molded product (synthetic wood) used as a model material.
  • chip recycling methods have been developed from the viewpoint of protecting the global environment.
  • a technique is known in which chips of a foamed polyurethane molded product are pyrolyzed and gas generated by the pyrolysis is converted into oil and regenerated as fuel.
  • this technique has a problem that the reproduction process is complicated and reproduction is difficult.
  • the present invention has been made to solve the above-described problems, and provides a method for producing a molded body that can recycle synthetic wood chips as a molded body and that can be easily manufactured. It is aimed.
  • the unsaturated polyester resin mixed with the synthetic wood chips is cured.
  • the chips mixed in the mixture can be bonded to each other by being cured by the action of the agent.
  • a mixture is pressurized in a pressurization process, when it stirs in a mixing process, a molded object can be manufactured, removing the bubble contained in a mixture.
  • the mixture is pressurized in a plurality of times. It is possible to avoid insufficient pressure on the mixture and to reliably remove bubbles contained in the mixture.
  • the pressure in the second and subsequent pressurization to the mixture is increased for the first time. Since the pressure is higher than the pressure, a sufficient pressure can be applied to the mixture for the removal of bubbles contained in the mixture. Therefore, since the bubbles contained in the mixture can be more reliably removed and the density of the molded body can be increased, it is possible to produce a molded body having appropriate hardness and specific gravity.
  • a surface of 44.4 kg / cm 2 or more in addition to the effect exerted by the method for producing the molded body according to any one of claims 1 to 3, in the pressurizing step, a surface of 44.4 kg / cm 2 or more. Since the mixture is pressurized with pressure, the mixture can be pressurized with sufficient pressure when removing bubbles contained in the mixture. Therefore, since the bubbles contained in the mixture can be more reliably removed and the density of the molded body can be increased, it is possible to produce a molded body having appropriate hardness and specific gravity.
  • the crushing step in addition to the effect exerted by the method for producing the molded body according to any one of claims 1 to 4, in the crushing step, the square-shaped chips are crushed.
  • the contact area between the chips contained in the molded body can be increased. Therefore, since the gap formed between the chips can be reduced and the density of the molded body can be increased, there is an effect that a molded body having appropriate hardness and specific gravity can be manufactured.
  • the manufacturing method of the molded object of Claim 6 in addition to the effect which the manufacturing method of the molded object in any one of Claims 1-5 show
  • the crushing process can be simplified. That is, by crushing the chips finely, the gaps between the chips contained in the molded body are reduced, and the adhesive strength between the chips accompanying the curing of the unsaturated polyester resin can be increased, but the chips are powdered.
  • the man-hour and equipment cost in the crushing process are increased. Therefore, by crushing the length dimension of the chips to 3 mm or more and the thickness dimension to 0.5 mm or more, it is possible to produce a molded body having the same hardness and specific gravity as the synthetic wood and to improve the efficiency of the crushing process. There is an effect that can be.
  • unsaturated polyester resin is with respect to a chip.
  • a molded object can ensure the hardness and specific gravity equivalent to synthetic wood by mixing unsaturated polyester resin with 65 weight% or less with respect to a chip.
  • the curing rate of the unsaturated polyester resin can be increased by mixing 1% by weight or more of the curing agent with respect to the unsaturated polyester resin.
  • the curing agent by mixing the curing agent with the unsaturated polyester resin at 2% by weight or less, the curing of the unsaturated polyester resin can be prevented from being completed before the bubbles contained in the mixture are sufficiently removed. effective.
  • blends the chip of the molded object manufactured from the manufacturing method of the molded object in any one of Claim 1 to 7 with the chip of synthetic wood In the crushing process, the compounded in the compounding process is crushed, and in the compounding process, the synthetic wood chips are added twice or more to the chips of the molded body, so The same hardness and specific gravity as synthetic wood can be secured.
  • the chips of the molded body can be used again as a material for manufacturing the molded body, there is an effect that the amount of chips discarded can be reduced.
  • (A) is a perspective view of the molded object manufactured by the manufacturing method of the molded object in one embodiment of this invention
  • (b) is a perspective view of the model manufactured by cutting synthetic wood It is. It is a process system diagram showing the manufacturing process of a forming object in time series.
  • (A) is the schematic diagram which represented typically the chip after a crushing process
  • (b) is the schematic diagram which represented typically the mixture produced
  • (A) is the schematic diagram which represented typically the mixture in the time of starting a 1st pressurization process
  • (b) is a mixture schematically in the time of starting predetermined time after starting a 1st pressurization process.
  • (C) is the schematic diagram which represented typically the mixture in the time of complete
  • FIG. 1 is a perspective view of the molded object 100 manufactured by the manufacturing method of the molded object in one embodiment of this invention
  • FIG.1 (b) is manufactured by cutting synthetic wood.
  • the molded body 100 is a block-like or plate-like member made of a synthetic resin, and is mainly composed of a thermosetting resin such as urethane resin or epoxy resin.
  • the synthetic wood (not shown) is manufactured using chips generated when cutting.
  • This molded body 100 is a material for a processed product such as a model (master model) and a pen stand for manufacturing a mold (sand mold made of foundry sand).
  • Synthetic wood is a material mainly used as a model used in the production of molds.
  • a mixture of an alkylene oxide adduct of bisphenol, an aliphatic polyol, an aromatic polyisocyanate and a dehydrating agent is used as a mechanical froth.
  • Sun module registered trademark
  • the model 2 is manufactured by cutting synthetic wood.
  • the model 2 is an example of a product formed by cutting synthetic wood, and it goes without saying that various products can be formed by cutting.
  • FIG. 2 is a process flow diagram showing the manufacturing process of the molded body 100 in time series.
  • FIGS. 3 to 5 will be referred to as appropriate.
  • Fig.3 (a) is the schematic diagram which represented typically the chip 10 after crushing process S1
  • FIG.3 (b) is the schematic diagram which represented typically the mixture 30 produced
  • FIG. 4A is a schematic diagram schematically showing the mixture 30 at the time when the first pressurizing step S3 is started
  • FIG. 4B is a diagram illustrating a predetermined time after starting the first pressurizing step S3.
  • FIG. 3 (a) is the schematic diagram which represented typically the chip 10 after crushing process S1
  • FIG.3 (b) is the schematic diagram which represented typically the mixture 30 produced
  • FIG. 4A is a schematic diagram schematically showing the mixture 30 at the time when the first pressurizing step S3 is started
  • FIG. 4B is a diagram illustrating a predetermined time after starting the first pressurizing step S3.
  • FIG. 4C is a schematic diagram schematically illustrating the mixture 30 at the time when the time has elapsed
  • FIG. 4C is a schematic diagram schematically illustrating the mixture 30 at the time when the second pressurizing step S4 is completed.
  • FIG. 5 is a graph showing the pressure applied to the mixture 30 in the first pressurizing step S3 and the second pressurizing step S4 in time series. 3 and 4, the container 41 and the mold 51 are shown in cross-sectional views. Further, in FIG. 4, the chip 10, the unsaturated polyester resin 21, and the curing agent 22 are schematically illustrated for easy understanding. Furthermore, in FIG. 5, while the pressure by the hydraulic press 52 is shown with a broken line, the pressure which acts on the mixture 30 is shown with the continuous line.
  • the square-shaped chip 10 is crushed using a crusher (not shown) (crushing process S1). .
  • the crushed chips 10 are crushed into squares having a length dimension l of 3 mm to 10 mm and a thickness dimension t of 0.5 mm to 1 mm.
  • a square shape is a shape in which the cross-sectional shape is angular, and specifically refers to a shape in which 70% of the cross-sectional shape is formed by straight sides.
  • the unsaturated polyester resin 21 and the curing agent 22 are mixed with the chips 10 crushed in the crushing step S1 to generate a mixture 30 (mixing step S2). Specifically, as shown in FIG. 3 (b), the chips 10 are put in the container 41, the unsaturated polyester resin 21 and the curing agent 22 are put in the container 41, and they are mixed while being stirred by the stirrer 42. A mixture 30 is produced.
  • the unsaturated polyester resin 21 is cured while generating heat by the action of the curing agent 22, and the chips 10 start to adhere to each other. Therefore, since the chips 10 can be bonded together without heating the chips 10, loss of the properties of the chips 10 as a synthetic wood can be avoided. Moreover, since the process which heats unsaturated polyester resin 21 is unnecessary, while the operation
  • the total weight of the chips 10 is 7 kg
  • the unsaturated polyester resin 21 is 4 kg
  • the curing agent 22 is 0.08 kg.
  • the unsaturated polyester resin 21 is preferably mixed in an amount of 40 to 65% by weight based on the total weight of the chips 10.
  • the adhesive strength between the chips 30 by the unsaturated polyester resin 21 can be ensured.
  • the molded body 100 having the same hardness and specific gravity as the synthetic wood not containing the unsaturated polyester resin 21 and the curing agent 22 is obtained. Can be manufactured.
  • the curing agent 22 is preferably mixed in an amount of 1 to 2% by weight based on the total weight of the unsaturated polyester resin 21.
  • the curing rate of the unsaturated polyester resin 21 can be increased.
  • the curing of the unsaturated polyester resin 21 is completed before the bubbles contained in the mixture 30 are sufficiently removed by mixing the curing agent 22 with the unsaturated polyester resin 21 at 2% by weight or less. Can be prevented.
  • the unsaturated polyester resin 21 used in the present embodiment for example, Sandoma (registered trademark) manufactured by DH Material Co., Ltd. composed of styrene type unsaturated polyester resin is exemplified.
  • the NOM Corporation's Parmek (trademark) comprised from a methyl ethyl ketone peroxide is illustrated, for example.
  • Permec registered trademark
  • methyl ethyl ketone peroxide is diluted to 55% with dimethyl phthalate as a plasticizer.
  • the mixture 3 mixed in the mixing step S2 is put into the mold 51 and pressed (first pressing step S3) to form the mixture 30, and the molded body 100 formed by curing the mixture 30. Increase the density.
  • the mixture 30 is transferred to the mold 51. Pressurization is performed using a hydraulic press 52.
  • the shape of the mold 51 is exemplified by, for example, a plate shape, a rectangular parallelepiped shape, or a cylindrical shape.
  • the bottom area of the mold frame 51 is 500 mm ⁇ 450 mm, and the height dimension is 125 mm. It shall be.
  • the pressure with respect to the mixture 30 in 1st pressurization process S1 shall be set to 10 t, ie, 44.4 kg / cm ⁇ 2 >.
  • the mixture 30 is pressurized again by the hydraulic press 52 (second pressurizing step S4).
  • second pressurizing step S4 By performing the pressurization on the mixture 30 in two steps, it is avoided that the pressure when the mixture 30 is pressurized is insufficient, the bubbles contained in the mixture 30 are surely removed, and the density of the molded body 100 is increased. Can be raised.
  • the pressure on the mixture 30 by the hydraulic press 52 in the second pressurizing step S4 is performed at a pressure equivalent to that in the first pressurizing step S3.
  • the pressure on the mixture 30 is 44.4 kg / cm 2 at the start of the first pressurization step S3, whereas 10 minutes after the start of the first pressurization step S3. Then, it is reduced to about 35 kg / cm 2 .
  • the mixture 30 is pressurized again at a pressure of 44.4 kg / cm 2 , so that the pressure of a certain level is continuously maintained until the second pressurizing step S4 is completed. Can be added to the mixture 30.
  • the bubble contained in the mixture 30 is removed more reliably, and the density of the chip 10 in the molded object 100 is demonstrated.
  • the height dimension of the mixture 30 at the start of the first pressurization step S3 is 125 mm
  • the height dimension of the mixture 30 at the end of the second pressurization step S4 is The specific gravity of the molded body 100 was 0.9. Therefore, the molded object 100 which has suitable hardness and specific gravity can be formed.
  • the molded body 100 can be reused as a flooring material, for example. Moreover, after dividing
  • the chips 10 can be reused as the compact 100. Furthermore, since the regeneration process is simpler than in the prior art, the molded body 100 can be easily manufactured. In addition, compared to the conventional case, an equipment for heat-treating the chips 10 made of thermosetting resin and an apparatus for converting the generated gas into oil are unnecessary, so that the equipment cost in the regeneration process can be reduced.
  • the contact area between the chips 10 included in the molded body 100 can be increased. Therefore, since the gap generated between the chips 10 can be reduced and the density of the molded body 100 can be increased, the molded body 100 having appropriate hardness and specific gravity can be manufactured.
  • the contact area between the chips 10 included in the molded body 100 can be increased. Therefore, since the gap generated between the chips 10 can be reduced and the density of the molded body 100 can be increased, the molded body 100 having appropriate hardness and specific gravity can be manufactured.
  • the crushing step S1 can be simplified. That is, by crushing the chips 10 finely, the gaps between the chips 10 included in the molded body 100 are reduced, and the adhesive strength between the chips 10 accompanying the curing of the unsaturated polyester resin 21 can be increased. In order to crush the scrap 10 more finely, crushing by a crusher such as a mill is required separately, which increases the man-hours and equipment costs in the crushing step S1. Therefore, by crushing the length l of the chip 10 to 3 mm or more and the thickness dimension t to 0.5 mm or more, the compact 100 having the same hardness and specific gravity as the synthetic wood can be manufactured, and the crushing step S1. Can be made more efficient.
  • the pressurization to the mixture 30 by the hydraulic press 52 is performed twice in the first pressurization step S3 and the second pressurization step S4 has been described.
  • the press of the mixture 30 by the hydraulic press 52 may be performed only once or three times or more.
  • the pressure to the mixture 30 in 1st pressurization process S3 is set to 44.4 kg / cm ⁇ 2 >
  • the pressure to the mixture 30 in 2nd pressurization process S4 is 44.4 kg / cm2.
  • the pressure sufficient for the removal of bubbles can be applied to the mixture 30 until the second pressurizing step S4 is completed, the bubbles contained in the mixture 30 are more reliably removed, and the molded body 100
  • the density of the chips 10 can be increased, and as a result, the molded body 100 having appropriate hardness and specific gravity can be manufactured.
  • the said embodiment demonstrated the case where the square-shaped chip 10 was crushed and the mixture 30 was produced
  • the powdery chips 10 By using the powdery chips 10, the gap between the chips 10 included in the molded body 100 can be reduced, and the adhesive strength between the chips 10 can be increased.
  • the molded object 100 demonstrated the case where the chip
  • the compact 100 having the same hardness and specific gravity as that of the synthetic wood can be manufactured by adding and mixing the synthetic wood chips 10 to the chips of the compact 100 twice or more.
  • the unsaturated polyester resin 21 and the curing agent 22 are contained in the chips generated by cutting the molded body 100. Therefore, when the ratio of chips of the molded body 100 is too large in the composition (chips) used when the molded body 100 is manufactured, the molded body 100 having the same hardness and specific gravity as the synthetic wood is manufactured. Can not do it. Therefore, the molded object 100 which has the hardness and specific gravity equivalent to synthetic wood can be manufactured by adding and mix
  • the chips of the molded body 100 can be repeatedly used as a material for manufacturing the molded body 100, the amount of the discarded chips 10 can be reduced.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

L'invention concerne un procédé de production d'un article moulé, qui permet de réutiliser des fragments d'un bois artificiel dans un article moulé, et qui permet également de produire facilement l'article moulé. Des fragments broyés dans une étape de broyage (S1) sont mélangés à une résine polyester non saturée et à un agent durcissant pour produire un mélange (une étape de mélange (S2)). Ensuite, le mélange est mis sous pression par l'intermédiaire de la première étape de mise sous pression (S3) et de la seconde étape de mise sous pression (S4), ce qui permet de produire l'article moulé. De cette manière, les fragments peuvent être réutilisés dans un article moulé. Dans le procédé, le processus de recyclage est simple, et l'article moulé peut par conséquent être produit facilement.
PCT/JP2009/071335 2009-12-22 2009-12-22 Procédé de production d'article moulé WO2011077518A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/JP2009/071335 WO2011077518A1 (fr) 2009-12-22 2009-12-22 Procédé de production d'article moulé

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2009/071335 WO2011077518A1 (fr) 2009-12-22 2009-12-22 Procédé de production d'article moulé

Publications (1)

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WO2011077518A1 true WO2011077518A1 (fr) 2011-06-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9162369B2 (en) 2008-10-21 2015-10-20 Andre Verville Embossed monolayer particleboards and methods of preparation thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004358809A (ja) * 2003-06-04 2004-12-24 Sekisui Chem Co Ltd 樹脂成形品
JP2005288899A (ja) * 2004-03-31 2005-10-20 Sekisui Chem Co Ltd 再生成形体およびその製造方法
JP2006002527A (ja) * 2004-06-21 2006-01-05 Dainippon Ink & Chem Inc 暗渠排水用溝、桝及び管の製造方法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004358809A (ja) * 2003-06-04 2004-12-24 Sekisui Chem Co Ltd 樹脂成形品
JP2005288899A (ja) * 2004-03-31 2005-10-20 Sekisui Chem Co Ltd 再生成形体およびその製造方法
JP2006002527A (ja) * 2004-06-21 2006-01-05 Dainippon Ink & Chem Inc 暗渠排水用溝、桝及び管の製造方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9162369B2 (en) 2008-10-21 2015-10-20 Andre Verville Embossed monolayer particleboards and methods of preparation thereof

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