WO2011055636A1 - Stainless steel flexible pipe - Google Patents
Stainless steel flexible pipe Download PDFInfo
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- WO2011055636A1 WO2011055636A1 PCT/JP2010/068567 JP2010068567W WO2011055636A1 WO 2011055636 A1 WO2011055636 A1 WO 2011055636A1 JP 2010068567 W JP2010068567 W JP 2010068567W WO 2011055636 A1 WO2011055636 A1 WO 2011055636A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/14—Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
- F16L11/15—Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics corrugated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
- F16L55/033—Noise absorbers
- F16L55/0337—Noise absorbers by means of a flexible connection
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/02—Ducting arrangements
- F24F13/0218—Flexible soft ducts, e.g. ducts made of permeable textiles
Definitions
- the present invention relates to a stainless steel flexible tube.
- An air conditioner is a heat exchanger through a refrigerant, and a copper pipe having excellent heat conductivity is generally used for its piping.
- copper pipes are excellent not only in heat conductivity but also in workability, copper pipes are also used in connection pipes for indoor and outdoor units that do not involve heat conductivity.
- the pipe length is about 4 to 5 m, it can be connected sufficiently.
- the indoor unit and the outdoor unit are often installed in remote locations, so the connecting pipe exceeds 10 m, and in some cases, close to 100 m may be required. .
- the thickness of the current copper pipe is 0.8 mm or more, there is a problem that the weight increases and the portability deteriorates.
- the pipe diameter of the connecting pipe becomes large, so that a bending device such as a bender is required for bending the pipe.
- workability is very inferior, for example, the connection work between the piping is increased.
- the weight of the pipe increases, the cladding pipe is easily crushed at the pipe hanging position. For this reason, there is also a problem that the condensation is likely to occur on the outer surface of the pipe and the pipe is liable to rust. Therefore, in the present situation, a condensation prevention sheet is used to prevent the cladding tube from being crushed.
- This fluid noise is presumed to be equivalent to the air column resonance phenomenon that occurs due to the flow of the duct, heat transfer tube group, and fuselage in the heat exchanger such as a gas heater and boiler. It is known that the frequency of Karman vortices emitted from the heat transfer tube group increases as the flow velocity of the gas flowing in the duct increases, and noise is generated in accordance with the air column resonance frequency of the duct (Non-Patent Document 1). ). In the flexible tube, it is presumed that fluid noise is generated due to the coincidence of the Karman vortex frequency generated due to the corrugated shape and the resonance frequency of the flexible tube with the gas flow.
- the present invention has been made in view of the above problems, and is made of stainless steel that is economically superior, improves bending workability at the time of construction, and can prevent generation of fluid noise estimated to be caused by the flow of refrigerant gas.
- An object is to provide a flexible tube.
- the inventors of the present invention preferably increase the corrugated shape of the flexible tube in order to ensure bending workability during construction (see Patent Document 4).
- Patent Document 4 On the other hand, in order to suppress the fluid noise, it has been found that it is preferable to approach the straight pipe as much as possible.
- the shape which can make the bending workability of a flexible pipe and suppression of a fluid noise compatible was examined using various stainless steel. As a result, the inventors have found that the relationship between the outer diameter of the raw pipe, the mountain pitch of the flexible pipe, and the depth of the valley is important, and completed the present invention.
- a stainless steel flexible tube according to an aspect of the present invention is made of metal stainless steel having a material plate thickness of 0.2 to 0.4 mm or less, and has a flexible portion in which a corrugated shape is formed.
- d (mm) the corrugated shape is the raw tube outer diameter d / mountain valley depth Dd: 15 to 23, and the pipe outer diameter d / peak to peak pitch p: 2. Satisfies 5 to 5.5.
- the stainless steel flexible tube according to one embodiment of the present invention may have a base tube at both ends or one end. In the stainless steel flexible tube according to an aspect of the present invention, a plurality of the tube portions and the flexible portions having the corrugated shape may be alternately arranged.
- the flexible tube made of stainless steel according to one aspect of the present invention may have a coil shape in which the entire flexible tube is spirally turned.
- the stainless steel flexible pipe according to one embodiment of the present invention may have a raw pipe portion at both ends or one end, and may further have a flared portion at both or one side of the raw pipe portion.
- connection pipes for air conditioners for example, connection pipes for air conditioners, particularly commercial air conditioner indoor and outdoor units
- connection pipes for air conditioners particularly commercial air conditioner indoor and outdoor units
- connection pipes for air conditioners particularly commercial air conditioner indoor and outdoor units
- bending during construction is possible, and further, fluid noise due to the flow of refrigerant gas can be suppressed.
- the flexible pipe has the raw pipe portions at both ends or one end, it is possible to connect the indoor and outdoor units and the pipes by performing flare processing for connection at the construction site.
- a plurality of raw tube portions and corrugated portions (flexible portions) are alternately arranged, it is possible to cut and connect at arbitrary positions.
- the flexible tube having an arbitrary length can be carried and the workability is improved.
- a flexible pipe has a raw pipe part at both ends or one end, and further has a flare processing part at both or one of the raw pipe parts, it becomes possible to immediately connect without flare processing at the construction site. .
- FIGS. 1 to 3 embodiments of a stainless steel flexible tube according to an aspect of the present invention will be described with reference to FIGS. 1 to 3 as appropriate.
- this embodiment is described in detail in order to better understand the gist of the stainless steel flexible tube according to one aspect of the present invention, the present invention is not limited unless otherwise specified. .
- the flexible tube 10 includes a flare processing portion 14 provided at an end portion, a raw tube portion 12, and a flexible portion 20 having a corrugated shape.
- a flare processing portion 14 provided at an end portion
- a raw tube portion 12 and a flexible portion 20 having a corrugated shape.
- independent ridges 22 and valleys 24 along the circumferential direction of the peripheral surface of the flexible tube 10 are alternately arranged to form a wave shape.
- the flare nut 30 is inserted into the flexible tube 10 so as to be freely rotatable and slidable.
- the flare nut 30 is used to connect the pipes by tightening with a predetermined torque, and is generally inserted into the flexible pipe before flare processing.
- the shape of the waveform of the flexible portion 20 is not particularly limited.
- the shape of the top of the peak and the bottom of the valley is generally curved, but even if it is an acute convex portion. good.
- the relationship between the corrugated shape of the flexible portion 20 and the outer diameter d of the raw tube is important.
- 1/2 of the difference between the crest outer diameter dm (mm) and the trough outer diameter dv (mm) is defined as the crest depth Dd (mm), and the next crest from the crest top
- the length to the top of the head is defined as the pitch P (mm) of the waveform shape.
- the ratio (d / Dd) of the outer diameter d (mm) of the raw tube to the depth Dd (mm) of the valley is 15 to 23, and the outer diameter d (mm) of the raw tube and the pitch P (mm ) Ratio (d / P) is preferably in the range of 2.5 to 5.5. More preferably, d / Dd is 17 to 21.5 and d / P is 2.5 to 4.
- the outer diameter d / mountain depth Dd is smaller than 15, the depth of the valley corresponding to the outer diameter of the pipe increases, so that distortion during bending is dispersed in several wave portions and is not easily buckled. As a result, workability is improved.
- the frequency of the Karman vortex resulting from the corrugated shape matches the air column resonance frequency of the flexible tube, and fluid noise is likely to occur.
- the outer diameter d of the raw tube / the depth Dd of the valley exceeds 23
- the fluid noise is suppressed by relatively decreasing the depth of the valley.
- the outer diameter d / pitch P is less than 2.5, the depth of the valley is relatively small, and fluid noise is suppressed.
- bending workability during construction deteriorates.
- the raw pipe outer diameter d / pitch P exceeds 5.5, the depth of the valley is relatively increased, and the workability is improved.
- fluid noise tends to occur.
- FIG. 3 shows the results of arranging the bending workability during construction and the generation of fluid noise based on the data of Examples shown in Table 2 described later.
- the “element tube” generally refers to a tube manufactured by electric resistance welding or arc welding using a steel strip or a steel plate, and in one embodiment of the present invention, a drawn tube is used. Including.
- the “element tube portion” indicates a portion where no flexible portion is provided.
- the location of the raw tube portion 12 is not particularly limited, and may be arranged on both sides or one side of the flexible portion 20, and the plurality of raw tube portions 12 and the plurality of flexible portions 20 are alternately arranged. May be.
- the raw tube outer diameter d is not particularly defined.
- the outer diameter of the raw pipe of the refrigerant liquid pipe is 6.35 mm
- the outer diameter of the raw pipe of the refrigerant gas pipe is 9.52 mm.
- These two types of pipes having an outer diameter of the raw pipe are generally used.
- pipes with an outer diameter of 9.52 mm or quadrants are used as refrigerant liquid pipes.
- a quadrant a pipe having an outer diameter of 15.88 mm, 19.05 mm, or the like is used.
- pipes having an outer diameter of more than 20 mm may be used for air conditioning. Therefore, in the present invention, it is preferable to appropriately determine the outer diameter d of the raw tube within a range of 6 to 30 mm.
- the composition of the stainless steel used in one embodiment of the present invention is not particularly limited.
- SUS304, 304L, 316, 316L, etc. can be used if it is an austenitic stainless steel.
- SUS430, SUS430J1L, SUS430LX, SUS436L, SUS436J1L, SUS444, or the like can be used.
- Ferritic stainless steel is inexpensive because it does not contain a large amount of Ni unlike austenitic stainless steel.
- ferritic stainless steel is superior in workability because it has less work hardening than austenitic stainless steel.
- the method for manufacturing the flexible tube is not particularly limited.
- a stainless steel plate having a thickness of 0.2 to 0.4 mm is used to produce a raw pipe as a welded pipe or a drawn pipe by an existing method, and then a corrugated shape is formed by pressing a blade-shaped mold against the raw pipe.
- the method of forming is mentioned.
- a method of forming a flexible tube by forming a corrugation on a stainless steel plate using an uneven roll, and then welding the corrugated steel plate while winding it may be mentioned.
- the corrugated shape of the flexible portion 20 has a tube outer diameter d / mountain valley depth Dd: 15 to 23, and a tube outer diameter d / peak to peak pitch P:
- the stainless steel flexible pipe of one embodiment of the present invention has the raw pipe portions at both ends or one end, thereby facilitating flaring. For this reason, it becomes possible to connect the indoor and outdoor units and the pipes by performing flare processing for connection at the construction site.
- the raw pipe part is cut at an arbitrary position according to the length required at the construction site, A flexible tube having an element tube at the end can be obtained.
- the flexible portion 20 is one in which the independent crests 22 and troughs 24 are arranged at a constant pitch (one pitch type), but is not limited thereto. .
- a peak portion and a valley portion may be formed in a spiral shape on the peripheral surface portion.
- an ordinary home air conditioner requires a length of about 4 to 5 m as a connection pipe.
- it is piping, such as a building and a crane, it will exceed 10 m and it may become close to 100 m depending on the case.
- a flared portion 14 is provided at the end.
- this flared portion may not be provided, and the raw tube portion 12 may be disposed at the end portion of the flexible tube 10, or the flexible portion 20 may be disposed at the end portion.
- the flare processing part 14, the raw pipe part 12, or the flexible part 20 may be provided at both ends of the flexible pipe 10, or may be provided only at one end.
- the stainless steel flexible tube according to one aspect of the present invention, by defining the material plate thickness and the corrugated shape as described above, for example, an air conditioner, in particular, a commercial air conditioner room It is possible to reduce the weight of connecting pipes for external units and piping for air conditioning equipment. In addition, bending during construction is possible, and further, fluid noise due to the flow of refrigerant gas can be suppressed. For this reason, the industrial effect is extremely high.
- interposed by the waveform-shaped part (flexible part) is cut
- Table 1 shows the material grade (component composition) of the flexible pipe
- Table 2 shows a list of evaluation results.
- the results of the bending workability during construction and the occurrence of abnormal fluid noise are arranged in the graph of FIG. 3 for the data of the examples and comparative examples shown in Table 2.
- the left side is an evaluation result of bending workability and the right side is an evaluation result of occurrence of fluid noise at the plot positions of “ ⁇ (passed)” and “ ⁇ (failed)”.
- the flexible pipe of the example having the waveform shape defined in the present embodiment is capable of bending workability and generation of fluid noise.
- Each of the evaluations is a pass ( ⁇ ), and these properties are excellent.
- the stainless steel flexible pipe of one aspect of the present invention is economically excellent, the bending workability during construction is improved, and the fluid is estimated to be caused by the flow of the refrigerant gas It became clear that the generation of noise could be prevented.
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Abstract
Description
本願は、2009年11月5日に、日本に出願された特願2009-253978号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a stainless steel flexible tube.
This application claims priority based on Japanese Patent Application No. 2009-253978 filed in Japan on November 5, 2009, the contents of which are incorporated herein by reference.
その他にも、配管の重量が増加するため、配管吊り下げ箇所で被覆管がつぶれやすくなる。このため、配管外面で結露しやすくなって配管が錆びやすくなるという問題もあることから、現状においては、被覆管つぶれ防止のために結露防止シートを用いたりしている。 An air conditioner is a heat exchanger through a refrigerant, and a copper pipe having excellent heat conductivity is generally used for its piping. In addition, since copper pipes are excellent not only in heat conductivity but also in workability, copper pipes are also used in connection pipes for indoor and outdoor units that do not involve heat conductivity. Here, in the case of a general household air conditioner, if the pipe length is about 4 to 5 m, it can be connected sufficiently. However, in the case of commercial air conditioners such as buildings and cranes, the indoor unit and the outdoor unit are often installed in remote locations, so the connecting pipe exceeds 10 m, and in some cases, close to 100 m may be required. . In such a case, since the thickness of the current copper pipe is 0.8 mm or more, there is a problem that the weight increases and the portability deteriorates. In addition, depending on the cooling capacity of the air conditioner, the pipe diameter of the connecting pipe becomes large, so that a bending device such as a bender is required for bending the pipe. Furthermore, since it is difficult to lengthen the piping, there is a problem that workability is very inferior, for example, the connection work between the piping is increased.
In addition, since the weight of the pipe increases, the cladding pipe is easily crushed at the pipe hanging position. For this reason, there is also a problem that the condensation is likely to occur on the outer surface of the pipe and the pipe is liable to rust. Therefore, in the present situation, a condensation prevention sheet is used to prevent the cladding tube from being crushed.
本発明の一態様に係るステンレス鋼製フレキシブル管は、両端または片端に素管部を有していても良い。
本発明の一態様に係るステンレス鋼製フレキシブル管は、前記素管部と、前記波形形状からなる可撓部とが、交互にそれぞれ複数箇所配置されていても良い。
本発明の一態様に係るステンレス鋼製フレキシブル管は、前記フレキシブル管の全体が、螺旋状に旋回したコイル形状であっても良い。
本発明の一態様に係るステンレス鋼製フレキシブル管は、両端または片端に素管部を有し、さらに、前記素管部の両方または片方にフレア加工部を有していても良い。 A stainless steel flexible tube according to an aspect of the present invention is made of metal stainless steel having a material plate thickness of 0.2 to 0.4 mm or less, and has a flexible portion in which a corrugated shape is formed. d (mm), the corrugated shape is the raw tube outer diameter d / mountain valley depth Dd: 15 to 23, and the pipe outer diameter d / peak to peak pitch p: 2. Satisfies 5 to 5.5.
The stainless steel flexible tube according to one embodiment of the present invention may have a base tube at both ends or one end.
In the stainless steel flexible tube according to an aspect of the present invention, a plurality of the tube portions and the flexible portions having the corrugated shape may be alternately arranged.
The flexible tube made of stainless steel according to one aspect of the present invention may have a coil shape in which the entire flexible tube is spirally turned.
The stainless steel flexible pipe according to one embodiment of the present invention may have a raw pipe portion at both ends or one end, and may further have a flared portion at both or one side of the raw pipe portion.
フレキシブル管の両端または片端に素管部を有する場合には、施工現場で接続のためのフレア加工を行い、室内外機や配管同士を接続することが可能となる。また、素管部と波形形状部(可撓部)が交互にそれぞれ複数個所配置されている場合には、任意の位置で切断して接続することが可能となる。
フレキシブル管の全体が、螺旋状に旋回したコイル形状である場合には、任意の長さのフレキシブル管の持ち運びが可能になるとともに、施工性が向上する。
フレキシブル管の両端または片端に素管部を有し、さらにその素管部の両方または片方にフレア加工部を有する場合には、施工現場でフレア加工することなく即座に接続することが可能となる。 According to the stainless steel flexible pipe according to an aspect of the present invention, by defining the material plate thickness and the corrugated shape as described above, for example, connection pipes for air conditioners, particularly commercial air conditioner indoor and outdoor units, It is possible to reduce the weight of piping for air conditioning equipment. In addition, bending during construction is possible, and further, fluid noise due to the flow of refrigerant gas can be suppressed.
When the flexible pipe has the raw pipe portions at both ends or one end, it is possible to connect the indoor and outdoor units and the pipes by performing flare processing for connection at the construction site. In addition, when a plurality of raw tube portions and corrugated portions (flexible portions) are alternately arranged, it is possible to cut and connect at arbitrary positions.
When the entire flexible tube has a spirally coiled shape, the flexible tube having an arbitrary length can be carried and the workability is improved.
When a flexible pipe has a raw pipe part at both ends or one end, and further has a flare processing part at both or one of the raw pipe parts, it becomes possible to immediately connect without flare processing at the construction site. .
本発明の一態様に係るステンレス鋼製フレキシブル管(以下、単にフレキシブル管と略称することがある)10は、図1に示すように、板厚が0.2~0.4mm以下のステンレス鋼を素材として形成されている。素管外径をd(mm)としたときに、フレキシブル管10に形成される波形形状が、素管外径d/山谷深さDd:15~23であり、かつ、素管外径d/山部から山部のピッチp:2.5~5.5を満たすように概略構成されている。 FIG. 1 is a sectional view of a stainless steel
As shown in FIG. 1, a stainless steel flexible tube (hereinafter sometimes simply referred to as a flexible tube) 10 according to one embodiment of the present invention is made of stainless steel having a plate thickness of 0.2 to 0.4 mm or less. It is formed as a material. When the outer diameter of the tube is d (mm), the corrugated shape formed in the
本発明の一態様においては、可撓部20の波形形状と素管外径dとの大きさの関係が重要である。本発明の一態様では、山部外径dm(mm)と谷部外径dv(mm)の差の1/2を山谷深さDd(mm)と規定し、山部頭頂から隣の山部頭頂までの長さを波形形状のピッチP(mm)と規定する。素管外径d(mm)と山谷深さDd(mm)の比(d/Dd)が15~23の範囲であり、かつ、素管外径d(mm)と波形形状のピッチP(mm)の比(d/P)が2.5~5.5の範囲であることが好ましい。より好ましくは、d/Ddが17~21.5であり、かつd/Pが2.5~4である。 The waveform shape of the
In one aspect of the present invention, the relationship between the corrugated shape of the
また、素管外径d/ピッチPが2.5よりも小さい場合、相対的に山谷深さが小さくなり、流体騒音は抑制される。しかしながら、施工時の曲げ加工性が劣化する。また、素管外径d/ピッチPが5.5を超える場合、相対的に山谷深さが大きくなり、施工性は向上する。しかしながら、流体騒音が発生しやすくなる。 When the outer diameter d / mountain depth Dd is smaller than 15, the depth of the valley corresponding to the outer diameter of the pipe increases, so that distortion during bending is dispersed in several wave portions and is not easily buckled. As a result, workability is improved. However, the frequency of the Karman vortex resulting from the corrugated shape matches the air column resonance frequency of the flexible tube, and fluid noise is likely to occur. Further, when the outer diameter d of the raw tube / the depth Dd of the valley exceeds 23, the fluid noise is suppressed by relatively decreasing the depth of the valley. However, bending workability during construction deteriorates.
In addition, when the outer diameter d / pitch P is less than 2.5, the depth of the valley is relatively small, and fluid noise is suppressed. However, bending workability during construction deteriorates. Moreover, when the raw pipe outer diameter d / pitch P exceeds 5.5, the depth of the valley is relatively increased, and the workability is improved. However, fluid noise tends to occur.
素管部12の場所は、特に限定されず、可撓部20の両側あるいは片側に配置されていても良いし、複数の素管部12と複数の可撓部20とが交互に配置されていても良い。 In one embodiment of the present invention, the “element tube” generally refers to a tube manufactured by electric resistance welding or arc welding using a steel strip or a steel plate, and in one embodiment of the present invention, a drawn tube is used. Including. The “element tube portion” indicates a portion where no flexible portion is provided.
The location of the
従って、本発明においては、素管外径dは6~30mmの範囲で適宜決定することが好ましい。 The raw tube outer diameter d is not particularly defined. However, for example, in a home air conditioner connection pipe, the outer diameter of the raw pipe of the refrigerant liquid pipe is 6.35 mm, and the outer diameter of the raw pipe of the refrigerant gas pipe is 9.52 mm. These two types of pipes having an outer diameter of the raw pipe are generally used. In the case of large commercial air conditioners, pipes with an outer diameter of 9.52 mm or quadrants are used as refrigerant liquid pipes. Further, as the piping for the refrigerant gas, a quadrant, a pipe having an outer diameter of 15.88 mm, 19.05 mm, or the like is used. In addition, pipes having an outer diameter of more than 20 mm may be used for air conditioning.
Therefore, in the present invention, it is preferable to appropriately determine the outer diameter d of the raw tube within a range of 6 to 30 mm.
従って、素材となるステンレス鋼の板厚を0.2~0.4mmとする。 In one embodiment of the present invention, the thickness of the stainless steel used as the material for the
Therefore, the thickness of the stainless steel material is 0.2 to 0.4 mm.
また、本発明の一態様のステンレス鋼製フレキシブル管は、両端または片端に素管部を有することによって、フレア加工が容易になる。このため、施工現場で接続のためのフレア加工を行って、室内外機や配管同士を接続することが可能となる。特に、複数の可撓部と複数の素管部とが交互に配置された長尺のフレキシブル管の場合、施工現場で必要とする長さに応じて任意の位置で素管部を切断し、端部に素管部を有するフレキシブル管を得ることができる。 According to one aspect of the present invention, the corrugated shape of the
In addition, the stainless steel flexible pipe of one embodiment of the present invention has the raw pipe portions at both ends or one end, thereby facilitating flaring. For this reason, it becomes possible to connect the indoor and outdoor units and the pipes by performing flare processing for connection at the construction site. In particular, in the case of a long flexible pipe in which a plurality of flexible parts and a plurality of raw pipe parts are alternately arranged, the raw pipe part is cut at an arbitrary position according to the length required at the construction site, A flexible tube having an element tube at the end can be obtained.
フレキシブル管10の端部の両方または片方にフレア加工部14を有する場合には、施工現場でフレア加工することなく即座に接続することが可能となる。 In the example of the
When the flared
まず、表1に示す成分を有し、表2に示す板厚の鋼板を用いて、9.52mmφ,15.88mmφ,又は19.05mmφのTIG溶接管を製造した。なお、鋼種Aは、SUS430LXであり、鋼種Bは、SUS304である。
次いで、上記TIG溶接管を用いて、表2の記載の従い、長さ170mmの可撓部と長さ30mmの素管部とが交互に複数配置され、全長が4mの長尺フレキシブル管を製造した。そして、運搬のためにフレキシブル管をコイル状に巻いて、コイル径が約1mのフレキシブル管パイプ・イン・コイルとした。
そして、このフレキシブル管パイプ・イン・コイルについて、波形形状部(可撓部)で挟まれた素管部を切断することにより、両端に素管部を有し中央部に波形形状の可撓部を有するフレキシブル管を約1mの長さで切り出した。次いで、切り出したフレキシブル管を用いて、曲げ加工性と流体騒音の発生の有無について、後述する手順で評価した。 [Manufacture of flexible pipes]
First, using a steel plate having the components shown in Table 1 and the thickness shown in Table 2, a 9.52 mmφ, 15.88 mmφ, or 19.05 mmφ TIG welded pipe was manufactured. Steel type A is SUS430LX, and steel type B is SUS304.
Next, using the TIG welded pipe, according to the description in Table 2, a flexible part having a length of 170 mm and a plurality of raw pipe parts having a length of 30 mm are alternately arranged to produce a long flexible pipe having a total length of 4 m. did. Then, the flexible tube was wound into a coil shape for transportation, and a flexible tube pipe-in-coil having a coil diameter of about 1 m was obtained.
And about this flexible pipe pipe-in-coil, the raw pipe part pinched | interposed by the waveform-shaped part (flexible part) is cut | disconnected, it has a raw-tube part in both ends, and a corrugated flexible part in the center part A flexible tube having a length of about 1 m was cut out. Subsequently, using the cut-out flexible tube, bending workability and the presence or absence of generation of fluid noise were evaluated by the procedure described later.
上記手順で得られたフレキシブル管について、以下に説明する手順で評価を行った。
なお、製造された全てのフレキシブル管を実際のエアコンに接続して、流体騒音の発生の有無を評価することは困難である。このため、以下に説明する流体騒音の発生の有無の評価は、簡易評価として実施した。そして、いくつかのフレキシブル管パイプ・イン・コイルについて、同様の条件でさらに1巻製造し、エアコン試験に供試した。これにより、実際の機器での異音の発生の有無を確認した。 [Evaluation test]
The flexible tube obtained by the above procedure was evaluated according to the procedure described below.
In addition, it is difficult to connect all the manufactured flexible pipes to an actual air conditioner and evaluate the occurrence of fluid noise. For this reason, the evaluation of the presence or absence of occurrence of fluid noise described below was performed as a simple evaluation. Then, several additional flexible pipes, pipes and coils were manufactured under the same conditions, and tested for air conditioning. This confirmed the presence or absence of abnormal noise in actual equipment.
(試験方法)
曲げ加工性については、実際のエアコンの施工を想定し、フレキシブル管に対して、曲げRが300mmのベンダーを用いて90度曲げを行うことによって評価した。 <Bending workability>
(Test method)
The bending workability was evaluated by bending the flexible pipe 90 degrees using a bender with a bending R of 300 mm, assuming actual air conditioner construction.
上記試験方法により、曲げ加工時に坐屈や扁平が発生しないものを合格とし、坐屈や扁平が発生したものを不合格とした。結果を表2に示した。 (Evaluation criteria)
According to the above test method, the case where buckling or flattening did not occur during the bending process was accepted, and the case where buckling or flattening occurred was rejected. The results are shown in Table 2.
(試験方法)
全てのフレキシブル管を実際のエアコンに接続して評価することは困難である。このため、フレキシブル管の一端にゴムホースをつないだ。そして、ガスボンベからゴムホースを介してフレキシブル管に、空気を1気圧で5L/minの流量で流すことによって、評価した。 <Existence of fluid noise>
(Test method)
It is difficult to evaluate all flexible pipes connected to an actual air conditioner. For this reason, a rubber hose was connected to one end of the flexible tube. Then, evaluation was performed by flowing air from a gas cylinder through a rubber hose to a flexible pipe at a flow rate of 5 L / min at 1 atm.
フレキシブル管の内部に、空気を1気圧で5L/minの流量で流しながら、フレキシブル管のゴムホースを接続していない他端から50cm離れた位置で、騒音計を用いて流体騒音を計測した。一般に、流体騒音が発生しない場合の騒音レベルは50dB未満であり、50dB以上になると、流体異音が発生している。また、60dB以上になると、耳障りな笛吹き音のような流体異音となる。そこで、計測値が50dB未満である場合を合格とし、計測値が50dB以上である場合を不合格とした。 (Evaluation criteria)
While flowing air at a flow rate of 5 L / min at 1 atm inside the flexible tube, fluid noise was measured using a noise meter at a position 50 cm away from the other end where the rubber hose of the flexible tube was not connected. Generally, the noise level when no fluid noise is generated is less than 50 dB, and when the noise level is 50 dB or more, abnormal fluid noise is generated. Moreover, when it becomes 60 dB or more, it becomes a fluid abnormal sound like a whistling sound which is annoying. Therefore, the case where the measured value is less than 50 dB is regarded as acceptable, and the case where the measured value is equal to or greater than 50 dB is regarded as unacceptable.
(試験方法)
上記流体騒音試験で合格であったフレキシブル管と、不合格であったフレキシブル管の一部について、実際にエアコンにつないで評価した。 <Air conditioner connection test>
(Test method)
The flexible pipes that passed the fluid noise test and some of the flexible pipes that failed were actually connected to an air conditioner and evaluated.
フレキシブル管パイプ・イン・コイルをエアコンに接続した。そして、エアコン室内外機の配管から1m離れた位置に騒音計を固定して異音発生有無を測定した。上記の流体騒音の発生の有無の試験方法と同様に、計測値が50dB未満である場合を合格とし、計測値が50dB以上である場合を不合格とした。 (Evaluation criteria)
A flexible pipe pipe-in-coil was connected to the air conditioner. And the noise meter was fixed to the position 1m away from the piping of the air conditioner indoor / outdoor unit, and the presence or absence of abnormal noise was measured. Similarly to the above test method for the presence or absence of occurrence of fluid noise, the case where the measured value was less than 50 dB was accepted, and the case where the measured value was 50 dB or more was rejected.
表2に示すように、曲げ加工性については、板厚が本実施形態の規定範囲の0.2~0.4mmである実施例1~7では、90度曲げを実施できた。一方、板厚が本実施形態の規定範囲を外れる比較例1や、波形形状が本実施形態の規定範囲を外れる比較例2、3は、非常に硬く、このため、曲げることが困難であり、途中で座屈した。このことから、比較例1~3のフレキシブル管は、人手で曲げ加工を行うようなエアコン室内外機の接続配管などの用途への適用が極めて困難であることが明らかとなった。 [Evaluation results]
As shown in Table 2, with respect to bending workability, in Examples 1 to 7 where the plate thickness was 0.2 to 0.4 mm, which is the specified range of the present embodiment, 90-degree bending could be performed. On the other hand, Comparative Example 1 in which the plate thickness is out of the specified range of the present embodiment and Comparative Examples 2 and 3 in which the waveform shape is out of the specified range of the present embodiment are very hard and therefore difficult to bend, I buckled along the way. From this, it has been clarified that the flexible pipes of Comparative Examples 1 to 3 are extremely difficult to be applied to uses such as connection pipes of air conditioner indoor and outdoor units that are bent manually.
図3のグラフから明らかなように、本実施形態で規定する波形形状とされた実施例(本実施形態で規定する範囲内)のフレキシブル管は、施行時の曲げ加工性、および流体騒音の発生の評価が、何れも合格(○)であり、これら各特性に優れている。 In addition, as described above, the results of the bending workability during construction and the occurrence of abnormal fluid noise are arranged in the graph of FIG. 3 for the data of the examples and comparative examples shown in Table 2. In the graph of FIG. 3, the left side is an evaluation result of bending workability and the right side is an evaluation result of occurrence of fluid noise at the plot positions of “◯ (passed)” and “× (failed)”.
As is apparent from the graph of FIG. 3, the flexible pipe of the example (within the range specified in the present embodiment) having the waveform shape defined in the present embodiment is capable of bending workability and generation of fluid noise. Each of the evaluations is a pass (◯), and these properties are excellent.
Claims (5)
- 素材板厚が0.2~0.4mm以下の金属ステンレス鋼からなり、
波形形状が形成された可撓部を有し、
素管外径d(mm)としたときに、前記波形形状が、素管外径d/山谷深さDd:15~23であり、かつ、素管外径d/山部から山部のピッチp:2.5~5.5を満たすことを特徴とするステンレス鋼製フレキシブル管。 It is made of metal stainless steel with a thickness of 0.2 to 0.4 mm or less.
Having a flexible part with a corrugated shape;
When the outer diameter d (mm) of the raw tube is set, the corrugated shape is the outer diameter of the raw tube d / depth of the valley Dd: 15 to 23, and the outer diameter of the raw tube d / pitch from the peak portion to the peak portion. p: A stainless steel flexible tube characterized by satisfying 2.5 to 5.5. - 両端または片端に素管部を有していることを特徴とする請求項1に記載のステンレス鋼製フレキシブル管。 The stainless steel flexible pipe according to claim 1, wherein the pipe has a pipe section at both ends or one end.
- 前記素管部と、前記波形形状とされた可撓部とが、交互にそれぞれ複数箇所配置されていることを特徴とする請求項2に記載のステンレス鋼製フレキシブル管。 The stainless steel flexible tube according to claim 2, wherein the raw tube portion and the flexible portion having the corrugated shape are alternately arranged at a plurality of locations.
- 前記フレキシブル管の全体が、螺旋状に旋回したコイル形状であることを特徴とする請求項1~3のいずれかに記載のステンレス鋼製フレキシブル管。 The stainless steel flexible tube according to any one of claims 1 to 3, wherein the entire flexible tube has a coil shape spirally swirled.
- 両端または片端に素管部を有し、さらに、前記素管部の両方または片方にフレア加工部を有することを特徴とする請求項1~4のいずれかに記載のステンレス鋼製フレキシブル管。 The stainless steel flexible pipe according to any one of claims 1 to 4, further comprising a raw pipe portion at both ends or one end, and further having a flared portion on both or one side of the raw pipe portion.
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CN2010800482343A CN102667288A (en) | 2009-11-05 | 2010-10-21 | Stainless steel flexible pipe |
KR1020127010506A KR101380091B1 (en) | 2009-11-05 | 2010-10-21 | Stainless steel flexible pipe |
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JP2009253978A JP5719107B2 (en) | 2009-11-05 | 2009-11-05 | Stainless steel flexible tube |
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KR (1) | KR101380091B1 (en) |
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JP5874868B1 (en) * | 2015-05-15 | 2016-03-02 | Jfeエンジニアリング株式会社 | Buckled corrugated steel pipe |
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EP3312525B1 (en) * | 2016-10-20 | 2020-10-21 | LG Electronics Inc. | Air conditioner |
KR102296771B1 (en) * | 2017-03-31 | 2021-09-02 | 엘지전자 주식회사 | Indoor unit for air conditioner |
CN111331000B (en) * | 2018-12-18 | 2022-09-09 | 浙江盾安禾田金属有限公司 | Manufacturing method of air conditioner connecting pipe and air conditioner connecting pipe |
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JP2009185351A (en) * | 2008-02-07 | 2009-08-20 | Nippon Steel & Sumikin Stainless Steel Corp | Flexible tube made of ferritic stainless steel |
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JPH1047540A (en) * | 1996-08-03 | 1998-02-20 | Showa Rasenkan Seisakusho:Kk | Unit piping method and stainless steel pipe for piping |
JPH10122440A (en) * | 1996-10-16 | 1998-05-15 | Nisshin Steel Co Ltd | Corrugated stainless steel pipe |
JP2006064126A (en) * | 2004-08-30 | 2006-03-09 | Yokohama Rubber Co Ltd:The | Flexible tube |
CN2924230Y (en) * | 2006-07-12 | 2007-07-18 | 航天晨光股份有限公司 | Low-flow-resistance noise-eliminating corrugated pipe |
CN2937739Y (en) * | 2006-07-21 | 2007-08-22 | 泰州市博特机械制造有限公司 | Non-welding joint metal hose |
KR100809741B1 (en) * | 2007-03-12 | 2008-03-06 | 삼성광주전자 주식회사 | Flexible hose and vacuum cleaner having the same |
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2009
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JPS57200614U (en) * | 1981-06-15 | 1982-12-20 | ||
JP2009185351A (en) * | 2008-02-07 | 2009-08-20 | Nippon Steel & Sumikin Stainless Steel Corp | Flexible tube made of ferritic stainless steel |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5874868B1 (en) * | 2015-05-15 | 2016-03-02 | Jfeエンジニアリング株式会社 | Buckled corrugated steel pipe |
WO2016185523A1 (en) * | 2015-05-15 | 2016-11-24 | Jfeエンジニアリング株式会社 | Buckling waveform steel pipe |
US9869410B2 (en) | 2015-05-15 | 2018-01-16 | Jfe Engineering Corporation | Buckling pattern steel pipe |
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JP5719107B2 (en) | 2015-05-13 |
TWI524952B (en) | 2016-03-11 |
KR20120082008A (en) | 2012-07-20 |
CN102667288A (en) | 2012-09-12 |
TW201130579A (en) | 2011-09-16 |
JP2011099496A (en) | 2011-05-19 |
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