WO2011027720A1 - Press machining device and shaft portion restriction device - Google Patents

Press machining device and shaft portion restriction device Download PDF

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Publication number
WO2011027720A1
WO2011027720A1 PCT/JP2010/064570 JP2010064570W WO2011027720A1 WO 2011027720 A1 WO2011027720 A1 WO 2011027720A1 JP 2010064570 W JP2010064570 W JP 2010064570W WO 2011027720 A1 WO2011027720 A1 WO 2011027720A1
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WO
WIPO (PCT)
Prior art keywords
stroke bar
mold
die
tightening
shaft
Prior art date
Application number
PCT/JP2010/064570
Other languages
French (fr)
Japanese (ja)
Inventor
俊明 江波
Original Assignee
株式会社エナミ精機
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Filing date
Publication date
Application filed by 株式会社エナミ精機 filed Critical 株式会社エナミ精機
Publication of WO2011027720A1 publication Critical patent/WO2011027720A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/02Die-cushions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/06Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
    • F16D41/069Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by pivoting or rocking, e.g. sprags
    • F16D41/07Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by pivoting or rocking, e.g. sprags between two cylindrical surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/06Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
    • F16D41/08Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface with provision for altering the freewheeling action
    • F16D41/084Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface with provision for altering the freewheeling action the intermediate coupling members wedging by pivoting or rocking

Definitions

  • the present invention relates to a press processing apparatus and a shaft control apparatus, and more particularly to a press processing apparatus including a die cushion device and a shaft control apparatus for controlling the moving direction of the shaft.
  • a press machine described in Japanese Patent Application Laid-Open No. 2006-224149 includes a die, a punch, and a die cushion device, and the work object is held by sandwiching the work object between the punch and the die. Apply a drawing process.
  • Insufficient lubricating oil causes seizing between the punch and the die and the work, and scratches on the surface of the molded product extending along the processing direction, leading to product defects.
  • the die and the punch sandwich the work and vibrate the die in the stroke direction of the die when processing the work.
  • the die cushion device displaces the punch according to the displacement of the die, and a gap can be positively provided between the surface of the punch or die and the work. It becomes difficult to distribute lubricating oil.
  • the present invention has been made in view of the above problems, and its first object is to suppress the occurrence of a portion where the oil film breaks off between a die such as a punch or a die and a work. It is an object of the present invention to provide a pressing apparatus in which the occurrence of burn-in and the like is suppressed.
  • a second object of the present invention is to provide a shaft portion restricting device capable of selectively restricting the movement of the shaft portion.
  • the shaft portion restricting device allows the movable shaft portion to move in the first direction, and restricts the shaft portion from moving in the second direction opposite to the first direction. And a release mechanism capable of releasing the restriction of the moving direction of the shaft by the lock portion.
  • an inner ring mounted on the outer peripheral surface of the shaft portion, an outer ring spaced apart from the inner ring, and a tightening member capable of tightening the outer ring are further provided.
  • the shaft portion is rotatably provided, and the release mechanism includes an adjustment mechanism capable of adjusting the tightening force of the outer ring by the tightening member.
  • the locking portion is disposed between the inner ring and the outer ring, and the locking portion allows the shaft to rotate in the first direction by the tightening mechanism of the tightening member being weakened by the adjusting mechanism.
  • the tightening force of the tightening member is strengthened to restrict the rotation of the shaft in the second direction.
  • the pressing apparatus is disposed around a fixed plate fixed in position, a die fixed to the fixed plate, and a periphery of the die, and is provided movably away from the fixed plate and close to the fixed plate
  • a first mold including a movable member movably provided, and a movable plate opposite to the fixed plate with respect to the first mold and movably provided in proximity to the first mold
  • a second mold is provided movably away from the first mold, and cooperates with the first mold to process the work by sandwiching the work to which the lubricating oil is applied.
  • the press processing apparatus moves the second mold close to the first mold, moves the second mold away from the first mold, and vibrates the second mold.
  • a die cushion device for supporting the movable member.
  • the die cushion device urges the movable member toward the second mold, and the movable member cooperates with the second mold when a pressing force greater than a predetermined value is applied to the movable member from the second mold. It includes an urging device for moving the movable member so as to be close to the fixed plate while maintaining the holding state of the workpiece, and a regulating device for restricting the displacement of the movable member away from the fixed plate.
  • the regulating device includes a stroke bar integrally moving with the movable member, and a shaft portion regulating device selectively regulating movement of the stroke bar.
  • the stroke bar moves in a first direction when the movable member moves closer to the fixed plate, and moves in a second direction opposite to the first direction when the movable member moves away from the fixed plate.
  • the shaft regulation device locks the stroke bar to restrict the movement of the stroke bar in the second direction, and a lock that allows the stroke bar to move in the first direction, and a lock And a release mechanism capable of releasing the restriction on the movement direction of the stroke bar by the unit.
  • a screw portion is formed on the circumferential surface of the stroke bar.
  • the restriction device is screwed with the screw portion, rotates the stroke bar in the first rotation direction when the stroke bar moves in the first direction, and rotates the stroke bar in the second rotation direction when the stroke bar moves in the second direction Including a nut portion.
  • the shaft portion regulating device includes an inner ring mounted on the outer peripheral surface of the stroke bar, an outer ring disposed spaced from the inner ring, and a tightening member capable of tightening the outer ring.
  • the release mechanism includes an adjustment mechanism capable of adjusting the tightening force of the outer ring by the tightening member.
  • the locking portion is disposed between the inner ring and the outer ring, and the locking portion allows the stroke bar to rotate in the second rotation direction by the tightening mechanism of the tightening member being weakened by the adjusting mechanism. The tightening force of the tightening member is strengthened, thereby restricting the rotation of the stroke bar in the second rotation direction.
  • the biasing device includes a stroke bar moving integrally with the movable member, and the stroke bar moves in the first direction when the movable member moves closer to the fixed plate, and the movable member is fixed plate When it is displaced away from the first direction, it is displaced in a second direction opposite to the first direction.
  • the restriction device has an outer peripheral surface formed in a curved surface shape, is rotatably provided about a rotation center line, and rotates in an allowable rotation direction when the stroke bar is displaced in the first direction. Including.
  • the outer peripheral surface of the cam block has a contact portion in contact with the stroke bar, a first curved portion formed such that a distance from the rotation center line decreases with distance from the contact portion, and a first contact portion And a second curved portion located opposite to the curved portion and formed to increase in distance from the rotation center line as the distance from the contact portion increases.
  • the second curved portion is located forward of the contact portion in the allowable rotation direction.
  • the apparatus further comprises a posture maintaining device that biases the cam block so that the contact between the contact portion of the cam block and the stroke bar is maintained.
  • the apparatus further comprises a release device for rotating the cam block to separate the outer peripheral surface of the cam block from the stroke bar so that the first curved portion of the cam block is closest to the stroke bar.
  • the pressing device of the present invention the occurrence of burn-in and the like can be suppressed.
  • the shaft portion restricting device according to the present invention the movement of the shaft portion can be selectively restricted.
  • FIG. 8 is a cross-sectional view taken along line VIII-VIII of FIG.
  • FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG. 12 and a cross-sectional view of a one-way clutch. It is a sectional view of a one way clutch. It is sectional drawing of the engaging part and the part located in the circumference
  • FIGS. 1 to 16 The press processing apparatus according to the present invention will be described using FIGS. 1 to 16.
  • the scope of the present invention is not necessarily limited to the number, the amount, and the like unless otherwise specified.
  • each component is not necessarily essential to the present invention, unless otherwise specified.
  • FIG. 1 is a cross-sectional view of a pressing apparatus 100 according to Embodiment 1 of the present invention.
  • this FIG. 1 is sectional drawing of the press processing apparatus 100 which shows the state before processing the workpiece
  • the pressing apparatus 100 is provided on the opposite side to the bolster 20 with respect to the lower mold (first mold) 31 provided on the bolster 20 and the lower mold 31.
  • a mold (second mold) 30 is provided.
  • the lower die holder 21 is fixed to the upper surface of the bolster 20, and the lower die 31 is fixed to the lower die holder 21.
  • the lower mold holder 21 and the bolster 20 are fixed plates whose positions are fixed.
  • the lower mold 31 includes a die 32 fixed to the bolster 20 via the lower mold holder 21 and an annular blank holder (movable member) 33 disposed around the die 32.
  • the blank holder 33 is disposed at a distance from the upper surface of the lower mold holder 21, and the blank holder 33 is provided movably in proximity to the upper surface of the lower mold holder 21 and of the lower mold holder 21. It is provided so as to be movable away from the top surface.
  • a work W to which lubricating oil is applied is disposed on the upper surface of the lower mold 31.
  • the upper mold 30 is located opposite to the bolster 20 with respect to the lower mold 31 and provided movably in proximity to the lower mold 31 and provided movably away from the lower mold 31. It is done.
  • the work W can be processed by the upper mold 30 and the lower mold 31 cooperating to sandwich the work W.
  • the press processing apparatus 100 moves the upper mold 30 toward the lower mold 31 so as to approach or move away from the lower mold 31, and the stroke direction of the upper mold 30. And a die cushion device 70.
  • the upper mold 30 includes an annularly formed die 34 and an extrusion member 35 disposed in the die 34, and the die 34 is fixed to the lower surface of the upper mold holder 22.
  • the pushing member 35 is disposed in the die 34 and is provided to be movable in the vertical direction.
  • a ram slide 6 is fixed to the upper surface of the upper mold holder 22, and a driving device 50 is provided on the upper surface of the ram slide 6.
  • the driving device 50 includes a motor 12, a crankshaft connected to an output shaft of the motor 12 and rotated by a driving force of the motor 12, and a connection rod 2 rotatably connected to the crankshaft.
  • a vibration device 60 is disposed between the connection rod 2 and the ram slide 6. The vibrating device 60 is fixed to the ram slide 6, and the driving force from the drive device 50 is transmitted to the ram slide 6 via the vibrating device 60.
  • the crankshaft includes a shaft body 13 rotatably provided about a rotation center line O, and a shaft 11 fixed to the shaft body 13 at a position away from the rotation center line O.
  • the shaft portion 11 rotates so that the shaft portion 11 revolves around the rotation center line O when the shaft main body 13 rotates around the rotation center line O.
  • the connection rod 2 is rotatably connected to the shaft 11, and when the shaft body 13 rotates, the shaft 11 rotates and the lower end of the connection rod 2 is displaced in the vertical direction.
  • the ram slide 6, the upper mold holder 22 and the upper mold 30 are displaced in the vertical direction, and the upper mold 30 approaches the lower mold 31 or the upper mold 30 separates from the lower mold 31.
  • a rod 23 is fixed to the upper surface of the bolster 20, and the rod 23 is provided to project upward through a through hole formed in the lower die holder 21.
  • a cylindrical cylindrical portion 24 provided so as to project downward is fixed to the ram slide 6, and the rod 23 can be inserted into the cylindrical portion 24. For this reason, the ram slide 6 and the like are guided by the rod 23 and the cylindrical portion 24 and stroked in a predetermined direction.
  • the die 34 is disposed above the blank holder 33, and the pushing member 35 is positioned above the die 32.
  • FIG. 2 is a cross-sectional view of the pressing apparatus 100 showing a state in which the upper mold 30 and the lower mold 31 sandwich the work W and process the work W. As shown in FIG.
  • the die cushion device 70 includes a hydraulic cylinder (biasing device) 71 and a regulating device 75.
  • the hydraulic cylinder 71 includes a cylinder portion 73 formed in a cylindrical shape, and a piston 72 disposed in the cylinder portion 73 and sliding in the cylinder portion 73.
  • the biasing device is not limited to the hydraulic cylinder, and various devices such as an air cylinder and an elastic member can be employed.
  • the die cushion device 70 includes a base portion 76 fixed to the upper surface of the piston 72 and a cushion pin 77 fixed to the upper surface of the base portion 76.
  • a blank holder 33 is fixed to the upper end of the cushion pin 77.
  • the cushion pin 77 is connected to the blank holder 33 through a through hole 20 a formed in the bolster 20 and a through hole 21 a formed in the lower die holder 21.
  • the hydraulic cylinder 71 biases the blank holder 33 toward the upper die 30.
  • the hydraulic cylinder 71 starts to be lowered downward when the load applied to the blank holder 33 from the die 34 becomes equal to or greater than a predetermined value. At this time, the state in which the upper surface of the blank holder 33 and the lower surface of the die 34 sandwich the work W is maintained.
  • the die 32 is fixed to the upper surface of the lower mold holder 21 while the blank holder 33 is lowered and the blank holder 33 is displaced so as to approach the upper surfaces of the bolster 20 and the lower mold holder 21.
  • the workpiece W is deformed by displacing the upper surface of the blank holder 33 in the direction from the upper surface side of the die 32 to the upper surface side of the lower mold holder 21 and the bolster 20.
  • the peripheral portion of the workpiece W held by the blank holder 33 and the die 34 is deformed so as to be closer to the bolster 20 than the central portion of the workpiece W. For this reason, the central portion of the work W protrudes upward beyond the peripheral portion of the work W.
  • FIG. 3 is a cross-sectional view of the drive device 50 and the vibration device 60. As shown in FIG. The drive device 50 shown in FIG. 3 is a cross-sectional view of the drive device 50 in a state in which the upper mold 30 is separated from the lower mold 31.
  • a through hole 2 a 1 is formed in the upper end portion of the connection rod 2, and a shaft 11 is inserted into the through hole 2 a 1.
  • a through hole 2 a 2 is formed at the lower end of the connection rod 2.
  • the vibration device 60 includes a vibration drive motor 5, a cam shaft 10 connected to an output shaft 15 of the vibration drive motor 5, and a cam follower 7.
  • the cam shaft 10 is rotated about the rotation center line O1 by the driving force applied from the output shaft 15.
  • the camshaft 10 is inserted into the through hole 2 a 2 of the connection rod 2 and rotatably supported by the bearing 3 and the bearing 4.
  • the bearing 3 and the bearing 4 are arranged at an interval, and the bearing 3 and the bearing 4 are fitted in the inner circumferential surface of the through hole 2 a 2 of the connection rod 2.
  • the circumferential surface of the cam shaft 10 includes a cam portion 10a and shaft portions 10b located on both sides of the cam portion 10a, and the circumferential surface of the shaft portion 10b is formed in a cylindrical surface centered on the rotation center line O1.
  • the circumferential surface of the cam portion 10a is formed in a cylindrical shape centered on the rotation center line O2.
  • the rotation center line O2 is slightly deviated from the rotation center line O1, and the distance between the rotation center line O1 and the rotation center line O2 is a distance L1.
  • connection between the output shaft 15 and the cam shaft 10 is located on the rotation center line O1.
  • the circumferential surface of the cam portion 10a rotates around the rotation center line O1.
  • the cam portion 10a revolves around the rotation center line O1.
  • the bearing 3 and the bearing 4 are fitted in the inner peripheral surface of the through hole 2 a 2 of the connection rod 2.
  • One shaft portion 10 b of the camshaft 10 is fixed to the inner race of the bearing 3, and the other shaft portion 10 b is fixed to the inner race of the bearing 4.
  • the cam portion 10 a is located between the bearing 3 and the bearing 4.
  • the cam follower member 7 is formed in a flat plate shape, and includes a fixing portion 17 fixed to the ram slide 6 shown in FIG. 1 and a projection 16 formed on the upper surface of the fixing portion 17 and projecting upward. .
  • a through hole 7 a is formed in the projection 16, and the cam portion 10 a of the cam shaft 10 is inserted into the through hole 7 a.
  • the cam shaft 10 When the vibration drive motor 5 is driven and the output shaft 15 rotates, the cam shaft 10 also rotates. Then, when the cam portion 10a rotates around the rotation center line O1, the cam follower 7 mounted on the cam portion 10a also vibrates in synchronization with the revolving motion of the cam portion 10a.
  • FIG. 4 is a graph showing the vibration state of the upper die 30, and the horizontal axis of the graph shown in FIG. 4 shows the rotation angle ( ⁇ ) of the shaft body 13.
  • the vertical axis indicates the position in the height direction of the upper mold 30 with reference to the bottom dead center of the upper mold 30.
  • the rotational speed (rotations / min) at which the vibration drive motor 5 rotates the camshaft 10 is several to several tens times higher than the rotational speed (rotations / min) at which the crankshaft is rotated.
  • the upper mold 30 can be minutely vibrated a plurality of times until the upper mold 30 makes one stroke.
  • the amplitude of the minute vibration of the upper die 30 is set by the rotation radius L1 of the cam portion 10a (the distance between the rotation axis O1 of the output shaft 15 and the central axis O2 of the cam portion 10a).
  • the rotation radius L1 of the cam portion 10a is much smaller than the rotation radius L2 of the shaft portion 11 (the distance between the center line O3 of the shaft portion 11 and the rotation axis O of the crankshaft).
  • FIG. 5 is a cross-sectional view of the die cushion device 70.
  • the die cushion device 70 includes a plurality of stroke bars 78 fixed to the lower surface of the base portion 76.
  • the stroke bar 78 extends downward from the lower surface of the base portion 76.
  • the stroke bar 78 is fixed to the blank holder 33 via the base portion 76 and the cushion pin 77. Therefore, for example, when the blank holder 33 is displaced close to the bolster 20, it is displaced in the first direction (downward) D1, and when the blank holder 33 is displaced away from the bolster 20, the stroke bar 78 is moved in the second direction. (Upper) Displaces to D2.
  • a plurality of regulating devices 75 are disposed around the stroke bar 78.
  • FIG. 6 is a cross-sectional view showing details of the regulating device 75.
  • the restricting device 75 holds the cam block 90, the central axis 91 rotatably supporting the cam block 90 about the rotation center line O3, and the attitude of the cam block 90 at a predetermined position.
  • an unlocking device FIG. 6 shows a state in which the cam block 90 of the regulating device 75 regulates the displacement of the stroke bar 78 in the second direction (upward) D2.
  • the cam block 90 is formed in a flat plate shape, and the circumferential surface of the cam block 90 is curved. As shown in FIG. 6, in a state where the cam block 90 regulates the movement of the stroke bar 78 in the first direction D1, the contact point P1 of the peripheral surface of the cam block 90 and the peripheral surface of the stroke bar 78 And are in contact.
  • the circumferential surface of the cam block 90 has a contact point P1, a curved surface 81 formed such that the distance from the rotation center line O3 becomes shorter as the distance from the contact point P1 increases, and the curved surface 81 with respect to the contact point P1. And a curved surface 82 formed on the opposite side and formed such that the distance from rotation center line O3 increases with distance from contact point P1.
  • a lock wall 92 is disposed opposite to the stroke bar 78 with respect to the cam block 90.
  • the contact point P2 of the cam block 90 is in contact with the surface of the lock wall 92.
  • the surface of the lock wall 92 is flat.
  • the contact point P1 and the contact point P2 are arranged on an imaginary straight line passing through the rotation center line O3.
  • the curved surface 83 is located on the front side in the allowable rotation direction R1 with respect to the contact point P2, and the curved surface 85 is formed on the rear side in the allowable rotation direction R1 with respect to the contact point P2. ing.
  • the distance between the curved surface 83 and the rotation center line O3 is longer than the distance between the contact point P2 and the rotation center line O3, and the distance between the curved surface 83 and the rotation center line O3 is It is formed to be longer as it gets away from the contact point P2.
  • the distance between the curved surface 85 and the rotation center line O3 is shorter than the distance between the contact point P2 and the rotation center line O3, and the curved surface 85 and the rotation center line O3 move away from the contact point P2. The distance between and becomes short.
  • the curved surface 82 extends from the contact point P1 to the boundary point P3 in FIG. 6, and the curved surface 83 extends from the contact point P2 to the boundary point P4.
  • the boundary point P3 and the boundary point P4 are arranged on an imaginary straight line passing through the rotation center line O.
  • An intersection angle ⁇ 1 of an imaginary straight line passing through the boundary point P3 and the boundary point P4 and an imaginary straight line passing through the contact point P1 and the contact point P2 is set to, for example, about 5 degrees.
  • the cam block 90 tries to rotate in the allowable rotation direction R1.
  • the curved surface 81 is located on the rear side in the allowable rotation direction R1 from the contact point P1.
  • the cam block 90 can rotate in the allowable rotation direction R1. It can.
  • the contact point P1 is in contact with the circumferential surface of the stroke bar 78
  • the contact point P2 is in contact with the lock wall 92.
  • the curved surface 85 is positioned on the rear side in the rotational direction of the allowable rotation direction R1 with respect to the contact point P2, the cam block 90 is allowed to rotate in the allowable rotational direction R1.
  • the curved surface 82 is located forward of the contact point P1 in the allowable rotation direction R1. Therefore, when the stroke bar 78 tries to move in the second direction (upward) D2 with the contact point P1 of the cam block 90 and the circumferential surface of the stroke bar 78 in contact, the curved surface 82 has a stroke Support the bar 78.
  • the stroke bar 78 is in the second direction (upper) D2 with the contact point P2 in contact with the lock wall 92.
  • the curved surface 83 supports the lock wall 92 as it moves.
  • the restricting device 75 includes a posture maintaining device 99 which tries to maintain the posture of the cam block 90 so that the cam block 90 returns to a predetermined posture.
  • the posture holding device 99 includes a pressing pin 97, a spring (biasing member) 98 for biasing the pressing pin 97, and an unlocking pin 96 disposed on the opposite side of the pressing pin 97 with respect to the cam block 90. .
  • the pressing pin 97 presses a portion of the circumferential surface of the cam block 90 located closer to the lock wall 92 than the rotation center line O3, and the cam block 90 is directed in the direction opposite to the allowable rotation direction R1.
  • the cam block 90 is pressed to rotate the cam block 90.
  • the lock release pin 96 is fixed at a fixed position during processing of the work W, and functions as a stopper that restricts the cam block 90 from rotating in the direction opposite to the allowable rotation direction R1. .
  • the attitude of the cam block 90 is such that the contact point P1 of the cam block 90 contacts the stroke bar 78 and the contact point P2 contacts the lock wall 92 It is a posture.
  • the support portion 43 is disposed at the lower end portion of the lock release pin 96, and the position of the upper end portion of the lock release pin 96 is positioned.
  • FIG. 7 is a cross-sectional view enlarging a part of the upper mold 30 and the lower mold 31 during processing of the work W. As shown in FIG.
  • FIG. 7 it is a cross-sectional view when the die 34 is slightly raised. As shown in FIG. 7, in the process of drawing and forming the work W, the oil is pushed out to the peripheral portion of the work W and is accumulated in the peripheral portion of the work W.
  • oil is insufficient between the circumferential surface of the die 34 and the surface of the workpiece W, between the upper surface of the blank holder 33 and the workpiece W, and between the surface of the die 32 and the surface of the workpiece W easy.
  • the workpiece W may ascend with the die 34 in a state in which the work W is stuck to the die 34.
  • the oil reaches the upper surface of the blank holder 33 and the peripheral surface of the die 32.
  • the blank holder 33 is always pressed upward from the hydraulic cylinder 71 shown in FIG.
  • the die 34 vibrates so that timing at which the pressing force applied from the die 34 to the blank holder 33 disappears occurs.
  • the pressing force applied from the die 34 is larger than the biasing force applied from the hydraulic cylinder 71 during the drawing, the blank holder 33 is displaced downward, and the pressing force applied from the die 34 is the hydraulic pressure. If it is smaller than the biasing force applied from the cylinder 71, it stops without raising or lowering.
  • micro vibration of the die 34 causes between the lower surface of the die 34 and the surface of the workpiece W, between the upper surface of the blank holder 33 and the workpiece W, and between the upper surface of the die 32 and the surface of the workpiece W Can create a gap, and oil can be introduced into each gap.
  • a slight gap may occur in part between the surface of the work W and the side surface of the die 32 or the die 34 during the draw forming process.
  • the oil which has entered between the lower surface of the die 34 and the upper surface of the work W and the oil which has entered between the upper surface of the blank holder 33 and the lower surface of the work W are capillary work. It gets in between the surface of W and the side of die 32 or die 34. This can further suppress the occurrence of adverse effects such as burn-in.
  • FIG. 8 is a cross-sectional view taken along the line VIII-VIII in FIG.
  • the unlocking device 40 includes a hydraulic cylinder 41 and a slider 42 that moves by the driving force from the hydraulic cylinder 41.
  • Two hydraulic cylinders 41 are provided at intervals, and a slider 42 is provided to each hydraulic cylinder 41.
  • the slider 42 is divided into two support portions 43 at a tip end opposite to the root portion on the hydraulic cylinder 41 side.
  • the support portion 43 is disposed to support the lower end portion of the lock release pin 96 as shown in FIGS. 1 and 2.
  • the support portion 43 is formed to be thicker as it goes from the tip end side to the root side.
  • FIG. 9 is a partial cross-sectional view of the regulating device 75 showing a state when the regulation by the regulating device 75 is released.
  • the stroke bar 78 is slightly displaced in the first direction (downward) D1.
  • the cam block 90 slightly rotates in the allowable rotation direction R1.
  • the lock release device 40 shown in FIG. 8 pushes the slider 42 in accordance with the rotation of the cam block 90.
  • the lock release pin 96 is raised, and the cam block 90 is further rotated in the allowable rotation direction R1.
  • the stroke bar 78 is able to rise by the pressing force from the piston 72 shown in FIGS. 1 and 2, and the blank holder 33 is displaced to the upper side.
  • FIGS. 10 to 16 The pressing apparatus 100 and the restriction device 75 according to the second embodiment of the present invention will be described using FIGS. 10 to 16.
  • the configurations that are the same as or correspond to the configurations shown in the above-described FIGS. 1 to 9 may be given the same reference numerals and the description thereof may be omitted.
  • FIG. 10 is a cross-sectional view of the pressing apparatus 100 according to the second embodiment.
  • the pressing apparatus 100 according to the second embodiment includes a bolster 20 and a lower die holder 21 functioning as a fixed plate, and a lower die (first die provided on the lower die holder 21). And 31) an upper mold (second mold) 30 provided on the opposite side of the lower mold holder 21 etc. to the fixed plate and a drive device 50 for moving the upper mold 30 And a die cushion device 70 for vibrating the upper mold 30 in the vertical direction.
  • the lower mold holder 21 and the bolster 20 are fixed to the apparatus main body, and the positions thereof are fixed.
  • the lower mold 31 is disposed around the die 32 fixed to the lower mold holder 21 and around the die 32 so as to be movable away from the lower mold holder 21 and close to the lower mold holder 21.
  • a blank holder (movable member) 33 provided movably.
  • the upper mold 30 is movably provided so as to be close to the lower mold 31, and movably provided so as to be separated from the lower mold 31. Then, the upper mold 30 cooperates with the lower mold 31 to sandwich the work W and process the work W.
  • FIG. 11 is a cross-sectional view of the die cushion device 70 of the pressing device 100 according to the second embodiment.
  • the die cushion device 70 selectively displaces the hydraulic cylinder 71 for urging the blank holder 33 toward the upper mold 30 and the blank holder 33 to be separated from the lower mold holder 21.
  • a regulating device 75 for regulating the die cushion device 70
  • the hydraulic cylinder 71 includes a cylindrical cylinder portion 73, a piston 72 provided in the cylinder portion 73 and movable in the vertical direction, and a base portion 76 fixed to an upper end portion of the piston 72.
  • a cushion pin 77 connecting the base portion 76 and the blank holder 33 is included.
  • the base portion 76 and the cushion pin 77 ascend to displace the blank holder 33 so that the blank holder 33 is separated from the lower mold holder 21.
  • the piston 72 is lowered, the base portion 76 and the cushion pin 77 are lowered to bring the blank holder 33 close to the lower mold holder 21.
  • a plurality of regulating devices 75 are provided around the cylinder portion 73.
  • the regulating device 75 includes a bearing unit 148 fixed to the base portion 76, a stroke bar (shaft portion) 78 connected to the bearing unit 148, a nut portion 133 fixed to the cylinder portion 73, and the stroke bar 78. It includes a one-way clutch (shaft portion regulating device) 134 provided at the lower end portion, and a cylinder portion 141.
  • the stroke bar 78 is rotatably provided to the bearing unit 148, while the stroke bar 78 is connected to the bearing unit 148 so as not to move in the axial direction of the stroke bar 78.
  • the stroke bar 78 moves integrally with the base portion 76, the piston 72, the cushion pin 77 and the blank holder 33.
  • the stroke bar 78 is displaced in the first direction D1 (downward direction).
  • the displacement of the blank holder 33 away from the lower mold holder 21 displaces the stroke bar 78 in the second direction D2 (upward direction).
  • the cylinder portion 141 connects the bearing unit 148 and the one-way clutch 134, and the bearing unit 148 and the one-way clutch 134 are integrated by the cylinder portion 141.
  • the stroke bar 78 is arranged to connect the bearing unit 148 and the one-way clutch 134.
  • the nut portion 133 is disposed between the bearing unit 148 and the one-way clutch 134, and is fixed to the cylinder portion 73.
  • a slit is formed in the cylinder portion 141, and even if the cylinder portion 141 is displaced in the vertical direction, the cylinder portion 141 and the nut portion 133 do not interfere with each other.
  • the die 34 shown in FIG. 10 vibrates in the vertical direction by the vibration device 60.
  • the vibration speed of the die 34 is faster than the stroke speed by the drive device 50. For this reason, during processing of the work W, the die 34 periodically moves away from the surface of the work W while being displaced downward.
  • the piston 72 biases the base 76 and the blank holder 33 upward with a predetermined pressing force. For this reason, when the die 34 is slightly lifted, the blank holder 33 tends to be lifted by the pressing force from the piston 72.
  • the restricting device 75 restricts the displacement of the stroke bar 78 in the second direction D2. Therefore, even if the die 34 is lifted during processing, the blank holder 33 is also prevented from being lifted. As a result, a gap is generated between the surface of the die 34 or the blank holder 33 and the surface of the workpiece W, and the oil accumulated on the peripheral portion of the workpiece W enters the gap. As a result, it is possible to suppress that oil spreads over the surface of the workpiece W and a defect such as baking occurs on the workpiece W.
  • the piston 72 applies a constant pressing force to the blank holder 33, and when a load exceeding the pressing force is applied to the blank holder 33, the piston 72 retreats downward.
  • the stroke bar 78 is displaced in the first direction D1.
  • the restricting device 75 allows the stroke bar 78 to be displaced in the first direction D1. For this reason, the blank holder 33 and the die 34 are displaced downward in a state in which the work W is sandwiched. Thereby, the processing of the work W proceeds.
  • FIG. 12 is a cross-sectional view of the regulating device 75. As shown in FIG. The cross section shown in FIG. 12 is a cross section at a position different from the cross section of the regulating device 75 shown in FIG. For this reason, in FIG. 12, the slits formed in the cylindrical portion 141 are not shown.
  • the bearing unit 148 is fixed to the base portion 76 by bolts 130.
  • the bearing unit 148 is fixed to the cylindrical portion 141 by a bolt 131.
  • the one-way clutch 134 is fixed to the cylindrical portion 141 by a bolt 132.
  • the base portion 76, the bearing unit 148, the cylinder portion 141, the one-way clutch 134, and the stroke bar 78 move integrally.
  • a screw portion 140 is formed on the outer peripheral surface of the stroke bar 78.
  • the nut portion 133 is screwed with the screw portion 140. Since the nut portion 133 is fixed to the apparatus main body as described above, its position is fixed.
  • the one-way clutch 134 allows the rotation of the stroke bar 78 in the first rotational direction R11, and restricts the rotation in the second rotational direction R2, and the stroke bar by the engagement portion 163.
  • 78 a release mechanism 157 capable of selectively releasing the restriction of rotation.
  • the engagement portion 163 regulates the stroke bar 78 from rotating in the second rotation direction R2, and the stroke bar 78 is regulated from moving in the second direction D2. . Thereby, it is suppressed that the blank holder 33 raises during processing.
  • One-way clutch 134 includes a clutch case 174 and a clutch body 161 provided in clutch case 174.
  • the clutch case 174 is fixed to the cylindrical portion 141 by the bolt 132.
  • the clutch main body 161 includes an inner ring 160 fitted on the outer periphery of the stroke bar 78, an outer ring 162 arranged on the outer peripheral side of the inner ring 160, and a plurality of engaging portions 163 arranged between the inner ring 160 and the outer ring 162. It includes a tightening member 166 mounted on the outer periphery of the outer ring 162 and capable of applying a tightening force to the outer ring 162.
  • One of the outer ring 162 and the inner ring 160 is rotatably provided relative to the other by a bearing 136.
  • the outer ring 162 is rotatably provided relative to the clutch case 174 by a bearing 135.
  • the stroke bar 78 is inserted into the inner ring 160, and the stroke bar 78 is fixed.
  • the release mechanism 157 includes an adjusting mechanism 167 capable of adjusting the tightening force of the tightening member 166, and a drive mechanism 151 for driving the adjusting mechanism 167.
  • the drive mechanism 151 includes an air cylinder 153, a piston 152 driven by the air cylinder 153, and a switching lever 150 rotatably connected to the piston 152.
  • the air cylinder 153 is provided rotatably about a fulcrum.
  • the switching lever 150 is rotatably provided centering on a shaft portion 171 provided in the adjusting mechanism 167.
  • the drive mechanism 151 shown by a solid line drives the adjustment mechanism 167 so that the tightening force applied to the outer ring 162 by the tightening member 166 is increased. As a result, the rotation of the stroke bar 78 in the second rotational direction R2 is restricted by the engagement portion 163.
  • FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG. 12, and is a cross-sectional view of the one-way clutch 134.
  • a notch 172 is formed in the outer ring 162.
  • the fastening member 166 is attached to the outer peripheral surface of the outer ring 162, and includes a fastening main body portion 168 in which the notch portion 173 is formed, and a flange portion 169 formed at each end of the fastening main body portion 168.
  • Each flange portion 169 is formed so as to radially project from the end of each tightening body portion 168, and is formed to face each other.
  • a screw hole 170 is formed in the collar portion 169.
  • the adjusting mechanism 167 includes a shaft portion 171 formed with a screw portion corresponding to the screw hole 170 on the surface, and a switching lever 150 provided on the shaft portion 171.
  • the switching lever 150 rotates, the shaft 171 rotates.
  • the flanges 169 are moved closer to or separated from each other.
  • the tightening force applied to the outer ring 162 by the tightening body 168 increases, and the flanges 169 move away from each other.
  • the tightening force that the portion 168 applies to the outer ring 162 is relaxed.
  • the engagement portion 163 allows the inner ring 160 to rotate relative to the outer ring 162.
  • the stroke bar 78 is allowed to rotate only in the first rotation direction R11.
  • the clutch main body 161 includes an elastic member 165 provided between the inner ring 160 and the outer ring 162 and holding the posture of the engagement portion 163, and a support portion 164 supporting the elastic member 165.
  • the support portions 164 are circumferentially spaced apart, and the engagement portions 163 are arranged to be able to swing between the support portions 164.
  • FIG. 15 is a cross-sectional view of the engaging portion 163 and a portion located therearound.
  • the circumferential surface of engaging portion 163 includes a contact surface 175 in contact with the inner circumferential surface of outer ring 162 and a contact surface 176 in contact with the outer circumferential surface of inner ring 160.
  • the engagement portion 163 is provided swingably by the movement of the outer ring 162 and the inner ring 160.
  • the engagement portion 163 rotates in the allowable rotation direction R3.
  • the retraction surface 179 of the contact surface 176 contacts the outer circumferential surface of the inner ring 160, while the retraction surface 178 of the contact surface 175 faces the outer ring 162.
  • the retraction surface 178 is formed to retract from the inner circumferential surface of the outer ring 162. Therefore, the inner ring 160 and the stroke bar 78 are allowed to rotate in the first rotation direction R11.
  • the engagement portion 163 tends to rotate in the restriction rotation direction R4.
  • the locking surface 177 of the contact surface 175 contacts the inner circumferential surface of the outer ring 162
  • the locking surface 180 of the contact surface 176 contacts the outer circumferential surface of the inner ring 160.
  • the engaging portion 163 rotates in the restricting rotational direction R4, the distance between the contact position between the locking surface 177 and the inner circumferential surface of the outer ring 162 and the contact point between the locking surface 180 and the inner ring 160
  • the engaging portion 163 is formed so as to be large. Note that, as shown in FIG. 14, when the diameter of the outer ring 162 is enlarged, the engaging portion 163 can also rotate in the restricting rotational direction R4.
  • the rotation direction of the stroke bar 78 is selectively defined by the one-way clutch 134.
  • FIG. 16 is a cross-sectional view of the die cushion device 70 when the processing of the work W is completed.
  • the air cylinder 153 shown in FIG. 12 is driven to rotate the shaft portion 171 of the adjustment mechanism 167.
  • the restriction on the rotation of the stroke bar 78 by the one-way clutch 134 is released.
  • the piston 72 ascends to return the blank holder 33 to the initial position.
  • the present invention can be applied to a press processing apparatus, and is particularly suitable for a press processing apparatus provided with a die cushion device.
  • Reference Signs List 1 crankshaft, 2 connection rod, 3 bearing, 4 bearing, 5 vibration drive motor, 6 ram slide, 7 cam follower, 7a through hole, 10 cam shaft, 10a cam portion, 10b shaft portion, 11 shaft portion, 12 Motor, 13 shaft body, 15 output shaft, 16 protrusion, 17 fixed part, 20 bolster, 20a through hole, 21 lower mold holder, 21a through hole, 22 upper mold holder, 23 cushion rod, 24 cylinder part, 30 upper metal Mold, 31 lower mold, 32 punches, 33 blank holders, 34 dies, 35 extrusion members, 40 unlocking devices, 41 hydraulic cylinders, 42 sliders, 43 supports, 50 drive devices, 60 vibration devices, 70 die cushion devices, 71 hydraulic cylinder, 72 piston, 73 cylinder section, 75 regulating device, 76 base section, 77 cushion 81, 82, 83, 85 curved surface, 90 cam block, 91 central axis, 92 lock wall, 96 lock release pin, 97 pressing pin, 99 attitude holding device, 100 pressing device, 133 nut portion

Abstract

A press machining device comprises a lower die (31) including a die and a blank holder (33) which is arranged around the die and which can be moved away from a stationary plate and close to the stationary plate; an upper die (30) which cooperates with the lower die (31) to hold a workpiece (W) coated with a lubricant oil between the upper die and the lower die in order to machine the workpiece (W); and a die cushion device which supports the blank holder (33). The die cushion device includes an hydraulic cylinder (71) which biases the blank holder (33) toward the upper die (30) and which moves the blank holder (33) to approach the stationary plate while maintaining a state in which the blank holder (33) cooperates with the upper die (30) to hold the workpiece (W) therebetween when a pressing force above a predetermined value is applied to the blank holder (33) from the upper die (30), and a restriction device (75) which restricts the displacement of the blank holder (33) away from the stationary plate.

Description

プレス加工装置および軸部規制装置Press processing device and shaft control device
 本発明は、プレス加工装置と、軸部規制装置とに関し、特に、ダイクッション装置を備えたプレス加工装置と、軸部の移動方向を規制する軸部規制装置とに関する。 The present invention relates to a press processing apparatus and a shaft control apparatus, and more particularly to a press processing apparatus including a die cushion device and a shaft control apparatus for controlling the moving direction of the shaft.
 従来からダイクッション装置を備えたプレス加工装置が各種提案されている。
 たとえば、特開2006-224149号公報に記載されたプレス機械は、ダイと、パンチと、ダイクッション装置とを備え、パンチとダイとの間に加工対象物を挟みこむことで、加工対象物に絞り加工を施す。
Conventionally, various types of press processing devices provided with a die cushion device have been proposed.
For example, a press machine described in Japanese Patent Application Laid-Open No. 2006-224149 includes a die, a punch, and a die cushion device, and the work object is held by sandwiching the work object between the punch and the die. Apply a drawing process.
特開2006-224149号公報JP, 2006-224149, A
 上記従来のプレス加工装置を用いてワークを加工すると、ワークの表面とダイおよびパンチの表面との間の潤滑油が不足する場合が生じる。 When a workpiece is processed using the above-described conventional pressing apparatus, there may be a shortage of lubricating oil between the surface of the workpiece and the surfaces of the die and the punch.
 潤滑油が不足すると、パンチおよびダイと、ワークとの間で焼きつきが生じたり、成形品の表面に加工方向に沿って延びるひっかき傷が生じたりして、製品不良の原因となる。 Insufficient lubricating oil causes seizing between the punch and the die and the work, and scratches on the surface of the molded product extending along the processing direction, leading to product defects.
 このような問題を解消する手段としては、たとえば、ダイとパンチとがワークを挟持し、ワークを加工する際に、ダイをダイのストローク方向に振動させることが考えられる。 As means for solving such a problem, it is conceivable, for example, that the die and the punch sandwich the work and vibrate the die in the stroke direction of the die when processing the work.
 ダイを振動させると、ダイまたはパンチの表面と、ワークの表面との間に、隙間が発生し、この隙間に潤滑油が入り込むことで、焼きつきやひっかき傷の発生を抑制することができるようにも考えられる。 When the die is vibrated, a gap is generated between the surface of the die or punch and the surface of the work, and the lubricating oil can enter this gap to suppress the occurrence of burn-in or scratch. It is also conceivable.
 しかし、単に、ダイを振動させたのでは、ダイクッション装置がダイの変位にあわせてパンチを変位させてしまい、パンチまたはダイの表面と、ワークとの間に隙間を積極的に設けることができなくなり、潤滑油を行き渡らせることが困難なものとなる。 However, if the die is simply vibrated, the die cushion device displaces the punch according to the displacement of the die, and a gap can be positively provided between the surface of the punch or die and the work. It becomes difficult to distribute lubricating oil.
 本発明は、上記のような課題に鑑みてなされたものであって、その第1の目的は、パンチやダイ等の金型とワークとの間に油膜が途切れる部分が生じることを抑制して、焼き付きなどの発生の抑制が図られたプレス加工装置を提供することである。本発明の第2の目的は、軸部の移動を選択的に規制することができる軸部規制装置を提供することである。 The present invention has been made in view of the above problems, and its first object is to suppress the occurrence of a portion where the oil film breaks off between a die such as a punch or a die and a work. It is an object of the present invention to provide a pressing apparatus in which the occurrence of burn-in and the like is suppressed. A second object of the present invention is to provide a shaft portion restricting device capable of selectively restricting the movement of the shaft portion.
 本発明に係る軸部規制装置は、移動可能に設けられた軸部が第1方向に移動することを許容すると共に、第1方向と反対方向の第2方向に軸部が移動することを規制する係止部と、係止部による軸部の移動方向の規制を解除可能な解除機構とを備える。 The shaft portion restricting device according to the present invention allows the movable shaft portion to move in the first direction, and restricts the shaft portion from moving in the second direction opposite to the first direction. And a release mechanism capable of releasing the restriction of the moving direction of the shaft by the lock portion.
 好ましくは、上記軸部の外周面に装着された内輪と、内輪と間隔をあけて配置された外輪と、外輪を締め付け可能な締付部材とをさらに備える。上記軸部は回転可能に設けられ、解除機構は、締付部材による外輪の締付力を調整可能な調整機構を含む。上記係止部は、内輪と外輪との間に配置され、係止部は、調整機構により締付部材の締付力が弱められることで、第1方向に軸部が回転することを許容し、締付部材の締付力が強められることで、第2方向に軸部が回転することを規制する。 Preferably, an inner ring mounted on the outer peripheral surface of the shaft portion, an outer ring spaced apart from the inner ring, and a tightening member capable of tightening the outer ring are further provided. The shaft portion is rotatably provided, and the release mechanism includes an adjustment mechanism capable of adjusting the tightening force of the outer ring by the tightening member. The locking portion is disposed between the inner ring and the outer ring, and the locking portion allows the shaft to rotate in the first direction by the tightening mechanism of the tightening member being weakened by the adjusting mechanism. The tightening force of the tightening member is strengthened to restrict the rotation of the shaft in the second direction.
 本発明に係るプレス加工装置は、位置が固定された固定板と、固定板に固定されたダイ、およびダイの周囲に配置され、固定板から離れるように移動可能に設けられると共に固定板に近接するように移動可能に設けられた可動部材を含む第1金型と、第1金型に対して固定板と反対側に位置し、第1金型に近接するように移動可能に設けられると共に第1金型から離れるように移動可能に設けられ、第1金型と協働して潤滑油が塗布されたワークを挟み込むことでワークを加工する第2金型とを備える。 The pressing apparatus according to the present invention is disposed around a fixed plate fixed in position, a die fixed to the fixed plate, and a periphery of the die, and is provided movably away from the fixed plate and close to the fixed plate A first mold including a movable member movably provided, and a movable plate opposite to the fixed plate with respect to the first mold and movably provided in proximity to the first mold A second mold is provided movably away from the first mold, and cooperates with the first mold to process the work by sandwiching the work to which the lubricating oil is applied.
 さらに、プレス加工装置は、第2金型を第1金型に近接するように移動させたり、第1金型から離れるように移動させたりする駆動装置と、第2金型を振動させる振動装置と、可動部材を支持するダイクッション装置とを備える。 Furthermore, the press processing apparatus moves the second mold close to the first mold, moves the second mold away from the first mold, and vibrates the second mold. And a die cushion device for supporting the movable member.
 上記ダイクッション装置は、可動部材を第2金型に向けて付勢すると共に、第2金型から可動部材に所定以上の押圧力が加えられると、可動部材が第2金型と協働してワークを挟持した状態を維持させながら可動部材を固定板に近接するように移動させる付勢装置と、可動部材が固定板から離れるように変位することを規制する規制装置を含む。 The die cushion device urges the movable member toward the second mold, and the movable member cooperates with the second mold when a pressing force greater than a predetermined value is applied to the movable member from the second mold. It includes an urging device for moving the movable member so as to be close to the fixed plate while maintaining the holding state of the workpiece, and a regulating device for restricting the displacement of the movable member away from the fixed plate.
 好ましくは、規制装置は、可動部材と一体的に移動するストロークバーと、ストロークバーの移動を選択的に規制する軸部規制装置とを含む。上記ストロークバーは、可動部材が固定板に近接するように移動すると第1方向に移動し、可動部材が固定板から離れるように変位すると、第1方向と反対方向の第2方向に向けて変位する。上記軸部規制装置は、ストロークバーを係止して、ストロークバーが第2方向に移動することを規制すると共に、第1方向にストロークバーが移動することを許容する係止部と、係止部によるストロークバーの移動方向の規制を解除可能な解除機構とを含む。 Preferably, the regulating device includes a stroke bar integrally moving with the movable member, and a shaft portion regulating device selectively regulating movement of the stroke bar. The stroke bar moves in a first direction when the movable member moves closer to the fixed plate, and moves in a second direction opposite to the first direction when the movable member moves away from the fixed plate. Do. The shaft regulation device locks the stroke bar to restrict the movement of the stroke bar in the second direction, and a lock that allows the stroke bar to move in the first direction, and a lock And a release mechanism capable of releasing the restriction on the movement direction of the stroke bar by the unit.
 好ましくは、上記ストロークバーの周面に螺子部が形成される。上記規制装置は、螺子部と螺合し、ストロークバーが第1方向に移動するとストロークバーを第1回転方向に回転させ、ストロークバーが第2方向に移動するとストロークバーを第2回転方向に回転させるナット部を含む。 Preferably, a screw portion is formed on the circumferential surface of the stroke bar. The restriction device is screwed with the screw portion, rotates the stroke bar in the first rotation direction when the stroke bar moves in the first direction, and rotates the stroke bar in the second rotation direction when the stroke bar moves in the second direction Including a nut portion.
 上記軸部規制装置は、ストロークバーの外周面に装着された内輪と、内輪と間隔をあけて配置された外輪と、外輪を締め付け可能な締付部材とを含む。上記解除機構は、締付部材による外輪の締付力を調整可能な調整機構を含む。上記係止部は、内輪と外輪との間に配置され、係止部は、調整機構により締付部材の締付力が弱められることで、第2回転方向にストロークバーが回転することを許容し、締付部材の締付力が強められることで、第2回転方向にストロークバーが回転することを規制する。 The shaft portion regulating device includes an inner ring mounted on the outer peripheral surface of the stroke bar, an outer ring disposed spaced from the inner ring, and a tightening member capable of tightening the outer ring. The release mechanism includes an adjustment mechanism capable of adjusting the tightening force of the outer ring by the tightening member. The locking portion is disposed between the inner ring and the outer ring, and the locking portion allows the stroke bar to rotate in the second rotation direction by the tightening mechanism of the tightening member being weakened by the adjusting mechanism. The tightening force of the tightening member is strengthened, thereby restricting the rotation of the stroke bar in the second rotation direction.
 好ましくは、上記付勢装置は、可動部材と一体的に移動するストロークバーを含み、ストロークバーは、可動部材が固定板に近接するように移動すると第1方向に移動し、可動部材が固定板から離れるように変位すると、第1方向と反対方向の第2方向に向けて変位する。 Preferably, the biasing device includes a stroke bar moving integrally with the movable member, and the stroke bar moves in the first direction when the movable member moves closer to the fixed plate, and the movable member is fixed plate When it is displaced away from the first direction, it is displaced in a second direction opposite to the first direction.
 上記規制装置は、外周面が湾曲面状に形成され、回転中心線を中心に回転可能に設けられ、ストロークバーが第1方向に向けて変位するときに、許容回転方向に回転するカムブロックを含む。 The restriction device has an outer peripheral surface formed in a curved surface shape, is rotatably provided about a rotation center line, and rotates in an allowable rotation direction when the stroke bar is displaced in the first direction. Including.
 上記カムブロックの外周面は、ストロークバーと接触する接触部と、接触部から離れるにつれて、回転中心線からの距離が小さくなるように形成された第1湾曲部と、接触部に対して第1湾曲部と反対側に位置し、接触部から離れるにつれて、回転中心線からの距離が長くなるように形成された第2湾曲部とを含む。上記第2湾曲部は、接触部よりも許容回転方向の前方側に位置する。 The outer peripheral surface of the cam block has a contact portion in contact with the stroke bar, a first curved portion formed such that a distance from the rotation center line decreases with distance from the contact portion, and a first contact portion And a second curved portion located opposite to the curved portion and formed to increase in distance from the rotation center line as the distance from the contact portion increases. The second curved portion is located forward of the contact portion in the allowable rotation direction.
 好ましくは、上記カムブロックの接触部とストロークバーとが接触した状態が維持されるように、カムブロックを付勢する姿勢保持装置をさらに備える。 Preferably, the apparatus further comprises a posture maintaining device that biases the cam block so that the contact between the contact portion of the cam block and the stroke bar is maintained.
 好ましくは、上記カムブロックの第1湾曲部がストロークバーと最も近接するように、カムブロックを回転させて、カムブロックの外周面とストロークバーとを離間させる解除装置をさらに備える。 Preferably, the apparatus further comprises a release device for rotating the cam block to separate the outer peripheral surface of the cam block from the stroke bar so that the first curved portion of the cam block is closest to the stroke bar.
 本発明に係るプレス加工装置によれば、焼き付きなどの発生を抑制することができる。本発明に係る軸部規制装置によれば、軸部の移動を選択的に規制することができる。 According to the pressing device of the present invention, the occurrence of burn-in and the like can be suppressed. According to the shaft portion restricting device according to the present invention, the movement of the shaft portion can be selectively restricted.
ワークを加工する前の状態を示すプレス加工装置の断面図である。It is sectional drawing of the press processing apparatus which shows the state before processing a workpiece | work. 上金型と下金型とがワークを挟持し、ワークを加工しているときの状態を示すプレス加工装置の断面図である。It is sectional drawing of the press processing apparatus which shows the state at the time of an upper metal mold | die and a lower metal mold | die clamping a workpiece | work, and processing a workpiece | work. 駆動装置および振動装置における断面図である。It is sectional drawing in a drive device and a vibration apparatus. 上金型の振動状態を示すグラフである。It is a graph which shows the vibration state of an upper mold. ダイクッション装置の断面図である。It is a sectional view of a die cushion device. 規制装置の詳細を示す断面図である。It is sectional drawing which shows the detail of a control apparatus. ワークの加工中における上金型および下金型の一部を拡大視した断面図である。It is sectional drawing which looked at a part of upper die and lower die in process of processing of a workpiece | work. 図1のVIII-VIII線における断面図である。FIG. 8 is a cross-sectional view taken along line VIII-VIII of FIG. 規制装置による規制が解除されたときの状態を示す規制装置の正面図である。It is a front view of the control apparatus which shows the state when the control by a control apparatus was cancelled | released. 本実施の形態2に係るプレス加工装置の断面図である。It is sectional drawing of the press processing apparatus which concerns on this Embodiment 2. FIG. 本実施の形態2に係るプレス加工装置のダイクッション装置の断面図である。It is sectional drawing of the die-cushion apparatus of the press processing apparatus which concerns on this Embodiment 2. FIG. 規制装置の断面図である。It is a sectional view of a regulation device. 図12におけるXIII-XIII線における断面図であり、一方向クラッチの断面図である。FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG. 12 and a cross-sectional view of a one-way clutch. 一方向クラッチの断面図である。It is a sectional view of a one way clutch. 係合部およびその周囲に位置する部分の断面図である。It is sectional drawing of the engaging part and the part located in the circumference | surroundings. ワークの加工が完了したときにおけるダイクッション装置の断面図である。It is a sectional view of a die cushion device when processing of a work is completed.
 図1から図16を用いて、本発明に係るプレス加工装置について説明する。なお、以下に説明する実施の形態において、個数、量などに言及する場合、特に記載がある場合を除き、本発明の範囲は必ずしもその個数、量などに限定されない。また、以下の実施の形態において、各々の構成要素は、特に記載がある場合を除き、本発明にとって必ずしも必須のものではない。また、以下に複数の実施の形態が存在する場合、特に記載がある場合を除き、各々の実施の形態の特徴部分を適宜組合わせることは、当初から予定されている。 The press processing apparatus according to the present invention will be described using FIGS. 1 to 16. In the embodiments described below, when the number, the amount, and the like are mentioned, the scope of the present invention is not necessarily limited to the number, the amount, and the like unless otherwise specified. Furthermore, in the following embodiments, each component is not necessarily essential to the present invention, unless otherwise specified. Further, in the case where there are a plurality of embodiments below, it is originally planned from the beginning to appropriately combine the feature portions of the respective embodiments, unless otherwise specified.
 (実施の形態1)
 図1は、本発明の実施の形態1に係るプレス加工装置100の断面図である。なお、この図1は、ワークWを加工する前の状態を示すプレス加工装置100の断面図である。この図1に示すように、プレス加工装置100は、ボルスタ20に設けられた下金型(第1金型)31と、下金型31に対して、ボルスタ20と反対側に設けられた上金型(第2金型)30とを備えている。
Embodiment 1
FIG. 1 is a cross-sectional view of a pressing apparatus 100 according to Embodiment 1 of the present invention. In addition, this FIG. 1 is sectional drawing of the press processing apparatus 100 which shows the state before processing the workpiece | work W. As shown in FIG. As shown in FIG. 1, the pressing apparatus 100 is provided on the opposite side to the bolster 20 with respect to the lower mold (first mold) 31 provided on the bolster 20 and the lower mold 31. A mold (second mold) 30 is provided.
 ボルスタ20の上面には、下型ホルダ21が固定されており、この下型ホルダ21に下金型31が固定されている。下型ホルダ21およびボルスタ20は、位置が固定された固定板である。下金型31は下型ホルダ21を介してボルスタ20に固定されたダイ32と、このダイ32に周囲に配置された環状のブランクホルダ(可動部材)33とを含む。 The lower die holder 21 is fixed to the upper surface of the bolster 20, and the lower die 31 is fixed to the lower die holder 21. The lower mold holder 21 and the bolster 20 are fixed plates whose positions are fixed. The lower mold 31 includes a die 32 fixed to the bolster 20 via the lower mold holder 21 and an annular blank holder (movable member) 33 disposed around the die 32.
 ブランクホルダ33は、下型ホルダ21の上面から間隔をあけて配置されており、ブランクホルダ33は、下型ホルダ21の上面に向けて近接するように移動可能に設けられると共に下型ホルダ21の上面から離れるように移動可能に設けられている。下金型31の上面には、潤滑油が塗布されたワークWが配置される。 The blank holder 33 is disposed at a distance from the upper surface of the lower mold holder 21, and the blank holder 33 is provided movably in proximity to the upper surface of the lower mold holder 21 and of the lower mold holder 21. It is provided so as to be movable away from the top surface. A work W to which lubricating oil is applied is disposed on the upper surface of the lower mold 31.
 上金型30は、下金型31に対してボルスタ20と反対側に位置し、下金型31に近接するように移動可能に設けられると共に、下金型31から離れるように移動可能に設けられている。上金型30と下金型31とが協働してワークWを挟み込むことで、ワークWを加工することができる。 The upper mold 30 is located opposite to the bolster 20 with respect to the lower mold 31 and provided movably in proximity to the lower mold 31 and provided movably away from the lower mold 31. It is done. The work W can be processed by the upper mold 30 and the lower mold 31 cooperating to sandwich the work W.
 プレス加工装置100は、上金型30を下金型31に向けて近接するように移動させたり、下金型31から離れるように移動させたりする駆動装置50と、上金型30のストローク方向に振動させる振動装置60と、ダイクッション装置70とを備えている。 The press processing apparatus 100 moves the upper mold 30 toward the lower mold 31 so as to approach or move away from the lower mold 31, and the stroke direction of the upper mold 30. And a die cushion device 70.
 上金型30は、環状に形成されたダイ34と、このダイ34内に配置された押出部材35とを含み、ダイ34は、上型ホルダ22の下面に固定されている。押出部材35は、ダイ34内に配置されており、上下方向に移動可能に設けられている。 The upper mold 30 includes an annularly formed die 34 and an extrusion member 35 disposed in the die 34, and the die 34 is fixed to the lower surface of the upper mold holder 22. The pushing member 35 is disposed in the die 34 and is provided to be movable in the vertical direction.
 上型ホルダ22の上面には、ラムスライド6が固定されており、このラムスライド6の上面に、駆動装置50が設けられている。 A ram slide 6 is fixed to the upper surface of the upper mold holder 22, and a driving device 50 is provided on the upper surface of the ram slide 6.
 駆動装置50は、モータ12と、このモータ12の出力軸に接続され、モータ12の駆動力によって回転するクランクシャフトと、このクランクシャフトに回転可能に接続されたコネクションロッド2とを備えている。コネクションロッド2と、ラムスライド6との間には、振動装置60が配置されている。振動装置60は、ラムスライド6に固定されており、駆動装置50からの駆動力は、振動装置60を介して、ラムスライド6に伝達される。 The driving device 50 includes a motor 12, a crankshaft connected to an output shaft of the motor 12 and rotated by a driving force of the motor 12, and a connection rod 2 rotatably connected to the crankshaft. A vibration device 60 is disposed between the connection rod 2 and the ram slide 6. The vibrating device 60 is fixed to the ram slide 6, and the driving force from the drive device 50 is transmitted to the ram slide 6 via the vibrating device 60.
 クランクシャフトは、回転中心線Oを中心に回転可能に設けられたシャフト本体13と、回転中心線Oから離れた位置においてシャフト本体13に固定された軸部11とを含む。軸部11は、シャフト本体13が回転中心線Oを中心に回転することで、軸部11は、回転中心線Oの周囲を公転するように回転する。コネクションロッド2は、軸部11に回転可能に接続されており、シャフト本体13が回転することで、軸部11が回転し、コネクションロッド2の下端部が上下方向に変位する。ラムスライド6、上型ホルダ22および上金型30が上下方向に変位し、上金型30が下金型31に近接したり、上金型30が下金型31から離間したりする。 The crankshaft includes a shaft body 13 rotatably provided about a rotation center line O, and a shaft 11 fixed to the shaft body 13 at a position away from the rotation center line O. The shaft portion 11 rotates so that the shaft portion 11 revolves around the rotation center line O when the shaft main body 13 rotates around the rotation center line O. The connection rod 2 is rotatably connected to the shaft 11, and when the shaft body 13 rotates, the shaft 11 rotates and the lower end of the connection rod 2 is displaced in the vertical direction. The ram slide 6, the upper mold holder 22 and the upper mold 30 are displaced in the vertical direction, and the upper mold 30 approaches the lower mold 31 or the upper mold 30 separates from the lower mold 31.
 なお、ボルスタ20の上面には、ロッド23が固定されており、ロッド23は、下型ホルダ21に形成された貫通孔をとおして、上方に突出するように設けられている。 A rod 23 is fixed to the upper surface of the bolster 20, and the rod 23 is provided to project upward through a through hole formed in the lower die holder 21.
 ラムスライド6には、下方に向けて突出するように設けられた筒状の筒部24が固定されており、筒部24内にロッド23が挿入可能となっている。このため、ラムスライド6等は、ロッド23および筒部24によって案内され、所定の方向にストロークする。 A cylindrical cylindrical portion 24 provided so as to project downward is fixed to the ram slide 6, and the rod 23 can be inserted into the cylindrical portion 24. For this reason, the ram slide 6 and the like are guided by the rod 23 and the cylindrical portion 24 and stroked in a predetermined direction.
 ブランクホルダ33の上方にダイ34が配置されており、ダイ32の上方に押出部材35が位置している。 The die 34 is disposed above the blank holder 33, and the pushing member 35 is positioned above the die 32.
 図2は、上金型30と下金型31とがワークWを挟持し、ワークWを加工しているときの状態を示すプレス加工装置100の断面図である。 FIG. 2 is a cross-sectional view of the pressing apparatus 100 showing a state in which the upper mold 30 and the lower mold 31 sandwich the work W and process the work W. As shown in FIG.
 この図2に示すように、上金型30が下金型31に近接すると、下金型31の上面に配置されたワークWが、ブランクホルダ33とダイ34とによって挟持される。 As shown in FIG. 2, when the upper mold 30 approaches the lower mold 31, the work W disposed on the upper surface of the lower mold 31 is clamped by the blank holder 33 and the die 34.
 ダイクッション装置70は、油圧シリンダ(付勢装置)71と、規制装置75とを備えている。油圧シリンダ71は、筒状に形成されたシリンダ部73と、シリンダ部73内に配置され、シリンダ部73内を摺動するピストン72とを備えている。なお、付勢装置としては、油圧シリンダに限られず、エアシリンダや弾性部材などの各種の機器を採用することができる。 The die cushion device 70 includes a hydraulic cylinder (biasing device) 71 and a regulating device 75. The hydraulic cylinder 71 includes a cylinder portion 73 formed in a cylindrical shape, and a piston 72 disposed in the cylinder portion 73 and sliding in the cylinder portion 73. The biasing device is not limited to the hydraulic cylinder, and various devices such as an air cylinder and an elastic member can be employed.
 ダイクッション装置70は、ピストン72の上面に固定されたベース部76と、このベース部76の上面に固定されたクッションピン77とを備えている。クッションピン77の上端部には、ブランクホルダ33が固定されている。クッションピン77は、ボルスタ20に形成された貫通孔20aと、下型ホルダ21に形成された貫通孔21aを通り、ブランクホルダ33に接続されている。油圧シリンダ71は、ブランクホルダ33を上金型30に向けて付勢している。 The die cushion device 70 includes a base portion 76 fixed to the upper surface of the piston 72 and a cushion pin 77 fixed to the upper surface of the base portion 76. A blank holder 33 is fixed to the upper end of the cushion pin 77. The cushion pin 77 is connected to the blank holder 33 through a through hole 20 a formed in the bolster 20 and a through hole 21 a formed in the lower die holder 21. The hydraulic cylinder 71 biases the blank holder 33 toward the upper die 30.
 油圧シリンダ71は、ダイ34からブランクホルダ33に加えられる荷重が所定以上となると下方に向けて下がり始める。この際、ブランクホルダ33の上面とダイ34の下面とがワークWを挟持した状態が維持される。 The hydraulic cylinder 71 starts to be lowered downward when the load applied to the blank holder 33 from the die 34 becomes equal to or greater than a predetermined value. At this time, the state in which the upper surface of the blank holder 33 and the lower surface of the die 34 sandwich the work W is maintained.
 ブランクホルダ33が下がり、ブランクホルダ33がボルスタ20および下型ホルダ21の上面に近接するように変位する一方で、ダイ32は、下型ホルダ21の上面に固定されている。ブランクホルダ33の上面がダイ32の上面側から下型ホルダ21およびボルスタ20の上面側に向かう方向に変位することで、ワークWが変形する。 The die 32 is fixed to the upper surface of the lower mold holder 21 while the blank holder 33 is lowered and the blank holder 33 is displaced so as to approach the upper surfaces of the bolster 20 and the lower mold holder 21. The workpiece W is deformed by displacing the upper surface of the blank holder 33 in the direction from the upper surface side of the die 32 to the upper surface side of the lower mold holder 21 and the bolster 20.
 具体的には、ブランクホルダ33およびダイ34によって挟持されるワークWの周縁部が、ワークWの中央部よりもボルスタ20に近接するように変形する。このため、ワークWの中央部は、ワークWの周縁部よりも上方に向けて突出する。 Specifically, the peripheral portion of the workpiece W held by the blank holder 33 and the die 34 is deformed so as to be closer to the bolster 20 than the central portion of the workpiece W. For this reason, the central portion of the work W protrudes upward beyond the peripheral portion of the work W.
 図3は、駆動装置50および振動装置60における断面図である。なお、この図3に示す駆動装置50は、上金型30が下金型31から離れた状態における駆動装置50の断面図である。 FIG. 3 is a cross-sectional view of the drive device 50 and the vibration device 60. As shown in FIG. The drive device 50 shown in FIG. 3 is a cross-sectional view of the drive device 50 in a state in which the upper mold 30 is separated from the lower mold 31.
 この図3に示すように、コネクションロッド2の上端部には、貫通孔2a1が形成されており、この貫通孔2a1には、軸部11が挿入されている。コネクションロッド2の下端部には、貫通孔2a2が形成されている。 As shown in FIG. 3, a through hole 2 a 1 is formed in the upper end portion of the connection rod 2, and a shaft 11 is inserted into the through hole 2 a 1. A through hole 2 a 2 is formed at the lower end of the connection rod 2.
 振動装置60は、振動駆動用モータ5と、この振動駆動用モータ5の出力軸15に接続されたカム軸10と、カム従動部材7とを備えている。 The vibration device 60 includes a vibration drive motor 5, a cam shaft 10 connected to an output shaft 15 of the vibration drive motor 5, and a cam follower 7.
 カム軸10は、出力軸15から加えられる駆動力によって回転中心線O1を中心に回転する。カム軸10は、コネクションロッド2の貫通孔2a2内に挿入され、ベアリング3およびベアリング4によって回転可能に支持されている。ベアリング3とベアリング4とは、間隔を隔てて配置されており、ベアリング3と、ベアリング4とは、コネクションロッド2の貫通孔2a2の内周面にはめ込まれている。 The cam shaft 10 is rotated about the rotation center line O1 by the driving force applied from the output shaft 15. The camshaft 10 is inserted into the through hole 2 a 2 of the connection rod 2 and rotatably supported by the bearing 3 and the bearing 4. The bearing 3 and the bearing 4 are arranged at an interval, and the bearing 3 and the bearing 4 are fitted in the inner circumferential surface of the through hole 2 a 2 of the connection rod 2.
 カム軸10の周面は、カム部10aと、カム部10aの両側に位置する軸部10bとを含み、軸部10bの周面は、回転中心線O1を中心とする円筒面状されており、カム部10aの周面は、回転中心線O2を中心とする円筒面状に形成されている。 The circumferential surface of the cam shaft 10 includes a cam portion 10a and shaft portions 10b located on both sides of the cam portion 10a, and the circumferential surface of the shaft portion 10b is formed in a cylindrical surface centered on the rotation center line O1. The circumferential surface of the cam portion 10a is formed in a cylindrical shape centered on the rotation center line O2.
 回転中心線O2は、回転中心線O1から僅かにずれており、回転中心線O1と回転中心線O2との間の距離は、距離L1とされている。 The rotation center line O2 is slightly deviated from the rotation center line O1, and the distance between the rotation center line O1 and the rotation center line O2 is a distance L1.
 ここで、出力軸15とカム軸10との接続部は、回転中心線O1上に位置している。このため、カム部10aの周面は、回転中心線O1を中心に回転する。その一方で、カム部10aは、回転中心線O1の周囲を公転する。 Here, the connection between the output shaft 15 and the cam shaft 10 is located on the rotation center line O1. For this reason, the circumferential surface of the cam portion 10a rotates around the rotation center line O1. On the other hand, the cam portion 10a revolves around the rotation center line O1.
 ベアリング3と、ベアリング4とは、コネクションロッド2の貫通孔2a2の内周面にはめ込まれている。カム軸10の一方の軸部10bは、ベアリング3のインナーレースに固定されており、もう1つの軸部10bは、ベアリング4のインナーレースに固定されている。カム部10aは、ベアリング3とベアリング4との間に位置している。 The bearing 3 and the bearing 4 are fitted in the inner peripheral surface of the through hole 2 a 2 of the connection rod 2. One shaft portion 10 b of the camshaft 10 is fixed to the inner race of the bearing 3, and the other shaft portion 10 b is fixed to the inner race of the bearing 4. The cam portion 10 a is located between the bearing 3 and the bearing 4.
 カム従動部材7は、平板状に形成され、図1に示すラムスライド6に固定される固定部17と、この固定部17の上面に形成され、上方に向けて突出する突起部16とを含む。突起部16には、貫通孔7aが形成されており、この貫通孔7a内にカム軸10のカム部10aが挿入されている。 The cam follower member 7 is formed in a flat plate shape, and includes a fixing portion 17 fixed to the ram slide 6 shown in FIG. 1 and a projection 16 formed on the upper surface of the fixing portion 17 and projecting upward. . A through hole 7 a is formed in the projection 16, and the cam portion 10 a of the cam shaft 10 is inserted into the through hole 7 a.
 振動駆動用モータ5が駆動して、出力軸15が回転するとカム軸10も回転する。そして、カム部10aが回転中心線O1を中心に回転すると、カム部10aに装着されたカム従動部材7も、カム部10aの公転運動に同期して振動する。 When the vibration drive motor 5 is driven and the output shaft 15 rotates, the cam shaft 10 also rotates. Then, when the cam portion 10a rotates around the rotation center line O1, the cam follower 7 mounted on the cam portion 10a also vibrates in synchronization with the revolving motion of the cam portion 10a.
 このカム従動部材7が振動することで、図2に示すラムスライド6、上型ホルダ22および上金型30も振動する。 As the cam follower 7 vibrates, the ram slide 6, the upper mold holder 22 and the upper die 30 shown in FIG. 2 also vibrate.
 図4は、上金型30の振動状態を示すグラフであり、この図4に示すグラフの横軸は、シャフト本体13の回転角度(θ)を示す。縦軸は、上金型30の下死点を基準としたときの上金型30の高さ方向の位置を示す。 FIG. 4 is a graph showing the vibration state of the upper die 30, and the horizontal axis of the graph shown in FIG. 4 shows the rotation angle (θ) of the shaft body 13. The vertical axis indicates the position in the height direction of the upper mold 30 with reference to the bottom dead center of the upper mold 30.
 この図4に示すように、シャフト本体13が1回転する間に、上金型30が微振動を繰り返していることが分かる。 As shown in FIG. 4, it can be seen that the upper die 30 repeats micro-vibration while the shaft body 13 makes one rotation.
 振動駆動用モータ5がカム軸10を回転させる回転数(回/min)を、クランクシャフトを回転させる回転数(回/min)よりも数倍から数十倍にする。これにより、上金型30がワンストロークするまでの間に、上金型30を複数回微小振動させることができる。なお、上金型30の微小振動の振幅は、カム部10aの回転半径L1(出力軸15の回転軸O1とカム部10aの中心軸O2との距離)によって設定される。そして、カム部10aの回転半径L1は、軸部11の回転半径L2(軸部11の中心線O3と、クランクシャフトの回転軸Oとの距離)より遥かに小さい。 The rotational speed (rotations / min) at which the vibration drive motor 5 rotates the camshaft 10 is several to several tens times higher than the rotational speed (rotations / min) at which the crankshaft is rotated. Thereby, the upper mold 30 can be minutely vibrated a plurality of times until the upper mold 30 makes one stroke. The amplitude of the minute vibration of the upper die 30 is set by the rotation radius L1 of the cam portion 10a (the distance between the rotation axis O1 of the output shaft 15 and the central axis O2 of the cam portion 10a). And the rotation radius L1 of the cam portion 10a is much smaller than the rotation radius L2 of the shaft portion 11 (the distance between the center line O3 of the shaft portion 11 and the rotation axis O of the crankshaft).
 図5は、ダイクッション装置70の断面図である。この図5に示すように、ダイクッション装置70は、ベース部76の下面に固定された複数のストロークバー78を備えている。ストロークバー78は、ベース部76の下面から下方に向けて延びている。 FIG. 5 is a cross-sectional view of the die cushion device 70. As shown in FIG. As shown in FIG. 5, the die cushion device 70 includes a plurality of stroke bars 78 fixed to the lower surface of the base portion 76. The stroke bar 78 extends downward from the lower surface of the base portion 76.
 このストロークバー78は、ベース部76およびクッションピン77を介して、ブランクホルダ33に固定されている。このため、たとえば、ブランクホルダ33がボルスタ20に近接するように変位すると、第1方向(下方)D1に変位し、ブランクホルダ33がボルスタ20から離れるように変位すると、ストロークバー78は第2方向(上方)D2に変位する。このストロークバー78の周囲には、複数の規制装置75が配置されている。 The stroke bar 78 is fixed to the blank holder 33 via the base portion 76 and the cushion pin 77. Therefore, for example, when the blank holder 33 is displaced close to the bolster 20, it is displaced in the first direction (downward) D1, and when the blank holder 33 is displaced away from the bolster 20, the stroke bar 78 is moved in the second direction. (Upper) Displaces to D2. A plurality of regulating devices 75 are disposed around the stroke bar 78.
 図6は、規制装置75の詳細を示す断面図である。この図6に示すように、規制装置75は、カムブロック90と、カムブロック90を回転中心線O3を中心に回転可能に支持する中心軸91と、カムブロック90の姿勢を所定の位置で保持させる姿勢保持装置99と、ロック解除装置とを備えている。なお、図6は、規制装置75のカムブロック90がストロークバー78が第2方向(上方)D2に向けて変位することを規制している状態を示している。 FIG. 6 is a cross-sectional view showing details of the regulating device 75. As shown in FIG. As shown in FIG. 6, the restricting device 75 holds the cam block 90, the central axis 91 rotatably supporting the cam block 90 about the rotation center line O3, and the attitude of the cam block 90 at a predetermined position. And an unlocking device. FIG. 6 shows a state in which the cam block 90 of the regulating device 75 regulates the displacement of the stroke bar 78 in the second direction (upward) D2.
 カムブロック90は、平板状に形成されており、カムブロック90の周面は湾曲面状とされている。この図6に示すように、カムブロック90がストロークバー78が第1方向D1に移動することを規制している状態では、カムブロック90の周面の当接点P1と、ストロークバー78の周面とが当接している。 The cam block 90 is formed in a flat plate shape, and the circumferential surface of the cam block 90 is curved. As shown in FIG. 6, in a state where the cam block 90 regulates the movement of the stroke bar 78 in the first direction D1, the contact point P1 of the peripheral surface of the cam block 90 and the peripheral surface of the stroke bar 78 And are in contact.
 カムブロック90の周面は、当接点P1と、この当接点P1から離れるにつれて回転中心線O3からの距離が短くなるように形成された湾曲面81と、当接点P1に対して湾曲面81と反対側に位置し、当接点P1から離れるにつれて回転中心線O3からの距離が長くなるように形成された湾曲面82とを含む。 The circumferential surface of the cam block 90 has a contact point P1, a curved surface 81 formed such that the distance from the rotation center line O3 becomes shorter as the distance from the contact point P1 increases, and the curved surface 81 with respect to the contact point P1. And a curved surface 82 formed on the opposite side and formed such that the distance from rotation center line O3 increases with distance from contact point P1.
 カムブロック90に対して、ストロークバー78と反対側には、ロック壁92が配置されている。そして、カムブロック90の当接点P2が、ロック壁92の表面と当接している。ロック壁92の表面は、平坦面状とされている。 A lock wall 92 is disposed opposite to the stroke bar 78 with respect to the cam block 90. The contact point P2 of the cam block 90 is in contact with the surface of the lock wall 92. The surface of the lock wall 92 is flat.
 当接点P1と当接点P2とは、回転中心線O3を通る仮想直線上に配列している。そして、当接点P2に対して、許容回転方向R1前方側には、湾曲面83が位置しており、当接点P2に対して、許容回転方向R1方向後方側には、湾曲面85が形成されている。 The contact point P1 and the contact point P2 are arranged on an imaginary straight line passing through the rotation center line O3. The curved surface 83 is located on the front side in the allowable rotation direction R1 with respect to the contact point P2, and the curved surface 85 is formed on the rear side in the allowable rotation direction R1 with respect to the contact point P2. ing.
 湾曲面83と、回転中心線O3との間の距離は、当接点P2と回転中心線O3との間の距離よりも長くなっており、湾曲面83と回転中心線O3との間の距離は、当接点P2から離れるにつれて長くなるように形成されている。 The distance between the curved surface 83 and the rotation center line O3 is longer than the distance between the contact point P2 and the rotation center line O3, and the distance between the curved surface 83 and the rotation center line O3 is It is formed to be longer as it gets away from the contact point P2.
 湾曲面85と回転中心線O3との間の距離は、当接点P2と回転中心線O3との間の距離よりも短くなっており、当接点P2から離れるにつれて、湾曲面85と回転中心線O3との間の距離は短くなる。 The distance between the curved surface 85 and the rotation center line O3 is shorter than the distance between the contact point P2 and the rotation center line O3, and the curved surface 85 and the rotation center line O3 move away from the contact point P2. The distance between and becomes short.
 ここで、上記湾曲面82は、図6中の当接点P1から境界点P3との間に亘ってのびており、上記湾曲面83は、当接点P2から境界点P4との間に亘って延びている。境界点P3と境界点P4とは回転中心線Oを通る仮想直線上に配列している。 Here, the curved surface 82 extends from the contact point P1 to the boundary point P3 in FIG. 6, and the curved surface 83 extends from the contact point P2 to the boundary point P4. There is. The boundary point P3 and the boundary point P4 are arranged on an imaginary straight line passing through the rotation center line O.
 そして、境界点P3および境界点P4を通る仮想直線と、当接点P1および当接点P2とを通る仮想直線との交差角度θ1は、たとえば、5度程度となるように設定されている。 An intersection angle θ1 of an imaginary straight line passing through the boundary point P3 and the boundary point P4 and an imaginary straight line passing through the contact point P1 and the contact point P2 is set to, for example, about 5 degrees.
 ここで、ストロークバー78が第1方向(下方)D1に向けて変位しようとすると、カムブロック90は、許容回転方向R1に回転しようとする。ここで、当接点P1より許容回転方向R1後方側には湾曲面81が位置している。 Here, when the stroke bar 78 tries to displace in the first direction (downward) D1, the cam block 90 tries to rotate in the allowable rotation direction R1. Here, the curved surface 81 is located on the rear side in the allowable rotation direction R1 from the contact point P1.
 湾曲面81と回転中心線O3との間の長さは、当接点P1と上記の回転中心線Oとの間の距離よりも短いので、カムブロック90は、許容回転方向R1に回転することができる。また、当接点P1がストロークバー78の周面と当接しているときには、当接点P2がロック壁92と当接している。そして、当接点P2に対して許容回転方向R1の回転方向後方側には、湾曲面85が位置しているため、カムブロック90が許容回転方向R1に回転することが許容されている。 Since the length between the curved surface 81 and the rotation center line O3 is shorter than the distance between the contact point P1 and the rotation center line O, the cam block 90 can rotate in the allowable rotation direction R1. it can. When the contact point P1 is in contact with the circumferential surface of the stroke bar 78, the contact point P2 is in contact with the lock wall 92. Since the curved surface 85 is positioned on the rear side in the rotational direction of the allowable rotation direction R1 with respect to the contact point P2, the cam block 90 is allowed to rotate in the allowable rotational direction R1.
 このため、カムブロック90が許容回転方向R1に僅かにでも回転すると、カムブロック90とストロークバー78との間の面圧は、殆ど生じないため、ストロークバー78は、良好に第1方向(下方)D1に向けて変位する。 For this reason, when the cam block 90 slightly rotates in the allowable rotation direction R1, almost no surface pressure between the cam block 90 and the stroke bar 78 is generated, so that the stroke bar 78 is favorably in the first direction (downward ) Displace toward D1.
 その一方で、ストロークバー78が第2方向(上方)D2に向けて変位しようとすると、カムブロック90は、許容回転方向R1と反対方向に回転しようとする。 On the other hand, when the stroke bar 78 tries to be displaced in the second direction (upward) D2, the cam block 90 tries to rotate in the direction opposite to the allowable rotation direction R1.
 湾曲面82は、当接点P1よりも許容回転方向R1前方側に位置している。このため、カムブロック90の当接点P1と、ストロークバー78の周面とが当接した状態で、ストロークバー78が第2方向(上方)D2に向けて移動しようとすると、湾曲面82がストロークバー78に支える。 The curved surface 82 is located forward of the contact point P1 in the allowable rotation direction R1. Therefore, when the stroke bar 78 tries to move in the second direction (upward) D2 with the contact point P1 of the cam block 90 and the circumferential surface of the stroke bar 78 in contact, the curved surface 82 has a stroke Support the bar 78.
 同様に、当接点P2よりも許容回転方向R1前方側に湾曲面83が位置しているため、当接点P2がロック壁92に当接した状態で、ストロークバー78が第2方向(上方)D2に移動しようとすると、上記の湾曲面83がロック壁92に支える。 Similarly, since the curved surface 83 is located forward of the contact point P2 in the allowable rotation direction R1, the stroke bar 78 is in the second direction (upper) D2 with the contact point P2 in contact with the lock wall 92. The curved surface 83 supports the lock wall 92 as it moves.
 これにより、当接点P1および当接点P2における面圧が高くなる。この結果、ストロークバー78が上方に変位しようとしても、カムブロック90がストロークバー78の変位を規制する。 Thereby, the surface pressure at the contact point P1 and the contact point P2 becomes high. As a result, even if the stroke bar 78 tries to move upward, the cam block 90 regulates the displacement of the stroke bar 78.
 規制装置75は、カムブロック90が所定の姿勢に戻るようにカムブロック90の姿勢を保持しようとする姿勢保持装置99を備えている。 The restricting device 75 includes a posture maintaining device 99 which tries to maintain the posture of the cam block 90 so that the cam block 90 returns to a predetermined posture.
 姿勢保持装置99は、押付ピン97と、押付ピン97を付勢するバネ(付勢部材)98と、カムブロック90に対して押付ピン97と反対側に配置されたロック解除ピン96とを含む。 The posture holding device 99 includes a pressing pin 97, a spring (biasing member) 98 for biasing the pressing pin 97, and an unlocking pin 96 disposed on the opposite side of the pressing pin 97 with respect to the cam block 90. .
 ここで、押付ピン97は、カムブロック90の周面のうち、回転中心線O3よりロック壁92側に位置する部分を押圧しており、カムブロック90を許容回転方向R1と反対方向に向けてカムブロック90を回転させるようにカムブロック90を押圧している。 Here, the pressing pin 97 presses a portion of the circumferential surface of the cam block 90 located closer to the lock wall 92 than the rotation center line O3, and the cam block 90 is directed in the direction opposite to the allowable rotation direction R1. The cam block 90 is pressed to rotate the cam block 90.
 その一方で、ロック解除ピン96は、ワークWの加工中において、一定の位置に固定されており、カムブロック90が許容回転方向R1の反対方向に回転することを規制するストッパとして機能している。カムブロック90とロック解除ピン96とが当接しているときには、カムブロック90の姿勢は、カムブロック90の当接点P1がストロークバー78と当接し、当接点P2がロック壁92と当接するような姿勢となっている。 On the other hand, the lock release pin 96 is fixed at a fixed position during processing of the work W, and functions as a stopper that restricts the cam block 90 from rotating in the direction opposite to the allowable rotation direction R1. . When the cam block 90 and the lock release pin 96 are in contact, the attitude of the cam block 90 is such that the contact point P1 of the cam block 90 contacts the stroke bar 78 and the contact point P2 contacts the lock wall 92 It is a posture.
 ここで、この図6に示す状態から、ストロークバー78が第1方向(下方)D1に向けて変位するときには、カムブロック90は、押付ピン97を上方に押し上げる。そして、カムブロック90の回転力が小さくなると、カムブロック90は押付ピン97からの押圧力によって許容回転方向R1と反対の方向に回転する。そして、カムブロック90とロック解除ピン96とが当接して、カムブロック90の姿勢が元の姿勢となる。 Here, when the stroke bar 78 is displaced in the first direction (downward) D1 from the state shown in FIG. 6, the cam block 90 pushes the pressing pin 97 upward. Then, when the rotational force of the cam block 90 decreases, the cam block 90 rotates in the direction opposite to the allowable rotation direction R1 by the pressing force from the pressing pin 97. Then, the cam block 90 and the lock release pin 96 abut against each other, and the attitude of the cam block 90 becomes the original attitude.
 その一方で、カムブロック90が許容回転方向R1と反対の方向に回転しようとしても、ロック解除ピン96がカムブロック90を支持し、カムブロック90の回転が規制される。 On the other hand, even if the cam block 90 tries to rotate in the direction opposite to the allowable rotation direction R1, the unlocking pin 96 supports the cam block 90, and the rotation of the cam block 90 is restricted.
 なお、図1および図2に示すように、ロック解除ピン96の下端部には、支持部43が配置されており、ロック解除ピン96の上端部の位置が位置決めされている。 As shown in FIG. 1 and FIG. 2, the support portion 43 is disposed at the lower end portion of the lock release pin 96, and the position of the upper end portion of the lock release pin 96 is positioned.
 図7は、ワークWの加工中における上金型30および下金型31の一部を拡大視した断面図である。 FIG. 7 is a cross-sectional view enlarging a part of the upper mold 30 and the lower mold 31 during processing of the work W. As shown in FIG.
 上記図4において、ダイ34は、微小振動しながらワークWを加工している。そして、この図7においては、ダイ34が僅かに上昇したときの断面図である。この図7に示すように、ワークWを絞り成形する過程においては、ワークWの周縁部にオイルが押し出され、ワークWの周縁部に溜まっている。 In FIG. 4 described above, the die 34 processes the workpiece W while making minute vibrations. And in this FIG. 7, it is a cross-sectional view when the die 34 is slightly raised. As shown in FIG. 7, in the process of drawing and forming the work W, the oil is pushed out to the peripheral portion of the work W and is accumulated in the peripheral portion of the work W.
 その一方で、ダイ34の周面とワークWの表面との間、ブランクホルダ33の上面と、ワークWとの間、およびダイ32の表面とワークWの表面との間では、オイルが不足し易い。 On the other hand, oil is insufficient between the circumferential surface of the die 34 and the surface of the workpiece W, between the upper surface of the blank holder 33 and the workpiece W, and between the surface of the die 32 and the surface of the workpiece W easy.
 そこで、ダイ34が、下方に変位しつつも、微小振動することで、ダイ34の下面とワークWの表面との間に僅かな隙間が生じ、ワークWの周縁部に溜まったオイルが隙間に入り込み、焼付け等の発生を抑制することができる。 Therefore, slight displacement occurs between the lower surface of the die 34 and the surface of the work W by minute vibration while the die 34 is displaced downward, and the oil accumulated on the peripheral portion of the work W is It is possible to suppress the occurrence of penetration and burning.
 さらに、ダイ34が上昇した際に、ワークWがダイ34に張り付いた状態で、ダイ34と共に上昇する場合もある。この場合には、ブランクホルダ33の上面やダイ32の周面にオイルが達する。これにより、ブランクホルダ33およびダイ32と、ワークWとの間にオイルが入り込み、ワークWに焼き付きが生じることを抑制することができる。 Furthermore, when the die 34 ascends, the workpiece W may ascend with the die 34 in a state in which the work W is stuck to the die 34. In this case, the oil reaches the upper surface of the blank holder 33 and the peripheral surface of the die 32. Thus, oil can be prevented from entering the space between the blank holder 33 and the die 32 and the work W, and the work W can be seized.
 ブランクホルダ33は、図1等に示す油圧シリンダ71から常に上方に向けて押圧されている。ダイ34が微小振動して、ダイ34からブランクホルダ33に加えられる押圧力がなくなるタイミングが生じる。 The blank holder 33 is always pressed upward from the hydraulic cylinder 71 shown in FIG. The die 34 vibrates so that timing at which the pressing force applied from the die 34 to the blank holder 33 disappears occurs.
 この際、上記図6に示すカムブロック90が、ストロークバー78の上昇を規制しているので、ダイ34が微小振動して、上昇したとしても、ブランクホルダ33が上昇することが防止されている。 At this time, since the cam block 90 shown in FIG. 6 regulates the elevation of the stroke bar 78, the blank holder 33 is prevented from rising even if the die 34 minutely vibrates and ascends. .
 このように、絞り成形中において、ダイ34から加えられる押圧力が油圧シリンダ71から加えられる付勢力よりも大きい場合には、ブランクホルダ33は下方に変位し、ダイ34から加えられる押圧力が油圧シリンダ71から加えられる付勢力よりも小さい場合には、上昇も下降もせずに停止する。 As described above, when the pressing force applied from the die 34 is larger than the biasing force applied from the hydraulic cylinder 71 during the drawing, the blank holder 33 is displaced downward, and the pressing force applied from the die 34 is the hydraulic pressure. If it is smaller than the biasing force applied from the cylinder 71, it stops without raising or lowering.
 このため、ダイ34が微小振動することで、ダイ34の下面とワークWの表面との間、ブランクホルダ33の上面とワークWとの間、およびダイ32の上面とワークWの表面との間に隙間を作ることができ、オイルを各隙間に入り込ませることができる。 Therefore, micro vibration of the die 34 causes between the lower surface of the die 34 and the surface of the workpiece W, between the upper surface of the blank holder 33 and the workpiece W, and between the upper surface of the die 32 and the surface of the workpiece W Can create a gap, and oil can be introduced into each gap.
 なお、絞り成形加工中において、ワークWの表面と、ダイ32またはダイ34の側面との間では、一部で、僅かな隙間が発生する場合がある。 A slight gap may occur in part between the surface of the work W and the side surface of the die 32 or the die 34 during the draw forming process.
 このような隙間が生じると、ダイ34の下面とワークWの上面との間に入り込んだオイルや、ブランクホルダ33の上面とワークWの下面との間に入り込んだオイルが、毛細管現象により、ワークWの表面と、ダイ32またはダイ34の側面との間に入り込む。これにより、さらに、焼き付き等の弊害が発生することを抑制することができる。 When such a gap is generated, the oil which has entered between the lower surface of the die 34 and the upper surface of the work W and the oil which has entered between the upper surface of the blank holder 33 and the lower surface of the work W are capillary work. It gets in between the surface of W and the side of die 32 or die 34. This can further suppress the occurrence of adverse effects such as burn-in.
 図8は、図1のVIII-VIII線における断面図であり、ロック解除装置40を示す図である。 FIG. 8 is a cross-sectional view taken along the line VIII-VIII in FIG.
 この図8に示すように、ロック解除装置40は、油圧シリンダ41と、油圧シリンダ41からの駆動力によって移動するスライダ42とを備えている。 As shown in FIG. 8, the unlocking device 40 includes a hydraulic cylinder 41 and a slider 42 that moves by the driving force from the hydraulic cylinder 41.
 油圧シリンダ41は、間隔をあけて2つ設けられており、各油圧シリンダ41にスライダ42が設けられている。 Two hydraulic cylinders 41 are provided at intervals, and a slider 42 is provided to each hydraulic cylinder 41.
 スライダ42は、油圧シリンダ41側の付根部と反対側の先端部で2つの支持部43に分かれている。支持部43は、上記図1および図2に示すように、ロック解除ピン96の下端部を支持するように配置されている。支持部43は、先端部側から付根部側に向うにつれて厚くなるように形成されている。 The slider 42 is divided into two support portions 43 at a tip end opposite to the root portion on the hydraulic cylinder 41 side. The support portion 43 is disposed to support the lower end portion of the lock release pin 96 as shown in FIGS. 1 and 2. The support portion 43 is formed to be thicker as it goes from the tip end side to the root side.
 このため、油圧シリンダ41からの駆動力によって、支持部43が押し進められると、図1および図2に示すロック解除ピン96が上方に動かされる。 Therefore, when the support portion 43 is pushed forward by the driving force from the hydraulic cylinder 41, the unlocking pin 96 shown in FIGS. 1 and 2 is moved upward.
 ここで、図2に示すように、ワークWの加工が終了すると、ブランクホルダ33を上方に変位させることで、成形品が押し出される。このため、規制装置75による規制を解除する必要がある。 Here, as shown in FIG. 2, when the processing of the work W is completed, the molded article is pushed out by displacing the blank holder 33 upward. Therefore, it is necessary to release the restriction by the restriction device 75.
 図9は、規制装置75による規制が解除されたときの状態を示す規制装置75の一部断面面図である。ここで、ワークWの加工が終了する際には、ストロークバー78が僅かに第1方向(下方)D1に変位する。これにより、カムブロック90が僅かに許容回転方向R1に回転する。このカムブロック90の回転にあわせて、図8に示すロック解除装置40がスライダ42を押し進める。これにより、図9に示すように、ロック解除ピン96が上昇し、カムブロック90をさらに許容回転方向R1に回転させる。 FIG. 9 is a partial cross-sectional view of the regulating device 75 showing a state when the regulation by the regulating device 75 is released. Here, when the processing of the workpiece W is completed, the stroke bar 78 is slightly displaced in the first direction (downward) D1. Thereby, the cam block 90 slightly rotates in the allowable rotation direction R1. The lock release device 40 shown in FIG. 8 pushes the slider 42 in accordance with the rotation of the cam block 90. As a result, as shown in FIG. 9, the lock release pin 96 is raised, and the cam block 90 is further rotated in the allowable rotation direction R1.
 カムブロック90が許容回転方向R1にさらに回転することで、カムブロック90の湾曲面81がストロークバー78に近接し、カムブロック90とストロークバー78との間に隙間が生じる。 As the cam block 90 further rotates in the allowable rotation direction R1, the curved surface 81 of the cam block 90 approaches the stroke bar 78, and a gap is generated between the cam block 90 and the stroke bar 78.
 この結果、ストロークバー78は、図1および図2に示すピストン72からの押圧力によって、上昇することが可能な状態となり、ブランクホルダ33が上昇に変位する。 As a result, the stroke bar 78 is able to rise by the pressing force from the piston 72 shown in FIGS. 1 and 2, and the blank holder 33 is displaced to the upper side.
 そして、成形品がブランクホルダ33によって押し出される。
 (実施の形態2)
 図10から図16を用いて、本発明の実施の形態2に係るプレス加工装置100および規制装置75について説明する。なお、図10から図16に示す構成のうち、上記図1から図9に示す構成と同一または相当する構成については、同一の符号を付してその説明を省略する場合がある。
Then, the molded product is pushed out by the blank holder 33.
Second Embodiment
The pressing apparatus 100 and the restriction device 75 according to the second embodiment of the present invention will be described using FIGS. 10 to 16. Among the configurations shown in FIGS. 10 to 16, the configurations that are the same as or correspond to the configurations shown in the above-described FIGS. 1 to 9 may be given the same reference numerals and the description thereof may be omitted.
 図10は、本実施の形態2に係るプレス加工装置100の断面図である。図10に示すように、本実施の形態2に係るプレス加工装置100は、固定板として機能するボルスタ20および下型ホルダ21と、下型ホルダ21に設けられた下金型(第1金型)31と、下金型31に対して、下型ホルダ21等の固定板と反対側に設けられた上金型(第2金型)30と、上金型30を移動させる駆動装置50と、上金型30を上下方向に振動させる振動装置60と、ダイクッション装置70とを備える。 FIG. 10 is a cross-sectional view of the pressing apparatus 100 according to the second embodiment. As shown in FIG. 10, the pressing apparatus 100 according to the second embodiment includes a bolster 20 and a lower die holder 21 functioning as a fixed plate, and a lower die (first die provided on the lower die holder 21). And 31) an upper mold (second mold) 30 provided on the opposite side of the lower mold holder 21 etc. to the fixed plate and a drive device 50 for moving the upper mold 30 And a die cushion device 70 for vibrating the upper mold 30 in the vertical direction.
 下型ホルダ21およびボルスタ20は、装置本体に固定されており、その位置は固定されている。下金型31は、下型ホルダ21に固定されたダイ32と、このダイ32の周囲に配置され、下型ホルダ21から離れるように移動可能に設けられると共に、下型ホルダ21に近接するように移動可能に設けられたブランクホルダ(可動部材)33とを含む。 The lower mold holder 21 and the bolster 20 are fixed to the apparatus main body, and the positions thereof are fixed. The lower mold 31 is disposed around the die 32 fixed to the lower mold holder 21 and around the die 32 so as to be movable away from the lower mold holder 21 and close to the lower mold holder 21. And a blank holder (movable member) 33 provided movably.
 上金型30は、下金型31に近接するように移動可能に設けられると共に、下金型31にから離れるように移動可能に設けられている。そして、上金型30が下金型31と協働して、ワークWをはさみこみ、ワークWを加工する。 The upper mold 30 is movably provided so as to be close to the lower mold 31, and movably provided so as to be separated from the lower mold 31. Then, the upper mold 30 cooperates with the lower mold 31 to sandwich the work W and process the work W.
 図11は、本実施の形態2に係るプレス加工装置100のダイクッション装置70の断面図である。図10および図11において、ダイクッション装置70は、ブランクホルダ33を上金型30に向けて付勢する油圧シリンダ71と、ブランクホルダ33が下型ホルダ21から離れるように変位することを選択的に規制する規制装置75とを備える。 FIG. 11 is a cross-sectional view of the die cushion device 70 of the pressing device 100 according to the second embodiment. In FIGS. 10 and 11, the die cushion device 70 selectively displaces the hydraulic cylinder 71 for urging the blank holder 33 toward the upper mold 30 and the blank holder 33 to be separated from the lower mold holder 21. And a regulating device 75 for regulating the
 ブランクホルダ33に上金型30から所定以上の押圧力が加えられたときに、油圧シリンダ71は、ブランクホルダ33を下型ホルダ21に近接するように移動させる。この際、ブランクホルダ33には、油圧シリンダ71から付勢力が上方に向けて加えられている。このため、ワークWは、ブランクホルダ33と上金型30とによって挟まれた状態が維持される。さらに、ブランクホルダ33が下型ホルダ21に向けて変位すると、ダイ32の位置は固定されているため、ワークWの加工が進行する。 When a pressing force greater than a predetermined pressure is applied to the blank holder 33 from the upper mold 30, the hydraulic cylinder 71 moves the blank holder 33 so as to be close to the lower die holder 21. At this time, a biasing force is applied to the blank holder 33 from the hydraulic cylinder 71 upward. For this reason, the work W is maintained in the state of being sandwiched by the blank holder 33 and the upper die 30. Furthermore, when the blank holder 33 is displaced toward the lower mold holder 21, the processing of the work W proceeds because the position of the die 32 is fixed.
 油圧シリンダ71は、筒状のシリンダ部73と、このシリンダ部73内に設けられ、上下方向に移動可能に設けられたピストン72と、このピストン72の上端部に固定されたベース部76と、ベース部76およびブランクホルダ33を接続するクッションピン77とを含む。 The hydraulic cylinder 71 includes a cylindrical cylinder portion 73, a piston 72 provided in the cylinder portion 73 and movable in the vertical direction, and a base portion 76 fixed to an upper end portion of the piston 72. A cushion pin 77 connecting the base portion 76 and the blank holder 33 is included.
 ピストン72が上昇すると、ベース部76およびクッションピン77が上昇し、ブランクホルダ33が下型ホルダ21から離れるようにブランクホルダ33を変位させる。ピストン72が下がると、ベース部76およびクッションピン77が下降し、ブランクホルダ33を下型ホルダ21に近接させる。 When the piston 72 ascends, the base portion 76 and the cushion pin 77 ascend to displace the blank holder 33 so that the blank holder 33 is separated from the lower mold holder 21. When the piston 72 is lowered, the base portion 76 and the cushion pin 77 are lowered to bring the blank holder 33 close to the lower mold holder 21.
 図11において、規制装置75は、シリンダ部73の周囲に複数設けられている。規制装置75は、ベース部76に固定された軸受ユニット148と、この軸受ユニット148に接続されたストロークバー(軸部)78と、シリンダ部73に固定されたナット部133と、ストロークバー78の下端部に設けられた一方向クラッチ(軸部規制装置)134と、筒部141とを含む。 In FIG. 11, a plurality of regulating devices 75 are provided around the cylinder portion 73. The regulating device 75 includes a bearing unit 148 fixed to the base portion 76, a stroke bar (shaft portion) 78 connected to the bearing unit 148, a nut portion 133 fixed to the cylinder portion 73, and the stroke bar 78. It includes a one-way clutch (shaft portion regulating device) 134 provided at the lower end portion, and a cylinder portion 141.
 ストロークバー78は、軸受ユニット148に回転可能に設けられている一方で、ストロークバー78は、軸受ユニット148に対してストロークバー78の軸方向に移動しないように接続されている。 The stroke bar 78 is rotatably provided to the bearing unit 148, while the stroke bar 78 is connected to the bearing unit 148 so as not to move in the axial direction of the stroke bar 78.
 このため、ストロークバー78は、ベース部76、ピストン72、クッションピン77およびブランクホルダ33と一体的に移動する。 Therefore, the stroke bar 78 moves integrally with the base portion 76, the piston 72, the cushion pin 77 and the blank holder 33.
 そして、ブランクホルダ33が下型ホルダ21に近接するように変位するときには、ストロークバー78は、第1方向D1(下方向)に変位する。ブランクホルダ33が下型ホルダ21から離れるように変位することで、ストロークバー78は、第2方向D2(上方向)に変位する。 Then, when the blank holder 33 is displaced so as to approach the lower die holder 21, the stroke bar 78 is displaced in the first direction D1 (downward direction). The displacement of the blank holder 33 away from the lower mold holder 21 displaces the stroke bar 78 in the second direction D2 (upward direction).
 筒部141は、軸受ユニット148と、一方向クラッチ134とを連結し、軸受ユニット148と一方向クラッチ134とは、筒部141によって一体化されている。ストロークバー78は、軸受ユニット148と一方向クラッチ134とを接続するように配置されている。 The cylinder portion 141 connects the bearing unit 148 and the one-way clutch 134, and the bearing unit 148 and the one-way clutch 134 are integrated by the cylinder portion 141. The stroke bar 78 is arranged to connect the bearing unit 148 and the one-way clutch 134.
 ナット部133は、軸受ユニット148と一方向クラッチ134との間に配置されており、シリンダ部73に固定されている。 The nut portion 133 is disposed between the bearing unit 148 and the one-way clutch 134, and is fixed to the cylinder portion 73.
 筒部141には、スリットが形成されており、筒部141が上下方向に変位したとしても、筒部141とナット部133とは干渉しないようになっている。 A slit is formed in the cylinder portion 141, and even if the cylinder portion 141 is displaced in the vertical direction, the cylinder portion 141 and the nut portion 133 do not interfere with each other.
 ここで、ワークWの加工中においては、図10に示すダイ34は、振動装置60によって上下方向に振動運動している。なお、ダイ34の振動速度は、駆動装置50によるストロークスピードよりも速い。このため、ワークWの加工中において、ダイ34は、下方に変位しつつも、定期的に、ワークWの表面から離間する。 Here, during the processing of the workpiece W, the die 34 shown in FIG. 10 vibrates in the vertical direction by the vibration device 60. The vibration speed of the die 34 is faster than the stroke speed by the drive device 50. For this reason, during processing of the work W, the die 34 periodically moves away from the surface of the work W while being displaced downward.
 ピストン72は、所定の押圧力でベース部76およびブランクホルダ33を上方に向けて付勢している。このため、ダイ34が僅かに上昇したときに、ブランクホルダ33は、ピストン72からの押圧力によって上昇しようとする。 The piston 72 biases the base 76 and the blank holder 33 upward with a predetermined pressing force. For this reason, when the die 34 is slightly lifted, the blank holder 33 tends to be lifted by the pressing force from the piston 72.
 この際、図11において、規制装置75は、ストロークバー78が第2方向D2に変位することを規制する。このため、加工中に、ダイ34が上昇したとしても、ブランクホルダ33も上昇することが防止される。この結果、ダイ34またはブランクホルダ33の表面と、ワークWの表面との間に隙間が生じ、ワークWの周縁部に溜まったオイルがこの隙間に入り込む。この結果、ワークWの表面にオイルが行き渡り、ワークWに焼付け等の不具合が生じることを抑制することができる。 At this time, in FIG. 11, the restricting device 75 restricts the displacement of the stroke bar 78 in the second direction D2. Therefore, even if the die 34 is lifted during processing, the blank holder 33 is also prevented from being lifted. As a result, a gap is generated between the surface of the die 34 or the blank holder 33 and the surface of the workpiece W, and the oil accumulated on the peripheral portion of the workpiece W enters the gap. As a result, it is possible to suppress that oil spreads over the surface of the workpiece W and a defect such as baking occurs on the workpiece W.
 なお、ダイ34がワークWと接触しているときにも、ピストン72は、一定の押圧力をブランクホルダ33に加えており、ブランクホルダ33に上記押圧力を超える荷重が加えられたときには、ピストン72は下方に後退する。 Even when the die 34 is in contact with the work W, the piston 72 applies a constant pressing force to the blank holder 33, and when a load exceeding the pressing force is applied to the blank holder 33, the piston 72 retreats downward.
 ピストン72およびベース部76が下方に変位するときには、ストロークバー78は、第1方向D1に変位する。ワークWの加工中において、規制装置75は、第1方向D1にストロークバー78が変位することを許容している。このため、ブランクホルダ33とダイ34とは、ワークWを挟み込んだ状態で、下方に変位する。これにより、ワークWの加工が進行する。 When the piston 72 and the base 76 are displaced downward, the stroke bar 78 is displaced in the first direction D1. During processing of the workpiece W, the restricting device 75 allows the stroke bar 78 to be displaced in the first direction D1. For this reason, the blank holder 33 and the die 34 are displaced downward in a state in which the work W is sandwiched. Thereby, the processing of the work W proceeds.
 図12は、規制装置75の断面図である。なお、この図12に示す断面は、上記図11に示す規制装置75の断面とは異なる位置における断面である。このため、この図12においては、筒部141に形成されたスリットは図示されていない。 FIG. 12 is a cross-sectional view of the regulating device 75. As shown in FIG. The cross section shown in FIG. 12 is a cross section at a position different from the cross section of the regulating device 75 shown in FIG. For this reason, in FIG. 12, the slits formed in the cylindrical portion 141 are not shown.
 この図12に示すように、軸受ユニット148は、ボルト130によってベース部76に固定されている。軸受ユニット148は、ボルト131によって筒部141に固定されている。一方向クラッチ134は、ボルト132によって、筒部141に固定されている。 As shown in FIG. 12, the bearing unit 148 is fixed to the base portion 76 by bolts 130. The bearing unit 148 is fixed to the cylindrical portion 141 by a bolt 131. The one-way clutch 134 is fixed to the cylindrical portion 141 by a bolt 132.
 このため、ベース部76と、軸受ユニット148と、筒部141と、一方向クラッチ134と、ストロークバー78とは、一体的に移動する。 Therefore, the base portion 76, the bearing unit 148, the cylinder portion 141, the one-way clutch 134, and the stroke bar 78 move integrally.
 ストロークバー78の外周面には、螺子部140が形成されている。ナット部133は、螺子部140と螺合している。このナット部133は、上述のように、装置本体に固定されているため、その位置が固定されている。 A screw portion 140 is formed on the outer peripheral surface of the stroke bar 78. The nut portion 133 is screwed with the screw portion 140. Since the nut portion 133 is fixed to the apparatus main body as described above, its position is fixed.
 そして、ベース部76が下方に変位し、ストロークバー78も第1方向D1に変位すると、ナット部133は、ストロークバー78を第1回転方向R11に回転させる。 Then, when the base portion 76 is displaced downward and the stroke bar 78 is also displaced in the first direction D1, the nut portion 133 rotates the stroke bar 78 in the first rotation direction R11.
 ストロークバー78が第2方向D2に移動すると、ナット部133は、ストロークバー78を第2回転方向R2に回転させようとする。 When the stroke bar 78 moves in the second direction D2, the nut portion 133 tries to rotate the stroke bar 78 in the second rotation direction R2.
 一方向クラッチ134は、ストロークバー78の第1回転方向R11の回転を許容すると共に、第2回転方向R2の回転を規制する係合部(係止部)163と、係合部163によるストロークバー78の回転を規制を選択的に解除可能な解除機構157とを含む。 The one-way clutch 134 allows the rotation of the stroke bar 78 in the first rotational direction R11, and restricts the rotation in the second rotational direction R2, and the stroke bar by the engagement portion 163. And 78 a release mechanism 157 capable of selectively releasing the restriction of rotation.
 ワークWの加工中においては、係合部163は、ストロークバー78が第2回転方向R2に回転することを規制しており、ストロークバー78は第2方向D2に移動することが規制されている。これにより、加工中に、ブランクホルダ33が上昇することが抑制されている。 During processing of the work W, the engagement portion 163 regulates the stroke bar 78 from rotating in the second rotation direction R2, and the stroke bar 78 is regulated from moving in the second direction D2. . Thereby, it is suppressed that the blank holder 33 raises during processing.
 一方向クラッチ134は、クラッチケース174と、このクラッチケース174内に設けられたクラッチ本体161とを含む。クラッチケース174は、上記ボルト132によって、筒部141に固定されている。 One-way clutch 134 includes a clutch case 174 and a clutch body 161 provided in clutch case 174. The clutch case 174 is fixed to the cylindrical portion 141 by the bolt 132.
 クラッチ本体161は、ストロークバー78の外周に嵌め込まれた内輪160と、内輪160の外周側に配置された外輪162と、内輪160および外輪162の間に配置された複数の係合部163と、外輪162の外周に装着され、外輪162に締付力を付与可能な締付部材166とを含む。 The clutch main body 161 includes an inner ring 160 fitted on the outer periphery of the stroke bar 78, an outer ring 162 arranged on the outer peripheral side of the inner ring 160, and a plurality of engaging portions 163 arranged between the inner ring 160 and the outer ring 162. It includes a tightening member 166 mounted on the outer periphery of the outer ring 162 and capable of applying a tightening force to the outer ring 162.
 なお、外輪162と内輪160とは、軸受136によって、一方が他方に対して相対的に回転可能に設けられている。外輪162は、軸受135によって、クラッチケース174に対して、相対的に回転可能に設けられている。内輪160には、ストロークバー78が挿入され、ストロークバー78が固定されている。 One of the outer ring 162 and the inner ring 160 is rotatably provided relative to the other by a bearing 136. The outer ring 162 is rotatably provided relative to the clutch case 174 by a bearing 135. The stroke bar 78 is inserted into the inner ring 160, and the stroke bar 78 is fixed.
 解除機構157は、締付部材166による締付力を調整可能な調整機構167と、この調整機構167を駆動する駆動機構151とを含む。 The release mechanism 157 includes an adjusting mechanism 167 capable of adjusting the tightening force of the tightening member 166, and a drive mechanism 151 for driving the adjusting mechanism 167.
 駆動機構151は、エアシリンダ153と、エアシリンダ153によって駆動されるピストン152と、ピストン152に回転可能に接続された切替レバー150とを含む。エアシリンダ153は、支点を中心に回転可能に設けられている。切替レバー150は、調整機構167に設けられた軸部171を中心に回転可能に設けられている。 The drive mechanism 151 includes an air cylinder 153, a piston 152 driven by the air cylinder 153, and a switching lever 150 rotatably connected to the piston 152. The air cylinder 153 is provided rotatably about a fulcrum. The switching lever 150 is rotatably provided centering on a shaft portion 171 provided in the adjusting mechanism 167.
 実線で示された駆動機構151は、締付部材166が外輪162に加える締付力が大きくなるように、調整機構167を駆動している。この結果、係合部163によって、ストロークバー78の第2回転方向R2の回転が規制されている。 The drive mechanism 151 shown by a solid line drives the adjustment mechanism 167 so that the tightening force applied to the outer ring 162 by the tightening member 166 is increased. As a result, the rotation of the stroke bar 78 in the second rotational direction R2 is restricted by the engagement portion 163.
 この実線に示す状態から、エアシリンダ153がピストン152を引き込むように駆動すると、図12の二点鎖線に示すように切替レバー150は軸部171を中心に回転する。 When the air cylinder 153 is driven to pull in the piston 152 from the state shown by the solid line, the switching lever 150 rotates around the shaft portion 171 as shown by the two-dot chain line in FIG.
 このように、切替レバー150が回転すると、締付部材166によって、外輪162に加えられる締付力が弱められる。外輪162に加えられる締付力が小さくなると、係合部163によるストロークバー78の回転の規制が解除される。 Thus, when the switching lever 150 rotates, the tightening force applied to the outer ring 162 is weakened by the tightening member 166. When the tightening force applied to the outer ring 162 decreases, the restriction on the rotation of the stroke bar 78 by the engaging portion 163 is released.
 図13は、図12におけるXIII-XIII線における断面図であり、一方向クラッチ134の断面図である。 FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG. 12, and is a cross-sectional view of the one-way clutch 134.
 この図13に示すように、外輪162には、切欠部172が形成されている。締付部材166は、外輪162の外周面に装着され、切欠部173が形成された締付本体部168と、この締付本体部168の各端部に形成された鍔部169とを含む。 As shown in FIG. 13, a notch 172 is formed in the outer ring 162. The fastening member 166 is attached to the outer peripheral surface of the outer ring 162, and includes a fastening main body portion 168 in which the notch portion 173 is formed, and a flange portion 169 formed at each end of the fastening main body portion 168.
 各鍔部169は、各締付本体部168の端部から径方向に張り出すように形成されており、互いに対向するように形成されている。鍔部169には、螺子穴170が形成されている。 Each flange portion 169 is formed so as to radially project from the end of each tightening body portion 168, and is formed to face each other. A screw hole 170 is formed in the collar portion 169.
 調整機構167は、表面に螺子穴170に対応する螺子部が形成された軸部171と、この軸部171に設けられた切替レバー150とを備える。そして、切替レバー150が回転すると、軸部171が回転する。軸部171の回転方向によって鍔部169同士が近接したり、互いに離間するように変位する。 The adjusting mechanism 167 includes a shaft portion 171 formed with a screw portion corresponding to the screw hole 170 on the surface, and a switching lever 150 provided on the shaft portion 171. When the switching lever 150 rotates, the shaft 171 rotates. Depending on the direction of rotation of the shaft 171, the flanges 169 are moved closer to or separated from each other.
 たとえば、鍔部169同士が近接するように変位することで、締付本体部168が外輪162に加える締付力が大きくなり、鍔部169同士が離間するように変位することで、締付本体部168が外輪162に加える締付力が緩められる。 For example, by moving the flanges 169 so as to be close to each other, the tightening force applied to the outer ring 162 by the tightening body 168 increases, and the flanges 169 move away from each other. The tightening force that the portion 168 applies to the outer ring 162 is relaxed.
 そして、締付本体部168による外輪162への締付力が大きくなると、外輪162に形成された切欠部172が閉じ、外輪162の径が小さくなる。切欠部172が閉じた状態においては、内輪160およびストロークバー78が第2回転方向R2に回転するときには、係合部163は、内輪160の外周面と外輪162の内周面と係合して、内輪160を外輪162に固定する。 Then, when the tightening force to the outer ring 162 by the tightening main body portion 168 is increased, the notch portion 172 formed in the outer ring 162 is closed, and the diameter of the outer ring 162 is reduced. When the inner ring 160 and the stroke bar 78 rotate in the second rotational direction R2 with the notch 172 closed, the engaging portion 163 engages with the outer peripheral surface of the inner ring 160 and the inner peripheral surface of the outer ring 162. The inner ring 160 is fixed to the outer ring 162.
 その一方で、係合部163は、内輪160が外輪162に対して第1回転方向R11に回転するときには、内輪160が外輪162に対して相対的に回転することを許容する。このように切欠部172が閉じた状態においては、ストロークバー78は第1回転方向R11にのみ回転が許容されている。 On the other hand, when the inner ring 160 rotates in the first rotation direction R11 with respect to the outer ring 162, the engagement portion 163 allows the inner ring 160 to rotate relative to the outer ring 162. Thus, in the state where the notch portion 172 is closed, the stroke bar 78 is allowed to rotate only in the first rotation direction R11.
 その一方で、図14に示すように、締付本体部168による外輪162への締付力が小さくなると、外輪162に形成された切欠部172が開く。切欠部172が開くと、外輪162の径が大きくなる。外輪162の径が大きくなると、内輪160およびストロークバー78が第2回転方向R2に回転したとしても、係合部163が外輪162と当接しなくなる。これにより、内輪160およびシャフト132が第2回転方向R2に回転することが可能となる。 On the other hand, as shown in FIG. 14, when the tightening force to the outer ring 162 by the tightening main body portion 168 decreases, the notch portion 172 formed in the outer ring 162 opens. When the notch 172 opens, the diameter of the outer ring 162 increases. When the diameter of the outer ring 162 increases, the engaging portion 163 does not abut on the outer ring 162 even if the inner ring 160 and the stroke bar 78 rotate in the second rotation direction R2. As a result, the inner race 160 and the shaft 132 can rotate in the second rotational direction R2.
 なお、クラッチ本体161は、内輪160および外輪162間に設けられ、係合部163の姿勢を保持する弾性部材165と、この弾性部材165を支持する支持部164とを含む。支持部164は、周方向に間隔をあけて配置されており、係合部163は、支持部164の間に揺れ動くことが可能なように配置されている。 The clutch main body 161 includes an elastic member 165 provided between the inner ring 160 and the outer ring 162 and holding the posture of the engagement portion 163, and a support portion 164 supporting the elastic member 165. The support portions 164 are circumferentially spaced apart, and the engagement portions 163 are arranged to be able to swing between the support portions 164.
 図15は、係合部163およびその周囲に位置する部分の断面図である。この図15に示すように、係合部163の周面は、外輪162の内周面と接触する接触面175と、内輪160の外周面と接触する接触面176とを含む。係合部163は、外輪162および内輪160の動きによって、揺動可能に設けられている。 FIG. 15 is a cross-sectional view of the engaging portion 163 and a portion located therearound. As shown in FIG. 15, the circumferential surface of engaging portion 163 includes a contact surface 175 in contact with the inner circumferential surface of outer ring 162 and a contact surface 176 in contact with the outer circumferential surface of inner ring 160. The engagement portion 163 is provided swingably by the movement of the outer ring 162 and the inner ring 160.
 そして、内輪160およびストロークバー78が第1回転方向R11に回転すると、係合部163は、許容回転方向R3に回転する。この際、接触面176の退避面179は、内輪160の外周面と接触する一方で、接触面175の退避面178が、外輪162と対向する。退避面178は、外輪162の内周面から退避するように形成されている。このため、内輪160およびストロークバー78が第1回転方向R11に回転することが許容されている。 Then, when the inner ring 160 and the stroke bar 78 rotate in the first rotation direction R11, the engagement portion 163 rotates in the allowable rotation direction R3. At this time, the retraction surface 179 of the contact surface 176 contacts the outer circumferential surface of the inner ring 160, while the retraction surface 178 of the contact surface 175 faces the outer ring 162. The retraction surface 178 is formed to retract from the inner circumferential surface of the outer ring 162. Therefore, the inner ring 160 and the stroke bar 78 are allowed to rotate in the first rotation direction R11.
 内輪160が第2回転方向R2に回転すると、係合部163は規制回転方向R4に向けて回転しようとする。この際、接触面175の係止面177と外輪162の内周面とが接触し、さらに、接触面176の係止面180と内輪160の外周面とが接触する。 When the inner ring 160 rotates in the second rotation direction R2, the engagement portion 163 tends to rotate in the restriction rotation direction R4. At this time, the locking surface 177 of the contact surface 175 contacts the inner circumferential surface of the outer ring 162, and the locking surface 180 of the contact surface 176 contacts the outer circumferential surface of the inner ring 160.
 そして、係合部163が規制回転方向R4に回転するにしたがって、係止面177と外輪162の内周面との接触位置と、係止面180と内輪160との接触点との間の距離が大きくなるように係合部163は形成されている。なお、図14に示すように、外輪162の径が広がると、係合部163は、規制回転方向R4にも回転可能となる。このように、一方向クラッチ134によって、ストロークバー78の回転方向が選択的に規定されている。 Then, as the engaging portion 163 rotates in the restricting rotational direction R4, the distance between the contact position between the locking surface 177 and the inner circumferential surface of the outer ring 162 and the contact point between the locking surface 180 and the inner ring 160 The engaging portion 163 is formed so as to be large. Note that, as shown in FIG. 14, when the diameter of the outer ring 162 is enlarged, the engaging portion 163 can also rotate in the restricting rotational direction R4. Thus, the rotation direction of the stroke bar 78 is selectively defined by the one-way clutch 134.
 図16は、ワークWの加工が完了したときにおけるダイクッション装置70の断面図である。ワークWの加工が完了すると、上記図12に示すエアシリンダ153が駆動し、調整機構167の軸部171を回転させる。これにより、一方向クラッチ134によるストロークバー78の回転の規制が解除される。ストロークバー78の回転の規制が解除された後、ピストン72が上昇し、ブランクホルダ33を初期位置に戻す。 FIG. 16 is a cross-sectional view of the die cushion device 70 when the processing of the work W is completed. When the processing of the workpiece W is completed, the air cylinder 153 shown in FIG. 12 is driven to rotate the shaft portion 171 of the adjustment mechanism 167. Thus, the restriction on the rotation of the stroke bar 78 by the one-way clutch 134 is released. After the restriction of the rotation of the stroke bar 78 is released, the piston 72 ascends to return the blank holder 33 to the initial position.
 以上のように本発明の実施の形態について説明を行なったが、今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。 Although the embodiments of the present invention have been described above, it should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is indicated by the claims, and is intended to include all modifications within the meaning and scope equivalent to the claims.
 本発明は、プレス加工装置に適用することができ、特に、ダイクッション装置を備えたプレス加工装置に好適である。 The present invention can be applied to a press processing apparatus, and is particularly suitable for a press processing apparatus provided with a die cushion device.
 1 クランクシャフト、2 コネクションロッド、3 ベアリング、4 ベアリング、5 振動駆動用モータ、6 ラムスライド、7 カム従動部材、7a 貫通孔、10 カム軸、10a カム部、10b 軸部、11 軸部、12 モータ、13 シャフト本体、15 出力軸、16 突起部、17 固定部、20 ボルスタ、20a 貫通孔、21 下型ホルダ、21a 貫通孔、22 上型ホルダ、23 クッションロッド、24 筒部、30 上金型、31 下金型、32 パンチ、33 ブランクホルダ、34 ダイ、35 押出部材、40 ロック解除装置、41 油圧シリンダ、42 スライダ、43 支持部、50 駆動装置、60 振動装置、70 ダイクッション装置、71 油圧シリンダ、72 ピストン、73 シリンダ部、75 規制装置、76 ベース部、77 クッションピン、81,82,83,85 湾曲面、90 カムブロック、91 中心軸、92 ロック壁、96 ロック解除ピン、97 押付ピン、99 姿勢保持
装置、100 プレス加工装置、133 ナット部、134 一方向クラッチ、135 軸受、136 軸受、140 螺子部、141 筒部、148 軸受ユニット、150 切替レバー、151 駆動機構、152 ピストン、153 エアシリンダ、157 解除機構、160 内輪、161 クラッチ本体、162 外輪、163 係合部、164 支持部、165 弾性部材、166 締付部材、167 調整機構、168 締付本体部、169 鍔部、170 螺子穴、171 軸部、172 切欠部、173 切欠部、174 クラッチケース、175 接触面、176 接触面、177 係止面、178 退避面、179 退避面、180 係止面、W ワーク。
Reference Signs List 1 crankshaft, 2 connection rod, 3 bearing, 4 bearing, 5 vibration drive motor, 6 ram slide, 7 cam follower, 7a through hole, 10 cam shaft, 10a cam portion, 10b shaft portion, 11 shaft portion, 12 Motor, 13 shaft body, 15 output shaft, 16 protrusion, 17 fixed part, 20 bolster, 20a through hole, 21 lower mold holder, 21a through hole, 22 upper mold holder, 23 cushion rod, 24 cylinder part, 30 upper metal Mold, 31 lower mold, 32 punches, 33 blank holders, 34 dies, 35 extrusion members, 40 unlocking devices, 41 hydraulic cylinders, 42 sliders, 43 supports, 50 drive devices, 60 vibration devices, 70 die cushion devices, 71 hydraulic cylinder, 72 piston, 73 cylinder section, 75 regulating device, 76 base section, 77 cushion 81, 82, 83, 85 curved surface, 90 cam block, 91 central axis, 92 lock wall, 96 lock release pin, 97 pressing pin, 99 attitude holding device, 100 pressing device, 133 nut portion, 134 one direction Clutch, 135 bearing, 136 bearing, 140 screw portion, 141 tube portion, 148 bearing unit, 150 switching lever, 151 drive mechanism, 152 piston, 153 air cylinder, 157 release mechanism, 160 inner ring, 161 clutch body, 162 outer ring, 163 Engaging portion, 164 supporting portion, 165 elastic member, 166 tightening member, 167 adjusting mechanism, 168 tightening main body portion, 169 flange portion, 170 screw hole, 171 shaft portion, 172 notch portion, 173 notch portion, 174 clutch case , 175 contact surface, 176 contact surface, 177 locking surface, 178 retraction surface, 179 retraction Avoidance surface, 180 locking surface, W work.

Claims (8)

  1.  移動可能に設けられた軸部(78)が第1方向に移動することを許容すると共に、前記第1方向と反対方向の第2方向に前記軸部が移動することを規制する係止部(163)と、
     前記係止部による前記軸部の移動方向の規制を解除可能な解除機構(157)とを備えた、軸部規制装置。
    A locking portion (not shown) which allows the movably provided shaft (78) to move in the first direction and restricts the movement of the shaft in the second direction opposite to the first direction. 163),
    A shaft regulation device, comprising: a release mechanism (157) capable of releasing regulation of the movement direction of the shaft by the locking portion.
  2.  前記軸部の外周面に装着された内輪(160)と、前記内輪と間隔をあけて配置された外輪(162)と、前記外輪を締め付け可能な締付部材(166)とをさらに備え、
     前記軸部は回転可能に設けられ、
     前記解除機構は、前記締付部材による前記外輪の締付力を調整可能な調整機構(167)を含み、
     前記係止部は、前記内輪と前記外輪との間に配置され、
     前記係止部は、前記調整機構により前記締付部材の締付力が弱められることで、前記第1方向に前記軸部が回転することを許容し、前記締付部材の締付力が強められることで、前記第2方向に前記軸部が回転することを規制する、請求の範囲第1項に記載の軸部規制装置。
    It further comprises an inner ring (160) mounted on the outer peripheral surface of the shaft portion, an outer ring (162) spaced from the inner ring, and a tightening member (166) capable of tightening the outer ring.
    The shaft is rotatably provided,
    The release mechanism includes an adjustment mechanism (167) capable of adjusting the tightening force of the outer ring by the tightening member,
    The locking portion is disposed between the inner ring and the outer ring.
    The locking portion allows the shaft portion to rotate in the first direction by the tightening mechanism of the tightening member being weakened by the adjusting mechanism, and the tightening force of the tightening member is strengthened. The shaft portion regulating device according to claim 1, wherein rotation of the shaft portion in the second direction is restricted by being driven.
  3.  位置が固定された固定板(20,21)と、
     前記固定板に固定されたダイ(32)、および前記ダイの周囲に配置され、前記固定板から離れるように移動可能に設けられると共に前記固定板に近接するように移動可能に設けられた可動部材(33)を含む第1金型(31)と、
     前記第1金型に対して前記固定板と反対側に位置し、前記第1金型に近接するように移動可能に設けられると共に前記第1金型から離れるように移動可能に設けられ、前記第1金型と協働して潤滑油が塗布されたワーク(W)を挟み込むことで前記ワークを加工する第2金型(30)と、
     前記第2金型を前記第1金型に近接するように移動させたり、前記第1金型から離れるように移動させたりする駆動装置(50)と、
     前記第2金型を振動させる振動装置(60)と、
     前記可動部材を支持するダイクッション装置(70)と、
     を備え、
     前記ダイクッション装置は、前記可動部材を前記第2金型に向けて付勢すると共に、前記第2金型から前記可動部材に所定以上の押圧力が加えられると、前記可動部材が前記第2金型と協働して前記ワークを挟持した状態を維持させながら前記可動部材を前記固定板に近接するように移動させる付勢装置(71)と、前記可動部材が前記固定板から離れる方向に変位することを規制する規制装置(75)を含む、プレス加工装置。
    A fixed plate (20, 21) fixed in position,
    A die (32) fixed to the fixed plate, and a movable member disposed around the die and movably provided away from the fixed plate and movably provided close to the fixed plate A first mold (31) including (33);
    It is provided opposite to the fixed plate with respect to the first mold, movably provided to be close to the first mold, and movably provided to be separated from the first mold, A second mold (30) for processing the work by sandwiching the work (W) to which the lubricating oil is applied in cooperation with the first mold;
    A driving device (50) for moving the second mold close to the first mold or moving the second mold away from the first mold;
    A vibration device (60) for vibrating the second mold;
    A die cushion device (70) for supporting the movable member;
    Equipped with
    The die cushion device urges the movable member toward the second mold, and the pressing force applied from the second mold to the movable member causes the movable member to move to the second mold. An urging device (71) for moving the movable member so as to be close to the fixed plate while maintaining the holding state of the work in cooperation with the mold, and the movable member in a direction away from the fixed plate A pressing apparatus comprising a regulating device (75) for regulating displacement.
  4.  前記規制装置は、前記可動部材と一体的に移動するストロークバー(78)と、前記ストロークバーの移動を選択的に規制する軸部規制装置とを含み、
     前記ストロークバーは、前記可動部材が前記固定板に近接するように移動すると第1方向に移動し、前記可動部材が前記固定板から離れるように変位すると、前記第1方向と反対方向の第2方向に向けて変位し、
     前記軸部規制装置は、前記ストロークバーを係止して、前記ストロークバーが前記第2方向に移動することを規制すると共に、前記第1方向に前記ストロークバーが移動することを許容する係止部(90,163)と、前記係止部による前記ストロークバーの移動方向の規制を解除可能な解除機構(40,157)とを含む、請求の範囲第3項に記載のプレス加工装置。
    The restricting device includes a stroke bar (78) integrally moving with the movable member, and a shaft portion restricting device selectively restricting the movement of the stroke bar.
    The stroke bar moves in a first direction when the movable member moves so as to approach the fixed plate, and when the movable member moves away from the fixed plate, the second movement in a direction opposite to the first direction Displacing in the direction,
    The shaft portion restricting device locks the stroke bar to restrict the movement of the stroke bar in the second direction and allows the stroke bar to move in the first direction. The press working apparatus according to claim 3, further comprising: a part (90, 163); and a release mechanism (40, 157) capable of releasing restriction of the movement direction of the stroke bar by the locking part.
  5.  前記ストロークバーの周面に螺子部(140)が形成され、
     前記規制装置は、前記螺子部と螺合し、前記ストロークバーが前記第1方向に移動すると前記ストロークバーを第1回転方向に回転させ、前記ストロークバーが前記第2方向に移動すると前記ストロークバーを第2回転方向に回転させるナット部(133)を含み、
     前記軸部規制装置は、
     前記ストロークバーの外周面に装着された内輪と、前記内輪と間隔をあけて配置された外輪と、前記外輪を締め付け可能な締付部材(166)とを含み、
     前記解除機構(157)は、前記締付部材による前記外輪の締付力を調整可能な調整機構(167)を含み、
     前記係止部は、前記内輪(160)と前記外輪(162)との間に配置され、
     前記係止部は、前記調整機構により前記締付部材の締付力が弱められることで、前記第2回転方向に前記ストロークバーが回転することを許容し、前記締付部材の締付力が強められることで、前記第2回転方向に前記ストロークバーが回転することを規制する、請求の範囲第4項に記載のプレス加工装置。
    A screw portion (140) is formed on the circumferential surface of the stroke bar;
    The restriction device is screwed with the screw portion, and when the stroke bar moves in the first direction, the stroke bar is rotated in a first rotation direction, and when the stroke bar moves in the second direction, the stroke bar And a nut portion (133) for rotating the second rotation direction,
    The shaft regulation device
    An inner ring mounted on an outer peripheral surface of the stroke bar, an outer ring spaced from the inner ring, and a tightening member (166) capable of tightening the outer ring;
    The release mechanism (157) includes an adjustment mechanism (167) capable of adjusting the tightening force of the outer ring by the tightening member,
    The locking portion is disposed between the inner ring (160) and the outer ring (162),
    The locking portion allows the stroke bar to rotate in the second rotation direction by the tightening mechanism of the tightening member being weakened by the adjustment mechanism, and the tightening force of the tightening member is The pressing apparatus according to claim 4, wherein the stroke bar is restricted from rotating in the second rotation direction by being strengthened.
  6.  前記付勢装置は、前記可動部材と一体的に移動するストロークバーを含み、前記ストロークバーは、前記可動部材が前記固定板に近接するように移動すると第1方向に移動し、前記可動部材が前記固定板から離れるように変位すると、前記第1方向と反対方向の第2方向に向けて変位し、
     前記規制装置は、
     外周面が湾曲面状に形成され、回転中心線(O3)を中心に回転可能に設けられると共に、前記ストロークバーが前記第1方向に向けて変位するときに、許容回転方向に回転するカムブロック(90)を含み、
     前記カムブロックの外周面は、前記ストロークバーと接触する接触部(P1)と、前記接触部から離れるにつれて、前記回転中心線からの距離が小さくなるように形成された第1湾曲部(81)と、前記接触部に対して前記第1湾曲部と反対側に位置し、前記接触部から離れるにつれて、前記回転中心線からの距離が長くなるように形成された第2湾曲部(82)とを含み、
     前記第2湾曲部は、前記接触部よりも前記許容回転方向の前方側に位置する、請求の範囲第3項に記載のプレス加工装置。
    The biasing device includes a stroke bar that moves integrally with the movable member, and the stroke bar moves in a first direction when the movable member moves closer to the fixed plate, and the movable member moves. When being displaced away from the fixed plate, it is displaced in a second direction opposite to the first direction,
    The restriction device
    An outer peripheral surface is formed in a curved surface and is provided rotatably around a rotation center line (O3), and the cam block rotates in an allowable rotation direction when the stroke bar is displaced in the first direction. Including (90),
    An outer peripheral surface of the cam block is a contact portion (P1) in contact with the stroke bar, and a first curved portion (81) formed so that the distance from the rotation center line decreases with distance from the contact portion. And a second curved portion (82) positioned on the opposite side to the first curved portion with respect to the contact portion, and formed so that the distance from the rotation center line increases with distance from the contact portion. Including
    The press working apparatus according to claim 3, wherein the second curved portion is located forward of the contact portion in the allowable rotation direction.
  7.  前記カムブロックの前記接触部と前記ストロークバーとが接触した状態が維持されるように、前記カムブロックを付勢する姿勢保持装置(99)をさらに備える、請求の範囲第6項に記載のプレス加工装置。 The press according to claim 6, further comprising a posture holding device (99) for biasing the cam block such that the contact portion of the cam block and the stroke bar are kept in contact with each other. Processing equipment.
  8.  前記カムブロックの前記第1湾曲部が前記ストロークバーと最も近接するように、前記カムブロックを回転させて、前記カムブロックの外周面と前記ストロークバーとを離間させる解除装置(40)をさらに備える、請求の範囲第6項に記載のプレス加工装置。 The cam block is rotated so that the first curved portion of the cam block is closest to the stroke bar, and the apparatus further comprises a release device (40) for separating the outer peripheral surface of the cam block from the stroke bar. The press working apparatus according to claim 6.
PCT/JP2010/064570 2009-09-02 2010-08-27 Press machining device and shaft portion restriction device WO2011027720A1 (en)

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KR101493039B1 (en) 2014-12-02 2015-02-16 김행관 Elevator structure of the reciprocating elevating unit and cutter with it
US10105742B2 (en) * 2014-12-09 2018-10-23 Honda Motor Co., Ltd. Draw press die assembly and method of using the same
CN114985566A (en) * 2022-08-04 2022-09-02 烟台怡和汽车科技有限公司 Location centre gripping is cooperation formula punching press subassembly in coordination

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CN104475529A (en) * 2014-12-04 2015-04-01 金丰(中国)机械工业有限公司 Hydraulic locking device of die cushion of punching machine

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