WO2011023252A4 - Ceramic membrane having a catalytic membrane-material coating - Google Patents
Ceramic membrane having a catalytic membrane-material coating Download PDFInfo
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- WO2011023252A4 WO2011023252A4 PCT/EP2010/003094 EP2010003094W WO2011023252A4 WO 2011023252 A4 WO2011023252 A4 WO 2011023252A4 EP 2010003094 W EP2010003094 W EP 2010003094W WO 2011023252 A4 WO2011023252 A4 WO 2011023252A4
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- porous
- densely sintered
- sintered ceramic
- ceramic membrane
- membrane
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- B01D53/228—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion characterised by specific membranes
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/2608—Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead
- C04B35/2633—Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead containing barium, strontium or calcium
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Abstract
The invention relates to a porously coated, densely sintered ceramic membrane, which can be produced from a green membrane and subsequent sintering, wherein said membrane (5) is coated with ceramic material (6), which contains noble metals, which can be produced by application and subsequent thermal treatment, wherein the noble metals are contained at a concentration of 0.2 to 5 mass percent.
Claims
GEÄNDERTE ANSPRÜCHE CHANGED CLAIMS
beim Internationalen Büro eingegangen am received at the International Bureau on
21. Februar 2011 (21.02.2011 ) February 21, 2011 (21/02/2011)
Ansprüche claims
1. Porös beschichtete dicht gesinterte keramische Membran, herstellbar aus einer grünen Membran und anschließender Sinterung, wobei diese Membran mit keramischem Material beschichtet ist, das Edelmetalle enthält, herstellbar durch Aufbringung und anschließende thermische Behandlung 1. Porous coated densely sintered ceramic membrane, producible from a green membrane and subsequent sintering, said membrane is coated with ceramic material containing precious metals, producible by application and subsequent thermal treatment
dadurch gekennzeichnet, characterized,
dass die Edelmetalle in einer Konzentration von 2,5 bis 5 Masse in der Beschichtung enthalten sind. that the precious metals are contained in a concentration of 2.5 to 5 mass in the coating.
2. Porös beschichtete dicht gesinterte keramische Membran nach Anspruch 1, dadurch gekennzeichnet, dass die Edelmetalle in einer Konzentration von 3,8 bis 4,5 Masse % in der Beschickung enthalten sind. 2. Porous coated densely sintered ceramic membrane according to claim 1, characterized in that the noble metals are contained in a concentration of 3.8 to 4.5 mass% in the feed.
3. Porös beschichtete dicht gesinterte keramische Membran einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass die in der porösen Beschichtung enthaltenen Edelmetalle aus einer Gruppe ausgewählt werden, die Silber, Ruthenium, Platin und Palladium enthält oder dass die poröse Beschichtung eine Mischung dieser 3. Porous coated densely sintered ceramic membrane according to one of claims 1 or 2, characterized in that the precious metals contained in the porous coating are selected from a group comprising silver, ruthenium, platinum and palladium or that the porous coating is a mixture of these
Edelmetalle enthalt. Containing precious metals.
A. Porös Beschichtete dicht gesinterte keramische Membran nach Anspruch 3, dadurch gekennzeichnet, dass die poröse Beschichtung Palladium enthält- A. Porous coated densely sintered ceramic membrane according to claim 3, characterized in that the porous coating contains palladium-
5. Porös beschichtete dicht gesinterte keramische Membran nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die poröse Beschichtung eine Schichtdicke von 3 bis 10 pm aufweist. 5. Porous coated densely sintered ceramic membrane according to one of claims 1 to 4, characterized in that the porous coating has a layer thickness of 3 to 10 pm.
6. Porös beschichtete dicht gesinterte keramische Membran nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Membran aus einer Oxidkeramik mit perowskitstruktur oder mit Brownmilleritstruktur oder mit Aurivilliusstruktur gebildet ist. 6. Porous coated densely sintered ceramic membrane according to one of claims 1 to 5, characterized in that the membrane is formed of an oxide ceramic with perowskitstruktur or with Brownmilleritstruktur or Aurivilliusstruktur.
7. Porös beschichtete dicht gesinterte keramische Membran nach Anspruch 6, dadurch gekennzeichnet, dass die Oxidkeramik vorzugsweise eine Perowskitstruktur AB03-$ aufweist, wobei A zweiwertige Kationen und B drei- oder höherwertige Kationen
darstellen, der lonenradius von A größer als der lonenradius von B ist und δ eine Zahl zwischen 0,01 und 0,9, vorzugsweise zwischen 0,7 und 0,9 ist und wobei A und/oder B als Gemische unterschiedlicher Kationen vorliegen können. Porös beschichtete dicht gesinterte keramische Membran nach Anspruch 7, dadurch gekennzeichnet, dass die Kationen des Typs A ausgewählt werden aus chemischen Elementen des Periodensystems der Gruppe 2, der Gruppe 11 , der Gruppe 12 oder der Gruppe der Lanthanolden oder Mischungen dieser Kationen, vorzugsweise aus g2+, Ca2+, Sr2+, Ba2+, Cu2+, Ag2+, Zn2+, Cd2+ und/oder der Lanthanoiden und die Kationen des Typs B werden ausgewählt aus Elementen der Gruppen 3 bis 10 des Periodensystems und/oder der Lanthanoiden Gruppe, der Metalle der Gruppe 15 oder Mischungen dieser Kationen, vorzugsweise aus Fe3+, Fe4*- Ti3+, Ti4+, Zr3+, Zr4+, Ce3+, Ce4+, Mn3+, Mn4+, Co2+, Co3+, Nd3+, Nd4+, Gd3+, Gd4+, Sm8+, Sm4+, Dy3+, Dy4+, Ga3+. Yb3+, Al3+, Bi4+ oder aus Mischungen dieser Kationen. Porös beschichtete dicht gesinterte keramische Membran nach Anspruch 7, dadurch gekennzeichnet, dass die Oxidkeramik aus BaCoaFeb rc03.6 besteht, worin a + b + c = 1 bedeuten und δ eine Zahl zwischen 0,01 und 0,9, vorzugsweise zwischen 0,7 und 0,9 ist Porös beschichtete dicht gesinterte keramische Membran nach Anspruch 6, dadurch gekennzeichnet, dass die Oxidkeramik der porösen Beschickung eine andere ist, als die Oxidkeramik der dicht gesinterten keramischen Membran. Porös beschichtete dicht gesinterte keramische Membran nach Anspruch 7, dadurch gekennzeichnet, dass die Oxidkeramik der porösen BeSchichtung aus 7. Porous coated densely sintered ceramic membrane according to claim 6, characterized in that the oxide ceramic preferably has a perovskite AB0 3- $, where A is a divalent cation and B is trivalent or higher valent cations represent, the ionic radius of A is greater than the ionic radius of B and δ is a number between 0.01 and 0.9, preferably between 0.7 and 0.9 and wherein A and / or B may be present as mixtures of different cations. Porous coated densely sintered ceramic membrane according to claim 7, characterized in that the cations of type A are selected from chemical elements of the Periodic Table of Group 2, Group 11, Group 12 or the group of lanthanum or mixtures of these cations, preferably from g 2+ , Ca 2+ , Sr 2+ , Ba 2+ , Cu 2+ , Ag 2+ , Zn 2+ , Cd 2+ and / or the lanthanides and the cations of type B are selected from elements of groups 3 to 10 of the Periodic Table and / or the lanthanoid group, metals of group 15 or mixtures of these cations, preferably from Fe 3+, Fe 4 * - Ti 3+, Ti 4+, Zr 3+, Zr 4+, Ce 3+, Ce 4+ , Mn 3+ , Mn 4+ , Co 2+ , Co 3+ , Nd 3+ , Nd 4+ , Gd 3+ , Gd 4+ , Sm 8+ , Sm 4+ , Dy 3+ , Dy 4+ , Ga 3+ . Yb 3+ , Al 3+ , Bi 4+ or mixtures of these cations. Porously coated densely sintered ceramic membrane according to claim 7, characterized in that the oxide ceramic consists of BaCo a Fe b rc0 3 .6, wherein a + b + c = 1 and δ is a number between 0.01 and 0.9, preferably between 0.7 and 0.9 is Porous coated densely sintered ceramic membrane according to claim 6, characterized in that the oxide ceramic of the porous feed is different from the oxide ceramic of the densely sintered ceramic membrane. Porously coated densely sintered ceramic membrane according to claim 7, characterized in that the oxide ceramic of the porous BeSchichtung from
BaCoaFebZr^NdOs.ö besteht, worin a + b + c + d = 1 mit d - 0,01 bis 0,5 bedeuten und Ö eine Zahl zwischen 0,01 und 0,9, vorzugsweise zwischen 0,7 und 0,9 ist und N für ein Edelmetall steht. Porös beschichtete dicht gesinterte keramische Membran nach einem der Ansprüche 1 bis 11 , dadurch gekennzeichnet, dass die Membran als Hohlfaser eingesetzt wird, die im gesinterten Zustand eine nichtlinsare, geschwungene oder gebogene BaCoaFebZr ^ N d Os.ö where a + b + c + d = 1 with d - 0.01 to 0.5 mean and Ö a number between 0.01 and 0.9, preferably between 0.7 and 0 , 9 and N is a precious metal. Porously coated densely sintered ceramic membrane according to one of claims 1 to 11, characterized in that the membrane is used as a hollow fiber, which in the sintered state, a nichtlinsare, curved or curved
Vorzugsform aufweist, wobei diese Hohlfaser mit keramischem Material porös beschichtet ist, das Edelmetalle enthält.
Preferred form, said hollow fiber is coated with ceramic material porous, containing precious metals.
13. Porös beschichtete dicht gesinterte keramische Hohlfaser nach Anspruch 12, dadurch gekennzeichnet, dass die Hohlfaser einer runden Querschnittegeometrie einen Aufiendurchmesser von 0,1 mm bis 5 mm und einen Innendurchmesser von 0,01 mm bis 4,5 mm aufweist. . Herstellverfahren für porös beschichtete dicht gesinterte keramische Membranen nach einem der Ansprüche 1 bis 13 umfassend die Schritte 13. Porous coated densely sintered ceramic hollow fiber according to claim 12, characterized in that the hollow fiber of a round cross-sectional geometry has a Aufiendendurchmesser of 0.1 mm to 5 mm and an inner diameter of 0.01 mm to 4.5 mm. , A manufacturing method for porous coated densely sintered ceramic membranes according to any one of claims 1 to 13, comprising the steps
a) Lösen der Salze des keramischen Materials in Wasser und Mischen mit EDTA-Säure und Zitronensäure in einem Verhältnis von EDTA-Säure : Zitronensaure : a) dissolving the salts of the ceramic material in water and mixing with EDTA acid and citric acid in a ratio of EDTA acid: citric acid:
Metallkattonen von 1 : 1,5: 1 , wobei der pH-Wert auf 9 eingestellt wird, Metal kattones of 1: 1.5: 1, with the pH adjusted to 9,
b) Kondensation unter Hitzezufuhr in einem Temperaturbereich von 100°C bis 200°C, wodurch ein Gel entsteht, b) condensation under heat in a temperature range of 100 ° C to 200 ° C, whereby a gel is formed,
c) thermische Behandlung des Gels bei einer Temperatur von bis zu 700°C für 1 bis 2 h, wodurch ein amorphes Pulver entsteht, c) thermal treatment of the gel at a temperature of up to 700 ° C for 1 to 2 hours, whereby an amorphous powder is formed,
d) Kalzinierung des amorphen Pulvers in einem Temperaturbereich von 800°C bis d) calcination of the amorphous powder in a temperature range of 800 ° C to
1100°C für 8 bis 10 h, bei einem kontinuierlichen Temperaturanstieg von 2°C bis 5 K/min, 1100 ° C for 8 to 10 h, with a continuous increase in temperature of 2 ° C to 5 K / min,
e) Pressen des Pulvers bei 100 bis 200 kN für 10 bis 25 min und anschließendes e) pressing the powder at 100 to 200 kN for 10 to 25 minutes and then
Extrudieren zu grünen Membranen, Extruding to green membranes,
f) druckloses Sintern für 8 bis 16 h bei 1000°C bis 1400*0 in einer Luftatmosphäre bei einem kontinuierlichen Temperaturanstieg bzw. -abfall von 2 bis 5 K/min, wodurch eine keramische Membran entsteht, f) pressureless sintering for 8 to 16 h at 1000 ° C to 1400 * 0 in an air atmosphere with a continuous temperature increase or decrease of 2 to 5 K / min, whereby a ceramic membrane is formed,
g) Lösen eines nach den Schritten a) bis d) behandelten Edelmetall-haltigen g) dissolving a precious metal-containing material treated according to steps a) to d)
keramischen Materials in Zitronensäure mit anschließender Mahlung, wodurch eine wässrige Masse entsteht, ceramic material in citric acid followed by grinding, whereby an aqueous mass is produced,
h) Auftragen der wässrigen Masse auf die in f) hergestellte keramische Membran, i) thermische Behandlung bei 1000°C bis 1100°C für 0,5 bis 1,5 h, h) applying the aqueous mass to the ceramic membrane produced in f), i) thermal treatment at 1000 ° C. to 1100 ° C. for 0.5 to 1.5 h,
wobei, in which,
die Edelmetalle der porösen BeSchichtung in einer Konzentration von 2,5 bis 5 Masse% zugemischt werden. . Membranreaktor zur selektiven Gaeabtrennung umfassend mindestens eine porös beschichtete dicht gesinterte keramische Membran nach den Ansprüchen 1 bis 13, welche den Membranreaktor in mindestens eine Permeatkammar und in mindestens
eine Substratkammer aufteilt umfassend, mindestens eine Zuleitung für ein Sauerstoffenthaltendes und/oder eine Sauerstoff-abspaltende Verbindung enthaltendes the noble metals are added to the porous coating in a concentration of 2.5 to 5% by weight. , Membrane reactor for selective Gaeabtrennung comprising at least one porous coated dense sintered ceramic membrane according to claims 1 to 13, which the membrane reactor in at least one Permeatkammar and in at least a substrate chamber comprising, at least one supply line for an oxygen-containing and / or an oxygen-releasing compound containing
Speisegas, welche mit der Substratkammer verbunden ist, mindestens eine Ableitung für ein mit Sauerstoff und/oder mit mindestens einer Sauerstoff-abspaltender Feed gas, which is connected to the substrate chamber, at least one derivative for one with oxygen and / or at least one oxygen-releasing
Verbindung angereichertes Speisegas, welche mit der Substratkammer verbunden ist, gegebenenfalls mindestens einer Zuleitung für gegebenenfalls mindestens einen Reaktanden enthaltendes Spülgas, welche mit der Permeatkammer verbunden ist und mindestens eine Ableitung für Sauerstoff, Sauerstoff enthaltendes Gasgemisch und/oder oxidlerten eaktanten enthaltendes Spülgas, welche mit der Permeatkammer verbunden ist. Verwendung eines Membranreaktors nach Anspruch 15, dadurch gekennzeichnet, dass Gasbestandteile, vorzugsweise Sauerstoff, aus Gasgemischen, insbesondere aus Luft abgetrennt werden. Verwendung nach Anspruch 16, dadurch gekennzeichnet, dass der abgetrennte Sauerstoff für die anschließende Durchführung einer Oxidationsreaktion in der Gasphase eingesetzt wird. Verwendung nach Anspruch 17, dadurch gekennzeichnet, dass der abgetrennte Sauerstoff für eine partielle Oxidation eines kohlenwasserstoffhaltigen Gasgemisches zur Darstellung von Synthesegas eingesetzt wird. Verwendung nach Anspruch 17, dadurch gekennzeichnet, dass der abgetrennte Sauerstoff für eine oxidative Dehydrierung von Kohlenwasserstoffen eingesetzt wird. Verwendung nach Anspruch 17, dadurch gekennzeichnet, dass der abgetrennte Sauerstoff für eine oxidative Kupplung von Methan eingesetzt wird.
Compound enriched feed gas, which is connected to the substrate chamber, optionally at least one supply line for optionally containing at least one reactant purge gas, which is connected to the permeate and at least one derivative for oxygen, oxygen-containing gas mixture and / or oxidized reactants containing purge gas, which with the Permeate chamber is connected. Use of a membrane reactor according to claim 15, characterized in that gas components, preferably oxygen, are separated from gas mixtures, in particular from air. Use according to claim 16, characterized in that the separated oxygen is used for the subsequent implementation of an oxidation reaction in the gas phase. Use according to claim 17, characterized in that the separated oxygen is used for a partial oxidation of a hydrocarbon-containing gas mixture for the preparation of synthesis gas. Use according to claim 17, characterized in that the separated oxygen is used for an oxidative dehydrogenation of hydrocarbons. Use according to claim 17, characterized in that the separated oxygen is used for an oxidative coupling of methane.
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US13/393,442 US8721766B2 (en) | 2009-08-31 | 2010-05-19 | Ceramic membrane having a catalytic membrane-material coating |
EP10727353A EP2473252A1 (en) | 2009-08-31 | 2010-05-19 | Ceramic membrane having a catalytic membrane-material coating |
JP2012525891A JP2013503027A (en) | 2009-08-31 | 2010-05-19 | Catalyst coating of membrane material |
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DE102009039149.5 | 2009-08-31 | ||
DE102009039149A DE102009039149A1 (en) | 2009-08-31 | 2009-08-31 | Catalytic membrane material coating |
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EP (1) | EP2473252A1 (en) |
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WO2011023252A1 (en) | 2011-03-03 |
JP2013503027A (en) | 2013-01-31 |
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US8721766B2 (en) | 2014-05-13 |
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US20120204716A1 (en) | 2012-08-16 |
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