WO2011011944A1 - 金属礼品足球及其制造方法 - Google Patents

金属礼品足球及其制造方法 Download PDF

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Publication number
WO2011011944A1
WO2011011944A1 PCT/CN2009/075433 CN2009075433W WO2011011944A1 WO 2011011944 A1 WO2011011944 A1 WO 2011011944A1 CN 2009075433 W CN2009075433 W CN 2009075433W WO 2011011944 A1 WO2011011944 A1 WO 2011011944A1
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Prior art keywords
spherical
hexagonal
pentagon
metal
regular
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PCT/CN2009/075433
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English (en)
French (fr)
Inventor
何宗保
Original Assignee
青木金属制品(珠海)有限公司
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Publication of WO2011011944A1 publication Critical patent/WO2011011944A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H33/00—Other toys
    • A63H33/04—Building blocks, strips, or similar building parts
    • A63H33/06—Building blocks, strips, or similar building parts to be assembled without the use of additional elements
    • A63H33/062—Building blocks, strips, or similar building parts to be assembled without the use of additional elements with clip or snap mechanisms
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B37/00—Solid balls; Rigid hollow balls; Marbles
    • A63B37/0098—Rigid hollow balls, e.g. for pétanque
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B45/00—Apparatus or methods for manufacturing balls
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
    • A63F9/00—Games not otherwise provided for
    • A63F9/06—Patience; Other games for self-amusement
    • A63F9/12—Three-dimensional jig-saw puzzles
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B43/00—Balls with special arrangements
    • A63B43/004—Balls with special arrangements electrically conductive, e.g. for automatic arbitration
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
    • A63F9/00—Games not otherwise provided for
    • A63F9/06—Patience; Other games for self-amusement
    • A63F9/12—Three-dimensional jig-saw puzzles
    • A63F2009/124—Three-dimensional jig-saw puzzles with a final configuration being a sphere

Definitions

  • the invention relates to a method for manufacturing metal soccer and metal soccer. Background technique
  • football gifts a common gift is a football-shaped gift football.
  • metal football it is popular because of its luster and beautiful appearance.
  • the metal soccer ball is formed by splicing a plurality of pentagon spherical splicing pieces and hexagonal spherical splicing pieces.
  • the existing spliced metal soccer structure is fragile. When the metal soccer ball is squeezed by an external force or accidentally dropped, the splicing pieces are easily separated from each other, resulting in damage to the metal soccer ball.
  • the joint between the splicing portion of the existing metal soccer spherical splicing piece and the spherical body of the metal material is not strong enough, and the splicing portion and the metallic material spherical body are easily released from each other when the metal soccer ball is subjected to an external force collision, thereby It also caused metal football to be damaged.
  • the present invention provides a metal soccer ball comprising a spliced hexagonal spherical splicing piece and a pentagon spherical splicing piece
  • the hexagonal spherical splicing piece comprises a regular hexagonal metal spherical base body, and the base surface is not Adjacent three edge positions are provided with a plastic fixing block, the fixing block is outwardly protruding from the plug and the barbs at the two ends of the plug
  • the pentagon spherical assembling piece comprises a regular pentagonal metal spherical base body, and the inner surface of the base is five
  • a plastic bump is arranged at the edge position, and a slot is formed in the protrusion; the plug and the barb are respectively inserted into the corresponding slots, and the hexagonal spherical splicing piece and the pentagonal spherical splicing piece are closely connected by the cooperation of the barb and the slot. Stitched together.
  • the invention also provides a metal soccer manufacturing method, comprising the steps of: providing a plurality of spherical hexagonal metal spherical bases and a regular pentagonal metallic spherical base; and using nano-molding techniques on the inner surface of the regular hexagonal spherical base Forming nanopores at three edge positions that are not adjacent and five edge positions on the inner surface of the regular pentagonal spherical base; forming a fixed block at the nanopore on the inner surface of the regular hexagonal spherical base by injection molding, thereby Forming a hexagonal spherical splicing member, and forming a bump at the nanopore on the inner surface of the regular pentagon spherical base body, thereby forming a pentagonal spherical splicing member, the fixing block protruding outwardly from the plug and located at the a barb at both ends of the plug, wherein the protrusion has a slot corresponding to the plug and the barb; and each pen
  • the invention has the advantages that: the structure of the metal soccer ball is more stable due to the tight fit between the plug and the slot, and the barb is firmly stuck in the slot; and at the same time, the nano-die casting technique is used in the regular hexagonal spherical base.
  • the three edge positions on the inner surface of the body and the five edge positions on the inner surface of the regular pentagon spherical base form nanopores, so the injection molding material can be well prepared when injection molding forms corresponding fixing blocks and bumps. Infiltration into the corresponding nanopores results in a stronger bond between the injection molding material and the metal substrate.
  • FIG. 1 is a perspective structural view of a hexagonal spherical splicing piece of a metal soccer ball of the present invention.
  • 2 is a perspective structural view of a pentagon spherical splicing piece of a metal soccer ball of the present invention.
  • Fig. 3 is a partial perspective structural view of a metal soccer ball formed by splicing a plurality of hexagonal spherical splicing members shown in Fig. 1 and a plurality of pentagon spherical splicing members shown in Fig. 2.
  • the metal soccer ball provided by the invention is formed by splicing a plurality of hexagonal spherical splicing pieces and a plurality of pentagon spherical splicing pieces.
  • each of the hexagonal spherical splicing members 10 includes a spherical base material 12 of a regular hexagonal metal material, and the inner surface 14 of the regular hexagonal spherical base body 12 is respectively provided with plastic at three adjacent edge positions.
  • the fixing block 13 is upward
  • the outer protruding plug 16 and the barbs 18 at the ends of the plug 16 are externally protruded.
  • the inner surface is provided with reinforcing ribs 11 for reinforcing the strength of the mechanical structure, and the reinforcing ribs 11 connect the three fixing blocks 13.
  • each of the pentagonal spherical splicing members 20 includes a spherical base body 22 of a regular pentagon metal material, and the inner surface 24 of the regular pentagon spherical base body 22 is disposed at all five edge positions.
  • the inner surface is provided with reinforcing ribs 21 for reinforcing the strength of the mechanical structure, and the reinforcing ribs 21 connect all of the five projections 26.
  • the metal soccer ball 100 is formed by splicing the plurality of hexagonal spherical splicing members 10 and the plurality of pentagon spherical splicing members 20 to each other.
  • the plug 16 and the barb 18 of the hexagonal spherical splicing member 10 are respectively inserted into the slots 23 of the corresponding pentagon spherical splicing member 20, and the hexagonal spherical surface is spliced by the cooperation of the barbs 18 and the slots 23.
  • the piece 10 and the pentagon spherical splicing piece 20 are closely joined to each other.
  • each of the pentagon spherical splicing members 20 is respectively spliced with five hexagonal spherical splicing members 10, and each of the hexagonal spherical splicing members 10 is spliced with three pentagon spherical splicing members 20, thereby forming a figure. 3 shows the metal football 100.
  • the plug 16 and the slot 23 have a close fit, and the barb 18 is firmly caught in the slot 23, the structure of the entire metal soccer ball 100 is stabilized even if it is impacted by an external force or inadvertently. Falling on the floor does not cause the splices to separate from each other, thus ensuring the integrity of the metal soccer 100.
  • the presence of the ribs 11 and 21 can further enhance the plug 16 and the slot 23 The splicing firmness between the two.
  • the manufacturing process of the metal soccer 100 will be described below. What is special about this process is the fixing technique between the metal splicing base and the plastic plug or the plastic socket.
  • Step 1 providing a spherical base body of a regular hexagonal metal material and a spherical base material of a regular pentagon metal material;
  • Step 2 forming nanopores by three nano-die casting techniques on three non-adjacent edge positions on the inner surface of the regular hexagonal spherical base and five edge positions on the inner surface of the regular pentagon spherical base;
  • Step 3 Forming a fixing block at the nanopore on the inner surface of the regular hexagonal spherical base by injection molding, thereby forming a hexagonal spherical splicing piece, and forming a convex at the nanoporous surface on the inner surface of the regular pentagon spherical base body a block, thereby forming a pentagonal spherical splicing member, the fixing block protrudes outwardly from the plug and the barbs at the two ends of the plug, and the socket has a slot corresponding to the plug and the barb;
  • Step 4 splicing each pentagonal spherical splicing piece with five hexagonal spherical splicing pieces, and splicing each hexagonal spherical splicing piece with three pentagon spherical splicing pieces respectively to form a hexagonal spherical surface
  • the plug and the barb of the splicing piece are respectively inserted into the slots of the corresponding pentagon spherical splicing piece, and the hexagonal spherical splicing piece and the pentagonal spherical splicing piece are tightly spliced together by the cooperation of the barb and the slot, thereby Assembled to form a metal football.
  • the above step 3 may further include forming reinforcing ribs on the inner surface of the regular hexagonal spherical base for reinforcing the structural strength and joining the fixed blocks, and forming on the inner surface of the regular pentagon spherical base for reinforcing the structural strength And a reinforcing rib that connects the bumps. Since the nano-die casting technique forms nanopores at three edge positions on the inner surface of the regular hexagonal spherical base body and five edge positions on the inner surface of the regular pentagon spherical base body, the corresponding injection molding is formed.
  • the injection molding material can penetrate into the corresponding nanopores well, which leads to a stronger bond between the injection molding material and the metal substrate, that is, the corresponding fixing block and the joint between the bump and the metal substrate. It is more robust, so that even if the resulting metal football is subjected to an external force, it will not cause the splices to separate from each other.
  • the regular hexagonal spherical base and the regular pentagon spherical base may be made of metal or plastic.
  • the regular hexagonal part and the positive five deformed part are made of plastic material, and the plastic plug and plastic slot on the inner surface are injection molded together with the regular hexagonal part and the positive five deformed part.
  • the football casing can be made of thick metal or plastic material, and the interior is designed with plastic parts.
  • the regular hexagonal part is assembled with the regular pentagon part by an internal plastic part to make it a sphere.
  • football parts can be processed in various ways, such as sandblasting, polishing, engraving, etc., in order to achieve different appearance effects.
  • the metal parts may be subjected to surface treatment by chemical or electrochemical methods, thereby improving the scratch resistance, abrasion resistance and corrosion resistance of the soccer surface.
  • the football surface can be processed into a sand surface and a glossy surface, and can also be further sprayed, plastic plated and PVD coated. Post-processing. In addition, various patterns, signs, and the like can be printed on the outer surface to improve the appreciation of the soccer ball.
  • the base of the football can be designed in a variety of styles, such as arched round, stepped and petal shaped. Among them, a circular hole is left between the arched circle and the stepped base for the purpose of placing the soccer ball; the round hole is chamfered to avoid the ball scratching. Five fulcrums are placed on the petal-shaped base, supporting the sphere like five petals, which is ornamental.
  • the base of the football can be made of plastic parts or hardware, processed by different techniques, and can be processed into the same appearance effect, and can be made into a sand surface or a glossy surface.
  • the appearance of the football is both metallic and beautiful.
  • the handling of the football base is similar to that of the football's five- and six-sided parts. It can be processed by spraying, electroplating and PVD to improve the viewing of football.
  • the sand on the spherical surface can be processed during injection molding, and then processed by spraying, which can also achieve a good appearance.
  • Polishing The pentagon parts and the ball base on the metal soccer ball are processed by polishing, and then oxidized, and the gloss is high.
  • the base has a good effect after passing through the car, and has a strong luster.
  • the imitation car effect of the base can be prepared during injection molding, and then plastic plating.
  • the hexagonal parts on the soccer ball surface are oxidized by two colors, so that the appearance of the football forms various beautiful patterns, patterns and some graphic signs.
  • plastic football it can be processed into various patterns, patterns and logos by spraying, electroplating and PVD.
  • the football processing technology is mainly divided into three parts: 1. Hexagonal part processing technology; 2. Five-sided part processing technology; 3. Assembly.
  • processing methods for metal hexagonal parts such as one example, such as: opening material - stamping - ⁇ treatment - injection molding - sand blasting - degreasing - washing - removing stains - washing - chemical polishing - Washing - Removing stains - Washing - Electrolysis - Cooling and drying - Printing and masking inks - Drying - Activation - - Graying - Closure - Deinking - Washing - Closing - Drying.
  • Metal pentagon parts can also be processed in a variety of ways, such as one of them to illustrate, such as:
  • the metal hexagonal component plug is fitted with the metal pentagon component socket, and there are three pentagons around each hexagon and five six around each pentagon. The combination of the edges is done.
  • the upper and lower hemispheres are assembled first, and then the two hemispheres are assembled together, so that they can be assembled into a hollow sphere.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Road Signs Or Road Markings (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

金属礼品足球及其制造方法 技术领域
本发明涉及一种金属足球及金属足球的制造方法。 背景技术
随着足球产业的不断发展，与足球体育活动相关的衍生产品不断 出现， 比如各种足球礼品。 在这些足球礼品中， 常见的礼品是足球形 状的礼品足球。 对于金属足球， 由于其光泽亮丽， 造型美观而备受青 睐。
金属足球通过多块五边形球面拼接件和六边形球面拼接件互相 拼接而成。现有的这种拼接式金属足球结构脆弱， 在金属足球受到外 力挤压或不慎摔落的时候，拼接件容易互相脱开，从而导致金属足球 损坏。
此外，现有的金属足球球面拼接件的拼接部位与金属材质的球面 体之间的结合不够牢固，在金属足球受到外力碰撞时拼接部位与金属 材质的球面体之间极易互相松开， 从而也导致金属足球受损。
因而， 有必要提供一种改良的金属足球及金属足球的制造方法， 以便克服现有技术的缺点与不足。 发明内容
本发明的一个目的是提供一种金属足球，其结构牢靠，结实耐用。 本发明的另一个目的是提供一种金属足球制造方法，其能够制造 出结构牢靠、 结实耐用的金属足球。
为了实现上述目的， 本发明提供一种金属足球， 包括拼接起来的 六边形球面拼接件和五边形球面拼接件 ,六边形球面拼接件包括正六 边形金属球面基体，基体内表面上不相邻的三个边缘位置设置有塑胶 固定块， 固定块上向外突出插头及位于插头两端的倒钩； 五边形球面 拼接件包括正五边形金属球面基体，基体内表面上在五个边缘位置设 置塑胶凸块， 凸块内开设有插槽； 插头及倒钩分别插入对应插槽内， 通过倒钩与插槽的配合将六边形球面拼接件与五边形球面拼接件互 相紧密拼接起来。
本发明同时提供一种金属足球制造方法， 包括以下步骤： 提供多个正六边形金属材质的球面基体和正五边形金属材质的 球面基体；借助纳米模铸技术在正六边形球面基体内表面上不相邻的 三个边缘位置和在正五边形球面基体内表面上的五个边缘位置形成 纳米微孔；通过注塑在正六边形球面基体内表面上的纳米微孔处形成 固定块，从而形成六边形球面拼接件， 并且在正五边形球面基体内表 面上的纳米微孔处形成凸块， 从而形成五边形球面拼接件， 所述固定 块上向外突出插头及位于所述插头两端的倒钩，所述凸块内开设有与 所述插头及倒钩对应的插槽；以每个五边形球面拼接件与五个六边形 球面拼接件拼接，并且每个六边形球面拼接件分别与三个五边形球面 拼接件拼接的方式将六边形球面拼接件的插头及倒钩分别插入对应 五边形球面拼接件的插槽内，并且通过倒钩与插槽的配合将六边形球 面拼接件与五边形球面拼接件互相紧密拼接起来，从而组装形成金属 足球。
本发明的优点在于： 由于插头与插槽之间具有紧密配合， 同时倒 钩牢牢卡入插槽内， 因此金属足球的结构更加稳定； 同时由于釆用纳 米模铸技术在正六边形球面基体内表面上不相邻的三个边缘位置和 在正五边形球面基体内表面上的五个边缘位置形成纳米微孔，所以在 注塑形成相应固定块和凸块的时候，注塑材料可艮好地渗入相应纳米 微孔内， 导致注塑材料与金属基体之间粘合更加牢固。
下面将结合附图， 通过优选实施例详细描述本发明。 附图说明
图 1为本发明金属足球的六边形球面拼接件的立体结构图。 图 2为本发明金属足球的五边形球面拼接件的立体结构图。 图 3为用多个图 1所示六边形球面拼接件和多个图 2所示五边 形球面拼接件互相拼接形成的金属足球的局部立体结构图。 具体实施方式
现在参考附图对本发明进行描述。
本发明提供的金属足球是由多个六边形球面拼接件和多个五边 形球面拼接件互相拼接形成的。
参考图 1 , 每个六边形球面拼接件 10 包括正六边形金属材质的 球面基体 12, 所述正六边形球面基体 12的内表面 14上在不相邻的 三个边缘位置分别设置有塑胶材质的固定块 13。 所述固定块 13上向 外突出插头 16及位于所述插头 16两端的倒钩 18。 此外， 所述内表 面上设置有用于加强机械结构强度的加强筋 11 , 并且所述加强筋 11 将三个固定块 13连接起来。
类似地， 参考图 2 , 每个五边形球面拼接件 20 包括正五边形金 属材质的球面基体 22 , 所述正五边形球面基体 22的内表面 24上在 全部五个边缘位置分别设置有塑胶材质的凸块 26, 所述凸块 26内开 设有与所述六边形球面拼接件 10的插头 16及倒钩 18对应的插槽 23。 此外， 所述内表面上设置有用于加强机械结构强度的加强筋 21 , 并 且所述加强筋 21将全部五个凸块 26连接起来。
请一并参考图 1、 图 2和图 3 , 金属足球 100是由所述多个六边 形球面拼接件 10和所述多个五边形球面拼接件 20互相拼接形成。其 中所述六边形球面拼接件 10的插头 16及倒钩 18分别插入对应五边 形球面拼接件 20的插槽 23内，并且通过倒钩 18与插槽 23的配合将 六边形球面拼接件 10与五边形球面拼接件 20互相紧密拼接起来。并 且，每个五边形球面拼接件 20分别与五个六边形球面拼接件 10拼接， 每个六边形球面拼接件 10分别与三个五边形球面拼接件 20拼接，从 而形成了图 3所示的金属足球 100。
在这里， 由于插头 16与插槽 23之间具有紧密配合， 同时倒钩 18牢牢卡入插槽 23内， 因此促使拼接后的整个金属足球 100的结构 更加稳定，即使受到外力撞击或不慎掉落地上都不会导致拼接件之间 互相分离， 因此确保了金属足球 100的完整性。
所述加强筋 11和 21的存在可以进一步增强插头 16与插槽 23之 间的拼接牢固性。
下面描述金属足球 100的制造工艺。该工艺的特别之处在于金属 拼接件基体与塑胶插头或与塑胶插槽之间的固定技术。
步骤 1 : 提供多个正六边形金属材质的球面基体和正五边形金属 材质的球面基体；
步骤 2: 借助纳米模铸技术在正六边形球面基体内表面上不相邻 的三个边缘位置和在正五边形球面基体内表面上的五个边缘位置形 成纳米 ϋ孔；
步骤 3: 通过注塑在正六边形球面基体内表面上的纳米微孔处形 成固定块，从而形成六边形球面拼接件， 并且在正五边形球面基体内 表面上的纳米微孔处形成凸块，从而形成五边形球面拼接件， 所述固 定块上向外突出插头及位于所述插头两端的倒钩，所述凸块内开设有 与所述插头及倒钩对应的插槽；
步骤 4:以每个五边形球面拼接件与五个六边形球面拼接件拼接， 并且每个六边形球面拼接件分别与三个五边形球面拼接件拼接的方 式将六边形球面拼接件的插头及倒钩分别插入对应五边形球面拼接 件的插槽内，并且通过倒钩与插槽的配合将六边形球面拼接件与五边 形球面拼接件互相紧密拼接起来， 从而组装形成金属足球。
上述步骤 3 可以进一步包括在正六边形球面基体内表面上形成 用于增强结构强度并且将所述固定块连接起来的加强筋，和在正五边 形球面基体内表面上形成用于增强结构强度并且将所述凸块连接起 来的加强筋。 由于釆用纳米模铸技术在正六边形球面基体内表面上不相邻的 三个边缘位置和在正五边形球面基体内表面上的五个边缘位置形成 纳米微孔， 所以在注塑形成相应固定块和凸块的时候， 注塑材料可以 很好地渗入相应的纳米微孔内，进而导致注塑材料与金属基体之间的 粘合更加牢固，即相应固定块和凸块与金属基体之间结合的更加牢固， 从而即使最后形成的金属足球受到外力冲击也不会导致拼接件相互 分开。
所述正六边形球面基体和正五边形球面基体可以为金属材质也 可以为塑料材质。
对于塑胶足球来讲，其正六边形部件与正五变形部件为塑胶材质, 其内表面的塑胶插头及塑胶插槽是与正六边形部件及正五变形部件 一起注胶成型的。
足球外壳可以釆用厚质金属或塑胶材料， 内部设计有塑胶件。 通 过内部的塑胶件使正六边形部件与正五边形部件组装在一起 ,使之成 为一个球体。
此外， 为了提高金属足球的欣赏性， 可以釆用多种方式对足球部 件进行加工， 如喷砂、 抛光、 雕刻等， 以期达到不同的外观效果。 另 外， 为了提高金属硬度与抗腐蚀性， 可以釆用化学或电化学方法对金 属部件进行表面处理， 进而提高足球表面的抗划伤性、 耐磨性及抗蚀 性等。
并且对于塑胶足球来说， 为了提高其欣赏性， 足球表面可处理成 砂紋面和光亮面， 也可以进一步通过喷涂、 塑胶电镀及 PVD镀膜进 行后处理。 另外也可在外表面印刷成各种图案、 标志等， 以提高足球 的欣赏性。
为了方便足球放置， 避免球体滚动， 损坏球体外观， 可以给足球 设计一个底座。 为了外观美观， 足球的底座可以设计成多种样式， 如 拱圓形、 台阶形及花瓣形等。 其中， 拱圓形与台阶形的底座中间留一 个圓孔，用作放置足球用；圓孔周围釆用倒角的方式，避免球体划伤。 花瓣形底座上设置五个支点， 像五个花瓣一样支撑着球体， 富有观赏 性。
足球的底座可以做成塑胶件或五金件，釆用不同的工艺进行加工， 可以处理成相同的外观效果， 可以做成砂紋面或光亮面。使足球外观 既富有金属质感， 又富有美丽的外观图案。
足球底座的处理与足球五、 六边形部件处理方式类似， 可以釆用 喷涂、 电镀及 PVD等工艺进行处理， 来提高足球的观赏性。
在实际制作的过程中， 为了提高足球的观赏性， 釆用不同的设计 方案对足球部件的加工工艺进行设计， 以期达到不同的外观效果， 如 釆用但是不限于以下几种工艺：
喷砂及喷涂
对于金属足球来讲，足球球体上大六边形部件与底座釆用喷砂的 方式， 然后再进行阳极氧化处理， 效果很好。
对于塑胶足球来说， 球面上的砂紋可以在注胶成型时加工出来， 然后再通过喷涂的方式进行加工， 也可以达到 4艮好的外观效果。
抛光 金属足球球体上五边形部件及球体底座釆用抛光的方式来进行 加工， 然后再进行氧化处理， 光泽度很高。
对于塑胶足球来讲， 也可以通过注胶获得光亮效果， 然后再通 过电镀或 PVD进行处理， 同样可以达到上述光泽。
车紋
底座经车紋后的效果很好，具有较强的光泽。对于塑胶足球来说， 底座的仿车紋效果可以在注胶成型时制备， 然后再进行塑胶电镀。
双色氧化
对于金属足球来说， 为了进一步提高足球的观赏性， 足球球面上 的六边形部件釆用双色氧化的方法，使足球的外观形成各种美丽的花 紋、 图案及一些图文标志。
对于塑胶足球来说， 可以釆用喷涂、 电镀及 PVD方式加工成各 种花紋、 图案及标志。
印刷
通过印刷的方式， 在足球部件上印一些图文标志， 来丰富足球的 绚丽外观。
足球部件的加工工艺描述如下。
足球加工工艺主要分为三部分： 1. 六边形部件加工工艺； 2. 五 边形部件加工工艺； 3. 组装。
有关金属足球六边形部件与五边形部件的外观加工工艺有多种 多样， 但一些主要的工艺流程是不可少的。 其整个球体加工工艺流程 下： 开料 ― 冲压 — - T处理 -- 注胶 --抛光（喷砂、 拉丝、 雕刻 或蚀刻） -— 阳极氧化处理 （电镀、 PVD、 涂装、 ED等） -— 印刷 或打标 -- 组装。
此外， 塑胶足球六边形部件与五边形部件的加工工艺相对简单， 简述如下：
注胶 -— 涂装（电镀、 PVD )― 印刷 —- 组装。
六边形部件加工工艺
金属六边形部件加工工艺有很多种， 现举其中一例来说明， 如： 开料 -— 冲压 ― τ 处理 -— 注胶 ― 喷砂 ― 除油 -- 水洗 ― 除渍 - 水洗 --化学抛光 - 水洗 -- 除渍 - 水洗 - 电解 ― 冷风吹干 -- 印遮蔽油墨 —- 烘干 —- 活化 -— 染灰色 --封闭 - 退油墨 —- 水洗—-封闭 —- 烘干。
塑胶六边形部件加工工艺也有很多种， 如：
注胶 -- 涂装 -- 印刷。
五边形部件加工工艺
金属五边形部件加工工艺也可以釆取多种方式，现举其中一例来 力口以说明， 如：
开料 ― 冲压 ― τ处理 - 注胶 --机械抛光 - 除蜡 -- 阳 极氧化处理
装配
在装配过程中让金属六边形部件插头与金属五边形部件插孔相 嵌合， 按照每个六边形周围有 3个五边形、每个五边形周围有 5个六 边形的方式来进行组合。 在组装的过程中， 先组装成上下两个半球， 然后再将两个半球组装在一起， 这样就能够组装成一个空心的球体。
将组装好的足球放在不同款式的足球底座上，就得到几款装饰性 很好的足球杯。
以上所揭露的仅为本发明的优选实施例而已，当然不能以此来限定本 发明之权利范围， 因此依本发明申请专利范围所作的等同变化， 仍属 本发明所涵盖的范围。

Claims

权 利 要 求
1. 一种金属足球， 其特征在于： 包括拼接起来的多个六边形球 面拼接件和多个五边形球面拼接件 ,六边形球面拼接件包括正六边形 金属材质的球面基体，基体内表面上不相邻的三个边缘位置分别设置 有塑胶材质的固定块，所述固定块上向外突出插头及位于插头两端的 倒钩； 五边形球面拼接件包括正五边形金属材质的球面基体，基体内 表面上在五个边缘位置设置有塑胶材质的凸块， 凸块内开设有插槽； 插头及倒钩分别插入对应插槽内，通过倒钩与插槽的配合将六边形球 面拼接件与五边形球面拼接件互相紧密拼接起来。
2. 根据权利要求 1所述的金属足球， 其特征在于： 所述六边形 球面拼接件和五边形球面拼接件的内表面上分别设置有用于加强机 械结构强度的加强筋，并且所述加强筋分别将对应的固定块或凸块连 接起来。
3. 一种金属足球制造方法， 其特征在于包括以下步骤： 提供多个正六边形金属材质的球面基体和正五边形金属材质的 球面基体；
借助纳米模铸技术在正六边形球面基体内表面上不相邻的三个 边缘位置和在正五边形球面基体内表面上的五个边缘位置形成纳米 微孔；
通过注塑在正六边形球面基体内表面上的纳米微孔处形成固定 块，从而形成六边形球面拼接件， 并且在正五边形球面基体内表面上 的纳米微孔处形成凸块，从而形成五边形球面拼接件， 所述固定块上 向外突出插头及位于所述插头两端的倒钩，所述凸块内开设有与所述 插头及倒钩对应的插槽；
以每个五边形球面拼接件与五个六边形球面拼接件拼接，并且每 个六边形球面拼接件分别与三个五边形球面拼接件拼接的方式将六 边形球面拼接件的插头及倒钩分别插入对应五边形球面拼接件的插 槽内，并且通过倒钩与插槽的配合将六边形球面拼接件与五边形球面 拼接件互相紧密拼接起来， 从而组装形成金属足球。
4. 根据权利要求 3所述的方法， 其特征在于： 在正六边形球面 基体内表面上的纳米微孔处形成固定块，并且在正五边形球面基体内 表面上的纳米微孔处形成凸块的步骤进一步包括在正六边形球面基 体内表面上形成用于增强结构强度并且将所述固定块连接起来的加 强筋，在正五边形球面基体内表面上形成用于增强结构强度并且将所 述凸块连接起来的加强筋。
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