WO2011000544A1 - Couche de silicium cristallin sur un substrat, son procédé de production et son utilisation - Google Patents
Couche de silicium cristallin sur un substrat, son procédé de production et son utilisation Download PDFInfo
- Publication number
- WO2011000544A1 WO2011000544A1 PCT/EP2010/003931 EP2010003931W WO2011000544A1 WO 2011000544 A1 WO2011000544 A1 WO 2011000544A1 EP 2010003931 W EP2010003931 W EP 2010003931W WO 2011000544 A1 WO2011000544 A1 WO 2011000544A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- silicon layer
- substrate
- layer
- crystalline silicon
- heating
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000000758 substrate Substances 0.000 title claims abstract description 21
- 229910021419 crystalline silicon Inorganic materials 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 29
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 29
- 239000010703 silicon Substances 0.000 claims abstract description 29
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 230000008021 deposition Effects 0.000 claims abstract description 8
- 230000003287 optical effect Effects 0.000 claims abstract description 4
- 238000001953 recrystallisation Methods 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 238000000151 deposition Methods 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052785 arsenic Inorganic materials 0.000 claims description 2
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 238000005229 chemical vapour deposition Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000009792 diffusion process Methods 0.000 claims description 2
- 238000010894 electron beam technology Methods 0.000 claims description 2
- 229910052733 gallium Inorganic materials 0.000 claims description 2
- 229910052732 germanium Inorganic materials 0.000 claims description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 238000010884 ion-beam technique Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 229910021424 microcrystalline silicon Inorganic materials 0.000 claims description 2
- 238000001451 molecular beam epitaxy Methods 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 238000001020 plasma etching Methods 0.000 claims description 2
- 238000005498 polishing Methods 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 230000002123 temporal effect Effects 0.000 claims description 2
- 238000003631 wet chemical etching Methods 0.000 claims description 2
- 239000000969 carrier Substances 0.000 claims 1
- 230000008719 thickening Effects 0.000 claims 1
- 239000013078 crystal Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000010409 thin film Substances 0.000 description 3
- 238000004857 zone melting Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002800 charge carrier Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02656—Special treatments
- H01L21/02664—Aftertreatments
- H01L21/02667—Crystallisation or recrystallisation of non-monocrystalline semiconductor materials, e.g. regrowth
- H01L21/02672—Crystallisation or recrystallisation of non-monocrystalline semiconductor materials, e.g. regrowth using crystallisation enhancing elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02518—Deposited layers
- H01L21/02521—Materials
- H01L21/02524—Group 14 semiconducting materials
- H01L21/02532—Silicon, silicon germanium, germanium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02656—Special treatments
- H01L21/02664—Aftertreatments
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/0256—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
- H01L31/0264—Inorganic materials
- H01L31/028—Inorganic materials including, apart from doping material or other impurities, only elements of Group IV of the Periodic Table
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
- H01L31/1872—Recrystallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/005—Processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- Crystalline silicon layer on a substrate process for its preparation and use
- the invention relates to a method for producing a crystalline silicon layer on a substrate, in which a deposition of a metal layer on a substrate and subsequent deposition of a silicon layer on the metal layer takes place. Subsequently, a zone-controlled heating of the silicon layer is carried out and finally the metal layer is removed. According to the invention, the crystalline silicon layer thus prepared is also provided.
- the method according to the invention for producing sensors, silicon-based light-emitting diodes, flat-panel displays or optical filters is used.
- the metal-induced layer exchange process (often carried out with aluminum, hence called aluminum-induced layer exchange ALILE) is a well-known and used phenomenon by which amorphous silicon layers can be transferred into microcrystalline ones. So far, this is done by a homogeneous heating and cooling of the substrate with layer. The result is spontaneous, relatively poorly controlled nucleation in the layer, and thus a very small-crystalline grain distribution with crystal sizes in the micron range.
- ALILE aluminum-induced layer exchange process
- Recrystallization of the layer is ensured.
- the process described there is used in particular in the production of crystalline silicon thin-film solar cells or in SOI technology. Based on this, it was an object of the present invention to provide a method that has lower process times compared to the prior art and can be generated with the crystalline silicon layers with larger crystals.
- a method for producing a crystalline silicon layer on a substrate which is based on the following process steps: a) deposition of a metal layer on one
- the advantages of the method according to the invention in comparison to the methods known from the prior art are based on the one hand on the better control of the crystal size and on the other on a significant reduction of the process time.
- the advantages compared to known methods can increase the efficiency potential of the solar cell processed from the layers and at the same time increase the throughput rate of the process.
- the metal layer is made of a metal selected from the group consisting of aluminum, nickel, palladium, copper and silver. It is also possible that the metal layer contains one of the aforementioned metals. Particularly preferably, the metal layer consists of aluminum.
- an amorphous or microcrystalline silicon layer which is optionally doped or partially alloyed, is preferably deposited.
- Suitable dopants are boron, phosphorus, arsenic, gallium and antimony.
- germanium is suitable for alloy formation.
- An essential process step is the zone-guided heating of the silicon layer. The heating is preferably carried out in a zone heating furnace.
- heat sources are used which are preferably selected from the group consisting of electron beam heaters, laser beam sources, graphite strip heaters, halogen lamp heaters, IR emitters and UV emitters.
- the heat sources are additionally provided with focusing mirrors. This serves to better localize the heat radiation.
- a relative movement preferably takes place from substrate to heat source.
- This can be realized, for example, by using a stationary substrate while the heat source is movable.
- Another variant provides that the heat source is stationary and the substrate is moved.
- both the heat source and the substrate are movable and are shifted from one another.
- step d) is preferably carried out by wet-chemical etching, plasma etching
- the exposed silicon layer is epitaxially thickened. This is preferably done by chemical vapor deposition at atmospheric or low pressure, molecular beam epitaxy, laser assisted recrystallization, solid state recrystallization, and ion beam assisted coating. According to the invention is also a crystalline
- Silicon layer which can be produced by the method described above.
- the crystalline silicon layer preferably has elongated crystal structures in the transport direction. Under elongated crystal structures is here to understand that the spatial extent of the crystallites in the transport direction is greater than perpendicular to it. Ideally, the electronic diffusion length of the minority charge carriers in the layer is greater than the layer thickness itself.
- the process according to the invention is used in particular in the field of photovoltaics. Likewise, however, the method can also be used for the production of sensors, silicon-based light-emitting diodes, flat-panel displays or optical filters.
- the process flow is shown with reference to a schematic representation.
- a substrate 1 On a substrate 1, an aluminum layer with a layer thickness of less than 1 ⁇ m is first applied.
- On the aluminum layer 2 is also less than 1 micron thick amorphous or microcrystalline
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Electromagnetism (AREA)
- Inorganic Chemistry (AREA)
- Recrystallisation Techniques (AREA)
- Photovoltaic Devices (AREA)
Abstract
L'invention concerne un procédé de production d'une couche de silicium cristallin sur un substrat, procédé consistant à déposer une couche métallique sur un substrat, puis à déposer une couche de silicium sur la couche métallique. La couche de silicium est ensuite réchauffée par zones successives et, finalement, la couche métallique est enlevée. Conformément à l'invention, on prépare de même la couche de silicium cristallin ainsi produite. Le procédé selon l'invention trouve son utilisation pour la production de détecteurs, de diodes luminescentes à base de silicium, d'écrans plats ou de filtres optiques.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10732651A EP2449578A1 (fr) | 2009-07-01 | 2010-06-29 | Couche de silicium cristallin sur un substrat, son procédé de production et son utilisation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009031357.5 | 2009-07-01 | ||
DE102009031357A DE102009031357A1 (de) | 2009-07-01 | 2009-07-01 | Kristalline Siliciumschicht auf einem Substrat, Verfahren zu deren Herstellung und Verwendung |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011000544A1 true WO2011000544A1 (fr) | 2011-01-06 |
Family
ID=42688677
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2010/003931 WO2011000544A1 (fr) | 2009-07-01 | 2010-06-29 | Couche de silicium cristallin sur un substrat, son procédé de production et son utilisation |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2449578A1 (fr) |
DE (1) | DE102009031357A1 (fr) |
WO (1) | WO2011000544A1 (fr) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004033769A1 (fr) * | 2002-10-08 | 2004-04-22 | Unisearch Limited | Methode de fabrication de films semi-conducteurs cristallins sur des substrats etrangers |
DE102005043303A1 (de) | 2005-09-12 | 2007-03-15 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zur Rekristallisierung von Schichtstrukturen mittels Zonenschmelzen, hierfür verwendete Vorrichtung und dessen Verwendung |
WO2009018472A1 (fr) * | 2007-07-31 | 2009-02-05 | The Regents Of The University Of California | Fabrication à basse température de films semi-conducteurs polycristallins par cristallisation induite par métal améliorée |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1605499A3 (fr) * | 2004-06-07 | 2009-12-02 | Imec | Procédé de fabrication d'une couche de silicium cristallin |
-
2009
- 2009-07-01 DE DE102009031357A patent/DE102009031357A1/de not_active Withdrawn
-
2010
- 2010-06-29 EP EP10732651A patent/EP2449578A1/fr not_active Withdrawn
- 2010-06-29 WO PCT/EP2010/003931 patent/WO2011000544A1/fr active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004033769A1 (fr) * | 2002-10-08 | 2004-04-22 | Unisearch Limited | Methode de fabrication de films semi-conducteurs cristallins sur des substrats etrangers |
DE102005043303A1 (de) | 2005-09-12 | 2007-03-15 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zur Rekristallisierung von Schichtstrukturen mittels Zonenschmelzen, hierfür verwendete Vorrichtung und dessen Verwendung |
WO2009018472A1 (fr) * | 2007-07-31 | 2009-02-05 | The Regents Of The University Of California | Fabrication à basse température de films semi-conducteurs polycristallins par cristallisation induite par métal améliorée |
Non-Patent Citations (3)
Title |
---|
FUHS W ET AL: "A novel route to a polycrystalline silicon thin-film solar cell", SOLAR ENERGY, PERGAMON PRESS. OXFORD, GB LNKD- DOI:10.1016/J.SOLENER.2004.05.002, vol. 77, no. 6, 1 December 2004 (2004-12-01), pages 961 - 968, XP004661836, ISSN: 0038-092X * |
LECHNER R ET AL: "Thin polycrystalline SiGe films by aluminium-induced layer exchange", PHYSICA STATUS SOLIDI (C), WILEY - VCH VERLAG, BERLIN, DE LNKD- DOI:10.1002/PSSC.200404330, no. 5, 1 January 2004 (2004-01-01), pages 1131 - 1143, XP009109176, ISSN: 1610-1634 * |
See also references of EP2449578A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE102009031357A1 (de) | 2011-01-05 |
EP2449578A1 (fr) | 2012-05-09 |
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