WO2010150878A1 - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
WO2010150878A1
WO2010150878A1 PCT/JP2010/060865 JP2010060865W WO2010150878A1 WO 2010150878 A1 WO2010150878 A1 WO 2010150878A1 JP 2010060865 W JP2010060865 W JP 2010060865W WO 2010150878 A1 WO2010150878 A1 WO 2010150878A1
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WO
WIPO (PCT)
Prior art keywords
heat transfer
header
tube
transfer tube
divided
Prior art date
Application number
PCT/JP2010/060865
Other languages
French (fr)
Japanese (ja)
Inventor
谷川茂利
谷川章太
Original Assignee
株式会社Cku
シーアイ化成株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Cku, シーアイ化成株式会社 filed Critical 株式会社Cku
Priority to CN201080028177.2A priority Critical patent/CN102483308B/en
Priority to KR1020127001708A priority patent/KR101279767B1/en
Priority to JP2011519950A priority patent/JP4880094B2/en
Priority to TW099124318A priority patent/TWI437200B/en
Publication of WO2010150878A1 publication Critical patent/WO2010150878A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/10Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
    • F28D7/103Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically consisting of more than two coaxial conduits or modules of more than two coaxial conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/10Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
    • F28D7/106Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically consisting of two coaxial conduits or modules of two coaxial conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/04Tubular elements of cross-section which is non-circular polygonal, e.g. rectangular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates

Definitions

  • the present invention relates to a heat exchanger having left and right headers and heat transfer tubes provided between the headers, and more particularly, to a heat exchanger that enables easy connection of heat transfer tubes to headers. .
  • FIG. 14 shows the structure of a conventional general multi-tube heat exchanger (eg, Patent Document 1).
  • reference numeral 201 denotes a fin, which is provided in a direction perpendicular to the axial direction of the plurality of heat transfer tubes 202.
  • a plurality of fins 201 are provided at regular intervals, but only both end portions are shown in FIG.
  • Reference numeral 202 denotes a heat transfer tube through which a fluid to be cooled is passed.
  • Reference numeral 203 denotes headers provided at both ends of the heat transfer tube 202 so that fluid flows into the plurality of heat transfer tubes.
  • a plurality of partition plates 204 are provided inside the header 203, the flow direction of the fluid is regulated by the partition plates 204, and the fluid flowing from one heat transfer tube 202 is allowed to flow to the other heat transfer tube 202. It is what I did.
  • the fluid When cooling a fluid using such a multi-tube heat exchanger, first, the fluid is caused to flow from the leftmost upper header 203 in FIG. Then, the fluid flows through the uppermost (first stage) heat transfer pipe 202 and flows to the partition space 205 of the right header 203, and then flows to the second stage heat transfer pipe 202 in the partition space 205. The fluid then flows to the second partition space 205 of the left header 203, and similarly flows while meandering the right header 203 and the left header 203.
  • air when air is circulated along the fins 201 provided in a direction perpendicular to the heat transfer tubes 202, heat exchange is performed between the air and the surfaces of the fins 201 and the heat transfer tubes 202.
  • the fluid flowing inside can be cooled.
  • a pair of left and right headers and a plurality of heat transfer tubes and fins are prepared, and left and right ends of the heat transfer tubes are attached to the header.
  • an insertion hole for passing the heat transfer tube is formed on the opposite side surfaces of the header, and the end of the heat transfer tube is inserted in the insertion hole in the axial direction.
  • insert the heat transfer tube into the insertion hole of the header at the opposite end attach both ends to the insertion hole, and braze the gap between the heat transfer tube and the insertion hole.
  • the present invention has been made paying attention to the above-described problems, and an object thereof is to provide a heat exchanger and a method for manufacturing the same that can simplify a manufacturing process by easily attaching a heat transfer tube to a header.
  • the present invention provides a heat exchanger for exchanging heat through a heat transfer tube attached between a pair of headers, and dividing the header by a plane parallel to the axial surface of the heat transfer tube.
  • a plurality of first wall surfaces having a divided surface, a recessed portion provided on the divided surface of the first wall surface and formed in contact with the outer peripheral portion of the heat transfer tube, and a heat transfer tube sandwiched between the recessed portions And a sealing material that seals the gap and the divided surfaces of the plurality of first wall surfaces.
  • the heat transfer tube can be attached and sandwiched from above the concave portion with such a configuration, the working efficiency can be significantly improved as compared with the case where the heat transfer tube is inserted into the insertion hole from the axial direction.
  • the heat transfer tube may have a circular cross section, or may have a rectangular or flat cross section.
  • the shape of the recess may be a semicircular shape or a rectangular shape.
  • a plurality of heat transfer tubes are prepared and arranged in a line along the dividing surface.
  • each heat transfer tube when each heat transfer tube has a circular cross section, it can withstand high pressure, and the surface area of the heat transfer tubes arranged in a row and the outside air can be increased. As a result, the efficiency of heat exchange can be improved.
  • the gap between the upper and lower heat transfer tubes can be reduced and a large number of heat transfer tubes can be attached.
  • the same configuration can be used when heat exchange is performed using a multiple tube composed of an inner tube and an outer tube. That is, in a heat exchanger composed of two pairs of headers and a heat transfer tube composed of an inner tube and an outer tube, each of which exchanges heat through the inner tube and the outer tube, the two pairs of headers are connected to the outer tube. It comprises a pair of first headers that allow fluid to pass between the inner tubes and a pair of second headers that allow fluids to pass through the inner tubes.
  • said 1st header is comprised with the 1st wall surface which has the division surface divided
  • the second header is formed so as to be in contact with the inner third wall surface having a divided surface divided by a plane parallel to the axial surface of the inner tube, and the outer peripheral portion of the inner tube. It comprises so that it may have a 3rd recessed part.
  • the inner pipe can be sandwiched between the upper and lower third recesses similarly for the second header, and the attachment work can be easily performed.
  • the heat transfer tube is configured to have two inner tubes inscribed in the outer tube, and correspondingly, the divided surface of the first wall surface and the second wall surface Are set to the same plane.
  • segmentation surface of a 1st recessed part and a 2nd recessed part can be made to correspond by making the axial surface of the outer pipe
  • the header in a heat exchanger for exchanging heat through a heat transfer tube attached between a pair of headers, has a plurality of divided surfaces divided by a plane parallel to the axial surface of the heat transfer tube.
  • a gap between the first wall surface, a concave portion provided on the dividing surface of the first wall surface and in contact with the outer peripheral portion of the heat transfer tube, and the heat transfer tubes sandwiched between the concave portions, and the plurality of first Since it is configured to have a sealing material that seals the dividing surface of the wall surface, the heat transfer tube can be attached and sandwiched from above the recess, compared to the case where the heat transfer tube is inserted from the axial direction into the insertion hole. Work efficiency can be significantly improved.
  • FIG. 1 Schematic of a heat exchanger showing an embodiment of the present invention Exploded perspective view of header unit and heat transfer tube in the same form
  • the disassembled perspective view which shows the header unit in 4th embodiment The figure which shows the state which covers the recessed part in other embodiment
  • the heat exchanger 1 in this embodiment includes a plurality of heat transfer tubes 4 between the left and right headers 2.
  • the header unit 21 is composed of a plurality of header units 21 and the header cover 3, and each header unit 21 is composed of a pair of unit separators 22 each having a recess 28 for sandwiching the heat transfer tube 4 from above and below. is there.
  • this embodiment will be described in detail. For the sake of explanation, as shown in FIG.
  • the side to which the heat transfer tube 4 is attached is the front surface (first wall surface 23), the heat transfer tube 4 extends in the rear direction, the left and right sides are the side surfaces, the upper side and the lower The sides will be described as an upper surface and a bottom surface, respectively.
  • the header 2 is configured to allow the fluid to be heat exchanged to flow into and out of the respective heat transfer tubes 4, and to hold the heat transfer tubes 4 arranged in a line so as to form the same plane.
  • a unit 21 and a header cover 3 attached from the rear side in a state where the header units 21 are laminated are configured.
  • the fluid is introduced through the header 2, the fluid is introduced from the inlet 31 of the header cover 3 and guided to the heat transfer tube 4 through the opening 27 provided on the rear surface side of the header unit 21.
  • the fluid that has been heat exchanged by the heat transfer tube 4 is guided to the rear end side of the header unit 21 and is discharged from the discharge port 32 through the gap space S with the header cover 3. To do.
  • the header unit 21 constituting such a header 2 is configured with a pair of unit separators 22 facing each other vertically.
  • the unit separator 22 is provided with a plurality of recesses 28 on a first wall surface 23 on which the heat transfer tube 4 is attached, and left and right side surfaces 24 and a bottom surface 25 are provided so as to continue from there, and the rear surface side is opened. Opening 27 is formed.
  • the first wall surface 23 is divided by a dividing surface 20 parallel to the axial surface of the heat transfer tube 4, and a plurality of recesses 28 are formed on the dividing surface 20.
  • the dividing surface 20 is divided by a plane parallel to the axial surface of the heat transfer tube 4, and the concave portion 28 has a shape that halves the outer shape of the heat transfer tube 4.
  • the shape of the recess 28 is also semicircular.
  • a semi-flat shape in which the lower half of the heat transfer tube 4 is divided in half can also be used.
  • the recesses 28 formed in such a shape are provided at positions that are symmetrical with respect to the first wall surface 23, so that the unit separators 22 are turned upside down and the opening portions of the respective recesses 28 are opened. Even when 29 is opposed, the respective opening portions 29 are aligned so that the heat transfer tubes 4 can be sandwiched.
  • the header cover 3 attached from the rear surface side of the header unit 21 is configured to include an inflow port 31 through which a fluid flows and a discharge port 32 through which the fluid is discharged. Are branched into each header unit 21 and introduced (or discharged) to be led to the heat transfer tube 4. As shown in FIG. 5, the header cover 3 is attached so as to cover the stacked header units 21, and a gap space S is formed in the opening 27 on the rear surface side of the header unit 21. The fluid is allowed to flow into the header unit 21.
  • the heat transfer pipe 4 having high thermal conductivity is attached to the header 2 configured in this way.
  • the heat transfer tube 4 is made of metal or the like, and has an outer diameter of 0.8 mm to 2.0 mm, preferably 0.9 mm to 1.5 mm, and an inner diameter of 0.7 mm to 1.9 mm.
  • the cross-sectional circle is preferably about 0.8 mm to 1.4 mm.
  • the heat exchanger 1 configured as described above is manufactured.
  • the unit separator 22 is arranged so that the concave portion 28 faces upward, and in that state, the heat transfer tube 4 is attached from the open portion 29 of the concave portion 28.
  • the heat transfer tubes 4 are attached to the recesses 28, the plurality of heat transfer tubes 4 are dropped so as to roll on the unit separator 22, and the heat transfer tubes 4 other than the heat transfer tubes 4 dropped into the recesses 28 are removed and attached.
  • the unit separator 22 turned upside down is covered from above, and the concave portion 28 of the upper and lower unit separators 22 is covered.
  • the heat transfer tube 4 is sandwiched. Then, the dividing surfaces 20 of the upper and lower unit separators 22 and the gaps between the heat transfer tubes 4 and the recesses 28 are brazed with the brazing material 5.
  • header units 21 to which the heat transfer tubes 4 are attached are provided, and these are stacked in the vertical direction.
  • the rear surface side of the header unit 21 is in an open state, the header cover 3 is attached from the rear surface side, and the gap space S is formed on the rear surface side of the header unit 21.
  • the joint portion between the header cover 3 and the header unit 21 is brazed so that the fluid does not leak outside.
  • the plurality of unit separators 22 having the recesses 28 are vertically opposed to sandwich the heat transfer tube 4, so that the heat transfer tube 4 is inserted in the axial direction as in the prior art. Compared to the case, the installation work can be greatly simplified.
  • the unit separators 22 having the same shape are vertically opposed to each other.
  • the unit separator 22 may be configured to be slightly small, and the first wall surface 23 and the side surface 24 may be overlapped and brazed.
  • a gap is generated between the small unit separator 22 (upper unit separator 22 in FIG. 6) and the header cover 3.
  • the gap may be sealed using a brazing material 5 or a metal plate.
  • the rear surface side of the header unit 21 is opened and fluid is allowed to pass therethrough.
  • the side surface side of the header unit 21 is opened, The fluid is made to pass there.
  • the header unit 21 is configured by facing a pair of unit separators 22, and each unit separator 22 is made to correspond to the shape of the heat transfer tube 4.
  • a half-divided concave portion 28, a rear surface 26 facing the first wall surface 23 having the concave portion 28, and a bottom surface 25 are provided so as to form an upward U-shape as a whole.
  • the heat transfer tube 4 is sandwiched between the pair of unit separators 22 and laminated in a brazed state. I will do it.
  • the header cover 3 is attached and brazed to the opening 27 of the header unit 21 stacked in this manner so as to have a gap space S.
  • the heat transfer tube 4 is sandwiched between the pair of half-separated unit separators 22, so that the heat transfer tube 4 is inserted in the axial direction as in the conventional case.
  • the mounting operation can be greatly simplified.
  • the concave portion 28 is provided on the upper side portion of the first wall surface 23 of the unit separator 22.
  • the concave portion 28 is provided on the upper side portion and the lower side portion of the first wall surface 23. It is a thing.
  • the unit separator 22 has a first wall surface 23 and both side surfaces 24, and a bottom surface 25 is provided at the center of the upper and lower sides of these wall surfaces.
  • the upper surface side, the lower surface side, and the rear surface side are opened. It is what I did.
  • a recess 28 is formed on the split surface 20 of the first wall surface 23 by dividing the heat transfer tube 4 in half parallel to the axial surface, and a recess 28 having the same shape is provided on the lower split surface 20.
  • the number of the bottom surfaces 25 in the vertical direction is reduced, so that the thickness in the vertical direction can be reduced.
  • the gap can be reduced.
  • the heat transfer tube 4 as a single tube is attached to the recess of the unit separator 22, but in the fourth embodiment, the inner tube
  • the heat transfer tube 4 having 41 and an outer tube 42 is attached to the recess 28 of the header 2.
  • the two inner pipes 41 are inscribed in the outer pipe 42, so that the inner pipe 41 is expanded by the outer pipe 42 even when the inner pipe 41 is inflated at a high pressure. Can be prevented, and the respective axial surfaces are made to coincide with each other.
  • the effect of heat exchange using the heat transfer tube 4 having the inner tube 41 and the outer tube 42 will be described with reference to FIG. 10.
  • the inlet 31a is used. From the first header 2a, the first fluid to be heat exchanged is introduced. At the same time, the second fluid is introduced from the inlet 31b of the second header 2b. Then, the first fluid flowing in from the inflow port 31a passes through the gap between the outer tube 42 and the inner tube 41, while the second fluid flowing in from the inflow port 31b passes through the inner tube 41 and reaches the middle on the way. Exchange heat with one fluid.
  • the fluid to be heat exchanged is passed through the inner tube 41 and another fluid passed between the outer tubes 42.
  • the fluid to be heat exchanged may be passed through a ring-shaped gap between the inner tube 41 and the outer tube 42, and the fluid passing through the inner tube 41 and the outside of the outer tube 42 may be passed through. You may make it heat-exchange with the fluid which passes.
  • the first header 2 a that allows the first fluid to flow between the inner tube 41 and the outer tube 42, and the inner tube 41.
  • the second header 2b for allowing the second fluid to flow only inside is provided.
  • the unit separator 22 of the first header 2a of the heat exchanger 1 has a first recess 28a in which the outer tube 42 is divided in half. And a second wall surface (rear surface 26) having a second recess 28b in which the outer shape of the inner tube 41 is halved, and one side surface is opened.
  • the split surface 20 of the first recess 28a and the split surface 20 of the second recess 28b can be formed in the same plane because the axial surfaces of all the tubes are aligned.
  • the pair of unit separators 22 are opposed to each other in the upside down direction, and the outer periphery of the outer tube 42 is sandwiched by the first recess 28a, and the inner tube 41 is sandwiched by the second recess 28b. Make it. Thereby, the first fluid can be passed through the gap between the outer tube 42 and the inner tube 41 through the header unit 21a of the first header 2a.
  • the header cover 3 is attached to the header unit 21a configured as described above.
  • the header cover 3 since the outer tube 42 and the inner tube 41 protrude from the first wall surface 23 and the rear surface 26 of the header unit 21a, the header cover 3 cannot be attached from the rear surface side. Therefore, the header unit 21 a of the first header 2 a is formed with an opening 27 on the side surface side, and the header cover 3 is attached so as to have a predetermined gap space S from the opening 27.
  • the unit separator 22 of the second header 2b is configured in the same manner as in the first embodiment (FIG. 2) and the second embodiment (FIG. 7). Since the heat transfer tube 4 does not protrude from the rear surface 26 side of the unit separator 22 of the second header 2b, the header cover 3 can be attached from the rear surface side as in the first embodiment. Or you may attach the header cover 3 to the side surface similarly to the header cover 3 attached to the 1st header 2a. In FIG. 10, the state which attached the header cover 3 to the side surface 24 of the 2nd header 2b is shown.
  • the wall surface on the side where the inner tube 41 is attached is the third wall surface, and the wall surface facing this in the axial direction is the fourth wall surface ( Rear side).
  • the header units of the first header 2a and the second header 2b are arranged on the left and right sides, and the heat transfer tubes 4 are attached to the recesses 28a and 28b in this state.
  • the outer pipe 42 is inserted into the concave portion 28a of the first wall surface 23 of the first header 2a, and the inner pipe 41 protruding from the outer pipe 42 is provided with the concave portion 28b and the second header 2b provided on the rear surface 26. And is also inserted into a recess provided on the third wall surface of the second header 2b.
  • the other unit separator 22 is covered from the upper surface side, and the outer tube 42 and the inner tube 41 are sandwiched from above and below by the concave portions 28a and 28b facing each other. Then, the joint portion is brazed in such a state that the heat transfer tube 4 is sandwiched in this manner to seal the gap, and a plurality of the header units 21 thus brazed are stacked in the vertical direction, and the first header 2a and The header cover 3 is attached to the side surface 24 of the second header 2b.
  • the heat transfer tube 4 composed of the inner tube 41 and the outer tube 42 is attached to the header 2, it is not necessary to insert the heat transfer tube 4 in alignment with the insertion hole as in the conventional case.
  • the heat transfer tube 4 can be attached to the header 2 very efficiently.
  • the pair of unit separators 22 are vertically opposed to sandwich the heat transfer tube 4, but as shown in FIG. 12, a U-shaped recess 28 is provided to provide the heat transfer tube 4.
  • a single plate material 210 having a rectangular shape may be attached to a portion where the concave portion 28 is opened.
  • the heat transfer tube 4 is sandwiched from above and below by the pair of unit separators 22.
  • the present invention is not limited to this, and the gap after the heat transfer tube 4 is attached is filled with only the brazing material 5.
  • the heat transfer tube 4 may be held.
  • a circular tube is used as the outer tube 42.
  • a tube having a rectangular cross section as shown in FIG. 13 may be used.
  • the outer tube 42 having a rectangular cross section is used as described above, when the two inner tubes 41 are inscribed, the wall with the outer tube 42 and the adjacent inner tube 41 can be supported at three points.
  • the inner tube 41 can be held in the outer tube 42 in a stable state.
  • the outer tube 42 having a rectangular cross section preferably has a dimension of one side of the outer shape of 0.8 mm to 2.0 mm and a thickness of about 0.05 mm to 0.15 mm.

Abstract

Disclosed is a heat exchanger which makes it possible to simplify the manufacturing process by permitting the heat transfer tube to be easily attached to the header. A method for manufacturing the heat exchanger is also provided. In the case of manufacturing the heat exchanger (1), which exchanges heat by making a fluid flow in the heat transfer tube (4) attached to the header (2), the header (2) is composed of a plurality of header units (21) and a header cover (3). Each of the header units (21) is configured such that a pair of upper and lower unit-divided bodies (22) face each other, and each of the unit-divided bodies (22) has a recessed section (28) having the shape of the halved heat transfer tube (4), and the heat transfer tube (4) is sandwiched between the recessed sections (28). Then, after soldering the bonding portions of the recessed sections using a soldering material (5), a header cover (3) is attached to the openings (27) of the stacked header units (21).

Description

熱交換器Heat exchanger
 本発明は、左右のヘッダと、そのヘッダの間に設けられた伝熱管とを有する熱交換器に関し、より詳しくは、ヘッダに伝熱管を簡単に接続できるようにした熱交換器に関するものである。 The present invention relates to a heat exchanger having left and right headers and heat transfer tubes provided between the headers, and more particularly, to a heat exchanger that enables easy connection of heat transfer tubes to headers. .
 従来の一般的な多管式熱交換器(特許文献1など)の構造を図14に示す。図14において、符号201はフィンであり、複数の伝熱管202の軸方向と垂直な方向に設けられるものである。このフィン201は、一般に、一定間隔おきに複数枚設けられるが、図14においては、両端部分のみを図示している。符号202は、伝熱管であり、その内部に冷却対象となる流体が通される。また、符号203は、その伝熱管202の両端に設けられるヘッダであって、複数の伝熱管に流体を流入させるようにしたものである。このヘッダ203の内部には、複数の仕切板204が設けられており、この仕切板204によって流体の流れる方向を規制し、一方の伝熱管202から流れてきた流体を他方の伝熱管202に流すようにしたものである。 FIG. 14 shows the structure of a conventional general multi-tube heat exchanger (eg, Patent Document 1). In FIG. 14, reference numeral 201 denotes a fin, which is provided in a direction perpendicular to the axial direction of the plurality of heat transfer tubes 202. In general, a plurality of fins 201 are provided at regular intervals, but only both end portions are shown in FIG. Reference numeral 202 denotes a heat transfer tube through which a fluid to be cooled is passed. Reference numeral 203 denotes headers provided at both ends of the heat transfer tube 202 so that fluid flows into the plurality of heat transfer tubes. A plurality of partition plates 204 are provided inside the header 203, the flow direction of the fluid is regulated by the partition plates 204, and the fluid flowing from one heat transfer tube 202 is allowed to flow to the other heat transfer tube 202. It is what I did.
 このような多管式熱交換器を用いて流体を冷却する場合、まず、図14における最左上側のヘッダ203から流体を流入させる。すると、その流体は、最上部(一段目)の伝熱管202を通り、右側のヘッダ203の仕切空間205まで流れ、そこから、仕切空間205内で二段目の伝熱管202へと流れる。そして、その流体は、左側のヘッダ203の二目の仕切空間205まで流れ、以下、同様に、右側のヘッダ203と左側のヘッダ203を蛇行しながら流れていく。一方、これらの伝熱管202と垂直な方向に設けられたフィン201に沿って空気を流通させると、その空気とフィン201や伝熱管202の表面との間で熱交換が行われ、伝熱管202内を流れる流体を冷却させることができるようになる。 When cooling a fluid using such a multi-tube heat exchanger, first, the fluid is caused to flow from the leftmost upper header 203 in FIG. Then, the fluid flows through the uppermost (first stage) heat transfer pipe 202 and flows to the partition space 205 of the right header 203, and then flows to the second stage heat transfer pipe 202 in the partition space 205. The fluid then flows to the second partition space 205 of the left header 203, and similarly flows while meandering the right header 203 and the left header 203. On the other hand, when air is circulated along the fins 201 provided in a direction perpendicular to the heat transfer tubes 202, heat exchange is performed between the air and the surfaces of the fins 201 and the heat transfer tubes 202. The fluid flowing inside can be cooled.
 ところで、このような熱交換器を製造する場合は、一般的には、左右一対のヘッダと複数本の伝熱管やフィンなどを用意し、その伝熱管の左右両端をヘッダに取り付けていく。このヘッダに伝熱管を取り付ける場合は、ヘッダの向かい合った側面に伝熱管を通すための挿入穴を形成し、その挿入穴に伝熱管の端部を軸方向に挿入していく。また、反対側の端部についても同様に、ヘッダの挿入穴に伝熱管を挿入していき、両方の端部を挿入穴に取り付けた後、その伝熱管と挿入穴との隙間をロウ付けして穴埋めする(特許文献2)。 By the way, when manufacturing such a heat exchanger, generally, a pair of left and right headers and a plurality of heat transfer tubes and fins are prepared, and left and right ends of the heat transfer tubes are attached to the header. When attaching a heat transfer tube to this header, an insertion hole for passing the heat transfer tube is formed on the opposite side surfaces of the header, and the end of the heat transfer tube is inserted in the insertion hole in the axial direction. Similarly, insert the heat transfer tube into the insertion hole of the header at the opposite end, attach both ends to the insertion hole, and braze the gap between the heat transfer tube and the insertion hole. (Patent Document 2).
特開2004-108601号公報JP 2004-108601 A 特開2006-308144号公報JP 2006-308144 A
 しかしながら、このようにヘッダの挿入穴に伝熱管を挿入する方法では、次のような問題を生じる。 However, such a method of inserting the heat transfer tube into the insertion hole of the header causes the following problems.
 すなわち、従来のように、ヘッダに挿入穴を形成して伝熱管を挿入していく方法では、その挿入穴に伝熱管を挿入する必要があるため、伝熱管が多くなると、その分だけ挿入作業に時間がかかってしまう。特に、一方側のヘッダに伝熱管を取り付けた後、反対側のヘッダに伝熱管を取り付ける場合は、一方のヘッダで伝熱管の端部が拘束されているため、すべての伝熱管の端部を反対側の挿入穴の位置に合わせた後でなければ、まとめて伝熱管を挿入することができない。 That is, in the conventional method of forming the insertion hole in the header and inserting the heat transfer tube, it is necessary to insert the heat transfer tube into the insertion hole. Takes time. In particular, when attaching a heat transfer tube to the header on one side and then attaching the heat transfer tube to the header on the other side, the end of the heat transfer tube is restrained by one header, so the end of all the heat transfer tubes The heat transfer tubes cannot be inserted all together unless they are aligned with the positions of the insertion holes on the opposite side.
 そこで、本発明は上記課題に着目してなされたもので、簡単に伝熱管をヘッダに取り付けられるようにして製造工程を簡素化できるようにした熱交換器およびその製造方法を提供することを目的とする。 Accordingly, the present invention has been made paying attention to the above-described problems, and an object thereof is to provide a heat exchanger and a method for manufacturing the same that can simplify a manufacturing process by easily attaching a heat transfer tube to a header. And
 すなわち、本発明は上記課題を解決するために、一対のヘッダ間に取り付けられた伝熱管に流体を通して熱交換させる熱交換器において、当該ヘッダを、前記伝熱管の軸面と平行な面で分割された分割面を有する複数の第一壁面と、当該第一壁面の分割面に設けられ、前記伝熱管の外周部に接するように形成された凹部と、当該凹部に挟み込まれた伝熱管との隙間および前記複数の第一壁面の分割面を封止する封止材とを有するように構成したものである。 That is, in order to solve the above problems, the present invention provides a heat exchanger for exchanging heat through a heat transfer tube attached between a pair of headers, and dividing the header by a plane parallel to the axial surface of the heat transfer tube. A plurality of first wall surfaces having a divided surface, a recessed portion provided on the divided surface of the first wall surface and formed in contact with the outer peripheral portion of the heat transfer tube, and a heat transfer tube sandwiched between the recessed portions And a sealing material that seals the gap and the divided surfaces of the plurality of first wall surfaces.
 このように構成すれば、凹部の上から伝熱管を取り付けて挟み込ませることができるため、挿入穴に軸方向から伝熱管を挿入する場合と比べて格段に作業効率を向上させることができる。なお、ここで伝熱管としては、断面円形状のものであってもよく、あるいは、断面矩形状や扁平状のものであってもよい。また、これに対応して、凹部の形状としては、半円形状や矩形形状であってもよい。 Since the heat transfer tube can be attached and sandwiched from above the concave portion with such a configuration, the working efficiency can be significantly improved as compared with the case where the heat transfer tube is inserted into the insertion hole from the axial direction. Here, the heat transfer tube may have a circular cross section, or may have a rectangular or flat cross section. Correspondingly, the shape of the recess may be a semicircular shape or a rectangular shape.
 また、このような発明において、伝熱管を第一壁面の凹部に取り付ける場合、複数の伝熱管を用意し、これを分割面に沿って一列に並べるようにする。 Also, in such an invention, when the heat transfer tubes are attached to the recesses of the first wall surface, a plurality of heat transfer tubes are prepared and arranged in a line along the dividing surface.
 このようにすれば、それぞれの伝熱管を断面円形状にした場合は、高圧に耐えさせることができるようになるとともに、一列に並べられた伝熱管と外気との表面積も大きくすることができるため、より熱交換の効率を向上させることができるようになる。 In this way, when each heat transfer tube has a circular cross section, it can withstand high pressure, and the surface area of the heat transfer tubes arranged in a row and the outside air can be increased. As a result, the efficiency of heat exchange can be improved.
 さらには、第一壁面における対向する両分割面に凹部を形成し、この第一壁面の凹部によって伝熱管を挟み込ませるようにすることもできる。 Furthermore, it is also possible to form a recess in both opposing dividing surfaces of the first wall surface and sandwich the heat transfer tube by the recess of the first wall surface.
 このようにすれば、例えば、第一壁面の上部と下部の分割面にそれぞれ凹部を形成すれば、上下の伝熱管の隙間を小さくして、多くの伝熱管を取り付けることができるようになる。 In this way, for example, if recesses are formed in the upper and lower divided surfaces of the first wall surface, the gap between the upper and lower heat transfer tubes can be reduced and a large number of heat transfer tubes can be attached.
 加えて、内管と外管とからなる多重管を用いて熱交換する場合にも、同様の構成を用いることができる。すなわち、二対のヘッダと、内管と外管とからなる伝熱管とからなり、当該内管と外管にそれぞれ流体を通して熱交換させる熱交換器において、前記二対のヘッダを、外管と内管の間に流体を通す一対の第一ヘッダと、内管に流体を通す一対の第二ヘッダとから構成する。そして、前記第一ヘッダを、前記伝熱管の軸面と平行な面で分割された分割面を有する第一壁面と、当該第一壁面に対向する第二壁面で構成されるとともに、当該第一壁面の分割面に設けられ、外管の外周部に接するように形成された第一凹部と、当該第二壁面の分割面に設けられ、内管の外周部に接するように形成された第二凹部とを有するように構成する。そして、当該第一凹部と外管との隙間、第二凹部と内管との隙間および分割面を封止材で封止する。 In addition, the same configuration can be used when heat exchange is performed using a multiple tube composed of an inner tube and an outer tube. That is, in a heat exchanger composed of two pairs of headers and a heat transfer tube composed of an inner tube and an outer tube, each of which exchanges heat through the inner tube and the outer tube, the two pairs of headers are connected to the outer tube. It comprises a pair of first headers that allow fluid to pass between the inner tubes and a pair of second headers that allow fluids to pass through the inner tubes. And said 1st header is comprised with the 1st wall surface which has the division surface divided | segmented by the surface parallel to the axial surface of the said heat exchanger tube, and the 2nd wall surface facing the said 1st wall surface, A first recess provided on the dividing surface of the wall surface and formed in contact with the outer peripheral portion of the outer tube, and a second recess formed on the dividing surface of the second wall surface and formed in contact with the outer peripheral portion of the inner tube. It comprises so that it may have a recessed part. And the clearance gap between the said 1st recessed part and an outer tube | pipe, the clearance gap between a 2nd recessed part and an inner pipe | tube, and a division surface are sealed with a sealing material.
 このようにすれば、多重管を用いた場合に、外管だけでなく内管についても同様に凹部で挟み込ませることができるため、外管や内管を軸方向から挿入穴に挿入する場合に比べて、格段に取り付けの作業効率を向上させることができるようになる。 In this way, when multiple tubes are used, not only the outer tube but also the inner tube can be sandwiched in the same way by the recess, so when inserting the outer tube or the inner tube into the insertion hole from the axial direction. Compared to this, it is possible to remarkably improve the installation work efficiency.
 また、このような発明において、第二ヘッダを、前記内管の軸面と平行な面で分割された分割面を有する内側の第三壁面と、内管の外周部に接するように形成された第三凹部とを有するように構成する。 Further, in such an invention, the second header is formed so as to be in contact with the inner third wall surface having a divided surface divided by a plane parallel to the axial surface of the inner tube, and the outer peripheral portion of the inner tube. It comprises so that it may have a 3rd recessed part.
 このように構成すれば、第二ヘッダについても、同様に、上下の第三凹部で内管を挟み込むことができ、その取り付け作業を簡単に行わせることができるようになる。 With this configuration, the inner pipe can be sandwiched between the upper and lower third recesses similarly for the second header, and the attachment work can be easily performed.
 また、このような伝熱管を用いる場合、その伝熱管を、外管に内接する二本の内管を有するように構成し、これに対応して、第一壁面の分割面と前記第二壁面の分割面とを同一面に設定する。 Further, when such a heat transfer tube is used, the heat transfer tube is configured to have two inner tubes inscribed in the outer tube, and correspondingly, the divided surface of the first wall surface and the second wall surface Are set to the same plane.
 このようにすれば、同軸管の外管と内管の軸面を一致させることで、第一凹部と第二凹部のそれぞれの分割面を一致させることができ、複数の内管を同時に挟み込ませることができるようになる。 If it does in this way, the division | segmentation surface of a 1st recessed part and a 2nd recessed part can be made to correspond by making the axial surface of the outer pipe | tube of an coaxial pipe | tube, and an inner pipe | tube match, and a several inner pipe | tube is inserted | pinched simultaneously Will be able to.
 本発明によれば、一対のヘッダ間に取り付けられた伝熱管に流体を通して熱交換させる熱交換器において、当該ヘッダを、前記伝熱管の軸面と平行な面で分割された分割面を有する複数の第一壁面と、当該第一壁面の分割面に設けられ、前記伝熱管の外周部に接するように形成された凹部と、当該凹部に挟み込まれた伝熱管との隙間および前記複数の第一壁面の分割面を封止する封止材とを有するように構成したので、凹部の上から伝熱管を取り付けて挟み込ませることができ、挿入穴に軸方向から伝熱管を挿入する場合と比べて格段に作業効率を向上させることができる。 According to the present invention, in a heat exchanger for exchanging heat through a heat transfer tube attached between a pair of headers, the header has a plurality of divided surfaces divided by a plane parallel to the axial surface of the heat transfer tube. A gap between the first wall surface, a concave portion provided on the dividing surface of the first wall surface and in contact with the outer peripheral portion of the heat transfer tube, and the heat transfer tubes sandwiched between the concave portions, and the plurality of first Since it is configured to have a sealing material that seals the dividing surface of the wall surface, the heat transfer tube can be attached and sandwiched from above the recess, compared to the case where the heat transfer tube is inserted from the axial direction into the insertion hole. Work efficiency can be significantly improved.
本発明の一実施の形態を示す熱交換器の概略図Schematic of a heat exchanger showing an embodiment of the present invention 同形態におけるヘッダユニットと伝熱管の分解斜視図Exploded perspective view of header unit and heat transfer tube in the same form 同形態におけるヘッダユニットを組み立てた状態を示す図The figure which shows the state which assembled the header unit in the same form 同形態における他の伝熱管とヘッダユニットの分解斜視図Exploded perspective view of another heat transfer tube and header unit in the same form 同形態におけるヘッダユニットにヘッダカバーを取り付けた状態図State diagram with header cover attached to header unit in same form 同形態におけるヘッダユニットをオーバーラップさせた図Diagram of overlapping header units in the same form 第二の実施の形態におけるヘッダユニットを示す図The figure which shows the header unit in 2nd embodiment 図7のヘッダユニットにヘッダカバーを取り付けた状態図The state figure which attached the header cover to the header unit of FIG. 第三の実施の形態におけるユニット分離体を示す図The figure which shows the unit separation body in 3rd embodiment. 第四の実施の形態における同軸管を用いた熱交換器を示す概略図Schematic which shows the heat exchanger using the coaxial pipe | tube in 4th embodiment. 第四の実施の形態におけるヘッダユニットを示す分解斜視図The disassembled perspective view which shows the header unit in 4th embodiment 他の実施の形態における凹部を覆う状態を示す図The figure which shows the state which covers the recessed part in other embodiment 他の実施の形態における同軸管を示す図The figure which shows the coaxial pipe | tube in other embodiment 従来例における一般的な熱交換器の概略図Schematic diagram of a general heat exchanger in a conventional example
 <第一の実施の形態> <First embodiment>
 以下、本発明の第一の実施の形態について図面を参照して説明する。この実施の形態における熱交換器1は、図1に示すように、左右のヘッダ2の間に複数の伝熱管4を有してなるものであって、特徴的には、そのヘッダ2を、複数のヘッダユニット21とヘッダカバー3とで構成し、さらに、それぞれのヘッダユニット21を、伝熱管4を上下から挟み込むための凹部28を有する一対のユニット分離体22で構成するようにしたものである。以下、本実施の形態について詳細に説明する。なお、説明の関係上、図2に示すように、伝熱管4が取り付けられる側を前面(第一壁面23)とし、伝熱管4の延長方向上を後面、その左右両側を側面、上側および下側をそれぞれ上面、底面として説明する。 Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1, the heat exchanger 1 in this embodiment includes a plurality of heat transfer tubes 4 between the left and right headers 2. The header unit 21 is composed of a plurality of header units 21 and the header cover 3, and each header unit 21 is composed of a pair of unit separators 22 each having a recess 28 for sandwiching the heat transfer tube 4 from above and below. is there. Hereinafter, this embodiment will be described in detail. For the sake of explanation, as shown in FIG. 2, the side to which the heat transfer tube 4 is attached is the front surface (first wall surface 23), the heat transfer tube 4 extends in the rear direction, the left and right sides are the side surfaces, the upper side and the lower The sides will be described as an upper surface and a bottom surface, respectively.
 このヘッダ2は、熱交換の対象となる流体をそれぞれの伝熱管4へ流入/排出させるようにしたものであって、同一平面状をなすように一列に並べられた伝熱管4を保持するヘッダユニット21と、このヘッダユニット21を積層させた状態で後面側から取り付けられるヘッダカバー3とを備えて構成される。このヘッダ2を介して流体を流入させる場合は、そのヘッダカバー3の流入口31から流体を流入させ、ヘッダユニット21の後面側に設けられた開口部27を介して伝熱管4に導くようにする。一方、その流体を排出させる場合は、伝熱管4で熱交換しえた流体をヘッダユニット21の後端側へと導き、ヘッダカバー3との隙間空間Sを介して排出口32から排出させるようにする。 The header 2 is configured to allow the fluid to be heat exchanged to flow into and out of the respective heat transfer tubes 4, and to hold the heat transfer tubes 4 arranged in a line so as to form the same plane. A unit 21 and a header cover 3 attached from the rear side in a state where the header units 21 are laminated are configured. When the fluid is introduced through the header 2, the fluid is introduced from the inlet 31 of the header cover 3 and guided to the heat transfer tube 4 through the opening 27 provided on the rear surface side of the header unit 21. To do. On the other hand, when the fluid is discharged, the fluid that has been heat exchanged by the heat transfer tube 4 is guided to the rear end side of the header unit 21 and is discharged from the discharge port 32 through the gap space S with the header cover 3. To do.
 このようなヘッダ2を構成するヘッダユニット21は、図2や図3に示すように、一対のユニット分離体22を上下に対向させて構成される。このユニット分離体22は、伝熱管4が取り付けられる側である第一壁面23に複数の凹部28を設けるとともに、そこから連続するように左右両側面24および底面25を設け、後面側を開放させた開口部27を形成するようにしている。この第一壁面23は、伝熱管4の軸面と平行な分割面20で分割されており、その分割面20に複数の凹部28を形成している。この分割面20は、伝熱管4の軸面と平行な面によって分割されており、また、凹部28については、伝熱管4の外形を半割りした形状を有するような形状となっている。なお、図2や図3では、伝熱管4が円形であるため、凹部28の形状についても半円状としているが、図4に示すような扁平状の伝熱管4を使用する場合は、その伝熱管4の下半分を半割りした半扁平形状とすることもできる。このような形状に形成された凹部28は、第一壁面23に左右対称となるような位置に設けられており、これによって、ユニット分離体22を上下逆向きにしてそれぞれの凹部28の開放部29を対向させた場合であっても、それぞれの開放部29を位置合わせし、これによって伝熱管4を挟み込ませることができるようにしている。 As shown in FIGS. 2 and 3, the header unit 21 constituting such a header 2 is configured with a pair of unit separators 22 facing each other vertically. The unit separator 22 is provided with a plurality of recesses 28 on a first wall surface 23 on which the heat transfer tube 4 is attached, and left and right side surfaces 24 and a bottom surface 25 are provided so as to continue from there, and the rear surface side is opened. Opening 27 is formed. The first wall surface 23 is divided by a dividing surface 20 parallel to the axial surface of the heat transfer tube 4, and a plurality of recesses 28 are formed on the dividing surface 20. The dividing surface 20 is divided by a plane parallel to the axial surface of the heat transfer tube 4, and the concave portion 28 has a shape that halves the outer shape of the heat transfer tube 4. In FIGS. 2 and 3, since the heat transfer tube 4 is circular, the shape of the recess 28 is also semicircular. However, when using a flat heat transfer tube 4 as shown in FIG. A semi-flat shape in which the lower half of the heat transfer tube 4 is divided in half can also be used. The recesses 28 formed in such a shape are provided at positions that are symmetrical with respect to the first wall surface 23, so that the unit separators 22 are turned upside down and the opening portions of the respective recesses 28 are opened. Even when 29 is opposed, the respective opening portions 29 are aligned so that the heat transfer tubes 4 can be sandwiched.
 一方、ヘッダユニット21の後面側から取り付けられるヘッダカバー3は、図1に示すように、流体を流入させる流入口31や、その流体を排出させる排出口32を設けて構成されており、その流体を各ヘッダユニット21に分岐させて流入(あるいは排出)させて伝熱管4へと導くようにしている。このヘッダカバー3は、図5に示すように、積層された状態のヘッダユニット21を覆うように取り付けられ、ヘッダユニット21の後面側の開口部27に隙間空間Sを形成した状態で、そこから流体をヘッダユニット21内に流入させるようにしている。 On the other hand, as shown in FIG. 1, the header cover 3 attached from the rear surface side of the header unit 21 is configured to include an inflow port 31 through which a fluid flows and a discharge port 32 through which the fluid is discharged. Are branched into each header unit 21 and introduced (or discharged) to be led to the heat transfer tube 4. As shown in FIG. 5, the header cover 3 is attached so as to cover the stacked header units 21, and a gap space S is formed in the opening 27 on the rear surface side of the header unit 21. The fluid is allowed to flow into the header unit 21.
 このように構成されたヘッダ2には熱伝導性の高い伝熱管4が取り付けられる。この伝熱管4は、金属などによって構成されるものであって、外径寸法が0.8mm~2.0mm、好ましくは、0.9mm~1.5mm、内径寸法が0.7mm~1.9mm、好ましくは、0.8mm~1.4mm程度の断面円形状に構成される。この伝熱管4をヘッダ2に取り付ける場合は、接合媒体としてロウ材5などを用い、これを溶解させてヘッダ2の凹部28との隙間を穴埋めする。 The heat transfer pipe 4 having high thermal conductivity is attached to the header 2 configured in this way. The heat transfer tube 4 is made of metal or the like, and has an outer diameter of 0.8 mm to 2.0 mm, preferably 0.9 mm to 1.5 mm, and an inner diameter of 0.7 mm to 1.9 mm. The cross-sectional circle is preferably about 0.8 mm to 1.4 mm. When the heat transfer tube 4 is attached to the header 2, the brazing material 5 or the like is used as a joining medium, and this is melted to fill the gap with the concave portion 28 of the header 2.
 次に、このように構成された熱交換器1を製造する場合について説明する。この熱交換器1を製造する場合は、まず、ユニット分離体22の凹部28が上向きとなるように配置し、その状態で、その凹部28の開放部29から伝熱管4を取り付ける。この凹部28に伝熱管4を取り付ける場合は、複数本の伝熱管4をユニット分離体22の上を転がすように落とし込み、凹部28に落とし込んだ伝熱管4以外の伝熱管4を取り除いて取り付ける。そして、このように伝熱管4を取り付けた後、その伝熱管4の端部の位置を整えた後、上下逆にしたユニット分離体22を上から被せ、上下のユニット分離体22の凹部28で伝熱管4を挟み込ませる。そして、上下のユニット分離体22の分割面20や伝熱管4と凹部28との隙間をロウ材5でロウ付けする。 Next, the case where the heat exchanger 1 configured as described above is manufactured will be described. When manufacturing this heat exchanger 1, first, the unit separator 22 is arranged so that the concave portion 28 faces upward, and in that state, the heat transfer tube 4 is attached from the open portion 29 of the concave portion 28. When the heat transfer tubes 4 are attached to the recesses 28, the plurality of heat transfer tubes 4 are dropped so as to roll on the unit separator 22, and the heat transfer tubes 4 other than the heat transfer tubes 4 dropped into the recesses 28 are removed and attached. And after attaching the heat exchanger tube 4 in this way, after adjusting the position of the edge part of the heat exchanger tube 4, the unit separator 22 turned upside down is covered from above, and the concave portion 28 of the upper and lower unit separators 22 is covered. The heat transfer tube 4 is sandwiched. Then, the dividing surfaces 20 of the upper and lower unit separators 22 and the gaps between the heat transfer tubes 4 and the recesses 28 are brazed with the brazing material 5.
 以下、同様にして、伝熱管4を取り付けたヘッダユニット21を複数設け、これらを上下方向に積層していく。このときヘッダユニット21の後面側は開口した状態となっており、その後面側からヘッダカバー3を取り付けて、ヘッダユニット21の後面側に隙間空間Sを形成する。このようにヘッダカバー3を取り付けた後、そのヘッダカバー3とヘッダユニット21の接合部分をロウ付けし、流体を外部に漏らさないようにする。 Hereinafter, similarly, a plurality of header units 21 to which the heat transfer tubes 4 are attached are provided, and these are stacked in the vertical direction. At this time, the rear surface side of the header unit 21 is in an open state, the header cover 3 is attached from the rear surface side, and the gap space S is formed on the rear surface side of the header unit 21. After the header cover 3 is attached in this way, the joint portion between the header cover 3 and the header unit 21 is brazed so that the fluid does not leak outside.
 このように構成された熱交換器1を使用する場合の作用について説明する。 The operation when using the heat exchanger 1 configured as described above will be described.
 まず、一方のヘッダ2の流入口31から流体を流入させると、その流体は、ヘッダカバー3とヘッダユニット21の隙間空間Sに流れ込み、そこから各ヘッダユニット21に分岐して、それぞれの伝熱管4に流れていく。このとき、その流体は、伝熱管4の外周部分を流れる他の流体との間で熱交換が行われ、熱交換が行われた状態で反対側のヘッダユニット21から排出される。そして、そのヘッダユニット21の後面側の隙間空間Sを介してヘッダカバー3の排出口32から排出される。 First, when a fluid is introduced from the inlet 31 of one header 2, the fluid flows into the gap space S between the header cover 3 and the header unit 21, and then branches to each header unit 21. It will flow to 4. At this time, the fluid is exchanged with other fluid flowing in the outer peripheral portion of the heat transfer tube 4, and is discharged from the header unit 21 on the opposite side in a state where the heat exchange is performed. And it discharges | emits from the discharge port 32 of the header cover 3 through the clearance space S of the rear surface side of the header unit 21. FIG.
 このように上記実施の形態によれば、凹部28を有する複数のユニット分離体22を上下に対向させて伝熱管4を挟み込むようにしたので、従来のように伝熱管4を軸方向に挿入させる場合に比べて格段にその取り付け作業を簡素化させることができるようになる。 As described above, according to the above-described embodiment, the plurality of unit separators 22 having the recesses 28 are vertically opposed to sandwich the heat transfer tube 4, so that the heat transfer tube 4 is inserted in the axial direction as in the prior art. Compared to the case, the installation work can be greatly simplified.
 なお、上記第一の実施の形態は、同じ形状を有するユニット分離体22を上下に対向させるようにしたが、ロウ付けする際の溶着代が少なくなる場合は、図6に示すように、片方のユニット分離体22を若干小さく構成しておき、第一壁面23や側面24をオーバーラップさせてロウ付けするようにしてもよい。このとき、ヘッダユニット21にヘッダカバー3を取り付けようとすると、小さく構成されたユニット分離体22(図6においては上側のユニット分離体22)とヘッダカバー3との間に隙間が生じてしまうが、この隙間については、ロウ材5や金属板などを用いて封止するようにしてもよい。 In the first embodiment, the unit separators 22 having the same shape are vertically opposed to each other. However, when the welding allowance during brazing is reduced, as shown in FIG. The unit separator 22 may be configured to be slightly small, and the first wall surface 23 and the side surface 24 may be overlapped and brazed. At this time, if the header cover 3 is to be attached to the header unit 21, a gap is generated between the small unit separator 22 (upper unit separator 22 in FIG. 6) and the header cover 3. The gap may be sealed using a brazing material 5 or a metal plate.
 <第二の実施の形態> <Second embodiment>
 次に、本発明の第二の実施の形態につい図7や図8を用いて説明する。上記第一の実施の形態では、ヘッダユニット21の後面側を開口させて、そこに流体を通すようにしているが、第二の実施の形態では、ヘッダユニット21の側面側を開口させて、そこに流体を通すようにしたものである。 Next, a second embodiment of the present invention will be described with reference to FIGS. In the first embodiment, the rear surface side of the header unit 21 is opened and fluid is allowed to pass therethrough. However, in the second embodiment, the side surface side of the header unit 21 is opened, The fluid is made to pass there.
 この実施の形態におけるヘッダユニット21とヘッダカバー3の構成について図7や図8を用いて説明する。このヘッダユニット21は、第一の実施の形態と同様に、一対のユニット分離体22を対向させて構成されるものであって、それぞれのユニット分離体22に、伝熱管4の形状に対応させた半割りの凹部28と、その凹部28を有する第一壁面23と対向する後面26と、底面25とを設け、全体として上向きコの字形状をなすように構成されている。そして、その上面側と側面側を開口させ、ヘッダカバー3を取り付ける場合には、第一の実施の形態と同様に、一対のユニット分離体22で伝熱管4を挟み込み、ロウ付けした状態で積層していく。次に、このように積層されたヘッダユニット21の開口部27を隙間空間Sを有するようにヘッダカバー3を取り付けてロウ付けする。 The configuration of the header unit 21 and the header cover 3 in this embodiment will be described with reference to FIGS. As in the first embodiment, the header unit 21 is configured by facing a pair of unit separators 22, and each unit separator 22 is made to correspond to the shape of the heat transfer tube 4. In addition, a half-divided concave portion 28, a rear surface 26 facing the first wall surface 23 having the concave portion 28, and a bottom surface 25 are provided so as to form an upward U-shape as a whole. And when opening the upper surface side and the side surface side and attaching the header cover 3, like the first embodiment, the heat transfer tube 4 is sandwiched between the pair of unit separators 22 and laminated in a brazed state. I will do it. Next, the header cover 3 is attached and brazed to the opening 27 of the header unit 21 stacked in this manner so as to have a gap space S.
 このように構成した場合であっても、半割りされた一対のユニット分離体22で伝熱管4を挟み込むようにしているため、従来のように伝熱管4を軸方向に挿入させる場合に比べて格段にその取り付け作業を簡素化することができるようになる。 Even in the case of such a configuration, the heat transfer tube 4 is sandwiched between the pair of half-separated unit separators 22, so that the heat transfer tube 4 is inserted in the axial direction as in the conventional case. The mounting operation can be greatly simplified.
 なお、本実施の形態において、第一の実施の形態と同じ符号を付したものは、第一の実施の形態と同じ構成を有するものとする。 In addition, in this embodiment, what attached | subjected the same code | symbol as 1st Embodiment shall have the same structure as 1st Embodiment.
 <第三の実施の形態> <Third embodiment>
 次に、本発明の第三の実施の形態について図9を用いて説明する。上記実施の形態では、ユニット分離体22の第一壁面23における上辺部分に凹部28を設けるようにしたが、この実施の形態では、第一壁面23の上辺部分および下辺部分に凹部28を設けるようにしたものである。 Next, a third embodiment of the present invention will be described with reference to FIG. In the above embodiment, the concave portion 28 is provided on the upper side portion of the first wall surface 23 of the unit separator 22. However, in this embodiment, the concave portion 28 is provided on the upper side portion and the lower side portion of the first wall surface 23. It is a thing.
 このユニット分離体22は、第一壁面23と両側面24を有するとともに、これらの壁面の上下中央位置に底面25を設けるようにしたものであって、上面側および下面側、後面側を開口させるようにしたものである。そして、この第一壁面23の分割面20に伝熱管4を軸面と平行に半割りした凹部28を形成するとともに、その下側の分割面20にも同じ形状をなす凹部28を設け、これによって同じユニット分離体22を積層した場合に、それぞれの凹部28で伝熱管4の外周部分を挟み込んで保持させるようにしたものである。 The unit separator 22 has a first wall surface 23 and both side surfaces 24, and a bottom surface 25 is provided at the center of the upper and lower sides of these wall surfaces. The upper surface side, the lower surface side, and the rear surface side are opened. It is what I did. Then, a recess 28 is formed on the split surface 20 of the first wall surface 23 by dividing the heat transfer tube 4 in half parallel to the axial surface, and a recess 28 having the same shape is provided on the lower split surface 20. When the same unit separators 22 are stacked, the outer peripheral portions of the heat transfer tubes 4 are sandwiched and held by the respective recesses 28.
 このようにした場合であっても、半割りされた一対のユニット分離体22の凹部28で伝熱管4を挟み込むようにしているため、従来のように伝熱管4を軸方向に挿入させる場合に比べて格段にその取り付け作業を簡素化することができるようになる。 Even in such a case, since the heat transfer tube 4 is sandwiched between the recessed portions 28 of the pair of half-separated unit separators 22, when the heat transfer tube 4 is inserted in the axial direction as in the prior art. Compared to this, the installation work can be greatly simplified.
 しかも、この実施の形態では、ユニット分離体22を積層していく際に、上下方向の底面25の枚数が少なくなるため、上下方向の厚みを小さくすることができ、これに伴って、伝熱管の隙間も小さくすることができるようになる。 In addition, in this embodiment, when the unit separators 22 are stacked, the number of the bottom surfaces 25 in the vertical direction is reduced, so that the thickness in the vertical direction can be reduced. The gap can be reduced.
 <第四の実施の形態> <Fourth embodiment>
 次に、本発明の第四の実施の形態について図10や図11を用いて説明する。上記第一の実施の形態や第二の実施の形態では、単一管としての伝熱管4をユニット分離体22の凹部に取り付けるようにしているが、この第四の実施の形態では、内管41と外管42を有する伝熱管4をヘッダ2の凹部28に取り付けるようにしたものである。なお、この実施の形態では、図11に示すように、二本の内管41を外管42に内接させ、これによって内管41が高圧で膨らんだ場合であっても外管42によって膨張を防止できるようにするとともに、それぞれの軸面を一致させるようにしている。 Next, a fourth embodiment of the present invention will be described with reference to FIGS. In the first embodiment and the second embodiment, the heat transfer tube 4 as a single tube is attached to the recess of the unit separator 22, but in the fourth embodiment, the inner tube The heat transfer tube 4 having 41 and an outer tube 42 is attached to the recess 28 of the header 2. In this embodiment, as shown in FIG. 11, the two inner pipes 41 are inscribed in the outer pipe 42, so that the inner pipe 41 is expanded by the outer pipe 42 even when the inner pipe 41 is inflated at a high pressure. Can be prevented, and the respective axial surfaces are made to coincide with each other.
 まず、この内管41と外管42を有する伝熱管4を用いて熱交換させる場合の作用について、図10を用いて説明すると、まず、この熱交換器1を使用する場合は、流入口31aから第一ヘッダ2aを介して熱交換の対象となる第一流体を流入させる。また、これと同時に、第二ヘッダ2bの流入口31bから第二流体を流入させる。すると、流入口31aから流入した第一流体は、外管42と内管41との隙間を通り、一方、流入口31bから流入した第二流体は、内管41内を通り、その途中で第一流体と熱交換する。なお、このような伝熱管4を用いて熱交換させる場合、これとは逆に、熱交換の対象となる流体を内管41内に通して外管42の間に通される他の流体とで熱交換させるようにしてもよく、あるいは、熱交換の対象となる流体を内管41と外管42とのリング状の隙間に通し、内管41内を通る流体と外管42の外側を通る流体とで熱交換させるようにしてもよい。 First, the effect of heat exchange using the heat transfer tube 4 having the inner tube 41 and the outer tube 42 will be described with reference to FIG. 10. First, when the heat exchanger 1 is used, the inlet 31a is used. From the first header 2a, the first fluid to be heat exchanged is introduced. At the same time, the second fluid is introduced from the inlet 31b of the second header 2b. Then, the first fluid flowing in from the inflow port 31a passes through the gap between the outer tube 42 and the inner tube 41, while the second fluid flowing in from the inflow port 31b passes through the inner tube 41 and reaches the middle on the way. Exchange heat with one fluid. When heat exchange is performed using such a heat transfer tube 4, conversely, the fluid to be heat exchanged is passed through the inner tube 41 and another fluid passed between the outer tubes 42. Alternatively, the fluid to be heat exchanged may be passed through a ring-shaped gap between the inner tube 41 and the outer tube 42, and the fluid passing through the inner tube 41 and the outside of the outer tube 42 may be passed through. You may make it heat-exchange with the fluid which passes.
 このような伝熱管4を用いた熱交換器1のヘッダに伝熱管4を取り付ける場合、内管41と外管42との間に第一流体を流入させる第一ヘッダ2aと、その内管41の内側にのみ第二流体を流入させるための第二ヘッダ2bをそれぞれ設けるようにする。 When the heat transfer tube 4 is attached to the header of the heat exchanger 1 using such a heat transfer tube 4, the first header 2 a that allows the first fluid to flow between the inner tube 41 and the outer tube 42, and the inner tube 41. The second header 2b for allowing the second fluid to flow only inside is provided.
 この熱交換器1の構成について詳述すると、この熱交換器1の第一ヘッダ2aのユニット分離体22は、図11に示すように、外管42の外形を半割りにした第一凹部28aを有する第一壁面23と、内管41の外形を半割りにした第二凹部28bを有する第二壁面(後面26)とを備え、一方側の側面を開口させるようにしている。このとき、第一凹部28aの分割面20と第二凹部28bの分割面20については、すべての管の軸面が揃っているために同一平面状とすることができる。そして、上記実施の形態と同様に、一対のユニット分離体22を上下逆向きに対向させ、第一凹部28aで外管42の外周部を挟み込ませるとともに、第二凹部28bで内管41を挟み込ませる。これによって、第一ヘッダ2aのヘッダユニット21aには、外管42と内管41との隙間に第一流体を通すことができる。 The configuration of the heat exchanger 1 will be described in detail. As shown in FIG. 11, the unit separator 22 of the first header 2a of the heat exchanger 1 has a first recess 28a in which the outer tube 42 is divided in half. And a second wall surface (rear surface 26) having a second recess 28b in which the outer shape of the inner tube 41 is halved, and one side surface is opened. At this time, the split surface 20 of the first recess 28a and the split surface 20 of the second recess 28b can be formed in the same plane because the axial surfaces of all the tubes are aligned. As in the above embodiment, the pair of unit separators 22 are opposed to each other in the upside down direction, and the outer periphery of the outer tube 42 is sandwiched by the first recess 28a, and the inner tube 41 is sandwiched by the second recess 28b. Make it. Thereby, the first fluid can be passed through the gap between the outer tube 42 and the inner tube 41 through the header unit 21a of the first header 2a.
 このように構成されたヘッダユニット21aにはヘッダカバー3が取り付けられる。なお、この実施の形態では、ヘッダユニット21aの第一壁面23と後面26に外管42や内管41が突出しているため、後面側からヘッダカバー3を取り付けることができない。そこで、第一ヘッダ2aのヘッダユニット21aについては、側面側に開口部27を形成し、その開口部27から所定の隙間空間Sを有するようにヘッダカバー3を取り付ける。このヘッダカバー3については、第二の実施の形態である図8に示すように、左右いずれか一方の側面にのみ取り付けるようにしてもよく、あるいは両方の側面に取り付けるようにしてもよい。 The header cover 3 is attached to the header unit 21a configured as described above. In this embodiment, since the outer tube 42 and the inner tube 41 protrude from the first wall surface 23 and the rear surface 26 of the header unit 21a, the header cover 3 cannot be attached from the rear surface side. Therefore, the header unit 21 a of the first header 2 a is formed with an opening 27 on the side surface side, and the header cover 3 is attached so as to have a predetermined gap space S from the opening 27. About this header cover 3, as shown in FIG. 8 which is 2nd embodiment, it may be attached only to either one of the left and right side surfaces, or may be attached to both side surfaces.
 一方、第二ヘッダ2bのユニット分離体22は、第一の実施の形態(図2)や第二の実施の形態(図7)と同様に構成される。この第二ヘッダ2bのユニット分離体22は、後面26側に伝熱管4が突出していないため、第一の実施の形態と同様に後面側からヘッダカバー3を取り付けることができる。あるいは、第一ヘッダ2aに取り付けられるヘッダカバー3と同様に、側面側にヘッダカバー3を取り付けてもよい。図10では、第二ヘッダ2bの側面24にヘッダカバー3を取り付けた状態を示している。なお、本発明との関係において、第二ヘッダ2bのユニット分離体22については、内管41が取り付けられる側の壁面を第三壁面、また、これに軸方向に対向する壁面を第四壁面(後面)とする。 On the other hand, the unit separator 22 of the second header 2b is configured in the same manner as in the first embodiment (FIG. 2) and the second embodiment (FIG. 7). Since the heat transfer tube 4 does not protrude from the rear surface 26 side of the unit separator 22 of the second header 2b, the header cover 3 can be attached from the rear surface side as in the first embodiment. Or you may attach the header cover 3 to the side surface similarly to the header cover 3 attached to the 1st header 2a. In FIG. 10, the state which attached the header cover 3 to the side surface 24 of the 2nd header 2b is shown. In relation to the present invention, for the unit separator 22 of the second header 2b, the wall surface on the side where the inner tube 41 is attached is the third wall surface, and the wall surface facing this in the axial direction is the fourth wall surface ( Rear side).
 このように構成された熱交換器1を製造する場合は、左右両側に第一ヘッダ2aと第二ヘッダ2bのヘッダユニットを配置し、その状態で伝熱管4を凹部28a、28bに取り付けていく。このとき、外管42については第一ヘッダ2aの第一壁面23の凹部28aに挿入し、その外管42から突出する内管41については、後面26に設けられた凹部28bおよび第二ヘッダ2bの凹部28に挿入するとともに、第二ヘッダ2bの第三壁面に設けられた凹部にも挿入する。そして、このように同軸の伝熱管4を取り付けた状態で、他のユニット分離体22を上面側から被せ、対向する凹部28a、28bで外管42と内管41を上下から挟み込む。そして、このように伝熱管4を挟み込んだ状態で接合部分をロウ付けして隙間を封止し、このようにロウ付けされたヘッダユニット21を上下方向に複数積層して、第一ヘッダ2aおよび第二ヘッダ2bの側面24にヘッダカバー3を取り付けていく。 When manufacturing the heat exchanger 1 configured as described above, the header units of the first header 2a and the second header 2b are arranged on the left and right sides, and the heat transfer tubes 4 are attached to the recesses 28a and 28b in this state. . At this time, the outer pipe 42 is inserted into the concave portion 28a of the first wall surface 23 of the first header 2a, and the inner pipe 41 protruding from the outer pipe 42 is provided with the concave portion 28b and the second header 2b provided on the rear surface 26. And is also inserted into a recess provided on the third wall surface of the second header 2b. Then, with the coaxial heat transfer tube 4 attached in this manner, the other unit separator 22 is covered from the upper surface side, and the outer tube 42 and the inner tube 41 are sandwiched from above and below by the concave portions 28a and 28b facing each other. Then, the joint portion is brazed in such a state that the heat transfer tube 4 is sandwiched in this manner to seal the gap, and a plurality of the header units 21 thus brazed are stacked in the vertical direction, and the first header 2a and The header cover 3 is attached to the side surface 24 of the second header 2b.
 このようにすれば、内管41と外管42とからなる伝熱管4をヘッダ2に取り付ける場合であっても、従来のように挿入穴に位置合わせして伝熱管4を挿入する必要がなくなり、極めて効率的に伝熱管4をヘッダ2に取り付けることができるようになる。 In this way, even when the heat transfer tube 4 composed of the inner tube 41 and the outer tube 42 is attached to the header 2, it is not necessary to insert the heat transfer tube 4 in alignment with the insertion hole as in the conventional case. The heat transfer tube 4 can be attached to the header 2 very efficiently.
 なお、本発明は上記実施の形態に限定されることなく、種々の態様で実施することができる。 Note that the present invention is not limited to the above-described embodiment, and can be implemented in various modes.
 例えば、上記実施の形態では、一対のユニット分離体22を上下に対向させて伝熱管4を挟み込ませるようにしたが、図12に示すように、U字状の凹部28を設けて伝熱管4を落とし込むとともに、その凹部28の開放した部分については、長方形状をなす一枚の板材210を取り付けるようにしてもよい。 For example, in the above embodiment, the pair of unit separators 22 are vertically opposed to sandwich the heat transfer tube 4, but as shown in FIG. 12, a U-shaped recess 28 is provided to provide the heat transfer tube 4. In addition, a single plate material 210 having a rectangular shape may be attached to a portion where the concave portion 28 is opened.
 また、上記実施の形態では、一対のユニット分離体22で伝熱管4を上下から挟み込むようにしたが、これに限らず、伝熱管4を取り付けた後の隙間をロウ材5のみで穴埋めして伝熱管4を保持させようにしてもよい。 In the above embodiment, the heat transfer tube 4 is sandwiched from above and below by the pair of unit separators 22. However, the present invention is not limited to this, and the gap after the heat transfer tube 4 is attached is filled with only the brazing material 5. The heat transfer tube 4 may be held.
 さらに、上記実施の形態では、同軸の伝熱管4を用いる場合、外管42として円形のものを用いるようにしたが、例えば、図13に示すような断面矩形状のものも用いてもよい。特に、このように断面矩形状の外管42を用いれば、二本の内管41を内接させる場合に、その外管42との壁面および隣接する内管41とで三点支持させることができ、内管41を安定させた状態で外管42内に保持させることができるようになる。この断面矩形形状の外管42の寸法は、外形の一辺の寸法が0.8mm~2.0mm、厚みの寸法は、0.05mm~0.15mm程度が好ましい。 Furthermore, in the above embodiment, when the coaxial heat transfer tube 4 is used, a circular tube is used as the outer tube 42. However, for example, a tube having a rectangular cross section as shown in FIG. 13 may be used. In particular, when the outer tube 42 having a rectangular cross section is used as described above, when the two inner tubes 41 are inscribed, the wall with the outer tube 42 and the adjacent inner tube 41 can be supported at three points. The inner tube 41 can be held in the outer tube 42 in a stable state. The outer tube 42 having a rectangular cross section preferably has a dimension of one side of the outer shape of 0.8 mm to 2.0 mm and a thickness of about 0.05 mm to 0.15 mm.
1・・・熱交換器
2・・・ヘッダ
2a・・・第一ヘッダ
2b・・・第二ヘッダ
21・・・ヘッダユニット
22・・・ユニット分離体
23・・・第一壁面
24・・・側面
25・・・底面
26・・・後面
26a・・・第二壁面
27・・・開口部
S・・・隙間空間
28、28a、28b・・・凹部
29・・・開放部
3・・・ヘッダカバー
31・・・流入口
32・・・排出口
4・・・伝熱管
41・・・内管
42・・・外管
5・・・ロウ材
DESCRIPTION OF SYMBOLS 1 ... Heat exchanger 2 ... Header 2a ... 1st header 2b ... 2nd header 21 ... Header unit 22 ... Unit separation body 23 ... 1st wall surface 24 ... Side 25 ... Bottom 26 ... Rear 26a ... Second wall 27 ... Opening S ... Clearance space 28, 28a, 28b ... Recess 29 ... Opening 3 ... Header Cover 31 ... Inlet 32 ... Discharge port 4 ... Heat transfer tube 41 ... Inner tube 42 ... Outer tube 5 ... Brazing material

Claims (6)

  1. 一対のヘッダ間に取り付けられた伝熱管に流体を通して熱交換させる熱交換器において、
    当該ヘッダを、
    前記伝熱管の軸面と平行な面で分割された分割面を有する複数の第一壁面と、
    当該第一壁面の分割面に設けられ、前記伝熱管の外周部に接するように形成された凹部と、
    当該凹部に挟み込まれた伝熱管との隙間および前記複数の第一壁面の分割面を封止する封止材と、
    を有するように構成したことを特徴とする熱交換器。
    In a heat exchanger for exchanging heat through a heat transfer tube attached between a pair of headers,
    The header
    A plurality of first wall surfaces having a divided surface divided by a plane parallel to the axial surface of the heat transfer tube;
    A concave portion provided on the dividing surface of the first wall surface and formed to contact the outer peripheral portion of the heat transfer tube;
    A sealing material that seals the gap between the heat transfer tubes sandwiched between the recesses and the divided surfaces of the plurality of first wall surfaces;
    It is comprised so that it may have. The heat exchanger characterized by the above-mentioned.
  2. 一対のヘッダ間に取り付けられた伝熱管に流体を通して熱交換させる熱交換器において、
    当該ヘッダを、
    前記伝熱管の軸面と平行な面で分割された分割面を有する複数の第一壁面と、
    当該第一壁面の分割面に沿って一列に設けられ、前記伝熱管の外周部に接するように形成された複数の凹部と、
    当該凹部に挟み込まれた伝熱管との隙間および前記複数の第一壁面の分割面を封止する封止材と、
    を有するように構成したことを特徴とする熱交換器。
    In a heat exchanger for exchanging heat through a heat transfer tube attached between a pair of headers,
    The header
    A plurality of first wall surfaces having a divided surface divided by a plane parallel to the axial surface of the heat transfer tube;
    A plurality of recesses provided in a row along the dividing surface of the first wall surface, and formed so as to be in contact with the outer peripheral portion of the heat transfer tube;
    A sealing material that seals the gap between the heat transfer tubes sandwiched between the recesses and the divided surfaces of the plurality of first wall surfaces;
    It is comprised so that it may have. The heat exchanger characterized by the above-mentioned.
  3. 一対のヘッダ間に取り付けられた伝熱管に流体を通して熱交換させる熱交換器において、
    当該ヘッダを、
    前記伝熱管の軸面と平行な面で分割された分割面を有する複数の第一壁面と、
    当該第一壁面における両分割面に設けられ、前記伝熱管の外周部に接するように形成された複数の凹部と、
    当該凹部に挟み込まれた伝熱管との隙間および前記複数の第一壁面の分割面を封止する封止材と、
    を有するように構成したことを特徴とする熱交換器。
    In a heat exchanger for exchanging heat through a heat transfer tube attached between a pair of headers,
    The header
    A plurality of first wall surfaces having a divided surface divided by a plane parallel to the axial surface of the heat transfer tube;
    A plurality of recesses provided on both split surfaces of the first wall surface and formed so as to be in contact with the outer peripheral portion of the heat transfer tube;
    A sealing material that seals the gap between the heat transfer tubes sandwiched between the recesses and the divided surfaces of the plurality of first wall surfaces;
    It is comprised so that it may have. The heat exchanger characterized by the above-mentioned.
  4. 二対のヘッダと、内管と外管とからなる伝熱管とからなり、当該内管と外管にそれぞれ流体を通して熱交換させる熱交換器において、
    前記二対のヘッダを、
    外管と内管の間に流体を通す一対の第一ヘッダと、内管に流体を通す一対の第二ヘッダとで構成し、
    前記第一ヘッダを、
    前記伝熱管の軸面と平行な面で分割された分割面を有する第一壁面と、当該第一壁面に対向する第二壁面で構成されるとともに、当該第一壁面の分割面に設けられ、外管の外周部に接するように形成された第一凹部と、当該第二壁面の分割面に設けられ、内管の外周部に接するように形成された第二凹部とを有するように構成するとともに、
    当該第一凹部と外管との隙間、第二凹部と内管との隙間および分割面を封止する封止材を有するように構成したことを特徴とする熱交換器。
    In a heat exchanger that consists of two pairs of headers and a heat transfer tube composed of an inner tube and an outer tube, and heat exchanges the fluid through the inner tube and the outer tube,
    The two pairs of headers,
    A pair of first headers that allow fluid to pass between the outer pipe and the inner pipe, and a pair of second headers that allow fluid to pass through the inner pipe,
    The first header,
    A first wall surface having a split surface divided by a plane parallel to the axial surface of the heat transfer tube, and a second wall surface facing the first wall surface, provided on the split surface of the first wall surface, A first concave portion formed so as to be in contact with the outer peripheral portion of the outer tube and a second concave portion provided on the dividing surface of the second wall surface and formed so as to be in contact with the outer peripheral portion of the inner tube are configured. With
    A heat exchanger comprising a sealing material for sealing the gap between the first recess and the outer tube, the gap between the second recess and the inner tube, and the dividing surface.
  5. 前記第二ヘッダは、前記内管の軸面と平行な面で分割された分割面を有する第三壁面と、当該第三壁面の分割面に設けられ、内管の外周部に接するように形成された第三凹部とを有するように構成するとともに、
    第三凹部と内管との隙間および分割面を封止する封止材を有するように構成したことを特徴とする請求項4に記載の熱交換器。
    The second header is provided on a third wall surface having a divided surface divided by a plane parallel to the axial surface of the inner tube, and formed on the divided surface of the third wall surface so as to be in contact with the outer peripheral portion of the inner tube. And having a third recessed portion formed,
    The heat exchanger according to claim 4, wherein the heat exchanger is configured to have a sealing material that seals a gap between the third concave portion and the inner tube and a divided surface.
  6. 前記伝熱管を、外管に内接する二本の内管を有するように構成し、外管の軸面、内管の軸面、前記第一壁面の分割面および前記第二壁面の分割面とを同一面としたことを特徴とする請求項4に記載の熱交換器。 The heat transfer tube is configured to have two inner tubes that are inscribed in the outer tube, and an axial surface of the outer tube, an axial surface of the inner tube, a divided surface of the first wall surface, and a divided surface of the second wall surface The heat exchanger according to claim 4, characterized in that they are on the same plane.
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WO2010150877A1 (en) 2010-12-29
CN102483308B (en) 2014-02-19
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CN102483307B (en) 2013-09-25
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KR101354839B1 (en) 2014-01-22
JPWO2010150878A1 (en) 2012-12-10

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