WO2010134761A2 - Plasma gas scrubber device - Google Patents

Plasma gas scrubber device Download PDF

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Publication number
WO2010134761A2
WO2010134761A2 PCT/KR2010/003179 KR2010003179W WO2010134761A2 WO 2010134761 A2 WO2010134761 A2 WO 2010134761A2 KR 2010003179 W KR2010003179 W KR 2010003179W WO 2010134761 A2 WO2010134761 A2 WO 2010134761A2
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plasma
waste gas
present
exhaust line
process chambers
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PCT/KR2010/003179
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French (fr)
Korean (ko)
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WO2010134761A3 (en
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김익년
장홍기
지영연
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트리플코어스코리아
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/32Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by electrical effects other than those provided for in group B01D61/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/32Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by electrical effects other than those provided for in group B01D61/00
    • B01D53/323Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by electrical effects other than those provided for in group B01D61/00 by electrostatic effects or by high-voltage electric fields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0216Other waste gases from CVD treatment or semi-conductor manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/818Employing electrical discharges or the generation of a plasma

Definitions

  • the present invention relates to a plasma gas scrubber apparatus, and more particularly, to a plasma gas scrubber apparatus capable of treating a large amount of waste gas in an economical manner.
  • plasma Various application devices using the plasma have been continuously developed and applied.
  • One such plasma application is the treatment of waste gases which are essentially generated in semiconductors, chemical processes and the like.
  • One of the waste gas treatment methods according to the prior art is a combination of a plasma process and a water-cooled process.
  • Korean Patent Laid-Open No. 10-2007-0066998 discloses a configuration including a gas treatment chamber in which a plasma process is performed, a nozzle for injecting water into the gas treatment chamber, a water tank generated from the gas treatment chamber, and the like.
  • the conventional waste gas scrubber apparatus has one reaction chamber in one system, it is very difficult to operate the scrubber under optimum conditions for each of the semiconductor equipment having different amounts of waste gas discharged.
  • the prior art simply strips the gas decomposed and treated by plasma into water, and since the actual water is discharged from the reaction chamber while maintaining a liquid state, an excessively large water tank (or reservoir) was required.
  • the system one reaction chamber, one water tank
  • the system is very inefficient in implementing a large capacity scrubber, and its maintenance / repair There is also a problem that is quite difficult.
  • the present invention has been made to solve the above problems, and to provide a gas scrubber device that can effectively treat the waste gas generated from various kinds of semiconductor equipment.
  • the present invention provides a plasma gas scrubber apparatus, comprising: a plurality of process chambers in which waste gas is processed by the plasma; A plurality of nozzles provided at rear ends of the process chambers for injecting water into waste gas discharged from the process chambers; One water tank connected to the plurality of process chambers and nozzles; And a condenser connected to the water tank, the condenser for cooling and condensing water vapor generated from the process chamber and the nozzle.
  • the water is directly injected into the plasma torch discharged from the process chamber, the plurality of process chambers are connected to one first exhaust line, the first analyzer is provided with a first analyzer do.
  • a second exhaust line is provided at the rear end of the condenser, and a second analyzer is provided on the exhaust line.
  • waste gas discharged from a plurality of semiconductor facilities is introduced into the first exhaust line, and in another embodiment of the present invention, each process chamber is a separate semiconductor equipment exhaust line. Can be connected to.
  • the present invention provides a plasma gas scrubber apparatus, comprising: a plurality of process chambers in which waste gas is processed by the plasma; A plurality of nozzles provided at rear ends of the process chambers for injecting water into waste gas discharged from the process chambers; One water tank connected to the plurality of process chambers and nozzles; And a condenser connected to the water tank, the condenser for cooling and condensing water vapor generated from the process chamber and the nozzle.
  • the water is directly injected into the plasma torch discharged from the process chamber, the plurality of process chambers are connected to one first exhaust line, the first analyzer is provided with a first analyzer do.
  • a second exhaust line is provided at the rear end of the condenser, and a second analyzer is provided on the exhaust line.
  • waste gas discharged from a plurality of semiconductor facilities is introduced into the first exhaust line, and in another embodiment of the present invention, each process chamber is a separate semiconductor equipment exhaust line. Can be connected to.
  • FIG. 1 is a schematic diagram of a plasma scrubber apparatus according to an embodiment of the present invention.
  • FIG. 2 is a schematic diagram showing a plasma gas scrubber apparatus according to an embodiment of the present invention.
  • FIG. 3 is a block diagram of a plasma gas rubber device according to an embodiment of the present invention.
  • FIG. 4 is a block diagram of a plasma gas scrubber apparatus according to another embodiment of the present invention.
  • FIG. 5 is a configuration diagram of a plasma gas scrubber apparatus according to another embodiment of the present invention.
  • FIG. 1 is a schematic diagram of a plasma scrubber apparatus according to an embodiment of the present invention.
  • the scrubber apparatus 100 includes a plurality of process chambers 110, a nozzle 130 for spraying water, and a water tank in which the plurality of process chambers and the nozzles 130 are commonly connected. 160, a condenser 170.
  • Plasma is generated in the process chamber 110 to treat waste gas flowing into the process chamber.
  • the plurality of process chambers 110 are configured in parallel, and the plurality of process chambers 110 connected in parallel are commonly connected to the water tank 160 and the condenser 170 in the rear stage.
  • the scrubber treatment capacity can be greatly increased and easier maintenance is possible.
  • FIG. 2 is a schematic diagram showing a gas scrubber device according to an embodiment of the present invention.
  • a plasma generator 120 is connected to each of the process chambers 110.
  • the plasma generation unit 120 may be a microwave generation plasma generation unit including a magnetron (not shown), a 3-stub matcher (not shown), and the like.
  • any plasma generating method other than the microwave method may be used in the present invention, which is within the scope of the present invention.
  • Another gas for generating or maintaining plasma together with waste gas generated from semiconductor equipment is introduced into the process chamber 110, and waste gas introduced into the plasma formed in the process chamber 110 is decomposed. Thereafter, the decomposed waste gas exits to the rear end of the process chamber 110.
  • water is injected into the waste gas from the nozzle 130.
  • the water is sprayed and evaporated onto the plasma torch (flame) discharged from the process chamber.
  • the evaporated water and the waste gas are contacted again to strip the waste gas.
  • one or more nozzles are provided in the rear end line of the process chamber 110, and more preferably in the rear end line in the height region of the plasma torch generated from the process chamber and discharged to the rear end.
  • the plasma torch is evaporated by a heat source, and the water vapor reacted with the waste gas passes through the water tank 160.
  • the water combined with the waste gas is to maintain a state of some steam
  • the water vapor is cooled, condensing (condensing) while passing through the condenser 170 falls back to the water tank 160, the exhaust gas after the condenser It is discharged to the outside through the exhaust line 180 of.
  • FIG. 3 is a block diagram of a gas scrubber apparatus according to an embodiment of the present invention.
  • each of the plurality of process chambers 110a, 110b, and 110c is connected to one first exhaust line 300.
  • the first exhaust line 300 is connected to at least one semiconductor facility, and the waste gas discharged from the semiconductor facility flows into the first exhaust line 300 through a waste gas discharge line communicating from the semiconductor facility. Then, it is introduced into the plurality of process chambers.
  • the selective operation of the process chamber is possible according to the process conditions. For example, when the processing capacity is low, when only one of the plurality of process chambers is connected to the exhaust line 300 (for example, the semiconductor device is opened by opening the valve v between the exhaust line and the process chamber). Can be selectively connected to the process chamber), using only one of the process chambers, effective waste gas treatment is possible.
  • the configuration allows for a more economical plasma based gas scrubber implementation, in that the plasma treatment consumes relatively high energy.
  • FIG. 4 is a configuration diagram of a gas scrubber apparatus according to another embodiment of the present invention.
  • the gas scrubber apparatus includes a first exhaust line 300 connected to a plurality of process chambers and a second exhaust line 310 connected to a rear end of the condenser 170.
  • the first and second analyzers 320a and 320b for analyzing the gas flowing into / out of the first exhaust line 300 and the second exhaust line 310 are provided.
  • This configuration of the present invention is distinguished from the prior art in which an analyzer is installed at the front and rear of the process chamber for each plasma process chamber, and the configuration of the present invention enables the use and operation of expensive analyzers with a minimum. Furthermore, since the exhaust gas component of the entire system can be analyzed, it is possible to avoid the inconvenience of the prior art in which the exhaust gas component is analyzed for each process chamber and then integrated.
  • FIG. 5 is a configuration diagram of a gas scrubber apparatus according to another embodiment of the present invention.
  • the gas scrubber apparatus includes the configuration illustrated in FIGS. 1 and 2, that is, a plurality of plasma generators, a process chamber, a water spray nozzle, and a water tank and a condenser connected thereto.
  • Each of the plurality of process chambers may be connected to an exhaust line of a separate semiconductor facility (equipment A, facility B, facility C).
  • the above arrangement is particularly applicable to the case where each of the waste gas discharged from the semiconductor equipment is different (for example, the waste gas discharge capacity of the equipment C in FIG. 4 is larger), each using a small water tank provided in each gas scrubber. In the case of technology, there is a problem that a particular water tank fills up excessively fast.
  • the present invention uses one large water tank for the plurality of process chambers, thereby effectively preventing and solving the problems of the prior art.
  • the gas scrubber according to the present invention has the configuration disclosed in Figures 3 and 4, in which case malfunction occurs in a specific process chamber In this case, the valve of the waste gas inlet line flowing into the process chamber is abnormal, the operator can easily maintain and repair it. In this case, waste gas flowing into the process chamber having a malfunction is bypassed to another chamber.

Abstract

The present invention relates to a plasma gas scrubber device. The plasma gas scrubber device according to the present invention comprises: a plurality of processing chambers where waste gas is treated by means of plasma; a plurality of nozzles which are provided at the rear ends of the processing chambers and spray water onto the waste gas discharged from the processing chambers; a single water tank connected to the plurality of processing chambers and nozzles; and a single condenser which is connected to the water tank, and cools and condenses the water vapour produced from the processing chambers and the nozzles. Because the plasma gas scrubber device according to the present invention has a plurality of processing chambers, optimum waste gas treatment can be effected by appropriately selecting the number of processing chambers in accordance with the volume to be treated.

Description

플라즈마 가스 스크러버 장치Plasma gas scrubber
본 발명은 플라즈마 가스 스크러버 장치에 관한 것으로, 보다 상세하게는 경제적인 방식으로 대용량의 폐가스를 처리할 수 있는 플라즈마 가스 스크러버 장치에 관한 것이다.The present invention relates to a plasma gas scrubber apparatus, and more particularly, to a plasma gas scrubber apparatus capable of treating a large amount of waste gas in an economical manner.
기체 상태의 물질에 계속 열을 가하여 온도를 올려주면, 이온핵과 자유전자로 이루어진 입자들의 집합체가 만들어진다. 물질의 세 가지 형태인 고체, 액체, 기체와 더불어 '제4의 물질상태'로 불리며, 이러한 상태의 물질을 플라즈마라고 한다. 이러한 플라즈마를 이용하는 다양한 응용 장치들이 지속적으로 개발, 적용되고 있다. 이러한 플라즈마 응용예 중 하나는 반도체, 화학 공정 등에 필수적으로 발생하는 폐가스의 처리이다. If you heat up a gaseous substance and raise the temperature, you'll create an aggregate of particles that consist of an ion nucleus and free electrons. Along with the three forms of matter, solid, liquid and gas, it is called the 'fourth state of matter' and this state of matter is called plasma. Various application devices using the plasma have been continuously developed and applied. One such plasma application is the treatment of waste gases which are essentially generated in semiconductors, chemical processes and the like.
종래 기술에 의한 폐가스 처리 방법 중 하나는 플라즈마 공정과 수냉식 공정이 결합된 기술이다. 그 예로 대한민국 공개특허공보 10-2007-0066998호는 플라즈마 공정이 진행되는 가스처리챔버, 상기 가스처리챔버에 물을 분사하기 위한 노즐, 상기 가스처리 챔버로부터 발생한 물탱크 등을 포함하는 구성을 개시한다. 하지만, 종래의 폐가스 스크러버 장치는 하나의 시스템에 하나의 반응챔버를 구비하므로, 실제 배출되는 폐가스 양이 상이한 반도체 장비 각각에 대하여 최적의 조건으로 스크러버를 운전하는 것은 매우 어렵다. 더 나아가, 종래 기술은 단순히 플라즈마에 의하여 분해, 처리된 가스를 물로 스트리핑(stripping)하는 것으로, 실제 물이 그대로 액상을 유지한 상태로 반응 챔버로부터 배출되므로, 과도한 크기의 물탱크(또는 reservoir)가 요구되었다. 특히, 반도체 장비로부터 발생하는 폐가스의 종류와 그 양이 많아지는 경우 종래 기술에 따른 상기 시스템(하나의 반응챔버, 하나의 물탱크)은 대용량의 스크러버 구현에 있어서, 매우 비효율적이며, 그 유지/보수 또한 상당히 어렵다는 문제가 있다. One of the waste gas treatment methods according to the prior art is a combination of a plasma process and a water-cooled process. As an example, Korean Patent Laid-Open No. 10-2007-0066998 discloses a configuration including a gas treatment chamber in which a plasma process is performed, a nozzle for injecting water into the gas treatment chamber, a water tank generated from the gas treatment chamber, and the like. . However, since the conventional waste gas scrubber apparatus has one reaction chamber in one system, it is very difficult to operate the scrubber under optimum conditions for each of the semiconductor equipment having different amounts of waste gas discharged. Furthermore, the prior art simply strips the gas decomposed and treated by plasma into water, and since the actual water is discharged from the reaction chamber while maintaining a liquid state, an excessively large water tank (or reservoir) Was required. In particular, when the type and amount of waste gas generated from semiconductor equipment increases, the system (one reaction chamber, one water tank) according to the prior art is very inefficient in implementing a large capacity scrubber, and its maintenance / repair There is also a problem that is quite difficult.
따라서, 본 발명은 상기 문제를 개선하기 위하여 안출된 것으로서, 다양한 종류의 반도체 장비로부터 발생하는 폐가스를 효과적으로 처리할 수 있는 가스 스크러버 장치를 제공하는 데 있다. Accordingly, the present invention has been made to solve the above problems, and to provide a gas scrubber device that can effectively treat the waste gas generated from various kinds of semiconductor equipment.
상기 과제를 해결하기 위하여, 본 발명은 플라즈마 가스 스크러버 장치에 있어서, 상기 플라즈마에 의하여 폐가스가 처리되는 복수개의 공정 챔버; 상기 공정 챔버 각각의 후단에 구비되어 상기 공정 챔버로부터 배출되는 폐가스에 물을 분사하기 위한 복수의 노즐; 상기 복수의 공정 챔버 및 노즐과 연결된 하나의 물탱크; 및 상기 물탱크에 연결되며, 상기 공정 챔버 및 노즐로부터 발생한 수증기를 냉각, 응축시키기 위한 하나의 응축기를 포함하는 것을 특징으로 하는 플라즈마 가스 스크러버를 제공한다. 본 발명의 일 실시예에서 상기 물은 상기 공정 챔버로부터 토출되는 플라즈마 토치에 직접 분사되며, 상기 복수 개의 공정 챔버는 하나의 제 1 배기라인에 연결되며, 상기 제 1 배기 라인에 제 1 분석기가 구비된다. 또한, 본 발명의 또 다른 일 실시예에서 상기 응축기 후단에 제 2 배기라인 구비되며, 상기 배기라인 상에 제 2 분석기가 구비된다. In order to solve the above problems, the present invention provides a plasma gas scrubber apparatus, comprising: a plurality of process chambers in which waste gas is processed by the plasma; A plurality of nozzles provided at rear ends of the process chambers for injecting water into waste gas discharged from the process chambers; One water tank connected to the plurality of process chambers and nozzles; And a condenser connected to the water tank, the condenser for cooling and condensing water vapor generated from the process chamber and the nozzle. In one embodiment of the present invention, the water is directly injected into the plasma torch discharged from the process chamber, the plurality of process chambers are connected to one first exhaust line, the first analyzer is provided with a first analyzer do. In another embodiment of the present invention, a second exhaust line is provided at the rear end of the condenser, and a second analyzer is provided on the exhaust line.
본 발명의 또 다른 일 실시예에서는, 상기 제 1 배기라인에는 복수 개의 반도체 설비로부터 배출되는 폐가스가 유입되며, 본 발명의 또 다른 일 실시예에서 상기 각각의 공정 챔버는 각각 별도의 반도체 장비 배기 라인에 연결될 수 있다. In another embodiment of the present invention, waste gas discharged from a plurality of semiconductor facilities is introduced into the first exhaust line, and in another embodiment of the present invention, each process chamber is a separate semiconductor equipment exhaust line. Can be connected to.
상기 과제를 해결하기 위하여, 본 발명은 플라즈마 가스 스크러버 장치에 있어서, 상기 플라즈마에 의하여 폐가스가 처리되는 복수개의 공정 챔버; 상기 공정 챔버 각각의 후단에 구비되어 상기 공정 챔버로부터 배출되는 폐가스에 물을 분사하기 위한 복수의 노즐; 상기 복수의 공정 챔버 및 노즐과 연결된 하나의 물탱크; 및 상기 물탱크에 연결되며, 상기 공정 챔버 및 노즐로부터 발생한 수증기를 냉각, 응축시키기 위한 하나의 응축기를 포함하는 것을 특징으로 하는 플라즈마 가스 스크러버를 제공한다. 본 발명의 일 실시예에서 상기 물은 상기 공정 챔버로부터 토출되는 플라즈마 토치에 직접 분사되며, 상기 복수 개의 공정 챔버는 하나의 제 1 배기라인에 연결되며, 상기 제 1 배기 라인에 제 1 분석기가 구비된다. 또한, 본 발명의 또 다른 일 실시예에서 상기 응축기 후단에 제 2 배기라인 구비되며, 상기 배기라인 상에 제 2 분석기가 구비된다. In order to solve the above problems, the present invention provides a plasma gas scrubber apparatus, comprising: a plurality of process chambers in which waste gas is processed by the plasma; A plurality of nozzles provided at rear ends of the process chambers for injecting water into waste gas discharged from the process chambers; One water tank connected to the plurality of process chambers and nozzles; And a condenser connected to the water tank, the condenser for cooling and condensing water vapor generated from the process chamber and the nozzle. In one embodiment of the present invention, the water is directly injected into the plasma torch discharged from the process chamber, the plurality of process chambers are connected to one first exhaust line, the first analyzer is provided with a first analyzer do. In another embodiment of the present invention, a second exhaust line is provided at the rear end of the condenser, and a second analyzer is provided on the exhaust line.
본 발명의 또 다른 일 실시예에서는, 상기 제 1 배기라인에는 복수 개의 반도체 설비로부터 배출되는 폐가스가 유입되며, 본 발명의 또 다른 일 실시예에서 상기 각각의 공정 챔버는 각각 별도의 반도체 장비 배기 라인에 연결될 수 있다. In another embodiment of the present invention, waste gas discharged from a plurality of semiconductor facilities is introduced into the first exhaust line, and in another embodiment of the present invention, each process chamber is a separate semiconductor equipment exhaust line. Can be connected to.
도 1은 본 발명의 일 실시에에 따른 플라즈마 스크러버 장치의 모식도이다. 1 is a schematic diagram of a plasma scrubber apparatus according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 플라즈마 가스 스크러버 장치를 나타내는 모식도이다. 2 is a schematic diagram showing a plasma gas scrubber apparatus according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 플라즈마 가스 스트러버 장치의 구성도이다. 3 is a block diagram of a plasma gas rubber device according to an embodiment of the present invention.
도 4는 본 발명의 또 다른 일 실시예에 따른 플라즈마 가스 스크러버 장치의 구성도이다. 4 is a block diagram of a plasma gas scrubber apparatus according to another embodiment of the present invention.
도 5는 본 발명의 또 다른 일 실시예에 따른 플라즈마 가스 스크러버 장치의 구성도이다.5 is a configuration diagram of a plasma gas scrubber apparatus according to another embodiment of the present invention.
이하, 본 발명의 도면을 참조하여 상세하게 설명하고자 한다. 다음에 소개되는 실시예들은 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 예로서 제공되어지는 것이다. 따라서 본 발명은 이하 설명된 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 그리고 도면들에 있어서, 구성요소의 폭, 길이, 두께 등은 편의를 위하여 과장되어 표현될 수도 있다. 명세서 전체에 걸쳐서 동일한 참조번호들은 동일한 구성요소들을 나타낸다. Hereinafter, with reference to the drawings of the present invention will be described in detail. The following embodiments are provided as examples to sufficiently convey the spirit of the present invention to those skilled in the art. Therefore, the present invention is not limited to the embodiments described below and may be embodied in other forms. In the drawings, the width, length, thickness, etc. of the components may be exaggerated for convenience. Like numbers refer to like elements throughout.
도 1은 본 발명의 일 실시에에 따른 플라즈마 스크러버 장치의 모식도이다. 1 is a schematic diagram of a plasma scrubber apparatus according to an embodiment of the present invention.
도 1을 참조하면, 본 발명에 따른 스크러버 장치(100)는 복수개의 공정챔버(110), 물을 분사하는 노즐(130) 및 상기 복수개의 공정챔버 및 노즐(130)이 공통으로 연결된 물탱크(160), 응축기(170)를 구비한다. Referring to FIG. 1, the scrubber apparatus 100 according to the present invention includes a plurality of process chambers 110, a nozzle 130 for spraying water, and a water tank in which the plurality of process chambers and the nozzles 130 are commonly connected. 160, a condenser 170.
상기 공정챔버(110) 내에서는 플라즈마가 발생하여, 상기 공정 챔버 내로 유입되는 폐가스가 처리된다. 특히 본 발명은 상기 복수개의 공정 챔버(110)를 병렬적으로 구성한 후, 상기 병렬적으로 연결된 복수개의 공정 챔버(110)를 후단의 물탱크(160) 및 응축기(170)와 공통으로 연결한다. 이 경우, 전체 장치의 크기를 크게 줄이면서, 동시에 처리되는 폐가스 용량을 탄력적으로 선택할 수 있다. 더 나아가 스크러버 처리 용량을 크게 증가시킬 수 있으며, 보다 용이한 유지보수가 가능하다. Plasma is generated in the process chamber 110 to treat waste gas flowing into the process chamber. Particularly, in the present invention, the plurality of process chambers 110 are configured in parallel, and the plurality of process chambers 110 connected in parallel are commonly connected to the water tank 160 and the condenser 170 in the rear stage. In this case, it is possible to flexibly select the waste gas capacity to be treated simultaneously while greatly reducing the size of the entire apparatus. Furthermore, the scrubber treatment capacity can be greatly increased and easier maintenance is possible.
이하, 본 발명에 따른 스크러버의 구성을 보다 상세히 설명한다. Hereinafter, the configuration of the scrubber according to the present invention will be described in more detail.
도 2는 본 발명의 일 실시예에 따른 가스 스크러버 장치를 나타내는 모식도이다. 2 is a schematic diagram showing a gas scrubber device according to an embodiment of the present invention.
도 2를 참조하면, 상기 공정챔버(110) 각각에는 플라즈마 생성부(120)가 연결된다. 상기 플라즈마 생성부(120)는 마그네트론(미도시), 3-스터브 정합기(미도시) 등을 포함하는 마이크로 웨이브 방식의 플라즈마 생성부일 수 있다. 하지만, 본 발명에서는 마이크로 웨이브 방식 이외의 임의의 모든 플라즈마 생성 방식이 사용될 수 있으며, 이는 본 발명의 범위에 속한다. 2, a plasma generator 120 is connected to each of the process chambers 110. The plasma generation unit 120 may be a microwave generation plasma generation unit including a magnetron (not shown), a 3-stub matcher (not shown), and the like. However, any plasma generating method other than the microwave method may be used in the present invention, which is within the scope of the present invention.
상기 공정챔버(110)에는 반도체 장비로부터 발생하는 폐가스와 함께 플라즈마를 발생시키거나, 이를 유지시키는 또 다른 가스가 함께 유입되며, 상기 공정 챔버(110) 내에서 형성된 플라즈마 에 유입된 폐가스는 분해된다. 이후, 상기 분해된 폐가스는 공정 챔버(110) 후단으로 나가게 된다. Another gas for generating or maintaining plasma together with waste gas generated from semiconductor equipment is introduced into the process chamber 110, and waste gas introduced into the plasma formed in the process chamber 110 is decomposed. Thereafter, the decomposed waste gas exits to the rear end of the process chamber 110.
이후 노즐(130)로부터 물이 상기 폐가스에 분사되는데, 본 발명에서는 특히 단순히 물과 폐가스를 접촉시키는 종래 방식과 달리, 상기 공정챔버로부터 토출되는 플라즈마 토치(화염)에 물을 분사, 증발시킨 후, 다시 상기 증발된 물과 폐가스를 접촉시켜, 폐가스를 스트리핑(stripping)한다. 따라서, 상기 노즐은 하나 또는 그 이상이 상기 공정 챔버(110)의 후단 라인에 구비되며, 보다 바람직하게는 상기 공정 챔버로부터 발생하여 후단으로 토출되는 플라즈마 토치의 높이 영역 내의 후단 라인에 구비된다. 즉, 물이 플라즈마 생성부, 즉 공정 챔버에 직접 분사되는 경우, 플라즈마 발생이 소멸되는 문제가 있으므로, 본 발명에서는 특히 공정 챔버(110) 후단으로 토출되는 플라즈마 토치에 물을 분사하는 방식을 취한다.Thereafter, water is injected into the waste gas from the nozzle 130. In the present invention, unlike the conventional method of simply contacting the waste gas with water, the water is sprayed and evaporated onto the plasma torch (flame) discharged from the process chamber. The evaporated water and the waste gas are contacted again to strip the waste gas. Accordingly, one or more nozzles are provided in the rear end line of the process chamber 110, and more preferably in the rear end line in the height region of the plasma torch generated from the process chamber and discharged to the rear end. That is, when water is directly injected into the plasma generating unit, that is, the process chamber, there is a problem that the plasma generation is extinguished, so in the present invention, in particular, a method of spraying water onto the plasma torch discharged to the rear end of the process chamber 110 is employed. .
이후 플라즈마 토치 열원에 의하여 증발되고, 폐가스와 반응, 결합한 수증기는 물탱크(160)를 거치게 된다. 이때, 폐가스가 결합된 상기 물은 일부 수증기 상태를 유지하게 되는데, 상기 수증기는 응축기(170)을 거치면서 냉각, 응축(condensing)되어 다시 물탱크(160)로 떨어지게 되고, 배기 가스는 상기 응축기 후단의 배기 라인(180)을 통하여 외부로 배출된다. 특히, 본 발명에서는 일정 부분 수증기 상태를 유지하는 기술적 구성(이것은 토치에 직접 물을 분사하는 방식에 의하여 달성된다)으로부터 상기 물탱크(160)의 용량을 줄일 수 있다. 더 나아가, 하나의 물탱크(160)를 복수개의 공정 챔버에 공통으로 사용하는 경우, 공정 챔버 각각에 소형 물탱크를 구비하는 종래 기술에 비하여 보다 큰 용량의 폐가스 처리가 가능하다. 특히, 각각의 반도체 설비로부터 배출되는 폐가스의 용량이 서로 다른 경우, 소형 물탱크를 챔버 각각에 사용하는 종래 기술의 경우 특정 물탱크가 과도하게 빨리 차게 되는 문제가 있다. 하지만, 본 발명에서는 복수 개의 공정 챔버에 대하여 하나의 대형 물탱크를 사용하므로, 상기 종래 기술의 문제를 효과적으로 방지, 해결한다. Thereafter, the plasma torch is evaporated by a heat source, and the water vapor reacted with the waste gas passes through the water tank 160. At this time, the water combined with the waste gas is to maintain a state of some steam, the water vapor is cooled, condensing (condensing) while passing through the condenser 170 falls back to the water tank 160, the exhaust gas after the condenser It is discharged to the outside through the exhaust line 180 of. In particular, in the present invention, it is possible to reduce the capacity of the water tank 160 from the technical configuration to maintain a certain steam state (this is achieved by the method of spraying water directly to the torch). Furthermore, when one water tank 160 is commonly used in a plurality of process chambers, waste gas treatment of a larger capacity is possible as compared to the conventional art having a small water tank in each of the process chambers. In particular, when the capacity of the waste gas discharged from each of the semiconductor equipment is different, there is a problem that a specific water tank fills up too fast in the prior art using a small water tank in each chamber. However, the present invention uses one large water tank for the plurality of process chambers, thereby effectively preventing and solving the problems of the prior art.
도 3은 본 발명의 일 실시예에 따른 가스 스크러버 장치의 구성도이다. 3 is a block diagram of a gas scrubber apparatus according to an embodiment of the present invention.
도 3을 참조하면, 복수 개의 공정 챔버(110a, 110b, 110c) 각각은 하나의 제 1 배기라인(300)에 연결된다. 이때, 상기 제 1 배기라인(300)에는 하나 이상의 반도체 설비에 연결되며, 상기 반도체 설비로부터 배출되는 폐가스는 상기 반도체 설비로부터 연통되는 폐가스 배출라인을 통하여, 상기 제 1 배기라인(300)에 유입되고, 이후 상기 복수 개의 공정 챔버로 유입된다. 특히, 상기 구성의 경우, 공정 조건에 따라 공정 챔버의 선택적 운영이 가능하다는 장점이 있다. 예를 들면, 처리 용량이 적은 경우, 상기 복수의 공정 챔버 중 하나만을 상기 배기라인(300)에 연결하는 경우(예를 들면, 배기라인과 공정 챔버 사이의 밸브(v)를 개방함으로써 상기 반도체 설비로부터 이어지는 배기라인을 공정 챔버에 선택적으로 연결할 수 있다), 공정 챔버 중 하나만을 이용하여, 효과적인 폐가스 처리가 가능하다. 특히, 플라즈마 처리가 상대적으로 고에너지를 소비시킨다는 점에서, 상기 구성은 보다 경제적인 플라즈마 기반 가스 스크러버 구현을 가능하게 한다. Referring to FIG. 3, each of the plurality of process chambers 110a, 110b, and 110c is connected to one first exhaust line 300. At this time, the first exhaust line 300 is connected to at least one semiconductor facility, and the waste gas discharged from the semiconductor facility flows into the first exhaust line 300 through a waste gas discharge line communicating from the semiconductor facility. Then, it is introduced into the plurality of process chambers. In particular, in the above configuration, there is an advantage that the selective operation of the process chamber is possible according to the process conditions. For example, when the processing capacity is low, when only one of the plurality of process chambers is connected to the exhaust line 300 (for example, the semiconductor device is opened by opening the valve v between the exhaust line and the process chamber). Can be selectively connected to the process chamber), using only one of the process chambers, effective waste gas treatment is possible. In particular, the configuration allows for a more economical plasma based gas scrubber implementation, in that the plasma treatment consumes relatively high energy.
도 4는 본 발명의 또 다른 일 실시예에 따른 가스 스크러버 장치의 구성도이다. 4 is a configuration diagram of a gas scrubber apparatus according to another embodiment of the present invention.
도 4를 참조하면, 상기 가스 스크러버 장치는 복수의 공정 챔버에 연결된 제 1 배기라인(300)과 상기 응축기(170) 후단에 연결된 제 2 배기라인(310)을 구비한다. 이때 상기 제 1 배기라인(300)과 제 2 배기라인(310)에 유입/배출되는 가스를 분석하기 위한 제 1 및 제 2 분석기(320a, 320b)가 구비된다. 본 발명의 이러한 구성은 각 플라즈마 공정 챔버마다 분석기를 공정 챔버의 전단, 후단에 설치하였던 종래 기술과 구별되며, 본 발명의 상기 구성은 특히 고가의 분석기를 최소한으로 사용, 운용할 수 있게 한다. 더 나아가, 전체 시스템의 배기 가스 성분을 분석할 수 있으므로, 각 공정 챔버 별로 배기 가스 성분을 분석한 후, 이를 통합하는 종래 기술의 번거로움을 피할 수 있다. Referring to FIG. 4, the gas scrubber apparatus includes a first exhaust line 300 connected to a plurality of process chambers and a second exhaust line 310 connected to a rear end of the condenser 170. At this time, the first and second analyzers 320a and 320b for analyzing the gas flowing into / out of the first exhaust line 300 and the second exhaust line 310 are provided. This configuration of the present invention is distinguished from the prior art in which an analyzer is installed at the front and rear of the process chamber for each plasma process chamber, and the configuration of the present invention enables the use and operation of expensive analyzers with a minimum. Furthermore, since the exhaust gas component of the entire system can be analyzed, it is possible to avoid the inconvenience of the prior art in which the exhaust gas component is analyzed for each process chamber and then integrated.
도 5는 본 발명의 또 다른 일 실시예에 따른 가스 스크러버 장치의 구성도이다. 5 is a configuration diagram of a gas scrubber apparatus according to another embodiment of the present invention.
도 5를 참조하면, 상기 실시예에 따른 가스 스크러버 장치는 도 1 및 2에서 도시한 구성, 즉, 복수의 플라즈마 발생기, 공정 챔버, 물 분사 노즐과 이에 연결된 하나의 물탱크와 응축기를 포함하는 구성을 갖는다. 상기 복수의 공정 챔버 각각은 별도의 반도체 설비(설비 A, 설비 B, 설비 C)의 배기 라인에 연결될 수 있다. 상기 구성은 특히 반도체 설비의 각각의 배출 폐가스 용량이 서로 다른 경우(예를 들면 도 4에서 설비 C의 폐가스 배출용량이 더 큰 경우), 각각의 가스 스크러버에 구비된 소형 물탱크를 각각 사용하는 종래 기술의 경우, 특정 물탱크가 과도하게 빨리 차게 되는 문제가 있다. 하지만, 본 발명에서는 복수 개의 공정 챔버에 대하여 하나의 대형 물탱크를 사용하므로, 상기 종래 기술의 문제를 효과적으로 방지, 해결한다. 더 나아가, 상기 설비 A, B, C로부터 발생하는 배기 라인이 서로 연결되는 경우, 본 발명에 따른 가스 스크러버는 도 3 및 4에서 개시된 구성을 갖게 되며, 이 경우 특정 공정 챔버에서 기능이상이 발생하는 경우, 상기 이상이 있는 공정 챔버로 유입되는 폐가스 유입라인의 밸브를 잠그고, 작업자가 용이하게 이를 유지, 보수할 수 있다. 이 경우, 기능이상이 있는 공정 챔버로 유입되는 폐가스는 다른 챔버로 바이패스 된다.Referring to FIG. 5, the gas scrubber apparatus according to the embodiment includes the configuration illustrated in FIGS. 1 and 2, that is, a plurality of plasma generators, a process chamber, a water spray nozzle, and a water tank and a condenser connected thereto. Has Each of the plurality of process chambers may be connected to an exhaust line of a separate semiconductor facility (equipment A, facility B, facility C). The above arrangement is particularly applicable to the case where each of the waste gas discharged from the semiconductor equipment is different (for example, the waste gas discharge capacity of the equipment C in FIG. 4 is larger), each using a small water tank provided in each gas scrubber. In the case of technology, there is a problem that a particular water tank fills up excessively fast. However, the present invention uses one large water tank for the plurality of process chambers, thereby effectively preventing and solving the problems of the prior art. Furthermore, when the exhaust lines generated from the facilities A, B, C are connected to each other, the gas scrubber according to the present invention has the configuration disclosed in Figures 3 and 4, in which case malfunction occurs in a specific process chamber In this case, the valve of the waste gas inlet line flowing into the process chamber is abnormal, the operator can easily maintain and repair it. In this case, waste gas flowing into the process chamber having a malfunction is bypassed to another chamber.

Claims (7)

  1. 플라즈마 가스 스크러버 장치에 있어서, In the plasma gas scrubber apparatus,
    상기 플라즈마에 의하여 폐가스가 처리되는 복수개의 공정 챔버; A plurality of process chambers in which waste gas is processed by the plasma;
    상기 공정 챔버 각각의 후단에 구비되어 상기 공정 챔버로부터 배출되는 폐가스에 물을 분사하기 위한 복수의 노즐; A plurality of nozzles provided at rear ends of the process chambers for injecting water into waste gas discharged from the process chambers;
    상기 복수의 공정 챔버 및 노즐과 연결된 하나의 물탱크; 및  One water tank connected to the plurality of process chambers and nozzles; And
    상기 물탱크의 연결되며, 상기 공정 챔버 및 노즐로부터 발생한 수증기를 냉각, 응축시키기 위한 하나의 응축기를 포함하는 것을 특징으로 하는 플라즈마 가스 스크러버 장치. And a condenser connected to the water tank for cooling and condensing water vapor generated from the process chamber and the nozzle.
  2. 제 1항에 있어서,  The method of claim 1,
    상기 복수개의 공정 챔버 각각에는, 상기 공정 챔버 각각에 플라즈마를 생성시키는 플라즈마 발생부가 구비되는 것을 특징으로 하는 플라즈마 가스 스크러버 장치. Each of the plurality of process chambers, the plasma gas scrubber apparatus, characterized in that the plasma generating unit for generating a plasma in each of the process chambers.
  3. 제 1항에 있어서,  The method of claim 1,
    상기 물은 상기 공정 챔버로부터 토출되는 플라즈마 토치에 직접 분사되는 것을 특징으로 하는 플라즈마 가스 스크러버 장치. And the water is sprayed directly onto the plasma torch discharged from the process chamber.
  4. 제 1항에 있어서,  The method of claim 1,
    상기 복수 개의 공정 챔버는 하나의 제 1 배기라인에 연결되며, 상기 제 1 배기 라인에 제 1 분석기가 구비되는 것을 특징으로 하는 플라즈마 가스 스크러버. The plurality of process chambers are connected to one first exhaust line, wherein the first exhaust line is provided with a first analyzer, characterized in that the plasma gas scrubber.
  5. 제 1항에 있어서,  The method of claim 1,
    상기 응축기 후단에 제 2 배기라인 구비되며, 상기 배기라인 상에 제 2 분석기가 구비되는 것을 특징으로 하는 플라즈마 가스 스크러버 장치. A second exhaust line is provided at the rear end of the condenser, and a second analyzer is provided on the exhaust line.
  6. 제 4항에 있어서,  The method of claim 4, wherein
    상기 제 1 배기라인에는 복수 개의 반도체 설비로부터 배출되는 폐가스가 유입되는 것을 특징으로 하는 플라즈마 가스 스크러버 장치. And a waste gas discharged from a plurality of semiconductor facilities is introduced into the first exhaust line.
  7. 제 1항에 있어서,  The method of claim 1,
    상기 각각의 공정 챔버는 각각 별도의 반도체 장비 배기 라인에 연결되는 것을 특징으로 하는 플라즈마 가스 스크러버 장치.Wherein each process chamber is connected to a separate semiconductor equipment exhaust line.
PCT/KR2010/003179 2009-05-22 2010-05-20 Plasma gas scrubber device WO2010134761A2 (en)

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