WO2010121318A1 - Method for processing precious metal source materials - Google Patents
Method for processing precious metal source materials Download PDFInfo
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- WO2010121318A1 WO2010121318A1 PCT/AU2010/000462 AU2010000462W WO2010121318A1 WO 2010121318 A1 WO2010121318 A1 WO 2010121318A1 AU 2010000462 W AU2010000462 W AU 2010000462W WO 2010121318 A1 WO2010121318 A1 WO 2010121318A1
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- gold
- liquor
- residue
- previous
- metal
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/04—Obtaining noble metals by wet processes
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/02—Obtaining noble metals by dry processes
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/06—Chloridising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/08—Obtaining noble metals by cyaniding
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
- C22B3/06—Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
- C22B3/10—Hydrochloric acid, other halogenated acids or salts thereof
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/10—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals with refining or fluxing agents; Use of materials therefor, e.g. slagging or scorifying agents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- This invention relates to a method and system for the recovery of precious metals from source materials containing precious metals and in particular, from ores refined to enrich precious metals.
- Examples of materials that contain precious metals enriched from ores include:
- the strip liquor may arise when gold is stripped from an activated carbon;
- the process of gold recovery frequently involves a leaching step and adsorption of gold and other precious metals onto and adsorbent such as carbon or a suitable synthetic resin.
- adsorbent such as carbon or a suitable synthetic resin. Improvements in the adsorption process such as the carbon in column (CIC), carbon in leach (CIL) and carbon in pulp (CIP) processes have led to efficient gold recovery which in some cases have even justified reprocessing of mine tailings.
- Precious metals are stripped from the adsorbent by elution using solubilising liquor to form a strip liquor containing the precious metals stripped from the absorbent.
- Precious metals including gold and silver may be recovered from the strip liquor in an electrowinning process in which the precious metals are deposited from the strip liquor onto the cathode of an electrowinning cell.
- the electrode-associated material includes materials such the direct cathode deposits and electrode-associated sludge which may collect on or below the cathode of a gold electrowinning cell.
- the electrode-associated material may also comprise anode mud from a base metal refining process such as a copper refining process.
- the cathode used in the process is usually a high surface area cathode, and may comprise steel wool. Both the material deposited on the cathode (often called wire-gold where the cathode is steel wool) and cathode slimes (deposits which collect beneath and in association with the cathode) are rich in precious metals, and the next step in the precious metal recovery process usually involves acid treatment to remove steel wool, followed by smelting and bullion formation.
- anodes When copper is refined by electrolysis the anodes are frequently cast from processed blister copper placed into an aqueous solution of 3-4% copper sulfate and 10-16% sulfuric acid. Cathodes are often thin rolled sheets of highly pure copper. At the anode, copper and less noble metals dissolve. More noble metals such as silver and gold as well as selenium and tellurium settle to the bottom of the cell as anode mud, which forms a saleable by-product. The anode mud therefore includes the anode associated gold.
- Platinum together with the rest of the platinum group metals is obtained commercially as a by-product from nickel and copper mining and other base metal mining operations.
- noble metals such as silver, gold and the platinum group metals as well as selenium and tellurium settle to the bottom of the cell as anode mud, which forms the starting point for the extraction of the platinum group metals.
- Silver and gold may be recovered from the anode mud by using concentrated sulphuric acid to dissolve copper and other impurities and casting the remaining noble metals into anodes for electrorefining.
- the anode mud may be subject to oxidising fusions to provide a dore bullion of silver, gold and platinum group metals.
- the nature of the operation and flux may depend on the composition of the anode mud.
- the dore bar will typically contain the silver, gold and platinum group metals which may be parted to separate and purify the gold and silver and recover platinum group metals. Parting involves the use of selective solvents to recover precious metals. Acid parting may involve boiling the dore material in strong sulphuric acid such as 96%-98% sulphuric acid to dissolve silver and some platinum group metals followed by recovery of the metals from solution. Gold remains undissolved in sulphuric acid.
- Platinum group metals when present may be separated from the silver for example by casting the silver into anodes and refining electrolytically.
- the Balbach/Thum and Moebius processes of parting electrolytically may be used and are often better suited to large copper refineries.
- Aqua regia may be used as a parting solvent to dissolve gold.
- the solubilised gold may be recovered by solvent extraction, for example using E444 (butyl diglyme) as the solvent to capture the gold.
- a common method used to process gold-rich electrode associated material involves smelting that material. Smelting involves placing the source material in a crucible, adding fluxing agents and heating to about 1250 0 C. Base metal contaminants are collected in the floating slag layer that forms over the molten precious metals. After cooling the slag can be physically separated from the dore metal bar and further processing can take place to obtain more highly purified gold.
- Gravity precious metal concentrates comprise precious metal concentrated by a gravity process. Such concentrates are commonly prepared from placer deposits of precious metals such as gold and platinum group metals. Gravity concentration has been historically the most important way of extracting the native metal using pans or washing tables. In some cases, particularly when the precious metal is present in the ore as discrete coarse particles, a gravity concentrate can be in some cases be directly smelted to form, for example, gold bars. In other cases, particularly when the precious metal is present in the ore as fine particles or is not sufficiently liberated from the host rock, the concentrates are treated by leaching, such as cyanide leaching in the case of gold, followed by recovery from the leach solution.
- leaching such as cyanide leaching in the case of gold
- Recovery from solution may involve adsorption on activated carbon and/or electrolysis to form cathode associated deposits.
- Smelting of wire-gold, gravity concentrates, cathode slimes and/or anode mud followed by first bullion formation is very convenient from a security point of view, and industry standard practice involves use of this method.
- the selective solubilisation of precious metals from source materials is a convenient method of capturing multiple precious metals in purified form.
- a method for recovering precious metals from source materials containing precious metals wherein the source material is selected from the group consisting of carbon sorbed precious metals, ashed concentrates, electrode- associated material from an electrolytic process, and gravity concentrates, the method comprising leaching in aqueous reducing liquor to provide a reduced solid residue and processing the residue to recover precious metals.
- the processing of the treated residue may comprise one or more of smelting the residue, selectively solubilising one or more precious metals and electrorefining.
- the source material is preferably, but not restricted to, particulate form such as finely divided particles.
- the method may use a processed source material which on wet sieving provides at least 50% by weight of particles passing through a 100 micron sieve preferably at least 80% passing through a 100 micron sieve.
- the source material may be coarser, such as the product of gravity concentration.
- the source material is preferably an electrode associated material particularly (a) cathode associated precious metals produced in electrowinning of gold from aqueous liquors used to dissolve gold such as strip liquor used to remove gold from sorption on carbon; or (b) anode mud produced in refining of base metals such as copper or nickel (particularly copper).
- processing the residue to recover precious metals comprises forming a molten pool comprising at least one metal selected from the group consisting of copper, silver, gold and platinum group metals; and adding at least part of the processed residue into the pool of molten metal.
- the molten metal may be poured into a mold to form a dore or bullion bar.
- the method further comprises isolating the reduced solid residue and treating the residue by leaching in an aqueous liquor comprising at least one agent selected from the group consisting of hydrochloric acid, nitric acid, alkali, lead acetate, ammonium chloride, calcium chloride, strontium chloride, acetic acid, chelating agents or any agent which enhances the solubility of lead, or lead oxide, or other lead moieties in water.
- the product of the further treatment may be further refined to provide precious metals.
- the solid residue or product from treatment of the residue may be further refined to provide precious metal by methods known in the art such as by smelting.
- the refining step comprises adding said residue or product of further treatment to a crucible, and heating the contents to smelting temperature.
- the smelting process may include the use of an included flux or may be flux-less.
- the flux may include any suitable agent known in the art including borax, silica sodium carbonate and the like.
- the solid residue is leached with an aqueous alkaline liquor and the solid residue from the alkaline liquor is further refined to provide precious metal.
- the method optionally comprises preparing a material for said leaching in aqueous reducing liquor by a method comprising at least one leaching step in an aqueous liquors comprising agents selected from the group consisting of hydrochloric acid, nitric acid, alkali, lead acetate, ammonium chloride, calcium chloride, strontium chloride, acetic acid, chelating agents or any agent which enhances the solubility of lead, or lead oxide, or other lead moieties in water.
- agents selected from the group consisting of hydrochloric acid, nitric acid, alkali, lead acetate, ammonium chloride, calcium chloride, strontium chloride, acetic acid, chelating agents or any agent which enhances the solubility of lead, or lead oxide, or other lead moieties in water.
- Anode Mud refers to a solid substance or mixture that collects at the anode in an electrolytic refining or plating process. It is generally insoluble in the aqueous liquors used as the electrolyte in electrolytic cells. Anode mud is also referred to as anode slime.
- Aqueous liquor for dissolving gold is known in the industry and preferably is a cyanide liquor such as sodium cyanide or potassium cyanide.
- a cyanide liquor such as sodium cyanide or potassium cyanide.
- the chemical reaction for dissolution of gold by cyanide is called the Eisner Equation and in the case of sodium cyanide is as follows:
- Cathode associated precious metals include gold deposited on the cathode or which is formed adjacent the cathode and may for example collect in the electrowinning cell below the cathode
- Ashing is a pyrolytic process for removing carbon and organic material from a source material such as gold loaded carbon or gold loaded resin.
- Precious metals include gold, silver and platinum group metals.
- the method is particularly suited to recovery of precious metals from precious metal concentrates.
- Gravity gold is gold concentrated by a gravity process. Gravity concentration has been historically the most important way of extracting the native metal using pans or washing tables. In some cases, particularly when the gold is present in the ore as discrete coarse particles, a gravity concentrate can be in some cases be directly smelted to form gold bars. In other cases, particularly when the gold is present in the ore as fine particles or is not sufficiently liberated from the host rock, the concentrates are treated by cyanidation leaching, followed by recovery from the leach solution. Recovery from solution may involve adsorption on activated carbon and/or electrolysis to form cathode associated deposits.
- the reducing liquor may be provided by a reducing agent, by contact with a reducing electrode, or combination of two or more thereof.
- the reducing agent is preferably compatible with aqueous liquor and may be metal containing or non-metal containing.
- suitable metal containing reducing agents include metal containing moieties in a valence state lower then the maximum stable valence state achievable in an aqueous solution.
- the more preferred metals may be chosen from the group consisting of chromium (Cr II), tin (Sn II), copper (Cu I) and titanium (Ti II, Ti III), most preferably tin (Sn II).
- the aqueous reducing liquor comprises stannous ion, for example stannous chloride.
- non-metal containing reducing agents examples include sulfites, oxalic acid, formic acid, hydrazine, acetates including acetic acid, citrates including citric acid sulfite and dithionite and preferably sulfites and other organic acids.
- Organic acids are particularly suitable.
- the reducing leach may produce at least partial removal of a base metal from the source material. Without being bound by theory it is believed likely that the use of a reducing leach may facilitate the dissolution of moieties comprising Iron (III), and that these moieties are responsible or partially responsible for immobilizing gold. Evidence for the dissolution of moieties comprising iron III includes decoloration of material after leaching. Leaching may be carried out in liquors comprising 1 % HCI and one or more reducing agents such as tin (II) chloride, chromium (II) chloride and oxalic acid.
- reducing agents such as tin (II) chloride, chromium (II) chloride and oxalic acid.
- the effectiveness of reducing agents decreases according to the ranking tin (II) chloride, > chromium (II) chloride > oxalic acid
- the reducing liquor in at least one contact between with source material is acidic, preferably the pH is less than about 1.5, more preferably less than about 1.0.
- the acid is a non-oxidising acid.
- the acid is hydrochloric acid.
- the reducing agent is a regenerable reducing agent, for example a reducing agent which can be regenerated from the oxidised form produced as a result of the process by electrolytic regeneration of the reducing agent.
- the method may further comprises leaching the precious concentrate, prior to said reducing leach step, in an aqueous liquor comprising one or more agents selected from the group consisting of hydrochloric acid, nitric acid, alkali, chelating agents, carboxylic acids and their salts, chlorates, perchlorates, chlorides, fluorosilicates, phenol sulfate and peroxydisulfate.
- agents selected from the group consisting of hydrochloric acid, nitric acid, alkali, chelating agents, carboxylic acids and their salts, chlorates, perchlorates, chlorides, fluorosilicates, phenol sulfate and peroxydisulfate.
- the method further comprises subjecting the solid residue from leaching in aqueous reducing liquor to at least one leaching step in an aqueous liquors comprising agents selected from the group consisting of hydrochloric acid, nitric acid, alkali, lead acetate, chelating agents, carboxylic acids and their salts, chlorates, perchlorates, chlorides, fluorosilicates, phenol sulfate and peroxydisulfate.
- agents selected from the group consisting of hydrochloric acid, nitric acid, alkali, lead acetate, chelating agents, carboxylic acids and their salts, chlorates, perchlorates, chlorides, fluorosilicates, phenol sulfate and peroxydisulfate.
- Examples of carboxylic acid which may be used in leaching prior to, with the reducing leach or after the reducing leach include formic acid, acetic acid, lactic acid, citric acid, isobutyric acid and salts thereof such as the alkali metal and alkaline earth metal salts.
- Examples of chlorides which may be used in leaching prior to, with the reducing leach or after the reducing leach include ammoniuim chloride, sodium chloride, potassium chloride, calcium chloride and strontium chloride.
- the method may comprise a plurality of steps involving contact of the precious metal concentrate with an aqueous reducing liquor.
- the contact between the source material and the aqueous reducing liquor is carried out at a negative first Eh, and a subsequent contact between the source material and an aqueous reducing liquor is carried out at a more negative second Eh.
- the Eh remains negative throughout the contact period between aqueous reducing liquor and the source material and residue derived therefrom.
- the contact between the source material or residue and aqueous liquor is carried out in conditions that encourage the dislodgment of refractory material from the surface of the solid.
- Such conditions may include ultrasonic agitation.
- the leaching is conducted at a temperature above ambient, preferably at least 6O 0 C.
- the process of the invention leads to the recovery of a greater quantity of gold from the source material than is apparent in a standard bullion assay test of the source material.
- the excess gold recovery over bullion assay grade is at least 1 %, preferably at least 2%, preferably at least 5%.
- At least one contact step between source material and reducing aqueous liquor leads to a bleaching of the source material.
- the bleaching may be measured using quantitative colorimetric methods, such as the LAB method.
- the contact between the source material or residue and aqueous liquor is carried out in conditions that encourage the dislodgment of refractory material from the surface of the solid.
- the leaching is conducted at a temperature above ambient, preferably at least 6O 0 C.
- Such conditions may include at least one of those selected from the group consisting of ultrasonic agitation and stimulation by time variant electrical and/or magnetic field.
- at least one contact between source material and reducing aqueous liquor leads to the removal of at least part of at least one base metal from the source material.
- the base metal comprises at least one selected from the group consisting of iron and lead.
- the leaching is conducted at a temperature of at least 6O 0 C.
- the process preferably comprises removing the liquor from the source material which takes place after contacting the source material with the aqueous reducing liquor.
- a wide range of methods and apparatus' are known in the industry for solid- liquid separation.
- the liquor may be percolated through the source material in a batch tank and collected as run off, the source material may be filtered from a slurry using suitable filtration equipment known in the minerals processing industry or alternatively the source material solids may submit to gravity separation from liquor, for example, in suitable batch or continuous settling tanks known in the industry.
- the step of contacting the source material with an aqueous liquor under reducing conditions is carried out by agitating (e.g.
- an aqueous slurry of the source material with a reducing agent and the aqueous slurry liquor is removed from the source material by filtration.
- Other methods such as centrifugal separation may be used if desired but may be less practical on an industrial scale. Such methods may, however, be suitable in use of the process for assay of precious metals.
- the process of precious metal recovery frequently involves a leaching step and adsorption of gold and other precious metals onto an adsorbent such as carbon or a suitable synthetic resin.
- adsorbent such as carbon or a suitable synthetic resin. Improvements in the adsorption process such as the carbon in column (CIC), carbon in leach (CIL) and carbon in pulp (CIP) processes have led to efficient gold recovery which in some cases have even justified reprocessing of mine tailings.
- Precious metals are stripped from the adsorbent by elution using suitable liquor comprising lixiviant and oxidant to form a strip liquor containing the precious metals stripped from the absorbent.
- the precious metal-rich source material is preferably cathodic material or cathodic sludge from a electro-winning of a strip liquor such as may be used to remove precious metals from sorption onto carbon.
- a strip liquor such as may be used to remove precious metals from sorption onto carbon.
- said cathodic material has been treated to remove steel wool.
- the precious metal concentrate source material comprises gold sorbed onto carbon.
- the source material comprises anode mud from a copper refining process.
- the reducing liquor in at least one contact with source material comprises at least one base metal chelating agent, preferably selected from the group consisting of beta-di ketones, amino polycarboxylic acids, salts of amino polycarboxylic acids, carboxylic acids, salts of carboxylic acids, and polyphosphonates.
- base metal chelating agent preferably selected from the group consisting of beta-di ketones, amino polycarboxylic acids, salts of amino polycarboxylic acids, carboxylic acids, salts of carboxylic acids, and polyphosphonates.
- the source material is finely divided.
- the method may use a source material which on wet sieving at least 50% by weight of particles pass through a 100 micron sieve preferably at least 80% pass through a 100 micron sieve.
- the method comprises said reducing leach and a subsequent acid leach wherein the liquor used in the reducing leach comprises hydrochloric acid (preferably 0.5 to 5M hydrochloric acid) and stannous chloride (preferably from 5 to 150 grams per litre of stannous chloride dihydrate, more preferably 10 to 100 and even more preferably 30 to 50 grams per litre of stannous chloride dihydrate) and the liquor used in the subsequent acid leach comprises concentrated nitric acid (preferably diluted to about 5 to about 70%, more preferably 20% to 60% and even more preferably about 50% v/v nitric acid in water).
- hydrochloric acid preferably 0.5 to 5M hydrochloric acid
- stannous chloride preferably from 5 to 150 grams per litre of stannous chloride dihydrate, more preferably 10 to 100 and even more preferably 30 to 50 grams per litre of stannous chloride dihydrate
- the liquor used in the subsequent acid leach comprises concentrated nitric acid (preferably diluted to about 5 to about 70%, more preferably 20%
- the weight ratio of liquid to solid material in the subsequent acid leach step is preferably in the range of 10:1 to 100:1 (preferably 20:1 to 50:1 , more preferably about 40:1 ).
- the method optionally comprises treatment either prior to leaching in aqueous reducing liquor, after leaching in aqueous reducing liquor or both before and after leaching in aqueous reducing liquor.
- the optional treatment may include at least one leaching step in an aqueous liquor comprising agents selected from the group consisting of hydrochloric acid, nitric acid, alkali, lead acetate, ammonium chloride, calcium chloride, strontium chloride, acetic acid, citric acid or any agent which enhances the solubility of lead, or lead oxide, or other lead moieties in water.
- the optional treatment step preferably comprises leaching in an aqueous alkali metal hydroxide, an aqueous nitric acid, aqueous hydrochloric acid or mixtures of the acids.
- the optional treatment step may be conducted at elevated temperature such as at from 4O 0 C to 9O 0 C and more preferably from 6O 0 C to 8O 0 C.
- the optional treatment may if desired comprise a plurality of leaches using the same or different aqueous leach liquors before and/or after the reducing leach.
- the solid residue from the aqueous reducing liquor is treated with an aqueous alkaline liquor which has a pH greater than 13, more preferably greater than 14.
- the alkaline liquor comprises at least 5% sodium hydroxide.
- At least one step selected from the contact with the aqueous reducing liquor and leaching prior or after said contact with the aqueous reducing liquor is carried out in conditions that encourage the dislodgement of refractory material from the surface of the source material or solid residue.
- An example of such conditions is ultrasonic agitation.
- ultrasonic agitation is preferred and in particular a frequency in the range 10 - 60 kHz, more preferably 20 - 45 kHz is preferred.
- ultrasonics are applied to a hot leach liquor, for example at a temperature of at least 6O 0 C.
- the method may comprise treatment prior to or after leaching with the aqueous reducing liquor.
- the solid residue which has been treated in accordance with the method may be refined by one or more of smelting the residue and/or selectively solubilising one or more precious metals.
- the method may comprise at least one of: i) removal of silver with an acid particularly sulphuric acid or nitric acid, to form a silver solution; ii) aqua regia leach (optionally following removal of silver) to form a gold solution.
- Gold may be recovered from acid/chloride solution by extraction into an organic solvent particularly E444; and iii) electrorefining to form purified precious metal concentrate at the cathode.
- the smelting process may include the use of an included flux, such as a flux comprising borax, or may be flux-less.
- the method preferably further comprises: smelting the reduced solid residue by forming a molten pool comprising a metal selected from gold and metals which form alloys with gold; and adding the reduced solid residue into the pool of molten metal.
- the pool metal is selected from the group consisting of copper, silver, gold, precious metals.
- the pool metal comprises silver or copper.
- the reducing leaches or other leaches remove sufficient base metals from the source material so that slag formation in fluxless smelt is less than 1 % (preferably less than 0.1 %) by weight of the molten pool. Slag formation can be determined by observing the presence of a distinct phase other than metal. The slag will typically contain compounds formed between metals and non metals particularly metal oxides.
- the reduced solid residue is added to the molten pool through a conduit such as a ceramic pipe that guides said material into the bulk phase of the molten pool. It is preferred that the residue does not encounter the walls of the crucible that contains the molten pool.
- the flux is placed in the crucible and melted prior to addition of the treated solid residue, or the solid residue plus metal. In a further preferred embodiment there is no flux mixed with the treated solid residue or solid residue mixed plus metal.
- the cathode associated gold concentrate is added to a previously melted pool of metal comprising a material comprising a metal selected from copper, silver, gold and platinum group metals.
- the said material has a concentration of at least 80% by weight (preferably at least 90% and more preferably at least 95% and still more preferably at least 99% by weight) of one of copper, silver, gold and platinum group metals.
- the molten pool has a melting point in excess of 900 0 C.
- the pool metal has one metal selected from the group consisting of gold, silver and copper.
- the metal components are placed in proximity to the treated solid residue and the melting step causes the metal components (preferably selected from gold, silver, copper) to melt.
- the smelting may, in one set of embodiments, comprise: smelting the reduced solid residue by forming a molten pool comprising at least one metal selected from copper, silver, gold and platinum group metals; and adding the reduced solid residue into the pool of molten metal.
- the molten pool is formed from a solid particulate mixture comprising particles of treated solid residue and particles of at least one metal selected from copper, silver, gold and platinum group metals.
- the pool metal preferably comprises silver, copper or mixtures thereof.
- the particulate mixture of the residue and at least one metal selected from copper, silver and gold is preferably gradually added to a heated crucible such that a molten pool is formed during addition and further particulate mixture is added to and becomes part of the molten pool.
- the particulate mixture of the residue and at least one metal selected from copper, silver, gold and platinum group metals are, in one set of embodiments, gradually added to a preformed molten pool of borax or other fluxing agents.
- the flux may include any suitable agent known in the art including borax, silica sodium carbonate and the like. In another set of embodiments the particulate mixture does not comprise particles of borax or other fluxing agents.
- the smelting method comprises adding the treated solid residue to a previously melted pool comprising at least one metal selected from copper, silver, gold and platinum group metals.
- the smelting method comprises at least partially enclosing the treated solid residue is in a metal sheet or foil, preferably selected from at least one of copper, silver, gold and platinum group metals.
- the process can be conducted to avoid or minimize contact of the treated solid residue with the crucible.
- the crucible used in the smelting may comprise a ceramic material (preferably a ceramic material that is relatively inert to corrosion when contacted by molten borax such as clay).
- the smelting is preferably conducted in a crucible which comprises less than 10% by weight (preferably less than 5%) carbon and less than 10% by weight (preferably less than 5%) of carbides.
- the reduced solid residue is added to the molten pool through a conduit such as a ceramic pipe that guides said material into the bulk phase of the molten pool. It is preferred that the residue does not encounter the walls of the crucible that contains the molten pool.
- the molten pool may be poured into a mold to form an ingot, bullion bar or dore bar.
- Gold gravity concentrate from the gold processing circuit at Silver Lake's Lakewood Gold production facility was stripped in caustic cyanide and the strip liquor processed in an electrowinning cell.
- Cathode material and cathode sludge from the cell was aggregated and soaked in 25% HCI for 2 hours, to leach out steel wool from the sample.
- the residual material was rinsed and dried to provide 12.5kg of source material. Grab lots of this material were taken and aggregated to procure a 50Og sample of source material.
- the source material was homogenised by crushing and chopping, and multiple 10g sub-samples were riffle split. Six of these sub-samples were submitted for bullion analysis to the Perth Mint at Hay Street, East Perth, Western Australia. The bullion assay results were:
- the (un-smelted) residue was found to have a lighter colour than the initial 10g sub-sample, and was sent to the Perth Mint for bullion analysis, and the gold content (expressed as a percent of 1 Og starting material) was found to be 61.77%, an increase from 60.42% in the starting material.
- a 10g sub-sample of SLGGC source material was provided with a reducing leach as described above. Residue from the reducing leach step was added to 200 ml of a 10% sodium hydroxide liquor, and taken to 8O 0 C for 5 minutes, followed by 3 cycles of ultrasonic agitation as in the above example. The resultant residue was obtained by filtration, rinsed in water and dried. The (unsmelted) resultant residue was sent to the Perth Mint for bullion analysis, and the gold content (expressed as a percent of 10g starting material) was found to be 61.94%, an increase from 60.4% in the starting material.
- Gold-loaded carbon derived from the CIP gold processing circuit at Silver Lake's Lakewood Gold production facility was stripped in caustic cyanide and the strip liquor processed in an electrowinning cell.
- Cathode material and cathode sludge from the cell was aggregated and soaked in 25% HCI for 2 hours, to leach out steel wool from the sample.
- the residual material was rinsed and dried to provide 12.5kg of source material.
- the source material was homogenised in a kitchen blender, and multiple 10g sub-samples were riffle split. Six of these sub-samples were submitted for bullion analysis to the Perth Mint at Hay Street, East Perth, Western Australia. The bullion assay results were
- a 10g sub-sample of SLGCIP source material was taken through a reducing leach step and an alkaline leach step according to the above protocols, and the dry residue from the alkaline leach step was added to a 3Og fire assay crucible.
- the loaded crucible was placed inside an electric furnace pre-heated to 122O 0 C, and kept at this temperature for 1.5 hours.
- the crucible was withdrawn from the furnace, it contained a fluid phase comprising molten gold, and a dark solid phase that adhered to the base of the crucible.
- the liquid phase was poured into a button mould, and a clean separation achieved from the dark solid phase. After cooling, the button was removed from the mould and sent for bullion assay.
- the dark solid phase weighed 1.5g. A portion of the dark solid phase (0.41 g) was added to 250ml of freshly prepared aqua regia (1 part cone nitric acid and 4 parts cone hydrochloric acid) in a beaker at 8O 0 C. After 5 minutes the beaker was placed in a Soniclean 160T ultrasonic bath (bath water at 6O 0 C, frequency 20 kHz, bath setting at intensity 250 W). After 5 minutes of ultrasonic agitation the beaker was re-heated and the cycle repeated 2 times. Then 50ml cone hydrochloric acid was added to the beaker and the beaker was re-heated and given one further 5-minute period of ultrasonic agitation at 6O 0 C.
- aqua regia 1 part cone nitric acid and 4 parts cone hydrochloric acid
- the liquor in the beaker was immediately filtered and sent for gold assay by flame AAS.
- the gold content of the button was found to be 2.64g, and the leach-assay gold content of the dark solid residue was found to be 1.09g.
- the total amount of recovered gold from the 10g sub-sample was thus 3.73g, an increase from 3.64g in the starting material.
- SSGGC Silver Lake Gold Gravity Concentrate
- the contents of the beaker were filtered (Whatman 40 ashless filter paper, equivalent in filtration speed to Whatman 2) and the residue on the filter paper washed with water. The residue was then washed from the paper into another 500ml beaker, and care was taken to use less than 100ml of water to achieve this transfer.
- the water level in the beaker was made up to 100ml, and 10OmIs of 8% aqueous sodium hydroxide liquor was added to provide 4% final caustic leach liquor for the second leach.
- the beaker was placed in a heated ultrasonic bath and treated according to the above protocol. After filtration and water washing, the residue was dried in an oven at 8O 0 C overnight. The residue cake was readily disrupted to make a fine powder by simple mechanical stimulus with a spatula.
- Fine silver granules (plus 99.9% silver) were purchased from PW Beck & Co silver merchants of Sydney, Australia. The granules were approximately 2mm in diameter. Sheet silver (fine silver grade) of diameter 0.3mm, with each sheet weighing 10g was also purchased from PW Beck & Co.
- the approximate dimensions of the hemispherical button were: diameter 4cm, max height 3 cm.
- the button was drilled out to obtain approx 6g of shavings and burrs, which were sent for bullion assay Umpire Assay Laboratories, in Perth Australia.
- the initial 10.06g sub-sample comprised gold at 60.4% (multiple bullion assay results on replicate samples).
- the 0.368g gold increment represents the benefit obtained by using the method of the invention.
- Gold loaded carbon from the gravity gold circuit at Silver Lake's Lakewood Gold production facility was stripped in caustic cyanide and the strip liquor processed in an electrowinning cell.
- Cathode material and cathode sludge from the cell was aggregated and soaked in 25% HCI for 2 hrs, to leach out steel wool from the sample.
- the residual material was rinsed and dried to provide 12.5 kg of source material.
- This source material was homogenised by crushing and chopping, and multiple 10g sub-samples were riffle split. Apart from the 10g sub-samples the remainder of the material was smelted using the standard Silver Lake process, and the commercially recoverable gold was found to be 77.06% gold.
- Gold loaded carbon from the C-I-P circuit at Silver Lake's Lakewood Gold production facility was stripped in caustic cyanide and the strip liquor processed in an electrowinning cell.
- Cathode material and cathode sludge from the cell was aggregated and soaked in 25% HCI for 2 hrs, to leach out steel wool from the sample.
- the residual material was rinsed and dried to provide 12.5 kg of source material.
- This source material was homogenised by crushing and chopping, and multiple 10g sub-samples were riffle split. Apart from the 10g sub-samples the remainder of the material was smelted using the standard Silver Lake process, and the commercially recoverable gold was found to be 35.04% gold.
- Silver Lakes - 500.97 g of wire gold (referred to a CIP-2) was received from Silver City Mining Company this was described as described as being Silver Lake Resources CIP plant material from Lakewood Gold Processing Facility. This sample was taken by representative sampling from a wire gold production run after hydrochloric acid treatment to remove the cathode wire and the gold grade of the sample (calculated by commercial smelting of the production sample with gold determination of the bullion bar by bullion assay from the Perth mint). The gold content was found to be 35.04% by weight.
- CIP-2 representedative subsample obtained by riffle splitting
- 10 g of CIP-2 was added to 200ml of 50% by volume nitric acid in water in a 600 ml beaker.
- the liquor was filtered off and the residue washed with water.
- the water washed residue was added to a liquor comprising 8 g stannous chloride dehydrate (dissolved) 100ml cone, hydrochloric acid and 100 ml water in a 600 ml beaker.
- the liquor was filtered off and the residue washed with water.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
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Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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CN2010800269111A CN102459659A (en) | 2009-04-24 | 2010-04-23 | Method for processing precious metal source materials |
AU2010239157A AU2010239157A1 (en) | 2009-04-24 | 2010-04-23 | Method for processing precious metal source materials |
US13/266,025 US20120067169A1 (en) | 2009-04-24 | 2010-04-23 | Method for processing precious metal source materials |
CA2760354A CA2760354A1 (en) | 2009-04-24 | 2010-04-23 | Method for processing precious metal source materials |
ZA2011/07780A ZA201107780B (en) | 2009-04-24 | 2011-10-24 | Method for processing precious matal source materials |
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US17227309P | 2009-04-24 | 2009-04-24 | |
US61/172,273 | 2009-04-24 | ||
US21367209P | 2009-07-01 | 2009-07-01 | |
US21367309P | 2009-07-01 | 2009-07-01 | |
US61/213,672 | 2009-07-01 | ||
US61/213,673 | 2009-07-01 | ||
US24430909P | 2009-09-21 | 2009-09-21 | |
US61/244,309 | 2009-09-21 |
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Family Applications (3)
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PCT/AU2010/000473 WO2010121329A1 (en) | 2009-04-24 | 2010-04-23 | Enhanced recovery of gold |
PCT/AU2010/000461 WO2010121317A1 (en) | 2009-04-24 | 2010-04-23 | Extraction of gold from cathode associated gold concentrates |
PCT/AU2010/000462 WO2010121318A1 (en) | 2009-04-24 | 2010-04-23 | Method for processing precious metal source materials |
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PCT/AU2010/000473 WO2010121329A1 (en) | 2009-04-24 | 2010-04-23 | Enhanced recovery of gold |
PCT/AU2010/000461 WO2010121317A1 (en) | 2009-04-24 | 2010-04-23 | Extraction of gold from cathode associated gold concentrates |
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US (3) | US20120067169A1 (en) |
CN (3) | CN102459661A (en) |
AU (3) | AU2010239156A1 (en) |
CA (3) | CA2760354A1 (en) |
WO (3) | WO2010121329A1 (en) |
ZA (3) | ZA201107780B (en) |
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CA2759804A1 (en) | 2010-10-28 |
ZA201107781B (en) | 2012-07-25 |
WO2010121329A1 (en) | 2010-10-28 |
US20120067169A1 (en) | 2012-03-22 |
ZA201107780B (en) | 2012-07-25 |
AU2010239156A1 (en) | 2011-11-10 |
CA2760354A1 (en) | 2010-10-28 |
CN102459659A (en) | 2012-05-16 |
CA2760345A1 (en) | 2010-10-28 |
ZA201107782B (en) | 2012-07-25 |
WO2010121317A1 (en) | 2010-10-28 |
CN102459661A (en) | 2012-05-16 |
US20120067170A1 (en) | 2012-03-22 |
AU2010239157A1 (en) | 2011-11-10 |
CN102459660A (en) | 2012-05-16 |
AU2010239083A1 (en) | 2011-11-10 |
US20120090433A1 (en) | 2012-04-19 |
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