WO2010116668A1 - Electrolytic capacitor and manufacturing method therefor - Google Patents
Electrolytic capacitor and manufacturing method therefor Download PDFInfo
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- WO2010116668A1 WO2010116668A1 PCT/JP2010/002262 JP2010002262W WO2010116668A1 WO 2010116668 A1 WO2010116668 A1 WO 2010116668A1 JP 2010002262 W JP2010002262 W JP 2010002262W WO 2010116668 A1 WO2010116668 A1 WO 2010116668A1
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- WIPO (PCT)
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- electrode foil
- lead terminal
- burr
- hole
- electrolytic capacitor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/008—Terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/145—Liquid electrolytic capacitors
Definitions
- the present invention relates to an electrolytic capacitor and a manufacturing method thereof, and more particularly to a connection structure and a connection method of an electrode foil and a lead terminal of the electrolytic capacitor.
- the electrode foil and the lead terminal of the electrolytic capacitor are overlapped, the stitch needle is penetrated from the lead terminal side, and the burr of the electrode foil and the lead terminal is formed on the back side of the electrode foil. Further, the burr was pressed to connect the electrode foil and the lead terminal.
- the lead terminal is overlaid on the electrode foil in which holes are provided in advance, the stitch needle is penetrated from the lead terminal side, and a burr of the lead terminal is formed on the back side of the electrode foil.
- Patent Document 1 for connecting a lead terminal to a lead terminal, and through holes in which four corners are respectively directed in the longitudinal direction and the width direction of the electrode foil are provided in the electrode foil, and the lead terminal is provided on each hole.
- Patent Document 2 Japanese Patent Document 2
- the electrolytic capacitor of the present invention has a lead terminal overlaid on an electrode foil in which a through hole is formed, penetrates a stitch needle from the lead terminal side, and burrs and lead terminals on the back side of the electrode foil.
- the burr of the electrode foil is formed, and the burr is pressed to connect the electrode foil and the lead terminal, the burr of the electrode foil and the burr of the lead terminal are formed on the back side of the electrode foil and pressed.
- a connecting portion formed by pressing the burr of the lead terminal formed on the back side of the electrode foil.
- the electrode foil and the lead terminal are connected by the connecting portion where the burr of the lead terminal formed on the back side of the electrode foil bites into the electrode foil by pressing, but a part of the through hole of the electrode foil is further stitched by the needle.
- a burr is formed together with the lead terminal, and the burr of the electrode foil and the burr of the lead terminal are integrally formed by pressing to form a connection portion, so that the connection strength between the electrode foil and the lead terminal can be further increased.
- the stress on the electrode foil by the stitch needle is only a part of the through hole of the electrode foil, and the occurrence of cracks and the like in the electrode foil can be suppressed.
- the electrolytic capacitor manufacturing method of the present invention is such that a lead terminal is stacked on an electrode foil having a through hole, a stitch needle is passed through from the lead terminal side, and a lead terminal burr and an electrode foil burr are formed on the back side of the electrode foil.
- a stitch needle having a square cross section is penetrated from the lead terminal side to form a through hole in the electrode foil.
- a portion is formed as a burr on the back side of the electrode foil together with the lead terminal by a corner portion of the stitch needle, and a lead terminal is formed as a burr on the back side of the electrode foil by a side portion of the stitch needle. It is characterized in that the burr formed on the back side is pressed to connect the electrode foil and the lead terminal.
- the burr of the lead terminal formed on the back side of the electrode foil by the side of the stitch needle bites into the electrode foil by pressing, and the electrode foil and the lead terminal are connected.
- Some burrs are formed together with the lead terminals by the corners of the stitch needles, and the burrs of the electrode foil and the burrs of the lead terminals are connected together by pressing, so the connection strength between the electrode foil and the lead terminals is increased. It can be further increased.
- the stress on the electrode foil by the stitch needle is only a part of the through hole of the electrode foil, and the occurrence of cracks and the like in the electrode foil can be suppressed.
- the electrode foil burrs are formed at a plurality of locations of the through holes of the electrode foil. According to this, the burr of the electrode foil and the burr of the lead terminal are pressed to increase the integral part, and the mechanical strength between the electrode foil and the lead terminal is increased.
- the through hole of the electrode foil is a square hole
- the stitch needle is lead at a position rotated by 30 to 60 degrees with respect to the corner of the stitch needle having a square cross section and the corner of the through hole of the electrode foil. It is characterized by penetrating the terminal. According to this, the corner
- the burr of the electrode foil formed in the square hole of the electrode foil is formed on all sides of the square hole. According to this, the burr of the electrode foil and the burr of the lead terminal are pressed to increase the integral part, and the mechanical strength between the electrode foil and the lead terminal is increased.
- corner portion of the stitch needle having a square cross section when the stitch needle penetrates into the through hole of the electrode foil is in pressure contact with a part of the inner periphery of the through hole of the electrode foil.
- the corner of the stitch needle is in pressure contact with a part of the inner periphery of the through hole of the electrode foil, and the electrode foil burr and the lead terminal burr can be easily formed by biting into the electrode foil.
- the electrolytic capacitor and the manufacturing method thereof of the present invention improve the electrical and mechanical connection in the stitch connection between the electrode foil and the lead terminal, and the stitch connection is possible even with the electrode foil having a high etching magnification. .
- the electrolytic capacitor according to the present invention includes an anode foil made of aluminum whose surface has been subjected to etching treatment and chemical conversion treatment, and a cathode foil made of aluminum whose surface has been subjected to etching treatment and chemical conversion treatment as necessary, respectively.
- anode foil made of aluminum whose surface has been subjected to etching treatment and chemical conversion treatment
- a cathode foil made of aluminum whose surface has been subjected to etching treatment and chemical conversion treatment as necessary, respectively.
- the outer case made of aluminum is housed together with the driving electrolyte, and the opening of the outer case is sealed with a sealing rubber.
- a square hole 3 is formed in advance as a through hole at a portion of the electrode foil 1 to be stitched with the lead terminal 2.
- Fig.1 (a) it mounts on the die
- a square hole 3 as shown in FIG. 2 is formed.
- the punching means 6 penetrates the electrode foil 1 and then passes through the punched hole 5 of the die 4, and the removed piece 7 of the electrode foil 1 is discharged through the punched hole 5. .
- the punching means 6 moves to the original position even when pulled upward, and waits until the next planned stitch portion of the electrode foil 1 arrives.
- the punching means 6 has a square cross section, and in the embodiment, has a substantially square cross sectional shape, whereby a substantially square square hole 3 is formed in the electrode foil 1.
- Two punching means 6 are provided and two square holes 3 are simultaneously formed in the width direction of the electrode foil 1.
- the present invention is not limited to this, and stitches between the electrode foil 1 and the lead terminal 2 that are arbitrarily provided.
- the number of punching means 6 can be set as appropriate according to the number of planned sites.
- the periphery of the square hole 3 is subjected to surface treatment by polishing or the like as necessary, and as shown in FIG. 1 is placed on another die 4 '.
- the lead terminal 2 is placed on the square hole 3 of the electrode foil 1 and the periphery of the planned stitching portion is pressed by the fixing means 8.
- the fixing means 8 is formed with a guide hole 14 that can move the stitch needle 9 up and down and guide it accurately onto the square hole 3.
- the stitch needle 9 has a substantially square cross-sectional angle, and forms a pyramid shape toward the tip. As shown in FIG.
- the stitch needle 9 is passed through the guide hole 14 of the fixing means 8 from the lead terminal 2 side, and the burr 10 of the lead terminal 2 and the burr 10 of the electrode foil 1 are formed on the back side of the electrode foil 1.
- the die 4 ′ is formed not only with the electrode foil 1 mounted and fixed, but also with a hole 5 ′ through which the stitch needle 9 is inserted.
- the hole 5 ′ is formed by the burr 10 of the lead terminal 2 and the electrode.
- the burr 10 ′ of the foil 1 has dimensions for stably forming a predetermined shape below the electrode foil 1. Note that there are two stitch needles 9 as in the number of the square holes 3, and the lead terminals 2 are penetrated simultaneously.
- the positional relationship between the cross-sectional shape of the stitch needle 9 and the square hole 3 formed in the electrode foil 1 will be described.
- two square holes 3 are formed in the electrode foil 1 in the width direction so that one side thereof coincides with the longitudinal direction and the width direction of the electrode foil 1.
- One side of the square hole 3 is 0.4 mm in the embodiment, but 0.3 to 1.5 mm is preferable.
- the stitch needle 9 has a square cross section and a pyramid shape toward the tip. The diagonal line penetrates the square hole 3 of the electrode foil 1 and the dimension of one side of the square hole 3 of the electrode foil 1 is larger. Larger is preferred. Thereby, the stitch needle 9 can be bited into each side of the square hole 3 of the electrode foil 1 together with the lead terminal 2.
- the stitch needle 9 pierces the lead terminal 2 placed on the square hole 3 of the electrode foil 1, penetrates the square hole 3 and protrudes to the back side of the electrode foil 1.
- the needle 9 is 45 degrees with respect to the corner hole 3 with respect to the corner portion of the stitch needle 9 having a square cross section and the corner hole 3 of the electrode foil 1, and a preferable range is 30 to 60 degrees.
- the square hole 3 is penetrated at the rotated position. Therefore, in the vicinity of the center of each side of the square hole 3 of the electrode foil 1, the corner of the stitch needle 9 partially bites together with the lead terminal 2.
- FIG. 3B is a cross-sectional view taken along the line AA in FIG. 4.
- the burr 10 ′ of the electrode foil 1 and the burr 10 of the lead terminal 2 are shown.
- the stitch needle 9 penetrating the electrode foil 1 moves to the original position even when pulled up and waits until the next electrode foil 1 arrives.
- the electrode foil 1 is pressed with the burrs 10 of the lead terminals 2 and the burrs 10 'of the electrode foil 1 formed on the back side.
- a flat plate-shaped press die 11 is lowered to the lead terminal side of the electrode foil 1 to hold the electrode foil 1.
- the flat plate-like lower mold 12 installed on the back side of the electrode foil 1 moves toward the electrode foil 1 and the burrs 10 of the lead terminals 2 and the burrs 10 ′ of the electrode foil 1 projecting to the back side of the electrode foil 1.
- the burrs 10 of the lead terminals 2 are folded back in four directions from the respective sides of the stitch needle 9 that are square in cross section, thereby forming the leaf portion 13.
- the electrode foil 1 is sandwiched and pressed between the lead terminal 2 and the leaf portion 13 to obtain electrical connection. Also, the burr 10 'of the electrode foil 1 and the burr 10 of the lead terminal 2 formed near the center of each side of the square hole 3 of the electrode foil 1 are pressed together to obtain mechanical strength. About the part (leaf part 13) which protruded only the burr
- the press thickness of the burr 10 etc. of the lead terminal 2 by the lower press mold 12 is preferably in the range of 0.9 to 1.2 times the thickness dimension of the electrode foil 1 and the lead terminal 2 before pressing. is there.
- the thickness of the electrode foil 1 and the lead terminal 2 before being crushed exceeds 0.9 times, the electrode foil 1 is liable to be cracked, and the thickness of the electrode foil 1 and the lead terminal 2 before being crushed. If the press thickness does not reach up to 1.2 times, the electrical and mechanical connectivity between the electrode foil 1 and the lead terminal 2 is difficult to obtain.
- the burr 10 ′ of the electrode foil 1 is formed by the stitch needle 9 on all sides of the square hole 3 of the electrode foil 1. It can also be formed on at least one side.
- the through hole 3 ′ provided in the electrode foil 1 is a square square hole, but may be another polygonal shape, or may be a circular through hole 3 ′ as shown in FIG. 7.
- the stitch needle 9 has a square cross section, but may be another polygonal shape.
Abstract
Description
2 リード端子
3 角孔
3’ 貫通孔
4 ダイス
4’ ダイス
5 抜き穴
5’ 抜き穴
6 穴あけ手段
7 除去片
8 固定手段
9 ステッチ針
10 バリ
10’バリ
11 プレス上型
12 プレス下型
13 リーフ部
14 案内孔 DESCRIPTION OF
Claims (6)
- 貫通孔を形成した電極箔にリード端子を重ね、リード端子側よりステッチ針を貫通して前記電極箔の裏側にリード端子のバリ及び電極箔のバリを形成し、該バリをプレス加工して前記電極箔とリード端子とを接続した電解コンデンサにおいて、
前記電極箔のバリとリード端子のバリが電極箔の裏側に形成されてプレス加工された接続部位と、リード端子のバリのみが電極箔の裏側に形成されてプレス加工された接続部位とを備えた電解コンデンサ。 The lead terminal is overlaid on the electrode foil in which the through hole is formed, the lead needle burr and the electrode foil burr are formed on the back side of the electrode foil through the stitch needle from the lead terminal side, and the burr is pressed to process the burr In the electrolytic capacitor that connects the electrode foil and the lead terminal,
The electrode foil burrs and the lead terminal burrs are formed on the back side of the electrode foil and pressed, and the connection portions are formed by pressing only the lead terminal burrs on the back side of the electrode foil. Electrolytic capacitor. - 貫通孔を形成した電極箔にリード端子を重ね、リード端子側よりステッチ針を貫通して前記電極箔の裏側にリード端子のバリ及び電極箔のバリを形成し、該バリをプレス加工して前記電極箔とリード端子とを接続する電解コンデンサの製造方法において、
断面角状のステッチ針をリード端子側より貫通させて、電極箔の貫通孔の一部が前記ステッチ針の角部によってリード端子とともに電極箔の裏側にバリとなって形成させるとともに、ステッチ針の辺部によってリード端子が電極箔の裏側にバリとなって形成させ、該電極箔の裏側に形成されたバリをプレス加工して電極箔とリード端子とを接続する電解コンデンサの製造方法。 The lead terminal is overlaid on the electrode foil in which the through hole is formed, the lead needle burr and the electrode foil burr are formed on the back side of the electrode foil through the stitch needle from the lead terminal side, and the burr is pressed to process the burr In the manufacturing method of the electrolytic capacitor for connecting the electrode foil and the lead terminal,
A stitch needle having a square cross section is penetrated from the lead terminal side, and a part of the through hole of the electrode foil is formed as a burr on the back side of the electrode foil together with the lead terminal by the corner of the stitch needle. A method of manufacturing an electrolytic capacitor in which a lead terminal is formed as a burr on the back side of an electrode foil by a side, and the burr formed on the back side of the electrode foil is pressed to connect the electrode foil and the lead terminal. - 前記電極箔のバリが電極箔の貫通孔の複数個所に形成される請求項2に記載の電解コンデンサの製造方法。 The method for producing an electrolytic capacitor according to claim 2, wherein burrs of the electrode foil are formed at a plurality of locations of the through holes of the electrode foil.
- 前記電極箔の貫通孔が角孔であり、断面角状のステッチ針の角部と電極箔の貫通孔の角部に対して30~60度回転させた位置にて、ステッチ針をリード端子に貫通させる請求項2又は3に記載の電解コンデンサの製造方法。 The through hole of the electrode foil is a square hole, and the stitch needle is used as a lead terminal at a position rotated 30 to 60 degrees with respect to the corner of the stitch needle having a square cross section and the corner of the through hole of the electrode foil. The manufacturing method of the electrolytic capacitor of Claim 2 or 3 made to penetrate.
- 前記電極箔の角孔に形成された電極箔のバリは、角孔の全ての辺に形成される請求項4に記載の電解コンデンサの製造方法。 The method for producing an electrolytic capacitor according to claim 4, wherein the burr of the electrode foil formed in the square hole of the electrode foil is formed on all sides of the square hole.
- 前記電極箔の貫通孔へのステッチ針の貫通状態における断面角状のステッチ針の角部が電極箔の貫通孔の内周の一部と圧接状態である請求項2乃至5いずれかに記載の電解コンデンサの製造方法。 6. A corner portion of a stitch needle having a square cross section in a state in which a stitch needle penetrates into the through hole of the electrode foil is in pressure contact with a part of an inner periphery of the through hole of the electrode foil. Manufacturing method of electrolytic capacitor.
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CN201080003282.0A CN102217014B (en) | 2009-03-31 | 2010-03-29 | Electrolytic capacitor and manufacturing method therefor |
KR1020117011392A KR101683249B1 (en) | 2009-03-31 | 2010-03-29 | Method for manufacturing electrolytic capacitor |
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JP2009087682A JP5321817B2 (en) | 2009-03-31 | 2009-03-31 | Electrolytic capacitor and manufacturing method thereof |
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CN102479616A (en) * | 2010-11-23 | 2012-05-30 | 尼吉康株式会社 | Pin frame and manufacturing device thereof, solid electrolytic capacitor and manufacturing method thereof |
KR20190108113A (en) * | 2017-01-25 | 2019-09-23 | 닛뽄 케미콘 가부시끼가이샤 | Condenser and its manufacturing method |
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JP7169686B2 (en) * | 2018-09-06 | 2022-11-11 | 湖北工業株式会社 | Lead wire terminal and its manufacturing method |
WO2024034640A1 (en) * | 2022-08-10 | 2024-02-15 | 日本ケミコン株式会社 | Capacitor and manufacturing method therefor |
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JP2003282364A (en) * | 2002-03-25 | 2003-10-03 | Jcc Engineering Co Ltd | Electrode foil with terminal, and manufacturing method and apparatus thereof |
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Cited By (6)
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CN102479616A (en) * | 2010-11-23 | 2012-05-30 | 尼吉康株式会社 | Pin frame and manufacturing device thereof, solid electrolytic capacitor and manufacturing method thereof |
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KR20190108113A (en) * | 2017-01-25 | 2019-09-23 | 닛뽄 케미콘 가부시끼가이샤 | Condenser and its manufacturing method |
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