WO2010067817A1 - Illumination apparatus - Google Patents

Illumination apparatus Download PDF

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Publication number
WO2010067817A1
WO2010067817A1 PCT/JP2009/070600 JP2009070600W WO2010067817A1 WO 2010067817 A1 WO2010067817 A1 WO 2010067817A1 JP 2009070600 W JP2009070600 W JP 2009070600W WO 2010067817 A1 WO2010067817 A1 WO 2010067817A1
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WO
WIPO (PCT)
Prior art keywords
conversion member
color conversion
central axis
light
substrate
Prior art date
Application number
PCT/JP2009/070600
Other languages
French (fr)
Japanese (ja)
Inventor
良二 横谷
Original Assignee
パナソニック電工株式会社
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Filing date
Publication date
Application filed by パナソニック電工株式会社 filed Critical パナソニック電工株式会社
Publication of WO2010067817A1 publication Critical patent/WO2010067817A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • F21S8/02Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/04Optical design
    • F21V7/06Optical design with parabolic curvature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/60Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
    • F21K9/64Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention generally relates to a lighting device, and more specifically, blue light emitted from a light emitting diode (LED) as a light emitting element and yellow light emitted from phosphor particles by being excited by the blue light are mixed.
  • the present invention relates to an illumination device that emits white light.
  • various lighting devices including a light emitting element and a reflecting mirror for controlling the light distribution of the light emitted from the light emitting element have been provided.
  • An example of this is published in Japan on November 30, 2001. It is described in Japanese Patent Publication No. 2001-332104.
  • the inner surface of the reflecting mirror includes a parabola formed by rotating one parabola having a focal point at the position of the light emitting element about the axis of symmetry of the parabola, and is emitted from the light emitting element. Can be efficiently reflected in a desired direction.
  • the illuminating device A includes an LED chip 1 that is a light emitting element that emits blue light, a substrate 2 on which the LED chip 1 is mounted, a color conversion member 4, and a reflecting mirror 8'.
  • the color conversion member 4 has translucency, and further contains phosphor particles that are excited by blue light emitted from the LED chip 1 and emit yellow light.
  • the color conversion member 4 is formed in a dome shape having an opening and a vertex from a part of a hollow spheroid as shown in FIG.
  • the color conversion member 4 is disposed on a central axis M1 in which the opening is closed by the substrate 2 and the LED chip 1 passes through the point P4 located at the apex and the point P6 at the center of the opening. Is mounted on the substrate 2 as described above.
  • the reflecting mirror 8 ′ has an inner surface 8 b ′ formed so as to expand from the proximal end to the distal end, and the inner surface 8 b ′ is attached to the substrate 2 so as to surround the color conversion member 4. Installed.
  • the reflecting mirror 8 ′ reflects the light emitted from the LED chip 1 through the color conversion member 4.
  • the inner surface 8b 'of the reflecting mirror 8' includes a paraboloid formed by rotating about a parabola having a symmetry axis that coincides with the central axis M1.
  • the parabola has a focal point set at a point P1 that intersects the central axis M1 on the LED chip 1. Therefore, for example, as shown in FIG. 7, the light emitted from the LED chip 1 to an arbitrary point P3 on the surface of the color conversion member 4 is a point P2 where a straight line passing through the point P1 and the point P3 intersects with the inner surface 8b ′. (See arrow D11) and reflected in a direction along the central axis M1 (see arrow D12).
  • the color conversion member 4 is formed in a dome shape from a part of an ellipsoid that is almost a sphere, and the point P1 is located at the center of the ellipsoid. Accordingly, the straight line passing through the points P1 and P2 substantially coincides with the normal extending from the point P3 with respect to the tangent plane at the point P3 on the surface of the color conversion member 4. Similarly, for a straight line passing through the point P1 and an arbitrary point on the inner surface 8b ', the straight line is an intersection (not shown) where the straight line on the surface of the color conversion member 4 and the color conversion member 4 intersect. It substantially coincides with the normal extending from the intersection with respect to the tangent plane at.
  • a straight line passing through the points P4 and P2 and a straight line passing through the points P5 and P2 extend from the points P4 and P5 with respect to the tangent plane at the points P4 and P5 on the surface of the color conversion member 4. Intersects without matching each normal.
  • the illumination device A ′ configured as described above irradiates white light by mixing the blue light emitted from the LED chip 1 and the yellow light excited by the blue light and emitted from the color conversion member 4.
  • the light emitted from the point P3 has different light distribution characteristics between blue light and yellow light as shown in FIG.
  • the light distribution characteristic is such that yellow light diffuses in a substantially circular shape (curve A in FIG. 8), whereas blue light has an elliptical shape with the major axis direction in the direction of arrow D11.
  • the light emitted in the direction of the arrow D41 that does not coincide with the normal direction has a high proportion of yellow light.
  • the ratio of the blue light to the light emitted in the direction coincident with the normal direction becomes higher because the blue light transmitted through the color conversion member 4 does not collide with the phosphor particles in the color conversion member 4. This is because many components are contained.
  • the central part of the irradiation pattern has a blueish color
  • the peripheral part of the irradiation pattern has a yellowish color.
  • an object of the present invention is to provide an illuminating device that can reduce color unevenness generated in a light irradiation pattern.
  • the illuminating device of the present invention includes a light emitting element, a substrate on which the light emitting element is mounted, a dome-shaped color conversion member having an opening, an apex, and translucency, and a reflecting mirror.
  • the color conversion member is mounted on the substrate such that the opening is closed by the substrate and the light emitting element is disposed on a central axis passing through the apex and the central portion of the opening.
  • the color conversion member includes phosphor particles that are excited by light emitted from the light emitting element and emit light having a color different from that of the emitted light.
  • the reflecting mirror has an inner surface formed so as to expand from the proximal end to the distal end.
  • the reflecting mirror is mounted on the substrate such that the inner surface surrounds the color conversion member, and controls the light distribution of light emitted from the light emitting element through the color conversion member.
  • the inner surface includes a rotating curved surface formed by rotating a part of a curve located outside the apex of one parabola around the central axis.
  • the parabola has a focal point set at a position excluding the central axis between the apex of the color conversion member and the opening end along the central axis.
  • the parabola has a focal point set at a position excluding the central axis between the apex of the color conversion member along the central axis and the opening end, so It is possible to provide an illuminating device that can reduce color unevenness generated in an irradiation pattern.
  • the focal point is set on a surface of the color conversion member or on a virtual curved surface along the surface inside the color conversion member.
  • a normal extending through the focal point with respect to the tangent plane at the position is set so as to intersect the rotating curved surface.
  • the normal extending through the focal point is set so as to intersect the rotating curved surface, color unevenness occurring in the light irradiation pattern can be further reduced.
  • the normal line is set to intersect the tip of the reflecting mirror. In this embodiment, since the normal is set so as to intersect the tip, it is possible to uniquely determine the most efficient external dimensions of the reflector that can improve color intensity and reduce color unevenness. Can be determined.
  • the inner surface includes a plurality of rotating curved surfaces arranged so as to be adjacent to each other along the central axis.
  • the plurality of rotating curved surfaces are respectively formed from a plurality of parabolas having focal points set at different positions between the apex of the color conversion member and the opening end.
  • the plurality of rotating curved surfaces are respectively formed from a plurality of parabolas having focal points set at different positions between the apex of the color conversion member and the opening end, so that the light irradiation pattern It is possible to provide an illuminating device that can more efficiently reduce uneven color.
  • the plurality of rotating curved surfaces include a first rotating curved surface and a second rotating curved surface disposed adjacent to the first rotating curved surface on the tip side of the reflecting mirror.
  • the first and second rotating curved surfaces are respectively formed from first and second parabolas having first and second focal points.
  • the first focus is set closer to the vertex of the color conversion member than the second focus.
  • an illumination device capable of performing better light distribution is provided. be able to.
  • the plurality of focal points are respectively set at positions on a surface of the color conversion member or on a virtual curved surface along the surface inside the color conversion member.
  • a plurality of normals extending through the focal point with respect to the tangential plane at the position are set so as to intersect the plurality of rotating curved surfaces, respectively.
  • the plurality of normals extending through the focal point are set so as to intersect with the plurality of rotating curved surfaces, respectively, so that it is possible to further reduce the color unevenness generated in the light irradiation pattern. it can.
  • a normal line corresponding to a focal point of a parabola that forms a rotation curved surface included in the tip of the reflecting mirror among the plurality of rotation curved surfaces is set to intersect with the tip.
  • the normal line corresponding to the focal point of the parabola that forms the rotation curved surface included in the tip of the reflecting mirror among the plurality of rotation curved surfaces is set so as to intersect with the tip. It is possible to uniquely determine the outer dimension of the reflecting mirror that is most efficient so as to reduce the color unevenness while improving the luminous intensity as described above.
  • FIG. 1 shows Embodiment 1 of the present invention
  • FIG. 1A is a longitudinal sectional view
  • FIG. 1B is a schematic diagram showing a partial section of the reflecting mirror of FIG. 1A. It is a front view except the transparent cover of Embodiment 1 of the present invention.
  • It is a schematic diagram which shows the one part cross section of the reflective mirror of Embodiment 2 of this invention.
  • It is a schematic diagram which shows the one part cross section of the reflective mirror of the modification of Embodiment 2 of this invention.
  • It is a schematic diagram which shows the one part cross section of the reflective mirror of Embodiment 3 of this invention.
  • the illumination device A of the present embodiment includes an LED chip 1, which is a light emitting element, a substrate 2, an optical member 3, a color conversion member 4, and a reflecting mirror 8, as shown in FIGS.
  • the lighting device A includes a housing 6, an insulating sheet 7, a holding frame 9, and a transparent cover 10.
  • the transparent cover 10 is not shown in FIG.
  • a GaN blue LED chip is used for the LED chip 1 of the present embodiment. Moreover, although the illuminating device A is provided with the single LED chip 1, it is not limited to this, You may provide the several LED chip 1. FIG.
  • the substrate 2 is made of an insulating ceramic substrate such as an alumina ceramic substrate or an aluminum nitride substrate. However, a glass epoxy resin substrate may be used in addition to the ceramic substrate.
  • An energization wiring pattern (not shown) made of a metal material such as a copper material is formed on the front side of the substrate 2.
  • the LED chip 1 is bonded to a die pad portion (not shown) formed of a part of the wiring pattern of the substrate 2 using various bonding materials such as solder and silver paste.
  • the substrate 2 is fixed to the inner bottom portion 6d of the housing 6 with a plurality of fixing screws 61 together with the elastic insulating sheet 7 formed substantially in the same shape as the substrate 2.
  • an organic green sheet that is an epoxy resin sheet that is highly filled with fused silica to increase thermal conductivity is used.
  • This organic green sheet has a characteristic that the resin fluidity during heating is high and the adhesion to the uneven surface is high. Therefore, it is possible to prevent a gap from being generated between the insulating sheet 7 and the substrate 2 and the inner bottom portion 6d.
  • the optical member 3 is for sealing the LED chip 1 mounted on the substrate 2 as shown in FIGS. 1A and 2. And since the optical member 3 is formed in convex lens shape with translucent sealing materials, such as a silicone resin, for example, it concentrates the blue light radiated
  • the color conversion member 4 is formed in a dome shape having an opening and a vertex by dividing a hollow spheroid in half at the center in the major axis direction.
  • the ratio of the major axis dimension to the minor axis dimension of the spheroid is set to 6: 5.
  • the color conversion member 4 may be formed of a hollow sphere other than the spheroid.
  • the color conversion member 4 is translucent and contains phosphor particles that are excited by blue light emitted from the LED chip 1 and emit yellow light. More specifically, the color conversion member 4 is made of a mixed material made by uniformly dispersing the phosphor particles in a transparent silicone resin.
  • the phosphor particles may be, for example, those that emit red light in addition to those that emit yellow light.
  • silicone resin for example, epoxy resin, acrylic resin, polycarbonate, glass, or the like may be used.
  • the color conversion member 4 is disposed on a central axis M1 where the opening is closed by the substrate 2 and the LED chip 1 passes through the point P4 where the LED chip 1 is located at the apex and the point P6 at the center of the opening.
  • the substrate is mounted on the substrate 2 with the major axis direction directed toward the central axis M1.
  • substrate 2 are adhere
  • An air layer 5 is provided between the optical member 3 and the color conversion member 4 as shown in FIG. 1A. Therefore, blue light that collides with the phosphor particles in the color conversion member 4 and is scattered toward the optical member 3 side, or yellow light that is emitted from the color conversion member 4 toward the optical member 3 side passes through the optical member 3. Thus, absorption by the substrate 2 or the like can be suppressed.
  • the air layer 5 is provided, the LED chip 1 and the optical chip can be used even when a part of the component comes into contact with the color conversion member 4 when the housing 6, the reflecting mirror 8, and the transparent cover 10 are attached. The impact transmitted to the member 3 can be reduced.
  • the reflecting mirror 8 has an inner surface 8b formed so as to expand from the proximal end to the distal end as shown in FIGS. 1A and 2. Further, an insertion port 8 a is provided through the base end of the reflecting mirror 8.
  • the reflecting mirror 8 is mounted on the substrate 2 so that the inner surface 8b surrounds the color conversion member 4 by inserting the color conversion member 4 from the insertion port 8a with the base end side facing rearward.
  • a material of the reflecting mirror 8 a metal material having a high reflectance of light incident from the phosphor particles of the LED chip 1 and the color conversion member 4 such as aluminum is used.
  • desired reflectivity is secured by evaporating aluminum, silver, or the like on the inner surface 8b of the reflecting mirror 8.
  • a highly heat-resistant resin or the like may be adopted as the material of the reflecting mirror 8.
  • the housing 6 is formed in a bottomed cylindrical shape having an opening on the front end side by a metal material such as aluminum as shown in FIG. 1A, and the LED chip 1, the substrate 2, and the reflecting mirror 8 are accommodated therein.
  • a plurality of screw holes 6 c are formed in the vicinity of the front end of the side wall 6 b of the housing 6 over the entire circumference.
  • the transparent cover 10 is formed in a disc shape having an outer diameter that is slightly larger than the inner diameter of the housing 6 by a light-transmitting material such as acrylic resin, polycarbonate, glass, or the like.
  • the transparent cover 10 is placed on the outer flange portion 8c extending outward from the front end edge of the reflecting mirror 8.
  • the holding frame 9 includes an annular portion 9a formed in an annular shape, and a protruding portion 9b that protrudes rearward from the rear surface of the annular portion 9a over the entire circumference of the annular portion 9a.
  • the inner diameter of the annular portion 9 a is set smaller than the inner diameter of the housing 6, and the outer diameter is set larger than the outer diameter of the housing 6.
  • a plurality of screw insertion holes 9c are provided through the entire protrusion 9b.
  • the front end of the side wall 6b of the housing 6 is fitted inside the protruding portion 9b in a state where the outer flange portion 8c of the reflecting mirror 8 and the transparent cover 10 are placed.
  • the plurality of mounting screws 91 are inserted into the screw insertion holes 9c of the protruding portion 9b and screwed into the screw holes 6c of the side wall 6b, so that the holding frame 9 is attached to the housing 6.
  • the transparent cover 10 is mounted so as to be held between the holding frame 9 and the outer flange portion 8c so as to close the opening of the housing 6.
  • the blue light emitted from the LED chip 1 and transmitted through the optical member 3 and the color conversion member 4 and the yellow light emitted from the phosphor particles of the color conversion member 4 are mixed. It is irradiated with white light.
  • the inner surface 8b of the reflecting mirror 8 rotates a part of a curve located outside the point P7 located at the apex of the parabola Pa1 around the central axis M1 as shown in FIG. 1B.
  • the rotation curved surface 8d formed by (1) is included.
  • the parabola Pa1 has a focal point F1 set at a position excluding the central axis M1 between the apex of the color conversion member 4 and the opening end along the central axis M1.
  • 1B is a cross-sectional view schematically showing only the surface of the color conversion member 4 and the inner surface 8b of the reflecting mirror 8 on the right side of the central axis M1 of the illumination device A shown in FIG. 1A.
  • the vertical axis in FIG. 1B coincides with the central axis M1, and the horizontal axis coincides with the direction orthogonal to the central axis M1.
  • shaft of FIG. 1B represents the distance to each direction from the point P1 located in the center part of LED chip 1 which is an origin.
  • FIG. 1B shows the result of the simulation of the light path with respect to the inner surface 8b of the present embodiment formed in this way.
  • Straight lines D1 to D6 in the drawing represent various light paths emitted from a position corresponding to the focal point F1 on the surface of the color conversion member 4 and incident on the inner surface 8b.
  • the straight line D1 coincides with the normal direction extending through the focal point F1 with respect to the tangent plane at the focal point F1 on the surface of the color conversion member 4.
  • Arrows D7 to D12 represent light paths when the various incident lights are reflected by the inner surface 8b.
  • the inner surface 8b of the present embodiment radiates from a position corresponding to the circle X1.
  • the light radiated from the position other than the circle X1 to the inner surface 8b is reflected in the direction intersecting with the central axis M1 as usual.
  • the illuminating device A of the present embodiment conventionally has a ratio of yellow light distributed to the central portion of the irradiation pattern by the amount of light emitted from the position corresponding to the circle X1 on the surface of the color conversion member 4. It is possible to raise the ratio of the blue light distributed to the peripheral portion of the irradiation pattern from the conventional illumination device A ′. Thus, it is possible to reduce the difference between the ratio of blue light and yellow light in the central portion of the irradiation pattern and the ratio of blue light and yellow light in the peripheral portion, and to reduce the color unevenness that occurs in the irradiation pattern. it can.
  • the focal point F1 is set on the surface of the color conversion member 4 is taken as an example.
  • the present invention is not limited to this and may be set inside the color conversion member 4. Similar effects can be obtained.
  • FIG. 3A and B The illuminating device A of this embodiment is demonstrated referring FIG. 3A and B.
  • FIG. However, for the sake of clarity, the same reference numerals as those of the lighting device A of the first embodiment are assigned to similar elements.
  • the illuminating device A of this embodiment is characterized in that it includes a reflecting mirror 80 having an inner surface 80b as follows.
  • FIGS. 3A and 3B are sectional views schematically showing only the surface of the color conversion member 4 and the inner surface 80b of the reflecting mirror 80 on the right side of the central axis M1 of the illumination device A of the present embodiment, as in FIG. 1B. is there.
  • the inner surface 80b includes first and second rotating curved surfaces 82b and 83b arranged so as to be adjacent to each other along the central axis M1 as shown in FIG. 3B.
  • the second rotating curved surface 83b is adjacent to the front end of the first rotating curved surface 82b. More specifically, first, as shown in FIG. 3A, first and second focal points F1 and F3 having different first and second focal points F2 and F3 set between the vertex of the color conversion member 4 and the opening end. There are two parabolas Pa2 and Pa3. Needless to say, at this time, the first and second focal points F2 and F3 are set at positions other than on the central axis M1. Then, as shown in FIG.
  • the intersection of the first parabola Pa2 and the second parabola Pa3 is a point C1
  • the first parabola Pa2 is outside the vertex and inside the point C1 is a curve E1
  • the second The outside of the parabola Pa3 from the point C1 is defined as a curve E2.
  • FIG. 3B shows the result of the simulation of the light path with respect to the inner surface 80b of the present embodiment formed in this way.
  • Straight lines G1 to G3 in the drawing represent light paths emitted from a position corresponding to the first focal point F2 on the surface of the color conversion member 4 and incident on the inner surface 80b.
  • straight lines G4 and G5 in the drawing represent light paths emitted from a position corresponding to the second focal point F3 on the surface of the color conversion member 4 and incident on the inner surface 80b.
  • Arrows G6 to G10 represent light paths when the various incident lights are reflected by the inner surface 8b.
  • the light emitted from the first and second focal points F2 and F3 from FIG. 3B is incident on the first and second rotating curved surfaces 82b and 83b on the inner surface 80b and travels in the direction along the central axis M1. It can be seen that it is reflected (see arrows G6 to G10). That is, when the first and second focal points F2 and F3 are rotated about the central axis M1, the first circle and the second circle follow the paths that the first and second focal points F2 and F3 follow, respectively (see FIG.
  • the inner surface 80b of the present embodiment can reflect light emitted from positions corresponding to the first circle and the second circle in a direction along the central axis M1. .
  • the light radiated from the position other than the first circle and the second circle to the inner surface 80b is reflected in the direction intersecting with the central axis M1 as usual.
  • the illumination device A since the optical member 3 formed in a convex lens shape is disposed, the blue light emitted from the LED chip 1 is condensed forward. That is, the luminance of the illumination device A is lower as it is closer to the substrate 2 on the surface and inside of the color conversion member 4 and higher as it is closer to the top of the color conversion member 4.
  • the amount of light reflected in the direction along the central axis M1 is increased in the illuminating device A of the present embodiment compared to the illuminating device A of the first embodiment, and blue light and yellow light in the central portion of the irradiation pattern are increased.
  • the difference between the ratio and the ratio of the blue light and the yellow light in the peripheral portion can be further reduced, and the color unevenness generated in the irradiation pattern can be further reduced.
  • the second focus F3 is set at a position closer to the vertex of the color conversion member 4 than the first focus F2 as described above. Therefore, the distance from the first and second focal points F2 and F3 to the corresponding first and second rotating curved surfaces 82b and 83b can be kept small, and a better light distribution can be performed.
  • the curvature of the parabola Pa1 increases.
  • the position of the focal point F1 moves to the lower luminance side of the color conversion member 4, and the luminous intensity in the direction along the central axis M1 of the illumination device A decreases.
  • the curvature of the parabola Pa1 decreases, and as a result, the reflecting mirror 8
  • the overall external dimensions are increased.
  • the lighting device A of the present embodiment has first and second rotating curved surfaces 82b and 83b. Therefore, when the outer dimensions of the color conversion member 4 are to be increased, the curvature of the first parabola Pa2 may be increased to decrease the curvature of Pa2 of the second parabola. That is, even if the position of the first focal point F2 moves to the lower luminance side, the position of the second focal point F3 can be maintained near the high luminance vertex of the color conversion member 4, and the illumination device A Can be suppressed.
  • the outer diameter of the second rotating curved surface 83b is larger than before increasing the outer dimension of the color conversion member 4, the outer diameter of the first rotating curved surface 82b can be reduced, so that The enlargement of the illumination device A can be suppressed.
  • the first and second focal points F2 and F3 described above are set on the surface of the color conversion member 4, but the same effect can be obtained even if they are set inside the color conversion member 4.
  • the inner surface 80b includes two rotating curved surfaces is given as an example, other than this, for example, three rotating curved surfaces or four rotating curved surfaces may be included.
  • the inner surface 80b includes, for example, a rotating curved surface 83b and an inclined surface 84b extending straight from the rear end portion of the rotating curved surface 83b toward the substrate 2 as shown in FIG. But you can.
  • FIG. 5 is a cross-sectional view schematically showing only the surface of the color conversion member 4 and the inner surface 8b of the reflecting mirror 8 on the right side of the central axis M1 of the illumination device A, as in FIG. 1B.
  • the inner surface 8b of the present embodiment is substantially the same as the inner surface 8b of the first embodiment, and includes a rotating curved surface 8d formed based on the parabola Pa1.
  • the tangent plane at the focal point F1 on the surface of the color conversion member 4 is defined as a surface Y1.
  • a normal line extending through the focal point F1 with respect to the surface Y1 is defined as a line H1.
  • the luminance of the illumination device A including the convex lens-shaped optical member 3 is lower as it is closer to the substrate 2 on the surface and inside of the color conversion member 4 and is closer to the vertex of the color conversion member 4. high. Therefore, considering only increasing the luminous intensity of the illumination device A, it is desirable to place the focal point F1 at the apex of the color conversion member 4 as shown in FIG. However, in this case, only the light having a high yellow light ratio is reflected by the inner surface 8b and emitted in the direction along the central axis M1, so that the yellow light is easily collected at the central portion of the illumination pattern. As a result, uneven color occurs in the illumination pattern.
  • the focal point F1 when the focal point F1 is set at the apex of the color conversion member 4, the light distributed to the central portion of the illumination pattern may be reduced, resulting in a decrease in luminous intensity.
  • the normal line H1 extending from the focal point F1 is set to intersect at least the rotating curved surface 8d. .
  • the two normals extending from the first and second focal points F2, F3 intersect with the corresponding first and second rotating curved surfaces 82b, 83b, respectively. It is desirable that it is set to be.
  • the line H1 of the present embodiment is set not only to intersect the rotating curved surface 8d but also to intersect the tip 8e of the reflecting mirror 8 as shown in FIG. That is, the most effective external dimension of the reflecting mirror 8 that can reduce the color unevenness while uniquely improving the luminous intensity by setting the focal point F1 as close to the vertex of the color conversion member 4 as possible is uniquely determined. be able to.
  • a virtual curved surface including the position of the focus F1 and along the surface of the color conversion member 4 is set.
  • the line H1 is defined as a normal extending through the focal point F1 with respect to the tangent plane at the position on the virtual curved surface.
  • the normal corresponding to the second rotating curved surface 83b included in the tip 80e (see FIG. 3B) of the reflecting mirror 80 intersects the tip 80e.
  • the same effect can be produced by setting so as to.

Abstract

An illumination apparatus is provided with an LED chip, a substrate on which the LED chip is mounted, a dome-shaped colour conversion member having an aperture, a vertex and optical transmissivity, and a reflective mirror. The colour conversion member contains fluorescent particles that emit yellow light when excited by blue light emitted from the LED chip. Also, the colour conversion member is mounted on the substrate in such a way that the aperture is blocked by the substrate and that the LED chip is arranged on the central axis (M) thereof passing through the vertex and the centre of the aperture. The reflective mirror has an internal face that is formed so as to open out from the base end to the leading end thereof. This internal face includes a curved surface of rotation that is formed by rotating part of a parabolic curve positioned outside the vertex about the central axis thereof. The parabola has a focal point that is positioned on the colour conversion member, which is disposed along the central axis, in the range from the vertex to the open end thereof but excluding the central axis. Consequently, colour unevenness produced by the optical illumination pattern can be reduced.

Description

照明装置Lighting device
 本発明は一般に照明装置に関するもので、より詳細には発光素子たる発光ダイオード(LED)より放射される青色光と当該青色光によって励起されて蛍光体粒子から放射される黄色光とが混合されて白色光を照射する照明装置に関するものである。 The present invention generally relates to a lighting device, and more specifically, blue light emitted from a light emitting diode (LED) as a light emitting element and yellow light emitted from phosphor particles by being excited by the blue light are mixed. The present invention relates to an illumination device that emits white light.
 従来より、発光素子と、発光素子から放射される光の配光を制御する反射鏡とを備えた照明装置が種々提供されていて、その一例が2001年11月30日付けで発行された日本国特許公開2001-332104号公報に記載される。そして、この反射鏡の内面は、発光素子の位置に焦点を有した1つの放物線を当該放物線の対称軸を中心として回転させることで形成される放物面を含むことで、発光素子から放射される光を効率よく所望の方向へ反射することができる。 Conventionally, various lighting devices including a light emitting element and a reflecting mirror for controlling the light distribution of the light emitted from the light emitting element have been provided. An example of this is published in Japan on November 30, 2001. It is described in Japanese Patent Publication No. 2001-332104. The inner surface of the reflecting mirror includes a parabola formed by rotating one parabola having a focal point at the position of the light emitting element about the axis of symmetry of the parabola, and is emitted from the light emitting element. Can be efficiently reflected in a desired direction.
 また、この種の照明装置の一例として図7に示されるものもある。この照明装置A’は、青色光を放射する発光素子たるLEDチップ1と、LEDチップ1が搭載される基板2と、色変換部材4と、反射鏡8’とを備える。 Also, an example of this type of lighting device is shown in FIG. The illuminating device A 'includes an LED chip 1 that is a light emitting element that emits blue light, a substrate 2 on which the LED chip 1 is mounted, a color conversion member 4, and a reflecting mirror 8'.
 色変換部材4は、透光性を有しており、更にLEDチップ1より放射される青色光によって励起されて黄色光を放射する蛍光体粒子を含有する。また、色変換部材4は、図7に示すように中空の回転楕円体の一部から開口及び頂点を有したドーム形状に形成されている。そして、色変換部材4は、前記開口が基板2で塞がれて、LEDチップ1が前記頂点に位置する点P4と前記開口の中心部の点P6とを通る中心軸M1上に配置されるように基板2に搭載される。 The color conversion member 4 has translucency, and further contains phosphor particles that are excited by blue light emitted from the LED chip 1 and emit yellow light. The color conversion member 4 is formed in a dome shape having an opening and a vertex from a part of a hollow spheroid as shown in FIG. The color conversion member 4 is disposed on a central axis M1 in which the opening is closed by the substrate 2 and the LED chip 1 passes through the point P4 located at the apex and the point P6 at the center of the opening. Is mounted on the substrate 2 as described above.
 反射鏡8’は、図7に示すように基端から先端に亘って拡開するように形成された内面8b’を有して、内面8b’が色変換部材4を囲むように基板2に搭載される。そして、反射鏡8’は、色変換部材4を通じてLEDチップ1から放射される光を反射する。 As shown in FIG. 7, the reflecting mirror 8 ′ has an inner surface 8 b ′ formed so as to expand from the proximal end to the distal end, and the inner surface 8 b ′ is attached to the substrate 2 so as to surround the color conversion member 4. Installed. The reflecting mirror 8 ′ reflects the light emitted from the LED chip 1 through the color conversion member 4.
 反射鏡8’の内面8b’は、中心軸M1と一致する対称軸を有した放物線に対して、前記対称軸を中心として回転させることで形成される放物面を含む。前記放物線は、LEDチップ1上の中心軸M1と交差する点P1に設定されている焦点を有する。従って、例えば図7に示すようにLEDチップ1から色変換部材4の表面上の任意の点P3へ放射される光は、点P1と点P3を通る直線と内面8b’とが交差する点P2に入射して(矢印D11参照)、中心軸M1に沿った方向に反射する(矢印D12参照)。 The inner surface 8b 'of the reflecting mirror 8' includes a paraboloid formed by rotating about a parabola having a symmetry axis that coincides with the central axis M1. The parabola has a focal point set at a point P1 that intersects the central axis M1 on the LED chip 1. Therefore, for example, as shown in FIG. 7, the light emitted from the LED chip 1 to an arbitrary point P3 on the surface of the color conversion member 4 is a point P2 where a straight line passing through the point P1 and the point P3 intersects with the inner surface 8b ′. (See arrow D11) and reflected in a direction along the central axis M1 (see arrow D12).
 ここで、色変換部材4は、ほぼ球体に近い楕円体の一部からドーム形状に形成され、点P1は前記楕円体の中心部に位置する。従って、点P1と点P2を通る直線は、色変換部材4の表面上の点P3における接平面に対して点P3から延出する法線と略一致する。また、点P1と内面8b’上の任意の点を通る直線についても同様に、該直線は、色変換部材4の表面上の該直線と色変換部材4とが交差する交点(図示せず)における接平面に対して該交点から延出する法線と略一致する。 Here, the color conversion member 4 is formed in a dome shape from a part of an ellipsoid that is almost a sphere, and the point P1 is located at the center of the ellipsoid. Accordingly, the straight line passing through the points P1 and P2 substantially coincides with the normal extending from the point P3 with respect to the tangent plane at the point P3 on the surface of the color conversion member 4. Similarly, for a straight line passing through the point P1 and an arbitrary point on the inner surface 8b ', the straight line is an intersection (not shown) where the straight line on the surface of the color conversion member 4 and the color conversion member 4 intersect. It substantially coincides with the normal extending from the intersection with respect to the tangent plane at.
 これに対して、図7に示すように色変換部材4の頂点に位置する点P4から点P2へ入射する光(矢印D21参照)は、中心軸M1に沿った方向と交差する方向に反射する(矢印D22参照)。また、色変換部材4の開口端部近傍に位置する点P5から点P2へ入射する光(矢印D31参照)も、中心軸M1に沿った方向と交差する方向に反射する(矢印D32参照)。 On the other hand, as shown in FIG. 7, light incident on the point P2 from the point P4 positioned at the vertex of the color conversion member 4 (see arrow D21) is reflected in a direction intersecting the direction along the central axis M1. (See arrow D22). Further, the light (see arrow D31) incident on the point P2 from the point P5 located near the opening end of the color conversion member 4 is also reflected in a direction intersecting with the direction along the central axis M1 (see arrow D32).
 すなわち、この照明装置A’から前方へ照射される全体としての光の照射パターンにおいて、該照射パターンの中央部には矢印D11の方向に放射されて矢印D12の方向へ反射された光が配光される。また、該照射パターンの周辺部には矢印D21の方向に放射されて矢印D22の方向へ反射された光や、矢印D31の方向に放射されて矢印D32の方向へ反射された光が配光される。尚、点P4と点P2を通る直線、及び点P5と点P2を通る直線は、色変換部材4の表面上の点P4及び点P5における接平面に対して点P4及び点P5から延出する法線とそれぞれ一致せずに交差する。 That is, in the overall light irradiation pattern irradiated forward from the illumination device A ′, light emitted in the direction of the arrow D11 and reflected in the direction of the arrow D12 is distributed at the center of the irradiation pattern. Is done. Further, light emitted in the direction of the arrow D21 and reflected in the direction of the arrow D22 or light emitted in the direction of the arrow D31 and reflected in the direction of the arrow D32 is distributed to the periphery of the irradiation pattern. The A straight line passing through the points P4 and P2 and a straight line passing through the points P5 and P2 extend from the points P4 and P5 with respect to the tangent plane at the points P4 and P5 on the surface of the color conversion member 4. Intersects without matching each normal.
 上述の様に構成される照明装置A’は、LEDチップ1から放射される青色光と当該青色光によって励起されて色変換部材4から放射される黄色光が混合されて白色光を照射する。 The illumination device A ′ configured as described above irradiates white light by mixing the blue light emitted from the LED chip 1 and the yellow light excited by the blue light and emitted from the color conversion member 4.
 ところで、点P3から放射される光は、図8に示すように青色光と黄色光とで配光の特性が異なる。具体的には、黄色光が略円形状に拡散するような配光特性を示す(図8中の曲線イ)のに対して、青色光は長径方向を矢印D11の方向へ向けた楕円形状に伸びる配光特性を示す(曲線ロ)。つまり、点P3から放射される光のうち、点P3での接平面に対する法線方向と一致する矢印D11の方向へ放射される光は最も青色光の比率が高い。逆に前記法線方向と一致せずに交差する矢印D41の方向へ放射される光は黄色光の比率が高い。この様に法線方向と一致する方向へ放射される光ほど青色光の比率が高くなるのは、色変換部材4中の蛍光体粒子と衝突することなく色変換部材4を透過する青色光の成分が多く含まれるからである。 Incidentally, the light emitted from the point P3 has different light distribution characteristics between blue light and yellow light as shown in FIG. Specifically, the light distribution characteristic is such that yellow light diffuses in a substantially circular shape (curve A in FIG. 8), whereas blue light has an elliptical shape with the major axis direction in the direction of arrow D11. Shows light distribution characteristics that extend (curve b). That is, among the light emitted from the point P3, the light emitted in the direction of the arrow D11 that coincides with the direction normal to the tangent plane at the point P3 has the highest blue light ratio. Conversely, the light emitted in the direction of the arrow D41 that does not coincide with the normal direction has a high proportion of yellow light. Thus, the ratio of the blue light to the light emitted in the direction coincident with the normal direction becomes higher because the blue light transmitted through the color conversion member 4 does not collide with the phosphor particles in the color conversion member 4. This is because many components are contained.
 従って、照明装置A’から前方へ照射される全体としての光の照射パターンにおいて、該照射パターンの中央部は青色がかった色となり、該照射パターンの周辺部は黄色がかった色となり、該照射パターンの中央部と周辺部とで色むらが顕著となるという問題があった。 Therefore, in the irradiation pattern of the light irradiated as a whole from the illumination device A ′, the central part of the irradiation pattern has a blueish color, and the peripheral part of the irradiation pattern has a yellowish color. There was a problem that the color unevenness was conspicuous between the central part and the peripheral part.
 そこで、本発明の目的は、光の照射パターンに生じる色むらを軽減することができる照明装置を提供することにある。 Therefore, an object of the present invention is to provide an illuminating device that can reduce color unevenness generated in a light irradiation pattern.
 本発明の照明装置は、発光素子と、前記発光素子が搭載される基板と、開口、頂点及び透光性を有したドーム形状の色変換部材と、反射鏡とを備える。前記色変換部材は、前記開口が前記基板で塞がれて前記発光素子が前記頂点と前記開口の中心部とを通る中心軸上に配置されるように前記基板に搭載される。また、前記色変換部材は、前記発光素子より放射される光により励起されて前記放射される光とは異なる色の光を放射する蛍光体粒子を含有する。前記反射鏡は、基端から先端に亘って拡開するように形成された内面を有する。また、前記反射鏡は、前記内面が前記色変換部材を囲むように前記基板に搭載され、前記色変換部材を通じて前記発光素子から放射される光の配光を制御する。本発明の第1の特徴において、前記内面は、1つの放物線の頂点より外側に位置する曲線の一部を前記中心軸の周りに回転させることで形成される回転曲面を含む。前記放物線は、前記中心軸に沿った前記色変換部材の前記頂点から開口端部までの間で前記中心軸上を除く位置に設定された焦点を有している。この発明では、前記放物線は、前記中心軸に沿った前記色変換部材の前記頂点から開口端部までの間で前記中心軸上を除く位置に設定された焦点を有しているので、光の照射パターンに生じる色むらを軽減することができる照明装置を提供することができる。 The illuminating device of the present invention includes a light emitting element, a substrate on which the light emitting element is mounted, a dome-shaped color conversion member having an opening, an apex, and translucency, and a reflecting mirror. The color conversion member is mounted on the substrate such that the opening is closed by the substrate and the light emitting element is disposed on a central axis passing through the apex and the central portion of the opening. The color conversion member includes phosphor particles that are excited by light emitted from the light emitting element and emit light having a color different from that of the emitted light. The reflecting mirror has an inner surface formed so as to expand from the proximal end to the distal end. The reflecting mirror is mounted on the substrate such that the inner surface surrounds the color conversion member, and controls the light distribution of light emitted from the light emitting element through the color conversion member. In the first aspect of the present invention, the inner surface includes a rotating curved surface formed by rotating a part of a curve located outside the apex of one parabola around the central axis. The parabola has a focal point set at a position excluding the central axis between the apex of the color conversion member and the opening end along the central axis. In this invention, the parabola has a focal point set at a position excluding the central axis between the apex of the color conversion member along the central axis and the opening end, so It is possible to provide an illuminating device that can reduce color unevenness generated in an irradiation pattern.
 本発明の第2の特徴において、前記焦点は、前記色変換部材の表面上、又は前記色変換部材の内部における前記表面に沿った仮想曲面上の位置に設定される。前記位置における接平面に対して前記焦点を通って延出する法線は、前記回転曲面と交差するように設定されている。この発明では、前記焦点を通って延出する法線は、前記回転曲面と交差するように設定されているので、光の照射パターンに生じる色むらをより軽減することができる。 In the second feature of the present invention, the focal point is set on a surface of the color conversion member or on a virtual curved surface along the surface inside the color conversion member. A normal extending through the focal point with respect to the tangent plane at the position is set so as to intersect the rotating curved surface. In the present invention, since the normal extending through the focal point is set so as to intersect the rotating curved surface, color unevenness occurring in the light irradiation pattern can be further reduced.
 一実施形態において、前記法線は、前記反射鏡の前記先端と交差するように設定されている。この実施形態では、前記法線が前記先端と交差するように設定されているので、全体としての光度を向上させつつ、色むらを軽減できるような最も効率の良い前記反射鏡の外形寸法を一意的に決定することができる。 In one embodiment, the normal line is set to intersect the tip of the reflecting mirror. In this embodiment, since the normal is set so as to intersect the tip, it is possible to uniquely determine the most efficient external dimensions of the reflector that can improve color intensity and reduce color unevenness. Can be determined.
 本発明の第3の特徴において、前記内面は、前記中心軸に沿って互いに隣接するように配置された複数の回転曲面を含む。前記複数の回転曲面は、前記色変換部材の前記頂点から前記開口端部までの間の異なる位置に設定された焦点を有する複数の放物線からそれぞれ形成される。この発明では、前記複数の回転曲面は、前記色変換部材の前記頂点から前記開口端部までの間の異なる位置に設定された焦点を有する複数の放物線からそれぞれ形成されるので、光の照射パターンに生じる色むらをより効率良く軽減することができる照明装置を提供することができる。 In the third feature of the present invention, the inner surface includes a plurality of rotating curved surfaces arranged so as to be adjacent to each other along the central axis. The plurality of rotating curved surfaces are respectively formed from a plurality of parabolas having focal points set at different positions between the apex of the color conversion member and the opening end. In this invention, the plurality of rotating curved surfaces are respectively formed from a plurality of parabolas having focal points set at different positions between the apex of the color conversion member and the opening end, so that the light irradiation pattern It is possible to provide an illuminating device that can more efficiently reduce uneven color.
 一実施形態において、前記複数の回転曲面は、第1の回転曲面と、前記反射鏡の前記先端側に前記第1の回転曲面と隣接して配置される第2の回転曲面とを含む。前記第1及び前記第2の回転曲面は、第1及び第2の焦点を有する第1及び第2の放物線からそれぞれ形成される。前記第1の焦点は、前記第2の焦点よりも前記色変換部材の前記頂点に近い位置に設定される。この実施形態では、前記第1の焦点は、前記第2の焦点よりも前記色変換部材の前記頂点に近い位置に設定されるので、より良好な配光を行うことができる照明装置を提供することができる。 In one embodiment, the plurality of rotating curved surfaces include a first rotating curved surface and a second rotating curved surface disposed adjacent to the first rotating curved surface on the tip side of the reflecting mirror. The first and second rotating curved surfaces are respectively formed from first and second parabolas having first and second focal points. The first focus is set closer to the vertex of the color conversion member than the second focus. In this embodiment, since the first focal point is set at a position closer to the vertex of the color conversion member than the second focal point, an illumination device capable of performing better light distribution is provided. be able to.
 一実施形態において、前記複数の焦点は、前記色変換部材の表面上、又は前記色変換部材の内部における前記表面に沿った仮想曲面上の位置にそれぞれ設定される。前記位置における接平面に対して前記焦点を通って延出する複数の法線は、前記複数の回転曲面と交差するようにそれぞれ設定されている。この実施形態では、前記焦点を通って延出する複数の法線は、前記複数の回転曲面と交差するようにそれぞれ設定されているので、光の照射パターンに生じる色むらをより軽減することができる。 In one embodiment, the plurality of focal points are respectively set at positions on a surface of the color conversion member or on a virtual curved surface along the surface inside the color conversion member. A plurality of normals extending through the focal point with respect to the tangential plane at the position are set so as to intersect the plurality of rotating curved surfaces, respectively. In this embodiment, the plurality of normals extending through the focal point are set so as to intersect with the plurality of rotating curved surfaces, respectively, so that it is possible to further reduce the color unevenness generated in the light irradiation pattern. it can.
 一実施形態において、前記複数の回転曲面のうち、前記反射鏡の前記先端が含む回転曲面を形成する放物線の焦点に対応する法線は、前記先端と交差するように設定されている。この実施形態では、前記複数の回転曲面のうち、前記反射鏡の前記先端が含む回転曲面を形成する放物線の焦点に対応する法線は、前記先端と交差するように設定されているので、全体としての光度を向上させつつ、色むらを軽減できるような最も効率の良い前記反射鏡の外形寸法を一意的に決定することができる。 In one embodiment, a normal line corresponding to a focal point of a parabola that forms a rotation curved surface included in the tip of the reflecting mirror among the plurality of rotation curved surfaces is set to intersect with the tip. In this embodiment, the normal line corresponding to the focal point of the parabola that forms the rotation curved surface included in the tip of the reflecting mirror among the plurality of rotation curved surfaces is set so as to intersect with the tip. It is possible to uniquely determine the outer dimension of the reflecting mirror that is most efficient so as to reduce the color unevenness while improving the luminous intensity as described above.
 本発明の好ましい実施形態をさらに詳細に記述する。本発明の他の特徴および利点は、以下の詳細な記述および添付図面に関連して一層良く理解されるものである。
本発明の実施形態1を示し、図1Aは縦断面図で、図1Bは図1Aの反射鏡の一部の断面を示す概要図である。 本発明の実施形態1の透明カバーを除いた正面図である。 本発明の実施形態2の反射鏡の一部の断面を示す概要図である。 本発明の実施形態2の修正例の反射鏡の一部の断面を示す概要図である。 本発明の実施形態3の反射鏡の一部の断面を示す概要図である。 本発明の実施形態3についての説明図である。 従来の照明装置の一例の縦断面図である。 従来の照明装置の一例の説明図である。
Preferred embodiments of the invention are described in further detail. Other features and advantages of the present invention will be better understood with reference to the following detailed description and accompanying drawings.
1 shows Embodiment 1 of the present invention, FIG. 1A is a longitudinal sectional view, and FIG. 1B is a schematic diagram showing a partial section of the reflecting mirror of FIG. 1A. It is a front view except the transparent cover of Embodiment 1 of the present invention. It is a schematic diagram which shows the one part cross section of the reflective mirror of Embodiment 2 of this invention. It is a schematic diagram which shows the one part cross section of the reflective mirror of the modification of Embodiment 2 of this invention. It is a schematic diagram which shows the one part cross section of the reflective mirror of Embodiment 3 of this invention. It is explanatory drawing about Embodiment 3 of this invention. It is a longitudinal cross-sectional view of an example of the conventional illuminating device. It is explanatory drawing of an example of the conventional illuminating device.
 (実施形態1)
 以下、実施形態1について図1及び図2を参照して説明する。明瞭のため、同様の要素には背景技術で説明した照明装置A’と同じ符号が割り当てられる。
(Embodiment 1)
Hereinafter, the first embodiment will be described with reference to FIGS. 1 and 2. For the sake of clarity, similar elements are assigned the same reference signs as the illumination device A ′ described in the background art.
 本実施形態の照明装置Aは、図1A及び図2に示すように発光素子たるLEDチップ1と、基板2と、光学部材3と、色変換部材4と、反射鏡8とを備える。また、照明装置Aは、この他にも筺体6や、絶縁シート7、保持枠9、透明カバー10を備える。但し、図2には透明カバー10を図示していない。 The illumination device A of the present embodiment includes an LED chip 1, which is a light emitting element, a substrate 2, an optical member 3, a color conversion member 4, and a reflecting mirror 8, as shown in FIGS. In addition, the lighting device A includes a housing 6, an insulating sheet 7, a holding frame 9, and a transparent cover 10. However, the transparent cover 10 is not shown in FIG.
 本実施形態のLEDチップ1には、GaN系の青色LEDチップを用いている。また、照明装置Aは、唯一つのLEDチップ1を備えているが、これに限定されず複数のLEDチップ1を備えていてもよい。 A GaN blue LED chip is used for the LED chip 1 of the present embodiment. Moreover, although the illuminating device A is provided with the single LED chip 1, it is not limited to this, You may provide the several LED chip 1. FIG.
 基板2は、例えばアルミナセラミック基板、窒化アルミニウム基板等の絶縁性を有したセラミック基板からなる。しかし、セラミック基板以外にガラスエポキシ樹脂基板であってもよい。基板2の前面側には、銅材等の金属材からなる通電用の配線パターン(図示せず)が形成されている。そして、基板2の配線パターンの一部からなるダイパッド部(図示せず)には、LEDチップ1が半田や銀ペースト等の各種接合材料を用いて接合されている。また、基板2は、複数の固定ネジ61によって、基板2と略同形に形成された弾力性を有する絶縁シート7とともに筐体6の内底部6dにネジ止め固定されている。ここで絶縁シート7には、例えば溶融シリカを高充填して熱伝導率を高めたエポキシ樹脂シートである有機グリーンシートが用いられる。この有機グリーンシートは、加熱時の樹脂流動性が高く凹凸面への密着性が高いという特徴を有している。従って、絶縁シート7と基板2及び内底部6dとの間に空隙が発生するのを防止することができる。 The substrate 2 is made of an insulating ceramic substrate such as an alumina ceramic substrate or an aluminum nitride substrate. However, a glass epoxy resin substrate may be used in addition to the ceramic substrate. An energization wiring pattern (not shown) made of a metal material such as a copper material is formed on the front side of the substrate 2. The LED chip 1 is bonded to a die pad portion (not shown) formed of a part of the wiring pattern of the substrate 2 using various bonding materials such as solder and silver paste. The substrate 2 is fixed to the inner bottom portion 6d of the housing 6 with a plurality of fixing screws 61 together with the elastic insulating sheet 7 formed substantially in the same shape as the substrate 2. Here, for the insulating sheet 7, for example, an organic green sheet that is an epoxy resin sheet that is highly filled with fused silica to increase thermal conductivity is used. This organic green sheet has a characteristic that the resin fluidity during heating is high and the adhesion to the uneven surface is high. Therefore, it is possible to prevent a gap from being generated between the insulating sheet 7 and the substrate 2 and the inner bottom portion 6d.
 光学部材3は、図1A及び図2に示すように基板2に搭載されるLEDチップ1を封止するためのものである。そして、光学部材3は、例えばシリコーン樹脂等の透光性封止材により凸レンズ状に形成されていることからLEDチップ1から放射された青色光を前方に向けて集光する。 The optical member 3 is for sealing the LED chip 1 mounted on the substrate 2 as shown in FIGS. 1A and 2. And since the optical member 3 is formed in convex lens shape with translucent sealing materials, such as a silicone resin, for example, it concentrates the blue light radiated | emitted from LED chip 1 toward the front.
 色変換部材4は、図1A及び図2に示すように中空の回転楕円体を長径方向の中央で半分に分割することで開口及び頂点を有したドーム形状に形成されている。前記回転楕円体の長径寸法と短径寸法との比は6対5に設定されている。但し、色変換部材4は、前記回転楕円体から形成される以外にも中空の球体から形成されてもよい。 As shown in FIGS. 1A and 2, the color conversion member 4 is formed in a dome shape having an opening and a vertex by dividing a hollow spheroid in half at the center in the major axis direction. The ratio of the major axis dimension to the minor axis dimension of the spheroid is set to 6: 5. However, the color conversion member 4 may be formed of a hollow sphere other than the spheroid.
 また、色変換部材4は、透光性を有しており、LEDチップ1より放射される青色光によって励起されて黄色光を放射する蛍光体粒子を含有する。具体的に説明すると、色変換部材4は、透明なシリコーン樹脂に対して前記蛍光体粒子を均一に分散させて作られた混合材料によって形成されている。尚、前記蛍光体粒子は、黄色光を放射するもの以外に例えば赤色光を放射するものを用いてもよい。また、前記シリコーン樹脂の代わりに、例えばエポキシ樹脂や、アクリル樹脂、ポリカーボネイド、ガラス等を用いてもよい。 The color conversion member 4 is translucent and contains phosphor particles that are excited by blue light emitted from the LED chip 1 and emit yellow light. More specifically, the color conversion member 4 is made of a mixed material made by uniformly dispersing the phosphor particles in a transparent silicone resin. The phosphor particles may be, for example, those that emit red light in addition to those that emit yellow light. Further, instead of the silicone resin, for example, epoxy resin, acrylic resin, polycarbonate, glass, or the like may be used.
 そして、色変換部材4は、前記開口が基板2に塞がれて、LEDチップ1が前記頂点に位置する点P4と前記開口の中心部の点P6とを通る中心軸M1上に配置されるように前記長径方向を中心軸M1に向けて基板2に搭載される。尚、前記開口の端部と基板2とは、例えばエポキシ樹脂等の接着剤により接着されている。 The color conversion member 4 is disposed on a central axis M1 where the opening is closed by the substrate 2 and the LED chip 1 passes through the point P4 where the LED chip 1 is located at the apex and the point P6 at the center of the opening. As described above, the substrate is mounted on the substrate 2 with the major axis direction directed toward the central axis M1. In addition, the edge part of the said opening and the board | substrate 2 are adhere | attached with adhesive agents, such as an epoxy resin, for example.
 光学部材3と色変換部材4との間には、図1Aに示すように空気層5が設けられている。そのため、色変換部材4中の蛍光体粒子に衝突して光学部材3側へ散乱される青色光や、色変換部材4から光学部材3側へ放射される黄色光が、光学部材3を透過して基板2等に吸収されるのを抑制することができる。また、空気層5が設けられていることにより、筐体6や反射鏡8、透明カバー10の取り付け作業の際に、部品の一部が色変換部材4に接触してもLEDチップ1や光学部材3に伝わる衝撃を緩和することができる。 An air layer 5 is provided between the optical member 3 and the color conversion member 4 as shown in FIG. 1A. Therefore, blue light that collides with the phosphor particles in the color conversion member 4 and is scattered toward the optical member 3 side, or yellow light that is emitted from the color conversion member 4 toward the optical member 3 side passes through the optical member 3. Thus, absorption by the substrate 2 or the like can be suppressed. In addition, since the air layer 5 is provided, the LED chip 1 and the optical chip can be used even when a part of the component comes into contact with the color conversion member 4 when the housing 6, the reflecting mirror 8, and the transparent cover 10 are attached. The impact transmitted to the member 3 can be reduced.
 反射鏡8は、図1A及び図2に示すように基端から先端に亘って拡開するように形成された内面8bを有している。また、反射鏡8の前記基端には、挿入口8aが貫設されている。そして、反射鏡8は、前記基端側を後方に向けて色変換部材4を挿入口8aより挿入させることにより、内面8bが色変換部材4を囲むように基板2に搭載される。反射鏡8の材料には、例えばアルミニウムのようにLEDチップ1や色変換部材4の蛍光体粒子から入射される光の反射率が高い金属材が用いられている。特に、反射鏡8の内面8bにはアルミニウムや銀などを蒸着させることで所望の反射率を確保している。尚、反射鏡8の材料に金属材以外にも高耐熱の樹脂等を採用してもよい。 The reflecting mirror 8 has an inner surface 8b formed so as to expand from the proximal end to the distal end as shown in FIGS. 1A and 2. Further, an insertion port 8 a is provided through the base end of the reflecting mirror 8. The reflecting mirror 8 is mounted on the substrate 2 so that the inner surface 8b surrounds the color conversion member 4 by inserting the color conversion member 4 from the insertion port 8a with the base end side facing rearward. As a material of the reflecting mirror 8, a metal material having a high reflectance of light incident from the phosphor particles of the LED chip 1 and the color conversion member 4 such as aluminum is used. In particular, desired reflectivity is secured by evaporating aluminum, silver, or the like on the inner surface 8b of the reflecting mirror 8. In addition to the metal material, a highly heat-resistant resin or the like may be adopted as the material of the reflecting mirror 8.
 筐体6は、図1Aに示すようにアルミニウム等の金属材料によって前端側に開口を有した有底円筒状に形成され、内部にはLEDチップ1、基板2及び反射鏡8が収納される。また、筐体6の側壁6b前端部付近には、全周に亘って複数のネジ孔6cが穿設される。透明カバー10は、アクリル樹脂や、ポリカーボネイド、ガラス等の透光性材料により筐体6の内径よりもやや大きい程度の外径を有した円板形状に形成される。そして、透明カバー10は、反射鏡8の前端縁から外側へ延設された外鍔部8c上に載置される。保持枠9は、円環状に形成された円環部9aと、円環部9aの後面から円環部9aの全周に亘って後方へ突出した突出部9bとから構成される。但し、円環部9aの内径は筐体6の内径よりも小さく設定され、外径は筐体6の外径よりも大きく設定されている。また、突出部9bには全周に亘って複数のネジ挿通孔9cが貫設される。 The housing 6 is formed in a bottomed cylindrical shape having an opening on the front end side by a metal material such as aluminum as shown in FIG. 1A, and the LED chip 1, the substrate 2, and the reflecting mirror 8 are accommodated therein. In addition, a plurality of screw holes 6 c are formed in the vicinity of the front end of the side wall 6 b of the housing 6 over the entire circumference. The transparent cover 10 is formed in a disc shape having an outer diameter that is slightly larger than the inner diameter of the housing 6 by a light-transmitting material such as acrylic resin, polycarbonate, glass, or the like. The transparent cover 10 is placed on the outer flange portion 8c extending outward from the front end edge of the reflecting mirror 8. The holding frame 9 includes an annular portion 9a formed in an annular shape, and a protruding portion 9b that protrudes rearward from the rear surface of the annular portion 9a over the entire circumference of the annular portion 9a. However, the inner diameter of the annular portion 9 a is set smaller than the inner diameter of the housing 6, and the outer diameter is set larger than the outer diameter of the housing 6. Further, a plurality of screw insertion holes 9c are provided through the entire protrusion 9b.
 ここで、筐体6の側壁6bの前端は、反射鏡8の外鍔部8cと透明カバー10とが載置された状態で突出部9bの内側に嵌入されている。そして、複数の取付ネジ91が突出部9bのネジ挿通孔9cに挿通されて側壁6bのネジ孔6cに螺合されることで、保持枠9が筐体6に取り付けられている。更に、これにより透明カバー10は、保持枠9と外鍔部8cとに狭持されて筐体6の開口を塞ぐように装着される。 Here, the front end of the side wall 6b of the housing 6 is fitted inside the protruding portion 9b in a state where the outer flange portion 8c of the reflecting mirror 8 and the transparent cover 10 are placed. The plurality of mounting screws 91 are inserted into the screw insertion holes 9c of the protruding portion 9b and screwed into the screw holes 6c of the side wall 6b, so that the holding frame 9 is attached to the housing 6. Further, the transparent cover 10 is mounted so as to be held between the holding frame 9 and the outer flange portion 8c so as to close the opening of the housing 6.
 上述の様に構成される照明装置Aは、LEDチップ1から放射され光学部材3及び色変換部材4を透過した青色光と、色変換部材4の蛍光体粒子から放射された黄色光とが混合されて白色光を照射する。 In the illumination device A configured as described above, the blue light emitted from the LED chip 1 and transmitted through the optical member 3 and the color conversion member 4 and the yellow light emitted from the phosphor particles of the color conversion member 4 are mixed. It is irradiated with white light.
 そして、本実施形態の特徴として反射鏡8の内面8bは、図1Bに示すように放物線Pa1の頂点に位置する点P7より外側に位置する曲線の一部を中心軸M1の周りに回転させることで形成される回転曲面8dを含んでいる。ここで、放物線Pa1は、中心軸M1に沿った色変換部材4の頂点から開口端部までの間で中心軸M1上を除く位置に設定された焦点F1を有している。尚、図1Bは、図1Aに図示される照明装置Aの中心軸M1より右側の色変換部材4の表面と反射鏡8の内面8bのみを簡略的に示した断面図である。図1Bの縦軸は中心軸M1と一致し、横軸は中心軸M1と直交する方向と一致する。そして、図1Bの縦軸及び横軸のそれぞれに記載された数値は、原点であるLEDチップ1の中心部に位置する点P1から各方向への距離を表す。 As a feature of this embodiment, the inner surface 8b of the reflecting mirror 8 rotates a part of a curve located outside the point P7 located at the apex of the parabola Pa1 around the central axis M1 as shown in FIG. 1B. The rotation curved surface 8d formed by (1) is included. Here, the parabola Pa1 has a focal point F1 set at a position excluding the central axis M1 between the apex of the color conversion member 4 and the opening end along the central axis M1. 1B is a cross-sectional view schematically showing only the surface of the color conversion member 4 and the inner surface 8b of the reflecting mirror 8 on the right side of the central axis M1 of the illumination device A shown in FIG. 1A. The vertical axis in FIG. 1B coincides with the central axis M1, and the horizontal axis coincides with the direction orthogonal to the central axis M1. And the numerical value described in each of the vertical axis | shaft and horizontal axis | shaft of FIG. 1B represents the distance to each direction from the point P1 located in the center part of LED chip 1 which is an origin.
 この様に形成される本実施形態の内面8bに対する光の経路についてシミュレーションを行った結果を図1Bに示す。図中の直線D1~D6は、色変換部材4の表面上の焦点F1に対応する位置から放射されて内面8bに入射される種々の光の経路を表す。但し、直線D1は、色変換部材4の表面上の焦点F1における接平面に対して焦点F1を通って延出する法線方向と一致する。また、矢印D7~D12は、前記入射される種々の光がそれぞれ内面8bで反射したときの光の経路を表す。 FIG. 1B shows the result of the simulation of the light path with respect to the inner surface 8b of the present embodiment formed in this way. Straight lines D1 to D6 in the drawing represent various light paths emitted from a position corresponding to the focal point F1 on the surface of the color conversion member 4 and incident on the inner surface 8b. However, the straight line D1 coincides with the normal direction extending through the focal point F1 with respect to the tangent plane at the focal point F1 on the surface of the color conversion member 4. Arrows D7 to D12 represent light paths when the various incident lights are reflected by the inner surface 8b.
 図1Bから、従来の照明装置A’と異なり、前記法線方向と一致する方向に放射される光(直線D1)だけでなく、前記法線方向と交差する方向に放射される光(直線D2~D6)も内面8bによって中心軸M1に沿った方向へ反射されていることが判る。ここで、背景技術でも述べた通り、焦点F1から放射される光のうち前記法線方向と一致する直線D1を経路とする光は、最も青色光の比率が高く、逆に前記法線方向と一致せずに交差する直線D2~D6へ放射される光は黄色光の比率が高い。特に、前記法線方向と成す角度が最も大きい直線D6を経路とする光は、最も黄色光の比率が高くなっている。 From FIG. 1B, unlike the conventional illumination device A ′, not only light radiated in a direction coinciding with the normal direction (straight line D1) but also light radiated in a direction intersecting the normal direction (straight line D2). It can be seen that D6) are also reflected by the inner surface 8b in the direction along the central axis M1. Here, as described in the background art, among the light radiated from the focal point F1, the light having a route along the straight line D1 that coincides with the normal direction has the highest ratio of blue light, and conversely with the normal direction. The light emitted to the straight lines D2 to D6 that intersect without matching each other has a high ratio of yellow light. In particular, the ratio of the yellow light is the highest in the light that travels along the straight line D6 having the largest angle with the normal direction.
 つまり、図2に示すように中心軸M1を中心に焦点F1を回転させたときに焦点F1が辿る経路を円X1とした場合、本実施形態の内面8bは、円X1に対応する位置から放射される光に対して、青色光の比率が高い光だけでなく黄色光の比率が高い光も中心軸M1に沿った方向へ反射することができる。一方、円X1以外の位置から内面8bへ放射される光は、従来通り中心軸M1と交差する方向へ反射される。 That is, as shown in FIG. 2, when the path that the focus F1 follows when the focus F1 is rotated about the central axis M1 is a circle X1, the inner surface 8b of the present embodiment radiates from a position corresponding to the circle X1. As a result, not only light with a high ratio of blue light but also light with a high ratio of yellow light can be reflected in the direction along the central axis M1. On the other hand, the light radiated from the position other than the circle X1 to the inner surface 8b is reflected in the direction intersecting with the central axis M1 as usual.
 従って、本実施形態の照明装置Aは、色変換部材4の表面上の円X1に対応する位置から放射される光の分だけ、照射パターンの中央部に配光される黄色光の比率を従来の照明装置A’よりも上昇させるとともに、照射パターンの周辺部に配光される青色光の比率を従来の照明装置A’より上昇させることができる。而して、照射パターンの中央部における青色光と黄色光の比率と、周辺部における青色光と黄色光の比率との差異を低減することができ、照射パターンに生じる色むらを軽減することができる。尚、上述の説明では、焦点F1が色変換部材4の表面上に設定される場合を例に挙げているが、これに限定されるものではなく色変換部材4の内部に設定されていても同様の効果が得られる。 Therefore, the illuminating device A of the present embodiment conventionally has a ratio of yellow light distributed to the central portion of the irradiation pattern by the amount of light emitted from the position corresponding to the circle X1 on the surface of the color conversion member 4. It is possible to raise the ratio of the blue light distributed to the peripheral portion of the irradiation pattern from the conventional illumination device A ′. Thus, it is possible to reduce the difference between the ratio of blue light and yellow light in the central portion of the irradiation pattern and the ratio of blue light and yellow light in the peripheral portion, and to reduce the color unevenness that occurs in the irradiation pattern. it can. In the above description, the case where the focal point F1 is set on the surface of the color conversion member 4 is taken as an example. However, the present invention is not limited to this and may be set inside the color conversion member 4. Similar effects can be obtained.
 (実施形態2)
 本実施形態の照明装置Aについて、図3A及びBを参照しながら説明する。但し、明瞭のため同様の要素には実施形態1の照明装置Aと同じ符号が割り当てられる。本実施形態の照明装置Aは、次の様な内面80bを有する反射鏡80を備える点に特徴がある。ここで図3A及びBは、図1Bと同様に本実施形態の照明装置Aの中心軸M1より右側の色変換部材4の表面と反射鏡80の内面80bのみを簡略的に示した断面図である。
(Embodiment 2)
The illuminating device A of this embodiment is demonstrated referring FIG. 3A and B. FIG. However, for the sake of clarity, the same reference numerals as those of the lighting device A of the first embodiment are assigned to similar elements. The illuminating device A of this embodiment is characterized in that it includes a reflecting mirror 80 having an inner surface 80b as follows. Here, FIGS. 3A and 3B are sectional views schematically showing only the surface of the color conversion member 4 and the inner surface 80b of the reflecting mirror 80 on the right side of the central axis M1 of the illumination device A of the present embodiment, as in FIG. 1B. is there.
 内面80bは、図3Bに示すように中心軸M1に沿って互いに隣接するように配置された第1及び第2の回転曲面82b,83bを含んでいる。但し、第2の回転曲面83bは、第1の回転曲面82bの前端に隣接する。具体的に説明すると、先ず、図3Aに示すように色変換部材4の頂点から開口端部までの間の異なる位置に設定された第1及び第2の焦点F2,F3を有する第1及び第2の放物線Pa2,Pa3がある。このとき第1及び第2の焦点F2,F3が中心軸M1上を除く位置に設定されていることは言うまでもない。そして、図3Aに示すように第1の放物線Pa2と第2の放物線Pa3との交点を点C1とし、第1の放物線Pa2のうち頂点より外側で且つ点C1より内側を曲線E1とし、第2の放物線Pa3のうち点C1より外側を曲線E2とする。この2つの曲線E1,E2をそれぞれ中心軸M1周りに回転させることで、上述の第1及び第2の回転曲面82b,83bが形成される。 The inner surface 80b includes first and second rotating curved surfaces 82b and 83b arranged so as to be adjacent to each other along the central axis M1 as shown in FIG. 3B. However, the second rotating curved surface 83b is adjacent to the front end of the first rotating curved surface 82b. More specifically, first, as shown in FIG. 3A, first and second focal points F1 and F3 having different first and second focal points F2 and F3 set between the vertex of the color conversion member 4 and the opening end. There are two parabolas Pa2 and Pa3. Needless to say, at this time, the first and second focal points F2 and F3 are set at positions other than on the central axis M1. Then, as shown in FIG. 3A, the intersection of the first parabola Pa2 and the second parabola Pa3 is a point C1, the first parabola Pa2 is outside the vertex and inside the point C1 is a curve E1, and the second The outside of the parabola Pa3 from the point C1 is defined as a curve E2. By rotating these two curves E1 and E2 around the central axis M1, the above-described first and second rotating curved surfaces 82b and 83b are formed.
 この様に形成される本実施形態の内面80bに対する光の経路についてシミュレーションを行った結果を図3Bに示す。図中の直線G1~G3は、色変換部材4の表面上の第1の焦点F2に対応する位置から放射されて内面80bに入射される光の経路を表す。また、図中の直線G4,G5は、色変換部材4の表面上の第2の焦点F3に対応する位置から放射されて内面80bに入射される光の経路を表す。矢印G6~G10は、前記入射される種々の光がそれぞれ内面8bで反射したときの光の経路を表す。 FIG. 3B shows the result of the simulation of the light path with respect to the inner surface 80b of the present embodiment formed in this way. Straight lines G1 to G3 in the drawing represent light paths emitted from a position corresponding to the first focal point F2 on the surface of the color conversion member 4 and incident on the inner surface 80b. Further, straight lines G4 and G5 in the drawing represent light paths emitted from a position corresponding to the second focal point F3 on the surface of the color conversion member 4 and incident on the inner surface 80b. Arrows G6 to G10 represent light paths when the various incident lights are reflected by the inner surface 8b.
 そして、図3Bより第1及び第2の焦点F2,F3からそれぞれ放射された光は、内面80bにおける第1及び第2の回転曲面82b,83bに入射して、中心軸M1に沿った方向へ反射されているのが判る(矢印G6~G10参照)。つまり、中心軸M1を中心に第1及び第2の焦点F2,F3を回転させたときに第1及び第2の焦点F2,F3がそれぞれ辿る経路を第1の円及び第2の円(図示せず)とした場合、本実施形態の内面80bは、前記第1の円及び第2の円に対応する位置から放射される光に対して中心軸M1に沿った方向へ反射することができる。一方、前記第1の円及び第2の円以外の位置から内面80bへ放射される光は、従来通り中心軸M1と交差する方向へ反射される。 The light emitted from the first and second focal points F2 and F3 from FIG. 3B is incident on the first and second rotating curved surfaces 82b and 83b on the inner surface 80b and travels in the direction along the central axis M1. It can be seen that it is reflected (see arrows G6 to G10). That is, when the first and second focal points F2 and F3 are rotated about the central axis M1, the first circle and the second circle follow the paths that the first and second focal points F2 and F3 follow, respectively (see FIG. The inner surface 80b of the present embodiment can reflect light emitted from positions corresponding to the first circle and the second circle in a direction along the central axis M1. . On the other hand, the light radiated from the position other than the first circle and the second circle to the inner surface 80b is reflected in the direction intersecting with the central axis M1 as usual.
 ここで、照明装置Aは、凸レンズ状に形成された光学部材3が配置されていることからLEDチップ1から放射される青色光は前方に向かって集光される。すなわち、照明装置Aの輝度は、色変換部材4の表面及び内部において基板2に近いほど低く、色変換部材4の頂点に近いほど高い。 Here, in the illumination device A, since the optical member 3 formed in a convex lens shape is disposed, the blue light emitted from the LED chip 1 is condensed forward. That is, the luminance of the illumination device A is lower as it is closer to the substrate 2 on the surface and inside of the color conversion member 4 and higher as it is closer to the top of the color conversion member 4.
 従って、本実施形態の照明装置Aは、実施形態1の照明装置Aに比べて中心軸M1に沿った方向へ反射される光の量が増え、照射パターンの中央部における青色光と黄色光の比率と、周辺部における青色光と黄色光の比率との差異を更に低減することができ、照射パターンに生じる色むらをより軽減することができる。 Therefore, the amount of light reflected in the direction along the central axis M1 is increased in the illuminating device A of the present embodiment compared to the illuminating device A of the first embodiment, and blue light and yellow light in the central portion of the irradiation pattern are increased. The difference between the ratio and the ratio of the blue light and the yellow light in the peripheral portion can be further reduced, and the color unevenness generated in the irradiation pattern can be further reduced.
 また、本実施形態の照明装置Aは、上述の様に第2の焦点F3が、第1の焦点F2よりも色変換部材4の頂点に近い位置に設定される。従って、第1及び第2の焦点F2,F3からそれぞれ対応する第1及び第2の回転曲面82b、83bまでの距離を小さく抑えることができ、より良好な配光を行うことができる。 In the illumination device A of the present embodiment, the second focus F3 is set at a position closer to the vertex of the color conversion member 4 than the first focus F2 as described above. Therefore, the distance from the first and second focal points F2 and F3 to the corresponding first and second rotating curved surfaces 82b and 83b can be kept small, and a better light distribution can be performed.
 ところで、実施形態1の反射鏡8先端の外径を変えることなく色変換部材4の外形寸法のみを大きくしようとすると放物線のPa1の曲率が大きくなる。その結果、焦点F1の位置が色変換部材4の輝度の低い方へ移動してしまって照明装置Aの中心軸M1に沿った方向の光度が低下してしまう。一方、焦点F1の位置を色変換部材4の輝度の高い頂点近くに維持しながら色変換部材4の外径寸法を大きくしようとすると、放物線のPa1の曲率が小さくなり、その結果、反射鏡8全体の外形寸法が大きくなってしまう。 By the way, if only the outer dimensions of the color conversion member 4 are increased without changing the outer diameter of the tip of the reflecting mirror 8 of the first embodiment, the curvature of the parabola Pa1 increases. As a result, the position of the focal point F1 moves to the lower luminance side of the color conversion member 4, and the luminous intensity in the direction along the central axis M1 of the illumination device A decreases. On the other hand, if an attempt is made to increase the outer diameter of the color conversion member 4 while maintaining the position of the focal point F1 near the high luminance peak of the color conversion member 4, the curvature of the parabola Pa1 decreases, and as a result, the reflecting mirror 8 The overall external dimensions are increased.
 しかし、本実施形態の照明装置Aは、第1及び第2の回転曲面82b,83bを有している。従って、色変換部材4の外形寸法を大きくしようとするときに、第1の放物線Pa2の曲率を大きくして第2の放物線のPa3の曲率を小さくすればよい。すなわち、第1の焦点F2の位置が輝度の低い方へ移動してしまっても、第2の焦点F3の位置を色変換部材4の輝度の高い頂点近くに維持することができ、照明装置Aの光度低下を抑制することができる。また、色変換部材4の外形寸法を大きくする前に比べて第2の回転曲面83bの外径が大きくなるものの、第1の回転曲面82bの外径を小さくすることができるので、全体としての照明装置Aの大型化を抑制することができる。 However, the lighting device A of the present embodiment has first and second rotating curved surfaces 82b and 83b. Therefore, when the outer dimensions of the color conversion member 4 are to be increased, the curvature of the first parabola Pa2 may be increased to decrease the curvature of Pa2 of the second parabola. That is, even if the position of the first focal point F2 moves to the lower luminance side, the position of the second focal point F3 can be maintained near the high luminance vertex of the color conversion member 4, and the illumination device A Can be suppressed. In addition, although the outer diameter of the second rotating curved surface 83b is larger than before increasing the outer dimension of the color conversion member 4, the outer diameter of the first rotating curved surface 82b can be reduced, so that The enlargement of the illumination device A can be suppressed.
 尚、上述の第1及び第2の焦点F2,F3は色変換部材4の表面上に設定されるが、色変換部材4の内部に設定されていても同様の効果が得られる。また、上述の内面80bは2つの回転曲面を含む場合を例に挙げているが、これ以外にも例えば3つの回転曲面や、4つの回転曲面を含んでもよい。更に、内面80bは、複数の回転曲面を含む以外に、例えば図4に示すように回転曲面83bと回転曲面83bの後端部から基板2に向かって真直ぐ延設された傾斜面84bとを含んでもよい。 The first and second focal points F2 and F3 described above are set on the surface of the color conversion member 4, but the same effect can be obtained even if they are set inside the color conversion member 4. Moreover, although the case where the above-mentioned inner surface 80b includes two rotating curved surfaces is given as an example, other than this, for example, three rotating curved surfaces or four rotating curved surfaces may be included. Furthermore, in addition to including a plurality of rotating curved surfaces, the inner surface 80b includes, for example, a rotating curved surface 83b and an inclined surface 84b extending straight from the rear end portion of the rotating curved surface 83b toward the substrate 2 as shown in FIG. But you can.
 (実施形態3)
 本実施形態の照明装置Aについて、図5を参照しながら説明する。但し、明瞭のため同様の要素には実施形態1の照明装置Aと同じ符号が割り当てられる。本実施形態の照明装置Aは、次の様な内面8bを有する反射鏡8を備える点に特徴がある。ここで図5は、図1Bと同様に照明装置Aの中心軸M1より右側の色変換部材4の表面と反射鏡8の内面8bのみを簡略的に示した断面図である。
(Embodiment 3)
The illuminating device A of this embodiment is demonstrated referring FIG. However, for the sake of clarity, the same reference numerals as those of the lighting device A of the first embodiment are assigned to similar elements. The illuminating device A of the present embodiment is characterized in that it includes a reflecting mirror 8 having an inner surface 8b as follows. Here, FIG. 5 is a cross-sectional view schematically showing only the surface of the color conversion member 4 and the inner surface 8b of the reflecting mirror 8 on the right side of the central axis M1 of the illumination device A, as in FIG. 1B.
 本実施形態の内面8bは、実施形態1の内面8bとほぼ同一で、放物線Pa1をもとに形成される回転曲面8dを含んでいる。尚、図5に示すように色変換部材4の表面上の焦点F1における接平面を面Y1とする。また、面Y1に対して焦点F1を通って延出する法線を線H1とする。 The inner surface 8b of the present embodiment is substantially the same as the inner surface 8b of the first embodiment, and includes a rotating curved surface 8d formed based on the parabola Pa1. As shown in FIG. 5, the tangent plane at the focal point F1 on the surface of the color conversion member 4 is defined as a surface Y1. Further, a normal line extending through the focal point F1 with respect to the surface Y1 is defined as a line H1.
 ここで本実施形態の作用を説明する前に、図6を参照しながら照明装置Aの光度と色むらについて説明する。実施形態2でも述べた様に、凸レンズ状の光学部材3を備えた照明装置Aの輝度は、色変換部材4の表面及び内部において基板2に近いほど低く、色変換部材4の頂点に近いほど高い。従って、照明装置Aの光度を高めることだけを考えると、図6に示すように焦点F1を色変換部材4の頂点に配置させることが望ましい。しかし、これでは黄色光の比率が高い光のみが内面8bで反射して中心軸M1に沿った方向に放射されるので、照明パターンの中央部に黄色光が集まり易くなる。その結果、照明パターンに色むらが生じてしまう。 Here, before explaining the operation of the present embodiment, the light intensity and color unevenness of the illumination device A will be described with reference to FIG. As described in the second embodiment, the luminance of the illumination device A including the convex lens-shaped optical member 3 is lower as it is closer to the substrate 2 on the surface and inside of the color conversion member 4 and is closer to the vertex of the color conversion member 4. high. Therefore, considering only increasing the luminous intensity of the illumination device A, it is desirable to place the focal point F1 at the apex of the color conversion member 4 as shown in FIG. However, in this case, only the light having a high yellow light ratio is reflected by the inner surface 8b and emitted in the direction along the central axis M1, so that the yellow light is easily collected at the central portion of the illumination pattern. As a result, uneven color occurs in the illumination pattern.
 また、色変換部材4の頂点から反射鏡8の基端付近に向かって放射される光(図6中の矢印D61参照)は、色変換部材4自身に遮られて内面8bに入射され難い。従って、焦点F1を色変換部材4の頂点に設定すると照明パターンの中央部に配光される光が減少して光度の低下を生じる恐れがある。これらのことから焦点F1と色変換部材4の頂点との一致を避けるために、焦点F1より延出する法線たる線H1は、少なくとも回転曲面8dと交差するように設定されていることが望ましい。また、実施形態2の内面80bについても同様に、第1及び第2の焦点F2,F3より延出する2本の法線は、それぞれ対応する第1及び第2の回転曲面82b,83bと交差するように設定されていることが望ましい。 Further, light emitted from the apex of the color conversion member 4 toward the vicinity of the base end of the reflecting mirror 8 (see arrow D61 in FIG. 6) is not easily incident on the inner surface 8b by being blocked by the color conversion member 4 itself. Accordingly, when the focal point F1 is set at the apex of the color conversion member 4, the light distributed to the central portion of the illumination pattern may be reduced, resulting in a decrease in luminous intensity. For these reasons, in order to avoid coincidence between the focal point F1 and the vertex of the color conversion member 4, it is desirable that the normal line H1 extending from the focal point F1 is set to intersect at least the rotating curved surface 8d. . Similarly, for the inner surface 80b of the second embodiment, the two normals extending from the first and second focal points F2, F3 intersect with the corresponding first and second rotating curved surfaces 82b, 83b, respectively. It is desirable that it is set to be.
 これに対して本実施形態の線H1は、単に回転曲面8dと交差するように設定されるだけでなく、図5に示すように反射鏡8の先端8eと交差するように設定されている。すなわち、焦点F1を出来るだけ色変換部材4の頂点寄りに設定させて全体としての光度を向上させつつ、色むらを軽減できるような最も効率の良い反射鏡8の外形寸法を一意的に決定することができる。 On the other hand, the line H1 of the present embodiment is set not only to intersect the rotating curved surface 8d but also to intersect the tip 8e of the reflecting mirror 8 as shown in FIG. That is, the most effective external dimension of the reflecting mirror 8 that can reduce the color unevenness while uniquely improving the luminous intensity by setting the focal point F1 as close to the vertex of the color conversion member 4 as possible is uniquely determined. be able to.
 尚、焦点F1が色変換部材4の内部に設定されている場合には、焦点F1の位置を含み且つ色変換部材4の表面に沿った仮想曲面を設定する。そして、線H1は、前記仮想曲面上の位置における接平面に対して焦点F1を通って延出する法線として定義される。 When the focus F1 is set inside the color conversion member 4, a virtual curved surface including the position of the focus F1 and along the surface of the color conversion member 4 is set. The line H1 is defined as a normal extending through the focal point F1 with respect to the tangent plane at the position on the virtual curved surface.
 また、実施形態2の内面80bのように複数の回転曲面を含む場合にも、反射鏡80の先端80e(図3B参照)が含む第2の回転曲面83bに対応する法線が先端80eと交差するように設定されることで同様の効果を奏することができる。 Further, even when a plurality of rotating curved surfaces are included as in the inner surface 80b of the second embodiment, the normal corresponding to the second rotating curved surface 83b included in the tip 80e (see FIG. 3B) of the reflecting mirror 80 intersects the tip 80e. The same effect can be produced by setting so as to.
 本発明を幾つかの好ましい実施形態について記述したが、この発明の本来の精神および範囲、即ち請求の範囲を逸脱することなく、当業者によって様々な修正および変形が可能である。 While the invention has been described in terms of several preferred embodiments, various modifications and variations can be made by those skilled in the art without departing from the true spirit and scope of the invention, ie, the claims.

Claims (7)

  1.  発光素子と、
     前記発光素子が搭載される基板と、
     開口、頂点及び透光性を有したドーム形状の色変換部材であって、前記開口が前記基板で塞がれて前記発光素子が前記頂点と前記開口の中心部とを通る中心軸上に配置されるように前記基板に搭載され、前記発光素子より放射される光により励起されて前記放射される光とは異なる色の光を放射する蛍光体粒子を含有した該色変換部材と、
     基端から先端に亘って拡開するように形成された内面を有する反射鏡であって、前記内面が前記色変換部材を囲むように前記基板に搭載され、前記色変換部材を通じて前記発光素子から放射される光の配光を制御する該反射鏡と、を備え、
     前記内面は、1つの放物線の頂点より外側に位置する曲線の一部を前記中心軸の周りに回転させることで形成される回転曲面を含み、
     前記放物線は、前記中心軸に沿った前記色変換部材の前記頂点から開口端部までの間で前記中心軸上を除く位置に設定された焦点を有していることを特徴とする照明装置。
    A light emitting element;
    A substrate on which the light emitting element is mounted;
    A dome-shaped color conversion member having an aperture, an apex, and translucency, wherein the aperture is closed by the substrate, and the light emitting element is disposed on a central axis passing through the apex and the central portion of the aperture The color conversion member containing phosphor particles that are mounted on the substrate and are excited by light emitted from the light emitting element to emit light of a color different from the emitted light;
    A reflecting mirror having an inner surface formed so as to expand from a base end to a tip end, the inner surface being mounted on the substrate so as to surround the color conversion member, and from the light emitting element through the color conversion member The reflector for controlling the light distribution of the emitted light, and
    The inner surface includes a rotating curved surface formed by rotating a part of a curve located outside the vertex of one parabola around the central axis,
    The parabola has a focal point set at a position excluding the central axis between the apex of the color conversion member and the opening end along the central axis.
  2.  前記内面は、前記中心軸に沿って互いに隣接するように配置された複数の回転曲面を含み、
     前記複数の回転曲面は、前記色変換部材の前記頂点から前記開口端部までの間の異なる位置に設定された焦点を有する複数の放物線からそれぞれ形成されることを特徴とする請求項1記載の照明装置。
    The inner surface includes a plurality of rotating curved surfaces arranged to be adjacent to each other along the central axis,
    The plurality of rotating curved surfaces are respectively formed from a plurality of parabolas having focal points set at different positions between the vertex of the color conversion member and the opening end. Lighting device.
  3.  前記複数の回転曲面は、第1の回転曲面と、前記反射鏡の前記先端側に前記第1の回転曲面と隣接して配置される第2の回転曲面とを含み、
     前記第1及び前記第2の回転曲面は、第1及び第2の焦点を有する第1及び第2の放物線からそれぞれ形成され、
     前記第1の焦点は、前記第2の焦点よりも前記色変換部材の前記頂点に近い位置に設定されることを特徴とする請求項2記載の照明装置。
    The plurality of rotating curved surfaces include a first rotating curved surface and a second rotating curved surface disposed adjacent to the first rotating curved surface on the tip side of the reflecting mirror,
    The first and second rotating curved surfaces are formed from first and second parabolas having first and second focal points, respectively.
    The lighting device according to claim 2, wherein the first focus is set closer to the vertex of the color conversion member than the second focus.
  4.  前記焦点は、前記色変換部材の表面上、又は前記色変換部材の内部における前記表面に沿った仮想曲面上の位置に設定され、
     前記位置における接平面に対して前記焦点を通って延出する法線は、前記回転曲面と交差するように設定されていることを特徴とする請求項1記載の照明装置。
    The focal point is set on a surface of the color conversion member or on a virtual curved surface along the surface in the color conversion member;
    The lighting device according to claim 1, wherein a normal extending through the focal point with respect to a tangential plane at the position is set to intersect the rotating curved surface.
  5.  前記複数の焦点は、前記色変換部材の表面上、又は前記色変換部材の内部における前記表面に沿った仮想曲面上の位置にそれぞれ設定され、
     前記位置における接平面に対して前記焦点を通って延出する複数の法線は、前記複数の回転曲面と交差するようにそれぞれ設定されていることを特徴とする請求項2または3記載の照明装置。
    The plurality of focal points are respectively set at positions on a virtual curved surface along the surface on the surface of the color conversion member or inside the color conversion member,
    4. The illumination according to claim 2, wherein a plurality of normals extending through the focal point with respect to the tangential plane at the position are set so as to intersect the plurality of rotating curved surfaces, respectively. apparatus.
  6.  前記法線は、前記反射鏡の前記先端と交差するように設定されていることを特徴とする請求項4記載の照明装置。 The lighting device according to claim 4, wherein the normal line is set so as to intersect the tip of the reflecting mirror.
  7.  前記複数の回転曲面のうち、前記反射鏡の前記先端が含む回転曲面を形成する放物線の焦点に対応する法線は、前記先端と交差するように設定されていることを特徴とする請求項5記載の照明装置。 6. The normal line corresponding to the focal point of a parabola that forms a rotation curved surface included in the tip of the reflecting mirror among the plurality of rotation curved surfaces is set so as to intersect the tip. The lighting device described.
PCT/JP2009/070600 2008-12-09 2009-12-09 Illumination apparatus WO2010067817A1 (en)

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DE102010038396A1 (en) * 2010-07-26 2012-01-26 Osram Opto Semiconductors Gmbh Optoelectronic component
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