WO2010065987A1 - Système de parement avec joint marqué - Google Patents

Système de parement avec joint marqué Download PDF

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Publication number
WO2010065987A1
WO2010065987A1 PCT/AU2009/001582 AU2009001582W WO2010065987A1 WO 2010065987 A1 WO2010065987 A1 WO 2010065987A1 AU 2009001582 W AU2009001582 W AU 2009001582W WO 2010065987 A1 WO2010065987 A1 WO 2010065987A1
Authority
WO
WIPO (PCT)
Prior art keywords
base sheets
cladding system
texture
sheets
base
Prior art date
Application number
PCT/AU2009/001582
Other languages
English (en)
Inventor
Darren Southwell
Original Assignee
James Hardie Technology Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2008906360A external-priority patent/AU2008906360A0/en
Application filed by James Hardie Technology Limited filed Critical James Hardie Technology Limited
Priority to US13/133,451 priority Critical patent/US20110265416A1/en
Priority to NZ593051A priority patent/NZ593051A/en
Priority to CA2746314A priority patent/CA2746314C/fr
Priority to AU2009326844A priority patent/AU2009326844B2/en
Priority to EP09831301.8A priority patent/EP2373854B1/fr
Publication of WO2010065987A1 publication Critical patent/WO2010065987A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/70—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood
    • E04B2/706—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function
    • E04B2/707—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function obturation by means of panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04—Bases for plaster
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/2481—Details of wall panels

Definitions

  • the present invention relates to a cladding system, particularly of the kind including base sheets which are secured to an underlying structure such as a stud wall, with a thin finish coating being applied to the outer surface of the base sheets.
  • the coating is a texture coating of a kind used to achieve a masonary look finish.
  • the invention has been developed primarily for use with base sheets made of fibre cement and will be described primarily with reference to this particular form. However, it will be appreciated that the cladding system of the invention is not limited for use with the fibre cement base sheets and could readily be adapted for use with base sheets made from other suitable materials.
  • a texture coated cladding system including: a plurality of base sheets for securing to an underlying structure; each of the base sheets having an inner surface and a planar generally smooth outer surface, each base sheet being profiled along at least one edge to provide, on installation with an adjacent sheet, an overlapping ship lap expressed joint, a portion of the joint being clearly visible between the outer surfaces of the base sheets and including an interface line defined by an inner overlapping edge of one of the base sheets, the interface line thereby being set in from the outer surfaces of the base sheets.
  • 'ship lap' joint is used herein to refer to any sheet jointing structure in which a rebate is formed below the outer surface of an edge of one sheet such that an overhang is formed which is adapted to sit on or over a similar or dissimilar rebate formed in the outer surface of an edge of an adjacent joining sheet, whereby there is an
  • the visible portion of the joint defines a channel formation between the outer surfaces of adjacent base sheets, the channel having an outer width between the outer surfaces, and an inner width at a depth set in from the outer surfaces.
  • the interface line is set in at the maximum depth of the channel.
  • the profiled edges of the base sheets include some form of straight or curved chamfer along the edges immediately adjacent the outer surface of the base sheets such that the outer width of the channel is wider than the inner width of the channel.
  • the channel has a generally 'V shaped or truncated 'V shaped section.
  • some or all of the internal corners and edges are curved or chamfered.
  • the outer width is up to about 15 mm.
  • the outer width is from about 3 mm to about 9 mm.
  • the inner width is up to about 10 mm.
  • the inner width is from about 3 mm to about 9 mm, with the inner width, desirably, being less than the outer width.
  • the maximum depth of the channel is up to about 6 mm.
  • the maximum depth of the channel is from about 3 mm to 4.5 mm.
  • the sheets are approximately 8.5mm thick and the channel is of a generally truncated 'V shaped section having an outer width of approximately 7mm, a depth of around 4mm and an inner width of about 3mm.
  • the base sheets are pre-coated with an appropriate sealer or primer to enable fexture coatinp. to commence in accordance with the manuf.kti ⁇ vr " ..
  • the cladding system is part of a texture coated cladding system. More preferably, using a relatively low build brushable or Tollable coating for application to the outer surfaces of the installed base sheets. - A -
  • the relatively low-build brushable or reliable texture coating is a roll- on coating for application by a paint roller.
  • the relatively low-build brushable or rollable texture coating has a thickness of up to about 300 microns when applied.
  • the system includes a back sealing tape adapted to span across the inner edge surfaces of adjacent base sheets.
  • the system also includes a sealant for application between the overlapping rebated surfaces of the ship lap joints between adjoining base sheets.
  • each base sheet is profiled on a longitudinal edge. More preferably, each base sheet is profiled on two opposing longitudinal edges. Preferably, the longitudinal edges are installed vertically when used in walling applications.
  • a method of installing texture coated cladding including the steps of: providing a plurality of base sheets in accordance with the base sheets described above; securing the base sheets to an underlying structure such that at least one base sheet forms a ship lap joint with an adjoining sheet, whereby, on installation, a portion of the joint is clearly visible between the outer surfaces of the base sheets and includes an interface line defined by an inner overlapping edge of one of the base sheets, the interface line thereby being set in from the outer surfaces of the base sheets; and applying a relatively low-build brushable or rollable texture coating to the outer surfaces of the installed base sheets.
  • the base sheets are secured such that the visible portion of the joint defines a channel between the outer surfaces of adjacent base sheets, the channel having
  • the base sheets are secured such that the interface line is set in at the maximum depth of the channel.
  • the base sheets are secured such that the outer width of the channel is wider than the inner width of the channel.
  • the base sheets are secured such that the outer width is up to about 15 mm.
  • the outer width is from about 3 mm to about 9 mm.
  • the base sheets are secured such that the inner width is up to about 10 mm.
  • the inner width is from about 3 mm to about 9 mm, with the inner width, desirably, being less than the outer width.
  • the base sheets are secured such that the maximum depth of the channel is up to about 6 mm.
  • the maximum depth of the channel is from about 3 mm to 4.5 mm.
  • the sheets are approximately 8.5mm thick and the channel is of a generally truncated 'V shaped section having an outer width of approximately 7mm, a depth of around 4mm and an inner width of about 3mm.
  • base sheets are pre-coated with an appropriate sealer or primer to better enable texture coating to commence in accordance with the manufacturer's recommendations.
  • the step of applying the relatively low-build brushable or Tollable texture coating is carried out by rolling on the coating with a paint roller.
  • the relatively low-build brushable or rollable texture coating is applied in two coats.
  • the relatively low-build brushable or rollable texture coating is applied to a thickness of up to about 300 microns. In all cases, however, the coating must be applied ctrif tiv m > ⁇ • • >- ⁇ >" - ⁇ > H Hh the ⁇ u ⁇ uf v*""v ⁇ % ⁇ (f "cr* : "
  • the method includes applying a back sealing tape between the underlying structure and the base sheets such that the back sealing tape spans across the inner edge surfaces of adjacent base sheets.
  • the method includes applying a sealant between the overlapping rebated surfaces of the ship lap joints between adjoining base sheets.
  • the base sheets are secured such that the longitudinal edges of the base sheets run vertically.
  • Figure 1 is a front elevation of a texture coated cladding system in accordance with a preferred embodiment of the present invention, with a base sheet shown cut away to reveal the underlying timber stud wall structure;
  • Figure 2 is a cross-sectional view of the texture coated cladding system of Figure 1 taken along section line A-A in Figure 1 ;
  • Figure 3 is a cross-sectional view of a texture coated cladding system according to another preferred embodiment of the invention, wherein the underlying structure is a steel frame;
  • Figure 4a is a side elevation of two base sheets in an installed configuration, in accordance with a first preferred embodiment of the present invention
  • Figure 4b is a magnified fragmentary side elevation of the ship lap joint between the two base sheets shown in Figure 4a;
  • Figure 5 is a side elevation of two base sheets in an installed configuration, in accordance with a second preferred embodiment of the present invention.
  • Figure 6 is a side elevation of two base sheets in an installed configuration, in accordance with a third preferred embodiment of the present invention.
  • Figure 7b is a perspective fragmentary view of the texture coated cladding system of Figure 7a, showing the back sealing tape applied over the vapour permeable membrane and between base sheets and an underlying structure, and showing a sealant being applied to the rebated surface of one of the base sheets in preparation for the installation of a second base sheet;
  • Figure 7c is a perspective fragmentary view of the texture coated cladding system of Figure 7a, showing the installation of the second base sheet.
  • each of the texture coated cladding systems shown include a plurality of base sheets 1 for securing to an underlying structure 2.
  • the underlying structures are a timber stud wall frame and a steel wall frame respectively.
  • the underlying structures are not limited to these, and in other embodiments can be, for example, an existing wall structure with support battens, or a floor frame.
  • Each of the base sheets 1 have an inner surface 3 and a planar generally smooth outer surface 4, with each base sheet being profiled along at least one edge 5 to provide, on installation, a ship lap expressed joint 6 with an adjacent sheet.
  • a portion 7 of the joint is clearly visible between the outer surfaces 4 of the base sheets and includes an interface line 8 defined by an inner overlapping edge 9 of one of the base sheets, the interface line thereby being set in from the outer surfaces of the base sheets.
  • each base sheet is profiled on two opposing longitudinal edges 5, with the longitudinal edges preferably being installed vertically to assist drainage along the joint, as best shown in Figure 1.
  • some base sheets may be profiled on only one edge, which suits situations where the sheets are installed at the edges of the underlying structure and are not required to join to other sheets in a direction beyond the edges of the underlying structure.
  • fniKxiinvnK *h « S ⁇ «e sheet* *Kt » > M» ⁇ > * '_ "• * • • " ⁇ for example, where horizontal joints as well as vertical joints are desired.
  • the longitudinal edges of the base sheets may also be installed horizontally.
  • the base sheets are pre-coated prior to installation with a suitable sealer or primer ready to receive a finish coating or coatings in accordance with the coating manufacturer's recommendations. If that is not the case, it may be necessary to seal or prime the sheets in situ.
  • sealer will depend on the base sheet material - the type of texture coating to be applied and the coating manufacturer's requirements.
  • the texture coated cladding systems shown also include a relatively low-build brushable or rollable texture coating 10 for application to the outer surfaces 4 of the installed base sheets 1.
  • these coatings include roll-on texture coatings that are readily available to end consumers and do not require the skills of specialist tradespeople to apply.
  • the present embodiments include a coating of this type for application by a paint roller, which when applied has a preferred thickness of up to about 300 microns.
  • suitable brushable or Tollable texture coatings suitable for this application include Dulux® Fine Texture, Wattyl Granotex® Roll On, and
  • the visible portion 6 of the joint defines a channel 1 1 between the outer surfaces 4 of adjacent base sheets 1, the channel having an outer width 12 between the outer surfaces, and an inner width 13 at a depth set in from the outer surfaces.
  • the interface line is set in at the maximum depth 14 of the channel.
  • the profiled edges 5 of the base sheets 1 include some form of straight or curved chamfer along the edges 15 immediately adjacent the outer surface 4 of the base sheets 1 such that the outer width 12 of the channel is wider than the inner width 13 of the channel.
  • the inner overlapping edge 9 of the one base sheet and the inside corner 16 of the rebate of the other base sheet are also curved.
  • the various dimensions of these features are as follows:
  • the outer width is up to about 15 mm.
  • the outer width is from about 3 mm to about 9 mm.
  • the inner width is up to about 10 mm.
  • the inner width is from about 3 mm to about 9 mm, with the inner width, desirably, being less than the outer width.
  • the maximum depth of the channel is up to about 6 mm.
  • the maximum depth of the channel is from about 3 mm to 4.5 mm. It will be appreciated, however, that a variety of dimensions and combinations of dimensions can be achieved depending on the desired appearance of the installed system.
  • the presently preferred embodiment is that shown in Figure 4, preferably made from fibre cement, having a sheet thickness of around 8.5mm (although this could vary), the channel having an outer width of approximately 7mm, a depth of around 4mm and an inner width of about 3mm. Preferably all internal corners and edges are slightly curved as shown. There is also an overlap region of approximately 4 to 5 mm. It will be appreciated that this could be varied. For example, in order to increase weatherproofing capacity, it may be useful to increase the overlap region.
  • the base sheets can be made of any suitable material such as, but not limited to, fibre cement, oriented strandboard, engineered wood, plywood, and masonite.
  • the base sheets are made of a nailable cellulose fibre reinforced cement such as or similar to the products HardiflexTM, HardiTex®, AxonTM, MatrixTM, and Comtex®, as sold by the applicant.
  • the currently preferred base sheet is a medium density fibre cement board designed for an exterior cladding application.
  • the base sheets are pre-coated with an appropriate sealant or primer ready to receive a finish coating or coatings in accordance with the manufacturer's instructionsFor fibre cement sheets of the preferred kind mentioned above an acrylic sealer is suitable.
  • the preferred fibre cement sheets have the edges formed during manufacture by
  • the texture coated cladding systems of the present embodiments include a back sealing tape 17 adapted to span across the edges of the inner surfaces 3 of adjacent base sheets 1.
  • the back sealing tape is a 50 mm EPDM foam tape fixed between the studs 18 of the underlying timber frame structure and the 5 ship lap joints 6 that coincide with the studs.
  • the systems also include a sealant 19 for application between the overlapping rebated surfaces 20 of the ship lap joints 6 between adjoining base sheets 1.
  • the sealant in these embodiments is preferably a continuous 3 mm diameter bead of fluid joint sealant that sets to form a seal between the rebated surfaces 20.
  • the present embodiments also include a vapour permeable membrane 21 between the base sheets 1 and the underlying structure 2, as best shown in Figures 7a to 7c.
  • the vapour permeable membrane is between the underlying structure 2 and the back sealing tape 17.
  • the vapour permeable membrane is pliable and serves to prevent moisture ingress,
  • the present invention also provides a method of installing texture coated cladding.
  • a preferred embodiment of the method involves installing the texture coated cladding systems described above.
  • This preferred method includes the steps of: providing the plurality of base sheets
  • each or at least one base sheet forms a ship lap joint 6 with an adjoining sheet, whereby, on installation, the portion 7 of the joint is visible between the outer surfaces 4 of the base sheets and includes the interface line 8 defined by the inner overlapping edge 9 of
  • the base sheets 1 are secured such that the visible portion 7 of the joint 6 defines the channel 1 1 between the outer surfaces 4 of adjacent base sheets, the channel having
  • the outer width 12 between the outer surfaces, and the inner width 13 at a depth set in from the outer surfaces are also secured such that the interface line 8 is set in at the maximum depth 14 of the channel. Further, the base sheets 1 are configured and secured whereby the outer width 12 of the channel is wider than the inner width 13 of the channel.
  • the base sheets 1 are preferably secured such that the longitudinal edges 5 of the base sheets run vertically.
  • the base sheets are secured whereby the longitudinal edges run horizontally, or any other orientation depending on the requirements of the installation.
  • the base sheets may be installed with edges running at oblique angles, especially where the sheets meet wall penetrations such as windows, or terminations such as rooflines.
  • the base sheets are configured and secured to achieve the dimensions detailed in Table 1 above. In other preferred embodiments, the base sheets are secured to achieve the preferred dimensions described above. In most cases the configuration of the ship lap expressed joint is such that adjacent sheets can be fixed with the edge most surfaces in a generally abutting relationship.
  • the step in preferrred form of the invention of applying the relatively low-build brushable or Tollable texture coating 10 is preferably carried out by rolling on the coating with a paint roller.
  • the relatively low-build brushable or rollable texture coating must be applied in accordance with the coating manufacturer's recommendations.
  • the coating may be applied in two coats to a thickness of about 300 microns, but may also be applied in any number of coats to a variety of
  • Rolling on or brush applying low-build texture coatings that are readily available to end consumers has the particular advantage of dispensing with the need for specialist relatively high-build trowel-applied texture coatings that require specialist tradespeople to install.
  • the cladding structure also enables a wider range of coatings to be applied, which of course do not need to be textured.
  • the present embodiment of the method includes the step of applying the back sealing tape 17 between the underlying structure 2 and the base sheets 1 such that the back sealing tape spans across the inner edge surfaces 3 of adjacent base sheets.
  • the present embodiment also includes the step of applying the sealant 19 between the overlapping rebated surfaces 20 of the ship lap joints 6 between adjoining base sheets 1, as best shown in Figure 7b.
  • the present embodiment also includes the step of installing the vapour permeable membrane 21 to the underlying structure 2 before installing the back sealing tape 17, and then installing the base sheets 1 over the back sealing tape.
  • the vapour permeable membrane 21 is fixed to the underlying structure 2 first, by means such as nailing, stapling, or gluing.
  • the back sealing tape 17 is then positioned over the vapour permeable membrane 21 along the studs 18.
  • the sealing tape 17 can be glued into place or can have an adhesive coating on the back surface that adheres the sealing tape to the vapour permeable membrane 21, as shown in Figure 7a.
  • the next step is to secure the base sheets 1 to the underlying structure 1.
  • the base sheets 1 are positioned such that suitable fasteners 22, such as galvanised fibre cement nails, stainless steel brad nails, or screws, can be driven through the base sheets inboard of the profiled edges 5, through the back sealing tape J " 1 and into the %hui J S M - ⁇ YIMV the ba «e sheets to tV '»n»U ⁇ H »r»w ⁇ «- , k * , , r . - m, iasteners 22 ⁇ a ⁇ e ⁇ driven through until the fastener heads are flush with the outer surfaces 4 of the sheets.
  • the fasteners 22 pass through the full thickness of the base sheets, and not through the reduced thickness rebated edge 5.
  • a bead of the fluid joint sealant 19 is then applied to the outwardly facing rebated surfaces 20 of the profiled edges 5 of the base sheets already secured onto the stud 18.
  • further base sheets 1 are positioned onto the underlying structure 2 such that the inwardly facing rebated surface 20 of the profiled edges 5 of the further base sheets sit over the outwardly facing rebated surface 20 of the base sheets already secured onto the stud 18, with the edge most surfaces of each sheet in, or close to, abuttment with each other.
  • the sealant 19 is sandwiched between the rebated surfaces 20 of the adjoining sheets, sealing the ship lap joint 6 formed between the sheets.
  • the newly positioned base sheets 1 are then secured to the underlying structure 2 by means of fasteners 22 driven through the sheets at positions inboard of the profiled edges 5, through the back sealing tape 17, and into the stud 18, until the fastener heads are flush with the outer surfaces 4 of the sheets, similar to the previously secured base sheets, and as shown in Figure 7c. Excess sealant 19 is then wiped away from the visible portions 7 of the ship lap joints 6. The relatively low-build brushable or Tollable texture coating 10 is then applied as described above.
  • the configuration of the ship lap joints contemplated by the present invention and in particular, the configuration of the rebates in the profiled longitudinal edges, are well suited to large scale continuous manufacturing processes. This results in cost- effective manufacture of the base sheets, decreasing the material costs.

Abstract

L'invention concerne un système de parement basé sur une feuille de base configurée de façon spécifique (1) profilée pour former un joint marqué  à mi-bois (6) avec une feuille voisine, qui est idéal pour être utilisé avec des revêtements relativement exempts de saillies qui présentent une texture à brosser ou à rouler. Le joint marqué à mi-bois (6) comprend, à l'intérieur de la partie visible du joint entre les surfaces extérieures des feuilles de base, une ligne d'interface (8) qui est définie par un bord recouvrant intérieur (9) de l'une des feuilles de base, dans lequel la ligne d'interface line (8) s'étend à partir de la surface extérieure des feuilles de base. Cet agencement permet de créer des murs revêtus, et en particulier des murs ayant un aspect de type maçonnerie revêtus texturés, pour un coût réduit et en utilisant moins de travailleurs spécialisés, et il élimine la nécessité de poser et de finir les joints entre des feuilles voisines ainsi que les problèmes associés à ce procédé.
PCT/AU2009/001582 2008-12-09 2009-12-04 Système de parement avec joint marqué WO2010065987A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US13/133,451 US20110265416A1 (en) 2008-12-09 2009-12-04 Cladding System with Expressed Joint
NZ593051A NZ593051A (en) 2008-12-09 2009-12-04 Cladding system with expressed joint
CA2746314A CA2746314C (fr) 2008-12-09 2009-12-04 Systeme de parement avec joint marque
AU2009326844A AU2009326844B2 (en) 2008-12-09 2009-12-04 Cladding system with expressed joint
EP09831301.8A EP2373854B1 (fr) 2008-12-09 2009-12-04 Système de parement avec joint marqué

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2008906360 2008-12-09
AU2008906360A AU2008906360A0 (en) 2008-12-09 Texture coated cladding system

Publications (1)

Publication Number Publication Date
WO2010065987A1 true WO2010065987A1 (fr) 2010-06-17

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2009/001582 WO2010065987A1 (fr) 2008-12-09 2009-12-04 Système de parement avec joint marqué

Country Status (6)

Country Link
US (1) US20110265416A1 (fr)
EP (1) EP2373854B1 (fr)
AU (1) AU2009326844B2 (fr)
CA (1) CA2746314C (fr)
NZ (1) NZ593051A (fr)
WO (1) WO2010065987A1 (fr)

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CA3154007A1 (fr) * 2019-10-11 2021-04-15 Louisiana-Pacific Corporation Systeme de toit integre en bois d'ingenierie
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US11834841B2 (en) 2019-06-28 2023-12-05 James Hardie Technology Limited Cladding element

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NZ593051A (en) 2013-12-20
US20110265416A1 (en) 2011-11-03
CA2746314C (fr) 2016-11-22
CA2746314A1 (fr) 2010-06-17
AU2009326844B2 (en) 2015-03-12
EP2373854A4 (fr) 2014-03-12
EP2373854A1 (fr) 2011-10-12
EP2373854B1 (fr) 2018-05-30
AU2009326844A1 (en) 2010-06-17

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