WO2010055917A1 - Acidic zinc plating bath - Google Patents

Acidic zinc plating bath Download PDF

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Publication number
WO2010055917A1
WO2010055917A1 PCT/JP2009/069372 JP2009069372W WO2010055917A1 WO 2010055917 A1 WO2010055917 A1 WO 2010055917A1 JP 2009069372 W JP2009069372 W JP 2009069372W WO 2010055917 A1 WO2010055917 A1 WO 2010055917A1
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Prior art keywords
bath
plating
acidic
anionic surfactant
cumylphenol
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PCT/JP2009/069372
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French (fr)
Japanese (ja)
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和生 伊藤
司 榊原
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ユケン工業株式会社
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Priority to EP09826163A priority Critical patent/EP2357269A1/en
Priority to JP2010537818A priority patent/JP5272275B2/en
Publication of WO2010055917A1 publication Critical patent/WO2010055917A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/22Electroplating: Baths therefor from solutions of zinc

Definitions

  • the present invention relates to an acidic zinc plating bath for electrogalvanization suitable for, for example, bright zinc plating of metal parts.
  • Zinc plating includes hot dip galvanization and electro galvanization, but a plating bath is used for plating various metal parts by electro galvanization.
  • a cyan bath and a zincate bath are used as the alkaline bath
  • a sulfuric acid bath and a chloride bath are used as the acidic bath (see, for example, Patent Documents 1 to 5).
  • Acid baths are often used as plating baths for industrial products such as bolts and nuts because they have good current efficiency and are suitable for mass processing.
  • Chlorine baths are widely used because they have features such as high productivity and easy plating on castings.
  • the chloride bath includes an ammonium bath, a potassium bath, and an eclectic bath using both.
  • ammonium baths are becoming difficult to use due to stricter regulations on drainage of nitrogen and potassium baths due to regulations on drainage of boron of boric acid used as a buffering agent.
  • the potassium bath does not use ammonium at all, but is inferior in productivity because abnormal precipitation called scorching occurs in a high current portion as compared with an ammonium bath or an eclectic bath. For this reason, eclectic baths are popular.
  • a brightener In bright zinc plating using an acidic plating bath, the addition of an organic compound called a brightener is indispensable for imparting luster to the plating.
  • a naphthol anionic surfactant has been used as a brightener component (see, for example, Patent Document 6).
  • an acidic bath is often used at a low temperature of about 20 to 25 ° C. because the temperature rises when an electric current is passed, and becomes cloudy and loses its gloss due to the influence of the surfactant. For this reason, it is necessary to cool down, which is a cause of cost increase.
  • plating at a high temperature may have good current efficiency, and in recent years, it has been increasingly used at a high temperature of 30 to 50 ° C.
  • the conventional high-temperature acidic zinc plating bath has poor bath stability. There was a change in pH and the occurrence of turbid precipitation when used at a high temperature of about 30 to 50 ° C. That is, in order to use at a high temperature of 30 to 50 ° C., it is necessary to prevent turbidity due to the influence of the surfactant of the brightener. In addition, generation and precipitation of decomposition products were also observed in the plating solution.
  • the cloud point was confirmed to be lowered by a constant energization. That is, it is difficult to maintain the plating performance as an initial high-temperature bath, and the aging stability of the plating bath has been a problem. Therefore, by increasing the amount of anionic surfactant added, the cloud point can be increased and the dissolution and dispersibility of the plating bath can be improved. However, if the amount added is excessive, it is a factor that lowers the plating performance. It was.
  • An object of the present invention is to provide an acidic zinc plating bath with improved temporal stability even at a high temperature of 30 to 50 ° C.
  • the present inventors have found that the above-mentioned problems can be solved by using a cumylphenol type anionic surfactant used as a brightener. That is, according to the present invention, the following acidic zinc plating bath is provided.
  • An acidic zinc plating bath containing a conductive salt, metallic zinc, and a brightener, and containing at least one cumylphenol anionic surfactant as a component of the brightener.
  • the acidic galvanizing bath according to the above [1] which contains zinc chloride as an acidic bath composition and further includes at least one selected from the group consisting of ammonium chloride, potassium chloride, and sodium chloride.
  • Cumylphenol anionic surfactant has good dispersibility and has the effect of increasing the cloud point.
  • the cloud point of the plating solution is stabilized during use, and the plating solution does not become cloudy or precipitate. That is, the stability over time during use of the bath is improved.
  • a cumylphenol anionic surfactant as the brightening agent, it is possible to maintain the plating luster during use (room temperature to 70 ° C.). Conventionally, the bath can be stably used even at high temperatures where the stability of the bath is poor.
  • FIG. 6 is a schematic diagram showing the results of a hull cell test of Example 1 of the eclectic bath (NH 4 Cl-K).
  • FIG. 6 is a schematic diagram showing the result of a Hull cell test of Comparative Example 4 of a ⁇ -naphthol eclectic bath (NH 4 Cl—K).
  • FIG. 6 is a schematic diagram showing the results of a hull cell test of a ⁇ -naphthol eclectic bath (NH 4 Cl—K).
  • FIG. 6 is a schematic diagram showing the results of a hull cell test of a ⁇ -naphthol eclectic bath (NH 4 Cl—Na).
  • It is a schematic diagram which shows the result of the Hull cell test of a potassium chloride bath and a sodium chloride bath.
  • It is a schematic diagram which shows the result of the Hull cell test of a potassium chloride bath and a sodium chloride bath containing boric acid.
  • It is a schematic diagram which shows the result of the hull cell test of an ammoni
  • the acidic galvanizing bath of the present invention contains a conductive salt, metallic zinc, and a brightener, and contains at least one or more cumylphenol anionic surfactants as components of the brightener.
  • the cumylphenol anionic surfactant is preferably a sulfate ester alkylene oxide adduct, and an alkylene oxide having 1 to 30 mol of ethylene oxide added is particularly preferable.
  • a polyoxyethylene paracumyl phenyl ether sulfate ester salt is shown as an example of a cumylphenol sulfate ester alkylene oxide adduct (the following general formula (1)).
  • EO represents ethylene oxide
  • n is the number of EO added moles, preferably 1 to 30, more preferably 5 to 15, and most preferably 7.
  • the acidic zinc plating bath preferably contains 1 to 3 g / L, more preferably 2 g / L.
  • potassium salt is preferable, sodium salt and amine salt are also mentioned.
  • cumylphenol as an anionic surfactant and adding it to the acidic zinc plating bath, the clouding point of the plating solution will stabilize during use, and the effect of preventing the plating solution from becoming turbid or precipitated will be obtained.
  • anionic surfactants other than cumylphenol may be included.
  • effects such as an increase in cloud point can also be obtained by adding a cumylphenol anionic surfactant to a bath containing a ⁇ -naphthol anionic surfactant.
  • ⁇ -naphthol-based anionic surfactant not only replacing the conventional addition of ⁇ -naphthol-based anionic surfactant in a zinc chloride plating bath with addition of cumylphenol-based anionic surfactant, but also when used in combination, effects can be obtained.
  • cumylphenol anionic surfactant is added, the cloud point is increased, the glossy surface of the plating (Hull Cell) is spread, and the plating bath is stabilized.
  • the base brightener includes an anionic surfactant (containing 10 to 15% by mass), a nonionic surfactant, an aromatic carboxylate, and an organic amine salt.
  • Brightener contains an anionic surfactant (containing 10 to 15% by mass), a nonionic surfactant, an aromatic carboxylate, an organic amine salt, and an aromatic aldehyde.
  • the plating bath includes an anionic surfactant (1-5 g / L), a nonionic surfactant (1-5 g / L), an organic amine (0.5-5 g / L), an aromatic carboxylate (1 Base brightener and brightener are supplied as brighteners so that they are aromatic aldehydes (0.01-0.1 g / L).
  • the above cumylphenol sulfate ester alkylene oxide adducts are included to assist the aromatic aldehydes that brighten brighteners and increase gloss. be able to.
  • the cumylphenol sulfate ester alkylene oxide adduct has little performance degradation due to energization of plating and has aging resistance. And it can raise a cloud point and can improve turbidity and precipitation of a plating solution.
  • a high cloud point means that the surfactant is highly dispersible and suitable for high-temperature use.
  • an electrolyzed product is generated when plating is used, and the cloud point is high. It is better to set.
  • the function of an anionic surfactant is an important factor.
  • the cumylphenol anionic surfactant has a high ability to dissolve and disperse other components, and raises the cloud point.
  • the addition amount is preferably 1 to 5 g / L with respect to the plating appearance.
  • nonionic surfactant By including a nonionic surfactant, it is possible to improve throwing power and low electric partial gloss.
  • nonionic surfactants include polyoxyethylene oxide.
  • Aromatic carboxylates include benzoate, salicylate, cinnamic acid, m. P-chlorobenzoic acid, soluble salts thereof and the like can be mentioned.
  • High organic part kogation suppression can be improved by including an organic amine salt.
  • organic amine salt include polyethyleneimine, modified polyethyleneimine, and polyalkylenepolyamine.
  • Glossiness can be improved by including an aromatic aldehyde.
  • aromatic aldehyde examples include benzaldehyde and benzylideneacetone.
  • the acidic galvanizing bath of the present invention is an acidic electrogalvanizing bath and various acidic baths containing a conductive salt. That is, stability over time can be improved by including a cumylphenol anionic surfactant in various acidic baths.
  • a chloride bath containing zinc chloride is preferable, and examples of the chloride bath include an ammonium chloride bath, a potassium chloride bath, a sodium chloride bath, and an eclectic bath thereof. Is possible. That is, it is applicable to a chloride bath containing at least one of ammonium chloride, potassium chloride, and sodium chloride.
  • An eclectic bath containing zinc chloride, ammonium chloride and potassium chloride is particularly preferred.
  • Acid zinc plating has the characteristics that it does not use cyan, has good current efficiency, has a high plating rate, and can be directly plated on castings and heat-treated products.
  • zinc ion supply source one or more zinc salts selected from zinc chloride, zinc sulfate, zinc sulfite, zinc borofluoride, zinc sulfamate, zinc methanesulfonate and the like can be used.
  • Zinc chloride is preferred as the source of zinc ions. Or it supplies by the electrolysis of the metal zinc of an electrode plate.
  • the acidic zinc plating bath of the present invention may further contain a small amount of components commonly used in plating solutions such as an antifoaming agent.
  • the pH range of the plating solution is preferably 5 to 7, and more preferably 5.8 to 6.3. Therefore, the plating solution is acidic.
  • the composition of the acidic zinc plating bath of the present invention is not particularly limited, but a preferred plating solution composition is as follows.
  • Zinc chloride 30-60 g / L (usage range: 10-120 g / L)
  • Ammonium chloride 50 to 200 g / L (use range: 0 to 300 g / L)
  • Potassium chloride 0 to 150 g / L (usage range 0 to 300 g / L)
  • Nonionic surfactant 1 to 5 g / L
  • Polyethyleneimine 0.5-5g / L
  • Benzylideneacetone 0.01 to 0.1 g / L
  • Sodium benzoate 1-5 g / L pH: 5.8 to 6.3.
  • the predetermined bright zinc plating cannot be performed efficiently.
  • it is 30 to 60 g / L.
  • the nitrogen concentration becomes high.
  • it is 50 to 150 g / L.
  • Potassium chloride is contained to ensure the conductivity of the plating bath and reduce the nitrogen concentration.
  • potassium chloride is contained in an amount of 50 to 150 g / L. In order to ensure the conductivity of the plating bath, it is replenished with ammonium chloride or potassium chloride so that the amount of chloride ions is 120 to 180 g / L.
  • a surfactant such as a general nonionic surfactant may be appropriately blended.
  • Each plating bath component constitutes an aqueous solution with a predetermined amount.
  • the pH is adjusted with hydrochloric acid, and the pH is usually adjusted to 5.8 to 6.3.
  • the acidic zinc plating of the present invention may contain 1 to 50 g / L of boric acid.
  • the current density can generally be used at an average of 0.3 to 5.0 A / dm 2 , which is almost the same as that of a conventional zinc chloride plating bath, and the present invention is not inferior in terms of plating efficiency. .
  • using a cumylphenol anionic surfactant as the brightener leads to stabilization of the plating solution over time when used at room temperature to 70 ° C.
  • Eclectic bath (NH 4 Cl-K) A basic composition liquid A shown in Table 1 was prepared as a basic composition liquid for the plating solution.
  • Basic composition liquid A was mixed with zinc chloride 40 g / L, potassium chloride 150 g / L, and ammonium chloride 50 g / L to a pH of 6.0.
  • Example 1 Next, what added the thing of Table 2 to the basic composition liquid A of Table 1 as an anionic surfactant was prepared.
  • 1 g of polyoxyethylene paracumyl phenyl ether sulfate of 7 mol of EO in potassium salt is added to 40 g / L of zinc chloride of basic composition liquid A, 150 g / L of potassium chloride and 50 g / L of ammonium chloride. / L mixed.
  • a nonionic surfactant, an aromatic carboxylate 2 g / L, an organic amine salt 1 g / L, and an aromatic aldehyde 0.05 g / L were mixed.
  • polyoxyethylene paracumyl phenyl ether sulfate ester salt of 7 mol of EO as a potassium salt was mixed to produce 3 g / L.
  • the polyoxyethylene paracumyl phenyl ether sulfate potassium salt used is shown (the following general formula (1)).
  • Example 2 For Examples 2 to 4, the compositions shown in Table 2 were prepared in the same manner as Example 1.
  • Comparative Example 1 As shown in Table 2, a basic composition solution A using a naphthol-based anionic surfactant was prepared.
  • Comparative Example 3 As shown in Table 2, a basic composition solution A using a naphthol-based anionic surfactant was prepared.
  • Comparative Examples 4 to 5 As shown in Table 2, those using ⁇ -naphthol anionic surfactant were prepared.
  • Base Agent A (Comparative Example 4 is MZ-996A, Comparative Example 5 is ZB-627A) and Brightener GC are added as appropriate (addition amount is shown in Table 2). Liquid.
  • the base agent A and the brightener agent GC include an anionic surfactant, a nonionic surfactant, an aromatic carboxylate, an organic amine, and an aromatic aldehyde.
  • the cloud point was measured as follows. First, 100 ml of the measurement solution (plating solution) was collected in a 100 ml heat-resistant glass beaker. Next, the measurement liquid was heated with an electric stove or the like and stirred so that the liquid temperature became uniform. Then, when a thermometer was set up at the center of a 100 mL beaker, the temperature at which the thermometer became cloudy and could not be seen was recorded.
  • the cloud point of the example using the cumylphenol surfactant increased compared to the comparative example.
  • the cloud point of the comparative example 4 was 72 degreeC with a new liquid, since it fell by energization aging, it was not suitable for long-time use.
  • “Recommended” and “Normal” in the table mean the most preferable. When the amount of the anionic surfactant is increased, the plating coverage decreases. Therefore, in the comparative example, “normal” is used as the most appropriate amount, and in the examples, “recommended” is the most appropriate amount.
  • Example 1 the new solution and the aging solution were examined for cloud point, turbidity, and stability.
  • the aging solution is a plating solution continuous energization process (120 AH / L). This corresponds to the amount of current applied per month for a general plating line.
  • Example 1 compared with Comparative Example 4, both the new solution and the aging solution had a higher cloud point and improved turbidity and stability. In addition, when there was no turbid precipitation and there was no change, it was considered good, and when slightly turbid precipitation was generated, it was considered slightly good.
  • Example 1 of the Hull Cell test are schematically shown in FIG. 1, and the results of Comparative Example 4 are schematically shown in FIG.
  • Example 1 both the new solution and the aging solution were only slightly fogged in the low current part, but as shown in FIG. Clouding was observed over a wide area.
  • Comparative Example 4 kogation was observed in the high electric part.
  • Trivalent Cr chemical conversion treatment The trivalent Cr chemical conversion treatment was performed on the galvanized Example 1 and Comparative Example 4.
  • YFA treatment Trivalent Cr chemical conversion treatment was performed using a trivalent Cr chemical conversion agent manufactured by Yuken Industry Co., Ltd.
  • YFA-M 100 ml / L and YFA-HR: 10 ml / L were used for 40 seconds in a plating bath at 40 ° C. and pH 2.0.
  • YFB processing Trivalent Cr chemical conversion treatment was performed using a trivalent Cr black chemical conversion agent manufactured by Yuken Industry Co., Ltd.
  • YFB-A3 60 ml / L
  • YFB-B3 100 ml / L
  • YFB-C3 60 ml / L were used for 60 seconds in a plating bath at 40 ° C. and pH 2.5.
  • CR-U 200 ml / L
  • CR-I 10 ml / L were used for 3 seconds in a 40 ° C. plating bath.
  • Example 1 Appearance of the above-described YFA-treated and YFB-treated samples of Example 1 and Comparative Example 4 was confirmed by a Hull cell test (plating bath temperature 40 ° C., 1 A-10 minutes). In Example 1, whether the YFA treatment or YFB treatment was performed, the same good appearance as that of the comparative example 4 of the conventional product could be obtained.
  • Eclectic bath including NH 4 Cl-K, surfactants other than cumylphenol
  • Examples 5 to 6 Polyoxyethylene paracumyl phenyl ether sulfate with potassium salt and 7 mol of EO as an anionic surfactant to the basic composition solution A plus a high-temperature plating bath (Metas MZ-996A / GC: made by Yuken Industry)
  • the salt was mixed at 2 g / L (Example 5).
  • a basic bath (METAS ZB-627A / G: manufactured by YUKEN INDUSTRY CO., LTD.) Is added to the basic composition liquid A, and as an anionic surfactant, 7 mol of polyoxyethylene paracumyl phenyl ether sulfate as a potassium salt and EO.
  • the salt was mixed at 2 g / L (Example 6).
  • Example 5 As shown in Table 2, the cloud point increased in Example 5 using cumylphenol surfactant compared to Comparative Example 4 and in Example 6 compared to Comparative Example 5. In other words, the cloud point increased by adding a cumylphenol surfactant to a ⁇ -naphthol eclectic bath (Ammon / Kali bath).
  • FIG. 3 shows the result of the Hull cell test. As a result of the Hull Cell test, Example 5 to which a cumylphenol anionic surfactant was added had a glossy surface that was wider than that of Comparative Example 4, and that of Example 6 was better than Comparative Example 5. Obtained.
  • Comparative Examples 9 to 10 Further, as shown in Table 4, those using ⁇ -naphthol anionic surfactant were prepared. Comparative Examples 9 and 10 are based on Base A (Comparative Example 9 is MZ-996A, Comparative Example 10 is ZB-627A) and Brightener Agent (Comparative Example 9 is GC and Comparative Example 10 is G). It added suitably to the composition liquid B (refer Table 4 for the addition amount).
  • Eclectic bath including NH 4 Cl-Na, surfactants other than cumylphenol
  • the basic composition solution B added with a high-temperature plating bath (Metas MZ-996A / GC: manufactured by Yuken Kogyo Co., Ltd.) was used as an anionic surfactant as a potassium salt with 7 mol of EO. 2 g / L of ethylene paracumyl phenyl ether sulfate was mixed (Example 8).
  • a basic bath (Metas ZB-627A / G: manufactured by YUKEN INDUSTRY CO., LTD.) Added to the basic composition liquid B, as an anionic surfactant, 7 mol of polyoxyethylene paracumyl phenyl ether sulfate as a potassium salt and EO The salt was mixed at 2 g / L (Example 9).
  • FIG. 4 shows the result of the Hull cell test.
  • Comparative Examples 9 and 10 using the conventional brightener the cloud point was low, and in Comparative Example 10, the burn width was wide in the high electric portion, but Examples 8 to 9 were equivalent to the Comparative Example. The above results were obtained.
  • potassium salt as an anionic surfactant was added to the basic composition liquid C to which a high-temperature compatible plating bath (METAS FZ-300M / GR: manufactured by Yuken Industry) was added. 2 g / L of EO 7 mol of polyoxyethylene paracumyl phenyl ether sulfate was mixed (Example 10).
  • FIG. 5 shows the result of the Hull cell test. As a result of the Hull cell test, the glossy surface of Example 10 spread better than the comparative example, and good results were obtained.
  • Example 11 Even in a sodium chloride bath, the cloud point increased by adding a cumylphenol surfactant. As shown in FIG. 5, when the hull cell test was performed, the glossy surface of Example 11 was wider than that of the comparative example, and good results were obtained.
  • FIG. 6 shows the result of the Hull cell test.
  • Example 12 gave the same results as the comparative example.
  • Example 13 Sodium chloride bath (containing boric acid) (Example 13, Comparative Example 14) As shown in Table 5, potassium salt as an anionic surfactant was added to the basic composition solution F to which a high-temperature compatible plating bath (METAS ZB-612A / GR: manufactured by YUKEN INDUSTRIAL CO., LTD.) Was added. 2 g / L of EO 7 mol of polyoxyethylene paracumyl phenyl ether sulfate was mixed (Example 13).
  • Example 13 and Comparative Example 14 contain boric acid.
  • Ammonium chloride bath including surfactants other than cumylphenol
  • examples 15 to 16 As shown in Table 6, a basic composition solution G added with a high-temperature plating bath (Metas MZ-996A / GC: manufactured by YUKEN INDUSTRY CO., LTD.) Is used as an anionic surfactant as a potassium salt with 7 mol of EO polyoxy 2 g / L of ethylene paracumyl phenyl ether sulfate was mixed (Example 15).
  • a basic bath (Metas ZB-627A / G: manufactured by Yuken Kogyo Co., Ltd.) is added to the basic composition liquid G, and as an anionic surfactant, 7 mol of polyoxyethylene paracumyl phenyl ether sulfate with potassium salt as EO The salt was mixed at 2 g / L (Example 16).
  • FIG. 7 shows the result of the Hull cell test.
  • Examples 15 to 16 had a glossy surface that was wider than that of the Comparative Example, and good results were obtained.
  • cumylphenol surfactants improved the dispersibility of the composition and the like compared to conventional products, leading to improved turbidity and precipitation of the plating solution.
  • a cumylphenol surfactant By adding a cumylphenol surfactant to a conventional product containing a surfactant such as ⁇ -naphthol, the turbidity and precipitation of the plating solution could be improved.
  • the high temperature bath is usually used at 30 to 50 ° C.
  • a cumylphenol surfactant the cloud point increased, and the plating treatment could be performed well even in the high temperature bath. Further, the bright appearance was obtained by increasing the solubility of Brightener's brightener component. Even in the chemical conversion treatment appearance, the glossy appearance was maintained.
  • the acidic galvanizing bath of the present invention can be used as an acidic bath for zinc plating such as bolts and nuts.

Abstract

An acidic zinc plating bath having improved long-term stability even at high temperatures of 30-50°C.  The acidic zinc plating bath contains a conductive salt, zinc metal and a brightening agent, and at least one kind of cumylphenol anionic surfactant is contained as a component of the brightening agent.

Description

酸性亜鉛めっき浴Acid galvanizing bath
 本発明は、例えば、金属部品の光沢亜鉛めっきに適する電気亜鉛めっき用の酸性亜鉛めっき浴に関する。 The present invention relates to an acidic zinc plating bath for electrogalvanization suitable for, for example, bright zinc plating of metal parts.
 各種金属部品、例えば各種加工品や成形品、例えばピンやボルトやナットについては、亜鉛めっきを行うことで耐食性および外観の美麗さを高めることは広く行われている。 For various metal parts such as various processed products and molded products such as pins, bolts and nuts, it is widely practiced to improve corrosion resistance and appearance beauty by galvanizing.
 亜鉛めっきとしては溶融亜鉛めっき、電気亜鉛めっきなどがあるが、電気亜鉛めっきにより各種金属部品のめっき処理を行うにはめっき浴が使用される。その場合、アルカリ浴としてシアン浴、ジンケート浴が使用されており、酸性浴として硫酸浴、塩化浴が使用されている(例えば、特許文献1~5参照)。 Zinc plating includes hot dip galvanization and electro galvanization, but a plating bath is used for plating various metal parts by electro galvanization. In this case, a cyan bath and a zincate bath are used as the alkaline bath, and a sulfuric acid bath and a chloride bath are used as the acidic bath (see, for example, Patent Documents 1 to 5).
 酸性浴は、電流効率が良く、大量処理に適するため、ボルト、ナット等の工業製品のめっき浴としてよく用いられている。塩化浴は高い生産性、鋳物へめっきがつきやすい等の特長があり、広く使用されている。塩化浴にはアンモニウム浴と、カリウム浴、それらの両方を使用した折衷浴とがある。しかしながら、最近では、アンモニウム浴は、窒素の排水規制強化、カリウム浴は、緩衝剤として使用しているホウ酸のホウ素の排水規制により使用しにくい状況になってきている。また、カリウム浴はアンモニウムを全く使用しないが、アンモニウム浴や折衷浴と比較して高電流部分に焦げと呼ばれる異常析出が発生し生産性が劣る。このため折衷浴が普及している。 Acid baths are often used as plating baths for industrial products such as bolts and nuts because they have good current efficiency and are suitable for mass processing. Chlorine baths are widely used because they have features such as high productivity and easy plating on castings. The chloride bath includes an ammonium bath, a potassium bath, and an eclectic bath using both. However, recently, ammonium baths are becoming difficult to use due to stricter regulations on drainage of nitrogen and potassium baths due to regulations on drainage of boron of boric acid used as a buffering agent. The potassium bath does not use ammonium at all, but is inferior in productivity because abnormal precipitation called scorching occurs in a high current portion as compared with an ammonium bath or an eclectic bath. For this reason, eclectic baths are popular.
 酸性めっき浴による光沢亜鉛めっきでは、めっきに光沢を付与するために、光沢剤と呼ばれる有機化合物の添加が不可欠である。従来、光沢剤成分としてナフトール系アニオン性界面活性剤を使用していた(例えば、特許文献6参照)。 In bright zinc plating using an acidic plating bath, the addition of an organic compound called a brightener is indispensable for imparting luster to the plating. Conventionally, a naphthol anionic surfactant has been used as a brightener component (see, for example, Patent Document 6).
 酸性浴は、電流を流すと温度が上昇し、界面活性剤の影響により濁って光沢がなくなることから、従来、20~25℃程度の低温で用いられることが多かった。そのため、冷却する必要があり、コストアップの要因となっていた。一方、高温でめっきすると電流効率がよいこともあり、近年、30~50℃の高温で用いられることが多くなってきている。 Conventionally, an acidic bath is often used at a low temperature of about 20 to 25 ° C. because the temperature rises when an electric current is passed, and becomes cloudy and loses its gloss due to the influence of the surfactant. For this reason, it is necessary to cool down, which is a cause of cost increase. On the other hand, plating at a high temperature may have good current efficiency, and in recent years, it has been increasingly used at a high temperature of 30 to 50 ° C.
特開平08-283982号公報JP-A-08-283984 特開平11-158683号公報JP-A-11-158683 特開2002-004080号公報JP 2002-004080 A 特開2004-339596号公報JP 2004-339596 A 特開2006-322069号公報JP 2006-322069 A 特開昭56-102589号公報JP 56-102589 A
 しかしながら、従来の高温酸性亜鉛めっき浴では、浴の安定性が悪かった。pHの変動や、30~50℃程度の高温使用時の濁り沈殿発生があった。つまり、30~50℃の高温で用いるためには、光沢剤の界面活性剤の影響による濁りを防止する必要があった。また、めっき液中に分解物の生成、沈殿も見られた。 However, the conventional high-temperature acidic zinc plating bath has poor bath stability. There was a change in pH and the occurrence of turbid precipitation when used at a high temperature of about 30 to 50 ° C. That is, in order to use at a high temperature of 30 to 50 ° C., it is necessary to prevent turbidity due to the influence of the surfactant of the brightener. In addition, generation and precipitation of decomposition products were also observed in the plating solution.
 さらに、めっき処理を継続して行う場合、一定の通電により曇点の低下が確認されていた。つまり、初期の高温浴としてのめっき性能を維持することが難しく、めっき浴の経時安定性が問題となっていた。そこで、アニオン性界面活性剤の添加量を増やすことにより曇点を上昇させ、めっき浴の溶解分散性が向上させることができるが、添加量が過剰な場合はめっき性能を低下させる要因となっていた。 Furthermore, when the plating process was continuously performed, the cloud point was confirmed to be lowered by a constant energization. That is, it is difficult to maintain the plating performance as an initial high-temperature bath, and the aging stability of the plating bath has been a problem. Therefore, by increasing the amount of anionic surfactant added, the cloud point can be increased and the dissolution and dispersibility of the plating bath can be improved. However, if the amount added is excessive, it is a factor that lowers the plating performance. It was.
 本発明の課題は、30~50℃の高温時においても経時安定性が改善された酸性亜鉛めっき浴を提供することにある。 An object of the present invention is to provide an acidic zinc plating bath with improved temporal stability even at a high temperature of 30 to 50 ° C.
 本発明者らは、光沢剤として用いるアニオン性界面活性剤をクミルフェノール系とすることにより、上記課題を解決しうることを見いだした。すなわち、本発明によれば、以下の酸性亜鉛めっき浴が提供される。 The present inventors have found that the above-mentioned problems can be solved by using a cumylphenol type anionic surfactant used as a brightener. That is, according to the present invention, the following acidic zinc plating bath is provided.
[1] 導電塩と、金属亜鉛と、光沢剤とを含み、前記光沢剤の成分として、クミルフェノール系アニオン性界面活性剤の少なくとも1種以上を含有する酸性亜鉛めっき浴。 [1] An acidic zinc plating bath containing a conductive salt, metallic zinc, and a brightener, and containing at least one cumylphenol anionic surfactant as a component of the brightener.
[2] 酸性浴組成として、塩化亜鉛を含み、さらに塩化アンモニウム、塩化カリウム、及び塩化ナトリウムからなる群より選択される少なくとも一種を含む前記[1]に記載の酸性亜鉛めっき浴。 [2] The acidic galvanizing bath according to the above [1], which contains zinc chloride as an acidic bath composition and further includes at least one selected from the group consisting of ammonium chloride, potassium chloride, and sodium chloride.
[3] 前記クミルフェノール系アニオン性界面活性剤は、硫酸エステル塩アルキレンオキシド付加物である前記[1]または[2]に記載の酸性亜鉛めっき浴。 [3] The acidic galvanizing bath according to [1] or [2], wherein the cumylphenol anionic surfactant is a sulfate ester alkylene oxide adduct.
[4] 前記硫酸エステル塩アルキレンオキシド付加物は、アルキレンオキシドとして、エチレンオキシドが1~30モル付加した前記[3]に記載の酸性亜鉛めっき浴。 [4] The acidic galvanizing bath according to [3], wherein the sulfate ester alkylene oxide adduct is added with 1 to 30 moles of ethylene oxide as an alkylene oxide.
[5] 前記硫酸エステル塩アルキレンオキシド付加物は、ポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩である前記[3]に記載の酸性亜鉛めっき浴。 [5] The acidic galvanizing bath according to [3], wherein the sulfate ester alkylene oxide adduct is polyoxyethylene paracumyl phenyl ether sulfate ester salt.
 クミルフェノール系アニオン性界面活性剤は、分散性が良く、曇点上昇の効果があり、めっき液の曇点が使用時安定化推移し、めっき液の濁り、沈殿が発生しない。つまり、浴の使用時における経時的安定性が向上する。そして、光沢剤をクミルフェノール系アニオン性界面活性剤とすることにより、使用時(室温~70℃)においてめっき光沢維持ができる。従来、浴の安定性が悪かった高温でも安定して使用することができる。 ク Cumylphenol anionic surfactant has good dispersibility and has the effect of increasing the cloud point. The cloud point of the plating solution is stabilized during use, and the plating solution does not become cloudy or precipitate. That is, the stability over time during use of the bath is improved. Further, by using a cumylphenol anionic surfactant as the brightening agent, it is possible to maintain the plating luster during use (room temperature to 70 ° C.). Conventionally, the bath can be stably used even at high temperatures where the stability of the bath is poor.
折衷浴(NHCl-K)の実施例1のハルセル試験の結果を示す模式図である。It is a schematic diagram showing the results of a hull cell test of Example 1 of the eclectic bath (NH 4 Cl-K). β-ナフトール系の折衷浴(NHCl-K)の比較例4のハルセル試験の結果を示す模式図である。FIG. 6 is a schematic diagram showing the result of a Hull cell test of Comparative Example 4 of a β-naphthol eclectic bath (NH 4 Cl—K). β-ナフトール系の折衷浴(NHCl-K)のハルセル試験の結果を示す模式図である。FIG. 6 is a schematic diagram showing the results of a hull cell test of a β-naphthol eclectic bath (NH 4 Cl—K). β-ナフトール系の折衷浴(NHCl-Na)のハルセル試験の結果を示す模式図である。FIG. 6 is a schematic diagram showing the results of a hull cell test of a β-naphthol eclectic bath (NH 4 Cl—Na). 塩化カリウム浴、塩化ナトリウム浴のハルセル試験の結果を示す模式図である。It is a schematic diagram which shows the result of the Hull cell test of a potassium chloride bath and a sodium chloride bath. ホウ酸を含む、塩化カリウム浴、塩化ナトリウム浴のハルセル試験の結果を示す模式図である。It is a schematic diagram which shows the result of the Hull cell test of a potassium chloride bath and a sodium chloride bath containing boric acid. 塩化アンモニウム浴のハルセル試験の結果を示す模式図である。It is a schematic diagram which shows the result of the hull cell test of an ammonium chloride bath.
 以下、図面を参照しつつ本発明の実施の形態について説明する。本発明は、以下の実施形態に限定されるものではなく、発明の範囲を逸脱しない限りにおいて、変更、修正、改良を加え得るものである。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is not limited to the following embodiments, and changes, modifications, and improvements can be added without departing from the scope of the invention.
 本発明の酸性亜鉛めっき浴は、導電塩と、金属亜鉛と、光沢剤とを含み、光沢剤の成分として、クミルフェノール系アニオン性界面活性剤の少なくとも1種以上を含有する。また、クミルフェノール系アニオン性界面活性剤としては、硫酸エステル塩アルキレンオキシド付加物が好ましく、アルキレンオキシドとして、エチレンオキシドが1~30モル付加したものが特に好ましい。以下に、クミルフェノール系硫酸エステル塩アルキレンオキシド付加物の例として、ポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩の例を示す(下記一般式(1))。 The acidic galvanizing bath of the present invention contains a conductive salt, metallic zinc, and a brightener, and contains at least one or more cumylphenol anionic surfactants as components of the brightener. The cumylphenol anionic surfactant is preferably a sulfate ester alkylene oxide adduct, and an alkylene oxide having 1 to 30 mol of ethylene oxide added is particularly preferable. Below, the example of a polyoxyethylene paracumyl phenyl ether sulfate ester salt is shown as an example of a cumylphenol sulfate ester alkylene oxide adduct (the following general formula (1)).
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 ここで、EOは、エチレンオキシドを示し、nは、EO付加モル数であり、1~30が好ましく、5~15がさらに好ましく、7が最も好ましい。酸性亜鉛めっき浴中に、1~3g/L含まれることが好ましく、2g/L含まれることがさらに好ましい。また、硫酸エステル塩としては、カリウム塩が好ましいが、ナトリウム塩やアミン塩も挙げられる。 Here, EO represents ethylene oxide, n is the number of EO added moles, preferably 1 to 30, more preferably 5 to 15, and most preferably 7. The acidic zinc plating bath preferably contains 1 to 3 g / L, more preferably 2 g / L. Moreover, as a sulfate ester salt, although potassium salt is preferable, sodium salt and amine salt are also mentioned.
 アニオン性界面活性剤として、クミルフェノール系を選択し、酸性亜鉛めっき浴に添加することにより、めっき液の曇点が使用時安定化推移し、めっき液の濁り、沈殿が発生しない効果が得られるが、アニオン性界面活性剤として、クミルフェノール系以外のものを含んでいても良い。例えば、β-ナフトール系アニオン性界面活性剤を含んだ浴に、クミルフェノール系アニオン性界面活性剤を添加することによっても、曇点の上昇等の効果が得られる。つまり、従来からある塩化亜鉛めっき浴のβ-ナフトール系アニオン界面活性剤添加をクミルフェノール系アニオン界面活性剤添加に置き換えるだけでなく、追い足しして併用した場合も効果が得られる。クミルフェノール系アニオン界面活性剤を添加すると曇点がアップし、めっき(ハルセル)の光沢面が広がりめっき浴の安定化につながる。 By selecting cumylphenol as an anionic surfactant and adding it to the acidic zinc plating bath, the clouding point of the plating solution will stabilize during use, and the effect of preventing the plating solution from becoming turbid or precipitated will be obtained. However, anionic surfactants other than cumylphenol may be included. For example, effects such as an increase in cloud point can also be obtained by adding a cumylphenol anionic surfactant to a bath containing a β-naphthol anionic surfactant. In other words, not only replacing the conventional addition of β-naphthol-based anionic surfactant in a zinc chloride plating bath with addition of cumylphenol-based anionic surfactant, but also when used in combination, effects can be obtained. When cumylphenol anionic surfactant is added, the cloud point is increased, the glossy surface of the plating (Hull Cell) is spread, and the plating bath is stabilized.
 光沢剤として、ベース光沢剤、及びブライトナーを用いる。ベース光沢剤は、アニオン性界面活性剤(10~15質量%配合)、ノニオン性界面活性剤、芳香族カルボン酸塩、有機アミン塩を含む。ブライトナーは、アニオン性界面活性剤(10~15質量%配合)、ノニオン性界面活性剤、芳香族カルボン酸塩、有機アミン塩、芳香族アルデヒドを含む。めっき浴には、アニオン性界面活性剤(1~5g/L)、ノニオン性界面活性剤(1~5g/L)、有機アミン(0.5~5g/L)、芳香族カルボン酸塩(1~2g/L)、芳香族アルデヒド(0.01~0.1g/L)となるように、ベース光沢剤及びブライトナーを光沢剤として供給する。 Use base brightener and brightener as brightener. The base brightener includes an anionic surfactant (containing 10 to 15% by mass), a nonionic surfactant, an aromatic carboxylate, and an organic amine salt. Brightener contains an anionic surfactant (containing 10 to 15% by mass), a nonionic surfactant, an aromatic carboxylate, an organic amine salt, and an aromatic aldehyde. The plating bath includes an anionic surfactant (1-5 g / L), a nonionic surfactant (1-5 g / L), an organic amine (0.5-5 g / L), an aromatic carboxylate (1 Base brightener and brightener are supplied as brighteners so that they are aromatic aldehydes (0.01-0.1 g / L).
 ベース光沢剤及びブライトナーのアニオン性界面活性剤として、上記のクミルフェノール系硫酸エステル塩アルキレンオキシド付加物を含むことにより、ブライトナーの光沢をだす成分の芳香族アルデヒドを補助して光沢を上げることができる。クミルフェノール系硫酸エステル塩アルキレンオキシド付加物は、めっき通電による性能低下が少なく、耐老化性がある。そして、曇点を上昇させ、めっき液の濁り、沈殿の改善をすることができる。 As an anionic surfactant for base brighteners and brighteners, the above cumylphenol sulfate ester alkylene oxide adducts are included to assist the aromatic aldehydes that brighten brighteners and increase gloss. be able to. The cumylphenol sulfate ester alkylene oxide adduct has little performance degradation due to energization of plating and has aging resistance. And it can raise a cloud point and can improve turbidity and precipitation of a plating solution.
 曇点が高いことは界面活性剤の溶解分散性が高く高温使用に適しているといえ、Znめっき浴は、めっき使用すると電気分解物が発生し曇点を下げる要因となるため曇点は高く設定する方がよい。高温使用(30~70℃)の酸性Znめっきの光沢剤成分の中でアニオン性界面活性剤の働きが重要な要素となる。クミルフェノール系アニオン性界面活性剤は、他の成分を溶解、分散する性能が高く、曇点を高くする。 A high cloud point means that the surfactant is highly dispersible and suitable for high-temperature use. However, when using a Zn plating bath, an electrolyzed product is generated when plating is used, and the cloud point is high. It is better to set. Among the brightener components of acidic Zn plating used at high temperatures (30 to 70 ° C.), the function of an anionic surfactant is an important factor. The cumylphenol anionic surfactant has a high ability to dissolve and disperse other components, and raises the cloud point.
 アニオン性界面活性剤を添加すると光沢が上がり、アニオン性界面活性剤量を増やすと曇点上がる。アニオン性界面活性剤が少ない量では曇点を維持できない。一方、増やしすぎるとめっき付き廻り性低下、めっき外観低下、シミ発生、発泡等が起こり、めっき性能が低下する。めっき外観に対して添加量は1~5g/Lが好ましい。 ”Addition of an anionic surfactant increases gloss, and increasing the amount of anionic surfactant increases the cloud point. The cloud point cannot be maintained with a small amount of the anionic surfactant. On the other hand, if the amount is increased too much, the circulatory performance with plating, the appearance of the plating, the occurrence of spots, foaming and the like will occur, and the plating performance will deteriorate. The addition amount is preferably 1 to 5 g / L with respect to the plating appearance.
 ノニオン性界面活性剤を含むことにより均一電着性、低電部分光沢を向上させることができる。ノニオン性界面活性剤としては、ポリオキシエチレンオキサイド等が挙げられる。 By including a nonionic surfactant, it is possible to improve throwing power and low electric partial gloss. Examples of nonionic surfactants include polyoxyethylene oxide.
 芳香族カルボン酸塩を含むことにより低電部分光沢を向上させることができる。芳香族カルボン酸塩としては、安息香酸塩、サルチル酸塩、桂皮酸、m.P-クロル安息香酸、これらの可溶性塩等が挙げられる。 By including an aromatic carboxylate, the low electric partial gloss can be improved. Aromatic carboxylates include benzoate, salicylate, cinnamic acid, m. P-chlorobenzoic acid, soluble salts thereof and the like can be mentioned.
 有機アミン塩を含むことにより高電部コゲ抑制を向上させることができる。有機アミン塩としては、ポリエチレンイミン、変性ポリエチレンイミン、ポリアルキレンポリアミン等が挙げられる。 High organic part kogation suppression can be improved by including an organic amine salt. Examples of the organic amine salt include polyethyleneimine, modified polyethyleneimine, and polyalkylenepolyamine.
 芳香族アルデヒドを含むことにより光沢性を向上させることができる。芳香族アルデヒドとしては、ベンズアルデヒド、ベンジリデンアセトン等が挙げられる。 Glossiness can be improved by including an aromatic aldehyde. Examples of the aromatic aldehyde include benzaldehyde and benzylideneacetone.
 本発明の酸性亜鉛めっき浴は、酸性の電気亜鉛めっき浴で導電塩を含有する各種酸性浴である。すなわち、各種酸性浴に対してクミルフェノール系アニオン性界面活性剤を含むことにより経時安定性を改善することができる。さらに酸性亜鉛めっき浴としては、塩化亜鉛を含んだ塩化浴が好ましく、塩化浴として塩化アンモニウム浴、塩化カリウム浴、塩化ナトリウム浴、及びこれらの折衷浴が挙げられるが、そのいずれにも適用することが可能である。つまり塩化アンモニウム、塩化カリウム、及び塩化ナトリウムの少なくともいずれかを含む塩化浴に適用可能である。そして特に塩化亜鉛、塩化アンモニウム、及び塩化カリウムを含有する折衷浴が好ましい。塩化ナトリウム浴に関しては、従来、ナトリウム塩がカリウム塩に比べて曇点を低下させ、経時的に不安定要素があったが、クミルフェノール系アニオン性界面活性剤を添加することにより、曇点を上昇させ安定使用することができる。酸性亜鉛めっきは、シアンを使用せず、電流効率が良好でめっき速度が早く、鋳物・熱処理物にも直接めっきが可能な特徴を有している。 The acidic galvanizing bath of the present invention is an acidic electrogalvanizing bath and various acidic baths containing a conductive salt. That is, stability over time can be improved by including a cumylphenol anionic surfactant in various acidic baths. Furthermore, as the acidic zinc plating bath, a chloride bath containing zinc chloride is preferable, and examples of the chloride bath include an ammonium chloride bath, a potassium chloride bath, a sodium chloride bath, and an eclectic bath thereof. Is possible. That is, it is applicable to a chloride bath containing at least one of ammonium chloride, potassium chloride, and sodium chloride. An eclectic bath containing zinc chloride, ammonium chloride and potassium chloride is particularly preferred. As for sodium chloride baths, sodium salts have previously lowered the cloud point compared to potassium salts, and there were unstable factors over time, but by adding a cumylphenol anionic surfactant, Can be used stably. Acid zinc plating has the characteristics that it does not use cyan, has good current efficiency, has a high plating rate, and can be directly plated on castings and heat-treated products.
 亜鉛イオン供給源としては、塩化亜鉛、硫酸亜鉛、亜硫酸亜鉛、ホウフッ化亜鉛、スルファミン酸亜鉛、メタンスルホン酸亜鉛などから選ばれた1種または2種以上の亜鉛塩を使用できる。亜鉛イオンの供給源としては、塩化亜鉛が好ましい。または、極板の金属亜鉛の電気溶解により供給される。 As the zinc ion supply source, one or more zinc salts selected from zinc chloride, zinc sulfate, zinc sulfite, zinc borofluoride, zinc sulfamate, zinc methanesulfonate and the like can be used. Zinc chloride is preferred as the source of zinc ions. Or it supplies by the electrolysis of the metal zinc of an electrode plate.
 本発明の酸性亜鉛めっき浴は、上記の成分に加えて、消泡剤などの、めっき液に慣用の少量添加成分をさらに含有しうる。めっき液の好ましいpH範囲は5~7、さらに好ましくは5.8~6.3である。従って、めっき液は酸性である。 In addition to the above components, the acidic zinc plating bath of the present invention may further contain a small amount of components commonly used in plating solutions such as an antifoaming agent. The pH range of the plating solution is preferably 5 to 7, and more preferably 5.8 to 6.3. Therefore, the plating solution is acidic.
 本発明の酸性亜鉛めっき浴の組成は特に制限されないが、好ましいめっき液組成の例を示すと、次の通りである。
 塩化亜鉛:30~60g/L(使用範囲 10~120g/L)
 塩化アンモニウム:50~200g/L(使用範囲 0~300g/L)
 塩化カリウム:0~150g/L(使用範囲 0~300g/L)
 ノニオン系界面活性剤:1~5g/L
 ポリエチレンイミン:0.5~5g/L
 ベンジリデンアセトン:0.01~0.1g/L
 安息香酸ナトリウム:1~5g/L
 pH:5.8~6.3。
The composition of the acidic zinc plating bath of the present invention is not particularly limited, but a preferred plating solution composition is as follows.
Zinc chloride: 30-60 g / L (usage range: 10-120 g / L)
Ammonium chloride: 50 to 200 g / L (use range: 0 to 300 g / L)
Potassium chloride: 0 to 150 g / L (usage range 0 to 300 g / L)
Nonionic surfactant: 1 to 5 g / L
Polyethyleneimine: 0.5-5g / L
Benzylideneacetone: 0.01 to 0.1 g / L
Sodium benzoate: 1-5 g / L
pH: 5.8 to 6.3.
 本発明において塩化亜鉛の含有量が上記範囲を外れると、所定の光沢亜鉛めっきを効率的に行うことができない。好ましくは、30~60g/Lである。塩化アンモニウムの含有量が300g/Lを越えると、窒素濃度が高くなってしまう。好ましくは、50~150g/Lである。塩化カリウムは、めっき浴の導電性を確保し、窒素濃度を減らす為に含有されている。好ましくは、塩化カリウムは50~150g/L含有される。めっき浴の導電性を確保する為に塩素イオン量が120~180g/Lとなるように塩化アンモニウム又は塩化カリウムにて補給される。 In the present invention, if the zinc chloride content is out of the above range, the predetermined bright zinc plating cannot be performed efficiently. Preferably, it is 30 to 60 g / L. When the content of ammonium chloride exceeds 300 g / L, the nitrogen concentration becomes high. Preferably, it is 50 to 150 g / L. Potassium chloride is contained to ensure the conductivity of the plating bath and reduce the nitrogen concentration. Preferably, potassium chloride is contained in an amount of 50 to 150 g / L. In order to ensure the conductivity of the plating bath, it is replenished with ammonium chloride or potassium chloride so that the amount of chloride ions is 120 to 180 g / L.
 その他、本発明にあっては、一般的なノニオン性界面活性剤などの界面活性剤を適宜配合してもよい。各めっき浴成分は所定量をもって水溶液を構成し、例えば塩酸をもってpH調整を行い、通常pH=5.8~6.3に調整する。また、本発明の酸性亜鉛めっきは、ホウ酸を1~50g/L含んでいて良い。 In addition, in the present invention, a surfactant such as a general nonionic surfactant may be appropriately blended. Each plating bath component constitutes an aqueous solution with a predetermined amount. For example, the pH is adjusted with hydrochloric acid, and the pH is usually adjusted to 5.8 to 6.3. The acidic zinc plating of the present invention may contain 1 to 50 g / L of boric acid.
 このように調整されためっき浴を使用して金属部品の光沢亜鉛めっきを行うには、従来の方法と同様にして行えばよく、本発明においても特に制限されない。しかし、本発明にあっては、窒素濃度が低減されるから、作業環境の改善そして排水処理の簡素化が図られるのである。 In order to perform bright zinc plating of metal parts using the plating bath adjusted as described above, it may be performed in the same manner as in the conventional method, and is not particularly limited in the present invention. However, in the present invention, since the nitrogen concentration is reduced, the working environment is improved and the waste water treatment is simplified.
 電流密度は、通常、平均0.3~5.0A/dmで使うことができ、これは従来の塩化亜鉛めっき浴の場合とほぼ同様であって、本発明はめっき効率の上でも遜色ない。以上のように、光沢剤をクミルフェノール系アニオン性界面活性剤とすることにより、室温~70℃において使用した場合のめっき液の経時的安定化につながる。 The current density can generally be used at an average of 0.3 to 5.0 A / dm 2 , which is almost the same as that of a conventional zinc chloride plating bath, and the present invention is not inferior in terms of plating efficiency. . As described above, using a cumylphenol anionic surfactant as the brightener leads to stabilization of the plating solution over time when used at room temperature to 70 ° C.
 以下、本発明を実施例に基づいてさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.
1-1.折衷浴(NHCl-K)
 めっき液の基本組成液として、表1に示す基本組成液Aを準備した。基本組成液Aは、塩化亜鉛40g/L、塩化カリウム150g/L、塩化アンモニウム50g/L混合し、pH6.0とした。
1-1. Eclectic bath (NH 4 Cl-K)
A basic composition liquid A shown in Table 1 was prepared as a basic composition liquid for the plating solution. Basic composition liquid A was mixed with zinc chloride 40 g / L, potassium chloride 150 g / L, and ammonium chloride 50 g / L to a pH of 6.0.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
(実施例1)
 次に、表1の基本組成液Aに、アニオン性界面活性剤として表2のものを加えたものを準備した。例えば、実施例1としては、基本組成液Aの塩化亜鉛40g/L、塩化カリウム150g/L、塩化アンモニウム50g/Lに、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を1g/L混合した。さらに、ノニオン性界面活性剤、芳香族カルボン酸塩2g/L、有機アミン塩1g/L、芳香族アルデヒド0.05g/L、を混合した。また、同様に、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合したもの、3g/L混合したもの作製した。使用したポリオキシエチレンパラクミルフェニルエーテル硫酸エステルカリウム塩を示す(下記一般式(1))。
Example 1
Next, what added the thing of Table 2 to the basic composition liquid A of Table 1 as an anionic surfactant was prepared. For example, as Example 1, 1 g of polyoxyethylene paracumyl phenyl ether sulfate of 7 mol of EO in potassium salt is added to 40 g / L of zinc chloride of basic composition liquid A, 150 g / L of potassium chloride and 50 g / L of ammonium chloride. / L mixed. Furthermore, a nonionic surfactant, an aromatic carboxylate 2 g / L, an organic amine salt 1 g / L, and an aromatic aldehyde 0.05 g / L were mixed. Similarly, 2 g / L of polyoxyethylene paracumyl phenyl ether sulfate ester salt of 7 mol of EO as a potassium salt was mixed to produce 3 g / L. The polyoxyethylene paracumyl phenyl ether sulfate potassium salt used is shown (the following general formula (1)).
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
(実施例2~4)
 実施例2~4についても、実施例1と同様にして、表2に示す組成のものを作製した。
(Examples 2 to 4)
For Examples 2 to 4, the compositions shown in Table 2 were prepared in the same manner as Example 1.
(比較例1)
 表2に示すように、基本組成液Aにナフトール系のアニオン性界面活性剤を使用したものを作製した。比較例1は、具体的には、以下のポリオキシエチレンβ-ナフチルエーテル硫酸エステルカリウム塩(m=3、n=12)である(下記一般式(2))。なお、EOは、エチレンオキシド、POは、プロピレンオキシドである。
(Comparative Example 1)
As shown in Table 2, a basic composition solution A using a naphthol-based anionic surfactant was prepared. The comparative example 1 is specifically the following polyoxyethylene β-naphthyl ether sulfate potassium salt (m = 3, n = 12) (the following general formula (2)). Note that EO is ethylene oxide and PO is propylene oxide.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
(比較例2)
 表2に示すように、基本組成液Aにナフトール系のアニオン性界面活性剤を使用したものを作製した。比較例2は、具体的には、以下のポリオキシエチレンβ-ナフチルエーテル硫酸エステルナトリウム塩(n=12)である(下記一般式(3))。
(Comparative Example 2)
As shown in Table 2, a basic composition solution A using a naphthol-based anionic surfactant was prepared. Comparative Example 2 is specifically the following polyoxyethylene β-naphthyl ether sulfate sodium salt (n = 12) (the following general formula (3)).
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
(比較例3)
 表2に示すように、基本組成液Aにナフトール系のアニオン性界面活性剤を使用したものを作製した。比較例2は、具体的には、ポリオキシエチレンオキシプロピレンナフチルスルホン酸カリウム塩(m=3、n=13)である(下記一般式(4))。
(Comparative Example 3)
As shown in Table 2, a basic composition solution A using a naphthol-based anionic surfactant was prepared. The comparative example 2 is specifically polyoxyethyleneoxypropylene naphthylsulfonic acid potassium salt (m = 3, n = 13) (the following general formula (4)).
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
(比較例4~5)
 表2に示すように、β-ナフトール系のアニオン性界面活性剤を使用したものを作製した。比較例4,5は、ベース剤A(比較例4は、MZ-996A、比較例5は、ZB-627A)及びブライトナー剤GCを適宜添加(添加量は、表2参照)し、基本組成液とした。ベース剤A、ブライトナー剤GCには、アニオン性界面活性剤、ノニオン性界面活性剤、芳香族カルボン酸塩、有機アミン、芳香族アルデヒドを含む。
(Comparative Examples 4 to 5)
As shown in Table 2, those using β-naphthol anionic surfactant were prepared. In Comparative Examples 4 and 5, Base Agent A (Comparative Example 4 is MZ-996A, Comparative Example 5 is ZB-627A) and Brightener GC are added as appropriate (addition amount is shown in Table 2). Liquid. The base agent A and the brightener agent GC include an anionic surfactant, a nonionic surfactant, an aromatic carboxylate, an organic amine, and an aromatic aldehyde.
(曇点)
 以下のようにして曇点の測定を行った。まず、100mlの耐熱ガラスビーカーに測定液(めっき液)を100ml採取した。次に、測定液を電気コンロ等で温め、液温が均一になるように撹拌した。そして、100mLビーカーの中心に温度計を立てた時に、白濁して温度計の見えなくなる温度を記録した。
(Cloud point)
The cloud point was measured as follows. First, 100 ml of the measurement solution (plating solution) was collected in a 100 ml heat-resistant glass beaker. Next, the measurement liquid was heated with an electric stove or the like and stirred so that the liquid temperature became uniform. Then, when a thermometer was set up at the center of a 100 mL beaker, the temperature at which the thermometer became cloudy and could not be seen was recorded.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
 表2に示すように、クミルフェノール系界面活性剤を使用した実施例は、比較例に対し、曇点が上昇した。なお、比較例4の曇点は、新しい液では72℃であるが、通電老化により下がるため、長時間の使用に適さなかった。表中の「推奨」、「通常」はもっとも好ましいという意味である。アニオン性界面活性剤を増やすとめっき付き回りが低下する為、比較例では、「通常」のものが最も適量として用いられており、実施例では、「推奨」のものが最も適量であった。 As shown in Table 2, the cloud point of the example using the cumylphenol surfactant increased compared to the comparative example. In addition, although the cloud point of the comparative example 4 was 72 degreeC with a new liquid, since it fell by energization aging, it was not suitable for long-time use. “Recommended” and “Normal” in the table mean the most preferable. When the amount of the anionic surfactant is increased, the plating coverage decreases. Therefore, in the comparative example, “normal” is used as the most appropriate amount, and in the examples, “recommended” is the most appropriate amount.
 実施例1及び比較例4について、新液、老化液について曇点、濁り、安定性について調べた。老化液とは、めっき液連続通電処理(120AH/L)したものである。これは、一般的なめっきライン1ヶ月当たりの通電量に相当する。 For Example 1 and Comparative Example 4, the new solution and the aging solution were examined for cloud point, turbidity, and stability. The aging solution is a plating solution continuous energization process (120 AH / L). This corresponds to the amount of current applied per month for a general plating line.
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
 表3に示すように、実施例1は、比較例4に比べ、新液、老化液共に、曇点が高くなり、濁り、安定性が向上した。なお、濁り沈澱がなく変化なしの場合、良好、わずかに濁り沈澱が発生する場合、やや良好とした。 As shown in Table 3, in Example 1, compared with Comparative Example 4, both the new solution and the aging solution had a higher cloud point and improved turbidity and stability. In addition, when there was no turbid precipitation and there was no change, it was considered good, and when slightly turbid precipitation was generated, it was considered slightly good.
(ハルセル試験)
 また、めっき浴の浴状態を観察するために、ハルセル試験を行った。ハルセル試験は、実施例1と比較例4の新液と老化液について、めっき浴の浴温を40℃とし、1Aを10分間通電することにより行った。
(Hull cell test)
Moreover, in order to observe the bath state of a plating bath, the hull cell test was done. The Hull cell test was carried out for the new solution and aging solution of Example 1 and Comparative Example 4 by setting the bath temperature of the plating bath to 40 ° C. and energizing 1A for 10 minutes.
 ハルセル試験の実施例1の結果を図1に、比較例4の結果を図2に模式的に示す。図1に示すように、実施例1では、新液、老化液ともに、低電部にわずかな曇りが認められるのみだったが、図2に示すように、比較例4では、低電部に広範囲にわたり、曇りが認められた。また、比較例4では、高電部にコゲが認められた。 The results of Example 1 of the Hull Cell test are schematically shown in FIG. 1, and the results of Comparative Example 4 are schematically shown in FIG. As shown in FIG. 1, in Example 1, both the new solution and the aging solution were only slightly fogged in the low current part, but as shown in FIG. Clouding was observed over a wide area. Moreover, in Comparative Example 4, kogation was observed in the high electric part.
(3価Cr化成処理)
 亜鉛めっきを施した実施例1及び比較例4のものに、3価Cr化成処理を行った。
(1)YFA処理:
 ユケン工業(株)製3価Cr化成処理薬剤を用いて3価Cr化成処理を行った。YFA-M:100ml/L、YFA-HR:10ml/Lを用いて、40℃、pH2.0のめっき浴にて、40秒処理を行った。
(2)YFB処理:
 ユケン工業(株)製3価Cr黒色化成処理薬剤を用いて3価Cr化成処理を行った。YFB-A3:60ml/L、YFB-B3:100ml/L、YFB-C3:60ml/Lを用いて、40℃、pH2.5のめっき浴にて、60秒処理を行った。仕上げとして、CR-U:200ml/L、CR-I:10ml/Lを用いて、40℃のめっき浴にて、3秒処理を行った。
(Trivalent Cr chemical conversion treatment)
The trivalent Cr chemical conversion treatment was performed on the galvanized Example 1 and Comparative Example 4.
(1) YFA treatment:
Trivalent Cr chemical conversion treatment was performed using a trivalent Cr chemical conversion agent manufactured by Yuken Industry Co., Ltd. YFA-M: 100 ml / L and YFA-HR: 10 ml / L were used for 40 seconds in a plating bath at 40 ° C. and pH 2.0.
(2) YFB processing:
Trivalent Cr chemical conversion treatment was performed using a trivalent Cr black chemical conversion agent manufactured by Yuken Industry Co., Ltd. YFB-A3: 60 ml / L, YFB-B3: 100 ml / L, and YFB-C3: 60 ml / L were used for 60 seconds in a plating bath at 40 ° C. and pH 2.5. As finishing, CR-U: 200 ml / L, CR-I: 10 ml / L were used for 3 seconds in a 40 ° C. plating bath.
 以上の実施例1及び比較例4のYFA処理、YFB処理を行ったものをハルセル試験(めっき浴温40℃、1A-10分)にて外観を確認した。実施例1は、YFA処理、YFB処理のいずれの処理を行ったものでも、従来品の比較例4と同様の良好な外観を得ることができた。 Appearance of the above-described YFA-treated and YFB-treated samples of Example 1 and Comparative Example 4 was confirmed by a Hull cell test (plating bath temperature 40 ° C., 1 A-10 minutes). In Example 1, whether the YFA treatment or YFB treatment was performed, the same good appearance as that of the comparative example 4 of the conventional product could be obtained.
1-2.折衷浴(NHCl-K、クミルフェノール系以外の界面活性剤を含む)
(実施例5~6)
 基本組成液Aに、高温対応めっき浴(メタスMZ-996A/GC:ユケン工業製)を加えたものに、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例5)。また、基本組成液Aに、一般浴(メタスZB-627A/G:ユケン工業製)を加えたものに、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例6)。
1-2. Eclectic bath (including NH 4 Cl-K, surfactants other than cumylphenol)
(Examples 5 to 6)
Polyoxyethylene paracumyl phenyl ether sulfate with potassium salt and 7 mol of EO as an anionic surfactant to the basic composition solution A plus a high-temperature plating bath (Metas MZ-996A / GC: made by Yuken Industry) The salt was mixed at 2 g / L (Example 5). In addition, a basic bath (METAS ZB-627A / G: manufactured by YUKEN INDUSTRY CO., LTD.) Is added to the basic composition liquid A, and as an anionic surfactant, 7 mol of polyoxyethylene paracumyl phenyl ether sulfate as a potassium salt and EO. The salt was mixed at 2 g / L (Example 6).
 表2に示すように、クミルフェノール系界面活性剤を使用した実施例5は、比較例4に比べ、実施例6は、比較例5に比べ、曇点が上昇した。つまり、β-ナフトール系の折衷浴(アンモン・カリ浴)に、クミルフェノール系界面活性剤を添加することにより、曇点が上昇した。図3にハルセル試験の結果を示す。ハルセル試験を行ったところ、クミルフェノール系のアニオン性界面活性剤を添加した実施例5は、比較例4に比べ、実施例6は、比較例5に比べ、光沢面が広がり良好な結果が得られた。 As shown in Table 2, the cloud point increased in Example 5 using cumylphenol surfactant compared to Comparative Example 4 and in Example 6 compared to Comparative Example 5. In other words, the cloud point increased by adding a cumylphenol surfactant to a β-naphthol eclectic bath (Ammon / Kali bath). FIG. 3 shows the result of the Hull cell test. As a result of the Hull Cell test, Example 5 to which a cumylphenol anionic surfactant was added had a glossy surface that was wider than that of Comparative Example 4, and that of Example 6 was better than Comparative Example 5. Obtained.
2-1.折衷浴(NHCl-Na)
(実施例7)
 次に、表1の基本組成液Bに、アニオン性界面活性剤として表4に示すように、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を1~3g/L混合したものを作製した。
2-1. Eclectic bath (NH 4 Cl-Na)
(Example 7)
Next, 1 to 3 g / L of a polyoxyethylene paracumyl phenyl ether sulfate salt of 7 mol of EO as a potassium salt, as shown in Table 4 as an anionic surfactant, in the basic composition liquid B of Table 1 Was made.
(比較例6~8)
 また、比較として、表1の基本組成液Bに、アニオン性界面活性剤として、表4に示すように、ポリオキシエチレンナフチルエーテル硫酸エステル塩(比較例6)、ポリオキシエチレンオキシプロピレンナフチル硫酸エステル塩(比較例7)、ポリオキシエチレンオキシプロピレンナフチルスルホン酸塩(比較例8)を1~3g/L混合したものを作製した。
(Comparative Examples 6 to 8)
In addition, as a comparison, as shown in Table 4, the basic composition liquid B in Table 1 was used as an anionic surfactant, as shown in Table 4, polyoxyethylene naphthyl ether sulfate ester (Comparative Example 6), polyoxyethyleneoxypropylene naphthyl sulfate ester. A mixture of 1 to 3 g / L of a salt (Comparative Example 7) and polyoxyethyleneoxypropylene naphthyl sulfonate (Comparative Example 8) was prepared.
(比較例9~10)
 さらに、表4に示すように、β-ナフトール系のアニオン性界面活性剤を使用したものを作製した。比較例9,10は、ベース剤A(比較例9は、MZ-996A、比較例10は、ZB-627A)及びブライトナー剤(比較例9は、GC、比較例10は、G)を基本組成液Bに適宜添加(添加量は、表4参照)した。
(Comparative Examples 9 to 10)
Further, as shown in Table 4, those using β-naphthol anionic surfactant were prepared. Comparative Examples 9 and 10 are based on Base A (Comparative Example 9 is MZ-996A, Comparative Example 10 is ZB-627A) and Brightener Agent (Comparative Example 9 is GC and Comparative Example 10 is G). It added suitably to the composition liquid B (refer Table 4 for the addition amount).
 塩化ナトリウムを含む浴では、塩化カリウムを含む浴に比べ、KとNaの溶解度の違いにより曇点の低下が認められる。しかし、表4に示すように、クミルフェノール系界面活性剤を添加すると、アンモン・ナトリウム浴の折衷浴においても、曇点が上昇した。 In the bath containing sodium chloride, the cloud point is lowered due to the difference in solubility between K and Na, compared to the bath containing potassium chloride. However, as shown in Table 4, when the cumylphenol surfactant was added, the cloud point also increased in the eclectic bath of the Ammon sodium bath.
2-2.折衷浴(NHCl-Na、クミルフェノール系以外の界面活性剤を含む)
(実施例8~9)
 表4に示すように、基本組成液Bに、高温対応めっき浴(メタスMZ-996A/GC:ユケン工業製)を加えたものに、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例8)。また、基本組成液Bに、一般浴(メタスZB-627A/G:ユケン工業製)を加えたものに、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例9)。
2-2. Eclectic bath (including NH 4 Cl-Na, surfactants other than cumylphenol)
(Examples 8 to 9)
As shown in Table 4, the basic composition solution B added with a high-temperature plating bath (Metas MZ-996A / GC: manufactured by Yuken Kogyo Co., Ltd.) was used as an anionic surfactant as a potassium salt with 7 mol of EO. 2 g / L of ethylene paracumyl phenyl ether sulfate was mixed (Example 8). In addition, a basic bath (Metas ZB-627A / G: manufactured by YUKEN INDUSTRY CO., LTD.) Added to the basic composition liquid B, as an anionic surfactant, 7 mol of polyoxyethylene paracumyl phenyl ether sulfate as a potassium salt and EO The salt was mixed at 2 g / L (Example 9).
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
 表4に示すように、クミルフェノール系界面活性剤を使用した実施例8~9は、比較例に対し、曇点が上昇した。つまり、β-ナフトール系の折衷浴(アンモン・ナトリウム浴)に、クミルフェノール系界面活性剤を添加することにより、曇点が上昇した。図4にハルセル試験の結果を示す。従来の光沢剤を使用した比較例9、10では、曇点が低く、特に比較例10では、高電部において焦げ幅が広くなったが、実施例8~9は、比較例に比べ、同等以上の結果が得られた。 As shown in Table 4, in Examples 8 to 9 using the cumylphenol surfactant, the cloud point was higher than that of the comparative example. That is, the cloud point was raised by adding a cumylphenol surfactant to a β-naphthol eclectic bath (ammonium / sodium bath). FIG. 4 shows the result of the Hull cell test. In Comparative Examples 9 and 10 using the conventional brightener, the cloud point was low, and in Comparative Example 10, the burn width was wide in the high electric portion, but Examples 8 to 9 were equivalent to the Comparative Example. The above results were obtained.
3.塩化カリウム浴
(実施例10、比較例11)
 表5に示すように、基本組成液Cに、高温対応めっき浴(メタスFZ-300M/GR:ユケン工業製)を加えたもの(比較例11)に、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例10)。
3. Potassium chloride bath (Example 10, Comparative Example 11)
As shown in Table 5, potassium salt as an anionic surfactant was added to the basic composition liquid C to which a high-temperature compatible plating bath (METAS FZ-300M / GR: manufactured by Yuken Industry) was added. 2 g / L of EO 7 mol of polyoxyethylene paracumyl phenyl ether sulfate was mixed (Example 10).
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
 塩化カリウム浴であってもクミルフェノール系界面活性剤を添加することにより、曇点が上昇した。図5にハルセル試験の結果を示す。ハルセル試験を行ったところ、実施例10は、比較例に比べ、光沢面が広がり良好な結果が得られた。 Even in a potassium chloride bath, the cloud point increased by adding a cumylphenol surfactant. FIG. 5 shows the result of the Hull cell test. As a result of the Hull cell test, the glossy surface of Example 10 spread better than the comparative example, and good results were obtained.
4.塩化ナトリウム浴
(実施例11、比較例12)
 表5に示すように、基本組成液Dに、高温対応めっき浴(メタスFZ-300M/GR:ユケン工業製)を加えたもの(比較例12)に、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例11)。
4). Sodium chloride bath (Example 11, Comparative Example 12)
As shown in Table 5, potassium salt as an anionic surfactant was added to the basic composition liquid D to which a high-temperature plating bath (METAS FZ-300M / GR: manufactured by Yuken Industry) was added. 2 g / L of EO 7 mol of polyoxyethylene paracumyl phenyl ether sulfate was mixed (Example 11).
 塩化ナトリウム浴であってもクミルフェノール系界面活性剤を添加することにより、曇点が上昇した。図5に示すように、ハルセル試験を行ったところ、実施例11は、比較例に比べ、光沢面が広がり良好な結果が得られた。 Even in a sodium chloride bath, the cloud point increased by adding a cumylphenol surfactant. As shown in FIG. 5, when the hull cell test was performed, the glossy surface of Example 11 was wider than that of the comparative example, and good results were obtained.
5.塩化カリウム浴(含ホウ酸)
(実施例12、比較例13)
 表5に示すように、基本組成液Eに、高温対応めっき浴(メタスZB-612A/GR:ユケン工業製)を加えたもの(比較例13)に、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例12)。実施例12、比較例13は、ホウ酸を含有する。
5). Potassium chloride bath (containing boric acid)
(Example 12, Comparative Example 13)
As shown in Table 5, potassium salt as an anionic surfactant was added to the basic composition liquid E added with a high-temperature plating bath (Metas ZB-612A / GR: manufactured by Yuken Industry). 2 g / L of EO 7 mol of polyoxyethylene paracumyl phenyl ether sulfate was mixed (Example 12). Example 12 and Comparative Example 13 contain boric acid.
 ホウ酸を含む塩化カリウム浴であってもクミルフェノール系界面活性剤を添加することにより、曇点が上昇した。図6にハルセル試験の結果を示す。ハルセル試験を行ったところ、実施例12は、比較例と同等の結果が得られた。 Even in a potassium chloride bath containing boric acid, the cloud point increased by adding a cumylphenol surfactant. FIG. 6 shows the result of the Hull cell test. When the Hull cell test was performed, Example 12 gave the same results as the comparative example.
6.塩化ナトリウム浴(含ホウ酸)
(実施例13、比較例14)
 表5に示すように、基本組成液Fに、高温対応めっき浴(メタスZB-612A/GR:ユケン工業製)を加えたもの(比較例14)に、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例13)。実施例13、比較例14は、ホウ酸を含有する。
6). Sodium chloride bath (containing boric acid)
(Example 13, Comparative Example 14)
As shown in Table 5, potassium salt as an anionic surfactant was added to the basic composition solution F to which a high-temperature compatible plating bath (METAS ZB-612A / GR: manufactured by YUKEN INDUSTRIAL CO., LTD.) Was added. 2 g / L of EO 7 mol of polyoxyethylene paracumyl phenyl ether sulfate was mixed (Example 13). Example 13 and Comparative Example 14 contain boric acid.
 ホウ酸を含む塩化ナトリウム浴であってもクミルフェノール系界面活性剤を添加することにより、曇点が上昇した。図6に示すように、ハルセル試験を行ったところ、実施例13は、比較例にと同等の結果が得られた。 Even in a sodium chloride bath containing boric acid, the cloud point increased by adding a cumylphenol surfactant. As shown in FIG. 6, when the hull cell test was performed, in Example 13, the same result as in the comparative example was obtained.
7-1.塩化アンモニウム浴
(実施例14、比較例15~18)
 表6に示すように、基本組成液Gに、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を1~3g/L混合した(実施例14)。基本組成液Gに、アニオン性界面活性剤として、ポリオキシエチレンナフチルエーテル硫酸エステル塩を1~3g/L混合した(比較例15)。さらに、基本組成液Gに、メタスMZ-996A/GC(比較例16)、メタスZB-627A/G(比較例17)、光沢剤成分(比較例18)を混合した。
7-1. Ammonium chloride bath (Example 14, Comparative Examples 15 to 18)
As shown in Table 6, 1 to 3 g / L of polyoxyethylene paracumyl phenyl ether sulfate ester salt of 7 mol of EO as a potassium salt was mixed with the basic composition liquid G as an anionic surfactant (Example 14). The basic composition liquid G was mixed with 1 to 3 g / L of polyoxyethylene naphthyl ether sulfate as an anionic surfactant (Comparative Example 15). Further, Metas MZ-996A / GC (Comparative Example 16), Metas ZB-627A / G (Comparative Example 17), and a brightener component (Comparative Example 18) were mixed with the basic composition liquid G.
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
 塩化アンモニウム浴であってもクミルフェノール系界面活性剤を添加することにより、曇点が上昇した。 Even in an ammonium chloride bath, the cloud point increased by adding a cumylphenol surfactant.
7-2.塩化アンモニウム浴(クミルフェノール系以外の界面活性剤を含む)
(実施例15~16)
 表6に示すように、基本組成液Gに、高温対応めっき浴(メタスMZ-996A/GC:ユケン工業製)を加えたものに、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例15)。また、基本組成液Gに、一般浴(メタスZB-627A/G:ユケン工業製)を加えたものに、アニオン性界面活性剤として、カリウム塩でEO7モルのポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩を2g/L混合した(実施例16)。
7-2. Ammonium chloride bath (including surfactants other than cumylphenol)
(Examples 15 to 16)
As shown in Table 6, a basic composition solution G added with a high-temperature plating bath (Metas MZ-996A / GC: manufactured by YUKEN INDUSTRY CO., LTD.) Is used as an anionic surfactant as a potassium salt with 7 mol of EO polyoxy 2 g / L of ethylene paracumyl phenyl ether sulfate was mixed (Example 15). In addition, a basic bath (Metas ZB-627A / G: manufactured by Yuken Kogyo Co., Ltd.) is added to the basic composition liquid G, and as an anionic surfactant, 7 mol of polyoxyethylene paracumyl phenyl ether sulfate with potassium salt as EO The salt was mixed at 2 g / L (Example 16).
 表6に示すように、クミルフェノール系界面活性剤を使用した実施例15~16は、比較例に対し、曇点が上昇した。図7にハルセル試験の結果を示す。ハルセル試験を行ったところ、実施例15~16は、比較例に比べ、光沢面が広がり良好な結果が得られた。 As shown in Table 6, in Examples 15 to 16 using the cumylphenol surfactant, the cloud point increased compared to the comparative example. FIG. 7 shows the result of the Hull cell test. As a result of the Hull Cell test, Examples 15 to 16 had a glossy surface that was wider than that of the Comparative Example, and good results were obtained.
 クミルフェノール系界面活性剤を使用することにより、従来品よりも組成等の溶解分散性が上がり、めっき液の濁り、沈澱の改善につながった。β-ナフトール系等の界面活性剤を含む従来品に、クミルフェノール系界面活性剤を添加することによっても、めっき液の濁り、沈澱の改善をすることができた。高温浴は、通常30~50℃にて使用されるが、クミルフェノール系界面活性剤を使用することにより、曇点が上昇し、高温浴でも良好にめっき処理を行うことができた。また、ブライトナーの光沢剤成分の溶解性が上がることにより、光沢外観となった。化成処理外観においても、光沢外観が維持された。 The use of cumylphenol surfactants improved the dispersibility of the composition and the like compared to conventional products, leading to improved turbidity and precipitation of the plating solution. By adding a cumylphenol surfactant to a conventional product containing a surfactant such as β-naphthol, the turbidity and precipitation of the plating solution could be improved. The high temperature bath is usually used at 30 to 50 ° C. However, by using a cumylphenol surfactant, the cloud point increased, and the plating treatment could be performed well even in the high temperature bath. Further, the bright appearance was obtained by increasing the solubility of Brightener's brightener component. Even in the chemical conversion treatment appearance, the glossy appearance was maintained.
 以上のように、高温処理、めっき通電処理による光沢剤の変化が少なく安定使用ができ、従来品の問題であるめっき浴の安定性が改善できた。すなわち、クミルフェノール系界面活性剤を使用することにより、酸性亜鉛めっき浴を高い曇点にて維持し、通電老化に対しても性能を維持することができる。 As described above, there was little change in brightener due to high-temperature treatment and plating energization treatment, and stable use was possible, and the stability of the plating bath, which was a problem with conventional products, was improved. That is, by using a cumylphenol-based surfactant, the acidic zinc plating bath can be maintained at a high cloud point, and performance can be maintained even with respect to energization aging.
 本発明の酸性亜鉛めっき浴は、ボルト、ナット等の亜鉛めっき用の酸性浴として使用することができる。 The acidic galvanizing bath of the present invention can be used as an acidic bath for zinc plating such as bolts and nuts.
1:めっき面、2:曇り、3:コゲ、4:激しいコゲ、5:光沢面、6:液面。 1: plated surface, 2: cloudy, 3: burnt, 4: intense burnt, 5: glossy surface, 6: liquid surface.

Claims (5)

  1.  導電塩と、金属亜鉛と、光沢剤とを含み、
     前記光沢剤の成分として、クミルフェノール系アニオン性界面活性剤の少なくとも1種以上を含有する酸性亜鉛めっき浴。
    Containing a conductive salt, metallic zinc, and a brightener;
    An acidic galvanizing bath containing at least one cumylphenol anionic surfactant as a component of the brightener.
  2.  酸性浴組成として、塩化亜鉛を含み、さらに塩化アンモニウム、塩化カリウム、及び塩化ナトリウムからなる群より選択される少なくとも一種を含む請求項1に記載の酸性亜鉛めっき浴。 The acidic galvanizing bath according to claim 1, comprising zinc chloride as the acidic bath composition, and further comprising at least one selected from the group consisting of ammonium chloride, potassium chloride, and sodium chloride.
  3.  前記クミルフェノール系アニオン性界面活性剤は、硫酸エステル塩アルキレンオキシド付加物である請求項1または2に記載の酸性亜鉛めっき浴。 The acidic galvanizing bath according to claim 1 or 2, wherein the cumylphenol anionic surfactant is a sulfate ester alkylene oxide adduct.
  4.  前記硫酸エステル塩アルキレンオキシド付加物は、アルキレンオキシドとして、エチレンオキシドが1~30モル付加した請求項3に記載の酸性亜鉛めっき浴。 The acidic zinc plating bath according to claim 3, wherein the sulfate ester salt alkylene oxide adduct is added with 1 to 30 moles of ethylene oxide as an alkylene oxide.
  5.  前記硫酸エステル塩アルキレンオキシド付加物は、ポリオキシエチレンパラクミルフェニルエーテル硫酸エステル塩である請求項3に記載の酸性亜鉛めっき浴。 The acidic zinc plating bath according to claim 3, wherein the sulfate ester alkylene oxide adduct is a polyoxyethylene paracumyl phenyl ether sulfate ester salt.
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WO2021153160A1 (en) * 2020-01-27 2021-08-05 三菱マテリアル株式会社 Tin or tin alloy electroplating solution, method for forming bumps, and method for producing circuit board

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