WO2010047237A1 - Pan coating device and pan coating method - Google Patents

Pan coating device and pan coating method Download PDF

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Publication number
WO2010047237A1
WO2010047237A1 PCT/JP2009/067616 JP2009067616W WO2010047237A1 WO 2010047237 A1 WO2010047237 A1 WO 2010047237A1 JP 2009067616 W JP2009067616 W JP 2009067616W WO 2010047237 A1 WO2010047237 A1 WO 2010047237A1
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WO
WIPO (PCT)
Prior art keywords
drum
rotating drum
cooling
coating
spraying
Prior art date
Application number
PCT/JP2009/067616
Other languages
French (fr)
Japanese (ja)
Inventor
靖豊 伏島
卓也 中村
敬 寺田
重実 磯部
Original Assignee
フロイント産業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by フロイント産業株式会社 filed Critical フロイント産業株式会社
Publication of WO2010047237A1 publication Critical patent/WO2010047237A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/12Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating drums
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/10Coating with edible coatings, e.g. with oils or fats
    • A23P20/15Apparatus or processes for coating with liquid or semi-liquid products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/20Apparatus for coating or filling sweetmeats or confectionery
    • A23G3/26Apparatus for coating by tumbling with a liquid or powder, spraying device-associated, drum, rotating pan
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/10Coating with edible coatings, e.g. with oils or fats
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/005Coating of tablets or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/006Coating of the granules without description of the process or the device by which the granules are obtained

Definitions

  • the present invention relates to a pan-type coating apparatus that performs a coating process on tablets and powder particles, and more particularly, to a pan coating apparatus that reduces adhesion of sugar coating liquid to the inner surface of the bread during sugar coating.
  • Patent Document 1 discloses a device that rotates a rotary drum having a polygonal cross section (here, an octagon) around a horizontal axis.
  • a rotating drum is also called a coating pan, and a spray device for supplying a coating liquid is disposed inside the drum.
  • the granular material thrown into the rotating drum rolls as the drum rotates.
  • a coating liquid such as a sugar coating liquid is sprayed from the spray device onto the surface of the rolling granular material.
  • hot air and cold air are appropriately supplied and exhausted into the rotating drum, and the formation and drying of the coating layer are promoted.
  • an object to be processed (tablets, etc., hereinafter, taking up tablets as a representative) is housed in a rotating drum. Thereafter, while rotating the rotating drum, a coating liquid (sugar coating liquid) or a binder liquid is supplied into the drum and adhered to the outer periphery of the tablet.
  • a coating liquid saliva coating liquid
  • a binder liquid is supplied into the drum and adhered to the outer periphery of the tablet.
  • warm air of about 50 to 100 ° C. is appropriately fed to the tablets. With this warm air, the sugar-coating liquid is evaporated and dried on the tablet surface to form a coating layer. Then, the coating liquid is added and dried. By repeating this operation, a number of coating layers are stacked on the outer periphery of the tablet to form a sugar coating layer.
  • the rotating drum itself is also warmed by the warm air, so that the sugar coating liquid solidifies and adheres to the inner surface of the rotating drum. If this solidified material is peeled off from the drum inner surface and adheres to the product, minute dot-like projections or projections are generated, which causes defective products. For this reason, it is necessary to appropriately clean the inside of the rotating drum during the coating process. For example, in sugar coating, the rotating drum is stopped when the amount of sugar coating residue attached to the inner surface of the drum increases, and the attached residue is discharged out of the drum.
  • Patent Document 2 describes an apparatus in which an injection nozzle for cooling the drum is installed outside the rotating drum. The spray nozzle sprays cold water onto the rotating drum, and cools the rotating drum during the sugar coating process. Thereby, in the apparatus of patent document 2, the adhesion amount of the sugar coating residue to a drum inner surface reduces, and processing efficiency and work man-hours are improved.
  • jacketless type coating apparatuses have been used in which the jacket for air supply / exhaust provided on the outer periphery of the drum is eliminated.
  • This jacketless type apparatus introduces air from the opening at the axial end of the drum.
  • the air that enters the drum and passes through the tablet layer is discharged from a predetermined portion on the side of the drum.
  • the straight drum portion at the center of the drum has a full punching structure formed of a perforated plate such as punching metal, and the entire circumference of the drum has a ventilation structure.
  • An object of the present invention is to suppress the adhesion of sugar coatings to the inner surface of a drum during coating processing in a coating device using a rotating drum having a full-surface punching configuration, such as a jacketless type coating device, and to improve processing efficiency and man-hours. Is to improve.
  • a pan coating apparatus includes a rotary drum that is rotatably provided about a substantially horizontal rotation axis and has a vent hole in at least a part of an outer peripheral portion thereof, and a housing that houses the rotary drum.
  • the pan coating apparatus includes a drum cooling unit that is installed in the casing and sprays a cooling medium containing fine cooling mist on the outside of the rotating drum.
  • the cooling drum containing the fine cooling mist is sprayed on the outside of the rotating drum by the drum cooling means installed in the casing to cool the rotating drum. Since the cooling mist is fine, very little moisture enters the drum due to the cooling mist, and the inside of the drum is difficult to wet even if mist spraying is performed on the rotating drum having the vent holes. For this reason, the drum can be directly cooled even in the coating apparatus using the entire punching drum. This makes it difficult for the solidified coating liquid to adhere to the inner surface of the drum during the coating process, thereby reducing the number of drum cleaning operations and improving the production efficiency.
  • fine water droplets having an average particle diameter of 5 ⁇ m or more and 100 ⁇ m or less may be used as the cooling mist.
  • the cooling medium is sprayed by a spray gun installed in the rotary drum, and the spray area of the cooling medium in the outer peripheral portion of the rotary drum is preferably 50 mm to 400 mm in diameter per spray gun, more preferably the diameter. You may set to about 300 mm.
  • the pan coating method of the present invention is provided so as to be rotatable about a substantially horizontal rotation axis, and has a rotary drum having a vent hole in at least a part of the outer peripheral portion, a housing for housing the rotary drum,
  • a pan coating apparatus which is provided in a casing and includes a drum cooling means for spraying a cooling medium containing fine cooling mist to the outside of the rotating drum, a coating liquid is supplied into the rotating drum to rotate the rotating drum.
  • a pan coating method for performing a coating process on an object to be processed in a drum wherein (a) the cooling medium is sprayed on the outer side of the rotating drum without supplying and exhausting air to the rotating drum to cool the rotating drum.
  • the solidified coating liquid is less likely to adhere to the drum inner surface during the spraying process. Also, when these steps (a) to (d) are repeated, the rotating drum warmed in the drying step is cooled in the pre-cooling step, so that it can be transferred in a short time during the next spraying step. Processing time is reduced. Furthermore, since the rotating drum is cooled by a cooling medium containing fine cooling mist, the moisture entering the drum by the cooling mist is very little, and even if mist spraying is performed on the rotating drum having a vent, Is difficult to wet. For this reason, the drum can be directly cooled even in the coating apparatus using the entire punching drum.
  • the cooling medium in addition to the precooling step, may be sprayed to the outside of the rotating drum in the spraying step. Thereby, a rotating drum is cooled also during a spraying process, and solidified substance adhesion of the coating liquid at the time of a spraying process is suppressed.
  • the cooling medium may be sprayed to the outside of the rotating drum also in the spraying step and the pause step. Thereby, the rotating drum is cooled during the spraying process and the pause process, and the solidified product adherence of the coating liquid during the spray process and the pause process is suppressed.
  • fine water droplets having an average particle diameter of 5 ⁇ m or more and 100 ⁇ m or less may be used as the cooling mist.
  • the spray area of the cooling medium in the outer peripheral portion of the rotating drum may preferably be set to a diameter of 50 mm to 400 mm, more preferably about 300 mm per drum cooling means.
  • the rotating drum is accommodated in the pan coating apparatus provided with a rotating drum that is provided so as to be rotatable about a substantially horizontal rotation axis and has a vent hole in at least a part of the outer peripheral portion. Since the drum cooling means for spraying the cooling medium containing the fine cooling mist on the outside of the rotating drum is installed in the casing, the rotating drum can be directly cooled by the cooling mist. This makes it difficult for the solidified coating liquid to adhere to the inner surface of the drum during the coating process, thereby reducing the number of drum cleaning operations and improving the production efficiency. In addition, since the cooling mist is fine, very little moisture enters the drum due to the cooling mist. Therefore, even if mist spraying is performed on a rotating drum having a vent hole, the inside of the drum is difficult to wet, and the drum can be directly cooled even in a coating apparatus using a full-punch type rotating drum.
  • a rotating drum is accommodated in a pan coating apparatus provided with a rotating drum that is provided to be rotatable about a substantially horizontal rotation axis and has a vent hole in at least a part of the outer peripheral portion.
  • a drum cooling means for spraying a cooling medium containing fine cooling mist on the outside of the rotating drum, and a pre-cooling step for spraying the cooling medium on the rotating drum without supplying and exhausting in the apparatus;
  • Can implement play process solidification of the coating liquid can be prevented from adhering to the inner surface of the drum at the time of spraying process.
  • the rotating drum heated in the drying step is cooled in the pre-cooling step, so that it can be transferred in a short time during the next spraying step, and the processing time is shortened.
  • the rotating drum is cooled with a cooling medium containing fine cooling mist, the moisture entering the drum by the cooling mist is very small. Therefore, even if mist spraying is performed on a rotating drum having a vent hole, the inside of the drum is difficult to wet, and the drum can be directly cooled even in a coating apparatus using a full-punch type rotating drum.
  • FIG. 1 It is a right view which shows the structure of the pan coating apparatus which is one Example of this invention. It is a front view of the pan coating apparatus of FIG. It is a top view (top view) of the pan coating apparatus of FIG. (A) is a side view of a rotating drum, (b) is explanatory drawing which shows the structure of the three-dimensional ventilation baffle installed in the rotating drum. It is a top view which shows the state which opened the chamber door. It is a front view of the state which opened the chamber door. (A) is a front view of a wind direction board, (b) is the sectional drawing. It is explanatory drawing which shows operation
  • FIG. 1 is a right side view showing a configuration of a pan coating apparatus 10 (hereinafter abbreviated as a coating apparatus 10) according to an embodiment of the present invention
  • FIG. 2 is a front view thereof
  • FIG. 3 is a plan view (top view).
  • the apparatus shown in FIG. 1 is a jacketless type coating apparatus using a so-called full punching type rotating drum.
  • an object to be processed such as a tablet is accommodated in a rotating drum 1 (coating pan, hereinafter abbreviated as drum) 1.
  • a coating process of the to-be-processed object is performed by spraying a coating liquid on the to-be-processed object in a drum.
  • the drum 1 is rotatably installed at the center of the casing 2.
  • the drum 1 rotates about a substantially horizontal rotation axis O.
  • An object to be processed such as gum, chocolate, or tablet is placed inside the drum 1.
  • an embodiment of the present invention will be described by taking a tablet as a representative of the object to be processed and taking a coating process for the tablet 3 placed in the drum 1 as an example.
  • a drum tilt pan
  • a drum tilt pan
  • the horizontal rotation type drum has less of these problems and is suitable for high-quality coating processing.
  • FIG. 4A is a side view of the drum 1.
  • the drum 1 includes a cylindrical body portion 4 and a truncated cone-shaped conical portion 5 formed at both ends of the body portion 4.
  • drum 4 is formed with the perforated plate made from stainless steel.
  • the outer periphery of the trunk portion 4 can be ventilated by a large number of vent holes 6.
  • the conical part 5 is formed of a stainless steel plate material having no holes.
  • a front opening 7 is formed on one end side of the conical portion 5. The other end side is closed by an end plate 8, and a rotating shaft 9 is attached.
  • FIG. 4B is an explanatory diagram showing the configuration of the baffle 26.
  • the baffle 26 is also formed of a stainless perforated plate having a large number of air holes 27.
  • the baffle 26 is formed in a mountain shape with a substantially triangular cross section.
  • the baffle 26 is fixed to a baffle mounting hole 28 formed in the trunk portion 4.
  • the baffle mounting hole 28 is a rectangular opening.
  • the bottom edge of the baffle 26 is welded to the periphery of the baffle mounting hole 28.
  • the baffle 26 is disposed so as to protrude into the drum 1, whereby a breathable three-dimensional baffle is erected inside the drum 1.
  • the baffle 26 when the baffle 26 itself has a three-dimensional ventilation structure, not only the mixing and stirring of the tablet can be promoted, but also the loss of ventilation of the processing gas can be eliminated. That is, in the case of a baffle that does not have a ventilation structure, when the processing gas is exhausted from the inside of the drum, the baffle portion may become a barrier to prevent ventilation, and pulsation may occur in the exhaust. In that regard, in the coating apparatus 10, the baffle 26 has a ventilation structure, so that air circulation is not hindered and exhaust pulsation can be suppressed. Therefore, the effect of reducing the pulsation of the ventilation air by the jacketless structure can be further improved, and the coating process can be performed without disturbing the spray pattern. Further, the baffle 26 increases the heat radiation area of the drum 1, and the baffle 26 and the body 4 are uniformly cooled by mist cooling described later, so that the drum cooling efficiency is also improved.
  • a drum rotation mechanism (not shown) using an electric drum drive motor is disposed on the right side of the drum 1 in FIG.
  • the rotary shaft 9 is fixed to the right end side (the other end side) of the drum 1.
  • a sprocket (not shown) is attached to the rotary shaft 9.
  • the sprocket is connected to a motor-side sprocket installed in the housing 2 via a chain.
  • the motor is rotated, the drum 1 is chain-driven along with the rotation, and rotates about the rotation axis O. 1 and 4, the left end side of the drum 1 is supported by a roller (not shown).
  • the housing 2 has a double structure in which a drum chamber 29 for accommodating the drum 1 is provided.
  • a sink 30 is provided below the drum chamber 29.
  • the sink 30 has a watertight structure with a drain port (not shown) at the bottom, and can store a cleaning liquid such as water therein.
  • the cleaning liquid is stored in the sink 30, where the drum 1 is rotated and the inside and outside of the drum are stored and washed. After the drum cleaning, the cleaning liquid is discharged from the drain port described above, and rinsing or drying is performed as appropriate.
  • the front surface of the housing 2 (left side in FIG. 1, see FIG. 2) has a three-part structure.
  • a chamber door 11 is disposed in the center of the front of the housing.
  • the chamber door 11 is a rectangular parallelepiped box-shaped member of about 900 mm ⁇ 1100 mm ⁇ 200 mm.
  • the chamber door 11 is supported by the housing 2 by a hinge 12 so as to be freely opened and closed.
  • the chamber door 11 has a box shape in which the surface on the front wall 2a side of the housing 2 is opened.
  • An air supply chamber 13 is formed inside the chamber door 11.
  • the air supply chamber 13 is disposed in front of the front opening 7 of the drum 1.
  • the cross-sectional area facing the front opening 7 of the air supply chamber 13 is about 5 times (preferably twice or more, preferably about 8 times the area of the front opening 7 (inner diameter: about 500 mm), considering the case size. Is preferable).
  • the front side of the chamber door 11 is a curved surface, and accordingly, the front inner wall 13a of the air supply chamber 13 is also a curved surface. Thereby, while creating the external appearance with the design characteristic, the volume in the air supply chamber 13 is expanded.
  • an inspection door 15 provided with a monitoring window 14 in the center is attached to the front of the chamber door 11.
  • grip bars 16 extending in the vertical direction are attached.
  • a product discharge port 17 for taking out the product after the completion of processing is attached to the lower portion of the chamber door 11.
  • the grip bars 16 arranged on both sides of the inspection door 15 constitute an H-shaped design that does not exist in the conventional coating apparatus on the front surface, and design accents are formed (see FIG. 2).
  • the chamber door 11 is attached to the housing 2 by opening right.
  • the chamber door 11 has a grip bar 16 on the front surface of the chamber and can be opened from the front side of the apparatus.
  • FIG. 5 is a plan view showing a state in which the chamber door 11 is opened
  • FIG. 6 is a front view of the coating apparatus 10 in a state in which the chamber door is opened. As shown in FIG. 6, when the chamber door 11 is opened, the housing front wall 2 a is exposed and the front opening 7 at the end of the drum 1 is opened. An air supply hole 18 is further provided above the front opening 7 of the housing front wall 2a.
  • the coating apparatus 10 employs an internal air supply structure, and the air supply hole 18 communicates with an air supply port 21 provided in the upper surface 2b of the housing via an air supply duct 19 disposed in the housing 2. is doing. As shown in FIG. 1, in the coating apparatus 10, since the air supply duct 19 is bent and disposed in an empty space formed above the drum conical portion 5 in the housing 2, the apparatus is downsized. The air flow rate is lowered by the bent duct.
  • FIG. 7A is a front view of the wind direction plate 22, and FIG.
  • the wind direction plate 22 is attached to the air supply hole 18 with the right side of FIG.
  • the wind direction plate 22 has a cylindrical frame body 23 (for example, an inner diameter of 200 mm).
  • a plurality of louvers 24 (for example, a width of 30 mm) are fixed to the inside of the frame body 23 by welding.
  • the louver 24 is attached with an inclination of 60 °, for example, with respect to the end face of the frame.
  • the air (dry air) supplied from the air supply port 21 is rectified downward by the wind direction plate 22 and discharged from the air supply hole 18.
  • the coating apparatus 10 when the chamber door 11 is closed, the front opening 7 of the drum 1 faces and communicates with the air supply chamber 13. Therefore, the air supplied to the air supply port 21 flows into the air supply chamber 13 while being rectified by the wind direction plate 22. Then, the air is supplied from the air supply chamber 13 into the drum 1 through the front opening 7. That is, the coating apparatus 10 supplies air to the drum 1 from the air supply duct 19 through the large volume air supply chamber 13. For this reason, the flow rate of the air supplied into the drum can be sufficiently lowered and stabilized even when a large amount of air is ventilated.
  • the air supply chamber 13 acts as a buffer portion (buffer) for the air supplied from the air supply duct 19. That is, the air supply chamber 13 reduces the air flow rate and also makes the flow rate in the front opening 7 uniform over the entire cross section.
  • the air supply chamber 13 since the front inner wall 13 a of the air supply chamber 13 is curved, the air supplied from the air supply duct 19 into the chamber hits the curved front inner wall 13 a facing the air supply hole 18 and is diffused. It becomes a mild airflow.
  • the airflow direction plate 22 is attached to the air supply hole 18, the flow velocity is suppressed and the flow is adjusted even when it flows into the air supply chamber 13. For this reason, the buffer effect by the air supply chamber 13 is further enhanced. Therefore, in the coating apparatus 10, the air supply is milder than that in the conventional apparatus, and air is supplied to the tablet at a uniform flow rate and flow rate, and is exhausted.
  • the coating apparatus 10 can perform the coating process without disturbing the spray pattern in the drum due to the stability of the airflow. For this reason, uneven coating is reduced and product quality is improved. Moreover, scattering of coating dust is reduced, and the number of drum cleaning steps can be reduced. Further, since a long straight body portion for stabilizing the airflow is unnecessary, the distance from the mouth of the drum (front opening 7) to the product layer can be shortened, workability is improved, and the apparatus is downsized. . In addition, by using the chamber door 11 having a large projected area, the depth of the chamber door 11 itself can be suppressed. Therefore, when the inspection door 15 is opened, it is possible to design such that the front opening 7 comes close immediately, and the inspection work is facilitated.
  • a spray gun 31 for spraying the coating liquid is inserted into the drum from the front opening 7 of the drum 1 on the front wall 2a of the casing.
  • the spray gun 31 is attached to a multi-function unit 32 disposed on the front surface of the housing 2.
  • the spray gun 31 can be taken in and out of the drum from the front side of the apparatus by a multi-function unit 32.
  • the multifunction unit 32 includes a support arm 35 that can move freely in an oblique 45 ° direction.
  • a support holder 33 to which a spray gun 31 is attached is attached to the support arm 35.
  • a sugar coating coating spray gun 31a and a film coating spray gun 31b are attached to the support holder 33. That is, the spray gun 31 corresponds to a plurality of types of coating processes in one unit.
  • the spray gun 31 is attached to the support holder 33.
  • the support holder 33 is connected to the support arm 35 by a hinge 34a so as to be relatively rotatable.
  • a lock mechanism (not shown) is attached to the hinge 34a.
  • the hinge 34a portion can be arbitrarily set in a rotatable state and a non-rotatable state by a pin or the like (not shown).
  • the support arm 35 is attached to the unit cover 36. At the lower end of the unit cover 36, the lower end portion of the support arm 35 opens as a connection port 35c.
  • the unit cover 36 is located on the left side of the front of the housing divided into three. When the unit cover 36 is closed, the multifunction unit 32 is disposed on the front surface of the housing 2. In the multi-function unit 32, hoses for a spray gun are accommodated. In the coating apparatus 10, unlike the conventional apparatus, piping is not exposed on the front or side of the apparatus, and the appearance of the apparatus can be summarized in a clean form.
  • a front cover 25 is also attached to the right side of the front of the housing. That is, the front surface of the housing 2 has a three-part configuration in which the monitoring window 14 is arranged in the center.
  • the support holder 33 and the support arm 35 are formed of a hollow metal pipe (for example, a diameter of 50 mm).
  • a hose (not shown) for supplying a coating liquid and spray air to each spray gun 31 is accommodated inside the support holder 33 and the like.
  • a maximum of five hoses (spray air, pattern air, cylinder air (needle valve), liquid (going), and liquid (returning)) are connected to one spray gun. For this reason, the total of three spray guns is 15 at the maximum.
  • pipes are appropriately connected by branching common pipes to each gun, using common spray air and pattern air, or omitting liquid return pipes. It is also possible to reduce the number.
  • the hose connected to the spray gun 31 is pulled out from the connection port 35c to the outside of the apparatus. That is, in the coating apparatus 10, the liquid hose and the air hose are concealed pipes, and these hoses are not exposed to the outside. For this reason, the contamination of the parts is small, the maintainability is improved, and the coating liquid and air are hardly affected by the temperature in the drum, and the coating quality is also improved.
  • FIG. 8 is an explanatory diagram showing the operation of the multifunction unit 32
  • FIG. 9 is a front view of the multifunction unit 32.
  • the multifunction unit 32 and the support holder 33 are a two-joint link mechanism connected by a hinge 34b. That is, in the coating apparatus 10, the spray gun 31 is installed in the drum 1 so as to be freely inserted and removed by appropriately bending the support arm 35 and the support holder 33 of the multifunction unit 32.
  • the spray gun 31 can be moved into and out of the drum while suppressing the radius of rotation by folding both of the support holder 33 and the support arm 35 so that the angle ⁇ between the support holder 33 and the support arm 35 is small. it can. Therefore, the diameter of the front opening 7 and the area for moving the spray gun can be reduced, and the apparatus is made compact.
  • FIG. 10 is an explanatory diagram showing the configuration of the vertical movement mechanism of the multifunction unit 32.
  • the support arm 35 has a double tube structure.
  • the support arm 35 is connected to the upper tube portion 35 a and the lower tube portion 35 b in the unit cover 36.
  • the upper tube portion 35 a is slidably inserted into an arm guide 37 fixed to the unit cover 36.
  • the upper pipe portion 35 a is connected to the air cylinder 39 via a bracket 38.
  • the lower pipe portion 35 b is fixed to the unit cover 36 by a bracket 40.
  • the air cylinder 39 When the air cylinder 39 is operated, the upper pipe portion 35a moves along the axial direction. Then, the multifunction unit 32 moves about 150 mm between the lower position L and the upper position H shown in FIG.
  • a driving device for the upper pipe portion 35a a hydraulic cylinder that is an actuator using the same fluid pressure may be used instead of the air cylinder 39. In addition, an electric motor can be used as the driving device.
  • the multi-function unit 32 is configured to move obliquely at 45 °, but this may be a multi-moving mechanism that can move in the vertical and horizontal directions. That is, the spray gun 31 may be moved to an arbitrary position in the vertical direction (Y direction: vertical direction) and the horizontal direction (X direction: horizontal direction).
  • FIGS. 11 to 13 are modifications of the multi-function unit using such a multi-moving mechanism. 11 is a front view of the manual multi-moving mechanism 41, FIG. 12 is a side view of FIG. 11, and FIG. 13 is a side view of the multi-moving mechanism 42 driven by a motor. Note that.
  • the multi-move mechanism 41 has a specification of being arranged on the right side of the front surface of the housing as shown by a one-dot chain line in FIG. 9, but it is of course possible to arrange it on the left side.
  • the support holder 33 is fixed to the support arm 35. Accordingly, the spray gun 31 is inserted into the drum 1 and taken out from the drum 1 without bending the holder and the arm.
  • the multi-moving mechanism 41 includes a vertical movement mechanism 41a and a horizontal movement mechanism 41b. As shown in FIGS. 11 and 12, the upper tube portion 35 a of the support arm 35 is fixed to the vertical movement base 44 on the vertical movement mechanism 41 a side by a bracket 43. A shaft holder 45, guide blocks 46 a and 46 b, and a nut block 47 are attached to the vertical movement base 44. One end side of the guide rod 48 is fixed to the shaft holder 45. The guide rod 48 is supported by guide blocks 46a and 46b so as to be movable in the axial direction. The other end side of the guide rod 48 is fixed to a shaft holder 51 attached to the left and right moving base 49.
  • a screw rod 52 using a trapezoidal screw is screwed onto the nut block 47.
  • One end side of the screw rod 52 is supported by a screw holder 53.
  • the screw holder 53 is attached to the left / right moving base 49 of the left / right moving mechanism 41b.
  • the other end side of the screw rod 52 is fixed to the screw holder 54.
  • the screw holder 54 is also attached to the left and right moving base 49.
  • One end of the screw rod 52 is connected to a vertical movement knob 56 via gears 55a and 55b.
  • the vertical movement knob 56 is rotated, the screw rod 52 is rotated via the gears 55a and 55b, and the nut block 47 is moved in the axial direction.
  • the vertical movement base 44 to which the nut block 47 is fixed moves up and down, and the upper pipe portion 35a moves up and down.
  • a shaft holder 57, guide blocks 58a and 58b, and a nut block 59 are attached to the left and right moving base 49.
  • One end side of the guide rod 60 is fixed to the shaft holder 57.
  • the guide rod 60 is supported by guide blocks 58a and 58b so as to be movable in the axial direction.
  • the other end side of the guide rod 60 is fixed to the shaft holder 62.
  • the shaft holder 62 is attached to the unit base 61.
  • the unit base 61 is fixed to the housing 2.
  • Thread screw rod 63 using trapezoidal screws is screwed onto the nut block 59.
  • One end side of the screw rod 63 is fixed to the screw holder 64.
  • the screw holder 64 is attached to the left and right moving base 49.
  • the other end side of the screw rod 63 is fixed to the screw holder 65.
  • the screw holder 65 is attached to the unit base 61.
  • One end side of the screw rod 63 is connected to a left and right movement knob 67 via gears 66a and 66b, similarly to the vertical movement mechanism 41a. When the left / right moving knob 67 is rotated, the screw rod 63 is rotated via the gear, and the nut block 59 is moved in the axial direction.
  • the left-right motion base 49 to which the nut block 59 is fixed moves to the left and right, and the upper tube portion 35a moves to the left-right direction. That is, the upper pipe portion 35a can be moved in any direction, up, down, left, and right by appropriately moving the vertical movement knob 56 and the horizontal movement knob 67.
  • the multi-function unit 32 is configured to be freely movable in the horizontal direction and the vertical direction, so that the degree of freedom of adjustment of the spray gun position can be expanded and the installation position of the spray gun 31 can be set finely. It becomes possible. Therefore, it is possible to perform the coating process while always setting the spray gun at the optimum position. For this reason, as compared with a coating apparatus in which the spray gun can move only in one direction, control that keeps the distance between the tablet surface and the spray gun 31 constant can be performed easily and accurately. This makes it possible to continuously perform the coating process without stopping the apparatus, thereby improving the coating process efficiency and reducing the production cost.
  • the above operation may be performed electrically.
  • a vertical movement motor 68 and a left / right movement motor 69 are provided in place of the vertical movement knob 56 and the left / right movement knob 67.
  • the multi-moving mechanism 42 is slightly different from the multi-moving mechanism 41 of FIGS. 11 and 12 due to the arrangement of the motors 68 and 69, but the basic mechanism and operation are the same as those of the multi-moving mechanism 41. is there. Therefore, in the description of the multi-moving mechanism 42, the same reference numerals are given to the same members / parts as those of the multi-moving mechanism 41, and the detailed description thereof is omitted.
  • the casing 2 is also connected with an exhaust duct 71 for discharging the air supplied to the drum 1.
  • a seal duct 72 and an upper duct 74 are installed in the housing 2.
  • the seal duct 72 is in sliding contact with the body 4 of the drum 1.
  • the upper duct 74 is connected to the seal duct 72 and extends toward the exhaust port 73.
  • the exhaust duct 71 is connected to the exhaust port 73. Air supplied from the chamber door 11 is discharged from the drum 1 to the seal duct 72, and is discharged outside the apparatus through the upper duct 74 and the exhaust duct 71.
  • the casing 2 is provided with a transpiration mist exhaust port 75 separately from the exhaust system.
  • the transpiration mist exhaust port 75 opens to the internal space of the housing 2 and is connected to the exhaust duct 71.
  • a transpiration mist intake port 76 is provided to supplement the exhausted amount.
  • a duct (not shown) that connects the internal space of the housing and the outside of the housing is attached to the air inlet 76.
  • a damper that controls opening and closing of the duct is installed in the duct. When exhausting transpiration mist, the damper is opened to take in external air. Thereby, the inside of the drum 1 is weakly sucked by the ventilation system thinner than the exhaust system, and the transpiration mist in the drum 1 is discharged out of the apparatus.
  • the coating apparatus 10 is further provided with a spray nozzle 81 for cooling the drum in the housing 2. From the spray nozzle 81, a cooling medium such as humidified air containing fine mist is sprayed on the outer periphery of the drum 1.
  • the drum 1 is cooled by the heat of vaporization of the cooling medium.
  • spray cooling of a full-face punching drum used in a jacketless type coating apparatus has been considered to cause quality problems because the tablet in the drum gets wet.
  • this apparatus uses a very fine mist and considers the timing of spraying, thereby overturning the common sense and enabling the cooling of the drum 1 having a vent hole. For this reason, it was possible to cool the entire punching drum, which was impossible in the past, and to improve the performance of the jacketless type apparatus.
  • a plurality of spray nozzles 81 as described above are provided in the housing 2.
  • the spray nozzle 81 is disposed at a position where spraying is possible on both the body 4 and the conical part 5 (for body: 81a, conical part 81b).
  • the distance between the spray nozzle 81 and the drum 1 is set to about 200 mm to 250 mm.
  • the spread of the spray pattern (spray area) is preferably 50 to 400 mm in diameter per spray nozzle 81 on the outer peripheral surface of the drum.
  • the diameter is about 300 mm.
  • the spray nozzle 81 is preferably attached at a position where the spray hits the body 4 from the tangential direction in order to suppress mist intrusion into the drum 1.
  • the spray nozzle 81 an internal mixing type two-fluid nozzle is used, and fine mist of the coolant is sprayed onto the drum 1 from the nozzle.
  • water possibly at room temperature
  • the spray nozzle 81 water and compressed air are mixed in the nozzle, and a cooling medium containing cooling mist (water mist) that is very fine water droplets is generated.
  • the average particle size of the cooling mist is preferably 5 ⁇ m to 100 ⁇ m. However, if it exceeds 50 ⁇ m, the evaporation of mist becomes somewhat slow, and the inside of the drum 1 becomes easy to get wet.
  • an ultrafine mist such as a so-called dry fog having an average particle size of 10 ⁇ m or less, preferably about 5 to 8 ⁇ m can be used.
  • the spread of the spray pattern is set to a diameter of about 50 mm to 400 mm, preferably about 300 mm, per spray nozzle 81, but is preferably wider than the case where the diameter exceeds 10 ⁇ m.
  • various spray forms such as spraying with a fine mist of 10 ⁇ m to 100 ⁇ m or a dry fog spray of 10 ⁇ m or less can be appropriately employed.
  • the mist diameter may be different between the conical part 5 having no air holes and the perimeter punching body part 4.
  • a relatively large mist of more than 10 ⁇ m to 50 ⁇ m may be sprayed on the conical part 5 having no air permeability, and an ultrafine 5 to 8 ⁇ m mist may be sprayed on the body part 4 having a full punching structure.
  • Such cooling mist is sprayed evenly from the spray nozzle 81 to the entire outside of the drum 1. Thereby, the drum section 4 and the conical section 5 of the drum 1 are cooled by the heat of vaporization of the attached cooling mist. At that time, since the sprayed cooling mist has a very small particle size, it quickly evaporates after adhering to the drum 1. For this reason, even if the cooling mist is sprayed onto the drum 1 having the air holes, the moisture evaporates on the drum surface and hardly enters the drum, and the drum can be cooled in a dry environment.
  • a tablet 3 to be coated a tablet such as a lactose tablet (for example, a diameter of 8 mm, 200 mg / T) is put into the drum 1.
  • the tablet 3 is introduced from the front opening 7 with the chamber door 11 opened.
  • the front opening 7 of the coating apparatus 10 comes close to the operator, it is very easy to put tablets.
  • the multifunction unit 32 is moved out of the drum 1 when the tablets are inserted.
  • the multifunction unit 32 is operated to set the spray gun 31 in the drum 1. Thereafter, the chamber door 11 is closed, the drum drive motor is operated, and the drum 1 is rotated.
  • FIG. 14 (a) is an explanatory view showing a sugar coating process in the coating apparatus
  • FIG. 14 (b) shows the presence / absence of a supply / exhaust operation, a transpiration mist operation, and a mist cooling operation in each step of FIG. 14 (a). It is a list shown.
  • “Spray” is a step of spraying the coating liquid while rotating the drum 1 without supplying and exhausting air (for example, about 8 rpm, hereinafter, the indication of illustration is omitted for numerical examples).
  • “Pause 1” is a kneading process in which the drum 1 is rotated without supplying air and the coating liquid is spread on the tablet.
  • “Pause 2” is a process in which the drum 1 is rotated while exhausting only to reduce the humidity in the drum before the drying process. In the pause 1 and 2 steps, the coating liquid is not sprayed. “Drying” is a process of supplying hot air to the drum 1 without spraying the coating liquid (70 ° C., 12 m 3 / min) to dry and solidify the coating liquid on the tablet.
  • a pre-cooling process is added before the “spraying” process in the conventional processing process.
  • This pre-cooling step is a step of spraying a cooling medium containing cooling mist from the spray nozzle 81 to cool the drum 1 with mist.
  • the cooling mist spraying by the spray nozzle 81 is performed through three steps of “pre-cooling” ⁇ “spray” ⁇ “pause 1”. That is, as shown in FIGS. 14A and 14B, prior to “spray”, “pre-cooling” is performed (30 seconds) in which cooling mist spraying is performed without air supply and exhaust. Note that the processing contents in the steps of “spray”, “pose 1”, “pose 2”, and “dry” in FIG. 14A are the same as described above.
  • “spray” (2 minutes) and “pause 1” are performed while continuing cooling mist spraying.
  • the cooling mist spray may be appropriately terminated in the middle of “pause 1” depending on the processing status.
  • the spraying process 60 ° C., 340 to 900 mL / time
  • the sugar coating liquid is sprayed from the spray gun 31 onto the tablets.
  • the position of the spray gun 31 is adjusted to an optimum position by the multi-function unit 32 according to the position of the tablet surface.
  • the spray gun 31 can move in an oblique 45 ° direction, the spray position with respect to the tablet flow surface can be kept constant. Therefore, the tablet coating conditions can be adjusted to a constant or desired form.
  • the spray gun 31 has a high degree of freedom of movement and can flexibly cope with various coating conditions.
  • the drum wall surface can be cooled in a short time, and the cooling processing efficiency is high.
  • the baffle 26 together with the body 4 is also cooled by the cooling mist. For this reason, the heat radiation area increasing effect by the baffle 26 can be further enhanced, and the drum 1 can be efficiently cooled.
  • the cooling mist spraying is performed in a process that hardly affects the cooling mist. That is, the cooling mist spray is performed by “pre-cooling” in which the inside of the drum 1 will be wet, and “spray” and “pose 1” that are wet, and the mist is cooled in a wet environment. Thereby, the drum 1 can be cooled by the cooling mist without causing the intrusion of moisture into the drum.
  • the coating apparatus 10 is an apparatus using a horizontal rotation type full-face punching drum, but the outer periphery of the drum 1 with which the tablet contacts is directly cooled by the fine cooling mist. For this reason, solidification and adhesion of the sugar coating liquid to the inner surface of the drum can be suppressed, and defective products due to separation and adhesion of the solidified product can be reduced. Therefore, the generation of minute point-like protrusions of the sugar-coated tablet can be greatly reduced, and the inventors' experiments have been able to suppress the occurrence of point-like protrusions to almost none. Moreover, since the horizontal rotation type drum is used, damage to the raw material tablets can be suppressed, and the defective product generation rate is reduced in this respect as well.
  • Such a series of steps is repeated to finish spraying a predetermined amount of the coating liquid, and finish the coating process when a desired coating layer is formed on the tablet.
  • the coating process it is possible to appropriately observe the processing status from the monitoring window 14.
  • the chamber door 11 is opened.
  • the multifunction unit 32 is moved out of the drum 1 and a product discharge cylinder (not shown) is incorporated in the drum 1.
  • the chamber door 11 is closed again, and the product discharge port 17 is opened while the drum 1 is rotated to discharge the coated product.
  • the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention.
  • the various numerical values described above are merely examples, and it goes without saying that the values can be changed as appropriate.
  • the object to be treated in the present invention is not limited to tablets such as the above-mentioned lactose tablets, and foods such as confectionery and gum, other pharmaceuticals, and the like are also applicable.
  • sugar coating liquid sugar coating liquids of various specifications such as those obtained by adding various medicinal ingredients, flavors, pigments and the like to syrup obtained by dissolving sugar in water can be applied.
  • the chamber door 11 is opened to the right because of the control panel 82 disposed on the left side of the front surface of the apparatus. It is also possible to arrange the multifunction unit 32 on the front right side. Furthermore, although the front surface of the housing 2 is divided into three parts and the central part is the chamber door 11, the left and right unit covers 36 and the front cover 25 are communicated with the chamber door 11, and the chamber door 11 is connected. When the is closed, the entire front surface of the housing may be the air supply chamber 13. As a result, the projected area and the internal volume of the air supply chamber 13 can be further increased.
  • a cleaning nozzle may be further incorporated in the multifunction unit 32 of the coating apparatus 10.
  • the spray gun 31 is arranged on one side of the support holder 33 (in the upper left direction in FIG. 6), but the spray gun 31 is on the other side. It can also be disposed (in the diagonally downward right direction in FIG. 6 symmetrically with the spray gun 31). At that time, the installation direction of the spray gun 31 may be changed according to the application, such as sugar coating for one side and film coating for the other side.
  • vibration means is incorporated in the multifunction unit 32 and the tablets placed on the support holder 33 are shaken off during processing.
  • a scattering preventing member such as a net may be attached to the front opening 7 so that the tablet being processed does not jump out from the front opening 7 of the drum 1 into the chamber door 11.
  • a current plate may be used as the scattering prevention member to further stabilize the supply air.

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Abstract

In a pan coating device (10) provided with a rotating drum (1) which rotates about a horizontal rotational axis line (O) and comprises a vent hole (6) in a body portion (4), a spray nozzle (81) for spraying a fine cooling mist into a housing (2) which houses the rotating drum (1) is installed.  The pan coating device (10) performs a precooling step, a spraying step, a first pause step (pause 1), a second pause step (pause 2), and a drying step.  In the precooling step, the spraying step, and the first pause step, the rotating drum (1) is cooled by spraying the cooling mist from the spray nozzle (81).  Fine water drops with an average particle diameter of 5-100 μm inclusive are used as the cooling mist.

Description

パンコーティング装置及びパンコーティング方法Pan coating apparatus and pan coating method
 本発明は、錠剤や粉粒体に対しコーティング処理を行うパン型のコーティング装置に関し、特に、糖衣コーティング時における、パン内面への糖衣液の付着を低減させたパンコーティング装置に関する。 The present invention relates to a pan-type coating apparatus that performs a coating process on tablets and powder particles, and more particularly, to a pan coating apparatus that reduces adhesion of sugar coating liquid to the inner surface of the bread during sugar coating.
 従来より、医薬品や食品等の製造装置として、回転ドラムを用いたコーティング装置が知られている。例えば、特許文献1には、多角形断面(ここでは、八角形)の回転ドラムを、水平軸線を中心に回転させる装置が示されている。このような回転ドラムは、コーティングパンとも呼ばれ、ドラム内部には、コーティング液を供給するスプレー装置が配置される。回転ドラム内に投入された粉粒体は、ドラムの回転に伴って転動する。転動する粉粒体の表面には、スプレー装置から、糖衣液等のコーティング液が噴霧される。コーティング液の噴霧と共に、回転ドラム内には、適宜、熱風や冷風が供給・排気され、コーティング層の形成や乾燥が促進される。 Conventionally, a coating apparatus using a rotating drum is known as a manufacturing apparatus for pharmaceuticals and foods. For example, Patent Document 1 discloses a device that rotates a rotary drum having a polygonal cross section (here, an octagon) around a horizontal axis. Such a rotating drum is also called a coating pan, and a spray device for supplying a coating liquid is disposed inside the drum. The granular material thrown into the rotating drum rolls as the drum rotates. A coating liquid such as a sugar coating liquid is sprayed from the spray device onto the surface of the rolling granular material. Along with the spraying of the coating liquid, hot air and cold air are appropriately supplied and exhausted into the rotating drum, and the formation and drying of the coating layer are promoted.
 このようなコーティング装置にて糖衣コーティング処理を行う場合は、まず、核となる被処理物(錠剤等、以下、代表して錠剤を取り上げる)を回転ドラム内に収容する。その後、回転ドラムを回転させつつ、ドラム内にコーティング液(糖衣液)やバインダ液を供給し、錠剤の外周に付着させる。コーティング処理中は、錠剤に対し、50~100°C程度の温風を適宜送給する。この温風により、糖衣液を錠剤表面にて蒸発乾固させ、コーティング層を形成する。そして、コーティング液を添加しては乾燥する操作を反復する。この反復操作により、錠剤外周にコーティング層を何層も積み重ね、糖衣層を形成する。 When performing the sugar coating process using such a coating apparatus, first, an object to be processed (tablets, etc., hereinafter, taking up tablets as a representative) is housed in a rotating drum. Thereafter, while rotating the rotating drum, a coating liquid (sugar coating liquid) or a binder liquid is supplied into the drum and adhered to the outer periphery of the tablet. During the coating process, warm air of about 50 to 100 ° C. is appropriately fed to the tablets. With this warm air, the sugar-coating liquid is evaporated and dried on the tablet surface to form a coating layer. Then, the coating liquid is added and dried. By repeating this operation, a number of coating layers are stacked on the outer periphery of the tablet to form a sugar coating layer.
 ところが、コーティング処理中は、回転ドラム自体も温風によって加温されるため、回転ドラム内面には、糖衣液が固化して付着する。この固化物がドラム内面から剥離し、製品に付着すると、微小な点状突起や凸部などが生じ、不良品の原因となる。このため、コーティング処理に際しては、回転ドラム内部を適宜清掃する必要がある。例えば、糖衣コーティングでは、ドラム内面への糖衣カス付着量が多くなった時点で回転ドラムを止め、付着したカスをドラム外へ排出する。 However, during the coating process, the rotating drum itself is also warmed by the warm air, so that the sugar coating liquid solidifies and adheres to the inner surface of the rotating drum. If this solidified material is peeled off from the drum inner surface and adheres to the product, minute dot-like projections or projections are generated, which causes defective products. For this reason, it is necessary to appropriately clean the inside of the rotating drum during the coating process. For example, in sugar coating, the rotating drum is stopped when the amount of sugar coating residue attached to the inner surface of the drum increases, and the attached residue is discharged out of the drum.
 しかしながら、このような清掃作業は、コーティング処理を中断して行うため、処理効率が低下すると共に、作業工数も増大する。そこで、回転ドラム内面への糖衣液の固化・付着を抑えるため、特許文献2には、回転ドラムの外側に、ドラム冷却用の噴射ノズルを設置した装置が記載されている。噴射ノズルは、回転ドラムに対し冷水を噴射し、糖衣コーティング処理の際に、回転ドラムを冷却する。これにより、特許文献2の装置では、ドラム内面への糖衣カスの付着量が低減し、処理効率や作業工数が改善される。
特開2007-203228号公報 特開2004-148292号公報 特開2007-160190号公報
However, since such a cleaning operation is performed by interrupting the coating process, the processing efficiency is lowered and the number of work steps is increased. Therefore, in order to suppress the solidification / adhesion of the sugar coating liquid on the inner surface of the rotating drum, Patent Document 2 describes an apparatus in which an injection nozzle for cooling the drum is installed outside the rotating drum. The spray nozzle sprays cold water onto the rotating drum, and cools the rotating drum during the sugar coating process. Thereby, in the apparatus of patent document 2, the adhesion amount of the sugar coating residue to a drum inner surface reduces, and processing efficiency and work man-hours are improved.
Japanese Unexamined Patent Publication No. 2007-203228 JP 2004-148292 A JP 2007-160190 A
 一方、近年、装置構成がシンプルでメンテナンスが容易なことから、ドラム外周に設けられる給排気用のジャケットを廃した、いわゆるジャケットレスタイプのコーティング装置が使用されてきている。このジャケットレスタイプの装置は、ドラムの軸方向端部の開口からエアを導入する。ドラム内に入り、錠剤層を通ったエアは、ドラム側部の所定部位から排出される。ドラム中央の直胴部は、パンチングメタル等の多孔板にて形成された全面パンチング構成となっており、ドラム全周が通気構造となっている。 On the other hand, in recent years, since the apparatus configuration is simple and maintenance is easy, so-called jacketless type coating apparatuses have been used in which the jacket for air supply / exhaust provided on the outer periphery of the drum is eliminated. This jacketless type apparatus introduces air from the opening at the axial end of the drum. The air that enters the drum and passes through the tablet layer is discharged from a predetermined portion on the side of the drum. The straight drum portion at the center of the drum has a full punching structure formed of a perforated plate such as punching metal, and the entire circumference of the drum has a ventilation structure.
 しかしながら、このような全面パンチングタイプの回転ドラムを備えたコーティング装置にて、特許文献2のように、ドラム外周に冷水を噴射すると、回転ドラムが通気構造となっているため、冷水がドラム内部に侵入するという問題が生じる。ドラム内部に冷却水が流入すると、錠剤が濡れてしまい、コーティング処理上好ましくない。この点、特許文献2の装置は、通気性のない回転ドラムを使用しているため、冷水をドラム外周に噴射しても、内部の錠剤には影響はない。しかし、前述のような全面パンチング構成のドラムでは、ドラム内部の被水は避けられない。このため、全面パンチングドラムを使用したジャケットレスタイプの装置は、構造がシンプルでメンテナンスが容易という利点を有しながら、我が国では余り広範には普及していないのが実情であった。 However, in such a coating apparatus equipped with a full punching type rotating drum, as in Patent Document 2, when cold water is sprayed on the outer periphery of the drum, the rotating drum has a ventilation structure. The problem of intrusion occurs. When cooling water flows into the drum, the tablet gets wet, which is not preferable for the coating process. In this respect, since the apparatus of Patent Document 2 uses a rotating drum that does not have air permeability, even if cold water is sprayed onto the outer periphery of the drum, there is no effect on the internal tablets. However, in the drum having the entire punching configuration as described above, the water inside the drum is unavoidable. For this reason, a jacketless type apparatus using a full-face punching drum has the advantage that it is simple in structure and easy to maintain, but has not been widely used in Japan.
 本発明の目的は、例えばジャケットレスタイプのコーティング装置のように、全面パンチング構成の回転ドラムを使用したコーティング装置において、コーティング処理時のドラム内面への糖衣カスの付着を抑え、処理効率や作業工数を改善することにある。 An object of the present invention is to suppress the adhesion of sugar coatings to the inner surface of a drum during coating processing in a coating device using a rotating drum having a full-surface punching configuration, such as a jacketless type coating device, and to improve processing efficiency and man-hours. Is to improve.
 本発明のパンコーティング装置は、ほぼ水平な回転軸線を中心に回転自在に設けられ、外周部の少なくとも一部に通気孔を有する回転ドラムと、前記回転ドラムを収容する筐体とを備えてなるパンコーティング装置であって、前記筐体内に設置され、前記回転ドラムの外側に微細な冷却ミストを含む冷却媒体を噴霧するドラム冷却手段を有することを特徴とする。 A pan coating apparatus according to the present invention includes a rotary drum that is rotatably provided about a substantially horizontal rotation axis and has a vent hole in at least a part of an outer peripheral portion thereof, and a housing that houses the rotary drum. The pan coating apparatus includes a drum cooling unit that is installed in the casing and sprays a cooling medium containing fine cooling mist on the outside of the rotating drum.
 本発明にあっては、筐体内に設置されたドラム冷却手段により、回転ドラムの外側に微細な冷却ミストを含む冷却媒体を噴霧し、回転ドラムの冷却を行う。冷却ミストは微細なため、この冷却ミストによりドラム内部に侵入する水分はごく僅かであり、通気孔を有する回転ドラムにミスト噴霧を行ってもドラム内部は湿潤しにくい。このため、全面パンチングドラムを使用したコーティング装置においてもドラムの直冷が可能となる。これにより、コーティング処理時にコーティング液の固化物がドラム内面に付着しにくくなり、ドラム清掃作業工数を削減でき、生産効率が改善される。 In the present invention, the cooling drum containing the fine cooling mist is sprayed on the outside of the rotating drum by the drum cooling means installed in the casing to cool the rotating drum. Since the cooling mist is fine, very little moisture enters the drum due to the cooling mist, and the inside of the drum is difficult to wet even if mist spraying is performed on the rotating drum having the vent holes. For this reason, the drum can be directly cooled even in the coating apparatus using the entire punching drum. This makes it difficult for the solidified coating liquid to adhere to the inner surface of the drum during the coating process, thereby reducing the number of drum cleaning operations and improving the production efficiency.
 前記パンコーティング装置において、前記冷却ミストとして、平均粒子径が5μm以上100μm以下の微細な水滴を使用しても良い。また、前記冷却媒体を前記回転ドラム内に設置したスプレーガンにより噴霧し、前記回転ドラムの外周部における前記冷却媒体の噴霧領域を好ましくは前記スプレーガン1個当たり直径50mm~400mm、より好ましくは直径300mm程度に設定しても良い。 In the pan coating apparatus, fine water droplets having an average particle diameter of 5 μm or more and 100 μm or less may be used as the cooling mist. Further, the cooling medium is sprayed by a spray gun installed in the rotary drum, and the spray area of the cooling medium in the outer peripheral portion of the rotary drum is preferably 50 mm to 400 mm in diameter per spray gun, more preferably the diameter. You may set to about 300 mm.
 一方、本発明のパンコーティング方法は、ほぼ水平な回転軸線を中心に回転自在に設けられ、外周部の少なくとも一部に通気孔を有する回転ドラムと、前記回転ドラムを収容する筐体と、前記筐体内に設置され、前記回転ドラムの外側に対し微細な冷却ミストを含む冷却媒体を噴霧するドラム冷却手段とを備えてなるパンコーティング装置において、前記回転ドラム内にコーティング液を供給して前記回転ドラム内の被処理物に対しコーティング処理を行うパンコーティング方法であって、(a)前記回転ドラムに対する給排気を行うことなく、前記回転ドラムの外側に前記冷却媒体を噴霧し前記回転ドラムを冷却する予冷工程、(b)前記回転ドラムに対する給排気を行うことなく、前記回転ドラムを回転させつつ前記被処理物に対して前記コーティング液を噴霧するスプレー工程、(c)前記回転ドラムに対する給排気を行うことなく前記回転ドラムを回転させ、前記被処理物上に前記コーティング液を延展させるポーズ工程、(d)前記回転ドラムの給排気を行いつつ前記回転ドラムを回転させ、前記被処理物上の前記コーティング液を乾燥固化させる乾燥工程、の各工程を有することを特徴とする。 On the other hand, the pan coating method of the present invention is provided so as to be rotatable about a substantially horizontal rotation axis, and has a rotary drum having a vent hole in at least a part of the outer peripheral portion, a housing for housing the rotary drum, In a pan coating apparatus, which is provided in a casing and includes a drum cooling means for spraying a cooling medium containing fine cooling mist to the outside of the rotating drum, a coating liquid is supplied into the rotating drum to rotate the rotating drum. A pan coating method for performing a coating process on an object to be processed in a drum, wherein (a) the cooling medium is sprayed on the outer side of the rotating drum without supplying and exhausting air to the rotating drum to cool the rotating drum. (B) without rotating the rotating drum without supplying and exhausting the rotating drum; A spraying step of spraying a coating liquid; (c) a pause step of rotating the rotating drum without supplying and exhausting the rotating drum to spread the coating liquid on the object to be treated; and (d) a rotating drum. It has each process of the drying process which rotates the said rotating drum, supplying and exhausting, and drying and solidifying the said coating liquid on the said to-be-processed object.
 本発明にあっては、予冷工程にて回転ドラムを冷却した状態でスプレー工程を実施するので、スプレー工程時にコーティング液の固化物がドラム内面に付着しにくくなる。また、これらの(a)~(d)の工程を繰り返し実施する場合も、乾燥工程にて暖められた回転ドラムが予冷工程にて冷却されるので、次のスプレー工程時に短時間で移行することができ、処理時間が短縮される。さらに、微細な冷却ミストを含む冷却媒体にて回転ドラムを冷却するため、この冷却ミストによりドラム内部に侵入する水分はごく僅かであり、通気孔を有する回転ドラムにミスト噴霧を行ってもドラム内部は湿潤しにくい。このため、全面パンチングドラムを使用したコーティング装置においてもドラムの直冷が可能となる。 In the present invention, since the spraying process is performed with the rotating drum cooled in the precooling process, the solidified coating liquid is less likely to adhere to the drum inner surface during the spraying process. Also, when these steps (a) to (d) are repeated, the rotating drum warmed in the drying step is cooled in the pre-cooling step, so that it can be transferred in a short time during the next spraying step. Processing time is reduced. Furthermore, since the rotating drum is cooled by a cooling medium containing fine cooling mist, the moisture entering the drum by the cooling mist is very little, and even if mist spraying is performed on the rotating drum having a vent, Is difficult to wet. For this reason, the drum can be directly cooled even in the coating apparatus using the entire punching drum.
 前記パンコーティング方法において、前記予冷工程に加え、前記スプレー工程においても、前記回転ドラムの外側に前記冷却媒体を噴霧しても良い。これにより、スプレー工程中も回転ドラムが冷却され、スプレー工程時におけるコーティング液の固化物付着が抑えられる。また、前記予冷工程に加え、前記スプレー工程及び前記ポーズ工程においても、前記回転ドラムの外側に前記冷却媒体を噴霧しても良い。これにより、スプレー工程中やポーズ工程中も回転ドラムが冷却され、スプレー工程時やポーズ工程時におけるコーティング液の固化物付着が抑えられる。なお、スプレー工程やポーズ工程のように、乾燥エアが通気されておらず、回転ドラム内部が高湿度状態にあるとき冷却媒体を噴霧すれば、ミスト噴霧によりドラム内部に水分が侵入してもその影響はほとんどない。 In the pan coating method, in addition to the precooling step, the cooling medium may be sprayed to the outside of the rotating drum in the spraying step. Thereby, a rotating drum is cooled also during a spraying process, and solidified substance adhesion of the coating liquid at the time of a spraying process is suppressed. In addition to the precooling step, the cooling medium may be sprayed to the outside of the rotating drum also in the spraying step and the pause step. Thereby, the rotating drum is cooled during the spraying process and the pause process, and the solidified product adherence of the coating liquid during the spray process and the pause process is suppressed. Note that if the cooling medium is sprayed when dry air is not ventilated and the inside of the rotating drum is in a high humidity state as in the spraying process or the pause process, even if moisture enters the drum due to mist spraying. There is almost no impact.
 前記パンコーティング方法において、前記冷却ミストとして、平均粒子径が5μm以上100μm以下の微細な水滴を使用しても良い。また、前記回転ドラムの外周部における前記冷却媒体の噴霧領域を好ましくは前記ドラム冷却手段1個当たり直径50mm~400mm、より好ましくは直径300mm程度に設定しても良い。 In the pan coating method, fine water droplets having an average particle diameter of 5 μm or more and 100 μm or less may be used as the cooling mist. In addition, the spray area of the cooling medium in the outer peripheral portion of the rotating drum may preferably be set to a diameter of 50 mm to 400 mm, more preferably about 300 mm per drum cooling means.
 本発明のパンコーティング装置によれば、ほぼ水平な回転軸線を中心に回転自在に設けられ、外周部の少なくとも一部に通気孔を有する回転ドラムを備えたパンコーティング装置にて、回転ドラムを収容する筐体内に、回転ドラムの外側に微細な冷却ミストを含む冷却媒体を噴霧するドラム冷却手段を設置したので、冷却ミストによって回転ドラムを直接冷却することが可能となる。これにより、コーティング処理時にコーティング液の固化物がドラム内面に付着しにくくなり、ドラム清掃作業工数を削減でき、生産効率が改善される。また、冷却ミストは微細なため、この冷却ミストによりドラム内部に侵入する水分はごく僅かである。従って、通気孔を有する回転ドラムにミスト噴霧を行ってもドラム内部は湿潤しにくく、全面パンチングタイプの回転ドラムを使用したコーティング装置においてもドラムの直冷が可能となる。 According to the pan coating apparatus of the present invention, the rotating drum is accommodated in the pan coating apparatus provided with a rotating drum that is provided so as to be rotatable about a substantially horizontal rotation axis and has a vent hole in at least a part of the outer peripheral portion. Since the drum cooling means for spraying the cooling medium containing the fine cooling mist on the outside of the rotating drum is installed in the casing, the rotating drum can be directly cooled by the cooling mist. This makes it difficult for the solidified coating liquid to adhere to the inner surface of the drum during the coating process, thereby reducing the number of drum cleaning operations and improving the production efficiency. In addition, since the cooling mist is fine, very little moisture enters the drum due to the cooling mist. Therefore, even if mist spraying is performed on a rotating drum having a vent hole, the inside of the drum is difficult to wet, and the drum can be directly cooled even in a coating apparatus using a full-punch type rotating drum.
 本発明のパンコーティング方法によれば、ほぼ水平な回転軸線を中心に回転自在に設けられ、外周部の少なくとも一部に通気孔を有する回転ドラムを備えたパンコーティング装置にて、回転ドラムを収容する筐体内に、回転ドラムの外側に微細な冷却ミストを含む冷却媒体を噴霧するドラム冷却手段を設置し、当該装置において、給排気を行うことなく回転ドラムに冷却媒体を噴霧する予冷工程と、回転ドラムに給排気を行うことなくドラムを回転させつつ被処理物に対してコーティング液を噴霧するスプレー工程と、回転ドラムに対する給排気を行うことなくドラムを回転させるポーズ工程と、回転ドラムの給排気を行いつつ回転ドラムを回転させる乾燥工程と、を実施するようにしたので、予冷工程にて回転ドラムが冷却された状態でスプレー工程を実施でき、スプレー工程時にてコーティング液の固化物がドラム内面に付着するのを抑えることができる。また、これらの工程を繰り返し実施する場合も、乾燥工程にて暖められた回転ドラムが予冷工程にて冷却されるので、次のスプレー工程時に短時間で移行することができ、処理時間が短縮される。さらに、微細な冷却ミストを含む冷却媒体にて回転ドラムを冷却するため、この冷却ミストによりドラム内部に侵入する水分はごく僅かである。従って、通気孔を有する回転ドラムにミスト噴霧を行ってもドラム内部は湿潤しにくく、全面パンチングタイプの回転ドラムを使用したコーティング装置においてもドラムの直冷が可能となる。 According to the pan coating method of the present invention, a rotating drum is accommodated in a pan coating apparatus provided with a rotating drum that is provided to be rotatable about a substantially horizontal rotation axis and has a vent hole in at least a part of the outer peripheral portion. A drum cooling means for spraying a cooling medium containing fine cooling mist on the outside of the rotating drum, and a pre-cooling step for spraying the cooling medium on the rotating drum without supplying and exhausting in the apparatus; A spraying process for spraying the coating liquid onto the workpiece while rotating the drum without supplying / exhausting the rotating drum, a pause process for rotating the drum without supplying / exhausting the rotating drum, and a supply of the rotating drum Since the drying process of rotating the rotating drum while exhausting is performed, the rotating drum is cooled in the precooling process. Can implement play process, solidification of the coating liquid can be prevented from adhering to the inner surface of the drum at the time of spraying process. Also, when these steps are repeated, the rotating drum heated in the drying step is cooled in the pre-cooling step, so that it can be transferred in a short time during the next spraying step, and the processing time is shortened. The Furthermore, since the rotating drum is cooled with a cooling medium containing fine cooling mist, the moisture entering the drum by the cooling mist is very small. Therefore, even if mist spraying is performed on a rotating drum having a vent hole, the inside of the drum is difficult to wet, and the drum can be directly cooled even in a coating apparatus using a full-punch type rotating drum.
本発明の一実施例であるパンコーティング装置の構成を示す右側面図である。It is a right view which shows the structure of the pan coating apparatus which is one Example of this invention. 図1のパンコーティング装置の正面図である。It is a front view of the pan coating apparatus of FIG. 図1のパンコーティング装置の平面図(上面図)である。It is a top view (top view) of the pan coating apparatus of FIG. (a)は回転ドラムの側面図、(b)は回転ドラム内に設置された立体通気バッフルの構成を示す説明図である。(A) is a side view of a rotating drum, (b) is explanatory drawing which shows the structure of the three-dimensional ventilation baffle installed in the rotating drum. チャンバドアを開いた状態を示す平面図である。It is a top view which shows the state which opened the chamber door. チャンバドアを開いた状態の正面図である。It is a front view of the state which opened the chamber door. (a)は風向板の正面図、(b)はその断面図である。(A) is a front view of a wind direction board, (b) is the sectional drawing. マルチファンクションユニットの動作を示す説明図である。It is explanatory drawing which shows operation | movement of a multifunction unit. マルチファンクションユニットの正面図である。It is a front view of a multifunction unit. マルチファンクションユニットの上下動機構の構成を示す説明図である。It is explanatory drawing which shows the structure of the vertical movement mechanism of a multifunction unit. 手動によるマルチムーブ機構の正面図である。It is a front view of a manual multi-move mechanism. 図11のマルチムーブ機構の側面図である。It is a side view of the multi-moving mechanism of FIG. モータ駆動によるマルチムーブ機構の側面図である。It is a side view of the multi move mechanism by a motor drive. (a)は当該コーティング装置における糖衣処理工程を示す説明図、(b)は(a)の各工程における給排気操作や蒸散ミスト操作、ミスト冷却操作の有無を示す一覧表である。(A) is explanatory drawing which shows the sugar-coating process process in the said coating apparatus, (b) is a table | surface which shows the presence or absence of the air supply / exhaust operation, transpiration mist operation, and mist cooling operation in each process of (a).
 1  回転ドラム           2  筐体
 2a 前壁              2b 上面
 3  錠剤(被処理物)        4  胴部
 5  コニカル部           6  通気孔
 7  前面開口部           8  エンドプレート
 9  回転軸            10  パンコーティング装置
11  チャンバドア         12  ヒンジ
13  給気チャンバ         13a 給気チャンバ正面内壁
14  監視窓            15  点検扉
16  グリップバー         17  製品排出口
18  給気孔            19  給気ダクト
21  給気口            22  風向板
23  枠体             24  ルーバ
25  フロントカバー        26  バッフル
27  通気孔            28  バッフル取付孔
29  ドラム室           30  シンク
31  スプレーガン         31a 糖衣コーティング用スプレーガン
31b フィルムコーティング用スプレーガン
32  マルチファンクションユニット 33  支持ホルダ
34a ヒンジ            34b ヒンジ
35  支持アーム          35a 上管部
35b 下管部            35c 接続口
36  ユニットカバー        37  アームガイド
38  ブラケット          39  エアシリンダ
40  ブラケット          41  マルチムーブ機構
41a 上下動機構          41b 左右動機構
42  マルチムーブ機構       43  ブラケット
44  上下動ベース         45  シャフトホルダ
46a,46b  ガイドブロック    47  ナットブロック
48  ガイドロッド         49  左右動ベース
51  シャフトホルダ        52  ネジロッド
53  ネジホルダ          54  ネジホルダ
55a,55b  ギア         56  上下動用ツマミ
57  シャフトホルダ        58a,58b  ガイドブロック
59  ナットブロック        60  ガイドロッド
61  ユニットベース        62  シャフトホルダ
63  ネジロッド          64  ネジホルダ
65  ネジホルダ          66a,66b  ギア
67  左右動用ツマミ        68  上下動用モータ
69  左右動用モータ        71  排気ダクト
72  シールダクト         73  排気口
74  上部ダクト          75  蒸散ミスト排気口
76  蒸散ミスト吸気口       81  スプレーノズル
81a 胴部用スプレーノズル     81b コニカル部用スプレーノズル
82  コントロールパネル      H   上方位置
L   下方位置           O   回転軸線
θ   角度
DESCRIPTION OF SYMBOLS 1 Rotating drum 2 Housing | casing 2a Front wall 2b Upper surface 3 Tablet (to-be-processed object) 4 Body part 5 Conical part 6 Vent hole 7 Front opening part 8 End plate 9 Rotating shaft 10 Pan coating apparatus 11 Chamber door 12 Hinge 13 Air supply chamber 13a Air supply chamber front inner wall 14 Monitoring window 15 Inspection door 16 Grip bar 17 Product discharge port 18 Air supply hole 19 Air supply duct 21 Air supply port 22 Airflow direction plate 23 Frame body 24 Louver 25 Front cover 26 Baffle 27 Vent hole 28 Baffle mounting hole 29 Drum chamber 30 Sink 31 Spray gun 31a Spray gun 31b for sugar coating 31b Spray gun 32 for film coating Bifunctional unit 33 Support holder 34a Hinge 34b Hinge 35 Support arm 35a Upper tube portion 35b Lower tube portion 35c Connection port 36 Unit cover 37 Arm guide 38 Bracket 39 Air cylinder 40 Bracket 41 Multi-moving mechanism 41a Vertical movement mechanism 41b Left-right movement mechanism 42 Multi-moving mechanism 43 Bracket 44 Vertical movement base 45 Shaft holder 46a, 46b Guide block 47 Nut block 48 Guide rod 49 Left / right movement base 51 Shaft holder 52 Screw rod 53 Screw holder 54 Screw holder 55a, 55b Gear 56 Vertical movement knob 57 Shaft holder 58a, 58b Guide block 59 Nut Block 60 Guide rod 61 Unit base 62 Shaft holder 63 Screw rod 64 Screw holder 65 Screw holder 66a, 66b Gear 67 Left / right movement knob 68 Vertical movement motor 69 Left / right movement motor 71 Exhaust duct 72 Seal duct 73 Exhaust port 74 Upper duct 75 Evaporation mist exhaust port 76 Transpiration mist inlet 81 Spray nozzle 81a Body spray nozzle 81b Conical spray nozzle 82 Control panel H Upper position L Lower position O Rotation axis θ Angle
 以下、本発明の実施例を図面に基づいて詳細に説明する。図1は本発明の一実施例であるパンコーティング装置10(以下、コーティング装置10と略記する)の構成を示す右側面図、図2はその正面図、図3は平面図(上面図)である。図1の装置は、いわゆる全面パンチングタイプの回転ドラムを使用した、ジャケットレスタイプのコーティング装置である。コーティング装置10では、回転ドラム(コーティングパン、以下、ドラムと略記する)1内に錠剤等の被処理物を収容する。そして、ドラム内の被処理物にコーティング液を噴霧することにより、被処理物のコーティング処理を行う。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 is a right side view showing a configuration of a pan coating apparatus 10 (hereinafter abbreviated as a coating apparatus 10) according to an embodiment of the present invention, FIG. 2 is a front view thereof, and FIG. 3 is a plan view (top view). is there. The apparatus shown in FIG. 1 is a jacketless type coating apparatus using a so-called full punching type rotating drum. In the coating apparatus 10, an object to be processed such as a tablet is accommodated in a rotating drum 1 (coating pan, hereinafter abbreviated as drum) 1. And a coating process of the to-be-processed object is performed by spraying a coating liquid on the to-be-processed object in a drum.
 図1~4に示すように、コーティング装置10では、筐体2の中央部に、ドラム1が回転自在に設置されている。ドラム1は、ほぼ水平な回転軸線Oを中心に回転する。ドラム1の内部には、ガムやチョコレート、錠剤等の被処理物が投入される。なお、以下では、被処理物の代表として錠剤を取り上げ、ドラム1内に投入された錠剤3に対するコーティング処理を例に取って本発明の実施例を説明する。 As shown in FIGS. 1 to 4, in the coating apparatus 10, the drum 1 is rotatably installed at the center of the casing 2. The drum 1 rotates about a substantially horizontal rotation axis O. An object to be processed such as gum, chocolate, or tablet is placed inside the drum 1. In the following, an embodiment of the present invention will be described by taking a tablet as a representative of the object to be processed and taking a coating process for the tablet 3 placed in the drum 1 as an example.
 一般に、回転軸線が水平に対して傾斜したドラム(傾斜パン)は、水平軸回りに回転するドラムよりも錠剤の収容量が大きく、処理量も多くなる。その反面、傾斜ドラムでは、ドラム内の錠剤に重力による分級が生じるため、製品間におけるコーティングのバラツキが大きくなり、精密なコーティング処理には不向きである。また、ドラム内への錠剤の充填率は高くなるものの、収容した錠剤の層が高くなり、錠剤の自重も大きくなる。このため、原料錠剤等に与えるダメージも大きくなる。その点、水平回転型のドラムは、これらの問題が少なく、高品質のコーティング処理には好適である。 Generally, a drum (tilt pan) whose rotation axis is inclined with respect to the horizontal has a larger amount of tablets and a larger processing amount than a drum that rotates around the horizontal axis. On the other hand, in the inclined drum, since the tablets in the drum are classified by gravity, the coating varies between products, which is not suitable for precise coating processing. Moreover, although the filling rate of the tablet in a drum becomes high, the layer of the accommodated tablet becomes high and the tablet's own weight also becomes large. For this reason, the damage given to a raw material tablet etc. also becomes large. In this respect, the horizontal rotation type drum has less of these problems and is suitable for high-quality coating processing.
 図4(a)は、ドラム1の側面図である。ドラム1は、円筒形の胴部4と、胴部4の両端に形成された円錐台状のコニカル部5とを備えている。胴部4は、ステンレス製の多孔板にて形成されている。胴部4の外周は、多数個の通気孔6により通気可能となっている。コニカル部5は、孔のないステンレス製板材にて形成されている。コニカル部5の一端側には、前面開口部7が形成されている。他端側は、エンドプレート8にて閉鎖されており、回転軸9が取り付けられる。 FIG. 4A is a side view of the drum 1. The drum 1 includes a cylindrical body portion 4 and a truncated cone-shaped conical portion 5 formed at both ends of the body portion 4. The trunk | drum 4 is formed with the perforated plate made from stainless steel. The outer periphery of the trunk portion 4 can be ventilated by a large number of vent holes 6. The conical part 5 is formed of a stainless steel plate material having no holes. A front opening 7 is formed on one end side of the conical portion 5. The other end side is closed by an end plate 8, and a rotating shaft 9 is attached.
 ドラム1の内側には、錠剤の転動流を攪乱し、混合撹拌効率を高めるため、バッフル26が設置されている。図4(b)は、バッフル26の構成を示す説明図である。バッフル26もまた、多数の通気孔27を備えたステンレス製の多孔板にて形成されている。図4(b)に示すように、バッフル26は、断面略三角形の山型に形成されている。バッフル26は、胴部4に形成されたバッフル取付孔28に固定されている。バッフル取付孔28は、長方形の開口である。バッフル取付孔28の周縁には、バッフル26の底縁部が溶接される。バッフル26は、ドラム1内に突出配置され、これにより、通気性のある立体バッフルが、ドラム1の内側に立設される。 Inside the drum 1, a baffle 26 is installed in order to disturb the tumbling flow of the tablet and increase the mixing and stirring efficiency. FIG. 4B is an explanatory diagram showing the configuration of the baffle 26. The baffle 26 is also formed of a stainless perforated plate having a large number of air holes 27. As shown in FIG. 4B, the baffle 26 is formed in a mountain shape with a substantially triangular cross section. The baffle 26 is fixed to a baffle mounting hole 28 formed in the trunk portion 4. The baffle mounting hole 28 is a rectangular opening. The bottom edge of the baffle 26 is welded to the periphery of the baffle mounting hole 28. The baffle 26 is disposed so as to protrude into the drum 1, whereby a breathable three-dimensional baffle is erected inside the drum 1.
 このように、バッフル26自体を立体通気構造とすると、錠剤の混合撹拌の促進のみならず、処理気体の通気ロスを無くすことができる。すなわち、通気構造ではないバッフルの場合、ドラム内から処理気体を排気する際、バッフル部分が障壁となって通気が妨げられ、排気に脈動が生じる場合がある。その点、当該コーティング装置10では、バッフル26が通気構造のため、エアの流通を妨げることがなく、排気の脈動も抑えられる。従って、ジャケットレス構造による通気エアの脈動低減効果を、さらに向上させることができ、スプレーパターンを乱すことなく、コーティング処理を行うことが可能となる。また、バッフル26により、ドラム1の放熱面積が拡大すると共に、後述するミスト冷却によって、バッフル26と胴部4が均一に冷却されるため、ドラム冷却効率も向上する。 Thus, when the baffle 26 itself has a three-dimensional ventilation structure, not only the mixing and stirring of the tablet can be promoted, but also the loss of ventilation of the processing gas can be eliminated. That is, in the case of a baffle that does not have a ventilation structure, when the processing gas is exhausted from the inside of the drum, the baffle portion may become a barrier to prevent ventilation, and pulsation may occur in the exhaust. In that regard, in the coating apparatus 10, the baffle 26 has a ventilation structure, so that air circulation is not hindered and exhaust pulsation can be suppressed. Therefore, the effect of reducing the pulsation of the ventilation air by the jacketless structure can be further improved, and the coating process can be performed without disturbing the spray pattern. Further, the baffle 26 increases the heat radiation area of the drum 1, and the baffle 26 and the body 4 are uniformly cooled by mist cooling described later, so that the drum cooling efficiency is also improved.
 ドラム1の図1において右側には、電動のドラム駆動モータを用いた、図示しないドラム回転機構が配置されている。ドラム1の右端側(他端側)には、前述のように、回転軸9が固定されている。回転軸9には、図示しないスプロケットが取り付けられている。スプロケットは、チェーンを介して、筐体2内に設置された、モータ側のスプロケットと接続されている。モータを回転させると、その回転に伴ってドラム1がチェーン駆動され、回転軸線Oを中心に回転する。なお、ドラム1の図1,4において左端側は、図示しないローラによって支持されている。 A drum rotation mechanism (not shown) using an electric drum drive motor is disposed on the right side of the drum 1 in FIG. As described above, the rotary shaft 9 is fixed to the right end side (the other end side) of the drum 1. A sprocket (not shown) is attached to the rotary shaft 9. The sprocket is connected to a motor-side sprocket installed in the housing 2 via a chain. When the motor is rotated, the drum 1 is chain-driven along with the rotation, and rotates about the rotation axis O. 1 and 4, the left end side of the drum 1 is supported by a roller (not shown).
 筐体2内は、ドラム1を収容するドラム室29が設けられた二重構造となっている。ドラム室29の下部には、シンク30が設けられている。シンク30は、底部に図示しないドレーン口を備えた水密構造となっており、内部に水等の洗浄液を貯留できる。コーティング装置10を洗浄する際には、シンク30内に洗浄液を溜め、そこでドラム1を回転させ、ドラム内外を溜め洗いする。ドラム洗浄後は、前述のドレーン口より洗浄液を排出し、適宜、濯ぎや乾燥等を行う。 The housing 2 has a double structure in which a drum chamber 29 for accommodating the drum 1 is provided. A sink 30 is provided below the drum chamber 29. The sink 30 has a watertight structure with a drain port (not shown) at the bottom, and can store a cleaning liquid such as water therein. When cleaning the coating apparatus 10, the cleaning liquid is stored in the sink 30, where the drum 1 is rotated and the inside and outside of the drum are stored and washed. After the drum cleaning, the cleaning liquid is discharged from the drain port described above, and rinsing or drying is performed as appropriate.
 筐体2の正面(図1において左側、図2参照)は、3分割構造となっている。筐体正面の中央には、チャンバドア11が配置されている。チャンバドア11は、900mm×1100mm×200mm程度の直方体状の箱形部材である。チャンバドア11は、ヒンジ12によって、筐体2に開閉自在に支持されている。チャンバドア11は、筐体2の前壁2a側の面が開放された箱形となっている。チャンバドア11の内部には、給気チャンバ13が形成されている。給気チャンバ13は、ドラム1の前面開口部7の前段に配置される。給気チャンバ13の前面開口部7に対向する断面積は、前面開口部7(内径約500mm)の面積に対して約5倍(2倍以上が好ましく、筐体サイズを考慮すると8倍程度までが好ましい)となっている。チャンバドア11の正面側は曲面となっており、それに伴って給気チャンバ13の正面内壁13aも曲面となっている。これにより、意匠上特徴のある外観を創出すると共に、給気チャンバ13内の容積が拡大する。 The front surface of the housing 2 (left side in FIG. 1, see FIG. 2) has a three-part structure. A chamber door 11 is disposed in the center of the front of the housing. The chamber door 11 is a rectangular parallelepiped box-shaped member of about 900 mm × 1100 mm × 200 mm. The chamber door 11 is supported by the housing 2 by a hinge 12 so as to be freely opened and closed. The chamber door 11 has a box shape in which the surface on the front wall 2a side of the housing 2 is opened. An air supply chamber 13 is formed inside the chamber door 11. The air supply chamber 13 is disposed in front of the front opening 7 of the drum 1. The cross-sectional area facing the front opening 7 of the air supply chamber 13 is about 5 times (preferably twice or more, preferably about 8 times the area of the front opening 7 (inner diameter: about 500 mm), considering the case size. Is preferable). The front side of the chamber door 11 is a curved surface, and accordingly, the front inner wall 13a of the air supply chamber 13 is also a curved surface. Thereby, while creating the external appearance with the design characteristic, the volume in the air supply chamber 13 is expanded.
 チャンバドア11の正面にはさらに、中央に監視窓14が設けられた点検扉15が取り付けられている。点検扉15の両側には、上下方向に延びるグリップバー16が取り付けられている。また、チャンバドア11の下部には、処理完了後の製品を取り出すための製品排出口17が取り付けられている。当該コーティング装置10では、点検扉15の両側に配したグリップバー16により、正面に従来のコーティング装置にないH型のデザインを構成し、意匠上のアクセントを形成している(図2参照)。 Further, an inspection door 15 provided with a monitoring window 14 in the center is attached to the front of the chamber door 11. On both sides of the inspection door 15, grip bars 16 extending in the vertical direction are attached. Further, a product discharge port 17 for taking out the product after the completion of processing is attached to the lower portion of the chamber door 11. In the coating apparatus 10, the grip bars 16 arranged on both sides of the inspection door 15 constitute an H-shaped design that does not exist in the conventional coating apparatus on the front surface, and design accents are formed (see FIG. 2).
 チャンバドア11は、筐体2に、右開きにて取り付けられている。チャンバドア11は、チャンバ前面のグリップバー16を持って、装置正面側から開放できる。図5は、チャンバドア11を開いた状態を示す平面図、図6は、チャンバドアを開いた状態でのコーティング装置10の正面図である。図6に示すように、チャンバドア11を開くと、筐体前壁2aが露出し、ドラム1の端部の前面開口部7が開口した状態となる。筐体前壁2aの前面開口部7の上方にはさらに、給気孔18が設けられている。コーティング装置10は、内部給気構造を採用しており、給気孔18は、筐体2内に配された給気ダクト19を介して、筐体上面2bに設けられた給気口21と連通している。図1に示すように、コーティング装置10では、筐体2内のドラムコニカル部5の上方に形成された空きスペースに、給気ダクト19が屈曲配置されているため、装置が小型化されると共に、屈曲ダクトによってエアの流速が低下する。 The chamber door 11 is attached to the housing 2 by opening right. The chamber door 11 has a grip bar 16 on the front surface of the chamber and can be opened from the front side of the apparatus. FIG. 5 is a plan view showing a state in which the chamber door 11 is opened, and FIG. 6 is a front view of the coating apparatus 10 in a state in which the chamber door is opened. As shown in FIG. 6, when the chamber door 11 is opened, the housing front wall 2 a is exposed and the front opening 7 at the end of the drum 1 is opened. An air supply hole 18 is further provided above the front opening 7 of the housing front wall 2a. The coating apparatus 10 employs an internal air supply structure, and the air supply hole 18 communicates with an air supply port 21 provided in the upper surface 2b of the housing via an air supply duct 19 disposed in the housing 2. is doing. As shown in FIG. 1, in the coating apparatus 10, since the air supply duct 19 is bent and disposed in an empty space formed above the drum conical portion 5 in the housing 2, the apparatus is downsized. The air flow rate is lowered by the bent duct.
 給気孔18の前面には、風向板22が取り付けられている。図7(a)は、風向板22の正面図、同(b)は断面図である。風向板22は、図7(b)の右側を風上側として、給気孔18に取り付けられる。図7(a)に示すように、風向板22は、円筒状の枠体23(例えば、内径200mm)を有している。枠体23の内側には、複数個のルーバ24(例えば、幅30mm)が溶接固定されている。ルーバ24は、枠体端面に対して、例えば60°傾斜させて取り付けられている。給気口21から供給されたエア(乾燥空気)は、風向板22によって下方に整流され、給気孔18から排出される。 A wind direction plate 22 is attached to the front surface of the air supply hole 18. FIG. 7A is a front view of the wind direction plate 22, and FIG. The wind direction plate 22 is attached to the air supply hole 18 with the right side of FIG. As shown in FIG. 7A, the wind direction plate 22 has a cylindrical frame body 23 (for example, an inner diameter of 200 mm). A plurality of louvers 24 (for example, a width of 30 mm) are fixed to the inside of the frame body 23 by welding. The louver 24 is attached with an inclination of 60 °, for example, with respect to the end face of the frame. The air (dry air) supplied from the air supply port 21 is rectified downward by the wind direction plate 22 and discharged from the air supply hole 18.
 コーティング装置10では、チャンバドア11を閉じると、ドラム1の前面開口部7が給気チャンバ13に対向・連通する。従って、給気口21に供給されたエアは、風向板22にて整流されつつ、給気チャンバ13内に流入する。そして、給気チャンバ13から、前面開口部7を介して、ドラム1内に供給される。すなわち、コーティング装置10は、給気ダクト19から、大容積の給気チャンバ13を介して、ドラム1への給気を行う。このため、大風量通気を行っても、ドラム内に供給されるエアの流速を十分に低下・安定させることができる。 In the coating apparatus 10, when the chamber door 11 is closed, the front opening 7 of the drum 1 faces and communicates with the air supply chamber 13. Therefore, the air supplied to the air supply port 21 flows into the air supply chamber 13 while being rectified by the wind direction plate 22. Then, the air is supplied from the air supply chamber 13 into the drum 1 through the front opening 7. That is, the coating apparatus 10 supplies air to the drum 1 from the air supply duct 19 through the large volume air supply chamber 13. For this reason, the flow rate of the air supplied into the drum can be sufficiently lowered and stabilized even when a large amount of air is ventilated.
 このように、給気ダクト19から供給されるエアに対し、給気チャンバ13は緩衝部(バッファ)として作用する。すなわち、給気チャンバ13により、エアの流速が低下すると共に、前面開口部7における流速も断面全体で均一化される。また、コーティング装置10では、給気チャンバ13の正面内壁13aが湾曲形状のため、給気ダクト19からチャンバ内に供給されたエアは、給気孔18に対向する曲面状の正面内壁13aに当たって拡散され、マイルドな気流となる。加えて、当該装置では、給気孔18に風向板22が取り付けられているので、給気チャンバ13に流入する段階でも流速が抑えられ、流れも整えられる。このため、給気チャンバ13による緩衝効果も、より高められる。従って、コーティング装置10では、従来機に比して給気がマイルドとなり、かつ、均一な流速、流量で錠剤にエアが供給され、排気される。 Thus, the air supply chamber 13 acts as a buffer portion (buffer) for the air supplied from the air supply duct 19. That is, the air supply chamber 13 reduces the air flow rate and also makes the flow rate in the front opening 7 uniform over the entire cross section. In the coating apparatus 10, since the front inner wall 13 a of the air supply chamber 13 is curved, the air supplied from the air supply duct 19 into the chamber hits the curved front inner wall 13 a facing the air supply hole 18 and is diffused. It becomes a mild airflow. In addition, in the apparatus, since the airflow direction plate 22 is attached to the air supply hole 18, the flow velocity is suppressed and the flow is adjusted even when it flows into the air supply chamber 13. For this reason, the buffer effect by the air supply chamber 13 is further enhanced. Therefore, in the coating apparatus 10, the air supply is milder than that in the conventional apparatus, and air is supplied to the tablet at a uniform flow rate and flow rate, and is exhausted.
 ここで、従来のコーティング装置のように、ドラム開口部に給気ダクトを接続してエア供給を行うと、ドラム内に供給されるエアの流速が不均一となる。コーティング装置において給気に乱れが生じると、給気の偏在により、コーティング液のスプレーミストの流れに乱れが生じる。スプレーミストに乱れが生じると、錠剤に均一にスプレーできないのみならず、錠剤に達する前にスプレーミストが乾燥し、この乾燥ミストがドラムに付着して汚れが生じてしまう。エアの流速を十分に低下させ安定させるには、軸方向に長い直胴部をドラム開口部に設ける必要がある。直胴部が長いと、ドラムの口元から製品層までの距離が長くなり、作業性が著しく悪くなると共に、装置自体も大型化する。 Here, as in a conventional coating apparatus, when air supply is performed by connecting an air supply duct to the drum opening, the flow rate of air supplied into the drum becomes non-uniform. If the supply air is disturbed in the coating apparatus, the flow of the spray mist of the coating liquid is disturbed due to the uneven distribution of the supply air. When the spray mist is disturbed, not only can the tablets be sprayed uniformly, but also the spray mist dries before reaching the tablets, and the dry mist adheres to the drum and causes dirt. In order to sufficiently reduce and stabilize the air flow rate, it is necessary to provide a straight body portion that is long in the axial direction at the drum opening. When the straight body is long, the distance from the mouth of the drum to the product layer becomes long, workability is remarkably deteriorated, and the apparatus itself is enlarged.
 その点、当該コーティング装置10では、気流の安定により、ドラム内にてスプレーパターンを乱すことなくコーティング処理を行うことができる。このため、コーティングムラが減少し、製品品質が向上する。また、コーティングダストの飛散も少なくなり、ドラム清掃工数も削減できる。さらに、気流安定化のための長い直胴部が不要なため、ドラムの口元(前面開口部7)から製品層までの距離も短くでき、作業性が改善されると共に、装置が小型化される。加えて、投影面積の大きいチャンバドア11を用いることにより、チャンバドア11自体の奥行を抑えることもできる。従って、点検扉15を開けると、すぐ間近に前面開口部7が来るような設計が可能となり、点検作業も容易となる。 In that respect, the coating apparatus 10 can perform the coating process without disturbing the spray pattern in the drum due to the stability of the airflow. For this reason, uneven coating is reduced and product quality is improved. Moreover, scattering of coating dust is reduced, and the number of drum cleaning steps can be reduced. Further, since a long straight body portion for stabilizing the airflow is unnecessary, the distance from the mouth of the drum (front opening 7) to the product layer can be shortened, workability is improved, and the apparatus is downsized. . In addition, by using the chamber door 11 having a large projected area, the depth of the chamber door 11 itself can be suppressed. Therefore, when the inspection door 15 is opened, it is possible to design such that the front opening 7 comes close immediately, and the inspection work is facilitated.
 また、筐体前壁2aには、図5,6に示すように、コーティング液噴霧用のスプレーガン31が、ドラム1の前面開口部7から、ドラム内に挿入されている。スプレーガン31は、筐体2の正面に配されたマルチファンクションユニット32に取り付けられている。スプレーガン31は、マルチファンクションユニット32によって、装置正面側から、ドラム内に出し入れ自在となっている。マルチファンクションユニット32は、斜め45°方向に自在に移動可能な支持アーム35を備えている。支持アーム35には、スプレーガン31が装着された支持ホルダ33が取り付けられている。支持ホルダ33には、糖衣コーティング用スプレーガン31aと、フィルムコーティング用スプレーガン31bが取り付けられている。すなわち、スプレーガン31は、1ユニットにて、複数種類のコーティング処理に対応している。 Further, as shown in FIGS. 5 and 6, a spray gun 31 for spraying the coating liquid is inserted into the drum from the front opening 7 of the drum 1 on the front wall 2a of the casing. The spray gun 31 is attached to a multi-function unit 32 disposed on the front surface of the housing 2. The spray gun 31 can be taken in and out of the drum from the front side of the apparatus by a multi-function unit 32. The multifunction unit 32 includes a support arm 35 that can move freely in an oblique 45 ° direction. A support holder 33 to which a spray gun 31 is attached is attached to the support arm 35. A sugar coating coating spray gun 31a and a film coating spray gun 31b are attached to the support holder 33. That is, the spray gun 31 corresponds to a plurality of types of coating processes in one unit.
 一般に、糖衣コーティング処理を行う場合、フィルムコーティングによるアンダーコートを行った上で、糖衣コーティングを行うことが多い。その際、従来のコーティング装置では、フィルムコーティングを行った後、スプレーガンを糖衣コーティング用に交換している。従って、部品交換の作業時間が必要となり、時間的なロスが生じるという問題がある。その点、コーティング装置10では、マルチファンクションユニット32に、糖衣コーティング用のスプレーガン31aと、フィルムコーティング用のスプレーガン31bが取り付けられているため、スプレーガンの交換作業を行うことなく、アンダーコーティングから糖衣コーティングを連続して実施できる。このため、交換作業に要する工数を削減でき、作業時間の短縮や省力化が図られ、生産性が向上し、効率の良いコーティング処理が可能となる。 In general, when a sugar coating treatment is performed, the sugar coating is often performed after undercoating by film coating. In that case, in the conventional coating apparatus, after performing film coating, the spray gun is replaced for sugar coating. Therefore, there is a problem that time for parts replacement is required and time loss occurs. In that respect, in the coating apparatus 10, since the spray gun 31a for sugar coating and the spray gun 31b for film coating are attached to the multi-function unit 32, the undercoating can be performed without performing the spray gun replacement work. Sugar coating can be performed continuously. For this reason, the number of man-hours required for replacement work can be reduced, work time can be shortened and labor can be saved, productivity can be improved, and efficient coating processing can be performed.
 前述のように、スプレーガン31は、支持ホルダ33に取り付けられている。支持ホルダ33は、ヒンジ34aにて、支持アーム35と相対回転自在に接続されている。ヒンジ34aには、図示しないロック機構が取り付けられている。ヒンジ34a部分は、図示しないピン等によって、回転自在な状態と回転不可能な状態を任意に設定できる。支持アーム35は、ユニットカバー36に取り付けられている。ユニットカバー36の下端には、支持アーム35の下端部が、接続口35cとして開口している。 As described above, the spray gun 31 is attached to the support holder 33. The support holder 33 is connected to the support arm 35 by a hinge 34a so as to be relatively rotatable. A lock mechanism (not shown) is attached to the hinge 34a. The hinge 34a portion can be arbitrarily set in a rotatable state and a non-rotatable state by a pin or the like (not shown). The support arm 35 is attached to the unit cover 36. At the lower end of the unit cover 36, the lower end portion of the support arm 35 opens as a connection port 35c.
 ユニットカバー36は、3分割された筐体正面の左側に位置している。ユニットカバー36を閉じると、マルチファンクションユニット32は、筐体2の正面に配置される。マルチファンクションユニット32内には、スプレーガン用のホース類が収容されている。コーティング装置10では、従来の装置のように、配管類が装置正面や側面などに露出することがなく、装置の外観をスッキリとした形にまとめることができる。なお、筐体正面の右側もフロントカバー25が取り付けられている。すなわち、筐体2の正面は、監視窓14を中央に配した3分割構成となる。 The unit cover 36 is located on the left side of the front of the housing divided into three. When the unit cover 36 is closed, the multifunction unit 32 is disposed on the front surface of the housing 2. In the multi-function unit 32, hoses for a spray gun are accommodated. In the coating apparatus 10, unlike the conventional apparatus, piping is not exposed on the front or side of the apparatus, and the appearance of the apparatus can be summarized in a clean form. A front cover 25 is also attached to the right side of the front of the housing. That is, the front surface of the housing 2 has a three-part configuration in which the monitoring window 14 is arranged in the center.
 支持ホルダ33や支持アーム35は、中空状の金属パイプ(例えば、直径50mm)にて形成されている。支持ホルダ33等の内部には、各スプレーガン31に、コーティング液や噴霧エアを供給するためのホース(図示せず)が収容されている。スプレーガン1個に接続されるホースは、最大5本(スプレーエア、パターンエア、シリンダーエア(ニードル弁)、液(行き)、液(戻り))となる。このため、スプレーガン3個の配管合計は、最大15本となる。なお、同種(例えば、糖衣コーティング用)のガンでは、共通配管を分岐させて各ガンに配管したり、スプレーエアとパターンエアを共通にしたり、液の戻り配管を省いたりするなどにより、適宜配管本数を減らすことも可能である。 The support holder 33 and the support arm 35 are formed of a hollow metal pipe (for example, a diameter of 50 mm). A hose (not shown) for supplying a coating liquid and spray air to each spray gun 31 is accommodated inside the support holder 33 and the like. A maximum of five hoses (spray air, pattern air, cylinder air (needle valve), liquid (going), and liquid (returning)) are connected to one spray gun. For this reason, the total of three spray guns is 15 at the maximum. For guns of the same type (for example, for sugar coating), pipes are appropriately connected by branching common pipes to each gun, using common spray air and pattern air, or omitting liquid return pipes. It is also possible to reduce the number.
 スプレーガン31に接続されるホースは、接続口35cから、装置外部へと引き出される。すなわち、コーティング装置10では、液ホースやエアホースは隠蔽配管となっており、これらのホースが外部に露出しない。このため、部品の汚染が少なく、メンテナンス性が向上すると共に、コーティング液やエアがドラム内の温度の影響を受けにくくなり、コーティング品質も向上する。 The hose connected to the spray gun 31 is pulled out from the connection port 35c to the outside of the apparatus. That is, in the coating apparatus 10, the liquid hose and the air hose are concealed pipes, and these hoses are not exposed to the outside. For this reason, the contamination of the parts is small, the maintainability is improved, and the coating liquid and air are hardly affected by the temperature in the drum, and the coating quality is also improved.
 ユニットカバー36は、ヒンジ34bにて、筐体2に開閉自在に取り付けられている。図8は、マルチファンクションユニット32の動作を示す説明図、図9は、マルチファンクションユニット32の正面図である。図8に示すように、当該実施例では、マルチファンクションユニット32と支持ホルダ33は、ヒンジ34bにて接続された2節のリンク機構となっている。すなわち、コーティング装置10では、マルチファンクションユニット32の支持アーム35と、支持ホルダ33を適宜屈曲させることにより、スプレーガン31を、ドラム1内に挿入・取り出し自在に設置している。 The unit cover 36 is attached to the housing 2 by a hinge 34b so as to be freely opened and closed. FIG. 8 is an explanatory diagram showing the operation of the multifunction unit 32, and FIG. 9 is a front view of the multifunction unit 32. As shown in FIG. 8, in this embodiment, the multifunction unit 32 and the support holder 33 are a two-joint link mechanism connected by a hinge 34b. That is, in the coating apparatus 10, the spray gun 31 is installed in the drum 1 so as to be freely inserted and removed by appropriately bending the support arm 35 and the support holder 33 of the multifunction unit 32.
 支持ホルダ33と支持アーム35が屈曲せず、両者が直角のままスプレーガン31をドラム内外に移動させようとすると、前面開口部7の直径を大きくしなければならない。また、装置前面に、より多くのスプレーガン移動用の面積を確保しなければならない。これに対し、コーティング装置10では、支持ホルダ33と支持アーム35との間の角度θが小さくなるように両者を折り畳むことにより、回転半径を抑えつつ、スプレーガン31をドラム内外に移動させることができる。従って、前面開口部7の直径や、スプレーガン移動用の面積を小さくでき、装置がコンパクト化される。 If the support gun 33 and the support arm 35 are not bent and the spray gun 31 is moved in and out of the drum while the both are at right angles, the diameter of the front opening 7 must be increased. In addition, an area for moving more spray guns must be secured in front of the apparatus. On the other hand, in the coating apparatus 10, the spray gun 31 can be moved into and out of the drum while suppressing the radius of rotation by folding both of the support holder 33 and the support arm 35 so that the angle θ between the support holder 33 and the support arm 35 is small. it can. Therefore, the diameter of the front opening 7 and the area for moving the spray gun can be reduced, and the apparatus is made compact.
 マルチファンクションユニット32は、図9に示すように、斜め45°方向(錠剤流れ面に対してほぼ垂直方向)に上下動可能に配置されている。すなわち、コーティング装置10では、ドラム内におけるスプレーガンの位置を適宜変えることができる。図10は、マルチファンクションユニット32の上下動機構の構成を示す説明図である。図10に示すように、支持アーム35は、二重管構造となっている。支持アーム35は、ユニットカバー36内にて、上管部35aと下管部35bが接続されている。上管部35aは、ユニットカバー36に固定されたアームガイド37に摺動自在に挿入されている。上管部35aは、ブラケット38を介してエアシリンダ39と接続されている。下管部35bは、ブラケット40にて、ユニットカバー36に固定されている。 As shown in FIG. 9, the multi-function unit 32 is arranged so as to move up and down in an oblique 45 ° direction (substantially perpendicular to the tablet flow surface). That is, in the coating apparatus 10, the position of the spray gun in the drum can be changed as appropriate. FIG. 10 is an explanatory diagram showing the configuration of the vertical movement mechanism of the multifunction unit 32. As shown in FIG. 10, the support arm 35 has a double tube structure. The support arm 35 is connected to the upper tube portion 35 a and the lower tube portion 35 b in the unit cover 36. The upper tube portion 35 a is slidably inserted into an arm guide 37 fixed to the unit cover 36. The upper pipe portion 35 a is connected to the air cylinder 39 via a bracket 38. The lower pipe portion 35 b is fixed to the unit cover 36 by a bracket 40.
 エアシリンダ39を作動させると、上管部35aが軸方向に沿って移動する。すると、マルチファンクションユニット32は、図10に示した下方位置Lと上方位置Hの間を150mm程度移動する。なお、上管部35aの駆動装置としては、エアシリンダ39に代えて、同じ流体圧によるアクチュエータである油圧シリンダを用いることもできる。また、駆動装置として、電動のモータを用いることも可能である。 When the air cylinder 39 is operated, the upper pipe portion 35a moves along the axial direction. Then, the multifunction unit 32 moves about 150 mm between the lower position L and the upper position H shown in FIG. As a driving device for the upper pipe portion 35a, a hydraulic cylinder that is an actuator using the same fluid pressure may be used instead of the air cylinder 39. In addition, an electric motor can be used as the driving device.
 ところで、コーティング装置10では、図10のように、マルチファンクションユニット32が斜め45°に移動する構成としたが、これを上下左右方向に移動可能なマルチムーブ機構としても良い。すなわち、スプレーガン31を、上下(Y方向:垂直方向)、左右(X方向:水平方向)の任意の位置に移動できるようにしても良い。図11~13は、このようなマルチムーブ機構を用いたマルチファンクションユニットの変形例である。図11は、手動によるマルチムーブ機構41の正面図、図12は、図11の側面図、図13は、モータ駆動によるマルチムーブ機構42の側面図である。なお。マルチムーブ機構41は、図9に一点鎖線にて示したように、筐体正面右側に配置される仕様となっているが、左側に配置することも勿論可能である。また、図11~13のマルチファンクションユニットでは、支持ホルダ33は支持アーム35と固定されている。従って、スプレーガン31は、ホルダとアームを屈曲させることなく、ドラム1内に挿入され、ドラム1から取り出される。 By the way, in the coating apparatus 10, as shown in FIG. 10, the multi-function unit 32 is configured to move obliquely at 45 °, but this may be a multi-moving mechanism that can move in the vertical and horizontal directions. That is, the spray gun 31 may be moved to an arbitrary position in the vertical direction (Y direction: vertical direction) and the horizontal direction (X direction: horizontal direction). FIGS. 11 to 13 are modifications of the multi-function unit using such a multi-moving mechanism. 11 is a front view of the manual multi-moving mechanism 41, FIG. 12 is a side view of FIG. 11, and FIG. 13 is a side view of the multi-moving mechanism 42 driven by a motor. Note that. The multi-move mechanism 41 has a specification of being arranged on the right side of the front surface of the housing as shown by a one-dot chain line in FIG. 9, but it is of course possible to arrange it on the left side. In the multi-function unit shown in FIGS. 11 to 13, the support holder 33 is fixed to the support arm 35. Accordingly, the spray gun 31 is inserted into the drum 1 and taken out from the drum 1 without bending the holder and the arm.
 マルチムーブ機構41は、上下動機構41aと、左右動機構41bとから構成される。図11,12に示すように、支持アーム35の上管部35aは、ブラケット43にて、上下動機構41a側の上下動ベース44に固定される。上下動ベース44には、シャフトホルダ45と、ガイドブロック46a,46b及びナットブロック47が取り付けられている。シャフトホルダ45には、ガイドロッド48の一端側が固定されている。ガイドロッド48は、ガイドブロック46a,46bにて、軸方向に移動自在に支持されている。ガイドロッド48の他端側は、左右動ベース49に取り付けられたシャフトホルダ51に固定されている。 The multi-moving mechanism 41 includes a vertical movement mechanism 41a and a horizontal movement mechanism 41b. As shown in FIGS. 11 and 12, the upper tube portion 35 a of the support arm 35 is fixed to the vertical movement base 44 on the vertical movement mechanism 41 a side by a bracket 43. A shaft holder 45, guide blocks 46 a and 46 b, and a nut block 47 are attached to the vertical movement base 44. One end side of the guide rod 48 is fixed to the shaft holder 45. The guide rod 48 is supported by guide blocks 46a and 46b so as to be movable in the axial direction. The other end side of the guide rod 48 is fixed to a shaft holder 51 attached to the left and right moving base 49.
 ナットブロック47には、台形ネジを用いたネジロッド52が螺合している。ネジロッド52の一端側は、ネジホルダ53に支持されている。ネジホルダ53は、左右動機構41bの左右動ベース49に取り付けられている。ネジロッド52の他端側は、ネジホルダ54に固定されている。ネジホルダ54もまた、左右動ベース49に取り付けられている。ネジロッド52の一端側は、ギア55a,55bを介して、上下動用ツマミ56が接続されている。上下動用ツマミ56を回転させると、ギア55a,55bを介してネジロッド52が回転し、ナットブロック47が軸方向に移動する。これにより、ナットブロック47が固定された上下動ベース44が上下に移動し、上管部35aが上下方向に移動する。 A screw rod 52 using a trapezoidal screw is screwed onto the nut block 47. One end side of the screw rod 52 is supported by a screw holder 53. The screw holder 53 is attached to the left / right moving base 49 of the left / right moving mechanism 41b. The other end side of the screw rod 52 is fixed to the screw holder 54. The screw holder 54 is also attached to the left and right moving base 49. One end of the screw rod 52 is connected to a vertical movement knob 56 via gears 55a and 55b. When the vertical movement knob 56 is rotated, the screw rod 52 is rotated via the gears 55a and 55b, and the nut block 47 is moved in the axial direction. Thereby, the vertical movement base 44 to which the nut block 47 is fixed moves up and down, and the upper pipe portion 35a moves up and down.
 また、左右動ベース49には、シャフトホルダ57と、ガイドブロック58a,58b及びナットブロック59が取り付けられている。シャフトホルダ57には、ガイドロッド60の一端側が固定されている。ガイドロッド60は、ガイドブロック58a,58bにて、軸方向に移動自在に支持されている。ガイドロッド60の他端側は、シャフトホルダ62に固定されている。シャフトホルダ62は、ユニットベース61に取り付けられている。なお、ユニットベース61は、筐体2に固定されている。 Further, a shaft holder 57, guide blocks 58a and 58b, and a nut block 59 are attached to the left and right moving base 49. One end side of the guide rod 60 is fixed to the shaft holder 57. The guide rod 60 is supported by guide blocks 58a and 58b so as to be movable in the axial direction. The other end side of the guide rod 60 is fixed to the shaft holder 62. The shaft holder 62 is attached to the unit base 61. The unit base 61 is fixed to the housing 2.
 ナットブロック59には、台形ネジを用いたネジロッド63が螺合している。ネジロッド63の一端側は、ネジホルダ64に固定されている。ネジホルダ64は、左右動ベース49に取り付けられている。ネジロッド63の他端側は、ネジホルダ65に固定されている。ネジホルダ65は、ユニットベース61に取り付けられている。ネジロッド63の一端側は、上下動機構41aと同様に、ギア66a,66bを介して、左右動用ツマミ67接続されている。左右動用ツマミ67を回転させると、ギアを介してネジロッド63が回転し、ナットブロック59が軸方向に移動する。これにより、ナットブロック59が固定された左右動ベース49が左右に移動し、上管部35aが左右方向に移動する。つまり、上管部35aは、上下動用ツマミ56と左右動用ツマミ67を適宜動かすことにより、上下左右の任意の方向に移動させることができる。 Thread screw rod 63 using trapezoidal screws is screwed onto the nut block 59. One end side of the screw rod 63 is fixed to the screw holder 64. The screw holder 64 is attached to the left and right moving base 49. The other end side of the screw rod 63 is fixed to the screw holder 65. The screw holder 65 is attached to the unit base 61. One end side of the screw rod 63 is connected to a left and right movement knob 67 via gears 66a and 66b, similarly to the vertical movement mechanism 41a. When the left / right moving knob 67 is rotated, the screw rod 63 is rotated via the gear, and the nut block 59 is moved in the axial direction. As a result, the left-right motion base 49 to which the nut block 59 is fixed moves to the left and right, and the upper tube portion 35a moves to the left-right direction. That is, the upper pipe portion 35a can be moved in any direction, up, down, left, and right by appropriately moving the vertical movement knob 56 and the horizontal movement knob 67.
 このように、マルチファンクションユニット32を、水平方向及び垂直方向に自在に移動可能な構成とすることにより、スプレーガン位置の調整自由度が拡大し、スプレーガン31の設置位置を細かく設定することが可能となる。従って、スプレーガンを常に最適な位置に設定しつつコーティング処理を実施することが可能となる。このため、スプレーガンが一方向にのみ移動可能なコーティング装置に比して、錠剤面とスプレーガン31との距離を一定に保つような制御も容易かつ正確に実行可能となる。これにより、装置を停止させることなく、コーティング処理を連続的に実施することが可能となり、コーティング処理効率が向上し、生産コストを低減できる。 As described above, the multi-function unit 32 is configured to be freely movable in the horizontal direction and the vertical direction, so that the degree of freedom of adjustment of the spray gun position can be expanded and the installation position of the spray gun 31 can be set finely. It becomes possible. Therefore, it is possible to perform the coating process while always setting the spray gun at the optimum position. For this reason, as compared with a coating apparatus in which the spray gun can move only in one direction, control that keeps the distance between the tablet surface and the spray gun 31 constant can be performed easily and accurately. This makes it possible to continuously perform the coating process without stopping the apparatus, thereby improving the coating process efficiency and reducing the production cost.
 また、上述のような動作を電動にて行っても良い。マルチムーブ機構42では、上下動用ツマミ56と左右動用ツマミ67に代えて、上下動用モータ68と左右動用モータ69が設けられている。マルチムーブ機構42は、モータ68,69の配置の関係から、図11,12のマルチムーブ機構41とは若干異なる構成となっているが、基本的な機構や動作はマルチムーブ機構41と同様である。従って、マルチムーブ機構42の説明では、マルチムーブ機構41と同様の部材・部品に同一の符号を付し、その詳細な説明は省略する。 Also, the above operation may be performed electrically. In the multi-moving mechanism 42, a vertical movement motor 68 and a left / right movement motor 69 are provided in place of the vertical movement knob 56 and the left / right movement knob 67. The multi-moving mechanism 42 is slightly different from the multi-moving mechanism 41 of FIGS. 11 and 12 due to the arrangement of the motors 68 and 69, but the basic mechanism and operation are the same as those of the multi-moving mechanism 41. is there. Therefore, in the description of the multi-moving mechanism 42, the same reference numerals are given to the same members / parts as those of the multi-moving mechanism 41, and the detailed description thereof is omitted.
 筐体2にはまた、ドラム1に供給されたエアを排出するための排気ダクト71が接続されている。筐体2内には、シールダクト72と、上部ダクト74が設置されている。シールダクト72は、ドラム1の胴部4と摺接している。上部ダクト74は、シールダクト72に接続され、排気口73に向かって延びている。排気ダクト71は、排気口73に接続されている。チャンバドア11から供給されたエアは、ドラム1からシールダクト72に排出され、上部ダクト74と排気ダクト71を介して、装置外へと排出される。 The casing 2 is also connected with an exhaust duct 71 for discharging the air supplied to the drum 1. A seal duct 72 and an upper duct 74 are installed in the housing 2. The seal duct 72 is in sliding contact with the body 4 of the drum 1. The upper duct 74 is connected to the seal duct 72 and extends toward the exhaust port 73. The exhaust duct 71 is connected to the exhaust port 73. Air supplied from the chamber door 11 is discharged from the drum 1 to the seal duct 72, and is discharged outside the apparatus through the upper duct 74 and the exhaust duct 71.
 一方、スプレーガン31にてドラム1内にコーティング液等をスプレーし、その際、排気を行わないと、ドラム内の湿度が100%となり、内部に霧が漂ったような状態となる。このとき、ドラム内の余分な湿度を、コーティング処理に影響を与えないように排気するため、筐体2には、排気系統とは別個に、蒸散ミスト排気口75が設けられている。蒸散ミスト排気口75は、筐体2の内部空間に対し開口しており、排気ダクト71に接続されている。 On the other hand, if the coating liquid or the like is sprayed into the drum 1 with the spray gun 31 and the exhaust is not performed at that time, the humidity in the drum becomes 100%, and the inside of the drum is in a state of fog. At this time, in order to exhaust the excess humidity in the drum without affecting the coating process, the casing 2 is provided with a transpiration mist exhaust port 75 separately from the exhaust system. The transpiration mist exhaust port 75 opens to the internal space of the housing 2 and is connected to the exhaust duct 71.
 蒸散ミスト排気を行うと、密閉空間である筐体2の内部空間が負圧となるため、排気した分を補うべく、蒸散ミスト吸気口76が設けられている。吸気口76には、筐体内部空間と筐体外部とをつなぐ図示しないダクトが取り付けられている。ダクト内には、ダクトの開閉を制御するダンパが設置されている。蒸散ミスト排気時には、ダンパを開いて外部の空気を取り込む。これにより、排気系統よりも細い通気系統によって、ドラム1内が弱く吸引され、ドラム1内の蒸散ミストが装置外へと排出される。 When the transpiration mist exhaust is performed, the internal space of the housing 2 that is a sealed space becomes negative pressure, and therefore, a transpiration mist intake port 76 is provided to supplement the exhausted amount. A duct (not shown) that connects the internal space of the housing and the outside of the housing is attached to the air inlet 76. A damper that controls opening and closing of the duct is installed in the duct. When exhausting transpiration mist, the damper is opened to take in external air. Thereby, the inside of the drum 1 is weakly sucked by the ventilation system thinner than the exhaust system, and the transpiration mist in the drum 1 is discharged out of the apparatus.
 コーティング装置10にはさらに、筐体2内に、ドラム冷却用のスプレーノズル81が取り付けられている。スプレーノズル81からは、微細なミストを含んだ加湿空気などの冷却媒体がドラム1の外周に噴霧される。ドラム1は、この冷却媒体の気化熱によって冷却される。従来より、通気孔のないドラムを水スプレーによって冷却することは知られていた。しかし、ジャケットレスタイプのコーティング装置で使用されている全面パンチングドラムのスプレー冷却は、ドラム内の錠剤が濡れてしまい、品質上問題が生じるとされていた。これに対し、本装置では、非常に微細なミストを用い、また、スプレーの実施タイミングを考慮することにより、その常識を覆し、通気孔のあるドラム1のスプレー冷却を可能にした。このため、従来不可能とされていた全面パンチングドラムの冷却が可能となり、ジャケットレスタイプの装置の性能を向上させることが可能となった。 The coating apparatus 10 is further provided with a spray nozzle 81 for cooling the drum in the housing 2. From the spray nozzle 81, a cooling medium such as humidified air containing fine mist is sprayed on the outer periphery of the drum 1. The drum 1 is cooled by the heat of vaporization of the cooling medium. Conventionally, it has been known to cool a drum without air holes by water spray. However, spray cooling of a full-face punching drum used in a jacketless type coating apparatus has been considered to cause quality problems because the tablet in the drum gets wet. On the other hand, this apparatus uses a very fine mist and considers the timing of spraying, thereby overturning the common sense and enabling the cooling of the drum 1 having a vent hole. For this reason, it was possible to cool the entire punching drum, which was impossible in the past, and to improve the performance of the jacketless type apparatus.
 前述のようなスプレーノズル81は、筐体内2に複数個設けられている。コーティング装置10では、スプレーノズル81は、胴部4とコニカル部5の両方にスプレーが可能な位置に配置されている(胴部用:81a,コニカル部用81b)。スプレーノズル81とドラム1との間の距離は、200mm~250mm程度に設定されている。噴霧パターンの広がり(噴霧領域)は、ドラム外周面にて、スプレーノズル81 1個当たり直径50mm~400mmとすることが好ましい。例えば、コーティング装置10では、直径300mm程度となっている。なお、スプレーノズル81は、ドラム1内へのミスト侵入を抑えるため、胴部4対しては接線方向からスプレーが当たる位置に取り付けることが好ましい。 A plurality of spray nozzles 81 as described above are provided in the housing 2. In the coating apparatus 10, the spray nozzle 81 is disposed at a position where spraying is possible on both the body 4 and the conical part 5 (for body: 81a, conical part 81b). The distance between the spray nozzle 81 and the drum 1 is set to about 200 mm to 250 mm. The spread of the spray pattern (spray area) is preferably 50 to 400 mm in diameter per spray nozzle 81 on the outer peripheral surface of the drum. For example, in the coating apparatus 10, the diameter is about 300 mm. The spray nozzle 81 is preferably attached at a position where the spray hits the body 4 from the tangential direction in order to suppress mist intrusion into the drum 1.
 スプレーノズル81としては、内部混合型の二流体ノズルを使用し、ノズルから冷却液の微細なミストをドラム1に対して噴霧する。コーティング装置10では、冷却液として、水(常温で可)を使用している。スプレーノズル81では、水と圧縮空気がノズル内で混合され、非常に微細な水滴である冷却ミスト(水霧)を含んだ冷却媒体が生成される。冷却ミストの平均粒子径は、5μm以上~100μm以下が好ましい。但し、50μmを超えるとミストの蒸発がやや緩慢となり、ドラム1内が湿潤し易くなるため50μm以下の方が好ましい。また、平均粒子径10μm以下、好ましくは5~8μm程度のいわゆるドライフォグのような超微細ミストも使用可能である。この場合も、噴霧パターンの広がりは、スプレーノズル81 1個当たり直径50mm~400mm程度、好ましくは300mm程度に設定するが、10μm超の場合よりも広い方が好ましい。 As the spray nozzle 81, an internal mixing type two-fluid nozzle is used, and fine mist of the coolant is sprayed onto the drum 1 from the nozzle. In the coating apparatus 10, water (possible at room temperature) is used as the coolant. In the spray nozzle 81, water and compressed air are mixed in the nozzle, and a cooling medium containing cooling mist (water mist) that is very fine water droplets is generated. The average particle size of the cooling mist is preferably 5 μm to 100 μm. However, if it exceeds 50 μm, the evaporation of mist becomes somewhat slow, and the inside of the drum 1 becomes easy to get wet. Further, an ultrafine mist such as a so-called dry fog having an average particle size of 10 μm or less, preferably about 5 to 8 μm can be used. Also in this case, the spread of the spray pattern is set to a diameter of about 50 mm to 400 mm, preferably about 300 mm, per spray nozzle 81, but is preferably wider than the case where the diameter exceeds 10 μm.
 つまり、コーティング装置10におけるドラム冷却方式としては、通常の二流体ノズルによる10μm超~100μmの微細なミストによる噴霧や、10μm以下のドライフォグの噴霧など、種々の噴霧形態を適宜採用し得る。なお、通気孔のないコニカル部5と、全周パンチングの胴部4とでミスト径を異ならせても良い。例えば、通気性のないコニカル部5には、比較的大きい10μm超~50μmのミスト、全面パンチング構造の胴部4には、超微細な5~8μmのミストを噴霧するようにしても良い。 That is, as the drum cooling method in the coating apparatus 10, various spray forms such as spraying with a fine mist of 10 μm to 100 μm or a dry fog spray of 10 μm or less can be appropriately employed. It should be noted that the mist diameter may be different between the conical part 5 having no air holes and the perimeter punching body part 4. For example, a relatively large mist of more than 10 μm to 50 μm may be sprayed on the conical part 5 having no air permeability, and an ultrafine 5 to 8 μm mist may be sprayed on the body part 4 having a full punching structure.
 このような冷却ミストは、スプレーノズル81からドラム1の外側全体にまんべんなく噴霧される。これにより、ドラム1の胴部4とコニカル部5は、付着した冷却ミストの気化熱によって冷却される。その際、噴霧した冷却ミストは粒子径が非常に小さいため、ドラム1に付着後、素早く蒸発する。このため、冷却ミストを通気孔のあるドラム1に吹き掛けても、水分はドラム表面にて蒸発しドラム内部には侵入しにくく、ドライな環境でのドラム冷却が可能となる。 Such cooling mist is sprayed evenly from the spray nozzle 81 to the entire outside of the drum 1. Thereby, the drum section 4 and the conical section 5 of the drum 1 are cooled by the heat of vaporization of the attached cooling mist. At that time, since the sprayed cooling mist has a very small particle size, it quickly evaporates after adhering to the drum 1. For this reason, even if the cooling mist is sprayed onto the drum 1 having the air holes, the moisture evaporates on the drum surface and hardly enters the drum, and the drum can be cooled in a dry environment.
 次に、このようなコーティング装置を用いたコーティング処理について、糖衣錠の製造を例にとって説明する。ここではまず、コーティング処理を施される錠剤3として、乳糖錠などの錠剤(例えば、直径8mm,200mg/T)をドラム1内に投入する。コーティング装置10では、チャンバドア11を開けた状態で、前面開口部7から錠剤3を投入する。その際、コーティング装置10の前面開口部7は、作業者の直近に来るため、非常に錠剤を投入し易い。なお、錠剤投入の際には、マルチファンクションユニット32は、ドラム1の外へ退去させる。所定量の錠剤3を投入した後、マルチファンクションユニット32を操作して、スプレーガン31をドラム1内にセットする。その後、チャンバドア11を閉じ、ドラム駆動モータを作動させ、ドラム1を回転させる。 Next, the coating process using such a coating apparatus will be described taking the production of sugar-coated tablets as an example. Here, first, as a tablet 3 to be coated, a tablet such as a lactose tablet (for example, a diameter of 8 mm, 200 mg / T) is put into the drum 1. In the coating apparatus 10, the tablet 3 is introduced from the front opening 7 with the chamber door 11 opened. At that time, since the front opening 7 of the coating apparatus 10 comes close to the operator, it is very easy to put tablets. Note that the multifunction unit 32 is moved out of the drum 1 when the tablets are inserted. After the predetermined amount of tablets 3 is charged, the multifunction unit 32 is operated to set the spray gun 31 in the drum 1. Thereafter, the chamber door 11 is closed, the drum drive motor is operated, and the drum 1 is rotated.
 ドラム内の錠剤3に対しては、ドラム1を回転させつつ、スプレーガン31からコーティング液(糖衣液)の噴霧を行う。コーティング液には、被覆物質やバインダ、溶剤等が含まれ、スプレーガン31から所定の圧力にて噴霧される。図14(a)は、当該コーティング装置における糖衣処理工程を示す説明図、図14(b)は、図14(a)の各工程における、給排気操作や蒸散ミスト操作、ミスト冷却操作の有無を示す一覧表である。 The tablet 3 in the drum is sprayed with the coating liquid (sugar coating liquid) from the spray gun 31 while rotating the drum 1. The coating liquid contains a coating substance, a binder, a solvent, and the like, and is sprayed from the spray gun 31 at a predetermined pressure. FIG. 14 (a) is an explanatory view showing a sugar coating process in the coating apparatus, and FIG. 14 (b) shows the presence / absence of a supply / exhaust operation, a transpiration mist operation, and a mist cooling operation in each step of FIG. 14 (a). It is a list shown.
 従来のコーティング処理では、通常、「スプレー」→「ポーズ1」(第1ポーズ工程)→「乾燥」の3工程を繰り返し行う。また、コーティング液やその他の諸条件により、「ポーズ1」と「乾燥」の工程の間に、「ポーズ2」(第2ポーズ工程)を入れ4工程とすることも通常行われている。「スプレー」は、給排気を行うことなく、ドラム1を回転させつつ(例えば8rpm程度、以下、数値例に関しては例示である旨の表示は省略する)コーティング液を噴霧する工程である。「ポーズ1」は、エア供給を行わずにドラム1を回転させ、錠剤上にコーティング液を展延させる練り工程である。「ポーズ2」は、排気のみを行いつつドラム1を回転させ、乾燥工程前にドラム内の湿度を低下させる工程である。ポーズ1,2工程では、コーティング液の噴霧は実施しない。「乾燥」は、コーティング液の噴霧を行うことなく、ドラム1に温風を供給し(70°C,12m/min)、錠剤上のコーティング液を乾燥固化させる工程である。 In the conventional coating process, usually, three processes of “spray” → “pause 1” (first pause process) → “drying” are repeated. Also, depending on the coating solution and other various conditions, “pause 2” (second pause process) is usually performed between “pause 1” and “drying” processes to form 4 processes. “Spray” is a step of spraying the coating liquid while rotating the drum 1 without supplying and exhausting air (for example, about 8 rpm, hereinafter, the indication of illustration is omitted for numerical examples). “Pause 1” is a kneading process in which the drum 1 is rotated without supplying air and the coating liquid is spread on the tablet. “Pause 2” is a process in which the drum 1 is rotated while exhausting only to reduce the humidity in the drum before the drying process. In the pause 1 and 2 steps, the coating liquid is not sprayed. “Drying” is a process of supplying hot air to the drum 1 without spraying the coating liquid (70 ° C., 12 m 3 / min) to dry and solidify the coating liquid on the tablet.
 一方、当該装置におけるコーティング処理では、図14(a)に示すように、従来の処理工程における「スプレー」工程の前に、予冷工程が付加されている。この予冷工程とは、スプレーノズル81から冷却ミストを含んだ冷却媒体を噴霧して、ドラム1のミスト冷却を行う工程である。また、「予冷」→「スプレー」→「ポーズ1」の3工程にかけて、スプレーノズル81による冷却ミスト噴霧が実施される。つまり、図14(a),(b)に示すように、「スプレー」に先駆けて、給排気は行わずに冷却ミスト噴霧が実施される「予冷」が行われる(30秒)。なお、図14(a)における「スプレー」,「ポーズ1」,「ポーズ2」,「乾燥」の各工程における処理内容は前述同様である。 On the other hand, in the coating process in the apparatus, as shown in FIG. 14A, a pre-cooling process is added before the “spraying” process in the conventional processing process. This pre-cooling step is a step of spraying a cooling medium containing cooling mist from the spray nozzle 81 to cool the drum 1 with mist. Further, the cooling mist spraying by the spray nozzle 81 is performed through three steps of “pre-cooling” → “spray” → “pause 1”. That is, as shown in FIGS. 14A and 14B, prior to “spray”, “pre-cooling” is performed (30 seconds) in which cooling mist spraying is performed without air supply and exhaust. Note that the processing contents in the steps of “spray”, “pose 1”, “pose 2”, and “dry” in FIG. 14A are the same as described above.
 その後、冷却ミスト噴霧を継続しつつ、「スプレー」(2分間)と「ポーズ1」(第1ポーズ工程:3.5~4分間)が実施される。なお、冷却ミスト噴霧は、処理状況に応じて「ポーズ1」の途中で適宜終了しても良い。スプレー工程(60°C,340~900mL/回)では、糖衣液がスプレーガン31から錠剤に対し噴霧される。その際、スプレーガン31の位置は、錠剤面の位置に応じて、マルチファンクションユニット32によって最適な位置に調整される。前述のように、スプレーガン31は斜め45°方向に移動可能なため、錠剤流れ面に対するスプレー位置を一定に保つことができる。従って、錠剤のコーティング条件を、一定あるいは所望の形態に調整することができる。特に、マルチムーブ機構41を採用した場合には、スプレーガン31の移動自由度が高く、種々のコーティング条件に柔軟に対応することが可能となる。 After that, “spray” (2 minutes) and “pause 1” (first pause process: 3.5 to 4 minutes) are performed while continuing cooling mist spraying. The cooling mist spray may be appropriately terminated in the middle of “pause 1” depending on the processing status. In the spraying process (60 ° C., 340 to 900 mL / time), the sugar coating liquid is sprayed from the spray gun 31 onto the tablets. At that time, the position of the spray gun 31 is adjusted to an optimum position by the multi-function unit 32 according to the position of the tablet surface. As described above, since the spray gun 31 can move in an oblique 45 ° direction, the spray position with respect to the tablet flow surface can be kept constant. Therefore, the tablet coating conditions can be adjusted to a constant or desired form. In particular, when the multi-moving mechanism 41 is employed, the spray gun 31 has a high degree of freedom of movement and can flexibly cope with various coating conditions.
 「ポーズ1」の終了後、「ポーズ2」(第2ポーズ工程:0.5分間)と「乾燥」(4.5分間)の各工程が実施される。そして、図14(a)に示すように、「乾燥」後に「予冷」に戻る形で、このセットを複数回(20~30回程度)繰り返す。その際、乾燥工程の後に直ちにスプレー工程を行うと、ドラム1が加熱された状態でスプレーが行われることになり、糖衣カス等が生成され易く、コーティング環境としては好ましくない。この点、当該コーティング処理では、乾燥工程の後に「予冷」を行い、ドラム1をミスト冷却する。従って、スプレー工程時は、ドラム1は冷えた状態にあり、糖衣カス等の問題も生じにくい。また、ドラム1が短時間で冷却されるため、ドラム1が冷えるまで待つ時間も必要もなくなり、処理時間も短縮される。 After completion of “pose 1”, “pause 2” (second pause process: 0.5 minutes) and “dry” (4.5 minutes) are performed. Then, as shown in FIG. 14A, this set is repeated a plurality of times (about 20 to 30 times) so as to return to “pre-cooling” after “drying”. At that time, if the spraying process is performed immediately after the drying process, the spraying is performed with the drum 1 being heated, and sugar coating residue is easily generated, which is not preferable as a coating environment. In this regard, in the coating process, “pre-cooling” is performed after the drying process, and the drum 1 is mist-cooled. Therefore, during the spraying process, the drum 1 is in a cold state, and problems such as sugar coating residue are less likely to occur. In addition, since the drum 1 is cooled in a short time, it is not necessary to wait for the drum 1 to cool, and the processing time is shortened.
 「予冷」→「スプレー」→「ポーズ1」の3工程では、ドラム1に冷却ミストが噴霧され続けるが、微細なミストによってドラム1内に侵入する水分はごく僅かである。また、「ポーズ1」工程の後には、必ず「乾燥」工程が実施される。このため、工程中の錠剤の水分含水量は、従来のコーティング処理と変わらない。発明者らの実験においても、乾燥工程中における錠剤の水分含有率や、最終的な錠剤の水分含有率を、従来法と同水準に維持できた。さらに、乾燥空気(温風)が通気されない工程にてドラム1に冷却ミストを噴霧するため、短時間でドラム壁面を冷却でき、冷却処理効率も高い。加えて、ミスト冷却の際には、胴部4と共にバッフル26もまた冷却ミストによって冷却される。このため、バッフル26による放熱面積増大効果をさらに高めることができ、ドラム1を効率良く冷却することが可能となる。 In the three steps of “pre-cooling” → “spray” → “pause 1”, the cooling mist continues to be sprayed onto the drum 1, but very little water enters the drum 1 due to the fine mist. Further, after the “pose 1” step, a “drying” step is always performed. For this reason, the water | moisture content of the tablet in a process is not different from the conventional coating process. Also in the experiments by the inventors, the moisture content of the tablet during the drying process and the moisture content of the final tablet could be maintained at the same level as the conventional method. Furthermore, since the cooling mist is sprayed onto the drum 1 in a process in which dry air (warm air) is not vented, the drum wall surface can be cooled in a short time, and the cooling processing efficiency is high. In addition, when the mist is cooled, the baffle 26 together with the body 4 is also cooled by the cooling mist. For this reason, the heat radiation area increasing effect by the baffle 26 can be further enhanced, and the drum 1 can be efficiently cooled.
 なお、冷却ミストによってドラム1内に侵入する水分はごく僅かである旨述べたが、それでもミストを噴霧している以上、ドラム1内への水分侵入は完全にゼロ、とは言い切れない。また、「乾燥」では排気が行われるため、それに引かれて冷却ミストがドラム1内に侵入し易い。そこで、コーティング装置10では、安全を見て、冷却ミストが万が一ドラム1内に侵入しても、その影響ほとんど受けることがない工程で冷却ミスト噴霧を行う。すなわち、ドラム1内がこれから湿潤する「予冷」と、湿潤している「スプレー」及び「ポーズ1」にて冷却ミスト噴霧を行い、ドラム1内がウエットな環境でミスト冷却を行う。これにより、ドラム内への水分の侵入を問題とすることなく、冷却ミストによってドラム1を冷却できる。 In addition, although it has been stated that the amount of moisture entering the drum 1 by the cooling mist is very small, the moisture intrusion into the drum 1 is still completely zero as long as the mist is sprayed. Further, since “exhaust” is performed in “drying”, the cooling mist easily enters the drum 1 due to the exhaust. Therefore, in the coating apparatus 10, for safety reasons, even if the cooling mist enters the drum 1, the cooling mist spraying is performed in a process that hardly affects the cooling mist. That is, the cooling mist spray is performed by “pre-cooling” in which the inside of the drum 1 will be wet, and “spray” and “pose 1” that are wet, and the mist is cooled in a wet environment. Thereby, the drum 1 can be cooled by the cooling mist without causing the intrusion of moisture into the drum.
 このように、コーティング装置10は、水平回転型の全面パンチングドラムを使用した装置でありながら、微細な冷却ミストによって、錠剤が接触するドラム1の外周が直接冷却される。このため、ドラム内面への糖衣液の固化・付着を抑えることができ、固化物の剥離、付着による不良品を減少させることが可能となる。従って、糖衣コーティング錠剤の微小な点状突起の発生を大幅に低減させることができ、発明者の実験では点状突起の発生をほとんど皆無に抑えることができた。また、水平回転型のドラムを使用しているため、原料錠剤の損傷が抑えられ、この点においても不良品発生率が低減する。 As described above, the coating apparatus 10 is an apparatus using a horizontal rotation type full-face punching drum, but the outer periphery of the drum 1 with which the tablet contacts is directly cooled by the fine cooling mist. For this reason, solidification and adhesion of the sugar coating liquid to the inner surface of the drum can be suppressed, and defective products due to separation and adhesion of the solidified product can be reduced. Therefore, the generation of minute point-like protrusions of the sugar-coated tablet can be greatly reduced, and the inventors' experiments have been able to suppress the occurrence of point-like protrusions to almost none. Moreover, since the horizontal rotation type drum is used, damage to the raw material tablets can be suppressed, and the defective product generation rate is reduced in this respect as well.
 さらに、ドラム内面への糖衣カスの付着が抑えられるため、ドラム内部の清掃回数を減らすことができ、処理効率や作業工数が改善される。そしてこれにより、構造がシンプルでメンテナンスが容易なジャケットレスタイプのコーティング装置の普及も促進される。 Furthermore, since the adhesion of sugar coating residue to the inner surface of the drum is suppressed, the number of cleanings inside the drum can be reduced, and the processing efficiency and work man-hours are improved. As a result, the spread of a jacketless type coating apparatus having a simple structure and easy maintenance is also promoted.
 このような一連の工程を繰り返し、所定量のコーティング液を噴霧し終え、錠剤に所望のコーティング層が形成されたところでコーティング処理を終える。なお、コーティング処理中も、監視窓14から処理状況を適宜観察することが可能である。コーティング処理が終了したところで、チャンバドア11を開ける。そして、マルチファンクションユニット32をドラム1の外へ退去させ、図示しない製品排出筒をドラム1内に組み込む。その後、再びチャンバドア11を閉じ、ドラム1を回転させつつ、製品排出口17を開いてコーティング処理済の製品を排出する。 Such a series of steps is repeated to finish spraying a predetermined amount of the coating liquid, and finish the coating process when a desired coating layer is formed on the tablet. During the coating process, it is possible to appropriately observe the processing status from the monitoring window 14. When the coating process is completed, the chamber door 11 is opened. Then, the multifunction unit 32 is moved out of the drum 1 and a product discharge cylinder (not shown) is incorporated in the drum 1. Thereafter, the chamber door 11 is closed again, and the product discharge port 17 is opened while the drum 1 is rotated to discharge the coated product.
 本発明は前記実施例に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能であることは言うまでもない。
 例えば、前述の各種数値はあくまでも一例であり、その値は適宜変更し得ることは言うまでもない。また、本発明における被処理物も、前述の乳糖錠等の錠剤には限られず、菓子やガム等の食品や、他の医薬品なども適用可能である。また、糖衣液も、糖を水に溶解したシロップ以外に、それに各種薬効成分や風味、色素等を添加したものなど、種々の仕様の糖衣液が適用可能である。
It goes without saying that the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention.
For example, the various numerical values described above are merely examples, and it goes without saying that the values can be changed as appropriate. In addition, the object to be treated in the present invention is not limited to tablets such as the above-mentioned lactose tablets, and foods such as confectionery and gum, other pharmaceuticals, and the like are also applicable. As the sugar coating liquid, sugar coating liquids of various specifications such as those obtained by adding various medicinal ingredients, flavors, pigments and the like to syrup obtained by dissolving sugar in water can be applied.
 前述のコーティング装置10では、装置前面左側にコントロールパネル82を配した関係から、チャンバドア11を右開きとしているが、これを左開き構造とすることも勿論可能である。また、マルチファンクションユニット32を正面右側に配することも可能である。さらに、筐体2の正面を3分割し、その中央部をチャンバドア11とした構成を示したが、左右のユニットカバー36やフロントカバー25内を、チャンバドア11内と連通させ、チャンバドア11を閉じたとき、筐体前面の全体が給気チャンバ13となるようにしても良い。これにより、給気チャンバ13の投影面積や内容積をさらに大きくすることが可能となる。 In the above-described coating apparatus 10, the chamber door 11 is opened to the right because of the control panel 82 disposed on the left side of the front surface of the apparatus. It is also possible to arrange the multifunction unit 32 on the front right side. Furthermore, although the front surface of the housing 2 is divided into three parts and the central part is the chamber door 11, the left and right unit covers 36 and the front cover 25 are communicated with the chamber door 11, and the chamber door 11 is connected. When the is closed, the entire front surface of the housing may be the air supply chamber 13. As a result, the projected area and the internal volume of the air supply chamber 13 can be further increased.
 加えて、コーティング装置10のマルチファンクションユニット32に、さらに洗浄ノズルを組み込んでも良い。これにより、コーティングから洗浄までの工程を連続して行うことが可能となる。なお、図5,6に示すように、コーティング装置10では、スプレーガン31を支持ホルダ33の一方向側(図6において左斜め上方向)に配置しているが、スプレーガン31を他方向側(図6においてスプレーガン31と対称的に右斜め下方向)にも配置可能である。その際、一方向側に糖衣コーティング用、他方側にフィルムコーティング用など、用途別にスプレーガン31の設置方向を変えても良い。 In addition, a cleaning nozzle may be further incorporated in the multifunction unit 32 of the coating apparatus 10. Thereby, it becomes possible to perform the process from coating to washing | cleaning continuously. As shown in FIGS. 5 and 6, in the coating apparatus 10, the spray gun 31 is arranged on one side of the support holder 33 (in the upper left direction in FIG. 6), but the spray gun 31 is on the other side. It can also be disposed (in the diagonally downward right direction in FIG. 6 symmetrically with the spray gun 31). At that time, the installation direction of the spray gun 31 may be changed according to the application, such as sugar coating for one side and film coating for the other side.
 また、マルチファンクションユニット32に振動手段を組み込み、処理中に支持ホルダ33上に載った錠剤を振り落とすリダクションシステムを採用することも可能である。さらに、処理中の錠剤が、ドラム1の前面開口部7からチャンバドア11内へ飛び出さないように、ネット等の飛散防止用部材を前面開口部7に取り付けても良い。その際、この飛散防止部材として整流板を使用し、給気の更なる安定化を図っても良い。 It is also possible to adopt a reduction system in which vibration means is incorporated in the multifunction unit 32 and the tablets placed on the support holder 33 are shaken off during processing. Further, a scattering preventing member such as a net may be attached to the front opening 7 so that the tablet being processed does not jump out from the front opening 7 of the drum 1 into the chamber door 11. At this time, a current plate may be used as the scattering prevention member to further stabilize the supply air.

Claims (8)

  1.  ほぼ水平な回転軸線を中心に回転自在に設けられ、外周部の少なくとも一部に通気孔を有する回転ドラムと、前記回転ドラムを収容する筐体とを備えてなるパンコーティング装置であって、
     前記筐体内に設置され、前記回転ドラムの外側に微細な冷却ミストを含む冷却媒体を噴霧するドラム冷却手段を有することを特徴とするパンコーティング装置。
    A pan coating apparatus provided with a rotary drum that is provided to be rotatable about a substantially horizontal rotation axis and has a vent hole in at least a part of an outer peripheral portion thereof, and a housing that houses the rotary drum,
    A pan coating apparatus having a drum cooling means installed in the housing and spraying a cooling medium containing fine cooling mist on the outside of the rotating drum.
  2.  請求項1記載のパンコーティング装置において、前記冷却ミストは、平均粒子径が5μm以上100μm以下の微細な水滴であることを特徴とするパンコーティング装置。 2. The pan coating apparatus according to claim 1, wherein the cooling mist is fine water droplets having an average particle diameter of 5 μm to 100 μm.
  3.  請求項1記載のパンコーティング装置において、前記冷却媒体は前記回転ドラム外に設置されたスプレーノズルにより噴霧され、前記回転ドラムの外周部における前記冷却媒体の噴霧領域が前記スプレーノズル1個当たり直径50mm~400mmであることを特徴とするパンコーティング装置。 2. The pan coating apparatus according to claim 1, wherein the cooling medium is sprayed by a spray nozzle installed outside the rotating drum, and a spray area of the cooling medium in an outer peripheral portion of the rotating drum has a diameter of 50 mm per spray nozzle. 3. A pan coating apparatus characterized by being -400 mm.
  4.  ほぼ水平な回転軸線を中心に回転自在に設けられ、外周部の少なくとも一部に通気孔を有する回転ドラムと、前記回転ドラムを収容する筐体と、前記筐体内に設置され、前記回転ドラムの外側に対し微細な冷却ミストを含む冷却媒体を噴霧するドラム冷却手段とを備えてなるパンコーティング装置において、前記回転ドラム内にコーティング液を供給して前記回転ドラム内の被処理物に対しコーティング処理を行うパンコーティング方法であって、
     前記回転ドラムに対する給排気を行うことなく、前記回転ドラムの外側に前記冷却媒体を噴霧する予冷工程と、
     前記回転ドラムに対する給排気を行うことなく、前記回転ドラムを回転させつつ前記被処理物に対して前記コーティング液を噴霧するスプレー工程と、
     前記回転ドラムに対する給排気を行うことなく前記回転ドラムを回転させるポーズ工程と、
     前記回転ドラムの給排気を行いつつ前記回転ドラムを回転させる乾燥工程と、を有することを特徴とするパンコーティング方法。
    A rotating drum that is provided to be rotatable about a substantially horizontal rotation axis and has a vent hole in at least a part of the outer periphery thereof, a housing that houses the rotating drum, a housing that is installed in the housing, In a pan coating apparatus comprising a drum cooling means for spraying a cooling medium containing a fine cooling mist on the outside, a coating liquid is supplied into the rotating drum to coat the object to be processed in the rotating drum A pan coating method for performing
    A pre-cooling step of spraying the cooling medium on the outside of the rotating drum without supplying and exhausting the rotating drum;
    A spraying step of spraying the coating liquid onto the object to be processed while rotating the rotating drum without supplying and exhausting the rotating drum;
    A pause step of rotating the rotating drum without supplying and exhausting the rotating drum;
    And a drying step of rotating the rotary drum while supplying and exhausting the rotary drum.
  5.  請求項4記載のパンコーティング方法において、前記予冷工程に加え前記スプレー工程においても前記回転ドラムの外側に前記冷却媒体を噴霧することを特徴とするパンコーティング方法。 5. The pan coating method according to claim 4, wherein the cooling medium is sprayed outside the rotating drum not only in the pre-cooling step but also in the spraying step.
  6.  請求項4記載のパンコーティング方法において、前記予冷工程に加え前記スプレー工程及び前記ポーズ工程においても前記回転ドラムの外側に前記冷却媒体を噴霧することを特徴とするパンコーティング方法。 5. The pan coating method according to claim 4, wherein the cooling medium is sprayed outside the rotating drum not only in the precooling step but also in the spraying step and the pause step.
  7.  請求項4記載のパンコーティング方法において、前記冷却ミストは、平均粒子径が5μm以上100μm以下の微細な水滴であることを特徴とするパンコーティング方法。 5. The pan coating method according to claim 4, wherein the cooling mist is fine water droplets having an average particle diameter of 5 μm or more and 100 μm or less.
  8.  請求項4記載のパンコーティング方法において、前記回転ドラムの外周部における前記冷却媒体の噴霧領域が前記ドラム冷却手段1個当たり直径50mm~400mmであることを特徴とするパンコーティング方法。 5. The pan coating method according to claim 4, wherein a spray area of the cooling medium on an outer peripheral portion of the rotating drum has a diameter of 50 mm to 400 mm per drum cooling means.
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