WO2009157641A1 - Automatic bending device for rebars - Google Patents

Automatic bending device for rebars Download PDF

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Publication number
WO2009157641A1
WO2009157641A1 PCT/KR2009/001367 KR2009001367W WO2009157641A1 WO 2009157641 A1 WO2009157641 A1 WO 2009157641A1 KR 2009001367 W KR2009001367 W KR 2009001367W WO 2009157641 A1 WO2009157641 A1 WO 2009157641A1
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WO
WIPO (PCT)
Prior art keywords
bending
rebar
reinforcing bar
fixing
bending device
Prior art date
Application number
PCT/KR2009/001367
Other languages
French (fr)
Korean (ko)
Inventor
최성림
Original Assignee
한국철강산업(주)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 한국철강산업(주) filed Critical 한국철강산업(주)
Priority to CN2009800003401A priority Critical patent/CN101903118B/en
Publication of WO2009157641A1 publication Critical patent/WO2009157641A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/10Bending specially adapted to produce specific articles, e.g. leaf springs
    • B21D11/12Bending specially adapted to produce specific articles, e.g. leaf springs the articles being reinforcements for concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/01Selection of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/04Bending rods, profiles, or tubes over a movably-arranged forming menber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/12Bending rods, profiles, or tubes with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends

Definitions

  • the present invention is a reinforcing bar automatic bending device for automatically bending the reinforcing bar to a selected shape, more specifically, the reinforcing bar to be manufactured in the reinforcement of the desired shape by bending the reinforcing bar in one of the shapes set in advance in the control panel (control unit) It relates to an automatic banding device.
  • reinforcing bars made of a certain shape by bending a straight bar at a predetermined angle are used in a large amount of construction sites.
  • the device for bending reinforcing bars is classified into manual M / C, semi-automatic M / C and automatic M / C.
  • manual M / C semi-automatic M / C
  • automatic M / C automatic M / C
  • semi-automatic M / C or automatic M / C is used for convenience of work.
  • the automatic M / C consists of a fixing part for fixing the center of the reinforcing bar and a bending head part for bending the bar at an angle, but the semi-automatic M / C does not have a fixing part (center jig) for fixing the center of the bar. It has only a plurality of bending heads.
  • the automatic M / C can automatically obtain the bent reinforcement of the desired shape only by the operation of the control panel, while the semi-automatic M / C can bend the reinforcing bar after fixing the bending head part manually to the desired position. do.
  • the semi-automatic M / C is fixed manually after moving it while checking the gap between two or five bending heads with a tape measure. At this time, the thickness of the rebar and the diameter of the roller should be reflected when fixing it. Therefore, it requires considerable repetitive learning and experience, and much time and effort is required for 'roller replacement' and 'base height adjustment' according to the shape and size of the rebar. There was a disadvantage that it was necessary.
  • the fixing part for fixing the reinforcing bar is formed, and both sides of the fixing part is provided with a bending head part for bending the reinforcing bar at a predetermined angle. Both ends of the mount are provided with motors for moving the bending head portion along the mount, and the bending head portion moves along the mount by a chain connected to the motor according to the driving of the motor.
  • the control panel is a control unit that controls the device as a whole, and is electrically connected to each part of the device to control the movement distance of the bending head portion, the bending angle, the operation of the fixed portion (center jig), the operation of the motor, the operation of various cylinders, and the like. To control.
  • the operator first selects the desired shape from the control panel and enters a value.
  • the automatic M / C of Tokyo Construction Industry Co., Ltd. is fixed to input only the outer dimension of the shape to be banded.
  • the center dimension is recorded, the operator must correct the outer dimension in consideration of the thickness of the reinforcing bar, and then input the corrected outer dimension.
  • the two bending head parts are gathered about the fixed part (center jig), and are positioned at the selected position while holding the zero point again.
  • the control panel is fixed to input only the outer dimension of the reinforcing bar to be banded, when the operator orders the center dimension by recording the order, the operator corrects the outer dimension in consideration of the thickness of the rebar. Not only is it cumbersome to enter a dimension, but there is a problem that a defective product is generated if a mistake is made by mistake.
  • a roller is formed in the banding head part, and the roller head rotates on the mounting table, so that the banding head portion moves on the mounting table.
  • the bending head part is moved inward when bending the thick rebar because the force holding the banding head part is weak. Moving pull occurs.
  • the present invention has been made to solve the above problems, and an object of the present invention is to simply and simply input various dimensions (center dimension, outer dimension) to a desired shape on a control panel without correcting the size to obtain reinforcing bars of a desired shape. It is to provide a reinforcing bar automatic bending device.
  • Another object of the present invention is to provide a reinforcing bar automatic bending device that can obtain a reinforcing bar of the desired value and shape even if the diameter of the reinforcing bar (diameter 25mm) without a numerical error.
  • Still another object of the present invention is to provide a reinforcing bar automatic bending device which does not need to replace a high mounting part by raising reinforcing bars regardless of the size and thickness of the reinforcing bar.
  • Still another object of the present invention is to provide a rebar automatic banding device capable of aligning rebars neatly so as to firmly fix the rebars.
  • the reinforcing bar automatic bending device has an upper plate and a lower plate, the upper mounting portion 100 is formed with a fixed rack 102 in the longitudinal direction;
  • Clamps 106 are installed at both sides of the fixing part and coupled to or separated from the fixing leg by driving a cylinder in the front direction of the teeth 104 of the fixing leg 102, and a rotating part 206.
  • the clamp 106 is formed with a moving leg, and the bending head portion is firmly fixed by engaging the teeth of the moving rack with the teeth of the fixed rack when bending the reinforcing bar.
  • two fixing racks 102 are installed at the lower left and right sides of the upper plate portion 101 of the mounting table 100.
  • One side of the fixed leg is formed in the direction of the tooth downward, the other side of the fixed leg is formed in the lateral direction of the tooth.
  • an electronic brake device is installed in the driving motor 400 to prevent movement of the bending head portion 200 when bending, and preferably, the shape of the reinforcing bar to be banded is set in the control panel 500.
  • the shape of the rebar can be selected by the touch screen, and the center dimension or the outer dimension can be selected and input when the dimension is input.
  • the bending head portion 200 is provided with an alignment bar 210 for aligning the rebar and an alignment bar driving cylinder 212 for driving the alignment bar.
  • Uneven parts 320a and 322a are formed on the surfaces of the vertical fixing part 320 and the mounting part 322, which are in contact with each other.
  • the uneven parts have a constant pitch, and the pitch is preferably 3 mm. to be.
  • a flat horizontal surface 324 is formed on an upper portion of the mounting portion 322, and an uneven portion is formed on the surface of the horizontal surface 324 so that the rebar does not move.
  • the operator selects one of them, and then selects the center dimension or the outer dimension to measure the size of the workpiece. Since it is possible to input the device of the present invention can be operated simply and simply, the selection of the shape can also be easily selected by the touch screen method.
  • the bending head part is firmly fixed at the time of bending, even when bending thick rebar (diameter 16-32mm or less), it is possible to obtain the reinforcing bar of the desired value and shape without error of the numerical value. As a result, it is not necessary to replace the mounting part regardless of the size (thickness) of the rebar.
  • the rebar can be fixed by arranging the bars evenly by the alignment bar and the cylinder for moving the alignment bar.
  • FIG. 1 is a perspective view and a partially enlarged view of a rebar automatic bending device according to a preferred embodiment of the present invention.
  • 3 to 5 are perspective views showing the operation of the fixing portion of the rebar automatic bending device according to a preferred embodiment of the present invention.
  • Figure 6 is a perspective view of a portion of the fixing / mounting of the reinforcing bars of the rebar automatic bending device according to a preferred embodiment of the present invention.
  • Figure 7 is a perspective view of the fixing lever, according to a preferred embodiment of the present invention.
  • 322a uneven portion 322b: bolt insertion hole
  • FIG. 1 is a perspective view and a partially enlarged view of a rebar automatic bending device according to a preferred embodiment of the present invention.
  • the rebar automatic bending device of the present invention is laid down sideways with an H-beam elongated mounting 100 having an English letter 'I' shape, the fixing portion 300 is installed in the center of the mounting to fix the rebar
  • a bending head part 200 installed at both sides around the fixing part to bend the reinforcing bar at a predetermined angle, a driving motor 400 moving the bending head part along the mounting table, and a control panel to control the operation of the device as a whole; 500 is made.
  • a manually controlled manual switch 600 is installed to temporarily emergency stop or drive the automatic banding device.
  • the manual switch is electrically connected to a scaffolding switch (not shown), and the operator may start the bending work by sending a 'bending work start' signal by pressing the scaffolding switch.
  • the two bending heads 200 are installed around the fixing part 300, and the driving motor 400 is also installed at both ends of the mounting table 100.
  • Each of the driving motors 400 is each of the bending heads.
  • the part 200 is moved.
  • the bending head part 200 and the driving motor 400 are connected by a chain (not shown), and the bending head part 200 is driven by the driving motor 400 in response to a signal from the control panel (control panel). It is movable along 100.
  • Control panel 500 is a control unit for controlling the rebar automatic bending device of the present invention as a whole, when the operator selects one of the shape of the reinforcing bar preset in the control panel 500 and enters a numerical value and then press the (Move) start button
  • the bending head part 200 moves toward the fixing part to be in close contact.
  • the bending head part 200 in close contact with the fixed part may be opened again by a selected position after the zero point is taken. Thereafter, the bending head portion 200 is fixed to the fixing lever 102 installed under the upper plate portion of the mounting table by driving the cylinder 110.
  • control panel 500 is a control unit for controlling the rebar automatic bending device of the present invention as a whole, is electrically connected to each part of the device, the movement of the bending head portion, the operation (banding, alignment) of the bending head portion, fixed portion Controls operation, drive motor drive and cylinder operation.
  • the shape of the reinforcing bars to be bent to the control panel 500 (that is, the control unit) is set in advance, and the outside dimension or the center dimension of the reinforcing bars to be formed can also be input.
  • the operator can simply operate the control panel of the present invention by inputting the length (outer dimension or center dimension) of the side of the selected shape. Selection of the desired shape of the reinforcing bar can be selected by a touch screen method.
  • the movement start switch is a switch instructing the movement of the bending head unit 200.
  • the bending head parts 200 on both sides move in the direction of the fixing part 300 by the driving of the driving motor 400 according to the electrical signal of the control unit (control panel) to be in close contact with both sides of the fixing part 300.
  • the distance is recognized as O point and is set.
  • the bending heads 200 on both sides are opened again and moved to the selected position to stop.
  • the reinforcing bar to be processed is placed on the horizontal surface 324 of the mounting portion 322 and the mounting portion 202 and the rotating portion 206 of the bending head portion 200.
  • the membrane 550 in order to align one end of the reinforcing bar in the required position, the membrane 550 is provided on the bending head portion 200 on one side.
  • the membrane 550 is adjusted and fixed to a required length, and serves to stop one end of the rebar and at the same time, it is installed to align one end of the rebar.
  • the foot switch is a switch that commands the start of the bending work. Manual switch may be used, but the foot switch is provided for the convenience of the operator.
  • the bending operation starts. First, the alignment bar is driven and the reinforcing bar is fixed by the central fixing part.
  • the alignment bar 210 is formed at one side of the bending head part 200.
  • an alignment bar drive cylinder 212 By the driving of the alignment bar driving cylinder 212, the alignment bar 210 once up and down again. That is, by shaking the bars once, the bars are aligned neatly.
  • the fixing of the reinforcing bars by the fixing unit is performed by the operation of the shank moving cylinder 306 and the horizontal moving cylinder 308. Fixing of the reinforcing bar will be described below with reference to FIGS. 3A to 3B.
  • the rebar bending takes place.
  • the rebar is placed on the cradle 202 and the rotating portion 206 of the bending head portion 200, in which state, the central fixed shaft 204 is advanced forward and in close contact with the support plate 208.
  • the reinforcing bar is located on the cradle 202 and the upper portion of the rotating part 206, and is in a state located below the central fixed shaft 204. In this state, the rotating unit 206 is rotated by the selected angle, thereby bending the rebar.
  • the fixing rack 102 is installed on the upper plate of the mounting table 100 along the longitudinal direction of the mounting table, and the fixing head 102 is provided at the bending head portion 200 when bending the rebar.
  • Clamp 106 is installed to be firmly fixed to the bending head portion 200 to prevent movement.
  • the fixing of the bending head part 200 will be described in more detail with reference to FIG. 2 below.
  • the rotating portion 206 and the center fixing shaft 204 of the bending head portion 200 is moved back to the original position, the fixing portion 300 is to release the fixing of the rebar. Then, the worker recovers the processed rebar.
  • the same operation can be repeated by raising the rebar again and stepping on the foot switch.
  • the repetitive operation may be performed without the operation of a separate control box or the movement of the bending head part.
  • FIG 2 is a side schematic view of the bending head portion 200 of the rebar automatic bending device according to the preferred embodiment of the present invention.
  • Each clamp 106 is clamped to or released from a fixed rack 102 in accordance with the drive of each cylinder 110 (one cylinder is shown but the other is not shown).
  • the clamp 106 is clamped to the fixed rack 102, that is, in a state in which the moving rack is firmly engaged with the fixed rack, the bending of the reinforcing bar is made, thereby allowing the movement or movement of the bending head portion 200 to be inherently performed. It will be able to block.
  • the pitch of the teeth of the fixed and moving teeth is preferably 3 mm, since the thickness of the rebar is standardized at 3 mm intervals.
  • the clamp 106 is released from the fixing lever 102, so that the clamping bending head portion 200 is movable along the mounting table 100 from side to side.
  • the fixing stand 302 is fixed on the mounting table 100, and the shankdong cylinder 306 is installed on one side of the mounting table 302, and a vertical fixing part 320 is installed on the other side.
  • the platform 304 is installed on the shank moving cylinder 306, and the cylinder 308 for horizontal movement is installed on the platform 304.
  • the horizontal movement cylinder 308 is connected to the fixing bar 310 having a ring shape to fix the rebar.
  • the shank movement cylinder 306 serves to move up and down the settable 304, and the horizontal movement cylinder 308 serves to advance the fixed bar 310 forward and backward.
  • the horizontally movable cylinder 308 advances the fixed bar 310. It becomes the state of 4. In this state, if the shank-type cylinder 306 is operated to lower the mounting platform 304, the fixing bar 310 is naturally lowered accordingly. When the fixed bar 310 is reversed by the operation of the horizontally movable cylinder 308 again in that state, the fixed bar 310 firmly fixes the rebar 700 as shown in FIG. 5.
  • FIG. 6 is a perspective view of a portion of the fixing portion of the reinforcing bar automatic rebar bending device according to an embodiment of the present invention, the mounting.
  • Mounting portion 322 is coupled to the vertical fixing portion 320.
  • the mounting portion 322 is formed in a substantially '-' shape, the horizontal surface 324 is formed on the top, is fixed tightly to the vertical fixing portion 320 by the bolt 330.
  • the surface of the horizontal surface 324 is formed with an uneven portion so that the rebar does not move.
  • An insertion hole 320b is formed in the center of the vertical fixing part 320, and an elongated bolt insertion hole 322b is formed in the mounting part 322.
  • the uneven portion 320a is formed on the surface of the vertical fixing portion 320 in contact with the mounting portion 322, and the uneven portion 322a is formed on the surface in contact with the vertical fixing portion 320. It is.
  • the height of the mounting portion 322 can be freely adjusted according to the standard (thickness) of the rebar (rebar) placed on the mounting portion 322 without replacing the mounting portion and the vertical fixing portion.
  • the uneven portion has a constant pitch. Since the thickness of the reinforcing bars is standardized at intervals of 3 mm such as 10 mm, 13 mm, 16 mm, 19 mm, 22 mm, 25 mm, and the like, the pitches 320a and 322a are preferably 3 mm.
  • FIG. 7 is a perspective view of a fixing lever, according to a preferred embodiment of the present invention.
  • FIG. 2 shows the view seen in the A direction (that is, the view seen from the bottom in the A direction) or the view seen in the B direction (that is, the view seen from the side in the B direction) or the view seen in C in FIG. 3.
  • the present invention can be used in the automatic reinforcing bar bending device for automatically bending the reinforcing bar to a predetermined shape, more specifically, the reinforcing bar of the desired shape by bending the reinforcing bar in one of the shapes set in advance in the control panel (control unit) It is available for the rebar automatic banding device to manufacture.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Wire Processing (AREA)

Abstract

The present invention relates to an automatic bending device for rebars, for automatically bending rebars into a predetermined shape.  More specifically, the present invention relates to an automatic bending device for rebars, for producing rebars of the desired shape by bending the rebars into one of a number of shapes preset in a control panel (control unit). An automatic bending device for rebars according to a preferred embodiment of the present invention comprises: a setting mount (100) which has an upper plate part and a lower plate part, and which is formed with a securing rack (102) in the length direction on the upper plate part (101); a securing part (300) which is set securely on the setting mount, and which secures a rebar; bending head parts (200) which are provided on both sides of and centred on the securing part, and which are provided with clamps (106) for joining with or separating from the securing rack (102) under the drive force of a cylinder in a direction to the front of the teeth (104) of the securing rack, and which bend the rebar through a predetermined angle by means of the rotation of a rotational part (206); a drive motor (400) for moving the bending head parts to left and right following the setting mount; and a control panel (500) for controlling the operation of the bending device in a comprehensive fashion. A moving rack is formed on the clamp (106), and, during bending of a rebar, the bending head parts are firmly secured as the teeth of the moving rack and the teeth of the securing rack mesh with each other.

Description

철근 자동 밴딩 장치Rebar automatic banding device
본 발명은 철근을 선택된 일정한 형상으로 자동으로 밴딩시키는 철근 자동 밴딩 장치로서, 보다 상세하게는 철근을 컨트롤패널(제어부)에 미리 설정해 둔 형상 중 하나의 형상으로 밴딩시켜 원하는 형상의 철근을 제조하는 철근 자동 밴딩 장치에 관한 것이다. The present invention is a reinforcing bar automatic bending device for automatically bending the reinforcing bar to a selected shape, more specifically, the reinforcing bar to be manufactured in the reinforcement of the desired shape by bending the reinforcing bar in one of the shapes set in advance in the control panel (control unit) It relates to an automatic banding device.
현재, 직선형 철근을 일정한 각도로 밴딩시켜 일정한 형상으로 만든 철근을 건설현장 등에 다량으로 사용하고 있다. Currently, reinforcing bars made of a certain shape by bending a straight bar at a predetermined angle are used in a large amount of construction sites.
철근을 밴딩시키는 장치는 크게 수동식 M/C, 반자동형 M/C 및 자동형 M/C으로 구분되며, 현재는 작업의 편의성을 위해 반자동형 M/C 또는 자동형 M/C이 사용된다. The device for bending reinforcing bars is classified into manual M / C, semi-automatic M / C and automatic M / C. Currently, semi-automatic M / C or automatic M / C is used for convenience of work.
자동형 M/C은 철근의 중심을 고정시키는 고정부와 철근을 일정 각도로 밴딩하는 밴딩헤드부로 구성되나, 반자동형 M/C는 철근의 중심을 고정시키는 고정부(센터 지그)를 구비하지 않고 다수개의 밴딩헤드부만을 가진다. The automatic M / C consists of a fixing part for fixing the center of the reinforcing bar and a bending head part for bending the bar at an angle, but the semi-automatic M / C does not have a fixing part (center jig) for fixing the center of the bar. It has only a plurality of bending heads.
자동형 M/C은 컨트롤패널의 작동만으로 원하는 형상의 밴딩된 철근을 자동으로 얻을 수 있는 데 반하여, 반자동형 M/C은 밴딩헤드부를 수동으로 원하는 위치로 이동하여 고정시킨 후 철근의 밴딩을 수행한다. The automatic M / C can automatically obtain the bent reinforcement of the desired shape only by the operation of the control panel, while the semi-automatic M / C can bend the reinforcing bar after fixing the bending head part manually to the desired position. do.
반자동형 M/C은 2개 또는 5개의 모든 밴딩헤드부의 간격을 줄자로 확인하면서 이동시킨 후 수동으로 고정한다. 이때 철근의 굵기와 롤러의 직경을 가감하여 고정시 반영하여야 함으로 상당한 반복학습과 경험을 필요로 하며, 철근의 형상과 규격 변화에 따른 '롤러 교체'와 '거치대 높이 조절'에 많은 시간과 노력이 필요하다는 단점이 있었다. The semi-automatic M / C is fixed manually after moving it while checking the gap between two or five bending heads with a tape measure. At this time, the thickness of the rebar and the diameter of the roller should be reflected when fixing it. Therefore, it requires considerable repetitive learning and experience, and much time and effort is required for 'roller replacement' and 'base height adjustment' according to the shape and size of the rebar. There was a disadvantage that it was necessary.
자동형 M/C은 국내에 널리 보급되어 있지는 않으나, 일본의 동경건설공업주식회사(TOYO)에서 개발되어, 현재 국내에 차츰 보급되고 있는 실정이다. Although the automatic M / C is not widely distributed in Korea, it is developed by Tokyo Construction Industry Co., Ltd. (TOYO) of Japan and is gradually being distributed in Korea.
동경건설공업주식회사의 자동형 M/C은 일본국에서 일본국 특허제2686415호로 등록받은 바 있다. Automated M / C of Tokyo Construction Industry Co., Ltd. was registered as Japanese Patent No. 2686415 in Japan.
상기 특허를 참조하면, (기본적인 구조는 본 발명의 도 1과 유사함으로, 도 1을 참조하면 쉽게 이해될 것이다) H 빔을 옆으로 눕힌 영문대문자 'I'형상의 설치대가 형성되며, 설치대 상에는 중앙에 철근을 고정시키는 고정부가 고정 형성되고, 고정부를 기준으로 양측에는 철근을 일정한 각도로 밴딩시키는 밴딩헤드부가 설치된다. 설치대의 양단에는 밴딩헤드부를 설치대를 따라 이동시키는 모터가 각각 설치되며, 모터의 구동에 따라 모터에 연결된 체인에 의해 밴딩헤드부는 설치대를 따라 움직이게 된다. 컨트롤패널은 장치를 전체적으로 제어하는 제어부로서, 장치의 각 부분과 전기적으로 연결되어, 밴딩헤드부의 이동거리, 밴딩시키는 각도, 고정부(센터 지그)의 작동, 모터의 구동, 각종 실린더의 작동 등을 제어한다. Referring to the above patent (the basic structure is similar to FIG. 1 of the present invention, it will be easily understood with reference to FIG. 1). The fixing part for fixing the reinforcing bar is formed, and both sides of the fixing part is provided with a bending head part for bending the reinforcing bar at a predetermined angle. Both ends of the mount are provided with motors for moving the bending head portion along the mount, and the bending head portion moves along the mount by a chain connected to the motor according to the driving of the motor. The control panel is a control unit that controls the device as a whole, and is electrically connected to each part of the device to control the movement distance of the bending head portion, the bending angle, the operation of the fixed portion (center jig), the operation of the motor, the operation of various cylinders, and the like. To control.
작동방법을 살펴보면, 먼저 작업자가 컨트롤 패널에서 원하는 형상를 선택하고, 수치를 입력한다. 이 때, 주목할 점은 동경건설공업주식회사의 자동형 M/C은 밴딩시키고자 하는 형상의 외측 치수만을 입력하도록 고정되어 있다는 점이다. 주문업체로부터 받은 도면에 밴딩시키고자 하는 형상이 센터 치수가 기록되어 있는 경우에는 작업자는 철근의 두께를 고려하여 외측 치수로 보정한 후, 보정된 외측 치수를 입력하여야 한다는 단점이 있다. Looking at the operation, the operator first selects the desired shape from the control panel and enters a value. At this time, it should be noted that the automatic M / C of Tokyo Construction Industry Co., Ltd. is fixed to input only the outer dimension of the shape to be banded. In the case where the shape to be banded is recorded in the drawing received from the ordering company, the center dimension is recorded, the operator must correct the outer dimension in consideration of the thickness of the reinforcing bar, and then input the corrected outer dimension.
이러한 방식으로 형상을 선택하고 치수를 입력한 후, 시작 버튼을 누르면, 양측의 밴딩헤드부는 고정부(센터 지그)를 중심으로 모였다가 0점을 잡고 다시 벌어지면서 선택된 위치에 위치하게 된다. After selecting the shape in this way and entering the dimensions, pressing the start button, the two bending head parts are gathered about the fixed part (center jig), and are positioned at the selected position while holding the zero point again.
그런 후, 밴딩하고자 하는 철근을 올려놓고, 발판 스위치를 밟아 철근의 중심부를 고정시킨 후 밴딩 작업을 진행한다. 철근의 밴딩이 끝나면 밴딩된 철근을 빼낸 후, 다시 새로운 철근을 올려놓아 동일한 제품을 계속적으로 생산할 수 있다. 이때, 밴딩하고자 하는 철근의 형상이 변화지 않는 한, 한 번 설정된 밴딩헤드부의 위치는 변화지 않고 그 위치에 고정되어 계속적으로 밴딩작업을 수행한다. Then, put the reinforcing bar to be banded, press the foot switch to fix the center of the reinforcing bar and then proceed with the bending work. After the bending of the rebar, the banded rebar can be removed and the new rebar can be placed again to continue to produce the same product. At this time, as long as the shape of the reinforcing bars does not change, the position of the bending head portion once set is fixed to the position without changing and continuously performs the bending operation.
그러나, 상기 동경건설공업 주식회사의 밴딩 장치는 다음과 같은 치명적인 단점이 있다. However, the bending device of the Tokyo Construction Industry Co., Ltd. has the following fatal disadvantages.
첫째, 앞서 설명한 바와 같이, 컨트롤 패널에서 밴딩하고자 하는 철근의 외측 치수만을 입력하도록 고정되어 있음으로, 주문업체에서 센터 치수를 기록하여 주문한 경우에는 작업자가 철근의 두께 등을 고려하여 외측 치수로 보정하여 치수를 입력하여야 함으로, 작업이 번거러울 뿐만 아니라, 실수로 보정을 잘못한 경우에는 불량품이 발생된다는 등의 문제가 있어 숙련자가 아니면 이 장치의 사용을 꺼리게 된다는 문제가 있었다. First, as described above, since the control panel is fixed to input only the outer dimension of the reinforcing bar to be banded, when the operator orders the center dimension by recording the order, the operator corrects the outer dimension in consideration of the thickness of the rebar. Not only is it cumbersome to enter a dimension, but there is a problem that a defective product is generated if a mistake is made by mistake.
둘째, 밴딩헤드부에서 철근의 밴딩시에, 철근의 두께가 두꺼운 경우에는 밴딩헤드부가 단단히 고정되지 않고 움직여, 원하는 위치에서 밴딩이 이루어지지 않아 불량품이 발생된다는 문제가 있었다. 이는 고정부가 패드 형식으로 설치대에 단순 고정되어 있음으로, 철근 밴딩시 당김현상이 발생하여 가공불량 현상이 초래하고 있는 것이다. Secondly, when bending the reinforcing bar in the bending head part, when the thickness of the reinforcing bar is thick, the bending head part moves without being firmly fixed, and there is a problem that a defective product is generated because the bending is not performed at a desired position. This is because the fixing part is simply fixed to the mounting table in the form of a pad, a pulling phenomenon occurs when reinforcing bar bending, which results in a poor processing.
밴딩헤드부에는 롤러가 형성되어, 롤러가 설치대 상의 회전하면서 밴딩헤드부가 설치대 상을 이동하게 되는 데, 밴딩시에 밴딩헤드부를 잡아주는 힘이 약하기 때문에, 두꺼운 철근의 밴딩시에는 밴딩헤드부가 안쪽으로 움직이는 당김현상이 발생하게 된다. A roller is formed in the banding head part, and the roller head rotates on the mounting table, so that the banding head portion moves on the mounting table. The bending head part is moved inward when bending the thick rebar because the force holding the banding head part is weak. Moving pull occurs.
따라서, 종래의 장치는 철근의 두께 최소 규격인 D10, D13의 2가지만 가공이 가능하다. 단 D16의 경우에도 가공이 가능하긴 하나, 동시에 가공가능한 개수가 2개에 불과하기 때문에 생산성에 낮아 통상 D16의 경우에는 거의 사용하고 있지 않는다. 규격별 가공 개수는 D10인 경우 6개까지, D13의 경우 5개까지, D16의 경우 2개까지의 능력을 표시하고 있으나, 밴딩헤드부가 단단히 고정되지 않고 당김 현상이 발생하기 때문에 현장에서는 1개씩 줄여서 사용하고 있는 실정이다. Therefore, the conventional apparatus can process only two of the minimum thicknesses D10 and D13 of rebar. In the case of D16, however, machining is possible, but at the same time, only two pieces can be processed at the same time, which is low in productivity and is rarely used in the case of D16. The number of machining by standard is up to 6 in the case of D10, up to 5 in the case of D13, and up to 2 in the case of D16.However, the bending head part is not firmly fixed and pulling occurs. I'm using it.
셋째, 철근을 고정시키는 고정부에서, 철근의 규격(두께)에 따라 철근을 올려놓는 거치대의 높이를 조절되어야 하는 데, 이 때 매번 새로운 높이의 거치대를 교체하여야 한다는 문제가 있었다. Third, in the fixing part for fixing the rebar, the height of the reinforcing bar to be placed according to the standard (thickness) of the reinforcing bar to be adjusted, at this time there was a problem that the new height of the cradle must be replaced every time.
또한, 다수개의 철근을 한꺼번에 밴딩시킬 때, 철근이 가지런히 정렬되지 않아 작업자가 일일이 정렬시켜야 한다는 문제 또한 있었다.In addition, when bending a plurality of rebars at the same time, there was also a problem that the workers have to align each other because the bars are not aligned neatly.
본 발명은 상기의 문제점을 해결하기 위해서 안출된 것으로, 본 발명의 목적은 간단하고 간편하게 컨트롤 패널에 원하는 형상에 치수의 보정없이 다양한 치수(센터 치수, 외측 치수)를 입력하여 원하는 형상의 철근을 얻을 수 있는, 철근 자동 밴딩 장치를 제공하는 것이다. SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and an object of the present invention is to simply and simply input various dimensions (center dimension, outer dimension) to a desired shape on a control panel without correcting the size to obtain reinforcing bars of a desired shape. It is to provide a reinforcing bar automatic bending device.
본 발명의 다른 목적은 지름이 큰 철근(지름25mm)인 경우에도 수치의 오차 없이 원하는 수치와 형상의 철근을 얻을 수 있는 철근 자동 밴딩 장치를 제공하는 것이다. Another object of the present invention is to provide a reinforcing bar automatic bending device that can obtain a reinforcing bar of the desired value and shape even if the diameter of the reinforcing bar (diameter 25mm) without a numerical error.
본 발명의 또다른 목적은 철근의 규격, 두께에 상관없이, 철근을 올려 높은 거치부를 교체할 필요가 없는 철근 자동 밴딩 장치를 제공하는 것이다. Still another object of the present invention is to provide a reinforcing bar automatic bending device which does not need to replace a high mounting part by raising reinforcing bars regardless of the size and thickness of the reinforcing bar.
본 발명의 또다른 목적은 철근을 가지런히 정렬시켜 철근을 단단히 고정시킬 수 있는 철근 자동 밴딩 장치를 제공하는 것이다.Still another object of the present invention is to provide a rebar automatic banding device capable of aligning rebars neatly so as to firmly fix the rebars.
본 발명은 상기의 목적을 달성하기 위한 것으로서, 철근 자동 밴딩 장치는 상판부와 하판부를 가지며, 상판부(101)에 길이방향으로 고정 레크(102)가 형성된 설치대(100); The present invention is to achieve the above object, the reinforcing bar automatic bending device has an upper plate and a lower plate, the upper mounting portion 100 is formed with a fixed rack 102 in the longitudinal direction;
상기 설치대에 고정 설치되어 철근을 고정시키는 고정부(300); A fixing part 300 fixedly installed on the mounting table to fix the rebar;
상기 고정부를 중심으로 양측으로 설치되며, 상기 고정레크(102)의 치(104)의 전면방향으로 실린더의 구동으로 상기 고정 레크에 결합 또는 분리되는 클램프(106)가 설치되고, 회전부(206)의 회전에 의해 철근을 일정한 각도로 밴딩시키는 밴딩헤드부(200); Clamps 106 are installed at both sides of the fixing part and coupled to or separated from the fixing leg by driving a cylinder in the front direction of the teeth 104 of the fixing leg 102, and a rotating part 206. Bending head portion 200 for bending the reinforcing bar at a predetermined angle by the rotation of;
상기 설치대를 따라 상기 밴딩헤드부를 좌우로 이동시키는 구동모터(400); 및 밴딩 장치의 동작을 전체적으로 제어하는 컨트롤패널(500)을 포함하되, A driving motor 400 for moving the bending head part left and right along the mounting table; And a control panel 500 for controlling the operation of the banding device as a whole,
상기 클램프(106)에는 이동 레크가 형성되어, 철근의 밴딩시에 상기 이동 레크의 치와 상기 고정레크의 치가 서로 맞물림으로써 상기 밴딩헤드부가 단단히 고정된다. The clamp 106 is formed with a moving leg, and the bending head portion is firmly fixed by engaging the teeth of the moving rack with the teeth of the fixed rack when bending the reinforcing bar.
바람직하게는, 상기 고정 레크(102)는 상기 설치대(100)의 상판부(101)의 좌우측 하부에 하나씩 2개가 설치되는 데, Preferably, two fixing racks 102 are installed at the lower left and right sides of the upper plate portion 101 of the mounting table 100.
일측의 고정레크는 치의 방향이 하부 방향으로 형성되고, 타측의 고정 레크는 치의 방향이 측면 방향으로 형성된다.One side of the fixed leg is formed in the direction of the tooth downward, the other side of the fixed leg is formed in the lateral direction of the tooth.
바람직하게는 상기 구동모터(400) 내부에는 밴딩시의 밴딩헤드부(200)의 움직임을 방지하도록 전자 브레이크 장치가 설치되며, 바람직하게는 상기 컨트롤패널(500)에는 밴딩하고자 하는 철근의 형상이 설정되어 있으며, 터치 스크린에 의해 철근의 형상을 선택할 수 있고, 치수 입력시 센터 치수 또는 외측 치수를 선택하여 입력할 수 있도록 구성된다. Preferably, an electronic brake device is installed in the driving motor 400 to prevent movement of the bending head portion 200 when bending, and preferably, the shape of the reinforcing bar to be banded is set in the control panel 500. The shape of the rebar can be selected by the touch screen, and the center dimension or the outer dimension can be selected and input when the dimension is input.
바람직하게는 상기 밴딩헤드부(200)에는 철근을 정렬시키는 정렬바(210) 및 상기 정렬바를 구동시키는 정렬바 구동용 실린더(212)가 설치된다.Preferably, the bending head portion 200 is provided with an alignment bar 210 for aligning the rebar and an alignment bar driving cylinder 212 for driving the alignment bar.
또한, 바람직하게는 상기 고정부(300)에는 수직으로 세워진 수직고정부(320)가 형성되고, 철근이 올려지는 거치부(322)가 상기 수직고정부(320)에 밀착 고정결합되는 데, 상기 수직 고정부(320)에는 중앙에 삽입공(320b)이 형성되고, 상기 거치부(322)에는 수직방향으로 기다란 볼트 삽입공(322b)이 형성되어, 상기 볼트 삽입공(322b) 및 삽입공(320b)에 볼트(330)가 삽입 체결됨으로 상기 수직 고정부 및 거치부가 밀착 결합된다. Also, preferably, the fixing part 300 is formed with a vertical fixing part 320 which is vertically formed, and the mounting part 322 on which the reinforcing bar is mounted is tightly coupled to the vertical fixing part 320. An insertion hole 320b is formed in the center of the vertical fixing part 320, and an elongated bolt insertion hole 322b is formed in the mounting part 322 so that the bolt insertion hole 322b and the insertion hole ( The vertical fixing part and the mounting part are tightly coupled by inserting and fastening the bolt 330 to 320b).
상기 수직고정부(320) 및 상기 거치부(322)에는 서로 맞닿는 면에 요철부(320a, 322a)가 각각 형성되며, 바람직하게는 상기 요철부는 일정한 피치를 가지는 데, 상기 피치는 바람직하게는 3mm이다. Uneven parts 320a and 322a are formed on the surfaces of the vertical fixing part 320 and the mounting part 322, which are in contact with each other. Preferably, the uneven parts have a constant pitch, and the pitch is preferably 3 mm. to be.
바람직하게는 상기 거치부(322)의 상부에는 평평한 수평면(324)이 형성되고, 상기 수평면(324)의 표면에는 철근이 움직이지 않도록 요철부가 형성된다.Preferably, a flat horizontal surface 324 is formed on an upper portion of the mounting portion 322, and an uneven portion is formed on the surface of the horizontal surface 324 so that the rebar does not move.
상술한 바 같이, 본 발명의 철근 자동 밴딩 장치는 컨트롤 패널(제어부)에 철근의 형상이 여러가지 미리 설정되어 있음으로, 작업자는 그 중 하나를 선택한 후, 센터 치수 또는 외측 치수를 선택하여 가공품의 치수를 입력할 수 있기 때문에 간단하고 간편하게 본 발명의 장치를 작동시킬 수 있으며, 형상의 선택 또한 터치 스크린 방식으로 간편하게 선택할 수 있다. As described above, in the rebar automatic bending device of the present invention, since the shape of the rebar is variously set in the control panel (control unit), the operator selects one of them, and then selects the center dimension or the outer dimension to measure the size of the workpiece. Since it is possible to input the device of the present invention can be operated simply and simply, the selection of the shape can also be easily selected by the touch screen method.
또한, 밴딩헤드부가 밴딩시에 단단히 고정되기 때문에 두꺼운 철근(지름16-32mm 이하)을 밴딩하는 경우에도 수치의 오차 없이 원하는 수치와 형상의 철근을 얻을 수 있으며, 볼트 체결에 의해서 거치부의 높이를 조절할 수 있음으로 철근의 규격(두께)에 관계없이 거치부를 교체할 필요가 없다는 장점이 있다. In addition, since the bending head part is firmly fixed at the time of bending, even when bending thick rebar (diameter 16-32mm or less), it is possible to obtain the reinforcing bar of the desired value and shape without error of the numerical value. As a result, it is not necessary to replace the mounting part regardless of the size (thickness) of the rebar.
아울러, 정렬바 및 정렬바 이동용 실린더에 의해 철근을 가지런히 정렬시켜 철근을 고정시킬 수 있다는 장점이 있다.In addition, there is an advantage that the rebar can be fixed by arranging the bars evenly by the alignment bar and the cylinder for moving the alignment bar.
도 1은 본 발명에 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 사시도 및 부분 확대도.1 is a perspective view and a partially enlarged view of a rebar automatic bending device according to a preferred embodiment of the present invention.
도 2는 본 발명의 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 밴딩헤드부의 측면 개략도.Figure 2 is a side schematic view of the bending head portion of the rebar automatic bending device according to a preferred embodiment of the present invention.
도 3-도 5는 본 발명의 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 고정부의 동작을 나타내는 사시도. 3 to 5 are perspective views showing the operation of the fixing portion of the rebar automatic bending device according to a preferred embodiment of the present invention.
도 6는 본 발명의 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 고정부 중 철근을 거치/안치시키는 부분의 사시도.Figure 6 is a perspective view of a portion of the fixing / mounting of the reinforcing bars of the rebar automatic bending device according to a preferred embodiment of the present invention.
도 7는 본 발명의 바람직한 실시예에 따른, 고정레크의 사시도.Figure 7 is a perspective view of the fixing lever, according to a preferred embodiment of the present invention.
**도면의 주요 부분에 대한 부호의 설명*** Description of the symbols for the main parts of the drawings *
100: 설치대 101: 상판부100: mounting base 101: top plate
102: 고정 레크 104: 이(齒)102: fixed rack 104: tooth
106: 클램프 108: 고정축106: clamp 108: fixed shaft
110: 실린더 110: cylinder
200: 밴딩헤드부 202: 거치대200: bending head portion 202: holder
204: 중심고정축 206: 회전부204: center fixed shaft 206: rotating part
208: 받침판 210: 정렬바208: base plate 210: alignment bar
212: 정렬바 구동용 실린더 212 cylinder for driving alignment bar
300: 고정부 302: 고정대300: fixed part 302: fixed base
304: 안치대 306: 상하이동용 실린더304: Settlement frame 306: Shanghaidong cylinder
308: 수평이동용 실린더 310: 고정바308: cylinder for horizontal movement 310: fixed bar
312: 수직벽면 312a: 요철부312: vertical wall surface 312a: uneven portion
320: 수직 고정부 320a: 요철부320: vertical fixing portion 320a: uneven portion
320b: 삽입공 322: 거치부320b: insertion hole 322: mounting portion
322a: 요철부 322b: 볼트 삽입공322a: uneven portion 322b: bolt insertion hole
324: 수평면 330: 고정용 볼트324: horizontal surface 330: fixing bolt
400: 구동모터 500: 컨트롤패널400: drive motor 500: control panel
550: 막이부 600: 수동 스위치550: membrane part 600: manual switch
700: 철근700: rebar
이하에서는, 첨부된 도면을 참조로 하여 바람직한 실시예에 따른, 본 발명의 철근 자동 밴딩 장치를 보다 상세히 설명하기로 한다. Hereinafter, with reference to the accompanying drawings will be described in more detail the rebar automatic bending device of the present invention, according to a preferred embodiment.
도 1은 본 발명에 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 사시도 및 부분 확대도이다. 1 is a perspective view and a partially enlarged view of a rebar automatic bending device according to a preferred embodiment of the present invention.
도 1을 참조하면, 본 발명의 철근 자동 밴딩 장치는 H 빔으로 옆으로 눕혀 영문대문자 'I' 형상을 가지는 기다란 설치대(100), 상기 설치대의 중앙에 설치되어 철근을 고정시키는 고정부(300), 상기 고정부를 중심으로 양측으로 설치되어 철근을 일정한 각도로 밴딩시키는 밴딩헤드부(200), 상기 밴딩헤드부를 설치대를 따라 이동시키는 구동모터(400), 및 장치의 동작을 전체적으로 제어하는 컨트롤패널(500)을 포함하여 이루어진다. 또한, 자동 밴딩 장치를 일시적으로 비상정지 또는 구동시키는 수동으로 조절되는 수동 스위치(600)가 설치된다. 상기 수동 스위치는 발판스위치(도시되지 않음)과 전기적으로 연결되어 있는 바, 작업자는 발판 스위치를 밟음으로써 '밴딩 작업시작' 신호를 보내어 밴딩 작업을 시작할 수 있다. Referring to Figure 1, the rebar automatic bending device of the present invention is laid down sideways with an H-beam elongated mounting 100 having an English letter 'I' shape, the fixing portion 300 is installed in the center of the mounting to fix the rebar A bending head part 200 installed at both sides around the fixing part to bend the reinforcing bar at a predetermined angle, a driving motor 400 moving the bending head part along the mounting table, and a control panel to control the operation of the device as a whole; 500 is made. In addition, a manually controlled manual switch 600 is installed to temporarily emergency stop or drive the automatic banding device. The manual switch is electrically connected to a scaffolding switch (not shown), and the operator may start the bending work by sending a 'bending work start' signal by pressing the scaffolding switch.
밴딩헤드부(200)는 고정부(300)를 중심으로 2개가 설치되고, 구동모터(400) 또한 설치대(100)의 양단에 각각 설치되는 데, 각각의 구동모터(400)가 각각의 밴딩헤드부(200)를 이동시키게 된다. 밴딩헤드부(200)와 구동모터(400)에는 체인(도시되지 않음)으로 연결되어 있어, 제어부(컨트롤패널)의 신호에 따라 구동모터(400)의 구동에 의해 밴딩헤드부(200)는 설치대(100)를 따라 이동가능한 것이다. The two bending heads 200 are installed around the fixing part 300, and the driving motor 400 is also installed at both ends of the mounting table 100. Each of the driving motors 400 is each of the bending heads. The part 200 is moved. The bending head part 200 and the driving motor 400 are connected by a chain (not shown), and the bending head part 200 is driven by the driving motor 400 in response to a signal from the control panel (control panel). It is movable along 100.
컨트롤패널(500)은 본 발명의 철근 자동 밴딩 장치를 전체적으로 제어하는 제어부로서, 작업자가 컨트롤 패널(500)에 미리 설정된 철근의 형상 중 하나를 선택하고 수치를 입력한 후 (이동)시작 버튼을 누르면, 컨트롤박스(500)의 제어 신호에 따라 밴딩 헤드부(200)는 고정부 쪽으로 이동하여 밀착하게 된다. 고정부에 밀착된 밴딩헤드부(200)는 0점을 잡은 후, 선택된 위치만큼 다시 벌어지게 된다. 그런 후, 밴딩헤드부(200)는 실린더(110)의 구동에 의해 설치대의 상판부 하부에 설치된 고정레크(102)에 고정된다. Control panel 500 is a control unit for controlling the rebar automatic bending device of the present invention as a whole, when the operator selects one of the shape of the reinforcing bar preset in the control panel 500 and enters a numerical value and then press the (Move) start button In response to the control signal of the control box 500, the bending head part 200 moves toward the fixing part to be in close contact. The bending head part 200 in close contact with the fixed part may be opened again by a selected position after the zero point is taken. Thereafter, the bending head portion 200 is fixed to the fixing lever 102 installed under the upper plate portion of the mounting table by driving the cylinder 110.
즉, 컨트롤패널(500)은 본 발명의 철근 자동 밴딩 장치를 전체적으로 제어하는 제어부로서, 장치의 각 부분과 전기적으로 연결되어, 밴딩헤드부의 이동, 밴딩헤드부의 작동(밴딩, 정렬), 고정부의 작동, 구동모터의 구동, 각종 실린더의 작동 등을 제어한다. That is, the control panel 500 is a control unit for controlling the rebar automatic bending device of the present invention as a whole, is electrically connected to each part of the device, the movement of the bending head portion, the operation (banding, alignment) of the bending head portion, fixed portion Controls operation, drive motor drive and cylinder operation.
여기서 주목할 점은 본 발명에서는 컨트롤패널(500, 즉 제어부)에 밴딩하고자 하는 철근의 형상이 미리 여러 가지 설정되어 있으며, 또한 형성하고자 하는 철근의 외측치수 또는 센터 치수도 입력할 수 있는 점이다. It is noted that in the present invention, the shape of the reinforcing bars to be bent to the control panel 500 (that is, the control unit) is set in advance, and the outside dimension or the center dimension of the reinforcing bars to be formed can also be input.
작업자는 원하는 철근의 형상을 선택한 후, 선택된 형상의 변의 길이(외측 치수 또는 센터 치수)를 입력함으로써 간편하게 본 발명의 컨트롤패널을 동작시킬 수 있게 된다. 원하는 철근의 형상의 선택은 터치 스크린 방식으로 선택할 수 있다. After the operator selects the desired shape of the rebar, the operator can simply operate the control panel of the present invention by inputting the length (outer dimension or center dimension) of the side of the selected shape. Selection of the desired shape of the reinforcing bar can be selected by a touch screen method.
본 발명의 장치가 작동하는 순서를 설명하면 다음과 같다. The operation of the apparatus of the present invention will be described below.
먼저, 작업자는 컨트롤패널(500)에서 원하는 철근의 형상을 터치스크린으로 선택하고 선택된 형상의 변의 길이를 입력한 후 (이동)시작 스위치를 누른다. 이동시작 스위치는 밴딩헤드부(200)의 이동을 지시하는 스위치이다. First, the operator selects the shape of the desired rebar in the control panel 500 with a touch screen, inputs the length of the side of the selected shape, and then presses the (Move) start switch. The movement start switch is a switch instructing the movement of the bending head unit 200.
그러면, 양측의 밴딩헤드부(200)는 제어부(컨트롤 패널)의 전기적 신호에 따라 구동모터(400)의 구동으로 고정부(300) 방향으로 이동하여 고정부(300)의 양 측면에 밀착한다. 이 때, 거리를 O점으로 인식되어 셋팅된다. 그런 다음, 양측의 밴딩 헤드부(200)는 다시 벌어져 선택된 위치로 이동하여 멈추게 된다. Then, the bending head parts 200 on both sides move in the direction of the fixing part 300 by the driving of the driving motor 400 according to the electrical signal of the control unit (control panel) to be in close contact with both sides of the fixing part 300. At this time, the distance is recognized as O point and is set. Then, the bending heads 200 on both sides are opened again and moved to the selected position to stop.
밴딩헤드부(200)가 멈춘 후, 가공하고자 하는 철근을 거치부(322)의 수평면(324) 및 밴딩헤드부(200)의 거치대(202)와 회전부(206) 상에 올려놓는다. After the bending head portion 200 stops, the reinforcing bar to be processed is placed on the horizontal surface 324 of the mounting portion 322 and the mounting portion 202 and the rotating portion 206 of the bending head portion 200.
본 발명에서는 철근의 한쪽 끝단을 필요한 위치에 정렬하기 위해서 일측의 밴딩 헤드부(200)에 막이부(550)가 설치된다. 막이부(550)는 필요한 길이만큼 조절되어 고정되는 데, 철근의 한쪽 끝단을 스토퍼하는 역할을 함과 동시에 철근의 한쪽 끝단을 정렬하기 위해서 설치되는 것이다. In the present invention, in order to align one end of the reinforcing bar in the required position, the membrane 550 is provided on the bending head portion 200 on one side. The membrane 550 is adjusted and fixed to a required length, and serves to stop one end of the rebar and at the same time, it is installed to align one end of the rebar.
철근을 올려 놓은 후, 시작 버튼인 발판 스위치를 밟는다. 발판스위치는 밴딩 작업 시작을 명령하는 스위치이다. 수동스위치가 사용될 수도 있으나, 작업자의 편의를 위해서 발판 스위치가 구비된다. After placing the rebar, press the foot switch, the start button. The foot switch is a switch that commands the start of the bending work. Manual switch may be used, but the foot switch is provided for the convenience of the operator.
발판 스위치를 밟으면 밴딩 작업이 시작되는 데, 먼저, 정렬바가 구동됨과 동시에 중앙의 고정부에 의해 철근의 고정이 이루어진다. When stepping on the foot switch, the bending operation starts. First, the alignment bar is driven and the reinforcing bar is fixed by the central fixing part.
여러 개의 철근을 한꺼번에 밴딩시킬 경우에 철근을 거치부(322)의 수평면(324) 상에 가지런히 정열/배열시킬 필요가 있는 데, 본 발명에서는 밴딩헤드부(200)의 일측에 정렬바(210)와 정렬바 구동용 실린더(212)를 구비하고 있다. 정렬바 구동용 실린더(212)의 구동으로 정렬바(210)가 상측으로 한번 올라왔다 다시 내려간다. 즉, 철근들을 한번 흔들어줌으로써, 철근들을 가지런히 정렬시키게 된다. When bending several bars at once, it is necessary to arrange / arrange the bars on the horizontal surface 324 of the mounting part 322 evenly. In the present invention, the alignment bar 210 is formed at one side of the bending head part 200. ) And an alignment bar drive cylinder 212. By the driving of the alignment bar driving cylinder 212, the alignment bar 210 once up and down again. That is, by shaking the bars once, the bars are aligned neatly.
고정부에 의한 철근의 고정은 상하이동용 실린더(306)과 수평이동용 실린더(308)의 작동으로 이루어진다. 철근의 고정은 도3a-도3b와 관련하여 하기에서 상술하기로 한다. The fixing of the reinforcing bars by the fixing unit is performed by the operation of the shank moving cylinder 306 and the horizontal moving cylinder 308. Fixing of the reinforcing bar will be described below with reference to FIGS. 3A to 3B.
철근의 중앙이 고정된 상태에서, 철근의 밴딩이 이루어진다. 처음에 철근은 밴딩헤드부(200)의 거치대(202) 및 회전부(206) 상에 안치되는 데, 이 상태에서, 중심고정축(204)이 앞으로 전진하여 받침판(208)에 밀착된다. 그러면, 철근은 거치대(202)와 회전부(206)의 상부에 위치하고, 중심고정축(204)의 하부에 위치한 상태가 된다. 이 상태에서 회전부(206)가 선택된 각도만큼 회전함으로써, 철근의 밴딩이 이루어지게 되는 것이다. With the center of the rebar fixed, the rebar bending takes place. Initially, the rebar is placed on the cradle 202 and the rotating portion 206 of the bending head portion 200, in which state, the central fixed shaft 204 is advanced forward and in close contact with the support plate 208. Then, the reinforcing bar is located on the cradle 202 and the upper portion of the rotating part 206, and is in a state located below the central fixed shaft 204. In this state, the rotating unit 206 is rotated by the selected angle, thereby bending the rebar.
여기서, 주목할 점은 상기에서 기술한 바와 같이, 종래의 동경건설공업주식회사의 일본국 특허에서는 철근의 두께가 두꺼운 경우에는 철근의 밴딩시에 밴딩헤드부(200)가 고정부(300) 방향으로 움직여 즉, 당김 현상이 발생하여 가공 불량 결과가 초래한다는 문제점이 있었다. Here, it should be noted that, as described above, in the conventional Japanese patent of Tokyo Construction Industry Co., Ltd., when the thickness of the reinforcing bar is thick, the bending head part 200 moves in the direction of the fixing part 300 when bending the reinforcing bar. That is, there was a problem that a pulling phenomenon occurs, resulting in a poor machining result.
그러나, 본 발명의 철근 밴딩 장치는 설치대(100)의 상판에 고정 레크(102)가 설치대의 길이방향을 따라 길게 설치되고, 밴딩헤드부(200)에는 철근의 밴딩시에 상기 고정 레크(102)와 결합되어 밴딩헤드부(200)를 단단히 고정시켜 움직임을 방지하는 클램프(106)가 설치된다. 밴딩헤드부(200)의 고정과 관련해서는 하기에서 도 2와 관련하여 보다 상세히 설명하기로 한다. However, in the reinforcing bar bending device of the present invention, the fixing rack 102 is installed on the upper plate of the mounting table 100 along the longitudinal direction of the mounting table, and the fixing head 102 is provided at the bending head portion 200 when bending the rebar. Clamp 106 is installed to be firmly fixed to the bending head portion 200 to prevent movement. The fixing of the bending head part 200 will be described in more detail with reference to FIG. 2 below.
철근의 밴딩이 이루어지면, 밴딩헤드부(200)의 회전부(206)과 중심고정축(204)은 다시 원위치로 이동하고, 고정부(300)는 철근의 고정을 해제하게 된다. 그러면, 작업자는 가공된 철근을 회수하게 된다. When the bending of the reinforcing bars, the rotating portion 206 and the center fixing shaft 204 of the bending head portion 200 is moved back to the original position, the fixing portion 300 is to release the fixing of the rebar. Then, the worker recovers the processed rebar.
동일한 형상의 철근을 반복적으로 생산할 경우에는 다시 철근을 올리고 발판스위치를 밟음으로써 동일한 작업을 반복시행할 수 있다. 이때, 철근의 형상이나 치수가 변화지 않는 한, 별도의 컨트롤박스의 조작이나, 밴딩헤드부의 이동없이 반복작업을 수행할 수 있다. In the case of repeatedly producing the same shape of rebar, the same operation can be repeated by raising the rebar again and stepping on the foot switch. In this case, as long as the shape or the size of the reinforcing bar does not change, the repetitive operation may be performed without the operation of a separate control box or the movement of the bending head part.
도 2는 본 발명의 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 밴딩헤드부(200)의 측면 개략도이다. 2 is a side schematic view of the bending head portion 200 of the rebar automatic bending device according to the preferred embodiment of the present invention.
도 2를 참조하면, 설치대(100)의 상판부(101) 하부에는 좌우측 하나씩 2개의 고정 레크(102)가 설치되어 있음을 확인할 수 있다. Referring to FIG. 2, it can be seen that two fixing legs 102 are installed at the lower side of the upper plate portion 101 of the mounting table 100, one left and one right side.
일측의 고정 레크(102)는 하부 방향으로 치(齒, 104)가 형성되고, 타측의 고정 레크(102)는 측면 방향으로 치(齒, 104)가 형성되어 있다. 이는 밴딩헤드부(200)의 수평방향의 움직임 및 수직방향의 움직임을 구속하기 위한 것이다. Teeth 104 are formed in the downward direction of the fixed leg 102, and teeth 104 are formed in the lateral direction of the other fixed rack 102. As shown in FIG. This is to restrain the horizontal movement and the vertical movement of the bending head portion 200.
고정 레크(102)의 치(104)의 전면 방향으로 클램프(106)가 각각 설치되는 데, 상기 클램프(106)에는 상기 고정 레크와 맞물리는 이동 레크(도시되지 않음)가 형성되어 있다. '이동 레크'에서 이동의 의미가 '이동 레크' 자체가 움직인다는 뜻이 아니라, 밴딩헤드부에 설치되어 있음으로 밴딩헤드부가 움직임에 따라 이동레크 또한 고정레크를 따라 움직이게 된다는 의미이다. 이동 레크의 치(齒)와 고정 레크의 치(齒)가 서로 맞물림으로써 밴딩헤드부가 고정되는 데, 치가 서로 맞물리면 밴딩헤드부가 단단히 고정되고, 치의 맞물림이 해제되면 밴딩헤드부의 고정 또한 해제되게 된다. Clamps 106 are respectively provided in the front direction of the teeth 104 of the fixing legs 102, and the clamps 106 are formed with moving legs (not shown) that engage with the fixing legs. The meaning of the movement in the 'movement rack' does not mean that the 'movement rack' itself moves, but because it is installed in the bending head part, it means that the movement lever also moves along the fixed lever as the bending head part moves. When the teeth of the movable leg and the teeth of the fixed rack are engaged with each other, the banding head part is fixed. When the teeth are engaged with each other, the banding head part is firmly fixed. When the teeth are released, the banding head part is also released.
각각의 클램프(106)는 각각의 실린더(110, 한쪽의 실린더는 도시되나 다른쪽의 실린더는 도시되지 않음)의 구동에 따라 고정 레크(102)에 클램핑 또는 해제된다. Each clamp 106 is clamped to or released from a fixed rack 102 in accordance with the drive of each cylinder 110 (one cylinder is shown but the other is not shown).
철근의 밴딩시에는 고정레크와 이동레크가 단단히 맞물려 밴딩헤드부가 단단히 고정되며, 철근의 밴딩이 끝나고 밴딩헤드부의 이동시에는 실린더(110)의 구동에 의해 이동 레크가 고정 레크(102)에서 분리되게 된다. When the bending of the reinforcing bar is fixed and the moving lever is firmly engaged, the bending head portion is firmly fixed, and when the bending of the reinforcing bar and the bending head portion is moved by the drive of the cylinder 110 is separated from the fixed rack 102. .
이와 같이, 고정 레크(102)에 클램프(106)가 클램핑된 상태, 즉 고정 레크에 이동레크가 단단히 맞물린 상태에서, 철근의 밴딩이 이루어짐으로, 밴딩헤드부(200)의 이동 내지 움직임을 원천적으로 봉쇄할 수 있게 되는 것이다. In this way, the clamp 106 is clamped to the fixed rack 102, that is, in a state in which the moving rack is firmly engaged with the fixed rack, the bending of the reinforcing bar is made, thereby allowing the movement or movement of the bending head portion 200 to be inherently performed. It will be able to block.
바람직하게는, 고정 레크의 치 및 이동레크의 치의 피치는 3mm가 바람직한데, 이는 철근의 두께가 3mm 간격으로 규격화되어 있기 때문이다. Preferably, the pitch of the teeth of the fixed and moving teeth is preferably 3 mm, since the thickness of the rebar is standardized at 3 mm intervals.
철근의 밴딩이 끝난 후에는 클램프(106)는 고정레크(102)와의 결합이 해제되어, 클램프가 형성된 밴딩 헤드부(200)는 설치대(100)를 따라 좌우로 이동가능하게 된다. After the bending of the reinforcing bar is finished, the clamp 106 is released from the fixing lever 102, so that the clamping bending head portion 200 is movable along the mounting table 100 from side to side.
또한, 본 발명에서는 밴딩헤드부를 이동시키도록 설치대의 양단에 설치된 구동모터(400)에도 내부에 전자 브레이크 장치(도시되지 않음)가 설치되어, 철근 밴딩시에 밴딩헤드부(200)가 움직이는 것을 더욱더 방지할 수 있게 된다. 전자 브레이크 장치가 부착된 구동모터(400)는 통상적으로 산업 현장에서 사용되는 것이 사용될 수 있다.In addition, in the present invention, an electric brake device (not shown) is installed inside the drive motor 400 installed at both ends of the mounting table so as to move the bending head part, so that the bending head part 200 moves during reinforcing bending. It can be prevented. The driving motor 400 to which the electromagnetic brake device is attached may be used that is typically used in an industrial site.
도 3-도 5는 본 발명의 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 고정부(300)의 동작을 나타내는 사시도이다. 도 3는 고정부(300)의 작동 전의 모습을 도시하며, 도 4는 수평이동용 실린더(308)의 작동에 의해서 고정바(310)가 앞으로 전진한 모습을 도시하며, 도 5는 고정바(310)가 철근(700)을 고정시킨 후의 모습을 도시한다.3 to 5 are perspective views showing the operation of the fixing part 300 of the rebar automatic bending device according to the preferred embodiment of the present invention. 3 shows the state before the operation of the fixing part 300, FIG. 4 shows the fixing bar 310 moving forward by the operation of the horizontal moving cylinder 308, Figure 5 shows the fixing bar 310 ) Shows the state after fixing the rebar 700.
도 3 - 도 5를 참조하면, 설치대(100) 상에는 고정대(302)가 고정되며, 고정대(302) 상에는 일측에 상하이동용 실린더(306)가 설치되며 타측에 수직고정부(320)가 설치된다. 상하이동용 실린더(306) 상에는 안치대(304)가 설치되고, 안치대(304) 상에는 수평이동용 실린더(308)가 설치된다. 수평이동용 실린더(308)는 철근을 고정시키도록 고리 형상을 가지는 고정바(310)에 연결되어 있다. 상하이동용 실린더(306)는 안치대(304)를 상하 이동시키는 역할을 하며, 수평이동용 실린더(308)는 고정바(310)를 전후진시키는 역할을 한다. 3 to 5, the fixing stand 302 is fixed on the mounting table 100, and the shankdong cylinder 306 is installed on one side of the mounting table 302, and a vertical fixing part 320 is installed on the other side. The platform 304 is installed on the shank moving cylinder 306, and the cylinder 308 for horizontal movement is installed on the platform 304. The horizontal movement cylinder 308 is connected to the fixing bar 310 having a ring shape to fix the rebar. The shank movement cylinder 306 serves to move up and down the settable 304, and the horizontal movement cylinder 308 serves to advance the fixed bar 310 forward and backward.
동작을 설명하면, 도 3의 상태, 즉 철근(도시되지 않음)을 거치부(322)의 수평면(324)에 올려 놓은 상태에서, 수평이동형 실린더(308)가 고정바(310)를 전진시키면 도 4의 상태가 된다. 이 상태에서 상하이동형 실린더(306)가 작동하여 안치대(304)를 하강시키면 이에 따라 고정바(310)도 당연히 하강하게 된다. 그 상태에서 다시 수평이동형 실린더(308)의 작동으로 고정바(310)를 후진시키면 도 5와 같이 고정바(310)가 철근(700)을 단단히 고정하게 된다. Referring to the operation, in the state of FIG. 3, that is, the rebar (not shown) is placed on the horizontal surface 324 of the mounting portion 322, the horizontally movable cylinder 308 advances the fixed bar 310. It becomes the state of 4. In this state, if the shank-type cylinder 306 is operated to lower the mounting platform 304, the fixing bar 310 is naturally lowered accordingly. When the fixed bar 310 is reversed by the operation of the horizontally movable cylinder 308 again in that state, the fixed bar 310 firmly fixes the rebar 700 as shown in FIG. 5.
도 6는 본 발명의 바람직한 실시예에 따른, 철근 자동 밴딩 장치의 고정부 중 철근을 거치/안치시키는 부분의 사시도이다. 6 is a perspective view of a portion of the fixing portion of the reinforcing bar automatic rebar bending device according to an embodiment of the present invention, the mounting.
도 6를 참조하면, 안치대(도 3의 304)에 고정된 수직벽면(312)이 형성되며, 고정대(302)에 고정된 수직 고정부(320)가 형성된다. 수직벽면(312)의 안측면에는 철근이 쉽게 움직이지 않도록 요철부(312a)가 형성되어 있다. 철근의 경우에는 표면에 독특한 모양의 돌출부가 형성되는 데, 이 돌출부가 요철부(312a)에 걸려 쉽게 움직이지 않게 된다. Referring to FIG. 6, a vertical wall surface 312 fixed to the resttable 304 is formed, and a vertical fixing part 320 fixed to the fixing stand 302 is formed. An uneven portion 312a is formed on the inner side surface of the vertical wall 312 so that the rebar does not move easily. In the case of reinforcing bar, a protrusion having a unique shape is formed on the surface thereof, and the protrusion is caught by the uneven portion 312a so that it does not move easily.
수직고정부(320)에는 거치부(322)가 결합된다. 거치부(322)는 대략 'ㄱ'자 형상으로 이루어지며, 상부에는 수평면(324)이 형성되며, 볼트(330)에 의해 수직 고정부(320)에 밀착 고정된다. 수평면(324)의 표면에는 철근이 움직이지 않도록 요철부가 형성되어 있다. Mounting portion 322 is coupled to the vertical fixing portion 320. The mounting portion 322 is formed in a substantially '-' shape, the horizontal surface 324 is formed on the top, is fixed tightly to the vertical fixing portion 320 by the bolt 330. The surface of the horizontal surface 324 is formed with an uneven portion so that the rebar does not move.
수직 고정부(320)에는 중앙에 삽입공(320b)이 형성되어 있으며, 거치부(322)에는 수직방향으로 기다란 볼트 삽입공(322b)이 형성되어 있다. 또한, 수직고정부(320)에는 거치부(322)와 맞닿는 면에 요철부(320a)가 형성되며, 거치부(322) 또한 수직 고정부(320)와 맞닿는 면에 요철부(322a)가 형성되어 있다. An insertion hole 320b is formed in the center of the vertical fixing part 320, and an elongated bolt insertion hole 322b is formed in the mounting part 322. In addition, the uneven portion 320a is formed on the surface of the vertical fixing portion 320 in contact with the mounting portion 322, and the uneven portion 322a is formed on the surface in contact with the vertical fixing portion 320. It is.
본 발명의 장치에 있어, 거치부(322)의 높이를 조절하고자 하면, 먼저 볼트(330)를 푼 후에 거치부(322)의 높이를 적절하게 조절하고 그런 후, 수직고정부(320)와 거치부(322)를 서로 맞댄 상태에서 볼트(330)를 볼트 삽입공(322b) 및 삽입공(320b)에 다시 삽입시켜 고정시키면, 원하는 거치부(322)의 높이로 고정 조절시킬 수 있게 된다. 이에 따라, 거치부 및 수직 고정부를 교체하지 않고도, 거치부(322)에 올려놓는 철근(철근)의 규격(두께)에 따라, 거치부(322)의 높이를 자유로이 조절할 수 있게 된다. In the device of the present invention, if you want to adjust the height of the mounting portion 322, first loosen the bolt 330, and then adjust the height of the mounting portion 322 appropriately, and then the vertical fixing portion 320 and mounting When the bolt 330 is inserted into the bolt insertion hole 322b and the insertion hole 320b again while being fixed to the part 322, it is possible to fix and adjust the height of the desired mounting part 322. Accordingly, the height of the mounting portion 322 can be freely adjusted according to the standard (thickness) of the rebar (rebar) placed on the mounting portion 322 without replacing the mounting portion and the vertical fixing portion.
바람직하게는 요철부는 일정한 피치를 가진다. 철근의 두께가 10mm, 13mm, 16mm, 19mm, 22mm, 25mm 등으로 3mm 간격으로 규격화되어 있음으로, 그 피치는(320a, 322a)는 3mm 인 것이 바람직하다. Preferably, the uneven portion has a constant pitch. Since the thickness of the reinforcing bars is standardized at intervals of 3 mm such as 10 mm, 13 mm, 16 mm, 19 mm, 22 mm, 25 mm, and the like, the pitches 320a and 322a are preferably 3 mm.
도 7는 본 발명의 바람직한 실시예에 따른, 고정레크의 사시도이다. 7 is a perspective view of a fixing lever, according to a preferred embodiment of the present invention.
도 2에서 A 방향으로 본 모습(즉, A 방향으로 하부에서 본 모습) 또는 B방향으로 본 모습(즉, B 방향으로 측면에서 본 모습) 또는 도 3에서 C에서 본 모습을 도시한다. FIG. 2 shows the view seen in the A direction (that is, the view seen from the bottom in the A direction) or the view seen in the B direction (that is, the view seen from the side in the B direction) or the view seen in C in FIG. 3.
이상에서 설명한 본 발명은 전술한 실시예 및 첨부한 도면에 의해 한정되지 않으며, 본 발명의 기술적 사상을 벗어나지 않는 범위내에서, 치환, 변형 및 변환이 가능하다는 것을 본 발명이 속하는 기술 분야에서, 통상의 지식을 가진 자에게 있어 명백할 것이다. 예를 들어, 본 발명에서는 철근에 대해서 설명하였으나, 환봉 등의 가공에도 사용될 수 있음은 물론이다. The present invention described above is not limited to the above-described embodiment and the accompanying drawings, and in the technical field to which the present invention pertains that substitutions, modifications, and conversions can be made without departing from the technical spirit of the present invention. It will be evident to those who have knowledge of. For example, although the present invention has been described with respect to reinforcing bars, it can be used for processing round bars and the like.
본 발명은 철근을 선택된 일정한 형상으로 자동으로 밴딩시키는 철근 자동 밴딩 장치에 이용가능하며, 보다 상세하게는 철근을 컨트롤패널(제어부)에 미리 설정해 둔 형상 중 하나의 형상으로 밴딩시켜 원하는 형상의 철근을 제조하는 철근 자동 밴딩 장치에 이용가능하다. The present invention can be used in the automatic reinforcing bar bending device for automatically bending the reinforcing bar to a predetermined shape, more specifically, the reinforcing bar of the desired shape by bending the reinforcing bar in one of the shapes set in advance in the control panel (control unit) It is available for the rebar automatic banding device to manufacture.

Claims (9)

  1. 상판부와 하판부를 가지며, 상판부에 길이방향으로 고정 레크가 형성된 설치대; An installation table having an upper plate portion and a lower plate portion, the fixing rack being formed in a longitudinal direction in an upper plate portion;
    상기 설치대에 고정 설치되어 철근을 고정시키는 고정부; A fixing part fixed to the mounting table to fix the rebar;
    상기 고정부를 중심으로 양측으로 설치되며, 상기 고정레크의 치의 전면방향으로 실린더의 구동으로 상기 고정 레크에 결합 또는 분리되는 클램프가 설치되고, 회전부의 회전에 의해 철근을 일정한 각도로 밴딩시키는 밴딩헤드부; It is installed on both sides around the fixing portion, the clamp is coupled to or separated from the fixing leg by the drive of the cylinder in the front direction of the teeth of the fixing lever is installed, the bending head for bending the reinforcement at a certain angle by the rotation of the rotating part part;
    상기 설치대를 따라 상기 밴딩헤드부를 좌우로 이동시키는 구동모터; 및 밴딩 장치의 동작을 전체적으로 제어하는 컨트롤패널을 포함하되, A driving motor for moving the bending head part left and right along the mounting table; And a control panel for controlling the operation of the banding device as a whole,
    상기 클램프에는 이동 레크가 형성되어, 철근의 밴딩시에 상기 이동 레크의 치와 상기 고정레크의 치가 서로 맞물림으로써 상기 밴딩헤드부가 단단히 고정되는 것을 특징으로 하는 철근 자동 밴딩 장치.The clamp is formed with a moving lever, the reinforcing bar automatic bending device, characterized in that the bending head portion is firmly fixed by engaging the teeth of the moving and the teeth of the fixed lever when bending of the reinforcing bar.
  2. 제 1항에 있어서, The method of claim 1,
    상기 고정 레크는 상기 설치대의 상판부의 좌우측 하부에 하나씩 2개가 설치되는 데, Two fixing racks are installed at the lower left and right sides of the upper plate of the mounting table.
    일측의 고정레크는 치의 방향이 하부 방향으로 형성되고, 타측의 고정 레크는 치의 방향이 측면 방향으로 형성되는 것을 특징으로 하는 철근 자동 밴딩 장치. Reinforcing bar automatic bending device, characterized in that the fixing of one side of the tooth is formed in the lower direction, the fixing of the other side is formed in the direction of the teeth.
  3. 제 1항에 있어서, The method of claim 1,
    상기 구동모터 내부에는 철근 밴딩시의 밴딩헤드부의 움직임을 방지하도록 전자 브레이크 장치가 설치된 것을 특징으로 하는 철근 자동 밴딩 장치. Reinforcing bar automatic bending device characterized in that the electronic brake device is installed inside the drive motor to prevent the movement of the bending head portion when the reinforcing bar bending.
  4. 제 1항에 있어서, The method of claim 1,
    상기 컨트롤패널에는 밴딩하고자 하는 철근의 형상이 설정되어 있으며, 터치 스크린에 의해 철근의 형상을 선택할 수 있고, 치수 입력시 센터 치수 또는 외측 치수를 선택하여 입력할 수 있는 것을 특징으로 하는 철근 자동 밴딩 장치. The reinforcing bar automatic bending device is characterized in that the shape of the reinforcing bar is to be set in the control panel, the shape of the reinforcing bar can be selected by a touch screen, and the center or outer dimension can be selected and input when the dimension is input. .
  5. 제 1항에 있어서, The method of claim 1,
    상기 밴딩헤드부에는 철근을 정렬시키는 정렬바 및 상기 정렬바를 구동시키는 정렬바 구동용 실린더가 설치된 것을 특징으로 하는 철근 자동 밴딩 장치. Reinforcing bar automatic bending device, characterized in that the bending head portion is provided with an alignment bar for aligning the rebar and the alignment bar driving cylinder for driving the alignment bar.
  6. 제 1항에 있어서, The method of claim 1,
    상기 고정부에는 수직으로 세워진 수직고정부가 형성되고, 철근이 올려지는 거치부가 상기 수직고정부에 밀착 고정결합되는 데, The fixing part is formed with a vertical fixing vertically erected, the mounting portion on which the rebar is mounted is tightly coupled to the vertical fixing,
    상기 수직 고정부에는 중앙에 삽입공이 형성되고, 상기 거치부에는 수직방향으로 기다란 볼트 삽입공이 형성되어, 상기 볼트 삽입공 및 삽입공에 볼트가 삽입 체결됨으로 상기 수직 고정부 및 거치부가 결합되는 것을 특징으로 하는 철근 자동 밴딩 장치. An insertion hole is formed in the center of the vertical fixing part, and an elongated bolt insertion hole is formed in the mounting part, and the vertical fixing part and the mounting part are coupled by bolts inserted into the bolt insertion hole and the insertion hole. Rebar automatic banding device.
  7. 제 6항에 있어서, The method of claim 6,
    상기 수직고정부 및 상기 거치부에는 서로 맞닿는 면에 요철부가 각각 형성된 것을 특징으로 하는 철근 자동 밴딩 장치. Reinforcing bar automatic bending device, characterized in that irregularities are formed on the surface of the vertical fixing portion and the mounting portion in contact with each other.
  8. 제 7항에 있어서, The method of claim 7, wherein
    상기 요철부는 3mm의 일정한 피치를 가지는 것을 특징으로 하는 철근 자동 밴딩 장치. Reinforcing bar automatic bending device, characterized in that the uneven portion has a constant pitch of 3mm.
  9. 제 6항에 있어서, The method of claim 6,
    상기 거치부의 상부에는 평평한 수평면가 형성되고, 상기 수평면의 표면에는 철근이 움직이지 않도록 요철부가 형성된 것을 특징으로 하는 철근 자동 밴딩 장치.A flat horizontal plane is formed on an upper portion of the mounting portion, and the rebar automatic bending device, characterized in that the uneven portion is formed on the surface of the horizontal surface so that the rebar does not move.
PCT/KR2009/001367 2008-06-26 2009-03-18 Automatic bending device for rebars WO2009157641A1 (en)

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KR1020080060702A KR100873397B1 (en) 2008-06-26 2008-06-26 Automatic machine for bending the bar

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CN111889586A (en) * 2020-09-23 2020-11-06 安徽省英剑科技发展有限公司 End bending device is used in processing of reinforcing bar prefabricated component
CN113059093A (en) * 2021-04-01 2021-07-02 广东博智林机器人有限公司 Reinforcing cage apparatus for producing

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