CN113059093A - Reinforcing cage apparatus for producing - Google Patents

Reinforcing cage apparatus for producing Download PDF

Info

Publication number
CN113059093A
CN113059093A CN202110357248.3A CN202110357248A CN113059093A CN 113059093 A CN113059093 A CN 113059093A CN 202110357248 A CN202110357248 A CN 202110357248A CN 113059093 A CN113059093 A CN 113059093A
Authority
CN
China
Prior art keywords
assembly
bending
clamping
reinforcement cage
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110357248.3A
Other languages
Chinese (zh)
Other versions
CN113059093B (en
Inventor
潘继文
邓鼎贤
黄学志
双超军
李静岩
曹鑫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Bozhilin Robot Co Ltd
Original Assignee
Guangdong Bozhilin Robot Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Bozhilin Robot Co Ltd filed Critical Guangdong Bozhilin Robot Co Ltd
Priority to CN202110357248.3A priority Critical patent/CN113059093B/en
Publication of CN113059093A publication Critical patent/CN113059093A/en
Application granted granted Critical
Publication of CN113059093B publication Critical patent/CN113059093B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/121Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/08Making wire network, i.e. wire nets with additional connecting elements or material at crossings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/06Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
    • E04C5/0604Prismatic or cylindrical reinforcement cages composed of longitudinal bars and open or closed stirrup rods

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to a reinforcement cage production device, which comprises: the conveying frame group is used for conveying the longitudinal ribs; the rib bending mechanism is arranged at one end of the conveying frame group and is used for automatically bending the longitudinal ribs; and the processing mechanism is arranged on the conveying frame group and is used for assembling the stirrups and the longitudinal bars to form a finished steel reinforcement cage product. Compared with the traditional manual processing mode, the scheme can realize the on-line automatic bending processing of the longitudinal bars, the bending precision of each longitudinal bar is high, the consistency is good, the efficiency of mechanical equipment operation is greatly improved, the labor intensity of workers can be fundamentally reduced, the labor cost expenditure of enterprises is reduced, and high-quality finished steel bar cages are obtained.

Description

Reinforcing cage apparatus for producing
Technical Field
The invention relates to the technical field of steel bar processing equipment, in particular to a steel bar cage production device.
Background
With the wide spread and widespread use of prefabricated buildings in recent years, the market demand for various types of prefabricated members such as beams, columns, floor slabs, etc. is rapidly increasing. The prefabricated parts are usually formed by pouring reinforcement cages and concrete in a factory and then transported to a construction site to directly participate in assembly construction. The reinforcement cage is used as the framework of the prefabricated part, and plays key roles of supporting, tensile resistance, bending resistance and the like.
Generally, a reinforcement cage is formed by connecting a plurality of longitudinal bars and a plurality of stirrups into a whole in a welding or binding mode. Taking the ligature mode of processing as an example, still rely on the workman to bend earlier and prepare the muscle of indulging in most occasions at present, then will indulge the muscle and carry to simple support on the frock and combine with the stirrup, carry out manual ligature at last. The traditional manual production mode is high in labor intensity, the problems of poor precision and low efficiency of manual bending of longitudinal bars exist, in order to guarantee bending quality, an adjusting operation mode of measuring while bending is generally adopted, and the traditional manual production mode is complex to operate and high in difficulty.
Disclosure of Invention
Based on this, it is necessary to provide a steel reinforcement cage apparatus for producing, aims at solving prior art bending accuracy poor, inefficiency, problem that intensity of labour is high.
The application provides a steel reinforcement cage apparatus for producing, steel reinforcement cage apparatus for producing includes:
the conveying frame group is used for conveying the longitudinal ribs;
the rib bending mechanism is arranged at one end of the conveying frame group and is used for automatically bending the longitudinal ribs; and
and the processing mechanism is arranged on the conveying frame group and is used for assembling the stirrups and the longitudinal bars to form a finished steel reinforcement cage product.
The application of steel reinforcement cage apparatus for producing of above-mentioned scheme is equipped in steel reinforcement cage flexible production line, specifically be used for assembling in the low reaches of buffer memory loading attachment, and assemble in unloading transfer device's upper reaches, by buffer memory loading attachment to steel reinforcement cage apparatus for producing automatic transport indulge the muscle and put the stirrup by manual work or manipulator, then steel reinforcement cage apparatus for producing processes the equipment to the stirrup and indulge the muscle and obtain the steel reinforcement cage finished product, the steel reinforcement cage finished product shifts to unloading transfer device from steel reinforcement cage apparatus for producing at last in, the steel reinforcement cage finished product is concentrated orderly storage or directly is used for building the use. Particularly, in the steel reinforcement cage processing link, the stirrup is put at first to the processing agency in, and buffer memory loading attachment will indulge the muscle and send into conveying frame group next, and conveying frame group further will indulge the muscle and wear to establish the preset position in the stirrup, forms to indulge muscle and stirrup preassembly. And then, according to the shape and size requirements of the reinforcement cage, the rib bending mechanism automatically carries out corresponding bending processing on the longitudinal ribs, and finally, the hoop ribs and the longitudinal ribs are connected into a whole by the processing mechanism, so that a finished reinforcement cage product is prepared. Compared with the traditional manual processing mode, the scheme can realize the on-line automatic bending processing of the longitudinal bars, the bending precision of each longitudinal bar is high, the consistency is good, the efficiency of mechanical equipment operation is greatly improved, the labor intensity of workers can be fundamentally reduced, the labor cost expenditure of enterprises is reduced, and high-quality finished steel bar cages are obtained.
The technical solution of the present application is further described below:
in one embodiment, the number of the rib bending mechanisms is two, the two rib bending mechanisms are respectively arranged at two ends of the conveying frame group along the moving path of the longitudinal rib, and the two rib bending mechanisms are respectively used for bending the head end and the tail end of the longitudinal rib;
the bent rib mechanism comprises a bent rib seat, a blocking positioning assembly and a bending execution assembly, wherein the blocking positioning assembly is arranged on the bent rib seat and used for abutting against the end part of the longitudinal rib, and the bending execution assembly is used for bending the longitudinal rib.
In one embodiment, the blocking positioning assembly comprises a blocking driving piece, a blocking driving plate and a blocking plate, the blocking driving piece is arranged on the bent rib seat, the blocking driving plate is in telescopic driving connection with the blocking driving piece, the blocking plate is connected with the blocking driving plate, and the blocking plate can move along the radial direction of the longitudinal rib and then block the end part of the longitudinal rib;
the bending execution assembly comprises a bending driving piece and a bending execution head, the bending driving piece is arranged on the bending rib seat and is in driving connection with the bending execution head, and the bending driving piece can drive the bending execution head to rotate at any angle;
the rib bending mechanism further comprises a telescopic displacement assembly, and the telescopic displacement assembly is in driving connection with the bending execution assembly.
In one embodiment, the processing mechanism comprises a first binding processing assembly and a second binding processing assembly, the conveying frame group comprises a fixed frame assembly and a movable frame assembly which are oppositely arranged at intervals, and the movable frame assembly can be close to or far away from the fixed frame assembly; the first binding processing assembly is movably arranged on the fixed frame assembly, the second binding processing assembly is movably arranged on the movable frame assembly, and the rib bending mechanism is movably arranged on the movable frame assembly.
In one of them embodiment, first ligature processing subassembly with second ligature processing subassembly all includes ligature seat, ligature moving member, ligature driving piece and ligature executive component, the ligature moving member set up in the ligature seat is used for the drive the ligature seat is followed fixed frame subassembly with movable frame subassembly removes, the ligature driving piece set up in the ligature seat and with the flexible drive of ligature executive component is connected, the ligature executive component can be fixed with the stirrup that corresponds the setting with indulging the muscle ligature.
In one embodiment, the first binding processing assembly further comprises a jacking cylinder, a push-out cylinder and a push-out hook plate, the jacking cylinder is arranged on the binding seat, the push-out cylinder is in driving connection with the jacking cylinder, and the push-out hook plate is in driving connection with the push-out cylinder;
the steel reinforcement cage production device further comprises a discharging mechanism, wherein the discharging mechanism is connected with the downstream side of the conveying frame set, and the discharging mechanism can be used for receiving steel reinforcement cage finished products from the push-out hook plate.
In one of them embodiment, shedding mechanism includes the support of unloading, discharges and send out the driving piece and the clamping jaw module of unloading, discharge send out the driving piece set up in the support of unloading, the clamping jaw module of unloading with it sends out the driving piece drive connection to unload, the clamping jaw module of unloading is used for the fixed steel reinforcement cage finished product of clamping, and can unload and send out the driving piece drive down with the steel reinforcement cage finished product to expect transfer device conveying.
In one embodiment, the processing mechanism comprises a stirrup clamping and positioning assembly, and the stirrup clamping and positioning assembly is arranged on the inner side of the conveying frame group and is used for clamping and fixing stirrups;
the stirrup clamping and positioning assembly comprises a lifting frame group, a positioning support tool and a clamping tool, wherein the positioning support tool is arranged in the lifting frame group and can move up and down, the positioning support tool is used for positioning and supporting stirrups, and the clamping tool is arranged in the positioning support tool and is used for clamping fixed stirrups.
In one embodiment, the machining mechanism further comprises a stirrup auxiliary clamping assembly, the stirrup auxiliary clamping assembly is arranged on the inner side of the conveying frame group and is arranged on the opposite side of the stirrup clamping and positioning assembly, and the stirrup auxiliary clamping assembly is used for clamping one side of a stirrup, which is far away from the stirrup clamping and positioning assembly;
the auxiliary clamping assembly for the stirrups comprises a clamping base, an auxiliary clamping driving piece and an auxiliary clamping plate, wherein the auxiliary clamping driving piece is arranged on the clamping base, the auxiliary clamping plate is in driving connection with the auxiliary clamping driving piece, and the auxiliary clamping plate can be close to or far away from the clamping tool.
In one embodiment, the conveying frame set comprises a conveying bracket, a conveying power source arranged on the conveying bracket, a conveying transmission unit rotatably arranged on the conveying bracket, and a conveying cylinder set synchronously and rotatably connected with the conveying transmission unit.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural view of a reinforcement cage manufacturing apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of the anchoring of FIG. 1 from another perspective;
FIG. 3 is a schematic view of a conveying rack assembly according to the present invention;
FIG. 4 is a schematic structural view of a transport cylinder set according to the present invention;
FIG. 5 is a schematic structural view of a discharging mechanism according to the present invention;
FIG. 6 is a schematic structural view of a stirrup clamping and positioning assembly of the present invention;
FIG. 7 is a schematic view of the structure of the stirrup auxiliary clamping assembly of the present invention;
FIG. 8 is a schematic structural view of a rib bending mechanism according to the present invention;
FIG. 9 is a schematic view of the construction of a first banding processing assembly of the present invention;
FIG. 10 is a schematic view of the construction of a second ligating assembly according to the invention.
Description of reference numerals:
100. a reinforcement cage production device; 10. a set of transport racks; 11. a mounting bracket assembly; 12. a movable frame assembly; 13. a conveying carriage; 14. conveying a power source; 15. a conveying transmission unit; 16. a conveying cylinder group; 20. a rib bending mechanism; 21. bending the rib seat; 22. a blocking positioning assembly; 221. blocking the drive member; 222. a blocking drive plate; 223. a blocking plate; 23. a bending actuator assembly; 231. a bending drive; 232. bending the actuator head; 24. a telescoping displacement assembly; 30. a processing mechanism; 31. a first banding processing component; 311. binding a seat; 312. binding the moving piece; 313. binding a driving piece; 314. binding an executing piece; 315. jacking a cylinder; 316. pushing out the cylinder; 317. pushing out the hook plate; 32. a second binding processing component; 40. a discharge mechanism; 41. a discharge support; 42. discharging and delivering out the driving piece; 43. a discharging clamping jaw module; 50. the stirrup clamping and positioning assembly; 51. a lifting frame set; 52. positioning a supporting tool; 53. clamping a tool; 60. the stirrup auxiliary clamping assembly; 61. clamping the base; 62. an auxiliary clamping driving member; 63. an auxiliary clamping plate; 200. a reinforcement cage finished product; 210. hooping; 220. and (5) longitudinal ribs.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
As shown in fig. 1 and 2, a reinforcement cage production apparatus 100 according to an embodiment of the present invention is shown, where the reinforcement cage production apparatus 100 includes: the conveying frame group 10, the rib bending mechanism 20 and the processing mechanism 30. Under the cooperative cooperation of the conveying frame group 10, the rib bending mechanism 20 and the processing mechanism 30, the longitudinal ribs 220 can be automatically bent, and the stirrups 210 and the longitudinal ribs 220 can be automatically assembled into a whole to form the reinforcement cage finished product 200.
Generally speaking, the processing mode of the reinforcement cage is generally welding or binding. In this embodiment, a working connection manner in which the stirrup 210 and the longitudinal bar 220 are bound is taken as an example for description.
In this embodiment, the conveying frame assembly 10 is used for conveying the longitudinal bars 220; the rib bending mechanism 20 is arranged at one end of the conveying frame group 10, and the rib bending mechanism 20 is used for automatically bending the longitudinal ribs 220; the processing mechanism 30 is disposed on the conveying frame assembly 10, and the processing mechanism 30 is configured to assemble the stirrups 210 and the longitudinal bars 220 to form the reinforcement cage finished product 200.
In summary, the implementation of the technical solution of the present embodiment has the following beneficial effects: the application of steel reinforcement cage apparatus for producing 100 of above-mentioned scheme is equipped in steel reinforcement cage flexible production line, specifically be used for assembling in the low reaches of buffer memory loading attachment, and assemble in the upper reaches of unloading transfer device, carry automatically to steel reinforcement cage apparatus for producing 100 by buffer memory loading attachment and indulge muscle 220 and put stirrup 210 by manual work or manipulator during production, then steel reinforcement cage apparatus for producing 100 processes the equipment to stirrup 210 and indulge muscle 220 and obtain steel reinforcement cage finished product 200, steel reinforcement cage finished product 200 shifts to the unloading transfer device from steel reinforcement cage apparatus for producing 100 at last, steel reinforcement cage finished product 200 is concentrated orderly storage or directly is used for building the use. Particularly, in the steel reinforcement cage processing link, stirrup 210 is put to processing agency 30 at first, and buffer memory loading attachment will indulge muscle 220 and send into conveying frame group 10 next, and conveying frame group 10 further wears to establish the preset position to stirrup 210 in with indulging muscle 220, forms to indulge muscle 220 and stirrup 210 preassembly. And then, according to the shape and size requirements of the reinforcement cage, the rib bending mechanism 20 automatically performs corresponding bending processing on the longitudinal ribs 220, and the final processing mechanism 30 connects the stirrups 210 and the longitudinal ribs 220 into a whole, so that a finished reinforcement cage product 200 is prepared. Compared with the traditional manual processing mode, the scheme can realize the on-line automatic bending processing of the longitudinal ribs 220, the bending precision of each longitudinal rib 220 is high, the consistency is good, the efficiency of mechanical equipment operation is greatly improved, the labor intensity of workers can be fundamentally reduced, the labor cost expenditure of enterprises is reduced, and the high-quality finished steel reinforcement cage product 200 is obtained.
With continued reference to fig. 2 and 5, a rebar cage is generally constructed from a plurality of longitudinal bars 220 and a plurality of stirrups 210. Wherein a plurality of longitudinal ribs 220 are arranged at intervals along the circumferential direction to form a column shape. The stirrup 210 is an annular structure, the hoop is arranged outside the longitudinal bar 220, and the stirrups 210 are arranged at intervals along the axial direction of the longitudinal bar 220. The contact parts of each stirrup 210 and all longitudinal bars 220 are bound and fixed, so that the finished reinforcement cage product 200 with excellent structural performance is formed.
With reference to fig. 4, in some embodiments, the conveying rack assembly 10 includes a conveying bracket 13, a conveying power source 14 disposed on the conveying bracket 13, a conveying transmission unit 15 rotatably disposed on the conveying bracket 13, and a conveying cylinder assembly 16 rotatably connected to the conveying transmission unit 15.
The rotational driving force output by the conveying power source 14 is transmitted to the conveying cylinder group 16 through the conveying transmission unit 15, so that the longitudinal ribs 220 in the V-shaped grooves of the conveying cylinder group 16 can continuously and stably move forward, the longitudinal ribs 220 penetrate through the stirrups 210, and automatic conveying of the longitudinal ribs 220 and pre-assembly and fixation of the longitudinal ribs 220 and the stirrups 210 are realized.
With continued reference to fig. 1 and 2, in practice, for some prefabricated components such as beams and floors, the required reinforcement cage product 200 is often of a profiled structure, which requires that the longitudinal bars 220 be bent to form the required structural shape. Generally, both ends of the longitudinal rib 220 need to be bent. Therefore, in this embodiment, the two rib bending mechanisms 20 are provided, two rib bending mechanisms 20 are respectively provided at two ends of the conveying frame group 10 along the moving path of the longitudinal rib 220, and the two rib bending mechanisms 20 are respectively used for bending the head end and the tail end of the longitudinal rib 220.
That is to say, after the longitudinal bars 220 move along the conveying frame assembly 10 and pass through and locate with all the stirrups 210 placed in advance, the two bending mechanisms 20 are just at the two ends of the longitudinal bars 220 in the length direction, and at this time, the two bending mechanisms 20 can simultaneously perform bending treatment on the two ends of the longitudinal bars 220, so that the processing efficiency can be greatly improved.
With continued reference to fig. 1 to 3, in an embodiment, the processing mechanism 30 includes a first banding processing assembly 31 and a second banding processing assembly 32, the conveying frame assembly 10 includes a fixed frame assembly 11 and a movable frame assembly 12 which are oppositely arranged at intervals, and the movable frame assembly 12 can be close to or far from the fixed frame assembly 11; first ligature processing subassembly 31 activity set up in mount subassembly 11, second ligature processing subassembly 32 activity set up in movable rack subassembly 12, muscle mechanism 20 activity set up in movable rack subassembly 12.
After the end of the longitudinal bar 220 is bent or while the end is bent, the first binding processing assembly 31 and the second binding processing assembly 32 located on the two sides can move along the corresponding fixed frame assembly 11 and the movable frame assembly 12, binding processing is completed on the connecting part of each stirrup 210 and the longitudinal bar 220, and production efficiency of a finished steel reinforcement cage product 200 is improved. And because movable frame subassembly 12 can be close to or keep away from fixed frame subassembly 11, so can the different width size stirrup 210 of adaptation to satisfy different size steel reinforcement cage production requirements, hoisting device application scope.
Optionally, in this embodiment, the fixed frame assembly 11 and the movable frame assembly 12 each include a steel structure vertical frame and a cross beam frame installed at the upper end of the steel structure vertical frame, and the rib bending mechanism 20, the first binding processing assembly 31 and the second binding processing assembly 32 are all installed on the cross beam frame and can perform horizontal reciprocating movement along the cross beam frame. For example, a rack is arranged on the cross beam frame, the rib bending mechanism 20, the first binding processing assembly 31 and the second binding processing assembly 32 are respectively provided with a motor and a gear, the gear is meshed with the rack, and the motor drives the gear to rotate so as to realize reciprocating linear movement.
In addition, movable frame subassembly 12 and fixed frame subassembly 11 difference lie in, movable frame subassembly 12 still includes the motor, transmission shaft, gear, rack and the guide rail module of installing in steel construction grudging post bottom, and the motor passes through the transmission shaft and drives the gear rotation, thereby the gear and the meshing of rack realize that movable frame subassembly 12 whole translation mode is close to or keeps away from fixed frame subassembly 11. The driving structure for realizing the movement is simple, the transmission is stable, and the movement precision is high. The rail module can guide and limit the movement of the movable frame assembly 12.
It can be understood that the elongated region between the fixed frame assembly 11 and the movable frame assembly 12 forms a conveying passage for conveying the longitudinal rib 220, and is also a processing site for performing binding processing on the longitudinal rib 220 and the stirrup 210.
With reference to fig. 7, in some embodiments, the rib bending mechanism 20 includes a rib bending seat 21, a blocking positioning component 22, and a bending executing component 23, wherein the blocking positioning component 22 is disposed on the rib bending seat 21 and configured to abut against an end of the longitudinal rib 220, and the bending executing component 23 is configured to bend the longitudinal rib 220. The bending bar base 21 is mounted on the cross frame and can move in the length direction of the conveying passage. In the initial state, the rib bending mechanisms 20 are respectively arranged at two ends of the conveying channel. Along with indulging muscle 220 and moving into transfer passage, block locating component 22 and can block the tip of indulging muscle 220, realize indulging muscle 220 location to guarantee to indulge the length of muscle 220 in transfer passage for the design length value. The bending operation is performed by pushing a certain length of the end of the longitudinal rib 220 in succession to the bending operation of the bending actuator 23.
Referring to fig. 7, optionally, in the above embodiment, the blocking positioning assembly 22 includes a blocking driving member 221, a blocking driving plate 222, and a blocking plate 223, the blocking driving member 221 is disposed on the curved rib seat 21, the blocking driving plate 222 is connected to the blocking driving member 221 in a telescopic driving manner, the blocking plate 223 is connected to the blocking driving plate 222, and the blocking plate 223 can move along the radial direction of the longitudinal rib 220 and then block the end of the longitudinal rib 220. In the initial state, the blocking plate 223 is retracted outside the transport path, thereby avoiding unnecessary interference. When the longitudinal rib 220 is conveyed in the conveying channel, the blocking driving piece 221 drives the blocking driving plate 222 to extend out, so that the blocking plate 223 is driven to extend into the conveying channel to block and position the longitudinal rib 220, and the fixed-length bending of the longitudinal rib 220 is guaranteed.
Alternatively, the blocking drive 221 may be, but is not limited to, a pneumatic cylinder, an electric push rod, or the like.
With reference to fig. 7, the bending actuating assembly 23 includes a bending actuating member 231 and a bending actuating head 232, the bending actuating member 231 is disposed on the bending bar seat 21 and is in driving connection with the bending actuating head 232, and the bending actuating member 231 can drive the bending actuating head 232 to rotate at any angle. For example, the bending driver 231 may be a motor, a rotary cylinder, or the like. Preferably, a motor is used for bending actuator 231. The motor drives the bending execution head 232 to rotate so as to press the longitudinal rib 220 to be bent, thereby achieving the purpose of processing the bent rib. In addition, by controlling the torque of the motor, the bending angle of the longitudinal rib 220 can be flexibly controlled (i.e. any bending angle can be realized), and different processing requirements can be met.
The rib bending mechanism 20 further comprises a telescopic displacement assembly 24, and the telescopic displacement assembly 24 is in driving connection with the bending execution assembly 23. After the longitudinal rib 220 closest to the rib bending mechanism 20 is bent, the telescopic displacement assembly 24 can drive the bending execution assembly 23 to further move forward and extend into the deep part of the conveying channel to contact with another longitudinal rib 220, so as to continuously bend another longitudinal rib 220.
Optionally, the telescopic displacement assembly 24 may be a cylinder slide rail module, an electric push rod module, a motor gear rack module, or the like, and is specifically selected according to actual needs.
The first banding processing component 31 and the second banding processing component 32 complete banding processing on the connecting parts of different stirrups 210 and longitudinal bars 220 by moving left and right on the cross beam frame. Considering that the hoops 210 and the longitudinal bars 220 of some reinforcement cages are large in quantity and many binding positions are needed, and the binding processing efficiency is improved. Preferably, two or more than two of the first ligating work module 31 and the second ligating work module 32 are provided at the same time. For example, this embodiment shows a case where two first ligating work modules 31 and two second ligating work modules 32 are provided.
With reference to fig. 9 and 10, in some embodiments, the first and second banding processing assemblies 31 and 32 include a banding seat 311, a banding moving member 312, a banding driving member 313 and a banding executing member 314, the banding moving member 312 is disposed on the banding seat 311 and is used for driving the banding seat 311 to move along the fixed frame assembly 11 and the movable frame assembly 12, the banding driving member 313 is disposed on the banding seat 311 and is connected with the banding executing member 314 in a telescopic driving manner, and the banding executing member 314 can fixedly band the corresponding stirrup 210 and the longitudinal bar 220. The structure is simple, and the binding processing of the stirrup 210 and the longitudinal bar 220 is quick and reliable. As can be appreciated, the tie actuator 314 is configured as a tie gun.
With reference to fig. 9, in addition, the first banding processing assembly 31 further includes a jacking cylinder 315, a pushing cylinder 316 and a pushing hook plate 317, the jacking cylinder 315 is disposed on the banding seat 311, the pushing cylinder 316 is in driving connection with the jacking cylinder 315, and the pushing hook plate 317 is in driving connection with the pushing cylinder 316. The steel reinforcement cage production device 100 further comprises a discharging mechanism 40, wherein the discharging mechanism 40 is connected to the downstream side of the conveying frame group 10, and the discharging mechanism 40 can receive the finished steel reinforcement cage product 200 from the push-out hook plate 317.
After the reinforcement cage is processed, the jacking cylinder 315 extends upwards to jack the finished reinforcement cage 200 upwards to separate from clamping constraint; at the moment, the finished reinforcement cage product 200 is firmly hung on the push-out hook plate 317; and then the pushing cylinder 316 is pushed out to push the reinforcement cage towards the unloading mechanism 40, and the unloading mechanism 40 receives the finished reinforcement cage product 200, so that automatic unloading is realized.
With reference to fig. 5, in some embodiments, the unloading mechanism 40 includes an unloading support 41, an unloading and delivering driving member 42, and an unloading jaw module 43, where the unloading and delivering driving member 42 is disposed on the unloading support 41, the unloading jaw module 43 is in driving connection with the unloading and delivering driving member 42, and the unloading jaw module 43 is configured to clamp and fix the reinforcement cage finished product 200, and is capable of conveying the reinforcement cage finished product 200 to the unloading and transferring device under the driving of the unloading and delivering driving member 42.
The discharge bracket 41 is arranged side by side with the beam frame of the fixed frame assembly 11 and the ends are connected. When unloading, the unloading clamping jaw module 43 clamps the finished steel reinforcement cage product 200 from the pushing hook plate 317 to complete the transfer of the finished steel reinforcement cage product 200, and then the first binding processing assembly 31 moves to reset to participate in the processing of the next finished steel reinforcement cage product 200. Meanwhile, the discharging and sending-out driving piece 42 drives the discharging clamping jaw module 43 to extend out towards the direction of the discharging transfer device, and the lifting and receiving mechanism in the discharging transfer device ascends to receive the finished steel reinforcement cage product 200, so that the discharging operation is completed.
Alternatively, the discharge feed drive 42 may be, but is not limited to, a pneumatic cylinder, an electric push rod, or the like. The discharging clamping jaw module 43 comprises a bidirectional cylinder, two opposite piston rods of the bidirectional cylinder are respectively provided with a clamping plate, the two clamping plates are mutually closed to clamp and fix the finished product of the reinforcement cage 200, and the two clamping plates are mutually far away from the finished product of the reinforcement cage 200.
With reference to fig. 2 and fig. 6, in addition, on the basis of any of the above embodiments, the processing mechanism 30 includes a stirrup clamping and positioning assembly 50, and the stirrup clamping and positioning assembly 50 is disposed inside the conveying rack assembly 10 and is used for clamping and fixing a stirrup 210. Stirrup centre gripping locating component 50 carries out the centre gripping to stirrup 210, avoids the ligature to take place not hard up with stirrup 210 man-hour, avoids stirrup 210 to take place deformation simultaneously, influences steel reinforcement cage finished product 200 quality.
Stirrup centre gripping locating component 50 includes lifter group 51, location support frock 52 and centre gripping frock 53, location support frock 52 set up in lifter group 51 can the lift removal, location support frock 52 is used for location support stirrup 210, centre gripping frock 53 set up in location support frock 52 is used for the fixed stirrup 210 of centre gripping.
The stirrup 210 is placed above the clamping tool 53, and the clamping tool 53 plays a role in longitudinally supporting and positioning the stirrup 210. Preferably, location support frock 52 includes the horizontal pole and follows the polylith backup pad that horizontal pole length direction interval set up, and the top surface of backup pad is concave to form the breach, and in the breach was gone into to stirrup 210's lower part card, the skew takes place for the atress of retraining stirrup 210 lower part, guarantees that stirrup 210 puts firmly.
Further, the clamping fixture 53 is installed on one side of the stirrup 210, and is used for clamping one side of the fixed stirrup 210 in the horizontal direction, so as to further fix the stirrup 210. And under the lift drive of lifting frame group 51, can drive stirrup 210 and indulge muscle 220 relatively and reciprocate, realize the nimble of ligature point and select, cooperate the ligature rifle to accomplish ligature processing accurately and fast.
Alternatively, the lifting frame set 51 may be configured as a motor, a chain wheel and chain module, and a bracket, on which a sliding rail module is disposed. The motor drives the sprocket chain module to drive the positioning support tool 52 and the clamping tool 53 to move up and down. The slide rail module plays the effect of direction and reinforcing rigidity at the lift removal in-process.
With reference to fig. 2 and fig. 7, in addition, on the basis of the above embodiment, the processing mechanism 30 further includes a stirrup auxiliary clamping assembly 60, the stirrup auxiliary clamping assembly 60 is disposed inside the conveying rack assembly 10 and is disposed at an opposite side of the stirrup clamping and positioning assembly 50, and the stirrup auxiliary clamping assembly 60 is used for clamping a side of the stirrup 210 away from the stirrup clamping and positioning assembly 50. The stirrup auxiliary clamping assembly 60 can clamp the other side of the stirrup 210 in the horizontal direction, namely the positioning support tool 52, the clamping tool 53 and the stirrup auxiliary clamping assembly 60 form three-point limiting fixation on the stirrup 210, so that the stirrup 210 is ensured to be stable and the matching precision of the longitudinal bars 220 is ensured, and the binding quality is improved.
Specifically, supplementary centre gripping subassembly 60 of stirrup includes centre gripping base 61, supplementary centre gripping driving piece 62 and supplementary grip block 63, supplementary centre gripping driving piece 62 set up in centre gripping base 61, supplementary grip block 63 with supplementary centre gripping driving piece 62 drive connection, supplementary grip block 63 can be close to or keep away from centre gripping frock 53. For example, the auxiliary clamping driving member 62 is provided as a cylinder, the auxiliary clamping plate 63 is a sheet metal plate, and the sheet metal plate is horizontally disposed and provided with a clamping groove facing one side of the stirrup 210. During operation, the air cylinder drives the sheet metal plate body to stretch out towards the stirrups 210, the stirrups 210 are clamped in the clamping grooves, the clamping and positioning effects can be achieved, the structure and the working principle are simple, and the working reliability is high.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.

Claims (10)

1. The utility model provides a steel reinforcement cage apparatus for producing, its characterized in that, steel reinforcement cage apparatus for producing includes:
the conveying frame group is used for conveying the longitudinal ribs;
the rib bending mechanism is arranged at one end of the conveying frame group and is used for automatically bending the longitudinal ribs; and
and the processing mechanism is arranged on the conveying frame group and is used for assembling the stirrups and the longitudinal bars to form a finished steel reinforcement cage product.
2. The reinforcement cage production device according to claim 1, wherein the number of the rib bending mechanisms is two, the two rib bending mechanisms are respectively arranged at two ends of the conveying frame group along a longitudinal rib moving path, and the two rib bending mechanisms are respectively used for bending the head end and the tail end of a longitudinal rib;
the bent rib mechanism comprises a bent rib seat, a blocking positioning assembly and a bending execution assembly, wherein the blocking positioning assembly is arranged on the bent rib seat and used for abutting against the end part of the longitudinal rib, and the bending execution assembly is used for bending the longitudinal rib.
3. The reinforcement cage production device according to claim 2, wherein the blocking and positioning assembly comprises a blocking driving member, a blocking driving plate and a blocking plate, the blocking driving member is arranged on the bent rib seat, the blocking driving plate is in telescopic driving connection with the blocking driving member, the blocking plate is connected with the blocking driving plate, and the blocking plate can move in the radial direction of the longitudinal rib and then block the end part of the longitudinal rib;
the bending execution assembly comprises a bending driving piece and a bending execution head, the bending driving piece is arranged on the bending rib seat and is in driving connection with the bending execution head, and the bending driving piece can drive the bending execution head to rotate at any angle;
the rib bending mechanism further comprises a telescopic displacement assembly, and the telescopic displacement assembly is in driving connection with the bending execution assembly.
4. The reinforcement cage production device of claim 1, wherein the processing mechanism comprises a first binding processing assembly and a second binding processing assembly, the conveying frame group comprises a fixed frame assembly and a movable frame assembly which are oppositely arranged at intervals, and the movable frame assembly can be close to or far away from the fixed frame assembly; the first binding processing assembly is movably arranged on the fixed frame assembly, the second binding processing assembly is movably arranged on the movable frame assembly, and the rib bending mechanism is movably arranged on the movable frame assembly.
5. The steel reinforcement cage production device of claim 4, wherein the first binding processing assembly and the second binding processing assembly each comprise a binding seat, a binding moving member, a binding driving member and a binding executing member, the binding moving member is arranged on the binding seat and used for driving the binding seat to move along the fixed frame assembly and the movable frame assembly, the binding driving member is arranged on the binding seat and connected with the binding executing member in a telescopic driving manner, and the binding executing member can bind and fix the corresponding stirrups and the longitudinal bars.
6. The steel reinforcement cage production device of claim 5, wherein the first binding processing assembly further comprises a jacking cylinder, a push-out cylinder and a push-out hook plate, the jacking cylinder is arranged on the binding seat, the push-out cylinder is in driving connection with the jacking cylinder, and the push-out hook plate is in driving connection with the push-out cylinder;
the steel reinforcement cage production device further comprises a discharging mechanism, wherein the discharging mechanism is connected with the downstream side of the conveying frame set, and the discharging mechanism can be used for receiving steel reinforcement cage finished products from the push-out hook plate.
7. The steel reinforcement cage production device of claim 6, wherein the unloading mechanism comprises an unloading support, an unloading delivery driving member and an unloading clamping jaw module, the unloading delivery driving member is arranged on the unloading support, the unloading clamping jaw module is in driving connection with the unloading delivery driving member, and the unloading clamping jaw module is used for clamping and fixing a steel reinforcement cage finished product and can convey the steel reinforcement cage finished product to the unloading transfer device under the driving of the unloading delivery driving member.
8. The reinforcement cage production device of claim 1, wherein the machining mechanism comprises a stirrup clamping and positioning assembly, and the stirrup clamping and positioning assembly is arranged on the inner side of the conveying frame group and is used for clamping and fixing a stirrup;
the stirrup clamping and positioning assembly comprises a lifting frame group, a positioning support tool and a clamping tool, wherein the positioning support tool is arranged in the lifting frame group and can move up and down, the positioning support tool is used for positioning and supporting stirrups, and the clamping tool is arranged in the positioning support tool and is used for clamping fixed stirrups.
9. The reinforcement cage production device of claim 8, wherein the processing mechanism further comprises a stirrup auxiliary clamping assembly, the stirrup auxiliary clamping assembly is arranged on the inner side of the conveying frame group and is arranged on the opposite side of the stirrup clamping and positioning assembly, and the stirrup auxiliary clamping assembly is used for clamping one side of a stirrup, which is far away from the stirrup clamping and positioning assembly;
the auxiliary clamping assembly for the stirrups comprises a clamping base, an auxiliary clamping driving piece and an auxiliary clamping plate, wherein the auxiliary clamping driving piece is arranged on the clamping base, the auxiliary clamping plate is in driving connection with the auxiliary clamping driving piece, and the auxiliary clamping plate can be close to or far away from the clamping tool.
10. The reinforcement cage producing device according to claim 1, wherein the conveying rack set includes a conveying bracket, a conveying power source provided on the conveying bracket, a conveying transmission unit rotatably provided on the conveying bracket, and a conveying cylinder set rotatably connected to the conveying transmission unit in synchronization.
CN202110357248.3A 2021-04-01 2021-04-01 Reinforcing cage apparatus for producing Active CN113059093B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110357248.3A CN113059093B (en) 2021-04-01 2021-04-01 Reinforcing cage apparatus for producing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110357248.3A CN113059093B (en) 2021-04-01 2021-04-01 Reinforcing cage apparatus for producing

Publications (2)

Publication Number Publication Date
CN113059093A true CN113059093A (en) 2021-07-02
CN113059093B CN113059093B (en) 2022-07-22

Family

ID=76565484

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110357248.3A Active CN113059093B (en) 2021-04-01 2021-04-01 Reinforcing cage apparatus for producing

Country Status (1)

Country Link
CN (1) CN113059093B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114700446A (en) * 2022-05-07 2022-07-05 中国核工业电机运行技术开发有限公司 Reinforcing cage binding and forming production line
CN114700438A (en) * 2022-05-07 2022-07-05 中国核工业电机运行技术开发有限公司 Reinforcement cage bending assembly
CN114798990A (en) * 2022-05-07 2022-07-29 中国核工业电机运行技术开发有限公司 Longitudinal bar feeding assembly

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06167115A (en) * 1992-11-30 1994-06-14 Takahashi Eng:Kk Building device of bar member
JP2003034305A (en) * 2001-07-25 2003-02-04 Max Co Ltd Reinforcing bar-binding machine
WO2009157641A1 (en) * 2008-06-26 2009-12-30 한국철강산업(주) Automatic bending device for rebars
US20170225213A1 (en) * 2014-08-06 2017-08-10 Msv Systems Cz S.R.O. Bending Head, Especially for an Automatic Bending Machine
CN109894764A (en) * 2019-03-01 2019-06-18 中民筑友有限公司 A kind of Full-automatic welding production equipment for beam or column steel reinforcement cage
CN110497110A (en) * 2019-09-04 2019-11-26 湖南三一快而居住宅工业有限公司 A kind of cylindricality steel reinforcement cage production method and production system
CN111644542A (en) * 2020-06-10 2020-09-11 广东博智林机器人有限公司 Auxiliary traction moving device and reinforcement cage processing robot

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06167115A (en) * 1992-11-30 1994-06-14 Takahashi Eng:Kk Building device of bar member
JP2003034305A (en) * 2001-07-25 2003-02-04 Max Co Ltd Reinforcing bar-binding machine
WO2009157641A1 (en) * 2008-06-26 2009-12-30 한국철강산업(주) Automatic bending device for rebars
US20170225213A1 (en) * 2014-08-06 2017-08-10 Msv Systems Cz S.R.O. Bending Head, Especially for an Automatic Bending Machine
CN109894764A (en) * 2019-03-01 2019-06-18 中民筑友有限公司 A kind of Full-automatic welding production equipment for beam or column steel reinforcement cage
CN110497110A (en) * 2019-09-04 2019-11-26 湖南三一快而居住宅工业有限公司 A kind of cylindricality steel reinforcement cage production method and production system
CN111644542A (en) * 2020-06-10 2020-09-11 广东博智林机器人有限公司 Auxiliary traction moving device and reinforcement cage processing robot

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114700446A (en) * 2022-05-07 2022-07-05 中国核工业电机运行技术开发有限公司 Reinforcing cage binding and forming production line
CN114700438A (en) * 2022-05-07 2022-07-05 中国核工业电机运行技术开发有限公司 Reinforcement cage bending assembly
CN114798990A (en) * 2022-05-07 2022-07-29 中国核工业电机运行技术开发有限公司 Longitudinal bar feeding assembly
CN114798990B (en) * 2022-05-07 2024-02-06 中国核工业电机运行技术开发有限公司 Longitudinal bar feeding assembly
CN114700438B (en) * 2022-05-07 2024-02-06 中国核工业电机运行技术开发有限公司 Steel reinforcement cage subassembly of buckling

Also Published As

Publication number Publication date
CN113059093B (en) 2022-07-22

Similar Documents

Publication Publication Date Title
CN113059093B (en) Reinforcing cage apparatus for producing
CN113084046B (en) Flexible production line for reinforcement cage
KR101958214B1 (en) Apparatus and method for manufacturing preformed bar arranged structure for construction which enables to withdraw and autumatically cut wires
KR101958213B1 (en) Apparatus and method for manufacturing preformed bar arranged structure for construction
CN113510422B (en) Welding positioning system, working method thereof and reinforcement cage machining robot
CN110757025A (en) Compound stirrup welding equipment
CN113547049B (en) Clamping and positioning device and clamping and positioning method and reinforcement cage processing robot
CN113510410B (en) Auxiliary positioning device, welding positioning system and steel reinforcement cage processing robot
CN212668420U (en) Positioning, binding and transferring device for reinforcement cage
CN111168292B (en) Manipulator for steel reinforcement cage group cage and steel reinforcement cage welding equipment
CN113086617A (en) Blanking transfer device
CN111761004A (en) Semi-automatic forming device of reinforcing bar for assembled building beam column
CN218775457U (en) Steel pipe bending device convenient to operate
CN113664982B (en) Stair framework of steel reinforcement equipment ligature equipment
KR200335609Y1 (en) Bending Machine for Steel Reinforced
CN211135343U (en) Integral reinforcement cage welding machine
CN114713746B (en) Reinforcing steel bar positioning and binding assembly
CN215282590U (en) Device for mounting and connecting clamp nail on cement board
CN114700438B (en) Steel reinforcement cage subassembly of buckling
CN213613816U (en) Reinforcing steel bar bending device
CN114378545B (en) Manufacturing process of large-modulus cast steel gear ring
CN217831332U (en) Straightening equipment and movable straightening device
CN220349096U (en) Automatic welding machine for butt joint of small-caliber pipes
CN218395692U (en) Stirrup automation line
CN113399896B (en) Material centralized temporary storage device and reinforcement cage processing robot

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant