CN113084046B - Flexible production line for reinforcement cage - Google Patents
Flexible production line for reinforcement cage Download PDFInfo
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- CN113084046B CN113084046B CN202110357235.6A CN202110357235A CN113084046B CN 113084046 B CN113084046 B CN 113084046B CN 202110357235 A CN202110357235 A CN 202110357235A CN 113084046 B CN113084046 B CN 113084046B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
- E04C5/0604—Prismatic or cylindrical reinforcement cages composed of longitudinal bars and open or closed stirrup rods
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Abstract
The invention relates to a reinforcement cage flexible production line, which comprises: the buffer loading device is used for temporarily storing the longitudinal bars; the reinforcement cage production device is connected with the downstream of the buffer loading device and is used for receiving the longitudinal bars transmitted by the buffer loading device and automatically processing the longitudinal bars and the stirrups to obtain a reinforcement cage finished product; and unloading transfer device, unloading transfer device link up set up in steel reinforcement cage apparatus for producing's low reaches, unloading transfer device includes lift receiving mechanism and transports the dolly, lift receiving mechanism is used for following steel reinforcement cage apparatus for producing acquires the steel reinforcement cage finished product and shifts to the steel reinforcement cage finished product transport the dolly, transport the dolly and accomplish the unloading transportation operation to the steel reinforcement cage finished product. The stirrup and the longitudinal bar can be automatically assembled and connected into a whole to replace the traditional manual operation, so that the purposes of quality improvement, efficiency improvement and cost reduction are achieved.
Description
Technical Field
The invention relates to the technical field of steel bar processing equipment, in particular to a flexible production line of a steel reinforcement cage.
Background
In the prefabricated construction, various types of prefabricated parts play a crucial role as key components constituting the prefabricated construction. Generally, a prefabricated part is manufactured in a factory in advance, and the manufacturing process includes the steps of firstly obtaining a reinforcement cage through binding or welding, and then pouring concrete slurry into the reinforcement cage to obtain a finished prefabricated part. Wherein the steel reinforcement cage plays the effect of support, tensile, bending resistance as the skeleton of prefabricated component.
At present, in order to improve production efficiency and reduce labor cost at the same time, steel reinforcement cage automatic processing equipment is increasingly used in the industry for steel reinforcement cage production. The equipment can automatically finish binding or welding operation on the stirrups and the longitudinal bars which are placed in place, but the longitudinal bars still need to be placed and pushed manually one by one, so that the problems of low efficiency and high labor intensity exist; in addition, the manual feeding of the longitudinal bars also easily causes the position deviation of the longitudinal bars, influences the assembling precision of the longitudinal bars and the stirrups, and reduces the quality of finished products of the reinforcement cage; after the steel reinforcement cage processing is accomplished, also need rely on the manpower cooperation to carry out manual unloading and transport, there is consuming time hard equally, problem that the human cost is high.
Disclosure of Invention
Based on this, it is necessary to provide a steel reinforcement cage flexible production line, aims at solving prior art intensity of labour is big, machining efficiency is low, and the problem of finished product quality is poor.
The application provides a flexible production line of steel reinforcement cage, the flexible production line of steel reinforcement cage includes:
the buffer loading device is used for temporarily storing the longitudinal bars;
the reinforcement cage production device is connected with the downstream of the buffer loading device and is used for receiving the longitudinal bars transmitted by the buffer loading device and automatically processing the longitudinal bars and the stirrups to obtain a reinforcement cage finished product; and
unloading transfer device, unloading transfer device link up set up in steel reinforcement cage apparatus for producing's low reaches, unloading transfer device includes lift receiving mechanism and transports the dolly, lift receiving mechanism is used for following steel reinforcement cage apparatus for producing acquires the steel reinforcement cage finished product and shifts to the steel reinforcement cage finished product transport the dolly, transport the dolly and accomplish the unloading operation of transporting to the steel reinforcement cage finished product.
The steel reinforcement cage flexible production line is applied to production occasions of steel reinforcement cages, and can automatically connect stirrups and longitudinal bars into a whole so as to replace traditional manual operation and achieve the purposes of quality improvement, efficiency improvement and cost reduction. Particularly, be used for the fashioned indulge muscle of steel reinforcement cage during production by can be at first temporarily deposited in buffer memory loading attachment, buffer memory loading attachment will indulge the muscle and carry the material loading to steel reinforcement cage production device one by one, can replace the manual transport material loading mode of traditional workman, improve material loading efficiency to alleviate workman intensity of labour. After the reinforcement cage production device receives the longitudinal bars transmitted by the buffer loading device, the longitudinal bars and the stirrups are automatically processed to obtain a finished reinforcement cage product; and then the reinforcement cage production device transfers the reinforcement cage finished product to a downstream lifting and carrying mechanism, then the lifting and carrying mechanism transfers the reinforcement cage finished product to a transfer trolley, and finally the transfer trolley transfers the reinforcement cage finished product to a material preparation area or a construction area through automatic blanking. The automatic blanking transferring mode can reduce the loss of manpower and material resources, reduce the cost and improve the production efficiency.
The technical scheme of the application is further explained as follows:
in one embodiment, the buffer loading device comprises a bin mechanism, the bin mechanism is used for temporarily storing the longitudinal bars and comprises a first blocking positioning component and a lifting conveying mechanism, and the first blocking positioning component is used for blocking, positioning or releasing the longitudinal bars; the lifting and conveying mechanism is arranged on one side of the stock bin mechanism and is connected and matched with the first blocking positioning assembly, and the lifting and conveying mechanism can receive longitudinal bars from the first blocking positioning assembly and convey the longitudinal bars to the downstream.
In one embodiment, the stock bin mechanism comprises a stock bin assembly, the stock bin assembly comprises a stock bin frame and a first guide inclined rod, the stock bin frame is provided with a rib outlet side and a first layer frame, the first blocking positioning assembly is arranged on the rib outlet side, and the first guide inclined rod is arranged between the first layer frame and the first blocking positioning assembly;
the bin assemblies further comprise second guide inclined rods, the bin frame is further provided with a second layer of frame, and the second guide inclined rods are arranged between the second layer of frame and the first blocking positioning assembly;
the bin assembly comprises at least one first bin assembly and at least one second bin assembly, and the first bin assembly and the second bin assembly are respectively arranged on two opposite sides of the lifting conveying mechanism and are used for supplying longitudinal bars to the lifting conveying mechanism.
In one embodiment, the first blocking positioning assembly includes a first blocking positioning driving member, a first blocking positioning rotating shaft, and a first blocking body, the first blocking positioning driving member is disposed on the magazine frame, the first blocking positioning rotating shaft is rotatably disposed on the magazine frame and is in driving connection with the first blocking positioning driving member, and the first blocking body is disposed on the first blocking positioning rotating shaft.
In one embodiment, the lifting conveying mechanism comprises a lifting support, a lifting driving piece, a lifting transmission assembly, a lifting hook plate and a conveying module, wherein the lifting driving piece is arranged on the lifting support, the lifting transmission assembly is rotatably arranged on the lifting support, the lifting hook plate is arranged on the lifting transmission assembly, the conveying module is arranged on the inner side of the lifting support, and the lifting hook plate can lift and discharge longitudinal ribs on the outer side on the conveying module in a rotating mode.
In one embodiment, the conveying module comprises a conveying bracket and a second blocking and positioning component, and the second blocking and positioning component is arranged on the conveying bracket and is used for receiving the longitudinal ribs blanked from the lifting hook plate;
the second stops locating component and includes that the second stops location driving piece, second and stops location pivot and second and blocks the body, the second stop the location driving piece set up in carriage, the second stop the location pivot rotate set up in carriage and with the second stops location driving piece drive connection, the second block the body set up in the second stops in the location pivot.
In one embodiment, the blanking transfer device further comprises a guiding and positioning mechanism and a transfer carrier, the guiding and positioning mechanism is arranged on the lifting and receiving mechanism, the transfer carrier is detachably arranged on the transfer trolley, the transfer carrier is provided with a plurality of transfer temporary storage assemblies arranged side by side, the lifting and receiving mechanism comprises a plurality of receiving temporary storage assemblies arranged side by side, and the receiving temporary storage assemblies are used for acquiring a plurality of reinforcement cage finished products from an upstream reinforcement cage production device; the transferring and temporary storage assembly is used for carrying the reinforcement cage finished products on the carrying and temporary storage assembly in a one-to-one correspondence manner.
In one embodiment, the guide positioning mechanism comprises a guide positioning frame and a guide positioning wheel, the guide positioning frame is used for being installed below the lifting and receiving mechanism, the guide positioning frame is provided with a guide groove, and the guide positioning wheel is arranged on the transfer trolley and can be arranged in the guide groove in a rolling manner;
the guiding and positioning mechanism further comprises a positioning driving piece and a positioning execution arm, the positioning driving piece is arranged on the lifting bearing mechanism, the positioning execution arm is in driving connection with the positioning driving piece, and the positioning execution arm can be in positioning fit with the transfer trolley.
In one embodiment, the lifting and supporting mechanism further comprises a lifting driving assembly and a supporting conveying assembly, the supporting conveying assembly is in driving connection with the lifting driving assembly, the supporting temporary storage assemblies are arranged side by side on the supporting conveying assembly, the supporting conveying assembly can drive the supporting temporary storage assemblies to move, and the supporting temporary storage assemblies and the transferring temporary storage assemblies are arranged in a one-to-one correspondence mode.
In one embodiment, the transferring and temporary storage assembly and the receiving and temporary storage assembly respectively comprise a bottom plate, a first clamping plate and a second clamping plate, the first clamping plate is rotatably arranged on the bottom plate, and the second clamping plate is rotatably arranged on the bottom plate and is spaced from the first clamping plate to form a clamping groove;
the subassembly of keeping in transporting with accept the subassembly of keeping in and still all include elastic connection spare, elastic connection spare's one end set up in the bottom plate, elastic connection spare's the other end set up in first embrace splint and/or splint are embraced to the second.
In one embodiment, the reinforcement cage producing apparatus includes: the device comprises a conveying frame group, a rib bending mechanism and a processing mechanism, wherein the conveying frame group is used for conveying longitudinal ribs; the rib bending mechanism is arranged at one end of the conveying frame group and is used for automatically bending the longitudinal ribs; the processing mechanism is arranged on the conveying frame group and used for assembling the stirrups and the longitudinal bars to form a finished steel reinforcement cage product.
In one embodiment, the number of the rib bending mechanisms is two, the two rib bending mechanisms are respectively arranged at two ends of the conveying frame group along the moving path of the longitudinal rib, and the two rib bending mechanisms are respectively used for bending the head end and the tail end of the longitudinal rib; curved muscle mechanism includes curved muscle seat, blocks locating component and crooked executive component, block locating component set up in curved muscle seat be used for with indulge the tip butt of muscle, crooked executive component is used for carrying out bending process to indulging the muscle.
In one embodiment, the processing mechanism comprises a first binding processing assembly and a second binding processing assembly, the conveying frame group comprises a fixed frame assembly and a movable frame assembly which are oppositely arranged at intervals, and the movable frame assembly can be close to or far away from the fixed frame assembly; the first binding processing assembly is movably arranged on the fixed frame assembly, the second binding processing assembly is movably arranged on the movable frame assembly, and the rib bending mechanism is movably arranged on the movable frame assembly;
first ligature processing subassembly with second ligature processing subassembly all includes ligature seat, ligature moving member, ligature driving piece and ligature executive component, the ligature moving member set up in ligature seat and be used for the drive the ligature seat is followed fixed frame subassembly with movable frame subassembly removes, the ligature driving piece set up in ligature seat and with the flexible drive of ligature executive component is connected, the ligature executive component can be fixed with the stirrup that corresponds the setting with indulging the muscle ligature.
In one embodiment, the first binding processing assembly further comprises a jacking cylinder, a push-out cylinder and a push-out hook plate, the jacking cylinder is arranged on the binding seat, the push-out cylinder is in driving connection with the jacking cylinder, and the push-out hook plate is in driving connection with the push-out cylinder;
the steel bar cage production device further comprises a discharging mechanism, the discharging mechanism is connected with the downstream side of the conveying frame group, and the discharging mechanism can receive a steel bar cage finished product from the push-out hook plate;
discharge mechanism includes the support of unloading, discharges and see off the driving piece and the clamping jaw module of unloading, discharge see off the driving piece set up in the support of unloading, the clamping jaw module of unloading with it connects to unload the drive of seeing off the driving piece, the clamping jaw module of unloading is used for the fixed steel reinforcement cage finished product of clamping, and can unload and see off the driving piece drive down with the conveying of steel reinforcement cage finished product to the unloading transfer device conveying.
In one embodiment, the processing mechanism comprises a stirrup clamping and positioning assembly, and the stirrup clamping and positioning assembly is arranged on the inner side of the conveying frame group and is used for clamping and fixing stirrups; the stirrup clamping and positioning assembly comprises a lifting frame group, a positioning and supporting tool and a clamping tool, the positioning and supporting tool is arranged on the lifting frame group and can move up and down, the positioning and supporting tool is used for positioning and supporting stirrups, and the clamping tool is arranged on the positioning and supporting tool and is used for clamping and fixing the stirrups;
the processing mechanism further comprises a stirrup auxiliary clamping assembly, the stirrup auxiliary clamping assembly is arranged on the inner side of the conveying frame group and is arranged on the opposite side of the stirrup clamping and positioning assembly, and the stirrup auxiliary clamping assembly is used for clamping one side of a stirrup, which is far away from the stirrup clamping and positioning assembly; the auxiliary clamping assembly for the stirrups comprises a clamping base, an auxiliary clamping driving piece and an auxiliary clamping plate, wherein the auxiliary clamping driving piece is arranged on the clamping base, the auxiliary clamping plate is in driving connection with the auxiliary clamping driving piece, and the auxiliary clamping plate can be close to or far away from the clamping tool.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of a reinforcement cage flexible production line according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of the buffer loading device in FIG. 1;
FIG. 3 is a schematic structural view of the second magazine assembly of FIG. 2;
FIG. 4 is a schematic view of the lifting mechanism (excluding the conveying module) of FIG. 2;
FIG. 5 is a schematic view of a portion A of FIG. 4;
FIG. 6 is a schematic view of the conveying module shown in FIG. 2;
FIG. 7 is a schematic view of a portion B of FIG. 6;
fig. 8 is a schematic structural view of a reinforcement cage manufacturing apparatus according to an embodiment of the present invention;
FIG. 9 is a schematic view of the anchoring of FIG. 8 from another perspective;
FIG. 10 is a schematic view of a set of transfer racks according to the present invention;
FIG. 11 is a schematic view of the structure of a delivery cylinder set according to the present invention;
FIG. 12 is a schematic view of the discharging mechanism of the present invention;
FIG. 13 is a schematic view of the stirrup clamping and positioning assembly of the present invention;
FIG. 14 is a schematic view of the structure of the stirrup auxiliary clamping assembly of the present invention;
FIG. 15 is a schematic structural view of a rib bending mechanism according to the present invention;
FIG. 16 is a schematic view of the construction of a first banding processing assembly of the present invention;
FIG. 17 is a schematic structural view of a second ligating assembly according to the invention;
fig. 18 is a schematic structural view of a blanking transfer device according to an embodiment of the present invention;
FIG. 19 is a schematic view of the lifting support mechanism of the present invention;
FIG. 20 is a schematic view of a transport vehicle according to the present invention;
FIG. 21 is a schematic view of the guiding and positioning frame of the present invention;
FIG. 22 is a schematic view of the receiving buffer assembly and the transfer buffer assembly of the present invention.
Description of reference numerals:
1000. a reinforcement cage flexible production line; 100. caching a feeding device; 110. a stock bin mechanism; 111. a first blocking positioning component; 111a, a first blocking positioning drive; 111b, a first blocking positioning rotating shaft; 111c, a first barrier; 112. a lifting and conveying mechanism; 112a, lifting the bracket; 112b, lifting the driving member; 112c, lifting the transmission component; 112d, lifting the hook plate; 112e, a conveying module; 112f, conveying the bracket; 112g, a second blocking positioning component; 112h, a second blocking positioning driving piece; 112i and a second blocking positioning rotating shaft; 112j, a second barrier; 113. a first bin assembly; 114. a second bin assembly; 115. a stock bin rack; 115a, tendon outlet side; 115b, a first shelf; 115c, a second shelf; 116. a first guide diagonal bar; 117. a second guide diagonal rod; 118. a delivery power assembly; 119. a conveying wheel set; 120. a set of conveyor rolls; 200. a reinforcement cage production device; 210. a conveying frame group; 211. a mounting bracket assembly; 212. a movable frame assembly; 213. a conveying carriage; 214. conveying a power source; 215. a conveying transmission unit; 216. a conveying cylinder group; 220. a rib bending mechanism; 221. bending the rib seat; 222. a blocking positioning component; 223. a bending actuator assembly; 230. a processing mechanism; 231. a first binding processing assembly; 2311. binding a base; 2312. binding the moving piece; 2313. binding a driving piece; 2314. binding an executive component; 2315. a jacking cylinder; 2316. pushing out the cylinder; 2317. pushing out the hook plate; 232. a second binding processing assembly; 240. a discharge mechanism; 241. a discharge support; 242. discharging and delivering out the driving piece; 243. a discharging clamping jaw module; 250. the stirrup clamping and positioning assembly; 251. a lifting frame set; 252. positioning a supporting tool; 253. clamping a tool; 260. the stirrup auxiliary clamping assembly; 261. a clamping base; 262. an auxiliary clamping driving member; 263. an auxiliary clamping plate; 300. a blanking transfer device; 310. a lifting and receiving mechanism; 311. a lift drive assembly; 312. a receiving and conveying assembly; 313. receiving a temporary storage component; 314. a base plate; 315. a first holding clamp plate; 316. a second holding clamp plate; 317. an elastic connecting member; 320. a transfer trolley; 330. a guiding and positioning mechanism; 331. a guide positioning frame; 332. a guide positioning wheel; 333. a guide groove; 334. positioning a driving piece; 335. positioning the executing arm; 340. a transfer vehicle; 341. a transferring and temporary storing component; 400. and (5) finishing the reinforcement cage.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
As shown in fig. 1, a reinforcement cage flexible production line 1000 shown in an embodiment of the present application, the reinforcement cage flexible production line 1000 includes: buffer memory loading attachment 100, steel reinforcement cage apparatus for producing 200 and unloading transfer device 300. According to material circulation and division of machining processes, the cache feeding device 100 is installed at the upstream position of the steel reinforcement cage production device 200, and the steel reinforcement cage production device 200 is installed at the upstream position of the blanking transfer device 300.
The buffer loading device 100 is used for temporarily storing the longitudinal bars; the reinforcement cage production device 200 is connected to the downstream of the buffer loading device 100, and the reinforcement cage production device 200 is configured to receive the longitudinal bars sent by the buffer loading device 100 and automatically process the longitudinal bars and the stirrups to obtain a reinforcement cage finished product 400; unloading transfer device 300 link up set up in steel reinforcement cage apparatus for producing 200's low reaches, unloading transfer device 300 includes lift receiving mechanism 310 and transports dolly 320, lift receiving mechanism 310 is used for following steel reinforcement cage apparatus for producing 200 acquires steel reinforcement cage finished product 400 and shifts steel reinforcement cage finished product 400 to transport dolly 320, transport dolly 320 accomplishes the unloading operation of transporting to steel reinforcement cage finished product 400.
The reinforcement cage flexible production line 1000 of the scheme is applied to the production occasions of reinforcement cages, and can automatically assemble and connect stirrups and longitudinal bars into a whole to replace the traditional manual operation, so that the purposes of quality improvement, efficiency improvement and cost reduction are achieved. Particularly, the longitudinal bars for reinforcing cage forming during production can be firstly temporarily stored in the cache feeding device 100, the cache feeding device 100 feeds the longitudinal bars one by one into the reinforcing cage production device 200, a traditional manual carrying and feeding mode of workers can be replaced, feeding efficiency is improved, and labor intensity of the workers is reduced. After the reinforcement cage production device 200 receives the longitudinal bars transmitted by the buffer loading device 100, the longitudinal bars and the stirrups are automatically processed to obtain a reinforcement cage finished product 400; next, the reinforcement cage production apparatus 200 transfers the reinforcement cage finished product 400 to the downstream lifting and receiving mechanism 310, then the lifting and receiving mechanism 310 transfers the reinforcement cage finished product 400 to the transfer trolley 320, and finally the transfer trolley 320 automatically discharges and transfers the reinforcement cage finished product 400 to a material preparation area or a construction area. The automatic blanking transferring mode can reduce the loss of manpower and material resources, reduce the cost and improve the production efficiency.
Referring to fig. 2, a buffer loading apparatus 100 according to an embodiment of the present disclosure is shown, in which the buffer loading apparatus 100 includes a bin mechanism 110 and a lifting and conveying mechanism 112. The stock bin mechanism 110 is used for temporarily storing longitudinal bars. That is, the longitudinal bars are first placed in the bin mechanism 110, then enter the lifting and conveying mechanism 112 from the bin mechanism 110, and finally are sent into the reinforcement cage production device 200 by the lifting and conveying mechanism 112, so that the longitudinal bars and the stirrups are bound or welded to form the reinforcement cage finished product 400.
Optionally, the longitudinal bars are placed into the bin mechanism 110 in a bundle shape (including a plurality of longitudinal bars, the plurality of longitudinal bars are tightly combined into a bundle), and the placing manner may be manually operated by a worker or automatically operated by a mechanical device such as a manipulator; the concrete can be selected according to actual needs.
With reference to fig. 3, in the present embodiment, the stock bin mechanism 110 includes a first blocking and positioning component 111, and the first blocking and positioning component 111 is used for blocking, positioning or releasing the longitudinal bar; the lifting conveying mechanism 112 is disposed at one side of the stock bin mechanism 110 and engaged with the first blocking and positioning component 111, and the lifting conveying mechanism 112 can receive longitudinal bars from the first blocking and positioning component 111 and convey the longitudinal bars downstream.
The buffer loading device 100 is applied to a reinforcement cage flexible production line 1000, and is specifically configured to be installed at the upstream of a reinforcement cage production device 200, so as to automatically convey longitudinal bars to the reinforcement cage production device 200. Specifically, during operation, the tail end of the lifting and conveying mechanism 112 is reliably connected with the head end of the reinforcement cage production device 200, so that a basic condition that longitudinal bars can flow from the lifting and conveying mechanism 112 to the reinforcement cage production device 200 is formed; then, the bin mechanism 110 is installed on one side of the lifting and conveying mechanism 112, bundled longitudinal bars are placed in the bin mechanism 110 to realize centralized temporary storage, when ropes binding the longitudinal bars are cut off, the longitudinal bars roll down towards the first blocking and positioning component 111 under the action of self weight or pushing, the first blocking and positioning component 111 blocks and positions the longitudinal bars, and the position of each longitudinal bar entering the lifting and conveying mechanism 112 is accurate and is kept consistent; on the basis, the lifting and conveying mechanism 112 can continuously transfer the longitudinal bars from the first blocking and positioning assembly 111 and convey the longitudinal bars to the downstream reinforcement cage production device 200, so that automatic longitudinal bar feeding operation is realized.
Compare in traditional manual feeding mode, this application adopts feed bin mechanism 110 can realize concentrating to many indulging the muscle to keep in and put in order, first stop locating component 111 to form to each muscle of indulging and stop the location, guarantee to indulge muscle position accuracy, promote conveying mechanism 112 and can will indulge the muscle automatically and follow the conveying and go into steel reinforcement cage apparatus for producing 200 one by one, not only material loading is efficient, alleviate workman low in labor strength, it is good to indulge the position accuracy high uniformity and the uniformity of muscle simultaneously, can guarantee steel reinforcement cage finished product 400 quality.
With continued reference to fig. 2, in some embodiments, the bin mechanism 110 includes bin assemblies including at least one first bin assembly 113 and at least one second bin assembly 114, and the first bin assembly 113 and the second bin assembly 114 are respectively disposed on two opposite sides of the lifting conveyor 112 and are used for supplying longitudinal bars to the lifting conveyor 112.
Generally speaking, in order to ensure the overall structural performance of the reinforcement cage, a plurality of longitudinal bars and a plurality of stirrups are generally arranged at the same time. The plurality of longitudinal ribs are arranged at intervals along the circumferential direction, for example, in a rectangular shape, a circular shape, and the like. That is, a plurality of longitudinal bars need to be input into the reinforcement cage production device 200 at the same time when one reinforcement cage is processed. Based on this, arrange first feed bin subassembly 113 and second feed bin subassembly 114 simultaneously in the relative both sides of promoting conveying mechanism 112, can be in unit interval two vertical muscle of material loading simultaneously to great amplitude promotes material loading efficiency, improves steel reinforcement cage process velocity.
Referring to fig. 3, in view of reducing the design and manufacturing cost, the first bin assembly 113 and the second bin assembly 114 of the present embodiment are designed in the same structure. Specifically, each of the first bin assembly 113 and the second bin assembly 114 (i.e., the bin assembly) includes a bin frame 115 and a first guiding diagonal rod 116, the bin frame 115 is provided with a rib outlet side 115a and a first layer frame 115b, the first blocking positioning assembly 111 is disposed on the rib outlet side 115a, and the first guiding diagonal rod 116 is disposed between the first layer frame 115b and the first blocking positioning assembly 111.
The silo frame 115 is a frame formed by welding or assembling metal members, has high structural strength and can reliably bear the weight of a plurality of temporary longitudinal ribs. First layer frame 115b includes the layer pole that many were in the coplanar and set up, and the muscle is indulged to layer pole top can the row of pendulum, realizes keeping in the muscle of indulging. The first guide diagonal 116 is obliquely installed between the first shelf 115b and the first blocking positioning member 111. During the material loading, the longitudinal bars are manually pushed to enable the longitudinal bars to roll out from the first layer frame 115b one by one, the longitudinal bars roll down along the first guide inclined rod 116 to the bar outlet side 115a, the longitudinal bars and the first blocking positioning assembly 111 abut form a positioning effect, the phenomena of deflection and the like of the longitudinal bars are avoided, and the material loading reliability is influenced.
It should be noted that, considering that the length of the longitudinal rib is generally longer, in order to improve the blocking and positioning effect on the longitudinal rib, at least two first blocking and positioning assemblies 111 are preferably used in this embodiment. At least two first blocking positioning components 111 are arranged at intervals along the bin frame 115, that is, along the length direction of the longitudinal bar.
Referring to fig. 3, further, the first bin assembly 113 and the second bin assembly 114 (i.e., the bin assemblies) further include a second guiding diagonal rod 117, the bin frame 115 is further provided with a second layer of frame 115c, and the second guiding diagonal rod 117 is disposed between the second layer of frame 115c and the first blocking and positioning assembly 111. The second layer frame 115c comprises the layer pole that many were in the coplanar setting equally, and the muscle is indulged to layer pole top can the row of pendulum, realizes keeping in indulging the muscle to promote the storage capacity of feed bin frame 115 jointly with the cooperation of first layer frame 115 b. The muscle makes indulge the muscle and rolls out from second layer frame 115c one by one during the material loading artifical promotion, indulges the muscle and rolls along second guide down tube 117 to a muscle side 115a, indulges the muscle and forms location effect with the first 111 butt that block locating component, avoids indulging the muscle phenomenon such as crooked appearing, leads to influencing the material loading reliability.
It can be understood that the dimension specifications of the longitudinal bars temporarily stored and delivered from the first silo assembly 113 and the second silo assembly 114 may be the same or different, and may be specifically selected according to actual needs.
Referring to fig. 3, in some embodiments, the first blocking positioning assembly 111 includes a first blocking positioning driving member 111a, a first blocking positioning rotating shaft 111b, and a first blocking body 111c, the first blocking positioning driving member 111a is disposed on the bin frame 115, the first blocking positioning rotating shaft 111b is rotatably disposed on the bin frame 115 and is in driving connection with the first blocking positioning driving member 111a, and the first blocking body 111c is disposed on the first blocking positioning rotating shaft 111 b.
For example, the first blocking positioning drive 111a is provided as an air cylinder in the present embodiment. The piston rod of the cylinder is rotatably connected with the outer peripheral wall of one end, close to the first blocking and positioning rotating shaft 111b, of the first blocking and positioning rotating shaft through a pin shaft. During initial state, the cylinder drives the piston rod to stretch out, and the first blocking body 111c is vertically arranged upwards at the moment and can laterally block and position the rolled longitudinal ribs. When the feeding is needed, the cylinder drives the piston rod to be recovered, the first blocking positioning rotating shaft 111b rotates by a certain angle, so that the first blocking body 111c rotates downwards in the direction departing from the bin frame 115, the first blocking body 111c no longer blocks the longitudinal rib, and the longitudinal rib can automatically roll down to the lifting conveying mechanism 112 to complete the automatic feeding.
With reference to fig. 4 and fig. 5, in addition, on the basis of any of the above embodiments, the lifting and conveying mechanism 112 includes a lifting support 112a, a lifting driving component 112b, a lifting transmission component 112c, a lifting hook plate 112d and a conveying module 112e, the lifting driving component 112b is disposed on the lifting support 112a, the lifting transmission component 112c is rotatably disposed on the lifting support 112a, the lifting hook plate 112d is disposed on the lifting transmission component 112c, the conveying module 112e is disposed on the inner side of the lifting support 112a, and the lifting hook plate 112d can rotate, lift and blank the outer longitudinal rib onto the conveying module 112 e.
The lifting support 112a is a frame structure, and can reliably support and fix the lifting driving member 112b, the lifting transmission assembly 112c, the lifting hook plate 112d, and the conveying module 112 e. In this embodiment, promote hook plate 112d and set up to a plurality ofly, and be the hoop interval and set up on promoting drive assembly 112c, promote hook plate 112 d's effect and lie in the hook and live and indulge the muscle, and promote drive assembly 112c when rotatory in promotion driving piece 112b drive, will indulge the muscle and constantly upwards promote, until will indulge the muscle and rotate to promoting support 112a inboardly, indulge the muscle and break away from under the dead weight and promote hook plate 112d and drop to carrying module 112e in, finally can get into steel reinforcement cage apparatus for producing 200 by carrying module 112e conveying, realize the feed for steel reinforcement cage processing.
Referring to fig. 5, in detail, in the embodiment, the lifting driving member 112b is configured as a motor, and the lifting transmission assembly 112c includes a driving shaft and a driven shaft that are disposed at different heights, and the driving shaft and the driven shaft are respectively installed with a chain wheel, and the chain wheel is sleeved with a chain. A lifting hook plate 112d is mounted on a link of the chain. The chain can drive and promote hook plate 112d in the rotation of vertical plane cycle, every promotes hook plate 112d and all can rotate a vertical muscle and bring into and carry module 112e, realizes incessant continuous feeding and feed, is favorable to guaranteeing steel reinforcement cage processing continuity and machining efficiency.
It should be noted that the lifting hook plate 112d is provided with a hook slot, and the slot opening of the hook slot is formed obliquely upward, so that the longitudinal rib can be prevented from accidentally falling off during the lifting process.
In addition, considering that the longitudinal rib has a certain length, in order to improve the reliability of lifting the longitudinal rib, the lifting transmission assemblies 112c preferably provided in this embodiment are provided with multiple sets and arranged at intervals along the length direction of the lifting bracket 112a (i.e., the length direction of the longitudinal rib). All be provided with a plurality of promotion hook plate 112d that the position corresponds on every group promotes drive assembly 112c, so can form the multiple spot to indulging the muscle and promote the location, guarantee to indulge the straightness of muscle.
With continued reference to fig. 6 and 7, in some embodiments, the conveying module 112e includes a conveying bracket 112f and a second blocking and positioning component 112g, and the second blocking and positioning component 112g is disposed on the conveying bracket 112f and is configured to receive the longitudinal rib dropped from the lifting hook plate 112 d. The second blocking and positioning component 112g can realize secondary positioning on the longitudinal bars falling onto the conveying support 112f so as to ensure the position accuracy of the longitudinal bars.
With reference to fig. 7, in detail, the second blocking positioning assembly 112g includes a second blocking positioning driving element 112h, a second blocking positioning rotating shaft 112i and a second blocking body 112j, the second blocking positioning driving element 112h is disposed on the conveying bracket 112f, the second blocking positioning rotating shaft 112i is rotatably disposed on the conveying bracket 112f and is in driving connection with the second blocking positioning driving element 112h, and the second blocking body 112j is disposed on the second blocking positioning rotating shaft 112 i. The structural composition and the operation principle of the second blocking positioning component 112g are the same as those of the first blocking positioning component 111, and therefore are not described herein again.
With continued reference to fig. 6, in some embodiments, the conveying module 112e further includes a conveying power assembly 118, a conveying wheel set 119 and a conveying roller set 120, and the conveying wheel set 119 and the conveying roller set 120 are respectively rotatably disposed on the conveying support 112f and are both drivingly connected to the conveying power assembly 118. The conveying wheel set 119 and the conveying roller set 120 are arranged along the width direction of the conveying support 112f, the conveying wheel set 119 can accept longitudinal bars lifted by the first bin assembly 113 for loading, and the conveying roller set 120 can accept longitudinal bars lifted by the second bin assembly 114 for loading, and stably conveys the longitudinal bars into the reinforcement cage production device 200 under the driving of the conveying power assembly 118.
Alternatively, the conveying wheel set 119 is composed of a plurality of axles and a plurality of rollers, the axles are uniformly spaced along the length direction of the conveying support 112f, and the rollers are mounted on the axles in a one-to-one correspondence. In addition, a chain wheel is also arranged on the wheel shaft. The conveying power assembly 118 is a structural combination of a motor, a chain wheel assembly and a chain, the rotary driving force of the motor can be transmitted to the wheel shaft through two pieces of driving force, and the roller rotates to drive the longitudinal ribs to move. Similarly, the structure and operation principle of the conveying roller set 120 are the same as those of the conveying roller set 119, and therefore, the detailed description thereof is omitted.
In actual production, the reinforcement cages used for different prefabricated parts are usually different in size, and are directly characterized by different distances between longitudinal bars. For example, when the prefabricated member to be produced is a bay window member, the distance between the two longitudinal ribs may be set to an initial value without being changed. However, when the prefabricated component is a stair component, the size of the reinforcement cage is reduced, and at this time, the distance between the longitudinal bars needs to be reduced, that is, the conveying module 112e needs to have the capability of adjusting the variable pitch.
In some embodiments, the conveying module 112e further comprises a variable pitch assembly disposed on the conveying support 112f, and the variable pitch assembly is in driving connection with the conveying wheel set 119 and/or the conveying roller set 120, so that the conveying wheel set 119 and the conveying roller set 120 can move toward or away from each other. Therefore, under the driving of the variable pitch assembly, the conveying roller set 119 can move close to or far away from the conveying roller set 120, so that the purpose of increasing or decreasing the distance between two longitudinal bars is realized, and the forming and processing requirements of reinforcement cages with different sizes and specifications are met.
Optionally, the pitch assembly in this embodiment comprises a cylinder and a pitch push-pull plate. The variable-pitch push-pull plate is connected with a piston rod of the air cylinder, and the variable-pitch push-pull plate can synchronously push or pull the conveying roller group 120 while the piston rod moves in a telescopic mode, so that the purpose of adjusting the pitch is achieved. The structure composition and the working principle are simple, and the use and maintenance cost is low.
In addition, in some embodiments, the conveying support 112f is provided with a rib leading-out end, and the buffer loading device 100 further includes a first leading-out roller rotatably disposed at the rib leading-out end and engaged with the conveying roller way. Therefore, the first guiding roller guides the longitudinal bars sent out from the conveying module 112e, and ensures that the longitudinal bars can reliably enter the reinforcement cage production device 200 in a transition manner.
Further buffer memory loading attachment 100 still includes derives cylinder and second and derives the cylinder, derive the cylinder set up in muscle derivation end, the second derive the cylinder with derive the piston rod of cylinder and be connected, the second derive the cylinder can with the rollgang links up the setting. Because the derivation cylinder can drive the second and derive the cylinder and carry out lifting movement for the second is derived the cylinder and can be finely tuned the position of indulging the muscle, thereby further guarantees to indulge the position precision of muscle.
As shown in fig. 8 and 9, a reinforcement cage producing apparatus 200 according to an embodiment of the present disclosure, the reinforcement cage producing apparatus 200 includes: a conveying frame group 210, a rib bending mechanism 220 and a processing mechanism 230. Under the cooperative cooperation of the conveying frame group 210, the rib bending mechanism 220 and the processing mechanism 230, the longitudinal ribs can be automatically bent, and the stirrups and the longitudinal ribs can be automatically assembled into a whole to form the finished reinforcement cage product 400.
Generally speaking, the processing mode of the reinforcement cage is generally welding or binding. In this embodiment, a fixed connection manner of binding the stirrup and the longitudinal bar is taken as an example for explanation.
In this embodiment, the conveying rack group 210 is used for conveying longitudinal bars; the rib bending mechanism 220 is arranged at one end of the conveying frame group 210, and the rib bending mechanism 220 is used for automatically bending the longitudinal ribs; the processing mechanism 230 is disposed on the conveying frame assembly 210, and the processing mechanism 230 is configured to assemble the stirrups and the longitudinal bars to form a reinforcement cage finished product 400.
The application of steel reinforcement cage apparatus for producing 200 of above-mentioned scheme is equipped in steel reinforcement cage flexible production line 1000, specifically be used for assembling in the low reaches of buffer memory loading attachment 100, and assemble in the upper reaches of unloading transfer device 300, by buffer memory loading attachment 100 to steel reinforcement cage apparatus for producing 200 automatic transport indulge the muscle and put the stirrup by manual work or manipulator during production, then steel reinforcement cage apparatus for producing 200 processes the equipment to the stirrup and indulge the muscle and obtain steel reinforcement cage finished product 400, steel reinforcement cage finished product 400 shifts to unloading transfer device 300 from steel reinforcement cage apparatus for producing 200 at last, steel reinforcement cage finished product 400 is concentrated orderly storage or directly is used for building the use. Particularly, in the steel reinforcement cage processing link, the stirrup is put at first to processing agency 230 in, and buffer memory loading attachment 100 will indulge the muscle and send into conveying frame group 210 next, and conveying frame group 210 further wears to establish the preset position to the stirrup in with indulging the muscle, forms to indulge muscle and stirrup preassembly. And then, according to the shape and size requirements of the reinforcement cage, the rib bending mechanism 220 automatically carries out corresponding bending processing on the longitudinal ribs, and the final processing mechanism 230 connects the stirrups and the longitudinal ribs into a whole, so that a finished reinforcement cage product 400 is prepared. Compared with the traditional manual processing mode, the scheme can realize the on-line automatic bending processing of the longitudinal bars, the bending precision of each longitudinal bar is high, the consistency is good, the efficiency of mechanical equipment operation is greatly improved, the labor intensity of workers can be fundamentally reduced, the labor cost expenditure of enterprises is reduced, and high-quality steel reinforcement cage finished products 400 are obtained.
Typically, a rebar cage is constructed from a plurality of longitudinal bars and a plurality of stirrups. Wherein many vertical muscle are arranged along the hoop direction interval and are formed the column. The stirrup is annular structure, and generally the cuff is in the outside of indulging the muscle, and a plurality of stirrups form the equidistance along the axial of indulging the muscle with a determining deviation and arrange. The contact parts of each stirrup and all longitudinal bars need to be bound and fixed, so that the finished steel reinforcement cage product 400 with excellent structural performance is formed.
With reference to fig. 11, in some embodiments, the conveying rack assembly 210 includes a conveying bracket 213, a conveying power source 214 disposed on the conveying bracket 213, a conveying transmission unit 215 rotatably disposed on the conveying bracket 213, and a conveying cylinder assembly 216 rotatably connected to the conveying transmission unit 215.
The rotary driving force output by the conveying power source 214 is transmitted to the conveying cylinder group 216 through the conveying transmission unit 215, so that the longitudinal ribs in the V-shaped groove of the conveying cylinder group 216 can continuously and stably move forwards, the longitudinal ribs penetrate through each stirrup, and automatic conveying of the longitudinal ribs and pre-assembly and fixation of the longitudinal ribs and the stirrups are realized.
With continued reference to fig. 8 and 9, in practice, for some prefabricated components such as beams, floors and the like, the required reinforcement cage product 400 is often of a profiled structure, which requires that the longitudinal bars be bent to form the required structural shape. Generally, both ends of the longitudinal bar are required to be bent. Therefore, in this embodiment, the rib bending mechanism 220 is set to be two, two the rib bending mechanism 220 is respectively set up at the two ends of the longitudinal rib moving path along the conveying frame group 210, and two the rib bending mechanism 220 is respectively used for bending the head and the tail ends of the longitudinal rib.
That is to say, after the longitudinal bars are moved along the conveying frame group 210 and are penetrated to be in place with all the stirrups placed in advance, the two rib bending mechanisms 220 are just positioned at the two ends of the longitudinal bars in the length direction, and at the moment, the two rib bending mechanisms 220 can simultaneously perform bending treatment on the two ends of the longitudinal bars synchronously, so that the processing efficiency can be greatly improved.
With continued reference to fig. 8 to 10, in an embodiment, the processing mechanism 230 includes a first ligating processing assembly 231 and a second ligating processing assembly 232, the conveying rack group 210 includes a fixed rack assembly 211 and a movable rack assembly 212 which are oppositely arranged at intervals, and the movable rack assembly 212 can be close to or far away from the fixed rack assembly 211; first ligature processing subassembly 231 activity set up in mount subassembly 211, second ligature processing subassembly 232 activity set up in movable rack subassembly 212, muscle mechanism 220 activity set up in movable rack subassembly 212.
After or simultaneously, the first ligature processing assembly 231 and the second ligature processing assembly 232 that are located both sides can move along the mount subassembly 211 and the movable rack subassembly 212 that correspond, accomplish ligature processing to each stirrup and the connection position of indulging the muscle, improve steel reinforcement cage finished product 400 production efficiency to the tip of indulging the muscle. And because movable frame subassembly 212 can be close to or keep away from fixed frame subassembly 211, so can the stirrup of different width sizes of adaptation to satisfy different size steel reinforcement cage production requirements, hoisting device application scope.
Optionally, in this embodiment, the fixed frame assembly 211 and the movable frame assembly 212 each include a steel structure vertical frame and a cross beam mounted at the upper end of the steel structure vertical frame, and the rib bending mechanism 220, the first banding processing assembly 231 and the second banding processing assembly 232 are mounted on the cross beam and can perform horizontal reciprocating movement along the cross beam. For example, a rack is installed on the cross beam frame, the rib bending mechanism 220, the first binding processing assembly 231 and the second binding processing assembly 232 are respectively provided with a motor and a gear, the gear and the rack are meshed, and the motor drives the gear to rotate and then can horizontally move.
In addition, movable frame subassembly 212 and mount subassembly 211's difference lies in, movable frame subassembly 212 still includes the motor, transmission shaft, gear, rack and the guide rail module of installing in steel construction grudging post bottom, and the motor passes through the transmission shaft and drives the gear rotation, thereby the gear and the meshing of rack realize that movable frame subassembly 212 whole translation mode is close to or keeps away from mount subassembly 211. The driving structure for realizing the movement is simple, the transmission is stable, and the movement precision is high. The guide rail module can guide and limit the movement of the movable frame assembly 212.
It can be understood that the long strip-shaped area between the fixed frame assembly 211 and the movable frame assembly 212 forms a conveying channel for conveying the longitudinal bars, and is also a processing place for binding the longitudinal bars and the stirrups.
With reference to fig. 15, in some embodiments, the rib bending mechanism 220 includes a rib bending seat 221, a blocking positioning component 222 and a bending executing component 223, wherein the blocking positioning component 222 is disposed on the rib bending seat 221 and is used for abutting against an end of a longitudinal rib, and the bending executing component 223 is used for bending the longitudinal rib. The bending bar base 221 is mounted on a cross frame and can move in the longitudinal direction of the conveying passage. In the initial state, the rib bending mechanisms 220 are respectively located at two ends of the conveying channel. Along with indulging the muscle and removing entering transfer passage, block that locating component 222 can block the tip of indulging the muscle, realize indulging the muscle location to guarantee to indulge the length of muscle in transfer passage and for the design fixed length value. And then the bending execution assembly 223 extrudes and pushes a certain length part of the end part of the longitudinal rib to realize the bending processing.
With reference to fig. 15, optionally, in the above embodiment, the blocking positioning assembly 222 includes a blocking driving member, a blocking driving plate, and a blocking plate, the blocking driving member is disposed on the curved rib seat 221, the blocking driving plate is connected with the blocking driving member in a telescopic driving manner, the blocking plate is connected with the blocking driving plate, and the blocking plate can move along the radial direction of the longitudinal rib and then block the end portion of the longitudinal rib. In the initial state, the blocking plate is retracted outside the conveying channel, so that unnecessary interference is avoided. When indulging the muscle when conveying in transfer passage, block the driving piece drive and stop the driving plate and stretch out to drive and block the board and stretch into transfer passage and will indulge the muscle and block the location, guarantee to indulge muscle fixed length crooked.
Alternatively, the blocking drive may be, but is not limited to, a pneumatic cylinder, an electric push rod, or the like.
With reference to fig. 15, the bending actuating assembly 223 includes a bending actuating member and a bending actuating head, the bending actuating member is disposed on the bending rib seat 221 and is in driving connection with the bending actuating head, and the bending actuating member can drive the bending actuating head to rotate at any angle. For example, the bending drive may be an electric motor, a rotary cylinder, or the like. Preferably the bending drive employs an electric motor. The motor drives the bending execution head to rotate so as to press the longitudinal rib to be bent, and the purpose of bending processing is achieved. In addition, the bending angle of the longitudinal bar can be flexibly controlled (namely, bending at any angle is realized) by controlling the torque of the motor, and different processing requirements are met.
The rib bending mechanism 220 further comprises a telescopic displacement assembly, and the telescopic displacement assembly is in driving connection with the bending execution assembly 223. After the longitudinal bar closest to the bar bending mechanism 220 is bent, the telescopic displacement assembly can drive the bending execution assembly 223 to further move forward to extend into the deep part of the conveying channel to be contacted with another longitudinal bar, so that the other longitudinal bar is continuously bent.
Optionally, the telescopic displacement assembly can be a cylinder slide rail module, an electric push rod module, a motor gear and rack module and the like, and can be selected according to actual needs.
The first binding processing assembly 231 and the second binding processing assembly 232 finish binding processing on the connecting parts of different stirrups and longitudinal bars by moving left and right on the cross beam frame. The number of stirrups and longitudinal bars of some reinforcement cages is considered to be large, the number of binding positions is large, and the binding processing efficiency is improved. Preferably two or more than two of the first ligating working assembly 231 and the second ligating working assembly 232 are provided at the same time. For example, this embodiment shows a case where two first ligating members 231 and two second ligating members 232 are provided.
With reference to fig. 16 and fig. 17, in some embodiments, each of the first binding processing assembly 231 and the second binding processing assembly 232 includes a binding seat 2311, a binding moving member 2312, a binding driving member 2313 and a binding executing member 2314, the binding moving member 2312 is disposed on the binding seat 2311 and is used for driving the binding seat 2311 to move along the fixed frame assembly 211 and the movable frame assembly 212, the binding driving member 2313 is disposed on the binding seat 2311 and is in telescopic driving connection with the binding executing member 2314, and the binding executing member 2314 can bind and fix the corresponding stirrup and the longitudinal bar. The structure is simple, and the binding processing of the stirrup and the longitudinal bar is quick and reliable. As can be appreciated, the tie down actuation member 2314 is configured as a tie down gun.
With reference to fig. 16, in addition, the first banding processing assembly 231 further includes a lifting cylinder 2315, a pushing cylinder 2316 and a pushing hook plate 2317, the lifting cylinder 2315 is disposed on the banding seat 2311, the pushing cylinder 2316 is in driving connection with the lifting cylinder 2315, and the pushing hook plate 2317 is in driving connection with the pushing cylinder 2316. The reinforcing cage production apparatus 200 further includes a discharging mechanism 240, the discharging mechanism 240 is disposed at a downstream side of the conveying rack assembly 210, and the discharging mechanism 240 can receive the finished reinforcing cage 400 from the push-out hook plate 2317.
After the reinforcement cage is machined, the jacking cylinder 2315 extends upwards to jack the finished reinforcement cage 400 upwards to separate from clamping constraint; at the moment, the finished steel reinforcement cage product 400 is firmly hung on the push-out hook plate 2317; and then the pushing cylinder 2316 extends to push the reinforcement cage towards the unloading mechanism 240, and the unloading mechanism 240 receives the finished reinforcement cage product 400, so that automatic unloading is realized.
With reference to fig. 12, in some embodiments, the unloading mechanism 240 includes an unloading support 241, an unloading and delivering driving element 242, and an unloading clamping jaw module 243, the unloading and delivering driving element 242 is disposed on the unloading support 241, the unloading clamping jaw module 243 is in driving connection with the unloading and delivering driving element 242, the unloading clamping jaw module 243 is used for clamping and fixing the reinforcement cage finished product 400, and can transmit the reinforcement cage finished product 400 to the unloading and transferring device 300 under the driving of the unloading and delivering driving element 242.
The discharge bracket 241 is arranged side by side with the cross beam of the fixed frame assembly 211 and the ends are connected. When unloading, the unloading clamping jaw module 243 clamps the finished steel reinforcement cage product 400 from the pushing-out hook plate 2317, the finished steel reinforcement cage product 400 is transferred, and then the first binding processing assembly 231 moves to reset to participate in processing of the next finished steel reinforcement cage product 400. Meanwhile, the discharging and delivering driving element 242 drives the discharging clamping jaw module 243 to extend towards the discharging and transferring device 300, and the lifting and receiving mechanism 310 in the discharging and transferring device 300 rises to receive the reinforcement cage finished product 400, so that the discharging operation is completed.
Alternatively, the discharge feed drive 242 may be, but is not limited to, an air cylinder, an electric push rod, or the like. The discharge clamping jaw module 243 comprises a bidirectional cylinder, two opposite piston rods of the bidirectional cylinder are respectively provided with a clamping plate, the two clamping plates are mutually close to clamp and fix the steel reinforcement cage finished product 400, and the two clamping plates are mutually far away from the steel reinforcement cage finished product 400 and can release the steel reinforcement cage finished product 400.
With continued reference to fig. 9 and fig. 13, in addition, on the basis of any of the above embodiments, the processing mechanism 230 includes a stirrup clamping and positioning assembly 250, and the stirrup clamping and positioning assembly 250 is disposed inside the conveying rack set 210 and is used for clamping and fixing a stirrup. Stirrup centre gripping locating component 250 carries out the centre gripping to the stirrup, can avoid the ligature to take place not hard up with man-hour stirrup, avoids the stirrup to take place deformation simultaneously, influences steel reinforcement cage finished product 400 quality.
The stirrup clamping and positioning assembly 250 comprises a lifting frame group 251, a positioning and supporting tool 252 and a clamping tool 253, the positioning and supporting tool 252 is arranged on the lifting frame group 251 and can move up and down, the positioning and supporting tool 252 is used for positioning and supporting stirrups, and the clamping tool 253 is arranged on the positioning and supporting tool 252 and is used for clamping and fixing the stirrups.
The stirrup is put in centre gripping frock 253 top, and centre gripping frock 253 plays vertical support positioning action to the stirrup. Preferably, location support frock 252 includes the horizontal pole and follows the polylith backup pad that horizontal pole length direction interval set up, and the top surface of backup pad is concave to form the breach, and in the lower part card of stirrup was gone into the breach, can restrict stirrup lower part atress and take place the skew, guarantee that the stirrup is put firmly.
Further, the clamping tool 253 is installed on one side of the stirrup and used for clamping one side of the fixed stirrup in the horizontal direction, so that the effect of further fixing the stirrup is achieved. And under the lift drive of elevating bracket group 251, can drive the stirrup and indulge the muscle relatively and reciprocate, realize the nimble of ligature point and select, cooperate the ligature rifle accurate and accomplish the ligature processing fast.
Alternatively, the lifting frame set 251 can be configured as a motor, a chain wheel and chain module, and a bracket, on which a slide rail module is disposed. The motor drives the sprocket chain module to drive the positioning support tool 252 and the clamping tool 253 to move up and down. The slide rail module plays the effect of direction and reinforcing rigidity at the lift removal in-process.
With reference to fig. 9 and fig. 14, in addition, on the basis of the above embodiment, the processing mechanism 230 further includes a stirrup auxiliary clamping assembly 260, the stirrup auxiliary clamping assembly 260 is disposed inside the conveying rack set 210 and is disposed on the opposite side of the stirrup clamping and positioning assembly 250, and the stirrup auxiliary clamping assembly 260 is used for clamping one side of a stirrup away from the stirrup clamping and positioning assembly 250. The stirrup auxiliary clamping assembly 260 can clamp the other side of the stirrup in the horizontal direction, namely the positioning support tool 252, the clamping tool 253 and the stirrup auxiliary clamping assembly 260 form three-point limiting fixation on the stirrup, the stability of the stirrup is ensured, and the binding quality is improved.
Specifically, the supplementary centre gripping subassembly 260 of stirrup includes centre gripping base 261, supplementary centre gripping driving piece 262 and supplementary grip block 263, supplementary centre gripping driving piece 262 set up in centre gripping base 261, supplementary grip block 263 with supplementary centre gripping driving piece 262 drive connection, supplementary grip block 263 can be close to or keep away from centre gripping frock 253. For example, the auxiliary clamping driving member 262 is set as a cylinder, the auxiliary clamping plate 263 is a sheet metal plate body, the sheet metal plate body is horizontally arranged, and a clamping groove is formed in one side of the stirrup. During operation cylinder drive panel beating plate body stretches out towards the stirrup, and in the stirrup card goes into the draw-in groove, can reach the card and hold the location effect, its structure and theory of operation are simple, and the operational reliability is high.
As shown in fig. 18 and 20, an unloading transfer device 300 is shown in an embodiment of the present application, where the unloading transfer device 300 includes: the lifting and receiving mechanism 310, the guiding and positioning mechanism 330, the transfer trolley 320 and the transfer carrier 340.
The lifting and receiving mechanism 310 comprises a plurality of receiving and temporary storage assemblies 312 arranged side by side, wherein the receiving and temporary storage assemblies 312 are used for acquiring a plurality of reinforcement cage finished products from an upstream reinforcement cage production device 200 and enabling the reinforcement cage finished products 400 to be regularly arranged side by side; the guiding and positioning mechanism 330 is disposed on the lifting and receiving mechanism 310; the transfer trolley 320 can move below the lifting and receiving mechanism 310 and is matched and fixed with the guiding and positioning mechanism 330; the transportation carrier 340 can be dismantled set up in transport dolly 320, just the transportation carrier 340 is equipped with a plurality of transportation assemblies of keeping in 341 that set up side by side, the transportation assemblies of keeping in 341 is used for accepting in one-to-one the last steel reinforcement cage finished product 400 of keeping in assembly 312.
In this embodiment, the lifting and receiving mechanism 310 is used to transfer the reinforcement cage product 400 from upstream to the transfer vehicle 340 on the transfer cart 320. The guiding and positioning mechanism 330 is used for keeping the transfer trolley 320 under the lifting and receiving mechanism 310 stable in posture. The transfer trolley 320 is used for replacing a traditional manual carrying mode, and automatic transfer of the finished steel reinforcement cage product 400 is achieved. And the transportation carrier 340 is used for carrying and fixing the reinforcement cage finished product 400 in the transportation process.
The blanking transfer device 300 is applied to equipment in a reinforcement cage flexible production line 1000, and is specifically used for being assembled to the downstream of a reinforcement cage production device 200, so that automatic blanking and transfer of reinforcement cage finished products 400 are realized, and the effects of quality improvement, efficiency improvement and cost reduction are achieved. Specifically, before the blanking operation, the empty transfer carrier 340 is mounted on the transfer trolley 320, then the transfer trolley 320 is pushed to the lower side of the lifting and receiving mechanism 310, and the transfer trolley 320 is matched with the guiding and positioning mechanism 330, so that the transfer trolley 320 is reliably fixed at the current material receiving position, and the blanking preparation work is ready. After the reinforcement cage production device 200 finishes manufacturing the reinforcement cage finished products 400, the transfer manipulator grabs the reinforcement cage finished products 400 and moves to the position above the lifting and receiving mechanism 310 in a transverse mode, then the lifting and receiving mechanism 310 ascends to receive the reinforcement cage finished products 400, the transfer manipulator releases the current reinforcement cage finished products 400 and moves to reset to grab the next reinforcement cage finished products 400, the transfer manipulator stops working temporarily until the lifting and receiving mechanism 310 receives a plurality of reinforcement cage finished products 400, and at the moment, the reinforcement cage finished products 400 on the lifting and receiving mechanism 310 are regularly arranged side by side. Then, the lifting and receiving mechanism 310 starts to descend, and when the lifting and receiving mechanism 310 moves downwards to meet with the transferring carrier 340, the reinforcement cage finished products 400 placed on the receiving and temporary storage assembly 312 are automatically transferred to the transferring and temporary storage assembly 341 on the transferring carrier 340, so that the reinforcement cage finished products 400 are regularly and orderly placed on the transferring carrier 340. Finally, the transfer cart 320 moves away from the lifting and receiving mechanism 310 to the stock storage area, and the transfer vehicle 340 and the finished steel reinforcement cage 400 placed thereon are unloaded together. And then another empty transfer carrier 340 is replaced on the transfer trolley 320 to continue to finish the blanking operation, and the transfer carrier 340 filled with the reinforcement cage finished products 400 is continuously stacked and stacked until the production is finished.
Compare in traditional manual transport and carry and transport and need not to put, this scheme can realize the automatic unloading and the transportation of steel reinforcement cage finished product 400 with the help of transporting dolly 320, transporting carrier 340 and lift receiving mechanism 310's cooperation, need not human intervention, can reduce workman intensity of labour by a wide margin, reduces the human cost, reduces the operation degree of difficulty of transporting. Meanwhile, the finished products 400 of the reinforcement cage are placed on the transport carriers 340 all the time in order, and the transport carriers 340 are stacked, so that the finished products 400 of the reinforcement cage can be orderly stored, unnecessary storage space is reduced, and the finished products are convenient to take in later period.
Referring to fig. 18, in the present embodiment, the transfer cart 320 is a frame body formed by welding or assembling metal structural members (e.g., steel structural members), and has a simple structure, easy manufacturing and implementation, low cost, high structural strength, and good durability. A cavity is formed in the middle of the transfer trolley 320 and can be used for accommodating the descending lifting and receiving mechanism 310, so that interference is avoided.
Referring to fig. 20, in the present embodiment, the transportation carrier 340 is also welded or assembled by using metal structural members to form a square wave structure. The plurality of transversely arranged members can reliably bear and fix the reinforcement cage finished product 400. The vertically arranged members can be connected with the adjacent transverse members, so that the structure stability of the transfer carrier 340 is ensured. In some embodiments, the transfer cart 320 is provided with a plurality of limit guide wheels and a plurality of guide rollers arranged in a straight line, the bottom surface of the transfer vehicle 340 is in rolling fit with the guide rollers, and the side surface of the transfer vehicle 340 is in rolling fit with the limit guide wheels.
The guide rollers are in rolling contact with the bottom surface of the transfer carrier 340, so that the transfer carrier 340 can slide into or out of the transfer trolley 320 more easily, the transfer carrier 340 fully loaded with the finished steel reinforcement cage 400 and the empty transfer carrier 340 can be replaced quickly, and the production beat and the processing efficiency are ensured. And the spacing guide pulley with transporting carrier 340 side rolling contact then can play direction and limiting displacement to transporting carrier 340, guarantees that transporting carrier 340 installs on transport trolley 320 firmly, and difficult emergence side is moved and is dropped.
It can be understood that a plurality of guide rollers cooperate to form a fluency strip. The transfer vehicle 340 may be a transfer tray.
With continued reference to fig. 18, 19 and 21, in some embodiments, the guide positioning mechanism 330 includes a guide positioning frame 331 and a guide positioning wheel 332, and the guide positioning frame 331 is configured to be mounted below the lifting support mechanism 310. Specifically, the guiding and positioning frame 331 can be directly fixed on the ground below the lifting and receiving mechanism 310 through a foot cup or a suction cup installed at the bottom, so that the installation mode is simple and the reliability is high.
The guide positioning frame 331 is provided with a guide groove 333, and the extending direction of the guide groove 333 is set corresponding to the direction in which the transfer trolley 320 moves into or out of the lower part of the lifting support mechanism 310. The guide positioning wheel 332 is arranged on the transfer trolley 320 and can be arranged in the guide groove 333 in a rolling manner. Under the rolling fit of the guide positioning wheel 332 and the guide groove 333, the transfer trolley 320 can be ensured to move accurately, smoothly and labor-saving when moving in and out.
In addition, on the basis of the above embodiment, the guiding and positioning mechanism 330 further includes a positioning driving element 334 and a positioning executing arm 335, the positioning driving element 334 is disposed on the lifting and receiving mechanism 310, the positioning executing arm 335 is in driving connection with the positioning driving element 334, and the positioning executing arm 335 can be in positioning fit with the transfer trolley 320.
For example, the positioning drive 334 is configured as a rotary cylinder. The positioning actuator arm 335 is configured as a rigid pendulum. The rigid swing rod is connected with a rotary piston rod of the rotary cylinder. After the transfer trolley 320 moves to the lower side of the lifting and receiving mechanism 310, the rotating cylinder drives the rigid swing rod to rotate downwards from a horizontal posture to a vertical posture, the rigid swing rod buckles the frame of the transfer trolley 320 at the moment, and the effect of limiting the moving freedom degree of the transfer trolley 320 is achieved, so that the transfer trolley 320 is ensured to have high alignment precision with the lifting and receiving mechanism 310, and the transfer trolley 340 is ensured to be capable of reliably receiving a reinforcement cage finished product 400 from the lifting and receiving mechanism 310.
Referring to fig. 19, in some embodiments, the lifting and receiving mechanism 310 further includes a lifting and lowering driving element 311 and a receiving and conveying element 312, the receiving and conveying element 312 is connected to the lifting and lowering driving element 311 in a driving manner, a plurality of receiving and temporary storage elements 313 are arranged side by side on the receiving and conveying element 312, the receiving and conveying element 312 can drive the receiving and temporary storage elements 313 to move, and the receiving and temporary storage elements 313 and the transfer and temporary storage elements 341 are arranged in a one-to-one correspondence manner.
Lifting drive assembly 311 can drive accepts conveying assembly 312 and rises by a take the altitude to accept steel reinforcement cage finished product 400 from shifting manipulator department, later descend after the altitude on shift steel reinforcement cage finished product 400 to transport carrier 340, because whole transfer in-process steel reinforcement cage all not receive extra clamping-force, steel reinforcement cage finished product 400 only does vertical displacement under the action of gravity, therefore steel reinforcement cage finished product 400 can not take place the deformation damage.
A plurality of receiving buffer members 313 are simultaneously installed on the receiving conveyor 312, so that a plurality of finished reinforcement cages 400 can be received from the transfer robot at the same time in one cycle. The concrete mode is as follows: after the receiving and conveying assembly 312 receives the first finished steel reinforcement cage product 400, the receiving and conveying assembly 312 moves one station, that is, the blanked finished steel reinforcement cage product 400 is staggered with the transfer manipulator above, so that the area of the receiving and conveying assembly 312 adjacent to the blanked finished steel reinforcement cage product 400 is aligned with the transfer manipulator above, and the next finished steel reinforcement cage product 400 can be continuously received. Until the entire upper surface of the receiving conveyor assembly 312 is filled with a plurality of reinforcement cage products 400 arranged side-by-side.
At this time, the upper receiving temporary storage assembly 313 and the lower transferring temporary storage assembly 341 are maintained in a one-to-one relationship, so that when the lifting receiving mechanism 310 descends, the reinforcement cage finished products 400 can directly fall into the corresponding transferring temporary storage assemblies 341, thereby forming a preparation condition for subsequent transferring.
In some embodiments, the finished reinforcement cage 400 can be more accurately and effectively clamped and positioned, and the finished reinforcement cage 400 is prevented from being shifted or even falling off in the subsequent stacking process. The transfer buffer 341 and the receiving buffer 313 are preferably designed using a gravity clamp 253.
Referring to fig. 19, fig. 20 and fig. 22, specifically, the transferring temporary storage assembly 341 and the receiving temporary storage assembly 313 each include a bottom plate 314, a first clamping plate 315 and a second clamping plate 316, the first clamping plate 315 is rotatably disposed on the bottom plate 314, and the second clamping plate 316 is rotatably disposed on the bottom plate 314 and spaced from the first clamping plate 315 to form a clamping groove. The bottom plate 314 is used for fixedly loading the first holding plate 315 and the second holding plate 316, so as to ensure that the transferring temporary storage assembly 341 and the receiving temporary storage assembly 313 are stable and reliable in structure. Because the bottoms of the first holding clamp plate 315 and the second holding clamp plate 316 are rotatably mounted on the bottom plate 314 through the rotating shaft, when the finished steel reinforcement cage 400 falls into the holding clamp groove, the first holding clamp plate 315 and the second holding clamp plate 316 can synchronously turn over in opposite directions and automatically clamp the finished steel reinforcement cage 400 under the abutting action of the finished steel reinforcement cage 400. Because the design of a pure mechanical structure is adopted, power equipment does not need to be additionally designed, the structure is simpler, and the cost is lower.
Furthermore, the first clamping plate 315 and the second clamping plate 316 are provided with an actuating support plate at a position close to the bottom plate 314 facing the side surface of the clamping groove, and the actuating support plate is provided with a notch groove. The steel reinforcement cage finished product 400 presses the pressing supporting plate downwards, so that the first clamping plate 315 and the second clamping plate 316 can rotate oppositely to clamp the steel reinforcement cage finished product 400 quickly. The gap groove can be used for clamping stirrups in the finished steel reinforcement cage product 400, so that the purpose of limiting the finished steel reinforcement cage product 400 to slide along the axial direction of the finished steel reinforcement cage product is achieved, and the finished steel reinforcement cage product 400 is guaranteed to be placed stably and reliably.
Still referring to fig. 22, in addition to the above embodiment, the transferring temporary storage assembly 341 and the receiving temporary storage assembly 313 further include an elastic connecting member 317, one end of the elastic connecting member 317 is disposed on the bottom plate 314, and the other end of the elastic connecting member 317 is disposed on the first clasping plate 315 and/or the second clasping plate 316.
Specifically, the elastic connector 317 may be a member having elastic deformation capability, such as a spring, a spring plate, or an elastic column. Preferably, the elastic connecting member 317 is a spring in this embodiment. The spring is arranged to stretch and lengthen the spring due to the relative rotation of the first clamping plate 315 and the second clamping plate 316 when the finished steel reinforcement cage 400 is placed in the clamping groove. Then, when the finished product of the steel reinforcement cage 400 is taken away, under the action of elastic tension of the spring, the first holding clamp plate 315 and the second holding clamp plate 316 can automatically rotate and reset to open the notch of the holding clamp groove, so that the next finished product of the steel reinforcement cage 400 can be conveniently loaded into the holding clamp groove.
Furthermore, on the basis of any of the above embodiments, the lifting driving component 311 includes a lifting seat, a lifting driving component, a support column and a guide rod, the lifting driving component is disposed on the lifting seat and is in driving connection with the receiving and conveying component 312, the support column is disposed on the lifting seat, and the guide rod is disposed on the support column and is in lifting movement and is connected with the receiving and conveying component 312.
For example, the elevation driving member is provided as an air cylinder in the present embodiment. The cylinder sets up and installs on the lift seat vertically, and the piston rod sets up upwards and links to each other with accepting conveyor assembly 312. The cylinder drives the piston cylinder to move telescopically, so that the receiving and conveying assembly 312 can be driven to move upwards or downwards, and receiving and transferring of the finished steel reinforcement cage product 400 are completed. The implementation mode has simple structure and principle and strong feasibility. In addition, under the lifting and sliding fit of the guide rod and the support column, the supporting and guiding functions can be realized on the receiving and conveying assembly 312, and meanwhile, the driving load of the air cylinder is reduced.
Of course, it should be noted that in other embodiments, the air cylinder may be replaced by a device capable of outputting linear reciprocating power, such as a motor and reversing transmission assembly, a scissors mechanism, a motor lead screw nut mechanism, and the like, which are also within the protection scope of the present application and are not described herein again.
In some embodiments, the receiving conveying assembly 312 includes a conveying rack, a conveying driving member disposed on the conveying rack, and a conveying transmission assembly rotatably disposed on the conveying rack and in driving connection with the conveying driving member, wherein a plurality of receiving temporary storage assemblies 313 are disposed side by side on the conveying transmission assembly.
For example, the conveyor drive is a motor and the conveyor drive assembly includes an axle, a sprocket, and a flight. The motor is in driving connection with the wheel shaft and can drive the chain plate to rotate and translate. Finally, the purpose of driving the plurality of temporary storage components 313 to translate and change positions and receiving the finished steel reinforcement cage products 400 one by one is achieved.
Of course, in other embodiments, the conveying transmission assembly can be replaced by a synchronous pulley module and the like.
Considering that the specification and size of the facing finished reinforcement cage product 400 are different in actual production, in order to improve the flexibility of the blanking transfer device 300 and increase the application range, in some embodiments, the receiving temporary storage assembly 313 includes a first receiving temporary storage unit and a second receiving temporary storage unit, and the first receiving temporary storage unit and the second receiving temporary storage unit are respectively used for loading and temporarily storing the finished reinforcement cage product 400 with different specifications.
It can be understood that the first receiving temporary storage unit and the second receiving temporary storage unit are basically the same in structural composition and working principle, and are different only in the width of the clamping groove.
All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent should be subject to the appended claims.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being permanently connected, detachably connected, or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the second feature or the first and second features may be indirectly contacting each other through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature "under," "beneath," and "under" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are for purposes of illustration only and do not denote a single embodiment.
Claims (14)
1. The utility model provides a steel reinforcement cage flexible production line which characterized in that, steel reinforcement cage flexible production line includes:
the buffer loading device is used for temporarily storing the longitudinal bars;
the reinforcement cage production device is connected with the downstream of the buffer loading device and is used for receiving the longitudinal bars transmitted by the buffer loading device and automatically processing the longitudinal bars and the stirrups to obtain a reinforcement cage finished product; and
the blanking transfer device is connected with and arranged at the downstream of the steel reinforcement cage production device and comprises a lifting and carrying mechanism and a transfer trolley, the lifting and carrying mechanism is used for acquiring a steel reinforcement cage finished product from the steel reinforcement cage production device and transferring the steel reinforcement cage finished product to the transfer trolley, and the transfer trolley is used for finishing blanking and transfer operation on the steel reinforcement cage finished product; the blanking transfer device further comprises a guiding and positioning mechanism and a transfer carrier, wherein the guiding and positioning mechanism is arranged on the lifting and receiving mechanism, the transfer carrier is detachably arranged on the transfer trolley and is provided with a plurality of transfer temporary storage assemblies arranged side by side, the lifting and receiving mechanism comprises a plurality of receiving temporary storage assemblies arranged side by side, and the receiving temporary storage assemblies are used for acquiring a plurality of reinforcement cage finished products from an upstream reinforcement cage production device; the transfer temporary storage assembly is used for carrying the reinforcement cage finished products on the temporary storage assembly in a one-to-one correspondence mode.
2. The reinforcement cage flexible production line of claim 1, wherein the buffer loading device comprises a bin mechanism, the bin mechanism is used for temporarily storing the longitudinal bars, the bin mechanism comprises a first blocking and positioning assembly and a lifting and conveying mechanism, and the first blocking and positioning assembly is used for blocking, positioning or releasing the longitudinal bars; the lifting and conveying mechanism is arranged on one side of the stock bin mechanism and is connected and matched with the first blocking positioning assembly, and the lifting and conveying mechanism can receive longitudinal bars from the first blocking positioning assembly and convey the longitudinal bars to the downstream.
3. The flexible production line of the reinforcement cage according to claim 2, wherein the bin mechanism comprises a bin assembly, the bin assembly comprises a bin frame and a first guide diagonal rod, the bin frame is provided with a rib outlet side and a first layer of frame, the first blocking positioning assembly is arranged on the rib outlet side, and the first guide diagonal rod is arranged between the first layer of frame and the first blocking positioning assembly;
the bin assemblies further comprise second guide inclined rods, the bin frame is further provided with a second layer of frame, and the second guide inclined rods are arranged between the second layer of frame and the first blocking positioning assembly;
the feed bin subassembly includes at least one first feed bin subassembly and at least one second feed bin subassembly, first feed bin subassembly with the second feed bin subassembly set up respectively in promote conveying mechanism's relative both sides and all be used for to promote conveying mechanism supplies with to indulge the muscle.
4. The flexible production line for the reinforcement cages according to claim 3, wherein the first blocking and positioning assembly comprises a first blocking and positioning driving member, a first blocking and positioning rotating shaft and a first blocking body, the first blocking and positioning driving member is disposed on the cage frame, the first blocking and positioning rotating shaft is rotatably disposed on the cage frame and is in driving connection with the first blocking and positioning driving member, and the first blocking body is disposed on the first blocking and positioning rotating shaft.
5. The reinforcement cage flexible production line of claim 2, wherein the lifting and conveying mechanism comprises a lifting support, a lifting driving member, a lifting transmission assembly, a lifting hook plate and a conveying module, the lifting driving member is disposed on the lifting support, the lifting transmission assembly is rotatably disposed on the lifting support, the lifting hook plate is disposed on the lifting transmission assembly, the conveying module is disposed on the inner side of the lifting support, and the lifting hook plate can rotatably lift and blank the outer longitudinal rib onto the conveying module.
6. The reinforcement cage flexible production line of claim 5, wherein the conveying module comprises a conveying support and a second blocking and positioning assembly, and the second blocking and positioning assembly is arranged on the conveying support and is used for receiving the longitudinal bars blanked from the lifting hook plate;
the second stops locating component and includes that the second stops location driving piece, second and stops location pivot and second and blocks the body, the second stop the location driving piece set up in carriage, the second stop the location pivot rotate set up in carriage and with the second stops location driving piece drive connection, the second block the body set up in the second stops in the location pivot.
7. The flexible production line of the reinforcement cage according to claim 1, wherein the guiding and positioning mechanism comprises a guiding and positioning frame and a guiding and positioning wheel, the guiding and positioning frame is used for being installed below the lifting and receiving mechanism, the guiding and positioning frame is provided with a guide groove, and the guiding and positioning wheel is arranged on the transfer trolley and can be arranged in the guide groove in a rolling manner;
the guiding and positioning mechanism further comprises a positioning driving piece and a positioning executing arm, the positioning driving piece is arranged on the lifting bearing mechanism, the positioning executing arm is in driving connection with the positioning driving piece, and the positioning executing arm can be in positioning fit with the transfer trolley.
8. The flexible production line for the steel reinforcement cages as claimed in claim 7, wherein the lifting and supporting mechanism further comprises a lifting driving assembly and a supporting and conveying assembly, the supporting and conveying assembly is in driving connection with the lifting driving assembly, the supporting and temporary storage assemblies are arranged side by side on the supporting and conveying assembly, the supporting and conveying assembly can drive the supporting and temporary storage assemblies to move, and the supporting and temporary storage assemblies and the transferring and temporary storage assemblies are arranged in a one-to-one correspondence manner.
9. The flexible production line of the reinforcement cage according to claim 8, wherein the transfer temporary storage assembly and the receiving temporary storage assembly each comprise a bottom plate, a first clamping plate and a second clamping plate, the first clamping plate is rotatably arranged on the bottom plate, and the second clamping plate is rotatably arranged on the bottom plate and spaced from the first clamping plate to form a clamping groove;
the subassembly of keeping in with accepting the subassembly of keeping in still all includes elastic connection spare, elastic connection spare's one end set up in the bottom plate, elastic connection spare's the other end set up in first embrace splint and/or splint are embraced to the second.
10. The reinforcement cage flexible production line of claim 1, wherein the reinforcement cage production apparatus comprises: the device comprises a conveying frame group, a rib bending mechanism and a machining mechanism, wherein the conveying frame group is used for conveying longitudinal ribs; the rib bending mechanism is arranged at one end of the conveying frame group and is used for automatically bending the longitudinal ribs; the processing mechanism is arranged on the conveying frame group and used for assembling the stirrups and the longitudinal bars to form a finished steel reinforcement cage product.
11. The reinforcement cage flexible production line of claim 10, wherein the number of the rib bending mechanisms is two, the two rib bending mechanisms are respectively arranged at two ends of the conveying frame group along the moving path of the longitudinal rib, and the two rib bending mechanisms are respectively used for bending the head end and the tail end of the longitudinal rib; curved muscle mechanism includes curved muscle seat, blocks locating component and crooked executive component, block locating component set up in curved muscle seat be used for with indulge the tip butt of muscle, crooked executive component is used for carrying out bending process to indulging the muscle.
12. The reinforcement cage flexible production line of claim 10, wherein the processing mechanism comprises a first binding processing assembly and a second binding processing assembly, the conveying frame group comprises a fixed frame assembly and a movable frame assembly which are oppositely arranged at intervals, and the movable frame assembly can be close to or far away from the fixed frame assembly; the first binding processing assembly is movably arranged on the fixed frame assembly, the second binding processing assembly is movably arranged on the movable frame assembly, and the rib bending mechanism is movably arranged on the movable frame assembly;
first ligature processing subassembly with second ligature processing subassembly all includes ligature seat, ligature moving member, ligature driving piece and ligature executive component, the ligature moving member set up in ligature seat and be used for the drive the ligature seat is followed fixed frame subassembly with movable frame subassembly removes, the ligature driving piece set up in ligature seat and with the flexible drive of ligature executive component is connected, the ligature executive component can be fixed with the stirrup that corresponds the setting with indulging the muscle ligature.
13. The reinforcement cage flexible production line of claim 12, wherein the first binding processing assembly further comprises a jacking cylinder, a push-out cylinder and a push-out hook plate, the jacking cylinder is arranged on the binding seat, the push-out cylinder is in driving connection with the jacking cylinder, and the push-out hook plate is in driving connection with the push-out cylinder;
the steel reinforcement cage production device also comprises a discharging mechanism, the discharging mechanism is connected with the downstream side of the conveying frame group, and the discharging mechanism can receive steel reinforcement cage finished products from the push-out hook plate;
discharge mechanism is including the support of unloading, unload and see-off driving piece and the clamping jaw module of unloading, unload and see-off driving piece set up in the support of unloading, the clamping jaw module of unloading with it connects to unload and see-off driving piece drive, the clamping jaw module of unloading is used for the fixed steel reinforcement cage finished product of clamping, and can unload and see-off driving piece drive down with the conveying of steel reinforcement cage finished product to unloading transfer device.
14. The flexible production line of the reinforcement cage according to claim 10, wherein the processing mechanism comprises a stirrup clamping and positioning assembly, and the stirrup clamping and positioning assembly is arranged on the inner side of the conveying frame group and is used for clamping and fixing a stirrup; the stirrup clamping and positioning assembly comprises a lifting frame group, a positioning support tool and a clamping tool, the positioning support tool is arranged on the lifting frame group and can move up and down, the positioning support tool is used for positioning and supporting stirrups, and the clamping tool is arranged on the positioning support tool and is used for clamping and fixing the stirrups;
the processing mechanism further comprises a stirrup auxiliary clamping assembly, the stirrup auxiliary clamping assembly is arranged on the inner side of the conveying frame group and is arranged on the opposite side of the stirrup clamping and positioning assembly, and the stirrup auxiliary clamping assembly is used for clamping one side of a stirrup, which is far away from the stirrup clamping and positioning assembly; the auxiliary clamping assembly for the stirrups comprises a clamping base, an auxiliary clamping driving piece and an auxiliary clamping plate, wherein the auxiliary clamping driving piece is arranged on the clamping base, the auxiliary clamping plate is in driving connection with the auxiliary clamping driving piece, and the auxiliary clamping plate can be close to or far away from the clamping tool.
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