WO2016186372A1 - Bending apparatus - Google Patents

Bending apparatus Download PDF

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Publication number
WO2016186372A1
WO2016186372A1 PCT/KR2016/004992 KR2016004992W WO2016186372A1 WO 2016186372 A1 WO2016186372 A1 WO 2016186372A1 KR 2016004992 W KR2016004992 W KR 2016004992W WO 2016186372 A1 WO2016186372 A1 WO 2016186372A1
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WO
WIPO (PCT)
Prior art keywords
bending
workpiece
plate
mold
support
Prior art date
Application number
PCT/KR2016/004992
Other languages
French (fr)
Korean (ko)
Inventor
김천식
Original Assignee
주식회사 유림모비스
김천식
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 유림모비스, 김천식 filed Critical 주식회사 유림모비스
Priority to JP2018513248A priority Critical patent/JP6515368B2/en
Priority to CN201680028683.9A priority patent/CN107635681B/en
Publication of WO2016186372A1 publication Critical patent/WO2016186372A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/02Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
    • B21D7/024Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/04Bending rods, profiles, or tubes over a movably-arranged forming menber

Definitions

  • the present invention relates to a bending device, and more particularly, the workpiece is mounted on the edge of the bending die formed on the upper portion of the base frame, the guide hole of the support guide plate provided on the lower portion of the bending die
  • the bending molding means for pressurizing the workpiece while moving to form the bent portion is operated by the power transmission means provided in the lower portion of the support guide plate to automate the bending operation, and the bending mold is formed on the support body protruding upward from the support guide plate.
  • the bending molding means a plurality of molding cylinders It relates to a bending device for forming a molded cylinder portion that can be formed to bend the bent portion on the workpiece.
  • a curtain rail to which the curtain is fixed is formed in order to block light coming from the windows of the interior or to prevent the interior from being seen from the outside.
  • curtain rails may be formed in a straight line.
  • the curtain rails are formed with curved portions to block the light and to secure each independent space. Will be installed.
  • the curtain rail is band-molded according to the place where it is to be extruded from metal and then installed.
  • the curtain rail is usually extruded into a banding die having an inner concave molding groove formed on one surface thereof.
  • the bending punch formed in the shape corresponding to the molding groove of the bending die is pressed in the direction of the molding groove so as to be banded according to the place where the curtain rail is to be installed.
  • banding device for symmetrically banding both ends of a workpiece;
  • a mounting groove provided on an upper portion of the base frame to which a bar-shaped workpiece is mounted is formed along an edge, and first and second protrusion bend surfaces for forming the first and second bent portions on both sides of the workpiece are symmetrical.
  • the bending device according to the present invention when the workpiece is banded, the workpiece is molded so as to be symmetrical when the workpiece is bent, so that the defect rate is low, and the production speed is improved, thereby improving productivity.
  • the present invention devised to solve the conventional problems as described above, is provided with a plurality of bent frame on the support body protruding upward from the upper guide guide plate, so as to press each of the workpieces seated on the edge of each bent frame
  • the purpose of the present invention is to provide a plurality of molding cylinders having a pressure roller, which are coupled to a moving member moving along a guide hole of the support guide plate, to simultaneously mold a plurality of workpieces.
  • the bending mold is provided with a top and bottom mold that can be separated from each other, the upper jig and the lower jig is formed in the upper jig and the lower jig, respectively, by selectively coupling the upper and lower jig according to the height of the workpiece to obtain a workpiece having a variety of heights Its purpose is to allow molding at the same time.
  • the middle portion of the bending die is formed by pressing means for pressing and fixing the workpiece, and at the same time to form a bent portion of various forms on the workpiece to be changed in various forms with the upper and lower jig
  • Another object is to be able to form a plurality of bends having different curvature radii.
  • the banding device of the present invention for solving the above object is composed of an upper mold and a lower mold nested up and down on an upper portion of the base frame, and fixing the workpiece to the edge portion to form a bent portion on the workpiece.
  • a plurality of bending dies having bending surfaces formed thereon;
  • a support guide plate formed at a lower portion of the bending mold and spaced apart from the bending surface of the bending mold by a predetermined distance;
  • a support body provided on one side of the support guide plate and provided with a support for supporting a lower surface of the bent mold;
  • a guide rod protruding upward from one side of the support guide plate and a transfer rod spaced apart from one side of the guide rod penetrate the bending mold, and are coupled to an end of the transfer rod to move up and down of the transfer cylinder provided vertically at one side of the transfer rod.
  • Lifting means for transferring the upper mold vertically upward along the guide rod; Bending molding means for pressing the work piece while moving along the guide hole of the support guide plate to form a bent portion;
  • a power transmission means provided on an upper portion of the base frame and moving the bending molding means along the guide hole; It characterized in that it comprises a control unit for controlling the lifting means and the power transmission means.
  • the upper mold of the bending die is made of an upper plate and an upper jig bolted to a lower surface of the upper plate.
  • the lower die is made of a lower plate and a lower jig bolted to an upper surface of the lower plate. It is characterized in that the upper surface of the flange is provided with a bolt hole formed on the outer circumferential surface is bolted to the transfer rod to the flange, the support of the support body is bolted to the lower surface of the lower plate is fixed.
  • the support guide plate may further include pressing means for pressing the workpiece between the upper mold and the lower mold at the center of the bending mold to prevent the workpiece from being separated from the bending mold during bending. do.
  • the power transmission means is installed in the center of the base frame, the cylinder means for advancing the piston forward and backward;
  • a rack member provided at an end of the piston, the rack member being integrally provided on one or both sides of the pair of auxiliary rails;
  • a pinion rotatably arranged on a drive shaft installed between the base frame and the support guide plate, wherein the rack is engaged;
  • a drive sprocket each integrally rotating with the pinion;
  • a plurality of driven sprockets interlocked with the driving sprockets and provided in one direction of the bending mold;
  • the drive sprocket and the driven sprocket are linked to each other, characterized in that it is composed of a chain fixed to the bending molding means on one side.
  • a plurality of bending molds are provided on the support body protruding upward from the support guide plate, and a plurality of molding cylinders having a pressure roller are provided to press each of the workpieces seated on the edge of each bending mold.
  • the molded cylinder part is coupled to the moving member moving along the guide hole of the support guide plate, thereby having the effect of simultaneously molding a plurality of workpieces.
  • the bent mold is provided with a top and bottom mold which can be separated from each other, and the top and bottom jigs are formed on the top and bottom molds, respectively, to selectively combine the top and bottom jigs according to the height of the workpiece. There is an effect that can be molded at the same time.
  • the middle portion of the bending die is formed by pressing means for pressing and fixing the workpiece, and at the same time to form a bent portion of various forms on the workpiece to be changed in various forms with the upper and lower jig
  • FIG. 1 is a perspective view of the bending device of the present invention.
  • FIG 2 is a front view of the bending device of the present invention.
  • Figure 3 is a perspective view of the main portion of the bending device of the present invention.
  • Figure 4 is a cross-sectional view of the bending molding means of the bending device of the present invention.
  • 5a to 5b is an operating state of the lifting means of the bending device of the present invention.
  • Figure 6 is a side view of the banding device of the present invention.
  • Figure 7 is an operating state of the power transmission means of the banding device of the present invention.
  • Figure 1 is a perspective view of the bending device of the present invention
  • Figure 2 is a front view of the bending device of the present invention
  • Figure 3 is a perspective view of the main portion of the bending device of the present invention
  • Figure 4 is a bending forming means of the bending device of the present invention
  • 5A to 5B are sectional views of the lifting means of the bending device of the present invention
  • FIG. 6 shows a side view of the bending device of the present invention.
  • the bending device 1 of the present invention is composed of the upper mold 110 and the lower mold 120, which is stacked on top of the base frame 10, the workpiece A plurality of bending molds 100 having a bending surface 101 for fixing the bending portion 21 to a part of the workpiece 20 by fixing the edge portion 20; A support guide plate 200 formed at a lower portion of the bending die 100 and spaced apart by a predetermined distance along the bending surface 101 of the bending die 100; A support body (300) provided at one side of the support guide plate (200) and provided with a support (310) for supporting a lower surface of the bent mold (100); A guide rod 410 protruding upward from one side of the support guide plate 200 and a transfer rod 420 spaced apart from one side of the guide rod 410 penetrate the bending mold 100, and the transfer rod Combined with the end of the 420 to transfer the upper mold 110 vertically upward along the guide rod 410 by the lifting action of the transfer cylinder 430 provided vertically on one side of the transfer
  • the workpiece 20 may be applied to a bar-shaped curtain rail as well as pipes and metal wires applied to various industries.
  • the bending molding means 500 is characterized in that provided on one side or both sides of the base frame (10).
  • the bending molding means 500 is provided as the first bending molding means 500a and the second bending molding means 500b which are symmetrically moved to both sides along the guide hole 210 of the support guide plate 200.
  • the bent portion 21 is molded on both sides of the workpiece 20.
  • the upper mold 110 of the bending mold 100 is composed of an upper plate 111, the upper jig 112 is bolted to the lower surface of the upper plate 111, the lower mold 120 is a lower plate (121), and the lower jig 122 is bolted to the upper surface of the lower plate 121, the upper surface of the upper plate 111 is provided with a flange 113 formed with a bolt hole (113a) on the outer peripheral surface It is characterized in that the conveying rod 420 is bolted to the flange 113, the support 310 of the support body 300 is bolted to be fixed to the lower surface of the lower plate 121.
  • bent mold 100 is formed in plural in the vertical direction so as to form a plurality of workpieces 20 at the same time.
  • the upper mold 110 coupled with the transfer rod 420 is moved up and down by the transfer cylinder 430 of the elevating means 400, and the lower mold 120 is It is fixed to the support body 300 by the support 310 of the support body 300, the upper mold 110 and the lower mold 120 can be separated from each other.
  • the transfer cylinder 430 is formed of any one of the hydraulic or pneumatic cylinder.
  • the upper jig 112 and the lower jig 122 may be replaced by releasing the bolts of the upper plate 111 and the upper jig 112 and the lower plate 121 and the lower jig 122.
  • the bent portion 21 of the workpiece 20 is formed in the same shape as the curved surface formed on the stepped portion, the bent portion having a various radius of curvature by replacing the upper jig 112 or the lower jig 122 (21) can be formed.
  • the upper and lower jig (112, 122) is formed so that the circumference protrudes outward from the periphery of the upper plate 111 and the lower plate 121, any one of the upper jig 112 or the lower jig 122 is stepped. Is formed so that the workpiece 20 is seated on the stepped portion.
  • the bending is formed on the outside of the bending forming means 500, coupled to the plurality of connection support members 610 protruding outward from the connecting plate 320 coupled to the upper surface of the support body 300 and the bending A guide member 600 for supporting the upper end of the forming means 500 is further provided.
  • the guide member 600 is formed of a plate having the same radius of curvature as the bent surface 101 of the bending die 100, the connection support member 610 is one bar (3) It is fixed to the connecting plate 320, the other end is respectively coupled to both sides and the middle portion of the guide member 600 protrudes outward in a fan shape.
  • the support body 300 is preferably formed symmetrically three by both sides of the rear portion of the bending die 100 so as to support the bending die 100.
  • the support 310 of the support body 300 is formed to protrude forward and laterally about the bent surface 101 of the bent mold 100 so as to support the bent mold 100.
  • the support 310 is " "As a shape is coupled by a method such as welding so as to protrude in the direction of the bending die 100 on one side of the support body 300, the number of the bending die 100 in the longitudinal direction of the support body 300 It is preferably formed.
  • the guide rods 410 and the transfer rods 420 are installed vertically upward from the support guide plate 200, and are formed through the bent molds 100, respectively, to both sides as the support body 300. Three are formed each.
  • the transfer rod 420 is bolted to the flange 113 of the upper mold 110, the support 310 is bolted to the lower portion of the lower mold 120 is the upper
  • the mold 110 may move up and down along the guide rod 410 together with the transfer rod 420 by the elevating means 400.
  • the lifting means 400 as shown in Figures 5a to 5, the end of the transfer rod 420 is first and second fixing plate 411 integrally coupled; Horizontal bars 413 coupled to lower surfaces of the first fixing plate 411 and the second fixing plate 412 so that the first and second fixing plates 411 and 412 are connected to each other; It is coupled to the lower side of one side of the horizontal bar 413, it consists of a lifting plate 414 is in close contact with the piston end of the transfer cylinder 430.
  • first and second fixing plates 411 and 412 are formed in a "b" shape, and the ends of the transfer rods 420 are coupled to both ends and bent portions by welding or the like.
  • the end of the piston 431 presses the lifting plate 414 to move upward, and the horizontal bar coupled with the lifting plate 414.
  • the first and second fixing plates 411 and 412, the transfer rod 420, and the upper mold 110 are vertically moved upward, so that the upper and lower molds 110 and 120 are separated from each other.
  • the upper and lower jigs 112 and 122 may be replaced or the workpiece 20 may be inserted and removed.
  • the bending molding means 500 protrudes upward from the base frame 10 to move along the guide hole 210 of the support guide plate 200, and a plurality of horizontal plates 511 in the longitudinal direction to the outside are integrally formed. Forming movement member 510 and the pressure roller 522 that is seated on the upper portion of the horizontal plate 511, the pressure roller 522 to press the close contact with the workpiece 20 fixed to the bending mold 100 at the end
  • the cylinder 521 is composed of a plurality of molding cylinder 520 formed in the longitudinal direction of the movable member 510, the lower end of the movable member 510 is in close contact with the upper surface of the base frame 10
  • the roller part 540 is formed, and the second roller part 550 in close contact with the upper surface of the supporting guide plate 200 is formed on the lower surface of the horizontal plate formed at the lowermost part of the horizontal plate 511 of the movable member 510. It is provided.
  • the weight of the bending forming means 500 is dispersed by the first and second roller parts 540 and 550 so that it can be stably moved.
  • a shock absorbing member (541, 551) of rubber or silicon material is formed, respectively. It is desirable to be.
  • first and second roller parts are " A pair of cylindrical rollers 543 and 553 are coupled by roller shafts formed on the roller supports 542 and 552, and the roller supports 542 and 552 are free to rotate in the movable member 510 and the horizontal plate 511. It is axially coupled to each other so that the bending forming means 500 can be moved smoothly even in the curved portion.
  • the horizontal plate 511 is formed in the same number as the number of the bending mold 100, the molding cylinder 520 is characterized in that one or more provided in the movable member 510.
  • the molding cylinder 520 is formed of the first molding cylinder 520a and the first molding cylinder 520a integrally formed in the moving member 510
  • the second molding cylinder portion 520b provided in parallel with the first molding cylinder portion 520a may be formed at one side to form two bent portions 21 on the raw material 20.
  • the pressure roller 522 is formed at the end of the roller fixing plate 523 advancing back and forth along the roller feed rails 516 formed on the horizontal plate 511, respectively.
  • roller conveying rail 516 is formed so as to face each other in the "c" shape is moved forward and backward along the roller conveying rail 516 with the roller fixing plate 523 is inserted.
  • the first and second molding cylinders 520a and 520b sequentially press the workpiece 20 to form two bent portions 21 on a part of the workpiece 20.
  • the molding cylinder 521 is formed of a pneumatic cylinder.
  • the support guide plate 200 presses the workpiece 20 between the upper mold 110 and the lower mold 120 at the center of the bent mold 100 so that the workpiece 20 is pressed during bending.
  • the pressing means 800 is further provided to prevent the departure from the bending mold 100, the pressing means 800 protrudes upward from the support guide plate 200, the fastener 811 on one side
  • a pressure support 810 which is formed and is bolted to the pressure port 820 for pressing the work 20; It is formed on the other side of the pressing support 810, it is composed of a pressing cylinder 830 for adhering the pressing support 810, the pressure port 820 in close contact with the workpiece 20.
  • the pressing support 810 is formed of an H-beam (H-beam)
  • the fastener 811 is a metal plate through which the bolt hole 811a penetrates up and down spaced one side of the pressing hole 820 The bolt and nut are combined in the inserted state.
  • the pressing hole 820 is formed with a bolt insertion hole (820a) is inserted into the bolt, the number of the bending die 100 is formed in the plurality of the pressing support 810.
  • the pressure port 820 presses the workpiece 20 to be in close contact with the upper and lower jigs 122 as well as a step formed in any one of the upper jig 112 or the lower jig 122.
  • the shape of the circumference is replaced by various pressure ports 820 according to the shape of the part to serve to form a part of the workpiece 20.
  • a plurality of cylinder support plates 812 on which the pressure cylinder 830 is seated is coupled to the side of the pressure support 810 by long bolts, and the pressure cylinder 830 is two to three spaced apart upward and downward. It is preferably formed with a pneumatic cylinder.
  • the lower end of the pressing support 810 is provided with a first feed roller 813 in close contact with the upper surface of the support guide plate 200, the upper end of the connecting bar 815 fixed to both ends of the support body 300
  • the second support roller 814 is provided in close contact with the guide rail 816 protruding in the direction of the pressing support 810 at the center of the pressing support 810 is easy to move forward, backward.
  • control unit 900 to control the pressing means 800 for advancing forward and backward in the direction of the bending die 100, as well as the elevating means 400, the power transmission means 700. do.
  • control unit 900 is provided with a plurality of buttons, may be provided on the bottom surface in such a way that the operator presses the button by foot.
  • Figure 7 shows an operating state diagram of the power transmission means of the banding device of the present invention.
  • the power transmission means 700 is installed in the center of the base frame 10, the cylinder means for driving the piston 711 forward and backward (710);
  • a rack member 720 provided at an end of the piston 711 and provided with a rack 722 integrally with a pair of auxiliary rails 721;
  • a pinion 730 rotatably arranged on a drive shaft 731 installed between the base frame 10 and the support guide plate 200, wherein the rack 722 is engaged;
  • a drive sprocket 740 which is integrally rotated with the pinion 730, respectively;
  • a plurality of driven sprockets 750 interlocked with the driving sprockets 740 and provided in one direction of the bent mold 100;
  • the drive sprocket 740 and the driven sprocket 750 is interlocked, characterized in that consisting of a chain 760 to which the bending molding means 500 is fixed.
  • the cylinder means 710 is installed in the center of the upper surface of the base frame 10, the piston 711 is protruded toward the front is formed of a hydraulic cylinder, the pinion of the power transmission means (700) 730, the driving sprocket 740, the driven sprocket 750 and the chain 760 is characterized in that formed on one side or both sides of the rack member (720).
  • first and second racks 722a and 722b are formed on one side of the pair of auxiliary rails 721, respectively, and the first and second racks 722a and 722b. Is rotatably arranged on the first and second drive shafts (731a, 731b) installed between the base frame 10 and the support guide plate 200.
  • the pinion 730 is formed of first and second pinions 730a and 730b into which the first and second racks 722a and 722b are engaged, respectively, and the driving sprocket 740 is formed of the first and second pinions 730a and 730b.
  • the first and second driving sprockets 740a and 740b are integrally rotated with the second pinion 730a and 730b, and the driven sprocket 750 is interlocked with the first driving sprocket 740a and is bent.
  • the chain 760 is a first chain 760a in which the first driving sprocket 740a and the first driven sprocket 750a are interlocked, and the first bending molding means 500a is fixed to one side thereof;
  • the second driving sprocket 740b and the second driven sprocket 750b interlock with each other, and the second bending molding means 500b is fixed to one side and is composed of a second chain 760b.
  • first and second driven shafts 751a and 751b are provided at the rear of the first and second driving shafts 731a and 731b, and on the first and second driven shafts 751a and 751b. Rotation of the first and second driven sprockets 750a and 750b interlocked with the first and second chains 760a and 760b is freely arranged.
  • first and second driving sprockets 740a and 740b are rotated by the above structure, the first and second driven sprockets 750a and 750b rotate together, and the first and second chains 760a.
  • the fixing member 510 constituting the first and second bending molding means 500a and 500b is fixed to the 760b, the first and second chains 760a and 760b move in interlocked motion.
  • the first and second bending molding means (500a, 500b) is to move.
  • upper and lower rollers 723 and 724 are respectively provided on upper and lower sides of the rack member 720, and the upper and lower rollers 723 and 724 are seated, respectively, so that the rack member 720 is moved forward and backward horizontally.
  • a lower rail 725 is provided on the base frame 10 so that the first rail fixing plate 727 and the first rail fixing plate 727 through which the piston 711 passes in front of the cylinder means 710 are provided.
  • An upper roller 726 having both ends fixed between the second rail fixing plates 728 formed to be spaced apart from the front by a predetermined interval is provided, and the auxiliary roller 729 that is in close contact with the upper surface of the auxiliary rail 721 and rotates. ) Is provided on the auxiliary roller support 770 fixed to the base frame 10.
  • the rack member 720 is stably moved forward and backward while keeping the horizontal, and the first and second racks 722a and 722b of the rack member 720 by the auxiliary roller 729. ) Can be moved forward and backward by keeping the first and second pinions 730a and 730b horizontally engaged with each other.
  • the bending device 1 describes a process in which the two bent parts (21, 22) are formed in the workpiece 20.
  • FIG. 8A to 8C show an operation state diagram of the bending device of the present invention.
  • the workpiece 20 having a bar shape is formed between the upper mold 110 and the lower mold 120 of the plurality of bending molds 100 fixed to the upper portion of the base guide plate 200 of the base frame 10. Insert it.
  • the workpiece 20 is seated on the edge of the lower mold 120 in the state in which the upper mold 110 is moved upward and the upper mold 110 is moved downward so that the workpiece 20 is the upper portion. It is to be fixed between the mold 110 and the lower mold (120).
  • the upper and lower jigs 112 and 122 are selectively replaced according to the height of the workpiece 20.
  • the pressure port 820 is advanced by pushing the pressure support 810 bolted to the pressure port 820 by the pressure cylinder 830 of the pressure means 800 formed in the middle of the support guide plate 200.
  • the work 20 is pressurized and fixed.
  • first and second driven sprockets 740a and 740b and the first and second driven sprockets 750a and 750b interlocked with the first and second chains 760a and 760b rotate together.
  • the second chains 760a and 760b move, and the first and second bending molding means 500a and 500b connected to the first and second chains 760a and 760b guide holes of the support guide plate 200. Will move along 210.
  • the second pressing roller 521b is moved while pressing and closely contacting the workpiece 20, and the bending surface 102 of the bending mold 100 is moved.
  • the other bend 22 is formed in the workpiece 20 while passing through the workpiece 20.
  • the rack member 720 moves backward while the piston 711 of the cylinder means 710 moves backward.
  • the first and second bending forming means 500a and 500b are then returned to their original positions. That is, the first and second bending molding means 500a and 500b are restored to their original state by driving in the opposite direction of the molding process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The present invention relates to a bending apparatus characterized by comprising: a plurality of bending racks having bent surfaces formed thereon and formed of upper racks and lower racks lying atop one another on a base frame, in order to fix a workpiece on an edge portion thereof and form a bent portion on a part of the workpiece; a support guiding plate formed on lower portions of the bending racks and having guide holes formed at certain intervals apart along the bent surfaces of the bending racks; a pillar body provided at one side of the support guiding plate and provided with a supporting piece for supporting the lower surfaces of the bending racks; elevating means having guide rods projecting upward from one side of the support guiding plate and transfer rods provided spaced apart at one side of the guide rods passing through the bending racks, and for transferring the upper racks vertically upward along the guide rods by means of an elevating action of transfer cylinders coupled to ends of the transfer rods and provided vertically on one side of the transfer rods; bend-forming means for moving along the guide holes of the support guiding plate and forming a bent portion by pressing the workpiece; power transfer means provided at the upper portion of the base frame to move the bend-forming means along the guide holes; and a controller for controlling the elevating means and the power transfer means. Thus, according to the present invention, because the bending racks include mutually separable upper and lower racks, upper jigs and lower jigs are formed on the upper racks and the lower racks, respectively, and the upper and lower jigs can be selectively coupled according to the height of the workpiece, the effect can be realized that workpieces having varying heights can be formed at the same time. In addition, because the workpieces are pressed and fixed at the middle portions of the bending racks, a pressing means is formed to be capable of forming bent portions of various shapes in a workpiece, and the shapes can be widely varied together with the upper and lower jigs, the effect can be realized that a plurality of bent portions can be formed having different radii of curvature.

Description

밴딩장치Banding device
본 발명은 밴딩장치에 관한 것으로, 좀더 상세하게는 베이스프레임의 상부에 구비되어 절곡면이 형성된 절곡형틀의 테두리에 피가공물이 안착되고, 상기 절곡형틀의 하부에 구비된 받침안내판의 가이드공을 따라 이동하면서 상기 피가공물을 가압하여 절곡부를 성형하는 절곡성형수단이 상기 받침안내판 하부에 구비된 동력전달 수단에 의해 작동되어 밴딩작업이 자동화되고 상기 절곡형틀은 상기 받침안내판에서 상부로 돌출된 지주체에 다수가 구비되고, 승강수단에 의해 상향 이동되는 상부형틀과, 수직프레임에 고정된 하부형틀로 구성되며, 상기 상부 및 하부형틀에는 각각 상부지그와 하부지그가 결합되어 같은 높이의 피가공물은 물론 다른 높이의 피가공물을 동시에 다수개 성형할 수 있으며, 상기 절곡성형수단에는 다수의 성형실린더가 구비된 성형실린더부가 형성되어 상기 피가공물에 절곡부를 성형할 수 있도록 하는 밴딩장치에 관한 것이다.The present invention relates to a bending device, and more particularly, the workpiece is mounted on the edge of the bending die formed on the upper portion of the base frame, the guide hole of the support guide plate provided on the lower portion of the bending die The bending molding means for pressurizing the workpiece while moving to form the bent portion is operated by the power transmission means provided in the lower portion of the support guide plate to automate the bending operation, and the bending mold is formed on the support body protruding upward from the support guide plate. It is provided with a plurality, and consists of an upper mold to be moved upward by the lifting means, and a lower mold fixed to the vertical frame, the upper jig and the lower jig is coupled to the upper jig and lower jig, respectively, the workpiece of the same height as well as other height It is possible to mold a plurality of workpieces at the same time, the bending molding means a plurality of molding cylinders It relates to a bending device for forming a molded cylinder portion that can be formed to bend the bent portion on the workpiece.
일반적으로 실내의 창문을 통해 들어오는 빛을 차단하거나 외부에서 실내가 보이지 않도록 하기 위해 커튼이 고정되는 커튼레일이 형성된다.In general, a curtain rail to which the curtain is fixed is formed in order to block light coming from the windows of the interior or to prevent the interior from being seen from the outside.
이와 같은 커튼레일은 직선으로 형성되는 경우도 있으나, 화물차 등과 같은 대형차의 내부나 샤워실, 병원의 입원실, 독서실의 경우에는 빛을 차단함은 물론 각각의 독립된 공간을 확보하기 위해 곡선부가 형성된 커튼레일이 설치되게 된다.Such curtain rails may be formed in a straight line. However, in the case of a large car such as a truck, a shower room, a hospital inpatient room, and a reading room, the curtain rails are formed with curved portions to block the light and to secure each independent space. Will be installed.
따라서, 상기 커튼레일은 금속제로 압출 성형한 다음 설치하려는 장소에 따라 밴딩 성형하게 되며, 이러한 커튼레일을 원하는 형태로 밴딩 성형하기 위해서는 통상 일면에 내측으로 오목한 성형홈이 형성된 밴딩다이에 압출 성형한 바(bar) 형태의 커튼레일을 올려놓은 상태에서 상기 밴딩다이의 성형홈과 대응되는 형상으로 형성된 밴딩펀치를 성형홈 방향으로 가압하여 커튼레일을 설치하려는 장소에 맞게 밴딩성형하게 된다.Accordingly, the curtain rail is band-molded according to the place where it is to be extruded from metal and then installed. In order to band the curtain rail to a desired shape, the curtain rail is usually extruded into a banding die having an inner concave molding groove formed on one surface thereof. In the state where the curtain rail of the bar shape is placed, the bending punch formed in the shape corresponding to the molding groove of the bending die is pressed in the direction of the molding groove so as to be banded according to the place where the curtain rail is to be installed.
그러나, 종래 일반적인 밴딩 장치를 이용하여 서로 대칭되는 절곡부를 성형하는 경우 상기 커튼레일의 일측을 밴딩성형한 후 타측을 밴딩성형하는 과정을 수행함으로서, 절곡부가 균일하게 대칭되는 커튼레일을 제작하는 것이 매우 곤란한 문제점이 있었다.However, in the case of forming the bent parts symmetrical to each other by using a conventional general bending device, by bending the one side of the curtain rail and then bending the other side, it is very important to manufacture the curtain rails in which the bent parts are uniformly symmetrical. There was a difficult problem.
특히, 종래 밴딩 장치의 경우에는 바(bar) 형태의 커튼레일을 밴딩다이에 설치한 후에도 작업자가 밴딩펀치를 수동으로 작동시킴으로 인해 작업 능률이 저하됨은 물론, 밴딩성형한 커튼레일의 불량 발생률이 높고 작업속도 역시 늦어 커튼레일의 생산성이 저하되는 문제점이 있었다.In particular, in the case of the conventional banding device, even after the bar-shaped curtain rail is installed on the banding die, the worker operates the bending punch manually, thereby reducing work efficiency, and also causing a high rate of defects of the banded curtain rail. There was also a problem that the work speed is also slow, the curtain rail productivity is lowered.
이러한 문제점은 커튼레일뿐만 아니라 다양한 분야에서 적용되는 금속재 파이프의 밴딩성형에도 같은 문제점이 발생하였다.This problem has occurred in the bending molding of metal pipes applied in various fields as well as curtain rails.
상기와 같은 문제를 극복한 것으로 본 출원인은 등록특허 제10-1017810호("밴딩 장치" 이하, 선등록특허라 함)를 제안한 바 있다. 이는 피가공물의 양단부를 대칭되게 밴딩 성형하는 밴딩 장치에 관한 것으로서; 베이스프레임의 상부에 구비되어 바아 형상의 피가공물이 안착되는 안착홈이 테두리를 따라 형성되고 상기 피가공물의 양측부에 제1 및 제2절곡부를 성형하기 위한 제1 및 제2돌출절곡면이 대칭되게 형성되는 절곡형틀과; 상기 절곡형틀이 상부에 설치되며 상기 절곡형틀의 제1 및 제2돌출절곡면을 따라 일정거리 이격되어 제1가이드공이 형성되는 작업대와; 상기 작업대의 제1가이드공을 따라 대칭되게 이동하여 상기 피가공물의 노출면을 가압하여 제1 및 제2절곡부를 각각 성형하는 제1 및 제2절곡성형수단과; 상기 제1 및 제2절곡성형수단을 상기 제1가이드공을 따라 이동시키는 동력전달수단;으로 구성되는 것을 특징으로 한다.As a result of overcoming the above problems, the applicant has proposed a registered patent No. 10-1017810 (hereinafter referred to as a "banding device"). It relates to a banding device for symmetrically banding both ends of a workpiece; A mounting groove provided on an upper portion of the base frame to which a bar-shaped workpiece is mounted is formed along an edge, and first and second protrusion bend surfaces for forming the first and second bent portions on both sides of the workpiece are symmetrical. A bending mold formed to be; A workbench installed at the upper part of the bent mold and spaced apart by a predetermined distance along the first and second protrusion bent surfaces of the bent mold; First and second bending molding means for symmetrically moving along the first guide hole of the workbench to press the exposed surface of the workpiece to form the first and second bent portions, respectively; And a power transmission means for moving the first and second bending molding means along the first guide hole.
이와 같은 본 발명에 따른 밴딩 장치를 이용하여 피가공물을 밴딩성형하게 되면 피가공물을 밴딩시에 좌우대칭이 되도록 피가공물을 성형하게 되어 불량률이 낮고, 생산속도가 빨라 생산성이 향상되는 장점이 있다.By using the bending device according to the present invention as described above, when the workpiece is banded, the workpiece is molded so as to be symmetrical when the workpiece is bent, so that the defect rate is low, and the production speed is improved, thereby improving productivity.
그런데 선등록특허의 경우 성형된 피가공물을 대량으로 제작하는데 시간이 많이 소요되며, 절곡형틀의 안착홈 높이를 조절할 수 없어 안착홈의 높이에 맞는 피가공물만 성형할 수 있는 문제점이 있었다.However, in the case of the pre-registered patent, it takes a lot of time to produce a large amount of molded workpieces, there is a problem that can not control the height of the mounting groove of the bending die can only mold the workpiece to fit the height of the mounting groove.
또한, 피가공물에 곡률이 다른 다수의 절곡부를 성형할 수 없는 문제점 또한 있었다.In addition, there was also a problem in that a plurality of bent portions having different curvatures could not be formed on the workpiece.
상기와 같은 종래의 문제점을 해소하기 위하여 안출된 본 발명은, 받침안내판 상부에서 상향 돌출된 지주체에 다수의 절곡형틀이 구비되고, 각 절곡형틀의 테두리에 안착된 피가공물을 각각 가압할 수 있도록 가압롤러가 구비된 성형실린더가 복수개 구비된 성형실린더부가 받침안내판의 가이드공을 따라 이동하는 이동부재에 결합되어 다수의 피가공물을 동시에 성형할 수 있도록 하는데 그 목적이 있다.The present invention devised to solve the conventional problems as described above, is provided with a plurality of bent frame on the support body protruding upward from the upper guide guide plate, so as to press each of the workpieces seated on the edge of each bent frame The purpose of the present invention is to provide a plurality of molding cylinders having a pressure roller, which are coupled to a moving member moving along a guide hole of the support guide plate, to simultaneously mold a plurality of workpieces.
상기 절곡형틀은 상호 분리 가능한 상부 및 하부형틀로 구비되고, 상부 및 하부형틀에는 각각 상부지그와 하부지그가 형성되어 피가공물의 높이에 따라 상기 상부 및 하부지그를 선택적으로 결합하여 다양한 높이를 갖는 피가공물을 동시에 성형할 수 있도록 하는데 그 목적이 있다.The bending mold is provided with a top and bottom mold that can be separated from each other, the upper jig and the lower jig is formed in the upper jig and the lower jig, respectively, by selectively coupling the upper and lower jig according to the height of the workpiece to obtain a workpiece having a variety of heights Its purpose is to allow molding at the same time.
또한, 상기 절곡형틀의 중간부에는 상기 피가공물을 가압하여 고정함과 동시에 피가공물에 다양한 형태의 절곡부를 성형할 수 있도록 하는 가압수단이 형성되어 상기 상부 및 하부지그와 함께 그 형태를 다양하게 변경하여 곡률반경이 다른 다수의 절곡부를 성형할 수 있도록 하는데 또 다른 목적이 있다.In addition, the middle portion of the bending die is formed by pressing means for pressing and fixing the workpiece, and at the same time to form a bent portion of various forms on the workpiece to be changed in various forms with the upper and lower jig Another object is to be able to form a plurality of bends having different curvature radii.
상기한 목적을 해결하기 위한 본 발명의 밴딩장치는 베이스프레임의 상부에 상,하로 포개지는 상부형틀과 하부형틀로 이루어지며, 피가공물을 테두리부에 고정시켜 상기 피가공물의 일부에 절곡부를 성형하기 위한 절곡면이 형성된 복수개의 절곡형틀과; 상기 절곡형틀의 하부에 형성되며, 상기 절곡형틀의 절곡면을 따라 일정거리 이격되어 가이드공이 형성된 받침안내판와; 상기 받침안내판의 일측에 구비되며, 상기 절곡형틀의 하부면을 지지하는 지지구가 구비된 지주체과; 상기 받침안내판의 일측에서 상향 돌출된 가이드봉과 상기 가이드봉의 일측에 이격되어 구비된 이송봉이 상기 절곡형틀에 관통되며, 상기 이송봉의 끝단과 결합되어 상기 이송봉의 일측에서 수직으로 구비된 이송실린더의 승강작용으로 상기 가이드봉을 따라 상기 상부형틀을 수직 상방으로 이송하는 승강수단과; 상기 받침안내판의 가이드공을 따라 이동하면서 상기 피가공물을 가압하여 절곡부를 성형하는 절곡성형수단과; 상기 베이스프레임의 상부에 구비되며, 상기 가이드공을 따라 상기 절곡성형수단을 이동시키는 동력전달수단과; 상기 승강수단과 동력전달수단을 제어하는 제어부를 포함하여 구성된 것을 특징으로 한다.The banding device of the present invention for solving the above object is composed of an upper mold and a lower mold nested up and down on an upper portion of the base frame, and fixing the workpiece to the edge portion to form a bent portion on the workpiece. A plurality of bending dies having bending surfaces formed thereon; A support guide plate formed at a lower portion of the bending mold and spaced apart from the bending surface of the bending mold by a predetermined distance; A support body provided on one side of the support guide plate and provided with a support for supporting a lower surface of the bent mold; A guide rod protruding upward from one side of the support guide plate and a transfer rod spaced apart from one side of the guide rod penetrate the bending mold, and are coupled to an end of the transfer rod to move up and down of the transfer cylinder provided vertically at one side of the transfer rod. Lifting means for transferring the upper mold vertically upward along the guide rod; Bending molding means for pressing the work piece while moving along the guide hole of the support guide plate to form a bent portion; A power transmission means provided on an upper portion of the base frame and moving the bending molding means along the guide hole; It characterized in that it comprises a control unit for controlling the lifting means and the power transmission means.
그리고, 상기 절곡형틀의 상부형틀은 상판과, 상기 상판의 하부면에 볼트결합되는 상부지그로 이루어지며, 상기 하부형틀은 하판과, 상기 하판의 상부면에 볼트결합되는 하부지그로 이루어지고, 상기 상판의 상부면에는 외주면에 볼트공이 형성된 플랜지가 구비되어 상기 플랜지에 상기 이송봉이 볼트결합되고, 상기 하판의 하부면에 상기 지주체의 지지구가 볼트결합되어 고정되는 것을 특징으로 한다.The upper mold of the bending die is made of an upper plate and an upper jig bolted to a lower surface of the upper plate. The lower die is made of a lower plate and a lower jig bolted to an upper surface of the lower plate. It is characterized in that the upper surface of the flange is provided with a bolt hole formed on the outer circumferential surface is bolted to the transfer rod to the flange, the support of the support body is bolted to the lower surface of the lower plate is fixed.
또한, 상기 받침안내판에는 상기 절곡형틀의 중앙부에서 상기 피가공물을 상기 상부형틀과 하부형틀 사이로 가압하여 밴딩작업시 상기 피가공물이 상기 절곡형틀에서 이탈되는 것을 방지하는 가압수단이 더 구비되는 것을 특징으로 한다.The support guide plate may further include pressing means for pressing the workpiece between the upper mold and the lower mold at the center of the bending mold to prevent the workpiece from being separated from the bending mold during bending. do.
한편, 상기 동력전달수단은 상기 베이스프레임의 중앙에 설치되며, 피스톤을 전후진시키는 실린더수단과; 상기 피스톤의 단부에 구비되며, 한 쌍의 보조레일에 일측 또는 양측에 래크가 일체로 구비되는 랙부재와; 상기 베이스프레임과 상기 받침안내판 사이에 설치되는 구동축상에 회전가능하게 축설되되 상기 래크가 치합되는 피니언과; 상기 피니언과 각각 일체로 회전되는 구동스프로켓과; 상기 구동스프로켓과 연동되되 상기 절곡형틀의 일측방향으로 구비되는 다수의 종동스프로켓과; 상기 구동스프로켓 및 종동스프로켓을 연동시키되 일측에 상기 절곡성형수단이 고정되는 체인으로 구성되는 것을 특징으로 한다.On the other hand, the power transmission means is installed in the center of the base frame, the cylinder means for advancing the piston forward and backward; A rack member provided at an end of the piston, the rack member being integrally provided on one or both sides of the pair of auxiliary rails; A pinion rotatably arranged on a drive shaft installed between the base frame and the support guide plate, wherein the rack is engaged; A drive sprocket each integrally rotating with the pinion; A plurality of driven sprockets interlocked with the driving sprockets and provided in one direction of the bending mold; The drive sprocket and the driven sprocket are linked to each other, characterized in that it is composed of a chain fixed to the bending molding means on one side.
이러한 본 발명에 의하면, 받침안내판 상부에서 상향 돌출된 지주체에 다수의 절곡형틀이 구비되고, 각 절곡형틀의 테두리에 안착된 피가공물을 각각 가압할 수 있도록 가압롤러가 구비된 성형실린더가 복수개 구비된 성형실린더부가 받침안내판의 가이드공을 따라 이동하는 이동부재에 결합되어 다수의 피가공물을 동시에 성형할 수 있는 효과가 있다.According to the present invention, a plurality of bending molds are provided on the support body protruding upward from the support guide plate, and a plurality of molding cylinders having a pressure roller are provided to press each of the workpieces seated on the edge of each bending mold. The molded cylinder part is coupled to the moving member moving along the guide hole of the support guide plate, thereby having the effect of simultaneously molding a plurality of workpieces.
그리고, 상기 절곡형틀은 상호 분리 가능한 상부 및 하부형틀로 구비되고, 상부 및 하부형틀에는 각각 상부지그와 하부지그가 형성되어 피가공물의 높이에 따라 상기 상부 및 하부지그를 선택적으로 결합하여 다양한 높이를 갖는 피가공물을 동시에 성형할 수 있는 효과가 있다.The bent mold is provided with a top and bottom mold which can be separated from each other, and the top and bottom jigs are formed on the top and bottom molds, respectively, to selectively combine the top and bottom jigs according to the height of the workpiece. There is an effect that can be molded at the same time.
또한, 상기 절곡형틀의 중간부에는 상기 피가공물을 가압하여 고정함과 동시에 피가공물에 다양한 형태의 절곡부를 성형할 수 있도록 하는 가압수단이 형성되어 상기 상부 및 하부지그와 함께 그 형태를 다양하게 변경하여 곡률반경이 다른 다수의 절곡부를 성형할 수 있는 효과 또한 있다.In addition, the middle portion of the bending die is formed by pressing means for pressing and fixing the workpiece, and at the same time to form a bent portion of various forms on the workpiece to be changed in various forms with the upper and lower jig In addition, it is also possible to form a plurality of bent portions having different curvature radii.
도 1은 본 발명의 밴딩장치의 사시도.1 is a perspective view of the bending device of the present invention.
도 2는 본 발명의 밴딩장치의 정면도.2 is a front view of the bending device of the present invention.
도 3은 본 발명의 밴딩장치의 요부 사시도.Figure 3 is a perspective view of the main portion of the bending device of the present invention.
도 4는 본 발명의 밴딩장치 중 절곡성형수단의 단면도.Figure 4 is a cross-sectional view of the bending molding means of the bending device of the present invention.
도 5a 내지 도 5b는 본 발명의 밴딩장치 중 승강수단의 작동상태도.5a to 5b is an operating state of the lifting means of the bending device of the present invention.
도 6은 본 발명의 밴딩장치의 측면도.Figure 6 is a side view of the banding device of the present invention.
도 7은 본 발명의 밴딩장치 중 동력전달수단의 작동상태도.Figure 7 is an operating state of the power transmission means of the banding device of the present invention.
도 8a 내지 도 8c는 본 발명의 밴딩장치의 작동상태도.8a to 8c is an operating state of the banding device of the present invention.
도 1은 본 발명의 밴딩장치의 사시도이며, 도 2는 본 발명의 밴딩장치의 정면도이며, 도 3은 본 발명의 밴딩장치의 요부 사시도이며, 도 4는 본 발명의 밴딩장치 중 절곡성형수단의 단면도이며, 도 5a 내지 도 5b는 본 발명의 밴딩장치 중 승강수단의 작동상태도이고, 도 6은 본 발명의 밴딩장치의 측면도를 나타낸 것이다.Figure 1 is a perspective view of the bending device of the present invention, Figure 2 is a front view of the bending device of the present invention, Figure 3 is a perspective view of the main portion of the bending device of the present invention, Figure 4 is a bending forming means of the bending device of the present invention 5A to 5B are sectional views of the lifting means of the bending device of the present invention, and FIG. 6 shows a side view of the bending device of the present invention.
도 1 내지 도 4에 도시한 바와 같이, 본 발명의 밴딩장치(1)는 베이스프레임(10)의 상부에 상,하로 포개지는 상부형틀(110)과 하부형틀(120)로 이루어지며, 피가공물(20)을 테두리부에 고정시켜 상기 피가공물(20)의 일부에 절곡부(21)를 성형하기 위한 절곡면(101)이 형성된 복수개의 절곡형틀(100)과; 상기 절곡형틀(100)의 하부에 형성되며, 상기 절곡형틀(100)의 절곡면(101)을 따라 일정거리 이격되어 가이드공(210)이 형성된 받침안내판(200)와; 상기 받침안내판(200)의 일측에 구비되며, 상기 절곡형틀(100)의 하부면을 지지하는 지지구(310)가 구비된 지주체(300)과; 상기 받침안내판(200)의 일측에서 상향 돌출된 가이드봉(410)과 상기 가이드봉(410)의 일측에 이격되어 구비된 이송봉(420)이 상기 절곡형틀(100)에 관통되며, 상기 이송봉(420)의 끝단과 결합되어 상기 이송봉(420)의 일측에서 수직으로 구비된 이송실린더(430)의 승강작용으로 상기 가이드봉(410)을 따라 상기 상부형틀(110)을 수직 상방으로 이송하는 승강수단(400)과; 상기 받침안내판(200)의 가이드공(210)을 따라 이동하면서 상기 피가공물(20)을 가압하여 절곡부(21)를 성형하는 절곡성형수단(500)과; 상기 베이스프레임(10)의 상부에 구비되며, 상기 가이드공(210)을 따라 상기 절곡성형수단(500)을 이동시키는 동력전달수단(700)과; 상기 승강수단(400)과 동력전달수단(700)을 제어하는 제어부(900)를 포함하여 구성된 것을 특징으로 한다.As shown in Figures 1 to 4, the bending device 1 of the present invention is composed of the upper mold 110 and the lower mold 120, which is stacked on top of the base frame 10, the workpiece A plurality of bending molds 100 having a bending surface 101 for fixing the bending portion 21 to a part of the workpiece 20 by fixing the edge portion 20; A support guide plate 200 formed at a lower portion of the bending die 100 and spaced apart by a predetermined distance along the bending surface 101 of the bending die 100; A support body (300) provided at one side of the support guide plate (200) and provided with a support (310) for supporting a lower surface of the bent mold (100); A guide rod 410 protruding upward from one side of the support guide plate 200 and a transfer rod 420 spaced apart from one side of the guide rod 410 penetrate the bending mold 100, and the transfer rod Combined with the end of the 420 to transfer the upper mold 110 vertically upward along the guide rod 410 by the lifting action of the transfer cylinder 430 provided vertically on one side of the transfer rod 420 Elevating means (400); Bending molding means (500) for forming the bent portion (21) by pressing the workpiece (20) while moving along the guide hole (210) of the support guide plate (200); A power transmission unit 700 provided on an upper portion of the base frame 10 to move the bending forming means 500 along the guide hole 210; It characterized in that it comprises a control unit 900 for controlling the lifting means 400 and the power transmission means 700.
이때, 상기 피가공물(20)은 바(bar) 형태의 커튼레일은 물론 각종 산업에 적용되는 파이프 및 금속선재 등이 적용될 수 있다.In this case, the workpiece 20 may be applied to a bar-shaped curtain rail as well as pipes and metal wires applied to various industries.
또한, 상기 절곡성형수단(500)은 상기 베이스프레임(10)의 일측 또는 양측에 구비되는 것을 특징으로 한다.In addition, the bending molding means 500 is characterized in that provided on one side or both sides of the base frame (10).
즉, 상기 절곡성형수단(500)은 상기 받침안내판(200)의 가이드공(210)을 따라 양측으로 대칭되게 이동하는 제1절곡성형수단(500a)과 제2절곡성형수단(500b)으로 구비되어 상기 피가공물(20)의 양측에 절곡부(21)를 성형하게 된다.That is, the bending molding means 500 is provided as the first bending molding means 500a and the second bending molding means 500b which are symmetrically moved to both sides along the guide hole 210 of the support guide plate 200. The bent portion 21 is molded on both sides of the workpiece 20.
그리고, 상기 절곡형틀(100)의 상부형틀(110)은 상판(111)과, 상기 상판(111)의 하부면에 볼트결합되는 상부지그(112)로 이루어지며, 상기 하부형틀(120)은 하판(121)과, 상기 하판(121)의 상부면에 볼트결합되는 하부지그(122)로 이루어지고, 상기 상판(111)의 상부면에는 외주면에 볼트공(113a)이 형성된 플랜지(113)가 구비되어 상기 플랜지(113)에 상기 이송봉(420)이 볼트결합되고, 상기 하판(121)의 하부면에 상기 지주체(300)의 지지구(310)가 볼트결합되어 고정되는 것을 특징으로 한다.In addition, the upper mold 110 of the bending mold 100 is composed of an upper plate 111, the upper jig 112 is bolted to the lower surface of the upper plate 111, the lower mold 120 is a lower plate (121), and the lower jig 122 is bolted to the upper surface of the lower plate 121, the upper surface of the upper plate 111 is provided with a flange 113 formed with a bolt hole (113a) on the outer peripheral surface It is characterized in that the conveying rod 420 is bolted to the flange 113, the support 310 of the support body 300 is bolted to be fixed to the lower surface of the lower plate 121.
또한, 상기 절곡형틀(100)은 동시에 다수의 피가공물(20)을 성형할 수 있도록 수직방향으로 복수개 형성된다.In addition, the bent mold 100 is formed in plural in the vertical direction so as to form a plurality of workpieces 20 at the same time.
상기와 같은 구성에 의해 상기 승강수단(400)의 이송실린더(430)에 의해 상기 이송봉(420)과 결합된 상기 상부형틀(110)이 상,하이동되고, 상기 하부형틀(120)은 상기 지주체(300)의 지지구(310)에 의해 상기 지주체(300)에 고정되게 되어 상기 상부형틀(110)과 하부형틀(120)이 상호 분리될 수 있게 된다.By the above configuration, the upper mold 110 coupled with the transfer rod 420 is moved up and down by the transfer cylinder 430 of the elevating means 400, and the lower mold 120 is It is fixed to the support body 300 by the support 310 of the support body 300, the upper mold 110 and the lower mold 120 can be separated from each other.
이때, 상기 이송실린더(430)은 유압 또는 공압실린더 중 어느 하나로 형성된다.At this time, the transfer cylinder 430 is formed of any one of the hydraulic or pneumatic cylinder.
따라서, 상기 상판(111)과 상부지그(112) 및 상기 하판(121)과 하부지그(122)의 볼트를 해제하여 상기 상부지그(112)와 하부지그(122)를 교체할 수 있게 된다.Accordingly, the upper jig 112 and the lower jig 122 may be replaced by releasing the bolts of the upper plate 111 and the upper jig 112 and the lower plate 121 and the lower jig 122.
즉, 상기 피가공물(20)의 절곡부(21)는 상기 단차부에 형성된 곡면과 같은 형상으로 형성되고, 상기 상부지그(112) 또는 하부지그(122)를 교체하여 다양한 곡률 반경을 갖는 절곡부(21)를 성형할 수 있게 된다.That is, the bent portion 21 of the workpiece 20 is formed in the same shape as the curved surface formed on the stepped portion, the bent portion having a various radius of curvature by replacing the upper jig 112 or the lower jig 122 (21) can be formed.
또한, 상기 상부 및 하부지그(112,122)는 둘레부가 상기 상판(111) 및 하판(121)의 둘레에서 외측으로 돌출되도록 형성되며, 상기 상부지그(112) 또는 하부지그(122) 중 어느 하나는 단차가 형성되어 상기 피가공물(20)이 단차부에 안착되게 된다.In addition, the upper and lower jig (112, 122) is formed so that the circumference protrudes outward from the periphery of the upper plate 111 and the lower plate 121, any one of the upper jig 112 or the lower jig 122 is stepped. Is formed so that the workpiece 20 is seated on the stepped portion.
그리고, 상기 절곡성형수단(500)의 외측에 형성되며, 상기 지주체(300)의 상부면에 결합된 연결판(320)에서 외측으로 돌출 형성된 다수의 연결지지부재(610)와 결합되어 상기 절곡성형수단(500)의 상단을 지지하는 가이드부재(600)가 더 구비된다.In addition, the bending is formed on the outside of the bending forming means 500, coupled to the plurality of connection support members 610 protruding outward from the connecting plate 320 coupled to the upper surface of the support body 300 and the bending A guide member 600 for supporting the upper end of the forming means 500 is further provided.
또한, 상기 가이드부재(600)는 상기 절곡형틀(100)의 절곡면(101)과 같은 곡률 반경을 갖는 판재로 형성되며, 상기 연결지지부재(610)는 3개의 바(bar) 형태로서 일단이 상기 연결판(320)에 고정되고, 타단이 상기 가이드부재(600)의 양측과 중간부에 각각 결합되어 부채꼴 형상으로 외측으로 돌출된다.In addition, the guide member 600 is formed of a plate having the same radius of curvature as the bent surface 101 of the bending die 100, the connection support member 610 is one bar (3) It is fixed to the connecting plate 320, the other end is respectively coupled to both sides and the middle portion of the guide member 600 protrudes outward in a fan shape.
또한, 상기 지주체(300)은 상기 절곡형틀(100)을 지지할 수 있도록 상기 절곡형틀(100)의 후면부의 양측에 3개씩 대칭 형성되는 것이 바람직하다.In addition, the support body 300 is preferably formed symmetrically three by both sides of the rear portion of the bending die 100 so as to support the bending die 100.
즉, 상기 지주체(300)의 지지구(310)는 상기 절곡형틀(100)의 절곡면(101)을 중심으로 전방 및 측방으로 돌출되어 상기 절곡형틀(100)을 지지할 수 있도록 형성된다.That is, the support 310 of the support body 300 is formed to protrude forward and laterally about the bent surface 101 of the bent mold 100 so as to support the bent mold 100.
이때, 지지구(310)는 "
Figure PCTKR2016004992-appb-I000001
" 형태로써 상기 지주체(300)의 일측에서 상기 절곡형틀(100)의 방향으로 돌출되도록 용접 등의 방법으로 결합되고, 상기 절곡형틀(100)의 개수만큼 상기 지주체(300)의 길이방향으로 형성되는 것이 바람직하다.
At this time, the support 310 is "
Figure PCTKR2016004992-appb-I000001
"As a shape is coupled by a method such as welding so as to protrude in the direction of the bending die 100 on one side of the support body 300, the number of the bending die 100 in the longitudinal direction of the support body 300 It is preferably formed.
그리고, 상기 가이드봉(410)과 이송봉(420)은 상기 받침안내판(200)에서 수직 상방으로 설치되되 상기 절곡형틀(100)을 각각 관통하여 형성되며, 상기 지주체(300)과 같이 양측으로 각각 3개가 형성된다.The guide rods 410 and the transfer rods 420 are installed vertically upward from the support guide plate 200, and are formed through the bent molds 100, respectively, to both sides as the support body 300. Three are formed each.
이때, 상술한 바와 같이 상기 이송봉(420)은 상기 상부형틀(110)의 플랜지(113)와 볼트 결합되며, 상기 지지구(310)는 상기 하부형틀(120)의 하부에 볼트 결합되어 상기 상부형틀(110)은 상기 승강수단(400)에 의해 상기 이송봉(420)과 함께 상기 가이드봉(410)을 따라 상,하이동할 수 있게 된다.At this time, as described above, the transfer rod 420 is bolted to the flange 113 of the upper mold 110, the support 310 is bolted to the lower portion of the lower mold 120 is the upper The mold 110 may move up and down along the guide rod 410 together with the transfer rod 420 by the elevating means 400.
한편, 상기 승강수단(400)은 도 5a 내지 도 5에 도시한 바와 같이, 상기 이송봉(420)의 끝단이 일체로 결합된 제1 및 제2고정판(411)과; 상기 제1 및 제2고정판(411,412)이 상호 연결되도록 양단이 상기 제1고정판(411)과 상기 제2고정판(412)의 하부면에 결합된 수평바(413)와; 상기 수평바(413)의 일측 하부에 결합되며, 상기 이송실린더(430)의 피스톤 끝단이 밀착되는 승강판(414)으로 구성된다.On the other hand, the lifting means 400, as shown in Figures 5a to 5, the end of the transfer rod 420 is first and second fixing plate 411 integrally coupled; Horizontal bars 413 coupled to lower surfaces of the first fixing plate 411 and the second fixing plate 412 so that the first and second fixing plates 411 and 412 are connected to each other; It is coupled to the lower side of one side of the horizontal bar 413, it consists of a lifting plate 414 is in close contact with the piston end of the transfer cylinder 430.
또한, 상기 제1 및 제2고정판(411,412)은 "ㄱ"형태로 형성되어 양단부와 절곡부에 각각 상기 이송봉(420)의 끝단이 용접 등의 방법으로 결합된다.In addition, the first and second fixing plates 411 and 412 are formed in a "b" shape, and the ends of the transfer rods 420 are coupled to both ends and bent portions by welding or the like.
따라서, 상기 이송실린더(430)의 피스톤(431)이 상승되면 이 피스톤(431)의 끝단이 상기 승강판(414)을 가압하여 상부로 이동시키고, 상기 승강판(414)과 결합된 상기 수평바(413)가 상승함에 따라 상기 제1 및 제2고정판(411,412)과 상기 이송봉(420) 및 상기 상부형틀(110)이 수직 상방으로 이동됨으로써, 상기 상부 및 하부형틀(110,120)이 상호 분리되어 상기 상부 및 하부지그(112,122)를 교체하거나 피가공물(20)을 삽입하고 분리할 수 있게 된다.Accordingly, when the piston 431 of the transfer cylinder 430 is raised, the end of the piston 431 presses the lifting plate 414 to move upward, and the horizontal bar coupled with the lifting plate 414. As the 413 rises, the first and second fixing plates 411 and 412, the transfer rod 420, and the upper mold 110 are vertically moved upward, so that the upper and lower molds 110 and 120 are separated from each other. The upper and lower jigs 112 and 122 may be replaced or the workpiece 20 may be inserted and removed.
그리고, 본 발명의 밴딩장치(1) 중 상기 절곡성형수단(500)의 구성을 보다 상세히 설명하면 다음과 같다.And, the configuration of the bending molding means 500 of the bending device 1 of the present invention in more detail as follows.
상기 절곡성형수단(500)은 상기 베이스프레임(10)에서 상향 돌출되어 상기 받침안내판(200)의 가이드공(210)을 따라 이동하며, 외측으로 길이방향으로 복수개의 수평판(511)이 일체로 형성된 이동부재(510)와, 상기 수평판(511)의 상부에 안착되며, 단부에 상기 절곡형틀(100)에 고정된 상기 피가공물(20)을 가압 밀착시키는 가압롤러(522)가 구비된 성형실린더(521)가 상기 이동부재(510)의 길이방향으로 복수개 형성된 성형실린더부(520)로 구성되며, 상기 이동부재(510)의 하단에는 상기 베이스프레임(10)의 상부면과 밀착되는 제1롤러부(540)가 형성되며, 상기 이동부재(510)의 수평판(511) 중 최하부에 형성된 수평판의 하부면에는 상기 받침안내판(200) 상부면과 밀착되는 제2롤러부(550)가 구비된다.The bending molding means 500 protrudes upward from the base frame 10 to move along the guide hole 210 of the support guide plate 200, and a plurality of horizontal plates 511 in the longitudinal direction to the outside are integrally formed. Forming movement member 510 and the pressure roller 522 that is seated on the upper portion of the horizontal plate 511, the pressure roller 522 to press the close contact with the workpiece 20 fixed to the bending mold 100 at the end The cylinder 521 is composed of a plurality of molding cylinder 520 formed in the longitudinal direction of the movable member 510, the lower end of the movable member 510 is in close contact with the upper surface of the base frame 10 The roller part 540 is formed, and the second roller part 550 in close contact with the upper surface of the supporting guide plate 200 is formed on the lower surface of the horizontal plate formed at the lowermost part of the horizontal plate 511 of the movable member 510. It is provided.
따라서, 상기 제1 및 제2롤러부(540,550)에 의해 상기 절곡성형수단(500)의무게가 분산되어 안정적으로 이동될 수 있게 된다.Therefore, the weight of the bending forming means 500 is dispersed by the first and second roller parts 540 and 550 so that it can be stably moved.
또한, 상기 제1롤러부(540)와 상기 이동부재(510) 사이 및 상기 제2롤러부(550)와 상기 수평판(511) 사이에는 각각 고무 또는 실리콘재질의 충격흡수부재(541,551)가 형성되는 것이 바람직하다.In addition, between the first roller portion 540 and the moving member 510, and between the second roller portion 550 and the horizontal plate 511, a shock absorbing member (541, 551) of rubber or silicon material is formed, respectively. It is desirable to be.
한편, 상기 제1 및 제2롤러부(540,550)는 "
Figure PCTKR2016004992-appb-I000002
" 형태의 롤러지지구(542,552)에 형성된 롤러축에 의해 원통형의 롤러(543,553) 한 쌍이 결합되며, 상기 롤러지지구(542,552)는 상기 이동부재(510) 및 수평판(511)에서 자유회동될 수 있도록 각각 축결합되어 상기 절곡성형수단(500)이 곡선부에서도 부드럽게 이동할 수 있게 된다.
On the other hand, the first and second roller parts (540, 550) are "
Figure PCTKR2016004992-appb-I000002
A pair of cylindrical rollers 543 and 553 are coupled by roller shafts formed on the roller supports 542 and 552, and the roller supports 542 and 552 are free to rotate in the movable member 510 and the horizontal plate 511. It is axially coupled to each other so that the bending forming means 500 can be moved smoothly even in the curved portion.
이때, 상기 수평판(511)은 상기 절곡형틀(100)의 개수와 같은 개수로 형성되며, 상기 성형실린더부(520)는 상기 이동부재(510)에 하나 이상 구비되는 것을 특징으로 한다.At this time, the horizontal plate 511 is formed in the same number as the number of the bending mold 100, the molding cylinder 520 is characterized in that one or more provided in the movable member 510.
즉, 도 1 내지 도 2에 나타난 바와 같이, 상기 성형실린더부(520)은 상기 이동부재(510)에서 일체로 형성된 제1성형실린더부(520a)와, 상기 제1성형실린더부(520a)의 일측에 상기 제1성형실린더부(520a)와 나란히 구비된 제2성형실린더부(520b)로 형성되어 상기 미가공물(20)에 2개의 절곡부(21)를 성형할 수 있게 된다.That is, as shown in Figures 1 to 2, the molding cylinder 520 is formed of the first molding cylinder 520a and the first molding cylinder 520a integrally formed in the moving member 510 The second molding cylinder portion 520b provided in parallel with the first molding cylinder portion 520a may be formed at one side to form two bent portions 21 on the raw material 20.
이와 더불어, 상기 가압롤러(522)는 상기 수평판(511)상에 각각 형성된 롤러이송레일(516)을 따라 전후진하는 롤러고정판(523)의 끝단에 형성된다.In addition, the pressure roller 522 is formed at the end of the roller fixing plate 523 advancing back and forth along the roller feed rails 516 formed on the horizontal plate 511, respectively.
이때, 상기 롤러이송레일(516)은 "ㄷ" 형태로 한 쌍이 마주보도록 형성되어 상기 롤러고정판(523)이 삽입된 상태로 상기 롤러이송레일(516)을 따라 전후진 된다.At this time, the roller conveying rail 516 is formed so as to face each other in the "c" shape is moved forward and backward along the roller conveying rail 516 with the roller fixing plate 523 is inserted.
이러한 상기 제1 및 제2성형실린더부(520a,520b)가 순차적으로 상기 피가공물(20)을 가압하여 상기 피가공물(20)의 일부에 두 개의 절곡부(21)를 성형하게 된다.The first and second molding cylinders 520a and 520b sequentially press the workpiece 20 to form two bent portions 21 on a part of the workpiece 20.
이때, 상기 성형실린더(521)는 공압실린더로 형성된다.At this time, the molding cylinder 521 is formed of a pneumatic cylinder.
그리고, 상기 받침안내판(200)에는 상기 절곡형틀(100)의 중앙부에서 상기 피가공물(20)을 상기 상부형틀(110)과 하부형틀(120) 사이로 가압하여 밴딩작업시 상기 피가공물(20)이 상기 절곡형틀(100)에서 이탈되는 것을 방지하는 가압수단(800)이 더 구비되고, 상기 가압수단(800)은 상기 받침안내판(200)에서 상부로 돌출되며, 일측면에 체결구(811)가 형성되어 상기 피가공물(20)을 가압하는 가압구(820)와 볼트체결되는 가압지지대(810)와; 상기 가압지지대(810)의 타측면에 형성되며, 상기 가압지지대(810)를 전,후진시켜 상기 가압구(820)를 상기 피가공물(20)에 밀착시키는 가압실린더(830)로 구성된다.In addition, the support guide plate 200 presses the workpiece 20 between the upper mold 110 and the lower mold 120 at the center of the bent mold 100 so that the workpiece 20 is pressed during bending. The pressing means 800 is further provided to prevent the departure from the bending mold 100, the pressing means 800 protrudes upward from the support guide plate 200, the fastener 811 on one side A pressure support 810 which is formed and is bolted to the pressure port 820 for pressing the work 20; It is formed on the other side of the pressing support 810, it is composed of a pressing cylinder 830 for adhering the pressing support 810, the pressure port 820 in close contact with the workpiece 20.
이때, 상기 가압지지대(810)는 에이치빔(H-beam)으로 형성되고, 상기 체결구(811)는 볼트공(811a)이 관통된 금속판재가 상하로 이격되어 상기 가압구(820)의 일측이 삽입된 상태로 볼트,너트 결합된다. 물론 상기 가압구(820)에는 볼트가 삽입되는 볼트삽입공(820a)이 형성되고, 상기 절곡형틀(100)의 개수만큼 상기 가압지지대(810)에 복수개 형성되게 된다.At this time, the pressing support 810 is formed of an H-beam (H-beam), the fastener 811 is a metal plate through which the bolt hole 811a penetrates up and down spaced one side of the pressing hole 820 The bolt and nut are combined in the inserted state. Of course, the pressing hole 820 is formed with a bolt insertion hole (820a) is inserted into the bolt, the number of the bending die 100 is formed in the plurality of the pressing support 810.
이러한, 가압구(820)는 상기 피가공물(20)을 가압하여 상기 상부 및 하부지그(122) 사이에 밀착되도록 함은 물론 상기 상부지그(112) 또는 하부지그(122) 중 어느 하나에 형성된 단차부의 형태에 따라 둘레부의 형태가 다양한 가압구(820)로 교체하여 상기 피가공물(20)의 일부를 성형하는 역할을 하게 된다.The pressure port 820 presses the workpiece 20 to be in close contact with the upper and lower jigs 122 as well as a step formed in any one of the upper jig 112 or the lower jig 122. The shape of the circumference is replaced by various pressure ports 820 according to the shape of the part to serve to form a part of the workpiece 20.
이와 더불어, 상기 가압지지대(810)의 일측에는 상기 가압실린더(830)가 안착되는 실린더받침판(812)이 장볼트에 의해 복수개 결합되고, 상기 가압실린더(830)는 2~3개가 상,하로 이격된 공압실린더로 형성되는 것이 바람직하다.In addition, a plurality of cylinder support plates 812 on which the pressure cylinder 830 is seated is coupled to the side of the pressure support 810 by long bolts, and the pressure cylinder 830 is two to three spaced apart upward and downward. It is preferably formed with a pneumatic cylinder.
이때, 상기 가압지지대(810)의 하단에는 상기 받침안내판(200) 상부면에 밀착되는 제1이송롤러(813)가 구비되고, 상단에는 상기 지주체(300)에 양단이 고정된 연결바(815)의 중앙에서 상기 가압지지대(810) 방향으로 돌출된 가이드레일(816)에 밀착되는 제2이송롤러(814)가 구비되어 상기 가압지지대(810)가 용이하게 전,후진하게 된다.At this time, the lower end of the pressing support 810 is provided with a first feed roller 813 in close contact with the upper surface of the support guide plate 200, the upper end of the connecting bar 815 fixed to both ends of the support body 300 The second support roller 814 is provided in close contact with the guide rail 816 protruding in the direction of the pressing support 810 at the center of the pressing support 810 is easy to move forward, backward.
이때, 상기 제어부(900)는 상기 승강수단(400), 동력전달수단(700)뿐만 아니라 상기 가압지지대(810)를 상기 절곡형틀(100) 방향으로 전후진시키는 상기 가압수단(800)을 제어하게 된다.At this time, the control unit 900 to control the pressing means 800 for advancing forward and backward in the direction of the bending die 100, as well as the elevating means 400, the power transmission means 700. do.
이와 더불어, 상기 제어부(900)는 다수의 버튼으로 구비되며, 바닥면에 설치되어 작업자가 발로 버튼을 가압하는 방식으로 구비될 수 있다.In addition, the control unit 900 is provided with a plurality of buttons, may be provided on the bottom surface in such a way that the operator presses the button by foot.
한편, 도 7은 본 발명의 밴딩장치 중 동력전달수단의 작동상태도를 나타낸 것이다.On the other hand, Figure 7 shows an operating state diagram of the power transmission means of the banding device of the present invention.
도 7에 도시한 바와 같이, 상기 동력전달수단(700)은 상기 베이스프레임(10)의 중앙에 설치되며, 피스톤(711)을 전후진시키는 실린더수단(710)과; 상기 피스톤(711)의 단부에 구비되며, 한 쌍의 보조레일(721)에 래크(722)가 일체로 구비되는 랙부재(720)와; 상기 베이스프레임(10)과 상기 받침안내판(200) 사이에 설치되는 구동축(731)상에 회전가능하게 축설되되 상기 래크(722)가 치합되는 피니언(730)과; 상기 피니언(730)과 각각 일체로 회전되는 구동스프로켓(740)과; 상기 구동스프로켓(740)과 연동되되 상기 절곡형틀(100)의 일측방향으로 구비되는 다수의 종동스프로켓(750)과; 상기 구동스프로켓(740) 및 종동스프로켓(750)을 연동시키되 일측에 상기 절곡성형수단(500)이 고정되는 체인(760)으로 구성되는 것을 특징으로 한다.As shown in Figure 7, the power transmission means 700 is installed in the center of the base frame 10, the cylinder means for driving the piston 711 forward and backward (710); A rack member 720 provided at an end of the piston 711 and provided with a rack 722 integrally with a pair of auxiliary rails 721; A pinion 730 rotatably arranged on a drive shaft 731 installed between the base frame 10 and the support guide plate 200, wherein the rack 722 is engaged; A drive sprocket 740 which is integrally rotated with the pinion 730, respectively; A plurality of driven sprockets 750 interlocked with the driving sprockets 740 and provided in one direction of the bent mold 100; The drive sprocket 740 and the driven sprocket 750 is interlocked, characterized in that consisting of a chain 760 to which the bending molding means 500 is fixed.
이때, 상기 실린더수단(710)은 상기 베이스프레임(10) 상부면 중앙에 설치되어 전방을 향해 상기 피스톤(711)이 돌출 구비되는 것으로 유압실린더로 형성되고, 상기 동력전달수단(700)의 피니언(730), 구동스프로켓(740), 종동스프로켓(750) 및 체인(760)은 상기 랙부재(720)의 일측 또는 양측에 형성되는 것을 특징으로 한다.At this time, the cylinder means 710 is installed in the center of the upper surface of the base frame 10, the piston 711 is protruded toward the front is formed of a hydraulic cylinder, the pinion of the power transmission means (700) 730, the driving sprocket 740, the driven sprocket 750 and the chain 760 is characterized in that formed on one side or both sides of the rack member (720).
즉, 도 7에 도시한 바와 같이, 상기 한 쌍의 보조레일(721)의 일측에 각각 제1 및 제2래크(722a,722b)가 형성되고, 상기 제1 및 제2래크(722a,722b)가 상기 베이스프레임(10)과 상기 받침안내판(200) 사이에 설치되는 제1 및 제2구동축(731a,731b)상에 회전가능하게 축설된다.That is, as shown in FIG. 7, first and second racks 722a and 722b are formed on one side of the pair of auxiliary rails 721, respectively, and the first and second racks 722a and 722b. Is rotatably arranged on the first and second drive shafts (731a, 731b) installed between the base frame 10 and the support guide plate 200.
또한, 상기 피니언(730)은 상기 제1 및 제2래크(722a,722b)가 각각 치합되는 제1 및 제2피니언(730a,730b)으로 형성되고, 상기 구동스프로켓(740)은 상기 제1 및 제2피니언(730a,730b)과 일체로 회전되는 제1 및 제2구동스프로켓(740a,740b)로 형성되고, 상기 종동스프로켓(750)은 상기 제1구동스프로켓(740a)과 연동되되 상기 절곡형틀(100)의 일측방향으로 구비되는 다수의 제1종동스프로켓(750a)과; 상기 제2구동스프로켓(740b)과 연동되되 상기 절곡형틀(100)의 타측방향으로 구비되는 다수의 제2종동스프로켓(750b)으로 형성된다.In addition, the pinion 730 is formed of first and second pinions 730a and 730b into which the first and second racks 722a and 722b are engaged, respectively, and the driving sprocket 740 is formed of the first and second pinions 730a and 730b. The first and second driving sprockets 740a and 740b are integrally rotated with the second pinion 730a and 730b, and the driven sprocket 750 is interlocked with the first driving sprocket 740a and is bent. A plurality of first driven sprockets (750a) provided in one direction of (100); Interlocked with the second driving sprocket 740b and formed of a plurality of second driven sprockets 750b provided in the other direction of the bent mold 100.
이와 더불어, 상기 체인(760)은 상기 제1구동스프로켓(740a) 및 제1종동스프로켓(750a)을 연동시키되 일측에 상기 제1절곡성형수단(500a)이 고정되는 제1체인(760a)과; 상기 제2구동스프로켓(740b) 및 제2종동스프로켓(750b)을 연동시키되 일측에 상기 제2절곡성형수단(500b)이 고정되는 제2체인(760b)으로 구성된다.In addition, the chain 760 is a first chain 760a in which the first driving sprocket 740a and the first driven sprocket 750a are interlocked, and the first bending molding means 500a is fixed to one side thereof; The second driving sprocket 740b and the second driven sprocket 750b interlock with each other, and the second bending molding means 500b is fixed to one side and is composed of a second chain 760b.
이와 더불어 상기 제1 및 제2구동축(731a,731b)의 후방에는 다수의 제1 및 제2종동축(751a,751b)이 구비되고, 상기 제1 및 제2종동축(751a,751b)상에는 제1 및 제2체인(760a,760b)으로 연동되는 제1 및 제2종동스프로켓(750a,750b)의 회전이 자유롭게 축설된다.In addition, a plurality of first and second driven shafts 751a and 751b are provided at the rear of the first and second driving shafts 731a and 731b, and on the first and second driven shafts 751a and 751b. Rotation of the first and second driven sprockets 750a and 750b interlocked with the first and second chains 760a and 760b is freely arranged.
이와 같은 구조에 의해 상기 제1 및 제2구동스프로켓(740a,740b)이 회전하게 되면 상기 제1 및 제2종동스프로켓(750a,750b)이 함께 회전하게 되고, 상기 제1 및 제2체인(760a,760b)에는 상기 제1 및 제2절곡성형수단(500a,500b)을 구성하는 상기 고정부재(510)가 고정됨에 따라 상기 제1 및 제2체인(760a,760b)이 연동되어 이동하게 되면 상기 제1 및 제2절곡성형수단(500a,500b)이 이동하게 되는 것이다.When the first and second driving sprockets 740a and 740b are rotated by the above structure, the first and second driven sprockets 750a and 750b rotate together, and the first and second chains 760a. When the fixing member 510 constituting the first and second bending molding means 500a and 500b is fixed to the 760b, the first and second chains 760a and 760b move in interlocked motion. The first and second bending molding means (500a, 500b) is to move.
이와 더불어, 상기 랙부재(720)의 상,하부 양측에는 상부 및 하부롤러(723,724)가 각각 구비되며, 상기 상부 및 하부롤러(723,724)가 각각 안착되어 상기 랙부재(720)가 수평으로 전후진할 수 있도록 상기 베이스프레임(10)에 하부레일(725)이 구비되고, 상기 실린더수단(710)의 전방에 피스톤(711)이 관통되는 제1레일고정판(727)과 상기 제1레일고정판(727)에서 전방으로 소정 간격 이격되어 형성된 제2레일고정판(728) 사이에 양단이 고정된 상부레일(726)이 구비됨과 아울러, 상기 보조레일(721)의 상부면에 밀착되어 회전하는 보조롤러(729)가 상기 베이스프레임(10)에 고정된 보조롤러 지지구(770)에 구비된다.In addition, upper and lower rollers 723 and 724 are respectively provided on upper and lower sides of the rack member 720, and the upper and lower rollers 723 and 724 are seated, respectively, so that the rack member 720 is moved forward and backward horizontally. A lower rail 725 is provided on the base frame 10 so that the first rail fixing plate 727 and the first rail fixing plate 727 through which the piston 711 passes in front of the cylinder means 710 are provided. An upper roller 726 having both ends fixed between the second rail fixing plates 728 formed to be spaced apart from the front by a predetermined interval is provided, and the auxiliary roller 729 that is in close contact with the upper surface of the auxiliary rail 721 and rotates. ) Is provided on the auxiliary roller support 770 fixed to the base frame 10.
상기와 같은 구조에 의해 상기 랙부재(720)가 수평을 유지한 상태로 안정적으로 전후진되며, 상기 보조롤러(729)에 의해 상기 랙부재(720)의 제1 및 제2래크(722a,722b)가 상기 제1 및 제2피니언(730a,730b)과 각각 수평으로 치합된 상태를 유지하여 전,후진될 수 있게 된다.Due to the structure as described above, the rack member 720 is stably moved forward and backward while keeping the horizontal, and the first and second racks 722a and 722b of the rack member 720 by the auxiliary roller 729. ) Can be moved forward and backward by keeping the first and second pinions 730a and 730b horizontally engaged with each other.
이하, 본 발명에 따른 밴딩장치(1)의 작동 과정을 설명한다.Hereinafter, an operation process of the bending device 1 according to the present invention will be described.
이때, 본 발명에 따른 밴딩장치(1)는 피가공물(20)에 두 개의 절곡부(21,22)가 성형되는 과정을 설명한다.At this time, the bending device 1 according to the present invention describes a process in which the two bent parts (21, 22) are formed in the workpiece 20.
도 8a 내지 도 8c는 본 발명의 밴딩장치의 작동상태도를 나타낸 것이다.8A to 8C show an operation state diagram of the bending device of the present invention.
먼저, 베이스프레임(10)의 받침안내판(200) 상부에 고정되는 복수개의 절곡형틀(100)의 상부형틀(110)과 하부형틀(120) 사이에 바(bar) 형태의 피가공물(20)을 삽입한다.First, the workpiece 20 having a bar shape is formed between the upper mold 110 and the lower mold 120 of the plurality of bending molds 100 fixed to the upper portion of the base guide plate 200 of the base frame 10. Insert it.
이때, 상기 상부형틀(110)을 상향 이동시킨 상태에서 피가공물(20)을 상기 하부형틀(120)의 테두리에 안착시키고 상기 상부형틀(110)을 하향 이동하여 상기 피가공물(20)이 상기 상부형틀(110)과 하부형틀(120) 사이에 고정되도록 한다.In this case, the workpiece 20 is seated on the edge of the lower mold 120 in the state in which the upper mold 110 is moved upward and the upper mold 110 is moved downward so that the workpiece 20 is the upper portion. It is to be fixed between the mold 110 and the lower mold (120).
이때, 상기 피가공물(20)의 높이에 따라 상기 상부 및 하부지그(112,122)를 선택적으로 교체하게 된다.At this time, the upper and lower jigs 112 and 122 are selectively replaced according to the height of the workpiece 20.
그리고, 상기 받침안내판(200)의 중간에 형성된 가압수단(800)의 가압실린더(830)에 의해 가압구(820)와 볼트 체결된 가압지지대(810)를 전진하여 상기 가압구(820)가 상기 피가공물(20)을 가압하여 고정하게 된다.In addition, the pressure port 820 is advanced by pushing the pressure support 810 bolted to the pressure port 820 by the pressure cylinder 830 of the pressure means 800 formed in the middle of the support guide plate 200. The work 20 is pressurized and fixed.
이와 같은 상태에서 상기 동력전달수단(700)의 실린더수단(710)을 구동시키게 되면 상기 실린더수단(710)의 피스톤(711)이 전진하면서 상기 피스톤(711)과 일체로 형성된 랙부재(720)가 전진하게 되는데, 이때 상기 랙부재(720)의 양측에 형성되는 제1 및 제2래크(722a,722b)가 전진하면서 상기 제1 및 제2래크(722a,722b)가 치합되는 제1 및 제2피니언(730a,730b)이 회전하게 되고, 그로 인해 상기 제1 및 제2피니언(730a,730b)이 각각 축합된 상기 제1 및 제2구동스프로켓(740a,740b)이 회전하게 된다.In such a state, when driving the cylinder means 710 of the power transmission means 700, the piston 711 of the cylinder means 710 is advanced while the rack member 720 formed integrally with the piston 711 is The first and second racks 722a and 722b formed on both sides of the rack member 720 are advanced, and the first and second racks 722a and 722b are engaged with each other. The pinions 730a and 730b rotate, thereby causing the first and second drive sprockets 740a and 740b to which the first and second pinions 730a and 730b are condensed, respectively.
그리고, 제1 및 제2구동스프로켓(740a,740b)과 제1 및 제2체인(760a,760b)으로 연동된 제1 및 제2종동스프로켓(750a,750b)이 함께 회전함에 따라 상기 제1 및 제2체인(760a,760b)이 이동하게 되고, 상기 제1 및 제2체인(760a,760b)과 연결된 제1 및 제2절곡성형수단(500a,500b)이 상기 받침안내판(200)의 가이드공(210)을 따라 이동하게 된다.In addition, the first and second driven sprockets 740a and 740b and the first and second driven sprockets 750a and 750b interlocked with the first and second chains 760a and 760b rotate together. The second chains 760a and 760b move, and the first and second bending molding means 500a and 500b connected to the first and second chains 760a and 760b guide holes of the support guide plate 200. Will move along 210.
이때, 제1성형실린더부(520a)의 피스톤이 동시에 전진하면서 피스톤의 끝단에 형성된 제1가압롤러(521a)가 상기 피가공물(20)을 가압밀착시키면서 이동하게 되고, 상기 절곡형틀(100)의 절곡면(101)을 지나게 되면서 상기 피가공물(20)에 절곡부(21)를 성형하게 된다.At this time, while the piston of the first molding cylinder 520a advances simultaneously, the first pressing roller 521a formed at the end of the piston moves while press-contacting the workpiece 20, and the bending die 100 The bent portion 21 is formed on the workpiece 20 while passing through the bent surface 101.
또한, 상기 제2성형실린더부(520b)의 피스톤이 동시에 전진하면서 제2가압롤러(521b)가 상기 피가공물(20)을 가압밀착시키면서 이동되고, 상기 절곡형틀(100)의 절곡면(102)을 지나게 되면서 상기 피가공물(20)에 또 다른 절곡부(22)를 성형하게 된다.In addition, while the piston of the second molding cylinder 520b advances simultaneously, the second pressing roller 521b is moved while pressing and closely contacting the workpiece 20, and the bending surface 102 of the bending mold 100 is moved. The other bend 22 is formed in the workpiece 20 while passing through the workpiece 20.
이와 같은 밴딩작업이 마무리된 후, 상기 동력전달수단(700)의 실린더수단(710)을 역구동시키게 되면 상기 실린더수단(710)의 피스톤(711)이 후진하면서 상기 랙부재(720)가 후진하게 되어 상기 제1 및 제2절곡성형수단(500a,500b)은 원위치된다. 즉, 상기 성형과정의 반대로 구동하여 상기 제1 및 제2절곡성형수단(500a,500b)이 원상태로 복원되게 된다.After the bending operation is completed, if the cylinder means 710 of the power transmission means 700 is reversely driven, the rack member 720 moves backward while the piston 711 of the cylinder means 710 moves backward. The first and second bending forming means 500a and 500b are then returned to their original positions. That is, the first and second bending molding means 500a and 500b are restored to their original state by driving in the opposite direction of the molding process.
따라서, 한 번의 밴딩작업으로 다수의 피가공물(20)을 동시에 성형할 수 있음은 물론 상기 상부 및 하부지그(112,122)를 교체하여 높이가 다른 피가공물(20)도 동시에 성형할 수 있으며, 다양한 산업 현장에서 사용하는 파이프, 금속선재 등을 보다 간편하고 빠른 시간에 성형할 수 있게 된다.Therefore, it is possible to simultaneously mold a plurality of workpieces 20 by one bending operation, as well as to replace workpieces 20 having different heights at the same time by replacing the upper and lower jigs 112 and 122, and various industries. Pipes and metal wires used in the field can be molded more easily and quickly.
이상에서와 같이 상술한 실시예는 본 발명의 가장 바람직한 예에 대하여 설명한 것이지만 상기 실시예에만 한정되는 것은 아니며, 본 발명의 기술사상을 벗어나지 않는 범위 내에서 다양한 변형이 가능하다는 것은 당업자에게 있어서 명백한 것이다.As described above, the above-described embodiments are described with reference to the most preferred examples of the present invention, but are not limited to the above embodiments, and it will be apparent to those skilled in the art that various modifications can be made without departing from the technical spirit of the present invention. .

Claims (14)

  1. 베이스프레임(10)의 상부에 상,하로 포개지는 상부형틀(110)과 하부형틀(120)로 이루어지며, 피가공물(20)을 테두리부에 고정시켜 상기 피가공물(20)의 일부에 절곡부(21)를 성형하기 위한 절곡면(101)이 형성된 복수개의 절곡형틀(100)과;It consists of an upper mold 110 and a lower mold 120 superimposed on the upper portion of the base frame 10, the bent portion to a part of the workpiece 20 by fixing the workpiece 20 to the edge portion A plurality of bending dies 100 having a bending surface 101 for molding 21;
    상기 절곡형틀(100)의 하부에 형성되며, 상기 절곡형틀(100)의 절곡면(101)을 따라 일정거리 이격되어 가이드공(210)이 형성된 받침안내판(200)와;A support guide plate 200 formed at a lower portion of the bending die 100 and spaced apart by a predetermined distance along the bending surface 101 of the bending die 100;
    상기 받침안내판(200)의 일측에 구비되며, 상기 절곡형틀(100)의 하부면을 지지하는 지지구(310)가 구비된 지주체(300)과;A support body (300) provided at one side of the support guide plate (200) and provided with a support (310) for supporting a lower surface of the bent mold (100);
    상기 받침안내판(200)의 일측에서 상향 돌출된 가이드봉(410)과 상기 가이드봉(410)의 일측에 이격되어 구비된 이송봉(420)이 상기 절곡형틀(100)에 관통되며, 상기 이송봉(420)의 끝단과 결합되어 상기 이송봉(420)의 일측에서 수직으로 구비된 이송실린더(430)의 승강작용으로 상기 가이드봉(410)을 따라 상기 상부형틀(110)을 수직 상방으로 이송하는 승강수단(400)과;A guide rod 410 protruding upward from one side of the support guide plate 200 and a transfer rod 420 spaced apart from one side of the guide rod 410 penetrate the bending mold 100, and the transfer rod Combined with the end of the 420 to transfer the upper mold 110 vertically upward along the guide rod 410 by the lifting action of the transfer cylinder 430 provided vertically on one side of the transfer rod 420 Elevating means (400);
    상기 받침안내판(200)의 가이드공(210)을 따라 이동하면서 상기 피가공물(20)을 가압하여 절곡부(21)를 성형하는 절곡성형수단(500)과;Bending molding means (500) for forming the bent portion (21) by pressing the workpiece (20) while moving along the guide hole (210) of the support guide plate (200);
    상기 베이스프레임(10)의 상부에 구비되며, 상기 가이드공(210)을 따라 상기 절곡성형수단(500)을 이동시키는 동력전달수단(700)과;A power transmission unit 700 provided on an upper portion of the base frame 10 to move the bending forming means 500 along the guide hole 210;
    상기 승강수단(400)과 동력전달수단(700)을 제어하는 제어부(900)를 포함하여 구성된 것을 특징으로 하는 밴딩장치.Banding device, characterized in that it comprises a control unit for controlling the elevating means (400) and power transmission means (700).
  2. 제 1항에 있어서,The method of claim 1,
    상기 받침안내판(200)에는 상기 절곡형틀(100)의 중앙부에서 상기 피가공물(20)을 상기 상부형틀(110)과 하부형틀(120) 사이로 가압하여 밴딩작업시 상기 피가공물(20)이 상기 절곡형틀(100)에서 이탈되는 것을 방지하는 가압수단(800)이 더 구비되는 것을 특징으로 하는 밴딩장치.The work guide 20 is pressurized between the upper mold 110 and the lower mold 120 between the workpiece 20 at the center of the bending die 100 by bending the workpiece 20 when bending. Banding device, characterized in that the pressing means for preventing the departure from the mold 100 is further provided.
  3. 제 2항에 있어서,The method of claim 2,
    상기 가압수단(800)은 상기 받침안내판(200)에서 상부로 돌출되며, 일측면에 체결구(811)가 형성되어 상기 피가공물(20)을 가압하는 가압구(820)와 볼트체결되는 가압지지대(810)와;The pressing means 800 protrudes upward from the support guide plate 200, and a fastener 811 is formed at one side thereof, and a pressing support bolt bolted to the pressing hole 820 for pressing the workpiece 20. 810;
    상기 가압지지대(810)의 타측면에 형성되며, 상기 가압지지대(810)를 전,후진시켜 상기 가압구(820)를 상기 피가공물(20)에 밀착시키는 가압실린더(830)로 구성되는 것을 특징으로 하는 밴딩장치.Is formed on the other side of the pressing support 810, characterized in that consisting of a pressing cylinder 830 for adhering the pressing support 810, the pressure port 820 in close contact with the workpiece 20. Banding device.
  4. 제 1항에 있어서,The method of claim 1,
    상기 절곡성형수단(500)은 상기 베이스프레임(10)의 일측 또는 양측에 구비되는 것을 특징으로 하는 밴딩장치.The bending molding means 500 is a bending device, characterized in that provided on one side or both sides of the base frame (10).
  5. 제 1항에 있어서,The method of claim 1,
    상기 절곡형틀(100)의 상부형틀(110)은 상판(111)과, 상기 상판(111)의 하부면에 볼트결합되는 상부지그(112)로 이루어지며, 상기 하부형틀(120)은 하판(121)과, 상기 하판(121)의 상부면에 볼트결합되는 하부지그(122)로 이루어지고, 상기 상판(111)의 상부면에는 외주면에 볼트공(113a)이 형성된 플랜지(113)가 구비되어 상기 플랜지(113)에 상기 이송봉(420)이 볼트결합되고, 상기 하판(121)의 하부면에 상기 지주체(300)의 지지구(310)가 볼트결합되어 고정되는 것을 특징으로 하는 밴딩장치.The upper mold 110 of the bending mold 100 is composed of an upper plate 111, the upper jig 112 is bolted to the lower surface of the upper plate 111, the lower mold 120 is a lower plate 121 ) And a lower jig 122 bolted to an upper surface of the lower plate 121, and an upper surface of the upper plate 111 is provided with a flange 113 having a bolt hole 113a formed on an outer circumferential surface thereof. The transfer rod 420 is bolted to the flange 113, the bending device, characterized in that the support 310 of the support body 300 is bolted to the lower surface of the lower plate 121 is fixed.
  6. 제 5항에 있어서,The method of claim 5,
    상기 상부 및 하부지그(112,122)는 둘레부가 상기 상판(111) 및 하판(121)의 둘레에서 외측으로 돌출되도록 형성되며, 상기 상부지그(112) 또는 하부지그(122) 중 어느 하나는 단차가 형성되어 상기 피가공물(20)이 단차부에 안착되는 것을 특징으로 하는 밴딩장치.The upper and lower jigs 112 and 122 are formed so that a circumferential portion protrudes outward from the circumference of the upper plate 111 and the lower plate 121, and either one of the upper jig 112 and the lower jig 122 is formed with a step. Banding device, characterized in that the workpiece 20 is seated on the stepped portion.
  7. 제 1항에 있어서,The method of claim 1,
    상기 절곡성형수단(500)의 외측에 형성되며, 상기 지주체(300)의 상부면에 결합된 연결판(320)에서 외측으로 돌출 형성된 다수의 연결지지부재(610)와 결합되어 상기 절곡성형수단(500)의 상단을 지지하는 가이드부재(600)가 더 구비되는 것을 특징으로 하는 밴딩장치.Is formed on the outside of the bending molding means 500, the bending forming means combined with a plurality of connection support members 610 protruding outward from the connecting plate 320 coupled to the upper surface of the support body 300 Banding device, characterized in that the guide member 600 for supporting the upper end of the 500 is further provided.
  8. 제 1항에 있어서,The method of claim 1,
    상기 승강수단(400)은 상기 이송봉(420)의 끝단이 일체로 결합된 제1 및 제2고정판(411)과;The elevating means 400 includes a first and a second fixing plate 411 to which the ends of the transfer rods 420 are integrally coupled;
    상기 제1 및 제2고정판(411,412)이 상호 연결되도록 양단이 상기 제1고정판(411)과 상기 제2고정판(412)의 하부면에 결합된 수평바(413)와; Horizontal bars 413 coupled to lower surfaces of the first fixing plate 411 and the second fixing plate 412 so that the first and second fixing plates 411 and 412 are connected to each other;
    상기 수평바(413)의 일측 하부에 결합되며, 상기 이송실린더(430)의 피스톤 끝단이 밀착되는 승강판(414)으로 구성되는 것을 특징으로 하는 밴딩장치.Coupled to the lower side of the horizontal bar (413), the bending device, characterized in that consisting of a lifting plate (414) in close contact with the piston end of the transfer cylinder (430).
  9. 제 1항에 있어서,The method of claim 1,
    상기 절곡성형수단(500)은 상기 베이스프레임(10)에서 상향 돌출되어 상기 받침안내판(200)의 가이드공(210)을 따라 이동하며, 길이방향으로 복수개의 수평판(511)이 일체로 형성된 이동부재(510)와, 상기 수평판(511)의 상부에 안착되며, 단부에 상기 절곡형틀(100)에 고정된 상기 피가공물(20)을 가압 밀착시키는 가압롤러(522)가 구비된 성형실린더(521)가 상기 이동부재(510)의 길이방향으로 복수개 형성된 성형실린더부(520)로 구성되며,The bending molding means 500 protrudes upward from the base frame 10 to move along the guide hole 210 of the support guide plate 200, and a plurality of horizontal plates 511 are integrally formed in the longitudinal direction. A molding cylinder having a member 510 and a pressure roller 522 seated on an upper portion of the horizontal plate 511 and press-contacting the workpiece 20 fixed to the bent mold 100 at an end thereof. 521 is composed of a plurality of molding cylinder 520 formed in the longitudinal direction of the movable member 510,
    상기 이동부재(510)의 내부면 일측에는 상기 가이드공(210)의 내측면과 밀착되는 제1가이드롤러(513)가 구비되고, 외부면 일측에는 상기 가이드부재(600)의 내측면과 밀착되는 제2가이드롤러(514)가 구비되는 것을 특징으로 하는 밴딩장치.One side of the inner surface of the movable member 510 is provided with a first guide roller 513 in close contact with the inner surface of the guide hole 210, one side of the outer surface is in close contact with the inner surface of the guide member 600 Banding device, characterized in that the second guide roller 514 is provided.
  10. 제 9항에 있어서,The method of claim 9,
    상기 이동부재(510)의 하단에는 상기 베이스프레임(10)의 상부면과 밀착되는 제1롤러부(540)가 형성되며, 상기 이동부재(510)의 수평판(511) 중 최하부에 형성된 수평판의 하부면에는 상기 받침안내판(200) 상부면과 밀착되는 제2롤러부(550)가 구비되는 것을 특징으로 하는 밴딩장치.A first roller part 540 is formed at a lower end of the movable member 510 to be in close contact with the upper surface of the base frame 10, and a horizontal plate formed at a lowermost part of the horizontal plate 511 of the movable member 510. The lower surface of the bending device, characterized in that the second roller portion 550 is provided in close contact with the upper surface of the support guide plate 200.
  11. 제 9항에 있어서,The method of claim 9,
    상기 성형실린더부(520)는 상기 이동부재(510)에 하나 이상 구비되는 것을 특징으로 하는 밴딩장치.The molding cylinder unit 520 is a bending device, characterized in that one or more provided on the moving member (510).
  12. 제 1항에 있어서,The method of claim 1,
    상기 동력전달수단(700)은 상기 베이스프레임(10)의 중앙에 설치되며, 피스톤(711)을 전후진시키는 실린더수단(710)과;The power transmission means 700 is installed in the center of the base frame 10, the cylinder means for driving the piston 711 forward and backward (710);
    상기 피스톤(711)의 단부에 구비되며, 한 쌍의 보조레일(721)에 래크(722)가 일체로 구비되는 랙부재(720)와;A rack member 720 provided at an end of the piston 711 and provided with a rack 722 integrally with a pair of auxiliary rails 721;
    상기 베이스프레임(10)과 상기 받침안내판(200) 사이에 설치되는 구동축(731)상에 회전가능하게 축설되되 상기 래크(722)가 치합되는 피니언(730)과;A pinion 730 rotatably arranged on a drive shaft 731 installed between the base frame 10 and the support guide plate 200, wherein the rack 722 is engaged;
    상기 피니언(730)과 각각 일체로 회전되는 구동스프로켓(740)과;A drive sprocket 740 which is integrally rotated with the pinion 730, respectively;
    상기 구동스프로켓(740)과 연동되되 상기 절곡형틀(100)의 일측방향으로 구비되는 다수의 종동스프로켓(750)과;A plurality of driven sprockets 750 interlocked with the driving sprockets 740 and provided in one direction of the bent mold 100;
    상기 구동스프로켓(740) 및 종동스프로켓(750)을 연동시키되 일측에 상기 절곡성형수단(500)이 고정되는 체인(760)으로 구성되는 것을 특징으로 하는 밴딩장치.Banding device, characterized in that consisting of a chain 760 to the drive sprocket 740 and the driven sprocket 750 is interlocked, the bending forming means 500 is fixed to one side.
  13. 제 12항에 있어서,The method of claim 12,
    상기 동력전달수단(700)의 피니언(730), 구동스프로켓(740), 종동스프로켓(750) 및 체인(760)은 상기 랙부재(720)의 일측 또는 양측에 형성되는 것을 특징으로 하는 밴딩장치.Pinion (730), drive sprocket (740), driven sprocket (750) and the chain (760) of the power transmission means 700 is a bending device, characterized in that formed on one side or both sides of the rack member (720).
  14. 제 12항에 있어서,The method of claim 12,
    상기 랙부재(720)의 상,하부 양측에는 상부 및 하부롤러(723,724)가 각각 구비되며, 상기 상부 및 하부롤러(723,724)가 각각 안착되어 상기 랙부재(720)가 수평으로 전,후진할 수 있도록 상기 베이스프레임(10)에 하부레일(725)이 구비되고, 상기 실린더수단(710)의 전방에 상기 피스톤(711)이 관통되는 제1레일고정판(727)과 상기 제1레일고정판(727)에서 전방으로 소정 간격 이격되어 형성된 제2레일고정판(728) 사이에 양단이 고정된 상부레일(726)이 구비됨과 아울러, 상기 보조레일(721)의 상부면에 밀착되어 회전하는 보조롤러(729)가 상기 베이스프레임(10)에 고정된 보조롤러 지지구(770)에 구비되는 것을 특징으로 하는 밴딩장치.Upper and lower rollers 723 and 724 are provided at both upper and lower sides of the rack member 720, and the upper and lower rollers 723 and 724 are seated, respectively, so that the rack member 720 can be moved forward and backward horizontally. A lower rail 725 is provided on the base frame 10 so that the first rail fixing plate 727 and the first rail fixing plate 727 through which the piston 711 penetrates in front of the cylinder means 710. An upper roller 726 having both ends fixed between the second rail fixing plates 728 formed to be spaced apart by a predetermined distance from the front is provided, and the auxiliary roller 729 that is in close contact with the upper surface of the auxiliary rail 721 and rotates. The bending device, characterized in that provided in the auxiliary roller support (770) fixed to the base frame (10).
PCT/KR2016/004992 2015-05-20 2016-05-12 Bending apparatus WO2016186372A1 (en)

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JP2008043963A (en) * 2006-08-11 2008-02-28 Nsk Ltd Apparatus and method for bending tube, bent tube, and ball screw using the bent tube as circulation passage
KR101017810B1 (en) * 2008-08-07 2011-02-28 천 식 김 bending machine

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CN107635681B (en) 2019-08-02
JP6515368B2 (en) 2019-05-22
CN107635681A (en) 2018-01-26
JP2018518373A (en) 2018-07-12
KR101542521B1 (en) 2015-08-06

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