WO2009153232A1 - An insulating building system for a building structure - Google Patents

An insulating building system for a building structure Download PDF

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Publication number
WO2009153232A1
WO2009153232A1 PCT/EP2009/057331 EP2009057331W WO2009153232A1 WO 2009153232 A1 WO2009153232 A1 WO 2009153232A1 EP 2009057331 W EP2009057331 W EP 2009057331W WO 2009153232 A1 WO2009153232 A1 WO 2009153232A1
Authority
WO
WIPO (PCT)
Prior art keywords
profile
profiles
joining
insulation
insulation panel
Prior art date
Application number
PCT/EP2009/057331
Other languages
French (fr)
Inventor
Henrik Bøgeskov
Peter Hesselholt
Michael A. Thorsted
Original Assignee
Rockwool International A/S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rockwool International A/S filed Critical Rockwool International A/S
Priority to CN2009801229477A priority Critical patent/CN102066672A/en
Priority to EA201071341A priority patent/EA201071341A1/en
Priority to DK09765812.4T priority patent/DK2310587T3/en
Priority to CA2727298A priority patent/CA2727298C/en
Priority to PL09765812T priority patent/PL2310587T3/en
Priority to US12/999,331 priority patent/US8863463B2/en
Priority to EP09765812.4A priority patent/EP2310587B1/en
Publication of WO2009153232A1 publication Critical patent/WO2009153232A1/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/26—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7453—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
    • E04B2/7457—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00—Roofs; Roof construction with regard to insulation
    • E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
    • E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
    • E04B7/225—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material the slabs having non-structural supports for roofing materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • E04D13/1606—Insulation of the roof covering characterised by its integration in the roof structure
    • E04D13/1612—Insulation of the roof covering characterised by its integration in the roof structure the roof structure comprising a supporting framework of roof purlins or rafters
    • E04D13/1625—Insulation of the roof covering characterised by its integration in the roof structure the roof structure comprising a supporting framework of roof purlins or rafters with means for supporting the insulating material between the purlins or rafters
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/929—Tool or tool with support
    • Y10T83/9372—Rotatable type

Definitions

  • the present invention relates to a building system for an external building structure, e.g. a wall or a roof, or an internal building structure, such as a partitioning wall or a ceiling structure.
  • an external building structure e.g. a wall or a roof
  • an internal building structure such as a partitioning wall or a ceiling structure.
  • WO 00/26483 a method and a profile for connecting building blocks is described resulting in a wall in a building system.
  • two construction blocks are joined along an edge face of each block abutting each other by a profile having a web and two flanges on each side with a perpendicularly extending flap at the distal ends of these two flanges. These flaps are inserted into a groove in the construction blocks whereby the blocks are held together.
  • a building structure may be provided utilising this connecting method for both internal as well as external building structures.
  • an insulating building system for an external building structure, such as a wall or a roof, or an internal building structure, such as a wall or a ceiling or floor structure, said system comprising an assembly having a first side and a second side opposite of said first side, wherein said building assembly comprises at least one frame profile, such as two frame profiles arranged opposite each other peripherally on the building structure, such as a top and/or a bottom profile; a plurality of joining profiles between and/or extending said at least one frame profile, said joining profiles having a first and second joining profile side surfaces which are abutted by the first and second contact sides, respectively, of adjacent insulating panels on each side of said joining profiles, wherein the opposite profile contact sides of the insulation panels are provided with a shape matching the first and second profile side surfaces, respectively, such that the insulation panels are retained between two profiles.
  • the total thickness of the insulation panels is larger than the height of the joining profiles.
  • the total thickness of the insulation panels may be the thickness of a single insulation panel or, when double or multiple layers of insulation panels are provided, the sum of the thicknesses of the multiple provided insulation panels.
  • the height of the joining profiles is measured in a direction which is parallel to the direction in which the thickness of the insulation panels is measured and preferably the height of the joining profiles is measured as the distance from the outside of the first flange portion of the joining profile to the outside of the second flange portion of the joining profile in a direction parallel to the central body portion of the joining profile.
  • a plurality of insulation panels is provided between two adjacent joining profiles, said insulation panels having a width corresponding to the axial distance between said two adjacent joining profiles.
  • at least one insulation panel is provided between two adjacent joining profiles, said insulation panel having a width corresponding to the axial distance between said two adjacent joining profiles and a length corresponding to the length of said joining profiles.
  • the joining profiles may be made of sheet metal, such as galvanised steel, preferably with a thickness of 0.8-2 mm.
  • the sheet metal may be bent or otherwise formed into the predetermined shape.
  • the thermal conductivity of the joining profiles is kept low.
  • the thermal conductivity may be further reduced by providing holes in the body portion of the profile, which is located between two insulation panels.
  • the sheet metal of the joining profiles and/or the peripheral frame profiles may have a thickness of 0.5-2 mm and yet more preferably 0.7-1.5 mm, more preferably 0.75 mm, in particular 0.6 mm, 0.8 mm, 1 mm or 1.2 mm.
  • the profile abutment portions of the contact sides of the insulation panels are adapted to contact a central body portion of the generally I- or H-shaped joining profile.
  • the joining profiles are made of wood.
  • the thermal conductivity is reduced due to the low thermal conductivity of the material.
  • the joining profiles are made of plastic, preferably a reinforced plastic material.
  • the joining profiles are parallelly mounted with a mutual distance ranging from 400 mm to 1800 mm, preferably 500-1500 mm, more preferably 900-1200 mm.
  • the thermal conductivity of the building structure is significantly reduced. It is found possible to provide this extra wide distance between column profiles in a wall structure (which is usually approx. 600 mm) since the insulation provides for a self-supporting wall structure.
  • joining profiles may be parallelly mounted with a mutual distance of 400 to 800 mm. This could be advantageous for instance in relation to floor or roof constructions.
  • the usual smaller distance between the joining profiles e.g. between 400-700 mm, more preferably 450-600 mm, could be retained and instead thinner joining profiles are provided thereby also reducing the thermal conductivity. This becomes advantageous since the thin joining profiles are supported by the insulation panels.
  • a first cover structure is provided on the first side of the assembly, and a second cover structure on said second side thereof.
  • the first cover structure is a sheet cover, such as a plywood or gypsum sheet cover structure.
  • the second cover structure may be a climate shield cover, such as an insulated outer wall system.
  • the system comprises at least one insulation panel for fitting between joining profiles, such as I- or H-profiles, in a framework of an insulating building system for an external building structure, such as a wall or a roof, or an internal building structure, such as a wall or a ceiling or floor structure, said panel comprising substantially parallel first and second main surfaces with substantially parallel, oppositely situated first and second joining profile contact sides and substantially parallel, oppositely situated third and fourth sides between said main surfaces, wherein said first and second joining profile contact sides are provided with a longitudinal slit substantially parallel to the first main surface in a predetermined distance therefrom so that said first and second joining profile contact sides are provided with a joining profile abutment portion and a joining profile covering portion.
  • joining profiles such as I- or H-profiles
  • the profile covering portion extends beyond the abutment portion of at least one of the side edges of the insulation panel.
  • the insulation panel may be used for a self-supporting system for an internal or external wall, floor, ceiling or roof in a building structure.
  • a vertically arranged building structure according to the invention it is found that by providing the preformed insulation panels between the joining profiles, the joining profiles are prevented from buckling due to the compression load, since the insulation panels are not only retained at the first set of opposite sides abutting the adjacent joining profiles but are also retained by frame profiles at the other peripheral sides.
  • the form stability in the insulation panel such as mineral fibrous insulation material, is utilised to prevent displacement in the building structure.
  • a fast installation time on the building site may be achieved.
  • it is a cost-effective and simple solution with a high degree of flexibility as the system according to the invention may be used for different building applications.
  • the insulation panels are preferably made of a mineral fibre wool material with a density between 30-150 kg/m 3 , preferably 50-125 kg/m 3 and most preferably 60-100 kg/m 3 .
  • Mineral fibre wool such as stone wool fibre panels, is advantageous since a non- combustible building system is thereby provided.
  • other materials such as polystyrene foam or the like.
  • each insulation panel may have a total thickness ranging from 75 mm to 500 mm.
  • each insulation panel consists of one insulation slab.
  • the invention may in one embodiment be used with an arrangement of double or multiple layers of insulation slabs, e.g. each insulation panel may comprise two or more insulation slabs provided in a stacked and/or layered configuration, whereby the total thickness of the insulation panel becomes roughly the sum of the thicknesses of the provided insulation slabs, which is suitable in particular for large thicknesses of insulation.
  • the profile may comprise fixing means, like claws or clamps, that may be bent out from the body portion of the profile to secure the different insulation layers.
  • the insulation panels may have a dual density structure so that the density of the insulation panel between the profile covering portions of the two contact sides is higher than the density of the insulation panel between the profile abutment portions of the two contact sides.
  • an insulation panel may have a compression elasticity modulus of at least 500 kPa, preferably when measured parallel to the width of an insulation panel, where the width of an insulation panel typically is roughly equal to the distance between joining profiles.
  • the insulation panels at least the profile abutment portions of the contact sides are provided with an adhesive layer for adhering to the profile.
  • the provided adhesive layer comprises gluing. Providing an adhesive layer may yield extra strength against shearing forces, may prevent bending of the insulation panels or the joining profiles, and may promote internal bracing and stability.
  • the insulation panels may be provided with slits in top and/or bottom side edges for receiving a flange of top and/or bottom frame profiles in the building structure for retention of the insulation panel therein.
  • the side surfaces of the joining profiles and the corresponding contact surfaces on the insulation panels are shaped such that an insulation panel retaining is provided.
  • the joining profiles are advantageously provided with retention profile members at both the first and second side of the partitioning assembly and preferably at least one of retention profile members of the joining profiles is adapted for subsequent mounting.
  • the joining profiles are generally I- or H-shaped. I- and H-shaped profiles are similar when rotated, although in practice there is distinguished between both due to the proportions of the flanges in relation to the body.
  • the insulation panels are accommodated in the profile frame structure and prevented from being displaced, e.g. by a twist in the frame structure.
  • other suitable shapes may be used, such as C-shaped, H- shaped or Z-shaped profiles.
  • Fig. 1 is a schematic view of a partition wall according to prior art
  • Fig. 2 is a schematic view of a partition wall according to the invention.
  • Fig. 3 is a schematic horizontal cross section view of joining profiles with mounted insulation panels
  • Fig. 4-5 are schematic cross section views of joining profiles
  • Fig. 6 is a schematic cross section view of another embodiment of a joining profile
  • Fig. 7-8 are schematic vertical cross section views of insulating building systems
  • Fig. 9-10 are illustrations of bending with and without lateral support
  • Fig. 11-12 are schematic horizontal cross section views of insulating building systems supporting outer building elements;
  • Fig. 13 is a schematic perspective view of an apparatus for producing an insulation panel, and
  • Fig. 14 is a schematic cross sectional view of the edge detail of an insulation panel.
  • the internal portioning structure 4 of an insulating building partitioning wall may be made by assembling a number of insulation panels 1 with joining profiles 2 and framing the assembled panels 1 in top and bottom frame profiles 3.
  • the joining profiles 2 are provided with a distance d apart. In figure 1, this distance is approx. 600 mm whereas in fig. 2, the distance d may be 900 to 1200 mm.
  • the frame profiles 3 are preferably U- or C-shaped profiles with a cavity for receiving the insulation therein.
  • the frame profiles comprise a U- or C-shaped bottom profile and a reverse U- or C-shaped top profile.
  • joining profiles 2 are mounted with insulation panels 1.
  • the insulation panels 1 have flex zones 5 by which tight panel-panel junctions are achieved next to the joining profiles 2.
  • a tight panel-panel junction may reduce thermal bridging and acoustic bridging. Reduction of thermal bridging may reduce heat dissipation and may protect the profiles in case of fires or the like.
  • a tight junction may support a stiffening external cladding or bracing. In the embodiment shown, the total thickness t of the insulation panels is larger than the height of the joining profiles.
  • a flex zone/flexible zone is a portion of an insulation panel made less rigid during the manufacture, e.g. by pressing rollers into the zone and moving them along the edge. This has the advantage that this zone is compressible and may be compressed in order to provide a tight panel-panel junction or in order to fit between the rafters and beams of a building structure. Further, the need for different formats of panels is reduced by using a flexible zone comprising a flexible section along one side of the insulation panel.
  • a flex zone may be provided by softening the respective side by compressing or stretching the edge portion during manufacture and thereby reducing the fibre bonding in the flexible section.
  • the fibre bondings are partly broken making the fibrous insulation element flexible without reducing the density and without significantly influencing the thermal insulation properties.
  • joining profiles with height h are shown in three embodiments.
  • the joining profile is bent in one piece from sheet metal.
  • the joining profiles are constructed from three elements of bended sheet metal, which are connected by welds 8.
  • the joining profiles have a central body portion 6 and first and second flange portions 7.
  • the joining profile comprises at least one stabilizing portion 9 extending from the flange portions 7, preferably substantially parallel to the central body portion 6.
  • the profile is bent in one piece from sheet metal and the bended flange portions 7 are bent once more so that they comprise stabilizing portions 9 which extend partly beyond the common corner of the flange and body portion of the profiles.
  • the provided bended joining profiles are distinguished from known steel profiles that are normally extrusion moulded and which may comprise flange thicknesses that are almost double as thick as the corresponding body portion.
  • joining profiles 2 mounted with insulation panels, and subjected to a top-down force represented in the figures by vertical arrows, are shown in a vertical cross section view.
  • a building system having low wool density insulation panels 10 is shown in figure 7. Since the wool density is low, the joining profiles are susceptible to bending.
  • figure 8 is shown a building system having high wool density insulation panels 11. Because of the high wool density, stronger lateral forces support the joining profiles 2 such that the joining profiles 2 are less susceptible to bending.
  • bending of a joining profile caused by a top-down force is shown in conceptual illustrations.
  • the bending amplitude u2 of the joining profile in figure 10 is smaller than the bending amplitude ul of the joining profile in figure 9 because the joining profile in figure 10 is stabilized by lateral forces.
  • the buckling length is smaller when a joining profile is stabilized by lateral forces.
  • FIG. 11 there are shown horizontal cross section views of an insulating building system with high wool density insulation panels 11 in figure 11, and a corresponding building system with low wool density insulation panels 10 in figure 12.
  • a joining profile 2 in a high wool density building system may support an additional building element 12 for instance by nail 13 or screwing engagement without bending, whereas a joining profile in a low wool density building system is prone to bending when support of an additional building element is pursued because low wool density insulation panels 10 provide less support for joining profiles compared to the support provided by high wool density insulation panels 11.
  • FIG. 13 With reference to figures 13 and 14, there is shown a schematic view of an embodiment of an apparatus for producing insulation panels and an edge detail of an insulation panel produced by such an apparatus.
  • the apparatus see figure 13, has a planar work surface 14 and a guiding flange 15 for receiving an insulation panel, which is slideable on the surface 14 along the guiding flange 15.
  • the apparatus is provided with a first cutting means 16, such as a rotating cutting blade or a circular saw, for providing a slit 17 in the side of the insulation panel, which slit may fit with a portion of a flange of a joining profile.
  • a second cutting means 18, such as a grinding tool for removing material 19 of from the insulation panel.
  • insulation material may be removed from the abutment portion of the contact side of the insulation panel.
  • a manipulation means 20 such as a compression roller or a knife drum, for compressing or extending a profile covering portion to provide a flex zone 5 in said portion.
  • the apparatus is adapted for modification of standard sized insulation panels in order to fabricate modified insulation panels having specific dimensions so that the modified insulation panels may fit into specific building structures. This may prove advantageous at the construction site whereto standard sized insulation panels are easily delivered.
  • any of the structures shown in the embodiments above may be used with different orientations, vertically, horizontally or inclined, and may also be used for either internal or external partitioning building structures in a building.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Load-Bearing And Curtain Walls (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Finishing Walls (AREA)

Abstract

The present invention concerns an insulation building system comprising an assembly having at least one frame profile, a plurality of joining profiles and insulation panels, wherein the insulation panels are retained between the joining profiles.

Description

An insulating building system for a building structure
The present invention relates to a building system for an external building structure, e.g. a wall or a roof, or an internal building structure, such as a partitioning wall or a ceiling structure.
In WO 00/26483 a method and a profile for connecting building blocks is described resulting in a wall in a building system. According to this method, two construction blocks are joined along an edge face of each block abutting each other by a profile having a web and two flanges on each side with a perpendicularly extending flap at the distal ends of these two flanges. These flaps are inserted into a groove in the construction blocks whereby the blocks are held together.
This method is advantageous since prefabricated construction blocks may be provided off site and transported to the building site together with other materials and may be assembled on the building site. However, if the rectangular frame is subjected to a twisting force, the gripping flanges may slide out of the slits in the insulation making the entire building system unstable.
By the present invention it is realised that a building structure may be provided utilising this connecting method for both internal as well as external building structures.
Accordingly, there is provided an insulating building system for an external building structure, such as a wall or a roof, or an internal building structure, such as a wall or a ceiling or floor structure, said system comprising an assembly having a first side and a second side opposite of said first side, wherein said building assembly comprises at least one frame profile, such as two frame profiles arranged opposite each other peripherally on the building structure, such as a top and/or a bottom profile; a plurality of joining profiles between and/or extending said at least one frame profile, said joining profiles having a first and second joining profile side surfaces which are abutted by the first and second contact sides, respectively, of adjacent insulating panels on each side of said joining profiles, wherein the opposite profile contact sides of the insulation panels are provided with a shape matching the first and second profile side surfaces, respectively, such that the insulation panels are retained between two profiles.
In one embodiment of the insulating building system, the total thickness of the insulation panels is larger than the height of the joining profiles. The total thickness of the insulation panels may be the thickness of a single insulation panel or, when double or multiple layers of insulation panels are provided, the sum of the thicknesses of the multiple provided insulation panels. Preferably, the height of the joining profiles is measured in a direction which is parallel to the direction in which the thickness of the insulation panels is measured and preferably the height of the joining profiles is measured as the distance from the outside of the first flange portion of the joining profile to the outside of the second flange portion of the joining profile in a direction parallel to the central body portion of the joining profile.
In a second embodiment of the insulating building system, a plurality of insulation panels is provided between two adjacent joining profiles, said insulation panels having a width corresponding to the axial distance between said two adjacent joining profiles. Further, in another embodiment, at least one insulation panel is provided between two adjacent joining profiles, said insulation panel having a width corresponding to the axial distance between said two adjacent joining profiles and a length corresponding to the length of said joining profiles.
The joining profiles may be made of sheet metal, such as galvanised steel, preferably with a thickness of 0.8-2 mm. The sheet metal may be bent or otherwise formed into the predetermined shape. Hereby the thermal conductivity of the joining profiles is kept low. The thermal conductivity may be further reduced by providing holes in the body portion of the profile, which is located between two insulation panels.
More preferably the sheet metal of the joining profiles and/or the peripheral frame profiles may have a thickness of 0.5-2 mm and yet more preferably 0.7-1.5 mm, more preferably 0.75 mm, in particular 0.6 mm, 0.8 mm, 1 mm or 1.2 mm.
In one embodiment of the invention, the profile abutment portions of the contact sides of the insulation panels are adapted to contact a central body portion of the generally I- or H-shaped joining profile.
According to an embodiment of the invention, the joining profiles are made of wood. Hereby, the thermal conductivity is reduced due to the low thermal conductivity of the material. In another embodiment of the invention, the joining profiles are made of plastic, preferably a reinforced plastic material.
In a preferred embodiment, the joining profiles are parallelly mounted with a mutual distance ranging from 400 mm to 1800 mm, preferably 500-1500 mm, more preferably 900-1200 mm. Hereby, the thermal conductivity of the building structure is significantly reduced. It is found possible to provide this extra wide distance between column profiles in a wall structure (which is usually approx. 600 mm) since the insulation provides for a self-supporting wall structure. If extra load bearing strength is need, it is of course realised that joining profiles may be parallelly mounted with a mutual distance of 400 to 800 mm. This could be advantageous for instance in relation to floor or roof constructions. By the invention it is also realised that the usual smaller distance between the joining profiles, e.g. between 400-700 mm, more preferably 450-600 mm, could be retained and instead thinner joining profiles are provided thereby also reducing the thermal conductivity. This becomes advantageous since the thin joining profiles are supported by the insulation panels.
Preferably, a first cover structure is provided on the first side of the assembly, and a second cover structure on said second side thereof.
In one embodiment, the first cover structure is a sheet cover, such as a plywood or gypsum sheet cover structure. In another embodiment, the second cover structure may be a climate shield cover, such as an insulated outer wall system. Hereby, a low energy solution having high thermal insulation properties is provided when using the system according to the invention for an external building structure.
In another embodiment, the system comprises at least one insulation panel for fitting between joining profiles, such as I- or H-profiles, in a framework of an insulating building system for an external building structure, such as a wall or a roof, or an internal building structure, such as a wall or a ceiling or floor structure, said panel comprising substantially parallel first and second main surfaces with substantially parallel, oppositely situated first and second joining profile contact sides and substantially parallel, oppositely situated third and fourth sides between said main surfaces, wherein said first and second joining profile contact sides are provided with a longitudinal slit substantially parallel to the first main surface in a predetermined distance therefrom so that said first and second joining profile contact sides are provided with a joining profile abutment portion and a joining profile covering portion.
In one embodiment of the insulation panel, the profile covering portion extends beyond the abutment portion of at least one of the side edges of the insulation panel.
The insulation panel may be used for a self-supporting system for an internal or external wall, floor, ceiling or roof in a building structure. In a vertically arranged building structure according to the invention, it is found that by providing the preformed insulation panels between the joining profiles, the joining profiles are prevented from buckling due to the compression load, since the insulation panels are not only retained at the first set of opposite sides abutting the adjacent joining profiles but are also retained by frame profiles at the other peripheral sides. By a system according to the invention, the form stability in the insulation panel, such as mineral fibrous insulation material, is utilised to prevent displacement in the building structure. By a system according to the invention, it is realized that a fast installation time on the building site may be achieved. Moreover, it is a cost-effective and simple solution with a high degree of flexibility, as the system according to the invention may be used for different building applications.
The insulation panels are preferably made of a mineral fibre wool material with a density between 30-150 kg/m3, preferably 50-125 kg/m3 and most preferably 60-100 kg/m3. Mineral fibre wool, such as stone wool fibre panels, is advantageous since a non- combustible building system is thereby provided. However, it is realised that other materials could be used, such as polystyrene foam or the like.
By the present invention, it is found that the insulation panels may have a total thickness ranging from 75 mm to 500 mm. Hereby also modern insulation requirements for domestic housings can be met by a building system according to the invention. In one embodiment, each insulation panel consists of one insulation slab. However, the invention may in one embodiment be used with an arrangement of double or multiple layers of insulation slabs, e.g. each insulation panel may comprise two or more insulation slabs provided in a stacked and/or layered configuration, whereby the total thickness of the insulation panel becomes roughly the sum of the thicknesses of the provided insulation slabs, which is suitable in particular for large thicknesses of insulation. Further, for large thicknesses of insulation, the profile may comprise fixing means, like claws or clamps, that may be bent out from the body portion of the profile to secure the different insulation layers.
In one embodiment of the invention, the insulation panels may have a dual density structure so that the density of the insulation panel between the profile covering portions of the two contact sides is higher than the density of the insulation panel between the profile abutment portions of the two contact sides. Further, an insulation panel may have a compression elasticity modulus of at least 500 kPa, preferably when measured parallel to the width of an insulation panel, where the width of an insulation panel typically is roughly equal to the distance between joining profiles.
The compression elasticity modulus, E, is preferably calculated according to the European Standard EN 826: 1996, which concerns thermal insulating products for building applications. According to the standard, section 8.3, the compression elasticity modulus, E, is calculated in kPa using the formula E = sigma*(d0/Xe) with sigma = (10Λ3)*(Fe/A0) where Fe is the force at the end of the conventional elastic zone (distinct straight portion of the force-displacement curve), in newtons; Xe is the displacement at Fe in millimetres; AO is the initial cross-sectional area of the specimen, in square millimetres, and dO is the initial thickness (as measured) of the specimen, in millimetres.
In one embodiment of the insulation panels, at least the profile abutment portions of the contact sides are provided with an adhesive layer for adhering to the profile. In one embodiment, the provided adhesive layer comprises gluing. Providing an adhesive layer may yield extra strength against shearing forces, may prevent bending of the insulation panels or the joining profiles, and may promote internal bracing and stability. Further, the insulation panels may be provided with slits in top and/or bottom side edges for receiving a flange of top and/or bottom frame profiles in the building structure for retention of the insulation panel therein.
Preferably, the side surfaces of the joining profiles and the corresponding contact surfaces on the insulation panels are shaped such that an insulation panel retaining is provided. In particular, the joining profiles are advantageously provided with retention profile members at both the first and second side of the partitioning assembly and preferably at least one of retention profile members of the joining profiles is adapted for subsequent mounting. In a particular embodiment, the joining profiles are generally I- or H-shaped. I- and H-shaped profiles are similar when rotated, although in practice there is distinguished between both due to the proportions of the flanges in relation to the body. By such suitable shape of the profile, the insulation panels are accommodated in the profile frame structure and prevented from being displaced, e.g. by a twist in the frame structure. By the invention it is realised that other suitable shapes may be used, such as C-shaped, H- shaped or Z-shaped profiles.
The invention is further explained in the following under reference to the accompanying drawings in which :
Fig. 1 is a schematic view of a partition wall according to prior art; Fig. 2 is a schematic view of a partition wall according to the invention.
Fig. 3 is a schematic horizontal cross section view of joining profiles with mounted insulation panels;
Fig. 4-5 are schematic cross section views of joining profiles;
Fig. 6 is a schematic cross section view of another embodiment of a joining profile;
Fig. 7-8 are schematic vertical cross section views of insulating building systems;
Fig. 9-10 are illustrations of bending with and without lateral support;
Fig. 11-12 are schematic horizontal cross section views of insulating building systems supporting outer building elements; Fig. 13 is a schematic perspective view of an apparatus for producing an insulation panel, and Fig. 14 is a schematic cross sectional view of the edge detail of an insulation panel.
With reference to figures 1 and 2, the internal portioning structure 4 of an insulating building partitioning wall may be made by assembling a number of insulation panels 1 with joining profiles 2 and framing the assembled panels 1 in top and bottom frame profiles 3. The joining profiles 2 are provided with a distance d apart. In figure 1, this distance is approx. 600 mm whereas in fig. 2, the distance d may be 900 to 1200 mm. The frame profiles 3 are preferably U- or C-shaped profiles with a cavity for receiving the insulation therein.
In one embodiment, the frame profiles comprise a U- or C-shaped bottom profile and a reverse U- or C-shaped top profile.
With reference to figure 3, joining profiles 2 are mounted with insulation panels 1. The insulation panels 1 have flex zones 5 by which tight panel-panel junctions are achieved next to the joining profiles 2. A tight panel-panel junction may reduce thermal bridging and acoustic bridging. Reduction of thermal bridging may reduce heat dissipation and may protect the profiles in case of fires or the like. In addition, a tight junction may support a stiffening external cladding or bracing. In the embodiment shown, the total thickness t of the insulation panels is larger than the height of the joining profiles.
A flex zone/flexible zone is a portion of an insulation panel made less rigid during the manufacture, e.g. by pressing rollers into the zone and moving them along the edge. This has the advantage that this zone is compressible and may be compressed in order to provide a tight panel-panel junction or in order to fit between the rafters and beams of a building structure. Further, the need for different formats of panels is reduced by using a flexible zone comprising a flexible section along one side of the insulation panel.
A flex zone may be provided by softening the respective side by compressing or stretching the edge portion during manufacture and thereby reducing the fibre bonding in the flexible section. Hereby, the fibre bondings are partly broken making the fibrous insulation element flexible without reducing the density and without significantly influencing the thermal insulation properties.
With reference to figures 4-6, joining profiles with height h are shown in three embodiments. In one embodiment, see figure 4, the joining profile is bent in one piece from sheet metal. In another embodiment, see figure 5, the joining profiles are constructed from three elements of bended sheet metal, which are connected by welds 8. The joining profiles have a central body portion 6 and first and second flange portions 7. In a preferred embodiment, see figure 6, the joining profile comprises at least one stabilizing portion 9 extending from the flange portions 7, preferably substantially parallel to the central body portion 6. Preferably, the profile is bent in one piece from sheet metal and the bended flange portions 7 are bent once more so that they comprise stabilizing portions 9 which extend partly beyond the common corner of the flange and body portion of the profiles. This specific design results in an extremely high resistance against vertical loads and enables utilization of a small thickness in the central/main part of the body portion 6. The provided bended joining profiles are distinguished from known steel profiles that are normally extrusion moulded and which may comprise flange thicknesses that are almost double as thick as the corresponding body portion.
With reference to figures 7 and 8, joining profiles 2 mounted with insulation panels, and subjected to a top-down force represented in the figures by vertical arrows, are shown in a vertical cross section view. A building system having low wool density insulation panels 10 is shown in figure 7. Since the wool density is low, the joining profiles are susceptible to bending. In figure 8 is shown a building system having high wool density insulation panels 11. Because of the high wool density, stronger lateral forces support the joining profiles 2 such that the joining profiles 2 are less susceptible to bending.
With reference to figures 9 and 10, bending of a joining profile caused by a top-down force is shown in conceptual illustrations. The bending amplitude u2 of the joining profile in figure 10 is smaller than the bending amplitude ul of the joining profile in figure 9 because the joining profile in figure 10 is stabilized by lateral forces. In addition, the buckling length is smaller when a joining profile is stabilized by lateral forces.
With reference to figures 11 and 12, there are shown horizontal cross section views of an insulating building system with high wool density insulation panels 11 in figure 11, and a corresponding building system with low wool density insulation panels 10 in figure 12. A joining profile 2 in a high wool density building system may support an additional building element 12 for instance by nail 13 or screwing engagement without bending, whereas a joining profile in a low wool density building system is prone to bending when support of an additional building element is pursued because low wool density insulation panels 10 provide less support for joining profiles compared to the support provided by high wool density insulation panels 11.
With reference to figures 13 and 14, there is shown a schematic view of an embodiment of an apparatus for producing insulation panels and an edge detail of an insulation panel produced by such an apparatus. The apparatus, see figure 13, has a planar work surface 14 and a guiding flange 15 for receiving an insulation panel, which is slideable on the surface 14 along the guiding flange 15. The apparatus is provided with a first cutting means 16, such as a rotating cutting blade or a circular saw, for providing a slit 17 in the side of the insulation panel, which slit may fit with a portion of a flange of a joining profile. Further, there is provided a second cutting means 18, such as a grinding tool for removing material 19 of from the insulation panel. For instance, insulation material may be removed from the abutment portion of the contact side of the insulation panel. Furthermore, there is provided a manipulation means 20, such as a compression roller or a knife drum, for compressing or extending a profile covering portion to provide a flex zone 5 in said portion. In one embodiment, the apparatus is adapted for modification of standard sized insulation panels in order to fabricate modified insulation panels having specific dimensions so that the modified insulation panels may fit into specific building structures. This may prove advantageous at the construction site whereto standard sized insulation panels are easily delivered.
Above, some embodiments currently considered advantageous are described. For instance, the invention is described with reference to a building system for a building structure, such as a vertical building system, for instance a wall or the like. However, it is realised that variants to these embodiments may be provided without departing from the inventive principles illustrated above. Further, by the invention it is realised that other advantageous embodiments may be provided without departing from the scope of the invention as set forth in the accompanying claims. For instance, any of the structures shown in the embodiments above may be used with different orientations, vertically, horizontally or inclined, and may also be used for either internal or external partitioning building structures in a building.

Claims

Claims
1. An insulating building system for an external building structure, such as a wall or a roof, or an internal building structure, such as a wall or a ceiling or floor structure, said system comprising :
an assembly having a first side and a second side opposite of said first side, wherein said building assembly comprises
at least one frame profile, such as two frame profiles arranged opposite each other peripherally on the building structure, such as a top and/or a bottom profile;
a plurality of joining profiles between and/or extending said at least one frame profile,
said joining profiles having a first and second side surfaces which are abutted by the first and second contact sides, respectively, of adjacent insulating panels on each side of said joining profiles,
wherein the opposite profile contact sides of the insulation panels are provided with a shape matching the first and second profile side surfaces, respectively, such that the insulation panels are retained between two profiles.
2. A system according to claim 1, wherein the total thickness of each of the insulation panels is larger than the height of the profiles.
3. A system according to any of the claims 1 or 2, wherein the joining profiles are generally I- or H-shaped and wherein the profile abutment portions of the contact sides of the insulation panels are adapted to contact a central body portion of the generally I- shaped profile.
4. A system according to any of the preceding claims, wherein the frame profiles are U- or C-shaped.
5. A system according to any of the preceding claims, wherein the joining profiles are made of sheet metal, such as galvanised steel, preferably with a thickness of 0.8-2 mm.
6. A system according to claim 5, wherein the sheet metal has a thickness of approximately 0.5-2 mm, more preferably 0.7-1.5 mm, in particular 0.6 mm, 0.75 mm, 0.8 mm, 1 mm or 1.2 mm.
7. A system according to any of the preceding claims, wherein the joining profiles are made of plastic, preferably a reinforced plastic material.
8. A system according to any of the claims 1 to 7, wherein the joining profiles are parallelly mounted with a mutual distance of 400 mm to 1800 mm, preferably 500-1500 mm, more preferably 900-1200 mm.
9. A system according to any of the claims 1 to 7, wherein joining profiles are parallelly mounted with a mutual distance of 400-800 mm.
10. A system according to any of the claims 1 to 9, wherein a plurality of insulation panels is provided between two adjacent joining profiles, said insulation panels having a width corresponding to the axial distance between said two adjacent joining profiles.
11. A system according to any of the claims 1 to 9, wherein at least one insulation panel is provided between two adjacent joining profiles, said insulation panel having a width corresponding to the axial distance between said two adjacent joining profiles and a length corresponding to the length of said joining profiles.
12. A system according to any of the preceding claims comprising at least one insulation panel for fitting between joining profiles, such as I- or H-profiles, in a framework of an insulating building system for an external building structure, such as a wall or roof, or an internal building structure, such as a wall or a ceiling or floor structure, said panel comprising substantially parallel first and second main surfaces with substantially parallel, oppositely situated first and second joining profile contact sides and substantially parallel, oppositely situated third and fourth sides between said main surfaces, wherein said first and second joining profile contact sides are provided with a longitudinal slit substantially parallel to the first main surface in a predetermined distance therefrom so that said first and second joining profile contact sides are provided with a joining profile abutment portion and a joining profile covering portion.
13. A system according to any of the preceding claims, wherein at least one insulation panel is made of a mineral fibre wool material with a density between 30-150 kg/m3, preferably 50-125 kg/m3, most preferably 60-100 kg/m3.
14. A system according to any of the preceding claims, wherein at least one insulation panel is provided with a dual density structure so that the density of the insulation panel between the profile covering portions of the two contact sides is higher than the density of the insulation panel between the profile abutment portions of the two contact sides.
15. A system according to any of the preceding claims, wherein at least one insulation panel has a compression elasticity modulus of at least 500 kPa, preferably when measured parallel to the width of said insulation panel.
16. A system according to any of the preceding claims, wherein at least one insulation panel has a total thickness between 75 to 500 mm.
17. A system according to any of the preceding claims comprising at least one insulation panel, wherein at least the profile abutment portions of the contact sides are provided with an adhesive layer for adhering to the profile.
18. A system according to any of the preceding claims comprising at least one insulation panel, wherein there are also provided slits in top and/or bottom side edges for receiving a flange of top and/or bottom frame profiles in the building structure for retention of the insulation panel therein.
PCT/EP2009/057331 2008-06-17 2009-06-15 An insulating building system for a building structure WO2009153232A1 (en)

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CN2009801229477A CN102066672A (en) 2008-06-17 2009-06-15 An insulating building system for a building structure
EA201071341A EA201071341A1 (en) 2008-06-17 2009-06-15 INSULATING CONSTRUCTION SYSTEM FOR CONSTRUCTION STRUCTURE
DK09765812.4T DK2310587T3 (en) 2008-06-17 2009-06-15 INSULATION BUILDING SYSTEM FOR A BUILDING CONSTRUCTION
CA2727298A CA2727298C (en) 2008-06-17 2009-06-15 An insulating building system for a building structure
PL09765812T PL2310587T3 (en) 2008-06-17 2009-06-15 An insulating building system for a building structure
US12/999,331 US8863463B2 (en) 2008-06-17 2009-06-15 Insulation building system for a building structure
EP09765812.4A EP2310587B1 (en) 2008-06-17 2009-06-15 An insulating building system for a building structure

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EP20080158386 EP2136010A1 (en) 2008-06-17 2008-06-17 A building system for a building structure
EP08158386.6 2008-06-17

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PCT/EP2009/057331 WO2009153232A1 (en) 2008-06-17 2009-06-15 An insulating building system for a building structure
PCT/EP2009/057328 WO2009153230A1 (en) 2008-06-17 2009-06-15 An insulation panel for a building system and a method and apparatus for producing such insulation panel
PCT/EP2009/057333 WO2009153234A1 (en) 2008-06-17 2009-06-15 A method of erecting an insulating building system in a building structure

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CA2726924A1 (en) 2009-12-23
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MY156999A (en) 2016-04-15
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CN102066672A (en) 2011-05-18
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CA2727298A1 (en) 2009-12-23
CA2726924C (en) 2016-08-16
EA201071341A1 (en) 2011-06-30
CN102112687A (en) 2011-06-29
US8539733B2 (en) 2013-09-24
EP2136010A1 (en) 2009-12-23
WO2009153228A1 (en) 2009-12-23
MY157000A (en) 2016-04-15
WO2009153230A1 (en) 2009-12-23
EP2307625B1 (en) 2017-09-20
CA2727298C (en) 2016-08-16
EP2307625A1 (en) 2011-04-13
EP2310587B1 (en) 2017-09-20
US20110113724A1 (en) 2011-05-19
EP2310587A1 (en) 2011-04-20
US20110107721A1 (en) 2011-05-12
PL2310587T3 (en) 2018-02-28
UA99376C2 (en) 2012-08-10

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