WO2009151163A1 - Procédé de fabrication de panneau de matériau interne pour construire un mur non porteur et une séparation - Google Patents

Procédé de fabrication de panneau de matériau interne pour construire un mur non porteur et une séparation Download PDF

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Publication number
WO2009151163A1
WO2009151163A1 PCT/KR2008/003300 KR2008003300W WO2009151163A1 WO 2009151163 A1 WO2009151163 A1 WO 2009151163A1 KR 2008003300 W KR2008003300 W KR 2008003300W WO 2009151163 A1 WO2009151163 A1 WO 2009151163A1
Authority
WO
WIPO (PCT)
Prior art keywords
interior panel
perlite
mixture
heating
particles
Prior art date
Application number
PCT/KR2008/003300
Other languages
English (en)
Inventor
Kwangsoo Jung
Insoo Kim
Original Assignee
Kwangsoo Jung
Insoo Kim
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kwangsoo Jung, Insoo Kim filed Critical Kwangsoo Jung
Priority to PCT/KR2008/003300 priority Critical patent/WO2009151163A1/fr
Publication of WO2009151163A1 publication Critical patent/WO2009151163A1/fr

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02—Treatment
    • C04B20/04—Heat treatment
    • C04B20/06—Expanding clay, perlite, vermiculite or like granular materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482—Coating or impregnation materials
    • C04B2111/00577—Coating or impregnation materials applied by spraying
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40—Porous or lightweight materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52—Sound-insulating materials
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Definitions

  • the present invention relates to a method for manufacturing an interior panel for building non-bearing walls and partitions, and more particularly to a method for manufacturing an interior panel for building non-bearing walls and partitions, in which a light-weight, environment-friendly interior panel, which has high elasticity, high strength, excellent sound-absorbing performance and high thermal insulation properties and is capable of substituting for masonry walls based on bricks, can be manufactured in a continuous process.
  • a light-weight, environment-friendly interior panel which has high elasticity, high strength, excellent sound-absorbing performance and high thermal insulation properties and is capable of substituting for masonry walls based on bricks
  • the present invention has been made in order to solve the above- described problems occurring in the prior art, and it is an object of the present invention to provide a method for manufacturing an interior panel for building non- bearing walls and partitions, which enables the continuous manufacture of a lightweight, environment- friendly interior panel for partitions, having high elasticity, high strength, excellent sound-absorbing performance and high thermal insulation properties and being capable of substituting for masonry walls based on bricks, can reduce the building construction costs due to a decrease in the weight of the panel, and does not require additional finishing operations after the construction of the interior panel, leading to a reduction in the building construction period.
  • the present invention provides a method for manufacturing an interior panel for building non-bearing walls and partitions, the method comprising the steps of: (1) grinding 35 wt% of perlite ore and 25 wt% of vermiculite into particles, heating the particles to expand them, additionally grinding the expanded perlite and vermiculite particles to a size of less than 2.5 mm, and then adding 10 wt% of woody fiber and 5 wt% of activated carbon to the particles; (2) mixing 8 wt% of ore powder with 5 wt% of pulp and 2 wt% of starch powder, adding water to the mixture in an amount 2.5 times the weight of the mixture, heating the mixture to 100 0 C and cooling the heated mixture; and (3) mixing and kneading the mixtures of steps (1) and (2) with 10 wt% of an inorganic adhesive, primarily molding the resulting mixture with a vibrating press, and pressing and drying the molded board-shaped product on a hot press at a temperature of 160-180 0
  • the perlite ore is expanded 12 times by heating it at 1100 0 C, and the vermiculite is expanded 40-50 times by heating it at 600-700 0 C.
  • the step of treating the surface of the dried interior panel is carried out by spraying the surface of the interior panel with a solution consisting of powder, obtained by grinding the pulp and perlite to a size of 130 mesh, starch powder, neutral dye and an inorganic adhesive, curing and drying the sprayed solution, and polishing the surface of the interior panel.
  • a solution consisting of powder obtained by grinding the pulp and perlite to a size of 130 mesh, starch powder, neutral dye and an inorganic adhesive, curing and drying the sprayed solution, and polishing the surface of the interior panel.
  • a light-weight, environment- friendly interior panel which has high elasticity, high strength, excellent sound- absorbing performance and high thermal insulation properties and can be substituted for masonry walls based on bricks, can be manufactured in a continuous process.
  • the construction cost of buildings can be reduced due to a decrease in the weight of the interior panel, and additional finishing operations after the construction of the interior panel are not required, leading to a reduction in the construction period of buildings.
  • the present invention is a very useful invention which greatly improves the effectiveness and reliability of the interior panel.
  • the inventive method for manufacturing an interior panel for building non-bearing walls or partitions comprises a step of heating 35 wt% of an expandable mineral perlite at 1100 0 C to expand it about 12 times (specific gravity of 0.18), heating 25 wt% of flexible vermiculite at 600-700 0 C to expand it about 40-50 times (specific gravity of 0.05), grinding the expanded perlite and vermiculite to a particle size of less than 2.5 mm, and then adding 10 wt% of woody fiber and 5 wt% of activated fiber to the particles (step 1).
  • the perlite that is used in the present invention is obsidian formed when volcanic rocks are rapidly cooled.
  • water contained in the perlite evaporates, while the perlite expands, so that it becomes a fine, porous white mineral.
  • the perlite has a neutral pH and contains little or no nutrients, and weeds, seeds, germs and noxious insects do not inhabit the perlite.
  • the vermiculite that is used in the present invention is a mineral produced by the weathering or hydrothermal alteration of biotite, and is divided, according to quality, into vermiculite gold and vermiculite silver. It contains water molecules bound therein, and thus when it is heated to a high temperature, innunerable pores are formed therein due to air bubbles formed during the evaporation of water in the mineral, and it expands to a volune 40-50 times that of the raw ore.
  • the environment- friendly perlite and vermiculite are three-layered mica- like minerals, and contain water between the layers thereof. Thus, when they are heated, dehydration between the layers thereof occurs, and they thermally expand, so that they serve as a thermally insulating, soundproof inorganic material having innunerable pores therein.
  • step 2 8 wt% of ore powder, 5 wt% of pulp and 2 wt% of starch powder are mixed with a 2.5-fold weight of water and heated at 100 0 C to obtain a material having excellent flame-retardant properties (step 2).
  • step 1 and the mixture of step 2 are mixed and kneaded with 10 wt% of an inorganic adhesive, and are molded with a vibrating press. Then, the molded board-shaped product is pressed and dried in a hot press at 160-180 0 C at a pressure of 5 kg/cm 2 .
  • step of treating the surface of the dried interior panel is carried out. In this step, a solution consisting of powder, obtained by grinding pulp and perlite to a size of 130 mesh, starch powder, various ore powders, a neutral dye such as plant dye, and an inorganic adhesive, is sprayed on the outer surface of the interior panel. The sprayed material is cured and dried, the surface of the resulting interior panel is polished, and the polished interior panel is packaged. In this way, the interior panel can be manufactured.
  • the solution has a function of increasing strength and a heat sink function, when it is dried in contact with air.
  • the solution can effectively prevent the chemical corrosion or thermal deformation of the constructed interior panel, and can improve the aesthetics of the interior panel such that additional finishing operations are not required.

Abstract

L’invention concerne un procédé de fabrication d’un panneau intérieur pour construire des murs non-porteurs et des séparations, un panneau intérieur léger et écologique, doté d’une élasticité élevée, d’une résistance élevée, d’excellentes performances phono-absorbantes, et de propriétés d’isolation thermique élevées et capable de remplacer des parois de maçonnerie basées sur des briques, pouvant être fabriqué dans un processus continu.
PCT/KR2008/003300 2008-06-12 2008-06-12 Procédé de fabrication de panneau de matériau interne pour construire un mur non porteur et une séparation WO2009151163A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/KR2008/003300 WO2009151163A1 (fr) 2008-06-12 2008-06-12 Procédé de fabrication de panneau de matériau interne pour construire un mur non porteur et une séparation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/KR2008/003300 WO2009151163A1 (fr) 2008-06-12 2008-06-12 Procédé de fabrication de panneau de matériau interne pour construire un mur non porteur et une séparation

Publications (1)

Publication Number Publication Date
WO2009151163A1 true WO2009151163A1 (fr) 2009-12-17

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Application Number Title Priority Date Filing Date
PCT/KR2008/003300 WO2009151163A1 (fr) 2008-06-12 2008-06-12 Procédé de fabrication de panneau de matériau interne pour construire un mur non porteur et une séparation

Country Status (1)

Country Link
WO (1) WO2009151163A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103626434A (zh) * 2013-10-22 2014-03-12 江苏博思源防火材料科技有限公司 一种含有松脂岩的抗压保温材料
CN107046665A (zh) * 2017-03-30 2017-08-15 歌尔股份有限公司 复合陶瓷吸音件和发声装置模组
CN109650791A (zh) * 2018-12-19 2019-04-19 河南省恒道新材料有限公司 一种轻质保温混凝土板及其制备工艺

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100247815B1 (ko) * 1997-12-27 2000-03-15 이명희 팽창버미큘라이트를 소재로한 공업용재의 제조방법
KR20030032601A (ko) * 2001-10-18 2003-04-26 오판원 고주파 및 적외선으로 가열, 경화시켜 불연 내, 외장제패널을 제조하는 방법
KR20050081272A (ko) * 2004-02-11 2005-08-19 김동수 팽창성 광물을 이용한 샌드위치 패널
KR20060100522A (ko) * 2005-03-17 2006-09-21 (주)두원씨앤씨 중공의 단열합판, 중공의 단열합판의 제조를 위한 금형과성형장치 및 중공의 단열합판의 제조방법
KR100795307B1 (ko) * 2006-09-30 2008-01-15 김인수 건축물 비내력벽 및 칸막이용 내장패널 제조방법

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100247815B1 (ko) * 1997-12-27 2000-03-15 이명희 팽창버미큘라이트를 소재로한 공업용재의 제조방법
KR20030032601A (ko) * 2001-10-18 2003-04-26 오판원 고주파 및 적외선으로 가열, 경화시켜 불연 내, 외장제패널을 제조하는 방법
KR20050081272A (ko) * 2004-02-11 2005-08-19 김동수 팽창성 광물을 이용한 샌드위치 패널
KR20060100522A (ko) * 2005-03-17 2006-09-21 (주)두원씨앤씨 중공의 단열합판, 중공의 단열합판의 제조를 위한 금형과성형장치 및 중공의 단열합판의 제조방법
KR100795307B1 (ko) * 2006-09-30 2008-01-15 김인수 건축물 비내력벽 및 칸막이용 내장패널 제조방법

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103626434A (zh) * 2013-10-22 2014-03-12 江苏博思源防火材料科技有限公司 一种含有松脂岩的抗压保温材料
CN103626434B (zh) * 2013-10-22 2015-08-26 江苏博思源防火材料科技有限公司 一种含有松脂岩的抗压保温材料
CN107046665A (zh) * 2017-03-30 2017-08-15 歌尔股份有限公司 复合陶瓷吸音件和发声装置模组
CN107046665B (zh) * 2017-03-30 2019-10-22 歌尔股份有限公司 复合陶瓷吸音件和发声装置模组
CN109650791A (zh) * 2018-12-19 2019-04-19 河南省恒道新材料有限公司 一种轻质保温混凝土板及其制备工艺

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