WO2009130983A1 - Hot water circulating electric heater - Google Patents
Hot water circulating electric heater Download PDFInfo
- Publication number
- WO2009130983A1 WO2009130983A1 PCT/JP2009/056883 JP2009056883W WO2009130983A1 WO 2009130983 A1 WO2009130983 A1 WO 2009130983A1 JP 2009056883 W JP2009056883 W JP 2009056883W WO 2009130983 A1 WO2009130983 A1 WO 2009130983A1
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- WO
- WIPO (PCT)
- Prior art keywords
- hot water
- pipe
- heater
- plate
- heat
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/002—Air heaters using electric energy supply
- F24H3/004—Air heaters using electric energy supply with a closed circuit for a heat transfer liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/04—Electric heating systems using electric heating of heat-transfer fluid in separate units of the system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/08—Arrangements for drainage, venting or aerating
- F24D19/082—Arrangements for drainage, venting or aerating for water heating systems
- F24D19/083—Venting arrangements
Definitions
- the present invention is a heater for use in room heating, and is a movable electric hot water circulation heater in which an exposed heat radiating panel is integrated on a heater unit box so as to be movable on the floor.
- FIG. 11 An electric hot water heater in which a heat dissipating part and a heating part are integrated is already known from Conventional Example 1 shown in FIG. 11, Conventional Example 2 shown in FIG. Conventional example 1 is disclosed in Patent Document 1, and as shown in FIG. 11, a large number of radiating fins 106 are circumferentially fixed to the outer peripheral surface of a heating copper tube 101 arranged in a straight line,
- a sheathed heater 104 is disposed in the heating chamber 103 inside the heating copper tube 101 over almost the entire length of the heating copper tube 101, and the heating chamber 103 is filled with an aqueous solution and folded from the heating copper tube 101.
- An expansion gas is filled in an expansion chamber copper tube 107 disposed horizontally via a curved tube portion 105, and a pressure safety valve 109 is disposed at the tip of the expansion chamber horizontal tube portion 108.
- the aqueous solution in the heating chamber 103 is heated via the sheathed heater 104, and the radiating fin 106 is heated by natural convection heat conduction of the heated aqueous solution.
- This is an electric hot water heater that warms indoor air by a method, and the whole heater 100 is miniaturized, and a small amount of aqueous solution in the heating chamber 103 is heated in a short time to heat the radiating fins 106 in a short time, thereby radiating heat.
- This is a heater in which the initial rise of this is accelerated, and the heat radiating portion and the heating portion are housed in the case Ca.
- Patent Document 2 Conventional example 2 is disclosed in Patent Document 2, and as shown in FIG. 12, an upper portion of a U-shaped copper first pipe 201 is an expansion chamber 202, and a tear-off circle is formed at the tip of the expansion chamber 202.
- the safety valve 209 is disposed via the plate 207, the sheathed heater 204 is disposed at the large diameter portion of the lower portion of the first tube 201, and the second tube 205 is disposed in parallel from the middle between the upper portion and the lower portion of the first tube 201.
- both ends of the second pipe 205 are connected to the first pipe 201, filled with an aqueous solution to form a circulation path, and a group of fins 206 is arranged on the outer periphery of the second pipe 205, and heated filling water is placed in the circulation path.
- a thermostat 210 disposed in the case body Ca
- a heating unit and a heat radiating unit that naturally dissipate heating convection from the fins 206 group through the heating circulation water are integrated.
- Housed electric water heater 00 is. Japanese Utility Model Publication No. 6-18813 JP 55-49635 A
- the aqueous solution in the heating chamber 103 is heated by the sheathed heater 104, and the copper tube constituting the heating chamber 103 transfers heat to the radiating fin 106 on the outer periphery of the copper tube.
- the heat transfer from the heating aqueous solution to the radiating fin 106 is the heat transfer from the heating steel pipe 101, and temperature spots are likely to occur in the radiating fin 106 group. Further, since the amount of the aqueous solution in the heating chamber 103 is small, operation and stop by the thermostat 110 frequently occur, and the heat generation effect corresponding to power consumption is small.
- the heating method from the radiator is a natural convection method that utilizes the natural air flow from the radiator, and provides gentle heating that is gentle to the body. Since the fin group) is housed in the case Ca, the radiant heat heating effect is also small.
- the heater of Conventional Example 2 does not circulate a heated aqueous solution between the first pipe 201 provided with the lower sheathed heater 204 and the intermediate second circulation pipe 205 provided with the radiating fins 206 group.
- the heat dissipating fins 206 are not heated unless the time passes after the sheathed heater 204 is energized, and the heat dissipating fins 206 also transfer heat from the second pipe 205. Therefore, temperature spots occur at the start end and the end end of the second tube 205.
- the heating method from the radiating fins 206 to the room is a natural convection method similar to that of the conventional example 1 (FIG. 11), but since the radiating body (radiating fin group) is housed in the case Ca, the radiant heat heating effect is Few.
- the present invention solves or ameliorates the above-mentioned problems of a heater that integrates a conventional heating unit and a heat dissipation unit.
- the heating unit and the heat dissipation unit are integrated.
- an exposed hot water circulation panel is adopted, and heat transfer from the heating part to the radiator is achieved as forced convection heat transfer, and heat transfer to the radiator is achieved without any defects.
- the heating from the radiator to the room is achieved by a natural convection method that is gentle to the human body, and a compact heater that can also maximize the radiant heating from the radiator is provided.
- the present invention is an electric heating type hot water circulation heater in which an upper heat radiating unit 8 is integrated with a lower heater unit box 1, and the heat radiating unit 8 includes a hot water supply port 8S and It is a hot water circulation heat dissipating panel provided with a hot water discharge port 8R, and the panel surface is exposed.
- the heater unit box 1 has a water fitting fitting 7, an air separation pressure tank 2, a circulation pump 3,
- the pipe heater 4 is connected by piping to accommodate the hot water circulation function section, and is connected to the heat radiating section 8 by the forward pipe S and the return pipe R, and the electric wire plug 9G is arranged at an appropriate position on the side face so as to be drawn out.
- the heater unit box 1 may be an assembly of a plastic plate or an assembly of a metal plate, but for maintenance purposes, the casing is preferably configured to be detachable with a plate material.
- the circulation pump 3 and the pipe heater 4 housed in the heater unit box 1 may be prepared with conventional products.
- the circulation pump 3 may be a synthetic resin electromagnetic pump or a metal circulation pump. Adequate number of 1kw exothermic SC heaters (trade names) manufactured by Takumi Co., Ltd., which excels in energy savings, may be used according to the heating capacity, and the piping has excellent durability, heat resistance, and solvent resistance. Conventional ethylene-propylene rubber pipes may be used.
- the heat radiating section 8 can be adopted as long as it is a hot water circulation type, and is a metal panel (trade name: Thermopanel) manufactured by Morinaga Engineering Co., Ltd., or a plastic radiator disclosed in Japanese Patent Laid-Open No. 2001-116475. Can also be adopted.
- the air separation pressure tank 2 is a new tank developed under the proposition of weight reduction, size reduction, and price reduction as a tank that functions as an expansion tank and an air separator in a conventional hot water circulation heating system. It is a plastic sealed tank, and the capacity can be determined based on the amount of water circulating in the heater at room temperature, the amount during heating, and the air pressure during operation. As shown in FIG. 6, typically, a rectangular box having a capacity of 0.5 L (liter) is stacked with truncated pyramids to increase the degree of freedom of arrangement in the space-saving heater unit box 1. is there.
- control system may incorporate a temperature adjustment unit constructed by conventional microcomputer control in the heater unit box 1 and place the operation panel 9E at a suitable position on the outer surface of the heater unit box 1.
- the operation panel 9E If a clock function is incorporated in the power supply, it is effective for saving energy in heating by combining power on / off, temperature, and time. Further, if a caster 1V is arranged on the bottom surface of the heater unit box 1 as shown in FIG. 1, the heater HC can move freely on the floor surface, and in combination with the pullable electric wire plug 9G, Usability is improved.
- the electric hot water circulation heater of the present invention is a compact heater in which the heat radiating unit and the heating unit are integrally assembled, and the heat of the heat radiating unit 8 is heated by forced circulation by the hot water circulation motor. Therefore, the heat radiating section, that is, the heat radiating panel surface becomes a uniform heat radiating body without generating temperature spots, and a gentle indoor heating gentle to the human body is achieved by natural convection heating from the heat radiating panel to the room. Moreover, since the heat radiating panel surface is exposed, the radiating panel heat helps the radiant heating heat as well as the convection heating heat, and the heat radiating panel has a warm feeling even at a temperature that does not cause burns when touched. It provides mild and safe room heating that is safe for the elderly and children.
- the heat dissipating part 8 of the heater of the present invention connects and communicates a group of plastic small-diameter vertical pipes 8B with plastic large-diameter horizontal pipes 8A at the upper and lower ends, and is connected to the lower-end horizontal pipe 8A.
- the plastic resin heat dissipating panels 81 and 82 in which the hot water supply port 8S and the hot water discharge port 8R are arranged.
- the number of the heat radiating panels 81 and 82 is not limited, but in the case of one, if the hot water supply port 8S is arranged at one end of the lower end horizontal pipe 8A, the hot water discharge port 8R becomes the other end side of the lower end horizontal pipe 8A. Therefore, the connection with the heater unit box 1 becomes complicated. Further, if the heat dissipating panel is a three or more stacked type, the radiation heat dissipation effect from the intermediate heat dissipating panel surface is reduced.
- the heat dissipating panel is typically a two-layered type as shown in FIG. 5. If two heat dissipating panels are stacked, the hot water supply port 8S and the hot water discharge port 8R of the heat dissipating unit 8 are The same part (one end of the lower end horizontal pipe 8A) can be easily formed, and radiant heat dissipation from each panel also functions effectively for room heating.
- the diameter of the vertical pipe 8B group in charge of the heat radiation surface and the diameter of the horizontal pipe 8A functioning as a circulation path and a reinforcing frame member are typically outside the horizontal pipe 8A in the 1 kW heater HC.
- the diameter (dA) is 27 mm and the wall thickness is 5 mm.
- the vertical pipe 8B has an outer diameter of 13 mm and a wall thickness of 1.6 mm. Further, the connection with the upper and lower horizontal pipes 8A of each vertical pipe 8B group may be carried out by heat fusion means, and may be carried out by means disclosed in Japanese Patent Application Laid-Open No. 2007-247869.
- the hot water (standard: 75 ° C.) supplied from the forward pipe S of the heater unit box 1 to the heat radiating panels 81 and 82 flows into the group of vertical pipes 8B from the lower end horizontal pipe 8A by forced circulation all at once. Is a uniform heating surface, the air around the heat radiating panels 81 and 82 is heated by natural convection, and warm and gentle to the human body by cooperating with the radiation radiation heat from the heat radiating panels 81 and 82 Shows good heating.
- the heat radiating panel is made of fully synthetic resin and the surface temperature of the heat radiating panel is 40 to 60 ° C., a safe indoor heater that does not burn even when touched by human hands is provided.
- the heat radiating unit 8 integrates the first heat radiating panel 81 and the second heat radiating panel 82 with a dimension in which the opposing surface gap GP allows the upward flow of only heated air. It is preferable to arrange the hot water supply port 8S at the lower end of the panel 81 on the one side of the lower end horizontal pipe 8A and the hot water discharge port 8R at the lower end of the second heat radiating panel 82 on the one side of the lower end horizontal pipe 8A.
- the first heat radiating panel 81 and the second heat radiating panel 82 are integrated by connecting the spacer pipe 8D at both ends of the lower end horizontal pipe 8A and the right end of the upper end horizontal pipe 8A. Only the left end of the horizontal pipe 8A communicates with the communication pipe 8C to secure a flow path from the left end of the first heat dissipating panel upper end horizontal pipe 8A to the left end of the second heat dissipating panel upper end horizontal pipe 8A.
- the second heat radiating panel 82 are integrated so that the center distance W8 ′ of the horizontal pipe 8A is 31.5 mm, the opposing surface distance (space) GP between the first heat radiating panel 81 and the second heat radiating panel 82 is 18. .5mm.
- each end surface of the lower end horizontal pipe 8A and the upper end horizontal pipe 8A is closed by the closing plate 8F, and the 2nd heat radiating panel.
- each end face of the upper and lower horizontal pipes 8A is closed by a closing plate 8F, and at the left end of the upper end horizontal pipe 8A, a closing plate 8E is arranged between the left vertical pipe 8B and the next vertical pipe 8B, and the lower end.
- a closing plate 8E may be disposed between the right vertical pipe 8B and the next vertical pipe 8B, and the hot water discharge port 8R may be disposed at a position corresponding to the right vertical pipe 8B.
- the hot water from the forward pipe S of the heater unit box 1 flows into the hot water supply port 8S of the first heat radiating panel 81 ⁇ the lateral water f2 in the lower horizontal pipe 8A and the vertical pipe 8B group.
- the hot water supply port 8S and the hot water discharge port 8R of the heat radiating unit 8 are arranged at the same site, and the circulation path connection between the heat radiating unit 8 and the heater unit box 1 is connected at the same site, which can be easily implemented. .
- the facing surface gap GP between the first heat radiating panel 81 and the second heat radiating panel 82 is 20 mm or more, there is a fear that a downflow of cool air may occur between the rising heated airflows on both sides, but 20 mm or less (standard) : 18.5 mm), the gap GP does not cause the flow of cold air from above, and the heated air does not cause heat accumulation, and the natural convection rises smoothly, thereby realizing a mild heating in the room.
- all of the horizontal pipe 8A and the vertical pipe 8B of the heat radiation panels 81 and 82 are two-layer molded plastic pipes having a coating layer on the surface.
- the plastic for the surface layer is the same resin as the inner pipe body resin (PP-R resin).
- a desired pigment may be mixed in and extrusion-molded in two layers as a surface layer having a thickness of 0.4 to 0.6 mm (standard: 0.5 mm thickness).
- the heat radiating panels 81 and 82 to be exposed for radiant heat dissipation can be created under the color design desired by the customer, and prevent the deterioration of ultraviolet rays on the pipe surface. can get.
- the pipes 8A and 8B of the exposed plastic heat dissipating part are colored in a desired color
- the inner pipe body is a plastic resin in which no pigment is mixed. A decrease in durability is avoided.
- the heater unit box 1 attaches the closing device 17 provided with the vertical cutouts 17C to the outer surface of the outer end plate 17S at both ends in the longitudinal direction of the bottom plate 1C, and a pair of longitudinal directions.
- the left side plate 1A and the right side plate 1B are detachably fixed to the bottom plate 1C and the closing tool 17 in a form covering the bottom plate 1C and the closing tool 17, and the upper end horizontal pipe 8A of the heat radiating portion 8 is supported by being suspended.
- the longitudinal direction both ends of the upper frame 13 and the vertical side frame 15 connected via the upper joint 16 are fitted into the notch 17C of the closing tool 17 from above, and the lower end of the side frame 15 is supported by the closing tool 17 It is preferable to do this.
- the heater unit box 1 itself has a rigid structure composed of the bottom plate 1C, the side plates 1A and 1B on both sides, and the closures 17 on both ends, and radiates heat to the opening O1 on the upper surface formed by the side plates 1A and 1B. Since the lower end of the part 8 is inserted in a free-hanging form, the distance (opening O1) between the upper end of the left side plate 1A and the right side plate 1B is the workability of assembling the heat radiating part 8 to the heater unit box 1 And from the viewpoint of securing a rising gap of heated air for minimizing heat accumulation at the insertion portion at the lower end of the heat radiating portion 8, typically, as shown in FIG.
- Both side plates 1A and 1B are bent inward and have a leading edge formed as an inward protruding side 1E, and an opening O1 is secured between the protruding sides 1E on both sides of the upper end to provide a design effect. It is a thing.
- the left and right side plates 1A and 1B, the bottom plate 1C, and the closing member 17 forming the heater unit box 1 may be metal plates.
- the heat radiation panels 81 and 82 are combined with plastics for heating.
- the entire device HC can be reduced in weight and easy to handle.
- the bottom plate 1C constituting the bottom surface of the heater unit box 1 is made of a steel plate, sufficient strength can be imparted to the arrangement of various functional devices arranged in the heater unit box 1, and a lightweight heater. It is effective in preventing the fall of HC.
- the heat radiating portion 8 can be removed, and one of the side plates 1A and 1B is removed. By removing, maintenance of the hot water circulation function unit becomes possible. And since the upper frame 13 suspends the upper end horizontal pipe 8 ⁇ / b> A in such a manner as to allow left-right sliding and the side frames 15 support the both ends of the upper frame 13 on the heater unit box 1. There is no problem in heating and extending the panels 81 and 82 downward in the vertical pipe 8B group and in the horizontal heating of the horizontal pipe 8A.
- the upper frame 13 includes a longitudinal notch 13A on the upper side 13T, and the curved contact portions 13R on both sides are provided below the notch 13A.
- a bottom plate 13B having a central air outflow hole H13 is provided, a rigid hollow portion 13G having a curved contact portion 13R is disposed inside the lower ends of the vertical sides 13F on both sides, and the upper lid 18 has air at the center of the width.
- the holes Ha group are aligned and arranged, the falling pieces 18F provided with the locking claws 18G protrude downward from both sides of the air holes Ha group, and the upper lid 18 is inserted into the notch 13A of the upper frame 13 via the falling pieces 18F. It is preferable to fit it detachably.
- the curved contact portions 13R on both sides of the bottom plate 13B and the curved contact portions 13R of the rigid hollow portion 13G are provided on the heat radiation panels 81 and 82 as shown in FIG. It is only necessary that the upper end horizontal pipe 8A can be clamped and held from the upper side and the lower outer side. Typically, the both curved surface contact portions 13R are curved surfaces aligned with the horizontal pipe 8A. Further, the air hole Ha group of the upper lid 18 only needs to be able to discharge the heated air flow from the lower heat radiating panels 81 and 82 uniformly. Typically, as shown in FIG. 8D, the width W18 is 30 mm. In the upper lid 18 having a length of 222 mm, long holes in the width direction (standard: width 3.5 mm, length 18 mm) Ha are perforated while holding a space of 2 mm.
- the upper frame 13 firmly holds the upper horizontal pipe 8A of the heat radiation panels 81 and 82 by the curved contact portion 13R of the lower rigid hollow portion 13G and the curved contact portion 13R of the upper bottom plate 13B.
- An air outflow hole (standard: width 18 mm, length 154 mm) H13 for the upper frame 13 manufactured as a long (standard 670 mm) extrusion-molded product is perforated to the bottom plate 13B below the notch 13A having poor drilling workability. From the viewpoint of workability, even if they are arranged at an appropriate form and interval, by arranging a uniform and orderly air hole Ha group on the single-plate top cover 18 that is easy to punch. On the upper surface of the heater HC, the air holes Ha of the upper lid 18 have a visually uniform air release function, combined with the appearance of both side lines of the upper lid 18, and an excellent appearance in functional design become.
- the upper frame 13, the upper lid 18, the upper joint 16, the side frame 15, the left side plate 1A, the right side plate 1B and the closing member 17 constituting the frame of the heater HC are all made of plastic, and the extruded product is The surface is provided with a coating layer, the injection-molded product is preferably made of a pigment-mixed resin, and the left side plate 1A and the right side plate 1B are preferably laminated plates of an outer skin plate PR and an inner skin plate Pr.
- the upper frame 13, the upper lid 18, the side frame 15, the left side plate 1 ⁇ / b> A, and the right side plate 1 ⁇ / b> B are long and can be extruded, so that the surface coating layer is mixed with pigment in the main body synthetic resin.
- the raw material thus prepared is prepared as a surface layer having a thickness of 0.5 mm, and a two-layer extrusion molding having a required thickness with the inner layer may be performed.
- a two-layer extrusion molding having a required thickness with the inner layer may be performed.
- it may be molded with a pigment-mixed resin.
- the heat dissipating part 8 is made of plastic and the frame for holding the heat dissipating part is also made of plastic, so that the weight can be reduced and the color design product desired by the consumer can be obtained.
- trial and error production of color matching is necessary to overcome subtle color differences due to the difference between the plastic of the heat radiation part (standard: PP-R resin) and the plastic of the frame material (standard: polycarbonate resin). It becomes.
- the left side plate 1A and the right side plate 1B which are long members that define the external portion, are overlapped with the outer skin plate PR and the inner skin plate Pr. Even if the color of the outer skin plate PR is incompatible and discarded, the inner skin plate Pr can be used, the waste of material costs due to color matching can be reduced, and the production cost can be suppressed.
- the left side plate 1A and the right side plate 1B typically have large shapes and cross-sectional shapes, as shown in FIG. In order to obtain the necessary wall thickness (standard: 3 mm thickness) for holding the sheet, molding distortion (out of shape) is likely to occur in the extrusion molding. However, as the two-plate form of the outer skin plate PR and the inner skin plate Pr, Since the thickness is reduced, molding distortion can be suppressed.
- the water-filled joint fitting 7 disposed in the heater unit box 1 has a pipe connecting hose nipple portion 7J for connecting the outer periphery of both ends of the pipe portion 7T as shown in FIG.
- the gate valve 7B for opening and closing the water channel of the pipe part 7T protrudes
- the connection part 7D protrudes on both sides of the gate valve 7B
- the ball valves 7A and 7C are detachably attached to each connection part 7D. It is preferable to be screwed to the pipe and disposed in the piping path in the heater unit box 1.
- the gate valve 7B protrudes in the shape of a pipe and has a surface structure for opening and closing the gate valve 7B at the tip.
- the gate valve 7B has a pipe portion (standard: length 97 mm). , 13.5 mm in diameter) It is a pipe shape of the same diameter as 7T (standard: 13.5 mm), protrudes 50 mm, and rotates by rotating the tip rotation surface with a cross driver.
- water filling into the heater HC is performed by closing the gate valve 7B and connecting the ball valve 7A to the water tap 6A using the pressure hose 6C and the ball valve 7C as shown in FIG. 4C.
- Connect to a bucket 6B filled with water using a transparent hose 6D fill the water flow path in the heater with the pressure running water from the ball valve 7A, and check the water jetted from the ball valve 7C into the bucket.
- water of a predetermined pressure can be filled in the closed circulation path.
- the transparent hose 6D from the ball valve 7C into the bucket maintains a head corresponding to the desired water pressure, and the ball valve 7A is closed to eliminate the addition of tap water pressure, thereby filling the pressure water of the design value.
- the ball valves 7A and 7C are closed and the gate valve 7B is opened, so that the heater HC can be operated in the piping path in the heater. Therefore, water filling into the heater HC can be easily performed through the intervention of the small new water-tight joint fitting 7, resulting in a maintenance-free hermetic hot water circulation heater.
- the air separation pressure tank 2 includes a lower side 2D, a front side 2F, a rear side 2B, an upper side 2T, and both side sides 2L and 2R, and the upper side 2T is a front side with a front inclined side Sf. 2F and a box shape that is continuous with the rear side 2B at the rear inclined side Sb, and a connection port J1 is provided at the intermediate portion in the vertical direction of the front side 2F, and a connection port J2 is provided at the intermediate portion in the vertical direction of the rear side 2B.
- the upper side 2T is provided with a connection port J3 at the rear thereof, and the two blades 2A and 2A 'inclined upwardly between the two sides 2L and 2R are connected to each other, and the front blade 2A is connected to the front side 2F.
- the rear blade 2A ' is disposed at a position corresponding to the rear side of J1 above the front blade 2A and at a position corresponding to the lower side of the upper side connection port J3.
- the front connection port J1 is connected to the return pipe R side and the rear connection. It is preferable to connect the port J2 with the circulation pump 3 side and close the upper connection port J3 with the cap 2C. Yes.
- the size of the air separation pressure tank 2 increases with the amount of water filled in the closed circulation system at normal temperature (standard: 15 ° C.) and hot water (standard: 80 ° C.), and the amount of water during expansion. It is only necessary to calculate and determine from the air pressure in the tank 2 to be generated. If the connection ports J1 and J2 are arranged so as to be below the water level even at room temperature, the generation of water falling noise can be suppressed.
- the lower blade 2A and the upper blade 2A ′ both generate a control turbulent flow for promoting air separation. Typically, both of the lower blade 2A and the upper blade 2A ′ are inclined by 30 °, and the front blade 2A The width W5 is 35 mm, and the width W6 of the rear blade 2A ′ is 40 mm.
- the air separation pressure tank 2 is small and made of plastic resin, and has been developed under the proposition of eliminating the need for an air vent valve and air release valve, and is about three times stronger than the explosion strength at high pressure in the circulation path ( (Safety factor: 3 times), typically made of plastic with a thickness of 0.6mm, and for a radiator of 1kw capacity, water capacity is 0.28L (liter) at room temperature, in the circulation path (system Inner) When the pressure is 0.01 MPa and the temperature is 80 ° C., the amount of water is 0.34 L (liter) and the internal pressure of the system is 0.04 MPa.
- the air separation pressure tank 2 used in the present invention has two blades 2A and 2A ′ that control the inflow hot water flowing into the tank 2 and control turbulence effective for air separation. Divide into
- the flowing water w1 at the flow velocity (standard: 0.885 m / s) from the connection port J1 becomes w2 in the tank 2 and rapidly decelerates (standard: 0.118 m / s).
- air bubbles in the water are suitably separated and raised as ascending air a1, a2, a3, and the generated air in the circulation path is Secure in the air zone Za above the tank 2 safely.
- the air separation pressure tank 2 used as a pressure tank by closing the connection port J3 of the upper side 2T with a rubber cap 2C is a tank 2 that does not require the arrangement of a safety relief valve or an air vent valve in a sealed hot water circulation heater.
- the upper half is provided with the inclined sides Sf and Sb, so that it can be arranged in a limited space, and the heater unit box 1 can be downsized.
- the electric hot water circulation heater HC of the present invention is a compact heater in which a radiator and a heating unit are integrally assembled, heating of the radiator 8 becomes heating by forced circulation by a hot water circulation motor.
- the hot water circulation heat radiating panel surface constituting the heat radiating section 8 exhibits a uniform heat radiating action at a uniform temperature without causing temperature spots, and is friendly to humans by natural convection heating to the room from the heat radiating panel surface. Provide mild room heating.
- the hot water circulation function part of the heater unit box 1 integrated with the heat radiating part 8 is provided with the water-filled joint fitting 7, water filling and air venting work in the closed hot water circulation system in the manufacturing factory is possible. It can be implemented simply, and the air separation pressure tank 2 can function as an expansion tank and an air separator, so that an indoor hot water circulation heater that does not require maintenance can be provided.
- (D) is a front view. It is an exploded perspective view of a heater, (A) is an upper lid, (B) is an upper frame, (C) is a heat dissipation part, (D) is a heater unit box, and (E) is an upper joint. (F) is a figure which shows a side frame and (G) is a closing tool. It is explanatory drawing of a frame material, Comprising: (A) is a vertical side view of an upper frame, (B) is a cross-sectional view of a side frame, (C) is an explanatory view of a state in which an upper lid is fitted to an upper frame, (D ) Is a plan view of the upper lid.
- FIG. 1 is an explanatory diagram in which a heat radiating unit 8 is integrated with a heater unit box 1, (A) is a front view, (B) is a side view, and FIG. 2 (A) is a longitudinal side view of a heater. FIG. 2 (B) is a longitudinal sectional front view of the heater, and FIG. 10 is an explanatory view of the casing of the heater unit box 1.
- the heater unit box 1 is connected to the lower end of the heat radiating unit 8 and houses a heating unit and a circulation function unit therein.
- the overall shape of the heater unit box 1 is the same length as the heat radiating portion 8, and a plastic left side plate 1A and a right side plate 1B that have a decorative plate effect are joined by a steel plate bottom plate 1C. Then, both end portions are joined by a closing tool 17, and on the upper surface, as shown in FIG. 2A, an opening O1 for inserting a heat radiation panel is provided at the upper ends of the left side plate 1A and the right side plate 1B.
- the left side plate 1A and the right side plate 1B are symmetrical with the same shape, have an outwardly bulging curved surface with a radius of curvature of 400 mm, and the heater unit box 1 has a bottom surface width W1 (170 mm) to a top surface width W1 ′. (90mm) bent at a height L1 (146mm), and on the upper surface, the opening for inserting a heat dissipation panel between the projecting sides 1E of the upper side 1T on both sides projecting inward horizontally from the upper ends of both side plates 1A, 1B
- the portion O1 is formed.
- the left side plate 1A and the right side plate 1B are prone to molding distortion in extrusion molding with a required strength thickness (standard: 3 mm), and the material cost to be discarded as a defective product by color matching of the product as a decorative plate
- it has a double structure consisting of a thin plate (standard: 1.5 mm thick) skin plate with a coating layer and a plain thin plate (standard: 1.5 mm thick) endothelial plate.
- the outer skin plate PR is superposed on the inner skin plate Pr.
- the outer skin PR is formed by two-layer extrusion using a 1.5 mm thick plastic resin (polycarbonate resin) having a 0.5 mm thick coating layer, and the inner skin Pr is 1.5 mm thick plastic resin (polycarbonate). Resin).
- the cross-sectional shape of the outer skin plate PR is 146 mm in height, has a vertical side 1F (height 26 mm) and a lower side 1W (width: 27 mm) at the lower end, and a step d17 from the vertical side 1F.
- 1E protrudes through the paragraph of the thickness (1.5 mm) of the endothelial plate Pr.
- the endothelial plate Pr includes a curved surface portion r1 and a vertical side 1f aligned from the inner surface to the outer skin plate PR, and an upper side 1t protruding inward at the upper end. If the inner skin is inscribed in the outer skin plate PR, the upper side 1t becomes the outer skin.
- the curved surface portion r1 is aligned with the inner surface of the outer skin plate curved surface portion R1 and the vertical side 1f is aligned with the inner surface of the outer skin plate vertical side 1F and overlaps with the lower surface of the upper surface side 1T.
- the bottom plate 1C is a reinforcing material for the lower side of the heater unit box 1, and a conventional caster 1V (manufactured by Free Bear Corporation, product number P-5L-5) is disposed on the lower surface for heating.
- the HC is also provided with a toppling prevention function, and is a 2.3 mm thick steel plate bent product, as shown in FIGS. 10 (A) and 10 (B), standing up from the horizontal side 1D and both sides of the horizontal side.
- a rising piece 1P is provided, the width is 164 mm, and the height of the rising piece 1P is 15 mm.
- notches 17C ′ for aligning and fitting the notches 17C of the closing tool 17 are arranged at both ends in the longitudinal direction and in the center in the width direction of the horizontal side 1D, on both sides in the width direction of the horizontal side 1D and at both ends in the longitudinal direction.
- a screw insertion hole H17 ′ for wearing the lower side of the closure 17 is drilled, and the lower side 1W of the left and right side plates 1A and 1B, that is, at the appropriate positions in the length direction on both sides of the horizontal side 1D, that is, A screw insertion hole H2 for screwing with a screw insertion hole H2 on the lower side 1W of the outer skin plate PR is disposed in the center of the drop hole H2 ', and the outer skin is also placed at an appropriate position in the longitudinal direction of the rising piece 1P.
- a screw insertion hole H3 that is aligned with the screw insertion hole H3 on each of the vertical sides 1F and 1f of the plate PR and the endothelial plate Pr is disposed.
- the closing device 17 fitted and fixed to both ends of the heater unit box 1 is fixed to both ends in the longitudinal direction of the bottom plate 1C, and requires rigidity to ensure attachment / detachment of the covering forms of the both side plates 1A and 1B.
- a plastic (polycarbonate resin) integral molded product with a thickness of 3 mm, and has an upper side 17T, a curved surface portion 17R, and a lower side 17B as shown in FIG. 10C, and the curved surface portion 17R and the lower side 17B are continuous with a vertical side 17F.
- the outer end is closed at the outer side edge 17S, and the end of the left and right side plates 1A and 1B having a width W17 '(15mm) and a thickness of 1.5mm from the closure body having a width W17 (40mm).
- the anchor side 17A that abuts against the inner surface extends inwardly in the form of a paragraph (1.5 mm paragraph) that can collide with the endothelial plate Pr, and the side frame 15 of the heat radiating portion is fitted and fitted to the outer end surface.
- the heater unit box 1 is assembled by placing the horizontal side 1D of the bottom plate 1C on the upper surface of the lower side 17B of the closure 17 and cutting the bottom plate. 17C ′ is fitted into the notch 17C of the closing tool 17, and the end of the bottom plate 1C and the closing edge 17B of the closing tool are inserted from the lower surface of the closing tool 17 through the screw insertion hole H17 ′ as shown in FIG. Secure with bolts b17. Further, as shown in FIG.
- the endothelial plate Pr collides with the anchor side 17A protruding in the 1.5 mm paragraph of the closing device 17, and the outer skin plate PR includes the endothelial plate Pr and the closing device 17.
- the screw insertion hole H17 on the upper side 1T of the outer skin plate PR and the screw insertion hole H17 on the upper end of the anchor side 17A of the closure 17 are fixed with a nut n17 and a bolt b17.
- the other side plate 1B (1A) is attached in the same manner. Accordingly, the upper side 17T of the closing member 17 is flush with the upper sides 1T of the side plates 1A and 1B, the curved surface portion 17R of the closing member 17 is flush with the curved surface portion R1 of the side plates 1A and 1B, and the vertical side 17F of the closing member 17 is. Is connected to the vertical sides 1F of the side plates 1A, 1B in a flush manner, and the side plates 1A, 1B as the decorative plates and the closures 17 at both ends exhibit a sense of continuous integration without any gaps.
- the air separation pressure tank 2 is disposed in the heater unit box 1 to deal with volume expansion due to thermal expansion of the circulating hot water in the heater HC, and separates and stores air bubbles from the circulating water. It is a new small plastic tank that combines the functions of an expansion pressure tank and an air separator.
- 6A is a perspective view of the air separation pressure tank (pressure tank) 2
- FIG. 6B is a longitudinal sectional view taken along line BB of FIG. 6A
- FIG. FIG. 6A is a front view as viewed in the direction of arrow C in FIG. 6A
- FIG. 6D is a front view.
- the air separation pressure tank 2 is made of plastic (polyethylene) resin having a general wall thickness of 0.6 mm, and the overall shape is as shown in FIGS. 6B and 6C. , Rear side 2B, and both sides 2L, 2R, having a box shape with a width W2 of 50 mm, a length L2 of 140 mm, and a height h3 of 55 mm.
- the upper part is an upper side 2T
- the front side 2F is an upper side 2T.
- a 45 ° front inclined side Sf following the rear side 2B and a 45 ° rear inclined side Sb continuing from the rear side 2B to the upper side 2T, and the side sides 2L and 2R are continuously connected to the upper side 2T with a gentle slope.
- the length h4 is 30 mm
- the front inclined side Sf and the rear inclined side Sb are front and rear lengths L4 of 35 mm
- the upper side 2T length L3 is 70 mm
- the upper side 2T width W3 is
- the front side 2F and the rear side 2B are positioned at a height of 30 mm (d5) from the bottom side 2D at the center in the width direction, and the upper side 2T is positioned at a position of a length L5 (55 mm) from the rear side 2B.
- a pipe piece having an outer diameter of 16 mm, a thickness of 2 mm, and a protruding length of 20 mm is projected, and a front side connection port J1, a rear side connection port J2, and an upper side connection port J3 are arranged.
- each of the connection ports J1, J2, J3 has a width of 1 mm and a protruding length as shown in FIG. 6 (D) in order to ensure attachment of a rubber pipe (ethylene-propylene rubber pipe) 5A and a rubber cap 2C employed as piping.
- Two annular projections 2G having a thickness of 0.5 mm are arranged at intervals.
- the front slats 2A and the rear slats 2A ′ are arranged at an inclination angle of 30 ° in the left and right sides 2L and 2R in a passing manner.
- the blades 2A and 2A ′ may be integrally formed during molding, or the blade plate insertion holes HT may be formed in the side plates 2L and 2R during molding, and a plastic plate may be inserted and inserted in a later process. good.
- each blade is such that the front blade 2A is a plate having a width W5 of 35 mm and a thickness of 6 mm from a position 25 mm (L6) rearward from the front side 2F and a height of 20 mm (h5) from the bottom 2D.
- the rear slats 2A ′ are arranged with an inclination of 30 mm from the rear side 2B to the front 55 mm (L5) and from the bottom 2D to a height 35 mm (h6), and have a width W6 of 40 mm and a thickness of 6 mm. ° Arrange at an angle.
- the air separation pressure tank 2 is a small tank having a width W2 of 50 mm, a length L2 of 140 mm, a height h2 of 85 mm, and an upper portion with a truncated pyramid shape.
- the total capacity is 0.5 L (liter), and if it is filled at 0.01 MPa in a closed circulation system, as shown in FIG.
- the space volume is 0.22 L (liter) and the water level is wL 1
- the pressure in the pressure tank is 0. becomes 04Mpa
- water capacity 0.34L the spatial volume 0.16 L
- level plane is wL 2.
- connection port J3 of the upper side 2T is closed with the rubber cap 2C, and the hot water flowing from the front side connection port J1 to the rear side connection port J2 flows from the connection port J1 to the circulation flow rate 0. It flows into the pressure tank 2 at 885 m / s (w1), suddenly decelerates in the tank 2, collides with the front blade 2A, becomes a control turbulent flow, water and air are separated, and the front blade 2A On the lower side, the flow velocity becomes slow at 0.118 m / s (w2), which promotes air separation. Further, the air-containing water flow has a flow velocity of 0.063 m / s (w3) below the rear blade 2A ′. Then, the remaining inclusion air is separated, and the hot water from which the air has been separated flows out from the outflow connection port J2 at a circulation flow rate of 0.885 m / s (w4).
- the circulation pump 3 employs a pump (model: D5-32 / 700B) manufactured by Lang (Germany) having a total outer diameter of 80 mm and a total height of 82 mm.
- the pump 3 has a surface made of brass (copper-zinc alloy) and a plastic resin, and an interior made of stainless steel and a plastic resin. Therefore, a conventional metal heat radiation panel and a plastic resin heat radiator are used. However, there is no fear of corrosion, small size, light weight, low driving noise, and smooth water circulation.
- the pipe heater 4 is a conventional product made of stainless steel having a wall thickness of 2 mm, an outer diameter of 15.9 mm, a length of 228 mm, and both ends are swelled with a paddle to prevent the rubber pipe 5A from being pulled out. It is a thing.
- An insulating layer, a conductive layer, and a heat insulating layer are thermally sprayed on the outer periphery of the stainless steel pipe to obtain an energy saving heater having a high power density of 30 w / cm 2 and a thermal efficiency of 95%.
- the pipe heater 4 the water temperature rises and the heating rises quickly because water flows in the stainless steel pipe. If the pipe heater 4 is coated with a heat insulating material having a thickness of 20 mm, the thermal efficiency is improved.
- the 1 kw pipe heater 4 saves energy by using two 500 w combinations.
- the pipe 5A employs a conventional ethylene-propylene rubber (EPDM) pipe having excellent durability, heat resistance, weather resistance, solvent resistance, light weight and high flexibility, with a thickness of 3 mm and an inner diameter of 14 mm. .
- EPDM ethylene-propylene rubber
- FIG. 4 (B) is an explanatory view of the water-filled joint fitting 7 and is a new joint fitting developed for the present invention.
- the water-filled joint fitting 7 is a T-shaped gunmetal pipe member.
- the pipe portion 7T has a length L7 of 97 mm and a diameter R7 of 13.5 mm, and both ends are connected to rubber pipes.
- a pipe-shaped gate valve having a nipple portion 7J having a length of 12 mm, a diameter of 13.5 mm from the center of the pipe portion 7T, a length (W7) of 50 mm, and a valve body that opens and closes the water channel in the pipe portion 7T.
- the connecting part 7D is integrally molded with a pipe part 7T projecting 19 mm long.
- the valve 7B is closed, the ball valve 7A is communicated with a water tap with a pressure hose through a screw insertion hole H7 ", and the ball valve 7C is watered with a transparent hose through a screw insertion hole H7". It can be implemented by connecting with a stretched bucket to fill the circulation path with water, filling water under a predetermined pressure, and then opening the gate valve 7B and closing the ball valves 7A and 7C.
- Temporal adjustment unit As in the conventional hot water circulation heating system, operation control, temperature control, room temperature detection, and the like are performed by a conventional electric control means built in a microcomputer. In this case, if the on / off control of the operation and the room temperature control are controlled via a clock function, the energy saving operation of the heater can be performed. As shown in FIG. 1, the adjustment unit operation panel 9 ⁇ / b> E may be inserted into the insertion holes HE arranged at appropriate positions on the left and right side plates 1 ⁇ / b> A and 1 ⁇ / b> B of the heater unit box 1.
- the heat radiating section 8 adopts two sheets of a first heat radiating panel 81 and a second heat radiating panel 82 constructed in a communication form with plastic pipes, covers the upper surface with the upper frame 13 and the upper lid 18, and by the column action of the side frame 15. It arrange
- 5A is a front view of the first heat radiating panel 81
- FIG. 5B is a left side view of the heat radiating portion 8
- FIG. 5C is a right side view of the heat radiating portion
- FIG. 7 is a front view of a second heat dissipation panel 82.
- both the first heat radiating panel 81 and the second heat radiating panel 82 are formed by fusing and integrating a thin vertical pipe 8B group into a communication form with upper and lower horizontal pipes 8A.
- An outer diameter of 13 mm, a wall thickness of 1.6 mm, a thick horizontal pipe 8A is prepared with an outer diameter of 27 mm and a wall thickness of 5 mm, a vertical pipe 8B is prepared with a length of 455 mm, and a horizontal pipe 8A is prepared with a length of 613 mm (L8 ').
- Each horizontal pipe 8A is closed at both ends by a 5 mm thick closing plate 8F, and a hot water supply port 8S protrudes downward from the right end of the lower end horizontal pipe 8A of the first heat radiating panel 81.
- Each vertical pipe 8B group has a distance ap between the centers of 20 mm, a space (interval) GB between the vertical pipes 8B of 7 mm, and is fused and connected between the upper and lower horizontal pipes 8A to form a circulation channel. .
- the left end of the upper end horizontal pipe 8A is 5 mm thick at a position between the left end vertical pipe 8B and the next vertical pipe 8B.
- a closing plate 8E is interposed, and at the right end of the lower end horizontal pipe 8A, a 5 mm-thick closing plate 8E is interposed between the right end vertical pipe 8B and the adjacent vertical pipe 8B.
- the hot water discharge port 8R protrudes from the horizontal pipe 8A between the closing plate 8E and the closing plate 8E. Note that the hot water supply port 8S and the hot water discharge port 8R are cut into the same pipe material as that of the vertical pipe 8B to form a fusion communication form.
- first heat radiating panel 81 and the second heat radiating panel 82 are integrated, as shown in FIGS. 5B and 5C, with the spacer pipe 8D between the upper and lower horizontal pipes 8A on the right end and the left end.
- the center interval W8 ' is 31.5 mm
- the space (interval) GP between the opposing faces of both panels 81 and 82 is 18.5 mm, and only between the upper end horizontal pipes 8A at the left end. Is made a continuous water channel with the communication pipe 8C.
- each horizontal pipe 8A and each vertical pipe 8B are made of polypropylene. random.
- a copolymer resin (PP-R resin) molded article is prepared by two-layer extrusion molding using a 0.5 mm-thick coating layer in which a desired pigment is mixed in the main body resin as the skin. Further, the fusion work between the plastic pipes 8A and 8B may be performed by the fusion means disclosed in Japanese Patent Application Laid-Open No. 2007-247869.
- the heat flows in from the hot water supply port 8S connected to the forward pipe S in the heater unit box 1.
- the hot water f1 flows leftward in the lower end horizontal pipe 8A f2 ⁇ upward flow f3 in the vertical pipe 8B group ⁇ leftward flow f4 in the upper end horizontal pipe 8A ⁇ communication pipe
- a lateral flow f5 to the second heat radiating panel 82 is obtained, and in the second heat radiating panel 82, the downward flow f6 in the left vertical pipe 8B ⁇ the right flow f7 in the lower horizontal pipe 8A and the vertical pipe 8B group.
- FIGS. 7, 8, and 9 the heat radiating section 8 constructed of the plastic pipes 8 ⁇ / b> A and 8 ⁇ / b> B is mounted and connected to the heater unit box 1 by holding the upper side horizontal pipe 8 ⁇ / b> A of the heat radiating section 8 with the upper frame 13. It is only necessary to connect both ends of the upper frame to the side frames 15 that function as support pillars on both sides with the upper joint 16 and to support and hold the lower ends of the side frames 15 with the heater unit box 1.
- the upper end is held by the upper frame 13 connected and supported on both side frames 15 having a column action, and the lower end is housed in the upper part of the heater unit box 1, and the extension strain due to the heating of the vertical pipes 8B is hindered. It can be absorbed without any problems.
- the upper frame 13 is an upper covering material that extends over the entire length of the heat radiating portion 8 and is a member that suspends and holds the heat radiating portion 8 and
- FIG. 8A is a cross-sectional view of the upper frame.
- the cross-sectional shape of the upper frame 13 has a width W13 of 68 mm, a height h13 of 39 mm, and is composed of an upper side 13T and a vertical side 13F on both sides.
- This is an extrusion molded product of a polycarbonate resin of a two-layer molding in which a colored coating layer having a thickness of 0.5 mm and a surface layer of 0.5 mm is formed. As shown in FIG.
- the upper side 13T is provided with a notch 13A for placing an upper lid having a width W13 'of 31 mm.
- a thick section paragraph (standard: 1.5 mm) is formed from the upper side 13T.
- the supporting piece 13U having a width of 5 mm protrudes inward from both sides and is brought into contact with the lateral pipe 8A on both sides via the falling piece 13C extending downward (standard: 10 mm).
- the curved surface abutting portion 13R and a bottom plate 13B extending between both curved surface abutting portions 13R are arranged, and the bottom plate 13B has an appropriately shaped air outflow hole H13 (standard: long hole having a width of 18 mm and a length of 154 mm).
- the perforation is appropriately arranged.
- the vertical side 13F on both sides of the upper frame protrudes from the lower end inside with a horizontal side 13D, a curved surface contact part 13R for making contact with the horizontal pipe 8A from obliquely below, and an inclined side 13S, and projecting a rigid hollow part 13G.
- a horizontal side 13D for making contact with the horizontal pipe 8A from obliquely below
- an inclined side 13S for projecting a rigid hollow part 13G.
- FIG. 7F shows an overall perspective view of the side frame 15, and FIG. 8B shows a cross section of the side frame.
- the side frame 15 has a column action for supporting the heat radiating portion 8.
- This is a two-layer extrusion molded product of polycarbonate resin having a trapezoidal square cross section, a general wall thickness of 1.5 mm, and a surface layer having a colored coating layer of 0.5 mm.
- the cross-sectional shape is a trapezoidal square tube having a width W15 of 68 mm, the same width as the upper frame 13, and a thickness (depth) T15 of 20 mm.
- the outer vertical side 15D having a width of 42 mm is provided via the side vertical side 15A and the inclined side (standard: 45 ° inclination) 15S. Further, as shown in FIG. 7F, the side frame 15 has a fitting hole H15 (standard: long) for engagement with the protrusion 16C of the insertion portion 16B of the upper connector 16 above the inner vertical side 15F. 20mm long horizontal hole).
- the upper joint 16 is a member that connects the longitudinal end of the upper frame 13 to the side frame 15, FIG. 9 is an explanatory view of the upper joint, and (A) is a front view of the joint surface side, (B) is a top view, (C) is a longitudinal side view, and (D) is an explanatory diagram of a fitting state with the upper frame.
- the upper joint 16 is a colored polycarbonate resin injection-molded product having a general thickness of 3 mm, and has a width W16 of 68 mm, the same width as the upper frame 13 and the side frame 15, and a length as shown in FIG.
- (Depth) T16 is 20 mm, the height is 59 mm, the height h16 ′ of the insertion portion 16B to be inserted into the side frame 15 is 20 mm, and the total height is 79 mm.
- the insertion portion 16B of h16 ′ has a half-thickness (1.5 mm) with a stepped surface, and is inserted into the side frame 15 to be flush with the surface of the side frame. .
- the inner vertical side 16F and the outer vertical side 16D are integrated by the upper side 16T and the upper side inclined side 16S, and the side surface is the inner vertical side as shown in FIG. 9B.
- 16F is connected to the outer vertical side 16D via the side vertical sides 16A and the inclined sides 16S on both sides.
- a protruding piece 16E having a locking piece 16E ′ at the tip is horizontally arranged in the upper center, and on both upper sides, Bending-shaped support pieces 16K for inscribed in the upper side 13T and the vertical side 13F of the upper frame 13 are disposed, and projecting pieces 16M each provided with a locking piece 16M ′ at the tip are provided at the middle portions on both sides.
- the locking piece 16M ′ is placed in the fitting hole H13 ′ of the hollow portion 13G of the upper frame 13, and the center portion of the insertion portion 16B is located above the side frame 15.
- the protrusion 16C is arranged so that it can be fitted into the fitting hole H15.
- the upper connector 16 is connected to the upper frame 13 in the fitting holes H13 "at both ends in the longitudinal direction of the bottom plate 13B in the notch 13A of the upper frame 13.
- the locking piece 16E ′ of the connector 16 is fitted, the projecting piece 16E contacts the lower surface of the upper frame bottom plate 13B, and the support piece 16K contacts the inner surface of the upper side 13T of the upper frame 13 to the inner surface of the vertical side 13F.
- the overlapping protruding piece of the protruding piece 16M and the locking piece 16M ′ is inserted into the rigid hollow portion 13G on the lower inner surface of the vertical side 13F of the upper frame 13, and the locking piece 16M ′ is inserted into the fitting hole H13 ′.
- the projecting piece 16M comes into contact with the inner wall surface of the inclined side 13S of the hollow portion 13G, and the end portion of the upper frame 13 can be fitted with no play (sliding), as shown in FIG. 1 and FIG.
- the upper frame 13, the upper connector 16, and the side frame 15 are aligned with each other. Is the dimension form that can be assembled of.
- FIG. 8D is a plan view of the upper lid 18, and FIG. 8C is a sectional view of a state where the upper lid 18 is placed on the upper frame 13.
- the upper lid 18 is placed and fitted on a notch 13A provided vertically in the longitudinal direction of the upper side center of the upper frame 13, and is a colored plastic resin (polycarbonate resin) extrusion-molded product having a general wall thickness of 1.5 mm.
- the length L18 is 222 mm
- the width W18 is 30 mm
- a long hole-shaped air hole Ha having a width of 3.5 mm and a length of 18 mm is formed at a constant interval (standard) in the center of the width.
- a plurality of (upper: 3 mm) upper lids 18 are arranged in a notch 13 ⁇ / b> A in one upper frame 13 in an extended form.
- the cross-sectional shape of the upper lid 18 is such that the upper side 18T is provided with a bulging curved surface having the same curvature as the upper side 13T of the upper frame 13, and is a falling piece from both side positions of the air hole Ha group.
- 18F is hung with a height h18 of 4.5 mm, and the compatible falling piece 18F is provided with a locking claw 18G outside the lower end. Therefore, as shown in FIG. 8C, if the upper lid 18 is placed and fitted on the support pieces 13U on both sides of the notch 13A of the upper frame 13, the upper lid upper side 18T has a curved surface that matches the upper frame upper side 13T.
- the engaging claw 18G at the lower end of the falling piece 18F engages with the lower surface of the support piece 13U on the upper end surface side of the upper frame to cover the bottom plate 13B of the upper frame 13, and the rising of the heated air from the upper frame 13
- the design effect by the side edge lines of the upper lid 18 and the functional beauty by the orderly arranged air holes Ha are imparted to the upper surface of the upper frame while allowing the release.
- the assembly of the heater is an operation of assembling the heater unit box 1, devices, and piping, assembling the heat radiating section, and connecting the heat radiating section to the heater unit box, and is performed in the factory.
- the bottom plate 1C is placed in contact with the lower side 17B of the closure 17 on both sides, and the screw insertion hole H17 ′ on the lower side 17B of the closure and the screw of the bottom plate 1C are placed.
- a bolt b17 is inserted and tightened from below the lower side 17B of the closing tool 17 through the insertion hole H17 ', and the closing tool 17 on both sides and the bottom plate 1C are fixed.
- the side plate 1A (1B) on the side where the operation panel 9E is arranged is arranged on the integrated closing member 17 and the bottom plate 1C on both sides so as to cover the outer periphery of the closing member 17 and the bottom plate 1C.
- the endothelial plate Pr is flushed with the anchor side 17A extending 15 mm inward to the obturator 17 on both sides, and the outer plate PR is covered with the anchor side 17A so as to cover the obturator 17.
- the vertical side 1f of the endothelial plate Pr is brought into contact with the rising piece 1P of the bottom plate 1C, and the vertical side 1F of the outer plate PR is covered with and brought into contact with the vertical side 1f of the endothelial plate Pr.
- a bolt b1 is used to fasten the screw insertion hole H3 of the rising piece 1P of the bottom plate 1C through the PR and the screw insertion hole H3 of the endothelial plate Pr.
- the lower side 1W of the outer skin plate PR is in contact with the lower surface of the screw insertion hole H2 formed in the horizontal side 1D of the bottom plate 1C, and a large diameter drop is made via the bolt b1. Fastened to the horizontal side 1D in the insertion hole H2 '. Further, on the upper side of the outer skin plate PR, as shown in FIG. 10E, the upper side 1T of the outer skin plate PR extends to the anchor side 17A partially extending at both ends of the upper side of the closure 17 and having the screw insertion holes H17.
- the nut n17 is disposed at the lower end of the falling piece 17E disposed on the outer periphery of the screw insertion hole H17 on the anchor side 17A, and is firmly tightened with the bolt b17, and includes the outer skin plate PR and the inner skin plate Pr.
- the side plate 1A (1B) having a decorative plate effect, the bottom plate 1C, and the closing devices 17 at both ends are integrated.
- the air separation pressure tank 2 the upper side connection port J3 is closed with a rubber cap 2C, and a rubber pipe 5A is connected to the return pipe R from the front side connection port J1 of the air separation pressure tank 2 through the water filling joint 7 to the return pipe R, and the air separation pressure tank 2 is connected to a pipe P2 between the rear connection port J2 and one connection part 3J of the circulation pump 3, and the pipe P3 is connected to the other connection part 3J of the circulation pump 3 and the pipe heater 4, and the pipe heater 4 and the forward pipe S
- the rubber pipe 5A may be tightened and connected with the hose band 5B (FIG. 2). Then, electrical wiring is performed in the piping gap, the operation panel 9E is fitted to the side plate 1A (1B), and the electric wire plug 9G is drawn out from the electric wire insertion hole H9 of the closing tool 17 so as to be extendable.
- the heat radiating part 8 is suspended by the upper frame 13, and the heat radiating part 8 fitted and integrated with the side frame 15 by the upper joint 16 on both sides of the upper frame 13 is cut off by the side frame 15. It is inserted and fitted into the notch 17C from above, and the lower end of the side frame 15 is supported by the lower side 17B of the closing member 17, and is arranged at the upper part of the heater unit box 1, and the forward pipe S in the heater unit box 1 is disposed. Is connected to the hot water supply port 8S of the heat radiating section 8 and the return pipe R is connected to the hot water discharge port 8R of the heat radiating section 8.
- the plastic upper frame 13 has the same length as the heat radiating portion 8 and, as shown in FIG. 8A, the upper curved contact portions 13R on both sides of the upper frame 13 and the lower curved contact surfaces. The portion 13R firmly holds the two horizontal pipes 8A at the upper end of the heat radiating portion over the entire length.
- FIG. 4B is an explanatory diagram of the novel water-filled joint fitting 7
- FIG. 4C is a water-filling work explanatory diagram.
- the water filling operation in the hot water circulation system is performed by connecting the screw insertion hole H7 ′′ of the ball valve 7A and the water tap 6A with the pressure hose 6C, and the screw insertion hole H7 of the ball valve 7C.
- the closed circulation system of the present invention drains water and ventilates air during production, so that maintenance and inspection are not required even during continuous operation for a long time, and a maintenance-free plastic heater is obtained. Even if a failure occurs in the system, it is sufficient to remove one of the side plates 1A (1B) of the heater unit box and inspect, repair, or replace the heater unit box.
- the hot-water circulating heater HC of the present invention obtained in the example is an epoch-making all-plastic heater in a residential heater. And under the guidance of the testing method at the Hokkaido Industrial Experiment Station and the Environment and Energy Department Measurement Room, the performance was compared under the same conditions (1.2 kW) with the oil heater of Delonghi (Denmark). It was as shown in the table.
- the plastic heater of the present invention has a low heat radiation panel surface temperature, but has a high surface radiation temperature and a high heat radiation amount, and thus has no fear of burns.
- the plastic heater is 1.172 kW, the thermal efficiency is 97.6%, the oil heater is 1.002 kW, and the thermal efficiency is 85.1%. There was also a significant difference in terms of thermal efficiency.
- the capacity test was performed on the plastic heater at 1500 w (H19.6.18), the water temperature of the hot water supply port 8S flowed in at 70.8 ° C, and the water temperature of the hot water discharge port 8R reached 63.3 ° C. Although the temperature decreased by 7.5 ° C., the amount of temperature decrease is indoor heat dissipation.
- the flow volume of the hot water circulation heating system of this invention was 2.0 liter / min, and the temperature difference of an entrance and exit was 9.5 degreeC (standard: 10 degreeC) and was highly efficient.
- the plastic heater HC has a weight of the heat radiation part 8 (including the weight of the water of the heat medium) of 2.7 kg, the weight of the heater unit box 1 is 5.1 kg, and a total weight of 7.8 kg, and The weight ratio of the upper part (heat radiation part) and the lower part (heater unit box) is 35%: 65%, so there is little fear of falling. Further, when comparing the flow resistance in the pipe between the heat radiating portion 8 of the plastic heater of the present invention and the conventional plastic heat radiating portion (disclosed in FIG. 5 of JP 2007-247869 A), the heat radiating portion 8 of the present invention is compared.
- the internal resistance of the pipe is 0.09 mmAg / m.
- the conventional plastic heat radiation part (A) type (one pipe bent parallel) is 6.7 mmAg / m, and the (B) type is 0.34 mmAg. / M, (C) type was 3.36 mmAg / m. Therefore, the plastic heater HC of the present invention is an energy-saving heater that can adopt a small circulation pump because the flowing water in the heat radiating section 8 flows smoothly, and has good thermal efficiency.
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Domestic Hot-Water Supply Systems And Details Of Heating Systems (AREA)
- Central Heating Systems (AREA)
Abstract
Description
従来例1は、特許文献1に開示されたものであって、図11に示す如く、直線状の水平配置した加熱用銅管101の外周面に、多数の放熱フィン106を周設固定し、且つ、加熱用銅管101の内部の加熱室103にシーズヒーター104を、加熱用銅管101のほぼ全長に亘って配置すると共に、加熱室103に水溶液を充填し、加熱用銅管101から折曲管部105を介して水平配置した膨張室用銅管107内にイナートガスを充填し、膨張室水平管部108の先端に圧力安全弁109を配置したものである。 An electric hot water heater in which a heat dissipating part and a heating part are integrated is already known from Conventional Example 1 shown in FIG. 11, Conventional Example 2 shown in FIG.
Conventional example 1 is disclosed in
また、加熱室103内の水溶液の量が少ないため、サーモスタット110による運転、停止が頻繁に生じて、消費電力に対応する発熱効果も少ない。
また、放熱体(放熱フィン)からの暖房方式は、放熱体からの自然な空気の流れを利用する自然対流方式であり、体に優しい温和な暖房を提供するものではあるが、放熱部(放熱フィン群)がケースCa内に収納されているため、輻射熱暖房効果も少ない。 In the heater of Conventional Example 1 (FIG. 11), the aqueous solution in the
Further, since the amount of the aqueous solution in the
In addition, the heating method from the radiator (radiation fin) is a natural convection method that utilizes the natural air flow from the radiator, and provides gentle heating that is gentle to the body. Since the fin group) is housed in the case Ca, the radiant heat heating effect is also small.
また、放熱フィン206から室内への暖房方式は、従来例1(図11)同様の自然対流方式であるが、放熱体(放熱フィン群)がケースCaに収納されているため、輻射熱暖房効果は少ない。 The heater of Conventional Example 2 (FIG. 12) does not circulate a heated aqueous solution between the
Further, the heating method from the
また、ヒーターユニットボックス1は、プラスチック板の組立てでも、金属板の組立てでも良いが、メンテナンス上、匡体は、板材で着脱自在に構成するのが良い。
また、ヒーターユニットボックス1内に収納する循環ポンプ3、パイプヒーター4は慣用品で準備すれば良く、循環ポンプ3は、合成樹脂製の電磁ポンプでも金属性循環ポンプでも良く、パイプヒーター4は、省エネルギー性に優れた熱匠(株)製の1kw発熱用SCヒーター(商品名)を暖房能力に応じて適数本採用すれば良く、配管は、耐久性、耐熱性、耐溶剤性に優れた、慣用のエチレン-プロピレンゴム製パイプを採用すれば良い。 In this case, the meaning of “exposing the panel surface” means an exposure that can achieve radiant heat dissipation from the entire surface of the heat radiating panel to the room.
The
Further, the
また、空気分離圧力タンク2は、慣用の温水循環暖房システムに於ける膨張タンクとエアセパレータとの機能を奏するタンクとして、軽量化、小型化、低価格化の命題の下に開発した、新規なプラスチック製密閉タンクであり、容量は、暖房器内を循環させる水の、常温時の量、加温時の量、及び稼動時の空気圧力に基づいて決めれば良く、1kw暖房器仕様にあっては、典型的には、図6に示す如く、容量0.5L(リットル)で矩形箱に裁頭角錐を重ねて省スペースのヒーターユニットボックス1内への配置の自由度を大としたものである。 The
The air
また、ヒーターユニットボックス1の底面に、図1の如く、キャスター1Vを配置すれば、暖房器HCは床面上の移動が自在となり、引出し自在な電線プラグ9Gと相俟って、室内での使い勝手が向上する。 In addition, the control system may incorporate a temperature adjustment unit constructed by conventional microcomputer control in the
Further, if a
しかも、放熱パネル面が露出しているため、放熱パネル面からは対流暖房熱と共に、輻射暖房熱も助力し、放熱パネルは、触れても火傷しない程度の温度であっても、ぽかぽか感のある温和な暖房となり、高齢者、小児等にも危険の無い、安全、安心な室内暖房を提供する。 Therefore, the electric hot water circulation heater of the present invention is a compact heater in which the heat radiating unit and the heating unit are integrally assembled, and the heat of the
Moreover, since the heat radiating panel surface is exposed, the radiating panel heat helps the radiant heating heat as well as the convection heating heat, and the heat radiating panel has a warm feeling even at a temperature that does not cause burns when touched. It provides mild and safe room heating that is safe for the elderly and children.
この場合、放熱パネル81,82の枚数は問わないが、1枚の場合は、下端横パイプ8Aの一端に温水供給口8Sを配置すれば、温水排出口8Rは下端横パイプ8Aの他端側となるため、ヒーターユニットボックス1との接続が煩雑となる。
また、放熱パネルを3枚以上の重ねタイプとすれば、中間の放熱パネル面からの輻射熱放散効果が減殺される。 Further, as shown in FIG. 5, the
In this case, the number of the
Further, if the heat dissipating panel is a three or more stacked type, the radiation heat dissipation effect from the intermediate heat dissipating panel surface is reduced.
また、放熱面を担当する縦パイプ8B群の径と、循環路及び補強枠材として機能する横パイプ8Aの径は、1kw暖房器HCにあっては、典型的には、横パイプ8Aが外径(dA)27mm、肉厚5mmであり、縦パイプ8Bが外径13mm、肉厚1.6mmである。
また、各縦パイプ8B群の上下の横パイプ8Aとの接続は、熱融着手段で実施すれば良く、特開2007-247869号公報で開示された手段で実施すれば良い。 Therefore, the heat dissipating panel is typically a two-layered type as shown in FIG. 5. If two heat dissipating panels are stacked, the hot
In addition, the diameter of the
Further, the connection with the upper and lower
しかも、放熱パネルが全合成樹脂製であって、放熱パネル表面温度も、40~60℃であるため、人手に触れても火傷しない、安全な室内暖房器を提供する。 Accordingly, the hot water (standard: 75 ° C.) supplied from the forward pipe S of the
In addition, since the heat radiating panel is made of fully synthetic resin and the surface temperature of the heat radiating panel is 40 to 60 ° C., a safe indoor heater that does not burn even when touched by human hands is provided.
また、第1放熱パネル81と第2放熱パネル82との対向表面間隔GPは、20mm以上になると、両側の上昇加熱気流間に、冷気の下降流を生ずる怖れがあるが、20mm以下(標準:18.5mm)であるため、間隔GPは上方からの冷気の流下は生じなく、加熱空気は熱溜りを生ずることなく、スムーズに自然対流上昇して室内の温和な暖房を実現する。 The hot
Further, when the facing surface gap GP between the first
この場合、横パイプ8A、縦パイプ8BをPP-R樹脂(ポリプロピレン.ランダム.コポリマー樹脂)で成形する場合は、表層用のプラスチックは、内側のパイプ本体用樹脂(PP-R樹脂)と同一樹脂に所望の顔料を混入して、0.4~0.6mm厚(標準:0.5mm厚)の表層として2層押出成形すれば良い。 In the present invention, it is preferable that all of the
In this case, when the
しかも、露出したプラスチック製放熱部の各パイプ8A,8Bは、好みの色彩に着色したにも関わらず、内層のパイプ本体は、顔料の混入していないプラスチック樹脂であるため、顔料混入による合成樹脂の耐久性低下は避けられる。 Therefore, the
In addition, although the
この場合、ヒーターユニットボックス1の底面を構成する底板1Cのみを鋼板製とすれば、ヒーターユニットボックス1内に配置する、各種機能機器の配置に十分な強度が付与出来ると共に、軽量化した暖房器HCの転倒防止に有効である。 Further, the left and
In this case, if only the
そして、放熱部8は、上枠13が上端横パイプ8Aを、左右摺動を許容する形態で吊下し、上枠13の両側端を側枠15でヒーターユニットボックス1に支持するため、放熱パネル81,82の、縦パイプ8B群の下方への加熱伸長にも、横パイプ8Aの加熱横伸長にも支障を生じない。 Therefore, in the
And since the
また、上蓋18の空気孔Ha群は、下方の放熱パネル81,82からの上昇加熱空気流を均斉に放出出来れば良く、典型的には、図8(D)に示す如く、幅W18が30mm、長さ222mmの上蓋18に、幅方向の長孔(標準:幅3.5mm、長さ18mm)Ha群を、2mmのスペースを保持して穿孔したものである。 In this case, in the
Further, the air hole Ha group of the
そして、長尺(標準670mm)の押出成形品として製作する上枠13に対する空気流出孔(標準:幅18mm、長さ154mm)H13は、穿孔作業性の悪い欠込み13A下方の底板13Bへの穿孔作業となるため、作業性の観点から、適当な形態、間隔で配置しても、穿孔作業の容易な1枚板形態の上蓋18に、均斉、且つ整然とした空気孔Ha群を配置することにより、暖房器HCの上面は、上蓋18の空気孔Ha群が、視覚的に均斉な空気放出機能を感じさせ、上蓋18の両側ラインの外見と相俟って、機能デザイン性に優れた外観となる。 Therefore, the
An air outflow hole (standard:
この場合、上枠13、上蓋18、側枠15、左側板1A、右側板1Bは、長尺物であって、押出成形出来るため、表面の塗膜層は、本体用合成樹脂に顔料を混入した原料を用意して0.5mm厚の表層とし、内層との必要肉厚の2層押出成形すれば良く、射出成形品にあっては顔料混入樹脂で成形すれば良い。 Further, the
In this case, the
この場合、放熱部のプラスチック(標準:PP-R樹脂)と枠組み材のプラスチック(標準:ポリカーボネート樹脂)が異なることにより、微妙な色違いを克服するためには、色合せの試行錯誤製作が必要となる。 Therefore, in the heater of the present invention, the
In this case, trial and error production of color matching is necessary to overcome subtle color differences due to the difference between the plastic of the heat radiation part (standard: PP-R resin) and the plastic of the frame material (standard: polycarbonate resin). It becomes.
しかも、左側板1A及び右側板1Bは、典型的には、図2(A)に示す如く、大形状で断面形状も、弯曲面や段差を有するため、ヒーターユニットボックス1の側板としての必要強度を保持する必要肉厚(標準:3mm厚)とするには、押出成形にあっては、成形歪(型崩れ)が生じ易いが、外皮板PRと内皮板Prとの2枚形態として、肉厚を薄くするため、成形歪も抑制出来る。 However, as the decorative frame of the
Moreover, the
この場合、仕切弁7Bはパイプ形状で突出して、先端には仕切弁7Bを開閉操作するための面構造を備えており、典型的には、仕切弁7Bは、パイプ部(標準:長さ97mm、径13.5mm)7Tと同径(標準:13.5mm)のパイプ形状で、50mm突出し、先端の回転面を十字ドライバーで回動して開閉するものである。 Further, in the heater of the present invention, the water-filled
In this case, the
従って、暖房器HC内への水張りは、小型の新規な水張り継手金具7の介在で簡便に実施出来、メンテナンスフリーの密閉型温水循環暖房器となる。 In this case, the
Therefore, water filling into the heater HC can be easily performed through the intervention of the small new water-tight
また、下方羽根板2Aと上方羽根板2A´とは、共に空気分離を助長するための制御乱流を分流生起するものであり、典型的には、共に30°傾斜で、前側羽根板2Aの幅W5は35mm、後側羽根板2A´の幅W6は40mmである。 In this case, the size of the air
The
従って、本発明に使用する空気分離圧力タンク2は、図4(A)に示す如く、2枚の羽根板2A,2A´がタンク2内への流入温水を、空気分離に有効な制御乱流に分流する。 Note that if the air
Therefore, as shown in FIG. 4A, the air
そのため、上辺2Tの接続口J3をゴムキャップ2Cで閉止して圧力タンクとした空気分離圧力タンク2は、密閉タイプの温水循環暖房器での、安全逃し弁、空気抜き弁の配置の不要なタンク2を提供し、且つ、長方形箱型で上半が傾斜辺Sf,Sbを備えているため、限られたスペース内への配置も可能となり、ヒーターユニットボックス1の小型化を可能とする。 In this case, the flowing water w1 at the flow velocity (standard: 0.885 m / s) from the connection port J1 becomes w2 in the
For this reason, the air
1A,1B 側板
1C 底板
1D 水平辺
1E 突出辺
1F,1f 垂直辺
1P 立上り片
1T,1t 上辺
1V キャスター
1W 下辺
2 空気分離圧力タンク(圧力タンク、タンク)
2A 前側羽根板(羽根板)
2A´ 後側羽根板(羽根板)
2B 後辺
2C ゴムキャップ(キャップ)
2D 下辺
2F 前辺
2G 環状突起(突起)
2L,2R 側辺
2T 上辺
3 循環ポンプ
3J 接続部
4 パイプヒーター
5A 配管(ゴムパイプ)
5B ホースバンド
6A 水道蛇口(蛇口)
6B バケツ 1 Heater unit box (box)
1A,
2A Front blade (blade)
2A 'Rear blade (blade)
2L,
6B bucket
6D 透明ホース
6E 水圧付与位置
7 水張り継手金具
7A,7C ボール弁
7B 仕切弁
7D 接続部
7J ホースニップル部
7T パイプ部
8 放熱部
8A 横パイプ
8B 縦パイプ
8C 連通パイプ
8D スペーサーパイプ
8E,8F 閉止板
8R 温水排出口
8S 温水供給口
9E 操作パネル
9G 電線プラグ
13 上枠
13A 欠込み
13B 底板
13C 立下り片
13D 水平辺
13F 垂直辺
13G 中空部
13R 曲面当接部
13S 傾斜辺 6C Pressure-
13U 支承辺
15 側枠
15A 側垂直辺
15D 外垂直辺
15F 内垂直辺
15S 傾斜辺
16 上接合具
16A 側垂直辺
16B 挿入部
16C 突起
16D 外垂直辺
16F 内垂直辺
16K 支持片
16E,16M 突出片
16E´,16M´ 係止片
16S 傾斜辺
16T 上辺
17 塞ぎ具
17A アンカー辺
17B 下辺
17C,17C´ 切欠き
17E 立下り片
17F 垂直辺
17P,17P´ 補強辺
17R 曲面部
17S 外端板(外側端辺)
17T 上辺
17T Upper side
18F 立下り片
18G 係止爪
18T 上辺
81 第1放熱パネル(放熱パネル)
82 第2放熱パネル(放熱パネル)
Ha 空気孔
GB,GP 間隔(スペース)
HA,HA´ 嵌入溝
H2,H3,H7,H7´,H7“,H17,H17´,H17” ねじ挿入用孔
H2´ 落込み穴
H9 電線挿通用孔
H13 空気流出孔
H13´,H13“,H15 嵌合用孔
HC 温水循環暖房器(暖房器)
HE 嵌入孔
HT 羽板板挿入孔
J1,J2,J3 接続口
O1 開口部
PR 外皮板
Pr 内皮板
R1,r1 曲面部
R 戻り管(リターン管)
S 往き管(サプライ管)
Sb 後側傾斜辺(傾斜辺)
Sf 前側傾斜辺(傾斜辺)
Za 空気域 18
82 2nd heat dissipation panel (heat dissipation panel)
Ha Air hole GB, GP interval (space)
HA, HA 'insertion grooves H2, H3, H7, H7', H7 ", H17, H17 ', H17" Screw insertion hole H2' Drop hole H9 Wire insertion hole H13 Air outflow holes H13 ', H13 ", H15 Mating hole HC Hot water circulation heater (heater)
HE insertion hole HT slat plate insertion hole J1, J2, J3 connection port O1 opening PR outer skin Pr inner skin R1, r1 curved surface R return pipe (return pipe)
S Outward pipe (supply pipe)
Sb Rear side (side)
Sf Front side (side)
Za air region
図1は、ヒーターユニットボックス1に放熱部8を一体化した説明図であって、(A)は正面図、(B)は側面図であり、図2(A)は暖房器の縦断側面図、図2(B)は暖房器の縦断部分正面図であり、図10はヒーターユニットボックス1の匡体の説明図である。
ヒーターユニットボックス1は、放熱部8の下端と連結し、内部には加熱部、及び循環機能部を収納したものである。 [Heater unit box (Fig. 1, Fig. 2, Fig. 10)]
FIG. 1 is an explanatory diagram in which a
The
左側板1A及び右側板1Bは、同一形状の対称物であって、曲率半径400mmの、外方への膨出曲面を備え、ヒーターユニットボックス1の、底面幅W1(170mm)から上面幅W1´(90mm)へと、高さL1(146mm)で弯曲し、上面では、両側板1A,1Bの上端から、水平で内方へ突出した両側上辺1Tの突出辺1E間に、放熱パネル挿入用開口部O1を形成したものである。 As shown in FIGS. 1 and 2, the overall shape of the
The
左側板1A及び右側板1Bは、必要強度厚(標準:3mm)の押出成形では、成形歪の発生が生じ易いこと、及び化粧板としての、製品の色合せで不良品として破棄する材料費の無駄を低減するために、塗膜層を備えた薄板(標準:1.5mm厚)の外皮板と、無地の薄板(標準:1.5mm厚)の内皮板の二重構造とするものであり、図10に示す如く、外皮板PRに内皮板Prを重ね合せて構成する。
この場合、外皮板PRは厚さ0.5mmの塗膜層を備えた1.5mm厚のプラスチック樹脂(ポリカーボネート樹脂)で2層押出成形し、内皮板Prは1.5mm厚のプラスチック樹脂(ポリカーボネート樹脂)で押出成形する。 [
The
In this case, the outer skin PR is formed by two-layer extrusion using a 1.5 mm thick plastic resin (polycarbonate resin) having a 0.5 mm thick coating layer, and the inner skin Pr is 1.5 mm thick plastic resin (polycarbonate). Resin).
そして、外皮板PRと内皮板Prの積層構造の左側板1A、又は右側板1Bの何れか一方適所に、機器制御用の、慣用の操作パネル9E嵌入孔HEを配置しておく。 Further, the endothelial plate Pr includes a curved surface portion r1 and a
Then, a
また、底板1Cは、ヒーターユニットボックス1の下辺の補強材であって、下面には、それ自体慣用のキャスター1V((株)フリーベアコーポレーション製、商品番号P-5L-5)を配置し、暖房器HCに転倒防止機能をも付与するものであり、2.3mm厚の鋼板折曲製品で、図10(A),(B)に示す如く、水平辺1Dと、水平辺両側端から起立する立上り片1Pを備え、幅が164mm、立上り片1Pの高さが15mmである。 [
The
また、ヒーターユニットボックス1の両端に嵌合止着する塞ぎ具17は、底板1Cの長手方向両端に固定し、両側板1A,1Bの被覆形態の着脱を保証する剛性の必要なものであって、3mm厚のプラスチック(ポリカーボネート樹脂)一体成形品であり、図10(C)の如く、上辺17T、曲面部17R、及び下辺17Bを備え、曲面部17Rと下辺17Bとを垂直辺17Fで連続し、且つ、外端を外側端辺17Sで閉止した形態であって、幅W17(40mm)の塞ぎ具本体から幅W17´(15mm)で、1.5mm厚の、左右側板1A,1Bの端部と当接止着するアンカー辺17Aを、内皮板Prと衝き合せ可能な段落(1.5mm段落)形態で内方に延出し、外端面には、放熱部の側枠15を整合嵌入するための、断面C型の上下方向に貫通する切欠き17Cを、外側端辺17S内に陥没形態で、垂直の補強辺17P,17P´で配置している。
そして、何れか一方の塞ぎ具17の外側端辺17Sには電線挿通用孔H9(図1)を穿設しておく。 [Blocker 17 (FIG. 10C)]
Further, the closing
Then, an electric wire insertion hole H9 (FIG. 1) is formed in the
そして、ヒーターユニットボックス1の匡体の組立ては、図10(B),(E)に示す如く、塞ぎ具17下辺17B上面に、底板1Cの水平辺1Dを載置して、底板の切欠き17C´を塞ぎ具17の切欠き17Cに嵌め、底板1C端部と、塞ぎ具下辺17Bとを、ねじ挿入用孔H17´を介して、図10(E)の如く、塞ぎ具17の下面からボルトb17で固定する。
また、図10(E)に示す如く、内皮板Prは塞ぎ具17の、1.5mm段落で突出したアンカー辺17Aと面一に衝き合せ、外皮板PRは、内皮板Pr、及び塞ぎ具17のアンカー辺17Aに被覆形態で当接し、外皮板PR上辺1Tのねじ挿入用孔H17と塞ぎ具17のアンカー辺17A上端のねじ挿入用孔H17とを、ナットn17とボルトb17で固定する。 [Assembly of the box]
As shown in FIGS. 10 (B) and 10 (E), the
Further, as shown in FIG. 10 (E), the endothelial plate Pr collides with the
従って、塞ぎ具17の上辺17Tは、側板1A,1Bの上辺1Tと面一に、塞ぎ具17の曲面部17Rは側板1A,1Bの曲面部R1と面一に、塞ぎ具17の垂直辺17Fは側板1A,1Bの垂直辺1Fと面一形態での接続となり、化粧板としての両側板1A,1Bと両端の塞ぎ具17とは、隙間の無い連続一体感を呈したものとなる。 Then, after fixing one
Accordingly, the upper side 17T of the closing
空気分離圧力タンク2は、ヒーターユニットボックス1内に配置して、暖房器HC内の循環温水の熱膨張による体積膨張に対処し、循環水から空気泡を分離収納するものであって、従来の、膨張圧力タンク機能と、エアセパレータの機能を兼備した、新規な小型プラスチック製タンクである。
図6(A)は空気分離圧力タンク(圧力タンク)2の斜視図であり、図6(B)は、図6(A)のB-B線縦断面図であり、図6(C)は、(A)図の矢印C視前面図であり、図6(D)は正面図である。 [Air separation pressure tank 2 (Fig. 6)]
The air
6A is a perspective view of the air separation pressure tank (pressure tank) 2, FIG. 6B is a longitudinal sectional view taken along line BB of FIG. 6A, and FIG. FIG. 6A is a front view as viewed in the direction of arrow C in FIG. 6A, and FIG. 6D is a front view.
また、各接続口J1,J2,J3は、配管として採用するゴムパイプ(エチレンープロピレンゴムパイプ)5A及びゴムキャップ2Cの取付けを確実にするため、図6(D)に示す如く、幅1mmで突出長が0.5mmの環状突起2Gを、間隔を置いて2個配置する。 The
Further, each of the connection ports J1, J2, J3 has a width of 1 mm and a protruding length as shown in FIG. 6 (D) in order to ensure attachment of a rubber pipe (ethylene-propylene rubber pipe) 5A and a
この場合、各羽根板2A,2A´は、成形時に一体形成しても、成形時に側板2L,2Rに羽板板挿入孔HTを形成しておき、後工程でプラスチック板を差し渡し挿入しても良い。
そして、各羽根板の構造は、前側羽根板2Aは、前辺2Fから後方25mm(L6)で、底辺2Dから高さ20mm(h5)の位置から、幅W5が35mm、厚さ6mm板を30°傾斜で配置し、後側羽根板2A´は、後辺2Bから前方55mm(L5)で、底辺2Dから高さ35mm(h6)の位置から、幅W6が40mm、厚さ6mmの板を30°傾斜で配置する。 Further, as shown in FIGS. 6A and 6B, the
In this case, the
The structure of each blade is such that the
循環ポンプ3は、総外径が80mm、総高さが82mmのラング社(ドイツ)製のポンプ(型式:D5-32/700B)を採用する。
該ポンプ3は、表面が真鍮(銅-亜鉛合金)とプラスチック樹脂とで形成され、内部はステンレス鋼とプラスチック樹脂とで形成されているので、慣用の金属製放熱パネル及びプラスチック樹脂製の放熱器でも、腐蝕の怖れが無く、小型、軽量で駆動音も低く、水の循環がスムーズとなる。 [Circulating pump 3 (Fig. 3)]
The
The
パイプヒーター4は、慣用品であって、肉厚が2mmのステンレス鋼製で、外径15.9mm、長さが228mmのパイプ形状で、両端は、ゴムパイプ5Aの引き抜け防止用に鍔で膨らんだものである。
このステンレスパイプの外周に、絶縁層、導電層、断熱層を溶射形成し、30w/cm2の高電力密度で、熱効率95%の省エネルギー型のヒーターとする。
このパイプヒーター4は、ステンレスパイプ内に水が流れることで、水温の上昇、暖房の立上りが早い。
尚、パイプヒーター4に、肉厚20mmの保温材を被覆すれば、熱効率は向上する。
そして、1kwのパイプヒーター4は、500w2本の組合せ使用で省エネルギーとなる。 [Pipe heater 4 (FIG. 2C)]
The
An insulating layer, a conductive layer, and a heat insulating layer are thermally sprayed on the outer periphery of the stainless steel pipe to obtain an energy saving heater having a high power density of 30 w / cm 2 and a thermal efficiency of 95%.
In the
If the
The 1
配管5Aは、耐久性、耐熱性、耐候性、耐溶剤性に優れ、軽量、且つ可撓性に富む、慣用の、肉厚3mmで内径が14mmのエチレン-プロピレンゴム(EPDM)パイプを採用する。 [Piping 5A (Fig. 2)]
The
図4(B)は、水張り継手金具7の説明図であって、本発明のために開発した新規な継手金具である。
水張り継手金具7は、図4(B)に示す如く、T字形状の砲金製パイプ部材であり、パイプ部7Tは長さL7が97mm、径R7が13.5mmで、両端外周をゴムパイプ接続用の、12mm長のニップル部7Jとし、パイプ部7Tの中央から径が13.5mm、長さ(W7)が50mmで、パイプ部7T内の水路を開閉する弁体を備えたパイプ形状の仕切弁7Bを突出し、仕切弁7Bから左右に、おのおの23mmの位置には、把み治具(パイプレンチ)を止着する幅9mmの水平辺を対辺に備え、且つねじ挿入用孔H7´を備えた接続部7Dを、パイプ部7Tから19mm長突出させたもので一体化成形したものである。 [Water-filled fitting 7 (FIG. 4B)]
FIG. 4 (B) is an explanatory view of the water-filled
As shown in FIG. 4 (B), the water-filled
従って、水張り作業は、接続部7Dのねじ挿入用孔H7´に、それ自体慣用の、先端にホース接続用ねじ挿入用孔H7“を備えたボール弁7A,7Cを螺合連結して、仕切弁7Bを閉止し、ボール弁7Aを、ねじ挿入用孔H7”を介して、耐圧ホースで水道蛇口と連通し、ボール弁7Cを、ねじ挿入用孔H7“を介して、透明ホースで水を張ったバケツと連結して循環経路内に水を充填し、所定圧の下に水を充填した後、仕切弁7Bを開、ボール弁7A,7Cを閉として実施出来るものである。 Then, if a rotation surface with a cross groove is arranged in the screw insertion hole H7 at the tip of the
Accordingly, the water filling operation is carried out by screwing and connecting
従来の温水循環暖房システム同様に、運転制御、温度制御、室温検出等は、慣用の、マイコン組込みの電気制御手段で実施する。
この場合、運転のオン-オフ制御、室温制御には時計機能を介在して制御すれば、暖房器の省エネルギー稼動が実施出来る。
尚、調整ユニットの操作パネル9Eは、図1に示す如く、ヒーターユニットボックス1の左右何れかの側板1A,1Bの適宜位置に配置した嵌入孔HEに嵌め込んで表出させれば良い。 [Temperature adjustment unit]
As in the conventional hot water circulation heating system, operation control, temperature control, room temperature detection, and the like are performed by a conventional electric control means built in a microcomputer.
In this case, if the on / off control of the operation and the room temperature control are controlled via a clock function, the energy saving operation of the heater can be performed.
As shown in FIG. 1, the adjustment unit operation panel 9 </ b> E may be inserted into the insertion holes HE arranged at appropriate positions on the left and
放熱部8は、プラスチックパイプで連通形態に構築した第1放熱パネル81と第2放熱パネル82の2枚を採用し、上枠13及び上蓋18で上面を被覆し、側枠15の柱作用でヒーターユニットボックス1の上部に配置して、ヒーターユニットボックス1から供給する加熱温水で加熱し、室内へ放熱するものである。
図5(A)は第1放熱パネル81の正面図であり、図5(B)は放熱部8の左側面図、図5(C)は放熱部の右側面図、図5(D)は第2放熱パネル82の正面図である。 [Heat dissipation part 8 (Fig. 5)]
The
5A is a front view of the first
そして、各縦パイプ8B群は、相互の中心間の距離apを20mm、各縦パイプ8B相互のスペース(間隔)GBを7mmで、上下横パイプ8A間に融着連結して循環水路を形成する。 As shown in FIG. 5, both the first
Each
尚、温水供給口8S及び温水排出口8Rは、縦パイプ8Bと同一パイプ材を切断して、融着連通形態とする。 Further, in the second
Note that the hot
この場合、各横パイプ8A、及び各縦パイプ8Bは、ポリプロピレン.ランダム.コポリマー樹脂(PP-R樹脂)成形品であって、本体樹脂に所望の顔料を混入した0.5mm厚の塗膜層を表皮とする2層押出成形で準備する。
また、各プラスチックパイプ8A,8B相互の融着作業は、特開2007-247869号公報に開示の融着手段で実施すれば良い。 Further, the first
In this case, each
Further, the fusion work between the
プラスチックパイプ8A,8B群で構築した放熱部8の、ヒーターユニットボックス1上への載置連結は、図1、図2に示す如く、放熱部8の上端横パイプ8Aを上枠13で把持吊下し、上枠の両端を、上接合具16で両側の、支持柱の機能を奏する側枠15と連結し、側枠15の下端をヒーターユニットボックス1で支承保持すれば良く、放熱部8は、柱作用を奏する両側枠15に連結支持された上枠13によって上端が保持されて、下端がヒーターユニットボックス1の上部に収納された形態となり、縦パイプ8B群の加熱による伸長歪は支障無く吸収出来る。 [Frame material of heat radiation part (FIGS. 7, 8, and 9)]
As shown in FIGS. 1 and 2, the
上枠13は、放熱部8の全長に亘る上部被覆材であると共に、放熱部8を吊下げ保持する部材であり、図8(A)は上枠断面図である。
図8(A)に示す如く、上枠13の断面形状は、幅W13が68mm、高さh13が39mmで、弯曲突面形状の上辺13Tと両側の垂直辺13Fとから成り、一般肉厚1.5mmで、表層を0.5mm厚の着色塗膜層とした、2層成形のポリカーボネート樹脂の押出成形品である。
そして、図8(A)に示す如く、上辺13Tは、幅W13´が31mmの、上蓋配置用の欠込み13Aを備え、欠込み13Aでは、上辺13Tから肉厚部段落(標準:1.5mm)を保って幅5mmの支承片13Uを、両側から内方に突出すると共に、下方に延出(標準:10mm)した立下り片13Cを介して、両側の、横パイプ8Aと当接させるための曲面当接部13Rと、両曲面当接部13R間に亘る底板13Bとを配置し、底板13Bには、適宜形状の空気流出孔H13(標準:幅18mm、長さ154mmの長孔)を、適宜穿孔配置する。 [Upper frame 13 (FIGS. 7 and 8)]
The
As shown in FIG. 8A, the cross-sectional shape of the
As shown in FIG. 8A, the
また、上枠13の長さ方向両端部では、図7(B)に示す如く、底板13Bの両端には、上接合具16の上部中央の突出片16Eと嵌着するための嵌合用孔H13”を、中空部13Gの傾斜辺13Sの両端には、図8(A)に示す如く、上接合具16の突出片16Mと嵌着するための嵌合用孔H13´を穿設する。 Further, the
Further, at both ends in the lengthwise direction of the
図7(F)には、側枠15の全体斜視を、図8(B)には側枠の断面を示しており、側枠15は、放熱部8を支持する柱作用を奏するものであって、横断面が台形の角筒であり、一般肉厚1.5mmで、表層に0.5mm厚の着色塗膜層を備えた、ポリカーボネート樹脂の2層押出成形品である。
そして、断面形状は、図8(B)に示す如く、幅W15が68mmで上枠13と同幅であり、厚さ(奥行き)T15が20mmの台形角筒であり、内垂直辺15Fから両側の側垂直辺15A、及び傾斜辺(標準:45°傾斜)15Sを介して幅42mmの外垂直辺15Dを備えたものである。
また、側枠15には、図7(F)に示す如く、内垂直辺15Fの上方には、上接合具16の挿入部16Bの突起16Cと係合用の、嵌合用孔H15(標準:長さ20mmの水平長孔)を配置する。 [Side Frame 15 (FIGS. 7 and 8)]
FIG. 7F shows an overall perspective view of the
As shown in FIG. 8B, the cross-sectional shape is a trapezoidal square tube having a width W15 of 68 mm, the same width as the
Further, as shown in FIG. 7F, the
上接合具16は、上枠13の長手方向端部を側枠15に連結する部材であり、図9は、上接合具の説明図であって、(A)は接合面側の正面図、(B)は上面図、(C)は縦断側面図、(D)は上枠との嵌合状態説明図である。
上接合具16は、一般肉厚3mmの、着色ポリカーボネート樹脂の射出成形品であって、図9に示す如く、幅W16が68mmで、上枠13及び側枠15と同幅であり、長さ(奥行き)T16が20mmで、高さは、表出高さh16が59mm、側枠15内へ挿入する挿入部16Bの高さh16´が20mmで、総高さ79mmであり、下方の高さh16´の挿入部16Bは、図9(C)の如く、表面を段落した半肉厚(1.5mm)で、側枠15内に嵌入して、側枠表面と面一連結するものである。
そして、図9(C)に示す如く、内垂直辺16Fと、外垂直辺16Dとを、上辺16Tと上辺傾斜辺16Sで一体化し、側面は、図9(B)に示す如く、内垂直辺16Fから両側の側垂直辺16A及び傾斜辺16Sを介して、外垂直辺16Dに連なったものである。 [Upper connector 16 (FIGS. 7 and 9)]
The upper joint 16 is a member that connects the longitudinal end of the
The upper joint 16 is a colored polycarbonate resin injection-molded product having a general thickness of 3 mm, and has a width W16 of 68 mm, the same width as the
Then, as shown in FIG. 9C, the inner
図8(D)は上蓋18の平面図であり、図8(C)は上蓋18の上枠13への載置状態断面図である。
上蓋18は、上枠13の上辺中央の長手方向に縦設した欠込み13A上に載置嵌合するものであり、一般肉厚1.5mmの着色プラスチック樹脂(ポリカーボネート樹脂)押出成形品であって、図8(D)に示す如く、長さL18が222mm、幅W18が30mmで、幅中央部には、幅3.5mm、長さ18mmの長孔形状の空気孔Haを定間隔(標準:2mm間隔)で、穿孔作業によって多数配置したものであり、1本の上枠13の欠込み13A内には複数本(標準:3本)の上蓋18を継ぎ足し形態で配置するものである。 [Upper lid 18 (FIG. 8)]
FIG. 8D is a plan view of the
The
そのため、上蓋18は、図8(C)に示す如く、上枠13の欠込み13Aの両側の支承片13U上に載置嵌着すれば、上蓋上辺18Tは上枠上辺13Tと整合する曲面を呈し、立下り片18F下端の係止爪18Gが、上枠上端面側の支承片13Uの下面に係合して上枠13の底板13B上を被覆し、上枠13からの加熱空気の上昇放出を許容しながら、上枠上面に、上蓋18の、両側縁ラインによる意匠効果、及び整然と配置した空気孔Ha群による機能美を付与する。 As shown in FIG. 8C, the cross-sectional shape of the
Therefore, as shown in FIG. 8C, if the
暖房器の組立ては、ヒーターユニットボックス1の組立てと、機器類、及び配管配線を行い、放熱部を組立てて、放熱部をヒーターユニットボックスと接続する作業であって、工場内で実施する。
この場合、ヒーターユニットボックス1は、図10に示す如く、両側の塞ぎ具17の下辺17Bに、底板1Cを当接載置し、塞ぎ具下辺17Bのねじ挿入用孔H17´及び底板1Cのねじ挿入用孔H17´を介して、塞ぎ具17の下辺17Bの下側よりボルトb17を挿入締着して、両側の塞ぎ具17と底板1Cとを固着する。 [Assembling the heater (FIGS. 3, 7, 10)]
The assembly of the heater is an operation of assembling the
In this case, as shown in FIG. 10, in the
この場合、まず内皮板Prを、両側の塞ぎ具17の内方に15mm幅で延出したアンカー辺17Aに面一に衝合し、外皮板PRは、アンカー辺17Aに被覆して塞ぎ具17の外表面と面一に配置し、底板1Cの立上り片1Pに内皮板Prの垂直辺1fを当接し、内皮板Prの垂直辺1fに外皮板PRの垂直辺1Fを被覆当接し、外皮板PR及び内皮板Prのねじ挿入用孔H3を介して、底板1Cの立上り片1Pのねじ挿入用孔H3にボルトb1を用いて締着する。 Next, the
In this case, first, the endothelial plate Pr is flushed with the
また、外皮板PRの上辺では、図10(E)に示す如く、塞ぎ具17の上辺の両端部で一部延出してねじ挿入用孔H17を備えたアンカー辺17Aに外皮板PRの上辺1Tを被覆当接し、アンカー辺17Aのねじ挿入用孔H17外周部に配置した立下り片17E下端に、ナットn17を配置してボルトb17で強固に締着し、外皮板PR及び内皮板Prから成る化粧板効果を奏する側板1A(1B)と、底板1Cと、両端の塞ぎ具17とを一体化する。 10B, the
Further, on the upper side of the outer skin plate PR, as shown in FIG. 10E, the
この場合、底板1Cの上面の適宜位置に、両面テープを用いて、空気分離圧力タンク2、及び循環ポンプ3を止着し、図3(A),(B)に示す如く、空気分離圧力タンク2は上辺接続口J3をゴムキャップ2Cで閉止して、空気分離圧力タンク2の前辺接続口J1から水張り継手金具7を経由して戻り管Rにゴムパイプ5Aを配管P1し、空気分離圧力タンク2の後辺接続口J2と循環ポンプ3の一方の接続部3Jとを配管P2し、循環ポンプ3の他方の接続部3Jとパイプヒーター4とを配管P3し、パイプヒーター4と往き管Sとを配管P4する、各機器内の配管は、ゴムパイプ5Aをホースバンド5B(図2)で締付け接続すれば良い。
そして、配管隙間に電気配線し、操作パネル9Eを側板1A(1B)に嵌合表出し、電線プラグ9Gを塞ぎ具17の電線挿通用孔H9から伸縮自在に引出す。 Next, equipment and piping are arranged on the upper surface of the
In this case, the air
Then, electrical wiring is performed in the piping gap, the
この場合、プラスチック製の上枠13は、放熱部8と同長であって、図8(A)に示す如く、上枠13の両側の上部の曲面当接部13Rと下方外側の曲面当接部13Rとが、放熱部の上端の2本の横パイプ8Aを、全長に亘って強固に挟持する。 Next, the
In this case, the plastic
図4(B)は新規な水張り継手金具7の説明図で、図4(C)は水張り作業説明図である。
温水循環システム内の水張り作業は、図4(C)に示す如く、ボール弁7Aのねじ挿入用孔H7”と水道蛇口6Aとを耐圧ホース6Cで接続し、ボール弁7Cのねじ挿入用孔H7“に透明ホース6Dの一端を接続し、透明ホース6Dの他端をバケツ6Bの水中に、且つ透明ホース6Dには設定水圧付与のため、水圧付与位置6Eまで持ち上げて、揚程(標準:1m)を付与した状態で挿入し、水張り継手金具7の仕切弁7Bを、ドライバーをねじ挿入用孔H7に挿入回動して閉止し、ボール弁7A,7Cを開放し、水道蛇口6Aを開放して、水道圧(標準:0.5Mpa)で水を循環システム内に充填する。 [Filling water into the system (Fig. 4)]
FIG. 4B is an explanatory diagram of the novel water-filled
As shown in FIG. 4 (C), the water filling operation in the hot water circulation system is performed by connecting the screw insertion hole H7 ″ of the
そして、システム内の空気の排出(空気→水置換)を確認し、水道蛇口6A及びボール弁7Aを閉止すれば、システム内は給水停止となって圧力ゼロとなり、透明ホース6Dで保持した揚程により、システム内充填水は、初期圧力0.01Mpaとなる。
システム内への所定の初期圧力で水を充填した後、ボール弁7A,7Cを閉、仕切弁7Bを開として、耐圧ホース6C及び透明ホース6Dを外し、もう一方の側板1B(1A)を塞ぎ具17に被覆止着し、上蓋18を上枠13上に嵌合すれば、完成品となる。 In this case, water is discharged into the
And if the discharge of air in the system (air → water replacement) is confirmed and the
After filling the system with water at a predetermined initial pressure, the
尚、システムに故障が生じても、ヒーターユニットボックスの、何れか一方の側板1A(1B)を取外して、点検、若しくは修理、交換をすれば良く、使い易い暖房器となった。 Accordingly, the closed circulation system of the present invention drains water and ventilates air during production, so that maintenance and inspection are not required even during continuous operation for a long time, and a maintenance-free plastic heater is obtained.
Even if a failure occurs in the system, it is sufficient to remove one of the
そして、北海道工業試験場、環境エネルギー部測定室での、試験方法の指導、立合いの下に、デロンギ社(デンマーク)のオイルヒーターと、同一条件下(1.2kw)で、性能比較したところ、次表のとおりであった。
パネル表面温度 面放射温度 放熱量
プラスチック暖房器 48.8℃ 28.7℃ 472w/m 2
オイルヒーター 71.7℃ 24.8℃ 447w/m 2
上記の比較試験から明らかな如く、本発明のプラスチック暖房器は、放熱パネル表面温度は低いが、面放射温度、放熱量は高く、火傷の心配の無い暖房器となった。 The hot-water circulating heater HC of the present invention obtained in the example is an epoch-making all-plastic heater in a residential heater.
And under the guidance of the testing method at the Hokkaido Industrial Experiment Station and the Environment and Energy Department Measurement Room, the performance was compared under the same conditions (1.2 kW) with the oil heater of Delonghi (Denmark). It was as shown in the table.
Panel surface temperature Surface radiation temperature Heat dissipation
Plastic heater 48.8 ° C 28.7 ° C 472w / m 2
Oil heater 71.7 ° C 24.8 ° C 447 w / m 2
As is apparent from the above comparative test, the plastic heater of the present invention has a low heat radiation panel surface temperature, but has a high surface radiation temperature and a high heat radiation amount, and thus has no fear of burns.
また、プラスチック暖房器を1500wで能力試験を実施(H19.6.18)したところ、温水供給口8Sの水温が70.8℃で流入し、温水排出口8Rの水温が63.3℃と、7.5℃低下したが、該温度低下量は室内放熱である。
そして、本発明の温水循環暖房システムの流量は2.0リットル/minで、出入口の温度差は9.5℃(標準:10℃)と高効率であった。 And in the comparison of the average electric energy for 1.5 hours from the start of operation, the plastic heater is 1.172 kW, the thermal efficiency is 97.6%, the oil heater is 1.002 kW, and the thermal efficiency is 85.1%. There was also a significant difference in terms of thermal efficiency.
In addition, when the capacity test was performed on the plastic heater at 1500 w (H19.6.18), the water temperature of the hot
And the flow volume of the hot water circulation heating system of this invention was 2.0 liter / min, and the temperature difference of an entrance and exit was 9.5 degreeC (standard: 10 degreeC) and was highly efficient.
また、本発明プラスチック暖房器の放熱部8と、従来のプラスチック放熱部(特開2007-247869号公報の図5に開示のもの)との配管内流れ抵抗を比較したところ、本発明放熱部8の配管内抵抗は、0.09mmAg/mであり、従来の、プラスチック放熱部の(A)タイプ(1本パイプの屈曲並列)では、6.7mmAg/m、(B)タイプでは、0.34mmAg/m、(C)タイプでは、3.36mmAg/mであった。
従って、本発明のプラスチック暖房器HCは、放熱部8内の流水は、スムーズに流れるため、小型の循環ポンプが採用出来、熱効率の良い、省エネルギー暖房器となった。 Further, the plastic heater HC has a weight of the heat radiation part 8 (including the weight of the water of the heat medium) of 2.7 kg, the weight of the
Further, when comparing the flow resistance in the pipe between the
Therefore, the plastic heater HC of the present invention is an energy-saving heater that can adopt a small circulation pump because the flowing water in the
Claims (9)
- 上部の放熱部(8)を下部のヒーターユニットボックス(1)と一体化した電気加温式の温水循環暖房器であって、放熱部(8)は、温水供給口(8S)及び温水排出口(8R)を備えた温水循環放熱パネルであって、パネル面を露出しており、ヒーターユニットボックス(1)は、水張り継手金具(7)、空気分離圧力タンク(2)、循環ポンプ(3)、パイプヒーター(4)を配管接続して温水循環機能部を収納し、往き管(S)及び戻り管(R)で放熱部(8)と接続すると共に、側面適所には電線プラグ(9G)を引出し自在に配置した、温水循環暖房器。 An electric heating type hot water circulation heater in which the upper heat radiating part (8) is integrated with the lower heater unit box (1), and the heat radiating part (8) has a hot water supply port (8S) and a hot water discharge port (8R) is a hot water circulation heat dissipating panel, the panel surface is exposed, and the heater unit box (1) is composed of a water fitting joint fitting (7), an air separation pressure tank (2), a circulation pump (3) The pipe heater (4) is connected to the pipe to store the hot water circulation function part, and the heat pipe (S) and return pipe (R) are connected to the heat radiating part (8). A hot water circulation heater that can be pulled out freely.
- 放熱部(8)は、プラスチック製の小径縦パイプ(8B)群を、上端及び下端のプラスチック製の大径横パイプ(8A)で接続連通し、下端横パイプ(8A)に温水供給口(8S)及び温水排出口(8R)を配置したプラスチック樹脂製放熱パネル(81,82)である、請求項1の温水循環暖房器。 The heat dissipating part (8) connects the plastic small-diameter vertical pipes (8B) to the upper and lower plastic large-diameter horizontal pipes (8A), and connects the lower-end horizontal pipe (8A) to the hot water supply port (8S). ) And a hot water circulation heater according to claim 1, which is a plastic resin heat dissipating panel (81, 82) provided with a hot water discharge port (8R).
- 放熱部(8)は、第1放熱パネル(81)と第2放熱パネル(82)とを、対向表面間隔(GP)が、加熱空気のみの上昇流動を許容する寸法で一体化し、第1放熱パネル(81)の、下端横パイプ(8A)の一側下端には温水供給口(8S)を、第2放熱パネル(82)の、下端横パイプ(8A)の一側下端には温水排出口(8R)を配置した、請求項2の温水循環暖房器。 The heat dissipating part (8) integrates the first heat dissipating panel (81) and the second heat dissipating panel (82) so that the opposing surface interval (GP) allows the upward flow of only heated air to be integrated. A hot water supply port (8S) is provided at one lower end of the lower end horizontal pipe (8A) of the panel (81), and a hot water discharge port is provided at one lower end of the lower end horizontal pipe (8A) of the second heat radiating panel (82). The hot water circulation heater according to claim 2, wherein (8R) is arranged.
- 放熱パネル(81,82)の、横パイプ(8A)及び縦パイプ(8B)の全てが、表面に塗膜層を備えた2層成形プラスチックパイプである、請求項2又は3の温水循環暖房器。 The hot water circulating heater according to claim 2 or 3, wherein all of the horizontal pipe (8A) and the vertical pipe (8B) of the heat dissipating panel (81, 82) are two-layer molded plastic pipes having a coating layer on the surface. .
- ヒーターユニットボックス(1)が、外端板(17S)の外面に上下方向切欠き(17C)を備えた塞ぎ具(17)を底板(1C)の長手方向両端に止着し、一対の長手方向の左側板(1A)と右側板(1B)とを、底板(1C)及び塞ぎ具(17)を被覆する形態で、底板(1C)及び塞ぎ具(17)に着脱自在に止着し、放熱部(8)の上端横パイプ(8A)を吊下げ支持した上枠(13)の長手方向両端と、上接合具(16)を介して連結した上下方向側枠(15)を、塞ぎ具(17)の切欠き(17C)に上方から嵌入して、側枠(15)の下端を塞ぎ具(17)で支承した、請求項2又は3又は4の温水循環暖房器。 The heater unit box (1) is fastened to both ends of the bottom plate (1C) in the longitudinal direction by attaching a closing device (17) having a vertical notch (17C) to the outer surface of the outer end plate (17S). The left side plate (1A) and the right side plate (1B) are detachably fixed to the bottom plate (1C) and the closing member (17) in such a manner as to cover the bottom plate (1C) and the closing member (17) to dissipate heat. The upper end horizontal pipe (8A) of the upper part (8A) of the part (8) is suspended from the longitudinal direction both ends of the upper frame (13) and the upper and lower side frames (15) connected via the upper connector (16). 17. The hot water circulation heater according to claim 2, wherein the hot water circulation heater is fitted into the notch (17 </ b> C) of 17) from above, and the lower end of the side frame (15) is supported by the closing tool (17).
- 上枠(13)は、上辺(13T)に長手方向の欠込み(13A)を備えると共に、欠込み(13A)下部には、両側の曲面当接部(13R)と中央の空気流出孔(H13)とを備えた底板(13B)を備え、両側の垂直辺(13F)の下端内側には曲面当接部(13R)を備えた剛性中空部(13G)を配置し、上蓋(18)は、幅中央部に空気孔(Ha)群を整列配置すると共に、係止爪(18G)を備えた立下り片(18F)を空気孔(Ha)群の両側から下方に突出し、上蓋(18)を上枠(13)の欠込み(13A)に、立下り片(18F)を介して着脱自在に嵌着した、請求項5の温水循環暖房器。 The upper frame (13) is provided with a notch (13A) in the longitudinal direction on the upper side (13T), and at the lower part of the notch (13A), curved contact portions (13R) on both sides and a central air outflow hole (H13). ), A rigid hollow portion (13G) having a curved contact portion (13R) is disposed inside the lower ends of the vertical sides (13F) on both sides, and the upper lid (18) The air hole (Ha) group is aligned and arranged at the center of the width, and the falling pieces (18F) provided with the locking claws (18G) protrude downward from both sides of the air hole (Ha) group, and the upper lid (18) is The hot water circulation heater according to claim 5, wherein the upper frame (13) is detachably fitted to the notch (13A) via the falling piece (18F).
- 暖房器(HC)の枠組みを構成する上枠(13)、上蓋(18)、上接合具(16)、側枠(15)、左側板(1A)、右側板(1B)及び塞ぎ具(17)が、全てプラスチック製であって、押出成形品は表面に塗膜層を備え、射出成形品は顔料混入樹脂製であり、左側板(1A)及び右側板(1B)は外皮板(PR)と内皮板(Pr)との重ね板である、請求項5又は6の温水循環暖房器。 Upper frame (13), upper lid (18), upper joint (16), side frame (15), left side plate (1A), right side plate (1B) and closing device (17) constituting the framework of the heater (HC) ) Are all made of plastic, the extrusion molded product has a coating layer on the surface, the injection molded product is made of pigment-mixed resin, and the left side plate (1A) and the right side plate (1B) are the outer skin plates (PR). The hot water circulation heater according to claim 5 or 6, wherein the hot water circulation heater is a laminated plate of an endothelial plate (Pr).
- 水張り継手金具(7)は、パイプ部(7T)の両端外周を配管接続用のホースニップル部(7J)とし、パイプ部(7T)の中央からは、パイプ部(7T)の水路開閉用の仕切
弁(7B)を突出し、仕切弁(7B)の両側では接続部(7D)を突出し、各接続部(7D)にはボール弁(7A,7C)を着脱自在に螺着して、ヒーターユニットボックス(1)内の配管経路内に配置した、請求項1乃至7のいずれか1項の温水循環暖房器。 The water-filled joint fitting (7) has pipe hose nipple parts (7J) for both ends of the pipe part (7T), and a partition for opening and closing the water channel of the pipe part (7T) from the center of the pipe part (7T). The valve (7B) protrudes, the connecting part (7D) protrudes on both sides of the gate valve (7B), the ball valve (7A, 7C) is detachably screwed to each connecting part (7D), and the heater unit box (1) The hot water circulation heater according to any one of claims 1 to 7, wherein the hot water circulation heater is arranged in a piping path in the inside. - 空気分離圧力タンク(2)は、下辺(2D)、前辺(2F)、後辺(2B)、上辺(2T)及び両側辺(2L,2R)を含み、且つ、上辺(2T)が、前側傾斜辺(Sf)で前辺(2F)と、後側傾斜辺(Sb)で後辺(2B)と連続した箱形状であって、前辺(2F)の上下方向中間部には接続口(J1)を、後辺(2B)の上下方向中間部には接続口(J2)を、上辺(2T)の後部には接続口(J3)を備え、両側辺(2L,2R)間に亘って、後方に傾斜上昇する2枚の羽根板(2A,2A´)を、前側羽根板(2A)が前辺(2F)の接続口(J1)の後方対応位置に、後側羽根板(2A´)が、前側羽根板(2A)より上方、且つ、上辺接続口(J3)の下方対応位置に配置し、前側接続口(J1)を戻り管(R)側と、後側接続口(J2)を循環ポンプ(3)側と配管接続し、上側接続口(J3)をゴムキャップ(2C)で閉止した、請求項1乃至8のいずれか1項の温水循環暖房器。 The air separation pressure tank (2) includes a lower side (2D), a front side (2F), a rear side (2B), an upper side (2T), and both sides (2L, 2R), and the upper side (2T) It has a box shape that is continuous with the front side (2F) at the inclined side (Sf) and the rear side (2B) at the rear side inclined side (Sb), and has a connection port ( J1) is provided with a connection port (J2) at the middle in the vertical direction of the rear side (2B) and a connection port (J3) at the rear part of the upper side (2T), and extends between both sides (2L, 2R). The two blades (2A, 2A ') that are inclined and raised rearward are arranged so that the front blade (2A) is in the rear corresponding position of the connection port (J1) of the front side (2F). ) Is located above the front blade (2A) and below the upper side connection port (J3), and the front connection port (J1) is connected to the return pipe (R) side and the rear side connection port. The hot water circulating heater according to any one of claims 1 to 8, wherein the connecting port (J2) is connected to the circulating pump (3) side by piping, and the upper connecting port (J3) is closed by a rubber cap (2C).
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- 2009-04-02 RU RU2010147402/12A patent/RU2453773C1/en not_active IP Right Cessation
- 2009-04-02 KR KR1020107026006A patent/KR101230695B1/en not_active IP Right Cessation
- 2009-04-02 WO PCT/JP2009/056883 patent/WO2009130983A1/en active Application Filing
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JPH1137486A (en) * | 1997-07-11 | 1999-02-12 | Philips Japan Ltd | Oil heater |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022031658A1 (en) * | 2020-08-04 | 2022-02-10 | Rheem Manufacturing Company | Heat exchangers providing low pressure drop |
US11359836B2 (en) | 2020-08-04 | 2022-06-14 | Rheem Manufacturing Company | Heat exchangers providing low pressure drop |
Also Published As
Publication number | Publication date |
---|---|
JP2009264603A (en) | 2009-11-12 |
KR101230695B1 (en) | 2013-02-07 |
KR20110009168A (en) | 2011-01-27 |
RU2453773C1 (en) | 2012-06-20 |
CN102016429A (en) | 2011-04-13 |
JP4454039B2 (en) | 2010-04-21 |
CN102016429B (en) | 2013-09-25 |
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